SHANMUGA NAVANEETHAN

QA QC – MANAGER

( SUBSEA PIPE LINES/ Flow Lines/CALM BUOY/PLEM/PLET/RISERS & JUMPERS)

EPC On-Plot Well Head Piping /Pipeline / Tie-in/ Flow Lines/ API-5L X52/X60 Pipe line /CRA Lined Flow Line

Contact.No : +971-54 356 45 35 Email-Id : navaqc@gmail.com

CAREER SYNOPSIS

The Mechanical engineer with 24+ years of total experience in Oil-Gas,(Offshore/ Onshore/ Subsea), Thermal power generation sectors
,infrastructure, Airport and Stadium construction sectors, 15+ Years experience in EPC-OEM contract projects, managing and
Coordinating Quality Planning, QA/QC Management and Supervisions of Contractor/Vendor/Supplier surveillances, With expertise in
Quality Management at Corporate and Project levels, Welding/Coating-Painting QC-Inspections, Materials, Coating (Painting)
Inspections, Cathodic Inspection and In-service Inspection, Corrosion Control and Risk Based Inspections.
Quality Control of steel fabrication, Installation & Testing, coating & Painting of A/G piping cathodic protection of U/G- severe
cyclic condition Sour service NACE Compliant seamless B31.3/B31.4/B31.8 process piping. Onshore on-plot/off-plot Well Head,
Well Bay piping,/Tie-in Piping, welding of Tie-in weldments, Flow line & Pipeline, from Project fabrication stage to Pre-
commissioning & Commissioning and startup.in the field of Oil & Gas, Petrochemical industries, Construction, Commissioning,
Maintenance and Project Management in petrochemical plants, power plants , Production Well, Water Injection Cluster ,Metering Skids,
Water Injection Wells, Remote Degassing stations ,Central Degassing Stations and refinery sector. Power Plants, Refineries and
Fabrication Shops as different roles such as EPC-Sr.QC-Coordinator,Shop fabrication QC, Construction Quality QC-Inspector
/Engineer ,Vendor QC-Inspector, Procurement Quality Engineer,Vendor Inspection coordinator, Construction Quality QC-Engineer, Plant
maintenance Inspection Engineer NDE-Level-III Tech Manager for EPC projects. Experience in inspection coordination and inspection
activities of civil structures, offshore modules, Skid manifold piping, Plant piping/ Structural and Revamping the existing Onshore &
Offshore facilities.

Review & approve the project quality plans, QA Procedures (QA-Manual & ISO9001 System procedures,Audit procedures )QC-
PQP/MAR, /MRIR/QCP’s/ITP’s/PQR/WQT/pWPS & WPS w.r.to Contract quality requirement,Schdeule-Q Reviewing the Vendor
Procedures and Method statements. Reviewing project quality assurance procedures as per the ADCO /SHELL DEP /ISO:9001:2015 NDT
spec requirements RT,PT, MT,UT,PAUT,MT, Hardness, PMI & Ferrite tests for CRA-ASS stainless-steel fabricated Piping Spools and
Interpret Radiographic films(RTFI) as per the project quality assurance requirements,

Worked as QA/QC-Manager (Piping A/G & U/G, Flowline Pipe line,Civil/WHCP/SKIDS/ E&I /Solar PV’s for Sub-contractor
Quality surveillance for major ADNOC /ADCO/ADMA/QP/KOC EPC onshore/subsea contract projects / Pre-Fabrication service
contracts for IFD(Integrated Oil Field Development) Well Head /Well Bay (A/G,&U/G- severe cyclic condition Sour service NACE
Compliant seamless Process piping made of MOC’s (MESC SPE) CS /LTCS /ASS/SDSS/ Inco-Alloy/GRE/GRP piping Tie-in &
Flowline Piping, JOHN-ZINK Flare Ignition Skids/ Gas turbine manifold pipelines as per On-plot, Off-Plot Well Head & Well Bay
Piping’s WHCP /Solar-Panel,Batteries,Sensors. (ANSI/ASME B31.3/B31.8 & B31.4/ /SHELL DEP 31.38.01.31 & ADCO
30.99.12.3207) & Pipeline (DEP 61.40.20.30 /API-5L / ISO-13847/API-1104 / ES 30-99-12-0038 CRA Clad and Lined Pipe
Specification/PQA- DEP 82.00.10.10-Gen/ EP-30.99.97.0006-1).

Worked as QC-Engineer for Subsea Pipe line at Qatar and Vietnam waters for pipeline, installations / subsea pipeline-J Lay,Riser,Jumpers
CALM BUOY /PLEM/PLET manifold installations Welding- (PQP/MAR/MIR/ITP-RFI/PQR/WQT/WPS/PWHT/NDT-RTFI /PAUT /Coating-
Painting/Cathodic Protection.

Coordinating Construction, Commissioning, Maintenance and Project Management in petrochemical plants, power plants , Production
Well, Water Injection Cluster ,Metering Skids, Water Injection Wells, Remote Degassing stations ,Central Degassing Stations
Piping/Flowline,Tie-ins Civil concrete,grouting & Solar Panels etc.,

Lead implementation of Flawless Project Delivery in accordance with the approved Project Flawless Implementation Plan, technical
integration verification, Project Dossier preparation and QC-Deliverables w.r.to contract documents review,OIL&GAS,EPC/vendor
assessments, oversight of QA programs, and identification of quality resource needs and auditing as part of the overall Quality Plans,

CV-NAV-EPC QA/QC Page 1 of 18

incorporate the Flawless Delivery Process and coordinate/ monitor implementation with the other members of the Project Leadership
Team

Worked as EPC -Procurement Quality Engineer for ADMA-OPCO pressure upgrade,Capacity upgrade , for Welded Seam (SAW) API-
5L Line NACE Complaint sour service API-5L Line Pipes, Dunlop Flexible Flowlines, CP-Anodes, CP-Drop-Cells, ,Pressure vessels,
Subsea Ball Valves,Control Valves,Globe Valves, Swing Check Valves API-610 Water Injection Pumps, API-5L Seam welded Line
Pipes(Process & Structural Grades), NOV-VARCO Pedestal Cranes Fabrication (300 & 600 MT). Carry out Technical Audits on
Approved Vendor and Suppliers to ensure compliance to Quality Policy. Identify & solving Quality related Issues,are of qc-
concerns.Worked as EPC -Procurement Quality Vendor Inspector for API-610 DB Pumps,Metallic Seals,for FLOWSERVE-Pumps
visited to OEM-Vendor works in Europe (Germany,Italy, Poland, Estonia, Netherlands,Norway) and UK(Manchester, Piccadelly,
Barnsley, Glasgow)

Worked as PROJECT QUALITY MANAGER for Plant Maintenance in-service & Turn-Around Inspection , Piping Corrosion
Monitoring (API-FFS-RP-579), Pressure Vessels, Boilers, Heat exchanger at ZADCO-ZIRKU Island Crude Oil Treatment Plant, EQUATE
-KUWAIT Petrochemical Plant, TATA-Chemicals & Fertilizers,NSRP-Refinery-Vietnam, Cargill-INDIA, Reliance-Jamnagar
Refinery-INDIA. Carried out Internal and external Visual Inspection, NDT Data collection and Acquisition (Profile RT/ECT/IRIS/MFL-Tube
Inspection/UT-Weld/PAUT-Weldments) for Damage Mechanisms, Condition Monitoring of the Refractory masonry works &Inspections,
(API-936) providing recommendation for replacement/modification of piping/vessels /Heat exchangers/A/G Storage Tanks final Box-up.
(Stemi-Carbon/Snamprogetti/Exxon Mobile Engg.Practices API-510/API-572/API-570/API-653)
Experience in preparation & floating of enquiries, participating in technical evaluation & finalization of offers for proposals/procurement for
EPC projects. Excellent relationship management, communication skills with the ability to network with suppliers, project members,
consultants, contractors, statutory agencies and customer with consummate ease.

CV-Approval

ADCO -ADNOC/ADMA-OPCO/QP /KNPC/ONGC/ FLOWSERVE /CAMERON / STATOIL-NORWAY/ PAPA TERA-BRAZIL/ SUBSEA-

7/TOTAL-ABK/BUNDUQ/ZADCO/BP/Premier Oil/ VIETSOV-PETRO/ McDermott-Dubai/OXY-Qatar

ACADEMIC QUALIFICATION

 Degree in Mechanical Engineering - 2001 N.I.T- Trichy (Formerly R.E.C) /Bharathidasan University
 Diploma in Mechanical Engineering -1995 C.I.T-Coimbatore-INDIA

PROFESSIONAL CERTIFICATIONS

 ISO-9001:2015 QMS Lead Auditor

 CSWIP 3.2.2 SENIOR WELDING INSPECTOR WITH RTFI – Certificate # 37177/2
 BGAS-Gr-2 PAINTING INSPECTION -.Certificate # 38699/2
 ASNT-NDT-Level-III UT/RT/ET/MT/MFL/PT & VT
 UKAS-EN-ISO-9712 NDT-L3 UT
 PCN-Level-2 PAUT / TOFD
 API-510 –Pressure Vessel Inspector Certificate # 57390
 API-653 –Above Ground Storage Tank Inspector Certificate # 63052
 AUT –C-SCAN – CORROSION MAP( SILVERWING-RMS-2 /JIREH/Veo+)
 PROJECT MANAGEMENT (PMI-PMP) – 36 PDU’S Attended
 CERTIFICATION IN PLANNING TOOL : PRIMA VERA P6
 Radiation Protection Officer -NORMS issued by Baker-Hughes-UAE
CORROSION ENGINEERING & SCIENCE CERTIFICATIONS
Issued by Central Electro-Chemical Research Institute (CECRI) –KARAIKUDI-TAMILNADU-INDIA

 Corrosion Control in Heat-exchangers and Boilers

 Corrosion control in underground Buried Pipelines
 Cathodic Protection and Anodic Devices.
CV-NAV-EPC QA/QC Page 2 of 18
  Corrosion control by Protective Coating-Paintings

OFFSHORE TRAVEL DOCUMENTS

 ZADCO OPTIMA# 590 511( ZIRKU ISLAND)

 OPITO –BOSEIT # 52515 7000 6091 6224670
 H.U.E.T. -EBS/ SEA SURVIVAL CERTIFICATE
 H2S Certificate ,FIRE FIGHTING ,FIRST AID & SEA SURVIVAL
 Holding BELIZE Seaman Book
 Holding International Certificate of Vaccination for Yellow Fever. Validity until 17/10/2022.

WORK EXPERIENCES…
NOV-2019 to August-2020

Sr.QA QC Coordinator TECHNICAS-REUNIDAS, (TRAD) ABUDHABI

(Piping/ Tie-in welding/Flowlines NDT-Sub-contracts Surveillance/WHCP/SKIDS/Solar Panels)

BUHASA-IFD (Integrated Field Development) –ON & OFF PLAT WELLS/ HUB’s
(Project.No: 80057 / Contract No : 16566.01 / ADNOC ONSHORE Proj.No-P-12474)

Review & approve the project quality plans,PQP/MAR, /MRIR/QCP’s/ITP’s/PQR/WQT/pWPS & WPS w.r.to Contract quality
requirement,Schdeule-Q Reviewing the Vendor Procedures and Method statements. Reviewing project quality assurance procedures as per
the ADCO /SHELL DEP /ISO:9001:2015 NDT spec requirements RT,PT, MT,UT,PAUT,MT, Hardness, PMI & Ferrite tests for CRA-ASS stainless-
steel fabricated Piping Spools and Interpret Radiographic films(RTFI) as per the project quality assurance requirements, Piping/Tie-in
welding fabrication quality requirements, construction executive plan, site flowline topographical survey drawing, review the sub-
contractor weld history sheet,weldmaps for flow line/pipelines. Approval project specifications based on ADNOC-Onshore COMPANY
specification.

Monitoring the received materials including pipes (Materials like Carbon Steel, LTCS/ASS/Inco-Alloy ) fittings, valves & the related
documents, Preparing Mateial receiving Inspection report and raise OS&D report as and when required against the requirements of
applicable purchase order & the project specifications. Raise RFI (Request for Inspection) & coordinate with clients for carry out the
inspection of piping/flowline pipeline & welding activities as per the ITP/WPS. installation phases for structural, piping, pipelines,
mechanical, tanks, pressure vessels

Review of Consultant / Sub-Contractor prepared Engineering deliverables like Specifications, Material Requisitions, Data Sheets, Scope of
Work, Criticality Rating, Line Lists etc. for Quality Requirements. Review of Vendor Offers, Technical Bid Evaluations, Review of
Subcontractor & Vendor Documents. Inspections of vendor activities, Issue of Inspection Release Note (IRN), Review of Vendor Dossiers
etc.Review of MTC’s and Material Receiving Inspections.

Liaise with the Company Quality Representative for the performance of quality related activities of the project.Coordinate the approval of
the PQP with Company in association with the Project Manager.Attend the Project weekly / monthly, Kick off, pre inspection meeting with
Company / contractor.Coordinate inspection & test requirements of the project at appropriate stages of process / production as per the
PQP and contract requirements.

Coordinate for the preparation of project specific Procedures, Work Instructions & QC Plans as required and issue with the authorization of
the Corporate Quality Manager.Update Codes & Standards, Specification & Quality System documents at site in coordination with the
Corporate Quality Manager.

Maintain pertinent records of inspections and tests till the end of the contract or for a retention period agreed with the Company.

CV-NAV-EPC QA/QC Page 3 of 18

Monitor Subcontractors’ performance for compliance with Quality requirements.Coordinate / conduct Internal / External Quality Audits &
follow-up audits.

Analyze corrective & preventive actions taken on CARs and NCRs in the project.Identify in-house/external training needs relating to Quality
for all personnel in project and bring to notice of the Project Manager and the Corporate Quality Manager.Project QC Manager Report to
the Corporate Quality Manager and interfaces with other Departments Manager on quality related matters of the project.

Coordinate and organize quality related trainings in the project in association with the Project QA/QC Focal point.Review Corrective and
Preventive Actions taken in the project to close out the project audit non-conformances.Maintain an updated library of Codes and
Standards required for the project and issue the same to the Project QC Team for reference.

Reviewing the steel structural scope of work, project quality plans, project specification such as jacket fabrication specification, jacket
material specification,API-2B,2H/2W/&2Z /BSEN 10025 & 10029ITP’s and related documents. Reviewing the project ITP, related
procedures such as Visual inspection, welding consumable control, dimensional control, material control and handling, NDT ( RT, UT, MT &
PT etc.) meet the project minimum quality requirements. Qualifying welders as per the position and thickness required to complete the job
in line with approved WPS’s. Arranging third parties for witnessing the qualifications. Preparation of project specific QC reports such fit-up
reports, visual inspection reports, welding traceability reports, weekly progress reports, repair percentage reports for welders, master
traceability reports for material and welding as well. Liaising with client representatives and third parties/classification societies to resolve
the any conflict/misunderstanding in the interpretation of any project specific documents and to get the job done.

Checking that all the welding and associated actions are carried out in accordance with the requirements of the approved welding
specifications / procedures. Executing & Witness Welder Qualification Test (WQT), WQT and approve welder Qualifications
Witnessing daily welding activities and Welding Process such as GTAW,SMAW,FCAW and SAW Wedings. Monitor the progressive sampling
for examination of welds & Expedite the NDT requirements for various piping / service classes.(Cat-M & Cat-D & severe cyclic service ),Hot-
tapping WQT /WPS requirements Monitor weld procedures (WPS & PQR). Ensure non-conformances (NCR) are identified, tracked and
closed out prior to acceptance of the work. Execute & witness PAUT piping procedure qualification & Procedure demonstration.

Review of Consultant / Sub-Contractor prepared Engineering deliverables like Specifications, Material Requisitions, Data Sheets, Scope of
Work, Weld Map, Criticality Rating, Line Lists etc. for Quality Requirements. Review of Vendor Offers, Technical Bid Evaluations, Review of
Subcontractor & Vendor Documents. Inspections of vendor activities, Issue of Inspection Release Note (IRN), Review of Vendor Dossiers
etc. Review of MTC’s and Material Receiving Inspections. Liaise with the Company Quality Representative for the performance of quality
related activities of the project.

Monitoring daily Painting activities & Witness and review Surface preparation, Blasting, Surface Profile, Surface cleanliness, temperature
control, Salt tests, dust quantity report, Adhesion-pull off production quality test Monitoring Painting application and subsequent coating
Interval and final Paint release asper (ES TC&P 30-99-37-0013 ) Qualifying GRE/HDPE/GRP U/G piping Bonding applicators, Monitoring
GRE Tg values (Glass transition value) as per spec and FPI-wavistrong installation guide.

Monitor welding consumable baking and welder performance continuity record. Reviewed and released test packs for hydrostatic test &
Final reinstatement to be verified. Witnessing hydro test with client representative. Maintain Bolt Torqueing reports & Witnessing Bolt
Torqueing before & after hydro test. Witnessing and monitoring Non pressure test Closure Weld ( NPTCW) Joints

Witness Gauge Pigging Inspection before Hydro Test, Flushing Inspection using De-Watering Pigs, Nitrogen Purging Inspection and Internal
Drying Inspection using Foam Pigs for flow lines/pipelines. Witnessing Tie-in & Golden joints.

Confirmed testing parameters are duly recorded and that testing equipment is calibrated. Coordinated with pre-commissioning and
commissioning teams. Coordinating with team members and attend internal Audit programs. Preparation of internal punch list, Attending
clients punch list & Submission of project dossiers. ( A-punch & B-punch)

Compilation of handover MC (Mechanical Completion) & RFC-1/2/3 (Ready for Commissioning) dossiers and agreed punch lists. Preparing
the requirements for temporary equipment to facilitate the Commissioning/Start-Up activities. Coordinate with multiple vendors,
engineering disciplines, project engineering and management during the commissioning.

Conduct the Auditing as per Project Audit plan for the Contractor and Sub-Contractor Quality Plan and preparing Audit report and follow up
of Corrective action and preventive action reports.Allocating the job to the relevant inspectors on daily received RFI basis.
Identify and monitoring Key performance Indicator (KPI) on all quality related works on weekly basis. Ensure that all QA/QC activities are
compliance with Project Quality Management requirements.

Review the construction and commissioning As-built documents before submitting to client (ADCO).Involvement in the Preparation of
Commissioning data base in ICAPS (Integrated Commissioning &Progress System).Review Mechanical Completion dossier and database
done by Construction Contractor.
CV-NAV-EPC QA/QC Page 4 of 18
May-2019 to Oct-2019 …

Project Manager NGHISON Refinery-Ting Gia-Vietnam

Plant Maintenance Inspection Shutdown & Utility Plant Tie-In Welding

 Sub-contractor Quality surveillance & coordination with EPC – Pre Fabrication piping spools, Construction, Commissioning Jacket
welding ,Project Management team in petrochemical plants, power plants , Production Well, Water Injection Cluster ,Metering Skids,
Water Injection Wells, Remote Degassing stations ,Central Degassing Stations. Implemented QMS to meet new ISO 9001:2015 and API
Q1 9th edition requirements . Monitor sub contractor work quality performance periodically. Highlights areas of concern
weaknesses to improve and continuously monitors its improvement thru spot and scheduled audit. Review of material test certificates,
as per Codes, Standards and Client specification Test plan (ITP) per QC-Procedure, Client Specifications.

 Review and analysis of previous inspection reports to summarize the integrity status of Plant shutdown scope of work for process
above ground piping, static equipment’s,Boiler Piping,Welding/PWHT/NDT (RT/UT-S/UT-G/PAUT/ECT/IRIS/MFL & ECT)

 Initial strat-up planning, resource planning,executing, performance monitoring, controlling and closing projects. Develops the Project
Plan with the team and manages the team's performance of project tasks. Secures acceptance and approval of deliverables from the
Project Sponsor and Stakeholders. Responsible for communication, including status reporting, risk management, escalation of issues.
Leading the Inspection Team API/QC-Welding-Painting /NDT /PAUT-TOFD etc.

 Review of key rooting map, isometrics and P & ID of piping spools.Preparation of weld map for site condition, inspect the materials for
material identification as per applicable code specification, purchase order copy and correlating it with MTC.Interface with various
contractor and client.Testing of all welders for performance test (WPQT) and coordinating with Client for welder qualification.

 Review of contract documents to ensure identification and comprehension of quality requirements. Attend kick-off meetings and pre
inspection meetings with client and supplier. Manpower recruiting from India,CV selection & Obtain Client approval
 Layout and cutting, Material Traceability, Joint Fit-up configuration, attachment of welds and dimensional checking, Consumable
Storage & Handling, Consumable Specification. Welding process/Equipment Calibration, Welders Qualification. Welding procedure
specification, Welding procedure qualification records. Welders repair rate controlling, Welder map maintain for each projects. Pre-
Heat/Weather Conditions. Visual Inspection for surface appearance and weld soundness. Pre-test punch listing, Release for Pressure
test. Verify calibration of pressure gauges,NDT status. Reinstatement Punch listing. Releasing for commissioning. (RFC) Approval of
Final Documentation.
 Review of various sub-contractors QA/QC submittals such as PQP (Project Quality Plan)Method Statement, QCP,Inspection & NDT
Procedures, ITP’s, WPS, MTO’s, material proposals etc… Conduct QMS Audit as per PQP.
 Witnessing Procedure Qualification Record (PQR), Preparing WPS & Witnessing Welder Qualification Test (WQT), and Painter
Applicators Qualifications & Production Quality Test.

 Witnessing of Hydro test, Pneumatic test & Holiday testing for wrapping Coating. Monitoring of sub contractor’s work activities for
compliance with quality requirements.Quality Control procedures/ work instruction, ITP (Inspection Test Plans) according to project/
client requirements and follow-up for its approval and monitor the implementation.
 Final Box-up,Submission of Dossier,Mechanical clearance certificate for final box-up & Client certified Invoice submission to
contracts/commercial department.

MAY-2017 to MARCH 2019

Procurement QC Supervisor PAL-FINGER MEGARME-ABUDHABI-UAE

CV-NAV-EPC QA/QC Page 5 of 18

Expediting-Inspection of Valves/Pumps/SKIDS/API-5L Pipes/Pre-cast Concretes & Storage vessels

 Implementation of the Project Quality Plan, Inspection and Test Plans, Work Procedures and Method Statements.
 Leading team of QA/QC engineers and inspectors.
 Preparing and submissions and taking approvals of PQP (Project Quality Plan), method statements and ITP, risk
assessments to client
 Submissions and approval of samples as per the PTS (Project Technical Specification) and discussions with and
designers
 Attending weekly meetings with the clients
 Monitoring daily incoming material inspections, installation inspections, offsite factory visits in India and abroad of
ongoing material production.
 Preparing monthly QA/QC report for client
 Issuing, verifying and closing of Non-Conformance Reports (NCR).
 Preparing O&M (Operation & Maintenance) manuals getting warranty material certificates from vendors, snagging
and de snagging work and work handing over to client
 Preparing project close out documents to client.
 Ensuring proper care of all equipment and furniture entrusted for his use and use of employees reporting to him,
such as computer, calculators and general office equipment.
 Coordinating and liaising with Company departments regarding information required for reports, weekly or
monthly.
 Maintains close relations with client companies so as to ensure smooth business relationship.

 Responsible to implement, Execute, maintain and control quality functions in a Project inline with Company procedures and
contractual requirements with client Handling entire quality process for a project Ensuring and establishing the project quality system
requirements
Internal and External Project quality meeting Addressing the quality issues in cost, time, critical and change order management Take
part in contract review. Risk assessment meeting Review of Material Requisition (MR), ITP and quality procedures.
Conducting Pre inspection meeting. Non conformity management Conducting vendor evaluation / qualification audit, system audit,
project specific audit, Internal / external audit.

 Responsibilities includes, Technical Bid evaluation, resource management, review the contractual documents, Quality plan, ITP,
Procedures validation, Vendor Prequalification that meet client Contract quality requirements and QHSE policies /procedures. Worked
in procurement, construction, , etc. in QMS API/ISO QMS ISO 9001:2008 /2015 Implementation, documentation, Project Audits.
 Conducting pre-Inspection Meeting, Vendor Assessment, vendor development and approval, inspection, expediting & product audit,
process audits. Resolving Quality issues/customer complaint which includes RCA & Corrective action. Reviewing the Project Quality
Management Plan at construction sites which includes review of QA/QC procedures, ITP for all identified processes to match the
project execution model, coordinating the Construction Quality Management System and supporting the effective management of
assurance activities for the project delivery.

 Preparing the Technical Bid evaluation, Preparation of Vendor Purchase Orders, Logistic/Transport of finished goods, resource
management, review the contractual documents, Quality plan, ITP, WPS/PQR/WPAR-/FAT Procedures validation, Vendor
Prequalification that meet client Contract policies and QHSE procedures.

 Review of Consultant / Sub-Contractor prepared Engineering deliverables like Specifications, Material Requisitions, Data Sheets, Scope
of Work, Criticality Rating, Line Lists etc. for Quality Requirements. Review of Vendor Offers, Technical Bid Evaluations, Review of
Subcontractor & Vendor Documents.

 Inspections of vendor activities, Issue of Inspection Release Note (IRN), Review of Vendor Dossiers etc. Review of MTC’s and Material
Receiving Inspections. Liaise with the Company Quality Representative for the performance of quality related activities of the project.

 Coordinate the approval of the PQP with Company in association with the Project Manager. Attend the Project weekly / monthly, Kick
off, pre inspection meeting with Company / contractor. Coordinate inspection & test requirements of the project at appropriate stages
of process / production as per the PQP and contract requirements.

CV-NAV-EPC QA/QC Page 6 of 18

 Coordinate for the preparation of project specific Procedures, Work Instructions & QC Plans as required and issue with the
authorization of the Corporate Quality Manager. Update Codes & Standards, Specification & Quality System documents at site in
coordination with the Corporate Quality Manager.

 Conducting stage wise inspection as per approved ITP, witness of welding procedure qualification tests, NDT’s and reviewing test
reports and certificates when Third Party Inspection not required/not available. Reviewing the TBE, RFQ, and review process from
vendors to make sure the project quality requirements are in place. Supervise internal and supplier NCR, CAR, Quality notifications.

 Preparing, reviewing and approving project specific Inspection and Test Plan (ITP), reviewing NDT procedures, Weld procedures
WPS/PQR manufacturing and testing procedures and maintaining QA/QC documentation to ensure adequate documented evidence is
available as per QMS.

 Participating in the internal audits, controlling non-conforming products, raising & resolving non-conformance reports and ensuring
compliance to corrective/preventive actions. Conducting Kick of Meetings, Pre Inspection meetings, expediting review meetings as
required with vendors, senior management and client and consultants. Coordinating Vendor inspection activities, including provision
of relevant data to field inspectors and Support the vendor Inspectors to ensure that they comply with the relevant requirements of
the quality management system.

 Review of TPI Agencies’ invoices and monitors inspection costs, evaluates cost trend and inform the Head of Inspection as necessary.
Project KPI, leading and lagging indicator identification, relevant to the portfolio as well as individual projects.Witness the Valves /API-
610 Pumps/API-5L Line Pipes -FAT, Hydro test, MCCR & Pre-Dispatch final inspection.

 Organizing worldwide inspection through reputed TPI-Third Party Inspection Agencies and monitoring inspection activities and Quality
through review of Inspection reports and Release notes. Verifying the Vendor/Supplier documents for latest revision and their
approval, checking ‘As built’ information & records and ensuring that vendors are complying requirements as per Design specification,
Drawings, Codes and standards in manufacturing of equipment’s and packages.

 Review the List of NDE personnel, Vision test record, NDE equipment calibration records are qualified in accordance with the
applicable Code Section requirement; NDE -(RT,UT, MT, PT and VT ) examinations are performed in accordance with NDE written
procedures when required demonstration by NDE personnel of an NDE examination or NDE procedures for in the presence of
Authorized Inspector (AI).

 Preparation and tracking of Long lead items delay rate and providing this input in KPI.Preparing the weekly/monthly statistical Quality
management report for Group quality manager

Sep -2016 to April-2017

NDT-Level-III PROJECT MANAGER AIB-VINCOTTE-MIDDLEAST-ABUDHABI-UAE

Project : API-579 FFS –Refinery Tanks/ piping welding/Painting & NDT Supervision.
ADNOC –ZADCO –ZIRKU ISLAND
Job Functions

 Develop Written Scheme Of Examination(SOP’s) for heat exchangers, vessels, columns, tanks, absorbers, driers, safety valves,
piping networks, pressure testing equipment, pumps and utility plants (boilers).
 Technical lead on a daily basis regarding providing directions to sub-ordinate Inspectors and/or NDE Technicians on all inspection
work on the NLNG Gas Plant to ensure Asset integrity has been restored for the purpose it was designed for.
CV-NAV-EPC QA/QC Page 7 of 18
  Responsible for corrosion mitigation, Insulation defect analysis, Coating/Painting Survey, monitoring performance of related fixed
assets which caused production loss or high risk to identify short and long term concerns and issue recommendations.

 Supervise the technicians and contractors for new C.P System installation (SACP and ICCP), site surveys such as PSP ON/OFF,
CIPS, DCVG, soil resistivity etc. 

 Carryout and support Workshop Implementation of Risk Based Inspection(RBI) and Safety Hardware Barrier Assessment (HBA),
HAZIPS, HAZOPS, Operational Excellence (OE) and technical guidance for performing effective ‘Defect Elimination’ using Root
Cause Analysis technique RCA to ascertain and assure Asset Integrity/ Fitness for purpose for Equipment.
 Organized and supported in optimized inspection programs through NLNG Risk Based Inspection workshop and Hardware Barrier
Assessments for 8 Gas Plant and 8 flow stations on their Pressure Vessels, Heat Exchangers
 Write/review inspection reports, plans, repair recommendations and other inspection documents.
 Attend Weekly Integrity Meetings. Carry out ASME NDT-Audit
 actively monitor the work environment for hazards; Identify and highlight possible risk on project, Monitor, evaluates and
Implement technical and safety requirements for the project. Attend all team briefing, team debriefing and safety meetings.

OCT-2012 to Sep 2016…

QC- ENGINEER VALENTINE-MARITIME GULF – VMGL ABHUDHABI

 SUBSEA PIPELINE Project - OXY-QATAR

Installation of API-5L- Ø24” CWC /Carbon Steel Subsea Pipeline /CALM BUOY/PLET/ SC-RISER (SCR) /TIE-IN
/CALM BUOY/PLEM INSTALLATION, from HALUL ISLAND to AL-MORJAN PLATFORM –QATAR WATERS.

 PREMIERE OIL-UK- VUNG THAUO VIETNAM WATERS

 CLIENT : VIETSOV PETRO –PTAS-EMAS JV –VIETNAM / BARGE – LEWEK CHAMPION

SUBSEA PIPELINE Ø8” CWC/RISER/GAS & WATER LIFT PIPELINE INSTALLATION, AT DUA SUBSEA- VIETNAM

ENGINEERING DOCUMENTS REVIEW

• Review of Material Requisition (MR), ITP and procedures Submission of Inspection assignment packageOrganizing and
conducting Pre inspection meeting, Inspection coordination with client, vendor and inspection agencyReview of inspection reports
Contractual document submittals to the client Non conformity management.

• Participate in client meeting. Working with PMS, EMS environment. ( ERP Software)Supervise inspection where ever needed
based on criticality Conducting vendor evaluation / qualification audit, system audit, project specific audit, Internal / external audit
• Identifying the unique welding requirement from the client specification Responsible for witnessing review and approval of
Welding procedures, personals for entire project in procurement and construction Phase
• Technical advisory support to engineering and project team in WeldingProject specific Welding Audits
• Procedure reviewed for the process SMAW, FCAW, SAW, GTAW, ESW, ERW, PAW for welding and overlay.Material come across
CS, SS, DSS, SDSS, HDSS, LTCS, stellite, nickel, inconel, HDPE
• Come across the requirements are with / without PWHT, IMPACT, Hardness, HIC, NACE requirements (upstream and
downstream), Simulation heat treatment

CV-NAV-EPC QA/QC Page 8 of 18

  Recommends, reviews and approves technical specifications / deviations for repair or replacement of process equip-ment and
other materials to ensure they meet facility requirements.
 Implement and maintain Project Quality Plan Review of Quality Requirements to supplier (SQR) Establish and imple-ment project
specific procedures. Initiate and drive the criticality assessment

 Review supplier ITP’s and SDL’s and project specific procedures and documents Plan and perform PPMs (Pre-Production Meeting)
at supplier. Follow-up actions from PPM’s

 Monitor reporting and close-out of internal and external (Supplier/Subcontractor) non-conformance report, requests and
concessions.

 Monitoring special order requirements and placing orders and expediting as needed to support customer's needs. Co-ordinating
efficient flow of material through supply chain.

 Ordering and expediting material through vendors. Monitoring inventory levels. Evaluating, revising and maintaining inventory
levels to support production planning.

 Investigate and set standards for quality, health and safety and ensure processes comply with standards (supplier audit)Ensure
that all quality and safety requirements are met before the product reaches customers

 Set product specifications in conformance to market requirements Audit the suppliers for verifying their capabilities and
QMSCoordinate with distribution company on product follow up and optimization Lead the product development procedure in
coordination with the relevant business units and suppliers.Analyzes reports from various systems to assure compliance with
company policy and procedures. Addresses and incorporates as necessary Compliance business processes into the overall
Compliance effort.

WELDING
 Establish and implement project specific procedures,project specifications,quality manual Mechanical completion dos-sier
preparation for Turnaround completion.

 Reporting non-conformance report (NCR)& Corrective Inspection Report (CAR) for material failure & improvements.

 Performing the review and preparation of engineering deliverables ranging from engineering study deliverables to RFC packages,
commissioning procedures, ITPs, Material Requisition(MR’s), Technical Bid Evaluations(TBE’s), etc.

 Check all documentation to execute the work such as approved welding procedures, Quality Control procedures, NDT procedures,
Codes; standards are available at work site.Check that all applicable equipment is calibrated and has valid certification.

 Execute the work as per QAP /ITP & co-ordination with client Maintain the calibration status of instruments and equipment’s.

 Preparation of the documentation for fit -up ,weld visual, field joint coating ,peel test, foam filling ,NDT, pipe book and Completion
certificate Review of Radiographic Films (RTFI)of welds and of Ultrasonic Testing of Welds

 Check installation processes are carried out in accordance with approved procedures & specification & Inspection and
confirmation of welding consumables as per the specifications.

 Witness & inspection of all Welding activity, Review of Inspection Documents & Has the authority to reject defective work.
Performing the engineering standards,docuents reviews related to the Material Selection and Corrosion Engi-neering discipline,
witnessing of Factory Acceptance Tests(FAT), as required and participate in safety and quality audits and field reviews as required .

PAINTING-COATING
FBE /3- LPP /PEE / CANUSA-HSS COATING SYSTEM & LIQUID PAINTING SYSTEM/
INTERNAL GLASS-FLAKE EPOXY COATING SYSTEM.

CV-NAV-EPC QA/QC Page 9 of 18

  Review the Painting / Coating Procedure. Verify / Review all onshore/offshore-related Painting / Coating work is carried out in
accordance with the approved PQP and Inspection & Test plan.

 Ensure all documentation to execute the work such as approved Painting / Coating procedures, Quality Control Codes & standards
are available at work site. Verify that all applicable equipment is calibrated and has valid certification.

 Field - joint coating inspection, Peel test for cold wrap Coating as per client requirements In fill Polyurethane foam in-spection
Making PU samples and measure the Dry density as per the client requirement.

 Check Painting / Coating Application processes are carried out in accordance with approved procedures & specifica-tion.
Inspection and confirmation of Painting / Coating, Blasting Materials as per the specifications. Familiared coatings subsea coating
systems are fusion bonded epoxy (FBE), liquid, 3-Layer Poly propylene/ ethelene (3-LPP/LE), heat shrink sleeves (HSS) and high
density polyethylene (HDPE) pipe coatings.

 Check and Witness of Profile, Salt Test, Wet Film Thk. Dry Film Thk., Adhesive Test, Peel Test & Holiday Test. Witness & inspection
of all Painting / Coating activities, Review of Inspection Documents & Has the authority to reject defective work.

 Monitoring coating material (CANUSA) storage conditions thinning, mixing, induction time and pot life of paint to be applied
coating application parameters during application wet film thickness, Witnessing DFT of paint by means of Non-destructive
instrument holiday test for integrity of coating.
 HDPE Liner insertion about 2.5 km by Electro Fusion welding carried out by APS-UAE. Monitoring

 Production Quality Test, Tensile Test, HDPE Flange Welding& String Welding ,insertion. Coating of Chemflake Glass flake epoxy,
PU-Protegol 32-55L , Two pack (Interzinc-52& Interzone Epoxy 954.) ZINC Rich Epoxy, Foam coating, Servi wrap & Rock guard Servi
shield. Witnessing the Automated NDT, RTFI, MPI& PT.

JULY-2010 to JULY-2012

Procurement -Vendor Quality Engineer MCDERMOTT-DUBAI

PROJECTS HANDLED (Long Lead Items VALVES/PUMPS/FITTINGS/SUBSEA CABLES/CP-Anodes/API-5L Pipes)

 ADMA-OPCO’s ZAKUM Water Injection Upgrade Bidding/proposal

 ADMA-OPCO Zakum Water injection Platform (Pressure /capacity Up gradation)

 Ras-Gas –BARZAN Offshore Expansion Project – Phase 1 WH4/WH9 Platforms.

 PAPA TERRA- Floa Tec TLWP/P-61-Brazil

 Al-Khafji-Ratawi JV,KJO Water injection Project- Italy

 ONGC-Cluster 7 Well –India.

 ONGC RS 12 Well platform and related Pipelines project

 ADCO BAB Thamama ‘’G’’ & Habshan 2, 1.8 MM BOPD Phase-1 Development Project

 NOV-VARCO 105 Metal Ship Hull Project 100MT & 400 MT Pedestal Cranes.-Norway

CV-NAV-EPC QA/QC Page 10 of 18

  FRAMES BV-Nederland

CV-NAV-EPC QA/QC Page 11 of 18

DUTIES AND RESPONSIBILITIES

Lead a team of QC-Valves/Pumps/Piping/Welding-Paintng Inspector & Procurement quality Vendor team of different project
disciplines.Preparation, implementation, monitoring, revision and updating of the project specific Contract Quality Plan.Development,
preparation, implementation and monitoring of all projects Specific QA/QC procedures, Manual and Work Instructions.

Attend Kick off Meeting(s) and Pre Inspection Meeting with manufacturers / supplier as per Project Inspection Meeting schedule.

Responsible for implementing various standards & codes and project specific requirement for Specialty Items.Preparation and
preliminary review of quality related various deliverables at design, procurement, construction and commissioning stage of the
project.

Review and approval of Various types of Quality Management system documents like Project Quality Plan, Quality Manual, Work
Procedures, Work Instructions, Inspection and test Plans etc.,Evaluating suppliers including previous approval from Saudi Aramco,
production capability, reviewing quality systems (ISO 9001), previous similar job history, profile, technical capability, offer review
etc.Monitor Inspection Look-ahead plan for implementation.

 Review allocation of material designated specific no’s in conjunction with relevant discipline engineer.Monitor inspection
activity of Third Party Inspector and resident inspector for efficient and effective implementation of ITP.
 Review and acceptance of inspection reports from Third Party Inspector and resident Inspector.Attend Kick off Meeting(s)
and Pre Inspection Meeting with manufacturers / supplier as per Project Inspection Meeting schedule.
 Review and participate in internal management reviews and support improvement activities to simplify and lean internal
project processes.Planning, identifying, reviewing and approving suitable field inspection resources.
 Raising quality related technical queries, deviations etc. as necessary.Briefing field inspectors regarding purchase order
specific requirements, coordinating field inspection activities, including provision of relevant data to field inspectors and
Support the field Inspectors to ensure that they comply with the relevant requirements of the quality management system,
 Reviewing field inspection reports, identifying potential problems and resolving quality issues.Authorizing the issue and
closure of Non-conformance reports.Facilitating release of purchase order items, including authorizing inspection release.

 Preparation of P.O purchase order(s) inspection assignment packages Review of Vendors/sub-vendors quality procedures Establish
agenda for pre-inspection meetings scheduling and coordination of source inspection ensure inspection assignment packages are
correctly distributedCoordinating & assigning QC inspectors for field /resident expediting -inspection in all aspects of their work to
ensure that all project requirements are fulfilled and that all inspections required are carried out and correctly recorded

Review TBA',TQ's, MRB's MR's, P.O's, P.O-Specifications,EPC-As built drawings, Valves/ Pumps/ Compressors /Pressure Equipment 's
-Datasheets, Tech.Specs, Vendor ITP's, QA/QC/HSE procedures and providing comments for effectiveness of the Quality system &
policies.Review  the Request for Proposal (RFP), and Request for Quotation (RFQ) & Request for Information (RFI),. Each document
serves a different purpose.
Develop project Quality Control Plans (PQCP), Inspection test plan (ITP), NDE Map as per project base scope of works  ASME code
division, NBIC23, Certification of class Rules (Like ABS &DNV Class) and project specific specification & ADNOC-procurement quality
Procedure.

Plan and coordinate quality assurance and quality control activities following Project Quality Plan, in line with national and
international quality norms /rules /regulation. Review PQR‘S, WPS & WQT performance records as per the project scope of work
requirements.

Liaison with the Company on matters related to Quality and provides technical support/coordination with PMC/PMT.Review and
Monitoring of Sub-Contractor’s Quality Systems, WQT performance records and quality performance.Coordinate & Review of
WPS/PQR, NDE Procedures, ITP, etc., submitted by Vendors /Subcontractors.

Coordinate and record regular quality meetings with subcontractor project team.Conduct of Auditing – internal and external as per
project requirement, and follow up of Corrective Actions.Overall control, supervision and implementation of Contract quality and
ASME & Class Authority technical requirements; resolution of quality problems; preparation and maintenance of Contract quality
records.

Review of contract documents to ensure identification and comprehension of all quality requirements. Establish supplier QA/QC
coordination procedure and inspection Management Plan.Ensure availability of adequate and qualified resources for project relevant
CV-NAV-EPC QA/QC Page 12 of 18
Vendor Inspection.Supervise and/or direct Inspectors and Resident Inspectors as applicable, directly or through the inspection
coordinator.

Witness the FAT- Factory Acceptance Test of Ball valves / Control valves /Butterfly Valves (FAT ),Safety-interlock systems of
boilers,mechanical testing,HSS-Sleeve Lab condition test etc.,

Developing procedures, work instructions, Inspection and testing methods, acceptance criteria and ensuring reliability & integrity of
the Oil & Gas plants, equipment’s, Pipelines and offshore platforms. Ensure the in-compliance of the scopes for the engineering and
construction of mechanical Equipment engineering discipline scope is carried out in compliance with required project standards and
specifications.

Preparing the TQ's & CR's related to QA/QC Develops KPI's and ensures consistency in reporting across Corporate QHSE Management
System. Review the TPI-reports (RFI, FIR & IRN's)and incorporating the review comments.

Performed activities related to inspection and Mechanical Completion Dossier (MCD) builder and responsible for Material Hand Over
at Customer site for fabricated items – manifolds, connections systems, jumpers, umbilical, ART, HIPP Modules, torque tool,
calibration unit, clamps, subsea valves, pressure caps, acid injection cap, debris caps, single bore and multi bore seals, FLOAT
inspection, HOT stab, multi bore, insert and tubing, pressure containing fittings such as anti-vibration autoclave and gland & tools
welding. Also reviewed reports (RT, UT, MT, PT & VT) and FAT\MC\ final inspection for sub-sea tree, pumps & work over systems.

Recommends, reviews and approves technical specifications / deviations for repair or replacement of process equipment and other
materials to ensure they meet facility requirements. Coordinating and communicating with with other functional departments such as
. electrical, process, rotating mechanical, civil, static mechanical and technical safety for Cathodic protection anodes/rectifiers,CP-
Drop cell equipments ,Pumps etc

OEM VALVE-VENDOR WORKS VISITED IN INDIA

 Flowserve Control Valves,Whitefiled,Bangalore,India
 Flowserve Pumps-Coimbatore
 BRAY Control valves
 L&T MHPS Boilers Pvt.ltd
 L&T Valves,Enathur-Kanchipuram
 PK Steel castings,Nallalam, Calicut,Kerela
 CHW-Hammer Forgings, Ghaziabd
 INDCON Projects & Equipments,Faridabad,Newdelhi.

OEM VALVE-VENDOR WORKS VISITED IN UAE

 Emirates Techno castings, Humriyah FZE
 JC Fluid controls,Humriyah FZE
 FITECH Valve testing centre.

OEM VALVES VENDOR WORKS VISITED IN EUROPE

 Lucchini integerated Foundry,Lovere,Italy

 O.M.S- SALERI S.p.A , Brescia, Italy
 Bonney Forge (B.F.E)-Bergamo,Italy
 Galli-Casina Plug Valves,Milano,Italy
 Breda Testing Lab, Milano, Italy
 Donaly-Alexo coatings,Italy
 Techno forge,Italy
 Ufficine Santa fede, Primaluna,Italy
 Biffi Italia, Piacenza Italy ( Valve actuators)
 Leser Safety valves, Hamburg,Germany.
 Eisen Bau Kraemmer Line Pipes,Krystal,Germany –Resident Pipe Mill Inspector
CV-NAV-EPC QA/QC Page 13 of 18
  Arcelor-Mittal, Duisburg,Germany
 Schluz Exports,Duisburg Germany.
 Salzgitter-Manessman-Germany
 Thysen-Krupp-Germany

PEDESTAL CRANES
 NOV-Varco, Stavanger,Norway & Eltos-Kristiansand,Norway
 Gafako Heavy Fab, Gydansk,Poland & Hydro-Naval,Ustka,Poland.
 E-profil Crane Telescopic Boom ,Tallin,Estonia.

OEM-PUMP VENDOR WORKS VISITED IN UK & INDIA

 WEIR (SPX Clyde union) PUMPS Foundry Ltd,Newton Heath,Manchester
 Linacc NDT X-ray services, Barnsley,Manchester
 Bornemann Pumps GMBH- Industriestraße 2, 31683 Obernkirchen, Germany
 Clyde-Union, Pumps,Glasgow & William-Cook Castings, Sheffield.
 FLOWSERVE PUMPS-COIMBATORE-INDIA.

JULY-2010 to JULY-2012

QC-Engineer L & T-EPC Doha-Qatar

Project : GSVC – GAS TURBINE PIPELINE & MANIFOLD FABRICATION & INSTALLATIONS

 Review the Vendor /supplier PQP/MAR/ ITP’s and SDL’s/VDDR’s and project specific QC-procedures and
documents

 Plan and perform PPMs (Pre-Production Kikc-Off Meeting) at supplier. Follow-up actions from PPM’s Monitor
re-porting and close-out of internal and external (Supplier/Subcontractor) non-conformance report, requests and
concessions. Coordinate project quality audit both internal and external.
 Monitor Subcontractor surveillance and Factory Acceptance Test (FAT)
 Liaise and follow up with Engineering, Sourcing, Procurement/Buyer, QS/Inspection company in term of quality
is-sue (including mechanical completion and manufacturing record book).
• Coordinate and drive QA activities between MCS and site fabrication/assembly site team, including review of QA
input to site manual and Manufacturing Record Book monitoring. Assist Project Manager in lesson learned
activity.
• Reporting non-conformance report & Corrective Inspection Report (CAR) for material failure & improvement
which included Subsea System Ensured adherence to the quality standards as well as managed implementation of
vari-ous stages of workflow using quality tools and inline with HSEQ –Safety throughout all project phases.

CV-NAV-EPC QA/QC Page 14 of 18

JAN-2007 to DEC-2007

ASSET INTEGRITY RBI DATA BASE ENGINEER – BVQI Energy & Process Division,Doha-Qatar

 Carry out corrosion related investigations of equipment failures and selection of the required repairs and quality control tests to
restore equipment integrity. Investigate and corrosion related failure, identify the root causes and develop the required actions
that prevent reoccurrence

 Initiate pre-screening RBI exercise and final implementation to reduce and optimize turnaround, mainte-nance and inspection
plan. Facilitating Risk Based Inspection Workshops and providing the Material & Corrosion input to the devel-opment of
corrosion control and inspection strategies and methodologies in line with asset maintenance reference plans

 Ensure the quality deliverables, data gathered is accurate, assumptions are logically documented. Provide technical support to
RBI-Engineer for the improvements in inspection Data management Applying weight loss calculation methods, CP(Cathodic
Protection)design details, NALCO-inhibitor dosing pump installation, Corrosion Coupon installation etc.

 Corrosion Management program CMP, Risk Based Inspection RBI as per API-RP-580/581 , Fitness for ser-vices –Level-1
assessment as per API-579 cathodic protection, water treatment, chemical inhibition or materials selection. Engaged in
fabrication and Erection of piping for HP refinery extension project. Reformer Furnace .

 Develop and review corrosion damage mechanism for all plant units. Also, optimize the required and proper type of NDT
(RT/UT/MT/PT/VT/AUT-C scan/UT-Corrosion Map survey /MFL-Tank Floor Scan etc.
 Verification of drawing & design data as per the field Installation. Involving various inspection functions Including Material
Inspection, visual Inspection of fit-up & welding.Static, Rotating equipment Inspection & Refractory Inspection in Furnaces.

Plant maintenance Turn-Around Activities: Involved in supervision & witness of welding/NDT on Tie-In, Hot-Tapping
and corrosion mapping during shutdown of various Oil & Gas, refineries and plants

 EQUATE- Petro-Chemical Co,( EQUATE,Dow Co), KUWAIT

 Qatar Gas Co, (Q-GAS) Ras-laffan Industrial city, Qatar,

 Qatar Fuels and Additives Co, (QAFAC)Umsaieed, Qatar

 Al-Bayroni Fertilizer Co, Jubail,KSA- MRTA’2008

 TATA-Chemicals & Fertilizers –Babrala(UP)-India

 TASNEE Petro-Chemicals Co,Jubai,KSA)

 SADAF Petro Chemical ,Jubail,

 CPCL- REF-III OHCU &HGU

FEB-2003 to MAY-2005

CV-NAV-EPC QA/QC Page 15 of 18

QC-Inspector

CLIENT : CLEAVELAND BRIDGE MIDDLE EAST ENGINEERS (CBE-ME) ,JEBAL ALI-DUBAI-UAE

FABRICATION INSPECTION( AUDIT/ DIMENSIONAL / WELDING-PAINTING/NDT / REPORT REVIEW)

 Visual Inspection of raw materials, weldments, painting application etcqualifying and approving NDT procedure as per client’s
requirements, performed vendor registration and prequalification process

 Mechanical completion dossier preparation for Turnaround completion.Drafted ISO 9001:2008 documents and interfaced with
clients and provided them consultancyDeveloped flaw/defect samples for examination & simulation

 Coordinated for material/ spare parts planning related activities encompassing identification of vendors, re-quirement
specification & offer evaluation

 Worked as a Quality Review of Project documentation (Quality Control Plan, Inspection & Test plan, welding book, NDE
procedures, test procedure, painting procedures) Witnessing welder qualification, procedure qualification tests. MRB review and
Mechanical Completion Dossier (MCD) compilation.

 Maintain the non-conformance report & Correc-tive Inspection Report (CAR) for material failure & improve-ment which
included EPCC Power Project, fabrication/construction of pressure vessel, tanks, piping and module & steel structure.
 Tank floor inspection welding, NDT, VBT-Vacuum box test, MFL, and final Hydro testing witness.Witness the Settlement survey
using the Total-Station coordinating with Survey personnels.Inspection & NDT of Box,Tubular & Structurals (EN10025)

 Airport steel Structurals,Flight-hangar structurals,Visual/NDT & Dimensional Inspection Interprettation of Radiographic films
etc (RTFI)

 Visual Inspection /NDT of Syncro-Lift Ship lift platform at ZADAF-PORTOrganising routine inspection of: Pipe spools fabrication,
witness of NDT & erection activities at site.Reviewed the POs, drawings and specifications; IRT, ITP, Quality Assurance plan, , WPS
& PQR.Reviewing fabrication, hydro test, heat treatment and Non-destructive examination procedures.Witnessing mechanical
testing of base materials, PQR test specimens .

DEC-1995 to DEC-2000

Plant Inspector QSS (QUALITY SITE SERVICES-VIKROHLI,MUMBAI)

SITE – RELIANCE PETROLEUM / BPCL –Refinery Mumbai/ MRPL-Mangalore

 Inspecting plant stationary equipment, including pressure vessels, columns, drums, heat exchangers, boilers, coolers, tanks, and
valves and piping systems throughout the plant. Preparation of inspection reports as per client format
 Reviewing/Witnessing/Carry out examination and testing at all identified stages of repairs and modification
 Isometric Drawing to perform the work activities as per the Drawing.
 Internal inspection of Column, Vessels and heat exchangers.
 Hydro test witness and record findings of all type of heat exchangers.
 Visual Inspection, Witnessing of Hydro testing & preparing inspection reports for Pressure Vessels, Piping etc.
 Monitoring the heat treatment methods and reviewing the
 Inspection Reports and coordinating with the client for completion of the entire test.
 Performs Pipes line up check, ensuring that all installed pipe/fittings are to the correct specification and that the material is in
accordance with the specified Material Traceability requirements.
 Carry out visual inspections, Monitors defect removal by Magnetic Permeability Inspection (MPI)
 Reviewing of NDT Reports and recommendation for repairs, liaising with client.
CV-NAV-EPC QA/QC Page 16 of 18
  Reviewing of daily progress on NDE.
 ensuring NDT equipment, calibrated and safe to operate condition and to manage all calibration.
 Overall responsibility ensuring timely reviews, issuance and distribution of reports related to NDT activities.
 Overall responsibility for effective management of NDT personnel and equipment.
 monitoring performance and reporting of NDT works are carried out in effective manner.
 Accepts Non-Destructive Test-NDT inspection, Checks readiness of NDT equipment.
 Fluency in preparing and writing technical reports, Expediting and reporting progress.
 Involved in inspection of Furnace, Vessels, Column, Air Fin Coolers, Reactors, Re Generators, Chambers, Boilers, Exchanger, and
Storage Tanks.
 Ensure all the documents are kept updated and are traceable.

Materials Handled
 CS- API 5L- Gr.B/Gr.60/Gr.65 all PSL2, & SA-106 Gr.B /A105N/
 LTCS-ASTM A333 Gr.6 (-46C) & Gr.3 (-100C) ASS-P8,
 CRA alloys such as Duplex & Non-Ferrous-P34-CuNi, Inconel 625 and Inconel 825, Dissimilar welding P1 to P8 & P1 to P43,
Corrosion overlay welding (Cladding)
 API-6A Type-B A694 F60 Q-T PSL2 MR DD TR P5000
 Low alloy steel (LAS) for high temperature (P11, P22, P91, P92)
 Stainless Steel : ASTM A 312, ASTM A240 TP316L, ASTM A 321
 Duplex Stainless Steel : ASTM A790, A928 UNS 31803
 Super Duplex stainless Steel : ASTM A790, A928 UNS 32750,32760
 High alloyed corrosion resisting CRA: INCOLOY ASTM B423 UNS 08825, 06625.

NACE STANDARDS-Sour Service & CP

 NACE-TM-0177 Four Point Bend Stress Test /PH value/H2S concentration etc/HIC/SOHIC/loading for 720 Hours
 NACE-MR-0175 Hardness Test
 IGC Test
 Wet H2S Test
 G-48
 03132 TESTING OF SUPERDUPLEX STAINLESS STEEL FOR SOUR SERVICE

SKILL SET IN INTERNATIONAL CODES & STANDARDS

CV-NAV-EPC QA/QC Page 17 of 18

  International and National codes such as ASME SEC III, SEC VIII division 1 & 2, ASME B31.3, BS/PD 5500, API, NACE, AWS D
1.1, IS: 2825, IBR etc.
 ISO 9001-QMS/ ISO-18001 HSE / ISO 14001 ENVIRONMENTAL Auditing
 Experienced in evaluating, characterization and mechanical testing of ferrous and non- ferrous materials as per ASTM, ASME,
BS, ISO, EN, DIN, BIS & other standards.
 Adept in codes such as ASME Sec. II, III, V, VIII Div.1 & 2, IX, ANSI B 31.3, 31.4, 31.8, BS 5500, TEMA, API, NACE, AWS D 1.1,
ASTM standards, etc.
o Working Experience with Shell DEP and MESC SPE specifications.

PASSPORT
 Passport Number : Z-5175669
 Place of Issue : R.P.O -COIMBATORE, INDIA
 Date of Issue : 19-11-2018
 Date of Expiry : 18-11-2028

PERSONAL DETAILS
NAVANEETHAN SHANMUGA
 Name : SUNDARAM
 Father’s Name : Shanmuga sundaram
 Date of Birth : 12th Dec-1974
 Marital Status : Married
 Nationality : Indian
 Languages Known : English,Tamil,Malayalam & Hindhi

CV-NAV-EPC QA/QC Page 18 of 18