MSE Wall Design
MSE Wall Design
• 4/5/16 to 4/7/16
Topics
1. Product Offerings
1. Extensible - Geosynthetic
2. Inextensible – Steel
3. Research, Development and Testing
2. Design Basics and Introduction to Methodologies
1. Differences
2. Comparison
3. Introduction to Seismic Design Principles
1. Discussion of the current state of design practices
4. Keystone Wall Design Software (Interactive)
1. KeyWall
2. KeyDraw
3. KeySystem I Spreadsheet
Keystone Introduction
• Keystone Departments
• Engineering
• Marketing
• Sales
• Product development and production
Structural Product Offerings
Products – Country Manor
Unique
Face
Texture
Country Manor – Parapet Walls
Country Manor Water Feature
Product – Standard Unit
Keystone
Standard
Piece # 1 2
Weight (kg) 52 56
Piece # 1 2
Height 200 200
Weight (kg) 37 34
Of Compac IV
Compac Unit
• Evaluation published
April 2012
• Evaluation based on
AASHTO LRFD 5th
Edition, 2010 and NHI
FHWA 2009
• Keystone Compac II
Units
• Mirafi Geogrid
Keystone Compac™ Evolution
Compac II Unit
200 mm
(7.8 in.)
200 mm
(7.8 in.)
Components – Face Unit
• Keysystem I Unit
– Compressive Strength
• 4000 psi
– 82 kN Ultimate
reinforcement connection
strength @ 15 mm Displ.
KeyStrip™/Facing Connection
20000
10000
5000
0
0 0.5 1 1.5 2 2.5
Displacement (in)
Components – Soil Reinforcing
• KeyStrips
– 9mm, 10mm, 11mm Wire
– Crossbars at 300mm & 450mm
– Hot Dipped Galvanized
– 75 to 100 year design life
– Connection capacity limited to 42.4 kN,
after factors of safety applied
Components - Pins
• 12.7mm Fiberglass
Alignment Pins
Wide Range of Applications
• Heavy Construction
– Industrial walls
– Heavy Highway
– Railway Design
• Transportation
– Bridge Abutment
– Development Roadways
• Seismic
– Better Seismic Performance under heavy loads than
extensible geogrid
KeySteel
Construction
Soils Design
Products
Soil Types
• Granular Soils - Sand & Gravels
• Fine Grained Soils - Silt & Clays
• Other - Organic, Peat
Design Properties
• γ, Moist Unit Weight
• φ, Effective Shear Strength
• c, Cohesive Strength
Setback
Batter
Limit of Excavation
Finished Grade
Drainage Fill
Overturning
Weight of Wall
Earth
Pressure
Pivot Overturning
Simple Overturning
Weight of Wall
Earth
Pressure
Pivot
Settlement and Overturning
Drainage Fill
H
R
Pa
H
R
Pa
Coherent Grav. - Ka + OT
Simplified - 1.2Ka
Inextensible Theory
K/Ka Ratio (Proposed)
*Unofficial Document
Currently in AASHTO sub-committee,
awaiting review and approval.
Formulas – Earth Pressure
Coulomb
Pa = 1/2 g H2 Ka
Sin2 (+)
Ka = 2
Sin2 Sin (-) 1 + Sin(+)Sin(-)
Sin(-)Sin(+)
Rankine
Pa = 1/2 g H2 Ka
• Coulomb - Coulomb failure plane varies as a function of the wall geometry and friction angles for both the soils and
the soil wall interface.
where:
𝜑 = angle of internal friction
𝑙 = batter of wall measured from vertical (α - 90°)
β = slope angle above the wall
δ = angle of friction at back of wall
• Rankine – Where 𝜌 is fixed and measured from horizontal under all design scenarios, which is only technically correct
for level surcharge applications and minimal wall batter.
𝜑
𝜌 = 45° +
2
• In theory, the Rankine failure plane varies under backslope conditions. However, it is customary to fix the failure
plane at the equation above in earth reinforcement design, thus best representing the curved failure surface and
locus of maximum stress points for a reinforced soil mas
Design Methodology Comparisons
Advantages / Disadvantages
Coulomb Rankine
• Provides lowest calculated • No assumption has to be
earth pressure by taking all made with regard to friction
beneficial components into
account between the wall structure
– Wall Batter and retained soil mass.
– Wall Friction • Simpler formula and failure
• Reinforcement lengths plane definitions
significantly longer at the top
of wall than the bottom due to • Due to the higher earth
flatter failure plane pressure coefficient,
• Reduced earth pressure may stronger reinforcement may
permit vertical spacing of be necessary at the bottom
reinforcement in lower walls of wall.
that exceed the wall facing’s
stability during construction
External Stability – Reinforced Wall Forces
Note: Live load does not contribute to resisting forces. The live load surcharge is
included as a driving force and not as a stabilizing force. Only permanent forces
within the wall are included as stabilizing forces.
Reinforced Wall Analysis
Movement
Movement
• No calculation differences
• Differences in the Factor of Safety
– F.S. > 2.0 NCMA
– F.S. > 2.5 AASHTO ASD
– CDR > 1.0 AASHTO LRFD (For Bearing be careful as a reduction
factor of 0.65 is applied, which under ASD would be a 2.0 factor of
safety.)
• Settlement, particularly differential settlement should be
evaluated by a qualified engineer.
• Maximum allowable differential settlement for reinforced
soil systems
– 1% NCMA
– ½% FHWA
Internal Stability Analysis
Internal Stability
Tension, Connection and Pullout
Reinforced Wall Analysis
Overturning
Bending
Bulging
Shear
Local Stability
Overturning, Bending, Shear
Reinforced Wall Analysis
Earth pressure
resisted by
top reinforcement
Earth pressure
resisted by
2nd reinforcement
Earth pressure
resisted by
3rd reinforcement
Earth pressure
resisted by
4th reinforcement
q a
Base Shear
Hov
Pullout capacity of
top reinforcement
Le1
Pullout capacity of
2nd reinforcement
Le2
Pullout capacity of
3rd reinforcement
Le3
Pullout capacity of
4th reinforcement
Le4
• Design Scenario
– Wall Height 20’
– Retained and Found. soil zone parameters 28°, γ=19 kN/m3
– Reinforced Zone Foundation 32°, γ=19.6 kN/m3
– Infinite backslope 2h:1v, (26°)
– Level Toe Slope
– Near Vertical Wall batter
– Compac II, Mirafi Geogrids
Design Comparison - Rankine
Design Comparison - Coulomb
Design Comparison - Difference
Rankine Coulomb
Failure Plane
Design Comparison – Vertical Comp.
Design Comparison - Battered
Rankine Coulomb
Design Comparison – Vertical Comp.
MSE Wall Design and Seismic
Seed & Whitman (1970) Quotes
• Coulomb
• Rankine
• Mononobe-Okabe
Formulas – Earth Pressure
Coulomb
Pa = 1/2 g H2 Ka
Sin2 (+)
Ka = 2
Sin2 Sin (-) 1 + Sin(+)Sin(-)
Sin(-)Sin(+)
Rankine Note: Backslope can not be
greater than phi angle
Pa = 1/2 g H2 Ka
sin(𝜑 − 𝜃 − 𝑖)
• Example
𝜑 = angle of friction of soil = 28°
𝐾ℎ
𝜃= 𝑎𝑟𝑐 tan( ) where, Kh=0.20g, Kv=0
1−𝐾𝑣
𝜃 = 11.3°
𝑖 = backfill slope angle = 3h:1v = 18°
khW2
khWs
W2(1-kv)
Ws(1-kv)
khW1 H2
H
or
W1(1-kv)
Eae
L
Inertial Force Active Wedge Force
khW
Kdynamic = Kae - Ka
Seismic MSE Internal Analysis
0.3H
AmW3
Am W3
AmW2 W3 W3
HÕ
/2 Am W2
H'
Am W1 W2 AmW1
H H W2
W1 HÕ
/2 W1 Le
Le
45+/2
d d
B B
Extensible Reinforcement Inextensible Reinforcement
Le of reinforcement level
Add'l Load/reinf = (Pi)
Sum of Le for all reinforcement levels
Pi = Am (W1 + W2 + W3)
Displacement Analysis
0.087 V2 1/4
N=A [ dAg ]
Where:
N = Design Cutoff Acceleration
Maximum Acceleration, Kh
Richards and Elms
Displacement Analysis
kh = 0.74 As [
1/4
]
As
d
Where:
kh = Horiz Acceleration Coeff.
As = Design Acceleration
d = Allowable Displacement (in)
(1” - 8” range)
Simplified Acceleration, Kh
Kavazanjian et al.
Displacement Analysis Summary
*AASHTO LRFD Bridge Design Specifications, 7th Edition, 2014, 2015 Interims.
Is Seismic Analysis Necessary for MSE walls?
Cont’d
• Liquefaction induced lateral spreading or slope failure, or
seismically induced slope failure, due to the presence of
sensitive clays that lose strength during the seismic
shaking, may impact the stability of the wall for the design
earthquake.
• The wall supports another structure that is required based
on the applicable design code or specification for the
supported structure to be designed for seismic loading and
poor seismic performance of the wall could impact the
seismic performance of that structure.
*AASHTO LRFD Bridge Design Specifications, 7th Edition, 2014, 2015 Interims.
Is Seismic Analysis Necessary for MSE Walls?
Cont’d
• In Seismic Zones 2 and 3
– Exposed wall height plus average surcharge depth is > 30’
– Tiered walls the sum of the exposed height of all the tiers
plus the average soil surcharge depth is > 30’
– The wall has abrupt changes in its alignment geometry (e.g.,
corners and short radius turns at an enclosed angle of 120
degrees or less)
– For gravity and semi-gravity walls, the wall backfill does not
meet the requirements of Article 7.3.6.3 of AASHTO.
*AASHTO LRFD Bridge Design Specifications, 7th Edition, 2014, 2015 Interims.
Why the change?
• Comparison of dynamic
moment increments,
dynamic earth pressure
increments and wall
inertial forces.
Shows earth pressure distribution is triangular, indicating resultant at h/3 and less
than 65% of M-O earth pressure.
Conclusions
• Does this mean that seismic design can / should be eliminated below
0.40g?
– Use your judgement
– Slopes are still a big issue, especially high backslope low friction angle soils
– Likely 20 states or so have A > 0.40g
– Most seismic states will require a design even if it is below 0.40g.
Kho = Fpga x PGA = As, For PGA > 0.50g -> Fpga = 1.0, site class B, C, D
Kh = 0.5 x Kho (or As)
• The below 0.40g criteria was broadcast generally to all wall types
including gravity and semi-gravity.
– The idea that segmental gravity walls including large gravity block walls (no
geosynthetic reinforcement) can withstand seismic below 0.40g without
toppling over seems aggressive. Especially considering the large rigid
structures failing in seismic conditions.
• Review counter points
– Leshchinsky, D., and Vahedifard, F., and Shahrokhabadi, S., “Does No-seismic
Design in AASHTO violate AASHTO’s rules?” 2015 Geosynthetics Conference,
February 15-18, Portland, OR
What does this mean?
• Design Software
– KeyWall®
– Excel spreadsheets
• Technical Notes
• Standard Drawing Details
• Design Manual
• Construction Manual
• Specifications
Speaker Profile
Dan has been working in the segmental retaining wall industry for 12 years. Dan
has over 9 years of MSE Wall design experience working in Keystone’s engineering
department. His current position is Engineered Structures Technical Manager,
where he coordinates and manages Keystone’s DOT product submittals, is
responsible for managing structural wall product offerings nationwide and teams
with Keystone’s region managers and international partners to provide technical /
engineering support for project sales and promotion. Prior to working for
Keystone, he worked 2 years as a geotechnical consulting engineer in Michigan.
Dan graduated from Michigan Technological University with a B.S. in Civil
Engineering in 2001. He is a licensed Professional Engineer in the state of
Minnesota since 2007.