Stainless Steel Standard Knife Gate Valves
Stainless Steel Standard Knife Gate Valves
Stainless Steel Standard Knife Gate Valves
components.
• Grease fitting.
• Gate guides and lugs. 180°
• Acid resistant Ni-resist or
bronze stem nut.
guiding for the moving gate, while
jambs at the bottom hold the knife FACTORY TESTING
gate to assure proper seating.
• Integral locking device. • Each valve is pressure tested for
seat tightness, shell and packing
* For options
see page 10.
integrity including cycling tests to
check for reliability of operation.
INTEGRAL
LOCKING Please note this is a condensed catalog.
DEVICE
For a complete version, contact Velan directly.
2
ALL STAINLESS STEEL STANDARD KNIFE GATE VALVES
WAFER-TYPE, METAL SEAT, 2–36" (50–900 mm)
FULLY LUGGED, TYPE 310C TO TAPPI TIS 405-8, LARGE PORT
DESIGN FEATURES:
• Designed to handle slurries, pulp stock and
corrosive fluids in process industries.
• Meets TAPPI standard TIS 405-8 and MSS SP-81 for
wafer-type knife gate valves.
• Flanges match ASME B16.5 Class 150. Holes tapped.
• 150 psig (10.3 bar) max. working pressure.
150°F (65°C) max. working temperature.
Applications outside of these conditions require
special design considerations.
• Factory installed V-port seat insert available for
metering or throttling service (page 10).
DIMENSIONS AND WEIGHTS • These high quality metal-seated knife gate valves
with ground knife gates and lapped seating faces
SIZE have maximum leakage rate 4-10 times less than the
in
mm A D1 permissible rates shown in TAPPI 405-8 & MSS SP-81.
2
50
1.88
48
12.06
306 • Needle bearings on 14–36" valves.
3
80
2.00
51
15.32
389 • Available with lever, chain, gear, electric, air or
hydraulic actuation (see page 14).
4 2.00 18.60
100 51 472
6 2.25 24.38
150 57 619
8 2.75 30.66
200 70 779
10 2.75 37.19
250 70 945
12 3.00 43.25
300 76 1099
14 3.00 48.69
350 76 1237
16 3.50 55.13
400 89 1400
18 3.50 64.31
450 89 1633
20 4.50 71.31
500 114 1811
24 4.50 81.94
600 114 2081
30 5.50 101.63
750 140 2581 Please note this is a condensed catalog.
36
900
6.00
152
121.75
3092 For a complete version, contact Velan directly.
3
ALL STAINLESS STEEL STANDARD KNIFE GATE VALVES
WAFER-TYPE, RESILIENT SEAT, 2–36" (50–900 mm)
FULLY LUGGED, TYPE 320C TO TAPPI TIS 405-8, LARGE PORT
DESIGN FEATURES:
• Designed to handle slurries, pulp stock and corrosive fluids
in process industries where applications call for resilient
seat with zero leakage to 150 psi (10.3 bar) in main direction
and limited tightness in opposite direction, at low pressure.
• Replaceable, resilient crimped seat rings.
• Meets TAPPI standard TIS 405-8 and MSS SP-81 for wafer-
type knife gate valves.
• Replaceable seat extends the service life of the valve.
Resilient seats can be easily replaced after removing valve
from the line (Details on page 12).
• For highly abrasive applications we can supply a
replaceable seat ring with a hardfaced knife surface.
DIMENSIONS AND WEIGHTS
SIZE
• Non-clogging large port.
in
mm A D1 • 150 psig (10.3 bar) max. working pressure. 150°F (65°C)
max. working temperature. Applications outside of these
2 1.88 12.06 conditions require special design considerations.
50 48 306
3 2.00 15.32 • Needle bearings on 14"–36" valves.
80
4
51
2.00
389
18.60 • Available with lever, chain, gear, electric, air or hydraulic
actuation (see page 14).
100 51 472
6 2.25 24.38
150 57 619
8 2.75 30.66
200 70 779
10 2.75 37.19
250 70 945
12 3.00 43.25
300 76 1099
14 3.00 48.69
350 76 1237
16 3.50 55.13
400 89 1400
18 3.50 64.31
450 89 1633
20 4.50 71.31
500 114 1811
24 4.50 81.94
600 114 2081
30 5.50 101.63
750 140 2581 Please note this is a condensed catalog.
36
900
6.00
152
121.75
3092 For a complete version, contact Velan directly.
4
ALL STAINLESS STEEL STANDARD KNIFE GATE VALVES
FLANGED, RESILIENT OR METAL SEAT, 2–24" (50–600 mm)
TYPE 322C THROUGH-BOLTED FLANGES
ASME B16.5 CLASS 150, LARGE PORT
DESIGN FEATURES:
• Designed to handle heavy slurries, pulp stock and
corrosive fluids in process industries.
• Cast in austenitic stainless steel
(30", 36" may be fabricated).
• Has through-bolted, rigid flanges matching B16.5 Class
150 regular, short-body type.
• Non-clogging full port design (metal seated valve).
• max. working temperature.
150 psig (10.3 bar) max. working pressure. 150°F (65°C)
Applications outside of
these conditions require special design considerations.
• The high quality metal seated knife valve with ground
and lapped seating face have maximum leakage rates
4-10 times less than the permissible rates shown in
TAPPI TIS 405-8 and MSS SP-81.
• Available with lever, chain, gear, electric, air or
hydraulic actuation (see page 14).
5
BOLTED BONNET KNIFE GATE VALVE DESIGN FEATURES
NO LEAKAGE TO THE EXTERIOR THROUGH PACKING CHAMBER
(UNLIKE STANDARD KNIFE GATE VALVES)
● Bonnetted design.
Standard body-bonnet joint with an efficient non-asbestos reinforced fiber or PTFE gasket.
● Long-life leakproof stem seal.
Standard packing chamber with 125 RMS wall finish,
U.S. Patent # 5295661
burnished non-rotating stem and PTFE or graphite
packing rings. Many times the cycle life of
a standard knife gate valve.
● Virtually no contamination of the environment.
No dewatering of stock, unlike standard knife gate valves.
● Easy repacking in-line. (Valve should be de-pressurized
when repacking in-line.)
TIGHTER SEATS WITH PATENTED TORQUE CLOSURE OF KNIFE
● Beveled knife-stem connection locks the knife blade tight
against the seat. The seat is sealed by positive torque
closure – not media pressure – unlike any other knife gate valve.
● Raised-face seat. A groove around the seat collects particles
pushed aside by the knife and prevents clogging.
When the valve opens, media pressure cleans the groove.
● Lapped seat ensures tight closure.
● Crimped resilient seat ensures longer service life (see pg.11).
● Four seat designs: Integral, resilient and
renewable Stellite 6 (see pg. 10).
BYPASS TO PREVENT CLOGGING OF BONNET
● Bypass lets pulp circulate inside the bonnet when valve is opened,
preventing clogging (patent # 2093539 CDN and # 5295661 U.S.).
EASY OPERATION
● Lower running torque due to reduced friction.
Friction between stem and packing in bolted bonnet knife
gate valve is far less than the friction between the blade
and the packing in a standard knife gate valve.
● Low-friction, acid-resistant Ni-Resist stem nut.
● Valves can operate with smaller actuators
than standard knife gate valves.
ALL CAST STAINLESS STEEL DESIGN
● One-piece stainless steel, fully-lugged, cast body is stronger than
welded bodies and less subject to distortion due to thermal stress.
Posts are stainless steel instead of chrome-plated carbon steel
for longer life.
● Designed for vertical or horizontal line operations.
● Standard wafer, TAPPI face-to-face for easy replacement
of leaky standard knife gate valves.
● Maintenance and adjustment-free. Long cycle life.
● Suitable for most pulp and paper applications.
Can be used throughout the mill as a general-purpose knife gate valve.
VALVE
SEAT
KNIFE
BODY LUGS
Please note this is a condensed catalog.
7 For a complete version, contact Velan directly.
ALL STAINLESS STEEL BOLTED BONNET
KNIFE GATE VALVES, FULL PORT, 4–24" (100–600 mm)
FOR BIDIRECTIONAL SHUTOFF UP TO 150 PSI (10.3 BAR),
FULLY LUGGED, TYPE 310B METAL SEAT
SEAT
Hardfaced Stellite 6
DESIGN FEATURES:
• All stainless steel construction.
• Seat tightness achieved with torque as opposed to line
pressure.
• Thoroughly tested in a variety of applications including:
clean pulp up to a consistency of 5%, waste water and
secondary effluent.
• Bypass unit cast into the bonnet prevents clogging.
• Conventional packing chamber eliminates leakage
problems associated with standard knife valves.
• 150 psig (10.3 bar) max. working pressure.
150°F (65°C) max. working temperature.
Applications outside of these conditions require special
design considerations.
PATENT NO:
5295661
8
ALL STAINLESS STEEL BOLTED BONNET
KNIFE GATE VALVES, FULL PORT, 4–24" (100–600 mm)
FOR BIDIRECTIONAL SHUTOFF UP TO 150 PSI (10.3 BAR),
FULLY LUGGED, TYPE 320B RESILIENT SEAT
DESIGN FEATURES:
• All stainless steel construction.
• Seat tightness achieved with torque as opposed to line
pressure.
• Bidirectional shutoff from 0 to 150 psi (10.3 bar).
• Thoroughly tested in a variety of applications including
white water and weak black liquor.
• Bypass unit cast into the bonnet prevents clogging.
• Conventional packing chamber eliminates leakage
problems associated with standard knife valves.
• 150 psig (10.3 bar) max. working pressure.
150°F (65°C) max. working temperature.
Applications outside of these conditions require special
design considerations.
PATENT NO:
5295661
9
OPTIONS
● DEFLECTION CONES
In stainless steel or other
materials are available to
divert the flow of
abrasive slurries and
protect valve seat from
abrasion.
Typical applications
include dry solids,
storage bins, bottom
valves, mining slurries,
fly ash, filters, cyclons,
etc. The cone is installed
“V” orifices between valve and pipe
flange.
● “V” ORIFICE
Flow data on page 12. Double Packing
● BONNET PURGE Deflection Lantern Ring
● OPERATION CONNECTORS Cones Live-loading and leak-off
Handwheel, quick lever, For very fine slurry lines,
purge connections are ● BODY PURGE
chain wheel, bevel gear,
recommended. Purging CONNECTIONS
on-off cylinder Stem
actuators, positioning is used to prevent For higher density protectors available
packing of material in pulp applications upon request.
cylinder actuators,
electric actuators. bonnet areas. consult factory.
➀ ➁ ➂ ➃ ➄
➀ Integral Seat ➂ Resilient Seat
● Pulp and paper ● Pulp & paper
● Chemical industry ● Chemical industry
● Food processing
● Food processing ● Petrochemical industries
● Agriculture ● Textile industry
● Petrochemical
industries ➃ Renewable Stellite 6
● Sugar industry Seat and Deflector
● Textile industry ● Tough applications in
fibers and pulp and paper
waste water ● Coal liquefaction
● Abrasive mining slurries
● Granulated ore in water
➁ Polyurethane ● Fly ash lines
Seat & Deflector ● Coal pipelines
( available on
Standard Knife ➄ Integral Stellite 6
Gate Valves only ) Hardfaced Seat with
● Waste water Special Body Designed
treatment to Match Basalt
● Water plants Pipe Flanges
( available on Bolted Bonnet
● Abrasive mining Knife Gate Valve only )
slurries ● Tough Lignite bottom
● Pipelines ash slurry service
Please note this is a condensed catalog.
10 For a complete version, contact Velan directly.
2–16” STANDARD KNIGE GATE VALVE
INTEGRAL CRIMPED RESILIENT SEAT
KNIFE
RETAINER
Inside
Taper
1. 2. 3.
CRIMPED
1. The stainless steel seat ring is SEAT
manufactured with a slight
inside taper.
2. The O-ring is inserted. O-RING
EASY MAINTENANCE
12
IN-SERVICE PHOTOS
Centrifical cleaner isolation. Pressure around 25-35 psi (1.7-2.4 bar) 2.5% pulp.
14
ALL STAINLESS, FABRICATED OR CAST
TYPE 33 KNIFE GATE VALVE FOR THROTTLING
3–24" (80–600 mm)
“O” OR DIAMOND PORT, FULL PORT, 150 PSIG (10.3 BAR)
MATERIALS
MODEL
ITEM
A B
Knife T316 T317ELC
Body T316 T317ELC
DESIGN FEATURES:
• Linear flow from low to full opening.
• Non-plugging bonnet and throttle orifice.
• Machined seat allows tight shutoff.
• Beveled gate provides positive shearing action.
• Port closure directly proportional to stem travel
for throttling.
• Throttles dense solutions of paper mill stock for
headbox flow control, etc.
• All interior surfaces exposed to piped liquid are
stainless steel. Full stainless gasket surfaces.
• Deep packing glands eliminate leakage.
• Simple single yoke construction eliminates outside
gearing and bearings.
SIZE
in
A DI
Center to Top
mm Face to Face Open
3 2 19.25
80 51 489
4 2 23.75
100 51 603
6 2.25 28.75
150 57 730
8 2.75 35.25
200 70 895
10 2.75 41.25
250 70 1048
12 3 48
300 76 1219
14 3 52.25
350 76 1327
16 3.5 59
400 89 1499
18 3.5 65.25
450 89 1657
20 4.5 72.25
500 114 1835
24 4.5 81 Please note this is a condensed catalog.
600 114 2057 For a complete version, contact Velan directly.
15
TILTING DISC CHECK VALVES
THROUGH-BOLTED FLANGES, 2 1⁄2 -24" (65-600 mm)
ASME B16.5 CLASS 150, TYPE 34
STANDARD MATERIALS
PART MATERIAL
Body CF8M CG3M
Seat ring CF8M CG3M
Disc CF8M CG3M
DESIGN FEATURES:
• Manufactured
stainless steel.
in corrosion-resistant
16
HOW TO ORDER
A B C D E F G H
— —
L 1 4 0 3 1 0 C 1 3 S L
Example: 6”, lug, 150 class, metal-seated, cast, stainless steel knife gate valve.
MATERIAL SPECIFICATIONS
NOTICE
CAST
BAR STOCK PLATE 1. Knife Gate valves should
ASTM 316 316L 304 317L
DESIGNATION preferably not be opened or
A351 CF8M A351 CF3M A351 CF8 A351 CG3M 316 304 316
closed against pressure.
Carbon 0.08 0.03 0.08 0.03 0.08 0.08 0.08
COMPOSITION %
Manganese 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2. Lugs should not be used to
Phosphorus 0.04 0.04 0.04 0.04 0.045 0.04 0.045 adjust misalignment in piping.
Sulphur 0.04 0.04 0.04 0.04 0.030 0.03 0.03
Silicon 1.50 1.50 2.00 1.50 1.00 1.00 0.75 3. Velan reserves the right to take
Nickel 9.00-12.00 9.00-13.00 8.00-11.00 11.5-13.5 10-14 8.00-10.50 10.00-14.00 exception to warranty when
Chromium 18.00-21.00 17.00-21.00 18.0-21.00 20.5-23.5 1-18 18.00-20.00 16.00-18.00 misapplications / 3rd party
Molybdenum 2.00-3.00 2.00-3.00 — 3.00-4.00 2.00-3.00 — 2.00-3.00 automation and other
Heat Treatment Solution anneal operations are carried out
Tensile ksi min. 70 70 70 75 75 75 75 without Velan’s prior
Yield ksi min. 30 30 30 35 30 30 30 knowledge.
Elong. % min. 30 30 35 25 30 30 40
4. Consult Velan sales for
R. area % min. — — — 36 40 40 —
standard factory warranty.
Hardness HB max. — 187 — 185 187 187 217
Parts Body, bonnet, yoke Stem, post Knife
17