Oil and Gas Processing

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Oil & Gas

Production

Pipeline

Offshore

Onshore

Synthetic Crude

Liquid Natural Gas

Pump Division
2
Pump Supplier
To The World

Flowserve is the Supplier of Choice to the Oil & Gas Industry


For over a century and a half, Flowserve has
driving force in the
pioneered virtually every significant advancement
global industrial pump in petroleum-related pumping technology. The ability
to understand the industry’s upstream needs and to
marketplace. No other anticipate its requirements makes Flowserve the
supplier of choice for production, pipeline and
pump company in the liquified natural gas (LNG) pumping applications.

world has the depth


Heritage Names of Distinction
or breadth of expertise ACEC ™ Centrifugal Pumps
in the successful Aldrich ® Pumps
Byron Jackson ® Pumps
application of
Calder™ Energy
pre-engineered, Recovery Devices
Cameron ® Pumps
engineered and
Durco ® Pumps
special purpose Flowserve ® Pumps
IDP ® Pumps
pumps and systems.
Jeumont-Schneider ™ Pumps
Niigata Worthington™ Pumps
Pacific® Pumps
Pleuger ® Pumps
Scienco® Pumps
Sier-Bath ® Rotary Pumps
TKL™ Pumps
United ® Centrifugal Pumps
Western Land Roller ®
Irrigation Pumps
Wilson-Snyder ® Pumps
Worthington ® Pumps
Worthington
Simpson ®
Pumps
3

Pump Designs
Flowserve offers a wide range of complementary
pump types, built to recognized global standards
and customer specifications. These include:
• Single-Stage Process
• Between Bearings Single-Stage
• Between Bearings Multistage
Market Focused Customer Support
• Vertical
Product and industry specialists develop effective
• Submersible Motor
proposals and solutions directed toward market and
• Rotary
customer preferences. They offer technical advice and
• Reciprocating
assistance throughout each stage of the product life
• Nuclear
cycle, beginning with the inquiry. This provides the
• Specialty
following benefits:
• Advanced technology solutions
Available Configurations
– Order engineering
• Sealed and Sealless
– Hydraulic engineering
• Axially and Radially Split
• Broad product reliability
• Volute and Diffuser
• Worldwide service and support
• Close-Coupled and Spacer-Coupled
• Competitive price and delivery
• Single- and Double-Casing
• Technology innovation
• Applications expertise
Dynamic Technologies
Few if any pump companies can match the
capabilities in hydraulic and mechanical design or
in materials engineering that Flowserve possesses.
Among these capabilities are:
• Computational fluid dynamics
• Flow visualization
• Cavitation studies
• Efficiency optimization
• Finite element analysis
• Rapid prototyping
• Captive alloy foundries
• Non-metallic materials
processing and
manufacturing
4

Offshore Offshore production presents a host of unique


pumping challenges as the hunt for oil and gas has
led to deep and often violent seascapes. This has made
production much more arduous and hazardous.
Flowserve offers extensive products and services to
satisfy the pumping needs and specific requirements
of offshore platforms and floating production, storage
and offloading facilities (FPSOs). These include:
• Pumps fully compliant with API 610 latest editions
and customer specifications
• Highly engineered, robust and reliable pumps
adapted to offshore space and weight concerns,
operating and environmental conditions
• Extended pump mean time between planned
maintenance with authorized maintenance service
wherever required
5

Flowserve is synonymous with oil and gas


Meeting New Challenges
New exploration and extraction processes require
pumping. This is reflected by the continuing role
creative pumping solutions. Flowserve is in the fore- of Flowserve in the API Standards Committee...
front of subsea technology with the application of and by its alliance relationships with the world’s
integrated multiphase pumping and seabed processing
most prominent energy companies.
systems. In the evolving practice of multiphase
pumping, Flowserve is the only manufacturer offering
the safety and reliability of shaft seals to API 682.

With its extraordinary experience and capabilities


in hydraulic design, submersible motor technology
and materials engineering, Flowserve is prepared for
new challenges. Whether in the depths of the ocean
or in the bowels of the earth, Flowserve pumps are
offering solutions to customer needs.

Production and Pipeline


Flowserve produces a complete line of performance-
proven pumps for all offshore oil services. These
include: submersible motor pumps for sea water lift,
ballast rig water services; process pumps to move
and handle oil, gas and water; high-pressure pumps
for sea water injection; high-capacity, high-pressure
pumps for crude oil transportation; and utility and fire
protection pumps.

Offshore pipelines are carrying an increasing amount


of the world’s oil and gas. Pumps for these services
must be robust and unfailingly reliable. Flowserve
offers pumps for every conceivable pipeline application
as well as for storage and transfer, including special
cargo stripper pumps for loading and unloading
barges and supertankers.
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Onshore Oil- and gas-well drilling continues at a high level of


activity worldwide but with ever-increasing difficulties
of location, landscape and depth. It is these types of
challenges which have made Flowserve a leader in
the development and application of advanced pumping
technologies for oil and gas applications.

Flowserve has made significant contributions to


these advancements by designing the first centrifugal
pumps for oil-field production along with automatic
mainline and booster pipeline stations. Flowserve
pioneered secondary recovery through high-pressure
water injection and first applied submersible motor
pumps in crude oil and LPG storage caverns.
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Flowserve has earned a
pre-eminent position in
crude oil and product
pipeline pumping.
Production and Pipeline
Its expertise in design,
Flowserve provides a broad range of performance-
proven, fully compliant API 610 and API 676 pumps engineered solutions,
designed for oil-field upstream and downstream equipment re-rate and
production facilities. These include: pumps for the service is without equal.
surface and subsea handling of multiphase (oil-gas-
water) services; high-capacity vertical and horizontal
pumps required for pipeline transportation and high-
pressure water injection services; gas-oil separation
plant (GOSP) equipment; extraction pumps for steam
assisted gravity drainage (SAGD); and virtually
all ancillary production related applications.

Flowserve is a leading manufacturer of petroleum


pipeline pumps. The reliability of its single and multi-
stage pumps has made them the products of choice
for unattended mainline operation in some of the
world’s most inhospitable environments. Low NPSH
pumps, in both horizontal and vertical configurations,
are offered for booster-station service. And no other
manufacturer offers the breadth of pumps for trans-
portation, transfer, storage and cargo stripping.
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Synthetic Crude With new process technologies and techniques,


obtaining synthetic crude from the vast tar sand
reserves is now economically feasible. To accomplish
this, energy producers need pumping flexibility and
reliability in both bitumen mining-extraction and the
more traditional oil production and pipeline services.
And, of course, these pumps must perform in often
hostile and quite remote environments.

These processes require fully API 610 compliant as


well as rugged and reliable Flowserve industrial pumps.

General Applications
• Mining – Hard metal slurry and transport pumps
• Extraction – Axially split, multistage pumps for
steam assisted gravity drain (SAGD); hard metal
froth pumps; low shear, single-stage process
pumps; hard metal tailings pumps
• Pipeline – API process and pipeline pumps
9

Converting natural gas leaving the wellhead into liqui- Liquid Natural Gas
fied natural gas (LNG) is not only good conservation
policy but excellent and profitable business policy as
well. Regardless of the process used to recover LNG
– absorption, straight refrigeration or cryogenic liquid
expansion – Flowserve has the liquid turbine expanders,
charge and process pumps, service and utility pumps,
and specialty pumps to accomplish the tasks.

General Applications
• Charge and process – Petroleum process pumps;
between bearings, multistage, single- and double-
casing axially split, horizontal pumps; single-stage,
horizontal pumps; vertical, process, can pumps
• Cryogenic – Vertical and horizontal cryogenic
pumps, liquid turbine expanders
• Desulfurization – Single and multistage pumps
• Pipeline and transportation – Between bearings
single and multistage, horizontal pumps; double-
casing, horizontal pumps; vertical, process
can pumps
• Safety and utility – Between bearings, single-stage,
axially split, horizontal pumps; vertical turbine
and circulator pumps
10

Production Flowserve oil and gas pumps are fully compliant


with API 610 current edition standards.
Applications
• Sea water lift – Submersible motor pumps or
vertical line shaft pumps
• Source water – Submersible motor pumps; vertical,
deep well turbine pumps
• Water injection – Between bearings, multistage
single- and double-casing pumps; vertical
double-casing pumps
• FPSO positioning – Specialty thruster pumps;
vertical double-casing pumps
• Water treatment – Submersible motor pumps
• Utility – Single-stage, double-suction, axially split,
horizontal pumps; vertical in-line process pumps
• Safety and fire fighting (UL approved package) –
Single-stage, double-suction, axially split, horizontal
pumps; vertical turbine pumps
• Separation – Multiphase pumps; single-stage
process pumps; high-pressure, multistage pumps;
vertical process pumps; vertical turbine pumps;
vertical circulators; and rubber lined or hard metal
slurry pumps
• Gas treating – High-pressure, between bearings
multistage pumps (BB3 and BB5) and single-stage
process pumps
11

Deep Well Submersible Production


Motor Pumps
Designed to meet subsurface, deep well or Applications
high-pressure boosting needs. Liquid ends
and water-filled submersible motors to
1830 m (6000 ft) submergence

Operating Parameters
• Flows to 68 000 m3/h (300 000 gpm)
• Heads to 670 m (2200 ft)
• Speeds from 2000 to 3600 rpm
• Motor sizes to 5000 kW (6700 hp)

Between Bearings, Single-Stage


Pumps (API-BB1)
Horizontal, axially split, single-stage, double-
suction centrifugal pump. Pump configura-
tions include a vertical mounted option and
selected sizes of bottom-suction models.
Both API and non-API designs are available

Operating Parameters
• Flows to 41 000 m3/h (180 000 gpm)
• Heads to 150 m (500 ft)
• Pressures to 17 bar (250 psi)
• Temperatures to 120°C (250°F)
12

Production Vertical Turbine Pumps


(API-VS1, API-VS6)
Applications Multistage with above or below surface
discharge, enclosed or semi-open impellers,
open or enclosed lineshafts, single or
double casing

Operating Parameters
• Flows to 5680 m3/h (25 000 gpm)
• Heads to 700 m (2300 ft)
• Sizes 150 mm (6 in) to 1200 mm (48 in)
• Settings to 365 m (1200 ft)

Multistage, Double-Casing,
Diffuser and Volute Design Pumps
(API-BB5)
Single- and double-suction first-stage
pumps for high-pressure services including
water injection. Fully compliant with API 610,
latest edition

Operating Parameters
• Flows to 4000 m3/h (18 000 gpm)
• Heads to 4300 m (14 000 ft)
• Pressures to 400 bar (6000 psi)
13

Multistage, Axially Split Pumps Production


(API-BB3)
Between bearings, axially split, double volute, Applications
side suction, side discharge, multistage
design. For water injection and disposal,
and liquid CO2 injection

Operating Parameters
• Flows to 2950 m3/h (13 000 gpm)
• Heads to 2130 m (7000 ft)
• Pressures to 275 bar (4000 psi)
• Temperatures to 205°C (400°F)

Horizontal, Overhung
Process Pumps
(API-OH2)
End suction-top discharge, overhung,
centerline mounted configuration. API 682
seal chamber; fully compliant with current
edition of API 610 standards

Operating Parameters
• Flows to 2000 m3/h (9000 gpm)
• Heads to 350 m (1100 ft)
• Temperatures from -160˚C (-250˚F) to
450˚C (850˚F)
• Pressures to 80 bar (1160 psi)

Vertical In-line Process Pumps


(API-OH3, API-OH4, API-OH5)
Designed for simplified piping and space
savings with in-line suction and discharge
nozzles. API 682 seal chamber; fully compli-
ant with current edition of API 610 standards

Operating Parameters
• Flows to 6800 m3/h (28 000 gpm)
• Heads to 460 m (1100 ft)
• Pressures to 100 bar (1160 psi)
• Temperatures to 425°C (850°F)
14

Pipeline Services Flowserve pipeline pumps are fully compliant


with API 610 current edition standards.
• Pipeline and transportation (in series or parallel) –
Mainline and booster; horizontal, between bearings
single and multistage process pumps; vertical
process pumps
• Storage and transfer – Horizontal, between bearings,
single-stage, process pumps; vertical process
pumps; submersible motor pumps; vertical, in-line
process pumps
• Terminal – Vertical in-line and vertical process pumps
• On- and offloading – Specialty stripper pumps

Single-Stage, Axially Split Pumps


(API-BB1)
Axially split, double-volute case, double-
suction pumps for pipeline service and related
heavy-duty requirements

Operating Parameters
• Flows to 41 000 m3/h (180 000 gpm)
• Heads to 150 m (500 ft)
• Pressures to 17 bar (250 psi)
• Temperatures to 120°C (250°F)

Multistage, Axially Split Pumps


(API-BB3)
Between bearings, axially split, double-volute,
side-suction, side discharge, multistage
design. For high-pressure, heavy-duty
pipeline applications

Operating Parameters
• Flows to 2950 m3/h (13 000 gpm)
• Heads to 2130 m (7000 ft)
• Pressures to 275 bar (4000 psi)
• Temperatures to 205°C (400°F)
15

Vertical Turbine, Pipeline Services


Double-Casing Pump
(API-VS6)
High-pressure, heavy-duty, diffuser type,
single or multiple stage pump for continuous
duty in pipeline booster and transfer services

Operating Parameters
• Flows to 13 600 m3/h (60 000 gpm)
• Heads to 1100 m (3500 ft)
• Pressures to 100 bar (1500 psi)
• Temperatures to -195°C (-320°F) to
425°C (800°F)

Vertical In-line Pumps


(API-OH3, API-OH4, API-OH5)
Single-suction, double-suction, in-line
design for high flow, limited NPSHA. Tank
farm, transfer and pipeline booster services

Operating Parameters
• Flows to 6800 m3/h (28 000 gpm)
• Heads to 460 m (1100 ft)
• Pressures to 100 bar (1160 psi)
• Temperatures to 425°C (850°F)
16

Specialty Applications Hard Metal Slurry Pumps


Horizontal, single-stage, end-suction design
with vertical tangential discharge nozzles for
tar sand extraction services including froth
and tailings applications.

Operating Parameters
• Flows to 10 000 m3/h (44 000 gpm)
• Heads to 90 m (300 ft)
• Pressures to 10 bar (150 psi)
• Temperatures to 120°C (250°F)

Twin-Screw Pumps
Twin-screw, double-suction design with
API 682 seal chamber for pipeline services
and for loading and unloading of oil storage
tanks and tanker vessels

Operating Parameters
• Flows to 2550 m3/h (11 200 gpm)
• Pressures to 100 bar (1450 psi)
• Temperatures to 450°C (850°F)
• Viscosities to 200 000 000 ssu

Multiphase Pumps
Twin-screw, double-suction design with
API 682 seal chamber for multiphase
services (oil-gas-water) onshore, offshore
and subsea

Operating Parameters
• Flows to 1520 m3/h (6 700 gpm)
• Pressures to 100 bar (1450 psi)
• Temperatures to 150°C (300°F)
• Viscosities to 200 000 000 ssu
17

Cryogenic Liquid Expanders Specialty Applications


Double-casing, vertical turbine expanders
for severe sub-zero temperatures in LNG
production

Operating Parameters
• Temperatures to -180°C (-290°F)
• Inlet pressures to 70 bar (1000 psi)
(higher if required)
• Generator sizes to 2250 kW (3000 hp)

Cryogenic Pumps
A full line of pumps, both vertical and single
multistage horizontal, for low temperature
service in LNG storage and transport.
Available in standard designs

Operating Parameters
• Vertical Turbine Pumps
– Temperatures from -198°C (-325°F)
to -45°C (-50°F)
– Discharge pressures to 150 bar (2160 psi)
– Motor sizes to 1120 kW (1500 hp)
18

Technology, Technical Innovation Through Dynamic Technology


Flowserve is without peer in the development,
Support and Service
refinement and application of pump technology.
This dynamic creativity is reflected in the strength
of the company’s commitment to:
• Hydraulic engineering
• Mechanical design
• Materials science
• Intelligent pumping
• Manufacturing technology

All research and technology efforts are directed


toward providing customers with greater total value
for their investments in Flowserve products and
systems. Further, these capabilities enable Flowserve
to quickly and accurately provide the best possible
solutions to customers’ specific pumping problems.
19

Pump Improvement Engineering Services


The goal of this specialty service is to help plant
technical personnel achieve optimal pumping
solutions through engineering and technological
assistance. Reducing the costs of operation and
maintenance while improving overall equipment
reliability is achieved through:
• Field performance testing
• Vibration analysis Engineered Services
• Design analysis and root-cause problem solving Flowserve Engineered Services is dedicated to
• Material improvements maximizing equipment performance and relia­bility-
• Pump and system audit centered maintenance programs. Pump related
• Advanced technology solutions services include:
• Nuclear Maintenance Rule support • Startup and commissioning
• PumpTrac™ remote pump monitoring and diagnostic • Diagnostics and prognostics
services • Contract maintenance programs
• Instruction manual updates • Routine and repair maintenance
• Training courses • ANSI and ISO power end exchange program
• Mechanical seal exchange program
Parts and Service • Re-rates, upgrades and retrofits
Quality OEM parts are readily available from a • Spare parts inventory and management programs
worldwide network of Flowserve service and repair • Training
centers, fast response centers and regional parts
services offices. All are computer networked to
provide “as soon as possible” response to
customers’ requests for assistance.

Customer service technicians are on call around


the clock, seven days a week to respond to customer
queries, to evaluate and troubleshoot reported pump
problems and to provide reliable solutions.
Flowserve... Supporting Our Customers
With The World’s Leading
Pump Brands

Jeumont-Schneider™™

USA and Canada Latin America


Flowserve Corporation Flowserve Corporation
5215 North O’Connor Blvd. Boulevard del Cafetal
Suite 2300 Edificio Ninina, Local 7
Irving, Texas 75039-5421 USA El Cafetal - Caracas
Telephone: 1 937 890 5839 Pump Division Venezuela 1061
Telephone: 58 212 985 3092
Europe, Middle East, Africa Telefax: 58 212 985 1007
Your local Flowserve representative:
Flowserve Corporation
Gebouw Hagepoint Asia Pacific
Westbroek 39-51 Flowserve Pte. Ltd.
4822 ZX Breda 10 Tuas Loop
Netherlands Singapore 637345
Telephone: 31 76 502 8920
To find your local Flowserve representative Telephone: 65 6771 0600
please use the Sales Support Locator System Telefax: 65 6779 4607
found at www.flowserve.com

Or call toll free: 1 800 728 PUMP (7867)


Bulletin FPD-3d (E/A4)
Printed in U.S.A.
November 2009
© Flowserve Corporation

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