HT SWGR Test SCH

STATION: NTPC SIMHADRI BHEL REF NO : PS-DC-186-500- SHEET 1 OF 3
NTPC REF NO: SIM/1/TS/ /
PLANT AREA : ELECTRICAL SYSTEM
TESTING SCHEDULE : HT SWITCHGEAR
1. PLANT DETAILS
THIS SYSTEM CONSISTS OF 11 KV AND 3.3 KV
HT SWITCHGEARS
NAME PLATE DETAILS
MAKE: BHEL,BHOPAL
RATINGS VOLTAGE: 11 KV & 3.3 KV 3PHASE 50 HZ AC
CURRENT:2750 A
2.TESTING OBJECTIVE
TO TEST THE FITNESS OF HT SWITCHGEAR PANEL FOR
CHARGING AND THE WITHSTANDING CAPACITY FOR FULL LOAD
3.PROPOSAL
THE FOLLOWING TESTS MUST BE CARRIED OUT IN THE PANEL
I) TRANSFORMER OIL TEST(BDV,MOISTURE CONTENT ETC)
II) INSULATION RESISTANCE MEASUREMENT OF BUS
BAR(POWER,CONTROL),VCB
III) BUSBAR,CONTACT RESISTANCE MEASUREMENT
I) HIGH VOLTAGE TEST
IV) PRIMARY INJECTION TEST
V) PROTECTION, INTERLOCKS AND METERING CIRCUITS
4.SERVICES REQUIRED
5000V INSULATION TESTER, 3 PHASE 415 AC 5O Hz
SYSTEM, DC CONTROL SUPPLY, HI POT AC/DC SOURCE,
MEASUREMENT KIT, CURRENT INJECTION KIT,MICRO OHM METER
5.0 SAFETY PRECAUTIONS
I) FIRE EXTINGUISHER SYSTEM’S READINESS
II) OVERLOAD TRIP LEVER IS PROVIDED
III) 11 KV/3.3 KV AC PANEL CHARGED/CAUTION BOARD TO BE
FIT
IV) MEN & MATERIALS TO BE KEPT AWAY FROM SWITCHGEAR
PANEL AREA
6. EMERGENCY PROCEDURE
i) TRANSFORMER & CONTROL POWER SUPPLY SHOULD BE

ISOLATED
ii) EMERGENCY TRIP COMMAND MAY BE GIVEN
7. STATE OF THE PLANT

ALL THE PANELS ARE ERECTED. TESTING OF PANELS ARE
GOING ON. UNUSED OPEN SPACES IN & AROUND PANELS ARE YET
TO BE COVERED WITH CHECKERED PLATES. REMOTE MONITORING &
CONTROL POINTS ARE TO BE DONE.
8. COMMISSIONING PROCEDURE
/conversion/tmp/scratch/508867022.doc
i) INSPECT ANY PHYSICAL DAMAGE IN THE BUSBAR,

INSULATION, PANEL DOORS, POWER & SLIDING
CONTACTS ETC. AND TO BE RECTIFIED IF FOUND
ii) MAKING THE PANEL INSIDE DUSTFREE & FREE FROM
FOREIGN MATERIALS
iii) CHECKING THE TIGHTNESS ALIGNMENT & CLEARANCE OF
BUS BARS ,SMOOTHNESS IN RACKING IN & RACKING
OUT OF MODULES,PROPER MAKING OF LIMIT SWITCH
CONTACTS(TEST AND SERVICE), TIGHTNESS OF INPUT
POWER CABLES AND OUTOING POWER & CONTROL
INTERNAL WIRINGS
iv) INSPECT ALL RELAYS AND MAKE SURE THAT ANY
BLOCKING USED FOR SHIPPING PURPOSE IS REMOVED
AND THE ARMATURE MOVES FREELY.
v) CHECK ALL DOORS FOR PROPER MOUNTING WITH
RESPECT TO THE SWITCH HANDLE.
vi) CHECK DOOR INTERLOCK MECHANISM
vii) TEST THE PTs,CTs & RELAYS INVOLVED. KEEP THE
RECOMMENDED SETTINGS FOR THE RELAYS LIKE
OVERCURRENT, UNDERVOLTAGE & OVERLOAD
PROTECTIONS, CALIBRATE THE METERS (AMMETERS,
VOLTMETERS, POWER METERS & ENERGY METERS ETC)
viii) TEST THE INSULATION OF BOARDS WITH 5000 V DC
MEGGER & THE VALUE SHOULD BE AS PER THE RELEVANT
IS SPECIFICATION (MORE THAN 50 MEGA OHMS)
ix) CHECK CLOSING & TRIPPING INTERLOCKS,OVERLOAD
RELAY SETTING OF ALL VCBs IN THE PANEL
x) MEASURE BUSBAR RESISTANCE,VCBs CONTACT
RESISTANCE (SHOULD BE LESS THAN 50 MILLI OHMS),
CLOSING & TRIPPING TIME IF TEST REPORT IS NOT
AVAILABLE AT SITE.
xi) CHECK THE PROTECTION CIRCUIT WIRINGS CONNECTION
BY CONDUCTING PRIMARY INJECTION CURRENT
xii) CARRY OUT HIPOT TEST FOR 75% OF VOLTAGE
MENTIONED IN THE TEST REPORT FOR HT BUSES,100 %
FOR HT INCOMING POWER CABLES AND FIND OUT THE
LEAKAGE CURRENT
xiii) CHECK THE INPUT POWER CABLE TERMINATIONS FROM
TRANSFORMER SECONDARY
xiv) ENSURE THE PHASE SEQUENCE AND CIRCUIT CLOSING
OF CTs ARE PROPER BEFORE CHARGING THE PANEL.
xv) CHECK CLOSING & TRIPPING MECHANISM OPERATES
SMOOTHLY BOTH MANUALLY AND ELECTRICALLY
xvi) CONTROL & AC AUX SUPPLY BUS TO BE MEGGERED AND
CHARGED.
xvii) SPACE HEATERS & THERMOSTAT SHALL BE IN GOOD

CONDITION
9. COMPLETION CRETERIA
UNIT TRANSFORMER IN CASE OF 11 KV; UAT OR SAT IN
CASE OF 3.3 KV ARE CHARGED AND 11KV/3.3 KV POWER SUPPLY
EXTENDED TO HT BUSES. HT DRIVES MAY BE STARTED AND THEIR
DIRECTION OF ROTATION MAY BE CHECKED.
10. APPENDICES
DRAWINGS : SLD OF ELECTRICAL SYSTEM –AUX POWER
DISTRIBUTION
SCHEMATIC DIAGRAM OF 11 KV/ 3.3 KV
SWITCHGEARS
MANUALS : O & M MANUAL FOR HT SWITCHGEAR
LOG SHEETS : I) IR VALUES,BUS BAR RESISTANCE VALUES

OF HT SWITCHGEAR
II) TEST REPORT OF RELAYS,PTs,CTs
INCLUDED IN THE SYSTEM
III) UNDERVOLTAGE,OVERCURRENT& EARTHFAULT,
STANDBY AND RESTRICTED E/F SETTINGS
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HT SWGR Test SCH

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STATION: NTPC SIMHADRI BHEL REF NO : PS-DC-186-500- SHEET 1 OF 3

NTPC REF NO: SIM/1/TS/ /

PLANT AREA : ELECTRICAL SYSTEM

TESTING SCHEDULE : HT SWITCHGEAR

i) TRANSFORMER & CONTROL POWER SUPPLY SHOULD BE

7. STATE OF THE PLANT

PLANT AREA : ELECTRICAL SYSTEM

TESTING SCHEDULE : HT SWITCHGEAR

i) INSPECT ANY PHYSICAL DAMAGE IN THE BUSBAR,

PLANT AREA : ELECTRICAL SYSTEM

TESTING SCHEDULE : HT SWITCHGEAR

xvii) SPACE HEATERS & THERMOSTAT SHALL BE IN GOOD

LOG SHEETS : I) IR VALUES,BUS BAR RESISTANCE VALUES

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