VEDANTA ALUMINIUM PLANT LTD.

QUALITY ASSURANCE PLAN FOR BUILDINNG CONSTRUCTION JOB(REV-00)

Type / Method Extent Records to Agency

Sl. No Item Category Reference document Acceptance norms Format of record Remarks
of check of check be furnished CONTRACTOR TPIA CLIENT
A B C D E F G H I J K
1 Eartwork Excavation
a) Checking
Excavation forproper
with layoutside Major Dimensional check 100% Specification/Methodology Specification/Methodology Joint Records Yes P RW RW Site Verification/Review
slopes,shoring,Removing of
water, etc The depth of
excavation shall be periodically
b) checked by a surveyor to avoid Major Visual Check 100% Specification/Methodology Specification/Methodology Joint Records No P RW RW Site Verification/Review
over excavation. the bank of
excavated area shall be sloped
30 degrees and shall be
maintained to avoid a collapse
All excavated material shall be
kept a minimum of 1.0 meter
c) from the edge of excavation or Major Visual Check 100% Specification/Methodology Specification/Methodology _ No P RW RW Site Verification/Review
shall be stockpiled to the area
designated by the Engineer.
For all excavation activities,
adequate safety barriers, sign
d) boards, advance warning signs
Major Visual Check 100% Specification/Methodology Specification/Methodology _ No P RW RW Site Verification/Review
would be used
Anti-termite treatment would be
conducted prior to start
e) blinding works but make sure Major Visual Check 100% Specification/Methodology Specification/Methodology _ No P RW RW
the anti-termite material is
approved by the Engineer.
2 Surface dressing
Specifications/
a) Checking for layout Major Dimensional check 100% Specifications/ Methodology Joint Records Yes P RW RW Site Verification/Review
Methodology
Breaking with proper side
Specifications/
b) slopes, Shoring Removing of Major Visual Checks 100% Specifications/ Methodology Joint Records No P RW RW Site Verification/Review
Methodology
Water, etc.
Checking location, firm bed, Specifications/
c) Major Visual Checks 100% Specifications/ Methodology -- yes P RW RW Site Verification/Review
levels, free from slush Methodology
Disposal/proper stacking of
Specifications/
d) breaking materials in demarked Minor Visual Checks 60% Specifications/ Methodology -- No P RW RW Site Verification/Review
Methodology
area.
3 Base preparation
Joint Records
Base should be compacted as Specifications/
a) Major Core Cutter Method 100% Specifications/ Methodology (Compaction Yes P RW RW Site Verification/Review
per SPDD 95% Methodology
Resgister)
4 PCC M 15 Grade of Concrete
Lab Test report with
free fall Height should be
proper MTC reqd .
mainted at site for
(NC, setting time of
Pouring of Concrete thickness As per IS 456, IS 4031 & IS avoiding any kind of
a) Critical Visual Check 100% Specifications Cement, Compressive Yes External Agency RW RW
75 mm (compacted) 10262 Seggregation. Reports
Strength, Soundness &
are submitted before
Fineness Test of
working at site.
Cemet)
All the reports shaal be
Checking Raw Materials. Lab Test report with External
b) Critical Visual Check 100% Specifications As per Relevant IS codes Yes RW RW submitted before the
1)Sand. 2) Aggregates. 3)Water Proper MTC required. Agency/P
commencement of work.
Site Verification/Review
Checking of vibrating by
c) Critical Visual Check 80% Specifications As per IS 2505/2506 - Yes P RW RW & minimum 14 days
neddle / plate Vibrator
Curing reqd.
5 Reinforcement placing/installation
Lab Test report with Single layer
proper MTC reqd . Reainforcement as per
Checking Reinforcement (Fe Drawing// Specification/
a) Critical Dimensional check 100% As per IS 1786 & IS 2502 (UTS, Bend Test, Yes External Agency RW RW Methodology & reports
500D) Methodology
Carbon Content & are submitted before
Rebend Test) working
Provide at site.cover
miminum
Drawing// Specification/ Drawing// Specification/ RW
b) Check for final level Critical Visual Check 100% - yes P RM 50 mm from top of FRL
Methodology Methodology
as per mentioned in
 Provide miminum cover
Drawing// Specification/ Drawing// Specification/
b) Check for final level Critical Visual Check 100% - yes P RM 50 mm from top of FRL
Methodology Methodology RW
as per mentioned in
Formwork
6
Fixing/Innstallation
Checking alignment Surface of Drawing/ The used plywood shall
a) Critical Dimensional check 100% Drawing _ Yes P RW RW
formwork Specification/Methodology not be inn seasoned
Specifications/ Drawing/Specifications/ condition.
b) Check for finnal level Critical Dimensional check 100% _ Yes P RW RW
Methoodology Methodology
7 Pouring of Concrete (Grade M 30)
Lab Test report with
free fall Height should be
proper MTC reqd .
mainted at site for
(NC, setting time of
As per IS 456, IS 4031 & IS avoiding any kind of
a) Pouring of Concrete Critical Visual Check 100% Specifications Cement, Compressive Yes External Agency RW RW
10262 Seggregation. Reports
Strength, Soundness &
are submitted before
Fineness Test of
working at site.
Cemet)
b) Slump Testing Critical Visual Check 100% Specifications As per IS 1199:1959 Field Test report Yes P RW RW Site Verification/Review
Checking of vibrating by
c) Critical Visual Check 80% Specifications As per IS 2505/2506 - Yes P RW RW Site Verification/Review
neddle / plate Vibrator
Compressive Strength
d) Cube Sampling & Testing Critical Visual Check 100% Specifications As per IS 516 & IS 456 at 7 days & 28 days Yes External Agency RW RW Site Verification/Review
reqd.
8 Curing (water Ponding/Sparying/Curing compound)
Site Verification/Review
a) Checking Curing is essential Critical Visual Check 100% Specifications As per IS 456 Joint Records No P RW RW & minimum 10 to 14 days
Curing reqd.
9 Backfilling Work
After completion of the
compaction under blinding, tie
beams and ground slab.
Backfilling shall commence Joint Recordwithh Lab
a) using similar excavated Minor Visual Check 100% Specifications Specifications No P RW RW Site Verification/ Review
report
material. Care shall be taken to
remove bolder, vegetations and
any other deleterious materials.
The thickness of the back fill
b) shall not be greater than Major Visual Check 100% Specifications Specifications Joint Record No P RW RW Site Verification/ Review
300mm.
The sub-grade once approved,
the excavated materials or any
material source approved by the
Engineer shall be placed in Joint Recordwithh Lab
c) Major Visual Check 100% Specifications Specifications No P RW RW Site Verification/ Review
layers not more than 300 mm report
thick followed by compaction
test when the surface level is
ready.
In-situ dry density test (
compaction test ) shall be Joint Recordwith Lab
d) performed at the rate indicated Critical Core Cutter Method 100% Specificatiion/Methodology Specificatiion/Methodology Yes P RW RW Site Verification/ Review
report
in the specification.
Cement Plastering &
10
Brickwoork
A) Surface preparation
 Checking of joints shall be
raked to a depth of 15 mm for
brickwork and 20 mm for
stonework. For new work,
where subsequantant plastering
is to be done, the raking of
Specification/ Specification/
a) joints shall be done during the Critical Visual Check 100% _ No P Rw RW Site Verification/ Review
Methhodology Methhodology
progress of the work, when the
mortar is still green. Dust or
mortar powder (loose mortar)
shall be washed out. The
Surface Should be hard, clean
& rough. The Joint shhould be
B) raked.
Bonding
Cement mortar has two types of
bonds with its backing one
being mechanical in which the
mortar squeezes into the
irregularities and gets
interlocked when hardened and
other due to the adhesive
Specification/ Specification/
A) property of Portland cement on Major Visual Check 100% _ No P RW RW Site Verification/ Review
Methhodology Methhodology
hardening. The degree of bond
will therefore depend on the
roughness of surface to be
treated and the quality of
cement and sand used in
preparation of mortar.
C) Material
Sand cement mortar of
specified mix shall be
used.Ordinary building-
1:6(13mm thk); Important
Building-1:4(13mm thk);
Specification/ Specification/
a) Drain, Skirting,Dados etc- Critical Visual Check 100% _ No P RW RW Site Verification/ Review
Methhodology Methhodology
1:3(13mm thk for drains & 19
mm thk for skirting &
dados);Septic Tank &
Reseovoirs-1:2(19 mm thk)
Lab Test report with
proper MTC reqd .
(NC, setting time of
Specification/
b) Cement(OPC-33, 43,53 Grade) Critical Visual Check 100% IS 269, IS 8112, IS 12269 Cement, Compressive No P RW RW Site Verification/ Review
Methhodology
Strength, Soundness &
Fineness Test of
Cemet)
Lab Test report with
proper MTC reqd.
Specification/
c) Critical Visual Check 100% IS 383 & IS 2386 (Grading, Silt content, No P RW RW Site Verification/ Review
Methhodology
Water Absorption test
Fine Aggregate must be reqd.)
Specification/ Lab Test report with
d) Workability admixtures Critical Visual Check 100% IS 9103 Site Verification/ Review
Methhodology proper MTC reqd.
Lab Test report with
proper MTC
Specification/ reqd.(Compressive
e) Bricks Critical Visual Check 100% IS 1077 No P RW RW Site Verification/ Review
Methhodology Strength, Water
Absorption,)
Efflorences
D) Plastering
Scratch code-10 -12.5 mm;Base
Specification/
a) Coat-10mm;Finish coat- Not Critical Visual Check 100% IS 1542 _ No P RW RW Site Verification/ Review
Methhodology
exceeding 6mm thk.
E) Finish
The work shall be tested
frequently as it precedes with a
true straight edge not less than Specification/ Specification/
a) Major Visual Check 100% _ No P RW RW Site Verification/ Review
2.5 m long and with plumb Methhodology Methhodology
bobs.
Legends: P PERFORM
R RANDOM
W WITNESS
RW RANDOM WITNESS
RM RANDOM MONITORING
THIRD PARTY
TPIA INSPECTION
AGENCY
STANDARD
SPDD PROCTOR DRY
DENSITY