Modicon M340 With Unity Pro: Analog Input/output Modules User Manual
Modicon M340 With Unity Pro: Analog Input/output Modules User Manual
Modicon M340 With Unity Pro: Analog Input/output Modules User Manual
35011978 04/2015
www.schneider-electric.com
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2 35011978 04/2015
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Part I Physical Implementation of Analog Modules . . . 13
Chapter 1 General Rules for the Physical Implementation of
Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing Analog Input/Output Modules. . . . . . . . . . . . . . . . . . . . . . . . 16
Fitting a 20-Pin Terminal Block to an Analog Module . . . . . . . . . . . . . 19
Fitting a 28-Pin Terminal Block to an Analog Module . . . . . . . . . . . . . 24
20-Pin Terminal Block Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
How to Connect HART Analog Input/Output Modules: Connecting 20-
pin Terminal Block Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
28-Pin Terminal Block Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
How to Connect Analog Input/Output Modules: Connecting 28-pin
Terminal Block Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
How to Connect Analog Input/Output Modules: Connecting 40-pin
Connector Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TELEFAST Wiring Accessories Dedicated to Analog Modules . . . . . . 43
Modicon M340H (Hardened) Equipment . . . . . . . . . . . . . . . . . . . . . . . 46
Chapter 2 Diagnostics for Analog Modules. . . . . . . . . . . . . . . . . . 47
Display of Analog Module States. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Analog Module Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 3 BMX AMI 0410 Analog Input Module . . . . . . . . . . . . . . 51
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Use of the TELEFAST ABE-7CPA410 Wiring Accessory . . . . . . . . . . 67
Chapter 4 BMX AMI 0800 Analog Input Module . . . . . . . . . . . . . . 71
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Use of the TELEFAST ABE-7CPA02/03/31E Wiring Accessory . . . . . 88
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Chapter 5 BMX AMI 0810 Analog Input Module . . . . . . . . . . . . . . 93
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Use of the TELEFAST ABE-7CPA02/31/31E Wiring Accessory . . . . . 110
Chapter 6 BMX ART 0414/0814 Analog Input Modules . . . . . . . . 115
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Analog Input Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Use of the TELEFAST ABE-7CPA412 Accessory . . . . . . . . . . . . . . . . 136
Chapter 7 BMX AMO 0210 Analog Output Module . . . . . . . . . . . . 139
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Use of the TELEFAST ABE-7CPA21 Wiring Accessory . . . . . . . . . . . 152
Chapter 8 BMX AMO 0410 Analog Output Module . . . . . . . . . . . . 155
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Use of the TELEFAST ABE-7CPA21 Wiring Accessory . . . . . . . . . . . 169
Chapter 9 BMX AMO 0802 Analog Output Module . . . . . . . . . . . . 171
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Use of the TELEFAST ABE-7CPA02 Wiring Accessory . . . . . . . . . . . 184
4 35011978 04/2015
Chapter 10 BMX AMM 0600 Analog Input/Output Module . . . . . . . 187
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Part II Software Implementation of Analog Modules . . . 207
Chapter 11 General Overview of Analog Modules . . . . . . . . . . . . . 209
Introduction to the Installation Phase . . . . . . . . . . . . . . . . . . . . . . . . . 209
Chapter 12 Configuring Analog Modules . . . . . . . . . . . . . . . . . . . . 211
12.1 Configuring Analog Modules: Overview . . . . . . . . . . . . . . . . . . . . . . . 212
Description of the Configuration Screen of an Analog Module in a
Modicon M340 Local Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Description of the Configuration Screen of an Analog Module in X80
Drop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
12.2 Parameters for Analog Input/Output Channels . . . . . . . . . . . . . . . . . . 217
Parameters for Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . 218
Parameters for Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . 221
12.3 Entering Configuration Parameters Using Unity Pro . . . . . . . . . . . . . . 222
Selecting the Range for an Analog Module’s Input or Output . . . . . . . 223
Selecting a Task Associated to an Analog Channel . . . . . . . . . . . . . . 224
Selecting the Input Channel Scan Cycle . . . . . . . . . . . . . . . . . . . . . . . 225
Selecting the Display Format for a Current or Voltage Input Channel. 226
Selecting the Display Format for a Thermocouple or RTD Input
Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Selecting the Input Channels’ Filter Value. . . . . . . . . . . . . . . . . . . . . . 228
Selecting Input Channel Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Selecting the Overflow Control Function . . . . . . . . . . . . . . . . . . . . . . 230
Selecting the Cold Junction Compensation . . . . . . . . . . . . . . . . . . . . . 232
Selecting the Fallback Mode for Analog Outputs . . . . . . . . . . . . . . . . 234
Chapter 13 IODDTs and Device DDTs for Analog Modules . . . . . . 235
Detailed Description of T_ANA_IN_BMX-type IODDT Objects . . . . . . 236
Detailed Description of T_ANA_IN_T_BMX-type IODDT Objects . . . . 239
Detailed Description of T_ANA_OUT_BMX-type IODDT Objects . . . . 242
Detailed Description of T_ANA_IN_GEN-type IODDT Objects . . . . . . 245
Detailed Description of T_ANA_OUT_GEN-type IODDT Objects . . . . 246
Details of the Language Objects of the IODDT of Type T_GEN_MOD 247
Analog Device DDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Analog Device Ethernet Remote I/O Forcing Mode . . . . . . . . . . . . . . 255
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Chapter 14 Analog Module Debugging . . . . . . . . . . . . . . . . . . . . . . 257
Introducing the Debug Function of an Analog Module . . . . . . . . . . . . . 258
Description of the Analog Module Debug Screen . . . . . . . . . . . . . . . . 259
Selecting the Adjustment Values for the Input Channels and
Measurement Forcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Modification of Output Channels Adjustment Values . . . . . . . . . . . . . . 263
Chapter 15 Analog Module Diagnostics . . . . . . . . . . . . . . . . . . . . . 265
Diagnostics of an Analog Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Detailed Diagnostics by Analog Channel . . . . . . . . . . . . . . . . . . . . . . . 268
Chapter 16 Operating Modules from the Application. . . . . . . . . . . 271
16.1 Access to the Measurements and Statuses. . . . . . . . . . . . . . . . . . . . . 272
Addressing of the Analog Module Objects . . . . . . . . . . . . . . . . . . . . . . 273
Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
16.2 Additional Programming Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Presentation of Language Objects Associated with the Analog
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Implicit Exchange Language Objects Associated with Analog Modules 281
Explicit Exchange Language Objects Associated with Analog Modules 282
Management of Exchanges and Reports with Explicit Objects . . . . . . 285
Language Objects Associated with Configuration . . . . . . . . . . . . . . . . 289
Part III Quick Start: Example of Analog I/O Module
Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Chapter 17 Description of the Application . . . . . . . . . . . . . . . . . . . 295
Overview of the Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Chapter 18 Installing the Application Using Unity Pro . . . . . . . . . 297
18.1 Presentation of the Solution Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Technological Choices Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
The Different Steps in the Process Using Unity Pro . . . . . . . . . . . . . . 300
18.2 Developing the Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Creating the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Selection of the Analog Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Declaration of Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Creation and Use of the DFBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Creating the Program in SFC for Managing the Tank . . . . . . . . . . . . . 312
Creating a Program in LD for Application Execution . . . . . . . . . . . . . . 316
Creating a Program in LD for Application Simulation. . . . . . . . . . . . . . 318
Creating an Animation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Creating the Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
6 35011978 04/2015
Chapter 19 Starting the Application . . . . . . . . . . . . . . . . . . . . . . . . . 325
Execution of Application in Simulation Mode. . . . . . . . . . . . . . . . . . . . 326
Execution of Application in Standard Mode . . . . . . . . . . . . . . . . . . . . . 327
Chapter 20 Actions and transitions . . . . . . . . . . . . . . . . . . . . . . . . . 335
Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
Appendices ......................................... 341
Appendix A Characteristics of the BMX ART 0414/0814 RTD and
Thermocouple Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . 343
Characteristics of the RTD Ranges for the BMX ART 0414/0814
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Characteristics of the BMX ART 0414/814 Thermocouple Ranges in
Degrees Celsius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
Characteristics of the BMX ART 0414/814 Thermocouple Ranges in
Degrees Fahrenheit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Appendix B Topological/State RAM Addressing of the Modules . . 355
Topological/State RAM Addressing of Modicon M340 and X80 Analog
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Glossary ......................................... 357
Index ......................................... 363
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8 35011978 04/2015
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
35011978 04/2015 9
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
10 35011978 04/2015
About the Book
At a Glance
Document Scope
This manual describes the hardware and software implementation of analog modules for M340
PLCs and X80 drops.
Validity Note
This documentation is valid for Unity Pro 10.0 or later.
WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and programming of control
systems. Only persons with such expertise should be allowed to program, install, alter, and apply
this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
35011978 04/2015 11
12 35011978 04/2015
Modicon M340 with Unity Pro
Physical Implementation
35011978 04/2015
Part I
Physical Implementation of Analog Modules
In this Part
This part is devoted to the physical implementation of the family of Modicon M340 PLC analog
input and output modules, as well as of dedicated TELEFAST cabling accessories.
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Physical Implementation
14 35011978 04/2015
Modicon M340 with Unity Pro
General Rules for Physical Implementation
35011978 04/2015
Chapter 1
General Rules for the Physical Implementation of Analog Modules
35011978 04/2015 15
General Rules for Physical Implementation
At a Glance
The analog input/output modules are powered by the rack bus. The modules may be installed and
uninstalled without turning off power supply to the rack, without causing any hazards and without
there being any risk of damage or disturbance to the PLC.
Fitting operations (installation, assembly and disassembly) are described below.
Installation Precautions
The analog modules may be installed in any of the positions in the rack except for the first two
(marked PS and 00) which are reserved for the rack’s power supply module (BMX CPS ••••) and
the processor module (BMX P34 ••••) respectively. Power is supplied by the bus at the bottom of
the rack (3.3 V and 24 V).
Before installing a module, you must take off the protective cap from the module connector located
on the rack.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules, make sure that the terminal block is still connected to
the shield bar and disconnect the voltage of sensors and pre-actuators.
Failure to follow these instructions will result in death or serious injury.
NOTE: All modules are calibrated at factory before being shipped. Generally it is not necessary to
calibrate the module. However, for certain applications or because of standard requirements (e.g.
in pharmaceuticals) it may be advisable or even necessary to re-calibrate the module in specified
time intervals.
16 35011978 04/2015
General Rules for Physical Implementation
Installation
The diagram below shows analog input/output modules mounted on the rack.
The following table describes the different elements which make up the assembly below.
Number Description
1 20-pin terminal block module
2 40-pin connector module
3 Standard rack
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General Rules for Physical Implementation
18 35011978 04/2015
General Rules for Physical Implementation
At a Glance
The BMX AMI 0410, BMX AMO 0210, BMX AMO 0410, BMX AMO 0802 and BMX AMM 0600
modules with 20-pin terminal block connections require the latter to be connected to the module.
These fitting operations (assembly and disassembly) are described below.
CAUTION
EQUIPMENT DAMAGE
Be careful not to plug an AC terminal block on a DC module. This would cause equipment
damage.
Failure to follow these instructions can result in injury or equipment damage.
35011978 04/2015 19
General Rules for Physical Implementation
Assembly procedure:
Step Action
1 Once the module is in place on the rack, install the terminal block by inserting
the terminal block encoder (the rear lower part of the terminal) into the module’s
encoder (the front lower part of the module), as shown above.
2 Fix the terminal block to the module by tightening the 2 mounting screws located
on the lower and upper parts of the terminal block.
Tightening torque: 0.4 N•m (0.30 lb-ft).
NOTE: If the screws are not tightened, there is a risk that the terminal block will not be properly
fixed to the module.
20 35011978 04/2015
General Rules for Physical Implementation
The diagram below shows a guidance wheel as well as the slots on the module used for coding
the 20-pin terminal blocks:
35011978 04/2015 21
General Rules for Physical Implementation
The diagram below shows an example of a coding configuration that makes it possible to fit the
terminal block to the module:
The diagram below shows an example of coding configuration with which it is not possible to fit the
terminal block to the module:
22 35011978 04/2015
General Rules for Physical Implementation
DANGER
ELECTRICAL SHOCK
Terminal block must be connected or disconnected with sensor and pre-actuator voltage
switched off.
Failure to follow these instructions will result in death or serious injury.
NOTICE
POTENTIAL MODULE DAMAGE
Code the terminal block as described above to prevent the terminal block from being mounted on
an incorrect module. Mounting a terminal block on an incorrect module may damage the module.
Plugging the wrong connector could cause the module to be destroyed.
Failure to follow these instructions can result in equipment damage.
CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Code the terminal block as described above to prevent the terminal block from being mounted on
another module.
Plugging the wrong connector could cause unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
NOTE: The module connector have indicators which show the proper direction to use for terminal
block installation.
35011978 04/2015 23
General Rules for Physical Implementation
At a Glance
The BMX AMI 0800 and BMX AMI 0810 modules require a 28-pin terminal block witch is inserted
into the front of the module. These fitting operations (assembly and disassembly) are described
below.
24 35011978 04/2015
General Rules for Physical Implementation
Assembly procedure:
Step Action
1 Once the module is in place on the rack, install the terminal block by inserting
the terminal block encoder (the rear lower part of the terminal) into the module’s
encoder (the front lower part of the module), as shown above.
2 Fix the terminal block to the module by tightening the 2 mounting screws located
on the lower and upper parts of the terminal block.
Tightening torque: 0.4 N.m.
NOTE: If the screws are not tightened, there is a risk that the terminal block will not be properly
fixed to the module.
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General Rules for Physical Implementation
1 II0
COM0 2
3 VI0
VI1 4
5 COM1
II1 6
7 II2
COM2 8
9 VI2
VI3 10
11 COM3
II3 12
13 Reserved
Reserved 14
15 II4
COM4 16
17 VI4
VI5 18
19 COM5
II5 20
21 II6
COM6 22
23 VI6
VI7 24
25 COM7
II7 26
27 Reserved
Reserved 28
CAUTION
Electrical hazard
Follow the wiring (see Modicon M340, BMX MSP 0200 (PTO) module, Unity Pro), mounting and
installation (see Modicon M340, BMX MSP 0200 (PTO) module, Unity Pro) instructions.
Failure to follow these instructions can result in injury or equipment damage.
26 35011978 04/2015
General Rules for Physical Implementation
At a Glance
The BMX AMI 0410, BMX AMO 0210, BMX AMO 0410, BMX AMO 0802 and BMX AMM 0600
modules are supplemented by a 20-pin terminal block.
There are three types of 20-pin terminal blocks:
BMX FTB 2010 screw clamp terminal blocks,
BMX FTB 2000 caged terminal blocks,
BMX FTB 2020 spring terminal blocks.
BMX FTB 2010 screw clamp BMX FTB 2000 caged BMX FTB 2020 spring
terminal blocks terminal blocks terminal blocks
Illustration
Number of wires 1 or 2 1 1
Wire minimum AWG 22 (0.34 mm2) AWG 22 (0.34 mm2) AWG 22 (0.34 mm2)
gauges
maximum AWG 15 (1.5 mm2) AWG 18 (1 mm2) AWG 18 (1 mm2)
35011978 04/2015 27
General Rules for Physical Implementation
BMX FTB 2010 screw clamp BMX FTB 2000 caged BMX FTB 2020 spring
terminal blocks terminal blocks terminal blocks
Wiring constraints Screw clamps have slots that Caged terminal blocks have The wires are connected by
accept: slots that accept: pressing on the button
flat-tipped screwdrivers flat-tipped screwdrivers located next to each pin.
with a diameter of 5 mm, with a diameter of 3 mm, To press on the button, you
posidriv n° 1 cross-tipped posidriv n° 1 cross-tipped have to use a flat-tipped
screwdrivers. screwdrivers. screwdriver with a maximum
diameter of 3 mm.
Screw clamp terminal blocks Caged terminal blocks have
have captive screws. On the captive screws. On the
supplied blocks, these screws supplied blocks, these
are not tightened. screws are not tightened.
Maximum screw 0.5 N•m (0.37 lb-ft). 0.5 N•m (0.37 lb-ft). -
tightening torque
DANGER
ELECTRICAL SHOCK
The terminal block must be connected or disconnected with sensor and pre-actuator voltage
switched off.
Failure to follow these instructions will result in death or serious injury.
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General Rules for Physical Implementation
The connection cables for 20-pin terminal blocks come in 3 kinds of connections:
Connection cables with a FTB connector, which come in 2 different lengths:
3 meter: BMX FTW 301S,
5 meter: BMX FTW 501S.
Connection cables with a FTB and a D-Sub25 connectors for direct wiring of BMX AMI 0410
module with Telefast ABE7CPA410 or BMX AMO 0210 and BMX AMO 0410 modules with
Telefast ABE7CPA21, which come in 3 different lengths:
1.5 meter: BMX FCA 150,
3 meter: BMX FCA 300,
5 meter: BMX FCA 500.
NOTE: The connection cable is installed and held in place by a cable clamp positioned below the
20-pin terminal block.
35011978 04/2015 29
General Rules for Physical Implementation
30 35011978 04/2015
General Rules for Physical Implementation
Introduction
20-pin connector modules are connected to sensors, pre-actuators or terminals using a cable
designed to enable direct wire to wire transition of the module’s inputs/outputs.
The following diagram shows the connection of the cable to the module:
WARNING
UNEXPECTED EQUIPMENT OPERATION
Use only a connector that is designed for a specific module. Plugging the wrong connector can
cause an unexpected behavior of the application.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
35011978 04/2015 31
General Rules for Physical Implementation
NOTE: A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease.
NOTE: Switch off sensor and pre-actuator voltage before connecting or disconnecting the 20-pin
connectors.
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General Rules for Physical Implementation
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General Rules for Physical Implementation
At a Glance
The BMX AMI 0810 and BMX AMI 0800 modules are supplemented by a 28-pin terminal block.
There are two types of 28-pin terminal blocks:
BMX FTB 2820 spring terminal blocks.
BMX FTB 2800 caged terminal blocks.
Number of wires 1 1
accommodated
34 35011978 04/2015
General Rules for Physical Implementation
DANGER
ELECTRICAL SHOCK
The terminal block must be connected or disconnected with sensor and pre-actuator voltage
switched off.
Failure to follow these instructions will result in death or serious injury.
35011978 04/2015 35
General Rules for Physical Implementation
The connection cables for 28-pin terminal blocks come in 2 kinds of connections:
Connection cables with a FTB connector, which come in 2 different lengths:
3 meter: BMX FTW 308S,
5 meter: BMX FTW 508S.
Connection cables with a FTB and a D-Sub25 connectors for direct wiring of BMX AMI 0800
module with Telefast ABE 7CPA02/03/31E or BMX AMI 0810 modules with Telefast
ABE 7CPA02/31/31E, which come in 2 different lengths:
1.5 meter: BMX FTA 150,
3 meter: BMX FTA 300,
NOTE: The connection cable is installed and held in place by a cable clamp positioned below the
28-pin terminal block.
36 35011978 04/2015
General Rules for Physical Implementation
Introduction
28-pin connector modules are connected to sensors, pre-actuators or terminals using a cable
designed to enable trouble-free direct wire to wire transition of the module’s inputs/outputs.
The following diagram shows the connection of the cable to the module:
WARNING
UNEXPECTED EQUIPMENT OPERATION
Take every precaution at the installation to prevent any subsequent mistake in the connectors.
Plugging the wrong connector would cause an unexpected behavior of the application.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
35011978 04/2015 37
General Rules for Physical Implementation
The figure below shows the 28-pin connector cable free wire ends :
1 Non-shipped conductors
2 Pre-stripping of the external cable shealth
3 Stripping thread
NOTE: A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease.
NOTE: The 28-pin connectors must be connected or disconnected with sensor and pre-actuator
voltage switched off.
38 35011978 04/2015
General Rules for Physical Implementation
35011978 04/2015 39
General Rules for Physical Implementation
Introduction
40-pin connector modules are connected to sensors, pre-actuators or terminals using a cable
designed to enable trouble-free direct wire to wire transition of the module’s inputs/outputs.
The following diagram shows the connection of the cable to the module:
WARNING
UNEXPECTED EQUIPMENT OPERATION
Take every precaution at the installation to prevent any subsequent mistake in the connectors.
Plugging the wrong connector would cause an unexpected behavior of the application.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
40 35011978 04/2015
General Rules for Physical Implementation
NOTE: A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease.
NOTE: The 40-pin connectors must be connected or disconnected with sensor and pre-actuator
voltage switched off.
35011978 04/2015 41
General Rules for Physical Implementation
42 35011978 04/2015
General Rules for Physical Implementation
At a Glance
Two TELEFAST wiring accessories are available:
ABE-7CPA410: specifically designed for the BMX AMI 0410 module. In addition to distributing
4 channels to the screw terminal blocks.
It is also used to:
Supply, channel by channel, sensors with a protected 24 V, current limited to 25 mA/channel,
while maintaining isolation between the module channels.
Protect current shunts contained in the modules against over voltage.
ABE-7CPA412: specifically designed for the BMX ART 0414/0814 module. It distributes 4 or 8
channels from one to two 40-pin FCN connectors for connecting thermocouples. It includes a
cold junction compensation circuit at 1.5° C (2.7° F). All four or eight channels may be used.
When extending to an intermediary isothermal terminal block, it is possible to carry out a cold
junction compensation by connecting to channel 0, by either:
dedicating channel 0 to 2 -3 wire Pt100 for CJC.
using the CJC values of channels 4/7 for channels 0/3.l.
35011978 04/2015 43
General Rules for Physical Implementation
Illustration
The analog module may be connected to the TELEFAST accessories using a 5-, 3- or 1.5-meter
shielded cable.
44 35011978 04/2015
General Rules for Physical Implementation
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General Rules for Physical Implementation
M340H
The Modicon M340H (hardened) equipment is a ruggedized version of M340 equipment. It can be
used at extended temperatures (-25...70ºC) (-13...158ºF) and in harsh chemical environments.
This treatment increases the isolation capability of the circuit boards and their resistance to:
condensation
dusty atmospheres (conducting foreign particles)
chemical corrosion, in particular during use in sulphurous atmospheres (oil, refinery, purification
plant and so on) or atmospheres containing halogens (chlorine and so on)
The M340H equipment, when within the standard temperature range (0...60ºC) (32...140ºF), has
the same performance characteristics as the standard M340 equipment.
At the temperature extremes (-25... 0ºC and 60... 70ºC) (-13...32ºF and 140...158ºF) the hardened
versions can have reduced power ratings that impact power calculations for Unity Pro applications.
If this equipment is operated outside the -25...70ºC (-13...158ºF) temperature range, the
equipment can operate abnormally.
CAUTION
UNINTENDED EQUIPMENT OPERATION
Do not operate M340H equipment outside of its specified temperature range.
Failure to follow these instructions can result in injury or equipment damage.
Hardened equipment has a conformal coating applied to its electronic boards. This protection,
when associated with appropriate installation and maintenance, allows it to be more robust when
operating in harsh chemical environments.
46 35011978 04/2015
Modicon M340 with Unity Pro
Diagnostics
35011978 04/2015
Chapter 2
Diagnostics for Analog Modules
35011978 04/2015 47
Diagnostics
At a Glance
Analog modules have LEDs which show the module’s status and the status of the channels. These
are:
Module status LEDs: RUN, ERR and I/O.
Channels status LEDs: IN • (for input modules), OUT • (for output modules).
Description
The modules have several LEDs that indicate their status:
LED Meaning
RUN (green) Module operating status
ERR (red) Internal detected error in the module or a conflict between the module
and the remainder of the configuration.
I/O (red) External error
48 35011978 04/2015
Diagnostics
At a Glance
The status of the analog module is indicated by the lighting up or flashing of the RUN, ERR, I/O
and channel LEDs.
Description
The following table allows you to perform diagnostics of the module status according to the LEDs:
RUN, ERR, I/O and channels:
Legend:
LED off
LED flashing
LED flashing rapidly
LED on
(1) only on the BMX AMO 0210 module
(2) one or more LEDs
35011978 04/2015 49
Diagnostics
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Modicon M340 with Unity Pro
BMX AMI 0410
35011978 04/2015
Chapter 3
BMX AMI 0410 Analog Input Module
35011978 04/2015 51
BMX AMI 0410
Presentation
Function
The BMX AMI 0410 module is a high-level, 4-input industrial measurement device.
Used in conjunction with sensors or transmitters, it performs monitoring, measurement, and
continuous process control functions.
The BMX AMI 0410 module offers the following range for each input, according to the selection
made during configuration:
Voltage +/-10 V/0..5 V/0..10 V/1..5 V/+/- 5 V
Current 0..20 mA/4..20 mA/+/- 20 mA
The module operates with voltage inputs. It includes four read resistors connected to the terminal
block to perform current inputs.
Illustration
BMX AMI 0410 analog input module looks like this.
52 35011978 04/2015
BMX AMI 0410
Characteristics
General Characteristics
The general characteristics for the BMX AMI 0410 and BMX AMI 0410H (see page 46) modules
are as follows.
35011978 04/2015 53
BMX AMI 0410
Measurement Range
The BMX AMI 0410 and BMX AMI 0410H (see page 46) analog inputs have the following
measurement range characteristics:
Measurement range +/-10 V; +/-5 V; 0..10 V; 0..5 V; 1..5 V 0..20 mA; 4..20 mA; +/- 20 mA
Maximum conversion +/-11.4 V +/-30 mA
value
Conversion resolution 0.35 mV 0.92 μA
Input impedance 10 ΜΩ 250 Ω
Internal conversion resistor
Precision of the internal - 0.1% - 15 ppm/° C
conversion resistor
Measurement errors for standard module:
At 25° C 0.075% of FS (1) 0.15% of FS (1)(2)
Maximum in the 0.1% of FS (1) 0.3% of FS (1)(2)
temperature range
0...60° C (32...140° F)
Measurement errors for Hardened module:
At 25° C 0.075% of FS (1) 0.15% of FS (1)(2)
Maximum in the 0.2% of FS (1) 0.55% of FS (1)(2)
temperature range
-25...70° C
(-13...158° F)
Temperature drift 15 ppm/° C 30 ppm/° C
Monotonicity Yes Yes
Crosstalk between > 80dB > 80dB
channels DC and AC
50/60Hz
Non-linearity 0.001% of FS 0.001% of FS
Repeatability @25° C of 0.005% of FS 0.007% of FS
10 min. stabilization time
Long term stability after < 0.004% of FS < 0.004% of FS
1000 hours
Legend:
(1) FS: Full Scale
(2) With conversion resistor error
NOTE: If nothing is connected on a BMX AMI 0410 analog module and if channels are configured
(range 4-20 mA or 1-5 V), a broken wire causes a detected I/O error.
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BMX AMI 0410
Functional Description
Function
The BMX AMI 0410 module is a high-level, 4-input industrial measurement device.
Used in conjunction with sensors or transmitters, it performs monitoring, measurement, and
continuous process control functions.
The BMX AMI 0410 module offers the following range for each input, according to the selection
made during configuration:
+/-10 V
0..10 V
0..5 V / 0..20 mA
1..5 V / 4..20 mA
+/- 5 V +/- 20 mA
The module operates with voltage inputs. It includes four read resistors connected to the terminal
block to perform current inputs.
Illustration
The BMX AMI 0410 module’s illustration is as follows.
35011978 04/2015 55
BMX AMI 0410
Description.
56 35011978 04/2015
BMX AMI 0410
Measurement Timing
The timing of measurements is determined by the cycle selected during configuration: Normal or
Fast Cycle.
Normal Cycle means that the scan cycle duration is fixed.
With the Fast Cycle, however, the system only scans the channels designated as being In Use.
The scan cycle duration is therefore proportional to the number of channels In Use.
The cycle time values are based on the cycle selected.
NOTE: Module cycle is not synchronized with the PLC cycle. At the beginning of each PLC cycle,
each channel value is taken into account. If the MAST/FAST task cycle time is less than the
module’s cycle time, some values will not have changed.
Overflow/Underflow Control
Module BMX AMI 0410 allows the user to select between 6 voltage or current ranges for each
input.
This option for each channel have to be configured in configuration windows. Upper and lower
tolerance detection are always active regardless of overflow/underflow control.
Depending on the range selected, the module checks for overflow: it verifies that the measurement
falls between a lower and an upper threshold.
35011978 04/2015 57
BMX AMI 0410
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Upper Tolerance Area varies between the values included between the
maximum value for the range (for instance: +10 V
for the +/-10 V range) and the upper threshold
Lower Tolerance Area varies between the values included between the
minimum value for the range (for instance: -10 V for
the +/-10 V range) and the lower threshold
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
The values of the thresholds are configurable independently from one another. They may assume
integer values between the following limits.
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BMX AMI 0410
Measurement Display
Measurements may be displayed using standardized display (in %, to two decimal places).
It is also possible to define the range of values within which measurements are expressed, by
selecting:
the lower threshold corresponding to the minimum value for the range: 0 % (or -100.00 %).
the upper threshold corresponding to the maximum value for the range (+100.00 %).
The lower and upper thresholds must be integers between -32,768 and +32,767.
For example, imagine a conditioner providing pressure data on a 4-20 mA loop, with 4 mA
corresponding to 3,200 millibar and 20 mA corresponding to 9,600 millibar. You have the option of
choosing the User format, by setting the following lower and upper thresholds:
3,200 for 3,200 millibar as the lower threshold
9,600 for 9,600 millibar as the upper threshold
Values transmitted to the program vary between 3,200 (= 4 mA) and 9,600 (= 20 mA).
Measurement Filtering
The type of filtering performed by the system is called "first order filtering". The filtering coefficient
can be modified from a programming console or via the program.
The mathematical formula used is as follows:
35011978 04/2015 59
BMX AMI 0410
The filtering values depend on the T configuration cycle (where T = cycle time of 5 ms in standard
mode):
Sensor Alignment
The process of "alignment" consists in eliminating a systematic offset observed with a given
sensor, around a specific operating point. This operation compensates for an error linked to the
process. Replacing a module does not therefore require a new alignment. However, replacing the
sensor or changing the sensor’s operating point does require a new alignment.
Conversion lines are as follows:
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each input channel, you can:
view and modify the desired measurement value
save the alignment value
determine whether the channel already has an alignment
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BMX AMI 0410
35011978 04/2015 61
BMX AMI 0410
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connect the cable shielding to the grounding bar. Clamp the shielding to the grounding bar on the
module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
62 35011978 04/2015
BMX AMI 0410
TELEFAST connection:
Connect the sensor cable shielding to the terminals provided and the whole assembly to the
cabinet ground.
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BMX AMI 0410
If the sensors are referenced in relation to the ground, this may in some cases return a remote
ground potential to the terminal block. It is therefore essential to follow the following rules:
The potential must be less than the permitted low voltage: for example, 30 Vrms or 42.4 VDC.
Setting a sensor point to a reference potential generates a leakage current. You must therefore
check that all leakage currents generated do not disturb the system.
DANGER
HAZARD OF ELECTRIC SHOCK
Sensors and other peripherals may be connected to a grounding point some distance from the
module. Such remote ground references may carry considerable potential differences with
respect to local ground.
Ensure that:
potentials greater than permitted low limits cannot exist,
induced currents do not affect the measurement or integrity of the system.
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BMX AMI 0410
CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Follow those instructions to reduce electromagnetic perturbations:
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding.
Electromagnetic perturbations may lead to an unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
35011978 04/2015 65
BMX AMI 0410
Wiring Diagram
Introduction
Module BMX AMI 0410 is connected using the 20-point terminal block.
Illustration
The terminal block connection and the sensor wiring are as follows.
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BMX AMI 0410
At a Glance
The TELEFAST ABE-7CPA410 accessory is a base unit used for the connection of sensors. It has
the following functions:
Extend the input terminals in voltage mode.
Supply, channel by channel, the 0-20 mA or 4-20 mA sensors with a protected 24 V voltage,
limited in current to 25 mA, while maintaining isolation between the channels.
Protect current reading resistors that are integrated in TELEFAST against overvoltage.
NOTE: When using current inputs, the TELEFAST 250 Ohm resistors are used, as opposed to
those of the module. The BMX AMI 0410 module operates in voltage mode.
Connecting Sensors
Sensors may be connected to the ABE-7CPA410 accessory as shown in the illustration.
(see page 62)
The following table shows the ABE7-CPA410 and SUBD25 terminal numbers:
35011978 04/2015 67
BMX AMI 0410
Wiring diagram:
F 1AT
SubD 25
IV0 IC0 0V0 IS0 IV1 IC1 0V1 IS1 ... IV3 IC3 0V3 IS3
Chan 0 Chan1 Chan 3
0V sensor
2 wires current
sensor
4 wires current
sensor
Voltage sensor
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BMX AMI 0410
Connecting Modules
Modules can be connected to a TELEFAST ABE-7CPA410 as shown in the diagram below.
The BMX AMI 0410 analog module may be connected to the TELEFAST ABE-7CPA410
accessory using one of the following cables:
BMX FCA 150: length 1.5 m
BMX FCA 300: length 3 m
BMX FCA 500: length 5 m
35011978 04/2015 69
BMX AMI 0410
70 35011978 04/2015
Modicon M340 with Unity Pro
BMX AMI 0800
35011978 04/2015
Chapter 4
BMX AMI 0800 Analog Input Module
35011978 04/2015 71
BMX AMI 0800
Presentation
Function
The BMX AMI 0800 is a high density input analog module with 8 non-isolated channels.
This module is used in conjunction with sensors or transmitters; it performs monitoring,
measurement, and continuous process control functions.
The BMX AMI 0800 module offers the following range for each input according to the selection
made during configuration:
Voltage +/-5 V/+/-10 V/0..5 V/0..10 V/1..5 V
Current +/-20 mA/0..20 mA/4..20 mA
The module operates with voltage inputs. It includes eight read resistors connected to the terminal
block to perform current inputs.
Illustration
The following graphic shows the BMX AMI 0800 analog input module:
72 35011978 04/2015
BMX AMI 0800
Characteristics
General Characteristics
The general characteristics for the BMX AMI 0800 and BMX AMI 0800H (see page 46) modules
are as follows:
35011978 04/2015 73
BMX AMI 0800
Measurement Range
The BMX AMI 0800 and BMX AMI 0800H (see page 46) analog inputs have the following
measurement range characteristics:
Measurement range +/-10 V; +/-5 V; 0..10 V; 0..5 V; +/-20 mA; 0..20 mA; 4..20 mA
1..5 V
Maximum conversion value +/-11.4 V +/-30 mA
Conversion resolution 0.36 mV 1.4 μA
Input impedance 10 Μ Ω 250 Ω
Internal conversion resistor
Precision of the internal - 0.1% - 15 ppm/° C
conversion resistor
Measurement errors for standard module:
At 25° C 0.075% of FS (1) Typical 0.15% of FS (1)(2)
Maximum in the temperature 0.1% of FS (1) 0.3% of FS (1)(2)
range 0...60° C (32...140° F)
Measurement errors for Hardened module:
At 25° C 0.075% of FS (1) Typical 0.15% of FS (1)(2)
Maximum in the temperature 0.2% of FS (1) 0.55% of FS (1)(2)
range -25...70° C (-
13...158° F)
Temperature drift 30 ppm/° C 50 ppm/° C
including conversion
resistance
Monotonicity Yes Yes
Crosstalk between channels DC > 80dB > 80dB
and AC 50/60Hz
Non-linearity 0.001% 0.001%
Repeatability @25° C of 10 min. 0.005% of FS 0.007% of FS
stabilization time
Long term stability after 1000 < 0.004% of FS < 0.004% of FS
hours
Legend:
(1) FS: Full Scale
(2) With conversion resistor error
NOTE: If nothing is connected on a BMX AMI 0800 and BMX AMI 0800H (see page 46) analog
module and if channels are configured (range of 4..20 mA or 1..5 V), there is a detected I/O error
as if a wire is broken.
74 35011978 04/2015
BMX AMI 0800
Functional Description
Function
The BMX AMI 0800 module is a high density input analog module with 8 non-input channel.
This module is used in conjunction with sensors or transmitters; it performs monitoring,
measurement, and continuous process control functions.
The BMX AMI 0800 module offers the following range for each input according to the selection
made during configuration:
+/-10 V
0..10 V
0..5 V / 0..20 mA
1..5 V / 4..20 mA
+/-5 V / +/-20 mA
The module operates with voltage inputs. It includes eight read resistors connected to the terminal
block to perform current inputs.
35011978 04/2015 75
BMX AMI 0800
Illustration
The BMX AMI 0800 module’s illustration:
Description:
76 35011978 04/2015
BMX AMI 0800
Measurement Timing
The timing of measurements is determined by the cycle selected during configuration (Normal or
Fast Cycle):
Normal Cycle means that the scan cycle duration is fixed.
With the Fast Cycle, however, the system only scans the channels designated as being In Use.
The scan cycle duration is therefore proportional to the number of channels In Use.
The cycle time values are based on the cycle selected:
NOTE: Module cycle is not synchronized with the PLC cycle. At the beginning of each PLC cycle,
each channel value is taken into account. If the MAST/FAST task cycle time is less than the
module’s cycle time, some values will not have changed.
35011978 04/2015 77
BMX AMI 0800
Overflow/Underflow Control
Module BMX AMI 0800 allows the user to select between 6 voltage or current ranges for each
input.
This option for each channel have to be configured in configuration windows. Upper and lower
tolerance detection are always active regardless of overflow/underflow control.
Depending on the range selected the module checks for overflow, it verifies that the measurement
falls between a lower and an upper threshold:
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Upper Tolerance Area varies between the values included between the
maximum value for the range (for instance: +10 V
for the +/-10 V range) and the upper threshold
Lower Tolerance Area varies between the values included between the
minimum value for the range (for instance: -10 V for
the +/-10 V range) and the lower threshold
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
78 35011978 04/2015
BMX AMI 0800
The values of the thresholds are configurable independently from one another. They may assume
integer values between the following limits:
Measurement Display
Measurements may be displayed using standardized display (in %, to two decimal places):
It is also possible to define the range of values within which measurements are expressed, by
selecting:
the lower threshold corresponding to the minimum value for the range: 0% (or -100.00 %).
the upper threshold corresponding to the maximum value for the range (+100.00%).
The lower and upper thresholds must be integers between -32,768 and +32,767.
35011978 04/2015 79
BMX AMI 0800
For example, imagine a conditioner providing pressure data on a 4-20 mA loop, with 4 mA
corresponding to 3,200 millibar and 20 mA corresponding to 9,600 millibar. You have the option of
choosing the User format, by setting the following lower and upper thresholds:
3,200 for 3,200 millibar as the lower threshold
9,600 for 9,600 millibar as the upper threshold
Values transmitted to the program vary between 3,200 (= 4 mA) and 9,600 (= 20 mA).
Measurement Filtering
The type of filtering performed by the system is called "first order filtering". The filtering coefficient
can be modified from a programming console or via the program.
The mathematical formula used is as follows:
80 35011978 04/2015
BMX AMI 0800
Sensor Alignment
The process of "alignment" consists in eliminating a systematic offset observed with a given
sensor, around a specific operating point. This operation compensates for an error linked to the
process. Replacing a module does not therefore require a new alignment. However, replacing the
sensor or changing the sensor’s operating point does require a new alignment.
Conversion lines are as follows:
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each input channel, you can:
view and modify the desired measurement value
save the alignment value
determine whether the channel already has an alignment
35011978 04/2015 81
BMX AMI 0800
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connect the cable shielding to the grounding bar. Clamp the shielding to the grounding bar on the
module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
3
2
4
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1 Telefast ABE-7CPA02
2 The grounding of cables is facilited using the ABE-7BV10 accessory
3 Shield wiring to the ground
4 To voltage sensors
5 To current sensors
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BMX AMI 0800
If the sensors are referenced in relation to the ground, this may in some cases return a remote
ground potential to the terminal block. It is therefore essential to follow the following rules:
The potential must be less than the permitted low voltage: for example, 30 Vrms or 42.4 VDC.
Setting a sensor point to a reference potential generates a leakage current. You must therefore
check that all leakage currents generated do not disturb the system.
DANGER
HAZARD OF ELECTRIC SHOCK
Sensors and other peripherals may be connected to a grounding point some distance from the
module. Such remote ground references may carry considerable potential differences with
respect to local ground.
Ensure that:
potentials greater than permitted low limits cannot exist,
induced currents do not affect the measurement or integrity of the system.
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CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Follow those instructions to reduce electromagnetic perturbations:
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding.
Electromagnetic perturbations may lead to an unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
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BMX AMI 0800
Wiring Diagram
Introduction
Module BMX AMI 0800 is connected using the 28-pin terminal block.
Illustration
The terminal block connection and the sensor wiring are as follows:
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BMX AMI 0800
Wiring Accessories
Two cords BMXFTA150 (1.5 m (4.92 ft)) and BMXFTA300 (3 m (9.84 ft)) are provided to connect
the module with Telefast interfaces ABE-7CPA02 (see page 88), ABE-7CPA03 (see page 88) or
ABE-7CPA31 (see page 88).
In case HART information is part of the signal to be measured, a Telefast interface ABE-7CPA31E
(see page 88) has to be used in order to filter this information that would disrupt the analog value.
WARNING
EQUIPMENT DAMAGE
Do not apply the range of +/-20mA when BMX AMI 0800 works with ABE-7CPA03 (see page 88).
The negative current is not supported by ABE-7CPA03 (see page 88).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Introduction
The BMX AMI 0800 module can be connected to a TELEFAST ABE-7CPA02/03/31E accessory.
The module is connected using one of the following cables:
BMX FTA 150: length 1.5 m (4.92 ft)
BMX FTA 300: length 3 m (9.84 ft)
Connecting Modules
Modules can be connected to a TELEFAST ABE-7CPA02/03/31E as shown in the diagram below:
2
3
1 BMX AMI 0800
2 Telefast ABE-7CPA02/03/31E
3 Clamp
4 Shield bar
NOTICE
EQUIPMENT DAMAGE
Do not apply a negative current when BMXAMI0800 is associated with ABE7CPA03.
Failure to follow these instructions can result in equipment damage.
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BMX AMI 0800
Connecting Sensors
Sensors may be connected to the ABE-7CPA02/03/31E accessory as shown in the illustration
(see page 86).
The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA02:
TELEFAST 2 25 pin SubD AMI08x0 Signal TELEFAST 2 25 pin SubD AMI08x0 Signal type
terminal block connector pin out type terminal block connector pin out
number pin number number pin number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 3 +IV0 200 14 2 COM0
101 2 1 +IC0 201 / Ground
102 15 4 +IV1 202 3 5 COM1
103 16 6 +IC1 203 / Ground
104 4 9 +IV2 204 17 8 COM2
105 5 7 +IC2 205 / Ground
106 18 10 +IV3 206 6 11 COM3
107 19 12 +IC3 207 / Ground
108 7 17 +IV4 208 20 16 COM4
109 8 15 +IC4 209 / Ground
110 21 18 +IV5 210 9 19 COM5
111 22 20 +IC5 211 / Ground
112 10 23 +IV6 212 23 22 COM6
113 11 21 +IC6 213 / Ground
114 24 24 +IV7 214 12 25 COM7
115 25 26 +IC7 215 / Ground
+IVx: + pole voltage input for channel x
+ICx: + pole current input for channel x
COMx: - pole voltage or current input for channel x
NOTE: The strap with the ABE7CPA02 must be removed from the terminal, otherwise the signal
ground of the channels will be shorted to the earth.
For the ground connection use the additional terminal block ABE-7BV20.
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BMX AMI 0800
The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA03:
TELEFAST 2 25 pin AMI0800 Signal type TELEFAST 2 25 pin AMI0800 Signal type
terminal SubD pin out terminal block SubD pin out
block number connector number connector
pin number pin number
1 / 0V Supp 1 / 24 V (sensor
supply)
2 / 0V Supp 2 / 24 V (sensor
supply)
3 / 0V Supp 3 / 0 V (sensor
supply)
4 / 0V Supp 4 / 0 V (sensor
supply)
100 / +IS1 200 / +IS0
101 15 4 +IV1 201 1 3 +IV0
102 16 6 +IC1 202 2 1 +IC0
103 / Ground 203 14/3 2/5 COM0/COM1
104 / +IS3 204 / +IS2
105 18 10 +IV3 205 4 9 +IV2
106 19 12 +IC3 206 5 7 +IC2
107 / Ground 207 17/6 8/11 COM2/COM3
108 / +IS5 208 / +IS4
109 21 18 +IV5 209 7 17 +IV4
110 22 20 +IC5 210 8 15 +IC4
111 / Ground 211 20/9 16/19 COM4/COM5
112 / +IS7 212 / +IS6
113 24 24 +IV7 213 10 21 +IV6
114 25 26 +IC7 214 11 23 +IC6
115 / Ground 215 23/12 22/25 COM6/COM7
+ISx: 24 V channel power supply
+IVx: + pole voltage input for channel x
+ICx: + pole current input for channel x
COMx: - pole voltage or current input for channel x
NOTE: For the ground connection use the additional terminal block ABE-7BV10.
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The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA31E:
NOTE: For the ground connection use the additional terminal block ABE-7BV10.
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Modicon M340 with Unity Pro
BMX AMI 0810
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Chapter 5
BMX AMI 0810 Analog Input Module
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BMX AMI 0810
Presentation
Function
The BMX AMI 0810 is a high density input analog module with 8 isolated channels.
This module is used in conjunction with sensors or transmitters; it performs monitoring,
measurement, and continuous process control functions.
The BMX AMI 0810 module offers the following range for each input according to the selection
made during configuration:
Voltage +/-5 V/+/-10 V/0..5 V/0..10 V/1..5 V
Current +/-20 mA/0..20 mA/4..20 mA
The module operates with voltage inputs. It includes eight read resistors connected to the terminal
block to perform current inputs.
Illustration
The following graphic shows the BMX AMI 0810 analog input module:
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BMX AMI 0810
Characteristics
General Characteristics
The general characteristics for the BMX AMI 0810 and BMX AMI 0810H (see page 46) modules
are as follows:
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BMX AMI 0810
Measurement Range
The BMX AMI 0810 and BMX AMI 0810H (see page 46) analog inputs have the following
measurement range characteristics:
Measurement range +/-10 V; +/-5 V; 0..10 V; 0..5 V; +/-20 mA; 0..20 mA; 4..20 mA
1..5 V
Maximum conversion value +/-11.4 V +/-30 mA
Conversion resolution 0.36 mV 1.4 μA
Input impedance 10 Μ Ω 250 Ω
Internal conversion resistor
Precision of the internal - 0.1% - 15 ppm/° C
conversion resistor
Measurement errors for standard module:
At 25° C 0.075% of FS (1) Typical 0.15% of FS (1)(2)
Maximum in the 0.1% of FS (1) 0.3% of FS (1)(2)
temperature range 0...60° C
(32...140° F)
Measurement errors for Hardened module:
At 25° C 0.075% of FS (1) Typical 0.15% of FS (1)(2)
Maximum in the 0.2% of FS (1) 0.55% of FS (1)(2)
temperature range -
25...70° C (-13...158° F)
Temperature drift 30 ppm/° C 50 ppm/° C
Monotonicity Yes Yes
Crosstalk between channels > 80dB > 80dB
DC and AC 50/60Hz
Non-linearity 0.001% 0.001%
Repeatability @25° C of 10 min. 0.005% of FS 0.007% of FS
stabilization time
Long term stability after 1000 < 0.004% of FS < 0.004% of FS
hours
Legend:
(1) FS: Full Scale
(2) With conversion resistor error
NOTE: If nothing is connected on a BMX AMI 0810 and BMX AMI 0810H (see page 46) analog
module and if channels are configured (range 4..20 mA or 1..5 V), there is a detected I/O error as
if a wire is broken.
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BMX AMI 0810
Functional Description
Function
The BMX AMI 0810 is a high density input analog module with 8 isolated channels.
This module is used in conjunction with sensors or transmitters; it performs monitoring,
measurement, and continuous process control functions.
The BMX AMI 0810 module offers the following range for each input according to the selection
made during configuration:
+/-10 V
0..10 V
0..5 V / 0..20 mA
1..5 V / 4..20 mA
+/-5 V / +/-20 mA
The module operates with voltage inputs. It includes eight read resistors connected to the terminal
block to perform current inputs.
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BMX AMI 0810
Illustration
The BMX AMI 0810 illustration:
Description:
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BMX AMI 0810
Measurement Timing
The timing of measurements is determined by the cycle selected during configuration (Normal or
Fast Cycle):
Normal Cycle means that the scan cycle duration is fixed.
With the Fast Cycle, however, the system only scans the channels designated as being In Use.
The scan cycle duration is therefore proportional to the number of channels In Use.
The cycle time values are based on the cycle selected:
NOTE: Module cycle is not synchronized with the PLC cycle. At the beginning of each PLC cycle,
each channel value is taken into account. If the MAST/FAST task cycle time is less than the
module’s cycle time, some values will not have changed.
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BMX AMI 0810
Overflow/Underflow Control
Module BMX AMI 0810 allows the user to select between 6 voltage or current ranges for each
input.
This option for each channel have to be configured in configuration windows. Upper and lower
tolerance detection are always active regardless of overflow/underflow control.
Depending on the range selected the module checks for overflow, it verifies that the measurement
falls between a lower and an upper threshold:
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Upper Tolerance Area varies between the values included between the
maximum value for the range (for instance: +10 V
for the +/-10 V range) and the upper threshold
Lower Tolerance Area varies between the values included between the
minimum value for the range (for instance: -10 V for
the +/-10 V range) and the lower threshold
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
The values of the thresholds are configurable independently from one another. They may assume
integer values between the following limits:
Measurement Display
Measurements may be displayed using standardized display (in %, to two decimal places):
It is also possible to define the range of values within which measurements are expressed, by
selecting:
the lower threshold corresponding to the minimum value for the range: 0 % (or -100.00 %).
the upper threshold corresponding to the maximum value for the range (+100.00 %).
The lower and upper thresholds must be integers between -32,768 and +32,767.
For example, imagine a conditioner providing pressure data on a 4-20 mA loop, with 4 mA
corresponding to 3,200 millibar and 20 mA corresponding to 9,600 millibar. You have the option of
choosing the User format, by setting the following lower and upper thresholds:
3,200 for 3,200 millibar as the lower threshold
9,600 for 9,600 millibar as the upper threshold
Values transmitted to the program vary between 3,200 (= 4 mA) and 9,600 (= 20 mA).
Measurement Filtering
The type of filtering performed by the system is called "first order filtering". The filtering coefficient
can be modified from a programming console or via the program.
The mathematical formula used is as follows:
Sensor Alignment
The process of "alignment" consists in eliminating a systematic offset observed with a given
sensor, around a specific operating point. This operation compensates for an error linked to the
process. Replacing a module does not therefore require a new alignment. However, replacing the
sensor or changing the sensor’s operating point does require a new alignment.
Conversion lines are as follows:
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each input channel, you can:
view and modify the desired measurement value
save the alignment value
determine whether the channel already has an alignment
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connect the cable shielding to the grounding bar. Clamp the shielding to the grounding bar on the
module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
3
2
4
1 Telefast ABE-7CPA02
2 The grounding of cables is facilited using the ABE-7BV10 accessory
3 Shield wiring to the ground
4 To voltage sensors
5 To current sensors
If the sensors are referenced in relation to the ground, this may in some cases return a remote
ground potential to the terminal block. It is therefore essential to follow the following rules:
The potential must be less than the permitted low voltage: for example, 30 Vrms or 42.4 VDC.
Setting a sensor point to a reference potential generates a leakage current. You must therefore
check that all leakage currents generated do not disturb the system.
NOTE: Sensors and other peripherals may be connected to a grounding point some distance from
the module. Such remote ground references may carry considerable potential differences with
respect to local ground. Induced currents do not affect the measurement or integrity of the system.
DANGER
HAZARD OF ELECTRIC SHOCK
Ensure that sensors and others peripherals are not exposed through grounding points to voltage
potential greater than acceptable limits.
Failure to follow these instructions will result in death or serious injury.
CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Follow those instructions to reduce electromagnetic perturbations:
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding.
Electromagnetic perturbations may lead to an unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
Wiring Diagram
Introduction
Module BMX AMI 0810 is connected using the 28-pin terminal block.
Illustration
The terminal block connection and the sensor wiring are as follows:
Wiring Accessories
Two cords BMXFTA150 (1.5 m (4.92 ft)) and BMXFTA300 (3 m (9.84 ft)) are provided to connect
the module with Telefast interfaces ABE-7CPA02 (see page 88), ABE-7CPA31 (see page 88) or
ABE-7CPA31E (see page 88).
In case HART information is part of the signal to be measured, a Telefast interface ABE-7CPA31E
(see page 88) has to be used in order to filter this information that would disrupt the analog value.
Introduction
The BMX AMI 0810 module can be connected to a TELEFAST ABE-7CPA02/31/31E accessory.
The module is connected using one of the following cables:
BMX FTA 150: length 1.5 m (4.92 ft)
BMX FTA 300: length 3 m (9.84 ft)
Connecting Modules
Modules can be connected to a TELEFAST ABE-7CPA02/31/31E as shown in the diagram below:
2
3
1 BMX AMI 0810
2 Telefast ABE-7CPA02/31/31E
3 Clamp
4 Shield bar
Connecting Sensors
Sensors may be connected to the ABE-7CPA02/31/31E accessory as shown in the illustration
(see page 86).
The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA02:
TELEFAST 2 25 pin SubD AMI08x0 Signal TELEFAST 2 25 pin SubD AMI08x0 Signal type
terminal block connector pin out type terminal block connector pin out
number pin number number pin number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 3 +IV0 200 14 2 COM0
101 2 1 +IC0 201 / Ground
102 15 4 +IV1 202 3 5 COM1
103 16 6 +IC1 203 / Ground
104 4 9 +IV2 204 17 8 COM2
105 5 7 +IC2 205 / Ground
106 18 10 +IV3 206 6 11 COM3
107 19 12 +IC3 207 / Ground
108 7 17 +IV4 208 20 16 COM4
109 8 15 +IC4 209 / Ground
110 21 18 +IV5 210 9 19 COM5
111 22 20 +IC5 211 / Ground
112 10 23 +IV6 212 23 22 COM6
113 11 21 +IC6 213 / Ground
114 24 24 +IV7 214 12 25 COM7
115 25 26 +IC7 215 / Ground
+IVx: + pole voltage input for channel x
+ICx: + pole current input for channel x
COMx: - pole voltage or current input for channel x
NOTE: The strap with the ABE7CPA02 must be removed from the terminal, otherwise the signal
ground of the channel 0 will be shorted to the earth.
For the ground connection use the additional terminal block ABE-7BV20.
The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA31:
TELEFAST 2 25 pin AMI0810 Signal type TELEFAST 2 25 pin AMI0810 Signal type
terminal SubD pin out terminal block SubD pin out
block number connector number connector
pin number pin number
1 / Ground Supp 1 / 24 V (sensor
supply)
2 / Ground Supp 2 / 24 V (sensor
supply)
3 / Ground Supp 3 / 0 V (sensor
supply)
4 / Ground Supp 4 / 0 V (sensor
supply)
100 / +IS0 116 / +IS4
101 1 3 +IV0 117 7 17 +IV4
102 2 1 +IC0 118 8 15 +IC4
103 14 2 0V 119 20 16 0V
104 / +IS1 120 / +IS5
105 15 4 +IV1 121 21 18 +IV5
106 16 6 +IC1 122 22 20 +IC5
107 3 5 0V 123 9 19 0V
108 / +IS2 124 / +IS6
109 4 9 +IV2 125 10 23 +IV6
110 5 7 +IC2 126 11 21 +IC6
111 17 8 0V 127 23 22 0V
112 / +IS3 128 / +IS7
113 18 10 +IV3 129 24 24 +IV7
114 19 12 +IC3 130 25 26 +IC7
115 6 11 0V 131 12 25 0V
+ISx: 24 V channel power supply
+IVx: + pole voltage input for channel x
+ICx: + pole current input for channel x
COMx: - pole voltage or current input for channel x
NOTE: For the ground connection use the additional terminal block ABE-7BV10.
The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA31E:
NOTE: For the ground connection use the additional terminal block ABE-7BV10.
Chapter 6
BMX ART 0414/0814 Analog Input Modules
Presentation
Function
The BMX ART 0414/0814 modules are multi-range acquisition devices with four inputs for the
0414 and eight inputs for the 0814. The inputs are isolated from each other. These modules offer
the following ranges for each input, according to the selection made at configuration:
RTD IEC Pt100/Pt1000, US/JIS Pt100/Pt1000, Cu10, Cu50, Cu100, Ni100/Ni1000 in 2, 3 or 4
wires
thermocouple B, E, J, K, L, N, R, S, T, U
voltage +/- 40 mV to 1.28 V.
Illustration
The BMX ART 0414/0814 analog input modules looks like this:
Characteristics
General Characteristics
The general characteristics for the BMX ART 0414/BMX ART 0414H (see page 46) and
BMX ART 0814/BMX ART 0814H (see page 46) modules are as follows:
Voltage range: +/- 40 mV; +/- 80 mV; +/- 160 mV; +/- 320 mV; +/- 640 mV;
1.28 V
Input impedance: Typical 10 MOhms
Maximum converted value: +/- 102.4%
Maximum resolution: 2.4 μV in the range +/- 40 mV
Measurement error for standard module:
At 25° C (77° F) 0.05% of FS (1)
Maximum in the temperature 0.15% of FS (1)
range 0...60° C (32...140° F)
Measurement error for Hardened module:
At 25° C (77° F) 0.05% of FS (1)
Maximum in the temperature 0.20% of FS (1)
range -25° C..70° C (-13...140° F)
Temperature drift:
30 ppm/° C
Legend:
(1) FS: Full Scale
Thermocouples B E J K L
Measurement range +171... -240... -177... -231... -174...
+1,779° C +970° C +737° C +1,331° C +874° C
(340... (-400... (-287... (-384... (-281...
3234° F) 1778° F) 1359° F) 2428° F) 1605° F)
Thermocouples N R S T U
Measurement range -232 -9... -9... -254... -181...
+1,262° C +1,727° C +1,727° C +384° C +581° C
(-386... (16... (-16... (-425... (-294...
2304° F) 3234° F) 141° F) 723° F) 1078° F)
Thermocouples B E J K L
Error at 25° C +/- 3.2° C for J, L, R, S and U types (see Thermocouple Ranges
(see page 346) for detailed errors at temperature point for each type); +/-
3.7° C for B, E, K, N and T types
Maximum error for +/- 4.5° C (+/-8.1° F) for types: J, L, R, S and U; +/- 5° C (+/-9° F) for types: B,
STANDARD modules in the E, K, N and T (using the TELEFAST accessory with its internal cold junction
temperature range - compensation).
25° C...70° C (-13...140° F) (2)
Maximum error for +/- 5.5° C (+/-9° F) for types: J, L, R, S and U; +/- 6° C (+/-10.8° F) for types:
HARDENED modules in the B, E, K, N and T (using the TELEFAST accessory with its internal cold
temperature range - junction compensation).
25° C...70° C (-13...140° F) (2)
Temperature drift 30 ppm/° C
Description
For RTD and TC sensors, the data is a multiple of 10 of the real temperature in ° C or ° F. The last
digit represents 0.1° C or 0.1° F.
For millivoltmeter, the data ranges from 40 mV, 320 mV to 1280 mV and is also a multiple of 10 of
the real measurement. The last digit represents 10 nV.
For millivoltmeter, the data range of 640 mV is a multiple of 100 of the real measurement. The last
digit represents 100 nV.
RTD Ranges
The table below presents the ranges for the RTD sensors (values in brackets are in 1/10° F).
TC Ranges
The table below presents the ranges for the TC sensors (values in brackets are in (1/10° F).
Voltage Ranges
The table below presents the voltage ranges default values.
Resistance Ranges
The table below presents the resistance ranges default values.
Functional Description
Function
The BMX ART 0414/814 modules are multi-range acquisition devices with four inputs for the
BMX ART 0414 and eight inputs for the BMX ART 0814.
Both Modules offer the following ranges for each input, according to the selection made during
configuration:
RTD: IEC Pt100, IEC Pt1000, US/JIS Pt100, US/JIS Pt1000, Copper CU10, Ni100 or Ni1000
thermocouple: B, E, J, K, L, N, R, S, T or U,
voltage: +/- 80 mV, +/- 80 mV, +/- 160 mV, +/- 320 mV, +/- 640 mV, +/- 1.28 V,
ohms: 0..400 Ω, 0..4000 Ω.
NOTE: The TELEFAST2 accessory referenced ABE-7CPA412 facilitates connection and provides
a cold junction compensation device.
Illustration
The BMX ART 0414/0814 input modules perform the following functions.
It is also possible to define the range of values within which measurements are expressed, by
selecting:
the lower threshold corresponding to the minimum value for the range -100.00 %
the upper threshold corresponding to the maximum value for the range +100.00 %
These lower and upper thresholds are integers between -32,768 and 32,768.
Measurement Filtering
The type of filtering performed by the system is called "first order filtering". The filtering coefficient
can be modified from a programming console or via the program.
The mathematical formula used is as follows:
where:
α = efficiency of the filter
Mesf(n) = measurement filtered at moment n
Mesf(n-1) = measurement filtered at moment n-1
Valg(n) = gross value at moment n
You may configure the filtering value from 7 possibilities (from 0 to 6). This value may be changed
even when the application is in RUN mode.
NOTE: Filtering may be accessed in Normal or Fast Cycle.
The filtering values are as follows. They depend on the sensor type. T is a cycle time of 200 ms for
TC and mV. T is also a cycle time of 400 ms for RTD and Ohms.
The values may be displayed using standardized display (in %, to two decimal places).
The user may also define the range of values within which measurements are expressed, by
selecting:
the lower threshold corresponding to the minimum value for the range -100.00 %
the upper threshold corresponding to the maximum value for the range +100.00 %.
These lower and upper thresholds are integers between -32,768 and +32,767.
Sensor Alignment
The process of "alignment" consists in eliminating a systematic offset observed with a given
sensor, around a specific operating point. This operation compensates for an error linked to the
process. Therefore, replacing a module does not require a new alignment. However, replacing the
sensor or changing the sensor’s operating point does require a new alignment.
Conversion lines are as follows:
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each input channel, you can:
view and modify the desired measurement value.
save the alignment value.
determine whether the channel already has an alignment.
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connection at the FCN connectors:
Given that there are a large number of channels, a cable of at least 10 twisted pairs is used, with
general shielding (outside diameter 10 mm maximum), fitted with one or two male 40-pin FCN
connectors for direct connection to the module.
Connect the cable shielding to the grounding bar. Clamp the shielding to the grounding bar on
the module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
TELEFAST connection:
Connect the sensor cable shielding to the terminals provided and the whole assembly to the
cabinet ground.
Sensors shielding
In order for the acquisition system to operate correctly, we recommend you take the following
precautions:
if sensors are isolated from ground, all the shields of the sensor cables must be referenced to
the Telefast/PLC ground.
if sensors are referenced to the sensor ground which is far from PLC ground, all the shields of
the sensor cables must be referenced to the sensors ground to eliminate the ground loop path.
If the sensors are referenced in relation to the ground, this may in some cases return a remote
ground potential to the terminals or the FCN connector. It is therefore essential to follow the
following rules:
the potential must be less than the permitted low voltage: for example, 30 Vrms or 42.4 VDC.
setting a sensor point to a reference potential generates a leakage current. You must therefore
check that all leakage currents generated do not disturb the system.
Sensors and other peripherals may be connected to a grounding point some distance from the
module. Such remote ground references may carry considerable potential differences with respect
to local ground. Induced currents do not affect the measurement or integrity of the system.
DANGER
HAZARD OF ELECTRIC SHOCK
Ensure that sensors and others peripherals are not exposed through grounding points to voltage
potential greater than acceptable limits.
Failure to follow these instructions will result in death or serious injury.
CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Follow those instructions to reduce electromagnetic perturbations:
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding.
Electromagnetic perturbations may lead to an unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
Wiring Diagram
Introduction
The BMX ART 0414 input module consists of a 40-pin FCN connector.
The BMX ART 0814 input module consists of two 40-pin FCN connectors.
WARNING
UNEXPECTED EQUIPMENT OPERATION
Take every precaution at the installation to prevent any subsequent mistake in the connectors.
Plugging the wrong connector would cause an unexpected behavior of the application.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The pin assignment for the 40-pin FCN connector and the sensors wiring is shown below:
Module Front View - cabling view
Left connector Right connector (BMX ART 414 only)
B A B A
NC NC NC NC
20 20
DtC CJ+ DtC CJ+
19 Cold Junction 19 Cold Junction
temp. sensor temp. sensor
CJO CJ- CJO CJ-
18 18
MS- MS+ MS- MS+
17 Channel 4/0 17 TC
EX- EX+ Thermocouple EX- EX+
16 16
NC NC NC NC
15 15
NC NC NC NC
14 14
NC NC NC NC
13 13
MS- MS+ MS- MS+
12 12
The wiring is only valid if the channel 0 is used. If the channel 0 is not used, select a cold junction
with external Pt100. The range of the channel 0 is changed to a 3-wires Pt100 probe.
The wiring would then look like this:
NOTE: For the BMX ART 0814 Module, the CJC values of channels 4 to 7 can also be used for
channels 0 to 3. Therefore, only one external CJC (see page 136) sensor is wired on channel 4.
At a Glance
The TELEFAST ABE-7CPA412 accessory is a base unit used to connect 4-channel analog
modules to screw terminal blocks.
NOTE: When the cabinet where the TELEFAST ABE-7CPA412 accessory is located and powered
up, wait at least 45mn to achieve full precision of the CJC compensation. It is not necessary to wait
45 mn if the compensation is performed by an external Pt100 probe.
When using the TELEFAST ABE-7CPA412’s cold junction compensation, in order to make sure
you achieve the indicated level of precision, the movement of air around the TELEFAST ABE-
7CPA412 must not exceed 0.1 m/s. Temperature variations must not exceed 10° C/hour and the
TELEFAST ABE-7CPA412 must be placed at least 100mm away from all heat sources.
The TELEFAST ABE-7CPA412 can be operated from -40° C to +80° C external temperature.
Connecting Sensors
Sensors may be connected to the TELEFAST ABE-7CPA412 accessory as shown in this
illustration (see page 129).
Wirings
T× Probe
25
20
15
10
5
1
100
101
102
107
104
105
106
103
201
202
203
204
205
206
207
Legend: Operating in TC mode with cold junction compensation using a 2-wire PT100 probe.
Legend: Operating in TC mode with cold junction compensation using a 3-wire PT100 probe.
Connecting Modules
Modules can be connected to a TELEFAST ABE-7CPA412 as shown in the illustration below:
The BMX ART 0414/0814 analog modules may be connected to the TELEFAST ABE-7CPA412
accessory using one of the following cables:
BMX FCA 152: length 1.5 m
BMX FCA 302: length 3 m
BMX FCA 502: length 5 m
Chapter 7
BMX AMO 0210 Analog Output Module
Presentation
Function
The BMX AMO 0210 is a module with two analog outputs isolated from one other. It offers the
following ranges for each output:
Voltage +/-10 V
Current 0..20 mA and 4..20 mA
The range is selected during configuration.
Illustration
The BMX AMO 0210 analog output module looks like this.
Characteristics
General Characteristics
The general characteristics for the BMX AMO 0210 and BMX AMO 0210H (see page 46) modules
are as follows.
Voltage Output
The BMX AMO 0210 and BMX AMO 0210H (see page 46) voltage outputs have the following
characteristics.
Current Output
The BMX AMO 0210 and BMX AMO 0210H (see page 46) current outputs have the following
characteristics.
Legend
(1) The open circuit detection is physically detected by the module if the target current value
is different of 0 mA.
CAUTION
RISK OF INCORRECT DATA
If a signal wire is broken or disconnected, the last measured value is kept.
Ensure that this does not cause a hazardous situation.
Do not rely on the value reported. Check the input value at the sensor.
Failure to follow these instructions can result in injury or equipment damage.
Functional Description
Function
The BMX AMO 0210 is a module with 2 analog outputs isolated from each other. This module
offers the following ranges for each output, according to the selection made during configuration:
+/-10 V
0...20 mA
4...20 mA
Illustration
The BMX AMO 0210 module’s illustration is as follows.
Description.
Writing Outputs
The application must provide the outputs with values in the standardized format:
-10,000 to +10,000 for the +/-10 V range
0 to +10,000 in 0-20 mA and 4-20 mA ranges
Digital/Analog Conversion
The digital/analog conversion is performed on:
16-bit for the +/-10 V range
15-bit in 0-20 mA and 4-20 mA ranges
Overflow Control
Module BMX AMO 0210 allows an overflow control on voltage and current ranges.
The measurement range is divided in three areas.
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
You may also choose the flag for an overflow of the range upper value, for an underflow of the
range lower value, or for both.
NOTE: Range under/overflow detection is optional.
Fallback or Maintain at current value is selected during the configuration of the module. The
fallback value may be modified from the Debug in Unity Pro or through a program.
WARNING
UNEXPECTED EQUIPMENT OPERATION
The fallback position should not be used as the sole safety method. If an uncontrolled position
can result in a hazard, an independent redundant system must be installed.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Actuator Alignment
The process of "alignment" consists in eliminating a systematic offset observed with a given
actuator, around a specific operating point. This operation compensates for an error linked to the
process. Therefore, replacing a module does not require a new alignment. However, replacing the
actuator or changing the sensor’s operating point does require a new alignment.
Conversion lines are as follows:
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each output channel, you can:
view and modify the initial output target value
save the alignment value
determine whether the channel already has an alignment
The maximum offset between the measured value and the corrected output value (aligned value)
may not exceed +/- 1.500.
NOTE: To align several analog channels on the BMX AMO/AMI/AMM/ART modules, we
recommand proceeding channel by channel. Test each channel after alignment before moving to
the next channel in order to apply the parameters correctly.
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connect the cable shielding to the grounding bar. Clamp the shielding to the shield bar on the
module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
DANGER
HAZARD OF ELECTRIC SHOCK
Ensure that sensors and others peripherals are not exposed through grounding points to voltage
potential greater than acceptable limits.
Failure to follow these instructions will result in death or serious injury.
CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Follow those instructions to reduce electromagnetic perturbations:
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding without programmable filtering,
Electromagnetic perturbations may lead to an unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
Wiring Diagram
Introduction
The actuators are connected using the 20-point terminal block.
Illustration
The current loop is self-powered by the output and does not request any external supply. The
terminal block connection and the actuators wiring are as follows.
Introduction
The BMXAMO0210 module can be connected to a TELEFAST ABE-7CPA21 accessory.
The module is connected using one of the following cables:
BMX FCA 150: length 1.5 m
BMX FCA 300: length 3 m
BMX FCA 500: length 5 m
Illustration
The TELEFAST ABE-7CPA21 is connected as shown in the illustration below:
The analog outputs are accessible on the terminals of the TELEFAST ABE-7CPA21 as follows:
U/IO Com0 U/I1
Com1
Ground
Chapter 8
BMX AMO 0410 Analog Output Module
Presentation
Function
The BMX AMO 0410 is a high density output analog module fitted with four isolated channels. It
offers the following ranges for each output:
Voltage +/-10 V
Current 0..20 mA and 4..20 mA
Illustration
The following graphic shows the BMX AMO 0410 analog output module:
Characteristics
General Characteristics
The general characteristics for the BMX AMO 0410 and BMX AMO 0410H (see page 46) modules
are as follows:
Voltage Output
The BMX AMO 0410 and BMX AMO 0410H (see page 46) voltage outputs have the following
characteristics:
Current Output
The BMX AMO 0410 and BMX AMO 0410H (see page 46) current outputs have the following
characteristics:
Legend
(1) The open circuit detection is physically detected by the module if the target current value
is different from 0 mA.
NOTE: If nothing is connected on the BMX AMO 0410 analog module and the channels are
configured in the range 4..20 mA, there is a detected I/O error as if a wire is broken.
For the 0..20 mA range, there is a detected I/O error as if a wire is broken only when the current is
greater than 0 mA.
CAUTION
RISK OF INCORRECT DATA
If a signal wire is broken or disconnected, the last measured value is kept.
Ensure that this does not cause a hazardous situation.
Do not rely on the value reported. Check the input value at the sensor.
Functional Description
Function
The BMX AMO 0410 is a high density output analog module fitted with four isolated channels. This
module offers the following ranges for each output, according to the selection made during
configuration:
+/-10 V
0...20 mA
4...20 mA
Illustration
The BMX AMO 0410 module’s illustration is as follows:
Description:
Writing Outputs
The application must provide the outputs with values in the standardized format:
-10,000 to +10,000 for the +/-10 V range
0 to +10,000 in 0-20 mV and 4-20 mA ranges
Digital/Analog Conversion
The digital/analog conversion is performed on:
16-bit for the +/-10 V range
15-bit in 0-20 mA and 4-20 mA ranges
Overflow Control
Module BMX AMO 0410 allows an overflow control on voltage and current ranges.
The measurement range is divided in three areas:
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
You may also choose the flag for an overflow of the range upper value, for an underflow of the
range lower value, or for both.
NOTE: Range under/overflow detection is optional.
Fallback or Maintain at current value is selected during the configuration of the module. The
fallback value may be modified from the Debug in Unity Pro or through a program.
WARNING
UNEXPECTED EQUIPMENT OPERATION
The fallback position should not be used as the sole safety method. If an uncontrolled position
can result in a hazard, an independent redundant system must be installed.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Actuator Alignment
The process of "alignment" consists in eliminating a systematic offset observed with a given
actuator, around a specific operating point. This operation compensates for an error linked to the
process. Therefore, replacing a module does not require a new alignment. However, replacing the
actuator or changing the sensor’s operating point does require a new alignment.
Conversion lines are as follows:
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each output channel, you can:
view and modify the initial output target value
save the alignment value
determine whether the channel already has an alignment
The maximum offset between the measured value and the corrected output value (aligned value)
may not exceed +/- 1.500.
NOTE: To align several analog channels on the BMX AMO/AMI/AMM/ART modules, we
recommend proceeding channel by channel. Test each channel after alignment before moving to
the next channel in order to apply the parameters correctly.
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connect the cable shielding to the grounding bar. Clamp the shielding to the shield bar on the
module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
3
2
4
DANGER
HAZARD OF ELECTRIC SHOCK
Sensors and other peripherals may be connected to a grounding point some distance from the
module. Such remote ground references may carry considerable potential differences with
respect to local ground. Ensure that:
potentials greater than safety limits cannot exist,
induced currents do not affect the measurement or integrity of the system.
CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Follow those instructions to reduce electromagnetic perturbations:
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding without programmable filtering,
Electromagnetic perturbations may lead to an unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
Wiring Diagram
Introduction
The actuators are connected using the 20-pin terminal block.
Illustration
The current loop is self-powered by the output and does not request any external supply. The
terminal block connection and the actuators wiring are as follows:
Wiring Accessories
BMX AMO 0410 is connected to the Telefast module ABE-7CPA21 (see page 152) with the cable
BMX FCA 150/300/500.
Introduction
The BMX AMO 0410 module can be connected to a TELEFAST ABE-7CPA21 accessory.
The module is connected using one of the following cables:
BMX FCA 150: length 1.5 m (4.92 ft)
BMX FCA 300: length 3 m (9.84 ft)
BMX FCA 500: length 5 m (16.40 ft)
Connecting Modules
The TELEFAST ABE-7CPA21 is connected as shown in the illustration below:
2
3
1 BMX AMO 0410
2 Telefast ABE-7CPA21
3 Clamp
4 Shield bar
Connecting Actuators
Actuators may be connected to the ABE-7CPA21 accessory as shown in the illustration
(see page 183).
The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA21:
TELEFAST 2 25 pin SubD AMO0410 Signal TELEFAST 2 25 pin AMO0410 Signal type
terminal connector pin out type terminal block SubD pin out
block number pin number number connector
pin number
1 / Ground Supp 1 / Ground
2 / STD (1) Supp 2 / Ground
3 / STD (1) Supp 3 / Ground
4 / STD (2) Supp 4 / Ground
100 1 1 U/I0 200 14 2 Com 0
101 2 NC 201 / Ground
102 15 7 U/I1 202 3 8 Com 1
103 16 NC 203 / Ground
104 4 11 U/I2 204 17 12 Com 2
105 5 NC 205 / Ground
106 18 17 U/I3 206 6 18 Com 3
107 19 NC 207 / Ground
NC: Not Connected
NOTE: The strap with the ABE-7CPA21 must be removed from the terminal, otherwise the signal
ground of channel 0 will be connected to earth.
For the ground connection use the additional terminal block ABE-7BV20.
Chapter 9
BMX AMO 0802 Analog Output Module
Presentation
Function
The BMX AMO 0802 is a high density output analog module fitted with 8 non-isolated channels. It
offers the following current ranges for each output:
0..20 mA
4..20 mA
Illustration
The following graphic shows the BMX AMO 0802 analog output module:
Characteristics
General Characteristics
The general characteristics for the BMX AMO 0802 modules are as follows:
Current Output
The BMX AMO 0802 and BMX AMO 0802H (see page 46) current outputs have the following
characteristics:
Legend
(1) The open circuit detection is physically detected by the module if the target current value
is different from 0 mA.
NOTE: If nothing is connected on the BMX AMO 0802 analog module and the channels are
configured in the range 4..20 mA, there is a detected I/O error as if a wire is broken.
For the 0..20 mA range, there is a detected I/O error as if a wire is broken only when the current is
greater than 0 mA.
CAUTION
RISK OF INCORRECT DATA
If a signal wire is broken or disconnected, the last measured value is kept.
Ensure that this does not cause a hazardous situation.
Do not rely on the value reported. Check the input value at the sensor.
Functional Description
Function
The BMX AMO 0802 is a high density output analog module fitted with 8 non-isolated channels. It
offers the following current ranges for each output:
0..20 mA
4..20 mA
Illustration
The BMX AMO 0802 module’s illustration is as follows:
Description:
Writing Outputs
The application must provide the outputs with values in the standardized format: 0 to +10,000 in
0..20 mV and 4..20 mA ranges.
Digital/Analog Conversion
The digital/analog conversion is performed on: 15-bit in 0..20 mA and 4..20 mA ranges.
Overflow Control
Module BMX AMO 0802 only allows an overflow control on current ranges.
The measurement range is divided in three areas:
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
You may also choose the flag for an overflow of the range upper value, for an underflow of the
range lower value, or for both.
NOTE: Range under/overflow detection is optional.
Fallback or Maintain at current value is selected during the configuration of the module. The
fallback value may be modified from the Debug in Unity Pro or through a program.
WARNING
UNEXPECTED EQUIPMENT OPERATION
The fallback position should not be used as the sole safety method. If an uncontrolled position
can result in a hazard, an independent redundant system must be installed.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Actuator Alignment
The process of "alignment" consists in eliminating a systematic offset observed with a given
actuator, around a specific operating point. This operation compensates for an error linked to the
process. Therefore, replacing a module does not require a new alignment. However, replacing the
actuator or changing the sensor’s operating point does require a new alignment.
Conversion lines are as follows:
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each output channel, you can:
view and modify the initial output target value
save the alignment value
determine whether the channel already has an alignment
The maximum offset between the measured value and the corrected output value (aligned value)
may not exceed +/- 1.500.
NOTE: To align several analog channels on the BMX AMO/AMI/AMM/ART modules, we
recommend proceeding channel by channel. Test each channel after alignment before moving to
the next channel in order to apply the parameters correctly.
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connect the cable shielding to the grounding bar. Clamp the shielding to the shield bar on the
module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
3
2
4
DANGER
HAZARD OF ELECTRIC SHOCK
Ensure that sensors and others peripherals are not exposed through grounding points to voltage
potential greater than acceptable limits.
Failure to follow these instructions will result in death or serious injury.
CAUTION
UNEXPECTED BEHAVIOR OF APPLICATION
Follow those instructions to reduce electromagnetic perturbations:
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding without programmable filtering,
Electromagnetic perturbations may lead to an unexpected behavior of the application.
Failure to follow these instructions can result in injury or equipment damage.
Wiring Diagram
Introduction
The actuators are connected using the 20-pin terminal block.
Illustration
The current loop is self-powered by the output and does not request any external supply. The
terminal block connection and the actuators wiring are as follows:
Wiring Accessories
Two cords BMX FTA 152/302 are provided in two lengths (1.5m (4.92 ft), 3m (9.84 ft)) to connect
the module to a Telefast interface ABE7CPA02 (see page 184).
Introduction
The BMX AMO 0802 module can be connected to a TELEFAST ABE-7CPA02 accessory.
The module is connected using one of the following cables:
BMX FTA 152: length 1.5 m (4.92 ft)
BMX FTA 302: length 3 m (9.84 ft)
Connecting Modules
The TELEFAST ABE-7CPA02 is connected as shown in the illustration below:
2
3
1 BMX AMO 0802
2 Telefast ABE-7CPA02
3 Clamp
4 Shield bar
Connecting Actuators
Actuators may be connected to the ABE-7CPA02 accessory as shown in the illustration
(see page 183).
The following table shows the distribution of analog channels on TELEFAST 2 terminal blocks with
the reference ABE-7CPA02:
NOTE: The strap must be removed from the ABE-7CPA02 terminal, otherwise the signal ground
of channels will be connected with earth.
For the ground connction use the additional terminal block ABE-7BV20.
Chapter 10
BMX AMM 0600 Analog Input/Output Module
Presentation
Function
The BMX AMM 0600 Input/Output module combines 4 non-isolated analog inputs with 2 non-
isolated analog outputs.
The BMX AMM 0600 module offers the following range, according to the selection made during
configuration:
Voltage input range +/-10 V/0..10 V/0..5 V/1..5 V
Current input range 0...20 mA/4...20 mA
Voltage output range +/-10 V
Current output range 0...20 mA/4...20 mA
Illustration
BMX AMM 0600 analog input/output module looks like this.
Characteristics
NOTE: If nothing is connected on BMX AMM 0600 and BMX AMM 0600H analog input/output
module and if channels are configured (range 4-20 mA or 1-5 V) a broken wire causes a detected
I/O error.
Voltage range
The BMX AMM 0600 and BMX AMM 0600H voltage range has the following characteristics:
Current Range
The BMX AMM 0600 and BMX AMM 0600H current range has the following characteristics.
Functional Description
Function
The BMX AMM 0600 Input/Output module combines 4 non-isolated analog inputs with 2 non-
isolated analog outputs. However, input and output blocks are isolated.
The BMX AMM 0600 module offers the following range, according to the selection made during
configuration:
Voltage input range +/-10 V/0..10 V/0..5 V/1..5 V
Current input range 0...20 mA/4...20 mA
Voltage output range +/-10 V
Current output range 0...20 mA/4...20 mA
Illustration
The BMX AMM 0600 module’s illustration is as follows.
Description.
NOTE: Module cycle is not synchronized with the PLC cycle. At the beginning of each PLC cycle,
each channel value is taken into account. If the MAST/FAST task cycle time is less than the
module’s cycle time, some values will not have changed.
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Upper Tolerance Area varies between the values included between the
maximum value for the range (for instance: +10 V
for the +/-10 V range) and the upper threshold
Lower Tolerance Area varies between the values included between the
minimum value for the range (for instance: -10 V for
the +/-10 V range) and the lower threshold
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
The values of the thresholds are configurable independently from one another. They may assume
integer values between the following limits.
4...20 mA
Bi- +/- 10 V -11,250 -11,001 -11,000 - -10,000 10,000 10,001 11,000 11,001 11,250
polar 10,001
+/- 10 V -32,768 User- User- 32,767
defined defined
User
0...10 V -32,768 User- User- 32,767
defined defined
It is also possible to define the range of values within which measurements are expressed, by
selecting:
the lower threshold corresponding to the minimum value for the range: 0 % (or -100.00 %).
the upper threshold corresponding to the maximum value for the range (+100.00 %).
The lower and upper thresholds must be integers between -32,768 and +32,767.
For example, imagine a conditioner providing pressure data on a 4-20 mA loop, with 4 mA
corresponding to 3,200 millibar and 20 mA corresponding to 9,600 millibar. You have the option of
choosing the User format, by setting the following lower and upper thresholds:
3,200 for 3,200 millibar as the lower threshold
9,600 for 9,600 millibar as the upper threshold
Values transmitted to the program vary between 3,200 (= 4 mA) and 9,600 (= 20 mA).
where:
α = efficiency of the filter
Mesf(n) = measurement filtered at moment n
Mesf(n-1) = measurement filtered at moment n-1
Valg(n) = gross value at moment n
You may configure the filtering value from 7 possibilities (from 0 to 6). This value may be changed
even when the application is in RUN mode.
NOTE: Filtering may be accessed in Normal or Fast Cycle.
The filtering values depend on the T configuration cycle (where T = cycle time of 5 ms in standard
mode):
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each input channel, you can:
view and modify the desired measurement value
save the alignment value
determine whether the channel already has an alignment
Digital/Analog Conversion
The digital/analog conversion is performed on:
12-bit in 0-20 mA, 4-20 mA ranges and for the +/-10 V range
Description:
Designation Description
Nominal range measurement range corresponding to the chosen
range
Overflow Area area located beyond the upper threshold
Underflow Area area located below the lower threshold
You may also choose the flag for an overflow of the range upper value, for an underflow of the
range lower value, or for both.
NOTE: Range under/overflow detection is optional.
Fallback or maintain at current value is selected during the module configuration. Fallback value
may be modified from the Debug in Unity Pro or through a program.
WARNING
UNEXPECTED EQUIPMENT OPERATION
The fallback position should not be used as the sole safety method. If an uncontrolled position
can result in a hazard, an independent redundant system must be installed.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The alignment value is editable from a programming console, even if the program is in RUN Mode.
For each output channel, you can:
view and modify the initial output target value
save the alignment value
determine whether the channel already has an alignment
The maximum offset between the measured value and the corrected output value (aligned value)
may not exceed +/- 1.500.
NOTE: to align several analog channels on the BMX AMO/AMI/AMM/ART modules, we
recommend proceeding channel by channel. Test each channel after alignment before moving to
the next channel to apply the parameters correctly.
Wiring Precautions
Introduction
In order to protect the signal from outside interference induced in series mode and interference in
common mode, we recommend that you take the following precautions.
Cable Shielding
Connect the cable shielding to the grounding bar. Clamp the shielding to the grounding bar on the
module side. Use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit
(see Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup
Manual) to connect the shielding.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
While mounting / removing the modules:
make sure that each terminal block is still connected to the shield bar and
disconnect voltage supplying sensors and pre-actuators.
If one or more sensors are referenced in relation to the ground, this may in some cases return a
remote ground current to the terminal block and disturbs the measures. It is therefore essential to
follow the following rules:
Use isolated from ground sensors if distance from sensors is > 30 meters or if power
equipments are located near PLC.
The potential must be less than the permitted low voltage: for example, 30 Vrms or 42.4 VDC
between sensors and shield.
Setting a sensor point to a reference potential generates a leakage current. You must therefore
check that all leakage currents generated do not disturb the system.
DANGER
HAZARD OF ELECTRIC SHOCK
Ensure that sensors and others peripherals are not exposed through grounding points to voltage
potential greater than acceptable limits.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNEXPECTED EQUIPEMENT OPERATION
Follow those instructions to reduce electromagnetic perturbations:
adapt the programmable filtering to the frequency applied at the inputs,
use the BMX XSP 0400/0600/0800/1200 electromagnetic protection kit (see Modicon M340
Using Unity Pro, Processors, Racks, and Power Supply Modules, Setup Manual) to connect
the shielding,
use a specific 24 VDC supply to sensors and a shielded cable for connecting the sensors to
the module.
Electromagnetic perturbations may cause the application to operate in an unexpected manner.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Wiring Diagram
Introduction
The actuators are connected using the 20-point terminal block.
Illustration
The terminal block connection, the sensors, and the actuators wiring are as follows.
Part II
Software Implementation of Analog Modules
In this Part
This part sets forth general rules for implementing analog input/output modules with the Unity Pro
Software program.
Chapter 11
General Overview of Analog Modules
Introduction
The software installation of application-specific modules is carried out from the various Unity Pro
editors:
in Offline mode,
in Online mode.
If you do not have a processor to which you can connect, Unity Pro allows you to carry out an initial
test using a simulator. In this case, the installation is different.
You are advised to follow the designated order of the installation phases. You may however
change this order (by starting with the configuration phase, for example).
Legend:
(1) These phases may also be performed online.
Legend:
(1) These phases may also be performed online.
Legend:
(1) These phases may also be performed online.
Configuration of Modules
The configuration parameters may only be modified from the Unity Pro software.
Adjustment parameters may be modified either from the Unity Pro software (in debugging mode)
or from the application.
35011978 04/2015
Chapter 12
Configuring Analog Modules
At a Glance
The Configuration screen for the analog module selected displays parameters associated with the
module in question.
Description
This screen is used to display and modify parameters in offline mode and in online mode.
At a Glance
The various available screens for the analog modules are:
Configuration screen
Device DDT screen
Description
This screen is used to display and modify parameters:
The following table shows the different elements of the configuration screen and their functions.
At a Glance
Analog input modules include channel-specific parameters displayed in the module configuration
screen.
Reference
The available parameters for each analog input module are as follows (parameters indicated in
bold characters are part of the default configuration).
Parameter BMX AMI 0410 BMX AMI 0800 BMX AMI 0810
Number of input channels 4 8 8
At a Glance
The analog output module includes channel-specific parameters displayed in the module
configuration screen.
Reference
The following table shows the available parameters (parameters indicated in bold characters are
part of the default configuration).
Module BMX AMO 0210 BMX AMO 0410 BMX AMO 0802 BMX AMM 0600
Number of output 2 4 8 2
channels
Range +/-10 V +/-10 V 0...20 mA +/-10 V
0...20 mA 0...20 mA 4...20 mA 0...20 mA
4...20 mA 4...20 mA 4...20 mA
Task associated to MAST / FAST MAST / FAST MAST / FAST MAST / FAST
Channel
Group of channels All channels All channels All channels All channels
affected by the task
change
Fallback Fallback to 0 / Fallback to 0 / Fallback to 0 / Fallback to 0 /
Maintain / Fallback to Maintain / Fallback to Maintain / Fallback to Maintain / Fallback to
value value value value
Lower Range Active / Inactive Active / Inactive Active / Inactive Active / Inactive
Overflow Control (1)
Upper Range Active / Inactive Active / Inactive Active / Inactive Active / Inactive
Overflow Control (1)
Wiring check (1) Active / Inactive Active / Inactive Active / Inactive Active / Inactive
At a Glance
This parameter defines the range for the input or output channel.
Depending on the type of module, the input/output range may be:
voltage
current
a thermocouple
a RTD
Procedure
The procedure to define the range assigned to an analog module’s channels is as follows.
Step Procedure
1 Access the hardware configuration screen for the appropriate module
2 In the range column, click on the arrow of the pull-down menu pertaining to the
channel you wish to configure
Results : The following list appears.
At a Glance
This parameter defines the task through which the acquisition of inputs and the update of outputs
are performed.
Depending on the type of module, the task is defined for a series of 2 or 4 contiguous channels.
The possible choices are as follows:
the MAST task
the FAST task
NOTE: The BMX ART 0414/0814 modules run only in Mast task.
WARNING
UNEXPECTED EQUIPMENT OPERATION
Do not assign more than 2 analog modules to the FAST task (each with all four channels in use).
Using more than 2 modules may trigger system timing conflicts.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Procedure
The procedure to define the type of task assigned to an analog module’s channels is as follows:
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 For the individual channel or group of channels you wish to configure, click on
the Task pull-down menu in the General Parameters area.
Result: The following scrolldown list appears:
At a Glance
This parameter defines the input channel scan cycle for analog modules.
The input scan cycle may be:
Normal: Channels are sampled within the time period specified in the module’s characteristics.
Fast: Only those inputs declared to be In Use are sampled. The scan cycle is therefore
determined by the number of channels in use and by the time period allocated for scanning one
channel.
Input channel registers are updated at the beginning of the task to which the module is assigned.
NOTE: The Normal / Fast and In Use cycle parameters cannot be edited in online mode if the
project has been transferred to the PLC with the default values specified for these parameters (i.e.
Normal cycle and All channels in use).
Instructions
The following table provides step-by-step instructions allowing you to define the scan cycle
assigned to an analog module’s inputs.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 For the group of input channels you wish to configure, check the appropriate box
(Normal or Fast) for the Cycle field of the General Parameters area.
Result: The selected scan cycle will be assigned to the channels.
3 Validate the change by clicking Edit →Validate.
At a Glance
This parameter defines the display format for the measurement of an analog module channel
whose range is configured for voltage or current.
The display format may be:
standardized (%..):
unipolar range: 0 to +10,000
bipolar range : -10,000 to +10,000
user-defined (User).
Procedure
The following table provides step-by-step instructions defining the display scale assigned to an
analog module channel.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 Click in the cell of the Scale column for the channel you wish to configure.
Result: an arrow appears.
3 Click on the arrow in the cell of the Scale column for the channel you wish to configure.
Result : The Channel Parameters dialog box appears.
Note: The display modification change only concerns the Scale area. The Overflow area
enables the modification of the overflow control (see page 230).
4 Type in the values to be assigned to the channel in the two Display boxes situated in the Scale
zone.
5 Confirm your changes by closing the dialog box
Note: If default values have been selected (standardized display), the corresponding cell in the
Scale column displays %... Otherwise it will show User (user display).
6 Validate the change by clicking Edit →Validate.
At a Glance
This parameter defines the display format for the measurement of an analog module channel
whose range is configured as Thermocouple or RTD .
The available display formats are degrees Celsius (centigrade) or Fahrenheit, with the possibility
of short-circuit or open circuit notification.
Procedure
The procedure for defining the display scale assigned to an analog module channel whose range
is configured as a Thermocouple or RTD is as follows:
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 Click in the cell of the Scale column for the channel you wish to configure.
Result: an arrow appears.
3 Click on the arrow in the cell of the Scale column for the channel you wish to
configure.
Results : The Channel Parameters dialog box appears.
4 Check the Broken Wire Test box is you want to activate this function.
5 Select the temperature unit by checking ° C or ° F.
6 Check the Standardized box for a standardized display.
7 Validate the choice by closing the dialog box.
8 Validate the change by clicking Edit →Validate.
At a Glance
This parameter defines the type of filtering for the input channel selected for analog modules (see
Measurement Filtering, page 59).
The available filtering values are:
0: No filtering
1 and 2: Low filtering
3 and 4: Medium filtering
5 and 6: High filtering
NOTE: Filtering is taken into account in both fast scan and normal cycles.
Procedure
The following table provides instructions for defining the filter value assigned to input channels for
analog modules.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 In the Filter column, click on the arrow of the pull-down menu pertaining to the
channel you wish to configure.
Results: the pulldown menu appears.
3 Select the filter value you wish to assign to the selected channel.
4 Validate the change by clicking Edit →Validate.
At a Glance
A channel is declared to be "In Use" in a task when the measured values are "sent back" to the
task assigned to the channel in question.
If a channel is not in use, the corresponding line is grayed out, the 0 value is sent back to the
application program, and status indications specified for this channel (range overflow, etc.) are
inactive.
Instructions
The following table provides specific instructions for modifying the usage status of a channel.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 Click in the cell of the In Use column for the channel you wish to modify, then
select or deselect the channel.
3 Validate the change by clicking Edit →Validate.
At a Glance
Overflow Control is defined by a monitored or unmonitored lower threshold, and by a monitored or
unmonitored upper threshold.
Procedure
The procedure for modifying the Overflow Control parameters assigned to an analog module
channel is as follows.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 Click in the cell of the Scale column for the channel you wish to configure.
Result: an arrow appears.
3 Click on the arrow in the cell of the Scale column for the channel you wish to
configure.
Results : The Channel Parameters dialog box appears.
4 Check the Checked box of the Underflow field to specify an underflow threshold.
5 Check the Checked box of the Overflow field to specify an overflow threshold.
6 Confirm your changes by closing the dialog box
7 Validate the change by clicking Edit →Validate.
At a Glance
This function is available on the BMX ART 0414/814 analog input modules. It is carried out either
by TELEFAST or by a Pt100 probe. An internal compensation by TELEFAST is proposed by
default.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 Check the Internal by TELEFAST, the External by Pt100 or the Temperature from
Ch4-7 bloc box in the Cold Junction Channel 0-3 field.
3 Validate the change with Edit →Validate.
At a Glance
This parameter defines the behavior adopted by outputs when the PLC switches to STOP or when
there is a communication error.
The possible behavior types are:
Fallback: Outputs are set to an editable value between -10,000 and +10,000 (0 is the default).
Maintain value: Outputs remain in the state they were in before the PLC switched to STOP.
Instructions
The following table provides instructions for defining the fallback behavior assigned to outputs of
analog modules.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 Check the box in the cell of the Fallback column for the output you want to
configure.
3 Enter the desired value in the cell of the Fallback Value column.
Result: The selected fallback mode will be assigned to the selected output.
4 To select the Maintain mode instead, uncheck the box in the cell of the
Fallback column for the channel in question.
Result: The maintain value behavior will be assigned to the selected output.
5 Validate the change by clicking Edit →Validate.
Chapter 13
IODDTs and Device DDTs for Analog Modules
At a Glance
The following tables describe the T_ANA_IN_BMX-type IODDT objects applicable to
BME AHI 0812, BMX AMI 0410, BMX AMI 0800 and BMX AMI 0810, and to the inputs of the
BMX AMM 600 mixed module.
Input Measurement
The analog input measurement object is as follows.
Command Controls
The following table explains the meaning of the COMMAND_ORDER (%MWr.m.c.4) status word bit.
Reading is performed by a READ_STS;
Parameters
The table below presents the meaning of the %MWr.m.c.5, %MWr.m.c.8 and %MWr.m.c.9
words. Queries used are those associated with parameters (READ_PARAM, WRITE_PARAM):
NOTE: In order to force a channel, you have to use the WRITE_CMD (%MWr.m.c.5) instruction
and set the %MWr.m.c.4.13 bit to 1.
NOTE: To unforce a channel and use it normally, you have to set the %MWr.m.c.4.13 bit to 0.
At a Glance
The following tables describe the T_ANA_IN_T_BMX-type IODDT objects applicable to
BMX ART 0414/0814 analog input modules.
Input Measurement
The analog input measurement object is as follows:
Command Controls
The following table explains the meaning of the COMMMAND_ORDER (%MWr.m.c.4) status word bit.
Reading is performed by a READ_STS:
Parameters
The table below presents the meaning of the %MWr.m.c.5, %MWr.m.c.8 and %MWr.m.c.9
status words. Queries used are those associated with parameters (READ_PARAM, WRITE_PARAM).
NOTE: In order to force a channel, you have to use the WRITE_CMD (%MWr.m.c.5) instruction
and set the %MWr.m.c.4.13 bit to 1.
NOTE: To unforce a channel and use it normally, you have to set the %MWr.m.c.4.13 bit to 0.
At a Glance
The following tables describe the T_ANA_OUT_BMX-type IODDT objects applicable to the
BME AHO 0412, BMX AMO 0210, BMX AMO 0410 and BMX AMO 0802 analog output modules
and the outputs of the BMX AMM 600 mixed module.
Value Forcing
The value forcing bit is as follows.
Command Control
The following table explains the meaning of the COMMAND_ORDER (%MWr.m.c.4) status word bit.
Reading is performed by a READ_STS:
Parameters
The following table shows the meaning of the words %MWr.m.c.5 to %MWr.m.c.8. The requests
used are those associated with the parameters (READ_PARAM and WRITE_PARAM).
NOTE: In order to force a channel, you have to use the WRITE_CMD (%MWr.m.c.5) instruction
and set the %MWr.m.c.4.13 bit to 1.
NOTE: To unforce a channel and use it normally, you have to set the %MWr.m.c.4.13 bit to 0.
At a Glance
The tables below present the T_ANA_IN_GEN-type IODDT objects that are applicable to the
BME AHI 0812, BMX AMI 0410, BMX AMI 0800 and BMX AMI 0810 input modules, to the inputs
of the BMX AMM 600 mixed module and to the BMX ART 0414/0814 analog input module.
Input Measurement
The analog input measurement object is as follows.
At a Glance
The following tables describe the T_ANA_OUT_GEN-type IODDT objects applicable to the
BME AHO 0412, BMX AMO 0210, BMX AMO 0410 and BMX AMO 0802 analog output modules
and to the output of the BMX AMM 600 mixed module.
Input Measurement
The analog output measurement object is as follows.
Introduction
The modules of Modicon M340 and X80 PLCs have an associated IODDT of type T_GEN_MOD.
Observations
In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given
for each status of the bit.
Some bits are not used.
List of Objects
The table below presents the objects of the IODDT.
Introduction
This topic describes the Unity Pro Analog Device DDT.
The default device DDT name contains the following information:
module input and or output (X symbol)
module insertion number (# symbol).
Example: MOD_ANA_X_#
The default device DDT type contains the following information:
platform with:
U for unified structure between Modicon M340 and X80 or Quantum
The following table shows the T_U_ANA_STD_CH_IN[0..x-1] structure status word bits:
TRUE_VALUE(2) INT – True value of the channel (from the sensor) read
The following table shows the T_U_ANA_TEMP_CH_IN[0..x-1] structure status word bits:
DDT Description
T_M_ANA_STD_CH_STS Structure to read the Depending on the I/O module location,
channel status of an analog the DDT can be connected to the STS
module. output parameter of the EFB:
READ_STS_QX (see Unity Pro, I/O
T_M_ANA_STD_CH_IN_STS Structure to read the
channel status of an analog Management, Block Library) when the
module is located in Quantum EIO.
output module.
READ_STS_MX (see Unity Pro, I/O
T_M_ANA_STD_CH_OUT_STS Structure to read the Management, Block Library) when the
channel status of an analog module is located in a M580 local rack
output module. or in M580 RIO drops.
T_M_ANA_TEMP_CH_STS Structure to read the
channel status of an analog
temperature input module.
T_M_ANA_STD_CH_IN_PRM Structure for adjustment The DDT can be connected to the PARAM
parameters of a channel of output parameter of the EFB:
an analog input module in a READ_PARAM_MX (see Unity Pro,
M580 local rack. I/O Management, Block Library) to
read module parameters.
T_M_ANA_STD_CH_OUT_PRM Structure for adjustment
WRITE_PARAM_MX (see Unity Pro,
parameters of a channel of
an analog output module in a I/O Management, Block Library) to
write module parameters.
M580 local rack.
SAVE_PARAM_MX (see Unity Pro,
I/O Management, Block Library) to
save module parameters.
RESTORE_PARAM_MX (see Unity
Pro, I/O Management, Block Library)
to restore the new parameters of the
module.
NOTE: Targeted channel address (ADDR) can be managed with ADDMX (see Unity Pro, Communication,
Block Library) EF (connect the output parameter OUT to the input parameter ADDR of the communication
functions).
Introduction
Input and output values of Modicon M340 and X80 analog modules can be forced through the
device DDT value.
NOTE: Modicon M340 and X80 discrete modules values are forced using the EBOOL mechanism,
refer to chapter Force Mode (see Unity Pro, Operating Modes).
Forcing input and output values in a running controller can have serious consequences to the
operation of a machine or process. Only those who understand the implications in the controlling
logic, and who understand the consequences of forced I/O on the machine or process, should
attempt to use this function.
WARNING
UNINTENDED EQUIPMENT OPERATION
You must have prior knowledge of the process, the controlled equipment and the modified
behavior in Unity Pro before attempting to force analog inputs or outputs.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TRUE_VALUE INT Represents the true value of the analog output or input
whatever the state of the forcing command
Step Action
1 Select the chosen analog channel.
2 Set the FORCED_VALUE parameter value of the selected channel to the
chosen value, for details on how to set a value, refer to chapter Modification
Mode (see Unity Pro, Operating Modes).
3 Set the FORCE_CMD parameter to 1.
4 Result:
Check that forcing is applied: FORCED_STATE needs to be equal to 1
VALUE = FORCED_VALUE
Step Action
1 Select the chosen analog channel.
2 Set the FORCE_CMD parameter to 0.
3 Result:
Check that forcing is released: FORCED_STATE needs to be equal to 0
VALUE = TRUE_VALUE
Chapter 14
Analog Module Debugging
Introduction
This function is only accessible in online mode. For each input/output module of the project, it can
be used to:
display measurements
display the parameters of each channel (channel state, filtering value, etc.)
access the diagnostics and adjustment of the selected channel (masking the channel, etc.)
The function also gives access to the module diagnostics in the case of an event.
Procedure
The procedure to access the Debugging function is as follows.
Step Action
1 configure the module
2 transfer the application to the PLC
3 change to online mode
4 in the rack configuration screen, double-click on the module
5 select the Debugging tab
At a Glance
The Debug Screen displays, in real time, the current value and status for each of the selected
module’s channels.
Illustration
The figure below shows a sample debugging screen.
Description
The table below shows the different elements of the debug screen and their functions.
Selecting the Adjustment Values for the Input Channels and Measurement
Forcing
At a Glance
This function is used to modify the filter, alignment and forcing value of one or more channels of
an analog module.
The available commands are:
forcing
filter
alignment
To align several analog channels on the BMX AMO/AMI/AMM/ART modules, we recommand
proceeding channel by channel. Test each channel after alignment before moving to the next
channel, in order toapply the parameters correctly.
Procedure
The table below summarizes the procedure for modifying the filter, forcing and alignment values.
3 Click on the text field in the Forcing field. Enter the forcing value. Send the
forcing order by clicking on the Forcing button.
4 Click on the drop-down menu in the Filter field, and define the new selected
filter value. Confirm this selection by clicking OK.
5 In the Alignment field click on the text field and define the target value. Confirm
this selection by clicking OK.
6 Close the Adjust channel dialog box.
Results: The new filter, forcing or alignment value then appears in the box
corresponding to the selected channel in the Filter, Forcing or Alignment
column of the Display area.
At a Glance
This function is used to modify the forcing, fallback and alignment values for one or several output
channels of an analog module.
The available commands are:
forcing
fallback
alignment
Procedure
The table below summarizes the procedure for modifying the values to be applied at the output
channels:
35011978 04/2015
Chapter 15
Analog Module Diagnostics
At a Glance
The Module diagnostics function displays errors when they occur, classified according to category:
Internal detected error:
module malfunction
self-testing error
External events:
Wiring control (broken-wire, overload or short-circuit)
Under range/over range
Other errors:
configuration error
module missing or off
inoperative channel
Step Action
1 Open the module debugging screen.
2 Click on the module reference in the channel zone and select the Fault tab.
Result: The list of module errors appears.
Note: It is not possible to access the module diagnostics screen if a configuration error, major breakdown
error, or module missing error occurs. The following message then appears on the screen: " The module
is missing or different from that configured for this position."
At a Glance
The channel Diagnostics function displays errors when they occur, classified according to
category:
Internal errors
inoperative channel
calibration error
External events
sensor link event
range overflow/underflow
cold junction compensation error
Other errors
configuration error
communication loss
application error
value outside range (output channel)
channel not ready
A channel error is indicated in the Debug tab when the LED, located in the Error column,
turns red.
Step Action
1 Open the module debugging screen.
2
For the inoperative channel, click on the button situated in the Error
column.
Result: The list of channel errors appears.
Chapter 16
Operating Modules from the Application
Section 16.1
Access to the Measurements and Statuses
At a Glance
The addressing of the main bit and word objects of the analog input/output modules depends upon:
the rack address
the physical position of the module in the rack
the module channel number
NOTE: With Unity Pro 6.1 or later and Modicon M340 firmware 2.4 or later, you can access the
modules either via topological or State RAM addresses.
Please refer to Memory Tab (see Unity Pro, Operating Modes) and Topological/State RAM
Addressing of Modicon M340 Analog Modules (see page 355).
Description
Addressing is defined in the following way.
% I, Q, M, K X, W, D, F r . m . c . i . j
Symbol Object type Format Rack Module Channel no. Rank Word bit
position
The table below describes the different elements that make up addressing.
Examples
The table below shows some examples of analog object addressing.
Object Description
%I1.3.MOD.ERR Error information for the analog input module located in position 3 on
rack 1.
%I1.4.1.ERR Channel 1 error information for the analog input module located in
position 4 on rack 1.
%IW1.2.2 Image word for the analog input 2 of the module located in position 2 on
rack 1.
%QW2.4.1 Image word for the analog output 1 of the module located in position 4
on rack 2.
Module Configuration
At a Glance
The application used here as an example manages liquid levels in a tank. The tank is filled by a
pump and drained using a valve. The different levels of the tank are measured with sensors placed
above the tank. The tank should not be filled with more than 100 liters of liquid.
Once the tank is full, the pump stops, and the operator drains the tank manually.
This application requires the use of a BMX AMI 0410 analog input module and a BMX AMO 0210
analog output module. This application may also require a BMX AMM 0600 input/output module.
Step Action
1 In the Project browser and in Variables & FB instances, double-click
on Elementary variables.
2 Create the INT-type variable, Level.
3 In the Address column, enter the address associated with this variable.
In our example, we consider that the sensor is connected to channel 0 of the
BMX AMI 0410 module. This module is in turn connected to slot 1 of rack 0. We
therefore have the following address: %IW0.1.0.
Illustration:
This variable can be used to check whether the level of liquid in the tank has reached maximum
level.
To do this, the following line of code can be associated with the Level_Reached transition of the
grafcet.
If the level of liquid in the tank reaches or exceeds the maximum level, the Level_Reached
transition is enabled.
Before we can use the bit, which will indicate whether the measure still falls within the upper
tolerance area (%IWr.m.c.1.6), we need to define the display format and scale of the channel used.
Step Action
1 Access the hardware configuration screen for the appropriate module.
2 Select the range 0...10 V (see page 223) for channel 0.
Step Action
4 Access the Parameters dialog box (see page 226) for the channel in order to input
the following
parameters:
The upper tolerance area will be between 100 and 110 liters.
5 Confirm your changes by closing the dialog box.
6 Validate the change with Edit->Validate.
The code associated with the fault control transition looks like this:
Section 16.2
Additional Programming Features
General
Analog modules are associated with different IODDTs.
The IODDTs are predefined by the manufacturer. They contain input/output language objects
belonging to a channel of an analog module.
There are several distinct IODDT types for the analog module:
T_ANA_IN_BMX specific to analog input modules such as the BME AHI 0812 and
BMX AMI 0410, and specific to the inputs of the BMX AMM 600 mixed module
T_ANA_IN_T_BMX specific to analog input modules such as the BMX ART 0414/0814
T_ANA_OUT_BMX specific to analog output modules such as the BME AHO 0412 and
BMX AMO 0210, and specific the outputs of the BMX AMM 600 mixed module
T_ANA_IN_GEN specific to all analog input modules such as the BME AHI 0812,
BMX AMI 0410, BMX ART 0414/0814, and the inputs of the BMX AMM 600 mixed module
NOTE: IODDT variables may be created in 2 ways:
by using the I/O Objects tab,
by using the data editor.
At a Glance
An integrated interface or the addition of a module automatically enhances the language objects
application used to program this interface or module.
These objects correspond to the input/output images and software data of the module or integrated
interface.
Reminders
The module inputs (%I and %IW) are updated in the PLC memory at the start of the task, the PLC
being in RUN or STOP mode.
The outputs (%Q and %QW) are updated at the end of the task, only when the PLC is in RUN mode.
NOTE: When the task occurs in STOP mode, either of the following are possible, depending on
the configuration selected:
Outputs are set to fallback position (fallback mode).
Illustration
The operating cycle of a PLC task (cyclical execution) looks like this:
Introduction
Explicit exchanges are performed at the user program’s request, using the following instructions:
READ_STS: read status words
WRITE_CMD: write command words
WRITE_PARAM: write adjustment parameters
READ_PARAM: read adjustment parameters
SAVE_PARAM: save adjustment parameters
RESTORE_PARAM: restore adjustment parameters
These exchanges apply to a set of %MW objects of the same type (status, commands, or
parameters) that belong to a channel.
NOTE: These objects provide information about the module (e.g.: error type for a channel, etc.)
and can be used to command them (e.g.: switch command) and to define their operating modes
(save and restore currently applied adjustment parameters).
NOTE: You can not send the WRITE_PARAM and RESTORE_PARAM requests at the same time to
the channels managed by the same logical nodes, The logical node can only process one request,
the other request will generate an error.To avoid this kind of errors you have to manage the
exchange for each channel with %MWr.m.c.0.x and %MWr.m.c.1.x.
READ_STS (%I0.m.c)
WRITE_PARAM instruction:
The WRITE_PARAM instruction is used to modify certain configuration parameters for the modules
during operation.
All you need to do is to assign the new values to the relevant objects and use the WRITE_PARAM
instruction on the required channel.
For example, you can use this instruction to modify the fallback value by program (only for output
analog modules). Assign the required value to the Fallback (%MWr.m.c.7) word and then use
the WRITE_PARAM instruction.
At a Glance
When data is exchanged between the PLC memory and the module, the module may require
several task cycles to acknowledge this information. All IODDTs use two words to manage
exchanges:
EXCH_STS (%MWr.m.c.0) : exchange in progress
EXCH_RPT (%MWr.m.c.1) : report
NOTE: Depending on the localization of the module, the management of the explicit
exchanges(%MW0.0.MOD.0.0 for example) will not be detected by the
application:
for in-rack modules, explicit exchanges are doneimmediately on the local PLC Bus and are
finished before the end of the executon task, so the READ_STS, for example, is always
finished when the %MW0.0.mod.0.0 bit is checked by the application.
for remote bus (Fipio for example), explicit exchanges are not synchronous with the execution
task, so the detection is possible by the application.
Illustration
The illustration below shows the different significant bits for managing exchanges.
NOTE: Exchange and report words also exist at the level of EXCH_STS (%MWr.m.MOD.0) and
EXCH_RPT (%MWr.m.MOD.1) modules, as per T_ANA_IN_BMX, T_ANA_IN_T_BMX and
T_ANA_OUT_BMX-type IODDTs.
Example
Phase 1: Sending data by using the WRITE_PARAM instruction:
When the instruction is scanned by the PLC processor, the Exchange in progress bit is set to
1 in %MWr.m.c.
When data is exchanged between the PLC memory and the module, acknowledgement by the
module is managed by the ADJ_ERR (%MWr.m.c.1.2) bit which, depending on its value, gives the
following report:
0: correct exchange.
1: error in exchange.
NOTE: There is no adjustment parameter at module level.
NOTE: If the module is not present or is disconnected, explicit exchange objects (READ_STS, for
example) are not sent to the module (STS_IN_PROG (%MWr.m.c.0.0) = 0), but the words are
refreshed.
At a Glance
The configuration of an analog module is stored in the configuration constants (%KW).
The parameters r, m, and c shown in the following tables represent the topologic addressing of the
module. Each parameter had the following signification:
r: represents the rack number
m: represents the position of the module on the rack
c: represents the channel number
BME AHI 0812, BMX AMI 0410, BMX AMI 0800, and BMX AMI 0810 Configuration Objects and
Inputs of BMX AMM 0600
The process control language objects associated to the configuration of the BME AHI 0812,
BMX AMI 0410, BMX AMI 0800, and BMX AMI 0810 modules include the following:
BME AHO 0412, BMX AMO 0210, BMX AMO 0410, and BMX AMO 0802 Configuration Objects and
Outputs of BMX AMM 0600
The process control language objects associated to the configuration of the BME AHO 0412,
BMX AMO 0210, BMX AMO 0410, and BMX AMO 0802 modules include the following:
Part III
Quick Start: Example of Analog I/O Module Implementation
In this Part
This part presents an example of implementation of the analog input/output modules.
Chapter 17
Description of the Application
At a Glance
The application described in this document is used to manage the level of a liquid in a tank. The
tank is filled by a pump, and drained using a valve.
The level of the tank is measured with an ultrasonic sensor placed below of the tank.
The volume of the tank is shown by a digital display.
The desired level of liquid is defined by the operator, using a potentiometer
The application’s operation control resources are based on an operator screen, which shows the
status of the various sensors and actuators, as well as the level of the tank.
The high tank level is defined through the operator screen.
Illustration
This is the application’s final operator screen:
Operating Mode
The operating mode is as follows:
A potentiometer is used to defined the desired level.
A Start Cycle button is used to start the filling.
When the desired level of the tank is reached, the pump stops and the Tank ready led lights up.
A Drain tank button is used to start the tank draining.
When the low level of the tank is reached, the valve closes. The Start Cycle button is used to
restart the filling.
A Stop Cycle button is used to interrupt the filling. Pressing this button allows you to set the
system to a safe level. The pump stops and the valve opens until the low level is reached (tank
empty). The valve closes.
The pump has a variable flow rate, the value of which can be accessed by the operator screen.
The more the level of liquid is raised, the more the flow is reduced.
The flow rate of the valve is fixed.
A safety measure must be installed. If the high level is exceeded, a safety measure is activated
and the system is set to failsafe. The pump then stops and the valve opens until the low level is
reached (tank empty). The valve closes.
For failsafe mode, an error message must be displayed.
The time that the valve is open and closed is monitored, with an error message being displayed
if either of these is exceeded.
Chapter 18
Installing the Application Using Unity Pro
Section 18.1
Presentation of the Solution Used
At a Glance
There are several ways of writing an application using Unity Pro. The one proposed allows you to
structure the application so as to facilitate its creation and debugging.
Technological Choices
The following table shows the technological choices used for the application.
At a Glance
The following logic diagram shows the different steps to follow to create the application. A
chronological order must be respected in order to correctly define all of the application elements.
Description
Description of the different types:
Section 18.2
Developing the Application
At a Glance
Developing an application using Unity Pro involves creating a project associated with a PLC.
Etape Action
1 Launch the Unity Pro software.
2 Click File then New to select a PLC.
3 To see all PLC versions, click on the box Show all versions.
4 Select the processor you wish to use from those proposed.
5 To create a project with specific values of project settings, check the box Settings
File and use the browser button to localize the .XSO file (Project Settings file). It is
also possible to create a new one.
If the Settings File box is not checked , default values of project settings are used.
6 Confirm with OK.
At a Glance
Developing an analog application involves choosing the right module and appropriate
configuration.
Module Selection
The table below shows the procedure for selecting the analog module.
Step Action
1 In the Project browser double-click Configuration, 0:PLC bus,
0:BMX ••• ••• (Where 0 is the rack number) and double-click a slot.
2 In the Hardware Catalog window, select the BMX AMI 0410 input module then
drag and drop it in the PLC bus window.
Declaration of Variables
At a Glance
All of the variables used in the different sections of the program must be declared.
Undeclared variables cannot be used in the program.
NOTE: For more information, see Unity Pro online help (click on ?, then Unity, then Unity Pro,
then Operate modes, and Data editor).
Step Action
1 In Project browser / Variables & FB instances, double-click on Elementary
variables
2 In the Data editor window, select the box in the Name column and enter a name
for your first variable.
3 Now select a Type for this variable.
4 When all your variables are declared, you can close the window.
NOTE: EBOOL types can be used for I/O modules, unlike BOOL types.
The following screen shows the application variables created using the data editor:
At a Glance
DFB types are function blocks that can be programmed by the user ST, IL, LD or FBD. Our
example uses a motor DFB and a valve DFB.
We will also be using existing DFB from the library for monitoring variables. Particularly "safety"
variables for tank levels, and "error" variables returned by the valve. The status of these variables
will be visible in Diagnostics display.
NOTE: Function blocks can be used to structure and optimize your application. They can be used
whenever a program sequence is repeated several times in your application, or to set a standard
programming operation (for example, an algorithm that controls a motor).
Once the DFB type is created, you can define an instance of this DFB via the variable editor or
when the function is called in the program editor.
NOTE: For more information, see Unity Pro online help (click on ?, then Unity, then Unity Pro,
then Language references, and User function block
Step Action
1 In the Project browser, right click on Derived FB types and select
Open.
2 In the Data editor window, select the box in the Name column and enter a
name for your DFB and confirm with Enter. The name of your DFB appears
with the sign "Works" (unanalyzed DFB).
3 Open the structure of your DFB (see figure next page) and add the inputs,
outputs and other variables specific to your DFB.
4 When the variables of the DFB are declared, analyze your DFB (the sign
"Works" must disappear). To analyze your DFB, select the DFB and, in the
menu, click Build then Analyze. You have created the variables for your
DFB, and must now create the associated section.
5 In the Project browser, double-click on Derived FB types then on your
DFB. Under the name of your DFB, the Sections field will appear.
6 Right click on Sections then select New section.
7 Give your section a name, then select the language type and confirm with OK.
Edit your section using the variables declared in step 3. Your DFB can now be
used by the program (DFB Instance).
When Run = 1 and Stop = 0, the motor can be controlled (Motor_Run_Cmd = 1). The other part
monitors the Contactor_return variable. If Contactor_return is not set to "1" after the Discrete
counter counts two seconds, the Motor_error output switches to "1".
NOTE: Note: For more information on creating a section, consult the Unity Pro online help (click
?, then Unity, then Unity Pro, then Operate Modes and Programming and select the
required language).
This DFB authorizes the command to open the valve (Valve_opening_cmd) when the inputs
Valve_closure and Lim_valve_opening are set to "0". The principle is the same for closure, with an
additional safety feature if the user requests the opening and closing of the valve at the same time
(opening takes priority).
In order to monitor opening and closing times, we use the TON timer to delay the triggering of an
error condition. Once the valve opening is enabled (Valve_opening_cmd = 1), the timer is
triggered. If Lim_valve_opening does not switch to "1" within two seconds, the output variable
Valve_opening_error switches to "1". In this case a message is displayed.
NOTE: The PT time must be adjusted according to your equipment.
NOTE: For more information on creating a section, consult the Unity Pro online help (click ?, then
Unity, then Unity Pro, then Operate Modes and Programming and select the required
language).
At a Glance
The main program is written in SFC (Grafcet). The different sections of the grafcet steps and
transitions are written in LD. This program is declared in a MAST task, and will depend on the
status of a Boolean variable.
The main advantage of SFC language is that its graphic animation allows us to monitor in real time
the execution of an application.
Several sections are declared in the MAST task:
The Tank_management (See Illustration of the Tank_management Section, page 313)
section, written in SFC and describing the operate mode,
The Execution (See Creating a Program in LD for Application Execution, page 316) section,
written in LD, which executes the pump start-up using the motor DFB, as well as the opening
and closure of the valve.
The Simulation (See Creating a Program in LD for Application Simulation, page 318) section,
written in LD, which simulates the application. This section must be deleted in the case of
connection to a PLC.
NOTE: The LD, SFC and FBD-type sections used in the application must be animated in online
mode (See Starting the Application, page 325), with the PLC in RUN
For actions and transitions used in the grafcet, see Actions and transitions, page 335
NOTE: For more information on creating an SFC section, see Unity Pro online help (click on ?, then
Unity, then Unity Pro, then Operate modes, then Programming and SFC editor.
NOTE: You can see all the steps and actions and transitions of your SFC by clicking on in
front of the name of your SFC section.
Step Action
1 In Project Browser\Program\Tasks, double-click on MAST.
2 Right click on Section then select New section. Give your section a name
(Tank_management for the SFC section) then select SFC language.
3 The name of your section appears, and can now be edited by double clicking on it.
4 The SFC edit tools appear in the window, which you can use to create your
Grafcet.
For example, to create a step with a transition:
To create the transition, click on then place it in the editor (generally under
the preceding step).
At a Glance
This section controls the pump and the valve using the DFBs created (See Creation and Use of
the DFBs, page 307) earlier.
Step Action
1 In Project Browser\Program\Tasks, double-click on MAST.
2 Right click on Section then select New section. Name this section
Application, then select the language type LD.
The edit window opens.
3
To create the contact Init_Pump.x, click on then place it in the editor.
Double-click on this contact then enter the name of the step with the suffix ".x"
at the end (signifying a step of an SFC section) and confirm with OK.
4 To use the motor DFB you must instantiate it. Right click in the editor then click
contact and the input horizontally, click on and position the link between
the contact and the input.
NOTE: For more information on creating an LD section, see Unity Pro online help (click on ?, then
Unity, then Unity Pro, then Operate modes, then Programming and LD editor).
At a Glance
This section is only used for application simulation. It should therefore not be used if a PLC is
connected.
NOTE: For more information on creating an LD section, see Unity Pro online help (click on ?, then
Unity, then SoftwareUnity Pro, then Operate modes , then Programming and LD editor).
At a Glance
An animation table is used to monitor the values of variables, and modify and/or force these values.
Only those variables declared in Variables & FB instances can be added to the animation
table.
NOTE: For more information, consult the Unity Pro online help (click ?, then Unity, then Unity
Pro, then Operate modes, then Debugging and adjustment then Viewing and
adjusting variables and Animation tables).
Step Action
1 In the Project browser, right click on Animation tables.
The edit window opens.
2 Click on first cell in the Name column, then on the button, and add the variables
you require.
NOTE: The animation table is dynamic only in online mode (display of variable values).
At a Glance
The operator screen is used to animate graphic objects that symbolize the application. These
objects can belong to the Unity Pro library, or can be created using the graphic editor.
NOTE: For more information, see Unity Pro online help (click on ?, then Unity, then Unity Pro,
then Operate modes, and Operator screens).
NOTE: To animate objects in online mode, you must click on . By clicking on this button, you
can validate what is written.
Step Action
1 In the Project browser, right click on Operator screens and click on New
screen.
The operator screen editor appears.
2 In the Tools menu, select Operator Screen Library. The window
opens. Double click on Fluids then Tank. Select the dynamic tank from the
runtime screen, and Copy (Ctrl + C) then Paste (Ctrl + V) it into the drawing
in the operator screen editor (to return to your screen, click on Window then
Screen).
The tank is now in your operator screen. You now need a variable to animate
the level. In the Tools menu, click on Variables Window. The window
appears to the left, and in the Name column we see the word %MW0. To
obtain the animated part of the graphic object (in this case the tank), double
click on %MW0. A part of the tank is selected. Right click on this part, then
click on Characteristics. Select the Animation tab and enter the
variable concerned by clicking the button (in the place of %MW0). In our
application, this will be Tank_vol.
You must define the tank’s minimum and maximum values. In the Type of
animation tab, click Bar chart then the button, and fill in the entry
fields according to the tank.
Confirm with Apply and OK.
3
Click on to select the other lines one by one and apply the same procedure.
The table below shows the procedure for creating the Start button.
Step Action
1 In the Project browser, right click on Operator screens and click on New
screen.
The operator screen editor appears.
2
Click on the and position the new button on the operator screen. Double
click on the button and in the Control tab, select the Run variable by clicking
the button and confirm with OK. Then, enter the button name in the text
zone.
NOTE: In the Instance Selection, tick the IODDT checkbox and click on to access the I/O
objects list.
Chapter 19
Starting the Application
At a Glance
You can connect to the API simulator which enables you to test an application without a physical
connection to the PLC and other devices.
NOTE: For more information, see Unity Pro online help (click on ?, then Unity, then Unity Pro,
then Operate modes, then Debugging and adjustment and PLC simulator).
Application Execution
The table below shows the procedure for launching the application in simulation mode:
Step Action
1 In the PLC menu, click on Simulation Mode,
2 In the Build menu, click on Rebuild All Project. Your project is
generated and is ready to be transferred to the simulator. When you generate
the project, you will see a results window. If there is an error in the program,
Unity Pro indicates its location if you double-click on the highlighted sequence.
3 In the PLC menu, click on Connection. You are now connected to the
simulator.
4 In the PLC menu, click on Transfer project to PLC. The Transfer
project to PLC window opens. Click on Transfer. The application is
transferred to the PLC simulator.
5 In the PLC, click on Execute. The Execute window opens. Click on OK. The
application is now being executed (in RUN mode) on the PLC simulator.
At a Glance
To work in standard mode you need to use a PLC and Analog I/O modules to assign outputs to
different sensors and actuators.
The variables used in simulation mode must be modified. In standard mode, variables must be
located to be associated to physical I/Os.
NOTE: For more information on addressing, see Unity Pro online help (click on ?, then Unity, then
Unity Pro, then Languages reference, then Data description and Data instances
Input Wiring
The sensor is connected as follows.
Output Wiring
The display is connected as follows.
Step Action
1 In the Project browser double-click on Configuration then on 0:Bus X and
on 0:BMX XBP ••• (where 0 is the rack number).
2 In the Bus X window, select a slot, for example 3 and double-click on it.
3 Insert an analog input module, for example BMX AMI 0410 The module
appears on th ePLC Bus; Double-click on it..
4 In the 0.1 : BMX 0410 window, it’s possible to configure the range and the
scale of the used channels. For this application, configure the channel 0 to range
0..10V
Step Action
5 Click in the channel 0 Scale zone. A windows opens.
Define the different values as shown in the the figure below:
Step Action
1 In the Project browser and in Variables & FB instances, double-
click on Elementary variables.
2 In the Data editor window, select the box in the Name column and enter a
name (Sensor_value for example). Select an INT type for this variable.
3 In the Address column, enter the analog value address associated with the
variable.
For this example, associate the Sensor_value variable with configured analog
input channel by entering the address %IW0.1.0.
Illustration:
NOTE: Repeat the same procedure for declaring and configuring the analog output module
BMX AMO 0210.
Application Execution
The table below shows the procedure for launching the application in standard mode.
Step Action
1 In the PLC menu, click on Standard Mode,
2 In the Build menu, click on Rebuild All Project. Your project is
generated and is ready to be transferred to the PLC. When you generate the
project, you will see a results window. If there is an error in the program, Unity
Pro indicates its location if you click on the highlighted sequence.
3 In the PLC menu, click on Connection. You are now connected to the PLC.
4 In the PLC menu, click on Transfer project to PLC. The Transfer
project to PLC window opens. Click on Transfer. The application is
transferred to the PLC.
5 In the PLC, click on Execute. The Execute window opens. Click on OK. The
application is now being executed (in RUN mode) on the PLC.
35011978 04/2015
Chapter 20
Actions and transitions
At a glance
The next tasks are used in different transitions of the grafcet.
FIlling_Start transition
The action associated to the Filling_Start transition is as follows:
With_Default transition
The action associated to the With_Default transition is as follows:
Filling_In_Progress transition
The action associated to the Filling_In_Progress transition is as follows:
Empty_Tank transition
The action associated to the Empty_Tank transition is as follows:
At a glance
The next tasks are used in different steps of the grafcet.
Initial step
The action associated to the Initial step is as follows:
Init_Pump step
The action associated to the Init_Pump step is as follows:
Pump_Flow_Reduction step
The action associated to the Pump_Flow_Reduction step is as follows:
35011978 04/2015
Appendices
Overview
These appendices contain information that should be useful for programming the application.
Appendix A
Characteristics of the BMX ART 0414/0814 RTD and Thermocouple Ranges
Characteristics of the RTD Ranges for the BMX ART 0414/0814 Modules
At a Glance
The table below presents the maximum margin of error, at 25° C, of the Pt100, Pt1000, and Ni1000
RTD ranges.
NOTE: The precision values are provided for a 3/4-wire connection and include the errors and drift
of the 1.13 mA (Pt100) or 0.24 mA (Pt1000 or Ni1000) current source.
The effects of self-heating do not introduce any significant error to the measurement, whether the
probe is in the air or under water.
The table below presents the maximum margin of error, between 0 and 60° C, of the Pt100, Pt1000,
and Ni1000 RTD ranges.
NOTE: The precision values are provided for 4-wire connection and include the errors and drift of
the 1.13 mA (Pt100) or 0.24 mA (Pt1000 or Ni1000) current source.
The effects of self-heating do not introduce any significant error to the measurement, whether the
probe is in the air or under water.
An error at a given temperature T can be deduced by linear extrapolation of the errors defined at
25 and 60° C according to the formula:
Reference standards:
Pt100/Pt1000 RTD : NF C 42-330 June 1983 and IEC 751, 2nd edition 1986.
Ni1000 RTD: DIN 43760 September 1987.
Introduction
The following tables show the measuring device errors for the various thermocouples B, E, J, K,
N, R, S and T in degrees Celsius.
The precision values given below are valid irrespective of the type of cold junction
compensation: TELEFAST or Pt100 class A.
The cold junction temperature considered in the precision calculation is 25° C.
The resolution is given with a mid-range operating point.
The precision values include:
electrical errors on the acquisition system for input channels and cold junction compensation,
software errors and interchangeability errors on the cold junction compensation sensors.
thermocouple sensor errors are not taken into account.
Thermocouples B, E, J, and K
The table below shows the maximum error values for thermocouples B, E, J, and K at 25° C.
Reference standards: IEC 584-1, 1st edition, 1977 and IEC 584-2, 2nd edition, 1989.
Thermocouples L, N, R, and S
The table below shows the maximum precision error values for thermocouples L, N, R, and S at
25° C.
Reference standards:
Thermocouple L: DIN 43710, December 1985 edition.
Thermocouple N: IEC 584-1, 2nd edition, 1989 and IEC 584-2, 2nd edition, 1989.
Thermocouple R: IEC 584-1, 1st edition, 1977 and IEC 584-2, 2nd edition, 1989.
Thermocouple S: IEC 584-1, 1st edition, 1977 and IEC 584-2, 2nd edition, 1989.
Thermocouples T and U
The table below shows the maximum precision error values for thermocouples T and U at 25° C.
Reference standards:
Thermocouple U: DIN 43710, December 1985 edition.
Thermocouple T: IEC 584-1, 1st edition, 1977 and IEC 584-2, 2nd edition, 1989.
Introduction
The following tables show the errors of the measuring device for the various thermocouples B, E,
J, K, N, R, S and T in degrees Fahrenheit.
The precision values given below are valid for all of the type of cold junction compensation:
TELEFAST or Pt100 class A.
The cold junction temperature considered in the precision calculation is 77° F.
The resolution is given with a mid-range operating point.
The precision values include:
electrical errors on the acquisition system for input channels and cold junction compensation,
software errors and interchangeability errors on the cold junction compensation sensors.
thermocouple sensor errors are not taken into account.
Thermocouples B, E, J and K
The table below shows the maximum precision error values for thermocouples B, E, J and K at
77° F:
Thermocouples L, N, R and S
The table below shows the maximum precision error values for thermocouples L, N, R and S at
77° F:
Thermocouples T and U
The table below shows the maximum precision error values for thermocouples T and U at 77° F:
Appendix B
Topological/State RAM Addressing of the Modules
Analog Modules
With Unity Pro 6.1 or later and Modicon M340 firmware 2.4 or later, you can access the modules
either via topological or State RAM addresses. Please also refer to Memory Tab (see Unity Pro,
Operating Modes).
The following table shows the Modicon M340 and X80 analog module objects that can be mapped
to topological or State RAM addresses.
For additional information please refer to Special Conversion for Compact I/O Modules (see LL984
Editor, Reference Manual, LL984 Specifics).
Glossary
!
%I
According to the IEC standard, %I indicates a discrete input-type language object.
%M
According to the IEC standard, %M indicates a memory bit-type language object.
%MW
According to the IEC standard, %MW indicates a memory word-type language object.
%Q
According to the IEC standard, %Q indicates a discrete output-type language object.
B
BIT
This is a binary unit for a quantity of information which can represent two distinct values (or
statuses): 0 or 1.
BOOL
BOOL is the abbreviation of Boolean type. This is the elementary data item in computing. A BOOL
type variable has a value of either: 0 (FALSE) or 1 (TRUE).
A BOOL type word extract bit, for example: %MW10.4.
BYTE
When 8 bits are put together, this is called a BYTE. A BYTE is either entered in binary, or in base 8.
The BYTE type is coded in an 8 bit format, which, in hexadecimal, ranges from 16#00 to 16#FF
D
DFB
DFB is the abbreviation of Derived Function Block.
DFB types are function blocks that can be programmed by the user ST, IL, LD or FBD.
By using DFB types in an application, it is possible to:
simplify the design and input of the program,
increase the legibility of the program,
facilitate the debugging of the program,
reduce the volume of the generated code.
DFB instance
A DFB type instance occurs when an instance is called from a language editor.
The instance possesses a name, input/output interfaces, the public and private variables are
duplicated (one duplication per instance, the code is not duplicated).
A DFB type can have several instances.
E
EBOOL
EBOOL is the abbreviation of Extended Boolean type. It can be used to manage rising or falling
edges, as well as forcing.
An EBOOL type variable takes up one byte of memory.
EFB
Is the abbreviation for Elementary Function Block.
This is a block which is used in a program, and which performs a predefined software function.
EFBs have internal statuses and parameters. Even where the inputs are identical, the output
values may be different. For example, a counter has an output which indicates that the preselection
value has been reached. This output is set to 1 when the current value is equal to the preselection
value.
F
FBD
FBD is the abbreviation of Function Block Diagram.
FBD is a graphic programming language that operates as a logic diagram. In addition to the simple
logic blocks (AND, OR, etc.), each function or function block of the program is represented using this
graphic form. For each block, the inputs are located to the left and the outputs to the right. The
outputs of the blocks can be linked to the inputs of other blocks to form complex expressions.
Function view
View making it possible to see the program part of the application through the functional modules
created by the user (see Functional module definition).
I
IEC 61131-3
International standard: Programmable Logic Controls
Part 3: Programming languages.
IL
IL is the abbreviation of Instruction List.
This language is a series of basic instructions.
This language is very close to the assembly language used to program processors.
Each instruction is composed of an instruction code and an operand.
Instantiate
To instantiate an object is to allocate a memory space whose size depends on the type of object
to be instantiated. When an object is instantiated, it exists and can be manipulated by the program.
INT
INT is the abbreviation of single integer format (coded on 16 bits).
The lower and upper limits are as follows: -(2 to the power of 31) to (2 to the power of 31) - 1.
Example:
-32768, 32767, 2#1111110001001001, 16#9FA4.
L
LD
LD is the abbreviation of Ladder Diagram.
LD is a programming language, representing the instructions to be carried out in the form of graphic
diagrams very close to a schematic electrical diagram (contacts, coils, etc.).
Located variable
A located variable is a variable for which it is possible to know its position in the PLC memory. For
example, the variable Water_pressure, is associated with %MW102. Water_pressure is said
to be located.
M
Master task
Main program task.
It is obligatory and is used to carry out sequential processing of the PLC.
O
Operator screen
This is an editor that is integrated into Unity Pro, which is used to facilitate the operation of an
automated process. The user regulates and monitors the operation of the installation, and, in the
case of any unexpected event, can act quickly and simply.
R
REAL
Real type is a coded type in 32 bits.
The ranges of possible values are illustrated in gray in the following diagram:
S
Section
Program module belonging to a task which can be written in the language chosen by the
programmer (FBD, LD, ST, IL, or SFC).
A task can be composed of several sections, the order of execution of the sections corresponding
to the order in which they are created. This order is modifiable.
SFC
SFC is the abbreviation of Sequential Function Chart.
SFC enables the operation of a sequential automation device to be represented graphically and in
a structured manner. This graphic description of the sequential behavior of an automation device,
and the various situations which result from it, is provided using simple graphic symbols.
SFC objects
An SFC object is a data structure representing the status properties of an action or transition of a
sequential chart.
ST
ST is the abbreviation of Structured Text language.
Structured Text language is an elaborated language close to computer programming languages.
It enables you to structure series of instructions.
Structure
View in the project navigator with represents the project structure.
Subroutine
Program module belonging to a task (MAST, FAST) which can be written in the language chosen
by the programmer (FBD, LD, ST, or IL).
A subroutine may only be called by a section or by another subroutine belonging to the task in
which it is declared.
T
Task
A group of sections and subroutines, executed cyclically or periodically for the MAST task, or
periodically for the FAST task.
A task possesses a level of priority and is linked to inputs and outputs of the PLC. These I/O are
refreshed in consequence.
TIME
The type TIME expresses a duration in milliseconds. Coded in 32 bits, this type makes it possible
to obtain periods from 0 to (2 to the power of 32)-1 milliseconds.
U
Unlocated variable
An unlocated variable is a variable for which it is impossible to know its position in the PLC memory.
A variable which have no address assigned is said to be unlocated.
V
Variable
Memory entity of the type BOOL, WORD, DWORD, etc., whose contents can be modified by the
program during execution.
W
WORD
The WORD type is coded in 16 bit format and is used to carry out processing on bit strings.
This table shows the lower/upper limits of the bases which can be used:
Representation examples
Index
C G
channel data structure for all modules
guidance wheel, 20
T_GEN_MOD, 247
channel data structure for analog inputs
T_ANA_IN_GEN, 245 I
IODDTs, 235
K sensor alignment
BMXAMI0410, 60
keying wheel, 20
BMXAMI0800, 81
BMXAMI0810, 103
L BMXAMM0600, 199
BMXRT0814, 127
language objects, 235 software implementation
operating modules, 271
state RAM/topological addressing of M340
M and X80 analog modules, 355
M340 STBXMP7800, 20
hardened, 46
ruggedized, 46
mesurement values, 279 T
Mounting the terminal block, 24 T_ANA_IN_BMX, 236
T_ANA_IN_GEN, 245
T_ANA_IN_T_BMX, 239
O T_ANA_OUT_BMX, 242
overflow monitoring T_ANA_OUT_GEN, 246
BMXAMI0410, 57 T_GEN_MOD, 247
BMXAMI0800, 78 T_M_ANA_STD_CH_IN_PRM, 252
BMXAMI0810, 100 T_M_ANA_STD_CH_IN_STS, 252
BMXAMM0600, 196, 200 T_M_ANA_STD_CH_OUT_PRM, 252
BMXAMO0210, 146 T_M_ANA_STD_CH_OUT_STS, 252
BMXAMO0410, 162 T_M_ANA_STD_CH_STS, 252
BMXAMO0802, 178 T_M_ANA_TEMP_CH_STS, 252
T_U_ANA_STD_IN_4, 248
T_U_ANA_STD_IN_4_OUT_2, 248
P T_U_ANA_STD_IN_8, 248
programming , 279 T_U_ANA_STD_OUT_2, 248
T_U_ANA_STD_OUT_4, 248
T_U_ANA_STD_OUT_8, 248
Q T_U_ANA_TEMP_IN_4, 248
quick start, 293 T_U_ANA_TEMP_IN_8, 248
actions and transitions, 335 TELEFAST
Connecting to the BMXAMI0410, 67
Connecting to the BMXAMI0800, 88
S Connecting to the BMXAMI0810, 110
scan cycles Telefast 2, 43
analog inputs, 225
terminal blocks
BMWFTB2020, 27
BMWFTB2820, 34
BMXFTB2000, 27
BMXFTB2010, 27
coding, 20
connecting, 31, 37
installing, 19
thermocouple ranges
BMXART0814, 346
timing
BMXAMI0410, 57
BMXAMI0800, 77
BMXAMI0810, 99
BMXAMM0600, 195
topological/state RAM addressing of M340
and X80 analog modules, 355
TRD ranges
BMXART0814, 344
U
underflow monitoring
BMXAMI0410, 57
BMXAMI0800, 78
BMXAMI0810, 100
BMXAMM0600, 196
W
wiring accessories, 43
wiring precautions
BMXAMI0410, 62
BMXAMI0800, 82
BMXAMI0810, 104
BMXAMM0600, 203
BMXAMO0210, 149
BMXAMO0410, 165
BMXAMO0802, 181
BMXART0814, 129