TGM Petrochemical Based Processing 160910 NK

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FOR

Prepared for

Government of India
Project Coordination Dr. Nalini Bhat
Ministry of Environment & Forests Advisor, Ministry of Environment and Forests
Dr. T. Chandni
Director, Ministry of Environment and Forests

Core Project Coordination Team Mr. Mahesh Babu


IL&FS Environment CEO
Mr. N. Sateesh Babu
Vice President & Project Director
Ms. Chaitanya Vangeti
Assistant Manager
Ms. Suman Benedicta Thomas
Technical Writer

Expert Resource Person Prof. I. D. Mall


Professor & Head, Department of Chemical Engineering, IIT Roorkee
Expert Core & Peer Committee
Chairman Dr. V. Rajagopalan, IAS
Additional Secretary
Ministry of Chemicals & Fertilizers
Core Members Dr. R. K. Garg
Former Chairman, EIA Committee, Ministry of Environment and
Forests
Mr. Paritosh C. Tyagi
Former Chairman, Central Pollution Control Board
Prof. S.P. Gautam
Chairman, Central Pollution Control Board
Dr. Tapan Chakrabarti
Director, National Environmental Engineering Research Institute
Mr. K. P. Nyati
Chief Executive Officer – Sustainable Mining Initiative
Dr. G.K. Pandey
Former Advisor, Ministry of Environment and Forests
Dr. Nalini Bhat
Advisor, Ministry of Environment and Forests
Dr. G.V. Subramaniam
Advisor, Ministry of Environment and Forests
Dr. B. Sengupta
Former Member Secretary, Central Pollution Control Board
Dr. R. C. Trivedi
Former Scientist, Central Pollution Control Board
Peer Member Dr. Hemant G. Jogleker
Former Senior Scientist, National Chemical Laboratory, Pune
Dr. P. N. Sharma
Scientist & Head - Bio-Environmental Engineering Centre (BEEC),
Indian Institute of Chemical Technology (IICT)
Member Convener Mr. N. Sateesh Babu
Project Director
Table of Contents

TABLE OF CONTENTS

1. INTRODUCTION TO THE TECHNICAL EIA GUIDANCE MANUALS PROJECT 1-1


1.1 Purpose ................................................................................................................................ 1-2
1.2 Project Implementation ....................................................................................................... 1-4
1.3 Additional Information........................................................................................................ 1-4
2. CONCEPTUAL FACETS OF EIA 2-1
2.1 Environment in EIA Context............................................................................................... 2-1
2.2 Pollution Control Strategies ................................................................................................ 2-2
2.3 Tools for Preventive Environmental Management.............................................................. 2-2
2.3.1 Tools for assessment and analysis ....................................................................... 2-3
2.3.2 Tools for action.................................................................................................... 2-5
2.3.3 Tools for communication................................................................................... 2-10
2.4 Objectives of EIA.............................................................................................................. 2-10
2.5 Types of EIA ..................................................................................................................... 2-11
2.6 Basic EIA Principles ......................................................................................................... 2-12
2.7 Project Cycle ..................................................................................................................... 2-13
2.8 Environmental Impacts ..................................................................................................... 2-13
2.8.1 Direct impacts.................................................................................................... 2-14
2.8.2 Indirect impacts ................................................................................................. 2-14
2.8.3 Cumulative impacts ........................................................................................... 2-15
2.8.4 Induced impacts................................................................................................. 2-15
2.9 Significance of Impacts ..................................................................................................... 2-16
2.9.1 Criteria/methodology to determine the significance of the identified impacts.. 2-17
3. ABOUT PETROCHEMICAL BASED PROCESSING INDUSTRY INCLUDING PROCESS
AND POLLUTION CONTROL TECHNOLOGIES 3-1
3.1 Introduction ......................................................................................................................... 3-1
3.1.1 Petrochemical based production .......................................................................... 3-1
3.1.2 Unit processes...................................................................................................... 3-2
3.1.3 Unit operations .................................................................................................... 3-2
3.1.4 Process equipment and infrastructure .................................................................. 3-3
3.2 Scope of Coverage of Chemicals under the Petrochemical based Processing Industry ...... 3-3
3.2.1 Products based on Ethylene ................................................................................. 3-4
3.2.2 Propylene based Petrochemicals.......................................................................... 3-5
3.2.3 Petrochemicals from Benzene ............................................................................. 3-5
3.2.4 Petrochemicals from toluene ............................................................................... 3-6
3.2.5 Chemicals from xylene ........................................................................................ 3-6
3.3 Environmental Pollution from the Petrochemical based Production................................... 3-7
3.3.1 Water pollution .................................................................................................. 3-11
3.3.2 Wastewater prevention and treatment technologies .......................................... 3-19
3.3.3 Emissions from the petrochemical based processing industry .......................... 3-25
3.3.4 Solid Waste........................................................................................................ 3-45
TGM for Petrochemical Based Processing Industry i September 2010
Table of Contents

3.4 Summary of Applicable National Regulations.................................................................. 3-53


3.4.1 General description of major statutes ................................................................ 3-53
3.4.2 General standards for discharge of environmental pollutants ........................... 3-53
3.4.3 Industry-specific requirements .......................................................................... 3-53
4. OPERATIONAL ASPECTS OF EIA 4-1
4.1 Coverage of the Petrochemical based Processing Industry under the Purview of Notification
............................................................................................................................................. 4-1
4.2 Screening............................................................................................................................. 4-5
4.2.1 Applicable conditions for Category B projects.................................................... 4-5
4.2.2 Criteria for classification of Category B1 and B2 projects.................................. 4-6
4.2.3 Application for prior environmental clearance.................................................... 4-6
4.2.4 Siting guidelines .................................................................................................. 4-6
4.3 Scoping for EIA Studies...................................................................................................... 4-7
4.3.1 Pre-feasibility report ............................................................................................ 4-9
4.3.2 Guidance for providing information in Form 1 ................................................. 4-10
4.3.3 Identification of appropriate valued environmental components ...................... 4-10
4.3.4 Methods for identification of impacts................................................................ 4-11
4.3.5 Testing the Significance of Impacts .................................................................. 4-16
4.3.6 Terms of reference for EIA studies ................................................................... 4-16
4.4 Environmental Impact Assessment ................................................................................... 4-21
4.4.1 EIA team............................................................................................................ 4-22
4.4.2 Baseline quality of the environment .................................................................. 4-22
4.4.3 Impact prediction tools ...................................................................................... 4-25
4.4.4 Significance of the impacts................................................................................ 4-25
4.5 Social Impact Assessment ................................................................................................. 4-26
4.6 Disaster Management Plan (DMP) & Risk Assessment ................................................... 4-29
4.6.1 Storage and handling of hazardous materials .................................................... 4-33
4.6.2 Hazard identification ......................................................................................... 4-33
4.6.3 Hazard assessment and evaluation..................................................................... 4-33
4.6.4 Disaster management plan................................................................................. 4-35
4.7 Mitigation Measures.......................................................................................................... 4-39
4.7.1 Important considerations for mitigation methods.............................................. 4-39
4.7.2 Hierarchy of elements of mitigation plan .......................................................... 4-40
4.7.3 Typical mitigation measures.............................................................................. 4-41
4.8 Environmental Management Plan ..................................................................................... 4-45
4.9 Reporting........................................................................................................................... 4-47
4.10 Public Consultation ........................................................................................................... 4-48
4.11 Appraisal ........................................................................................................................... 4-51
4.12 Decision Making ............................................................................................................... 4-53
4.13 Post-clearance Monitoring Protocol.................................................................................. 4-54
5. STAKEHOLDERS’ ROLES AND RESPONSIBILITIES 5-1
5.1 SEIAA ................................................................................................................................. 5-4
5.2 EAC and SEAC................................................................................................................... 5-6

TGM for Petrochemical Based Processing Industry ii September 2010


Table of Contents

LIST OF TABLES
Table 2-1: Management Based Tools ................................................................................................ 2-2

Table 3-1: Water and Air (Pollutant) Emissions from Various Processes in Petrochemical Complex3-8

Table 3-2: Water Requirements ........................................................................................................ 3-13

Table 3-3: Sources of wastewater generation ................................................................................... 3-13

Table 3-4: Process Specific Sources of Wastewater ......................................................................... 3-15

Table 3-5: Wastewater Characteristics ............................................................................................. 3-16

Table 3-6: Characters of Cooling Water Blowdown......................................................................... 3-18

Table 3-7: Levels of Abatement Technology for End-of-pipe Treatment ........................................ 3-24

Table 3-8: Atmospheric Emission Sources and Types of Pollutants from Generic Petrochemical
Processes......................................................................................................................... 3-26

Table 3-9: Classification of Pollutants.............................................................................................. 3-27

Table 3-10: Typical Source-Specific Share of Emissions................................................................. 3-28

Table 3-11: Classification of Toxicity .............................................................................................. 3-30

Table 3-12: List of Chemicals based on Toxicity Classification ...................................................... 3-30

Table 3-13: Measures for Emission Control ..................................................................................... 3-30

Table 3-14: Control Technologies for Emissions ............................................................................. 3-31

Table 3-15: Product Specific Air Emission Sources and Pollutants ................................................. 3-33

Table 3-16: Product-specific Sources and Likely Pollutants ............................................................ 3-35

Table 3-17: Air Emission Control Technologies .............................................................................. 3-38

Table 3-18: Leaking Indices for a Centrifugal Pump with Different Types of Seals ....................... 3-40

Table 3-19: Average Emission Factors for Fugitive Emissions....................................................... 3-41

TGM for Petrochemical Based Processing Industry iii September 2010


Table of Contents

Table 3-20: Leaking and Non-Leaking Emission Factors for Fugitive Emissions (kg /hr source).. 3-41

Table 3-21: Leaking and Non-Leaking Emission Factors for Fugitive Emissions (kg /hr source).. 3-42

Table 3-22: Stratified Emission Factors for Equipment Leaks (Kg/Hr/Source)............................... 3-43

Table 3-23: LDAR Techniques......................................................................................................... 3-44

Table 3-24: Waste generation Sources.............................................................................................. 3-45

Table 3-25: Petrochemical Product and Hazardous Waste ............................................................... 3-47

Table 3-26: Options of Waste Minimization .................................................................................... 3-48

Table 3-27: Options for Waste Recycling......................................................................................... 3-48

Table 3-28: Technology Levels for API (Oil/Water) Separator Sludge ........................................... 3-50

Table 3-29: Technology Levels for Temporary Waste Storage........................................................ 3-50

Table 3-30: Petrochemicals (Basic & Intermediates): Standards for Liquid Effluent ..................... 3-53

Table 3-31: Emission Standards for Heater/Furnace/Boilers/Vaporizers ......................................... 3-54

Table 3-32: Emission Standards for Organic Particulates ................................................................ 3-54

Table 3-33: Emission Standards for Process Emission (Specific Organic Pollutants) ..................... 3-55

Table 3-34: Emission Standards for VOC-HAPs from Process Vents ............................................. 3-55

Table 3-35: Emission Standards for VOC (General) from Process Vents........................................ 3-55

Table 3-36: Standards for Atmospheric Storage Tanks of Petro-chemical Products........................ 3-55

Table 3-37: Storage of Benzene, VCM and ACN............................................................................. 3-56

Table 3-38: Standards for Emission from Loading of Volatile Products.......................................... 3-56

Table 3-39: HAP and Volatile HAP Concentrations in LDAR Components ................................... 3-57

Table 3-40: Frequency of Monitoring of Leaks and Schedule for Repair of Leaks ......................... 3-58

Table 3-41: Methods for Measurement of Pollutant Concentrations in the Emissions .................... 3-59

TGM for Petrochemical Based Processing Industry iv September 2010


Table of Contents

Table 4-1: Advantages and Disadvantages of Impact Identification Methods ................................. 4-11

Table 4-2: Matrix of Impacts ............................................................................................................ 4-13

Table 4-3: List of Important Physical Environment Components and Indicators of EBM.............. 4-23

Table 4-4: Choice of Models for Impact Predictions: Risk Assessment.......................................... 4-31

Table 4-5: Typical Mitigation Measures........................................................................................... 4-42

Table 4-6: Structure of EIA Report................................................................................................... 4-47

Table 5-1: Roles and Responsibilities of Stakeholders Involved in Prior Environmental Clearance 5-1

Table 5-2: Organization-specific Functions........................................................................................ 5-2

Table 5-3: SEIAA: Eligibility Criteria for Chairperson / Members / Secretary ................................. 5-5

Table 5-4: EAC/SEAC: Eligibility Criteria for Chairperson / Members / Secretary.......................... 5-9

TGM for Petrochemical Based Processing Industry v September 2010


Table of Contents

LIST OF FIGURES
Figure 2-1: Inclusive Components of Sustainable Development........................................................ 2-1

Figure 2-2: Types of Impacts ............................................................................................................ 2-14

Figure 2-3: Cumulative Impact ......................................................................................................... 2-15

Figure 3-1: Coverage of Chemicals under Petrochemical based Production...................................... 3-3

Figure 3-2: Decision Tree for Categorization of VOCs.................................................................... 3-29

Figure 4-1: Prior Environmental Clearance Process for Activities Falling Under Category A ......... 4-3

Figure 4-2: Prior Environmental Clearance Process for Activities Falling Under Category B ......... 4-4

Figure 4-3: Approach for EIA Study ................................................................................................ 4-21

Figure 4-4: Risk Assessment – Conceptual Framework ................................................................... 4-30

Figure 4-5: Comprehensive Risk Assessment - At a Glance ............................................................ 4-32

Figure 4-6: Disaster Management Plan............................................................................................. 4-36

Figure 4-7: Elements of Mitigation................................................................................................... 4-40

TGM for Petrochemical Based Processing Industry vi September 2010


Table of Contents

ANNEXURES
Annexure I

Process/product modifications create pollution prevention opportunities

Annexure II

Modifications to equipment can also prevent pollution – opportunities

Annexure III

Process Flow Diagrams of the Major Petrochemicals

Annexure IV

A Compilation of Legal Instruments

Annexure V

General Standards for Discharge of Environmental Pollutants as per CPCB

Annexure VI

Form 1 (Application Form for Obtaining EIA Clearance)

Annexure VII

Critically Polluted Industrial Areas and Clusters/Potential Impact Zones

Annexure VIII

Pre-feasibility Report: Points for Possible Coverage

Annexure IX

Types of Monitoring and Network Design Considerations

Annexure X

Guidance for Assessment of Baseline Components and Attributes

Annexure XI

Sources of Secondary Data

Annexure XII

Impact Prediction Tools

TGM for Petrochemical Based Processing Industry vii September 2010


Table of Contents

Annexure XIII

Form through which the State Governments/Administration of the Union Territories Submit
Nominations for SEIAA and SEAC for the Consideration and Notification by the Central Government

Annexure XIV

Composition of EAC/SEAC

ACRONYMS
AAQ Ambient Air Quality
ACF Activated Carbon Filters
AF Acrylic Fibre
API American Petroleum Institute
AOX Adsorbable Organic Halogens
BAT Best Available Technology
BOD Biochemical Oxygen Demand
CCA Conventional Cost Accounting
CER Corporate Environmental Reports
CEAA Canadian Environmental Assessment Agency
CFE Consent for Establishment
CHP Combined Heat and Power
CPCB Central Pollution Control Board
CREP Corporate Responsibility for Environmental Protection
CRZ Coastal Regulatory Zone
DMP Disaster Management Plan
DSG Dilution Steam Generator
EAC Expert Appraisal Committee
ECI Environmental Condition Indicators
EcE Economic-cum-Environmental
EDC Ethylene dichloride
EIA Environmental Impact Assessment
EIS Environmental Information System
EMA Environmental Management Accounting
EMP Environmental Management Plan
EMS Environmental Management System
EO Ethylene Oxide
EOX Extractable Organic Halogens
EPI Environmental Performance Indicators

TGM for Petrochemical Based Processing Industry viii September 2010


Table of Contents

ES Environmental Statements
FCA Full Cost Assessment
GWP Global Warming Potential
HAZOP Hazard and Operability Studies
HDPE High Density Polyethylene
HTL High Tide Level
IL&FS Infrastructure Leasing & Financial Services Limited
IVI Importance Value Index
ISO International Standard Organization
LCA Life Cycle Assessment
LDAR Leak Detection and Repair
LDPE Low Density Polyethylene
LPG Liquefied Petroleum Gas
LTL Low Tide Level
MCA Maximum Credible Accident
MoEF Ministry of Environment & Forests
NAQM National Air Quality Monitoring
NGO Non-Government Organizations
ODP Ozone Depletion Potential
OECD Organization for Economic Co-operation and Development
O&M Operation and Maintenance
PCBs polychlorinated biphenyls
POCP Photochemical Ozone Formation Potential
PVC Polyvinyl Chloride
QA/QC Quality Assurance/Quality Control
QRA Quantitative Risk Assessment
SEA Strategic Environmental Assessment
SEAC State Level Expert Appraisal Committee
SEIAA State Level Environment Impact Assessment Authority
SEZ Special Economic Zone
SIA Social Impact Assessment
SPCB State Pollution Control Board
SPM Suspended Particulate Matter
TA Technology Assessment
TCA Total Cost Assessment
TDI Toluene Di Isocyanate
TEQM Total Environmental Quality Movement
TGM Technical EIA Guidance Manual
TOC Total Organic Carbon

TGM for Petrochemical Based Processing Industry ix September 2010


Table of Contents

ToR Terms of Reference


TPA Tonnes per Annum
TSS Total suspended solids
UT Union Territory
UTEIAA Union Territory Level Environment Impact Assessment Authority
UTPCC Union Territory Pollution Control Committee
VAM Vinyl Acetate Monomer
VCM Vinyl Chloride Monomer

TGM for Petrochemical Based Processing Industry x September 2010


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F{ti MINISTEROF STATE(INDEPENDENTCHARGE}
ENVIRONMENT & FORESTS
GOVERNMENTOF INDIA
NEW OELHT_ 1.10003

22"dDecember2010

FOREWORD

The Ministry of Environment & Forests (MOEF) introduced the Environmental Impact
Assessment(EIA) Notification 2006 on 14u,september 2006,which not only reengineeredthe
entire environment clearance (EC) process specified under the EIA Notification 7994, but also
introduced a number of new developmental sectorswhich would require prior environmental
clearance.The EIA Notification 2006has notified a list of 39 developmental sectorswhich have
been further categorisedas A or B based on their capacity and likely environmental impacts.
Category B projects have been further categorisedas 81 and 82. The EIA Notification 2006has
further introduced a system of screening, scoping and appraisal and for the setting up of
Environment Impact Assessment Authority (EIAA) at the Central level and State Level
Environment Impact Assessment Authorities (SEIAAs) to grant environmental clearancesat the
Central and State level respectively. The Ministry of Environment & Forests is the Environment
Impact AssessmentAuthority at the Central level and 25 State Level Environment Impact
AssessmentAuthorities (SEIAAS) have been set up in the various States/UTs. The EIA
Notification 2006 also stipulates the constitution of a multi-disciplinary Expert Appraisal
Committee (EAC) at the Centre and State level Expert Appraisal Committees (SEACs) at
State/UT Level for appraisal of Category A or B projects respectively and to recomrnend
grant/rejection of environrnental clearanceto each project/activities falling under the various
sectorsto the EIAA/SEIAAs respectively.

Although the process of obtaining environmental clearance consisting of Screening,


Scoping and Appraisal and for undertaking public consultation including the process of
conduct of Public Hearing has been elaboratedunder the EIA Notification 2006,the Notification
itself provides for bringing out guidelines from time to time on the EIA NotiJication 2006and
the EC processwith a view to bringing clarity on the EC processfor expediting environmental
clearance.This need was further reinforced aJter the constitution of SEIAAs and SEACs in
various States,who were assignedthe task for the first tirne and with a need for addressingthe
concemsof standardization of the quality of appraisal and in reducing inconsistenciesbetween
SEACs/SEIAAsin granting ECsfor similar projectsin diJferentStates.

The TechnicalGuidance Manual of "Petrochemical BasedProcessingIndustr5r" sectors


describesector describestypes of EIA, processand pollution conkol technologies,operational
aspectsof EIA with model TOR of that Sector,technological options with cleaner production
and waste minimization techniques, monitoring of environmental quality, post clearance
monitoring protocol, related regulations, and procedure of obtaining EC i-f linked to othel
clearancesfor e.9.,CRZ, etc.

Petrochemical based processing industries, are those which make use of the basic
petrochemicals(Ethylene, Propylene, Butadiene, Benzene,Toluene and Xylene) produced in
bracker/Reformer units; and involve processing to produce several products fol many
downstrearn basic organic and product chemicals.Proper management of wide varieties of
process emissions, liquid effluents containing hazardous chemicals and solid/hazardous
substancesis required. Due importance should be given for the use of clean technology,
adequate pollution control measures, recycle/reuse of treated effluents and envilonrnental
-ur,-ug".r,"rrt of hazardous substances.ln such plants, ploper dsk assessment,on-site, off-site
plans, disaster management plans are required to be put in place and regular rnock
"-"rg:"tr"y
drills-cariied out to avoid any untoward incidence/disaster. A wide variety of end-of- pipe
pollution control technique are available for gaseous,liquid,soli waste and many are used in
io*o1 -^y, acrossthe Petrochemicalbasedproduction indusby. Tertiary Plocessesgenerally
consideredfor petrochernicalwastewater include mernbrane separation plocess, and activated
carbon.

India's industrial competitivenessand environmental future dePendson Industries such as


petrochemicalBasedProcessingIndustry adopting energy and resource efficient technologies.
Recyclingand reuseof materials is critical. To keep pacewith changing technologiesand needs
of sustaiirabledevelopment, the manual would require regular updating in the future. The
manual will be available on the MoEF website and we would appreciate receiving resPonses
from stakeholdersfor further improvernents.

I congratulate the entire team of IL&FS Ecosmart Ltd., experts from the sector who were
involved L the preparation of the Manuals, Chairman and members of the Core and Peer
Committees of various sectors and various Resource Persons whose inputs were indeed
valuable in the preparation and finalization of the Manuals.

(f2iiram Ramesh)
1.
INTRODUCTION TO THE TECHNICAL EIA
GUIDANCE MANUALS PROJECT

Environmental Impact Assessment (EIA) is a process of identifying, predicting,


evaluating and mitigating the biophysical, social, and other relevant effects of
development proposals prior to major decisions being taken and commitments made.
These studies integrate the environmental concerns of developmental activities into the
process of decision-making.

EIA has emerged as one of the successful policy innovations of the 20th Century in the
process of ensuring sustained development. Today, EIA is formalized as a regulatory tool
in more than 100 countries for effective integration of environmental concerns in the
economic development process. The EIA process in India was made mandatory and was
also given a legislative status through a Notification issued by the Ministry of
Environment and Forests (MoEF) in January 1994. The Notification, however, covered
only a few selected industrial developmental activities. While there are subsequent
amendments, the Notification issued on September 14, 2006 supersedes all the earlier
Notifications, and has brought out structural changes in the clearance mechanism.

The basic tenets of this EIA Notification could be summarized into the following:

̇ Pollution potential as the basis for prior environmental clearance instead of


investment criteria; and
̇ Decentralization of clearing powers to the State/Union Territory (UT) level
Authorities for certain developmental activities to make the prior environmental
clearance process quicker, transparent and effective.
Devolution of the power to grant clearances at the state level for certain category of the
developmental activities / projects is a step forward to fulfill the basic tenets of the re-
engineering i.e., quicker, transparent and effective process but many issues impede/hinder
its functional efficiency. These issues could be in technical and operational domains as
listed below:

Technical issues

̇ Ensuring level playing ground to avoid arbitrariness in the decision-making process


̇ Classification of projects which do not require public hearing and detailed EIA
(Category B2)
̇ Variations in drawing Terms of Reference (ToR) of EIA studies for a given
developmental activity across the States/UTs
̇ Varying developmental-activity-specific expertise requirement for conducting EIA
studies and their appraisal
̇ Availability of adequate sectoral experts and variations in competency levels
̇ Inadequate data verification, cross checking tools and supporting institutional
framework

TGM for Petrochemical Based Processing Industry 1-1 September 2010


Introduction

̇ Meeting time targets without compromising with the quality of assessments/ reviews
̇ Varying knowledge and skill levels of regulators, consultants and experts
̇ Newly added developmental activities for prior environmental clearance, etc.

Operational issues

̇ State level /UT level EIA Authorities (SEIAA/UTEIAA) are formulated for the first
time and many are functioning
̇ Varying roles and responsibilities of involved organizations
̇ Varying supporting institutional strengths across the States/UTs
̇ Varying manpower availability, etc.

1.1 Purpose

The purpose of developing the sector-specific technical EIA guidance manuals (TGM) is
to provide clear and concise information on EIA to all the stakeholders i.e., the project
proponent, the consultant, the reviewer, and the public. The TGMs are organized to cover
following:

Chapter 1 (Introduction): This chapter provides a brief introduction on the EIA, basic
tenets of EIA Notification, technical & operational issues in the process of clearance,
purpose of the TGMs, project implementation process and additional information.

Chapter 2 (Conceptual facets of an EIA): Provides an overall understanding to the


conceptual aspects of control of pollution and EIA for the developmental projects. This
basic understanding would set the readers at same level of understanding for proper
interpretations and boundaries for identifying the environmental interactions of the
developmental projects and their significance for taking measures of mitigation. This
chapter covers the discussion on environment in EIA context i.e sustainable development,
pollution control strategies, preventive environmental management tools, Objectives of
EIA, types and basic principles of EIA, project cycle for the petrochemical based
processing industry, understanding on type of environmental impacts and the criteria for
the significance analysis.

Chapter 3 (About Petrochemical Based Processing Industry including Process and


Pollution Control Technologies): The purpose of this chapter is to provide the reader
precise information on all the relevant aspects of the industry, which is essential to realize
the likely interaction of such developmental activities on the receiving environment.
Besides, this Chapter gives a holistic understanding on the sources of pollution and the
opportunities of the source control.

The specific coverage which provides precise information on the industry include (i)
Introduction - Geographical distribution of Indian petrochemical industry, (ii) Scope of
Coverage of Chemicals under the Petrochemical Industry, (iii) Scientific Aspects -
Petrochemical complex production process in general, Ethylene oxide & ethylene glycols,
Acrylonitrile, Ethylene dichloride/vinyl chloride monomer, Transfer Operations, storage
Tanks, (iv) Emissions from the petrochemical based processing industry - Air emissions,
Water pollution, Solid Waste, (v) Technological Aspects - Air pollution control
technologies, Wastewater control and treatment technology, Waste prevention
technologies, (vi) Shifting the Compliance Responsibility to the Industry/Self-Regulation

TGM for Petrochemical Based Processing Industry 1-2 September 2010


Introduction

- Norms for emission monitoring, Permitting system and (vii) the summary of applicable
national regulation for this developmental activity.

Chapter 4 (Operational aspects): The purpose of this chapter is to facilitate the


stakeholders to extend clear guidance on coverage of legislative requirements, sequence
of procedures for obtaining the EIA clearance and each step-wise provisions and
considerations.

The coverage of the Chapter include provisions in the EIA Notification regarding
petrochemical based processing industry, screening (criteria for categorization of B1
and B2, siting guidelines, etc.), scoping (pre-feasibility report, guidance for filling form 1,
identification of valued environmental components, identification of impacts, etc.),
arriving at terms of reference for EIA studies, impact assessment studies (EIA team,
assessment of baseline quality of environment, impact prediction tools, significance of
impacts), social impact assessment, risk assessment considerations, typical mitigation
measures, designing considerations for environmental management plan, structure of EIA
report for incorporation of study findings, process of public consultation, project
appraisal, decision making process and post-clearance monitoring protocol.

Chapter 5 (Roles and responsibilities of various organizations involved in the


process of prior environmental clearance): The purpose of this Chapter is to brief the
stakeholders on the institutional mechanism and roles & responsibilities of the
stakeholders involved in the process of prior environmental clearance. The Coverage of
the Chapter include (i) roles and responsibilities of the stakeholders, (ii) organization
specific functions, (iii) constitution, composition and decision making process of SEIAA
and (iv) EAC & SEAC and (v) other conditions which may be considered.

For any given industry, each topic listed above could alone be the subject of a lengthy
volume. However, in order to produce a manageable document, this project focuses on
providing summary information for each topic. This format provides the reader with a
synopsis of each issue. Text within each section was researched from many sources, and
was condensed from more detailed sources pertaining to specific topics.

The contents of the document are designed with a view to facilitate addressing of the
relevant technical and operational issues as mentioned in the earlier section. Besides,
facilitates various stakeholders involved in the EIA clearance process i.e,

̇ Project proponents will be fully aware of the procedures, common ToR for EIA
studies, timelines, monitoring needs, etc., in order to plan the projects/studies
appropriately.
̇ Consultants across India will gain similar understanding about a given sector, and
also the procedure for EIA studies, so that the quality of the EIA reports gets
improved and streamlined.
̇ Reviewers across the states/UTs will have the same understanding about an industry
sector and would able to draw a benchmark in establishing the significant impacts for
the purpose of prescribing the ToR for EIA studies and also in the process of review
and appraisal.
̇ Public who are concerned about new or expansion projects, use this manual to get a
basic idea about the manufacturing/production details, rejects/wastes from the
operations, choice of cleaner/control technologies, regulatory requirements, likely
environmental and social concerns, mitigation measures, etc., in order to seek
clarifications appropriately in the process of public consultation. The procedural

TGM for Petrochemical Based Processing Industry 1-3 September 2010


Introduction

clarity in the document will further strengthen them to understand the stages involved
in clearance and roles and responsibilities of various organizations.
̇ In addition, these manuals would substantially ease the pressure on reviewers at the
scoping stage and would bring in functional efficiency at the central and state levels.

1.2 Project Implementation

The Ministry of Environment & Forests (MoEF), Government of India took up the task of
developing sector-specific TGMs for all the developmental activities listed in the re-
engineered EIA Notification. The Infrastructure Leasing and Financial Services Ecosmart
Limited (IL&FS Ecosmart), has been entrusted with the task of developing these manuals
for 27 industrial and related sectors. Petrochemical based processing industry is one of
these sectors, for which this manual is prepared.

The ability to design comprehensive EIA studies for specific industries depends on the
knowledge of several interrelated topics. Therefore, it requires expert inputs from
multiple dimensions i.e., administrative, project management, technical, scientific, social,
economic, risk etc., in order to comprehensively analyze the issues of concern and to
draw logical interpretations. Thus, Ecosmart has designed a well-composed
implementation framework to factor inputs of the experts and stakeholders in the process
of finalization of these manuals.

The process of manual preparation involved collection & collation of the secondary
available information, technical review by sectoral resource persons and critical review &
finalization by a competent Expert Committee composed of core and sectoral peer
members.

The MoEF appreciates the efforts of Ecosmart, Expert Core and Peer Committee,
resource persons and all those who have directly and indirectly contributed to this
Manual. .

1.3 Additional Information

This TGM is brought out by the MoEF to provide clarity to all the stakeholders involved
in the ‘Prior Environmental Clearance’ process. As such, the contents and clarifications
given in this document do not withstand in case of a conflict with the statutory provisions
of the Notifications and Executive Orders issued by the MoEF from time-to-time.

TGMs are not regulatory documents. Instead, these are the tools designed to assist in
successful completion of an EIA. For the purpose of this project, the key elements
considered under TGMs are: conceptual aspects of EIA; developmental activity-specific
information; operational aspects; and roles and responsibilities of involved stakeholders.

This manual is prepared considering the Notification issued on 14th September, 2006 and
latest amendment as on 1st December 2009. For recent updates, if any, may please refer
the website of the MoEF, Government of India i.e., http://moef.nic.in/index.php.

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2.
CONCEPTUAL FACETS OF EIA

It is an imperative requirement to understand the basic concepts concerned to the


pollution control and the environmental impact assessment in an overall objective of the
sustainable development. This Chapter highlights the pollution control strategies and
their tools besides the objectives, types & principles of EIA, type of impacts their
significance analysis, in order to provide consistent understanding to the reader before
assessing the development of activity-specific environmental concerns in Chapter 3 and
identification & prediction of significant impacts in order to design mitigation measures
as detailed in Chapter 4.

2.1 Environment in EIA Context

“Environment” in EIA context mainly focuses, but is not limited to physical, chemical,
biological, geological, social, economical, and aesthetic dimensions along with their
complex interactions, which affect individuals, communities and ultimately determines
their forms, character, relationship, and survival. In EIA context, ‘effect’ and ‘impact’
can often be used interchangeably. However, ‘impact’ is considered as a value judgment
of the significance of an effect.

Sustainable development is built on three basic premises i.e., economic growth,


ecological balance and social progress. Economic growth achieved in a way that does not
consider the environmental concerns, will not be sustainable in the long run. Therefore,
sustainable development needs careful integration of environmental, economic, and social
needs in order to achieve both an increased standard of living in short term, and a net gain
or equilibrium among human, natural, and economic resources to support future
generations in the long term.

It is necessary to understand the links between environment and development in order to


make choices for development that will be economically efficient, socially equitable and
responsible, as well as environmentally sound.

Figure 2-1: Inclusive Components of Sustainable Development

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2.2 Pollution Control Strategies

Pollution control strategies can be broadly categorized in to preventive and reactive. The
reactive strategy refers to the steps that may be applied once the wastes are generated or
contamination of the receiving environment takes place. The control technology or a
combination of technologies to minimize the impact due to the process rejects/wastes
varies with quantity and characteristics, desired control efficiency and economics.

Many combinations of techniques could be adopted for treatment of a specific waste or


the contaminated receiving environment, but are often judged based on techno-economic
feasibility. Therefore, the best alternative is to take all possible steps to avoid pollution it
self. This preventive approach refers to a hierarchy that involves i) prevention &
reduction; ii) recycling and re-use; iii) treatment; and iv) disposal, respectively.

Therefore, there is a need to shift the emphasis from the reactive to preventive strategy
i.e., to promote preventive environmental management. Preventive environmental
management tools may be grouped into management based tools, process based tools and
product based tools, which are given below:

Table 2-1: Management Based Tools

Management Based Tools Process Based Tools Product Based Tools


Environmental Management Environmental Technology Assessment Industrial Ecology
System (EMS)
Toxic Use Reduction Extended Producers
Environmental Performance Responsibility
Best Operating Practices
Evaluation
Eco-labeling
Environmentally Best Practice
Environmental Audits
Design for
Best Available Technology (BAT)
Environmental Reporting Environment
and Communication Waste Minimization
Life Cycle
Total Cost Accounting Pollution Prevention Assessment (LCA)
Law and Policy Cleaner Production
Trade and Environment 4-R Concept
Environmental Economics Cleaner Technology
Eco-efficiency

2.3 Tools for Preventive Environmental Management

The tools for preventive environmental management can be broadly classified into
following three groups.

̇ Tools for assessment and analysis - risk assessment, life cycle assessment, total cost
assessment, environmental audit / statement, environmental benchmarking,
environmental indicators
̇ Tools for action - environmental policy, market based economic instruments,
innovative funding mechanism, EMS and ISO certification, total environmental
quality movement, eco-labeling, cleaner production, eco-efficiency, industrial
ecosystem or metabolism, voluntary agreements
̇ Tools for communication - state of environment, corporate environmental reporting
Specific tools under each group are discussed precisely in next sections.

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2.3.1 Tools for assessment and analysis

2.3.1.1 Risk assessment

Risk is associated with the frequency of failure and consequence effect. Predicting such
situations and evaluation of risk is essential to take appropriate preventive measures. The
major concern of the assessment is to identify the activities falling in a matrix of high &
low frequencies at which the failures occur and the degree of its impact. The high
frequency, low impact activities can be managed by regular maintenance i.e, LDAR
(Leak detection and repair) programmes. Whereas, the low frequency, high impact
activities are of major concern (accidents) in terms of risk assessment. As the frequency
is low, often the required precautions are not realized or maintained. However, risk
assessment identifies the areas of major concerns which require additional preventive
measures; likely consequence distances considering domino effects, which will give the
possible casualties and ecological loss in case of accidents. These magnitudes demand
the attention for preventive and disaster management plans (DMP). Thus is an essential
tool to ensure safety of operations.

2.3.1.2 Life cycle assessment

A broader approach followed to deal with environmental impacts during manufacturing is


called LCA. This approach recognizes that environmental concerns are associated with
every step of the processing w.r.t. manufacturing of products and also examines
environmental impacts of the product at all stages of project life cycle. LCA includes
product design, development, manufacturing, packaging, distribution, usage and disposal.
LCA is concerned with reducing environmental impacts at all the stages and considering
the total picture rather than just one stage of the production process.

Industries/firms may apply this concept to minimize costs incurred on the environmental
conservation throughout the project life cycle.

2.3.1.3 Total cost assessment

Total Cost Assessment (TCA) is an enhanced financial analysis tool that is used to assess
the profitability of alternative courses of action e.g. raw material substitution to reduce the
costs of managing the wastes generated by process; an energy retrofit to reduce the costs
of energy consumption. This is particularly relevant for pollution prevention options.
These options, because of their nature, often produce financial savings that are
overlooked in conventional financial analysis, either because they are misallocated,
uncertain, hard to quantify, or occur more than three to five years after the initial
investment. TCA includes all relevant costs and savings associated with an option so that
it can compete for scarce capital resources fairly, on a level playing field. The
assessments are often beneficial w.r.t the following:

̇ Identification of costly resource inefficiencies


̇ Financial analysis of environmental activities/projects such as investment in cleaner
technologies
̇ Prioritization of environmental activities/projects
̇ Evaluation of product mix and product pricing
̇ Bench marking against the performance of other processes or against the competitors
A comparison of cost assessments is given below:

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̇ Conventional cost accounting (CCA): Direct and indirect financial costs+ Recognized
contingent costs
̇ Total Cost Assessment (TCA): A broader range of direct, indirect, contingent and
less quantifiable costs
̇ Full Cost assessment (FCA): TCA + External social costs borne by society
2.3.1.4 Environmental audit/statement

Key objectives of an environmental audit includes compliance verification, problem


identification, environmental impact measurement, environmental performance
measurement, conforming effectiveness of EMS, providing a database for corrective
actions and future actions, developing company’s environmental strategy, communication
and formulating environmental policy.

The MoEF, Government of India issued Notification on ‘Environmental Statements’ (ES)


in April, 1992 and further amended in April 1993 – As per the Notification, the industries
are required to submit environmental statements to the respective State Pollution Control
Board (SPCB). ES is a proactive tool for self-examination of the industry to
reduce/minimize pollution by adopting process modifications, recycling and reusing of
the resources. The regular submission of ES will indicate the systematic improvement in
environmental pollution control being achieved by the industry. In other way, specific
points in ES may be used as environmental performance indicators for relative
comparison, implementation and to promote better practices.

2.3.1.5 Environmental benchmarking

Environmental performance and operational indicators could be used to navigate, manage


and communicate the significant aspects and give enough evidence of good
environmental house keeping. Besides the existing prescribed standards, an insight to
identify the performance indicators and prescribing schedule for systematic improvement
in performance of these indicators will yield better results.

Relative indicators may be identified for different industrial sectors and be integrated in
companies and organizations to monitor and manage the different environmental aspects
of the company, to benchmark and compare two or more companies from the same sector.
These could cover water consumption, energy consumption, chemical consumption,
wastewater generation, solid/hazardous waste generation, etc., per tonne of final product.
Once these bench marks are developed, the industries which are below them may be
guided and enforced to reach them while those which are better than the benchmark may
be encouraged further by giving incentives etc.

2.3.1.6 Environmental indicators

Indicators can be classified in to environmental performance indicators (EPI) and


environmental condition indicators (ECI). The EPIs can be further divided into two
categories i.e., operational performance indicators and management performance
indicators.

The operational performance indicators are related to the process and other operational
activities of the organization. These would typically address the issue of raw material
consumption, energy consumption, water consumption in the organization, the quantities
of wastewater generated, other solid wastes & emissions generated from the organization
etc.

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Management performance indicators are related to the management efforts to influence


the environmental performance of the organisational operations.

The environmental condition indicators provide information about the environment.


These indicators provide information about the local, regional, national or global
condition of the environment. This information helps an organization to understand the
environmental impacts of its activities and thus helps in taking decisions to improve the
environmental performance.

Indicators basically used to evaluate environmental performance against the set standards
and thus indicate the direction in which to proceed. Selection of type of indicators for a
firm or project depends upon its relevance, clarity and realistic cost of collection and its
development.

2.3.2 Tools for action

2.3.2.1 Environmental policy

An environmental policy is a statement of an organization’s overall aim and principles of


action w.r.t the environment, including compliance with all relevant regulatory
requirements. It is a key tool in communicating environmental priorities of the
organization to all its employees. To ensure organization’s commitment towards a
formulated environmental policy, it is essential for the top management to be involved in
the process of formulating the policy and setting priorities. Therefore, the first step is to
get the commitment from the higher levels of management. The organization should then
conduct an initial environmental review and draft an environmental policy. This draft
should be discussed and approved by the board of directors. The approved environmental
policy statement, should then be communicated internally among all its employees and
must also be made available to the public.

2.3.2.2 Market-based economic instruments

Market based instruments are regulations that encourage behavior through market signals
rather than through explicit directives regarding pollution control levels. These policy
instruments such as tradable permits, pollution charge are often described as harnessing
market forces. Market based instruments can be categorized into the following four
major categories which are discussed below.

̇ Pollution charge: Charge system will assess a fee or tax on the amount of pollution a
firm or source generates. It is worthwhile for the firm to reduce emissions to the
point, where its marginal abatement costs is equal to the tax rate. Thus firms control
pollution to different degrees i.e. High cost controllers – less; Low-cost controllers-
more. The charge system encourages the industries to further reduce the pollutants.
The collected charges can form a fund for restoration of the environment. Another
form of pollution charge is a deposit refund system, where, consumers pay a
surcharge when purchasing a potentially polluting product, and receive a refund on
return of the product after useful life span at appropriate centers. The concept of
extended producers’ responsibility brought in to avoid accumulation of dangerous
products in the environment.
̇ Tradable permits: Under this system, firms that achieve the emission levels below
their allotted level may sell the surplus permits. Similarly, the firms, which are

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required to spend more to attain the required degree of treatment/allotted levels, can
purchase permits from others at lower costs and may be benefited.
̇ Market barrier reductions: Three known market barrier reduction types are as
follows:
– Market creation: Measures that facilitate the voluntary exchange of water rights
and thus promote more efficient allocation of scarce water supplies
– Liability concerns: Encourage firms to consider potential environmental damages
of their decisions
– Information programmes: Eco-labeling and energy efficiency product labeling
requirements
̇ Government subsidy reduction: Subsidies are the mirror images of taxes and, in
theory, can provide incentive to address environmental problems. However, it has
been reported that the subsidies encourage economically inefficient and
environmentally unsound practices, and often leads to market distortions due to
differences in the area. However, these are important to sustain the expansion of
production, in the national interests. In such cases, the subsidy may be comparable to
the net social benefit.

2.3.2.3 Innovative funding mechanism

There are many forums under which the fund is made available for the issues which are of
global/regional concern i.e., climate change, Basal Convention and further fund sources
are being explored for the Persistent Organic Pollutants Convention. Besides the global
funding mechanism, there needs to be localized alternative mechanisms for boosting the
investment in environmental pollution control. For example, in India the Government has
established mechanism to fund the common effluent treatment plants, which are
specifically serving the small and medium scale enterprises i.e., 25% share by the State
Government, matching grants from the Central Government and surety for 25% soft loan.
It means that the industries need to invest only 25% initially, thus encouraging voluntary
compliance.

There are some more options i.e., if the pollution tax/charge is imposed on the residual
pollution being caused by the industries, municipalities etc., fund will automatically be
generated, which in turn, can be utilized for funding the environmental improvement
programmes. The emerging concept of build-operate-transfer (BOT) is an encouraging
development, where there is a possibility to generate revenue by application of advanced
technologies. There are many opportunities which can be explored. However, what is
required is the paradigm shift and focused efforts.

2.3.2.4 EMS and ISO certification

EMS is that part of the overall management system, which includes the organizational
structure, responsibilities, practices, procedures, process and resources for determining
and implementing the forms of overall aims, principles of action w.r.t the environment. It
encompasses the totality of organizational, administrative and policy provisions to be
taken by a firm to control its environmental influences. Common elements of an EMS are
the identification of the environmental impacts and legal obligations, the development of
a plan for management & improvement, the assignment of the responsibilities and
monitoring of the performance.

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2.3.2.5 Total environmental quality movement

Quality is regarded as

̇ A product attribute that had to be set at an acceptable level and balanced against the
cost
̇ Something delivered by technical systems engineered by experts rather than the
organization as a whole
̇ Assured primarily through the findings and correction of mistakes at the end of the
production process
One expression of the total environment quality movement (TEQM) is a system of control
called Kaizen. The principles of Kaizen are:

̇ Goal must be continuous improvement of quality instead of acceptable quality


̇ Responsibility of the quality shall be shared by all members of an organization
̇ Efforts should be focused on improving the whole process and design of the products
With some modifications, TEQM approach can be applied in the improvement of
corporate environmental performance in both process and product areas.

2.3.2.6 Eco-labeling

Eco-labeling is the practice of supplying information on the environmental characteristics


of a product or service to the general public. These labeling schemes can be grouped into
three types:

̇ Type I: Multiple criteria base; third party (Govt. or non-commercial private


organizations) programme claims overall environmental preferability.
̇ Type II: Specific attribute of a product; often issued by a company/industrial
association
̇ Type III: Agreed set of indices; provides quantified information; self declaration
Among the above, Type I are more reliable because they are established by a third party
and considers the environmental impacts of a product from cradle to grave. However, the
labeling program will only be effective if linked with complementary program of
consumer education and up on restriction of umbrella claims by the producers.

2.3.2.7 Cleaner production

Cleaner production is one of the tools, which has lot of bearing on environmental
pollution control. It is also seen that the approach is changing with time i.e., dumping-to-
control-to-recycle-to-prevention. Promotion of cleaner production principles involves an
insight into the production processes not only to get desired yield but also to optimize on
raw material consumption i.e., resource conservation and implications of the waste
treatment and disposal.

2.3.2.8 4-R concept

The concept endorses utilization of wastes as a by-product to the extent possible i.e., Re-
cycle, Recover, Reuse, Recharge. Recycling refers to using wastes/by-products in the

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process again as a raw material to maximise production. Recovery refers to engineering


means such as solvent extraction, distillation, precipitation etc. to separate the useful
constituents of wastes, so that these recovered materials can be used. Reuse refers to the
utilization of waste from one process as a raw material to other. Recharging is an option
in which the natural systems are used for renovation of waste for further use.

2.3.2.9 Eco-efficiency

The World Business Council on sustainable development (WBCSD) defines eco-


efficiency as “the delivery of competitively priced goods and services that satisfy human
needs and bring quality of life, while progressively reducing ecological impacts and
resource intensity throughout the life cycle, to a level at least in line with earth’s carrying
capacity”. The business implements the eco-efficiency on four levels i.e. optimized
processes, recycling of wastes, eco-innovation and new services. Fussler (1995) defined
six dimensions of eco efficiency, which are given below to understand/examine the
system.

̇ Mass: There is an opportunity to significantly reduce mass burdens (raw materials,


fuels, utilities consumed during the life cycle)
̇ Reduce energy use: The opportunity is to redesign the product or its use to provide
significant energy savings
̇ Reduce environmental toxins: This is concern to the environmental quality and
human health. The opportunity here is to significantly control the dispersion of toxic
elements.
̇ Recycle when practical: Designing for recyclibility is important
̇ Working with mother nature: Materials are borrowed and returned to the nature
without negatively affecting the balance of the ecosystem
̇ Make it Last Longer: It relates to useful life and functions of products. Increasing
the functionality of products also increase their eco efficiency
The competitiveness among the companies and long-term survival will continue and the
successful implementation of eco efficiency will contribute to their success. There is a
need to shift towards responsible consumerism equal to the efficiency gains made by
corporations – doing more with less.

2.3.2.10 Industrial ecosystem or metabolism

Eco-industrial development is a new paradigm for achieving excellence in business and


environmental performance. It opens up innovative new avenues for managing business
and conducting economic development by creating linkages among local ‘resources’,
including businesses, non-profit groups, governments, unions, educational institutions,
and communities. They can creatively foster the dynamic and responsible growth.
Antiquated business strategies based on isolated enterprises are no longer responsive
enough to market, environmental and community requirements.

Sustainable eco-industrial development looks systematically at development, business and


environment, attempting to stretch the boundaries of current practice - on one level. It is
as directly practical as making the right connections between the wastes and resources
needed for production and at the other level, it is a whole new way of thinking about
doing business and interacting with communities. At a most basic level, it is each

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organization seeking higher performance within it self. However, most eco-industrial


activity is moving to a new level by increasing the inter connections between the
companies.

Strategic partnership, networked manufacturing and performed supplier arrangements are


all the examples of ways used by the businesses to ensure growth, contain costs and to
reach out for new opportunities.

For most businesses, the two essentials for success are the responsive markets and access
to cost-effective, quality resources for production or delivering services. In absence of
these two factors, virtually, every other incentive becomes a minor consideration.

Transportation issues are important at two levels, the ability to get goods to market in an
expeditious way is essential to success in this day of just in time inventories. The use of
least impact transportation with due consideration of speed and cost supports business
success and addresses the concerned in community.

Eco-industrial development works because it consciously mixes a range of targeted


strategies shaped to the contours of the local community. Most importantly, it works
because the communities want nothing less than the best possible in or near their
neighborhoods. For companies, it provides a path towards significantly higher operating
results and positive market presence. For our environment, it provides great hope that the
waste will be transformed into valued product and that the stewardship will be a joint
pledge of both businesses and communities.

2.3.2.11 Voluntary agreements

Voluntary environmental agreements among the industries, government, public


representatives, NGOs and other concerned towards attaining certain future demands of
the environment are reported to be successful. Such agreements may be used as a tool
where Government would like to make the standards stringent in future (phase-wise-
stringent). These may be used when conditions are temporary and require timely
replacement. Also these may be used as supplementary/complimentary in
implementation of the regulation. The agreements may include:

̇ Target objectives (emission limit values/standards)


̇ Performance objectives (operating procedures)
̇ R&D activities – Government and industry may have agreement to establish better
control technologies.
̇ Monitoring & reporting of the agreement conditions by other agents (NGOs, public
participants, civil Authority, etc.)
In India, the MoEF has organized such programme, popularly known as the corporate
responsibility for environment protection (CREP) considering identified 17 categories of
high pollution potential industrial sectors. Publication in this regard, is available with
Central Pollution Control Board (CPCB).

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2.3.3 Tools for communication

2.3.3.1 State of environment

The Government of India has brought out the state of environment report for entire
country and similar reports available for many of the states. These reports are published
at regular intervals to record trends and to identify the required interventions at various
levels. These reports consider the internationally accepted DPSIR framework for the
presentation of the information. DPSIR refers to

Ü D – Driving forces – causes of concern i.e. industries, transportation, etc.


Ü P – Pressures – pollutants emanating from driving forces i.e., emission
Ü S – State – quality of environment i.e., air, water & soil quality
Ü I – Impact – Impact on health, eco-system, materials, biodiversity, economic damage,
etc.
Ü R – Responses – action for cleaner production, policies (including standards/
guidelines), targets, etc.

Environment reports including the above elements gives a comprehensive picture of


specific target area in order to take appropriate measures for improvement. Such reports
capture the concerns, which could be considered in EIAs.

2.3.3.2 Corporate environmental reporting

Corporate environmental reports (CERs) are only one form of environmental reporting
defined as publicly available, stand alone reports, issued voluntarily by the industries on
their environmental activities. CER is just a means of environmental improvement and
greater accountability, not an end in itself.

Three categories of environmental disclosure are:

̇ Involuntary disclosure: Without its permission and against its will (env. Campaign,
press, etc.)
̇ Mandatory disclosure: As required by law
̇ Voluntary disclosure: The disclosure of information on a voluntary basis

2.4 Objectives of EIA

Objectives of EIA include the following:

Ü To ensure environmental considerations are explicitly addressed and incorporated


into the development decision-making process;
Ü To anticipate and avoid, minimize or offset the adverse significant biophysical, social
and other relevant effects of development proposals;
Ü To protect the productivity and capacity of natural systems and the ecological
processes which maintain their functions; and
Ü To promote development that is sustainable and optimizes resource use as well as
management opportunities

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2.5 Types of EIA

Environmental assessments could be classified into four types i.e., strategic


environmental assessment (SEA), regional EIA, sectoral EIA and project level EIA.
These are precisely discussed below:

Strategic environmental assessment

SEA refers to systematic analysis of the environmental effects of development policies,


plans, programmes and other proposed strategic actions. SEA represents a proactive
approach to integrate environmental considerations into the higher levels of decision-
making – beyond the project level, when major alternatives are still open.

Regional EIA

EIA in the context of regional planning integrates environmental concerns into


development planning for a geographic region, normally at the sub-country level. Such
an approach is referred to as the economic-cum-environmental (EcE) development
planning. This approach facilitates adequate integration of economic development with
management of renewable natural resources within the carrying capacity limitation to
achieve sustainable development. It fulfils the need for macro-level environmental
integration, which the project-oriented EIA is unable to address effectively. Regional
EIA addresses the environmental impacts of regional development plans and thus, the
context for project-level EIA of the subsequent projects, within the region. In addition, if
environmental effects are considered at regional level, then cumulative environmental
effects of all the projects within the region can be accounted.

Sectoral EIA

Instead of project-level-EIA, an EIA should take place in the context of regional and
sectoral level planning. Once sectoral level development plans have the integrated
sectoral environmental concerns addressed, the scope of project-level EIA will be quite
minimal. Sectoral EIA will help in addressing specific environmental problems that may
be encountered in planning and implementing sectoral development projects.

Project level EIA

Project level EIA refers to the developmental activity in isolation and the impacts that it
exerts on the receiving environment. Thus, it may not effectively integrate the cumulative
effects of the development in a region.

From the above discussion, it is clear that EIA shall be integrated at all the levels i.e.,
strategic, regional, sectoral and the project level. Whereas, the strategic EIA is a
structural change in the way the things are evaluated for decision-making, the regional
EIA refers to substantial information processing and drawing complex inferences. The
project-level EIA is relatively simple and reaches to meaningful conclusions. Therefore
in India, project-level EIA studies take place on an large-scale and are being considered.
However, in the re-engineered Notification, provisions have been incorporated for giving
a single clearance for the entire industrial estate for e.g., Leather parks, pharma cities,
etc., which is a step towards the regional approach.

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As we progress and the resource planning concepts emerge in our decision-making


process, the integration of overall regional issues will become part of the impact
assessment studies.

2.6 Basic EIA Principles

By integrating the environmental impacts of the development activities and their


mitigation early in the project planning cycle, the benefits of EIA could be realized in all
stages of a project, from exploration and planning, through construction, operations,
decommissioning, and beyond site closure.

A properly-conducted-EIA also lessens conflicts by promoting community participation,


informing decision makers, and also helps in laying the base for environmentally sound
projects. An EIA should meet at least three core values:

̇ Integrity: The EIA process should be fair, objective, unbiased and balanced
̇ Utility: The EIA process should provide balanced, credible information for decision-
making
̇ Sustainability: The EIA process should result in environmental safeguards
Ideally an EIA process should be:

̇ Purposive - should inform decision makers and result in appropriate levels of


environmental protection and community well-being.
̇ Rigorous - should apply ‘best practicable’ science, employing methodologies and
techniques appropriate to address the problems being investigated.
̇ Practical - should result in providing information and acceptable and implementable
solutions for problems faced by proponents.
̇ Relevant - should provide sufficient, reliable and usable information for development
planning and decision making.
̇ Cost-effective - should impose minimum cost burdens in terms of time and finance on
proponents and participants consistent with meeting accepted requirements and
objectives of EIA.
̇ Efficient - should achieve the objectives of EIA within the limits of available
information, time, resources and methodology.
̇ Focused - should concentrate on significant environmental effects and key issues; i.e.,
the matters that need to be taken into account in making decisions.
̇ Adaptive - should be adjusted to the realities, issues and circumstances of the
proposals under review without compromising the integrity of the process, and be
iterative, incorporating lessons learned throughout the project life cycle.
̇ Participative - should provide appropriate opportunities to inform and involve the
interested and affected publics, and their inputs and concerns should be addressed
explicitly in the documentation and decision making.
̇ Inter-disciplinary - should ensure that appropriate techniques and experts in the
relevant bio-physical and socio-economic disciplines are employed, including use of
traditional knowledge as relevant.
̇ Credible - should be carried out with professionalism, rigor, fairness, objectivity,
impartiality and balance, and be subject to independent checks and verification.

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̇ Integrated - should address the interrelationships of social, economic and biophysical


aspects.
̇ Transparent - should have clear, easily understood requirements for EIA content;
ensure public access to information; identify the factors that are to be taken into
account in decision making; and acknowledge limitations and difficulties.
̇ Systematic - should result in full consideration of all relevant information on the
affected environment, of proposed alternatives and their impacts, and of the measures
necessary to monitor and investigate residual effects.

2.7 Project Cycle

The generic project cycle including that of the petrochemical based processing industry
has six main stages:

1. Project concept
2. Pre-feasibility
3. Feasibility
4. Design and engineering
5. Implementation
6. Monitoring and evaluation

It is important to consider the environmental factors on an equal basis with technical and
economic factors throughout the project planning, assessment and implementation phases.
Environmental considerations should be introduced at the earliest in the project cycle and
must be an integral part of the project pre-feasibility and feasibility stage. If the
environmental considerations are given due respect in site selection process by the project
proponent, the subsequent stages of the environmental clearance process would get
simplified and would also facilitate easy compliance to the mitigation measures
throughout the project life cycle.

A project’s feasibility study should include a detailed assessment of significant impacts


and the EIA include a detailed prediction and quantification of impacts and delineation of
Environmental Management Plan (EMP). Findings of the EIA study should preferably be
incorporated in the project design stage so that the project as well as the site alternatives
is studied and necessary changes, if required, are incorporated in the project design stage.
This practice will also help the management in assessing the negative impacts and in
designing cost-effective remedial measures. In general, EIA enhances the project quality
and improves the project planning process.

2.8 Environmental Impacts

Environmental impacts resulting from proposed actions can be grouped into following
categories:

̇ Beneficial or detrimental
̇ Naturally reversible or irreversible
̇ Repairable via management practices or irreparable
̇ Short term or long term
̇ Temporary or continuous
̇ Occurring during construction phase or operational phase
TGM for Petrochemical Based Processing Industry 2-13 September 2010
Conceptual Facets of EIA

̇ Local, regional, national or global


̇ Accidental or planned (recognized before hand)
̇ Direct (primary) or Indirect (secondary)
̇ Cumulative or single
The category of impact as stated above, and the significance will facilitate the Expert
Appraisal Committee (EAC)/State Level EAC (SEAC) to take a look at the ToR for EIA
studies, as well as, in decision making process about the developmental activity.

Figure 2-2: Types of Impacts


The nature of impacts could fall within three broad classifications i.e., direct, indirect and
cumulative, based on the characteristics of impacts. The assessment of direct, indirect
and cumulative impacts should not be considered in isolation or considered as separate
stages in the EIA. Ideally, the assessment of such impacts should form an integral part of
all stages of the EIA. The TGM does not recommend a single method to assess the types
of impacts, but suggests a practical framework/approach that can be adapted and
combined to suit a particular project and the nature of impacts.

2.8.1 Direct impacts

Direct impacts occur through direct interaction of an activity with an environmental,


social, or economic component. For example, a discharge of petrochemical based
processing industry or effluent from the Effluent Treatment Plant (ETP) into a river may
lead to a decline in water quality in terms of high biochemical oxygen demand (BOD) or
dissolved oxygen (DO) or rise of water toxins.

2.8.2 Indirect impacts

Indirect impacts on the environment are those which are not a direct result of the project,
often produced away from or as a result of a complex impact pathway. The indirect
impacts are also known as secondary or even tertiary level impacts. For example,
ambient air SO2 rise due to stack emissions may deposit on land as SO4 and cause acidic
soils. Another example of indirect impact, is the decline in water quality due to rise in
temperature of water bodies receiving cooling water discharge from the nearby industry.

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Conceptual Facets of EIA

This, in turn, may lead to a secondary indirect impact on aquatic flora in that water body
and may further cause reduction in fish population. Reduction in fishing harvests,
affecting the incomes of fishermen is a third level impact. Such impacts are characterized
as socio-economic (third level) impacts. The indirect impacts may also include growth-
inducing impacts and other effects related to induced changes to the pattern of land use or
additional road network, population density or growth rate. In the process, air, water and
other natural systems including the ecosystem may also be affected.

2.8.3 Cumulative impacts

Cumulative impact consists of an impact that is created as a result of the combination of


the project evaluated in the EIA together with other projects in the same vicinity, causing
related impacts. These impacts occur when the incremental impact of the project is
combined with the cumulative effects of other past, present and reasonably foreseeable
future projects. Figure 2-3 depicts the same. Respective EAC may exercise their
discretion on a case-by-case basis for considering the cumulative impacts.

Figure 2-3: Cumulative Impact

2.8.4 Induced impacts

The cumulative impacts can be due to induced actions of projects and activities that may
occur if the action under assessment is implemented such as growth-inducing impacts and
other effects related to induced changes to the pattern of future land use or additional road
network, population density or growth rate (e.g., excess growth may be induced in the
zone of influence around a petrochemical based processing project, and in the process
causing additional effects on air, water and other natural ecosystems). Induced actions
may not be officially announced or be a part of any official announcement/plan. Increase
in workforce and nearby communities contributes to this effect.

They usually have no direct relationship with the action under assessment, and represent
the growth-inducing potential of an action. New roads leading from those constructed for
a project, increased recreational activities (e.g., hunting, fishing), and construction of new
service facilities are examples of induced actions.

However, the cumulative impacts due to induced development or third level or even
secondary indirect impacts are difficult to be quantified. Because of higher levels of
uncertainties, these impacts cannot normally be assessed over a long time horizon. An
EIA practitioner usually can only guess as to what such induced impacts may be and the
possible extent of their implications on the environmental factors. Respective EAC may
exercise their discretion on a case-by-case basis for considering the induced impacts.

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Conceptual Facets of EIA

2.9 Significance of Impacts

This TGM establishes the significance of impacts first and proceeds to delineate the
associated mitigation measures. So the significance here reflects the “worst-case
scenario” before mitigation is applied, and therefore provides an understanding of what
may happen if mitigation fails or is not as effective as predicted. For establishing
significance of different impacts, understanding the responses and interaction of the
environmental system is essential. Hence, the impact interactions and pathways are to be
understood and established first. Such an understanding will help in the assessment
process to quantify the impact as accurately as possible. Complex interactions,
particularly in the case of certain indirect or cumulative impacts, may give rise to non-
linear responses, which are often difficult to understand and therefore their significance is
difficult to assess. It is hence understood that indirect or cumulative impacts are more
complex than the direct impacts. Currently the impact assessments are limited to direct
impacts. In case mitigation measures are delineated before determining significance of
the effect, the significance represents the residual effects.

However, the ultimate objective of an EIA is to achieve sustainable development. The


development process shall invariably cause some residual impacts even after
implementing an EMP effectively. Environmentalists today are faced with a vital, not-
easy-to-answer question—“What is the tolerable level of environmental impact within the
sustainable development framework?” As such, it has been recognized that every
ecosystem has a threshold for absorbing deterioration and a certain capacity for self-
regeneration. These thresholds based on concept of carrying capacity are as follows:

̇ Waste emissions from a project should be within the assimilative capacity of the local
environment to absorb without unacceptable degradation of its future waste
absorptive capacity or other important services.
̇ Harvest rates of renewable resource inputs should be within the regenerative capacity
of the natural system that generates them; depletion rates of non-renewable inputs
should be equal to the rate at which renewable substitutes are developed by human
invention and investment.
The aim of this model is to curb over-consumption and unacceptable environmental
degradation. But because of limitation in available scientific basis, this definition
provides only general guidelines for determining the sustainable use of inputs and
outputs. To establish the level of significance for each identified impact, a three-stage
analysis may be referred:

̇ First, an impact is qualified as being either negative or positive.


̇ Second, the nature of impacts such as direct, indirect, or cumulative is determined
using the impact network
̇ Third, a scale is used to determine the severity of the effect; for example, an impact is
of low, medium, or high significance.
It is not sufficient to simply state the significance of the effect. This determination must
be justified, coherent and documented, notably by a determination methodology, which
must be described in the methodology section of the report. There are many recognized
methodologies to determine the significance of effects.

TGM for Petrochemical Based Processing Industry 2-16 September 2010


Conceptual Facets of EIA

2.9.1 Criteria/methodology to determine the significance of the identified


impacts

The criteria can be determined by answering some questions regarding the factors
affecting the significance. This will help the EIA stake-holders, the practitioner in
particular, to determine the significance of the identified impacts eventually. Typical
examples of such factors include the following:

̇ Exceeding of threshold limit: Significance may increase if a threshold is exceeded.


e.g., particulate matter emissions exceed the permissible threshold.
̇ Effectiveness of mitigation: Significance may increase as the effectiveness of
mitigation measures decreases. e.g., control technologies, which may not assure
consistent compliance to the requirements.
̇ Size of study area: Significance may increase as the zone of effects increases.
̇ Incremental contribution of effects from action under review: Significance may
increase as the relative contribution of an action increases.
̇ Relative contribution of effects of other actions: Significance may decrease as the
significance of nearby larger actions increase.
̇ Relative rarity of species: Significance may increase as species becomes increasingly
rare or threatened.
̇ Significance of local effects: Significance may increase as the significance of local
effects is high.
̇ Magnitude of change relative to natural background variability: Significance may
decrease if effects are within natural assimilative capacity or variability.
̇ Creation of induced actions: Significance may increase as induced activities also
highly significant.
̇ Degree of existing disturbance: Significance may increase if the surrounding
environment is pristine.
For determining significance of impacts, it is important to remember that secondary and
higher order effects can also occur as a result of a primary interaction between a project
activity and the local environment. Wherever a primary effect is identified, the
practitioner should always think if secondary or tertiary effects on other aspects of the
environment could also arise.

The EIA should also consider the effects that could arise from the project due to induced
developments, which take place as a consequence of the project. Ex. Population density
and associated infrastructure and jobs for people attracted to the area by the project. It
also requires consideration of cumulative effects that could arise from a combination of
the effects due to other projects with those of other existing or planned developments in
the surrounding area. So the necessity to formulate a qualitative checklist is suggested to
test significance, in general.

TGM for Petrochemical Based Processing Industry 2-17 September 2010


3.
ABOUT PETROCHEMICAL BASED PROCESSSING
INDUSTRY INCLUDING PROCESS AND POLLUTION
CONTROL TECHNOLOGIES

3.1 Introduction

Petrochemical based processing industries in the context of EIA Notification, are those
which make use of the basic petrochemicals (Ethylene, Propylene, Butadiene, Benzene,
Toulene and Xylene) produced in Cracker/Reformer units; and involve processing to
produce several products for many downstream basic organic and product chemicals.
Some of these petrochemical based products are also produced in same premises of
petrochemical complexes, such as Vinyl Chloride Monomer (VCM), Ethylene oxide
(EO), Ethylene dichloride (EDC), etc. In such cases, the industry will be seen as
petrochemical complex but not as petrochemical based processing industry. In this TGM,
specific group of petrochemicals have been identified for coverage for the purpose of
requirement of EIA Notification. This is further to mention that organic chemicals have
been classified to cover under various groups of processing industries i.e., oil refineries,
petrochemical complexes, petrochemical based processing, man-made fibre, synthetic
organic chemicals and pesticides. Therefore, specific coverage of chemicals and
corresponding technical details may be availed by referring the respective TGMs.
Synthetic organic chemicals TGM will also cover the organic chemicals which were not
covered under other industry categories involved in synthesis.

This TGM is focused on processes and environmental concerns of the identified


petrochemical based production. While efforts have been made to cover all the relevant
aspects, suggest the readers to refer other TGMs also for further details such as TGM on
Oil and gas transportation pipelines, TGM on Isolated storages, TGM on TSDFs, TGM
on CETPs, TGM on Industrial Estates, etc.

3.1.1 Petrochemical based production

The core activity of a chemical production process is the conversion of raw materials into
the desired product(s) using the necessary chemical reactions (Unit Processes) and
physical changes (Unit Operations). This typically involves five steps as described
below:

̇ Raw material supply and preparation: The receipt and storage of raw materials and
ancillary reagents, and their charging into reactors.
̇ Synthesis: The core of every process where raw materials are transformed into crude
product by means of a chemical reaction (Unit Processes), often with the aid of a
catalyst.
̇ Product separation and refinement: Using ‘Unit Operations’, the product is
separated from other reaction components (e.g., un-reacted feed, by-products,
solvents and catalysts) and purification of contaminants to the necessary
specification.

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Petrochemical Based Processing Industry

̇ Product handling and storage: The storage, packaging and export of the product.
̇ Pollution abatement: The collection, re-use, treatment and disposal of unwanted
liquids, gases and solids for those pollutants that have not been addressed by process-
integrated measures.
Process/product modifications create pollution prevention opportunities – Please refer
Annexure I.

3.1.2 Unit processes

Major unit processes which are widely used in the petrochemical based production
include following:

̇ Oxidation
̇ Halogenation
̇ Hydrogenation
̇ Esterification
̇ Sulphonation
̇ Dehydrogentaion
̇ Hydrolysis
̇ Carbonylation
̇ Oxyacetylation
̇ Nitration
̇ Dehydration
̇ Ammonolysis
̇ Dealkylation

3.1.3 Unit operations

Unit operations mainly deal with the physical transfer of energy and materials between
the possible combinations of its state (solid, liquid and gas). These operations are
determined by the physical and chemical properties of substances that are handled. Unit
operations are basically separation techniques, which may have environmental impacts as
they often lead to new materials that require recovery/ treatment. Some of the major unit
operations in petrochemical industry are:

̇ Absorption
̇ Adsorption
̇ Distillation
̇ Drying
̇ Filtration
̇ Mixing/blending
̇ Extraction
̇ Settling
̇ Crystallization
̇ Quenching
̇ Evaporation
̇ Scrubbing/washing
̇ Dilution

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Petrochemical Based Processing Industry

3.1.4 Process equipment and infrastructure

The production site shall have a comprehensive infrastructure that interconnects the
production units. Pollution abatement equipment represents one of the most important
parts of site infrastructure. A wide variety of end-of-pipe pollution control techniques are
available for gaseous, liquid, solid wastes and many are used in common ways across the
petrochemical based production industry.

Modifications to equipment can also prevent pollution – opportunities are given in


Annexure II.

3.2 Scope of Coverage of Chemicals under the Petrochemical based


Processing Industry

Coverage of chemicals under the Petrochemical based production is shown in Figure 3-1.

Figure 3-1: Coverage of Chemicals under Petrochemical based Production

TGM for Petrochemical Based Processing Industry 3-20 September 2010


Petrochemical Based Processing Industry

The above group of chemicals has been identified to be covered under petrochemical
based production group for the purpose of EIA Notification.

For process flow diagrams of major petrochemicals, may please refer Annexure III.

3.2.1 Products based on ethylene

a) Ethylene Oxide (EO) & Ethylene Glycol (EG)

Direct (catalytic) oxidation of ethylene produces EO. EO is an intermediate product


generated during the manufacture of mono ethylene glycol (MEG). In India, EO is
produced through petrochemical and alcohol routes. Ethylene oxide is one of the most
important derivatives of ethylene and large tonnage of EO is used for the manufacture of
ethylene glycols. Sixty-five percent of world’s ethylene production is used in the
manufacture of EG, while the remaining 35 % is used as surfactants (13%), glycol ethers
(7%), ethanol amines (7%), and others (9%).

Bulk use of EG is most common in manufacture of DMT/PTA in the Polyester


Fibre/Filament industry (@70%) with minor usage in explosive and anti-freeze coolants.

EO finds other uses in surfactants (50%), dye-dye intermediates, amine derivatives &
glycol ethers. The future of alcohol-based EO/MEG will depend up on price realization
from MEG and availability of alcohol.

b) Ethyl benzene

Ethyl benzene is primarily used for production of styrene. Ethyl benzene is made by
alkylation of benzene in presence of catalyst.

c) Ethylene dichloride

Ethylene dichloride is an intermediate for vinyl chloride monomer, which polymerizes to


polyvinyl chloride (PVC). In India, it is produced mainly by chlorination or
oxychlorination of ethylene in liquid or vapor phase, except one plant which still makes
ethylene dichloride through acetylene route.

d) Vinyl chloride

Vinyl chloride monomer is strictly an intermediate in PVC production and thus its
production is only for “Captive Production” of PVC by various PVC producers. Vinyl
chloride is made by cracking of ethylene dichloride

e) Polyethylene

Ethylene is polymerised in presence of catalyst by high/low pressure processes to form


polyethylene of varying densities called Low Density & High Density Polyethylene
(LDPE and HDPE). Due to transparency, low temperature flexibility, low water vapor
permeability and good electrical resistance these products have found wide application as
package material (films, woven sacks, bottles, etc) pipes, coatings, etc.

TGM for Petrochemical Based Processing Industry 3-21 September 2010


Petrochemical Based Processing Industry

f) Polyvinyl chloride (PVC)

Polyvinyl chloride is extremely popular due to its excellent physical properties, its ability
to be compounded for a wide range of applications, its ease of processing and its
relatively low cost. Vinyl chloride monomer is produced in India by oxychlorination
(dehydrochlorination) of ethylene.

Because of hazardous nature of vinyl chloride process, many producers tend to buy
ethylene dichloride/vinyl chloride monomer and only take part in polymerisation process.

3.2.2 Propylene based Petrochemicals

a) Propylene oxide

Propylene oxide is used for the manufacture of propylene glycol which finds application
in polyester resins, cellophane and food/drug industries. Propylene oxide is produced by
direct oxidation of propylene.

b) Acrylonitrile (CH2=CHCN)

Acrylonitrile (CN) is the basic input for production of acrylic fibre (AF). It is also used to
produce acrylic fibre, acrylonitrile butadiene styrene (ABS) and acrylates. Acrylonitrile
is produced by air oxidation of propylene and ammonia mixture.

c) Isopropyl alcohol [(CH3)2CHOH]

Isopropanol finds its largest use as multipurpose industrial solvent and in manufacture of
various drugs & fine chemicals. Isopropanol is manufactured from propylene in NOCIL
(25,000 TPA), Herdellia in Thane District and IOC in Raigad.

d) Polypropylene (PP)

Polypropylene is used for injection moulding for toys, automobile parts, applications,
fibres, films, etc. It is made by several processes similar to those used for polyethylene.
It is seen that the polypropylene industry is dominated by Reliance which produces @
70% of the total production in the country.

3.2.3 Petrochemicals from Benzene

a) Cumene [Isopropyl Benzene - C6H5CH(CH3)2]

Cumene is produced by propylene alkylation of Benzene. Most of the cumene produced


is used for captive production of phenol/acetone. HOC - Ernakulum unit extracts
propylene from liquefied petroleum gas (LPG) supplied by Cochin Refineries Ltd. and
also uses LPG for the production of cumene.

b) Phenol / Acetone

Phenol is used to produce phenol - formaldehyde resins and derivatives such as


bisphenol-A, salicylic acid and alkyl phenols. Acetone is used as a solvent for
manufacture of chemicals such as acetone cyanohydrin, di-acetone alcohol, and in the
manufacture of pesticides, pharmaceuticals, explosives, etc.. Phenol and acetone are co-

TGM for Petrochemical Based Processing Industry 3-22 September 2010


Petrochemical Based Processing Industry

produced from cumene and benzene (cumene in turn is produced from propylene).
Hence, the economics of phenol and acetone are closely interlinked. Acetone is also
produced through the alcohol route. Phenol finds wide application in manufacture of bis-
phenol which is used in the manufacture of polycarbonate.

c) Cyclohexane & caprolactum

Cyclohexane is used an intermediate for production of caprolactum and as a solvent for


manufacture of HDPE. It is produced by hydrogenation of Benzene. Caprolactum is the
main input for their production of nylon filament yarn, nylon tyre cord & nylon industrial
yarns Caprolactum is made from cyclohexanoneoxime which is obtained by treating
cyclohexanone with hydroxylamine. Large tonnage of ammonium sulphate is produced
as by product in conventional product. Because of requirement of ammonia, caprolactam
is made in fertilizer complexes.

d) Maleic Anhydride (MAN-C4H2O3)

Maleic anhydride (MAN) is used to produce agrochemical, unsaturated polyester resins,


alkyd resins & food acids. These in turn are used in a wide range of end use sectors
including engineering plastics, helmets, tabletop lamination pharmaceuticals varnishes,
paints, etc. MAN is manufactured by air oxidation of Benzene or n-Butadiene in a process
similar to phthalic anhydride.

e) Polystyrene (PS)

Polystyrene is principally used in entertainment electronics (radios, cassettes &


televisions) & the electrical applications sector (refrigeration, etc.) which together
account for more than 80 % of the demand.

3.2.4 Petrochemicals from toluene

a) Toluene di isocyanate (TDI)

TDI is used in the manufacture of polyurethane plastics. It is manufactured by


phosgenation of toluene diamine.

3.2.5 Chemicals from xylene

a) Terephthalic acid (PTA) & dimethyl terephthalate (DMT)

Purified PTA and DMT are main raw materials for production of polyesters (PSF, PFY,
PET & Polyster films & chips)

b) Phthalic anhydride (PAN)

Phthalic Anhydride is used to produce unsaturated polyester resins, esters, alkyd resins &
specific dyes & pigments. These in turn are used in a wide range of applications of which
the most important are the PVC processing industry (esters) & the paint industry (alkyd
resins). Orthoxylene is the main raw material of PAN & accounts for more than 60 % of
the cost of production. Orthoxylene is available from xylene plant as by product.

TGM for Petrochemical Based Processing Industry 3-23 September 2010


Petrochemical Based Processing Industry

3.3 Environmental Pollution from the Petrochemical based Production

Each production process has different consumption and emission levels and therefore
difficult to define and/or quantify. These emissions normally have very specific causes
and most importantly are raw materials, may contain contaminants that pass through the
process unchanged, and exit with the wastewater or waste gas (e.g., the presence of
phenol (in aniline feedstock) and methanol (in formaldehyde feedstock)) the process may
use air as an oxidant and this creates a waste gas (mainly consisting of nitrogen) that
requires venting to atmosphere (e.g. oxychlorination in the EDC process, methanol
oxidation in formaldehyde process, and toluene oxidation in phenol process) the process
reactions may yield water that mixes with the product (e.g., formaldehyde production),
and requires separation by-products may be formed by the process reactions or from
unwanted side reactions. The by-products have to be separated from the desired products
and can often be used as a raw material (e.g., in low-olefin crackers) or as a fuel auxiliary
agents may be introduced into the process and not fully recovered (e.g., solvents)
unreacted feedstock which cannot be economically recovered or re-used.

The character and scale of emissions are highly variable but are often closely related to
plant’s age. Emissions will also depend on factors such as: raw material composition;
product range; nature of intermediates; use of auxiliary materials; process conditions;
extent of in-process emission prevention and type of end-of-pipe treatment.

Waste streams from each process will also vary over time, depending on the operating
scenario. The possible sources of waste therefore require consideration during:

̇ routine operation (i.e., expected emissions under stable running)


̇ non-routine operation (e.g., start-up, shutdown, maintenance, decommissioning)
̇ emergencies (e.g., fires, explosion)
̇ specific operations
̇ energy supply
Many of the reactions and separations in petrochemical processes have a significant
requirement for energy. The source of energy depends on process requirements and local
availability. Primary sources are direct-fired process furnaces, steam boilers, power
generation in turbines and heat exchanger (against a hotter product or raw material).

Process furnaces are the primary source of heat in many endothermic chemical processes
and are typically fired on gas or liquid fuels. Process furnaces are often chemical reactors
and are energy consumers. Like heat exchangers, they are considered as process
equipment.

Steam is normally generated in steam boilers or in Combined Heat and Power (CHP)
units. Energy from boilers is distributed around an installation using steam. A large
petrochemical based production industry usually has steam available at several energy
levels (high, medium and/or low pressure). Heat is input to the process either directly
(e.g., by steam injection) or indirectly by some form of heat exchanger equipment
(typically shell and tube type).

Electrical power is needed for equipment such as pumps, mixers, compressors, and
lighting. Power can be generated on-site or purchased but there is a trend in the chemical
industry to combine power and steam generation in CHP units. CHP units fulfill the need
for both steam and electricity and have very high overall energy efficiency. They also
reduce the dependence on external power supplies, and can generate excess power for the
grid.

TGM for Petrochemical Based Processing Industry 3-24 September 2010


Petrochemical Based Processing Industry

Table 3-1: Water and Air (Pollutant) Emissions from Various Processes in
Petrochemical Complex

Plant Pollutants

Ethylene Oxide and MEG Dissolved organics, ethylene oxide, ethylene glycol, acetaldehyde,
plant formaldehyde, heavy metals (Cd, Pb, Ni, Mn, Cu), hydrocarbons,
water borne waste containing BOD, COD, suspended solid, oil,
odour, spent silver catalyst.
Aromatic production unit Dissolved organics, volatile organic compounds, heavy metals,
catalytic reforming, hydrocarbons, particulates, H2S, SOx, NOx, CO, water borne waste
anaerobic separation containing BOD, COD, suspended solid, oil & grease, toluene,
benzene, xylenes, HCl, chlorine, cadmium.
Methanol Plant Zinc, chromium, copper, methanol, ethers, esters, etc.
p-Xylene plant Hydrocarbons, H2S, SOx, Nox, CO, oil, heavy ends, catalysts,
water borne waste containing BOD, COD, suspended solid, oil &
grease, spent clay.
Caprolactam plant Ammonia, hydrocarbons, ammonium sulphate, water borne waste
containing BOD (bio sludge), COD, Suspended solid, oil & grease,
waste liquor from cyclohexane section and high boiling products
from distillation unit.
Acrylonitrile Ammonia, cyanide waste, hydrocarbons, water borne waste
containing BOD (bio sludge), COD, suspended solid, oil,
polymerised cyanide with catalyst particles.
Cumene and Phenol Phenol, heavy ends, cumene, water borne waste containing BOD,
COD, suspended solids, oil & grease, phenol, odour, cumene
catalyst, cumene bottom, solvent waste.
LAB plant Hydrofluoric acid, benzene, higher hydrocarbons, heavy alkylate,
water borne waste containing BOD, COD, suspended solid, oil, oil
soaked sand, heavy metals, surfactants, oil & grease, calcium
fluoride sludge, spent alumina, spent catalyst, spent molecular sieve,
spent carbon.
DMT/TPA Plant Methanol, ethylene glycol, oil, alcohols, hydrocarbons, ester, water
borne waste containing BOD, COD, suspended solid, oil, SOx, NOx.
Polymer plant Emission of monomer, solvent, dust from polymer crushing and
grinding, fugitive emission from storage tanks, process emissions,
water borne waste containing BOD, COD, suspended solid, oil,
SOx, NOx.
Polyethylene Chromium, Nickel, Cobalt, Molybdenum metals (from catalyst),
hydrocarbons, water borne waste containing BOD, COD, suspended
solid, oil & grease, polymeric waste (Zn, Pb, Fe), extruder waste.
Polypropylene Hydrocarbons, spent catalyst, spent activated carbon, spent
activated alumina, molecular sieve, water borne waste containing
BOD, COD, suspended solid, polymeric oil, oil & grease, SOx, NOx,
powder waste.
Polystyrene Emission of styrene, catalyst, water borne waste containing BOD,
COD, suspended solid, oil, styrene odour, SOx, NOx.
Vinyl chloride and PVC Vinyl chloride, chlorine, HCl, SOx, NOx, caustic, light hydrocarbon,
plant chlorinated hydrocarbons, odour, water borne waste containing
BOD, COD, suspended solid, oil & grease, emission of vinyl
chloride, carbon waste, ethylenedichloride bottom waste, heavy

TGM for Petrochemical Based Processing Industry 3-25 September 2010


Petrochemical Based Processing Industry

Plant Pollutants
metals (Zn, Cd, Ni, Mn, Fe, Cu), reactor waste, PVC wet resin
(Cr3+, Zn, Pb, Mn, Fe, Cu).
Polyester Water borne waste containing BOD, COD, suspended solids and oil.
Polyurethane plant Toulene, emission of TDI, water borne waste containing BOD,
COD, suspended solid, oil, heavy metals, oil & grease.
Phenolic and amino Phenol, formaldehyde, urea, thiourea, heavy metals, emissions of
plastics dust during processing of polymer, water borne waste containing
BOD, COD, suspended solid, oil, heavy metals.
Process heaters and flares VOCs, H2S, SOx, NOx, CO.
Power plant, Chromium, calcium and magnesium salts, SOx, NOx, CO,
particulates,
Cooling tower
blowdowns Oil & grease
Water treatment plant Suspended solids, oily sludge, nitrogen and phosphorus compounds,
chlorides, heavy metals, chlorides, sulphates, carbonates, dissolved
solids, VOC, methane
Ethylene Petroleum coke, spent caustic from caustic tower, oil soaked
carbonaceous coke (Cr3+, Zn, Pb, Ni, Mn, Fe, Cu), spent palladium
catalyst.
Propylene Spent caustic from caustic tower, oil soaked carbonaceous coke,
spent palladium catalyst.
Butadiene Butadiene polymer waste, solvent regeneration residue
Benzene Spent Nickel catalyst, spent Nickel-Molybdenum catalyst, spent
Cobalt-Molybdenum catalyst (Zn, Cd, Ni, Mn, Fe, Co, Mo)

Cooling

Removal of heat from exothermic processes is very important for process control and
safety reasons, and cooling may also be required to create the right conditions for certain
process steps (e.g. liquefaction of lower boiling compounds). Nearly all petrochemical
installations have an extensive cooling system – most commonly use water as coolant, but
use of air-cooling systems is on the rise. By applying heat integration, significant energy
can be saved and the associated emissions be reduced.

Cooling systems typically involve some form of heat exchanger to remove heat from the
process, a heat transfer medium and a mechanism for dissipating heat into the
environment. A wide variety of cooling technologies are available. The application of
cooling systems is highly dependent on site-specific conditions.

In general, evaporative cooling towers for water are to be designed to ensure that
condensed plumes do not reach ground level as this could cause nuisance (loss of light,
reduced visibility) and contamination (with biocides or micro-organisms). Cooling
circuits are also preferably monitored for process fluid contamination using an
appropriate indicator parameter (e.g., conductivity).

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Storage and handling

Pollutants may emanate from storage of raw materials, intermediates, products and wastes
during routine operation or during accidents. Substances may be stored as gases, liquids
or solids and the storage vessel may take various forms. Pollutants may also be released
while materials are being conveyed to and from storage vessels.

Type and design of storage facility depends on the nature of substance, quantity stored
and proximity of environmental receptors. With regard to storage, many of the
techniques for preventing emissions are used in common ways across industry.

Transfer operations

Transfer operation refers to loading of chemicals from a transfer rack into a tank truck or
railcar. Transfer operations include loading arms, pumps, meters, shutoff valves, relief
valves, and other piping and valves necessary to fill tank trucks or railcars.

If the present scenario of transfer operations in Indian petrochemicals is of any indication,


there is an immediate need for regulation. Capacities of the existing plants and
corresponding transfer operations are of great concern due to prevailing concentrations in
the loading areas. Among the 52 volatile organic compounds likely to emanate from the
petrochemical industry, 15 first group chemicals are of great concern considering their
likely impact on health; therefore, these chemicals and the chemicals listed in the other
two categories having high volatility characteristics (vapor pressure) needs to be handled
carefully.

̇ Collect the displaced vapors from the transfer operation and either route them to the
same vessel from which the transferred liquid originated, or compress the vapors and
commingle the liquid with the raw feed to the chemical manufacturing process unit.
̇ A vapor collection system needs to be placed in order to collect HAP displaced
vapors from the transfer operation and route them to a control device and prevent
organic HAP vapors collected in one arm from passing through another loading arm
to the atmosphere.
̇ If collection and control system is provided, all the facilities shall ensure an efficiency
of 98% reduction in the atmospheric emissions or 20 ppm whichever is stringent
̇ In case carbon bed canisters are used for adsorption of emissions, the prevention of
HAPs/VOCs emanation in the process of regeneration shall be ensured.
If the emissions are routed to a process, the organic HAP emissions shall meet one or a
combination of the following ends:

̇ Recycled and/or consumed in the same manner as a material that fulfills the same
function in that process.
̇ Transformed by chemical reaction into materials that are not organic hazardous air
pollutants
̇ Incorporated into a product, and/or recovered
̇ The facilities shall maintain the log books in respect of operation time, frequency of
regeneration, efficiency of collection of emissions, periodical assessment of TOC in
critical place (where the max. conc. are expected) of the operations.

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Storage tanks

High-risk chemicals (category I), high vapour pressure (>14 kpa) chemicals need to be
provided with floating roofs (internal/external, preferably internal). For retrofitting into
the existing, a time of one year may be given.

Open vents may be acceptable if the flash point is more than 50oC. If it is less, vents that
close when not venting or open vents with flame arresters are to be provided. Besides,
where there are considerable vapour/breathing losses (say >0.5 kg/hr) and the stored
chemical is falling in the first or second category of expected VOCs from the
petrochemical industry, the control systems need to be provided, if not flared.

The floating roof should be kept afloat except when the tank is to be completely emptied.
When emptied, it should either be refilled or de-gassed as soon as possible. In case of
degassing, mobile absorption/adsorption setup needs to be ensured to prevent the
emissions, as the volume of emissions are maximum.

The control system provided for these emissions shall have an efficiency more than 95%
or 20 ppm, which ever is less stringent. In case of flaring, the net heating value of the gas
being combusted must be ensured (if not assisted: 200 Btu/scf; otherwise 300 Btu/scf)

Providing floating roofs in the initial instance is expected to significantly reduce the
emissions into the atmosphere. However, there are many sources from which air
emissions can emanate from floating roofs, which are discussed below:

̇ Rim Seal: Rim seal is the closure device between the deck and tank; minimize gaps
between rim seal & tank shell, fill the rim space or provide a baffle to isolate it;
provide secondary closure to the rim space.
̇ Deck Seams: Contribute to emissions if bolted/not welded
̇ Deck fittings: There will not be any emissions, if fittings are not open to the stored
liquid. Shape of opening is a matter of fabricator preference i.e. either round or
square. Bottom of opening extends below the surface, non-contact decks require a
well extension or skirt

3.3.1 Water pollution

Water use pattern

Process water in a petrochemical based production industry is generally defined to be all


water, which comes in contact with chemicals within the process and includes the
following:

̇ Water required or produced (in stoichiometric quantities) in the chemical reaction


̇ Water used as a solvent or as an aqueous medium for the reactions
̇ Water which enters the process with any of the reactants or which is used as a diluent
(including steam)
̇ Water associated with the catalyst system, either during the reaction or during catalyst
regeneration
̇ Water used as an absorbent or as a scrubbing medium for separating certain
chemicals from the reaction mixture

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̇ Water introduced as steam to strip certain chemicals from the reaction mixture
̇ Water used to wash, remove, or separate chemicals from the reaction mixture
̇ Water associated with mechanical devices such as steam-jet ejectors for drawing a
vacuum on the process
̇ Water used as a quench or direct contact coolant such as in a barometric condenser
̇ Runoff or floor wash water within battery limit process areas

The type and quantity of process water usage is related to the specific unit operations and
unit processes within a petrochemical based production industry. However, apart from
these generation sources within a specific unit, water generally leaves the process through
another group of unit operations associated with physical separation of water from
hydrocarbons. Some of these are:

̇ Liquid-liquid separation equipment such as decant drums


̇ Vapor-liquid separation equipment such as flash chambers
̇ Solid-liquid separation equipment such as crystallizers
From the qualitative point of view, majority of wastewater in the petrochemical industry
does not usually originate directly from process sources described above tributary
wastewater streams from other on-site sources, such as:

̇ Scrubbing of exhaust gases from incineration and combustion


̇ Conditioning of utility water
̇ Bleed from boiler feed water systems (probably containing corrosion inhibitors,
biocides, scale)
̇ Blowdown from cooling cycles
̇ Back washing of filters
̇ Laboratory and pilot-scale plants
̇ Workshops
̇ Sanitation wastewater collection
Collection of rainwater from contaminated areas contributes to the overall water pollution
as well. So wastewater generally contains contaminants as they are generated in almost
every compound present or arising during the reaction, such as:

̇ Non-reacted starting material


̇ Production residues
̇ Auxiliaries, to the extent that they are not recovered from the aqueous discharges
̇ Intermediate compounds
̇ Unwanted by-products
The consequences of contaminants of complex wastewater streams, however, are not
sufficiently expressed by their loads or concentrations. The impact of hazardous and
toxic contaminants with concentrations close to the detection limit can be significant in
contrast to high concentrations of non-toxic substances. Thus, wastewater from chemical
industry sites might show toxic effects.

Wastewater and its impact on the environment are normally characterized by:

̇ The content and emission of pollutants, expressed by load and/or concentration of


single substances, such as NH4+ ions, NO3- ions, NO2- ions, PO43- ions, each of the
heavy metals, inorganic acids and salts, oil, etc.

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̇ The effect and/or hazardous potential on the receiving water body, expressed by
surrogate or sum parameters such as TSS, BOD, COD, AOX/EOX, VOX, pH,
conductivity and temperature.
̇ The effect on organisms in the receiving water, expressed by toxicity data such as
acute toxicity, chronic toxicity.

Hydraulic load

As mentioned previously, there are a large number of process combinations possible


within the battery limits of the typical multi-process integrated petrochemical based
production industry. Choosing one of the many commercially viable processes for the
manufacture of a specific chemical at a particular location or time is a decision based on a
particular manufacturer’s unique situation. Each process is itself a series of unit
operations which causes chemical and physical changes in the feedstock or products. In
the commercial synthesis of a single product from a single feedstock, there generally are
sections of the process associated with the preparation of feedstock, the chemical
reaction, the separation of reaction products, and the final purification of the desired
product. Each unit operation may have drastically different water usages associated with
it. The type and quantity of contact wastewater is therefore directly related to the nature
of the various processes. This, in turn, implies that the type and quantity of wastewater
generated by each plant’s total production mix are unique.

Petrochemical manufacturing facilities consume a large volume of water. Broad


classification of raw water requirements for various purposes in a petrochemical based
production industry is given in Table 3-4.

Table 3-2: Water Requirements

Unit Typical
Percentage

Cooling water make-up 32-55%


Feed to DM plant 15-30%
Process water 7-25%
Service water 7-15%
Sanitary Water 10%

Consumption of process water is very less in comparison to utility water consumption.


Therefore, considerable dilution is available, and as such a huge potential for recycle,
reuse the treated waters within the plant.

The sources of wastewater generation are given in Table 3-5.

Table 3-3: Sources of wastewater generation

S. No. Possible Wastewater Activities


Sources

1. Raw material supply ̇ Overflow of storage tanks


̇ Mixing vessels
2. Synthesis ̇ When water is added as reactant solvent
̇ Reaction water during the condensation reaction

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S. No. Possible Wastewater Activities


Sources
process
̇ Water present in the raw material
̇ Process purges and bleeds
̇ Quenching of organic vapour streams
3. Product separation and ̇ Solvent recovery
refinement ̇ Regeneration of ion exchange resins
̇ Spent neutralizing agents
̇ Product washing
4. Product storage and ̇ Tank overflow
handling ̇ Spills during loading and unloading operations
̇ Leakages from tanks and pipe systems
̇ Spillages from drums
5. Emission abatement ̇ Neutralizing agents
̇ Air abatement systems
̇ Dewatering of sludges
̇ Water bleed from seal drums and knock-out drums
̇ scrubbing water from scrubbers
̇ wastewater from strippers
̇ quench water from barometric condensers
̇ water separators of the overhead drums of distillation
columns, etc.
6. Energy/utilities ̇ Hydrocarbon contamination of water cooling
systems
̇ Bleed on boiler feed water
̇ Bleed on water demineralization plant
̇ Cooling system blowdown
̇ Steam condensate contaminated with raw material,
product or waste
7. Infrastructure ̇ Cleaning operations
̇ Firefighting water
̇ Rain water run-off from roofs and hardstanding
̇ Diffuse sources (e.g., leaks, spills from process
equipment)
̇ Oil from mechanical equipment (compressors, etc)
̇ Contamination of condensate from steam ejectors
used to create vacuum
̇ Water gland seals on vacuum pumps
̇ Vapour condensates in pipe runs
̇ General site effluents from offices, canteens,
laboratories and workshops
̇ Water-curtains for hydrocarbons containment and /or
acid gases absorption

Wastewater contains raw materials, intermediate products and chemicals present in the
process. Quantity and quality of wastewater generated usually depends on the process
technology, the design of the petrochemical unit and the water usage pattern.

The other common pollutants are suspended solids, oil and grease. The main sources of
organic wastes originate during the production of unsaturated hydrocarbons (olefins).
Whereas, during chlorination, ammoxidation, alkylation processes, toxic pollutants like

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fluoride, cyanides, benzene, etc., are generated. These toxic wastes require segregation
and separate treatment before taking into common biological treatment unit.

Table 3-4: Process Specific Sources of Wastewater

Process Source of Wastewater

Oxidation
a) Ethylene oxide by oxidation of ethylene Desorber and fractionater bottoms
b) Aldehydes, acetones and acids of Process slops during purification
hydrocarbons
c) Aromatics oxidation to produce acids and Process slops during separation and
aldehydes i.e., phthallic acid purification
e) Carbon black manufacture Cooling, quenching
f) Oxylene oxidation to produce phthalic Stock gas bottom column
anhydride
Halogenation (principally chlorination)
Hydrochlorination of acetylene to vinyl chloride Vents, scrubber, VCM purification, column
Hydrocarbaxilation
a) Butaldehyde production from propylene for 2- Still slops
ethyl alcohol
b) Alkylation of benzene with ethylene to Column bottom, wash bleed
produce ethyl benzene
c) Alkylation of benzene with olefins to produce Column bottom
LAB
Dehydrogenation
Butadiene by dehydrogenation of butane Column bottoms, condensates, water
stripper, solvent separation
Hydrogenation
Hydrogenation of benzene cyclo-hexane Vent streams
Ammoxidation
Propylene ammoxidation to manufacture
acrylonitrile
Polymerisation
a) Polyethylene Catalyst
b) Butyl rubber Process wastes
c) Copolymer rubber Process wastes
d) Nylon Process wastes
Butadiene recovery, i.e., hydrocarbons Solvent recovery caustic, acid wash

Generally, total volume of wastewater generation per unit petrochemical product varies so
widely that an average value has little importance.

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3.3.1.1 Wastewater characterization

Water pollution issues for different processes differ for non-aqueous processes, processes
with process water contact as steam, diluent or absorbent, processes with liquid phase
reaction system and batch processes where water is used for cleaning operations. The
nature of pollutants in effluents is very specific to the process and their characteristics
include:

̇ Mixtures of oil/organics in water. Oils are so widely used in processes that they pose
a high risk of contaminating effluents. Other organic contaminants may arise from
raw materials, by-products and the use of solvents. These may occur as an emulsion
or a distinct phase
̇ Biodegradable organics (typically as measured by BOD)
̇ Recalcitrant organics that are not amenable to conventional biological degradation.
This may be measured by tests such as Chemical Oxygen Demand (COD), Total
Organic Carbon (TOC), Adsorbable Organic Halogens (AOX) or Extractable Organic
Halogens (EOX)
̇ Volatile organics
̇ Heavy metals – resulting from use of catalysts
̇ Nitrogen-compounds (NH4-N, NO3-N, NO2-N) and phosphate – where used in a
process
̇ Acid / alkaline effluents
̇ Suspended solids
̇ Heat
Table 3-5: Wastewater Characteristics

Sl. Product Flow BOD COD Other Pollutants


No. m3/mt mg/l mg/l

A. Primary Intermediate
1 Ethylene 0.19- 0.68 100-1000 500-2000 Phenol, oil, spent caustic
2 Propylene 0.37-7.44 100-1000 500-3000 Phenol, oil, spent caustic
3 Butadiene 0.37-7.44 25-200 100-400 Oil, hydrocarbons,
solvent
4 Toluene 1.12-11.16 300-2500 1000-5000 Oil, hydrocarbons
5 Xylene 0.75-11.16 500 1000-8000 Oil, hydrocarbons
B. Secondary Intermediate
1 Cumene/Phenol 1.86-9.3 1200 2000 Phenol, heavy ends
2 Ethyl benzene 1.20-10.20 500-3000 1000-7000 Catalyst, oil, aromatic
hydrocarbons
3 Styrene 3.72-37.2 300-3000 1000-6000 Tars, heavy ends
4 Acetone 1.86-5.58 1000- 2000-10000 Phenol, heavy ends
5000
5 Glycerin Glycol 3.72-18.60 500-3500 1000-7000 Organic acid,

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Sl. Product Flow BOD COD Other Pollutants


No. m3/mt mg/l mg/l
acetaldehyde
6 Acetic 3.72-29.76 300-5000 500-8000 Oil & heavy chlorinated
anhydride hydrocarbons
7 Terephthallic 3.72-11.16 1000- 2000-4000 Alcohols, esters
acid 3000
8 Ethylene 0.19-3.72 50-150 100-500 Oil & heavy chlorinated
dichloride hydrocarbons
9 Vinyl Chloride 0.09-3.72 200-2000 500-5000 Heavy ends, chlorinated
hydrocarbons
10 Acrylonitrile 3.72-37.20 200-700 500-1500 Colour, organics,
cyanides
11 Acrylates 3.72-11.16 500-5000 2000-15000 Colour, odour, solids,
cyanides
C. Polymers
1 Polyethylene 1.5-6.0 200-4000 Solid, catalyst
2 Polypropylene 1.5-6.0 200-4000
3 Polystyrene 1.9-3.75 1000-3000 Solid
4 PVC 5.6-11.20 1000-2000 Ninyl chloride, caustic
5 Butyl rubber 7.44-22.5 2500-5000 Oil, light hydrocarbons
6 Cellulose 0.04-0.75 1000-5000 Acetic anhydride, acetic
acetate acid

Other specific common wastewater streams

̇ Pump and compressor cooling: Some amount of water-cooling will be used for hot
pump pedestals and glands as well as compressor jackets. Additionally, some water
and/or oil may be used in pump and compressor seals. The drips and drains from
these systems constitute another source of ‘oily drain water’ and will normally have
low solid content.
̇ Paved utility area drains: These waters will usually be non-oily and from sources
within the boiler plant, water treating units, air compression units, etc. Thus, these
waters are normally defined as ‘high solids clean water’. If the utility area includes
oil handling equipment such as fuel oil pumps, then these waters may be defined as
‘high solids oily drain water’.
̇ Boiler blowdown and water-treating rinses: These waters will be non-oily and
high in dissolved solids. Hence, these waters are ‘high solids clean water’.

Wastewater from utilities section

Cooling water: A process plant may employ once-through cooling water or circulating
cooling water systems (or perhaps both may be used in large plants). If the tubes in the
water-cooled heat exchangers develop leaks, then these waters are liable to contamination
with the process fluids. If the process fluids (pentanes or lighter) are volatile enough to
vaporize readily, then the risk of oil contamination in cooling water is quite negligible.

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If the cooling water is once-through, then the cooling water discharge is low in dissolved
solids. However, if the cooling water is circulated in a closed system with a cooling
tower, the blowdown from the system will be high in dissolved solids.

Categories of cooling water are:

̇ Once-through cooling water (light ends) – this will be ‘clean cooling water’ and will
be non-oily
̇ Once-through cooling water (oil) – this will be ‘oily cooling water’ to acknowledge
the possibility of exchanger tube leaks of non-volatile oil
̇ Circulating cooling water blowdown (light ends) – this will be ‘high solids clean
cooling water’ and will be non-oily.
̇ Circulating cooling water blowdown (oil) – this will be ‘high solids oily cooling
water’ to acknowledge the possibility of exchanger tube leaks of non-volatile oils.

Cooling water blowdown

The typical characteristics of cooling water blowdown are given below:

̇ Cooling tower additives used for conditioning


̇ Contamination with process fluid due to leaks
̇ The boiler blowdown water has high pH, alkalinity and TDS
Table 3-6: Characters of Cooling Water Blowdown

S. No Parameter Range of wet data from


petrochemical based production
industry

1 pH 6.5 – 7.5
2 Total suspended solids (TSS) 20 – 30
3 BOD5 at 20°C 10 – 20
4 COD 60 – 70
5 Oil and Grease Present
6 Sulphides as S Present
7 Hexavalent chromium as Cr 4 – 15
8 Total phosphates as P 5 – 15
9 Total dissolved solids 900 – 1500
10 Dissolved organic carbon Present
11 Zinc as Zn 3–7

Stormwater: In petrochemical plants, chances of stormwater contamination are very


high. In general, it relates to i) Size of the plant; ii) Large tank farm area, iii) Lack of
proper dyking and isolation valves, iv) Types of chemicals, etc. Therefore, whenever the
stormwater is found contaminated, the flow should be brought for the treatment, instead
of direct discharging. Thus to avoid shock loads/flooding, huge capacity buffer tanks are
required to store these discharges.

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3.3.2 Wastewater prevention and treatment technologies

3.3.2.1 General prevention techniques

Before considering wastewater treatment techniques, it is first necessary to fully exploit


all the opportunities for preventing, minimizing and reusing wastewater. However, water
use, effluent generation and effluent treatment are all intrinsically linked and should be
considered in combination. A typical exercise in preventing wastewater may include the
following steps:

̇ Step 1: Identify wastewaters - The first step is to identify all wastewater sources
from a process and to characterize their quality, quantity and variability. Pareto
analysis is useful to identify those sources that use most water and contribute most
wastewater. Further clarification is provided by the preparation of plans that show all
drain networks, points of arising, isolation valves, manholes and points of discharge.
̇ Step 2: Minimize water flows - The overall aim is to minimize the use of water in
the process in order to obviate effluent production or, if that is not possible, to
produce more concentrated effluents. It will be necessary to identify the minimum
quantity of water that is needed (or produced) by each step of the production process
and then to ensure that these requirements are implemented by such practices as:
– Use of water-free techniques for vacuum generation (e.g., use the product as a
sealing liquid in vacuum pumps, use dry pumps)
– Employ closed loop cooling water cycles
– Use management tools such as water-use targets and more transparent costing of
water
– Install water meters within the process to identify areas of high use
̇ Step 3: Minimize contamination - Wastewaters are created by contamination of
process water with raw material, product or wastes; either as part of process
operation, or unintentionally. The following techniques can prevent this
contamination:
– Process operation:
– Use indirect cooling systems to condense or cool steam phases (not direct
injection systems)
– Use purer raw materials and auxiliary reagents (i.e., without contaminants)
– Use non-toxic or cooling water additives with lower toxicity (e.g., chromium
based additives).
– From spills:
– Fit secondary containment to vessels and pipe-work that pose a high risk of leaks
– Provide spill clean-up material (adsorbents, drain plugs, etc) at strategic points
around the installation and prepare spill contingency plans
– Use separate collection systems for process effluent, sewage and rainwater
(although there may be cases where the blending of effluent streams offers
treatment advantages)
̇ Step 4: Maximize wastewater reuse - Even when wastewaters are
produced/generated they do not necessarily have to be sent to a treatment plant. To

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identify options for re-use it is first necessary to define the lowest water quality that
can be used for each activity in the process.
Wastewater reuse may be achieved by refining and reusing (rather than disposing of)
mother liquors; reusing wastewater in the process (e.g., for raw material make-up) and
reusing waste water for other purposes (e.g., equipment cleaning).

3.3.2.2 Abatement techniques

The selection of the appropriate treatment technologies requires detailed consideration of


the physical and chemical nature of all the wastewaters. The chosen treatment technique
may involve a combination of physical, chemical and biological methods. The following
paragraphs give brief, generic descriptions of typical wastewater streams that originate
from petrochemical processes and the possible treatment techniques:

̇ Acid/alkaline effluents: A suitable neutralizing agent can be added to adjust pH.


Wherever possible, other wastes (and not virgin raw materials) should be used for
neutralization. In some cases the acid dosing of effluents may release toxic gases.
̇ Mixtures of oil/organics and water: The two phases can be separated using such
techniques as tilted plate separators, American Petroleum Institute (API) separators,
air flotation, coalescing agents or hydrocyclones.
̇ Biodegradable organics: Biodegradable material (as measured by BOD) may be
biologically degraded, normally using aerobic microbial activity (but anaerobic
activity has applications as a pre-treatment technique). The treatability of effluent
will depend on the presence of inhibitory materials, the absence of necessary
nutrients, the pollutant concentration and pollutant variability. The steam or air
stripping of volatile components may be required in preparation for biological
treatment.
̇ High organic load: Conventional aerobic or anaerobic biological treatment may not
be applicable to effluents with high organic concentrations if they are toxic or
difficult to degrade. It may be necessary to use various forms of extreme oxidation
such as incineration or wet oxidation. All techniques have significant capital and
operating costs.
̇ Recalcitrant organics: Recalcitrant organics are organics that are not efficiently
removed by biodegradation but may be removed efficiently by appropriate pre-
treatment or incineration. This refers to single substances and to tributary effluents
with BOD : COD <4. Some long chain aliphatics, aromatics and highly chlorinated
compounds are difficult to biodegrade and may need to be treated by activated carbon
adsorption, other adsorption techniques, hydrolysis, filtration or advanced oxidation
techniques. The amenability to biological treatment can be improved by steam or air
stripping to remove the volatile components. Where the volatiles are chlorinated
species the off-gases are passed to an incinerator.
̇ Suspended solids: Solids may need to be removed as a precursor to further treatment
or as a polishing step prior to discharge. The techniques include settlement, flotation,
precipitation and filtration. The solids produced by these techniques will need to be
dewatered and dried prior to disposal. Removal efficiencies can be improved by the
use of coagulants and flocculants.
̇ Metals: Metals may occur in effluents, for example, through the use of catalysts.
Metals generally need to be removed by separate treatment, because they cannot be
removed efficiently in biological treatment plants. The impact of heavy metals on a

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biological treatment facility must be evaluated with regard to inhibitory effects,


sludge deterioration effects and residual pollutant levels in the effluent. Whenever
unacceptable effects are expected, the individual wastewater stream needs separate
treatment or central (combined) special treatment, using such treatment methods as
chemical precipitation (creating a sludge that may allow metal recovery), ion
exchange, electrolytic recovery or reverse osmosis. Metals also make the reuse of
biosludge (e.g., in agriculture) more difficult.
Control and treatment technologies used in petrochemical industries can be divided into
two broad classes:

̇ In-plant source control


̇ End-of-pipe treatment
In-plant source control affords two major benefits:

̇ The overall reduction of pollutant load that must be treated by an end-of-pipe system
̇ The reduction or elimination of a particular pollutant parameter before dilution in the
main wastewater stream

In addition to above, it has been found that highly contaminated spent caustic waste
generated in the petrochemical industries is also considered as wastewater. In case better
management options such as resource recovery are available, the stream may be even sent
off-site.

3.3.2.3 In-plant processes

All in-plant treatment options require segregation of process waste streams under
consideration. If there are multiple sources of a particular pollutant or pollutants, it/they
require segregation from the main wastewater sewer. However, similar sources can be
combined for treatment in one system.

In-plant practices are the sole determinant of the amount of wastewater to be treated.

There are two types of in-plant practices that reduce flow to the treatment plant. First,
there are reuse practices involving the use of water from one process in another process.
Second, there are recycle systems that use water more than once for the same purpose.

Reduction in water usage sometimes may be more cost-effective in reducing the quantity
of wastewater discharged than water reuse or recycle. Good housekeeping is one
inexpensive method of wastewater reduction. Many of the wastewater streams are
suitable for reuse within the plant. Some of the in-plant measures are:

̇ Dilution Steam Generator (DSG) and associated facility in cracker units


̇ Elimination of once-through barometric condenser water
̇ Sewer segregation to separate uncontaminated storm water runoff and once-through
cooling waters
̇ Elimination of contaminated once-through cooling water, either by replacement of the
once-through cooling system with an air-cooled/cooling tower recycle system or by
careful monitoring of the once-through cooling system and tightening of the system to
reduce losses of hydrocarbons to the cooling water

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̇ Replacement of water-cooled equipment with air-cooled equipment wherever


practical
̇ Use of treated process wastewater as cooling water, scrubber water, and influent to
the water treatment plant
̇ Use of closed cooling water systems on compressors and pumps
̇ Reuse of boiler condensate as boiler feed water, etc.

However, reuse of wastewater requires investigation on a plant-by-plant basis to


determine the technical and economic feasibility.

Wastewaters emanating from end-of-pipe treatment facilities, particularly those having


tertiary treatment are generally of such quality that reuse can be quite attractive. In
general following are the major reuse options:

Properly treated wastewater can be recycled as make-up to the cooling-tower system.


There are a number of factors determining the least costly system including:

̇ Cost of fresh water


̇ Level of contaminants in treated effluents and acceptable level in the cooling tower
̇ Cycle of concentration with and without recycle of effluent
̇ Chemical treatment program required for recycling (particularly for plants which
have already minimized cooling tower blowdown)
̇ Recovery and reuse of condensate streams
̇ Reuse for fire water systems
Physical-chemical tertiary treatment refers to treatment processes that are non-biological
in nature. There are two types of physical-chemical processes; those that reduce the
volume of water to be treated (evaporation, reverse osmosis, etc) and those that reduce the
concentration of pollutants (activated carbon).

3.3.2.4 Spent caustic management

Spent caustic is generated when hydrocarbons are scrubbed in Caustic Wash Tower to
remove acid gases. The acid gas components include CO2, H2S, and mercaptans. The
spent caustic effluent generated from petrochemical plants mainly contains sulfides,
carbonates, naphthenates and other similar organic and inorganic compounds.

Spent caustic has a strong impact on the environment. These compounds are possible
causes of water pollution from standpoint of toxicity, BOD, taste, odor, pH and
appearance. The strength of spent caustic in terms of COD is usually quite high.

Processes available for treatment of spent caustic are:

̇ Stripping after acidification


̇ Oxidation
− Air Oxidation, which can be performed in different conditions of temperature and
pressure, generally confined to the S2O32- state and less often reaching the SO42-
state
− Oxidation using Hydrogen Peroxide (H2O2)
− Oxidation using Ozone/Permanganate/Chlorine

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̇ Precipitation using chlorinated copperas


̇ Incineration
Theoretically, the first process requires re-neutralizing the acid effluent after it has been
stripped and is more expensive in reagents. Meanwhile, the oxidation process is supposed
to allow some recycling of the oxidized spent caustic which is still highly alkaline. In
practice however, the first process requires less investment and also performs partial
phenol removal from the phenolic spent caustic.

The oxidation process using H2O2, as such has no drawbacks and is quite efficient but is
expensive. Oxidation using Chlorinated Copperas has been widely used but has a serious
drawback of sludge formation requiring elaborate handling.

Oxidation using Chlorine/Permanganate/Ozone is not popular due to hazardous emissions


and/or costs involved.

Many petrochemical based production industries are utilizing Wet Air Oxidation.

3.3.2.5 End-of-pipe treatment

MINAS for petrochemical industries is based on adaptation of following end-of-pipe


treatment scheme:

̇ Primary treatment including equalization, oil removal


̇ Biological treatment
To further improve the quality of treated wastewater, processes defined as tertiary
processes are to be used for removal of special troublesome pollutants. Tertiary processes
generally considered for petrochemical wastewater include membrane separation
processes, and activated carbon.

Further, the control technology can be utilized to achieve following objectives:

̇ Reduction in effluent flow


̇ Reduction in concentration of pollutants
Improvement over MINAS can be defined in terms of further reduction of water flows in-
plant and the addition of physical chemical treatment step (activated carbon) end-of-pipe.

For the purpose of suggesting levels of control technologies, for the petrochemical based
production units, a framework involving following treatment levels may be considered:

− Level I: Primary Treatment


− Level II: Secondary Treatment
− Level III: Advanced Secondary treatment
− Level IV: Tertiary treatment
− Level V: Advanced Tertiary Treatment
− Level VI: Zero Discharge
Brief description of these abatement technology levels is given in Table 3-9.

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Table 3-7: Levels of Abatement Technology for End-of-pipe Treatment

Level – I Level – II Level – Level – IV Level – V Level – VI


Primary Secondary III Tertiary Advanced Zero
treatment treatment Advanced treatment tertiary discharge
secondary treatment
treatment

Gravity oil/ X X X X X X
solids
removal
(API/ TPI)
Secondary X X X X X X
oil/ solids
removal
(DAF)
Roughing - - X Option 1 Option 1 -
biotreater
(Trickling
filters)
High- - X X Option 2 Option 2 X
efficiency
biotreater
(ASP)
Tertiary oil/ - X X X X X
solids
removal
(mixed media
filtration)
Treated - - X X X X
wastewater
reuse
Activated - - - X X X
carbon
adsorption
Dissolved - - - - X (1) X
salts removal
(RO,
evaporation)

(1) 50% of wastewater flow

Abatement levels represent increasingly stringent effluent qualities for wastewaters.


Existing MINAS was based on biological treatment of process wastewaters and are
represented in Level – II. Some of the plants may be reusing treated wastewater after
Level –II treatment and they may be categorized under Level – III abatement.

The next stage will involve installation of Activated Carbon Filters (ACF) classifying as
Level IV. The ACF process utilizes granular activated carbon to adsorb pollutants from
wastewater. The adsorption is a function of the molecular size and polarity of the
adsorbed substance. Activated carbon preferentially adsorbs large organic molecules that
are non-polar. An ACF unit follows a removal process for solids, usually a sand filter
which prevents plugging of the carbon pores. ACF is a proven and flexible method of

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tertiary treatment. It is recommended that this be included as tertiary treatment for all the
petrochemical facilities.

Reuse of wastewater is also an important control technology level that helps in achieving
improvement in environmental performance. The level of reuse possible after ACF is
dependent on a host of plant-specific factors. For this study 50 % reuse of the wastewater
after ACF has been considered for plants to achieve Level–V.

Zero discharge in this context would mean installation of membrane or evaporation


systems for removal of dissolved salts and achieving near 100% reuse of wastewater.
Zero discharge achieved without removal of dissolved salts and through discharge on land
or evaporation ponds is strongly dependent on local geographical factors.

3.3.3 Emissions from the petrochemical based processing industry

3.3.3.1 Sources of air emissions

Atmospheric emissions from Petrochemical processes can roughly be divided into ducted
and non-ducted (diffuse, fugitive) emissions. Only ducted emissions can be treated. As
far as diffuse and fugitive emissions are concerned, the objective of control is their
prevention and/or minimization (e.g., by capturing them in a ducted system).

Atmospheric emissions in the petrochemical industry are:

̇ Ducted emissions
– Process emissions released through a vent pipe by the process equipment and
inherent to the running of the plant
– Flue gases from energy-providing units, such as process furnaces, steam boilers,
combined heat and power units, gas turbines, gas engines
– Waste gases from emission control equipment, such as incinerators or adsorbers,
likely to contain unabated pollutants or pollutants generated in the abatement
system
– Tail gases from reaction vessels and condensers
– Waste gases from catalyst regeneration
– Waste gases from solvent regeneration
– Waste gases from vents from storage and handling (transfers, loading and
unloading) of products, raw materials and intermediates
– Waste gases from purge vents or pre-heating equipment, which are used only on
start-up or shutdown operations
– Discharges from safety relief devices (e.g., safety vents, safety valves)
– Exhaust from vents from captured diffuse and/or fugitive sources, e.g., diffuse
sources installed within an enclosure or building
̇ Diffuse emissions, arising from point, linear, surface or volume sources under normal
operating circumstances:
– Process emissions from the process equipment and inherent to the running of the
plant, released from a large surface or through openings, etc.

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– Non-ducted emissions (e.g., working losses and breathing losses, when not
captured and ducted) from storage equipment and during handling operations
(e.g., filling of drums, trucks or containers)
– Non-routine emissions, resulting from operations other than the routine
processing of the facility, including emissions during start-up or shutdown, and
during maintenance
– Secondary emissions, resulting from the handling or disposal of waste (e.g.,
volatile material from sewers, wastewater handling facilities or cooling water).
̇ Fugitive emissions such as:
– Equipment leaks from pump and compressor seals, valves, flanges, connectors
and other piping items, or other equipment items, such as drain or vent plugs or
seals.
The main air pollutants from petrochemical processes and energy supply are:

̇ Sulphur oxides (SO2, SO3) and other sulphur compounds (H2S, CS2, COS)
̇ Nitrogen oxides (NOx, N2O) and other nitrogen compounds (NH3, HCN)
̇ Halogens and their compounds (Cl2, Br2, HF, HCl, HBr)
̇ Incomplete combustion compounds, such as CO and CxHy
̇ Volatile organic compounds (VOC) which might encompass compounds with
carcinogenic potential
̇ Particulate matter (such as dust, soot, alkali, heavy metals) with possible carcinogenic
properties.
Table 3-8: Atmospheric Emission Sources and Types of Pollutants from Generic
Petrochemical Processes

S. Possible Activities Pollutant Type


No. Emission Sources

1. Raw material supply ̇ Impurities removal from raw ̇ VOCs,


materials ̇ Particulates
2. Synthesis ̇ Reaction equipments such as ̇ VOCs,
purges, inert vents, process ̇ Sox,
scrubbers ̇ NOx,
̇ Vents associated with catalyst ̇ COx
preparation and regeneration
̇ Pressure relief valves, bursting
discs, etc.
3. Product separation ̇ Separation equipments (distillation ̇ Particulates,
and refinement columns, stripping columns, ̇ Cox,
crystallisers, condensers, etc.) ̇ VOCs
̇ Drying and handling of solids
4. Product storage and ̇ Loading and unloading of ̇ VOCs,
handling containers and vessels, storage ̇ Particulates,
tanks, spills, etc. ̇ Blanket gases,
̇ Evaporative
losses
5. Emission abatement ̇ Waste gas combustion units ̇ Dioxins,
̇ Wastewater stripping ̇ Particulates,
̇ Wastewater collection systems and ̇ Combustion

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S. Possible Activities Pollutant Type


No. Emission Sources
treatment facilities gases ,
̇ Solid waste storage and treatment ̇ VOCs,
6. Energy/utilities ̇ Combustion units ̇ COx,
̇ NOx,
̇ SO2,
̇ Particulates,
̇ Dioxins,
̇ Acid gases
̇ Heat
7. Infrastructure ̇ Equipments and fittings ̇ Fugitive losses
̇ Cooling towers (VOCs),
̇ Analysers and sample ports
̇ Equipment evacuation and
cleaning workspace ventilation

The situation for atmospheric emission from petrochemical based production industries is
different as compared to wastewater. The wastewater from individual unit operations
would not normally be treated separately, but rather combined with the rest of effluents.
Hence, the net effect of any process change is to add or subtract an incremental load from
the basic treatment facility. However, for atmospheric emissions, the treatment systems
are usually designed for specific sources and installed near the point of discharge.

In view of above, it is imperative to understand the major sources and the mechanisms for
their control separately so as to formulate any management plan for the control of air
emissions from petrochemical industries.

3.3.3.2 Other gaseous pollutants

Some petrochemical processes also emit pollutants such as acid gases and dioxins. Acid
gases mainly include hydrogen chloride and hydrogen fluoride formed as by-product
during halogenation reactions and potentially releases of halogenating agents as well
(e.g., chlorine, bromine). Dioxins include Polychlorinated dibenzodioxins (dioxins),
polychlorinated dibenzofurans (furans) and polychlorinated biphenyls (PCBs) that may be
generated as pollutants from certain production processes that use chlorine. Dioxins can
also be emitted from incinerators treating a chlorinated or non-chlorinated feedstock if
improper operating conditions are used.

Table 3-9: Classification of Pollutants

Classification of Pollutants Sources of Pollutants

Point Sources Combustion ̇ Cracking units, boilers, Process heaters


̇ Gen set, etc.
̇ Flare
Process ̇ Channelized emissions
̇ Vent off
̇ Purge gases

Fugitive VOCs ̇ Equipment leaks


̇ Loading

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Classification of Pollutants Sources of Pollutants


̇ Storage tanks
̇ ETP

Table 3-10: Typical Source-Specific Share of Emissions

S. No. Source % Typical

1 Fugitive emissions 40-60


2 Process vents 5-15
3 Storage tanks 5-15
4 Loading /unloading facilities 15-25
5 WWTP 10-20

3.3.3.3 Combustion gases

Energy management in petrochemical industry is one of the major concerns, having direct
bearing on environmental pollutants and efficiency of control. Therefore, perfect
optimization of the operating parameters to get maximum efficiency at lower pollution
concentrations is the skill, required in abundance in the petrochemical industries due to
the scale of operation.

Combustion gases may originate from primary sources such as process furnaces, steam
boilers, turbines and engines, but also from pollutant abatement facilities (e.g.,
incinerators and flares). Combustion units will generate emissions to air that are related
to combustion conditions (e.g., CO2, H2O, NOx, CxHy, CO, soot) and fuel composition
(e.g. SO2, fuel-NOx, metals, soot).

Generally, gaseous fuels is predominantly used in the petrochemical industry, these are
the low-boiling gaseous fractions from the processes (e.g., hydrogen, C1-C4
hydrocarbons). In general, gaseous fuels combust cleanly and result in the lowest
emissions. Gaseous fuels are normally low in sulphur and have a low content of bound
nitrogen, and so the SOx and fuel NOx emissions from gas firing are relatively low.
Emissions may be increased by air pre-heating (higher thermal-NOx emissions) and
sulphur or nitrogen compounds in the fuel (may cause fuel-NOx and fuel-SO2 emissions).
The high temperatures in so-called ‘high temperature process furnaces’ may also increase
thermal-NOx emissions.

Light liquid fuels viz., Naphtha are occasionally used in the petrochemical industry.
Further liquid fuels can also be residual higher boiling fractions from the process and
industrial gas oil or fuel oil. Emissions depend mainly on the concentration of impurities
in the fuel. In particular, ‘heavy’ liquid fuels may cause emissions of dust and heavy
metals (due to ash content), emissions of NOx and SO2 (due to nitrogen and sulphur
content) and have an increased potential for soot formation.

Nitrogen (NOx) is generally the critical pollutant from petrochemical complex generated
at the combustion devices located within the process plant (viz., fired heater, incinerator)
or at the utility facilities (viz., Steam and Power generation). Further, because of its (NOx)
atmospheric photochemical react ion potential with volatile organic compounds (i.e.,
photochemical ozone formation potential i.e.,POCP), it demands for restriction/abatement
of NOx formation at the combustion devices by adopting suitable measures.

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3.3.3.4 VOCs

VOC emissions are of significant environmental concern because some have the POCP,
Ozone Depletion Potential (ODP), Global Warming Potential (GWP), toxicity,
carcinogenicity and local nuisance from odor. The prevention of VOC emissions is
therefore one of the most important issues of concern.

The term VOC covers a diverse group of substances and includes all organic compounds
released to air in the gas phase, whether hydrocarbons or substituted hydrocarbons. Their
properties, and hence need for control, vary greatly and so systems have been developed
to categorize VOCs according to their severity to cause harm.

Typical VOC sources in petrochemical based industry are: fugitive equipments leaks,
loading and transfer operations, wastewater treatment units, fugitive storage tanks.

The criteria which may be followed for classification is discussed below:

Figure 3-2: Decision Tree for Categorization of VOCs


A can be seen, VOC’s are first judged according to criteria based on human health effects,
then on other factors viz. POCP /ODP/ GWP. The three categories are summarized as
follows:

̇ High: IARC Group 1 or 2A or Confirmed Mutagen or Teratogen or MSI


classification Extremely Toxic or Very High Inhalation Toxicity (TLV value < 5
ppm)
̇ Medium: IARC Group 2B or MSI classification Highly Toxic or High Inhalation
Toxicity (TLV Value > 5ppm & < 50 ppm) or POCP >85 OR GWP >10 or ODP
>0.2
̇ Low: IARC Group 3/4 and not toxic as per MSI rules and POCP < 85 and GWP <
10 and ODP <0.2

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The classification for toxicity as given under MSI Rules (Manufacture, Storage and
Import of Hazardous Chemicals) Rules 1989, as promulgated by The Ministry of
Environment & Forests, Govt. of India, is as given below:

Table 3-11: Classification of Toxicity

Category Oral LD50 Dermal LD50 LC50


(mg/kg) (mg/kg) (mg/l)

Extremely Toxic <5 < 40 < 0.5


Highly Toxic > 5-50 > 40-200 > 0.5 – 2.0
Toxic > 50-200 > 200-1000 > 2-10

As per the above criteria, the classified list of chemicals is as follows:

Table 3-12: List of Chemicals based on Toxicity Classification

High priority pollutants Medium priority pollutants Just priority pollutants


(15) (17) (20)
̇ 1,3 Butadiene ̇ Ethylene ̇ Methanol
̇ Benzene ̇ Propylene ̇ Ethylene Glycol
̇ Toluene ̇ m-Xylene ̇ Vinyl Acetate
̇ Ethylene Oxide ̇ o-Xylene ̇ Propylene Glycol
̇ Vinyl Chloride ̇ p-Xylene ̇ Isopropanol
̇ Propylene Oxide ̇ Ethylene dichloride ̇ sec-Butanol
̇ Acrylonitrile ̇ n-Butanol ̇ Acetone
̇ Caprolactum ̇ Phenol ̇ 2-Ethyl hexanol
̇ Maleic Anhydride ̇ 2-Butene ̇ Cyclohexane
̇ TDI ̇ 1-Butylene ̇ Terephthalic Acid
̇ Phthalic Anhydride ̇ Chloroform ̇ Dimethyl Terephthalate
̇ Carbon tetra chloride ̇ Perchloro ethylene ̇ Acetylene
̇ Epichlorohydrin ̇ Acetaldehyde ̇ Ethyl chloride
̇ Hydrogen cyanide ̇ Acetic acid ̇ Trichloro ethylene
̇ Phosgene, etc. ̇ Acetophenone ̇ Ethyl benzene
̇ Methyl bromide ̇ Methyl ethyl ketone
̇ Styrene, etc. ̇ Phthalic acid
̇ Maleic acid
̇ Methyl acetate
̇ Pentane, etc.

3.3.3.5 Measures for emission control

Summary of the measures required for control of air emissions is given in Table 3-15.

Table 3-13: Measures for Emission Control

Sources of Air Measures for Emission Control


Pollutants

Incineration ̇ Double combustion chambers, minimum retention time, special


considerations for HAPs/organo-chlorine compounds, control systems

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Sources of Air Measures for Emission Control


Pollutants

Gen set, etc ̇ Conventional

Flare ̇ Connection of all the vent-offs to flare, considering flare as a stand-by


means to ensure no continuous releases to flare
Channelized ̇ Pollution control equipment absorption/adsorption/incineration etc.
emissions
Vent off ̇ Inventorization procedures to prevent continues releases through
rupture disks
Purge gases ̇ Recovery/Flaring treatment, etc.

Equipment leaks ̇ General VOC /Hazardous air pollutants

Loading
Strange Tanks
ETP

Combustion emission control

A quick review of the control technologies for NOx and hydrocarbons reveals following:

Table 3-14: Control Technologies for Emissions

Technology Achievable Limit Remarks

Nitrogen oxides
Low NOx Burner 120-150 mg/Nm³

Ultra low NOx 75-100 mg/Nm³ at the stack


SNCR 50-80% N0x Reduction
SCR 85-95% Reduction
N0x <50 mg/Nm³
Ammonia <5 mg/Nm³
Particulate matter/odour/ hydro carbons/volatile organic compounds
Ceramic filter absolute filter < 1 mg/m3 Also applicable for Hydro
carbons and volatile
organic compounds
High Efficiency air filter <0.1 mg/m3
(HEAF)
De mister/mist filter Fines and aerosols up to 99%
Adsorption 95-99% reduction for Indicative
application range :10000-
200000 Microgm/Nm³

Biofilter odour and some VOC’s

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Technology Achievable Limit Remarks

Notes: 1) Unless stated, the concentration relate to half hour or daily average for reference
condition of dry exhaust gas at Normal Condition i.e., 3 Kpa and Oxygen at 3% (Vol).

In regions where sensitivity due to NOx levels is high, selective catalytic reactors or
selective non-catalytic reactors may be used. However, in this case the pollution due to
ammonia need not be undermined.

Guidelines for flare


̇ The flare stack design in India is based on API-RP-521 based on maximum radiant
heat intensity at the grade at 4.73 kW/m2 (1,500 BTU/Hr Ft2) – therefore, same shall
be endorsed for existing flares and height shall be ensured accordingly. Besides, the
design shall conform to the 98% reduction efficiency, but may not require continuous
monitoring of efficiency, as the performance is tested through design and actual
monitoring, at desired frequency, preferably once in three years or whenever there is
a change in production pattern, which ever is more stringent frequency.
̇ No halogens, no chemicals listed in the top priority 15 chemicals from the
petrochemical plants by CPCB shall be sent to the flares.
̇ If any of the 15 high priority pollutants (VOC) are present in VOCs including any
other halogenated organics, then the respective streams may be incinerated, if there
are no feasible or economically viable recovery options
̇ If any of the medium category VOCs are present in the emissions, other than
halogenated organics shall be connected to proper flaring system, if not to an
incinerator.
̇ If any of the ‘just priority’ categories of the VOCs are present then, best efforts shall
be made to send them to the flaring system. There can be a concession for certain
period, if the pressure is less than 1 bar, then those occasional emissions may be
considered for let off through elevated stacks above the roof level, as long as the
concentrations in the stack exit gases does not exceed 20 ppm.
̇ There shall be a continuous pilot flame, which shall be ensured daily by installing a
suitable device
̇ There shall not be any visible emissions/smoke, etc.

Process point source emissions


̇ Extreme events of concern can be categorized into two groups i.e., high risk low
frequency events and low risk high frequency events.
̇ First one is a catastrophe, where equipment, preventive measures, risk assessment,
regular maintenance, emergency plans, etc. dominates means to control. Whereas in
the second case, the concentration limits are expected to cater to larger extent.

Product specific emission sources and pollutant specific recommended emission limits are
given below:

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Table 3-15: Product Specific Air Emission Sources and Pollutants

S. Name of Emission Sources Pollutants Suggested Technology


No the
Product

1. Ethylene Decoking vent SPM ----


De ethaniser /Caustic H2S ----
stripper vent
2. 1,3-Butadiene Hydrocarbons from Butadiene ̇ Old plants - to direct these
reactor/ solvent emissions to fuel gas
recovery vents systems
̇ New plants to recycle
C4 vapours from ̇ Catalytic hydrogenation
extractive distillation process
column vent
3. Benzene Stacks connected to Combustion gases ---
furnaces in Hydro-
(NOx, SO2)
treating unit
Stacks connected to ----
furnaces in
Dealkylation/disprop
ortion unit
Distillation column Benzene
overhead of benzene
column vents
4. Xylene Stack emissions from (NOx, SO2 and H2S for gas
hydro treating fired furnace)
furnaces/reformer
NOx, SO2 for oil fired
furnaces
furnace
Distillation column Xylene ̇ Catalyst regeneration
overhead of xylene
column vents
Continuous catalyst CO/ Particulates ̇
regeneration
5. Ethylene EO Reabsorber vent EO/EG ̇ Recycling the gas
Oxide/EG ̇ Incineration
̇ Flaring
CO2 Purging vent Ethylene, EO, EG ̇ Process the stream to
recover CO2;
̇ Condenser to reduce
organics;
̇ Use in methanol
production; to send it to
flare
6. EDC/VCM Vent from direct Refrigerated condensers to
chlorination (caustic maximize recovery of
scrubber) EDC/VCM; or incineration
Vent from direct oxy-
chlorination section
(caustic scrubber)

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S. Name of Emission Sources Pollutants Suggested Technology


No the
Product

EDC column;
wastewater stream
stripper, drying
column, head
column, EDC/VC
finishing column
Stacks connected to NOx
EDC cracker furnace
Stacks connected to NOx &traces of chlorinated
Incinerator hydrocarbon
7. Acrylonitrile HCN absorber vent ACN/Acetonitrile/HCN/NH Thermal Incineration
3
Distillation column Flaring
over heads from
HCN/Acetonitrile/
acrylonitrile
Hot alkali digester ---
vent

All point process emissions need to be collected and converted into other useful forms or
controlled by absorption, adsorption, thermal destruction, biological or any combination
of these before disposal.

However, an exception can be given to the vents which emit chemicals in the third
category of VOCs, having less than one bar pressure and a concentration less than 20
ppm, to let-off above the roof level.

The process vents are required to reduce emissions of TOC (Total Organic Carbon), less
methane & ethane by 98% wt or to an outlet TOC (less methane & ethane) of 20 ppm on
dry basis corrected to 3 % wt oxygen whichever is less stringent.

If a boiler or process heater is used to comply with the 98 percent reduction or 20 ppm
outlet concentration, then the vent stream must be introduced into the flame zone of the
control device.

Halogen atoms & hydrogen halides in total shall be reduced to the level of 98% from its
source or to a level less than 0.45 Kg/hr, which ever is stringent. In no case the halides
containing streams are directed to flares.

3.3.3.6 Process fugitive emission control

Magnitude of fugitive emissions or non-point diffused emissions from the industry is


significant. Therefore, the concern of regulatory bodies shall be to have proper toxic
release inventory and assessment of levels of concentrations of the VOCs.

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Product-specific sources and likely pollutants

Major sources of these emissions include flanges, valves, pumps, open effluent carriers,
stripping of volatiles from ETPs, etc.

Table 3-16: Product-specific Sources and Likely Pollutants

No. Name of Type of Emissions Pollutants Expected


Chemical

1 Ethylene / ̇ Oxides of Carbon & Nitrogen from incineration of ̇ Ethylene,


Propylene waste gases, generation heaters & acetylene reactor Propylene,
generation Acetylene, CO &
̇ HC’s during shut down & startup NOx
̇ Fugitive releases particulates & combustion
products from decoking operations
2 Butadiene ̇ Hydrocarbons from reactor & storage tank vents & ̇ Butylene,
during process plant decommissioning for Butadiene
maintenance
3 Benzene/Tolue ̇ Charge gas & Refrigerator compressors are ̇ Benzene, Toluene,
ne/Xylene potential sources of Hydrocarbons ̇ o-, m- & p- Xylene
̇ Furnace decoking, Acid gas removal & catalyst
regeneration (do not have Hydrocarbon emissions)
̇ Fugitive emissions from Pumps, Valves,
Compressors, Storage Tanks
4 Methanol ̇ Purge gas containing CO/CO2/ CH3OH & other ̇ CO/CO2/
hydrocarbons Methanol
̇ Fugitive emission from pumps, valves, compressors,
storages etc
5 Ethylene Oxide ̇ CO/CO2 & HC from loop purges & CO2 absorber ̇ Ethylene oxide/
vent CO/CO2/ethylene/
̇ EO from the reactor analysis vent purification Ethylene Glycol
process and storage vent
̇ Small amounts of EDC, used in small quantities to
modify the oxidation reaction, are also released
6 Ethylene ̇ Vents & Purges from process Streams ̇ Mono-, di-, tri-
Glycol Ethylene glycol

7 EDC/VCM ̇ Fugitive emissions of Chlorinated HC’s from ̇ EDC, Ethyl


valves, flanges, & other minor sources chloride, Vinyl
̇ Chlorinated HCs from storages chloride, Ethylene
̇ Chlorinated HC’s from Reactors, columns, vacuum, Hydrogen
pumps, sampling system & waste water collection chloride, Chlorine
& treatment system
̇ VCM storage vent from monomer recovery and
blanketing system
̇ Absorber vent containing Methane, Ethene, Ethane
in EDC manufacture
9 Propylene ̇ Vent Gas Scrubber / Saponification column vent ̇ Propylene oxide,
Oxide/Glycol Propylene Glycol,
Epichlorohydrin
10 Acrylonitile ̇ Product recovery Absorber vent / Recovery / ̇ Acrylonitrile,
Purification column vent Hydrogen cyanide,
̇ Fugitive Emission from Pumps / Valves / Acetonitrile
Compressor, etc. Nitrogen oxides
11 Isopropanol ̇ HC from tank & process rents & fugitive releases ̇ Acetaldehyde,

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No. Name of Type of Emissions Pollutants Expected


Chemical
Ethylbenzene,
Acetophenone,
Isopropylbenzene,
Methyl ethyl
ketone
12 Phenol/ ̇ Cumene oxidation ̇ Phenol, Acetone,
Acetone ̇ Fugitive emission Cumene

14 Cyclohexane ̇ Fugitive emission from pumps, valves, compressors ̇ Benzene


& storages. Vent releases during shutdown
15 Maleic ̇ Product recovery absorber vent containing Benzene, ̇ Benzene, Maleic
Anhydride Maleic acid, Acetic acid, CO, etc Acid, Acetic acid,
̇ Vacuum system vent carbon monoxide
̇ Storage & handling emissions
16 Phthalic ̇ Off gas from switch condensor / scrubber ̇ Xylene, Phthalic
anhydride containing Phthalic anhydride, Maleic anhydride, acid, Maleic acid,
various acids, SO2 & CO CO, CO2
̇ Combustion products from incineration residue &
overheads from distillation columns
̇ Fugitive emissions from pumps, valves, storages,
etc
17 TDI ̇ Phosgene from vent Scrubber / Incinerator ̇ Phosgene, TDI,
̇ Fugitive emission from valves, pumps, compressors, HCl
etc.
̇ TDA vacuum Distillation vent
̇ TDI Flash Distillation
18 PTA ̇ Off gases from oxidation stage containing CO, ̇ p-Xylene, Acetic
CH3COOH, p-Xylene, CH3Br, Methyl acetate acid, Methyl
̇ Vent from solvent recovery containing CO, p- acetate, CH3Br,
Xylene, Acetic acid, Methyl acetate CO
̇ Vent from atmospheric absorber containing
CH3COOH & Methyl acetate
̇ Vent from purification plant scrubber with Acetic
acid & PTA
̇ Vent gases from off-gas dryers containing Methyl
acetate, Acetic acid and p-Xylene
19 DMT ̇ Off gases from oxidation stage containing ̇ Methanol, p-
Methanol, p-Xylene, CO, etc Xylene, CO
̇ Absorber vent containing Methanol
̇ Fugitive emissions from storage, pumps, valves,
compressors, etc
21 PVC ̇ VCM from reactors, monomer recovery & PVC ̇ Vinyl chloride
stripping & drying
̇ PVC particulate matter from transfer & storage
̇ VCM from waste water collection & treatment
22 PE ̇ Purges of feed stocks or solvents or the products or ̇ Ethylene
their combustion
̇ HC from raw material storage, degasser hoppers
̇ Fugitive losses of feed stock & solvent HC
̇ Vents from catalyst preparation systems possibly
with organometals
̇ Vents at high pressure (LDPE)

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No. Name of Type of Emissions Pollutants Expected


Chemical

23 PP ̇ Propylene particulate matter from vents (on dust ̇ Propylene


extraction, extruder, extruder extract)
̇ Propylene / propane from powder vessel vent
̇ VOC’s from extruded extract vent
̇ Polymer dust from granulate transport air
24 Poly Styrene ̇ Fugitive emissions of Styrene, Toluene, Ethyl ̇ Styrene, Toluene,
benzene Ethyl benzene
̇ Particulate matter from product drying and
handling
24.1 Expanded Poly ̇ Pentane & Styrene from storage ̇ Pentane, Styrene
Styrene ̇ Pentane from filling &opening reactors & buffer
vessel
̇ Styrene during polymerization in the reactor
̇ Pentane from driers & product hoppers
̇ Particulate matter from product drying & handling

3.3.3.7 Emission control technologies

Emission of VOCs /organic HAPs may occur from the following:

− Process vents
− Storage vessels & transfer racks
− Equipment & fitting (Fugitive emissions)
Various types of control technologies used for treatment of VOCs / HAPs emissions are:

− Combustion Devices (Incinerators/Flares/Heaters)


− Recovery/Recapture Devices (Condensors/Adsorbers, etc)
− Specific techniques for transfer racks/storage emissions
Combustion is the universally applicable technique for control of organic HAP, and
VOCs emissions. Properly designed combustion devices can achieve efficiencies of 98
percent reduction in organic HAPs or VOCs emissions.

Recovery and recapture devices employ same types of unit operations viz., adsorption,
condensation, etc. However, they differ in the end use of the recovered material for
example the recovered material from recovery type of devices are used/reused or sold
whereas material from recapture devices is primarily disposed off.

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3.3.3.8 Choice of best available process air emission control technologies

Table 3-17: Air Emission Control Technologies

Pollutant (VOC) Recovery and Reuse Destructive


Type Techniques Techniques

Condensation
Adsorption

Absorption

Oxidation

Oxidation

Biological
Catalytic
Thermal
Hydrocarbons D E B-D A A A-C
Halogenated or D E A B D C-E
sulphonated organics
Aminated organics D E C-D C C B-C
Hydrocarbon A A B-C A A A-C
condensables (1)
Halogenated or A A A-B B D C-E
sulphonated organic
condensables
Aminated organic A A B C C A-C
condensables
Continuous flow A A A A A A
Batch or variable A A A D D A
flow
Removal efficiency B C A B C A-B
Pressure Drop C B B A C A
VOC recovery B A B E E E
Key: A: Excellent; B: Good; C: Satisfactory; D: Poor; E: Unacceptable
Condensable hydrocarbons are those which condense at realistically achievable
temperatures
Note: Please also refer Chapter 6 of CPCB Publication on “Development of National Emission
Standards for Petrochemical Plants”, September 2008 for BAT.

3.3.3.9 Fugitive emissions from equipment leak

Fugitive emission from equipment leak (especially VOCs) i.e., diffused emissions
(compressors, pumps) and fitting (flanges, valves) play a major role in petrochemical
plants. The chief source of VOC emission during normal operation is the charge gas
compressor lubricating oil vent. Fugitive emission may also occur from cooling water
contaminated with process stream through cooling tower and volatile organic compounds
from wastewater treatment. The following is a brief description of the types of equipment
from which fugitive emissions are generated, where the emissions occur, and what
equipment changes can be made to reduce or eliminate these emissions.

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a) Connectors

The most numerous component in a plant is the connector, which is used to connect
piping to other piping or to equipment. Flanges are connectors consisting of gasket-
sealed junctions that are used on pipe with a diameter of ≥ 2 in. Flanges may leak
because of improperly selected gaskets or poor assembly. Other types of connectors are
generally used on smaller-diameter pipe. Threaded connections, which leak when cross-
threaded, are an example. Another type of small pipe connector is a nut- and-ferrule
connection, which leaks when poorly assembled. All types of connectors are subject to
thermal deformation and may leak as a result. Connectors and their associated emissions
can be eliminated in some cases through the use of welded joints.

b) Valves

It is no surprise that in equipment with moving parts, releases generally occur around the
moving part. Packing, which is subject to degradation, is often used around such parts to
form a seal between the process fluid and the atmosphere. The expertise of the person
performing the valve installation and the quality of the valve manufacturing process both
affect valve leak rates. Valves with bent or nicked stems cannot be relied on to perform
well in terms of leaks, and in these cases at least the stem must be replaced. Valve
packing technologies that use rings to keep the packing from extruding and springs to
maintain the packing under constant pressure (and thus in constant touch with the stem)
have been developed. These systems can reduce leak rates and operate without
maintenance for 10-50 times as long as valves with conventional packing.

There are two main types of “seal less” or “leak less” valves that have no emissions
through the stem. They are bellow valves, which are expensive and used mostly in the
nuclear power industry, and diaphragm valves, which separate the valve stem from the
process fluid through the use of a diaphragm. The diaphragm in some designs, serves as
the flow control device in addition to forming a barrier between the stem and the process
fluid. If a diaphragm fails, emissions result, and packing is sometimes used as a backup
for the diaphragm. Repair of a faulty diaphragm cannot be made without removing the
valve from service. It can be difficult to replace conventional valves with leak-less
technology, if there are significant spaces constrains.

c) Pumps

As with valves, emissions from pumps occur largely around the moving parts; releases
occur where the pump shaft meets the stationery casing. Packed seals are used, but well-
maintained mechanical seals generally leak less. However, mechanical seals are costly
and time-consuming to repair, and sudden failure of a mechanical seal could result in
large emissions. Because of this, mechanical seals are often backed up by either more
mechanical seals or packed seals. When dual mechanical seals are used, a barrier fluid
may be circulated between the seals to further reduce fugitive emissions. This barrier
fluid must be treated to remove process fluid. Mechanical seals for pumps have improved
greatly in the last few years and are a viable alternative to leak less technology in a wide
variety of applications.

Seal-less designs for pumps include the canned motor pump, where the pump bearings
run in the process fluid; and the diaphragm pump, where a flexible diaphragm is used to
drive the process fluid. Also, there are magnetic drive pumps in which the impeller is
driven by magnets.

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Table 3-18: Leaking Indices for a Centrifugal Pump with Different Types of Seals

Seal type Leakage Index

Packing with no sealant 100


Packing with sealant 10
Single mechanical seal, flushed 1.2
Tandem seal 0.15
Double seal 0.004
Note: Source: USEPA

d) Compressors

Compressors are similar to pumps in that they generally have rotating or reciprocating
shafts. Like pumps, they move process fluid, but it is in the form of gas instead of a
liquid. Again packed and mechanical seals are used, but the use of packed seals is largely
restricted to reciprocating compressors. Mechanical seals for compressors are not
necessarily of the contact design used for pumps. Restrictive carbon rings and labyrinth-
type seals that are composed of interlocking teeth are also used. Another type of seal
used in compressors is a liquid film seal, in which an oil film is placed between the
rotating shaft and a stationery gland.

e) Pressure relief devices

Pressure relief devices are used to prevent operating pressure from exceeding the
maximum allowable limit of the equipment. One type of pressure relief device is a valve
that opens when the operating pressure exceeds a certain limit and closes when levels are
safe again. These valves can leak because they are not resealed properly or because the
operating pressure is near their limit and they are “simmering” (popping open and
closed). Another type of pressure relief device is the rupture disk, which is leak-less
under normal operation. A rupture disk bursts when the operating pressure exceeds its
limit, allowing process fluid to escape until a new disk is installed. Rupture disks can be
mounted upstream of pressure-relief valves to eliminate emissions from poorly-seated
valves. Careful equipment design and proper process operation corrects the problem of
simmering relief valves. Some pressure-relief valves have an improved ‘soft’ seat that
seals better on reseating.

f) Open-ended valves/lines

Another class of components from which fugitive emissions originate is open-ended


valves and lines. Drain valves, purge valves, and vent valves fall into this category.
Process fluids leak when the valves are in poor repair or not fully closed. A pipe plug,
cap, or blind flange can be installed over the open-end to prevent emissions, or a second
valve can be installed.

g) Sampling Systems

Sampling systems are used to verify that a process unit is operating properly. They must
be purged before sampling in order to obtain a representative sample. The purge stream

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can be eliminated by modifying the sampling system so that the purge stream is round
back to the process; such sampling systems are called closed-loop sampling system.

3.3.3.10 Estimating fugitive emission

The EPA indicates that there are five methods for estimating emissions from equipment
leak from a chemical processing unit.

̇ Average emission factor methods


̇ Leak /no leak emission factor method
̇ Three strata emission factor method
̇ Application of EPA correlations.
̇ Development of new correlations
All methods start with obtaining an accurate identification and count of equipment
to be included in the emission estimate. The equipment count can simply be used with
the EPA’s emission factors (refer Table 3-21).

̇ Liquids are classified based on most volatile components present @ > 20 % weight.
̇ If components have total Vapour Pressure ≥ 0.04 psi @ 200 C, the material
(containing ≥ 20% VOC) is classified as light liquid.
̇ All above to be checked at process conditions and not ambient conditions.

The next step in complexity and refinement is the use of a portable organic vapour
analyser to find the number of leaking and non-leaking sources. (A leaking source is one
whose screening concentration is greater than or equal to 10,000 ppmv.) The data on
number of leaking/non leaking components can be used with the leaking and non-leaking
emission factors previously developed by the EPA (refer Table 3-22).

Table 3-19: Average Emission Factors for Fugitive Emissions

Equipment Service Emission factor


(kg/hr/source)
̇ Gas ̇ 0.0056
̇ Light Liquid ̇ 0.0071
Valves
̇ Heavy Liquid ̇ 0.00023
Pump Seals ̇ Light Liquid ̇ 0.0494
Note: Source - USEPA

Table 3-20: Leaking and Non-Leaking Emission Factors for


Fugitive Emissions (kg /hr source)

Equipment Service Emission factor


(kg/hr/source)

Heavy Liquid 0.0214


Compressor Seals Gas/Vapour 0.228
Pressure Relief Gas/Vapour 0.104
Valves

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Equipment Service Emission factor


(kg/hr/source)

Flanges All 0.00083


Open-Ended Lines All 0.0071
Sampling All 0.0150
Connections

Table 3-21: Leaking and Non-Leaking Emission Factors for Fugitive Emissions
(kg /hr source)

Equipment Service Leaking (>10,000 ppm) Non-leaking (<10,000 ppm)


Emission Factor Emission Factor

Valves Gas LLa HLb 0.0451 0.00048


0.0852 0.00171
0.00023c 0.00023
Pump Seals LL HL 0.437 0.0120
0.3885 0.0135
Compressor Sealsd Gas 1.608 0.0894
Pressure Relief Gas 1.691 0.0447
Valves
Flanges All 0.0375 0.00006
Open-Ended Lines All 0.01195 0.00150

Note:

Source: USEPA

LLa : Light liquid service.

HLb : Heavy liquid service.

0.00023c: Leaking emission factors assumed equal to non- leaking emission factor since computed
leaking emission factor (0.00005 kg/hr/source) was less than non-leaking emission factor.

Compressor Sealsd: Emission factor reflects existing control level of 60 percent found in the
industry; control is through the use of barrier fluid/degassing reservoir/vent-to-flare or other seal
leakage capture system.

A final refinement is a method employing discrete emission factor that is applying


emission factors to represent three different ranges of screening values. This has been
called the stratified emission factor approach or the three strata approach. The stratified
emission factors for equipment leaks are presented in Table 3-24.

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Table 3-22: Stratified Emission Factors for Equipment Leaks (Kg/Hr/Source)

Source Service Emission Factors (kg/hr/source) for


Screening Value Ranges, ppmv

0-1,000 1,001-10,000 Over 10,000

Compressor seals Gas / vapour 0.01132 0.264 1.608


Pump seals Light liquid 0.00198 0.0335 0.437
Heavy liquid 0.00380 0.0926 0.3885
Valves Gas / vapour 0.00014 0.00165 0.0451
Light liquid 0.00028 0.00963 0.0852
Heavy liquid 0.00023 0.00023 0.00023
Flanges, connections All 0.00002 0.00875 0.0375
Pressure relief devices Gas / vapour 0.0114 00279 1.691
Open-ended lines All 0.00013 0.00876 0.01195

Note: Source: USEPA

Applying the stratified emission factors requires more rigorous measurement of organic
vapour concentrations with a portable instrument because actual concentration reading
must be recorded instead of noting whether a piece of equipment is classified as leaking
or not leaking.

The remaining two methods make use of correlation equations relating mass emission to
organic concentrations measured with a portable organic analyser. This is used in cases
where the mass emission rates are statistically different from those represented by the
EPA’s emission factors correlations are then developed specifically for that process unit.

Leak detection and repair (LDAR) programme

LDAR program, the most suitable for Indian petrochemical industries, has to be
developed taking into account the experiences gained in other countries and also
understanding the issues typical to Indian petrochemical industries. Following
suggestions are made:

̇ First step should include development of count and characteristics of leaking


equipment. Each petrochemical based production industry needs to develop a
complete checklist of pumps, compressors, valves and pressure relief devices existing
in the plant. The checklist should also include associated characteristics such as:
– Type of equipment and type of seal
– Nature of fluid handled including the percentage of fluid that can be characterized
as “hazardous” or toxic meaning the components being suspected to cause human
health problems
– A limited survey to be carried out in the Indian petrochemical industries to assess
the emission factors. The emission factors provided by API and USEPA may not
be valid

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Judicious selection of items in LDAR can be made based on the above efforts resulting in
a programme, which returns significant fugitive VOC reductions at a unit cost far below a
programme that is very conservative in defining all the above items.

LDAR may sound to be simple; however it calls for significant time, effort and attention
once implemented with commitment. Safety inspection procedures do exist for the
inspection and maintenance of these equipment and best results are expected if the same
program (currently catering to the safety requirement) can be tailored so as to address
fugitive emissions. Plants and storage handling feed/products which are contributing to
significant VOC emissions are to be identified and prioritized for implementing control
options.

Table 3-23: LDAR Techniques

Source Type/ Level I Level II Level III


Pollutant

Fugitive Emissions
Valve Fugitive/ HC Low leak valves in Same as in Level I Low leak valves in
new installations new installations
Limited leak detection &
Inspections as per repair Defined Leak
safety requirements Detection & Repair
(LDAR)
Flanges Fugitive/ HC Inspection as per Same as in Level I Defined Leak
safety requirements Detection & Repair
Limited leak detection &
(LDAR)
repair
Pumps Fugitive/ HC Mechanical seals Same as in Level I Double mechanical
(single/ double) on seals on centrifugal
Limited leak detection &
new installations pumps in new
repair
installations
Inspection as per
safety requirements Defined LDAR
Compressors Fugitive/ HC Low leak seals in new Same as in Level I Same as in Level I
installations
Limited leak detection & Defined LDAR
Inspection as per repair
safety requirements
Pressure Fugitive/ HC Design & Inspection Same as in Level I Same as in Level I
Relief as per safety
Defined LDAR
Valves requirements
API Fugitive/ HC Minimizing oil in the Same as in Level I and Covers with or
separator inlet without vapor
Removable covers
control

Storage Fugitive/ HC Design as per safety Floating roof tanks for Same as in Level II
Tanks requirements lighter materials
Floating roofs for Fixed cum floating roof
lighter materials tanks for toxic materials
such as benzene, toluene
Vapor recovery for toxic
material loading

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Source Type/ Level I Level II Level III


Pollutant

Double seals in floating


roof tanks
Process Emissions (Vents)
Various VOCs Flare Same as in level I Same as in level I
Process
Furnace
Units
Incinerator
Atmosphere
Fuel Combustion
Boilers and Stack/SO2 Energy conservation Use of low sulphur fuel < Same as in Level II
Process measures 1%
heaters
Stack/NOx Energy conservation Use of low NOx burners Same as in Level II
measures and SCR/ SNCR

Note: Please refer CPCB guidelines for Leak definition and specific guidelines for LDAR

3.3.4 Solid Waste

Key pollutants in wastes can be derived from process; materials for construction,
corrosion/erosion mechanisms, maintenance materials, etc. Some of the possible waste
generation sources are given in Table 3-26.

Table 3-24: Waste generation Sources

S. Possible Pollutant Type


No. Emission Sources

1. Raw material supply ̇ Off-specification raw materials

2. Synthesis ̇ Spent catalysts because of chemical deactivation, physical


degradation or fouling, etc.
̇ Organic residues during shutdown of wastes
̇ Oxides of iron and other metals due to corrosion and erosion
products inside the equipment
3. Product separation ̇ Activated carbon, molecular sieves, filter media, desiccants, ion
and refinement exchange resins, etc. during spent purification
̇ Unwanted by-products
̇ Process residues such as heavy organic residues from distillation
columns (e.g. tars and waxes), sludges in vessels).
̇ Spent reagents such as organic solvents – these may be valuable
to recover/re-use, or to use a fuel to capture the calorific value
̇ Off-specification products
4. Product storage and ̇ Waste packaging
handling ̇ Product polymerization in tanks
5. Emission abatement ̇ Adsorbents used for spill clean-up
̇ Solids produced by the abatement of air pollutants (e.g. dust from
electrostatic precipitators, bag filters)
̇ Solids produced by the abatement of water pollutants (e.g.
catalyst solids settled from wastewater, filter cake)

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S. Possible Pollutant Type


No. Emission Sources

6. Energy/utilities ̇ Ashes/soots from furnaces, heaters and other combustion


equipment
7. Infrastructure ̇ Decommissioned plant equipment
̇ Construction materials (e.g. metal, concrete, insulation)
̇ General site wastes from offices, canteens and laboratories
̇ Spent cleaning agents (e.g. phosphoric acid)
̇ Spent oils (lubrication, hydraulic, etc)
̇ Spent heat transfer fluids

Waste prevention technologies

The form of wastes may range from discrete solid items to highly fluid sludge with
significant water content. The nature of wastes is very dependent on the process. Wastes
may be hazardous due to the presence of toxic organic substances or heavy metals.

3.3.4.1 Waste prevention

Waste is an important issue in the chemical industry and there are generally strong
economic and environmental incentives to reduce waste generation. Waste audits are
used to gather information on the source, composition, quantity and variability of all
wastes. As a rule of thumb, prevention techniques should be adopted according to the
waste management hierarchy, namely:

̇ Prevent waste generation at source: Those wastes that are generated by incomplete
conversion, degradation or destruction of the raw materials (e.g. tars, unwanted
byproducts) can be an indicator of process inefficiency and are avoided by process-
integrated measures that optimize the use of raw materials, operating conditions or
even the process route.
̇ Minimize any unavoidable generation of waste: Many process agents (e.g. acids,
caustic, clay, solvents) generate waste (e.g. spent acid, spent caustic, spent clay, spent
solvents). These are high-volume, low-value waste streams that are often polluted by
the process chemicals and are difficult to treat in a cost-effective way. If the use of
such process agents is necessary, the aim is to minimize the consumption (e.g. by
extending catalyst life) and to find a useful outlet for the generated waste.
̇ Recycling of waste - either internally or externally: Spent catalysts are commonly
regenerated, especially if they contain precious or toxic metals, but this should only
be after catalyst deactivation has been minimized by optimizing the process
conditions.

3.3.4.2 Waste control

The choice of treatment technique is very specific to the process and the type of waste
generated. Waste generation is so specific to the processes operated that it is not possible
to identify generally achievable emission levels. In addition, many plants do not treat their
own waste and instead contract-out to specialized companies.

Wherever the control techniques are operated, there is a need for systems to manage the
storage, handling, transportation and disposal/destruction of waste. Waste is usually
classified according to the amount or concentration of ‘dangerous’ components (e.g.

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heavy metals, persistent organic chemicals) and the physical/chemical properties of the
waste (e.g. pyrophoric, leaching).

As a general rule of thumb, the following techniques are to be used to treat the waste
types.

̇ Catalysts: Catalysts have a finite life because of chemical deactivation, physical


degradation or fouling. Catalysts are often based on expensive, exotic metals and this
provides an economic incentive for catalyst regeneration (either on or off site). Inert
catalyst supports are landfilled when they are physically no longer useful.
̇ Spent purification media: Media such as activated carbon, molecular sieves, filter
media, desiccants, and ion exchange resins are used to purify the product of
impurities. Wherever possible the media may be regenerated, but landfill disposal
and incineration (under appropriate conditions) may also be used.
̇ Organic process residues: The heavy organic residues from distillation columns,
vessel sludges etc. may be used as feedstock for another process or as a fuel to
capture the calorific value. Where this is not possible, they are incinerated (under
appropriate conditions).
̇ Spent reagents: Where spent reagents (e.g., organic solvents) cannot be recovered or
used as a fuel, they are normally incinerated (under appropriate conditions).
Table 3-25: Petrochemical Product and Hazardous Waste

Product Hazardous Waste

Ethylene/Propylene Polymeric oil; oil soaked carbonaceous waste; spent palladium


catalyst
Butadiene Butadiene polymer waste, solvent regeneration residue
Benzene Spent nickel catalyst, spent nickel molybdenum catalyst, spent
cobalt molybdenum catalyst
Vinyl Chloride Monomer Carbon waste; EDC bottom viscous; reactor waste
Ethylene oxide/ethylene Spent zinc catalyst
glycol
Polyethylene Spent solvent; extruder waste
Isopropyl alcohol Spent acid catalyst
Acetone Solvent waste
Propylene Polymeric oil, oily sludge, power waste
Acrlonitrile Polymerised cyanide along with catalyst particles; bio sludge from
cyanide wastewater treatment plant
Cumene Cumene catalyst; cumene bottoms
Phenol Solvent waste
Caprolactum Waste liquor –I, waste liquor – II
Maleic anhydride Distillation bottoms; effluent treatment sludge
Phthalic anhydride Vanadium pentaoxide catalyst; purge cut; tar
Dimethyl terephalate Crude ester distillation residue

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Product Hazardous Waste

Liner alkyl benzene Calcium fluoride sludge; spent catalyst; oil saked sand; spent
alumina; spent carbon waste
Acrylates Lower esterification residue; higher esterification residue
Acrylic fibre Dope waste; waste fibre; reactor scaling waste; solidified solution
waste; waste filter cloth; effluent pit sludge containing polymer
powder

Table 3-26: Options of Waste Minimization

Product Waste Waste Minimization

Benzene Spent nickel Catalyst Regeneration


Spent nickel-molybdenum Catalyst Regeneration
Spent cobalt-molybdenum Catalyst Regeneration
Xylene Spent clay Regeneration
Vinyl chloride EDC bottom viscous Increase in yield of EDC
monomer
Ethylene oxide / Spent Zinc Catalyst Regeneration
ethylene glycol
Isopropyl alcohol Spent silver Catalyst Regeneration
Acrilonitrile Polymerized cyanide along with Recovery of Maleic anhydride
catalyst particles
Maleic anhydride Distillation bottoms Recovery of maleic anhydride
Phthallic anhydride Vanadium pentoxide catalyst Regeneration
Linear alkyl Spent alumina catalyst Regeneration
benzene
Spent catalyst Regeneration
Spent zinc catalyst Regeneration
Acrylates Esterification residue Use of raw material of highest
possible purity
Polybutadiene Reactor waste Proper mixing of reactants in the
reactor and completion of reaction
Acrylic fibre Dope waste Proper maintenance of tanks,
pumps, valves, etc.
Reactor scaling waste Uniform mixing in the reactor
Solidified solution waste Proper maintenance of tanks,
pumps, valves, etc.

Table 3-27: Options for Waste Recycling

Product Waste Recycling Measures

Ethylene/Propylene Petroleum coke As fuel


Oil soaked carbonaceous waste As fuel

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Product Waste Recycling Measures

Benzene Spent nickel Catalyst Metal recovery


Spent nickel-molybdenum Catalyst Metal recovery
Spent cobalt-molybdenum Catalyst Metal recovery
Poly vinyl chloride PVC Wet resin Reuse for manufacturing useful
items
Ethylene oxide / Spent silver Catalyst Metal recovery
ethylene glycol
polyethylene Extruder waste Manufacture of utility articles
Isopropyl alcohol Spent copper catalyst Metal recovery
Acetone/phenol Distillation by-product Melting, extrusion and
conversion to low-grade articles
polypropylene Powder waste Melting, extrusion and
conversion to low-grade articles
Cumene Cumene catalyst Acid recovery
Cumene bottoms Used as fuel
Caprolactum Waste liquor Recovery of sodium salt
Maleic anhydride Distillation bottoms Resin manufacture
Phthallic anhydride Vanadium Pentoxide catalyst Metal recovery
Purge cut Use as a crude phthallic
anhyrdride
Tar residue Aggregate in road building
Dimethyl terephthalate Crude ester distillation residue Uses as fuel for incineration
Linera alkyl benzene Spent alumina catalyst Raw material for refractory
bricks and cement
Acrylates Esterification residue Used as a fuel
Polybutadiene rubber Waste polymer residue Manufacture of utility articles
Acrylic fibre Waste fibre Reuse in the process

3.3.4.3 Waste treatment technologies

For the purpose of suggesting a management plan for improvement of practices three
levels of technology for treatment and disposal of petrochemical wastes can be identified:

̇ Level I: Technology currently employed by typical facilities


̇ Level II: Better technologies currently employed on a commercial scale
̇ Level III: Technology necessary to provide adequate health and environmental
protection

It is to be noted that environmental adequacy is to be evaluated under varied geologic and


climatologic conditions and the technology in this context should primarily prevent
environmental stress on ground water supplies. Following tables contain a description of
three levels of treatment and disposal technology associated with some of the waste

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streams generated by the petrochemical industry. Engineering experience and judgment


are combined with knowledge of basic principles in the assessment of these treatment and
disposal technologies. However, these are not to be construed as comment on actual
practices or suggestions for complying with requirements. Hazardous waste management
is a complex task requiring investigation in field for evaluating performance and
developing action plans. A brief description of these technologies also follows.

Table 3-28: Technology Levels for API (Oil/Water) Separator Sludge

Factor
Waste Description An oil-water emulsion containing large quantities of water, which has
settled to the bottom of the separator. A considerable diversity of
wastewater streams are routed to this unit influencing waste generation
rates, waste characteristics and potential hazards.
Generation rate Highly variable
Physical and High in water content the chemical characteristics of material is dependent
chemical properties on the oil which is routed to the units. Organics are of concern.

Level I Level II Level III

Treatment/ Deoiling/ Same as Level I Oil recovery process to ensure


Disposal dewatering using absence of leachable hazardous
Technology centrifuge organic constituents
Storage in pit Land-farming in hydro-
geologically secure area, and
assisted by specially cultured
microorganism and protected by
berm to pond any storm runoff
Solidification
Secured landfill
Adequacy of Insufficient Insufficient Adequate
technology information information
Adequate
Inadequate
Problems Residual oil Minimal Minimal
which may have
Minimal
hazardous
constituents Minimal
Migration of Minimal
constituents
Monitoring & (1), (2) Minimal (1) Minimal at (1) Use observation wells,
Surveillance at present present Monitor for hazardous
constituents
(2) Air pollution monitoring

Table 3-29: Technology Levels for Temporary Waste Storage

Factor
Waste Description All hazardous wastes generated at site and stored before further
treatment/disposal
Generation rate NA

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Physical and Liquids, Sludge or solid


chemical properties

Level I Level II Level III

Technology ̇ Drums ̇ Dedicated Storage ̇ Same as Level II


̇ Concrete pads facility with ̇ Storage facility
̇ Drying beds runoff protection bottom protection
̇ Sludge in HDPE
bags
̇ Liquids in drums
Adequacy of ̇ Inadequate ̇ Adequate ̇ Adequate
technology information ̇ Adequate ̇ Adequate
̇ Inadequate ̇ Adequate
information
̇ Inadequate
information
Problems ̇ Drum leakage ̇ Bottom layer ̇ Level II
̇ Surface runoff leakage ̇ None
& bottom layer ̇ Damage to bags
leakage ̇ Drum leakage
̇ Bottom layer
leakage
Monitoring & ̇ Minimal ̇ Minimal ̇ Regular inspection
Surveillance of bags, containers,
drums
̇ Groundwater
monitoring

3.3.4.4 Waste storage

Wastes awaiting disposal must be stored in an environmentally acceptable manner.


Storage must not give rise to secondary environmental problems such as odor or pollution
of groundwater due to rainwater percolation through or run-off from the site. Storage
should preferably be in closed vessels, containers or bags, on a site surrounded by a bund
wall or toe wall, with drainage to a prepared system. Special precautions are required for
pyrophoric materials to eliminate the risk of fires; they must be kept wet, sealed or
blanketed with inert gas.

3.3.4.5 Recycle and reuse

In the last decades, the quantity of waste from the industry which is recycled and reused
has grown in many countries and continues to do so. The methods applied vary with the
type of waste, e.g., for sludges, recovery of oil during treatment. The aim of recycle and
reuse methods is to reuse the waste for its original purpose or to find an alternative use for
it to avoid its final disposal. Therefore, waste production is reduced while natural
resources are conserved and/or protected.

Most of the reuse practices reported in the environmental statements are for off-site
recovery from waste stream. Industries opting for this route are required to take due care
to avoid secondary pollution from recyclers facility. The material is to be sold only to
authorized agencies with necessary approvals.

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3.3.4.6 Waste pre-treatment-sludge reduction processes

The sludge recovered from the various effluent treatment processes vary widely in their
properties. Depending on the disposal route adopted, these sludge are often treated before
disposal.

Treatment methods are used for two main purposes:

̇ To reduce the quantity of waste requiring disposal


̇ To recover the oil for recycling
A large proportion of petrochemical wastewater sludge are being treated for one or both
of the above reasons.

The choice of whether to treat and if so, which treatment to use depends on many factors
including the composition of the sludge and the choice of mode of disposal.

Centrifuges have been used widely by Indian industries. Centrifugation exploits the
difference in density between solids and liquids (or two liquid phases) to separate them by
applying centrifugal force. Two main types of decanter centrifuge can be applied at
petrochemical wastewater facilities: 2-phase, which yields a solids cake plus a single
effluent stream (mixed oil and water); and 3-phase which, as the name suggests, yields
separate oil and water streams, as well as the cake. The applications in ETP have been
used for decanter centrifuges. Advantages of decanter centrifuges include resource
recovery, flexibility and high volume reduction. With good operation, cake suspended
solid contents of up to 20% can be achieved.

Dewatering/deoiling is used to decrease the quantity of sludges for disposal and to


recover oil from them.

3.3.4.7 Waste disposal methods

All disposal must be carried out at suitably authorized facilities in accordance with the
conditions laid down by the State Pollution Control Boards. In the event that recovery or
reprocessing is involved, company management should be satisfied that secondary waste
generated by these processes is also disposed off at suitably authorized sites. This is
particularly true for petrochemical industries reporting disposal of oily sludge/solvents by
selling to third parties. It is recommended that companies verify waste disposal
techniques after reprocessing and ask these parties to obtain authorization under
Hazardous Waste Management Rules.

Landfill

The key consideration in the operation of landfills is the protection of groundwater from
contamination by the materials contained in the landfill.

Since many States are going for centralized Treatment Storage & Disposal Facilities
(TSDF) for hazardous wastes, petrochemical industries, if permitted, can dispose off
residuals at these facilities. For details please refer Technical EIA Guidance Manual for
TSDF.

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Incineration of petrochemical waste

Incineration is high temperature oxidation which converts process residues, oily sludges,
etc., into gaseous products and solid residues (ash) which are less voluminous than the
original materials. There are many type of incinerators available providing a potential
disposal route for many petrochemical wastes. The variety of wastes for disposal requires
versatile incinerators, or the use of a range of types. For destruction of specific toxic
pollutants incineration is an integral part of the process, whereas for rejects from various
sources within the petrochemical based production units, may be handled in a common
incinerator facility. For details, please refer Technical EIA Guidance Manual for TSDF.

3.4 Summary of Applicable National Regulations

3.4.1 General description of major statutes

A compilation of legal instruments which are applicable to the proposed industry is


annexed as Annexure IV.

3.4.2 General standards for discharge of environmental pollutants

General standards are applicable wherever industry-specific standards are not mentioned
or notified. General standards for discharge of environmental pollutants as per CPCB are
given in Annexure V.

3.4.3 Industry-specific requirements

Petrochemicals (Basic & Intermediates): Standards for Liquid Effluent.

Table 3-30: Petrochemicals (Basic & Intermediates):


Standards for Liquid Effluent

Parameter Concentration not to exceed


limits in mg/l (except pH)

pH 6.5-8.5
o
BOD (3 days at 27 C) 50
Phenol** 5
Sulphide as S 2
COD 250
Cyanide as CNO 2
Fluoride as F*** 15
Total suspended solids 100
Chromium****
Hexavalent 0.1
Total 2.0

* The state boards may prescribed the BOD value of 30mg/l if the recipient system so demands

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** The limit for phenol shall be conformed at the outlet of effluent treatment of phenol cumeme
plant. However, at the disposal point, the limit shall be less than 1mg/l.

***The limit for fluoride shall be conformed at the outlet of fluoride removal unit. However, at the
disposal point fluoride concentration shall be lower than 5mg/l.

****This implies for total and hexavalent chromium shall be conformed at the outlet of the
chromate removal unit. This implies that in the final treated effluent, total and hexavalent
chromium shall be lower than prescribed herein.

3.4.3.1 Proposed national emission standards for petrochemical plants

Table 3-31: Emission Standards for Heater/Furnace/Boilers/Vaporizers

S.No. Parameter Maximum emission Limit


(mg/Nm3)

Existing New
plants plants/expansion
(commissioned after
January 01, 2007)

1 NOx Gas firing 350 150


Liquid firing 400 250
2 SOx Liquid firing 1700 850
3 CO Carbon mono oxide limit in case 150 150
of partial oxidation in PA, MA,
PTA and DMT plant
4 SPM Liquid firing 150 100

Note: (1). All values are corrected to 3% O2. (2).At the time of decoking, wet scrubber shall be
operated.

Table 3-32: Emission Standards for Organic Particulates

S.No. Petrochemical Maximum emission Limit (mg/Nm3) Mass flow


compound limit
Existing New plants/expansion (gm/hr)
plants (commissioned after
January 01, 2 007)

1 Phthalic anhydride 50 25 100*


(PA), Maleic
anhydride (MA),
Toluene Di-isocyanate
(TDI)

Note: * - Mass flow limit (gm/hr) is applicable for new plants and expansion plants.

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Table 3-33: Emission Standards for Process Emission (Specific Organic Pollutants)

S.No. Parameter Source Maximum emission Limit


(mg/Nm3)

1 Chlorine EDC/VCM plant and incinerator 10


2 HCl EDC/VCM plant and incinerator 30
3 Ammonia Process vent (wastewater stripper) 75
acrylonitrile plant, caprolactum plant
4 H2S Naphtha pre-treatment plant, olefin 05
plant
5 Phosgene Generated in TDI and MDI plants 01
6 HCN Acrylonitrile plant 10

Table 3-34: Emission Standards for VOC-HAPs from Process Vents

S.No. Parameters Maximum emission Limit

Existing New plants/ Expansion


plant
(mg/Nm3) (mg/Nm3) (gm/hr)

1 (Toluene Di-isocyanate) TDI, 0.1 0.1 0.5


Methylenediphenyl Di-
isocyanate (MDI)
2 Benzene, Butadiene 5.0 5.0 25.0
3 EO, VCM, EDC, ACN, PO 20.0 10.0 50.0

Table 3-35: Emission Standards for VOC (General) from Process Vents

S.No. Petrochemical process/compounds Maximum emission Limit


(mg/Nm3), dry basis

1 MA, PA, Phenol 20


2 Ethyl benzene (EB), Styrene, Toluene, Xylene, 100
Aromatics, EG, PG
3 Non-methane HC (paraffin), Acetone, olefins 150

Table 3-36: Standards for Atmospheric Storage Tanks of Petro-chemical Products

S.No. True Vapour Pressure (TVP), Storage Tank Capacity (M3)


kPa at 20 0C

1 >10 4 – 75
2 10 – 76 75 – 500
3 10 – 76 >500
4 >76 >75

Note:

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1. Requirement for seals in Floating Roof Tanks:

(i) IFRT & EFRT are to be provided with secondary seal with minimum vapour recovery of 96%.

(ii) Primary seal will be liquid or shoe mounted for EFRT and vapour mounted for IFRT.
Maximum seal gap width will be 4 cm and maximum gap area will be 200 cm2/m of tank diameter.

(iii) Secondary seal will be rim mounted. Maximum seal gap width will be 1.3 cm and maximum
gap area will be 20 cm2/m of tank diameter.

(iv) Material of seal and construction should ensure high performance and durability.

2. Fixed Roof Tanks will have vapour control efficiency of 95% or vapour recovery/balancing
efficiency of 90%.

3. Inspection and maintenance of storage tanks should be carried out under strict control. For the
inspection, API RP 575 may be adopted. In-service inspection with regard seal gap should be
carried out once in every six months and repair to be implemented in short time. In future,
possibility of on-stream repair of both seals will be examined.

4. Tanks shall have paint with white colour shade, except for derogation of visually sensitive area.

Table 3-37: Storage of Benzene, VCM and ACN

1. FRT with vapour to incineration with 99.9% of removal efficiency for volatile organic
compounds (VOC).
(or)
2. EFRT with double seals, emission-reducing roof fitting and fitted with fixed roof with vapor
removal efficiency of at least 99%.
(or)
3. Internal floating roof and nitrogen blanketing in between fixed and floating roofs.

Table 3-38: Standards for Emission from Loading of Volatile Products

S.No. Item (Standards)


Maximum Emission Limit

1 Naphtha:
VOC reduction, % (or) 99.5 % (or)
3
Emission, gm/m 5 gm/m3
2 Benzene and Butadiene:
VOC reduction, % (or) 99.99 % (or)
Emission, gm/m3 20 gm/m3
3 Toluene/Xylene:
VOC reduction, % (or) 99.98 % (or)
3
Emission, gm/m 150 gm/m3

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3.4.3.2 Guidelines

Guidelines for atmospheric storage tank practices

̇ For true vapour pressure up to 10 kPa with tank capacity in the range of 4-75 m3,
Fixed Roof Tank (FRT) with pressure valve vent may be provided.
̇ For true vapour pressure of 10-76 kPa with tank capacity in the range of 75-500 m3,
Internal Floating Roof Tank (IFRT) or External Floating Roof Tank (EFRT) or Fixed
Roof Tank with vapour control or vapour balancing system may be provided.
̇ For true vapour pressure more than 10-76 kPa with tank capacity more than 500 m3,
Internal Floating Roof Tank or External Floating Roof Tank or Fixed Roof Tank with
vapour control system may be provided.
̇ For true vapour pressure more than 76 kPa with tank capacity more than 75 m3, Fixed
Roof Tank with vapour control system may be provided.

LDAR and monitoring protocol

LDAR programme include (i) Block valves; (ii) Control valves; (iii) Pump seals; (iv)
Compressor seals; (v) Pressure relief valves; (vi) Flanges – Heat Exchangers; (vii)
Flanges – Piping; (viii) Connectors – Piping; (ix) Open ended lines; and (x) Sampling
connections. Equipment and line sizes more than 2.54 cm are to be covered.

LDAR programme would be applicable to components for following products/


compounds: (i) hydrocarbon gases; (ii) Light liquid with vapour pressure @ 20°C > 1.0
kPa; and (iii) Heavy liquid with vapour pressure @ 20°C between 0.3 to 1.0 kPa.

LDAR programme would not be applicable for (i) heavy liquids with vapour pressure <
0.3 kPa, it will be desirable to check for liquid dripping as indication of leak (ii)
Equipment and line sizes less than 2.54 cm, less than 300 h service and in vacuum
service. (iii) Equipments and piping during start up and shut down.(iv)Pumps (Canned,
diaphragm, magnetic), Valves (Diaphragm, bellow) and close loop Sampling points and
(v) Non-access able points to the extent of 5% of total plant.

A leak is defined as the detection of VOC concentration more than the values (in ppm)
specified below at the emission source using a hydrocarbon analyser according to
measurement protocol (US EPA – 40 CFR part 60 Appendix-A, method 21 for
determination of VOC leaks may be referred):

Table 3-39: HAP and Volatile HAP Concentrations in LDAR Components

S.No. Component HAP (General) in ppm Volatile HAP* in ppm

w.e.f. w.e.f. w.e.f. w.e.f.


1.1.07 1.1.10 1.1.07 1.1.10

1 Pump / Compressor 10000 5000 3000 2000


2 Valves / Flanges 10000 3000 2000 1000
3 Other components 10000 3000 2000 1000
Note : * - Benzene, butadiene, VCM, EDC, ACN, EO, PO

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In addition, any component observed to be leaking by sight, sound or smell, regardless of


concentration (liquid dripping, visible vapour leak) or presence of bubbles using soap
solution should be considered as leak. Frequency of monitoring of leaks and schedule for
repair of leaks as given in Table 3-42 shall be followed:

Table 3-40: Frequency of Monitoring of Leaks and Schedule for Repair of Leaks

S.No. Component Frequency of monitoring Repair schedule

1 Valves/Flanges Quarterly (semi-annual after Repair will be started


two consecutive periods with within 5 working days
<2% leaks and annual after 5 and shall be completed
periods with < 2% leaks) within 15 working days
after detection of leak
2 Pump seals Quarterly for general
3 Compressor seals Quarterly hydrocarbons. In case of
benzene, the leak shall
4 Pressure relief devices Quarterly be attended immediately
5 Pressure relief (devices Within 24 hours for repair.
after venting)
6 Heat Exchangers Quarterly
7 Process drains Annually
8 Components that are Weekly
difficult to monitor
9 Pump seals with Weekly Immediately
visible liquid dripping
10 Any component with Weekly Immediately
visible leaks
11 Any component after Within a week -
repair/replacement

Following types of monitoring methods may be judiciously employed for detection of


leaks: (i) Photo ionization detector (PID) or flame ionization detector (FID) Instrumental
method of measurement of leaks; (ii) Audio, visual and olfactory (AVO) leak detection;
and (iii) Soap bubble method.

̇ Data on time of measurement & concentration value for leak detection; time of repair
of leak; and time of measurement & concentration value after repair of leak should be
documented for all the components.
̇ Pressure relief and blow down systems should discharge to a vapour collection and
recovery system or to flare.
̇ Open-ended lines should be closed by a blind flange or plugged.
̇ Totally closed-loop should be used in all routine samples.
̇ Low emission packing should be used for valves.
̇ High integrity sealing materials should be used for flanges.

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3.4.3.3 General notes

Emission monitoring shall be carried out as per the Emission Regulations – Part III,
published by CPCB. Methods as given in Table 3-43 may be used for measurement of
pollutant concentrations in the emissions.

Table 3-41: Methods for Measurement of Pollutant Concentrations in the Emissions

S. Parameter Method of measurement


No.

1 Sulphur Dioxide (SO2) USEPA CFR – 40 Part 60 Appendix A Method 6


2 Oxides of Nitrogen (NOx) USEPA CFR – 40 Part 60 Appendix A Method 7
3 Particulate Matter (PM) USEPA CFR – 40 Part 60 Appendix A Method 5
4 Carbon Monoxide (CO) USEPA CFR – 40 Part 60 Appendix A Method IOA /
Combustion analyzer with electro chemical detect or /
NDIR detector

3.4.3.4 CREP action points

CREP action points for petrochemical industry include the following:

̇ Adoption of state-of-art technology


– State of Art technology will be adopted for both process technologies as well
sound engineering practices required for control of emission, at the stage of
design itself in case of new plants
̇ Management of storm water
– For the storm water generated from process area and tank farm area during initial
hours of rain. An arrangement will be made for collection and oil separation
including further treatment as required. Such arrangement will include provision
for buffer tank (holding tank) and monitoring of effluent quality.
̇ Effective detoxification and wastewater treatment scheme
– In order to control high COD and persistent organic pollution including toxic
constituents, the industry will select appropriate unit operations for pre-treatment
of effluent within inside battery limit (ISBL) before sending to the biological
treatment systems for better functioning of ETPs.
̇ Control of emission from combustion
– The industry will submit an action plan within six months for improving thermal
efficiency and control of NOx.
̇ Proper functioning of point source emission control systems
– The industry will make efforts for proper operation of pollution control system
(mostly scrubbers) and attainment of desired efficiency within six months. The
will include backup of power supply to the control equipment and arrangement
for frequent sampling and analysis of all critical pollution in the tall gases.
̇ Leak detection and repair (LDAR) programme
– As a good operating, the industry will adopt periodically leak detection and repair
(LDAR) programme to check fugitive emissions within six months. The

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frequency of the programme will be proportionate to the risk potential of carrying


fluid. Based on leak detection as per LDAR programme, action will be taken to
eliminate fugitive emissions. This will be a continuous activity.
̇ Handling of halogenated organics
– The industry will submit an action plan within 6 months to ensure that no
halogenated organics is sent to the flares in order to avoid formation of persistent
organic pollutants. All HAPs had halogenated organics will be routed to the
incineration system having end- on –pollution control facility.
̇ Control of fugitive emissions of carcinogenic compounds
– Fugitive emissions of carcinogenic compounds (e.g Benzene) will be controlled
by closed vapor collection and recovery system. Measures will be taken to
monitor health of the work
̇ Management of solid waste
– Proper facilities will be provided for handling and storage of hazardous waste
with manifest system in case transported to other places. For incinerable waste,
properly designed incinerator will be installed within the premises or as a
common facility. The non-incinerable hazardous waste should be disposed of in a
secure-land fill.
̇ Proper operation of incinerator
– Industry will check the design and will adopt sound engineering practices for
proper operation of incinerators. Continuous monitoring will be done for
operational parameters and specific parameters in tail gas to ensure the efficient
functioning.
̇ Optimizing the inventory of hazardous chemicals
– Efforts will be made to optimize the inventory, particularly of hazardous
chemicals. Such information will be made available to the Regulatory Agencies
(SPCB). Inspector of Factory & District Collector.
̇ Self – regulation by industry through monitoring and environmental auditing.
– Industry will go for self –assessment and regulation by conducting environmental
auditing regularly, besides having regular monitoring of pollutants in air
emission, liquid effluent and receiving environment.
̇ Organizational restructuring and accreditation of environmental manager of industry
̇ For self-evaluation, organizational restructuring will be done and the environmental
manager of the industry will be accredited to bring professionalism in environmental
management.

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4.
OPERATIONAL ASPECTS OF EIA

Prior environmental clearance process has been revised in the Notification issued on 14th
September, 2006, into following four major stages i.e., screening, scoping, public
consultation and appraisal. Each stage has certain procedures to be followed. This
section deals with all the procedural and technical guidance, for conducting objective-
oriented EIA studies, their review and decision-making. Besides, the Notification also
classifies projects into Category A, which requires prior environmental clearance from
MoEF and Category B from SEIAA/UTEIAA.

Consistency with other requirements

̇ Clearance from other regulatory bodies is not a pre-requisite for obtaining the prior
environmental clearance and all such clearances will be treated as parallel statutory
requirements.
̇ Consent for Establishment (CFE) and Prior Environmental Clearance are two
different legal requirements, a project proponent should acquire. Therefore, these two
activities can be initiated and proceeded with simultaneously.
̇ If a project falls within the purview of CRZ and EIA Notifications, then the project
proponent is required to take separate clearances from the concerned Authorities.
̇ Rehabilitation and Resettlement (R&R) issues need not be dealt under the EIA
Notification as other statutory bodies deal with these issues. However, socio-
economic studies may be considered while taking environmental decisions.

4.1 Coverage of the Petrochemical based Processing Industry under the


Purview of Notification

All new petrochemical based processing (processes other than cracking and reformation
and not covered under the complexes) projects including expansion and modernization
require prior environmental clearance. Based on pollution potential, these projects are
classified into Category A and Category B i.e.

̇ Category A: all the projects located outside the notified industrial area/estate
̇ Category B: all the projects Located in a notified industrial area/estate
Besides there are general as well as specific conditions, when it applies, a Category B
project will be treated as Category A project. These conditions are discussed in
subsequent sections.

The sequence of steps in the process of prior environmental clearance for Category A
projects and the Category B projects are shown in Figure 4.1 and Figure 4.2 respectively.
The timelines indicated against each stage are the maximum permissible time lines set in
the Notification for said task. In case the said task is not cleared/objected by the
concerned Authority, within the specified time, said task is deemed to be cleared, in
accordance to the proposal submitted by the proponent. Each stage in the process of prior
environmental clearance for the petrochemical based processing industry is discussed in
subsequent sections.

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In case of Expansion or Modernization of the developmental Activity:

̇ Any developmental activity, which has an EIA clearance (existing plant), when
undergoes expansion or modernization (change in process or technology) with
increase in production capacity or any change in product mix beyond the list of
products cleared in the issued clearance is required to submit new application for EIA
clearance.
̇ Any developmental activity, which is listed in Schedule of the EIA Notification and
due to expansion of its total capacity, if falls under the purview of either Category B
or Category A, then such developmental activity requires clearance from respective
Authorities.

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Figure 4-1: Prior Environmental Clearance Process for Activities


Falling Under Category A

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Operational Aspects of an EIA

Figure 4-2: Prior Environmental Clearance Process for Activities


Falling Under Category B

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Operational Aspects of an EIA

4.2 Screening

Screening of the project shall be performed at the initial stage of the project development
so that proponents are aware of their obligations before deciding on the budget, project
design and execution plan.

This stage is applicable only for Category ‘B’ developmental activity i.e. if general
conditions are applicable for a Category B project, then it will be treated as Category A
project. Besides, screening also refers to the classification of Category B projects into
either Category B1 or Category B2. Category B1 projects require to follow all stages
applicable for a Category A project, but are processed at the SEIAA/UTEIAA. Category
B2 projects, on the other hand, do not require either EIA or public consultation.

As per the Notification, classification of the Category B projects falls under the purview
of the SEAC. This manual provides certain guidelines to the stakeholders for
classification of Category B1 and Category B2.

4.2.1 Applicable conditions for Category B projects

General condition:

̇ Any petrochemical based processing project that is located in a notified industrial


area / estate (usually falling under Category B) will be treated as Category A, if
located in whole or in part within 10 km from the boundary of:
− Protected areas notified under the Wild Life (Protection) Act, 1972,
− Critically polluted areas as notified by the CPCB from time to time
− Eco-sensitive areas as notified under section 3 of the E(P) Act, 1986, such as
Mahabaleshwar Panchgani, Matheran, Panchmarhi, Dahanu, Doon valley and
− Inter-State boundaries and international boundaries, provided that the requirement
regarding distance of 10 km of the inter-state boundaries can be reduced or
completely done away with by an agreement between the respective States/UTs
sharing the common boundary in case the activity does not fall within 10 km of
the areas mentioned above.
Specific Condition:

̇ Any petrochemical based processing project (usually falling under Category B) will
be treated as Category A, if:
– If any Industrial Estate / Complex / Export Processing Zones / Special Economic
Zones / Biotech parks / Leather Complex with homogeneous type of industries
such leather / skin / hide / processing industry or those industrial estates with pre-
defined set of activities (not necessarily homogeneous obtains prior
environmental clearance, individual industries including proposed industrial
housing within such estates / complexes will not be required to take prior
environmental clearance, so long as the terms and conditions for the industrial
estate / complex are complied with (such estates/ complexes must have a clearly
identified management with the legal responsibility of ensuring adherence to the
terms and conditions of prior environmental clearance, who may be held
responsible for violation of the same throughout the life of the complex / estate.)

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Operational Aspects of an EIA

4.2.2 Criteria for classification of Category B1 and B2 projects

The classification of Category B projects or activities into B1 or B2 (except the project or


activities listed in item 8(b) in the schedule to the EIA Notification, 2006) will be
determined based on whether or not the project or activity requires further environmental
studies for preparation of an EIA for its appraisal prior to the grant of prior environmental
clearance. The necessity of which will be decided, depending upon the nature and
location specificity of the project, by SEAC after scrutiny of the applications seeking
prior environmental clearance for Category B projects or activities.

The projects requiring an EIA report shall be included in Category B1 and remaining
projects will fall under Category B2 and will not require an EIA report and public
consultation.

4.2.3 Application for prior environmental clearance

̇ The project proponent, after identifying the site and carrying out a pre-feasibility
study, is required to apply for the prior environmental clearance using Form 1 given
in Annexure VI. The proponent has to submit the filled in Form 1 along with the
pre-feasibility report and draft ToR for EIA studies to the concerned Authority i.e.
MoEF, Government of India for Category A projects and the SEIAA in case of
Category B projects. Please refer subsequent sections for the information on how to
fill the Form 1, contents of pre-feasibility report and draft ToR for sector-specific
ToRs.
̇ Prior environmental clearance is required before starting any construction work, or
preparation of land on the identified site/project or activity by the project
management, except for securing the land.
̇ If the application is made for a specific developmental activity, which has an inherent
area development component as a part of its project proposal and the same project
also attracts the construction and area development provisions under 8a and 8b of the
Schedule, then the project will be seen as a developmental activity other than 8a and
8b of the Schedule.

4.2.4 Siting guidelines

These are the guidelines, stakeholders may consider while siting the developmental
projects, to minimize the associated possible environmental impacts. In some situations,
adhering to these guidelines is difficult and unwarranted. Therefore, these guidelines may
be kept in the background, as far as possible, while taking the decisions.

Areas preferably be avoided

While siting industries, care should be taken to minimize the adverse impact of the
industries on immediate neighborhood as well as distant places. Some of the natural life
sustaining systems and some specific landuses are sensitive to industrial impacts because
of the nature and extent of fragility. With a view to protect such sites, the industries may
maintain the following distances, as far as possible, from the specific areas listed:

̇ Ecologically and/or otherwise sensitive areas: Preferably 5 km; depending on the geo-
climatic conditions the requisite distance may be decided appropriately by the agency.
̇ Coastal areas: Preferably ½ km away from high tide line (HTL).

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̇ Flood plain of the riverine system: Preferably ½ km away from flood plain or
modified flood plain affected by dam in the upstream or flood control systems.
̇ Transport/Communication System: Preferably ½ km. away from highway and railway
line.
̇ Major settlements (300,000 population): Distance from major settlements is difficult
to maintain because of urban sprawl. At the time of siting of the industry, if the
notified limit of any major settlement is found to be within 50 km from the project
boundary, the spatial direction of growth of the settlement for at least a decade must
be assessed. Subsequently, the industry may be sited at least 25 km from the
projected growth boundary of the settlement.
̇ Critically polluted areas are identified by MoEF from time-to-time. Current list of
critically polluted areas is given in Annexure VII.
Note:

Ecological and/or otherwise sensitive areas include (i) Religious and Historic Places; (ii)
Archaeological Monuments (e.g. identified zone around Taj Mahal); (iii) Scenic Areas; (iv) Hill
Resorts; (v) Beach Resorts; (vi) Health Resorts; (vii) Coastal Areas rich in Corals, Mangroves,
Breeding Grounds of Specific Species; (viii) Estuaries rich in Mangroves, Breeding grounds of
Specific Species; (ix) Gulf Areas; (x) Biosphere Reserves; (xi) National Parks and Sanctuaries;
(xii) Natural lakes, Swamps; (xiii) Seismic Zones; (xiv) Tribal Settlements; (xv) Areas of Scientific
and Geological Interest; (xvi) Defence Installations, specially those of security importance and
sensitive to pollution; (xvii) Border Areas (International) and (xviii) Air Ports.

Pre-requisite: State and Central Governments are required to identify such areas on a priority
basis.

General siting factors

In any particular selected site, the following factors must also be recognized.

̇ No forest land shall be converted into non-forest activity for the sustenance of the
industry (Ref: Forest Conversation Act, 1980).
̇ No prime agricultural land shall be converted into industrial site.
̇ Land acquired shall be sufficiently large to provide space for appropriate green cover
including green belt, around the battery limit of the industry.
̇ Lay out of the industry that may come up in the area must conform to the landscape
of the area without affecting the scenic features of that place.
̇ Associated township of the industry may be created at a space having physiographic
barrier between the industry and the township.

4.3 Scoping for EIA Studies

Scoping exercise is taken up soon after the project contours are defined. The primary
purpose of scoping is to identify the concerns and issues which may affect the project
decisions. Besides, scoping defines the requirements and boundaries of an EIA study.

Scoping refers to the process by which the EAC, in case of Category ‘A’ projects or
activities, and SEAC in case of Category ‘B1’ projects, including applications for
expansion and/or modernization of existing projects, determine ToR for EIA studies

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addressing all relevant environmental concerns for preparation of an EIA Report for a
particular project.

̇ Project proponent shall submit application to concerned Authority. The application


(Form 1 as given in Annexure VI) shall be attached with pre-feasibility report and
proposed ToR for EIA Studies. The proposed sequence to arrive at the draft ToR is
discussed below:
– Pre-feasibility report summarizes the project details and also the likely
environmental concerns based on secondary information, which will be availed
for filling Form 1.
– From pre-feasibility report and Form 1, valued environmental components
(VECs) may be identified for a given project (the receiving environment/social
components, which are likely to get affected due to the project
operations/activities).
– Once the project details from the pre-feasibility report & Form 1; and VECs are
identified, a matrix establishing the interactions which can lead to the
effects/impacts could be developed (Qualitative analysis).
– For each identified possible effect in the matrix, significance analysis could be
conducted to identify the impacts, which needs to be studied further (quantitative
analysis) in the subsequent EIA studies. All such points will find a mention in
the draft ToR to be proposed by the project proponent along with the application
form. The draft ToR shall include applicable baseline parameters (refer annexure
IX) and impact prediction tools (refer annexure XI) proposed to be applied.
– The information to be provided in pre-feasibility report, guidelines for filling
Form 1 and guidelines for developing draft ToR is summarized in the subsequent
sections.
– Authority consults the respective EAC/SEAC to reply to the proponent. The
EAC/SEAC concerned reviews the application form, pre-feasibility report and
proposed draft ToR by the proponent and make necessary additions/deletions to
make it a comprehensive ToR that suits the statutory requirements for conducting
the EIA studies.
̇ The concerned EAC/SEAC may constitute a sub-committee for a site visit, if
considered necessary. The sub-committee will act up on receiving a written approval
from chairperson of the concerned EAC/SEAC. Project proponent shall facilitate
such site visits of the sub-committees.
̇ EAC/SEAC shall provide an opportunity to the project proponent for presentation and
discussions on the proposed project and related issues as well as the proposed ToR for
EIA studies. If the State Government desires to present its views on any specific
project in the scoping stage, it can depute an officer for the same at the scoping stage
to EAC, as an invitee but not as a member of EAC. However, non-appearance of the
project proponent before EAC/SEAC at any stage will not be a ground for rejection of
the application for the prior environmental clearance.
̇ If a new or expansion project is proposed in a problem area as identified by the
CPCB, then the Ministry may invite a representative of SEIAA to present their views,
if any at the stage of scoping, to the EAC.
̇ The final set of ToR for EIA studies shall be conveyed to the proponent by the EAC/
SEAC within sixty days of the receipt of Form 1 and pre-feasibility report. If the
finalized ToR for EIA studies is not conveyed to the proponent within sixty days of

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the receipt of Form 1, the ToR suggested by the proponent shall be deemed as the
final and will be approved for the EIA studies.
̇ Final ToR for EIA studies shall be displayed on the website of the MoEF/SEIAA.
̇ Applications for prior environmental clearance may be rejected by the concerned
Authority based on the recommendations by the concerned EAC/SEAC at the scoping
stage itself. In case of such rejection, the decision together with reasons for the same
shall be communicated to the proponent in writing within sixty days of the receipt of
the application.
̇ The final EIA report and other relevant documents submitted by the applicant shall be
scrutinized by the concerned Authority strictly with reference to the approved ToR
for EIA studies.

4.3.1 Pre-feasibility report

The pre-feasibility report should include, but not limited to highlight the proposed project
information, keeping in view the environmental sensitivities of the selected site, raw
material, technology options and its availability. Information required in pre-feasibility
report varies from case to case even in same sector depending upon the local
environmental setting within which the plant is located/proposed. However, the
information which may be furnished in the pre-feasibility report may include as under:

I. Executive summary

II. Project details: Description of the project including in particular;

̇ a description of the main characteristics of the production processes, for instance,


nature and quantity of materials used,
̇ an estimate, by type and quantity, of expected residues and emissions (water, air and
soil pollution, noise, vibration, light, heat, radiation, etc.) resulting from the operation
of the proposed project.
̇ a description of the physical characteristics of the whole project and the land-use
requirements during the construction and operational phases
III. Selection of site based on least possible impacts

̇ An outline of the main alternatives studied by the developer and an indication of the
main reasons for this choice, taking into account the environmental effects.
IV. Anticipated impacts based on project operations on receiving environment

̇ A description of the aspects of the environment likely to be significantly affected by


the proposed project, including, in particular, population, fauna, flora, soil, water, air,
climatic factors, material assets, including the architectural and archaeological
heritage, landscape and the inter-relationship between the above factors.
̇ A description of the likely significant effects of the proposed project on the
environment resulting from:
− existence of the project,
− use of natural resources
− emission of pollutants, the creation of nuisances and the elimination of waste
− project proponent’s description of the forecasting methods used to assess the
effects on the environment.

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V. Proposed broad mitigation measures which could effectively be internalized as


project components to have environmental and social acceptance of the proposed
site

̇ A description of key measures envisaged to prevent, reduce and where possible offset
any significant adverse effects on the environment
VI. An indication of any difficulties (technical deficiencies or lack of know-how)
encountered by the developer in compiling the required information

Details of the above listed points which may be covered in pre-feasibility report are listed
in Annexure VIII.

4.3.2 Guidance for providing information in Form 1

The information given in specifically designed pre-feasibility report for this


developmental activity may also be availed for filling Form 1.

Form 1 is designed to help users identify the likely significant environmental effects of
proposed projects right at the scoping stage. There are two stages for providing
information under two columns:

̇ First - identifying the relevant project activities from the list given in Column 2 of
Form 1. Start with the checklist of questions set out below and complete Column 3
by answering:
− Yes - if the activity is likely to occur during implementation of the project
− No - if it is not expected to occur
− May be - if it is uncertain at this stage whether it will occur or not
̇ Second - Each activity for which the answer in Column 3 is “Yes” the next step is to
refer to the fourth column which quantifies the volume of activity which could be
judged as significant impact on the local environmental characteristics, and identify
the areas that could be affected by that activity during construction /operation /
decommissioning of the project. Form 1 requires information within 15 km around
the project, whereas actual study area for EIA will be as prescribed by respective
EAC/SEAC. Project proponent will need information about the surrounding VECs in
order to complete this Form 1.

4.3.3 Identification of appropriate valued environmental components

VECs are components of natural resources and human world that are considered valuable
and are likely to be affected by the project activities. Value may be attributed for
economic, social, environmental, aesthetic or ethical reasons. VECs represent the
investigative focal point for further EIA process. The indirect and/or cumulative effects
can be concerned with indirect, additive or even synergistic effects due to other projects
or activities or even induced developments on the same environmental components as
would be considered direct effects. But such impacts tend to involve larger scale VECs
such as within entire region, river basins or watersheds; and, broad social and economic
VECs such as quality of life and the provincial economy. Once VECs are identified then
appropriate indicators are selected for impact assessments on the respective VECs.

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4.3.4 Methods for identification of impacts

There are various factors which influence the approach adopted for the assessment of
direct, indirect, cumulative impacts, etc. for a particular project. The method should be
practical and suitable for the project given the data, time and financial resources available.
However, the method adopted should be able to provide a meaningful conclusion from
which it would be possible to develop, where necessary, mitigation measures and
monitoring. Key points to consider when choosing the method(s) include:

̇ Nature of the impact(s)


̇ Availability and quality of data
̇ Availability of resources (time, finance and staff)
The method chosen should not be complex, but should aim at presenting the results in a
way that can be easily understood by the developer, decision maker and the public. A
comparative analysis of major impact identification methods is given in the following
table:

Table 4-1: Advantages and Disadvantages of Impact Identification Methods

Description Advantages Disadvantages


Checklists ̇ Annotate the ̇ Simple to ̇ Do not distinguish
environmental features that understand and between direct and
need to be addressed when use indirect impacts
identifying the impacts of ̇ Good for site ̇ Do not link action
activities in the project selection and and impact
priority setting ̇ The process of
̇ Simple ranking incorporating values
and weighting can be controversial
Matrices ̇ Identify the interaction ̇ Link action to ̇ Difficult to
between project activities impact distinguish direct
(along one axis) and ̇ Good method and indirect impacts
environmental for displaying ̇ Significant potential
characteristics (along other EIA results for double-counting
axis) using a grid like table of impacts
̇ Entries are made in the
cells which highlights
impact severity in the form
of symbols or numbers or
descriptive comments
Networks ̇ Illustrate cause effect ̇ Link action to ̇ Can become very
relationship of project impact complex if used
activities and ̇ Useful in beyond simplified
environmental simplified form version
characteristics for checking for
̇ Useful in identifying second order
secondary impacts impacts
̇ Useful for establishing ̇ Handles direct
impact hypothesis and and indirect
other structured science impacts
based approaches to EIA
Overlays ̇ Map the impacts spatially ̇ Easy to ̇ Address only direct
and display them understand impacts
pictorially ̇ Good to display ̇ Do not address

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Description Advantages Disadvantages


̇ Useful for comparing site method impact duration or
and planning alternatives ̇ Good siting probability
for routing linear tool
developments
̇ Can address cumulative
effects
̇ Information incentive
GIS ̇ Maps the impacts spatially ̇ Easy to ̇ Do not address
and display them understand impact duration or
pictorially ̇ Good to display probability
̇ Useful for comparing site method ̇ Heavy reliance on
and planning alternatives ̇ Good siting knowledge and data
for routing linear tool ̇ Often complex and
developments ̇ Excellent for expensive
̇ Can address cumulative impact
effects identification
̇ Information incentive and analysis
Expert ̇ Assist diagnosis, problem ̇ Excellent for ̇ Heavy reliance on
System solving and decision impact knowledge and data
making identification ̇ Often complex and
̇ Needs inputs from user by and analysis expensive
answering systematically ̇ Good for
developed questions to experimenting
identify impacts and
determine their mitigability
and significance
̇ Information intensive, high
investment methods of
analysis

The project team made an attempt to construct an impact matrix considering major project
activities (generic operations) and stage-specific likely impacts which is given in Table 4-
2.

While the impact matrix is each project-specific, Table 4-2 may facilitate the stakeholders
in identifying a set of components and phase-specific project activities for determination
of likely impacts. However, the location-specific concerns may vary from case to case;
therefore, the components even without likely impacts are also retained in the matrix for
the location-specific reference.

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Physical

1
ENVIRONMENT

Air
Soil

Water
2

Resources
Component

Noise
Regime
factor

Air quality
Soil Quality

Temperature
Water quality
Erosion Risks

Raw materials
Contamination
3

undeveloped or
Land especially

Interpretation or
agricultural land
Parameter/

off and interflow


Fuels/ Electricity
Project

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Alteration of aquifers
Activities

Alteration of Hydraulic
Alteration of River Beds

Alteration of surface run-


Detailed Topographic Survey
4

Land Acquirement
5

Site Clearing
6

*
Burning of wastes, refuse and
7
PHASE I

cleared vegetation
Pre Construction

*
*
Site Preparation / Change in
8

Topography

*
*

*
*

*
*
*
Civil works such as earth moving
and building of structures
9

including temporary structures

*
*
10

Heavy Equipment operations


*

*
11

4-13
Disposal of construction wastes

*
Generation of sewerage
12
PHASE II

13

Influx of construction workers


Construction/ Establishment

*
Table 4-2: Matrix of Impacts

Deforestation
14

*
*

Transportation of material
15

Raw material storage and


handling
16

*
*
*
*

Storage and handling of auxiliary


17

chemicals
*
*
*

Raw material preparation and


18

transformation

Unit processes and operations


including recovery options
19

Storage and handling of


PHASE III

products, by-products and co-


20

products
Operation and Maintenance

21

Reuse and Recovery of materials


22

Waste management
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PHASE I PHASE II PHASE III

Pre Construction Construction/ Establishment Operation and Maintenance

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Climate * *
Terrestrial Effect on grass & flowers * * * *
Flora
Effect on trees & shrubs * * *
Effect on farmland * * *
Endangered species * * *
Aquatic Biota
Habitat removal * *

Contamination of habitats * *
Reduction of aquatic
biota * *
Terrestrial Fragmentation of
Fauna terrestrial habitats * * *
Biological

Disturbance of habitats
by noise or vibration * *
Reduction of Biodiversity * * *
Economy Creation of new
economic activities * *
Commercial value of
properties *
Conflict due to
negotiation and/
compensation payments
Generation of temporary
and permanent jobs *
Effect on crops * * *
Reduction of farmland
productivity *
Income for the state and
private sector
Savings for consumers &
private consumers
Social

Savings in foreign
currency for the state

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PHASE I PHASE II PHASE III

Pre Construction Construction/ Establishment Operation and Maintenance

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Education Training in new
technologies *
Training in new skills to
workers *
Public Order Political Conflicts * *
Unrest, Demonstrations
& Social conflicts * *
Infrastructure Conflicts with projects of
and Services urban, commercial or
Industrial development * *
Security and Increase in Crime *
Safety
Accidents caused by * * *
Health
*
Cultural
Land use * *
Recreation
Aesthetics and human
interest * *
Cultural status
Note:

1. Above table represents a model for likely impacts, which will have to be arrived at on a case-to-case basis, considering VECs and significance analysis (Ref
Section 2.9).

2. Project activities are shown as indicative. However, in Form 1 (application for EIA Clearance), for any question for which answer is ‘Yes’, then the corresponding
activity shall reflect in project activities. Similarly ‘parameters’/’factors’ will also be changed within a component in order to reflect the target species of prime
concern in the receiving local environment.

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4.3.5 Testing the Significance of Impacts

The following set of conditions may be used as the checklist for testing the significance of
the impacts and also to provide information in Column IV of Form 1.

̇ Will there be a large change in environmental conditions?


̇ Will new features be out-of-scale with the existing environment?
̇ Will the effect be unusual in the area or particularly complex?
̇ Will the effect extend over a large area?
̇ Will there be any potential for trans-frontier impact?
̇ Will many people be affected?
̇ Will many receptors of other types (fauna and flora, businesses, facilities) be
affected?
̇ Will valuable or scarce features or resources be affected?
̇ Is there a risk that environmental standards will be breached?
̇ Is there a risk that protected sites, areas, features will be affected?
̇ Is there a high probability of the effect occurring?
̇ Will the effect continue for a long time?
̇ Will the effect be permanent rather than temporary?
̇ Will the impact be continuous rather than intermittent?
̇ If it is intermittent will it be frequent rather than rare?
̇ Will the impact be irreversible?
̇ Will it be difficult to avoid, or reduce or repair or compensate for the effect?

For each “Yes” answer in column 3, the nature of effects and reasons for it should be
recorded in the column 4. The questions are designed so that an “Yes” answer in column
3, will generally point towards the need for analyzing for the significance and
requirement for conducting impact assessment for the effect.

4.3.6 Terms of reference for EIA studies

ToR for EIA studies in respect of the petrochemical based processing industry may
include, but not limited to the following:

1. Executive summary of the project – giving a prima facie idea of the objectives of the
proposal, use of resources, justification, etc. In addition, it should provide a
compilation of EIA report including EMP and the post-project monitoring plan in
brief.

Project description

2. Justification for selecting the proposed plant capacity.


3. Land requirement for the project including its break up for various purposes,
availability and optimization.
4. Details of proposed layout clearly demarcating various facilities/units within the
plant.
5. Complete process flow diagram describing each unit, its processes and operations,
along with material and energy inputs and outputs (material balance) for production
of petrochemical based products.

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6. Details of proposed source-specific pollution control schemes and equipments to meet


the national standards.
7. Details on requirement of raw materials (olefins/aromatics), its source and storage at
the plant.
8. Details on storage and handling of raw materials, intermediates, products and wastes
during routine operations and their management.
9. Details on requirement of auxiliary chemicals, solvents, catalysts, reactors and
utilities to support the unit processes.
10. Details on requirement of energy along with its source and availability.
11. Details on requirement of water in unit processes, unit operations and cooling
systems.
12. Details on product specific manufacturing process including co-products, by-
products, water pollutants, air pollutants, solid/hazardous waste, recovery options,
etc.
13. Details on VOC balance including point sources, fugitive emissions, flare
management, etc.
14. Details on management of Hazardous Air Pollutants – specific plant equipment for
least release rates, closed conveyance of effluents for treatment, etc.
15. Details on proposed LDAR protocol.
16. Details on incineration of HAPs with specific reference to VCM.
17. Details on water balance including quantity of effluent generated (wash water,
cleaning water, condensates, reaction water, etc.), recycled & reused. Efforts to
minimize effluent discharge and to maintain quality of receiving water body.
18. Details of effluent treatment plant, inlet and treated water quality with specific
efficiency of each treatment unit in reduction in respect of all concerned/regulated
environmental parameters.
19. Details of the proposed methods of water conservation and recharging.
20. Management plan for solid/hazardous waste generation (catalysts metals, heavy
residues, organic compounds, etc.), storage, utilization and disposal.
21. Details regarding infrastructure facilities such as sanitation, fuel storage, restroom,
etc., to the workers during construction and operation phase.
22. In case of expansion of existing industries, remediation measures adopted to restore
the environmental quality if the groundwater, soil, crop, air, etc., are affected and a
detailed compliance to the prior environmental clearance/consent conditions.
23. Any litigation pending against the project and /or any direction /order passed by any
Court of Law against the project, if so, details thereof.

Description of the environment

24. The study area shall be up to a distance of 10 km from the boundary of the proposed
project site.
25. Location of the project site and nearest habitats with distances from the project site to
be demarcated on a toposheet (1: 50000 scale).

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26. Landuse based on satellite imagery including location specific sensitivities such as
national parks / wildlife sanctuary, villages, industries, etc., for the study area.
27. Demography details of all the villages.
28. Topography details of the project area.
29. The baseline data to be collected from the study area w.r.t. different components of
environment viz. air, noise, water, land, and biology and socio-economic (please refer
Section 4.4.2 for guidance for assessment of baseline components and identify
attributes of concern). Actual monitoring of baseline environmental components
shall be strictly according to the parameters prescribed in the ToR after considering
the proposed coverage of parameters by the proponent in draft ToR and shall
commence after finalization of ToR by the competent Authority.
30. Geological features and geo-hydrological status of the study area.
31. Details on groundwater and surface water quality of nearby water sources and other
surface drains for parameters such as pH*, BOD*, COD*, Phenol*, Sulphide*,
Cyanide*, Fluoride*, Total suspended solids*, Chromium*, etc. (* - as applicable)
32. Details on existing ambient air quality and expected, stack and fugitive emissions for
NOx*, SOx*, CO*, SPM*, Chlorine*, HCl*, Ammonia *, H2S*, Phosgene*, HCN*,
Benzene*, HAPs*, etc., and evaluation of the adequacy of the proposed pollution
control devices to meet standards for point sources and to meet AAQ standards. (* -
as applicable)
33. The air quality contours may be plotted on a location map showing the location of
project site, habitation nearby, sensitive receptors, if any and wind roses.
34. Details on noise levels at sensitive/commercial receptors.
35. Site-specific micro-meteorological data including mixing height.
36. One season site-specific data excluding monsoon season.
37. Proposed baseline monitoring network for the consideration and approval of the
Competent Authority.
38. Ecological status (terrestrial and aquatic) of the study area such as habitat type and
quality, species, diversity, rarity, fragmentation, ecological linkage, age, abundance,
etc.
39. If any incompatible landuse attributes fall within the study area, proponent shall
describe the sensitivity (distance, area and significance) and propose the additional
points based on significance for review and acceptance by the EAC/SEAC.
Incompatible landuse attributes include:
− Public water supply areas from rivers/surface water bodies, from ground water
− Scenic areas/tourism areas/hill resorts
− Religious places, pilgrim centers that attract over 10 lakh pilgrims a year
− Protected tribal settlements (notified tribal areas where industrial activity is not
permitted)
− Monuments of national significance, World Heritage Sites
− Cyclone, Tsunami prone areas (based on last 25 years);
− Airport areas
− Any other feature as specified by the State or local government and other features
as locally applicable, including prime agricultural lands, pastures, migratory
corridors, etc.

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40. If ecologically sensitive attributes fall within the study area, proponent shall describe
the sensitivity (distance, area and significance) and propose additional points based
on significance for review and acceptance by the EAC. Ecological sensitive
attributes include:
− National Parks
− Wild life sanctuaries Game reserve
− Tiger reserve/elephant reserve/turtle nesting ground
− Mangrove area
− Wetlands
− Reserved and protected forests
− Any other closed/protected area under the Wild Life (Protection) Act, 1972, any
other area locally applicable.
− Any other eco-sensitive areas
41. If the location falls in Valley, specific issues connected to the natural resources
management shall be studied and presented.
42. If the location falls in CRZ area: A CRZ map duly authenticated by one of the
authorized agencies demarcating LTL, HTL, CRZ area, location of the project and
associate facilities w.r.t. CRZ, coastal features such as mangroves, if any.
– Provide the CRZ map in 1:10000 scale in general cases and in 1:5000 scale for
specific observations.
– Proposed site for disposal of dredged material and environmental quality at the
point of disposal/impact areas.
– Fisheries study should be done w.r.t. Benthos and Marine organic material and
coastal fisheries.

Anticipated environmental impacts and mitigation measures

43. Anticipated generic environmental impacts due to this project are indicated in Table
4-2, which may be evaluated for significance and based on corresponding likely
impacts VECs may be identified. Baseline studies may be conducted for all the
concerned VECs and likely impacts will have to be assessed for their magnitude in
order to identify mitigation measures (please refer Chapter 4 of the manual for
guidance).
44. Tools as given in Section 4.4.3 may be referred for the appropriate assessment of
environmental impacts and same may be submitted in draft ToR for consideration and
approval by EAC/SEAC.
45. While identifying the likely impacts, also include the following for analysis of
significance and required mitigation measures:
− impacts due to transportation of raw materials and end products on the
surrounding environment
− impacts on surface water, soil and groundwater
− impacts due to air pollution
− impacts due to odour pollution
− impacts due to noise
− impacts due to fugitive emissions
− impact on health of workers due to proposed project activities

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46. In case of likely impact from the proposed project on the surrounding reserve forests,
Plan for the conservation of wild fauna in consultation with the State Forest
Department.
47. Action plan for the greenbelt development – species, width of plantations, planning
schedule, etc., in accordance to CPCB published guidelines
48. For identifying the mitigation measures, please refer Chapter III for source control
and treatment. Besides typical mitigation measures which may also be considered are
discussed in Table 4-5.

Analysis of alternative resources and technologies

49. Comparison of alternate sites considered and the reasons for selecting the proposed
site. Conformity of the site with prescribed guidelines in terms of CRZ, river,
highways, railways, etc.
50. Details on improved technologies.
51. Details on proposed recovery options – raw material recovery, by-product recovery,
sulphur recovery, heat recovery, etc.

Environmental monitoring program

52. Monitoring programme for pollution control at source.


53. Monitoring pollutants at receiving environment for the appropriate notified
parameters – air quality, groundwater, surface water, gas quality, etc. during
operational phase of the project.
54. Specific programme to monitor safety and health protection of workers.
55. Monitoring of carbon foot print
56. Appropriate monitoring network has to be designed and proposed, to assess the
possible residual impacts on VECs.
57. Details of in-house monitoring capabilities and the recognized agencies if proposed
for conducting monitoring.

Additional studies

58. Details on risk assessment and damage control during different phases of the project
and proposed safeguard measures.
59. Details on socio-economic development activities such as commercial property
values, generation of jobs, education, social conflicts, cultural status, accidents, etc.
60. Proposed plan to handle the socio-economic influence on the local community. The
plan should include quantitative dimension as far as possible.
61. Details on compensation package for the people affected by the project, considering
the socio-economic status of the area, homestead oustees, land oustees, and landless
labourers.
62. Points identified in the public hearing and commitment of the project proponent to the
same. Detailed action plan addressing the issues raised, and the details of necessary
allocation of funds.
63. Details on plan for corporate social responsibility including the villages, population
spread, SC/ST/backward communities, upgradation of existing schools, establishing

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new schools with facilities (such as laboratories, toilets, etc.), link roads, community
halls, primary health facilities, health camps, etc.

Environmental management plan

64. Administrative and technical organizational structure to ensure proposed post-project


monitoring programme for approved mitigation measures.
65. EMP devised to mitigate the adverse impacts of the project should be provided along
with item-wise cost of its implementation (capital and recurring costs).
66. Mitigation measures and EMP for construction work camps and slums formed during
construction and operation including other induced developments.
67. Allocation of resources and responsibilities for plan implementation.
68. Details of the emergency preparedness plan and on-site and off-site disaster
management plan.
Note:

Above points shall be adequately addressed in the EIA report at corresponding chapters, in
addition to the contents given in the reporting structure (Table: 4-6).

4.4 Environmental Impact Assessment

The generic approach for accomplishing EIA studies is shown in Figure 4.3. Each stage
is discussed, in detail in subsequent sections.

Figure 4-3: Approach for EIA Study

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4.4.1 EIA team

The success of a multi-functional activity like an EIA primarily depends on constitution


of a right team at the right time (preferable at the initial stages of an EIA) in order to
assess the significant impacts (direct, indirect as well as cumulative impacts).

The professional Team identified for a specific EIA study should consist of qualified and
experienced professionals from various disciplines in order to address the critical aspects
identified for the specific project. Based on the nature and the environmental setting,
following professionals may be identified for EIA studies:

̇ Environmental management specialist/Regulator


̇ Air and noise quality
̇ Organic chemistry specialist
̇ Toxicology/Occupational health
̇ Geology/geo-hydrology
̇ Ecologist
̇ Transportation specialist
̇ Safety and risk specialist
̇ Chemical engineer
̇ Social scientist, etc.
4.4.2 Baseline quality of the environment

EIA Notification 2006 specifies that an EIA Report should contain a description of the
existing environment that would be or might be affected directly or indirectly by the
proposed project. Environmental Baseline Monitoring (EBM) is a very important stage of
EIA. On one hand EBM plays a very vital role in EIA and on the other hand it provides
feedback about the actual environmental impacts of a project. EBM, during the
operational phase, helps in judging the success of mitigation measures in protecting the
environment. Mitigation measures, inturn are used to ensure compliance with
environmental standards, and to facilitate the needed project design or operational
changes.

Description of the existing environment should include natural, cultural, socio-economic


systems and their interrelationships. The intention is not to describe all baseline
conditions, but to focus the collection and description of baseline data on those VECs that
are important and are likely to be affected by the proposed industrial activity.

4.4.2.1 Objective of EBM in EIA context

The term ‘baseline’ refers to conditions existing before development. EBM studies are
carried out to:

̇ identify environmental conditions which might influence project design decisions


(e.g., site layout, structural or operational characteristics);
̇ identify sensitive issues or areas requiring mitigation or compensation;
̇ provide input data to analytical models used for predicting effects;
̇ provide baseline data against which the results of future monitoring programs can be
compared.

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At this stage of EIA process EBM is primarily discussed in the context of first purpose
wherein feedback from EBM programs may be used to:

̇ determine available assimilative capacity of different environmental components


within the designated impact zone and whether more or less stringent mitigation
measures are needed
̇ improve predictive capability of EIAs
There are many institutional, scientific, quality control, and fiscal issues that must be
addressed in implementation of an environmental monitoring program. Careful
consideration of these issues in the design and planning stages will help avoid many of
the pitfalls associated with environmental monitoring programs. Such major issues are as
under:

4.4.2.2 Environmental monitoring network design

Monitoring refers to the collection of data through a series of repetitive measurements of


environmental parameters (or, more generally, to a process of systematic observation).
Design of the environmental quality monitoring programme depends up on the
monitoring objectives specified for the selected area of interest. Types of monitoring and
network design considerations are discussed in Annexure IX.

4.4.2.3 Baseline data generation

List of important physical environmental components and indicators of EBM are given in
Table 4-3.

Table 4-3: List of Important Physical Environment Components


and Indicators of EBM

Environmental Component Environmental Indicators


Climatic variables ̇ Rainfall patterns – mean, mode, seasonality
̇ Temperature patterns
̇ Extreme events
̇ Climate change projections
̇ Prevailing wind - direction, speed, anomalies
̇ Relative humidity
̇ Stability conditions and mixing height, etc.
Topography ̇ Slope form
̇ Landform and terrain analysis
̇ Specific landform types, etc.
Drainage ̇ Surface hydrology
̇ Natural drainage pattern and network
̇ Rainfall runoff relationships
̇ Hydrogeology
̇ Groundwater characteristics – springs, etc.
Soil ̇ Type and characteristics
̇ Porosity and permeability
̇ Sub-soil permeability
̇ Run-off rate
̇ Infiltration capacity
̇ Effective depth (inches/centimeters)

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Environmental Component Environmental Indicators


̇ Inherent fertility
̇ Suitability for method of sewage disposal, etc.
Geology ̇ Underlying rock type, texture
̇ Surgical material
̇ Geologic structures (faults, shear zones, etc.)
̇ Geologic resources (minerals, etc.)
Water ̇ Raw water availability
̇ Water quality
̇ Surface water (rivers, lakes, ponds, gullies) – quality,
water depths, flooding areas, etc.
̇ Ground water – water table, local aquifer storage
capacity, specific yield, specific retention, water level
depths and fluctuations, etc.
̇ Coastal
̇ Floodplains
̇ Wastewater discharges
̇ Waste discharges, etc.
Air ̇ Ambient
̇ Respirable
̇ Airshed importance
̇ Odour levels, etc.
Noise ̇ Identifying sources of noise
̇ Noise due to traffic/transportation of vehicles
̇ Noise due to heavy equipment operations
̇ Duration and variations in noise over time, etc.
Coastal dynamics and ̇ Wave patterns
morphology ̇ Currents
̇ Shoreline morphology – near shore, foreshore
̇ Sediment – characteristics and transport, etc.
Biological ̇ Species composition of flora and fauna
̇ Flora – type, density, exploitation, etc.
̇ Fauna – distribution, abundance, rarity, migratory,
species diversity, habitat requirements, habitat resilience,
economic significance, commercial value, etc.
̇ Fisheries – migratory species, species with commercial/
recreational value, etc.
Landuse ̇ Landuse pattern, etc.

Guidance for assessment of baseline components and attributes describing sampling


network, sampling frequency, method of measurement is given in Annexure X.

Infrastructure requirements for EBM

In addition to devising a monitoring network design and monitoring plans/program, it is


also necessary to ensure adequate resources in terms of staffing, skills, equipment,
training, budget, etc., for its implementation. Besides assigning institutional
responsibility, reporting requirements, QA/QC plans and its enforcement capability are
essential. A monitoring program that does not have an infrastructural support and
QA/QC component will have little chance of success.

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Defining data statistics/analyses requirements

The data analyses to be conducted are dictated by the objectives of the environmental
monitoring program. Statistical methods used to analyze data should be described in
detail prior to data collection. This is important because repetitive observations are
recorded in time and space. Besides, the statistical methods could also be chosen so that
uncertainty or error estimates in the data can be quantified. For e.g., statistical methods
useful in an environmental monitoring program include: 1) frequency distribution
analysis; 2) analysis of variance; 3) analysis of covariance; 4) cluster analysis; 5) multiple
regression analysis; 6) time series analysis; 7) the application of statistical models.

Use of secondary data

The EBM program for EIA can at best address temporal and/or spatial variations limited
to a limited extent because of cost implications and time limitations. Therefore analysis
of all available information or data is essential to establish the regional profiles. So all the
relevant secondary data available for different environmental components should be
collated and analyzed.

To facilitate stakeholders, IL&FS Ecosmart Ltd., has made an attempt to compile the list
of information required for EIA studies and sources of secondary data, which are given in
Annexure XIA and Annexure XIB.

4.4.3 Impact prediction tools

The scientific and technical credibility of an EIA relies on the ability of EIA practitioners
to estimate the nature, extent, and magnitude of change in environmental components that
may result from project activities. Information about predicted changes is needed for
assigning impact significance, prescribing mitigation measures, and designing &
developing EMPs and monitoring programs. The more accurate the predictions, the more
confident the EIA practitioner will be in prescribing specific measures to eliminate or
minimize the adverse impacts of development project.

Choice of models/methods for impact predictions in respect to air, noise, water, land,
biological and socio-economic environment are tabulated in Annexure XIII.

4.4.4 Significance of the impacts

Evaluating the significance of environmental effects is perhaps the most critical


component of impact analysis. The interpretation of significance bears directly on the
subsequent EIA process and also during prior environmental clearance on project
approvals and condition setting. At an early stage, it also enters into screening and
scoping decisions on what level of assessment is required and which impacts and issues
will be addressed.

Impact significance is also a key to choosing among alternatives. In total, the attribution
of significance continues throughout the EIA process, from scoping to EIS review, in a
gradually narrowing “cone of resolution” in which one stage sets up the next. But at this
stage it is the most important as better understanding and quantification of impact
significance is required.

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One common approach is based on determination of the significance of predicted changes


in the baseline environmental characteristics and compares these w.r.t regulatory
standards, objective criteria and similar ‘thresholds’ as eco-sensitivity, cultural /religious
values. Often, these are outlined in guidance. A better test proposed by the CEAA
(1995) is to determine if ‘residual’ environmental effects are adverse, significant, and
likely (given under). But at this stage, the practice of formally evaluating significance of
residual impacts, i.e., after predicting the nature and magnitude of impacts based on
before-versus-after-project comparisons, and identifying measures to mitigate these
effects is not being followed in a systematic way.

i. Step 1: Are the environmental effects adverse?

Criteria for determining if effects are “adverse” include:

̇ effects on biota health


̇ effects on rare or endangered species
̇ reductions in species diversity
̇ habitat loss
̇ transformation of natural landscapes
̇ effects on human health
̇ effects on current use of lands and resources for traditional purposes by aboriginal
persons
̇ foreclosure of future resource use or production

ii. Step 2: Are the adverse environmental effects significant?

Criteria for determining ‘significance’ are to judge that the impacts:

̇ are extensive over space or time


̇ are intensive in concentration or proportion to assimilative capacity
̇ exceed environmental standards or thresholds
̇ do not comply with environmental policies, landuse plans, sustainability strategy
̇ adversely and seriously affect ecologically sensitive areas
̇ adversely and seriously affect heritage resources, other landuses, community lifestyle
and/or indigenous peoples traditions and values

iii. Step 3: Are the significant adverse environmental effects likely?

Criteria for determining ‘likelihood’ include:

̇ probability of occurrence, and


̇ scientific uncertainty

4.5 Social Impact Assessment

Social Impact Assessment (SIA) is an instrument used to analyze social issues and solicit
stakeholder views for the design of projects. SIA helps in making the project responsive
to social development concerns, including options that enhance benefits for poor and
vulnerable people while mitigating risk and adverse impacts. It analyzes distributional
impacts of intended project benefits on different stakeholder groups, and identifies
differences in assets and capabilities to access the project benefits.

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The scope and depth of SIA should be determined by the complexity and importance of
the issues studied, taking into account the skills and resources available. SIA should
include studies related to involuntary resettlement, compulsory land acquisition, impact of
imported workforces, job losses among local people, damage to sites of cultural, historic
or scientific interest, impact on minority or vulnerable groups, child or bonded labour, use
of armed security guards. However, SIA may primarily include the following:

Description of the socio-economic, cultural and institutional profile

Conduct a rapid review of available sources of information to describe the socio-


economic, cultural and institutional interface in which the project operates.

Socio-economic and cultural profile: Describe the most significant social, economic and
cultural features that differentiate social groups in the project area. Describe their
different interests in the project, and their levels of influence. Explain specific effects that
the project may have on the poor and underprivileged. Identify any known conflicts
among groups that may affect project implementation.

Institutional profile: Describe the institutional environment; consider both the presence
and function of public, private and civil society institutions relevant to the operation. Are
there important constraints within existing institutions e.g. disconnect between
institutional responsibilities and the interests and behaviors of personnel within those
institutions? Or are there opportunities to utilize the potential of existing institutions, e.g.
private or civil society institutions, to strengthen implementation capacity.

Legislative and regulatory considerations

To review laws and regulations governing the project’s implementation and access of
poor and excluded groups to goods, services and opportunities provided by the project. In
addition, review the enabling environment for public participation and development
planning. SIA should build on strong aspects of legal and regulatory systems to facilitate
program implementation and identify weak aspects while recommending alternative
arrangements.

Key social issues

SIA provides baseline information for designing the social development strategy. The
analysis should determine the key social and Institutional issues which affect the project
objectives; identify the key stakeholder groups in this context and determine how
relationships between stakeholder groups will affect or be affected by the project; and
identify expected social development outcomes and actions proposed to achieve those
outcomes.

Data collection and methodology

Describe the design and methodology for social analysis. In this regard:

̇ Build on existing data;


̇ Clarify the units of analysis for social assessment: intra-household, household level,
as well as communities/settlements and other relevant social aggregations on which
data is available or will be collected for analysis;

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̇ Choose appropriate data collection and analytical tools and methods, employing
mixed methods wherever possible; mixed methods include a mix of quantitative and
qualitative methods.
Strategy to achieve social development outcomes

Identify the likely social development outcomes of the project and propose a social
development strategy, including recommendations for institutional arrangements to
achieve them, based on the findings of the social assessment. The social development
strategy could include measures that:

̇ strengthen social inclusion by ensuring inclusion of both poor and excluded groups
and intended beneficiaries are included in the benefit stream; offer access to
opportunities created by the project
̇ empower stakeholders through their participation in design and implementation of the
project, their access to information, and their increased voice and accountability (i.e. a
participation framework); and
̇ enhance security by minimizing and managing likely social risks and increasing the
resilience of intended beneficiaries and affected persons to socioeconomic shocks

Implications for analysis of alternatives

Review proposed approaches for the project, and compare them in terms of their relative
impacts and social development outcomes. Consider what implications the findings of
the social assessment might have on those approaches. Should some new components be
added to the approach, or other components be reconsidered or modified?

If SIA and consultation processes indicate that alternative approaches may have better
development outcomes, such alternatives should be described and considered, along with
the likely budgetary and administrative effects these changes might have.

Recommendations for project design and implementation arrangements

Provide guidance to project management and other stakeholders on how to integrate


social development issues into project design and implementation arrangements. As
much as possible, suggest specific action plans or implementation mechanisms to address
relevant social issues and potential impacts. These can be developed as integrated or
separate action plans, for example, as Resettlement Action Plans, Indigenous Peoples
Development Plans, Community Development Plans, etc.

Developing a monitoring plan

Through SIA process, a framework for monitoring and evaluation should be developed.
To the extent possible, this should be done in consultation with key stakeholders,
especially beneficiaries and affected people.

The framework shall identify expected social development indicators, establish


benchmarks, and design systems and mechanisms for measuring progress and results
related to social development objectives. The framework shall identify organizational
responsibilities in terms of monitoring, supervision, and evaluation procedures. Wherever
possible, participatory monitoring mechanisms shall be incorporated. The framework
should establish:

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̇ a set of monitoring indicators to track the progress achieved. The benchmarks and
indicators should be limited in number, and should combine both quantitative and
qualitative types of data. The indicators for outputs to be achieved by the social
development strategy should include indicators to monitor the process of stakeholder
participation, implementation and institutional reform
̇ indicators to monitor social risk and social development outcomes; and indicators to
monitor impacts of the project’s social development strategy. It is important to
suggest mechanisms through which lessons learnt from monitoring and stakeholder
feedback can result in changes to improve the operation of the project. Indicators
should be of such a nature that results and impacts can be disaggregated by gender
and other relevant social groups
̇ define transparent evaluation procedures. Depending on context, these may include a
combination of methods, such as participant observation, key informant interviews,
focus group discussions, census and socio-economic surveys, gender analysis,
Participatory Rural Appraisal (PRA), Participatory Poverty Assessment (PPA)
methodologies, and other tools. Such procedures should be tailored to the special
conditions of the project and to the different groups living in the project area;
Estimate resource and budget requirements for monitoring and evaluation activities,
and a description of other inputs (such as institutional strengthening and capacity
building) needs to be carried out.

4.6 Disaster Management Plan (DMP) & Risk Assessment

Disaster is an undesirable occurrence of events of such magnitude and nature so as to


adversely affect production and cause damage to to environment. Emergency response &
disaster management plan has an important aspect of sound safety management to reduce
the probability of serious loss to people, equipment, material, environment, process,
reservoir, etc. Petrochemical complexes handle s wide variety of hydrocarbons and
processes which are prone to explosion hazard and risk associate may be very serious
some times. A DMP should include risk and hazard, assessment, loss prevention
methodology, emergency response programmes and overall disaster management system .

The risk and hazard analysis stage is a very important part of the risk management
process. Petrochemical complex processes comprise complex processes, which are not
intrinsically safe. Hazard Identification and preventive measures are therefore an integral
part of setting up of any petrochemical complex and its operation to avoid huge losses to
mankind and environment.

Industrial accidents results in great personal and financial loss. Managing these
accidental risks in today’s environment is the concern of every industry including
petrochemical based processing plants, because either real or perceived incidents can
quickly jeopardize the financial viability of a business. Many facilities involve various
manufacturing processes that have the potential for accidents which may be catastrophic
to the plant, work force, environment, or public.

The main objective of risk assessment study is to propose a comprehensive but simple
approach to carry out risk analysis and conducting feasibility studies for industries,
planning and management of industrial prototype hazard analysis study in Indian context.

Risk analysis and risk assessment should provide details on Quantitative Risk
Assessment (QRA) techniques used world-over to determine risk posed to people who
work inside or live near hazardous facilities, and to aid in preparing effective emergency

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response plans by delineating a Disaster Management Plan (DMP) to handle onsite and
offsite emergencies. Hence, QRA is an invaluable method for making informed risk-
based process safety and environmental impact planning decisions, as well as being
fundamental to any decision while siting a facility. QRA whether, site-specific or risk-
specific for any plant is complex and needs extensive study that involves process
understanding, hazard identification, consequence modeling, probability data,
vulnerability models/data, local weather and terrain conditions and local population data.
QRA may be carried out to serve the following objectives:

̇ Identification of safety areas


̇ Identification of hazard sources
̇ Generation of accidental release scenarios for escape of hazardous materials from the
facility
̇ Identification of vulnerable units with recourse to hazard indices
̇ Estimation of damage distances for the accidental release scenarios with recourse to
Maximum Credible Accident (MCA) analysis
̇ Hazard and Operability studies (HAZOP) in order to identify potential failure cases of
significant consequences
̇ Estimation of probability of occurrences of hazardous event through fault tree
analysis and computation of reliability of various control paths
̇ Assessment of risk on basis of above evaluation against the risk acceptability criteria
relevant to the situation
̇ Suggest risk mitigation measures based on engineering judgement, reliability and risk
analysis approaches
̇ Delineation/upgradation of DMP
̇ Safety Reports: with external safety report/ occupational safety report.
The risk assessment report may cover the following in terms of the extent of damage with
resource to MCA analysis and delineation of risk mitigations measures with an approach
to DMP.

̇ Hazard identification – identification of hazardous activities, hazardous materials,


past accident records, etc.
̇ Hazard quantification – consequence analysis to assess the impacts
̇ Risk Presentation
̇ Risk Mitigation Measures
̇ DMPs

Figure 4-4: Risk Assessment – Conceptual Framework

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Methods of risk prediction should cover all the design intentions and operating
parameters to quantify risk in terms of probability of occurrence of hazardous events and
magnitude of its consequence. Table 4-4 shows the predictive models for risk assessment.

Table 4-4: Choice of Models for Impact Predictions: Risk Assessment

Name Application Remarks

EFFECT Consequence Analysis for Heat load, press wave &


Visualization of accidental chemical toxic release exposure
release scenarios & its consequence neutral gas dispersion
Consequence Analysis for
WHAZAN Visualization of accidental chemical
release scenarios & its consequence
EGADIS Consequence Analysis for Dense gas dispersion
Visualization of accidental chemical
release scenarios & its consequence
HAZOP and Fault Tree For estimating top event probability Failure frequency data is
Assessment required
Pathways reliability and For estimating reliability of Markov models
protective system hazard equipments and protective systems
analysis
Vulnerability Exposure Estimation of population exposure Uses probit equation for
models population exposure
F-X and F-N curves Individual / Societal risks Graphical Representation

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Figure 4-5: Comprehensive Risk Assessment - At a Glance

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Operational Aspects of an EIA

4.6.1 Storage and handling of hazardous materials

Both hazardous and non-hazardous materials generated within the project facility shall be
temporarily accommodated in appropriate units placed within the project facility
built/made in line with the safety, health and environmental standards.

The size of these temporary units would depend on the quantity and type of hazardous
waste materials like asbestos, PCB, oils, fuels, etc., with appropriate storage capacities
placed in the project facility in compliance with the Hazardous Waste Management and
Handling Rules. In case of radioactive wastes, storage and handling should be based on
Rules for Management of Radioactive Waste under AERB. Also, if gas cylinders must be
stored in the facility, rules applicable for gas cylinders under the Explosives Act shall be
followed. Later, these materials must be disposed off at a centralized disposal facility
with utmost care following safety norms. Each unit in the facility should be have fire
hydrant system to handle fire hazards.

4.6.2 Hazard identification

Hazard is the characteristic of any system or process which has the potential for accident.
Identification of hazards, in presence of any hazardous waste generating units within the
project facility is of primary significance in the analysis, quantification and cost-effective
control of accidents involving chemicals and process.

Hence, all components of a system/unit need to be thoroughly examined to assess their


potential for initiating or propagating an unplanned event/sequence of events, which can
be termed as an accident.

Typical methods for hazard identification employed are:

̇ Identification of major hazardous units based on Manufacture, Storage and Import of


Hazardous Chemicals Rules, 1989 of Government of India (as amended in 2000)
̇ Identification of hazardous units and segments of plants and storage units based on
relative ranking technique, viz. Fire-Explosion and Toxicity Index (FE&TI).
Hazardous substances may be classified into three main categories namely flammable,
unstable and toxic substances. Flammable substances require interaction with air for their
hazard to be realized. Under certain circumstances, vapours arising from flammable
substances when mixed with air may become explosive, especially in confined spaces.
However, if present in sufficient quantity, such clouds may explode in open air also.
Unstable substances are liquids or solids, which may decompose with such violence
giving rise to blast waves. Besides, toxic substances are dangerous and cause substantial
damage to life when released into the atmosphere. The ratings for a large number of
chemicals based on flammability, reactivity and toxicity are provided in NFPA Codes 49
and 345 M.

4.6.3 Hazard assessment and evaluation

A preliminary hazard analysis shall be carried out to identify major hazards associated
with storages in the facility. This is followed by consequence analysis to quantify these
hazards. Finally the vulnerable zones are plotted for which risk reducing measures are
deduced and implemented.

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Frequent causes of accidents


̇ Fire and explosion: explosives, flammable material
̇ Being struck by falling objects
̇ Caught in/compressed
̇ Snapping of cables, ropes, chains, slings
̇ Handling heavy objects
̇ Electricity (electrocution)
̇ Poor illumination
̇ Falls from height inside industrial units or on the ground
̇ Struck by moving objects
̇ Slipping on wet surfaces
̇ Sharp objects
̇ Oxygen deficiency in confined spaces
̇ Lack of personal protective equipment (PPE), housekeeping practices, safety signs
̇ Hackles, hooks, chains
̇ Cranes, winches, hoisting and hauling equipment;

Hazardous substances and wastes


̇ Heavy and toxic metals (lead, mercury, cadmium, copper, zinc, etc.)
̇ Organometallic substances (tributyltin, etc.)
̇ Lack of hazard communication (storage, labelling, material safety data sheets)
̇ Batteries, fire-fighting liquids
̇ PCBs and PVC (combustion products)
̇ Welding fumes
̇ Volatile organic compounds (solvents)
̇ Inhalation in confined and enclosed spaces
̇ Physical hazards
̇ Noise
̇ Extreme temperatures
̇ Vibration
̇ Radiation (UV, radioactive materials)

Physical hazards
̇ Noise
̇ Extreme temperatures
̇ Vibration
̇ Radiation (UV, radioactive materials)

Mechanical hazards
̇ Trucks and transport vehicles
̇ Scaffolding, fixed and portable ladders
̇ Impact by tools, sharp-edged tools
̇ Power-driven hand tools, saws, grinders and abrasive cutting wheels
̇ Failure of machinery and equipment
̇ Poor maintenance of machinery and equipment
̇ Lack of safety guards in machines
̇ Structural failure

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Biological hazards
̇ Toxic marine organisms (If the project facility is located in Coastal Regions)
̇ Risk of communicable diseases transmitted by pests, vermin, rodents, insects and
other animals that may infest the project facility.
̇ Animal bites
̇ Vectors of infectious diseases (TB, malaria, dengue fever, hepatitis, respiratory
infections, others)

Ergonomic and psychosocial hazards


̇ Repetitive strain injuries, awkward postures, repetitive and monotonous work,
excessive workload
̇ Long working hours, shift work, night work, temporary employment
̇ Mental stress, human relations (aggressive behaviour, alcohol and drug abuse,
violence)
̇ Poverty, low wages, minimum age, lack of education and social environment

General concerns
̇ Lack of safety and health training
̇ Poor work organization
̇ Inadequate housing and sanitation
̇ Inadequate accident prevention and inspection
̇ Inadequate emergency, first-aid and rescue facilities
̇ Lack of medical facilities and social protection
4.6.4 Disaster management plan

A disaster is a catastrophic situation in which suddenly, people are plunged into


helplessness and suffering and, as a result, need protection, clothing, shelter, medical &
social care and other necessities of life.

The Disaster Management Plan (DMP) is aimed to ensure safety of life, protection of
environment, protection of installation, restoration of production and salvage operations
in this same order of priorities. For effective implementation of DMP, it should be
widely circulated and a personnel training is to be provided through rehearsals/drills.

To tackle the consequences of a major emergency inside the plant or immediate vicinity
of the plant, a DMP has to be formulated and this planned emergency document is called
DMP.

The objective of the DMP is to make use of the combined resources of the plant and the
outside services to achieve the following:

̇ Effective rescue and medical treatment of casualties


̇ Safeguard other people
̇ Minimize damage to property and the environment
̇ Initially contain and ultimately bring the incident under control
̇ Identify any dead
̇ Provide for the needs of relatives
̇ Provide authoritative information to the news media
̇ Secure the safe rehabilitation of affected area

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̇ Preserve relevant records and equipment for the subsequent inquiry into the cause and
circumstances of the emergency
In effect, it is to optimize operational efficiency to rescue rehabilitation and render
medical help and to restore normalcy.

The DMP should include emergency preparedness plan, emergency response team,
emergency communication, emergency responsibilities, emergency facilities, and
emergency actions.

Figure 4-6: Disaster Management Plan

4.6.4.1 Emergency preparedness plan

Incidents, accidents and contingency preparedness should be accounted during


construction and operation process. This shall be a part of EMS. Emergency
Preparedness Plan (EPP) should be prepared following the National Environmental
Emergency Plan and OSHA guidelines. According to these guidelines, an environmental
emergency plan would essentially provide the following information:

̇ Assignment of duties and responsibilities among the authorities, participating


agencies, response team, their coordinators and/or those responsible for the pollution
incident
̇ Relationship with other emergency plans
̇ A reporting system that ensures rapid notification in the event of a pollution incident
̇ The establishment of a focal point for coordination and directions connected to the
implementation of the plan
̇ Response operations should always cover these four phases:
− Discovery and alarm
− Evaluation, notification and plan invocation
− Containment and counter measures
− Cleanup and disposal
̇ Identification of expertise and response resources available for assistance for the
implementation of plan

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̇ Directions on the necessary emergency provisions applicable to the handling,


treatment or disposal of certain pollutants
̇ Link to the local community for assistance, if necessary
̇ Support measures, such as procedures for providing public information, carrying out
surveillance, issuing post-incident reports, review and updating of the plan, and
periodic exercising of the plan.

4.6.4.2 Emergency response

Various units within the project facility are always subjected to accidents and incidents of
many a kind. Therefore, a survey of potential incidents and accidents is to be carried out.
Based on this, a plan for response to incidents, injuries and emergencies should be
prepared. Response to emergencies should ensure that:

̇ The exposure of workers should be limited as much as possible during the operation
̇ Contaminated areas should be cleaned and, if necessary disinfected
̇ Limited impact on the environment at the extent possible.

Written procedures for different types of emergencies should be prepared and the entire
workforce should be trained in emergency response. All relevant emergency response
equipment should also be readily available.

With regard to dangerous spills, associated cleanup and firefighting operations should be
carried out by specially allocated and trained personnel.

4.6.4.3 Response team

It is important to setup an Emergency Organization. A senior executive who has control


over the affairs of the plant would be heading the Emergency Organization. He would be
designated at Site Controller. Manager (Safety) would be designated as the Incident
Controller. In case of stores, utilities, open areas, which are not under control of the
Production Heads, Senior Executive responsible for maintenance of utilities would be
designated as Incident Controller. All the Incident Controllers would be reporting to the
Site Controller.

Each Incident Controller organizes a team responsible for controlling the incidence with
the personnel under his control. Shift in charge would be the reporting officer, who
would bring the incidence to the notice of the Incidence Controller and Site Controller.

Emergency Coordinators would be appointed who would undertake the responsibilities


like firefighting, rescue, rehabilitation, transport and provide essential & support services.
For this purposes, Security In charge, Personnel Department, Essential services personnel
would be engaged. All these personnel would be designated as key personnel.

In each shift, electrical supervisor, electrical fitters, pump house in charge, and other
maintenance staff would be drafted for emergency operations. In the event of power or
communication system failure, some of staff members in the office/facility would be
drafted and their services would be utilized as messengers for quick passing of
communications. All these personnel would be declared as essential personnel.

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4.6.4.4 Response to injuries

Based on a survey of possible injuries, a procedure for response to injuries or exposure to


hazardous substances should be established. All staff should have minimum training to
such response and the procedure ought to include the following:

̇ Immediate first aid, such as eye splashing, cleansing of wounds and skin, and
bandaging
̇ Immediate reporting to a responsible designated person
̇ If possible, retention of the item and details of its source for identification of possible
hazards
̇ Rapid additional medical care from medical personnel
̇ Medical surveillance
̇ Recording of the incident
̇ Investigation, determination and implementation of remedial action
It is vital that incident reporting should be straightforward so that reporting is actually
carried out.

4.6.4.5 Emergency communication

Whoever notices an emergency situation such as fire, growth of fire, leakage, etc. would
inform his immediate superior and Emergency Control Center. The person on duty in the
Emergency Control Center, would appraise the Site Controller. Site Controller verifies
the situation from the Incident Controller of that area or the Shift In charge and takes a
decision about an impending On-site Emergency. This would be communicated to all the
Incident Controllers, Emergency Coordinators. Simultaneously, the emergency warning
system would be activated on the instructions of the Site Controller.

4.6.4.6 Emergency responsibilities

The responsibilities of the key personnel should be defined for the following:

̇ Site controller
̇ Incident controller
̇ Emergency coordinator - rescue, fire fighting
̇ Emergency coordinator-medical, mutual aid, rehabilitation, transport and
communication
̇ Emergency coordinator - essential services
̇ Employers responsibility

4.6.4.7 Emergency facilities

̇ Emergency Control Center – with access to important personnel, telephone, fax, telex
facility, safe contained breathing apparatus, hand tools, emergency shut down
procedures, duties and contact details of key personnel and government agencies,
emergency equipments, etc.
̇ Assembly Point – with minimum facilities for safety and rescue
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̇ Emergency Power Supply – connected with diesel generator, flame proof emergency
lamps, etc.
̇ Fire Fighting Facilities – first aid fire fighting equipments, fire alarms, etc.
̇ Location of wind Stock – located at appropriate location to indicate the direction of
wind for emergency escape
̇ Emergency Medical Facilities – Stretchers, gas masks, general first aid, emergency
control room, breathing apparatus, other emergency medical equipment, ambulance

4.6.4.8 Emergency actions

̇ Emergency warning
̇ Evacuation of personnel
̇ All clear signal
̇ Public information and warning
̇ Coordination with local authorities
̇ Mutual aid
̇ Mock drills
4.7 Mitigation Measures

The purpose of mitigation is to identify measures that safeguard the environment and the
community affected by the proposal. Mitigation is both a creative and practical phase of
the EIA process. It seeks to find the best ways and means of avoiding, minimizing and
remedying impacts. Mitigation measures must be translated into action in right way and
at the right time, if they are to be successful. This process is referred to as impact
management and takes place during project implementation. A written plan should be
prepared for this purpose, and should include a schedule of agreed actions. Opportunities
for impact mitigation will occur throughout the project cycle.

4.7.1 Important considerations for mitigation methods

The responsibility of project proponents to ‘internalize’ the full environmental costs of


development proposals is now widely accepted under “Polluter Pay” principle. In
addition, many proponents have found that good design and impact management can
result in significant savings applying the principles of cleaner production to improve their
environmental performance.

̇ The predicted adverse environmental as well as social impacts for which mitigation
measures are required should be identified and briefly summarized along with cross
referencing them to the significance, prediction components of the EIA report or
other documentation.
̇ Each mitigation measure should be briefly described w.r.t the impact of significances
to which it relates and the conditions under which it is required (for example,
continuously or in the event of contingencies). These should also be cross-referenced
to the project design and operating procedures which elaborate on the technical
aspects of implementing the various measures.
̇ Cost and responsibilities for mitigation and monitoring should be clearly defined,
including arrangements for coordination among various Authorities responsible for
mitigation.

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̇ The proponent can use the EMP to develop environmental performance standards and
requirements for the project site as well as supply chain. An EMP can be
implemented through EMS for the operational phase of the project.

Prior to selecting mitigation plans it is appropriate to study the mitigation alternatives for
cost-effectiveness, technical and socio-political feasibility. Such mitigation measures
could include:

̇ avoiding sensitive areas such as eco-sensitive area e.g. fish spawning areas, dense
mangrove areas or areas known to contain rare or endangered species
̇ adjusting work schedules to minimize disturbance
̇ engineered structures such as berms and noise attenuation barriers
̇ pollution control devices such as scrubbers and electrostatic precipitators
̇ changes in fuel feed, manufacturing, process, technology use, or waste management
practices, etc.

4.7.2 Hierarchy of elements of mitigation plan

Figure 4-7: Elements of Mitigation


A good EIA practice requires technical understanding of relevant issues and the measures
that work in such given circumstances. The priority of selection of mitigation measures
should be in the order:

Step One: Impact avoidance

This step is most effective when applied at an early stage of project planning. It can be
achieved by:

̇ not undertaking certain projects or elements that could result in adverse impacts
̇ avoiding areas that are environmentally sensitive
̇ putting in place the preventative measures to stop adverse impacts from occurring, for
example, release of water from a reservoir to maintain a fisheries regime

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Step Two: Impact minimization

This step is usually taken during impact identification and prediction to limit or reduce
the degree, extent, magnitude, or duration of adverse impacts. It can be achieved by:

̇ scaling down or relocating the proposal


̇ redesigning elements of the project
̇ taking supplementary measures to manage the impacts

Step Three: Impact compensation

This step is usually applied to remedy unavoidable residual adverse impacts. It can be
achieved by:

̇ rehabilitation of the affected site or environment, for example, by habitat


enhancement and restocking fish
̇ restoration of the affected site or environment to its previous state or better, as
typically required for mine sites, forestry roads and seismic lines
̇ replacement of the same resource values at another location. For example, by
wetland engineering to provide an equivalent area to that lost to drainage or infill
̇
Important compensation elements

Resettlement Plans: Special considerations apply to mitigation of proposals that displace


or disrupt people. Certain types of projects, such as reservoirs and irrigation schemes and
public works, are known to cause involuntary resettlement. This is a contentious issue
because it involves far more than re-housing people; in addition, income sources and
access to common property resources are likely to be lost. Almost certainly, a
resettlement plan will be required to ensure that no one is worse off than before, which
may not be possible for indigenous people whose culture and lifestyle is tied to a locality.
This plan must include the means for those displaced to reconstruct their economies and
communities and should include an EIA of the receiving areas. Particular attention
should be given to indigenous, minority and vulnerable groups who are at higher risk
from resettlement.

In-kind compensation

When significant or net residual loss or damage to the environment is likely, in kind
compensation is appropriate. As noted earlier, environmental rehabilitation, restoration or
replacement have become standard practices for many proponents. Now, increasing
emphasis is given to a broader range of compensation measures to offset impacts and
assure the sustainability of development proposals. These include impact compensation
‘trading’, such as offsetting CO2 emissions by planting forests to sequester carbon.

4.7.3 Typical mitigation measures

Choice of location for the developmental activity plays an important role in preventing
adverse impacts on surrounding environment. Detailed guidelines on siting of industries
are provided in Section 4.2. However, if this developmental activity produces any more
adverse impacts, mitigation measures should be taken.

Previous sub-sections of the Section 4.7 could be precisely summarized into following:

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̇ Impacts from a developmental project could have many dimensions. As most of the
direct impacts are caused by releases from developmental projects, often control at
source is the best opportunity to either eliminate or mitigate the impacts, in case these
are cost-effective. In other words, the best way to mitigate impacts is to prevent them
from occurring. Choice of raw materials/technologies/processes which produce least
impact would be one of the options to achieve it.
̇ After exploring cost-effective feasible alternatives to control impacts at source,
various interventions to minimise adverse impacts may be considered. These
interventions, primarily aim at reducing the residual impacts on VECs of the
receiving environment to acceptable concentrations.
̇ Degree of control at source and external interventions differs from situation-to -
situation and is largely governed by techno-economic feasibility. While the
regulatory bodies stress for further source control (due to high reliability), the project
proponents bargain for other interventions which may be relatively cost-effective than
further control at source (in any case project authority is required to meet the
industry-specific standards by adopting the best practicable technologies. However,
if the location demands further control at source, then the proponents are required to
adopt further advanced control technologies i.e. towards best available control
technologies). After having discussions with the project proponent, EAC/SEAC
reaches to an agreed level of source control + other interventions (together called as
mitigation measures in the given context) that achieve the targeted protection levels
for the valued environmental components in the receiving environment. These levels
will become the principle clearance conditions.
̇ Chapter 3 of this TGM offers elaborate information on cleaner technologies, waste
minimization opportunities, and control technologies for various kinds of polluting
parameters that emanate from this developmental activity. This information may be
used to draw appropriate source control measures applicable at source.
The choice of interventions for mitigation of impacts may also be numerous and depend
on various factors. Mitigation measures based on location-specific suitability and some
other factors are discussed in sub-sections 4.7.1 and 4.7.2. A few typical measures which
may also be explored for mitigation of impacts are listed in Table 4-5.

Table 4-5: Typical Mitigation Measures

Impacts Typical Mitigation Measures

Soil ̇ Windscreens, maintenance, and installation of ground cover


̇ Installation of drainage ditches
̇ Runoff and retention ponds
̇ Minimize disturbances and scarification of the surface
̇ Usage of appropriate monitoring and control facilities for construction
equipments deployed
̇ Methods to reuse earth material generated during excavation
Resources – ̇ Availing the resources which could be replenished by natural systems,
fuel/construction etc.
material, etc.
Deforestation ̇ Plant or create similar areas
̇ Initiate a tree planning program in other areas
̇ Donate land to conservationalist groups
Water pollution ̇ Conjunctive use of ground/surface water, to prevent flooding/water
(Ground water/ logging/depletion of water resources. Included are land use pattern,
land filling, lagoon/reservoir/garland canal construction, and rainwater

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Impacts Typical Mitigation Measures


Surface water) harvesting and pumping rate.
̇ Stormwater drainage system to collect surface runoff
̇ Minimise flow variation from the mean flow
̇ Storing of oil wastes in lagoons should be minimised in order to avoid
possible contamination of the ground water system.
̇ All effluents containing acid/alkali/organic/toxic wastes should be
properly treated.
̇ Monitoring of groundwaters
̇ Use of biodegradable or otherwise readily treatable additives
̇ Neutralization and sedimentation of wastewaters, where applicable
̇ Dewatering of sludge and appropriate disposal of solids
̇ In case of oil waste, oil separation before treatment and discharge into
the environment
̇ By controlling discharge of sanitary sewage and industrial waste into
the environment
̇ By avoiding the activities that increases erosion or that contributes
nutrients to water (thus stimulating alga growth)
̇ For wastes containing high TDS, treatment methods include removal
of liquid and disposal of residue by controlled landfilling to avoid any
possible leaching of the fills
̇ All surface runoffs around mines or quarries should be collected
treated and disposed.
̇ Treated wastewater (such as sewage, industrial wastes, or stored
surface runoffs) can be used as cooling water makeup.
̇ Wastewater carrying radioactive elements should be treated separately
by means of de-watering procedures, and solids or brine should be
disposed of with special care.
̇ Develop spill prevention plans in case of chemical discharges and
spills
̇ Develop traps and containment system and chemically treat discharges
on site
Air Pollution ̇ Periodic checking of vehicles and construction machinery to ensure
compliance to emission standards
̇ Attenuation of pollution/protection of receptor through green
belts/green cover
̇ Dilution of odourant (dilution can change the nature as well as strength
of an odour), odour counteraction or neutralise (certain pairs of odours
in appropriate concentrations may neutralise each other), odour
masking or blanketing (certain weaker malodours may be suppressed
by a considerably stronger good odour).
̇ Regular monitoring of air polluting concentrations
Dust pollution ̇ Adopt sprinkling of water
̇ Wetting of roadways to reduce traffic dust and reentrained particles
̇ Control vehicle speed on sight
̇ Ensure priodical wahsing of construction equipment and transport
vehicles to prevent accumulated dust
̇ Ensure that vehicles should be covered during transportation
̇ Installation of windscreens to breakup the wind flow
̇ Burning of refuse on days when meteorological conditions provide for
good mixing and dispersion
̇ Providing dust collection equipment at all possible points
̇ Maintaining dust levels within permissible limits
̇ Provision for masks when dust level exceeds

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Impacts Typical Mitigation Measures

Noise pollution ̇ Use of suitable muffler systems/enclosures/sound-proof glass


panelling on heavy equipment/pumps/blowers
̇ Pumps and blowers may be mounted on rubber pads or any other noise
absorbing materials
̇ Limiting certain activities
̇ Proper scheduling of high noise generating activities to minimise noise
impacts
̇ Usage of well maintained construction equipment meeting the
regulatory standards
̇ Placement of equipments emitting high noise in an orientation that
directs the noise away from sensitive receptors
̇ Periodic maintenance of equipments/repalcing whenever
necessary/lubrication of rotating parts, etc.
̇ By using damping, absorption, dissipation, and deflection methods
̇ By using common techniques such as constructing sound enclosures,
applying mufflers, mounting noise sources on isolators, and/or using
materials with damping properties
̇ Performance specifications for noise represent a way to insure the
procured item is controlled
̇ Use of ear protective devices.
̇ In case of steady noise levels above 85-dB (A), initiation of hearing
conservation measures
̇ Implementation of greenbelt for noise attentuation may be taken up
Biological ̇ Installation of systems to discourage nesting or perching of birds in
dangerous environments
̇ Increased employee awareness to sensitive areas
Social ̇ Health and safety measures for workers
̇ Development of traffic plan that minimizes road use by workers
̇ Upgrade of roads and intersections
̇ Provide sufficient counseling and time to the affected population for
relocation
̇ Discuss and finalize alternate arrangements and associated
infrastructure in places of religious importance
̇ Exploration of alternative approach routes in consultation with local
community and other stakeholders
̇ Provision of alternate jobs in unskilled and skilled categories
Marine ̇ Water quality monitoring program
̇ Limit construction activities to day time to provide recuperation time
at night and reduce turbidity
̇ Prevention of spillage of diesel, oil, lubes, etc.
̇ Usage of appropriate system to barges/workboats for collection of
liquid/solid waste generated onboard
̇ Avoid discharge of construction/dredging waste (lose silt) into sea. It
may be disposed at the identified disposal point.
̇ Ensure usage of suitable/proper equipment for dredging in order to
minimize the turbidity and suspensions at the dredging site.
̇ Checking with the complainace conditions before discharging wastes
into the sea water
̇ Have a post-dregding monitoring programme in place
̇ Take up periodic maintenance dredging including inspectionof sub-sea
conditions, etc.
Occupational ̇ Provision of worker camps with proper santiation and medical
health and safety facilities, as well as making the worker camps self- sufficient with

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Impacts Typical Mitigation Measures


resources like water supply, power supply, etc.
̇ Arrangement of periodic health check-ups for early detection and
control of communicatble diseases.
̇ Arrangement to dispose off the wastes at approved disposal sites.
̇ Provide preventive measures for potentital fire hazards with requisite
fire detection, fire-fighting facilities and adequate water storage
Construction ̇ Have a Transport Management Plan in place in order to
prevent/minimize the disturbance on surrounding habitats
̇ Initiate traffic density studies
Solid/Hazardous ̇ Proper handling of excavated soil
waste ̇ Proper plan to collect and dispose off the solid waste generated onsite.
̇ Identify an authorized waste handler for segregation of construction
and hazardous waste and its removal on a regular basis to minimise
odour, pest and litter impacts
̇ Prohibit buring of refuse onsite.

4.8 Environmental Management Plan

A typical EMP shall be composed of the following:

1. summary of potential impacts of the proposal


2. description of recommended mitigation measures
3. description of monitoring programme to ensure compliance with relevant standards
and residual impacts
4. allocation of resources and responsibilities for plan implementation
5. implementation schedule and reporting procedures
6. contingency plan when impacts are greater than expected

Summary of impacts: The predicted adverse environmental and social impacts for which
mitigation measures are identified in earlier sections to be briefly summarized with cross
referencing to the corresponding sections in EIA report.

Description of mitigation measures: Each mitigation measure should be briefly


described with reference to the impact to which it relates and the conditions under which
it is required. These should be accompanied by/referenced to, project design and
operating procedures which elaborate on the technical aspects of implementing various
measures.

Description of monitoring programme to ensure compliance with relevant standards


and residual impacts: Environmental monitoring refers to compliance monitoring and
residual impact monitoring. Compliance monitoring refers to meeting the industry-
specific statutory compliance requirements (Ref. Applicable National regulations as
detailed in Chapter 3).

Residual impact monitoring refers to monitoring of identified sensitive locations with


adequate number of samples and frequency. The monitoring programme should clearly
indicate the linkages between impacts identified in the EIA report, measurement

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indicators, detection limits (where appropriate), and definition of thresholds that signal
the need for corrective actions.

Allocation of resources and responsibilities for plan implementation: These should be


specified for both the initial investment and recurring expenses for implementing all
measures contained in the EMP, integrated into the total project costs, and factored into
loan negotiation.

The EMP should contain commitments that are binding on the proponent in different
phases of project implementation i.e., pre-construction or site clearance, construction,
operation, decommissioning.

Responsibilities for mitigation and monitoring should be clearly defined, including


arrangements for coordination between various actors responsible for mitigation. Details
should be provided w.r.t deployment of staff (detailed organogram), monitoring network
design, parameters to be monitored, analysis methods, associated equipments, etc.

Implementation schedule and reporting procedures: The timing, frequency and


duration of mitigation measure should be specified in an implementation schedule,
showing links with overall project implementation. Procedures to provide information on
progress and results of mitigation and monitoring measures should also be clearly
specified.

Contingency Plan when the impacts are greater than expected: There shall be a
contingency plan for attending the situations where the residual impacts are higher than
expected. It is an imperative requirement for all project. Authorities to plan additional
programmes to deal with situation, after duly intimating the concerned local regulatory
bodies.

Greenbelt design

Greenbelts can help in reducing the impact of fugitive emissions and pollutants released
at ground levels. The main objective of setting up a greenbelt is to mitigate fugitive
emissions or accidental releases, control soil erosion, to facilitate waste water utilization
through irrigation, control noise pollution, balancing eco-environment and to improve the
aesthetic view and adequate dilution of accidental releases. When installing a greenbelt,
goal should be to maximize both functionality and beauty. Greenbelt development plan
depends on the nature and extent of pollution, assimilative capacity of the ecosystem,
climate factors, soil and water quality. Prime considerations for optimisation the
greenbelt width are: height and canopy area of trees, mean wind velocity, distance from
source, pollutant concentrations, dry deposition velocity of plants. Selection of
appropriate plant species should be decided depending up on the topographical conditions
and regional ecological status. Some of the criteria which should be considered are:

− plant should be fast growing


− should have a thick canopy cover,
− preferably perennial and evergreen,
− should have large leaf area index
− should have resistance to specific air pollutants

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4.9 Reporting

Structure of the EIA report (Appendix III of the EIA Notification), applicable for Cement
industry is given in the Table 4.6. Each task prescribed in ToR shall be incorporated
appropriately in the contents in addition to the contents described in the table.

Table 4-6: Structure of EIA Report

S.No EIA Structure Contents


1. Introduction ̇ Purpose of the report
̇ Identification of project & project proponent
̇ Brief description of nature, size, location of the project and
its importance to the country, region
̇ Scope of the study – details of regulatory scoping carried
out (As per Terms of Reference)
2. Project Description Condensed description of those aspects of the project (based on
project feasibility study), likely to cause environmental effects.
Details should be provided to give clear picture of the following:
̇ Type of project
̇ Need for the project
̇ Location (maps showing general location, specific location,
project boundary & project site layout)
̇ Size or magnitude of operation (incl. Associated activities
required by or for the project)
̇ Proposed schedule for approval and implementation
̇ Technology and process description
̇ Project description including drawings showing project
layout, components of project etc. Schematic representations
of the feasibility drawings which give information important
for EIA purpose
̇ Description of mitigation measures incorporated into the
project to meet environmental standards, environmental
operating conditions, or other EIA requirements (as required
by the scope)
̇ Assessment of new & untested technology for the risk of
technological failure
3. Description of the ̇ Study area, period, components & methodology
Environment ̇ Establishment of baseline for VECs, as identified in the
scope
̇ Base maps of all environmental components
4. Anticipated ̇ Details of Investigated Environmental impacts due to project
Environmental location, possible accidents, project design, project
Impacts & construction, regular operations, final decommissioning or
Mitigation Measures rehabilitation of a completed project
̇ Measures for minimizing and / or offsetting adverse impacts
identified
̇ Irreversible and irretrievable commitments of environmental
components
̇ Assessment of significance of impacts (Criteria for
determining significance, Assigning significance)
̇ Mitigation measures
5. Analysis of ̇ Incase, the scoping exercise results in need for alternatives:
Alternatives ̇ Description of each alternative
(Technology & Site) ̇ Summary of adverse impacts of each alternative

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S.No EIA Structure Contents


̇ Mitigation measures proposed for each alternative and
selection of alternative
6. Environmental ̇ Technical aspects of monitoring the effectiveness of
Monitoring Program mitigation measures (incl. measurement methodologies,
frequency, location, data analysis, reporting schedules,
emergency procedures, detailed budget & procurement
schedules)
7. Additional Studies ̇ Public consultation
̇ Risk assessment
̇ Social impact assessment, R&R action plans
8. Project Benefits ̇ Improvements in physical infrastructure
̇ Improvements in social infrastructure
̇ Employment potential –skilled; semi-skilled and unskilled
̇ Other tangible benefits
9. Environmental Cost ̇ If recommended at the scoping stage
Benefit Analysis
10. EMP ̇ Description of the administrative aspects that ensures proper
implementation of mitigative measures are implemented and
their effectiveness monitored, after approval of the EIA
11. Summary & ̇ Overall justification for implementation of the project
Conclusion (This ̇ Explanation of how, adverse effects have been mitigated
will constitute the
summary of the EIA
Report)
12. Disclosure of ̇ Names of the Consultants engaged with their brief resume
Consultants engaged and nature of Consultancy rendered

4.10 Public Consultation

Public consultation refers to the process by which the concerns of local affected people
and others who have plausible stake in the environmental impacts of the project or
activity are ascertained.

̇ Public consultation is not a decision taking process, but is a process to collect views
of the people having plausible stake. If the SPCB/Public agency conducting public
hearing is not convinced with the plausible stake, then such expressed views need not
be considered.
̇ Public consultation involves two components, one is public hearing, and other one is
inviting written responses/objections through Internet/by post, etc., by placing the
summary of EIA report on the web site.
̇ All Category A and Category B1 projects require public hearing except the following:
− Once prior environmental clearance is granted to an industrial estates/SEZs/EPZs
etc., for a given composition (type and capacity) of industries, then individual
units will not require public hearing
− Expansion of roads and highways, which do not involve any further acquisition of
land.
− Maintenance dredging provided the dredged material shall be disposed within
port limits
− All building/construction projects/area development projects/townships

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− All Category B2 projects


− All projects concerning national defense and security or involving other strategic
considerations as determined by the Central Government
̇ Public hearing shall be carried out at the site or in its close proximity, district-wise,
for ascertaining concerns of local affected people.
̇ Project proponent shall make a request through a simple letter to the
Member Secretary of the SPCB/UTPCC to arrange public hearing.
̇ Project proponent shall enclose with the letter of request, at least 10 hard copies and
10 soft copies of the draft EIA report including the summary EIA report in English
and in official language of the State/local language prepared as per the approved
scope of work, to the concerned Authority.
̇ Simultaneously, project proponent shall arrange to send, one hard copy and one soft
copy, of the above draft EIA report along with the summary EIA report to the
following Authorities within whose jurisdiction the project will be located:
− District magistrate/District Collector/Deputy Commissioner (s)
− Zilla parishad and municipal corporation or panchayats union
− District industries office
− Urban local bodies (ULBs)/PRIs concerned/development authorities
− Concerned regional office of the MoEF/SPCB
̇ Above mentioned Authorities except regional office of MoEF shall arrange to widely
publicize the draft EIA report within their respective jurisdictions requesting the
interested persons to send their comments to the concerned regulatory Authorities.
They shall also make draft EIA report for inspection electronically or otherwise to the
public during normal office hours till the public hearing is over.
̇ Concerned regulatory Authority (MoEF/SEIAA/UTEIA) shall display the summary
of EIA report on its website and also make full draft EIA report available for
reference at a notified place during normal office hours at their head office.
̇ SPCB or UTPCC concerned shall also make similar arrangements for giving publicity
about the project within the State/UT and make available the summary of draft EIA
report for inspection in select offices, public libraries or any other suitable location,
etc. They shall also additionally make available a copy of the draft EIA report to the
above five authorities/offices as mentioned above.
̇ The Member Secretary of the concerned SPCB or UTPCC shall finalize the date,
time and exact venue for the conduct of public hearing within seven days of the date
of the receipt of the draft EIA report from the project proponent and advertise the
same in one major National Daily and one Regional vernacular Daily/official State
language.
̇ A minimum notice period of 30 (thirty) days shall be provided to the public for
furnishing their responses.
̇ No postponement of the date, time, venue of the public hearing shall be undertaken,
unless some untoward emergency situation occurs. Only in case of emergencies and
up on recommendation of the concerned District Magistrate/District Collector/Deputy
Commissioner, the postponement shall be notified to the public through the same
National and Regional vernacular dailies and also prominently displayed at all the
identified offices by the concerned SPCB/ UTPCC
̇ In the above exceptional circumstances fresh date, time and venue for the public
consultation shall be decided by the Member–Secretary of the concerned SPCB/

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Operational Aspects of EIA

UTPCC only in consultation with the District Magistrate/District Collector/Deputy


Commissioner and notified afresh as per the procedure.
̇ The District Magistrate/District Collector/Deputy Commissioner or his or her
representative not below the rank of an Additional District Magistrate assisted by a
representative of SPCB or UTPCC, shall supervise and preside over the entire public
hearing process.
̇ The SPCB/UTPCC shall arrange to video film the entire proceedings. A copy of the
videotape or a CD shall be enclosed with the public hearing proceedings while
forwarding it to the Regulatory Authority concerned.
̇ The attendance of all those who are present at the venue shall be noted and annexed
with the final proceedings
̇ There shall be no quorum required for attendance for starting the proceedings
̇ Persons present at the venue shall be granted the opportunity to seek information or
clarifications on the project from the proponent. The summary of the public hearing
proceedings accurately reflecting all the views and concerns expressed shall be
recorded by the representative of the SPCB/UTPCC and read over to the audience at
the end of the proceedings explaining the contents in the local/vernacular language
and the agreed minutes shall be signed by the District Magistrate/District
Collector/Deputy Commissioner or his or her representative on the same day and
forwarded to the SPCB/UTPCC concerned.
̇ A statement of the issues raised by the public and the comments of the proponent
shall also be prepared in the local language or the official State language, as the case
may be and in English and annexed to the proceedings.
̇ The proceedings of the public hearing shall be conspicuously displayed at the office
of the Panchayats within whose jurisdiction the project is located, office of the
concerned Zilla Parishad, District Magistrate/District Collector/Deputy
Commissioner, and the SPCB or UTPCC. The SPCB/ UTPCC shall also display the
proceedings on its website for general information. Comments, if any, on the
proceedings, may be sent directly to the concerned regulatory authorities and the
Applicant concerned.
̇ The public hearing shall be completed within a period of 45 (forty five) days from
date of receipt of the request letter from the Applicant. Therefore the SPCB or
UTPCC concerned shall send public hearing proceedings to the concerned regulatory
authority within eight (8) days of the completion of the public hearing.
Simultaneously, a copy will also be provided to the project proponent. The proponent
may also directly forward a copy of the approved public hearing proceedings to the
regulatory authority concerned along with the final EIA report or supplementary
report to the draft EIA report prepared after the public hearing and public
consultations incorporating the concerns expressed in the public hearing along with
action plan and financial allocation, item-wise, to address those concerns.
̇ Upon receipt of the same, the Authority will place executive summary of the report
on the website to invite responses from other concerned persons having a plausible
stake in the environmental aspects of the project or activity.
̇ If SPCB/UTPCC is unable to conduct public hearing in the prescribed time, the
Central Government incase of Category A projects and State Government or UT
administration in case of Category B projects at the request of the SEIAA may engage
any other agency or Authority for conducting the public hearing process within a

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Operational Aspects of EIA

further period of 45 days. The respective governments shall pay the appropriate fee
to the public agency for conducting public hearing.
̇ A public agency means a non-profit making institution/ body such as
technical/academic institutions, government bodies not subordinate to the concerned
Authority.
̇ If SPCB/Public Agency authorized for conducting public hearing informs the
Authority, stating that it is not possible to conduct the public hearing in a manner,
which will enable the views of the concerned local persons to be freely expressed,
then Authority may consider such report to take a decision that in such particular
case, public consultation may not have the component of public hearing.
̇ Often restricting the public hearing to the specific district may not serve the entire
purpose, therefore, NGOs who are local and registered under the Societies Act in the
adjacent districts may also be allowed to participate in public hearing, if they so
desire.
̇ Confidential information including non-disclosable or legally privileged information
involving intellectual property right, source specified in the application shall not be
placed on the website.
̇ The Authority shall make available on a written request from any concerned person
the draft EIA report for inspection at a notified place during normal office hours till
the date of the public hearing.
̇ While mandatory requirements will have to be adhered to, utmost attention shall be
given to the issues raised in the public hearing for determining the modifications
needed in the project proposal and the EMP to address such issues.
̇ Final EIA report after making needed amendments, as aforesaid, shall be submitted
by the applicant to the concerned Authority for prior environmental clearance.
Alternatively, a supplementary report to draft EIA and EMP addressing all concerns
expressed during the public consultation may be submitted.

4.11 Appraisal

Appraisal means the detailed scrutiny by the EAC/SEAC of the application and the other
documents like the final EIA report, outcome of the public consultation including public
hearing proceedings submitted by the applicant for grant of prior environmental
clearance.

̇ The appraisal shall be made by EAC to the Central Government or SEAC to SEIAA.
̇ Project proponent either personally or through consultant can make a presentation to
EAC/SEAC for the purpose of appraising the features of the project proposal and also
to clarify the issues raised by the members of the EAC/SEAC.
̇ On completion of these proceedings, concerned EAC/SEAC shall make categorical
recommendations to the respective Authority, either for grant of prior environmental
clearance on stipulated terms & conditions, if any, or rejection of the application with
reasons.
̇ In case EAC/SEAC needs to visit the site or obtain further information before being
able to make categorical recommendations, EAC/SEAC may inform the project
proponent accordingly. In such an event, it should be ensured that the process of
prior environmental clearance is not unduly delayed to go beyond the prescribed
timeframe.

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̇ Up on the scrutiny of the final report, if EAC/SEAC opines that ToR for EIA studies
finalized at the scoping stage are covered by the proponent, then the project
proponent may be asked to provide such information. If such information is declined
by the project proponent or is unlikely to be provided early enough so as to complete
the environmental appraisal within prescribed time of 60 days, the EAC/SEAC may
recommend for rejection of the proposal with the same reason.
̇ Appraisal shall be strictly in terms of ToR for EIA studies finalized at the scoping
stage and the concerns expressed during public consultation.
̇ This process of appraisal shall be completed within 60 days from the receipt of the
updated EIA and EMP reports, after completing public consultation.
̇ The EIA report will be typically examined for following:
– Project site description supported by topographic maps & photographs – detailed
description of topography, land use and activities at the proposed project site and
its surroundings (buffer zone) supported by photographic evidence.
– Clarity in description of drainage pattern, location of eco-sensitive areas,
vegetation characteristics, wildlife status - highlighting significant environmental
attributes such as feeding, breeding and nesting grounds of wildlife species,
migratory corridor, wetland, erosion and neighboring issues.
– Description of the project site – how well the interfaces between the project
related activities and the environment have been identified for the entire project
cycle i.e. construction, operation and decommissioning at the end of the project
life.
– How complete and authentic are the baseline data pertaining to flora and fauna
and socio-economic aspects?
– Citing of proper references, with regard to the source(s) of baseline data as well
as the name of the investigators/investigating agency responsible for collecting
the primary data.
– How consistent are the various values of environmental parameters with respect
to each other?
– Is a reasonable assessment of the environmental and social impact made for the
identified environmental issues including project affected people?
– To what extent the proposed environmental plan will mitigate the environmental
impact and at what estimated cost, shown separately for construction, operation
and closure stages and also separately in terms of capital and recurring expenses
along with details of agencies that will be responsible for the implementation of
environmental plan/ conservation plan.
– How well the concerns expressed/highlighted during public hearing have been
addressed and incorporated in the EMP giving item wise financial provisions and
commitments (in quantified terms)?
– How far the proposed environmental monitoring plan will effectively evaluate the
performance of EMP? Are details for environmental monitoring plan provided in
the same manner as the EMP?
– Identification of hazard and quantification of risk assessment and whether
appropriate mitigation plan has been included in the EMP?

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– Does the proposal include a well formulated time bound green belt development
plan for mitigating environmental problems such as fugitive emission of dust,
gaseous pollutants, noise, odour, etc.
– Does EIA make a serious attempt to guide the project proponent for minimizing
the requirement of natural resources including land, water energy and other non
renewable resources?
– How well has the EIA statement been organized and presented so that the issues,
their impact and environmental management strategies emerge clearly from it and
how well organized was the power point presentation made before the expert
committee?
– Is the information presented in the EIA adequately and appropriately supported
by maps, imageries and photographs highlighting site features and environmental
attributes?

4.12 Decision Making

The Chairperson reads the sense of the Committee and finalizes the draft minutes of the
meeting, which are circulated by the Secretary to all expert members invited to the
meeting. Based on the response from the members, the minutes are finalized and signed
by the Chairperson. This process for finalization of the minutes should be so organized
that the time prescribed for various stages is not exceeded.

Approval / Rejection / Reconsideration

̇ The Authority shall consider the recommendations of concerned appraisal Committee


and convey its decision within 45 days of the receipt of recommendations.
̇ If the Authority disagrees with the recommendations of the Appraisal Committee,
then reasons shall be communicated to concerned Appraisal Committee and applicant
within 45 days from the receipt of the recommendations. The Appraisal Committee
concerned shall consider the observations of the Authority and furnish its views on
the observations within further period of 60 days. The Authority shall take a decision
within the next 30 days based on the views of appraisal Committee.
̇ If the decision of the Authority is not conveyed within the time, then the proponent
may proceed as if the prior environmental clearance sought has been granted or
denied by the regulatory authority in terms of the final recommendation of the
concerned appraisal Committee. For this purpose, the decision of the Appraisal
Committee will be a public document, once the period specified above for taking the
decision by the Authority is over.
̇ In case of Category B projects, application shall be received by the
Member Secretary of the SEIAA and clearance shall also be issued by the same
SEIAA.
̇ Deliberate concealment and/or submission of false or misleading information or data
which is material to screening or scoping or appraisal or decision on the application
shall make the application liable for rejection, and cancellation of prior environmental
clearance granted on that basis. Rejection of an application or cancellation of a prior
environmental clearance already granted, on such ground, shall be decided by the
regulatory authority, after giving a personal hearing to the applicant, and following
the principles of natural justice.

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If approved

̇ The concerned MoEF/SEIAA will issue a prior environmental clearance for the
project.
̇ The project proponent should make sure that the award of prior environmental
clearance is properly publicized in at least two local newspapers of the district or state
where the proposed project is located. For instance, the executive summary of the
prior environmental clearance may be published in the newspaper along with the
information about the location (website/office where it is displayed for public) where
the detailed prior environmental clearance is made available. The MoEF and
SEIAA/UTEIAA, as the case may be, shall also place the prior environmental
clearance in the public domain on Government Portal. Further copies of the prior
environmental clearance shall be endorsed to the Heads of local bodies, Panchayats
and Municipal bodies in addition to the relevant offices of the Government.
̇ The prior environmental clearance will be valid from the start date to actual
commencement of the production of the developmental activity.
̇ Usual validity period will be 5 years from the date of issuing environmental
clearance, unless specified by EAC/SEAC.
̇ A prior environmental clearance issued to a project proponent can be transferred to
another legal person entitled to undertake the project, upon application by the
transferor to the concerned Authority or submission of no-objection of the transferor
by the transferee to the concerned Authority for the concurrence. In this case,
EAC/SEAC concurrence is not required, but approval from the concerned authority is
required to avail the same project configurations, validity period transferred to the
new legally entitled person to undertake the project.

4.13 Post-clearance Monitoring Protocol

The MoEF, Government of India will monitor and take appropriate action under the EP
Act, 1986.

̇ In respect of Category A projects, it shall be mandatory for the project proponent to


make public the environmental clearance granted for their project along with the
environmental conditions and safeguards at their cost by advertising it at least in two
local newspapers of the district or State where the project is located and in addition,
this shall also be displayed in the project proponents website permanently.
̇ In respect of Category B projects, irrespective of its clearance by MoEF/SEIAA, the
project proponent shall prominently advertise in the newspapers indicating that the
project has been accorded environment clearance and the details of MoEF website
where it is displayed.
̇ The MoEF and the SEIAA/UTEIAA, as the case may be, shall also place the
environmental clearance in the public domain on Government Portal.
̇ Copies of environmental clearance shall be submitted by the project proponents to the
Heads of the local bodies, Panchayats and Municipal bodies in addition to the
relevant offices of the Government who in turn have to display the same for 30 days
from the date of receipt.
The project proponent must submit half-yearly compliance reports in respect of the
stipulated prior environmental clearance terms and conditions in hard and soft copies to
the regulatory authority concerned, on 1st June and 1st December of each calendar year.

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Operational Aspects of EIA

All such compliance reports submitted by the project management shall be public
documents. Copies of the same shall be given to any person on application to the
concerned regulatory authority. Such latest compliance report shall also be displayed on
the website of the concerned regulatory Authority

The SPCB shall incorporate EIA clearance conditions into consent conditions in respect
of Category A and Category B projects and in parallel shall monitor and enforce the
same.

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Stakeholders’ Roles and Responsibilities

5.
STAKEHOLDERS’ ROLES AND RESPONSIBILITIES

Prior environmental clearance process involves many stakeholders i.e., Central


Government, State Government, SEIAA, EAC at the National Level, SEAC, Public
Agency, SPCB, the project proponent, and the public.

̇ Roles and responsibilities of the organizations involved in different stages of prior


environmental clearance are listed in Table 5-1.
̇ Organization-specific functions are listed in Table 5-2.
In this Chapter, constitution, composition, functions, etc., of the Authorities and the
Committees are discussed in detail.

Table 5-1: Roles and Responsibilities of Stakeholders Involved in


Prior Environmental Clearance

Stage MoEF/ EAC/ Project EIA Consultant SPCB/ Public and


SEIAA SEAC Proponent Public Interest
Agency Group
Screening Receives Advises the Submits Advises and
application MoEF/ application assists the
and takes SEIAA (Form 1) and proponent by
advice of provides providing
EAC/ necessary technical
SEAC information information
Scoping Approves Reviews Submits the Prepares ToR
the ToR, the ToR, draft ToR to
communic visits the SEIAA and
ates the proposed facilitates the
same to site, if visit of the
the project required EAC/SEAC
proponent and members to the
and places recommend project site
the same s the ToR
in the to the
website MoEF/
SEIAA
EIA Report Reviews Submits Prepares the EIA Reviews Participates
& Public and detailed EIA report EIA report in public
Hearing forwards report as per the and hearings and
Presents and
copies of finalized ToR conducts offers
appraises the
the EIA public comments
Facilitates the likely impacts
report to hearing in and
public hearing and pollution
SPCB the manner observations
by arranging control measures
/public prescribed .
presentation on proposed in the
agency for
the project, EIA public hearing Submits Comments
conducting
and EMP – proceeding can be sent
public
takes note of s and directly to
hearing
objections and views of SEIAA
Places the updates the SPCB, to through

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Stakeholders’ Roles and Responsibilities

summary EMP the Internet in


of EIA accordingly Authority response to
report in and the the summary
the website project placed in the
proponent website
Conveys
as well
objections
to the
project
proponent
for update,
if any
Appraisal Receives Critically Submits Provides
and updated examines updated EIA, technical advise
Clearance EIA the reports, EMP reports to to the project
presentation MoEF/SEIAA. proponent and if
Takes
of the necessary
advice of Presents the
proponent presents the
EAC/ overall EIA and
and proposed
SEAC, EMP including
appraises measures for
approves public concerns
MoEF/ mitigation of
EIA and to EAC/SEAC
SEIAA likely impacts
attaches
(recommen (terms and
the terms
dations are conditions of
and
forwarded clearance)
conditions
to MoEF/
SEIAA)
Post- Implements Conducts Incorporate
clearance environmental periodic s the
Monitoring protection monitoring clearance
measures conditions
prescribed and into
submits appropriate
periodic consent
monitoring conditions
results and
ensures
implement
ation

Table 5-2: Organization-specific Functions

Organization Functions
Central ̇ Constitutes the EAC
Government ̇ Considering recommendations of the State Government, constitutes the SEIAA &
SEAC
̇ Receives application from the project proponent in case of Category A projects or
Category B projects attracting general condition
̇ Communicates the ToR finalized by the EAC to the project proponent.
̇ Receives EIA report from the project proponent and soft copy of summary of the
report for placing in the website
̇ Summary of EIA report will be placed in website. Forwards the received responses
to the project proponent
̇ Engages other public agency for conducting public hearings in cases where the
SPCB does not respond within time

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Stakeholders’ Roles and Responsibilities

Organization Functions
̇ Receives updated EIA report from project proponent incorporating the
considerations from the proceedings of public hearing and responses received
through other media
̇ Forwards updated EIA report to the EAC for appraisal
̇ Either accepts the recommendations of EAC or asks for reconsideration of specific
issues for review by the EAC.
̇ Takes the final decision – acceptance/ rejection – of the project proposal and
communicates the same to the project proponent
State Government ̇ Identifies experts as per the composition specified in the Notification and
subsequent guidelines to recommend to the the Central Government.
̇ Extends funding support to fulfill the functions of SEIAA/SEAC
̇ Engages other public agency for conducting public hearings in cases where the
SPCB does not respond within time
̇ State Governments will suitably pay the public agency for conducting such activity
EAC ̇ Reviews Form 1 and its attachments
̇ Visits site(s), if necessary
̇ Finalizes ToR and recommends to the Central Government, which in turn
communicates the finalized ToR to the project proponent, if not exempted by the
Notification
̇ Reviews EIA report, proceedings and appraises their views to the Central
government
̇ If the Central Government has any specific views, then the EAC reviews again for
appraisal
SEIAA ̇ Receives application from the project proponent
̇ Considers SEAC’s views for finalization of ToR
̇ Communicates the finalized ToR to the project proponent
̇ Receives EIA report from project proponent
̇ Uploads the summary of EIA report in the website in cases of Category B projects
̇ Forwards the responses received to the project proponent
̇ Receives updated EIA report from project proponent incorporating the
considerations from the proceedings of public hearing and responses received
through other media
̇ Forwards updated EIA report to SEAC for appraisal
̇ Either accepts the recommendations of SEAC or asks for reconsideration of
specific issues for review by SEAC.
̇ Takes the final decision and communicates the same to the project proponent
SEAC ̇ Reviews Form 1
̇ If necessary visits, site(s) for finalizing the ToR
̇ Reviews updated EIA - EMP report and
̇ Appraises the SEIAA
SPCB ̇ Receives request from project proponent and conducts public hearing in the manner
prescribed.
̇ Conveys proceedings to concerned authority and project proponent
Public Agency ̇ Receives request from the respective Governments to conduct public hearing
̇ Conducts public hearing in the manner prescribed.
̇ Conveys proceedings to the concerned Authority/EAC /Project proponent

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Stakeholders’ Roles and Responsibilities

5.1 SEIAA

̇ SEIAA is constituted by the MoEF to take final decision regarding the


acceptance/rejection of prior environmental clearance to the project proposal for all
Category ‘B’ projects.
̇ The state government may decide whether to house them at the Department of
Environment or at any other Board for effective operational support.
̇ State Governments can decide whether the positions are permanent or part-time. The
Central Government (MoEF) continues to follow the model of paying fee (TA/DA,
accommodation, sitting fee) to the Chairperson and the members of EAC. As such,
the State Government is to fund SEIAA & SEAC and decide the appropriate
institutional support for them.

A. Constitution

̇ SEIAA is constituted by the Central Government comprising of three members


including a Chairperson and Member Secretary to be nominated by the State
Government or UT Administration concerned.
̇ The Central Government will notify as and when the nominations (in order) are
received from the State Governments, within 30 days from the date of receipt.
̇ The Chairperson and the non-official member shall have a fixed term of three years,
from the date of Notification by the Central Government constituting the Authority.
The form used by the State Governments to submit nominations for Notification by the
Central Government is provided in Annexure XIII.

B. Composition

̇ Chairperson shall be an expert in the EIA process


̇ Member Secretary shall be a serving officer of the concerned State Government/ UT
Administration familiar with the environmental laws.
̇ Member Secretary may be of a level equivalent to the Director, Dept. of
Environment or above – a full time member.
̇ All the members including the Chairperson shall be the experts as per the criteria set
in the Notification.
̇ The Government servants can only serve as the Member Secretary to SEIAA and the
Secretary to SEAC. All other members including Chairperson of the SEIAA and
SEAC shall not be comprised of serving Government Officers; industry
representatives; and the activists.
̇ Serving faculty (academicians) is eligible for the membership in the Authority and/or
the Committees, if they fulfill the criteria given in Appendix VI to the Notification.
̇ This is to clarify that the serving Government officers shall not be nominated as
professional/expert member of SEIAA/SEAC/EAC.
̇ Professionals/Experts in the SEIAA and SEAC shall be different.
Summary regarding the eligibility criteria for Chairperson and Members of the SEIAA is
given in Table 5-3.

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Stakeholders’ Roles and Responsibilities

C. Decision-making process

̇ The decision of the Authority shall be arrived through consensus.


̇ If there is no consensus, the Authority may either ask SEAC for reconsideration or
may reject the approval.
̇ All decisions of the SEIAA shall be taken in a meeting and shall ordinarily be
unanimous. In case a decision is taken by majority, details of views, for and against
the decision, shall be clearly recorded in minutes of meeting and a copy thereof shall
be sent to MoEF.
Table 5-3: SEIAA: Eligibility Criteria for Chairperson / Members / Secretary

S. No. Requirement
Attribute Members Member Secretary Chairperson
1 Professional qualification Compulsory Compulsory Compulsory
as per the Notification
2 Experience a Professional Professional Professional
Qualification + 15 Qualification + 15 Qualification + 15
(Fulfilling any one of
years of experience in years of experience in years of experience
a, b, c)
one of the expertise one of the expertise in one of the
area mentioned in the area mentioned in the expertise area
Appendix VI Appendix VI mentioned in the
Appendix VI
b Professional Professional Professional
Qualification +PhD+10 Qualification Qualification
years of experience in +PhD+10 years of +PhD+10 years of
one of the expertise experience in one of experience in one of
area mentioned in the expertise area the expertise area
Appendix VI mentioned in the mentioned in the
Appendix VI Appendix VI
c Professional Professional -------------
Qualification +10 years Qualification +10
of experience in one of years of experience in
the expertise area one of the expertise
mentioned in the area mentioned in the
Appendix VI + 5 years Appendix VI + 5 years
interface with interface with
environmental issues, environmental issues,
problems and their problems and their
management management
3 Test of independence Shall not be a serving Only serving officer Shall not be a
(conflict of interest) and government officer from the State serving government
minimum grade of the Government (DoE) officer
Shall not be a person
Secretary of the Authority familiar with
engaged in industry Shall not be a
environmental laws
and their associations person engaged in
not below the level of
industry and their
Shall not be a person Director
associations
associated with
environmental activism Shall not be a
person associated
with environmental
activism

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Stakeholders’ Roles and Responsibilities

S. No. Requirement
Attribute Members Member Secretary Chairperson
4 Age Below 67 years at the As per State Below 72 Years at
time of Notification of Government Service the time of the
the Authority Rules Notification of the
Authority
5 Other memberships in Shall not be a member Shall not be a member Shall not be a
Central/State Expert in any in any member in any
Appraisal committee SEIAA/EAC/SEAC SEIAA/EAC/SEAC SEIAA/EAC/SEAC
6 Tenure of earlier Only one term before Not applicable Only one term
appointment (continuous) this in continuity is before this in
permitted continuity is
permitted
7 Eminent environmental Desirable Desirable Compulsory
expertise with
understanding on
environmental aspects and
impacts
8 Expertise in the Desirable Desirable Compulsory
environmental clearance
process
Notes:

1. A member after continuous membership in two terms (6 years) shall not be considered for
further continuation. His/her nomination may be considered after a gap of one term (three years),
if other criteria meet.

2. Chairperson/Member once notified may not be removed prior to the tenure of three years
without cause and proper enquiry.

5.2 EAC and SEAC

EAC and SEAC are independent Committees to review each developmental activity and
offer its recommendations for consideration of the Central Government and SEIAA
respectively.

A. Constitution

̇ EAC and SEAC shall be constituted by the Central Government comprising a


maximum of 15 members including a Chairperson and Secretary. In case of SEAC,
the State Government or UT Administration is required to nominate the
professionals/experts for consideration and Notification by the Central Government.
̇ The Central Government will notify as and when the nominations (in order) are
received from the State Governments, within 30 days from the date of receipt.
̇ The Chairperson and the non-official member shall have a fixed term of three years,
from the date of Notification by the Central Government.
̇ The Chairperson shall be an eminent environmental expert with understanding on
environmental aspects and environmental impacts. The Secretary of the SEAC shall
be a State Government officer, not below the level of a Director/Chief Engineer.

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Stakeholders’ Roles and Responsibilities

̇ The members of the SEAC need not be from the same State/UT.
̇ In case the State Governments/ Union Territories so desire, the MoEF can form
regional EAC to serve the concerned States/Union Territories.
̇ State Governments may decide to their convenience to house SEAC at the
Department of Environment or at SPCB or at any other department, to extend support
to the SEAC activities.

B. Composition

̇ Composition of EAC/SEAC as per the Notification is given in Annexure XIV.


̇ Secretary to EAC/SEAC may invite a maximum of two professionals/experts with the
prior approval of the Chairperson, if desired, for taking the advisory inputs for
appraisal. In such case, the invited experts will not take part in the decision making
process.
̇ The Secretary of each EAC/SEAC preferably is an officer of the level equivalent to or
above the level of Director, MoEF, GoI.
Summary regarding the eligibility criteria for Chairperson and Members of the SEIAA is
given in Table 5-3

C. Decision making

The EAC and SEAC shall function on the principle of collective responsibility. The
Chairperson shall endeavour to reach a consensus in each case, and if consensus cannot
be reached, the view of the majority shall prevail.

D. Operational issues

̇ Secretary may deal with all correspondence, formulate agenda and prepare agenda
notes. Chairperson and other members may act only for the meetings.
̇ Chairperson of EAC/SEAC shall be one among the expert members having
considerable professional experience with proven credentials.
̇ EAC/SEAC shall meet at least once every month or more frequently, if so needed, to
review project proposals and to offer recommendations for the consideration of the
Authority.
̇ EAC/SEAC members may inspect the site at various stages i.e. during screening,
scoping and appraisal, as per the need felt and decided by the Chairperson of the
Committee.
̇ The respective Governments through the Secretary of the Committee may
pay/reimburse the participation expenses, honorarium etc., to the Chairperson and
members.

i. Tenure of EAC/SEIAA/SEAC

The tenure of Authority/Committee(s) shall be for a fixed period of three years. At the
end of the three years period, the Authority and the committees need to be re-constituted.
However, staggered appointment dates may be adopted to maintain continuity of
members at a given point of time.

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Stakeholders’ Roles and Responsibilities

ii. Qualifying criteria for nomination of a member to EAC/SEIAA/SEAC

While recommending nominations and while notifying the members of the Authority and
Expert Committees, it shall be ensured that all the members meet the following three
criteria:

̇ Professional qualification
̇ Relevant experience/Experience interfacing with environmental management
̇ Absence of conflict of interest
These are elaborated subsequently.

a) Professional qualification
The person should have at least (i) 5 years of formal University training in the concerned
discipline leading to a MA/MSc Degree, or (ii) in case of Engineering/Technology/
Architecture disciplines, 4 years formal training in a professional training course together
with prescribed practical training in the field leading to a B.Tech/B.E./B.Arch. Degree, or
(iii) Other professional degree (e.g. Law) involving a total of 5 years of formal University
training and prescribed practical training, or (iv) Prescribed apprenticeship/articleship and
pass examinations conducted by the concerned professional association (e.g.
MBA/IAS/IFS). In selecting the individual professionals, experience gained by them in
their respective fields will be taken note of.

b) Relevant experience
̇ Experience shall be related to professional qualification acquired by the person and be
related to one or more of the expertise mentioned for the expert members. Such
experience should be a minimum of 15 years.
̇ When the experience mentioned in the foregoing sub-paragraph interfaces with
environmental issues, problems and their management, the requirement for the length
of the experience can be reduced to a minimum of 10 years.

c) Absence of conflict of interest


For the deliberations of the EAC/SEAC to be independent and unbiased, all possibilities
of potential conflict of interests have to be eliminated. Therefore, serving government
officers; persons engaged in industry and their associations; persons associated with the
formulation of development projects requiring prior environmental clearance, and persons
associated with environmental activism shall not be considered for membership of
SEIAA/ SEAC/ EAC.

iii. Age

Below 70 years for the members and below 72 years for the Chairperson of the
SEIAA/SEAC/EAC. The applicability of the age is at the time of the Notification of the
SEIAA/SEAC/EAC by the Central Government.

Summary regarding the eligibility criteria for Chairperson and Members of the
EAC/SEAC is given in Table 5-4.

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Stakeholders’ Roles and Responsibilities

Table 5-4: EAC/SEAC: Eligibility Criteria for Chairperson / Members / Secretary

S. Requirement
No.
Attribute Expert members Secretary Chairperson
1 Professional Compulsory Compulsory Compulsory
qualification as per
the Notification
2 Experience a Professional Professional Professional
Qualification + 15 Qualification + 15 years Qualification + 15
(Fulfilling any
years of experience in of experience in one of years of experience in
one of a, b, c)
one of the expertise the expertise area one of the expertise
area mentioned in the mentioned in the area mentioned in the
Appendix VI Appendix VI Appendix VI
b Professional Professional Professional
Qualification +PhD+10 Qualification +PhD+10 Qualification
years of experience in years of experience in +PhD+10 years of
one of the expertise one of the expertise area experience in one of
area mentioned in the mentioned in the the expertise area
Appendix VI Appendix VI mentioned in
Appendix VI
c Professional Professional -------------
Qualification +10 years Qualification +10 years
of experience in one of of experience in one of
the expertise area the expertise area
mentioned in the mentioned in the
Appendix VI + 5 years Appendix VI + 5 years
interface with interface with
environmental issues, environmental issues,
problems and their problems and their
management management
3 Test of independence Shall not be a serving In case of EAC, not less Shall not be a serving
(conflict of interest) government officer than a Director from the government officer
and minimum grade MoEF, Government of
Shall not be a person Shall not be a person
of the Secretary of the India
engaged in industry engaged in industry
Committees
and their associations and their associations
Shall not be a person Incase of SEAC, not Shall not be a person
associated with below the level of associated with
environmental activism Director/Chief Engineer environmental
from the State activism
Government (DoE)
4 Age Below 67 years at the As per state Government Below 72 Years at the
time of Notification of Service Rules time of the
the Committee Notification of the
Committee
5 Membership in Only one other than Shall not be a member in Shall not be a
Central/State Expert this nomination is other SEIAA/EAC/SEAC member in any other
Appraisal committee permitted SEIAA/EAC/SEAC
6 Tenure of earlier Only one term before Not applicable Only one term before
appointment this in continuity is this in continuity is
(continuous) permitted permitted

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Stakeholders’ Roles and Responsibilities

S. Requirement
No.
Attribute Expert members Secretary Chairperson
7 Eminent Desirable Not applicable Compulsory
environmental
expertise with
understanding on
environmental aspects
and impacts
Notes:

1. A member after continuous membership in two terms (six years) shall not be considered for
further continuation. His/her nomination may be reconsidered after a gap of one term (three
years), if other criteria meet.

2. Chairperson/Member once notified may not be removed prior to the tenure of 3 years with out
cause and proper enquiry. A member after continuous membership in two terms (6 years) shall not
be considered for further continuation. The same profile may be considered for nomination after a
gap of three years, i.e., one term, if other criteria are meeting.

E. Other conditions that may be considered

̇ An expert member of one State/UT, can have at the most another State/UT
Committee membership, but in no case more than two Committees at a given point of
time.
̇ An expert member of a Committee shall not have membership continuously in the
same committee for more than two terms, i.e., six years. They can be nominated after
a gap of three years, i.e., one term. When a member of Committee has been
associated with any development project, which comes for prior environmental
clearance, he/she may not participate in the deliberations and the decisions in respect
to that particular project.
̇ At least four members shall be present in each meeting to fulfill the quorum
̇ If a member does not consecutively attend six meetings, without prior intimation to
the Committee his/her membership may be terminated by the Notifying Authority.
Prior information for absence due to academic pursuits, career development and
national/state-endorsed programmes may be considered as genuine grounds for
retention of membership.

TGM for Petrochemical Based Processing Industry 5-10 September 2010


ANNEXURE I
Process/Product Modifications Create Pollution Prevention
Opportunities
Process/Product Modifications Create Pollution Prevention Opportunities*
Area Potential Problem Possible Approach

By-products
Co-products

Quantity and Quality P Process inefficiencies result in the P Increase product yield to reduce by-
generation of undesired by-products and product and co-product generation and raw
co-products. Inefficiencies will require material requirements.
larger volumes of raw materials and
result in additional secondary products.
Inefficiencies can also increase fugitive
emissions and wastes generated through
material handling.

Uses and Outlets P By-products and co-products are not P Identify uses and develop a sales outlet.
fully utilized, generating material or Collect information necessary to firm up a
waste that must be managed. purchase commitment such as minimum
quality criteria, maximum impurity levels
that can be tolerated, and performance
criteria.

Catalysts

Composition P The presence of heavy metals in P Catalysts comprised of noble metals,


catalysts can result in contaminated because of their cost, are generally
process wastewater from catalyst recycled by both onsite and offsite
handling and separation. These wastes reclaimers.
may require special treatment and
disposal procedures or facilities. Heavy
metals can be inhibitory or toxic to
biological wastewater treatment units.
Sludge from wastewater treatment units
may be classified as hazardous due to
heavy metals content. Heavy metals
generally exhibit low toxicity thresholds
in aquatic environments and may
bioaccumulate.

Preparation and P Emissions or effluents are generated P Obtain catalyst in the active form.
Handling with catalyst activation or regeneration.
P Provide insitu activation with
appropriate processing/activation facilities.

P Develop a more robust catalyst or


P Catalyst attrition and carryover into support.
product requires de-ashing facilities,
which are a likely source of wastewater
and solid waste.
Area

(Continued)

Area Potential Problem Possible Approach

Catalysts (cont.)

Preparation and P Catalyst is spent and needs to be P In situ regeneration eliminates


Handling (cont.) replaced. unloading/loading emissions and effluents
versus offsite regeneration or disposal.

P Pyrophoric catalyst needs to be kept P Use a nonpryrophoric catalyst.


wet, resulting in liquid contaminated Minimize amount of water required to
with metals. handle and store safely.

P Short catalyst life. P Study and identify catalyst deactivitation


mechanisms. Avoid conditions which
promote thermal or chemical deactivation.
By extending catalyst life, emissions and
effluents associated with catalyst handling
and regeneration can be reduced.

Effectiveness P Catalyzed reaction has by-product P Reduce catalyst consumption with a


formation, incomplete conversion and more active form. A higher concentration
less-than-perfect yield. of active ingredient or increased surface
area can reduce catalyst loadings.

P Use a more selective catalyst which will


reduce the yield of undesired by-products.

P Improve reactor mixing/contacting to


increase catalyst effectiveness.

P Catalyzed reaction has by-product P Develop a thorough understanding of


formation, incomplete conversion and reaction to allow optimization of reactor
less-than perfect yield. design. Include in the optimization,
catalyst consumption and by-product yield.

Intermediate
Products

Quantity and Quality P Intermediate reaction products or P Modify reaction sequence to reduce
chemical species, including trace levels amount or change composition of
of toxic constituents, may contribute to intermediates.
process waste under both normal and
upset conditions.

P Intermediates may contain toxic P Modify reaction sequence to change


constituents or have characteristics that intermediate properties.
are harmful to the environment.
P Use equipment design and process
control to reduce releases.
(Continued)
Area Potential Problem Possible Approach
Process Conditions/
Configuration

Temperature P High heat exchange tube temperatures P Select operating temperatures at or near
cause thermal cracking/decomposition of ambient temperature whenever possible.
many chemicals. These lower molecular
weight by-products are a source of “light P Use lower pressure steam to lower
ends” and fugitive emissions. High temperatures.
localized temperature gives rise to
polymerization of reactive monomers, P Use intermediate exchangers to avoid
resulting in “heavies” or “tars.” Such contact with furnace tubes and walls.
materials can foul heat exchange
equipment or plug fixed-bed reactors, P Use staged heating to minimize product
thereby requiring costly equipment degradation and unwanted side reactions.
cleaning and production outage.
P Use superheat of high-pressure steam in
place of furnace.

P Monitor exchanger fouling to correlate


process conditions which increase fouling,
avoid conditions which rapidly foul
exchangers.

P Use online tube cleaning technologies to


keep tube surfaces clean to increase heat
transfer.

P Use scraped wall exchangers in viscous


service.

P Use falling film reboiler, pumped


recirculation reboiler or high-flux tubes.

P Higher operating temperatures imply P Explore heat integration opportunities


“heat input” usually via combustion (e.g., use waste heat to preheat materials
which generates emissions. and reduce the amount of combustion
required.)

P Heat sources such as furnaces and P Use thermocompressor to upgrade low-


boilers are a source of combustion pressure steam to avoid the need for
emissions. additional boilers and furnaces.

P Vapor pressure increases with P If possible, cool materials before sending


increasing temperature. Loading/ to storage.
unloading, tankage and fugitive
emissions generally increase with P Use hot process streams to reheat feeds.
increasing vapor pressure.
(Continued)
Area Potential Problem Possible Approach

Process Conditions/
Configuration
(cont.)
P Add vent condensers to recover vapors
Temperature (cont.) in storage tanks or process.

P Add closed dome loading with vapor


recovery condensers.

P Water solubility of most chemicals P Use lower temperature (vacuum


increases with increasing temperature. processing).

Pressure P Fugitive emissions from equipment. P Equipment operating in vacuum service


is not a source of fugitives; however, leaks
into the process require control when
system is degassed.

P Seal leakage potential due to pressure P Minimize operating pressure.


differential.

P Gas solubility increases with higher P Determine whether gases can be


pressures. recovered, compressed, and reused or
require controls.

Corrosive P Material contamination occurs from P Improve metallurgy or provide coating


Environment corrosion products. Equipment failures or lining.
result in spills, leaks and increased
maintenance costs. P Neutralize corrosivity of materials
contacting equipment.

P Use corrosion inhibitors.

P Increased waste generation due to P Improve metallurgy or provide coating


addition of corrosion inhibitors or or lining or operate in a less corrosive
neutralization. environment.
(Continued)
Area Potential Problem Possible Approach

Process Conditions/
Configuration
(cont.)

Process P Numerous processing steps create P Keep it simple. Make sure all operations
Operation/Design wastes and opportunities for errors. are necessary. More operations and
complexity only tend to increase potential
emission and waste sources.

P Nonreactant materials (solvents, P Evaluate unit operation or technologies


absorbants, etc.) create wastes. Each (e.g., separation) that do not require the
chemical (including water) employed addition of solvents or other nonreactant
within the process introduces additional chemicals.
potential waste sources; the composition
of generated wastes also tends to become
more complex.

P High conversion with low yield results P Recycle operations generally improve
in wastes. overall use of raw materials and chemicals,
thereby both increasing the yield of
desired products while at the same time
reducing the generation of wastes. A case-
in-point is to operate at a lower conversion
per reaction cycle by reducing catalyst
consumption, temperature, or residence
time. Many times, this can result in a
higher selectivity to desired products. The
net effect upon recycle of unreacted
reagents is an increase in product yield,
while at the same time reducing the
quantities of spent catalyst and less
desirable by-products.
(Continued)
Area Potential Problem Possible Approach

Process Conditions/
Configuration
(cont.)

Process P Non-regenerative treatment systems P Regenerative fixed bed treating or


Operation/Design result in increased waste versus desiccant operation (e.g., aluminum oxide,
regenerative systems. silica, activated carbon, molecular sieves,
etc.) will generate less quantities of solid
or liquid waste than nonregenerative units
(e.g., calcium chloride or activated clay).
With regenerative units though, emissions
during bed activation and regeneration can
be significant. Further, side reactions
during activation/regeneration can give
rise to problematic pollutants.

Product

Process Chemistry P Insufficient R&D into alternative P R&D during process conception and
reaction pathways may miss pollution laboratory studies should thoroughly
opportunities such as waste reduction or investigate alternatives in process
eliminating a hazardous constituent. chemistry that affect pollution prevention.

Product Formulation P Product based on end-use performance P Reformulate products by substituting


may have undesirable environmental different material or using a mixture of
impacts or use raw materials or individual chemicals that meet end-use
components that generate excessive or performance specifications.
hazardous wastes.

Raw Materials

Purity P Impurities may produce unwanted by- P Use higher purity materials.
products and waste. Toxic impurities,
even in trace amounts, can make a waste P Purify materials before use and reuse if
hazardous and therefore subject to strict practical.
and costly regulation.
P Use inhibitors to prevent side reactions.

P Excessive impurities may require more P Achieve balance between feed purity,
processing and equipment to meet processing steps, product quality and
product specifications, increasing costs waste generation.
and potential for fugitive emissions,
leaks, and spills.

P Specifying a purity greater than needed P Specify a purity no greater than what the
by the process increases costs and can process needs.
result in more waste generation by the
supplier.
(Continued)
Area Potential Problem Possible Approach

Raw Materials
(cont.)
P Impurities in clean air can increase PUse pure oxygen.
Purity (cont.) inert purges.

P Impurities may poison catalyst PInstall guard beds to protect catalysts.


prematurely resulting in increased wastes
due to yield loss and more frequent
catalyst replacement.

Vapor Pressure P Higher vapor pressures increase P Use material with lower vapor pressure.
fugitive emissions in material handling
and storage.

P High vapor pressure with low odor P Use materials with lower vapor pressure
threshold materials can cause nuisance and higher odor threshold.
odors.

Water Solubility P Toxic or nonbiodegradable materials P Use less toxic or more biodegradable
that are water soluble may affect materials.
wastewater treatment operation,
efficiency, and cost.

P Higher solubility may increase P Use less soluble materials.


potential for surface and groundwater
contamination and may require more
careful spill prevention, containment, and
cleanup (SPCC) plans.

P Higher solubility may increase P Use less soluble materials.


potential for storm water contamination
in open areas. P Prevent direct contact with storm water
by diking or covering areas.

P Process wastewater associated with P Minimize water usage.


water washing or hydrocarbon/water
phase separation will be impacted by P Reuse wash water.
containment solubility in water.
Appropriate wastewater treatment will be P Determine optimum process conditions
impacted. for phase separation.

P Evaluate alternative separation


technologies (coalescers, membranes,
distillation, etc.)
(Continued)
Area Potential Problem Possible Approach

Raw Materials
(cont.)

Toxicity P Community and worker safety and P Use less toxic materials.
health concerns result from routine and
nonroutine emissions. Emissions sources P Reduce exposure through equipment
include vents, equipment leaks, design and process control. Use systems
wastewater emissions, emergency which are passive for emergency
pressure relief, etc. containment of toxic releases.

P Surges or higher than normal P Use less toxic material.


continuous levels of toxic materials can
shock or miss wastewater biological P Reduce spills, leaks, and upset
treatment systems resulting in possible conditions through equipment and process
fines and possible toxicity in the control.
receiving water.
P Consider effect of chemicals on
biological treatment; provide unit
pretreatment or diversion capacity to
remove toxicity.

P Install surge capacity for flow and


concentration equalization.

Regulatory P Hazardous or toxic materials are P Use materials which are less toxic or
stringently regulated. They may require hazardous.
enhanced control and monitoring;
increased compliance issues and P Use better equipment and process design
paperwork for permits and record to minimize or control releases; in some
keeping; stricter control for handling, cases, meeting certain regulatory criteria
shipping, and disposal; higher sampling will exempt a system from permitting or
and analytical costs; and increased health other regulatory requirements.
and safety costs.

Form of Supply P Small containers increase shipping P Use bulk supply, ship by pipeline, or use
frequency which increases chances of “jumbo” drums or sacks.
material releases and waste residues from
shipping containers (including wash P In some cases, product may be shipped
waters). out in the same containers the material
supply was shipped in without washing.

P Nonreturnable containers may increase P Use returnable shipping containers or


waste. drums.

Handling and P Physical state (solid, liquid, gaseous) P Use equipment and controls appropriate
Storage may raise unique environmental, safety, to the type of materials to control releases.
and health issues with unloading
operations and transfer to process
equipment.
(Continued)
Area Potential Problem Possible Approach

Raw Materials
(cont.)
P Large inventories can lead to spills, P Minimize inventory by utilizing just-in-
Handling and inherent safety issues and material time delivery.
Storage (cont.) expiration.

Waste Streams

Quantity and Quality P Characteristics and sources of waste P Document sources and quantities of
streams are unknown. waste streams prior to pollution prevention
assessment.

P Wastes are generated as part of the P Determine what changes in process


process. conditions would lower waste generation
of toxicity.

P Determine if wastes can be recycled


back into the process.

Composition P Hazardous or toxic constituents are P Evaluate whether different process


found in waste streams. Examples are: conditions, routes, or reagent chemicals
sulfides, heavy metals, halogenated (e.g., solvent catalysts) can be substituted
hydrocarbons, and polynuclear or changed to reduce or eliminate
aromatics. hazardous or toxic compounds.

Properties P Environmental fate and waste P Evaluate waste characteristics using the
properties are not known or understood. following type properties: corrosivity,
ignitability, reactivity, BTU content
(energy recovery), biodegradability,
aquatic toxicity, and bioaccumulation
potential of the waste and of its degradable
products, and whether it is a solid, liquid,
or gas.

Disposal P Ability to treat and manage hazardous P Consider and evaluate all onsite and
and toxic waste unknown or limited. offsite recycle, reuse, treatment, and
disposal options available. Determine
availability of facilities to treat or manage
wastes generated.

* Source: Profile of the Organic Chemical Industry, 2nd Edition, Sector Notebook Project, November 2002
ANNEXURE II
Modifications to Equipments can also Prevent Pollution - Oppurtunities
Modifications to Equipment Can Also Prevent Pollution - Oppurtunities*
Possible Approach

Potential Design Operational


Equipment Environment Problem Related Related
Compressors, P Shaft seal leaks, piston P Seal-less designs P Preventive maintenance
blowers, fans rod seal leaks, and vent (diaphragmatic, hermetic or program
streams magnetic)

P Design for low emissions


(internal balancing, double inlet,
gland eductors)

P Shaft seal designs (carbon


rings, double mechanical seals,
buffered seals)

P Double seal with barrier fluid


vented to control device
Concrete pads, P Leaks to groundwater P Water stops P Reduce unnecessary purges,
floors, sumps transfers, and sampling

P Embedded metal plates

P Epoxy sealing P Use drip pans where


necessary
P Other impervious sealing
Controls P Shutdowns and start- P Improve on-line controls P Continuous versus batch
ups generate waste and
releases P On-line instrumentation P Optimize on-line run time

P Automatic start-up and P Optimize shutdown interlock


shutdown inspection frequency

P Identify safety and


P On-line vibration analysis environment critical instruments
and equipment

P Use “consensus” systems (e.g.,


shutdown trip requires 2 out of 3
affirmative responses)
Distillation P Impurities remain in P Increase reflux ratio P Change column operating
process streams conditions
P Add section to column - reflux ratio
- feed tray
P Column intervals - temperature
- pressure
P Change feed tray - etc.
(Continued)
Possible Approach

Potential Design Operational


Equipment Environment Problem Related Related
Distillation P Impurities remain in P Insulate to prevent heat loss P Clean column to reduce
(cont.) process streams (cont.) fouling
P Preheat column feed

P Increase vapor line size to


lower pressure drop
P Large amounts of P Use reboilers or inert gas P Use higher temperature steam
contaminated water stripping agents
condensate from stream
stripping
General P Contaminated P Provide roof over process P Return samples to process
manufacturing rainwater facilities
equipment
areas P Segregate process sewer from P Monitor stormwater discharge
storm sewer (diking)

P Hard-pipe process streams to


process sewer

P Contaminated P Seal floors


sprinkler and fire water
P Drain to sump

P Route to waste treatment

P Leaks and emissions P Design for cleaning P Use drip pans for maintenance
during cleaning activities
P Design for minimum rinsing
P Rinse to sump
P Design for minimum sludge
P Reuse cleaning solutions
P Provide vapor enclosure

P Drain to process
Heat P Increased waste due to P Use intermediate exchangers to P Select operating temperatures
exchangers high localized avoid contact with furnace tubes at or near ambient temperature
temperatures and walls when-ever possible. These are
generally most desirable from a
P Use staged heating to minimize pollution prevention standpoint
product degradation and
unwanted side reactions. P Use lower pressure steam to
(waste heat >>low pressure steam lower temperatures
>>high pressure steam)
(Continued)
Possible Approach

Potential Design Operational


Equipment Environment Problem Related Related
Heat P Increased waste due to P Use scraped wall exchangers in P Monitor exchanger fouling to
exchangers high localized viscous service correlate process conditions
(cont.) temperatures (cont.) which increase fouling, avoid
P Using falling film reboiler, conditions which rapidly foul
piped recirculation reboiler or exchangers
high-flux tubes

P Use lowest pressure steam P Use on-line tube cleaning


possible techniques to keep tube surfaces
clean

P Contaminated P Use welded tubes or double P Monitor for leaks


materials due to tubes tube sheets with inert purge.
leaking at tube sheets Mount vertically

P Furnace emissions P Use superheat of high-pressure


steam in place of a furnace
Piping P Leaks to groundwater; P Design equipment layout so as P Monitor for corrosion and
fugitive emissions to minimize pipe run length erosion

P Eliminate underground piping P Paint to prevent external


or design for cathodic protection corrosion
if necessary to install piping
underground

P Welded fittings

P Reduce number of flanges and


valves

P All welded pipe

P Secondary containment

P Spiral-wound gaskets

P Use plugs and double valves for


open end lines

P Change metallurgy

P Use lined pipe


(Continued)
Possible Approach

Potential Design Operational


Equipment Environment Problem Related Related
Piping (cont.) P Releases when P Use “pigs” for cleaning P Flush to product storage tank
cleaning or purging lines
P Slope to low point drain

P Use heat tracing and insulation


to prevent freezing

P Install equalizer lines


Pumps P Fugitive emissions P Mechanical seal in lieu of P Seal installation practices
from shaft seal leaks packing
P Monitor for leaks
P Double mechanical seal with
inert barrier fluid

P Double machined seal with


barrier fluid vented to control
device

P Seal-less pump (canned motor


magnetic drive)

P Vertical pump

P Fugitive emissions P Use pressure transfer to


from shaft seal leaks eliminate pump

P Residual “heel” of P Low point drain on pump P Flush casing to process sewer
liquid during pump casing for treatment
maintenance
P Increase the mean time
between pump failures by:
- selecting proper seal material;
- good alignment;
- reduce pipe-induced stress
- Maintaining seal lubrication

P Injection of seal flush P Use double mechanical seal


fluid into process stream with inert barrier fluid where
practical
Reactors P Poor conversion or P Static mixing P Add ingredients with optimum
performance due to sequence
inadequate mixing P Add baffles

P Change impellers
(Continued)
Possible Approach

Potential Design Operational


Equipment Environment Problem Related Related
Reactors P Poor conversion P Add horsepower P Allow proper head space in
(cont.) (cont.) reactor to enhance vortex effect
P Add distributor

P Waste by-product P Provide separate reactor for P Optimize reaction conditions


formation converting recycle streams to (temperature, pressure, etc.)
usable products

Relief Valve P Leaks P Provide upstream rupture disc

P Fugitive emissions P Vent to control or recovery P Monitor for leaks and for
device control efficiency

P Discharge to P Pump discharges to suction of P Monitor for leaks


environment from over pump
pressure
P Thermal relief to tanks

P Avoid discharge to roof areas to


prevent contamination of
rainwater

P Frequent relief P Use pilot operated relief valve P Reduce operating pressure

P Increase margin between design P Review system performance


and operating pressure

Sampling P Waste generation due P In-line insitu analyzers P Reduce number and size of
to sampling (disposal, samples required
containers, leaks, P System for return to process
fugitives, etc.) P Sample at the lowest possible
P Closed loop temperature

P Drain to sump P Cool before sampling

Tanks P Tank breathing and P Cool materials before storage P Optimize storage conditions to
working losses reduce losses
P Insulate tanks

P Vent to control device (flare,


condenser, etc.)

P Vapor balancing

P Floating roof
(Continued)
Possible Approach

Potential Design Operational


Equipment Environment Problem Related Related
Tanks (cont.) P Tank breathing and P Floating roof
working losses (cont.)
P Higher design pressure

P Leak to groundwater P All aboveground (situated so P Monitor for leaks and


bottom can routinely be checked corrosion
for leaks)

P Secondary containment

P Improve corrosion resistance

P Large waste heel P Design for 100% de-inventory P Recycle to process if practical
Vacuum P Waste discharge from P Substitute mechanical vacuum P Monitor for air leaks
Systems jets pump

P Evaluate using process fluid for P Recycle condensate to process


powering jet
Valves P Fugitive emissions P Bellow seals P Stringent adherence to packing
from leaks procedures
P Reduce number where practical

P Special packing sets


Vents P Release to P Route to control or recovery P Monitor performance
environment device

* Source: Profile of the Organic Chemical Industry, 2nd Edition, Sector Notebook Project, November 2002
ANNEXURE III
Process Flow Diagrams of Major Petrochemicals
K2CO3 Vent A (CO2Purge)

CO2 CO2
6 5 Absorber Stripper
Vent B Product
E1 (K2CO3 bleed) EO
7
3 Vent B (Reabsorber)
11
EO
Purification
EDC EO
Ethylene 1 Primary Stripper EO
EO Reactor 4 Absorber Reabsorber
(Distilla
Oxygen 0
(220 C) tion low
2
Pressure)

10
9

Aq. EO
Solution for
MEG mfg.
Figure 1: Block Diagram - EO Manufacture*
E4 (Vaccum
System)
MEG DEG
13 Product Product
TEG
Product
Aq. EO
Solution MEG MEG
Drying
Water Reactor Column Separation DEG
Evaporator Separation TEG
Column

14

15 Higher
TEG glycols
Highers
E3
(Drying of MEG /
Evaporator effluent)

Figure 2: Block Diagram - Glycol Manufacture*


Vent A

NaOH E1
Scrubber

Quench EDC EDC Quench HCI HCI


Ethylene Direct Column EDC Seperation
Chlorinator Column Intermediate Cracker Column
Storage Column
Chlorine EDC
Tar
NaOH HW 4 still
HW 1

VCM VCM
Dry Pure VCM
Drying Column
Crude Vent B
EDC E5 Column
Flash NaOH
Light Ends To EDC E2
Wet Crude Distillation Scrubber
Incinerator NaOH Column
HW2
(HW3) EDC

Light Ends Caustic Wash Product Condenser


Oxychlorination Ethylene
Column Decanter Decanter Reactor
Air

Effluent from Other


EDC
E4 E3 Sections

Steam Stripper Wastewater

Figure 3: Block Diagram - EDC/VCM Manufacture (Balance Process)*


HCN

Aceto Vent B Vent C

Residues
Off Gases HW 1 ACN
H2SO4
Water
ACN Crude Crude
HCN Vent D
Aceto HCN
Propylene
FBCR Quench Scrubber Absorber Recovery Stripper Heads Product
Ammonia Column ACN
column column column
ACN HCN
Air HCN Aceto Acetonitrile
Aceto water

E1 Residues to
Incineration
Aq. Ammonium (HW2)
Sulphate (E2)
(E3)
Water
Bleed

Figure 4: Block Diagram -Acrylonitrile Manufacture*


C.W. C.W.
Benzene Water
Evaporator
Vent

Absorber Dehydration
Air
Reactor Separator
(Fixed Bed)

Maleic
Condenser
Anhydride

Figure 5: Block diagram for Maleic Anhydride*


Vent

Recycle

H2SO4 (10%)
Vent
Catalyst
Air

Cumene Cumene
Cumene Vacuum
Oxidiser Washing Reactor
Concentrator

Hydroperoxide (25%) Hydroperoxide (80%)

Effluent Distillation Phenol


Acetone
By-products

Figure 6: Block diagram for Phenol / Acetone*


HCl to absorber
H2 COCl2
Nitric acid
COCl2 TDI

Toluene Nitro-toluene
Nitrator Fractionators Residue
Reducer Phosgenerator
Sulfuric acid

Figure 7: Block diagram for TDI*


air
o-Xylene Blower

Mixer

Reactor

Vent A
D. M. water
Gas
cooler

HT oil
Switch
condenser
Wash water to
MA recovery

Crude phthalic
anhydride storage

Pretreatment Forerunning Pure PA Pure PA Pure PA


tank column column storage bagging

Heating oil
Heating oil Heating oil

Figure 8: Block diagram for Phthalic anhydride*


Off gases

Carbon
adsorber
Methanol

Distilation
p-Xylene
Reactor Stripper Reactors
Oxygen m-Para
Toluate
Metol

Crystalliser DMT pellets


for packing

Isomer &
aldehydes

Residue
Low boilers
Dibasic acid

Figure 9: Manufacturing Process & Block Diagram of DMT*

Note:
* Development of National Emission Standards for Petrochemical Plants, CPCB, 2008
ANNEXURE IV
A Compilation of Legal Instruments
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

1 Air (Prevention and Central Pollution Air pollutants from chemical The prevention, control and Section 2: Definitions
Control of Pollution) Control Board and State industries abatement of air pollution Section 21: Consent from State Boards
Act, 1981 amended Pollution Control Section 22: Not to allow emissions exceeding
1987 Boards prescribed limits
Section 24: Power of Entry and Inspection
Section 25: Power to Obtain Information
Section 26: Power to Take Samples
Section 37-43: Penalties and Procedures
2 Air (Prevention and Central Pollution Air pollutants from chemical The prevention, control and Rule 2: Definitions
Control of Pollution) Control Board and State industries abatement of air pollution Rule 9: Consent Applications
(Union Territories) Pollution Control
Rules, 1983 Boards
3 Water (Prevention and Central Pollution Water Pollutants from water The prevention and control Section 2: Definitions
Control of Pollution) Control Board and State polluting industries of water pollution and also Section 20: Power to Obtain Information
Act, 1974 amended Pollution Control maintaining or restoring the Section 21: Power to Take Samples
1988 Boards wholesomeness of water Section 23: Power of Entry and Inspection
Section 24: Prohibition on Disposal
Section 25: Restriction on New Outlet and New
Discharge
Section 26: Provision regarding existing discharge
of sewage or trade effluent
Section 27: Refusal or withdrawal of consent by
state boards
Section 41-49: Penalties and Procedures
4 Water (Prevention and Central Pollution Water Pollutants from water The prevention and control Rule 2: Definitions
Control of Pollution) Control Board and State polluting industries of water pollution and also
Rule 30: Power to take samples
Rules, 1975 Pollution Control maintaining or restoring the
Boards wholesomeness of water Rule 32: Consent Applications
5 The Environment Ministry of All types of environmental Protection and Improvement Section 2: Definitions
(Protection) Act, 1986, Environment and pollutants of the Environment
Section 7: Not to allow emission or discharge of

i
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

amended 1991 Forests, Central environmental pollutants in excess of prescribed


Pollution Control Board standards
and State Pollution
Section 8: Handing of Hazardous Substances
Control Boards
Section 10: Power of Entry and Inspection
Section 11: Power to take samples
Section 15-19: Penalties and Procedures
6 Environmental Ministry of All types of Environmental Protection and Improvement Rule 2: Definitions
(Protection) Rules, 1986 Environment and Pollutants of the Environment
Rule 3: Standards for emission or discharge of
(Amendments in 1999, Forests, Central
environmental pollutants
2001, 2002, 2002, 2002, Pollution Control Board
2003, 2004) and State Pollution Rule 5: Prohibition and restriction on the location of
Control Boards industries and the carrying on process and
operations in different areas
Rule 13: Prohibition and restriction on the handling
of hazardous substances in different areas
Rule 14: Submission of environmental statement
7 Hazardous Waste MoEF, CPCB, SPCB, Hazardous Wastes generated Management & Handling of Rule 2: Application
(Management and DGFT, Port Authority from industries using hazardous hazardous wastes in line with Rule 3: Definitions
Handling) Rules, 1989 and Customs Authority chemicals the Basel convention Rule 4: Responsibility of the occupier and operator
amended 2000 and 2003 of a facility for handling of wastes
Rule 4A: Duties of the occupier and operator of a
facility
Rule 4B: Duties of the authority
Rule 5: Grant of authorization for handling
hazardous wastes
Rule 6: Power to suspend or cancel authorization
Rule 7: Packaging, labeling and transport of
hazardous wastes
Rule 8: Disposal sites
Rule 9: Record and returns
Rule 10: Accident reporting and follow up

ii
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

Rule 11: Import and export of hazardous waste for


dumping and disposal
Rule 12: Import and export of hazardous waste for
recycling and reuse
Rule 13: Import of hazardous wastes
Rule 14: Export of hazardous waste
Rule 15: Illegal traffic
Rule 16: Liability of the occupier, transporter and
operator of a facility
Rule 19: Procedure for registration and renewal of
registration of recyclers and re-refiners
Rule 20: Responsibility of waste generator
8 Manufacture Storage Ministry of Hazardous Chemicals - Toxic, Regulate the manufacture, Rule 2: Definitions
and Import of Environment & Forests, Explosive, Flammable, storage and import of Rule 4: responsibility of the Occupier
Hazardous Chemicals Chief Controller of Reactive Hazardous Chemicals Rule 5: Notification of Major Accidents
Rules, 1989 amended Imports and Exports, Rule 7-8: Approval and notification of site and
2000 CPCB, SPCB, Chief updating
Inspector of Factories, Rule 10-11: Safety Reports and Safety Audit reports
Chief Inspector of Dock and updating
Safety, Chief Inspector Rule 13: Preparation of Onsite Emergency Plan
of Mines, AERB, Chief Rule 14: Preparation of Offsite Emergency Plan
Controller of Rule 15: Information to persons likely to get
Explosives, District affected
Collector or District Rule 16: Proprietary Information
Emergency Authority, Rule 17: Material Safety Data Sheets
CEES under DRDO Rule 18: Import of Hazardous Chemicals
9 Chemical Accidents CCG, SCG, DCG, LCG Hazardous Chemicals - Toxic, Emergency Planning Rule 2: Definitions
(Emergency Planning, and MAH Units Explosive, Flammable, Preparedness and Response Rule 5: Functions of CCG
Preparedness and Reactive to chemical accidents Rule 7: Functions of SCG
Response) Rules, 1996 Rule 9: Functions of DCG
Rule 10: Functions of LCG
10 EIA Notification, 2006 MoEF, SPCB For all the identified Requirement of Requirements and procedure for seeking
developmental activities in the environmental clearance environmental clearance of projects
before establishment of or

iii
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

notification modernization / expansion of


identified developmental
projects.
11 Public Liability Ministry of Hazardous Substances To provide immediate relief Section 2: Definitions
Insurance Act, 1991 Environment & Forests, to persons affected by Section 3: Liability to give relief in certain cases on
amended 1992 District Collector accident involving hazardous principle of no fault
substances Section 4: Duty of owner to take out insurance
policy
Section 7A: Establishment of Environmental Relief
Fund
Section 14-18: Penalties and Offences
12 Public Liability Ministry of Hazardous Substances To provide immediate relief Rule 2: Definitions
Insurance Rules, 1991 Environment & Forests, to persons affected by Rule 6: Establishment of administration of fund
amended 1993 District Collector accident involving hazardous Rule 10: Extent of liability
substances and also for Rule 11: Contribution of the owner to
Establishing an environmental relief fund
Environmental Relief fund
13 Factories Act, 1948 Ministry of Labour, Chemicals as specified in the Control of workplace Section 2: Interpretation
DGFASLI and Table environment, and providing Section 6: Approval, licensing and registration of
Directorate of Industrial for good health and safety of factories
Safety and workers Section 7A: General duties of the occupier
Health/Factories Section 7B: General duties of manufacturers etc., as
Inspectorate regards articles and substances for use in factories
Section 12: Disposal of wastes and effluents
Section 14: Dust and fume
Section 36: Precautions against dangerous fumes,
gases, etc.
Section 37: Explosion or inflammable dust, gas, etc.
Chapter IVA: Provisions relating to Hazardous
processes
Section 87: Dangerous operations
Section 87A: Power to prohibit employment on
account of serious hazard
Section 88: Notice of certain accident

iv
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

Section 88A: Notice of certain dangerous


occurrences
Chapter X: Penalties and procedures
14 The Petroleum Act, Ministry of Petroleum Petroleum (Class A, B and C - Regulate the import, Section 2: Definitions
1934 and Natural Gas as defined in the rules) transport, storage, Section 3: Import, transport and storage of
production, refining and petroleum
blending of petroleum Section 5: Production, refining and blending of
petroleum
Section 6: Receptacles of dangerous petroleum to
show a warning
Section 23-28 Penalties and Procedure
15 The Petroleum Rules, Ministry of Petroleum Petroleum (Class A, B and C - Regulate the import, Rule 2: Definition
2002 and Natural Gas, as defined in the rules) transport, storage, Chapter I part II: General Provision
Ministry of Shipping production, refining and Chapter II: Importation of Petroleum
(for notification of blending of petroleum Chapter III: Transport of Petroleum
authorized ports for Chapter VII: Licenses
import), Ministry of
Environment & Forests
or SPCB (for clearance
of establishment of
loading/unloading
facilities at ports) Chief
Controller of
Explosives, district
authority,
Commissioner of
Customs, Port
Conservator, State
Maritime Board
(Import)
16 The Calcium Carbide Ministry of Petroleum Calcium Carbide To regulate the import, Rule 2: Definitions
Rules, 1987 and Natural Gas, Chief production, storage, Chapter II: General provisions
Controller of transportation, sale, use and Chapter III: Importation of Carbide
Explosives, Customs handling and disposal of Chapter IV: Transportation of carbide

v
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

Collector, Port Calcium carbide with a view Chapter V: Storage of carbide


Conservator, DGCA, to prevent accidents Chapter VI: Licensing
District Authority Chapter VII: Notice of accident
17 The Explosives Act, Ministry of Commerce Explosive substances as defined To regulate the manufacture, Section 4: Definition
1884 and Industry under the Act possession, use, sale, Section 6: Power for Central government to prohibit
(Department of transport, export and import the manufacture, possession or importation of
Explosives) of explosives with a view to especially dangerous explosives
prevent accidents Section 6B: Grant of Licenses
18 The Explosive Rules, Ministry of Commerce Explosive substances as defined To regulate the manufacture, Rule 2: Definition
1983 and Industry and Chief under the Act possession, use, sale, Chapter II: General Provisions
Controller of transport, export and import Chapter III: Import and Export
Explosives, port of explosives with a view to Chapter IV: Transport
conservator, customs prevent accidents Chapter V: Manufacture of explosives
collector, railway Chapter VI: Possession sale and use
administration Chapter VII: Licenses
19 The Gas Cylinder Ministry of Commerce Gases (Toxic, non toxic and Regulate the import, storage, Rule 2: Definition
Rules, 2004 and Industry and Chief non flammable, non toxic and handling and transportation Chapter II: General Provisions
Controller of flammable, Dissolved of gas cylinders with a view Chapter III: Importation of Cylinder
Explosives, port Acetylene Gas, Non toxic and to prevent accidents Chapter IV: Transport of Cylinder
conservator, customs flammable liquefiable gas other Chapter VII: Filling and Possession
collector, DGCA, DC, than LPG, LPG
DM, Police (sub
inspector to
commissioner)
20 The Static and Mobile Ministry of Commerce Gases (Toxic, non toxic and Regulate the import, Rule 2: Definition
Pressure Vessels and Industry and Chief non flammable, non toxic and manufacture, design, Chapter III: Storage
(Unfired) Rules, 1981 Controller of flammable, Dissolved installation, transportation, Chapter IV: Transport
Explosives, port Acetylene Gas, Non toxic and handling, use and testing of Chapter V: Licenses
conservator, customs flammable liquefiable gas other mobile and static pressure
collector, DGCA, DC, than LPG, LPG vessels (unfired) with a view
DM, Police (sub to prevent accidents
inspector to
commissioner)

vi
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

21 The Motor Vehicle Act, Ministry of Shipping, Hazardous and Dangerous To consolidate and amend Section 2: Definition
1988 Road Transport and Goods the law relating to motor Chapter II: Licensing of drivers of motor vehicle
Highways vehicles Chapter VII: Construction equipment and
maintenance of motor vehicles
22 The Central Motor Ministry of Shipping, Hazardous and Dangerous To consolidate and amend Rule 2: Definition
Vehicle Rules, 1989 Road Transport and Goods the law relating to motor Rule 9: Educational qualification for driver’s of
Highways vehicles including to regulate goods carriages carrying dangerous or hazardous
the transportation of goods
dangerous goods with a view Rule 129: Transportation of goods of dangerous or
to prevent loss of life or hazardous nature to human life
damage to the environment Rule 129A: Spark arrestors
Rule 130: Manner of display of class labels
Rule 131: Responsibility of the consignor for safe
transport of dangerous or hazardous goods
Rule 132: Responsibility of the transporter or owner
of goods carriage
Rule 133: Responsibility of the driver
Rule 134: Emergency Information Panel
Rule 135: Driver to be instructed
Rule 136: Driver to report to the police station
about accident
Rule 137: Class labels
23 The Custom Act, 1962 CBEC, Ministry of Hazardous Goods To prevent entry of illegal Section 2: definitions
Finance hazardous goods or banned Section 11: Power to Prohibit Importation or
goods including hazardous or Exportation of Goods
banned chemicals
24 The Merchant Shipping Ministry of Shipping, All packaged cargo including For safe handling and Section 3: Definitions
Act, 1958 amended in Road Transport and Dangerous and hazardous goods transportation of cargo Section 331: Carriage of Dangerous Goods
2002 and 2003 Highways as defined in the rules including dangerous goods to
prevent accident
25 Merchant Shipping Ministry of Shipping, All packaged cargo including For safe handling and
(carriage of Cargo) Road Transport and Dangerous and hazardous goods transportation of cargo
Rules 1995 Highways as defined in the rules including dangerous goods to

vii
Sl. Legal Instrument Responsible Ministries Chemical Use Categories/ Objective of Legislation Relevant Articles/Provisions
No. (Type, Reference, or Bodies Pollutants
Year)

prevent accident

26 The Indian Port Act, Ministry of Shipping, All Chemicals - handling and For control of activities on Section 2: Definitions
1908 Road Transport and storage ports including safety of Chapter IV: Rules for the safety of shipping and the
Highways shipping and conservation of conservation of ports
ports Chapter VII: Provisions with respect to penalties
27 The Dock Workers, Ministry of Labour, All Chemicals termed as Safety of Dock workers
(Safety, Health and DGFASLI and dangerous goods including handling of
Welfare) Act, 1986 Directorate of Dock dangerous goods
Safety
28 The Dock Workers, Ministry of Labour, All Chemicals termed as Safety of Dock workers
(Safety, Health and DGFASLI and dangerous goods including handling of
Welfare) Rules, 1990 Directorate of Dock dangerous goods
Safety

viii
ANNEXURE V
General Standards for Discharge of Environmental Pollutants as per
CPCB
Table: Water Quality Standards

1. Colour and odour See Note-1 --- See Note-1 See Note-1
2. Suspended Solids, mg/l, Max 100 600 200 (a) For process waste
water-100
(b) For cooling water
effluent-10 per cent
above total suspended
matter of influent
cooling water.
3. Particle size of suspended solids Shall pass 850 micron --- --- (a) Floatable solids,
IS Sieve Max 3 mm
(b) Settleable solids
Max 850 microns.
4. Dissolved solids (inorganic), mg/a, mac 2100 2100 2100 ---
5. pH value 5.5 to 9.0 5.5 to 9.0 5.5 to 9.0 5.5 to 9.0
6. Temperature oC, Max Shall not exceed 40 in 45 at the point of --- 45 at the point of
any section of the discharge discharge
stream within 15
meters down stream
from the effluent
outlet
7. Oil and grease, mg/l, max 10 20 10 20
8. Total residual chlorine, mg/l, Max. 1.0 --- --- 1.0
9. Ammonical nitrogen (as N), mg/l, Max. 50 50 --- 50
10. Total Kjeldahl nitrogen (as N), mg/l, 100 --- --- 100
Max.
11. Free Ammonia (as NH3), mg/l, Max. 5.0 --- --- 5.0
12. Biochemical Oxygen Demand (5 days at 30 350 100 100
20oC) Max.
13. Chemical Oxygen Demand, mg/l, Max. 250 --- --- 250
14. Arsenic (as As), mg/l, Max. 0.2 0.2 0.2 0.2
15. Mercury (as Hg), mg/l, Max. 0.01 0.01 --- 0.01
16. Lead (as Pb), mg/l, Max. 0.1 1.0 --- 1.0
17. Cadmium (as Cd), mg/l, Max. 2.0 1.0 --- 2.0

i
18. Hexavalent chromium (as Cr+6) mg/l, 0.1 2.0 --- 1.0
Max.
19. Total chromium as (Cr), mg/l, Max. 2.0 2.0 --- 2.0
20. Copper (as Cu), mg/l, Max. 3.0 3.0 --- 3.0
21. Zinc (as Zn), mg/l, Max. 5.0 15 --- 15
22. Selenium (as Se), mg/l, Max. 0.05 0.05 --- 0.05
23. Nickel (as Ni), mg/l, Max. 3.0 3.0 --- 5.0
24. Boron (as B), mg/l, Max. 2.0 2.0 2.0 ---
25. Percent Sodium, Max. --- 60 60 ---
26. Residual sodium carbonate, mg/l, Max. --- --- 5.0 ---
27. Cyanide (as CN), mg/l, Max. 0.2 2.0 0.2 0.2
28. Chloride (as Cl), mg/l, Max. 1000 1000 600 (a)
29. Fluoride (as F), mg/l, Max. 2.0 15 --- 15
30. Dissolved Phosphates (as P), mg/l, 5.0 --- --- ---
Max.
31. Sulphate (as SO4), mg/l, Max. 1000 1000 1000 ---
32. Sulphide (as S), mg/l, Max. 2.0 --- --- 5.0
33. Pesticides Absent Absent Absent Absent
34. Phenolic compounds (as C6H5OH), 1.0 5.0 --- 5.0
mg/l, Max.
35. Radioactive materials
(a) Alpha emitters MC/ml, Max. 10-7 10-7 10-8 10-7
(b) Beta emitters uc/ml, Max.
10-6 10-6 10-7 10-6
Note :-

1. All efforts should be made to remove colour and unpleasant odour as far as practicable.
2. The standards mentioned in this notification shall apply to all the effluents discharged such as industrial mining and mineral processing
activities municipal sewage etc.

ii
Ambient air quality standards in respect of noise

Area Code Category of Area Limits in dB (A) Leq


Day Time Night Time
(A) Industrial area 75 70
(B) Commercial area 65 55
(C) Residential area 55 45
(D) Silence zone 50 40
Note :
1. Day time is reckoned in between 6.00 AM and 9.00 PM
2. Night time is reckoned in between 9.00 PM and 6.00 AM
3. Silence zone is defined as areas upto 100 meters around such premises as hospitals,
educational institutions and courts. The Silence zones are to be declared by the
Competent Authority.
4. Use of vehicular horns, loudspeakers and bursting of crackers shall be banned in these
zones.
5. Mixed categories of areas should be declared as one of the four above mentioned
categories by the Competent Authority and the corresponding standards shall apply.

The total sound power level, Lw, of a DG set should be less than, 94+10 log10 (KVA), dB (A), at the
manufacturing stage, where, KVA is the nominal power rating of a DG set.

This level should fall by 5 dB (A) every five years, till 2007, i.e. in 2002 and then in 2007.

Noise from the DG set should be controlled by providing an acoustic enclosure or by treating the room
acoustically.

The acoustic enclosure/acoustic treatment of the room should be designed for minimum 25 dB(A) Insertion
Loss or for meeting the ambient noise standards, whichever is on the higher side (if the actual ambient noise
is on the higher side, it may not be possible to check the performance of the acoustic enclosure/acoustic
treatment. Under such circumstances the performance may be checked for noise reduction upto actual
ambient noise level, preferably, in the night time). The measurement for Insertion Loss may be done at
different points at 0.5m from the acoustic enclosure/room, and then averaged.

The DG set should also be provide with proper exhaust muffler with Insertion Loss of minimum 25 dB(A).

1. The manufacturer should offer to the user a standard acoustic enclosure of 25 dB(A) Insertion Loss
and also a suitable exhaust muffler with Insertion Loss of 25 dB(A).

i
2. The user should make efforts to bring down the noise levels due to the DG set, outside his premises,
within the ambient noise requirements by proper siting and control measures.
3. The manufacturer should furnish noise power levels of the unlicensed DG sets as per standards
prescribed under (A)
4. The total sound power level of a DG set, at the user's end, shall be within 2 dB(A) of the total sound
power level of the DG set, at the manufacturing stage, as prescribed under (A).
5. Installation of a DG set must be strictly in compliance with the recommendation of the DG set
manufacturer.
6. A proper routine and preventive maintenance procedure for the DG set should be set and followed in
consultation with the DG set manufacturer which would help prevent noise levels of the DG set from
deteriorating with use.

(5th December, 2001)

In exercise of the powers conferred by section 5 of the Environment (Protection) Act, 1986, (29 of 1986),
read with the Government of India, Ministry of Home Affairs notification S.O. 667 (E) bearing No. F.No. U-
11030/J/91-VTL dated 10th September, 1992, the Lt. Governor of Government of National Capital of Delhi
hereby directs to all owners/users of generators sets in the National Capital Territory of Delhi as follows :-

1. that generator sets above the capacity of 5 KVA shall not be operated in residential areas between
the hours of 10.00 PM to 6.00 AM;
2. that the generator sets above the capacity of 5 KVA in all areas residential/commercial/industrial
shall operate only with the mandatory acoustic enclosures and other standards prescribed in the
Environment (Protection) Rules, 1986;
3. that mobile generator sets used in social gatherings and public functions shall be permitted only if
they have installed mandatory acoustic enclosures and adhere to the prescribed standards for noise
and emission as laid down in the Environment (Protection) Rules, 1986.

The contravention of the above directions shall make the offender liable for prosecution under section 15 of
the said Act which stipulates punishment of imprisonment for a term which may extend to five years with
fine which may extend to one lakh rupees, or with both, and in case the failure of contravention continues,
with additional fine which may extend to five thousand rupees for every day during which such failure or
contravention continues after the conviction for the first such failure or contravention and if still the failure or
contravention continues beyond a period of one year after the date of contravention, the offender continues
beyond a period of one year after the date of contravention, the offender shall be punishable with
imprisonment for a term which may extend to seven years.

In exercise of the powers conferred by section 5 of the Environment (Protection) Act, 1986 (29 of 1986) read
with the Govt. of India, Ministry of Home Affairs notification S.O. 667(E) bearing No. U-11030/J/91-VTL dated
the 10th September, 1992, the Lt. Governor Govt. of the National Capital Territory of Delhi hereby makes the
following amendment/modification in his order dated the 5th December, 2001 regarding the operation of
generator sets, namely:-

In the above said order, for clause(1), the following shall be substituted, namely:-

ii
“(1) that the generator sets above 5KVA shall not be operated in residential areas between the hours from
10.00 p.m. to 6.00 a.m. except generator sets of Group Housing Societies and Multi-storey residential
apartments”.

The minimum height of stack to be provided with each generator set can be worked out using the following
formula:

H = h +0.2 Ì √KVA

H = Total height of stack in metre

h = Height of the building in metres where the generator set is installed

KVA = Total generator capacity of the set in KVA

Based on the above formula the minimum stack height to be provided with different range of generator sets
may be categorized as follows:

For Generator Sets Total Height of stack in metre

50 KVA Ht. of the building + 1.5 metre

50-100 KVA Ht. of the building + 2.0 metre

100- 150 KVA Ht. of the building + 2.5 metre

150-200 KVA Ht. of the building + 3.0 metre

200-250 KVA Ht. of the building + 3.5 metre

250-300 KVA Ht. of the building + 3.5 metre

Similarly for higher KVA ratings a stack height can be worked out using the above formula

Source: Evolved By CPCB

[Emission Regulations Part IV: COINDS/26/1986-87]

iii
ANNEXURE VI
Form 1 (Application Form for Obtaining EIA Clearance)
FORM 1

(I) BASIC INFORMATION

S. No. Item Details

1. Name of the project/s


2. S.No. in the schedule
3. Proposed capacity/area/length/tonnage to be
handled/command area/lease area/number of
wells to be drilled
4. New/Expansion/Modernization
5. Existing Capacity/Area etc.
6. Category of Project i.e., ‘A’ or ‘B’
7. Does it attract the general condition? If yes,
please specify.
8. Does it attract the specific condition? If yes,
Please specify.
9. Location
Plot/Survey/Khasra No.
Village
Tehsil
District
State
10. Name of the applicant
11. Registered Address
12. Address for correspondence:
Name
Designation (Owner/Partner/CEO)
Address
Pin Code
E-mail
Telephone No.
Fax No.
13. Details of alternative Sites examined, if any Village-District-State
location of these sites should be shown on a 1.
toposheet.
2.
3.

1
S. No. Item Details

14. Interlined Projects


15. Whether separate application of interlined
project has been submitted
16. If yes, date of submission
17. If no, reason
18. Whether the proposal involves
approval/clearance under:
The Forest (Conservation) Act, 1980
The Wildlife (Protection) Act, 1972
The C.R.Z. Notification, 1991
19. Forest land involved (hectares)
20. Whether there is any litigation pending against
the project and/or land in which the project is
propose to be set up
Name of the Court
Case No.
Orders/directions of the Court, if any and its
relevance with the proposed project.

(II) ACTIVITY
1. Construction, operation or decommissioning of the Project involving
actions, which will cause physical changes in the locality (topography, land use,
changes in water bodies, etc.)

Details thereof (with


approximate quantities
/rates, wherever
S.No. Information/Checklist confirmation Yes/No possible) with source of
information data

1.1 Permanent or temporary change in land use,


land cover or topography including increase
in intensity of land use (with respect to local
land use plan)
1.2 Clearance of existing land, vegetation and
buildings?
1.3 Creation of new land uses?

1.4 Pre-construction investigations e.g. bore


houses, soil testing?
1.5 Construction works?

2
Details thereof (with
approximate quantities
/rates, wherever
S.No. Information/Checklist confirmation Yes/No possible) with source of
information data

1.6 Demolition works?

1.7 Temporary sites used for construction works


or housing of construction workers?
1.8 Above ground buildings, structures or
earthworks including linear structures, cut
and fill or excavations
1.9 Underground works including mining or
tunneling?
1.10 Reclamation works?
1.11 Dredging?
1.12 Offshore structures?
1.13 Production and manufacturing processes?
1.14 Facilities for storage of goods or materials?
1.15 Facilities for treatment or disposal of solid
waste or liquid effluents?
1.16 Facilities for long term housing of operational
workers?
1.17 New road, rail or sea traffic during
construction or operation?
1.18 New road, rail, air waterborne or other
transport infrastructure including new or
altered routes and stations, ports, airports etc?
1.19 Closure or diversion of existing transport
routes or infrastructure leading to changes in
traffic movements?
1.20 New or diverted transmission lines or
pipelines?
1.21 Impoundment, damming, culverting,
realignment or other changes to the hydrology
of watercourses or aquifers?
1.22 Stream crossings?
1.23 Abstraction or transfers of water form ground
or surface waters?
1.24 Changes in water bodies or the land surface
affecting drainage or run-off?
1.25 Transport of personnel or materials for
construction, operation or decommissioning?

3
Details thereof (with
approximate quantities
/rates, wherever
S.No. Information/Checklist confirmation Yes/No possible) with source of
information data

1.26 Long-term dismantling or decommissioning


or restoration works?
1.27 Ongoing activity during decommissioning
which could have an impact on the
environment?
1.28 Influx of people to an area in either
temporarily or permanently?
1.29 Introduction of alien species?
1.30 Loss of native species or genetic diversity?
1.31 Any other actions?

2. Use of Natural resources for construction or operation of the Project


(such as land, water, materials or energy, especially any resources which are
non-renewable or in short supply):

Details thereof (with


S.No. Information/checklist confirmation Yes/No approximate quantities
/rates, wherever possible)
with source of
information data
2.1 Land especially undeveloped or agricultural
land (ha)

2.2 Water (expected source & competing users)


unit: KLD
2.3 Minerals (MT)
2.4 Construction material – stone, aggregates, sand
/ soil (expected source – MT)
2.5 Forests and timber (source – MT)
2.6 Energy including electricity and fuels (source,
competing users) Unit: fuel (MT), energy (MW)
2.7 Any other natural resources (use appropriate
standard units)

4
3. Use, storage, transport, handling or production of substances or
materials, which could be harmful to human health or the environment or raise
concerns about actual or perceived risks to human health.

Details thereof (with


approximate
quantities/rates,
S.No Information/Checklist confirmation Yes/No wherever possible) with
source of information
data

3.1 Use of substances or materials, which are


hazardous (as per MSIHC rules) to human health
or the environment (flora, fauna, and
water supplies)
3.2 Changes in occurrence of disease or affect disease
vectors (e.g. insect or water borne diseases)
3.3 Affect the welfare of people e.g. by changing
living conditions?
3.4 Vulnerable groups of people who could be
affected by the project e.g. hospital patients,
children, the elderly etc.,
3.5 Any other causes

4. Production of solid wastes during construction or operation or


decommissioning (MT/month)

Details thereof (with


approximate
quantities/rates,
S.No. Information/Checklist confirmation Yes/No wherever possible) with
source of information
data

4.1 Spoil, overburden or mine wastes


4.2 Municipal waste (domestic and or commercial
wastes)
4.3 Hazardous wastes (as per Hazardous Waste
Management Rules)

4.4 Other industrial process wastes


4.5 Surplus product
4.6 Sewage sludge or other sludge from effluent
treatment
4.7 Construction or demolition wastes
4.8 Redundant machinery or equipment

5
Details thereof (with
approximate
quantities/rates,
S.No. Information/Checklist confirmation Yes/No wherever possible) with
source of information
data

4.9 Contaminated soils or other materials


4.10 Agricultural wastes
4.11 Other solid wastes

5. Release of pollutants or any hazardous, toxic or noxious substances to air


(kg/hr)

Details thereof (with


approximate
quantities/rates,
S.No Information/Checklist confirmation Yes/No wherever possible) with
source of information
data

5.1 Emissions from combustion of fossil fuels from


stationary or mobile sources
5.2 Emissions from production processes
5.3 Emissions from materials handling including
storage or transport
5.4 Emissions from construction activities including
plant and equipment
5.5 Dust or odours from handling of materials
including construction materials, sewage and
waste
5.6 Emissions from incineration of waste
5.7 Emissions from burning of waste in open air (e.g.
slash materials, construction debris)
5.8 Emissions from any other sources

6
6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.No. Information/Checklist confirmation Yes/No Details thereof (with


approximate
quantities/rates, wherever
possible) with source of
information data with
source of information data

6.1 From operation of equipment e.g. engines,


ventilation plant, crushers
6.2 From industrial or similar processes
6.3 From construction or demolition
6.4 From blasting or piling
6.5 From construction or operational traffic
6.6 From lighting or cooling systems
6.7 From any other sources

7. Risks of contamination of land or water from releases of pollutants into


the ground or into sewers, surface waters, groundwater, coastal waters or the
sea:

Details thereof (with


approximate
quantities/rates,
S.No. Information/Checklist confirmation Yes/No wherever possible) with
source of information
data

7.1 From handling, storage, use or spillage of


hazardous materials
7.2 From discharge of sewage or other effluents to
water or the land (expected mode and place of
discharge)
7.3 By deposition of pollutants emitted to air into
the land or into water
7.4 From any other sources
7.5 Is there a risk of long term build up of pollutants
in the environment from these sources?

7
8. Risk of accidents during construction or operation of the Project, which
could affect human health or the environment

Details thereof (with


approximate
quantities/rates, wherever
S.No Information/Checklist confirmation Yes/No possible) with source of
information data

8.1 From explosions, spillages, fires etc from


storage, handling, use or production of hazardous
substances
8.2 From any other causes
8.3 Could the project be affected by natural disasters
causing environmental damage (e.g. floods,
earthquakes, landslides, cloudburst etc)?

9. Factors which should be considered (such as consequential development)


which could lead to environmental effects or the potential for cumulative impacts
with other existing or planned activities in the locality

Details thereof (with


approximate
S. Information/Checklist confirmation Yes/No
quantities/rates, wherever
No.
possible) with source of
information data

9.1 Lead to development of supporting facilities,


ancillary development or development
stimulated by the project which could have
impact on the environment e.g.:
̇ Supporting infrastructure (roads, power
supply, waste or waste water treatment,
etc.)
̇ housing development
̇ extractive industries
̇ supply industries
̇ other

9.2 Lead to after-use of the site, which could have an


impact on the environment
9.3 Set a precedent for later developments
9.4 Have cumulative effects due to proximity to
other existing or planned projects with similar
effects

8
(III) ENVIRONMENTAL SENSITIVITY

S.No. Areas Name/ Aerial distance (within 15


km.)
Identity
Proposed project location
boundary

1 Areas protected under international conventions,


national or local legislation for their ecological,
landscape, cultural or other related value
2 Areas which are important or sensitive for
ecological reasons - Wetlands, watercourses or
other water bodies, coastal zone, biospheres,
mountains, forests
3 Areas used by protected, important or sensitive
species of flora or fauna for breeding, nesting,
foraging, resting, over wintering, migration

4 Inland, coastal, marine or underground waters


5 State, National boundaries
6 Routes or facilities used by the public for access
to recreation or other tourist, pilgrim areas
7 Defence installations
8 Densely populated or built-up area
9 Areas occupied by sensitive man-made land uses
(hospitals, schools, places of worship,
community facilities)
10 Areas containing important, high quality or
scarce resources (ground water resources,
surface resources, forestry, agriculture,
fisheries, tourism, minerals)
11 Areas already subjected to pollution or
environmental damage. (those where existing
legal environmental standards are exceeded)
12 Areas susceptible to natural hazard which could
cause the project to present environmental
problems (earthquakes, subsidence, landslides,
erosion, flooding or extreme or adverse climatic
conditions)

9
(IV) PROPOSED TERMS OF REFERENCE FOR EIA STUDIES

“I hereby given undertaking that the data and information given in the application and
enclosure are true to the best of my knowledge and belief and I am aware that if any
part of the data and information submitted is found to be false or misleading at any
stage, the project will be rejected and clearance give, if any to the project will be
revoked at our risk and cost.

Date:______________
Place:______________
Signature of the applicant
With Name and Full Address
(Project Proponent / Authorized Signatory)

NOTE:
1. The projects involving clearance under Coastal Regulation Zone
Notification, 1991 shall submit with the application a C.R.Z. map duly
demarcated by one of the authorized, agencies, showing the project
activities, w.r.t. C.R.Z. and the recommendations of the State Coastal Zone
Management Authority. Simultaneous action shall also be taken to obtain
the requisite clearance under the provisions of the C.R.Z. Notification,
1991 for the activities to be located in the CRZ.
2. The projects to be located within 10km of the National Parks, Sanctuaries,
Biosphere Reserves, Migratory Corridors of Wild Animals, the project
proponent shall submit the map duly authenticated by Chief Wildlife
Warden showing these features vis-à-vis the project location and the
recommendations or comments of the Chief Wildlife Warden thereon.”

10
ANNEXURE VII
Critically Polluted Industrial Areas and Clusters/Potential Impact
Zones
Table 1: Details of Critically Polluted Industrial Areas and Clusters / Potential Impact Zone
(Ref: Office Memorandum No. J-11013/5/2010-IA.II(I) Dated 13.1.2010)

S. No. Critically Polluted Industrial Industrial Clusters/ Potential Impact Zones


Area and CEPI

1. Ankeshwar (Gujarat) ̇ GIDC Ankeshwar and GIDC, Panoli


CEPI-88.50(Ac_Wc_Lc)
2 Vapi (Gujarat) ̇ GIDC Vapi
CEPI-88.09(Ac_Wc_Lc)
3 Ghaziabad (Uttar Pradesh) Sub-cluster A
CEPI-87.37(Ac_Wc_Lc) ̇ Mohan nagar industrial area
̇ Rajinder nagar industrial area
̇ Sahibabad industrial area
Sub-cluster B
̇ Pandav nagar industrial area
̇ Kavi nagar industrial area
̇ Bulandshahar road industrial area
̇ Amrit nagar
̇ Aryanagar industrial area
Sub-cluster C
̇ Merrut road industrial are
Sub-cluster D
̇ Loni industrial area
̇ Loni Road industrial area
̇ Roop nagar industrial area
Sub-cluster E
̇ Hapur Road industrial area
̇ Dasna
̇ Philkura
Sub-cluster F (Other scattered industrial areas)
̇ South side of GT road
̇ Kavi Nagar
̇ Tronica city
̇ Anand Nagar
̇ Jindal Nagar
̇ Prakash Nagar
̇ Rural industrial estate
4 Chandrapur ̇ Chandrapur (MIDC Chandrapur, Tadali, Ghuggus,
Ballapur)
(Maharashtra)
CEPI-83.88 (Ac_Wc_Lc)
5 Kobra (Chhatisgarh) ̇ Industrial areas and their townships of NTPC, BALCO,
CEPI-83.00 (Ac_Ws_Lc) CSEB (East) & CSEB (West)
̇ Korba town
6 Bhiwadi (Rajasthan) ̇ RIICO industrial areas Phase I to IV
CEPI-82.91 (Ac_Wc_Ls) ̇ Bhiwadi town
̇ Other surrounding industrial areas: Chopanki, Rampura
Mundana, Khuskhera Phase I to III
7 Angul Talcer(Orissa) ̇ MCL Coal mining area, Augul – Talcer region
CEPI-82.09 (Ac_Wc_Lc) ̇ Industrial area (60 km x 45 km)
Following blocks of Augul district:
̇ Kohina block
̇ Talcher block

i
S. No. Critically Polluted Industrial Industrial Clusters/ Potential Impact Zones
Area and CEPI
̇ Angul block
̇ Chhendipada block
̇ Banarpal block
̇ Odapada block of Dhenkamal district
8 Vellore (North Arcot) (Tamil ̇ Ranipet, SIPCOT industrial complex
Nadu)
CEPI-81.79 (Ac_Wc_Lc)
9 Singrauli (Uttar Pradesh) Sonebhadra (UP)
CEPI-81.73 (Ac_Wc_Ls) ̇ Dala-Tola
̇ Obra
̇ Renukoot
̇ Anpara
̇ Renusagar
̇ Kakri
̇ Dudhichuwa
̇ Bina
̇ Khadia
̇ Shakti nagar
̇ Rihand nagar
̇ Bijpur
Sigrauli (Madhya Pradesh)
Vindhyachal nagar and Jaynat, Nigahi, Dudhichua, Amlohri &
Jhingurdah townships
10 Ludhiana (Punjab) Ludhiana municipal limits covering industrial clusters:
CEPI-81.66 (Ac_Wc_Ls) ̇ Focal point along with NH-I- Total eight phase
̇ Industrial area-B- from sherpur chowk to Gill road & Gill
road to Miller Kotla road (left side of road)
̇ Mixed industrial area – right side of Gill road
̇ Industrial area –C (near Juglana village)
̇ Industrial area A & extension: area between old GT road
and Ludhiana bypass road
̇ Industrial estate: near Dholwal chowk
̇ Mixes industrial area (MIA) Miller gunj
̇ MIA – bypass road
̇ Bahdur industrial area
̇ Tejpur industrial complex
11 Nazafgarh drain basin, Delhi ̇ Industrial areas: Anand Parvat, Naraina, Okhla and
Wazirpur
CEPI-79.54 (As_Wc_Lc)
12 Noida (Uttar Pradesh) Territorial Jurisdiction of:
CEPI-78.90 (Ac_Wc_Lc) ̇ Noida Phase-1
̇ Noida Phase-2
̇ Noida Phase-3
̇ Surajpur industrial area
̇ Greater Noida industrial area
̇ Village- Chhaparaula
13 Dhanbad (Jharkhand) Four blocks of Dhanbad district:
CEPI-78.63 (Ac_Ws_Lc) ̇ Sadar (Dhanbad Municipality)
̇ Jharia (Jharia Municipality, Sindri industrial area)
̇ Govindpur (Govindpur industrial estate)
̇ Nirsa

ii
S. No. Critically Polluted Industrial Industrial Clusters/ Potential Impact Zones
Area and CEPI

14 Dombivalli (Maharashtra) ̇ MIDC Phase- I, Phase- II


CEPI-78.41 (Ac_Wc_Ls)
15 Kanpur (Uttar Pradesh) Industrial areas:
CEPI-78.09 (Ac_Wc_Ls) ̇ Dada nagar
̇ Panki
̇ Fazalganj
̇ Vijay nagar
̇ Jajmau
16 Cuddalore (Tamil Nadu) ̇ SIPCOT industrial complex, Phase I & II
CEPI-77.45 (As_Wc_Lc)
17 Aurangabad (Maharashtra) ̇ MIDC Chikhalthana, MIDC Waluj, MIDC Shendra, and
CEPI-77.44 (Ac_Wc_Ls) Paithan road industrial area

18 Faridabad (Haryana) ̇ Sector 27-A, B, C, D


CEPI-77.07 (Ac_Ws_Lc) ̇ DLF phase- 1, sector 31,32
̇ DLF phase- 2, sector 35
̇ Sector 4, 6, 24, 27, 31, 59
̇ Industrial area Hatin
̇ Industrial model township
19 Agra (Uttar Pradesh) ̇ Nunihai industrial estate, Rambag nagar, UPSIDC
CEPI-76.48 (As_Wc_Ls) industrial area, and Runukata industrial area

20 Manali (Tamil Nadu) ̇ Manali industrial area


CEPI-76.32 (Ac_Ws_Ls)
21 Haldia (West Bengal) ̇ 5 km wide strip (17.4 x 5.0 km) of industrial area on the
CEPI-75.43 (As_Wc_Ls) southern side of the confluence point of Rivers Hugli and
Rupnarayan, covering
̇ Haldia municipal area & Sutahata block – I and II
22 Ahmedabad (Gujarat) ̇ GIDC Odhav
CEPI-75.28 (Ac_Ws_Ls) ̇ GIDC Naroda

23 Jodhpur (Rajasthan) ̇ Industrial areas including Basni areas (phase-I & II),
CEPI-75.19 (As_Wc_Ls) industrial estate, light & heavy industrial areas, industrial
areas behind new power house, Mandore, Bornada,
Sangariya and village Tanwada & Salawas.
̇ Jodhpur city
24 Greater Cochin (Kerala) ̇ Eloor-Edayar industrial belt,
CEPI-75.08 (As_Wc_Ls) ̇ Ambala Mogal industrial areas

25 Mandi Gobind Garh (Punjab) ̇ Mandi Govindgarh municipal limit and khanna area
CEPI-75.08 (Ac_Ws_Lc)
26 Howrah (West Bengal) ̇ Liluah-Bamangachhi region, Howrah
CEPI-74.84 (As_Ws_Lc) ̇ Jalan industrial complex-1, Howrah

27 Vatva (Gujarat) ̇ GIDC Vatva, Narol industrial area (Villages Piplaj,


Shahwadi, Narol)
CEPI-74.77 (Ac_Wc_Ls)

28 Ib Valley (Orissa) ̇ Ib Valley of Jharsuguda (Industrial and mining area)


CEPI-74.00 (Ac_Ws_Ls)
29 Varansi-Mirzapur (Uttar Pradesh) ̇ Industrial estate, Mirzapur
CEPI-73.79 (As_Wc_Ls) ̇ Chunar
̇ Industrial estate, Chandpur, Varansi

iii
S. No. Critically Polluted Industrial Industrial Clusters/ Potential Impact Zones
Area and CEPI
̇ UPSIC, industrial estate, Phoolpur
̇ Industrial area, Ramnagar, Chandauli
30 Navi Mumbai (Maharashtra) ̇ TTC industrial area, MIDC, Navi Mumbai (including
Bocks-D, C, EL, A, R, General, Kalva)
CEPI-73.77 (Ac_Ws_Ls)
31 Pali (Rajasthan) ̇ Existing industrial areas: Mandia road, Puniyata road,
CEPI-73.73 (As_Wc_Ls) Sumerpur
̇ Pali town
32 Mangalore (Karnataka) ̇ Baikampady industrial area
CEPI-73.68 (Ac_Ws_Ls)
33 Jharsuguda (Orissa) ̇ Ib valley of Jharsuguda (Industrial and mining area)
CEPI-73.34 (Ac_Ws_Ls)
34 Coimbatore (Tamil Nadu) ̇ SIDCO, Kurichi industrial Clusters
CEPI-72.38 (Ac_Ws_Ln)
35 Bhadravati (Karnataka) ̇ KSSIDC Industrial area, Mysore paper mill & VISL
township complex
CEPI-72.33 (Ac_Ws_Ln)
36 Tarapur (Maharashtra) ̇ MIDC Tarapur
CEPI-72.01 (Ac_Ws_Ls)
37 Panipat (Haryana) ̇ Panipat municipal limit and its industrial clusters
CEPI-71.91 (As_Ws_Ls)
38 Indore (Madhya Pradesh) Following 09 industrial area:
CEPI-71.26 (As_Ws_Ls) ̇ Sanwer road
̇ Shivaji nagar
̇ Pologround
̇ Laxmibai nagar
̇ Scheme no.71
̇ Navlakha
̇ Pipliya
̇ Palda
̇ Rau
Indore city
Other surrounding industrial areas: Manglia, Rajoda, Asrawad,
Tejpur Gadwadi
39 Bhavnagar (Gujarat) ̇ GIDI Chitra, Bhavnagar
CEPI-70.99 (As_Ws_Ls)
40 Vishakhapatnam (Andhra Pradesh) ̇ Bowl area (the area between Yarada hill range in the south
CEPI-70.82 (As_Ws_Ls) to Simhachalam hill range in the north and sea on the east
and the present NH-5 in the west direction)
41 Junagarh (Gujarat) Industrial areas:
CEPI-70.82 (As_Ws_Ls) ̇ Sabalpur
̇ Jay Bhavani
̇ Jay Bhuvneshwari
̇ GIDC Junagarh (I&II)
42 Asansole (West Bengal) ̇ Bumpur area surrounding IISCO
CEPI-70.20 (As_Ws_Ls)
43 Patancheru - Bollaram Industrial area:
(Andhra Pradesh) ̇ Patancheru
̇ Bollaram

iv
S. No. Critically Polluted Industrial Industrial Clusters/ Potential Impact Zones
Area and CEPI
CEPI-70.07 (As_Ws_Ls)
Note:

Names of identified industrial clusters/potential impact zones are approximate location based on rapid
survey and assessment and may alter partially subject to the detailed field study and monitoring.
Detailed mapping will be made available showing spatial boundaries of the identified industrial
clusters including zone of influence/ buffer zone, after in depth field study.

v
ANNEXURE VIII
Pre-Feasibility Report: Points for Possible Coverage
Table 1: Points for Possible Coverage in Pre-feasibility Report

S. No. Contents Points of Coverage in Pre-feasibility Report

I. Executive summary § A miniature report of entire pre-feasibility report.

II. Project Details


Need/Justification of the Project § Current demand scenario of the petrochemical based
products (Monomers, intermediate products)
§ Alternatives to meet the demand
§ Post project scenario on residual demand, etc.
Capacity of the Petrochemical § Production capacity of the industry
based processing Industry § Sustainability of raw material supply and quality
§ Optimization of plant capacity, etc.

Process technology § Analysis of available/advanced technologies, etc.


§ Analysis of various possible configurations for each
technology or a combination of these technologies from
available manufactures
§ Broad specifications for the proposed industrial units
Resources/raw materials § Details on raw material (olefins, aromatics, auxiliary
chemicals, etc.), co-products/byproducts
§ Water
- Water requirement for process, utilities, domestic,
gardening etc.
- Source of construction water and potable water
- Source of circulating/consumptive water
- Quality of raw water, treated water
- Water budget calculations and effluent generation
- Approved water allocation quota (drinking,
irrigation and industrial use) and surplus
availability
- Feasible ways of bringing water to site indicating
constraints if any.
- Lean season water availability and allocation
source in case main source not perennial.
§ Manpower
§ Infrastructure
§ Electrical power
§ Construction material like sand, brick, stone chips,
borrow earth etc.
Rejects (Pollution potential) § Air emissions (VOCs, particulates, NOx, SOx, etc.)
§ Water pollution (cooling water, process water, etc.)
§ Solid / hazardous waste
§ Noise
§ Odour
Technical profile § Construction details
- Estimated duration
- Number of construction workers including
migrating workers
- Construction equipment
- Vehicular traffic
- Source, mode of transportation and storage of
construction material
§ Traffic that would arise during different phases of the
project and transportation mechanism to handle such
traffic

ii
S. No. Contents Points of Coverage in Pre-feasibility Report

§ New facilities needed


§ Technical parameters of the plant & equipments to be
used
§ Product storage and associated transportation system
§ Product demand & supply position data on regional
basis, etc.
Project schedule § Project implementation schedule

Future prospects § Ascertain the costs and benefits of the proposed project
for project life
§ Technical and logistic constraints/ requirements of
project sustainability, etc.
III. Selection of site based on least possible impacts
i. Choice of site selection
Major techno-economic § Land availability & its development
feasibility considerations § Product demand around the selected site
§ Access to site for transportation of equipments/
construction machinery, material, etc.
§ Raw material availability and its transportation
§ Water availability and consumptive use
§ Product transportation
§ Infrastructure availability at selected site
§ Inter-state issue, if any, etc.
Incompatible landuse and § If any incompatible land-use attributes fall within the
ecologically sensitive attributes study area, the following details has to be provided:
with respect to identified - Public water supply areas from rivers/surface
suitable sites water bodies, from groundwater
- Scenic areas/tourism areas/hill resorts
- Religious places, pilgrim centers that attract over
10 lakh pilgrims a year
- Protected tribal settlements (notified tribal areas
where industrial activity is not permitted); CRZ
- Monuments of national significance, World
Heritage Sites
- Cyclone, Tsunami prone areas (based on last 25
years);
- Airport areas
- Any other feature as specified by the State or local
government and other features as locally
applicable, including prime agricultural lands,
pastures, migratory corridors, etc.
§ If ecologically sensitive attributes fall within the study
area, please give details. Ecologically sensitive
attributes include
- National parks
- Wild life sanctuaries
- Tiger reserve/elephant reserve/turtle nesting
ground
- Mangrove area
- Tropical forests
- Important lakes
- Endangered species of flora and fauna, etc.
Social aspects § Corporate social responsibilities
§ Employments and infrastructure added in the vicinity of
the plant
§ Status of land availability, current and post project land

iii
S. No. Contents Points of Coverage in Pre-feasibility Report
use variation
§ Social sensitivity and likely project affected people, etc.
ii. Details of selected site
Land details § Land requirement and availability
§ Land ownership details such as Government, private,
tribal, non-tribal, etc.
§ Total area of the project/site
§ Prevailing land cost details, etc.
Location § Geographical details - Longitude & latitude, village,
taluka, district, state
§ Approach to site – roads, railways and airports
§ Distance from nearest residential and industrial areas
§ Distance from nearest water bodies such as river,
canal, dam, etc
§ Distance from ecologically sensitive areas
§ In case of flood prone areas, HFL of the site
§ In case of seismic areas, seismic zone, active faults,
occurrence on earthquakes, etc.
§ Proximity from infrastructural facilities, etc.
Physical characteristics § Demography
§ Meteorological data
§ Landuse pattern such as agricultural, barren, forest,
etc. and details thereof
§ Topography of the area
§ Drainage patterns
§ Soil condition and soil investigation results
§ Ground profile and levels, etc.
IV. Anticipated impacts based on § Population
project operations on receiving § Flora and fauna
environment § Water
§ Soil
§ Air
§ Climate
§ Landscape, etc.
V. Proposed broad mitigation § Preventive measures
measures which could effectively § Source control measures
be internalized as project § Mitigation measures at the receiving environment
components to have § Health and safety measures, etc.
environmental and social
acceptance of the proposed site

VI. An indication of any difficulties (technical deficiencies or lack of know-how) encountered by


the developer in compiling the required information.

The above listing is not exhaustive. Thus the proponent may provide additional necessary
information, felt appropriate, to include in the pre-feasibility study report in support of selecting
the site for the proposed developmental activities. The Concerned EAC/SEAC during scrutiny
may specifically ask for any additional information/data required to substantiate the requirement
to prescribe the ToR for EIA studies. However, it is to make clear that all the required further
information by EAC/SEAC may be mentioned in one single letter, within the prescribed time.

iv
ANNEXURE IX
Types of Monitoring and Network Design Considerations
TYPES OF MONITORING AND NETWORK DESIGN CONSIDERATIONS

A. Types of Monitoring
Monitoring refers to the collection of data using a series of repetitive measurements of
environmental parameters (or, more generally, to a process of systematic observation).
The environmental quality monitoring programme design will be dependent upon the
monitoring objectives specified for the selected area of interest. The main types of EIA
monitoring activities are:

§ Baseline monitoring is the measurement of environmental parameters during the pre-


project period for the purpose of determining the range of variation of the system and
establishing reference points against which changes can be measured. This leads to
the assessment of the possible (additional available) assimilative capacity of the
environmental components in pre-project period w.r.t. the standard or target level.
§ Effects monitoring is the measurement of environmental parameters during project
construction and implementation to detect changes which are attributable to the
project to provide the necessary information to:
− verify the accuracy of EIA predictions; and
− determine the effectiveness of measures to mitigate adverse effects of projects on
the environment.
− Feedback from environmental effect monitoring programs may be used to improve
the predictive capability of EIAs and also determine whether more or less stringent
mitigation measures are needed
§ Compliance monitoring is the periodic sampling or continuous measurement of
environmental parameters to ensure that regulatory requirements and standards are
being met.
Compliance and effects monitoring occurs during the project construction, operation, and
abandonment stages. The resources and institutional set-up should be available for the
monitoring at these stages. All large-scale construction projects will require some
construction stage monitoring. To control the environmental hazards of construction as
specified in the EIA, a monitoring program should be established to ensure that each
mitigation measure is effectively implemented. There are numerous potential areas for
monitoring during operations.

The scope of monitoring topics discussed in this chapter is limited to Baseline and Effects
monitoring. In addition, this chapter will also discuss the Compliance monitoring during
the construction phase. Post-project monitoring requirements are discussed in the EMP.

Before any field monitoring tasks are undertaken there are many institutional, scientific,
and fiscal issues that must be addressed in the implementation of an environmental
monitoring program. Careful consideration of these issues in the design and planning
stages will help avoid many of the pitfalls associated with environmental monitoring
programs. Although these issues are important but the discussions here are confined to the
monitoring network design component.

i
B. Network Design
Analysis of Significant Environmental Issues

At the outset of planning for an environmental monitoring network, the EIA manager may
not know exactly what should be monitored, when monitoring should begin, where it
should monitor, which techniques should be employed, and who should take
responsibility for its conduct. Because there are usually a number of objective decisions
associated with network design to be made, it is important to start with an analysis of
environmental issues. The scoping phase of an EIA is designed to identify and focus on
the major issues. Scoping should provide a valuable source of information on the
concerns that need to be addressed by the monitoring network design. These are project
specific as well as specific to the environmental setting of the location where the project
is proposed to be located

Hence, the network designs are associated with questions like:

§ What are the expected outputs of the monitoring activity?


§ Which problems do we need to address to? etc.
Defining the output will influence the design of the network and optimize the resources
used for monitoring. It will also ensure that the network is specially designed to optimize
the information on the problems at hand

What to Monitor?

The question of what to monitor is associated with the identification of VECs.

VECs are generally defined as environmental attributes or components of the


environment that are valued by society as identified during the scoping stage of the
project. They are determined on the basis of perceived public concerns. For example,
changes to water quality and quantity could have implications on fish by affecting habitat,
food supply, oxygen, and contaminant uptake. Similarly, employment and business, and
economies are both VECs that serve as pathways.

The choice of VECs is also related to the perceived significant impact of the project
implementation on important environmental components. In general, the significance or
importance of environmental components is judged based on:

§ legal protection provided (for example, rare and endangered species)


§ political or public concerns (for example, resource use conflicts and sustainable
development)
§ scientific judgment (for example, ecological importance); or
§ commercial or economic importance
However, in addition to their economic, social, political or ecological significance, the
chosen VEC should also have unambiguous operational ease, be accessible to prediction
and measurement; and be susceptible to hazard. Once the VECs are defined, the VECs
may be directly measured (for example, extent of habitat for an endangered species). In
cases where it is impossible or impractical to directly measure the VECs, the chosen
measurement endpoints or environmental indicators must correspond to, or be predictive
of assessment endpoints.

The chosen environmental indicators must be: 1) measurable; 2) appropriate to the scale
of disturbance/ contamination; 3) appropriate to the impact mechanism; 4) appropriate

ii
and proportional to temporal dynamics; 5) diagnostic; and 6) standardized; as well as
have: 1) a low natural variability; 2) a broad applicability; and 3) an existing data series.

Where, How and How Many Times to Monitor?

These are the other components of Monitoring Network Design. These questions are best
answered based on local field conditions, capacity and resources available, prevailing
legal and regulatory priorities, etc. For this screening or reconnaissance Surveys of the
study area also necessary. This may also include some simple inexpensive measurements
and assimilative/dispersion modeling. The data will give some information on the
prevailing special and temporal variations, and the general background air pollution in the
area. The number of monitoring stations and the indicators to be measured at each station
in the final permanent network may then be decided upon based on the results of the
screening study as well as on the knowledge of the sources of the proposed development
and prevailing local environmental/meteorological conditions. The best possible
definition of the air pollution problem, together with the analysis of the resources:
personnel, budget and equipment available, represent the basis for the decision on the
following questions:

§ What spatial density (number) of sampling stations is required? How many samples
are needed and during what period (sampling (averaging) time and frequency)?
§ Where should the stations be located?
§ What kind of equipment should be used?
§ What additional background information is needed?
− meteorology
− topography
− population density
− emission sources and emission rates
− effects and impacts
§ How will the data be made available/communicated?
C. Site Selection
This normally means that for designing a monitoring programme in an (study) area which
might have an impact, several monitoring stations are needed for characterizing the
baseline conditions of the impacted area. When considering the location of individual
samplers, it is essential that the data collected are representative for the location and type
of area without the undue influence from the immediate surroundings. In any
measurement point in the study area the total ambient concentration is the representative
of:

§ natural background concentration


§ regional background
§ impact of existing large regional sources such as Industrial emissions and other power
plants
To obtain the information about the importance of these different contributions it is
therefore necessary to locate monitoring stations so that they are representative for
different impacts. In addition to the ambient pollution data, one would often need other
data governing the variations such as meteorological data for air pollution, to identify and
quantify the sources contributing to the measurements.. When considering the location of
individual samplers, it is essential that the data collected are representative for the
location and type of area without undue influence from the immediate surroundings.

iii
ANNEXURE X
Guidance for Assessment of Baseline Components and Attributes
GUIDANCE FOR ASSESSMENT OF BASELINE COMPONENTS AND ATTRIBUTES*

Sampling
Attributes Measurement Method Remarks
Network Frequency
A. Air
Meteorological § Minimum 1 site in the § Min: 1 hrly § Mechanical / automatic § IS 5182 Part 1-20 Sit-
§ Wind speed project impact area observations from weather station specific primary data is
requirements continuous records § Rain gauge essential
§ Wind direction
§ As per IMD § Secondary data from IMD,
§ Dry bulb temperature
§ Other additional site(s) New Delhi for the nearest
§ Wet bulb temperature IMD station
are require depending
§ Relative humidity upon the model applied § As per IMD
§ Rainfall or site sensitivities
§ Solar radiation
§ Cloud cover
Pollutants § 10 to 15 locations in the § 24 hrly twice a week § Gravimetric (High – § Monitoring Network
§ SPM project impact area § 8 hrly twice a week Volume) § Minimum 2 locations in
§ 24 hrly twice a week § Gravimetric (High – upwind side, more sites in
§ PM10, PM2.5
Volume with Cyclone) downwind side / impact
§ SO2
§ EPA Modified West & zone
§ NO2
Gaeke method § All the sensitive receptors
§ CO need to be covered
§ Arsenite Modified Jacob &
§ H2S* Hochheiser § Measurement Methods
§ NH*3 § NDIR technique § As per CPCB standards for
§ HC* § Methylene-blue NAQM, 1994
§ Fluoride* § Nessler’s Method
§ Pb* § Infra Red analyzer
§ VOC-PAH* § Specific lon meter
§ Ozone § TOEM
§ Benzene § Beta attenuation
§ Benzo(a)pyrene (Particulate § UV photometric
phase only)
§ Chemilminescence
§ Arsenic
§ Chemical method
§ Nickel
§ Gas chromatography based
(parameters to be proposed by the continuos analyzer
proponent, in draft ToR, which will § Adsorption and desorption
be reviewed and approved by followed by GC analysis
i
Sampling
Attributes Measurement Method Remarks
Network Frequency
EAC/SEAC) § Solvent extraction
folllowed by HPLC/GC
analysis
§ AAS/ICP method after
sampling on EPM 2000 or
equivalent filter paper

B. Noise
Hourly equivalent noise levels § Same as for Air § At lest one day § Instrument : Sensitive § Min: IS: 4954- 1968 as
Pollution along with continuous in each Noise level meter adopted by CPCB
others Identified in season on a working (preferably recording type)
study area and non-working day
Hourly equivalent noise levels § Inplant (1.5 m from § Same as above for day § Instrument : Noise level § CPCB / OSHA
machinery or high and night metre
emission processes)
Hourly equivalent noise levels § Highways (within 500 § Same as above for day § Instrument : Noise level § CPCB / IS : 4954-1968
metres from the road and night meter
edge)
Peak particle velocity § 150- 200m from blast § Based on hourly § PPV meter §
site observations
C. Water
Parameters for water quality § Set of grab samples § Diurnal and season- § Samples for water quality
during pre and post- wise should be collected and
§ Ph, temp, turbidity, magnesium
monsoon for ground and analyzed as per:
hardness, total alkalinity,
surface water for the § IS: 2488 (Part 1-5)
chloride, sulphate, nitrate,
whole study zone. For methods for sampling and
fluoride, sodium, potassium
salinity lab analysis the samples testing of industrial
should be preserved for effluents
§ Total nitrogen, total
transport safe § Standard methods for
phosphorus, DO, BOD, COD,
Phenol examination of water and
waste water analysis
§ Heavy metals
published by American
§ Total coliforms, faecal
Public Health Association.
coliforms
§ International standard
§ Phyto plankton
practices for benthos and
§ Zooplankton
ii
Sampling
Attributes Measurement Method Remarks
Network Frequency
§ Fish & other aquatic flora & aquatic flora & fauna
fauna
(parameters are given in ToR for
EIA studies based on nature of
project, raw material & process
technology, location-
nature/activities within of air basin)
For Surface Water Bodies
§ Total Carbon § Monitoring locations § Yield & impact on § Samples for water quality § Historical data should be
§ PH should include up- water sources to be should be collected and collected from relevant
§ Dissolved Oxygen stream, on site, down measured during analyzed as per: offices such as central
§ Biological Oxygen stream of proposed critical season § IS: 2488 (Part 1-5) water commission, state
§ Demand discharge point. Besides § River Stretch within methods for sampling and and central ground water
sampling should cover project area be divided testing of industrial board, Irrigation dept.
§ Free NH4
width of the river in case in grids (say 1 km effluents §
§ Boron
water quality modeling length and 1/3 width) § Standard methods for
§ Sodium Absorption ratio is proposed. and samples should be examination of water and
§ Electrical Conductivity § Standard methodology from each grid at a time wastewater analysis
for collection of surface when the wastewater published by American
water (BIS standards) discharged by other Public Health Association.
§ At least one grab sample sources of pollution is §
per location per season expected to be §
maximum
Parameters for wastewater characterization
§ Temp, colour, odour, turbidity, § Implant Source § Different operational § Samples for water quality All plant sources categorized
TSS, TDS depending upon the cycles as well as raw should be collected and as:
§ PH , alkalinity as CaCO3, p different waste streams material variations analyzed as per:
§ Different Process waste
value, M value, tatal hardness the parameters can be should be reflected in § IS: 2488 (Part 1-5) streams as well as run-off
as CaCO3, chloride as cl, optimized the analysis methods for sampling and conditions
sulphate as S04, Nitrate as § Grab and composite testing of industrial
§ ETP wastewater
NO3, Floride as F, Phosphate sampling representing effluents
§ Domestic/ sanitary
as P04, Chromium as Cr avg of different process § Standard methods for wastewater
(Hexavalent, total) Ammonical operations as well as examination of water and
Nitrogen as N, TKN, % worst emission scenario wastewater analysis
sodium, BOD at 20 C, COD, should be represented published by American
iii
Sampling
Attributes Measurement Method Remarks
Network Frequency
DO, total residual chlorine as Public Health Association.
Cl2, oil and grease, sulphide,
phenolic compound
D. Land Environment
§ Soil § One surface sample § Season-wise § Collected and analyzed as § The purpose of impact
§ Particle size distribution from each landfill and/or per soil analysis reference assessment on soil (land
§ Texture hazardous waste site (if book, M.I.Jackson and soil environment) is to assess
§ pH applicable) and prime analysis reference book by the significant impacts due
§ Electrical conductivity villages, (soil samples C.A. Black to leaching of wastes or
be collected as per BIS § accidental releases and
§ Caution exchange capacity
specifications) in the contaminating
§ Alkali metals
study area §
§ Sodium Absorption Ratio
(SAR)
§ Permeability
§ Porosity
Landuse / Landscape
§ Location code § At least 20 points along § Drainage once in the § Global positioning system § Drainage within the plant
§ Total project area with plant boundary and study period and land § Topo-sheets area and surrounding is
§ Topography general major land use use categories from § Satellite Imageries very important for storm
§ Drainage (natural) categories in the study secondary data (local (1:25,000) water impacts.
§ Cultivated, forest plantations, area. maps) and satellite § From land use maps
water bodies, roads and imageries sensitive receptors (forests,
settlements parks, mangroves etc.) can
be identified

iv
Sampling
Attributes Measurement Method Remarks
Network Frequency
E. Solid Waste
Quantity: § For green field unites it § Process wise or Guidelines
§ Based on waste generated from is based on secondary activity wise for § IS 9569 : 1980
per unit production data base of earlier respective raw material
§ IS 10447 : 1983
§ Per capita contribution plants. used. Domestic waste
depends upon the § IS 12625 : 1989
§ Collection, transport and
season also § IS 12647 : 1989
disposal system
§ IS 12662 (PTI) 1989
§ Process Waste
§ Quality (oily, chemical,
biological)
Quality: § Grab and Composite § Process wise or activity Analysis
§ General segregation into samples wise for respective raw § IS 9334 : 1979
biological/organic/inert/hazard material used.
§ IS 9235 : 1979
ous Domestic waste
depends upon the § IS 10158 : 1982
§ Loss on heating
§ pH season also
§ Electrical Conductivity
§ Calorific value, metals etc.
Hazardous Waste
§ Permeability And porosity § Grab and Composite § Process wise or activity Analysis § Impacts of hazardous
§ Moisture pH samples. Recyclable wise for respective raw waste should be performed
§ IS 9334 : 1979
§ Electrical conductivity components have to material used. critically depending on the
§ IS 9235 : 1979
§ Loss on ignition analyzed for the waste characteristics and
recycling requirements § IS 10158 : 1982 place of discharge. For
§ Phosphorous
land disposal the guidelines
§ Total nitrogen
should be followed and
§ Caution exchange capacity
impacts of accidental
§ Particle size distribution releases should be assessed
§ Heavy metal
§ Ansonia
§ Fluoride
F. Biological Environment Aquatic
§ Primary productivity § Considering probable § Season changes are § Standards techniques § Seasonal sampling for
§ Aquatic weeds impact, sampling points very important (APHA et. Al. 1995, Rau aquatic biota

v
Sampling
Attributes Measurement Method Remarks
Network Frequency
§ Enumeration of and number of samples and Wooten 1980) to be § One season for terrestrial
§ phytoplankton, zooplankton to be decided on followed for sampling and biota, in addition to
and benthos established guidelines measurement vegetation studies during
§ Fisheries on ecological studies monsoon season
§ Diversity indices based on site eco- § Preliminary assessment
environment setting § Microscopic analysis of
§ Trophic levels
within 10/25 km radius plankton and meiobenthos,
§ Rare and endangered species
from the proposed site studies of macrofauna,
§ Sanctuaries / closed areas /
§ Samples to collect from aquatic vegetation and
Coastal regulation zone (CRZ)
upstream and application of indices, viz.
§ Terrestrial downstream of Shannon, similarity,
§ Vegetation – species, list, discharge point, nearby dominance IVI etc
economic importance, forest tributaries at down
produce, medicinal value § Point quarter plot-less
stream, and also from method (random sampling)
§ Importance value index (IVI) dug wells close to for terrestrial vegetation
of trees activity site survey.
§ Wild animals
Avifauna § For forest studies, § Secondary data to collect
§ Rare and endangered species chronic as well as short- from Government offices,
§ Sanctuaries / National park / term impacts should be NGOs, published literature
Biosphere reserve analyzed warranting § Plankton net
data on micro climate § Sediment dredge
conditions § Depth sampler
§ Microscope
§ Field binocular
G. Socio Economic
§ Demographic structure § Socio-economic survey § Different impacts § Primary data collection § Secondary data from
§ Infrastructure resource base is based on occurs during through R&R surveys (if census records, statistical
§ Economic resource base proportionate, stratified construction and require) or community hard books, toposheets,
§ Health status: Morbidity and random sampling operational phases of survey are based on health records and relevant
pattern method the project personal interviews and official records available
§ Cultural and aesthetic attributes questionnaire with Govt. agencies
* Project Specific concerned parameters needs to be identified by the project proponent and shall be incorporated in the draft ToR, to be submitted to the Authority for the
consideration and approval by the EAC/SEAC.

vi
ANNEXURE XI
Sources of Secondary Data
Annexure VIIIA: Potential Sources of Data For EIA

Information Source
Air Environment
1. Meteorology- Temperature, Rainfall, Humidity, Indian Meteorology Department, Pune
Inversion, Seasonal Wind rose pattern (16 point
compass scale), cloud cover, wind speed, wind
direction, stability, mixing depth
2. Ambient Air Quality- 24 hourly concentration of Central Pollution Control Board (CPCB),
SPM, RPM, SO2, NOx, CO State Pollution Control Board (SPCB),
Municipal Corporations
Ministry of Environment and Forests (MoEF)
State Department of Environment (DoEN)
Water Environment
3. Surface water- water sources, water flow (lean Central Water Commission (CWC),
season), water quality, water usage, Downstream Central Pollution Control Board (CPCB),
water users State Pollution Control Board (SPCB), Central Water
Command area development plan and Power Research Institute (CWPRS), Pune
Catchment treatment plan State Irrigation Department
Hydel Power generation organizations such as
NHPC, State SEBs
4. Ground Water- groundwater recharge Central Ground Water Board (CGWB)
rate/withdrawal rate, ground water potential Central Ground Water Authority (CGWA)
groundwater levels (pre monsoon, post monsoon), State Ground Water Board (SGWB)
ground water quality, changes observed in quality National Water Development Authority (NWDA)
and quantity of ground water in last 15 years
5. Coastal waters- water quality, tide and current data, Department of Ocean Development, New Delhi
bathymetry State Maritime Boards
Naval Hydrographer’s Office, Dehradun
Port Authorities
National Institute of Oceanography (NIO), Goa
Biological Environment
6. Description of Biological Environment- inventory District Gazetteers
of flora and fauna in 7 km radius, endemic species, National Remote Sensing Agency (NRSA),
endangered species, Aquatic Fauna, Forest land, Hyderabad
forest type and density of vegetation, biosphere, Forest Survey of India, Dehradun
national parks, wild life sanctuaries, tiger reserve, Wildlife Institute of India
elephant reserve, turtle nesting ground, core zone World Wildlife Fund
of biosphere reserve, habitat of migratory birds, Zoological Survey of India
routes of migratory birds Botanical Survey of India
Bombay Natural History Society, (BNHS), Mumbai
State Forest Departments
State Fisheries Department
Ministry of Environment and Forests
State Agriculture Departments
State Agriculture Universities
Land Environment
7. Geographical Information-Latitude, Longitude, Toposheets of Survey of India, Pune
Elevation ( above MSL) National Remote Sensing Agency (NRSA),
Hyderabad
Space Application Centre (SAC), Ahmedabad

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 1


Information Source
8. Nature of Terrain, topography map indicating Survey of India Toposheets
contours (1:2500 scale) National Remote Sensing Agency (NRSA),
Hyderabad
State Remote Sensing Centre,
Space Application Centre (SAC), Ahmedabad
9. Hydrogeology- Hydrogeological report (in case of NRSA, Hyderbad
ground water is used/area is drought Survey of India Toposheets
prone/wastewater is likely to discharged on land) Geological Survey of India
Geomorphological analysis (topography and State Geology Departments
drainage pattern) State Irrigation Department
Geological analysis (Geological Department of Wasteland Development, Ministry of
Formations/Disturbances- geological and structural Rural Areas
maps, geomorphological contour maps, structural National Water Development Authority (NWDA)
features, including lineaments, fractures, faults and
joints)
Hydrogeological analysis (disposition of permeable
formations, surface-ground water links, hydraulic
parameter determination etc)
Analysis of the natural soil and water to assess
pollutant absorption capacity
10. Nature of Soil, permeability, erodibility Agriculture Universities
classification of the land State Agriculture Department
Indian Council for Agriculture Research
State Soil Conservation Departments
National Bureau of Soil Survey and Landuse Planning
Central Arid Zone Research Institute (CAZRI),
Jodhpur

11. Landuse in the project area and 10 km radius of the Survey of India- Toposheets
periphery of the project All India Soil and Landuse Survey; Delhi
National Remote Sensing Agency (NRSA),
Hyderabad
Town and County Planning Organisation
State Urban Planning Department
Regional Planning Authorities (existing and proposed
plans)
Village Revenue Map- District Collectorate
Directorate of Economics and Statistics-State
Government
Space Application Centre, Ahmedabad

12. Coastal Regulation Zones- CRZMP, CRZ Urban Development Department


classification, Demarcation of HTL and LTL State Department of Environment
State Pollution Control Board
Space Application Centre*
Centre for Earth Sciences Studies,
Thiruvanthapuram*
Institute of Remote Sensing, Anna University
Chennai*
Naval Hydrographer’s Office, Dehradun*
National Institute of Oceanography, Goa*
National Institute of Ocean Technology, Chennai
Centre for Earth Science Studies

Agencies authorized for approval of demarcation of HTL and LTL

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 2


Information Source
Social
13. Socioeconomic - population, number of houses Census Department
and present occupation pattern within 7 km from District Gazetteers- State Government
the periphery of the project District Statistics- District Collectorate
International Institute of Population Sciences,
Mumbai (limited data)
Central Statistical Organisation
14. Monuments and heritage sites District Gazetteer
Archeological Survey of India,
INTACH
District Collectorate
Central and State Tourism Department
State Tribal and Social Welfare Department

Natural Disasters
15. Seismic data (Mining Projects)- zone no, no of Indian Meteorology Department, Pune
earthquakes and scale, impacts on life, property Geological Survey of India
existing mines
16. Landslide prone zone, geomorphological Space Application Centre
conditions, degree of susceptibility to mass
movement, major landslide history (frequency of
occurrence/decade), area affected, population
affected

17. Flood/cyclone/droughts- frequency of occurrence Natural Disaster Management Division in


per decade, area affected, population affected Department of Agriculture and Cooperation
Indian Meteorological Department
Industrial
18. Industrial Estates/Clusters, Growth Centres State Industrial Corporation
Industrial Associations
State Pollution Control Boards
Confederation Indian Industries (CII)
FICCI
19. Physical and Chemical properties of raw material Material and Safety Data Sheets
and chemicals (Industrial projects); fuel quality ENVIS database of Industrial Toxicological Research
Centre, Lucknow
Indian Institute Petroleum
20. Occupational Health and Industrial Hygiene- Central Labour Institute, Mumbai
major occupational health and safety hazards, Directorate of Industrial Safety
health and safety requirements, accident histories ENVIS Database of Industrial Toxicological Research
Centre, Lucknow
National Institute of Occupational Health,
Ahmedabad
21. Pollutant release inventories (Existing pollution Project proponents which have received EC and have
sources in area within 10 km radius) commenced operations

22. Water requirement (process, cooling water, DM EIA Reports


water, Dust suppression, drinking, green belt, fire National and International Benchmarks
service)

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 3


Annexure VIIIB: Summary of Available Data with Potential Data Sources for EIA

Agency Information Available


1. Archaeological Survey of India Inventory of monuments and sites of national importance- Listing and
Department of Culture documentation of monuments according to world heritage, pre
Government of India historic, proto historic and secular, religious places and forts
Janpath, New Delhi - 110011
Asi@del3.vsnl.net.in
2. Botanical Survey Of India Photodiversity documentation of flora at National, State and District
P-8, Brabourne Road Calcutta level and flora of protected areas, hotspots, fragile ecosystems, sacred
700001 groves etc
Tel#033 2424922 Identification of threatened species including endemics, their
Fax#033 2429330 mapping, population studies
Email: envis@cal2.vsnl.net.in. . Database related to medicinal plants, rare and threatened plant species
Red data book of Indian plants (Vol 1,2, and 3)
RO - Coimbatore, Pune, Jodhpur, Manual for roadside and avenue plantation in India
Dehradun, Allahabad, Gantok,
Itanagar, Port Blair
3. Bureau of Indian Standards Bureau of Indian Standards Committees on Earthquake Engineering
Manak Bhawan, 9 Bahadur Shah and Wind Engineering have a Seismic Zoning Map and the Wind
Zafar Marg, New Delhi 110 002 Velocity Map including cyclonic winds for the country
Tel#3230131, 3233375, 3239402 (10
lines)
Fax : 91 11 3234062, 3239399,
3239382
Email- bis@vsnal.com
4. Central Water Commission (CWC) Central Data Bank -Collection, collation and Publishing of
Sewa Bhawan, R.K.Puram Hydrological, Hydrometeorological, Sediment and Water Quality
New Delhi - 110066 data-.
cmanoff@niccwc.delhi.nic.in Basin wise Master Plans
Flood atlas for India
RO- Bangalore, Bhopal, Flood Management and Development and Operation of Flood
Bhubaneshwar, Chandigarh, Forecasting System- CWC operate a network of forecasting stations
Coimbatore/Chennai, Delhi, Over 6000 forecasts are issued every year with about 95% of the
Hyderabad, Lucknow, Nagpur, forecasts within the permissible limit.
Patna, Shillong, Siliguri and Water Year Books, Sediment Year Books and Water Quality Year
Vadodara Books.
Also actively involved in monitoring of 84 identified projects through
National, State and Project level Environmental Committees for
ensuring implementation of environmental safeguards
5. Central Ground Water Board surveys, exploration, monitoring of ground water development
(HO) N.H.IV, New CGO
Complex,
Faridabad - 121001
RO - Guwahati, Chandigarh,
Ahemadabad, Trivandrum,
Calcutta, Bhopal, Lucknow,
Banglore, Nagpur, Jammu,
Bhubneshwar, Raipur, Jaipur,
Chennai, Hyderabad, Patna

16
Based on web search and literature review

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 4


6. Central Pollution Control Board National Air Quality Monitoring Programme
Parivesh Bhawan, CBD-cum-Office National River Water Quality Monitoring Programme- Global
Complex Environment Monitoring , MINARS
East Arjun Nagar, DELHI - 110 032 Zoning Atlas Programme
INDIA Information on 17 polluting category industries (inventory, category
E-mail : cpcb@alpha.nic.in wise distribution, compliance, implementation of pollution control
programmes
7. Central Arid Zone Research AGRIS database on all aspects of agriculture from 1975 to date
Institute, Jodhpur Also have cell on Agriculture Research Information System;
Working on ENVIS project on desertification
Email : cazri@x400.nicgw.nic.in Repository of information on the state of natural resources and
desertification processes and their control
Regional Centre at Bhuj in Gujarat The spectrum of activities involves researches on basic resource
inventories; monitoring of desertification, rehabilitation and
management of degraded lands and other areas

8. Central Inland Capture Fisheries Data Base on


Research Institute, Barrackpore- Ecology and fisheries of major river systems of India.
743101, Biological features of commercially important riverine and estuarine
Tel#033-5600177 fish species.
Fax#033-5600388 Production functions and their interactions in floodplain wetlands.
Email : cicfri@x400.nicgw.nic.in Activities - Environmental Impact Assessment for Resource
Management ; Fisheries Resource surveys

9. Central Institute of Brackish Water Repository of information on brackish water fishery resources with
Aquaculture systematic database of coastal fishery resources for ARIS
141, Marshalls Road, Egmore , Agricultural Research Information System (ARIS) database covers
Chennai - 600 008, State wise data on soil and water quality parameters, land use pattern,
Tel# 044-8554866, 8554891, production and productivity trends,
Director (Per) 8554851 Social, economic and environmental impacts of aquaculture farming,
Fax#8554851, Guidelines and effluent standards for aquaculture farming

10. Central Marine Fisheries Research Assessing and monitoring of exploited and un-exploited fish stocks in
Institute (CMFRI), Cochin Indian EEZ
Monitoring the health of the coastal ecosystems, particularly the
endangered ecosystems in relation to artisanal fishing, mechanised
fishing and marine pollution
The institute has been collecting data on the catch and effort and
biological characteristics for nearly half a century based on
scientifically developed sampling scheme, covering all the maritime
States of the country
The voluminous data available with the institute is managed by the
National Marine Living Resources Data Centre (NMLRDC)

11. Central Water and Power Research Numerical and Physical models for hydro-dynamic simulations
Station, Pune
Tel#020-4391801-14; 4392511;
4392825

Fax #020-4392004,4390189
12. Central Institute of Road Transport, Repository of data on all aspects of performance of STUs and a host
Bhosari, Pune of other related road transport parameters
411 026, India.
Tel : +91 (20) 7125177, 7125292,
7125493, 7125494

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 5


13. Department of Ocean Development Assessment of environment parameters and marine living resources
(primary and secondary) in Indian EEZ (Nodal Agency NIO Kochi)
Stock assessment, biology and resource mapping of deep sea shrimps,
lobsters and fishes in Indian EEZ (Nodal agency-Fisheries Survey of
India)
Investigations of toxical algal blooms and benthic productivity in
Indian EEZ (Nodal agency- Cochin University of Science and
technology)
Coastal Ocean Monitoring and Prediction System (COMAP) -
monitoring and modelling of marine pollution along entire Indian
coast and islands. Parameters monitored are temp, salinity, DO, pH,
SS, BOD, inorganic phosphate, nitrate, nitrite, ammonia, total
phosphorus, total nitrite, total organic carbon, petroleum
hydrocarbons, pathogenic vibros, pathogenic E.coli, shigella,
salmonella, heavy metals (Cd, Hg, Pb) and pesticide residues (DDT,
BHC, Endosulfan). Monitoring is carried out along the ecologically
sensitive zones and urban areas (NIO Mumbai- Apex coordinating
agency).
Sea Level Measurement Programe (SELMAM)- sea level measurement
at selected stations (Porbandar, Bombay, Goa, Cochin, Tuticorin,
Madras, Machilipatnam, Visakhapatnam, Paradeep, Calcutta and
Kavaratti (Lakshadweep Island)) along Indian coast and islands using
modern tide gauges
Detailed coastal maps through Survey of India showing contour at 1/2
a metre interval in the scale of 1:25000. (Nellore- Machhalipatnam work
already over)
Marine Data Centre (MDC) IMD for Ocean surface meteorology,
GSI for marine geology, SOI for tide levels, Naval Hydrographic
Office for bathymetry, NIO Goa for physical chemical and biological
oceanography, NIO Mumbai for marine pollution, CMFRI for
coastal fisheries, Institute of Ocean Management Madras for coastal
geomorphology
DOD has setup Indian National Centre for Ocean Information
Services (INCOIS) at Hyderabad for generation and dissemination of
ocean data products (near real time data products such as sea surface
temperature, potential fishing zones, upwelling zones, maps, eddies,
chlorophyll, suspended sediment load etc). MDC will be integrated
with INCOIS
Integrated Coastal and Marine Area Management (ICMAM)
programme - GIS based information system for management of 11
critical habitats namely Pichavaram, Karwar, Gulf of Mannar, Gulf of
Khambat, Gulf of Kutch, Malvan, Cochin, Coringa mangroves,
Gahirmata, Sunderbans and Kadamat (Lakshadeep)
Wetland maps for Tamil Nadu and Kerala showing the locations of
lagoons, backwaters, estuaries, mudflats etc (1:50000 scale)
Coral Reef Maps for Gulf of Kachch, Gulf of Mannar, Andaman and
Nicobar and Lakshadeep Islands (1:50,000 scale) indicating the
condition of corals, density etc
14. Environment Protection Training Environment Information Centre- has appointed EPTRI as the
and Research Institute Distributed Information Centre for the Eastern Ghats region of India.
Gachibowli, Hyderabad - 500 019, EIC Collaborates with the Stockholm Environment Institute Sweden
India Phone: +91-40-3001241, Database on Economics of Industrial Pollution Prevention in India
3001242, 3000489 Database of Large and Medium Scale Industries of Andhra Pradesh
Fax: +91-40- 3000361 Environmental Status of the Hyderabad Urban Agglomeration
E-mail: info@eptri.com Study on ‘water pollution-health linkages’ for a few Districts of A.P

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 6


Environment Quality Mapping
Macro level studies for six districts in the State of Andhra Pradesh
Micro level studies for two study zones presenting the permissible
pollutant load and scoping for new industrial categories
Zonation of the IDA, Parwada which helped APIIC to promote the
land for industrial development
Disaster management plan for Visakhapatnam Industrial Bowl Area

15. Forest Survey of India (FSI) State of Forest Report (Biannual)


Kaulagarh Road, P.O., IPE National Forest Vegetation Map (Biannual exercise) (on 1: 1 million
Dehradun - 248 195 scale)
Tel# 0135-756139, 755037, 754507 Thematic mapping on 1:50,000 scale depicting the forest type, species
Fax # 91-135-759104 composition, crown density of forest cover and other landuse National
E-Mail : fsidir@nde.vsnl.net.in Basic Forest Inventory System
fsihq@nde.vsnl.net.in Inventory survey of non forest area
Forest inventory report providing details of area estimates,
RO- Banglore, Calcutta, Nagpur topographic description, health of forest, ownership pattern,
and Shimla estimation of volume and other growth parameters such as height and
diameter in different types of forest, estimation of growth,
regeneration and mortality of important species, volume equation and
wood consumption of the area studied
16. Geological Survey of India Environmental hazards zonation mapping in mineral sector
27 Jawaharlal Nehru Road, Calcutta Codification of base line information of geo-environmental
700 016, India Telephone +91-33- appreciation of any terrain and related EIA and EMP studies
2496941 FAX 91-33-2496956 Lineament and geomorphological map of India on 1:20,000 scale.
gsi_chq@vsnl.com Photo-interpreted geological and structural maps of terrains with
limited field checks.

17. Indian Council of Agriculture A total of 80,000 profiles at 10 kms grid across the country were
Research, analyzed to characterize the soils of India.
Krishi Bhawan, New Delhi, Detailed soil maps of the Country (1:7 million), State (1:250,000) and
Tel#011-338206 districts map (1:50,000) depicting extent of degradation (1:4.4 millions)
have been prepared.
Thematic maps depicting soil depth, texture drainage, calcareousness,
− ICAR complex, Goa- Agro salinity, pH, slope and erosion have been published
metrology Agro-climate characterization of the country based on moisture,
− Central Arid Zone Research thermal and sunshine regimes
Institute- Agro forestry Agro-ecological zones (20) and sub-zones (60) for the country were
− Central Soil salinity Research delineated based on physiography, soils, climate, Length of Growing
Institute, Period and Available Water Content, and mapped on 1:4.4 million
− Indian Institute of Soil Science scale.
− Central Soil and Water Digitization of physiography and soil resource base on 1:50,000 scale
Conservation Research and for 14 States have been completed.
Training Institute .Soil fertility maps of N,P,K,S and Zn have also been developed
− National Bureau of Soil Survey Water quality guidelines for irrigation and naturally occurring
and Landuse Planning saline/sodic water
Calibration and verification of ground water models for predicting
water logging and salinity hazards in irrigation commands

18. Indian Bureau of Mines National mineral inventory for 61 minerals and mineral maps
Indira Bhawan, Civil Lines Nagpur Studies on environmental protection and pollution control in regard
Ph no - 0712-533 631, to the mining and mineral beneficiation operations
Fax- 0712-533 041 Collection, processing and storage of data on mines, minerals and
mineral-based industries, collection and maintenance of world mineral
intelligence, foreign mineral legislation and other related matters

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 7


19. Indian Meteorology Department Meteorological data
Shivaji nagar, Pune 41100 Background air quality monitoring network under Global
Atmospheric Watch Programme (operates 10 stations)
RO- Mumbai, Chennai, Calcutta, Seismicity map, seismic zoning map; seismic occurrences and cyclone
New Delhi, Nagpur, Guwahati hazard monitoring; list of major earthquakes
Climatological Atlas of India , Rainfall Atlas of India and
Agroclimatic Atlas of India
Monthly bulletin of Climate Diagnostic Bulletin of India
Environmental Meteorological Unit of IMD at Delhi to provide
specific services to MoEF
20. INTACH Listing and documentation of heritage sites identified by
Natural Heritage, 71 Lodi Estate, New municipalities and local bodies (Listing excludes sites and buildings
Delhi-110 003 under the purview of the Archaeological Survey of India and the State
Departments of Archaeology)
Tel. 91-11-4645482, 4632267/9,
4631818, 4692774, 4641304 Fax : 91-
11-4611290
E-mail : nh@intach.net

21. Industrial Toxicology Research Activities include health survey on occupational diseases in industrial
Centre workers, air and water quality monitoring studies, ecotoxicological
Post Box No. 80, Mahatma Gandhi impact assessment, toxicity of chemicals, human health risk
Marg, Lucknow-226001, assessment
Phone: +91-522- Five databases on CD-ROM in the area of environmental toxicology
221856,213618,228227; Fax : +91- viz: TOXLINE, CHEMBANK, POISINDEX, POLTOX and
522 228227 PESTBANK. The Toxicology Information Centre provides
Email: itrc@itrcindia.org information on toxic chemicals including household chemicals
ENVIS centre and created a full-fledged computerized database
(DABTOC) on toxicity profiles of about 450 chemicals
22. Indian Institute of Forest Consultancy and research on joint forest management (Ford
Management Foundation, SIDA, GTZ, FAO etc)
Post Box No. 357, Nehru Nagar
Bhopal - 462 003
Phone # 0755-575716, 573799,
765125, 767851
Fax # 0755-572878

23. Indian Institute of Petroleum Fuel quality characterisation


Mohkampur , Dehradun, India, Emission factors
248005
0135- 660113 to 116
0135- 671986

24. Ministry of Environment and Survey of natural resources


Forest National river conservation directorate
Environmental research programme for eastern and western ghats
National natural resource management system
Wetlands conservation programme- survey, demarcation, mapping
landscape planning, hydrology for 20 identified wetlands National
wasteland identification programme

25. Mumbai Metropolitan Regional Mumbai Urban Transport Project


Development Authority Mumbai Urban Development Project
Mumbai Urban Rehabilitation Project
Information on MMR; statistics on councils and corporations Regional
Information Centre- Basic data on population, employment, industries
and other sectors are regularly collected and processed

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 8


26. Municipal Corporation of Greater Air Quality Data for Mumbai Municipal Area
Mumbai Water quality of lakes used for water supply to Mumbai
27. Ministry of Urban Development Identification of hazard prone area
Disaster Mitigation and Vulnerability Atlas showing areas vulnerable to natural disasters
Vulnerability Atlas of India Land-use zoning and design guidelines for improving hazard resistant
construction of buildings and housing
Building Materials & Technology State wise hazard maps (on cyclone, floods and earthquakes)
Promotion Council
G-Wing,Nirman Bhavan, New
Delhi-110011
Tel: 91-11-3019367
Fax: 91-11-3010145
E-Mail: bmtpc@del2.vsnl.net.in
28. Natural Disaster Management Weekly situation reports on recent disasters, reports on droughts,
Division in Department of floods, cyclones and earthquakes
Agriculture and Cooperation
29. National Bureau Of Soil Survey & NBSS&LUP Library has been identified as sub centre of ARIC
Land Use Planning (ICAR) for input to AGRIS covering soil science literature generated
P.O. Box No. 426, Shankar Nagar in India
P.O., Nagpur-440010 Research in weathering and soil formation, soil morphology, soil
mineralogy, physicochemical characterisation, pedogenesis, and landscape-
Tel#91-712-534664,532438,534545 climate-soil relationship.
Fax#:91-712-522534 Soil Series of India- The soils are classified as per Soil Taxonomy. The
described soil series now belong to 17 States of the country.
RO- Nagpur, New Delhi, Banglore, Landuse planning- watershed management, land evaluation criteria, crop
Calcutta, Jorhat, Udaipur efficiency zoning
Soil Information system is developed state-wise at 1:250,000 scale.
Presently the soil maps of all the States are digitized, processed and
designed for final output both digital and hardcopy. The thematic layers
and interpreted layers of land evaluation (land capability, land
irrigability and crop suitability), Agro-Ecological Zones and soil
degradation themes are prepared.
Districts level information system is developed for about 15 districts at 1:
50, 000 scale. The soil information will be at soil series level in this system.
Soil resource inventory of States, districts water-sheds (1:250,000;
1:50,000; 1:10,000/8000)
30. National Institute of Ocean Waste load allocation in selected estuaries (Tapi estuary and Ennore
Technology, creek) is one the components under the Integrated Coastal and Marine
Velacherry-Tambaram main road Area Management (ICMAM) programme of the Department of
Narayanapuram Ocean Development ICMAM is conducted with an IDA based credit
Chennai, Tamil Nadu to the Government of India under the Environmental Capacity
Tel#91-44-2460063 / 2460064/ Building project of MoEF (waste assimilation capacity of Ennore
2460066/ 2460067 creek is over)
Fax#91-44-2460645 Physical oceanographic component of Coastal & Ocean monitoring
Predictive System (COMAPS) a long term monitoring program under
the Department of Ocean Development
Identification of suitable locations for disposal of dredge spoil using
mathematical models & environmental criteria
EIA Manual and EIA guidelines for port and harbour projects
31. National Institute of Oceanography, Coastal Ocean Monitoring and Predictions(COMAP)-Monitoring of
Goa coastal waters for physicochemical and biological parameters
including petroleum hydrocarbons, trace metals, heavy metals, and
RO- Mumbai, Kochi biomass of primary (phytoplankton) and secondary (zooplankton,
microbial and benthic organisms)
Marine Biodiversity of selected ecosystem along the West Coast of
India

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 9


32. National Botanical Research Dust filtering potential of common avenue trees and roadside shrubs
Institute, has been determined, besides studies have also been conducted on
Post Box No 436 Rana Pratap Marg heavy-metals accumulation potential of aquatic plants supposedly
Lucknow- 226001, useful as indicators of heavy metal pollution in water bodies and
Tel: (+91) 522 271031-35 Fax: (+91) capable of reducing the toxic metals from water bodies.
522 282849, 282881 Assessment of bio-diversity of various regions of India
Lucknow
33. National Geophysical Research Exploration, assessment and management of ground water resources
Institute, Uppal Road, Hyderabad including ground water modelling and pollution studies
Telephone:0091-40-7171124,
FAX:0091-40-7171564
34. National Environmental National Air Quality Monitoring (NAQM) for CPCB
Engineering Research Institute, Database on cleaner technologies of industrial productions
Nagpur
RO- Mumbai, Delhi, Chennai,
Calcutta, Ahmedabad, Cochin,
Hyderabad, Kanpur
35. National Hydrology Institute, Basin studies, hydrometeorological network improvement,
Roorkee hydrological year book, hydrological modelling, regional flood
RO- Belgaum (Hard Rock Regional formulae, reservoir sedimentation studies, environmental hydrology,
Centre), Jammu (Western watershed development studies, tank studies, and drought studies.
Himalayan Regional Centre),
Guwahati (North Eastern Regional
Centre), Kakinada (Deltaic Regional
Centre), Patna (Ganga Plains North
Regional Centre), and Sagar (Ganga
Plains South)
36. National Institute Of Urban Affairs, Urban Statistics Handbook
India Habitat Centre, New Delhi
37. National Institute of Occupational epidemiological studies and surveillance of hazardous occupations
Health including air pollution, noise pollution, agricultural hazards, industrial
Meghaninagar, Ahmedabad hazards in organised sectors as well as small scale industries,
carcinogenesis, pesticide toxicology, etc
RO- Banglore, Calcutta WHO collaborative centre for occupational health for South East Asia
region and the lead institute for the international programme on
chemical safety under IPCS (WHO)
38. NRSA Data Centre Satellite data products (raw data, partially processed (radiometrically
Department of Space, Balanagar, corrected but geometrically uncorrected), standard data
(radiometrically and geometrically corrected), geocoded data(1:50,000
Hyderabad 500 037
and 1:25000 scale), special data products like mosaiced, merged and
Ph- 040-3078560 extracted) available on photographic (B?W and FCC in form of film of
3078664 240 mm X 240mm or enlargements/paper prints in scale varying
sales@nrsa.gov.in between 1:1M and 1:12500 and size varying between 240mm and
1000mm) and digital media (CD-ROMs, 8 mm tapes)
39. Rajiv Gandhi National Drinking Database for groundwater using remote sensing technology (Regional
Water Mission Remote Sensing Service Centre involved in generation of ground
water prospect maps at 1:50,000 scale for the State of Kerala,
Karnataka, AP, MP and Rajasthan for RGNDWM)
40. Space Application Centre National Natural Resource Information System
Value Added Services Cell (VASC) Landuse mapping for coastal regulation zone (construction setback
Remote Sensing Application Area line) upto 1:12500 scale
Ahmedabad 380 053 Inventory of coastal wetlands, coral reefs, mangroves, seaweeds
079-676 1188 Monitoring and condition assessment of protected coastal areas

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 10


Fax- 079-6762735 Wetland mapping and inventory
Mapping of potential hotspots and zoning of environmental hazards
General geological and geomorphological mapping in diverse terrain
Landslide risk zonation for Tehre area
41. State Pollution Control Board State Air Quality Monitoring Programme
Inventory of polluting industries
Identification and authorization of hazardous waste generating
industries
Inventory of biomedical waste generating industries
Water quality monitoring of water bodies receiving wastewater
discharges
Inventory of air polluting industries
Industrial air pollution monitoring
Air consent, water consent, authorization, environment monitoring
reports
42. State Ground Water Board
43. Survey of India Topographical surveys on 1:250,000 scales, 1:50,000 and 1:25,000
scales
Digital Cartographical Data Base of topographical maps on scales
1:250,000 and 1:50,000
Data generation and its processing for redefinition of Indian Geodetic
Datum
Maintenance of National Tidal Data Centre and receiving/ processing
of tidal data of various ports.
Coastal mapping along the Eastern coast line has been in progress to
study the effect of submergence due to rise in sea-level and other
natural phenomenon. Ground surveys have been completed for the
proposed coastal region and maps are under printing.
District planning maps containing thematic information (135 maps)
have been printed out of 249 maps covering half the districts of India.
Districts planning maps for remaining half of the area are being
processed by National Atlas and Thematic Mapping Organisation
(NATMO)
44. Town and Country Planning Urban mapping - Thematic maps and graphic database on towns
Organisation (under progress in association with NRSA and State town planning
department)
45. Wildlife Institute of India Post Bag Provide information and advice on specific wildlife management
No. 18, Chandrabani Dehradun - problems.
248 001, Uttaranchal National Wildlife Database
Tel#0135 640111 -15,
Fax#0135 640117
email : wii@wii .
46. Zoological Survey of India Red Book for listing of endemic species
Prani Vigyan Bhawan Survey of faunal resources
'M' Block, New Alipore
Calcutta - 700 053
Phone # 91-33-4786893, 4783383
Fax # 91-33-786893
RO - Shillong, Pune, Dehradun,
Jabalpur, Jodhpur, Chennai, Patna,
Hyderabad, Canning, Behrampur,
Kozikode, Itanagar, Digha, Port
Bliar, Solan

REPORT ON SECONDARY DATA COLLECTION FOR ENVIRONMENTAL INFORMATION CENTRE 11


ANNEXURE XII
Impact Prediction Tools
Table 1: Choice of Models for Impact Prediction: Air Environment*

Model Application Remarks

ISCST 3 § Appropriate for point, area and line sources § Can take up to 99 sources
§ Application for flat or rolling terrain § Computes concentration on 600
§ Transport distance up to 50 km valid receptors in Cartesian on polar
§ Computes for 1 hr to annual averaging coordinate system
periods § Can take receptor elevation
§ Requires source data,
meteorological and receptor data as
input.
AERMOD § Settling and dry deposition of particles; § Can take up to 99 sources
with § Building wake effects (excluding cavity § Computes concentration on 600
AERMET region impacts); receptors in Cartesian on polar
§ Point, area, line, and volume sources; coordinate system
§ Plume rise as a function of downwind § Can take receptor elevation
distance; § Requires source data,
§ Multiple point, area, line, or volume meteorological and receptor data as
sources; input.
§ Limited terrain adjustment;
§ Long-term and short-term averaging modes;
§ Rural or urban modes;
§ Variable receptor grid density;
§ Actual hourly meteorology data
PTMAX § Screening model applicable for a single § Require source characteristics
point source § No met data required
§ Computes maximum concentration and § Used mainly for ambient air
distance of maximum concentration monitoring network design
occurrence as a function of wind speed and
stability class
PTDIS § Screening model applicable for a single § Require source characteristics
point source § Average met data (wind speed,
§ Computes maximum pollutant concentration temperature, stability class etc.)
and its occurrences for the prevailing required
meteorological conditions § Used mainly to see likely impact of
a single source
MPTER § Appropriate for point, area and line sources § Can take 250 sources
applicable for flat or rolling terrain § Computes concentration at 180
§ Transport distance up to 50 km valid receptors up to 10 km
§ Computes for 1 hr to annual averaging § Requires source data,
periods meteorological data and receptor
§ Terrain adjustment is possible coordinates
CTDM PLUS § Point source steady state model, can § Can take maximum 40 Stacks and
(Complex estimate hrly average concentration in computes concentration at
Terrain isolated hills/ array of hills maximum 400 receptors
Dispersion § Does not simulate calm met
Model) conditions
§ Hill slopes are assumed not to
exceed 15 degrees
§ Requires sources, met and terrain
characteristics and receptor details
UAM (Urban § 3-D grid type numerical simulation model §
Airshed § Computes O3 concentration short term
Model) episodic conditions lasting for 1 or 2 days
resulting from NOx and VOCs
§ Appropriate for single urban area having
significant O3 problems

i
Model Application Remarks

RAM (Rural § Steady state Gaussian plume model for § Suitable for flat terrains
Airshed computing concentration of relatively stable § Transport distance less than 50 km.
Model) pollutants for 1 hr to 1 day averaging time
§ Application for point and area sources in
rural and urban setting
CRESTER § Applicable for single point source either in § Can take up to 19 Stacks
rural or urban setting simultaneously at a common site.
§ Computes highest and second highest § Unsuitable for cool and high
concentration for 1hr, 3hr, 24hr and annual velocity emissions
averaging times § Do not account for tall buildings or
§ Tabulates 50 highest concentration for topographic features
entire year for each averaging times § Computes concentration at 180
receptor, circular wing at five
downwind ring distance 36 radials
§ Require sources, and met data
OCD § It determines the impact of offshore § Requires source emission data
(Offshore and emissions from point sources on the air § Require hrly met data at offshore
coastal quality of coastal regions and onshore locations like water
Dispersion § It incorporates overwater plume transport surface temperature; overwater air
Model) and dispersion as well as changes that occur temperature; relative humidity etc.
as the plume crosses the shore line
§ Most suitable for overwater sources shore
onshore receptors are below the lowest
shore height
FDM (Fugitive § Suitable for emissions from fugitive dust § Require dust source particle sizes
Dust Model) sources § Source coordinates for area
§ Source may be point, area or line (up to 121 sources, source height and
source) geographic details
§ Require particle size classification max. up § Can compute concentration at max.
to 20 sizes 1200 receptors
§ Computes concentrations for 1 hr, 3hr, 8hr, § Require met data (wind direction,
24hr or annual average periods speed, Temperature, mixing height
and stability class)
§ Model do not include buoyant
point sources, hence no plume rise
algorithm
RTDM § Estimates GLC is complex/rough (or flat) § Can take up to 35 co-located point
(Rough terrain in the vicinity of one or more co- sources
Terrain located point sources § Require source data and hourly met
Diffusion § Transport distance max. up to 15 km to up data
Model) to 50 km § Computes concentration at
§ Computes for 1 to 24 hr. or annual ave5rage maximum 400 receptors
concentrations § Suitable only for non reactive
gases
§ Do not include gravitational effects
or depletion mechanism such as
rain/ wash out, dry deposition
CDM(Climatol § It is a climatologically steady state GPM for § Suitable for point and area sources
ogically determining long term (seasonal or annual) in urban region, flat terrain
§ Arithmetic average pollutant concentration § Valid for transport distance less
Dispersion at any ground level receptor in an urban area than 50 km
Model) § Long term averages: One month to
one year or longer
PLUVUE-II § Applicable to assess visibility impairment § Require source characteristics, met
(Plume due to pollutants emitted from well defined data and receptor coordinates &
Visibility point sources elevation
Model) § It is used to calculate visual range reduction § Require atmospheric aerosols

ii
Model Application Remarks
and atmospheric discoloration caused by (back ground & emitted)
plumes characteristics, like density,
§ It predicts transport, atmospheric diffusion, particle size
chemical, conversion, optical effects, and § Require background pollutant
surface deposition of point source concentration of SO4, NO3, NOx,
emissions. NO2, O3, SO2 and deposition
velocities of SO2, NO2 and aerosols
MESO-PUFF § It is a Gaussian, Variable trajectory, puff § Can model five pollutants
II (Meso scale superposition model designed to account fro simultaneously (SO2, SO4, NOx,
Puff Model) spatial and temporal variations in transport, HNO3 and NO3)
diffusion, chemical transformation and § Require source characteristics
removal mechanism encountered on § Can take 20 point sources or 5 area
regional scale. source
§ Plume is modeled as a series of discrete § For area source – location,
puffs and each puff is transported effective height, initial puff size,
independently emission is required
§ Appropriate for point and area sources in § Computes pollutant concentration
urban areas at max. 180 discrete receptors and
§ Regional scale model. 1600 (40 x 40) grided receptors
§ Require hourly surface data
including cloud cover and twice a
day upper air data (pressure, temp,
height, wind speed, direction)
§ Do not include gravitational effects
or depletion mechanism such as
rain/ wash out, dry deposition

Table 2: Choice of Models for Impact Modeling: Noise Environment*

Model Application

FHWA (Federal Highway Noise Impact due to vehicular movement on highways


Administration)
Dhwani For predictions of impact due to group of noise sources in the
industrial complex (multiple sound sources)
Hemispherical sound wave propagation Fore predictive impact due to single noise source
Air Port For predictive impact of traffic on airport and rail road

Table 3: Choice of Models for Impact Modeling: Land Environment*

Model Application Remarks

Digital Analysis Techniques Provides land use / land cover


distribution
Ranking analysis for soil Provides suitability criteria Various parameters viz. depth, texture,
suitability criteria for developmental slope, erosion status, geomorphology,
conversation activities flooding hazards, GW potential, land use
etc., are used.

iii
Table 4: Choice of Models for Impact Modeling: Water Environment*

Model Application Remarks


QUAL-II E Wind effect is insignificant, vertical dispersive effects Steady state or dynamic
insignificant applicable to streams model
Data required
Deoxygenation coefficients, re-aeration coefficients for
carbonaceous, nitrogenous and benthic substances,
dissolved oxygen deficit
The model is found excellent to generate water quality
parameters
Photosynthetic and respiration rate of suspended and
attached algae
Parameters measured up to 15 component can be
simulated in any combination, e.g. ammonia, nitrite,
nitrate, phosphorous, carbonaceous BOD, benthic
oxygen demand, DO, coliforms, conservative
substances and temperature
DOSAG-3, Water quality simulation model for streams & canal Steady-state
USEPA: (1-D) A general Water quality model
RECEIV – II,
USEPA
Explore –I, USEPA A river basin water quality model Dynamic, Simple
hydrodynamics
HSPE, USEPA Hydrologic simulation model Dynamic, Simple
hydrodynamics
RECEIVE-II, A general dynamic planning model for water quality
USEPA management
Stanford watershed This model simulates stream flows once historic
model precipitation data are supplied
The major components of the hydrologic cycle are
modeled including interception, surface detention,
overland inflow, groundwater, evapo-transpiration and
routing of channel flows, temperature, TDS, DO,
carbonaceous BOD coliforms, algae, zooplanktons,
nitrite, nitrate, ammonia, phosphate and conservative
substances can be simulated
Hydrocomp model Long-term meteorological and wastewater Time dependant (Dynamic)
characterization data is used to simulate stream flows
and stream water quality
Stormwater Runoff is modeled from overland flow, through surface Time Dependent
Management channels, and through sewer network Both combined
model (SWMM) and separate sewers can be modeled.
This model also enables to simulate water quality
effects to stormwater or combined sewer discharges.
This model simulates runoff resulting from individual
rainfall events.
Battelle Reservoir Water body is divided into segments along the Two Dimensional multi-
model direction of the flow and each segment is divided into segment model
number of horizontal layers. The model is found to
generate excellent simulation of temperature and good
prediction of water quality parameters.
The model simulates temperature, DO, total and

iv
Model Application Remarks
benthic BOD, phytoplankton, zooplankton, organic and
inorganic nitrogen, phosphorous, coliform bacteria,
toxic substances and hydrodynamic conditions.
TIDEP (Turbulent Horizontal temperature homogeneity Coefficient of Steady state model
diffusion vertical turbulent diffusion constant for charge of area
temperature model with depth negligible coefficient of thermal exchange
reservoirs) constant
Data required wind speed, air temperature, air
humidity, net incoming radiation, surface water
temperature, heat exchange coefficients and vertical
turbulent diffusion coefficients.
BIOLAKE Model estimates potential fish harvest from a take Steady state model
Estuary models/ It is simulates tides, currents, and discharge in shallow, Dynamic model
estuarial Dynamic vertically mixed estuaries excited by ocean tides,
model hydrologic influx, and wind action
Tides, currents in estuary are simulated
Dynamic Water It simulates the mass transport of either conservative or Dynamic model
Quality Model non-conservative quality constituents utilizing
information derived from the hydrodynamic model
Bay-Delta model is the programme generally used.
Up to 10 independent quality parameters of either
conservative or non-conservative type plus the BOD-
DO coupled relationship can be handled
HEC -2 To compute water surface profiles for stead7y,
gradually: varying flow in both prismatic & non-
prismatic channels
SMS Lake circulation, salt water intrusion, surface water Surface water Modeling
profile simulation model system Hydrodynamic
model
RMA2 To compute flow velocities and water surface Hydrodynamic analysis
elevations model
RMA4 Solves advective-diffusion equations to model up to six Constituent transport model
non-interacting constituents
SED2D-WES Model simulates transport of sediment Sediment transport model
HIVEL2D Model supports subcritical and supercritical flow A 2-dimensional
analysis hydrodynamic model
MIKE-II, DHI Model supports, simulations of flows, water quality, Professional Engineering
and sediment transport in estuaries, rives, irrigation software package
systems, channels & other water bodies

Table 5: Choice of Models for Impact Modeling: Biological Environment*

Name Relevance Applications Remarks

Flora
Sample Density and relative Average number of individuals The quadrant sampling
plot density species per unit area technique is applicable in all
methods types of plant communities and
for the study of submerged,
Density and relative Relative degree to which a
sessile (attached at the base) or

v
Name Relevance Applications Remarks
dominance species predominates a sedentary plants
community by its sheer numbers,
size bulk or biomass
Frequency and relative Plant dispersion over an area or Commonly accepted plot size:
frequency importance within a community 0.1 m2- mosses, lichens & other
value mat-like plants
Average of relative density, 0.1 m2- herbaceous vegetation
relative dominance and relative including grasses
frequency
10.20 m2 – for shrubs and
saplings up to 3m tall, and
100 m2 – for tree communities
Transects Cover Ratio of total amount of line This methods allows for rapid
& line intercepted by each species and assessment of vegetation
intercepts total length of the line intercept transition zones, and requires
methods given its cover minimum time or equipment of
establish
Relative dominance It is the ratio of total individuals Two or more vegetation strata
of a species and total individuals can be sampled simultaneously
of all species
Plot-less Mean point plant Mean point – plant distance Vegetation measurements are
sampling Mean area per plant determined from points rather
methods than being determined in an area
Mean area per plant
with boundaries
Density and relative Method is used in grass-land and
density open shrub and tree communities
Dominance and relative It allows more rapid and
dominance extensive sampling than the plot
method
Importance value Point- quarter method is
commonly used in woods and
forests.
Fauna
Species Animal species list List of animal communities Animal species lists present
list observed directly common and scientific names of
methods the species involved so that the
faunal resources of the area are
catalogued
Direct Animal species list List of animals communities This method involves collection,
Contact observed directly study and release of animals
Methods
Count Drive counts Observation of animals Count indices provide estimates
indices by driving them past trained of animal populations and are
methods observers obtained from signs, calls or
Temporal counts
(Roadside trailside counts or roadside
and aerial counts
count
methods)
Call counts Count of all animals passing a These estimates, through they do
fixed point during some stated not provide absolute population

vi
Name Relevance Applications Remarks
interval of time numbers, Provide an index of the
various species in an area
Such indices allow comparisons
through the seasons or between
sites or habitats
Removal Population size Number of species captured Removal methods are used to
methods obtain population estimates of
small mammals, such as, rodents
through baited snap traps
Market Population size estimate Number of species originally It involves capturing a portion of
capture (M) marked (T) the population and at some later
methods Number of marked animals date sampling the ratio of
recaptured (t) and total number marked to total animals caught
of animals captured during in the population
census (n)
N = nT/t

Table 6: Choice of Models for Impact Predictions: Socio-economic Environment*

Relevance

Name Application Remarks

Extrapolative A prediction is made that is consistent with past


Methods and present socio-economic data, e.g. a prediction
based on the linear extrapolation of current trends
Intuitive Delphi technique is used to determine Conjecture Brainstorming Heuristic
Forecasting environmental priorities and also to make intuitive programming Delphi consensus
(Delphi predictions through the process of achieving group
techniques) consensus
Trend Predictions may be obtained by extrapolating Trend breakthrough precursor events
extrapolation present trends Not an accurate method of making correlation and regression
and correlation socio-economic forecasts, because a time series
cannot be interpreted or extrapolated very far into
the future with out some knowledge of the
underlying physical, biological, and social factors
Metaphors and The experience gained else where is used to Growth historical simulation
analogies predict the socio-economic impacts commonsense forecasts
Scenarios Scenarios are common-sense forecasts of data. Common-sense
Each scenario is logically constructed on model of
a potential future for which the degrees of
“confidence” as to progression and outcome
remain undefined
Dynamic Model predicts net economic gain to the society
modeling after considering all inputs required for conversion
(Input- Out of raw materials along with cost of finished
model) product
Normative Desired socio-economic goals are specified and an Morphological analysis technology
Methods attempt is made to project the social environment scanning contextual mapping
backward in time to the present to examine - functional array
whether existing or planned resources and

vii
Relevance

Name Application Remarks


environmental programmes are adequate to meet - graphic method
the goals Mission networks and functional
arrays decision trees & relevance
trees matrix methods scenarios

* NOTE: (i) If a project proponent prefer to use any model other than listed, can do so, with prior concurrence
of concerned appraisal committee. (ii) Project-specific proposed prediction tools need to be identified by the
project proponent and shall be incorporated in the draft ToR to be submitted to the Authority for the
consideration and approval by the concerned EAC/SEAC.

viii
ANNEXURE XIII
Form through which the State Governments/Administration of
the Union Territories Submit Nominations for SEIAA and SEAC
for the Consideration and Notification by the
Central Government
1 Name (in block letters)
2 Address for communication

3 Age & Date of Birth


(Shall be less than 67 years for the members
and 72 years for the Chairman)
4 Area of Expertise (As per
Appendix VI)
Professional Qualifications Qualification(s) University Year of Percentage of
(As per Appendix VI) passing marks

6 Work experience Position Years of association Nature of work. If


From to Period in required, attach
(High light relevant experience years separate sheets
as per Appendix VI)

Serving Central / State Government Office? Yes/No


Engaged in industry or their associations? Yes/No
Present position and nature of Associated with environmental activism? Yes/No
7
job
If no is the answer for above three, please
specify the present position and name of the
organization
Whether experienced in the Yes/No.
8 process of prior environmental If yes, please specify the experience in a separate sheet (Please restrict to
clearance? 500 words)
Yes/ No
Whether any out-standing
9 If yes, please provide details in a separate sheet (Please restrict to 500
expertise has been acquired?
words).
10 Any other relevant information? May like to attach separate sheets (Research projects, consultancy projects,
publications, memberships in associations, trainings undergone,
international exposure cum experience etc.)

The Government of……………………is pleased to forward the Nomination of Dr./Sh.


…………………...…. for the position of Chairperson / Member / Secretary of the SEIAA / SEAC / EAC
to the Ministry of Environment & Forests, the Government of India for the Notification.

(Authorized Signature with Seal)


ANNEXURE XIV
Composition of EAC/SEAC
Composition of the EAC/SEAC

The Members of the EAC shall be Experts with the requisite expertise and experience in the
following fields /disciplines. In the event that persons fulfilling the criteria of “Experts” are not
available, Professionals in the same field with sufficient experience may be considered:

̇ Environment Quality Experts: Experts in measurement/monitoring, analysis and


interpretation of data in relation to environmental quality
̇ Sectoral Experts in Project Management: Experts in Project Management or Management of
Process/Operations/Facilities in the relevant sectors.
̇ Environmental Impact Assessment Process Experts: Experts in conducting and carrying out
Environmental Impact Assessments (EIAs) and preparation of Environmental Management
Plans (EMPs) and other Management plans and who have wide expertise and knowledge of
predictive techniques and tools used in the EIA process
̇ Risk Assessment Experts
̇ Life Science Experts in floral and faunal management
̇ Forestry and Wildlife Experts
̇ Environmental Economics Expert with experience in project appraisal

i
REFERENCES
Documents

̇ Ministry of Environment and Forest, GoI – “Environment Impact Assessment Notification”


S.O.1533 dated 14th September 2006.

̇ Ministry of Environment and Forest, GoI – “Environment Impact Assessment Notification


2006 – Amendment” S.O. 195 (E)” consideration dated 1st December, 2009.

̇ Ministry of Environment and Forest, GoI – Charter on Corporate Responsibility for


Environment Protection Action Points for 17 Categories of Industries, CPCB, March 2003.

̇ Larry W. Canter, “Environmental Impact Assessment”, Second Edition, McGraw Hill,


University of Oklahoma, 1997.

̇ International Association for Impact Assessment – “Principles of Environmental Impact


Assessment Best Practice”, Institute of Environmental Assessment, UK.

̇ World Bank Group – “Pollution Prevention and Abatement Handbook on Petrochemicals


Manufacturing” effective July 1998.

̇ Environmental Guidelines for Petrochemicals Manufacturing - Multilateral Investment


Guarantee Agency.

̇ USEPA Sector Notebook on Large Volume Organic Chemical Industry.

̇ Central Pollution Control Board - Publication on Development of National Emission


Standards for Petrochemical Plants, PROBES, 2008.

̇ COINDS/30/88-89 Minimal National Standards - Petrochemical Industry (Basic and


Intermediates).

̇ Corporate Responsibility for Environmental Protection (CREP) - Action Points for


Petrochemicals.

̇ “Petrochemical Process Technology”, Mall I.D., Published by Macmillan India Ltd., New
Delhi.

̇ The Petrochemicals Industry in Developing Asia, A Review of the Current Situation and
Prospects for Development in the 1990s - by Walter Vergara and Dominique Babelon World
Bank Technical Paper Number 113, Industry and Energy Series. Washington, DC.

̇ Petrochemicals - An Industry and Its Future by Roger Langley. Special Report No. 2067.

̇ Focus on Environmental Impacts of Petrochemical Plants in Stenungsund. SNV Report


Number 3209. National Swedish Environmental Protection Board. 1987.

̇ Environmental compliance report for TASNEE Petrochemicals LDPE Project.- Tasnee


Petrochemicals Al- Jubail Saudi Arabia.

i
̇ Chemicals and Petrochemicals Ltd.- A report on Chemical and Petro Chemical industry
Corporate Catalyst India.

̇ Chemical and Petrochemical Sector – © OECD/IEA 2009 International Energy Agency.

̇ The Future of the Petrochemical Industry A Markal-Matter Analysis B.J. Groenendaal, D.J.
Gielen.

̇ Industrial Energy Efficiency/CO2 Emissions: Comments from the Petrochemical Industry


Giuseppe Astarita, CEFIC, IEA Workshop, Paris, October 1, 2007.

̇ Effluents and Solid Waste Analysis in a Petrochemical Company - A Case Study of Eleme
Petrochemical Company Ltd, Port Harcourt, Nigeria A.U. Israel, I.B. Obot, S.A Umoren, V.
Mkkpenie and G.A Ebong

̇ Training material of the World Bank Funded Programme on “Environmetnal Management


Strategies for Pollution Control and Implementation of Standards in Petrochemical
Industries” Organised by the TGB Partnership, NC, USA, May 12 to June 6, 2003.

̇ Review of Environmental Statements Submitted by Petrochemical Industries - A CPCB


Project Report submitted by Engineers India Pvt. Ltd.

̇ Series of Publications of the American Petroleum Institute.

Websites

̇ http://moef.nic.in/index.php

̇ http://www.cpcb.nic.in/

̇ http://www.epa.gov/

̇ www.wikipedia.org

̇ www.epa.gov/sectors

̇ http://www.iaia.org

ii
IL&FS Ecosmart Limited
Flat # 408, Saptagiri Towers
Begumpet
Hyderabad – 500 016
Ph: + 91 40 40163016
Fax: + 91 40 40032220
For any queries or technical inputs kindly mail:
sateesh.babu@ilfsecosmart.com
suman.thomas@ilfsecosmart.com

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