Manual MT-SX48 - EN - 170216
Manual MT-SX48 - EN - 170216
Manual MT-SX48 - EN - 170216
Model: 6;
Operation Manual
17026
2
BEFORE USE
Thank you very much for purchasing RXU digital controller.
(1) Be sure to read this manual and grasp the concept before operating the instrument.
(2) The purpose of this manual is to provide detailed information on the function of the instrument. It does not guarantee
that the instrument conforms to the specific purpose of the customer.
(3) No part or the whole of this manual may be reproduced without RXU permission.
(4) The contents of this manual may be changed without prior notice.
Note
Sufficient care has been taken to assure the accuracy of this manual. Please note that 'LWHO is not responsible for any
damage, including indirect damage, resulting from an error in writing, missing information, or the use of the information
described in the manual.
2
Warning
Installation and wiring
• This controller designed to be installed at the following conditions.
Operating temperature –10℃ 〜 50℃
Operating humidity 90%RH or less (Non condensation)
Installation category II
Conforming to IEC61010-1
Pollution degree 2
• The controller must be installed such that with the exception of the connection to the mains,creepage and clearance
distances shown in the table below are maintained between the temperature probe and any other assemblies which use or
generate a voltage shown in the table below.
Failure to maintain these minimum distances would invalidate the EN 61010 safety approval.
Voltage used or generated by any assemblies Clearance (mm) Creepage (mm)
Up to 50Vrms or Vdc 0.2 1.2
Up to 100Vrms or Vdc 0.2 1.4
Up to 150Vrms or Vdc 0.5 1.6
Up to 300Vrms or Vdc 1.5 3.0
Above 300Vrms or Vdc Contact with our sales office.
• If the voltage shown above exceeds 50Vdc (i.e. hazardous voltage), the basic insulation is required between all
terminals of this controller and the ground, and supplementary insulation is required for the alarm output.
Isolation class of this controller is as shown below. Be sure to check that the isolation class of the controller
satisfies your requirements before installation.
Basic insulation Non-insulation
Mains (Power source) Measured value input
Control output (relay output) Internal circuit
Alarm output (AL1)
SSR/SSC driving output
Alarm output (AL2)
• If there is a danger of a serious accident resulting from a failure or a defect in this unit, provide the unit with an
appropriate external protective circuit to prevent an accident.
• The unit is normally supplied without a power switch and fuses.
Make wiring so that the fuse is placed between the main power supply switch and this controller.
(Main power supply: 2 pole breaker, fuse rating: 250V, 1A)
• A switch (or a circuit-breaker) must be included in the installation.
• A switch (or a circuit-breaker) must be suitably located and easily reached.
• A switch (or a circuit-breaker) must be marked as the disconnecting device for this equipment.
Supply wiring shall be prepared by installers in accordance with national regulations.
• A switch (or a circuit-breaker) must be included in the installation.
• A switch (or a circuit-breaker) must be suitably located and easily reached.
• A switch (or a circuit-breaker) must be marked as the disconnecting device for this equipment.
• Supply wiring shall be prepared by installers in accordance with national regulations.
• When wiring the power supply terminal, use vinyl insulated 600 volt cable or equivalent.
• To avoid the damage and failure of controller, supply the power voltage fitting to the rating.
• To avoid an electric shock and controller failure, do not turn ON the power before all wiring is completed.
• Be sure to check that the distance is kept to avoid electric shock or firing before turning the power ON.
• Keep away from terminals while the circuit is energized in order to avoid an electric shock and a malfunction.
• Never attempt to disassemble, fabricate, modify, or repair this unit because tampering with the unit may result in a
malfunction, electric shock, or a fire.
• Output relay is the part has a limited life.
• When output relay contact comes to the end of its life, it might remain on-state, or off-state. For safety, use a protective
circuit outside.
4
Precautions in wiring connection
• For the thermocouple sensor type, use thermocouple compensation wires for wiring.
For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three
wires.
• Keep input lines away from power line and load line to avoid the influence from noise induced.
• For the input and output signal lines, be sure to use shielded wires and keep them away from each other.
• If a noise level is excessive in the power supply, the additional installation of an insulating transformer and the use
of a noise filter are recommended.
Make sure that the noise filter is installed to a place such as a panel that is properly grounded. The wiring between
the noise filter output terminal and the instrument power supply terminal should be made as short as possible. None
of fuses or switches should be installed to the wiring on the noise filter output side because the filter effect will be
degraded by such a installation.
• A better anti-noise effect can be expected by using stranded power supply cable for the instrument. (The shorter the
stranding pitch is, the better the anti-noise effect can be expected.)
• A setup time is required for the contact output when the power is turned on. If the contact output is used as a signal
for an external interlock circuit, use a delay relay at the same time.
• Use the auxiliary relay since the life is shortened if full capacity load is connected to the output relay. SSR/SSC drive
output type is preferred if the output operations occur frequently.
[Proportional interval] relay output: 30 seconds or more, SSR/SSC: one second or more
• If inductive load such as magnetic switches connected as a relay output load, it is recommended to use serge absorber to
protect a contact from switching serge and keep a longer life.
Recommended spec · of serge absorber
Varistor voltage
Voltage 100V 240V
200V 470V
Others
• Do not use organic solvents such as alcohol and benzine to wipe this controller. Use a neutral detergent for wiping the
controller.
6
Table of Contents
7
Loop break detection time ...........................................................................................51
Loop break detection band..........................................................................................51
Changeover of parameter display ...............................................................................52
Soft-start......................................................................................................................53
Soft-start duration........................................................................................................53
Alarm action during standby........................................................................................54
Auto display off............................................................................................................55
Display off ...................................................................................................................56
PV blink setting during input error ...............................................................................57
Alarm display...............................................................................................................58
Output (MV) display ....................................................................................................59
User key lock...............................................................................................................60
Parameter reset ..........................................................................................................61
5. Troubleshooting ........................................................................62
8
Model Code Configuration
4 5 6 7 8 9 10 11 12 13 14
6; 4 T Y 1 - Y 0 0 0 - E
9
④ ⑤
⑥
①
③ ②
⑧ ⑦
S2 S3
S1 S4
S5
S6
2-3 Parameter list
Operation parameter
Conditions for
Default
Display Parameter name Description Setting range parameters to Note page
setting
appear
Displays the process value (PV) and the
− PV/SV display setting value (SV). Specifys the setting 0.00 to 100.00%FS − 18
value (SV).
: control Standby
Switches between RUN and Standby for
Standby : control RUN (control and alarm output are in normal − 19
control.
operation)
Cancels the alarm latch. The set value will : Keeps the alarm latch When the alarm latch
Alarm latch cancel 20
be automatically restored to OFF. : Opens up the alarm latch function is used.
: Stop When the control
Auto-tuning Starts and stops the auto-tuning. : Normal auto-tuning method (CTrL) is 21
: Low-PV autp-tuning PID or FUZY.
Channel 1 parameter
Conditions for
Default
Display Parameter name Description Setting range parameters to Note page
setting
appear
When the control
Sets the proportional band of PID
Proportional band 0.1 to 999.9% 5.0% method (CTrL) is 25
parameter.
PID or FUZY.
When the control
Sets the integral time of PID 240
Integral time 0 to 3200 seconds method (CTrL) is 25
parameter seconds
PID or FUZY.
When the control
Sets the derivative time of PID 60.0
Derivative time 0.0 to 999.9 seconds method (CTrL) is 25
parameter seconds
PID or FUZY.
Hysteresis range When the control
Selects the hysteresis range for 0.25% Industrial
for ON/OFF 0 to 50%FS method (CTrL) is *26
ON/OFF control. FS value.
control ONOF.
: Starts the two-position control at the values of When the changeover
of parameter display
HYS (Hysteresis) Selects the hysteresis operation SV+HYS/2 and SV-HYS/2.
(dSPC) is EnG and 28
mode point at ON/OFF control. : Starts the two-position control at the values of the control method
SV+HYS and SV-HYS. (CTrL) is ONOF.
Output When the control
Sets the offset value to be add to
convergence -100.0 to 100.0% 0.0% method (CTrL) is 29
MV.
value PID or FUZY.
When the changeover
of parameter display
Specify the range of integral 100% (dSPC) is EnG and Industrial
Anti-reset windup 0 to 100%FS *30
action FS the control method value.
(CTrL) is PID or
FUZY.
When the changeover
SV (Setting Value) 0% Industrial
Sets the lower limit of the SV. 0 to 100%FS of parameter display *31
lower limit FS value.
(dSPC) is EnG.
When the changeover
SV (Setting Value) 100% Industrial
Sets the upper limit of the SV. 0 to 100%FS of parameter display *31
upper limit FS value.
(dSPC) is EnG.
: ON/OFF control.
Control method Selects the control method. : Normal PID operation. 32
: Fuzzy control.
relay: 30
When the control
Cycle time of Sets the cycle time of control seconds
1 to 150 seconds method (CTrL) is 34
control output output. SSR: 2
PID or FUZY.
seconds
Normal/reverse Switches between normal and : Reverse action
35
action reverse action. : Normal action
When the changeover
SV (Setting Value) Sets the offset value to be added Industrial
-50 to 50%FS 0%FS of parameter display *36
offset to SV. value.
(dSPC) is EnG.
13
Channel 2 parameter
Default Conditions for
Display Parameter name Description Setting range Note page
setting parameters to appear
: JPt100 without a decimal point
: JPt100 with a decimal point
: Pt100 without a decimal point
: Pt100 with a decimal point
: J thermocouple without a decimal point
: J thermocouple with a decimal point
: K thermocouple without a decimal point
: K thermocouple without a decimal point
Input type Selects the input type. : K thermocouple with a decimal point 37
: T thermocouple without a decimal point
: T thermocouple wit a decimal point
: R thermocouple without a decimal point
: B thermocouple without a decimal point
: S thermocouple without a decimal point
: E thermocouple without a decimal point
: N thermocouple without a decimal point
: PL-Ⅱwithout a decimal point
PV (Process value) Sets the lower limit of PV When the changeover of
-1999 to 9999 0℃ 38
lower limit input. parameter display (dSPC) is EnG.
PV (Process value) Sets the upper limit of PV When the changeover of
-1999 to 9999 400℃ 38
upper limit input. parameter display (dSPC) is EnG.
Sets the decimal point 0: No digit after a decimal point When the changeover of
Decimal point position 0 39
position in PV/SV display 1: 1 digit after a decimal point parameter display (dSPC) is EnG.
:℃ When the changeover of ℃ should be
℃ / °F selection Choose temperature scale. -
: °F parameter display (dSPC) is EnG. selected.
Sets the offset value to be 0.00% Industrial
PV (Process value) offset -10.00 to 10.00%FS *40
added to PV. FS value.
Time constant of input Sets the time constatnt of 5.0 When the changeover of parameter
0.0 to 120.0 seconds 41
filter. PV input filter. seconds display (dSPC) is EnG.
Sets the output value
When the changeover of
FALT output w h e n a n i n p u t e r r o r -3.0 to 103.0% -3.0% 42
parameter display (dSPC) is EnG.
(FALT) occurs.
Sets the lower limit for When the changeover of
Output lower limit -3.0 to 103.0% -3.0% 43
output. parameter display (dSPC) is EnG.
Sets the upper limit for When the changeover of
Output upper limit -3.0 to 103.0% 103.0% 43
output. parameter display (dSPC) is EnG.
Sets the type of output When the changeover of
MV limit type 0 to 3 0 44
limitter. parameter display (dSPC) is EnG
Channel 3 parameter
Default Conditions for parameters to
Display Parameter name Description Setting range Note page
setting appear
Sets the type of alarm action. 0 to 12 5 The setting range veries depending on
Alarm type 1 Sets the type of alarm action during dSPC is set to engineer the changeover of parameter display 45
0 to 31 5 (dSPC) setting.
level (EnG).
No alarm
Sets the type of alarm action. 0 to 12 output: 0
Alarm output:9 The setting range veries depending on
Alarm type 2 the changeover of parameter display 45
No alarm (dSPC) setting.
Sets the type of alarm action during dSPC is set
0 to 31 output: 0
to engineer level (EnG).
Alarm output:9
When the changeover of parameter
Delay time 1 Delay time for alarm 1 output. 0 to 9999 seconds 0 seconds 48
display (dSPC) is EnG.
When the changeover of parameter
Delay time 2 Delay time for alarm 2 output. 0 to 9999 seconds 0 seconds 48
display (dSPC) is EnG.
When the changeover of parameter Industrial
Alarm 1 hysteresis Sets the hysteresis range of ON and OFF of alarm 1. 0 to 50%FS 0.25%FS *48
display (dSPC) is EnG. value.
When the changeover of parameter Industrial
Alarm 2 hysteresis Sets the hysteresis range of ON and OFF of alarm 2. 0 to 50%FS 0.25%FS *48
display (dSPC) is EnG. value.
Sets the optional functions of alarm 1.
Alarm latch(1: use,0: not use) When the changeover of
Alarm 1 options 0 to 111 000 49
Alarm of error status(1: use, 0: not use) parameter display (dSPC) is EnG.
De-energized output(1: use, 0: not use)
Sets the optional functions of alarm 2.
Alarm latch(1: use,0: not use) When the changeover of
Alarm 2 options 0 to 111 000 49
Alarm of error status(1: use, 0: not use) parameter display (dSPC) is EnG.
De-energized output(1: use, 0: not use)
Loop break detection time Sets the temperature range to detect a loop break. 0 to 9999 seconds 0 seconds When loop break alarm is used. 51
Industrial
Loop break detection band Sets the temperature range to detect a loop break. 0 to 100%FS 2.5%FS When loop break alarm is used. *51
value.
Sets whether or not to display hidden parameters and
Changeover of parameter : Operator level
setting range. Every time power is turned on, operator level 52
display : Engineer level
is always set as default.
14
Channel 4 parameter
Default Conditions for
Display Parameter name Description Setting range Note page
setting parameters to appear
When the changeover of
Sets the control output value (OUT)
Soft-start -3.0 to 103.0% 103.0% p a r a m e t e r d i s p l a y 53
during softstart.
(dSPC) is EnG.
When the changeover of
Sets duration of soft-start operation
Soft-start duration 0.00 to 99.59 (00 hr. 00 min. to 99 hrs. 59 min.) 0.00 parameter display 53
after poweron.
(dSPC) is EnG.
Sets whether to turn off the alarm When the changeover of
Alarm action 0: Alarm action OFF (output OFF )
or to continue alarm action during 0 parameter display 54
during standby 1: Alarm action ON
standby. (dSPC) is EnG.
: Not use
Sets the time until the display : Auto-off after 15 seconds. When the changeover of
Auto display off automatically turn off (valid only on : Auto-off after 30 seconds. parameter display 55
SV/PV screen). : Auto-off after 1 minute. (dSPC) is EnG.
: Auto-off after 5 minutes.
0: PV, SV, and LED lamps ON (all ON)
1: SV display OFF
2: PV display OFF
3: PV and SV displays OFF
4: PV, SV, and LED lamps OFF (all OFF)
5: SV display OFF (relights for 5 sec. by pressing When the changeover of
Sets ON/OFF of PV and SV
Display off any key) 0 parameter display 56
displays and LED indicator lamps.
6: PV display OFF (relights for 5 sec. by pressing (dSPC) is EnG.
any key)
7: PV and SV displays OFF (relights for 5 sec. by
pressing any key)
8: PV, SV, and LED lamps OFF (relights for 5 sec.
by pressing any key)
When the changeover of
PV blink setting Sets whether or not to blink PV 0 : PV blinks during an input error
0 parameter display 57
during input error during an input error. 1 : PV does not blink
(dSPC) is EnG.
0 : Displays PV (no change).
When the changeover of
Selects the display when an alarm 1 : Displays PV and the alarm number alternately.
Alarm display 1 parameter display 58
or alarms occur. 2 : Displays blinking PV.
(dSPC) is EnG.
3 : Displays the alarm number only.
When the changeover of
Output (MV)
Displays output value. -3.0 to 103.0% (display only) - parameter display 59
display
(dSPC) is EnG.
0: Both AT and RUN/standby are switchable.
Specifies whether or not to enable
1: AT i s n o t s w i t c h a b l e , R U N / s t a n d b y i s
AT on/oFF switching(Block key When the changeover of
switchable.
User key lock + Down key) or RUN/standby 0 parameter display 60
2: AT i s s w i t c h a b l e , R U N / s t a n d b y i s n o t
switching (Block key + Up key) on (dSPC) is EnG.
switchable.
PV/SV screen.
3: Neither AT nor RUN/standby is switchable.
When the changeover of
Parameters can be restored to : Do nothing.
Parameter reset parameter display 61
factory default setting. : Resets the parameter setting. (dSPC) is EnG.
Note 1: The set value of the parameter for which “*” is marked in “page”column changes depending on the set value of PVT, PVb, PVF and PVd.
When you change the values of PVT, PVb, PVF, and PVd, you have to reconfigure the parameters marked with “*”.
Note 2: FS (Full Span) in this manual means the PV input range. For example, when PV input range is from 0 to 400oC, FS is 400oC.
%FS means the percentage of FS. For example, when FS is 400oC, default value for “alarm set value” of which default setting is 2.5%FS is:
400oC×2.5% = 10oC. (10oC will be displayed.)
All the items with %FS described in “setting range” column are displayed and configured with actual number as above example.
15
3 Setup procedure
3-1 Steps for Setting Parameters
16
3-2 Example for parameter setting
This section shows an example for the setting under the following conditions.
Conditions of use
Input type : K thermocouple -200 to 1200℃
Control method : ON/OFF Control (2 position)
Control action : Reverse
Setting value (SV) : 800℃
Operating procedure
1 Set the input type to K thermocouple (-200 to 1200℃) by the following steps.
↓ ×2
Press the key once to access the setting of input type (PvT) display.
↓
Use the key to select "K2" for K thermocouple with measuring range of -200 to
↓ 1200℃.
↓
Press the key once to save your change and proceed to the next parameter.
↓ 3 sec. Press and hold the key for three seconds to return to PV/SV display.
SV●
SV● Press the key once on PV/SV display to access channel 1 display.
↓
Press the key several times to access the control method (CTrL) display.
↓
Use the key to select " " for ON/ON control.
↓
Press the key once to save your change and proceed to the next parameter, namely, the
Normal/reverse action (rEv).
↓
Press the key once to save your change and proceed to the next parameter.
↓
SV●
SV●
Use the key to enter "800" to the setting value (SV).
↓ The change will be saved automatically in three seconds.
SV● The controller will start operation with SV being 800℃.
17
4 Parameter functions and method of settings
Method of setting the SV (Setting value)
[Description]
• The SV is a target value for control. Related parameters : (page 31)
• Any SV that is outside of the range set in the parameters (page 31)
of (lower limit) and (upper limit) of the
channel 1 parameter cannot be set. (See page 31.)
SV● 2. The SV will be set to 1195 in three seconds. After that, the controller will operate with the
SV being 1195.
18
[Setting example] Starting the auto-tuning (standard type) operation
Display Operating procedure
3. Press the key once to start auto-tuning. During auto-tuning, a decimal point at the right
end of the SV display flashes.
4. Press and hold the key for three seconds to return to the PV/SV display.
.
5. When the auto-tuning finishes properly, a decimal point stops flashing, and the set values of
, , , and parameters change. When the auto-tuning finishes abnormally, a decimal
point stops flashing, but the set value of P, I, and D parameters remain unchanged.
22
Hysteresis range for ON/OFF control (Setting range: 0 to 50%FS)
[Description]
Settings for ON/OFF (2-position) control [Point]
• Range: 0.0% to 50.0% FS • If the hysteresis width is narrow, and PV and SV are near
The controllability varies with the size of the hysteresis. ly equal, the output may frequently switch on and off. Note
Small hysteresis that doing so may affect the operation life of the contact
• High-precision control output.
• Frequency of output relays is high, so lifespan becomes • The unit of the set value of this parameter is °C or °F (en
short gineering unit). The setting range varies according to the
Large hysteresis measunig range of input.
• Low-precision control [Example]
• Frequency of output relays is low, so lifespan is rela- When using K thermocouple whose measuring range from
tively long. 0 to 400°C, the setting range is from 0 to 200°C.
The relationship between SV and hysteresis in normal and When using RTD whose measuring range from 0 to
reverse operation is shown below. 150°C, the setting range is from 0 to 75°C.
SV ( ) is set to .
SV-HYS
Related parameters : (page 28)
t (page 32)
ON
Control
output OFF
Normal Process
value PV
HYS
SV+HYS
SV
ON
Control
output OFF
26
[Setting example] Changing the hysteresis range from 1°C to 35°C
Display Operating procedure
5. Press and hold the key for three seconds to return to the PV/SV display.
27
[Setting example] Changing the control system from PID to FUZZY
Display Operating procedure
4. Press the key once to save the change. After that, the controller will operate with the
FUZZY control system activated.
5. Press and hold the key for three seconds to return to the PV/SV display.
33
Normal/Reverse Action (Settings: / )
[Description]
Process
Control action can be switched between normal (direct) and Reverse
value
PV
reverse.
• Range : : reverse action
: normal action control Output rises
t
output
Most temperature control is done with heating in reverse when PV falls
Normal Process
value PV
t
control Output rises
output when PV rises
4. Press the key once to save the change. After that, the controller will operate normal
action.
5. Press and hold the key for three seconds to return to the PV/SV display.
35
[Setting example] Setting the error status alarm function for Alarm 2 to ON
Display Operating procedure
4. Press the key once to save the change. After that, the controller will operate with the er-
ror status alarm function for Alarm 2 being ON.
5. Press and hold the key for three seconds to return to PV/SV display.
50
5 Troubleshooting
Reference
Symptoms Possible causes Remedies
pages
The setting of is not correct for the
Set the parameter of correctly. Page 37
input signals of sensors or others.
The input signals of sensors or others do Ask to make adaptations on your model. Or
Page 9
1. The display shows not match those of the controller you use. replace your model with a new one.
or .
The connecting cables for the sensor are
Tighten the connecting cables. --
loose.
A break or short-circuit occurred in the Replace the sensor with a new one or remove
--
sensor. the short-circuit.
The sensor or other input devices that are Replace the sensor or other input devices with
--
connected to the PXE have problems. new ones.
The set value of the parameter of PVb is Set the parameters again so that the value of
Page 38
larger than the value of PVF. PVb is smaller than the value of PVF.
When the set value of is larger than Set to “0”, and return to an original
Page 39
1000, “1” is registered for . value.
5. O N / O F F c o n t r o l
(Twoposition control) won't Parameter is not set to . Set the to . Page 32
start.
The set value of parameter is not Adjust the set value of parameter to be Page 26
6.ON/OFF control does not correct. suitable for the device to be controlled.
function properly. The setting of parameter is not
Set the parameter onoF correctly. Page 28
correct.
62
Reference
Symptoms Possible causes Remedies
pages
8. Response is too slow. (The
measured value changes Input filter constant is too large. Decrease the set value of the parameter of . Page 41
slowly.)
The output signals of the Micro-controller Prepare the Micro-controller suitable for the
do not match the input signals of the device device to be controlled. Or select the device to --
to be controlled. be controlled suitable for the Micro-controller.
10. The keys do not work.
The set value of the
or is set in the parameter of . Set the parameter of to Page 24
parameters cannot be
changed.
You have changed the SV after autotuning Set the desirable SV, and perform the auto-
Page 21
operation. tuning again.
The response of the controlled device was Use a controller whose control cycle is fast,
--
too fast. such as PXH.
13. A uto- tuning does no t
work properly. Peripheral devices have problems. Or they
Connect them properly. --
are not connected properly.
The response of the controlled device was Perform the tuning manually.
too slow and a timeout occurred (approx. (Set the parameter of to to try the Page 32
over 3.6 hours) ON/OFF control in a hurry.)
63
Memo
64