Takeuchi TL Series

TL120
TL120 TL130 TL140 TL150
Crawler Loader
TL130
TL140
TL150
Serial No.
OPERATOR’S MANUAL
¡TL120: 21200008~
¡TL130: 21305001~
¡TL140: 21402001~
¡TL150: 21502001~
Book No. AT7E023
OPERA TOR’S MANUAL
WARNING
Read and understand these instructions.
Failure to do so can cause injury or death.
E
SAFETY ALERT SYMBOL
This symbol means Attention! Be Alert! Your Safety Is Involved.
The message that follows the symbol contains important information
about safety.
Read and understand the message to avoid personal injury or death.
■ It is the owner or employer’s responsibility to fully instruct each operator in the

proper and safe operation of all equipment. All persons using this machine should
thoroughly familiarize themselves with the following sections.
■ All operators must be instructed on the proper functions of the loader before running
the machine.
■ Learn and practice correct use of the machine controls in a safe, clear area before
operating this machine on a job site.
CAUTION
Improper operation, inspection and maintenance of this machine

can cause injury or death.
Read and understand this manual before performing any
operation, inspection or maintenance on this machine.
■ Always store this manual near at hand preferably on the machine itself. If it should be lost
or damaged, immediately order a new one from your Takeuchi dealer.
When transferring ownership of this machine, be sure to provide this manual to the next
owner.
■ Takeuchi supplies machines complying to the local regulations and standards of the country
of export. If your machine has been purchased in another country or from a person or
company of another country, it may not have the safety devices or safety standards required
for use in your country. Should you have any question about whether your machine complies
with the regulations and standards of your country, contact a Takeuchi dealer.
■ Please note that the contents and diagrams included in this manual may not match your
machine exactly.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling battery.
It is your responsibility to observe all pertinent laws and regulations and to follow the
manufacturer’s instructions on machine operation, inspection and maintenance.
Virtually all accidents occur as the result of a failure to observe basic safety rules and
precautions. An accident can often be avoided by recognizing potentially hazardous situations
beforehand. Read and understand all of the safety messages which explain how to prevent
these accidents from occurring. Do not operate the machine until you are sure that you have
gained a proper understanding of its operation, inspection and maintenance.
■ SlGNAL WORDS
Safety messages appearing in this manual and on machine decals are identified by the
words “DANGER”, “WARNING” and “CAUTION”. These signal words mean the following:
DANGER WARNING CAUTION

The word “DANGER” The word “WARNING” The word “CAUTlON”
indicates an imminently indicates a potentially indicates a potentially
hazardous situation hazardous situation hazardous situation
which, if not avoided, which, if not avoided, which, if not avoided,
can result in serious could result in serious may result in minor or
injury or death. injury or death. moderate injury.
IMPORTANT: The word “IMPORTANT” is used to alert against operators and

maintenance personnel about situations which can result in possible damage to the
machine and its components.
It is impossible to foresee every possible circumstance that might involve a potential hazard.
The warnings in this manual or on the machine can not cover all possible contingencies. You
must exercise all due care and follow normal safety procedures when operating the machine
so as to ensure that no damage occurs to the machine, its operators or other persons.
■ EXPLANATION OF GRAPHICAL SYMBOLS

Following is an explanation of symbols used in this manual.
, X ........ prohibition
/ ....... Lock
/ ...... Unlock
1
INTRODUCTION
Foreword
This manual describes operation, inspection and maintenance of the machine, as well as
safety instructions to be heeded during these operations.
If you have any questions about the machine, please contact a Takeuchi sales or service
outlet.
■ Manual storage Type C

A compartment for storing this manual is
provided at the position shown on the
diagram below.
1. Insert the starter key and turn it
counterclockwise to unlock the cover (1).
2. Open the cover (1). 1
3. After using the manual, place it in the
plastic pouch and store it back in the T9A001
manual storage.
Type A ■ Serial numbers

Check the serial numbers of the machine and
the engine and write them in the spaces
provided below.
1
Machine number :
T7A0012
Type B
T7A002
for Cab
Engine number :
T9A002
2
MACHINE DESCRIPTION
■ Front, rear, Ieft and right

This manual refers the front, rear, left and FRONT
right of the machine as seen when sitting in
the operator’s seat with the bucket visible to
the front.
LEFT RIGHT
■ Designated operations
Use this machine primarily for the following
operations:
¡Carrying
¡Leveling
¡Loading
REAR
T7A004E
■ Features
¡Hydrostatic drive system.
¡Roll Over / Falling Object Protective Structure (ROPS/FOPS) tilt-up Canopy.
¡Rubber crawlers combine the capabilities of a crawler loader.
¡Low engine noise and exhaust emissions.
¡Two-way auxiliary hydraulics.
¡Pilot operated joystick controls.
¡Engine emergency stop system.
■ Break-in period
When the machine is new, heed the instructions below when operating the machine for the
first 100 hours (as indicated on the hour meter).
Using a new machine roughly without breaking it in will lead to quicker deterioration of machine
performance and may shorten the machine’s service life.
¡Warm up the engine and hydraulic oil sufficiently.
¡Avoid heavy loads and rapid operations. Operate with a load of about 80% the maximum
load.
¡Do not start up, accelerate, change directions, or stop abruptly unless necessary.
3
4
CONTENTS
Introduction .................................... 2
Machine Description ...................... 3
Safety .............................................. 7
Controls .........................................35
Operation .......................................63
Transport .......................................89
Maintenance ..................................95
Troubleshooting .......................... 145
Specifications .............................. 159
Options ........................................ 169
Index ............................................ 187
5
6
SAFETY
General Precautions .................................... 8
Preparing Precautions ............................... 12
Starting Precautions .................................. 14
Operating Precautions ............................... 16
Stopping Precautions ................................ 23
Transporting Precautions .......................... 24
Maintenance Precautions .......................... 25
Safety Signs (Decals) ................................. 32
7
SAFETY
General Precautions
¡ Use hearing protection when operating the

Observe all safety rules
machine. Loud prolonged noise can cause
¡Operation, inspection and maintenance of hearing impairments, even the total loss
this machine must be performed only by of hearing.
a trained and qualified person.
¡All rules, regulations, precautions and
safety procedures must be understood
and followed when performing operation,
inspection and maintenance of this
machine.
¡Do not perform any operation, inspection
and maintenance of this machine when
under the adverse influence of alcohol,
drugs, medication, fatigue, or insufficient
sleep.
Wear appropriate clothing and Provide a fire extinguisher and

personal protective equipment first aid kit
¡Do not wear loose clothing or any ¡ Know where a fire extinguisher and first
accessory that can catch on controls or in aid kit are located and understand how to
moving parts. use them.
¡Do not wear oily or fuel stained clothing ¡ Know how to contact emergency
that can catch fire. assistance and first aid help.
¡Wear a hard hat, safety shoes, safety
glasses, filter mask, heavy gloves, ear
protection and other protective equipment
as required by job conditions. Wear
required appropriate equipment such as
safety glasses and filter mask when using
grinders, hammers or compressed air, as
metal fragments or other objects can fly
and cause serious injury.
8
SAFETY
General Precautions
¡ The signal person must stand in a clearly

Never remove safety equipment
visible location when giving signals.
¡Make sure all protective guards, canopies,
doors, etc., are in place and secure. Repair
or replace damaged components before
operating the machine. Be sure to lock the safety bar
before leaving the operator’s seat
T7A005
¡Know how to use the safety bar, seat belt

and other safety equipment and use them ¡ Before leaving the operator’s seat:
properly. • Lower the lift arms to the ground or
¡Never remove any safety equipment engage the lift arm stop.
except for service. Keep all safety • Stop the engine.
equipment in good operating condition. • Raise the safety bar to engage the lock.
• Remove the key and take it with you.
¡ If any controls should be touched
accidentally when the safety bar is
Use a signal person and flagman lowered, the machine will move suddenly,
and cause serious injury or death.
Know and use the hand signals required for

particular jobs and make sure who has the
responsibility for signaling.
¡All personnel must fully understand all the
signals.
¡The operator shall respond to signals only
from the appointed signal person, but shall
obey a stop signal at any time from
anyone.
9
SAFETY
General Precautions
Avoid fire and explosion hazards Exhaust fumes from the engine
can kill
Keep flames away from fuel, hydraulic fluid,

oil, grease and antifreeze. Fuel is particularly ¡ Do not operate the engine in an enclosed
flammable and dangerous. area without adequate ventilation.
¡When handling these combustible ¡ If natural ventilation is poor, install
materials, keep lit cigarettes, matches, ventilators, fans, exhaust extension pipes
lighters and other flames or sources of or other artificial venting devices.
flames away.
¡Do not smoke or permit open flames while
fueling or near fueling operations.
¡Never remove the fuel cap or refuel with Handling asbestos dust
the engine running or hot. Never allow fuel
to spill on hot machine components. Inhaling asbestos dust has been linked to
¡Clean up spilled fuel, oil or other lung cancer. When handling materials which
flammable fluids immediately. may contain asbestos, take the following
¡Check for fuel, oil or hydraulic fluid leaks. precautions:
Stop all leaks and clean the machine ¡ Never use compressed air for cleaning.
before operating. ¡ Avoid brushing or grinding of the materials.
¡Do not cut or weld on pipes or tubes that ¡ For clean up, use wet methods or a
contain flammable fluids. Clean thoroughly vacuum equipped with a high efficiency
with nonflammable solvent before cutting particulate air (HEPA) filter.
or welding. ¡ Wear an approved respirator if there is no
¡Remove all trash or debris from the other way to control the dust. When
machine. Make sure that oily rags or other working indoors, install a ventilation
flammable material are not stored on the system with a macro molecular filter.
machine.
¡Handle all solvents and dry chemicals
according to procedures identified on
manufacturers’ containers. Work in a well-
ventilated area.
¡Never use fuel for cleaning purposes.
Always use a nonflammable solvent.
¡Store all flammable fluids and materials
in a safe and well-ventilated place.
10
SAFETY
General Precautions
Be careful not to get crushed or cut Using optional products

¡ Consult with a Takeuchi dealer before
installing optional attachments.
¡ Do not use attachments that have not
been approved by Takeuchi or a Takeuchi
dealer. Doing so may compromise safety
or adversely affect the machine’s
operation or service life.
¡ Takeuchi will not be held responsible for
T7A007
any injuries, accidents or damage to its
products caused by the use of a non-
approved attachment.
T7A008 Never modify the machine

Unauthorized modifications to this machine
can cause injury or death. Never make
unauthorized modifications to any part of this
machine.
T8A006
¡Your body, hands or feet must not enter

between moving parts such as between
lift arms and main body, or between lift
arms and bucket. When operating lift arms
and bucket, the gap between the moving
parts will be changing and getting caught
in between can cause serious injury or
death .
¡The lift arms move close to the outside of
the grid; never stick out arms or other
portions of your body from the grid.
¡The lift arms move close to the canopy;
therefore, do not stand or lean on the
machine.
11
SAFETY
Preparing Precautions
Know the working area Check the strength of the bridge

Before starting operation, know the working
area to ensure safety.
¡Check the topography and ground
condition of the working area, or the
structure of the building when working
indoors, and take the necessary safety
measures in dangerous spots.
¡Note and avoid all hazards and
T7A025
obstructions such as ditches, underground
lines, trees, cliffs, overhead electrical wires When travelling over a bridge or other
or areas where there is danger of a slide. structure, check the permissible load. If the
strength is insufficient, reinforce it.
Always keep the machine clean

T7A009
¡Check with the local utilities for the

locations of buried gas and water pipes
and buried power cables. Determine jointly
what specific precautions must be taken
to insure safety.
¡When working on roads, be sure to take
T3A004
into account the safety of pedestrians and
vehicles. ¡ Clean windows, mirrors and lights to
• Use a flagman and/or signals. ensure good visibility.
• Fence off the working area and prohibit ¡ Wipe off any oil, grease, mud, snow or
entry to unauthorized persons. ice, to prevent accidents due to slipping.
¡ When working in water or crossing shallow ¡ Remove all loose objects stored in the
streams or creeks, check the depth of the machine and all objects which do not
water, the solidity of the ground, and the belong in or on the machine and its
speed of the current beforehand. Make equipment.
sure the water is not deeper than the ¡ Remove any dirt, oil or grease from the
allowable depth. engine area, to prevent fires.
Refer to the section titled “Cautions on ¡ Clean the area around the operator’s seat,
Use in Water” for further instructions. removing any potential obstacles.
12
SAFETY
Preparing Precautions
Perform inspection and Emergency Exit

maintenance daily
If you should become trapped inside the cab,
remove the rear window to get out.
EXIT
B
A
Failure to notice or repair machine

T8B001
irregularities or damage can lead to
accidents. There are two ways to remove the rear
¡Before operating, perform the prescribed window.
inspections and make repairs immediately
should any irregularities be found. In case of emergency
¡If a failure that causes loss of control such 1. Kick off the rear window. Note that the
as steering, service brakes or engine glass may break. Be careful not to get
occurs, stop the machine motion as injured.
quickly as possible, follow the shutdown
procedure, and keep machine securely In case of need
parked until the malfunction is corrected. 1. Pull off ring (A) and remove the tip of the
rubber wedge.
2. Grasp the tip, pull, and remove the entire
rubber wedge.
3. Pull inside knob (B).
13
SAFETY
Starting Precautions
Maintain three point contact Clear the area of other persons

when mounting and dismounting before starting the machine
¡Do not jump on or off the machine. Never Do not start the engine until you are sure it is
attempt to mount or dismount a moving safe. Before starting, check or perform the
machine. following.
¡When mounting and dismounting the cab, ¡ Walk around the machine and warn all
first open the door fully to the locked personnel who may be servicing the
position and check that it does not move. machine or are in the machine path. Do
(For machines with cab) not start until all personnel are clearly away
from the machine.
¡ Check for any “DO NOT OPERATE” tags
or similar warning notices on the cab door,
controls or starter switch.
¡ Sound horn to alert everyone around the
machine.
Start the engine from the

¡Always face the access system and operator’s seat
maintain a three point contact with the
recommended handrails and steps while ¡ Adjust, secure and latch the operator’s
getting on and off the machine. Keep steps seat.
and platform clean.
¡Never use the control levers as hand
holds.
¡Do not go under the raised lift arms if they
are not sufficiently supported.
Lower the lift arms to the ground before
mounting or dismounting the cab.
¡ Fasten the seat belt.

¡ Check that the parking device is applied
and place all controls in the neutral
position.
¡ Check that the safety bar is in the lock
position.
¡ Clear the area of all persons.
¡ Start and operate the engine from the
operator’s seat only.
¡ Never attempt to start the engine by
shorting across the starter terminals.
14
SAFETY
Starting Precautions
Starting with jumper cables In cold weather
Use jumper cables only in the recommended ¡ Be careful of slippery conditions on

manner. Improper use of jumper cables can freezing ground, steps and hand holds.
result in battery explosion or unexpected ¡ In severe cold weather, do not touch any
machine motion. metal parts of the machine with exposed
Refer to the section titled “If the Battery flesh, as flesh can freeze to the metal and
Goes Dead” for proper instructions. Cause injury.
¡ Do not use ether or starting fluids on this
engine. These starting aids can cause
explosion and serious injury or death.
¡ Warm up the engine and hydraulic fluid
After starting the engine
before operating.
After starting the engine, perform the
following operations and checks in a safe
place with no persons or obstacles in the
area. If any malfunctions are found, follow
the shutdown procedure and report the
malfunction.
¡Warm up the engine and hydraulics.
¡Observe all gauges or warning
instruments for proper operation.
¡Listen for unusual noises.
¡Test engine speed control.
¡Operate each control to insure proper
operation.
15
SAFETY
Operating Precautions
Ensure good visibility Check for safety in the

surrounding area before starting
¡When working in dark places, turn on the
machine’s working lights and headlights
and/or provide extra stationary lighting if
necessary.
¡When visibility is poor due to severe
weather (fog, snow or rain), stop operating
the machine and wait until conditions
improves.
T7A010
Do not permit riders on the ¡ Understand the machine limitations.

machine ¡ Use a signal person where clearances are
close or your vision is obstructed.
¡ Never allow anyone to enter the turning
radius and machine path.
¡ Signal your intention to move by sounding
the horn.
¡ There are blind spots to the rear of the
machine.
If necessary, before backing up to check
that the area is safe and clear.
¡Do not allow anyone to ride on any part of

the machine at any time while traveling.
¡Do not allow anyone to be on any part of Keep your body inside the
the machine while operating. operator’s cab
Operate the machine only from

the operator’s seat
T7A011
Keep your body inside the operator’s cab

while operating the loader. Never work with
your arms, feet or legs beyond the operator’s
compartment.
Operate all the controls only from the
operator’s seat. Failure to do so can cause
serious injury or death.
16
SAFETY
Also note that the machine must not cross

Cautions on traveling and turning
over an obstacle with the machine body
on an extreme slant (of 15 degrees or
more).
¡ When traveling on rough terrain or when
carrying a load, lower the load and travel
slowly.
30 cm
(12 in.)
T7A012E
¡Traveling and turning should be performed

with the bucket cylinder fully retracted and
the bucket at a height of approximately
30 cm (12 in.) from the ground.
¡Avoid sudden stops, start or turns.
¡Do not raise the safety bar while traveling.
This is dangerous, since raising the safety
bar will cause the parking brake of the
traveling motor to operate and apply the
brake abruptly.
¡Do not switch off the starter switch while
traveling. Doing so will cause sudden
braking and is dangerous.
¡Before backing up, visually check for
safety to the rear. Backing up without
checking could result in contact with a
worker or obstacle.
¡If unavoidable while traveling, when
operating the working equipment, do so
with care.
T7A013
¡When traveling, try not to cross over

obstacles. When crossing over something
cannot be avoided, maintain the bucket
close above the ground and travel slowly.
17
SAFETY
¡ Sudden stopping on a sloped road may

Cautions on traveling on slopes
lead to loss of balance of the machine and
it could tip over.
T7A016
With bucket empty ¡ Traveling across an inclined surface at an

angle or traveling straight across an
inclined surface could result in slipping
sideways or tipping over. Travel straight
up and down the slope.
¡ When traveling over grass or fallen leaves,
wet iron plate or frozen surfaces, the
T7A015E
machine might unexpectedly slide
Work should not be performed on a slope sideways even when on a slight slope. Do
since the balance of the machine can be lost not allow the machine to become oriented
when operating the working equipment and across the slope.
there is the danger of the machine tipping
over.
When traveling on a slope, be cautious of
tipping over or sliding sideways. Use caution when floating the lift
When traveling on a slope, have the heavier arms
end of the machine (front or back, whichever
is heavier) pointing up the slope.
¡When going up or down slopes having a
gradient of 15 degrees or more, travel up
and down slope with the heavy end of the
machine pointed uphill.
¡When traveling on a slope, lower the
bucket to a height of 20 to 30 cm (8 to 12
in.) from the ground and at the time of an T8A0051
emergency, lower the bucket to the ground
¡ Make sure the bucket is lowered on the
and stop the machine.
ground before floating the lift arms.
¡Travel at slow speed on slopes. Especially
Floating the lift arms while they are raised
when going down slopes, reduce the
will cause the bucket to fall and is
engine (r.p.m.) speed and set the stroke
extremely dangerous.
of the left control lever to half or less before
¡ Do not drive the loader forward with the
going down. Going down a slope too fast
lift arms in Float position.
will lead to loss of control.
18
SAFETY
Do not drive into materials at Do not carry the bucket over the
high speed heads of people
T7A017 T7A018
Driving at high speed into the materials you Carrying the bucket over the heads of people
are handling can lead to your body bumping entails the danger of the load spilling or the
into the machine or being thrown from the sudden dropping of the bucket.
machine. Check the conditions surrounding
the area in front of the material you are
handling and work at low speeds.
Operate on snow or ice with extra Caution against the falling of an

care unstable load
¡When traveling on snow or frozen
surfaces, keep the machine travel speed
down and avoid accelerating, stopping or
changing directions abruptly.
¡Remember that the road shoulder, fences,
etc., may be buried in the snow and not
visible.
¡Lower the bucket when parked on unsure
T7A019
ground conditions.
Unstable loads such as round items,
cylindrical items, and stacked plates entail
the possibility of falling from the bucket. When
handling unstable loads, operate carefully so
as not to raise the bucket too high or tilt too
far backward.
19
SAFETY
Do not suddenly stop or lower Keep a safe distance from

the working equipment electrical power lines
T7A020 T7A029
Sudden lowering or stopping of the working Never approach power lines with any part of
equipment could cause the machine to tip the machine and its load unless all local and
over due to the reaction. national required safety precautions have
Especially when the bucket is loaded, been taken. Electrocution and death can
operate the working equipment carefully. result from arcing, touching or even being
close to a machine that is in contact with or
near an electrical source.
¡ Maintain the maximum possible distance
from power lines and never violate the
minimum clearance.
Avoid overloading and off-center ¡ Always contact the nearest electric utility
loads and determine jointly what specific
precautions must be taken to insure safety.
Filling the bucket in excess of the maximum ¡ Consider all lines to be power lines and
load and loading an off-center load will cause treat all power lines as energized even
the machine to become unstable and could though it is known or believed that the
result in the machine tipping over. Loading power is shut off and the line is visibly
should be less than the maximum load grounded.
(TL120: 565 kg or 1246 lbs / TL130: 735 kg ¡ Use a signal person to observe the
or 1620 lbs / TL140: 945 kg or 2083 lbs / approach of any part of the machine or
TL150: 1120 kg or 2470 lbs) and should be load to the power line.
done evenly. ¡ Caution all ground personnel to stand
clear of the machine and the load at all
times.
¡ If the machine should come in contact with
a live electrical source, do not leave the
operator’s seat. Do not allow anyone to
approach or touch the machine.
¡ Be especially careful of buried high voltage
power lines.
20
SAFETY
Watch out for hazardous working Precautions when passing

conditions through tunnels or by high walls
T7A021 T7A023
¡Never undercut a high bank. Be Careless entry into tunnels or places with
particularly alert for the possibility of a high walls can lead to serious accidents such
cave-in. as contact accidents, etc. Check height and
¡Do not operate in places where there is a width limits in advance and verify that the
danger of falling rocks. machine is within the limits.
¡Do not approach unstable surfaces (cliffs,
road shoulders, deep trenches, etc.). The
ground may give way under the machine’s
weight or vibrations, causing the machine
to tip over.
• The ground is weak after rain or
explosions.
• The ground is also unstable on banks
and near dugout trenches.
Travel in narrow or congested Do not enter soft ground

places
T7A024
T7A022
Entry onto soft ground can result in the
To avoid contact accidents, pay attention to machine tilting on its own weight, tipping over,
the surroundings at narrow sites, indoors, or falling in.
and congested places and operate at a Do not enter weak ground such as that
speed at which the machine can be safely following back-filling.
operated.
21
SAFETY
Loaders are NOT designed for Cautions on Towing

lifting loads
1
1 2
1 T9A007
T7A0261
When towing, selecting the wrong wire rope,
The machine is NOT specifically designed inspecting improperly, or towing in the wrong
for lifting loads work and has no safety way could lead to accidents resulting in
devices for crane operation. serious injury or death.
¡ The wire rope breaking or coming
detached could be extremely dangerous.
Use a wire rope suited for the required
Danger of flying objects towing force.
¡ Do not use a wire rope that is kinked,
This machine is not equipped with protective twisted or otherwise damaged.
guards to protect the operator from flying ¡ Do not apply strong loads abruptly to the
objects. Do not use the machine in places wire rope.
where there are risks of the operator being ¡ Use safety gloves when handling the wire
hit by flying objects. rope.
¡ Make sure there is an operator on the
machine being towed as well as on the
machine that is towing.
¡ Never tow on slopes.
¡ Do not let anyone near the wire rope while
towing.
22
SAFETY
Stopping Precautions
Park safely
T7A031
¡ Never leave the machine with the engine

T7A027
running or the lift arms raised, unattended.
If arms are left in raised position, they
MUST be restrained by the lift arm stop.
T7A028
¡Park the machine on firm, level ground and

apply the parking device. If you must park
on a slope or incline, block the machine
securely to prevent movement.
¡When parking on streets, use barriers,
caution signs, lights, etc., so that the
machine can easily be seen even at night
to avoid collision with other vehicles.
¡Before leaving the machine, do the

following:
1. Lower the bucket to the ground.
2. Set the safety bar in the lock position.
3. Stop the engine and remove the key.
4. Lock the covers.
23
SAFETY
Transporting Precautions
Load and unload the machine Transport the machine safely

safely
¡ Know and follow the safety rules, vehicle
code and traffic laws when transporting
the machine.
Fasten to the suspension fitting
¡ Consider the length, width, height and
weight of the truck with the machine
Ramp loaded on it when determining the best
Stopper route.
15° or less
Distance between ramps E4F001
The machine may roll or tip over or fall while

loading or unloading it. Take the following Hoisting the machine safely
precautions: ¡ Know and use correct crane signals.
¡Select a firm, level surface and keep ¡ Inspect the hoisting equipment daily for
sufficient distance from road shoulders. damaged or missing parts.
¡Use loading ramps of adequate strength ¡ When hoisting, use a wire rope with
and size. Maintain the slope of loading sufficient strength with respect to the
ramps within 15 degrees. machine’s weight.
¡Secure the ramps to the truck bed. ¡ Do not hoist the machine with an operator
¡Keep the truck bed and loading ramps (s) on it.
clean of oil, clay, ice, snow, and other ¡ When hoisting, hoist slowly so that the
materials which can become slippery. machine does not tip.
Clean the tracks. ¡ Keep all other persons out of the area
¡Block the transport vehicle so it can not when hoisting. Do not move the machine
move. over the heads of the persons.
¡Use a signal person when loading and ¡ Do not hoist with the machine in a posture
unloading the machine, and travel slowly other than the one described in the
in first gear (low speed). procedure below. Doing so is dangerous
¡Never change course on the ramp. as it may result in the machine losing its
¡Do not turn on the ramps. The machine balance.
may tip over. Refer to the section titled “Hoisting the
¡Block both tracks and secure the machine Machine < TL120 / TL140 >” for further
to the truck bed with load binders. details.
24
SAFETY
Maintenance Precautions
Attach a “DO NOT OPERATE” tag Anti-explosive lighting

Severe injury could result if an unauthorized
person should start the engine or touch
controls during inspection or maintenance.
¡Stop the engine and remove the key
before performing maintenance.
¡Attach a “DO NOT OPERATE” tag to the
starter switch or control lever.
Use anti-explosive electrical fixtures and

lights when inspecting fuel, oil, coolant,
Use the correct tools
battery fluid, etc. If lighting that is not anti-
explosive should break, the substance could
ignite, resulting in serious injury or death.
Do not use damaged or weakened tools or

tools designed for other purposes. Use tools Do not allow unauthorized
suited for the operation at hand. personnel in the work area
Replace important safety parts

periodically
¡Replace fuel hoses periodically. Fuel
hoses become weaker over time, even if
they appear to be in good shape.
¡Replace important safety parts whenever
an irregularity is found, even if it is before Do not allow unauthorized personnel in the
the normal time for replacement. work area. Chips or other debris can fly off
Refer to the section titled “Important Parts” machine parts when grinding, welding or
for further details. using a hammer.
25
SAFETY
Prepare the work area Stop the engine before

performing maintenance
¡Select a firm, level work area. Make sure
there is adequate light and, if indoors, ¡ Avoid lubrication or mechanical
ventilation. adjustments with the machine in motion
¡Clear obstacles and dangerous objects. or with the engine running while stationary.
Eliminate slippery areas. ¡ If maintenance must be performed with
the engine running, always work as a two-
person team with one person sitting in the
operator’s seat while the other works on
the machine.
• When performing maintenance, be sure
to keep your body and clothing away
from moving parts.
Always clean the machine Stay clear of moving parts
¡Clean the machine before performing ¡ Stay clear of all rotating and moving parts.
maintenance. Wrapping or entanglement may result in
¡Stop the engine and cover electrical parts serious injury or death.
when washing the machine. Water on ¡ Keep hands, clothing and tools away from
electrical parts could cause short-circuits the rotating fan and running fan belts.
or malfunctions.
Do not use water or steam to wash the
battery, sensors, connectors or the
operator’s compartment.
26
SAFETY
Securely block the machine or ¡ Service the lift arm stop if damaged or if
parts are missing. Using a damaged lift
any component that may fall
arm stop or with missing parts can cause
the lift arms to drop causing injury or death.
Secure the rear door when

opened
Be sure to secure the rear door when
opening it. Do not open the rear door on
slopes or in strong wind.
¡Before performing maintenance or repairs
under the machine, set the bucket against
the ground or in the lowermost position. Cautions on tilting up the canopy
¡Securely block the tracks.
¡If you must work beneath the raised ¡ Raising or lowering the canopy while the
machine or equipment, always use lift arm engine is running may cause the machine
stop, jack-stands or other rigid and stable to move, and cause serious injury or
supports. Never get under the machine death. Lower the working equipment to the
or working equipment if they are not ground and stop the engine before raising
sufficiently supported. This procedure is or lowering the canopy.
especially important when working on ¡ When the canopy is tilted up, support it
hydraulic cylinders. firmly with the stopper to prevent it from
falling.
Securely block the raised lift arms

Place heavy objects in a stable
position
T7A031
¡If you must work beneath the raised lift

arms, securely engage the lift arm stop.
When removing or installing the bucket or
Never get under the lift arms and bucket if
attachment, place it in a stable position so
they are not sufficiently supported.
that it does not tip over.
¡Disconnecting or loosening any hydraulic
line, hose, fitting or component or a parts
failure can cause the lift arms to drop.
27
SAFETY
Use caution when fueling Handling of hoses

Fuel, oil or hydraulic fluid leaks can cause a
fire.
¡ Do not twist, bend or hit the hoses.
¡ Never use twisted, bent or cracked hoses,
tubes and pipes. They may burst.
¡ Retighten loose connections.
¡Do not smoke or permit open flames while

fueling or near fueling operations.
¡Never remove the fuel cap or refuel with
the engine running or hot. Never allow fuel
to spill on hot machine components.
¡Maintain control of the fuel filler nozzle
when filling the tank.
¡Do not fill the fuel tank to capacity. Allow Be careful with hot and
room for expansion. pressurized components
¡Clean up spilled fuel immediately.
¡Tighten the fuel tank cap securely. Should
the fuel cap be lost, replace it only with
the original manufacturer’s approved cap.
Use of a non-approved cap without proper
venting may result in pressurization of the
tank.
¡Never use fuel for cleaning purposes.
¡Use the correct fuel grade for the operating
season.
Stop the engine and allow the machine to
cool down before performing inspection and
maintenance.
¡ The engine, muffler, radiator, hydraulic
lines, sliding parts and many other parts
of the machine are hot directly after the
engine is stopped. Touching these parts
will cause burns.
¡ The engine coolant, oil and hydraulic fluid
are also hot and under high pressure.
Be careful when loosening caps and
plugs. Working on the machine under
these conditions could result in burns or
injuries due to the hot oil spurting out.
28
SAFETY
Be careful with hot cooling Release all pressure before

systems working on the hydraulic system
Oil may spurt out if caps or filters are removed
or pipes disconnected before releasing the
pressure in the hydraulic system.
¡ When removing plugs or screws or
disconnecting hoses, stand to the side and
loosen slowly to gradually release the
internal pressure before removing.
Do not remove the radiator cap or drain plugs

when the coolant is hot. Stop the engine, let
the engine and radiator cool and loosen the
radiator cap or drain plugs slowly.
Be careful with fluids under Be careful with grease under

pressure pressure
Pressure can be maintained in the hydraulic
circuit long after the engine has been shut
down.
¡Release all pressure before working on
the hydraulic system.
The track adjuster contains highly

pressurized grease. If the tension is adjusted
without following the prescribed procedure,
the grease discharge valve may fly off,
resulting in injury.
¡Hydraulic fluid under pressure can ¡ Loosen the grease discharge valve slowly.
penetrate the skin or eyes and cause ¡ Do not put your face, arms, legs or body
injury, blindness or death. Fluid escaping in front of the grease discharge valve.
from a small hole can be almost invisible. ¡ If no grease is expelled when grease
Wear a safety goggles and heavy gloves discharge valve is loosened, there is a
and use a piece of cardboard or wood to problem. Contact your nearest service
search for suspected leaks. outlet for repairs. DO NOT disassemble,
If fluid is injected into the skin, it must be as this is very dangerous.
removed within a few hours by a doctor
familiar with this type of injury.
29
SAFETY
¡ Always unfasten the negative (–) battery

Disconnect the battery
cable first when disconnecting the battery
cable. Always connect the negative (–)
battery cable last when fastening the
battery cable.
¡ Loose battery terminals may result in
sparks. Be sure to fasten terminals tightly.
¡ Make sure the vent caps are tightened
securely.
¡ Do not charge a battery or jump-start the
engine if the battery is frozen. Warm to
Disconnect the battery before working on the 15°C (60°F) or the battery may explode.
electrical system or doing any welding. ¡ Do not use the battery when the fluid level
Remove the negative (–) battery cable first. is below the lower level. Doing so will
When reconnecting the battery, connect the hasten the deterioration of the internal
negative (–) battery cable last. portions of the battery and shorten the
battery life, and can also cause rupturing
(or an explosion).
¡ Do not fill the battery above the upper
level. Doing so could cause the fluid to
leak, contact and damage the skin, or
Avoid battery hazards cause parts to corrode.
¡Batteries contain sulfuric acid which will
damage eyes or skin on contact.
• If acid contacts eyes, flush immediately
with clean water and get prompt medical
attention.
• If acid is accidentally swallowed, drink
large quantities of water or milk and call
a physician immediately.
• If acid contacts skin or clothing, wash
off immediately with clean water.
¡ Wear safety glasses and gloves when
working with batteries.
¡Batteries generate flammable and
explosive gases. Keep arcs, sparks,
flames and lighted tobacco away.
¡Use a flashlight to check battery electrolyte
level.
¡Stop the engine and shut off electrical
equipment while inspecting or handling the
battery.
¡Do not short circuit the battery posts with
metal items.
30
SAFETY
Have a Takeuchi service agent Disposing of wastes

repair welding cracks or other
damage
Ask a Takeuchi service agent to repair any
welding problems which are detected. If not
feasible, make sure the welding is done by a
qualified person in a properly equipped
workplace.
¡ Funnel spent fluids from the machine into

containers. Disposing of fluids improperly
destroys the environment.
Vibrations to which the operator ¡ Follow the prescribed regulations when
is subjected disposing of oil, fuel, engine coolant,
refrigerant, solvents, filters, batteries or
According to the results of the tests carried other harmful substances.
out to determine the vibrations transmitted
to the operator by the machine, the upper
limbs are subjected to vibrations lower than
2.5 m (8.2 ft) / sq.sec. while the seated part
of the body is subjected to vibrations lower
than 0.5 m (1.64ft) / sq.sec.
Checks after maintenance

¡Gradually raise the engine speed from a
low idle to maximum speed and check that
no oil or water is leaking from serviced
parts.
¡Move the controls and check that the
machine is operating properly.
31
SAFETY
Safety Signs (Decals)
The following safety signs (decals) have been placed on your machine in the areas indicated.
They are intended for the personal safety of you, and those working with you. Please take
this manual, walk around your machine and note the content and location of these safety
signs. Review these signs and the operating instructions in this manual with your machine
operators.
¡Keep the signs legible. If they are not, obtain replacements from your Service outlet.
* : for EU
32
SAFETY
T3A002
33
SAFETY
34
CONTROLS
Names of Components .............................. 36
Doors and Covers ...................................... 38
Seat and Seat Belt ...................................... 46
Instrument Panel ........................................ 50
Switches ..................................................... 52
Levers and Pedals ..................................... 56
Accessories ............................................... 58
35
CONTROLS
Names of Components
1 2 3 4 5 6 7 8
12
10
13
11
14
15
16
17
T9B006
1. Tail light 10. Bucket cylinder

2. Hydraulic tank 11. Bucket
3. Canopy 12. Fuel filler cap
4. Safety bar 13. Arm cylinder
5. Front light 14. Travel motor
6. Lift arm stop 15. Crawler belt
7. Left control lever 16. Track roller
8. Auxiliary hydraulic lines 17. Idler
9. Lift arm
36
CONTROLS
Names of Components
3 2 1 9 10 11 12 13 14
15
4
16
5
17
6
18
3 1 2 13 15 14
19
20
7
21
8 If Equipped If Equipped
T9B007
1. Left control lever 11. Auxiliary pedal (If equipped)

2. Travel speed switch 12. Instrument panel
3. Auxiliary hydraulic switches 13. Float switch
4. Detent mode switch 14. Horn switch
(for auxiliary hydraulic switches) 15. Right control lever
5. Flow selector switch (2way → 1way) 16. Starter switch
6. Heater switch (option) 17. High flow switch (option)
7. Front wiper switch (option) 18. Throttle lever
8. Rear wiper switch (option) 19. Front light switch
9. Safety bar 20. Tail light switch
10. Seat 21. Seat belt
37
CONTROLS
Doors and Covers
Preparation Before Opening and Closing

Starter Key
the Cab Door
1. Park the machine on a level surface and
stop the engine.
2. Raise the safety bar.
Lock and unlock
E4B003
The starter key is used not only to start and

stop the engine, but also to lock and unlock
the following places:
¡Fuel filler cap
¡Engine hood
T3B005
¡Cab door
¡Manual storage 1. Insert and turn the starter key.
Opening
Cab Door < TL120 > 3

3
WARNING 2
¡ When mounting and dismounting the
cab, first open the door fully to the
stopped position and check that it does
not move. T3B006
¡ When opening and closing the door, 1. Turn the handle (2) clockwise and open
grasp the handle securely and move the door fully.
the door slowly. Opening the door
suddenly could result in it hitting your To open the door from inside the cab:
head or your hands or feet could get 1. Turn the handle (2) counterclockwise and
caught. open the door fully.
Closing
1. Grasp the handle (2) or (3) and slowly
1 close the door.
T3B004
38
CONTROLS
Doors and Covers
Lock and unlock

Cab Door < TL130 / TL140 / TL150 >
WARNING
locked position and check that it does
not move.
¡ If you open the door , be sure to lock it T9C002
in place with the lock pin. The door may

fall if it is not locked in place. 1. Insert and turn the starter key.
¡ When opening and closing the door,
grasp the handle securely and move Opening (from Outside)
the door slowly. Lowering the door
suddenly could result in it hitting your 3
head or your hands or feet could get
caught.
2
1 4 T9C003
1. Turn the handle (2) clockwise to release

the latch.
2. Grasp the handle (3) and push it to the
inside of the cab.
T9C001 3. Grasp the handle (4) and push it up in the
direction of the cab rear. (A click sound
Lift the cab door (1) and house it under the
will be heard when the door is secured by
roof of the cab.
the latch.)
Open the door fully and press it against the
catch at the back of the cab to lock it in place.
Always lock the door when opening the door.
5
Preparation Before Opening and Closing
the Cab Door
1. Park the machine on a level surface and
stop the engine.
T9C004
4. Move the lock pin (5) to the outside and

lock the door.
39
CONTROLS
Doors and Covers
Closing (from Inside) Opening (from Inside)
5
7
6 4
T9C005 T9C008
1. Return the lock pin (5) to the inside and 1. Push the release lever (6) to the front.
release the door lock. 2. Pull the handle (7) toward you and open
the door.
6
9
4 T9C006
T9C011
2. Push the release lever (6) to the front.
3. Grasp the handle (4) and slowly lower the If the release lever (6) does not work,
door. move the emergency unlock lever (9) to
the left to release the cab door’s latch.
3. Grasp the handle (4) and push it up in the
direction of the cab rear. (A click sound
will be heard when the door is secured by
7
the latch.)
4. Move the lock pin (5) to the outside and
lock the door.
T9C007
4. Push the handle (7) to the front and secure

the door.
40
CONTROLS
Doors and Covers
Closing (from Outside)
4 T9C009
1. Turn the handle (2) clockwise.

2. Grasp the handle (4) and slowly lower the
door half way.
Be careful not to catch your hands or feet
by lowering the door too much at this time.
3. Grasp the handle (3), pull it toward you,
and close the door.
Side Window
T9C010
1. Grasp the catch (8), unlock it and open

the side window.
2. To close the side window, close it until a
click is heard.
41
CONTROLS
Doors and Covers
Engine Hood Rear Door
WARNING CAUTION
Before opening the engine hood, be sure ¡ When opening the rear door, open it
to stop the engine. If your hands or tools firmly to the locked position.
should get caught in the fan or fan belt ¡ When opening and closing the rear
while the engine is running they may be door, be careful not to get your hands
severed. or other parts of your body caught.
2 1
3
1 2
T8B003 T7B003
Opening Opening
1. Insert the starter key and turn it 1. Open the engine hood.
counterclockwise to unlock the engine 2. Lift the lever (1) and open the rear door
hood (1). (2).
2. Remove the key and pull the lever (2) 3. Release the stay (3), then insert and fix it
backward. into the stay hole of the rear door (2).
3. Lift the engine hood (1).
Closing
Closing 1. Support the rear door (2) by hand, remove
1. Close the engine hood and press it down stay (3), and fix it to the original position.
until a click is heard at the front. 2. Close the rear door (2) and press it until a
2. Insert the starter key and turn it clockwise click is heard at the front.
to lock the engine hood.
42
CONTROLS
Doors and Covers
Emergency Exit
If you should become trapped inside the
cab, remove the rear window to get out.
EXIT
B
A
T8B001
There are two ways to remove the rear

window.
In case of emergency
1. Kick off the rear window. Note that the
glass may break. Be careful not to get
injured.
In case of need
1. Pull off ring (A) and remove the tip of
the rubber wedge.
2. Grasp the tip, pull, and remove the
entire rubber wedge.
3. Pull inside knob (B).
43
CONTROLS
Doors and Covers
Lift Arm Stop
WARNING
¡ If you must work beneath the raised lift
arms, securely engage the lift arm stop.
Never get under the lift arms and
bucket if they are not sufficiently T9B002
supported. 5. Check that the spring (3) moves freely (i.e.,

¡ Service the lift arm stop if damaged or is disengaged from the hook (5)) and place
if parts are missing. Using a damaged the lift arm stop (2) on the cylinder.
lift arm stop or with missing parts can 6. Sit in the seat, fasten the seat belt, start
cause the lift arms to drop causing the engine and lower the safety bar.
injury or death. 7. Raise the lift arms slowly until the lift arm
stop (2) drops onto the cylinder rod.
Maintenance and service work can be done
with the lift arms lowered. If the lift arms are
raised, use the following procedures to
engage and disengage an approved lift arm
stop.
Engagement
1. Park the machine on level ground and
remove the bucket or attachment.
2. Lower the lift arms to the ground and stop T9B003
the engine. 8. Lower the lift arms slowly until the lift arm
stop is held between the lift arm and the
end of the cylinder tube.
9. Stop the engine.
10. Install the locking pin (1) into the rear of
the lift arm stop (2) below the cylinder
rod.
11. Install the R-pin (4) to the locking pin (1).
T9B001
3. Remove the rear R-pin (4) from the locking

pin (1).
4. Support the lift arm stop (2) by hand and
pull out the locking pin (1).
44
CONTROLS
Doors and Covers
Disengagement
Fuel Filler Cap
2 1
WARNING
¡ Do not smoke or permit open flames
5 while fueling or near fueling
operations.
¡ Supply fuel in a well ventilated place
3 4 and with the engine stopped.
T9B004
¡ Clean up spilled fuel immediately.
1. Remove the rear R-pin (4) from the locking ¡ Do not fill the fuel tank to capacity.
pin (1). Allow room for expansion.
2. Pull out the locking pin (1) from the lift arm ¡ Tighten the fuel filler cap securely.
stop (2).
3. Hook the end part of the spring (3) onto
the hook (5) of the lift arm stop (2).
4. Sit in the seat, fasten the seat belt, start
the engine and lower the safety bar.
5. Raise the lift arms slowly until the spring
(3) will lift the lift arm stop (2) off the cylinder
Close Open
rod.
6. Lower the lift arms slowly to the ground
and stop the engine. T7B005E
Opening
1. Open the key cover, insert the key and
turn it counterclockwise to unlock the fuel
cap.
2. Turn the fuel cap counterclockwise and
remove it.
Closing
T9B005
1. Set the fuel cap in place and turn it
clockwise.
7. Raise the lift arm stop (2) into storage 2. Turn the key clockwise to lock the fuel cap,
position and insert the locking pin (1) then remove the key.
through lift arm stop and bracket.
8. Install the R-pin (4) to the locking pin (1).
45
CONTROLS
Seat and Seat Belt
(C) Weight adjustment

Seat < TL120 >
WARNING
Adjust, secure and latch the operator’s
seat.
(A) Back angle adjustment
1. Pull on and shift the lever (3) to right side

or left side, the seat can be adjusted
according to driver’s weight.
¡ Right ................................ Light driver
¡ Middle .............. Medium weight driver
¡ Left ............................... Heavy driver
1. Raising your torso, sitting down firmly in

the seat.
2. Pulling lever (1) allows you to use the
pressure of the springs in the seat pressing
against your back to adjust the reclining
angle of the seat back. Release the lever
(1) at the desired angle and the seat back
will be locked in that position.
Adjustment scope ................. 15 deg.
(B) Fore-and-aft adjustment
1. Pull on lever (2) and slide the seat

backward or forward to bring it to the
optimum position for operating the
machine.
2. Release the lever (2) at the desired
position and the seat will be locked there.
Adjustment stroke: 130 mm (5.1 in.)
46
CONTROLS
Seat and Seat Belt
Seat Belt < TL120 >
CAUTION
Always fasten the seat belt securely
before starting the engine.
Fastening the seat belt

1. Adjust the seat to the optimum position
for operating, raise your torso, and sit back
firmly into the seat.
90°
A C4C010
2. Pull on adjuster (A) in the manner shown

in the diagram to adjust the seat belt to
the desired length.
C C4C011
3. Make sure that the belt is not twisted and

then insert the tongue plate (B) into the
buckle (C) of the seat belt until you hear a
clicking sound as it locks in place.
4. Pull the belt until you can feel the pressure
on your pelvis with the belt firmly in place.
47
CONTROLS
Seat and Seat Belt
(B) Fore-and-aft adjustment

Seat < TL130 / TL140 / TL150 >
1. Pull on lever (2) and slide the seat backward
or forward to bring it to the optimum position
WARNING for operating the machine.
Adjust, secure and latch the operator’s 2. Release the lever (2) at the desired position
seat. and the seat will be locked there.
Adjustment stroke: 15 steps,150 mm (5.9 in.)
(A) Back angle adjustment (C) Weight adjustment

1. Turn handle (3) until the indicator (4) will
WARNING show the operator’s weight .
May be set to any value from 10 kg steps,
¡ Do not set the seat back to its 50 to 130 kg (110 to 287 lbs.)
maximum reclining position and slide (D) Vertical adjustment
the seat backwards at the same time. Upward
Doing so may break the rear window 1. Lift the seat to first or second position click-
glass, resulting in injury. stop.
¡ Be careful not to allow the force of the Downward
spring to bring the seat back sharply 1. First lift the seat to highest position, then
forward. the seat can be lowered to lowest position.
(E) Headrest adjustment (Option)
1. Raising your torso, sitting down firmly in The position of the headrest can be adjusted
the seat. in the vertical and front/back directions.
2. Pulling lever (1) allows you to use the 1. To adjust in the vertical direction, grasp
pressure of the springs in the seat pressing the headrest with both hands and move it
against your back to adjust the reclining upwards or downwards.
angle of the seat back. Release the lever 2. To adjust in the front/back direction, grasp
(1) at the desired angle and the seat back the headrest with hands and move it
will be locked in that position. forwards or backwards.
48
CONTROLS
Seat and Seat Belt
Seat Belt < TL130 / TL140 / TL150 >
CAUTION
Always fasten the seat belt securely
before starting the engine.
Fastening the seat belt

1. Adjust the seat to the optimum position
for operating, raise your torso, and sit back
firmly into the seat.
2. Pull the seat belt to the desired length.
B E4B023
3. Make sure that the belt is not twisted and

then insert the tongue plate (A) into the
buckle (B) of the seat belt until you hear a
clicking sound as it locks in place.
Releasing the seat belt
E4B024
1. To remove the seat belt, simply press the

button (C) located on the buckle.
The seat belt is automatically stowed
away.
49
CONTROLS
Instrument Panel

"

!
#

$
%
'
&
6%*$
3. Coolant Temperature Warning Lamp

Warning Lamps
This lamp flashes and an
IMPORTANT: If a warning lamp flashes alarm is sounded if the
and an alarm is sounded, stop all engine coolant temperature
C4B012
operations immediately and inspect and rises abnormally while the
maintain the appropriate part. engine is running.
Refer to page 152 “Troubleshooting”.
4. Battery Charge Warning Lamp
1. Engine Emergency Lamp This lamp flashes and an
This lamp flashes and an alarm is sounded if a
alarm is sounded if the problem arises in the
C4B030
engine oil pressure or charging system while the
T7B007
coolant level in the radiator engine is running.
drops or the coolant temperature rises
abnormally while the engine is running. After 5. Air Cleaner Warning Lamp
approximately 5 seconds, the engine stops This lamp flashes and an
automatically. alarm is sounded if the air
cleaner filter is clogged while
G4B010
2. Engine Oil Pressure/Coolant Level the engine is running.
Warning Lamp
This lamp flashes and an 6. Line Filter Warning Lamp
alarm is sounded if the This lamp flashes and an
lubricant oil pressure or alarm is sounded if the
L3B036
coolant level in the radiator hydraulic oil line filter is
T7B008
drops abnormally while the engine is running. clogged while the engine is
running. This lamp may flashes directly after
the engine in started in cold weather. This is
not a malfunction. The lamp will turn off while
the engine is warming up.
50
CONTROLS
Instrument Panel
Indicators Meters
7. Glow Lamp 9. Hour Meter
This lamp turns off when This displays the total engine
engine preheating is running time in hours.
completed. The rightmost digit indicates
C4B013 L3B019
tenths of hours (6 minutes).
Set the inspection and maintenance intervals
8. Travel Speed Lamp according to the time displayed on the hour
This lamp lights when the meter.
travel speed switch is set to
2nd (high speed). 10. Water Temperature Gauge
C4B014
This gauge indicates the
temperature of the engine
coolant water.
L3B020
The needle should be within
the green range during machine operation.
The red range indicates overheating.
11. Fuel Gauge

This gauge indicates the
amount of fuel in the tank.
Be sure to top off the tank
L3B021
before running out of fuel.
51
CONTROLS
Switches
Starter Switch Float Switch
WARNING
¡ Make sure the bucket is lowered to the
ground before putting the lift arms in
the Float position. Putting the lift arms
in the Float position while they are
raised will cause the bucket to fall and
is extremely dangerous.
¡ Do not drive the loader forward with
IMPORTANT: Do not repeatedly switch the lift arms in the Float position.
the key from OFF to ON and ON to OFF
over a short period. Doing so will cause
engine breakdown.
PREHEAT ..... Position for preheating the
engine.
OFF .............. Position for stopping the
engine and inserting or
removing the key.
ON ................ Position in which the engine If Equipped
T9B010
is running. At this position, all
the electrical equipment is This switch sets the lift arms to the Float
functional. position. The lift arms are put to the Float
START .......... Position for starting the position while this switch is pressed in. When
engine. When the key is the switch is released, the Float position is
released, the switch canceled.
automatically returns to the
ON position.
Horn Switch
When in the Float position, the bucket can

follow the level of the ground without
movement of the control lever.
If Equipped
T9B009
Press the switch on the right control lever to

blow the horn.
52
CONTROLS
Switches
Example: If you move the slider switch half

Auxiliary Hydraulic Switches
way, the auxiliary function will move at
Auxiliary Hydraulic Buttons (A), (B) approximately one-half speed.
If Equipped
T9B012
Move this switch to control the flow of the oil

T9B011
in the first auxiliary hydraulic lines.
Press those buttons to control the flow of the Flow Selector Switch (C)
oil in the auxiliary hydraulic circuit.
(A) .......... Hydraulic oil flows to auxiliary
hydraulic line (a)
(B) .......... Hydraulic oil flows to auxiliary
hydraulic line (b)
If Equipped
T9B013
The button turns on when it is pressed, and

turns off when it is released.
¡When one-way flow is selected by turning
on the flow selector switch (C), the
auxiliary hydraulic button only functions The flow of the auxiliary hydraulic system (lines
when side (A) is pressed. (a) and (b)) can be set to either one-way or
Refer to page 75 “Operating the Auxiliary two-way flow. When the switch is pressed, the
Hydraulics”. flow switches from two-way to one-way and the
built-in lamp (green) lights. When pressed again,
Slider Switch (If equipped) the flow switches from one-way back to two-
(Proportional control) way and the lamp turns off.
Proportional control allows for slow-to-fast OFF(O) ... Two-way flow
movement of auxiliary functions. ON ( I ) ... One-way flow
The oil in line (b) returns to the
hydraulic tank.
53
CONTROLS
Switches
Detent Mode Switch (D) High Flow Switch (E) - (If equipped)
If Equipped
T9B014 T7B0281
T9B0151
This switches the function of auxiliary This switch controls the ON / OFF function
hydraulic switch (A). Normally auxiliary of the high flow auxiliary hydraulics.
hydraulic switch (A) is on while it is pressed Press this switch to activate the high flow
and turns off when it is released. If pressed hydraulics and the hydraulic flow switches
after pressing this switch, auxiliary hydraulic from two-way to one-way and the built-in
switch (A) turns on and stays on when it is lamp and flow selector switch lamp (green)
pressed, and only turns off when it is pressed come on. Press this switch again to
again. The built-in lamp (orange) lights when deactivate the high flow hydraulics and the
the switch is on. Thus there is no need to hydraulic flow switches from one-way back
hold the switch in. When this switch is to two-way and the lamps go out.
pressed again, the function of the auxiliary Refer to page 61 “High Flow Hydraulic
hydraulic switch returns to normal and the System”.
lamp turns off. O ...... OFF
I ....... ON
54
CONTROLS
Switches
Travel Speed Switch Wiper Switches (Option)

IMPORTANT: If no washer fluid is
discharged, do not operate the washer.
Doing so may damage the pump.
IMPORTANT: Operating the wiper with no
moisture on the windshield will scratch
If Equipped the glass. Apply water or washer fluid
when operating the wiper.
T9B016
IMPORTANT: In cold seasons, the wiper
blade may freeze to the glass. Operating
Press this switch to set the travel speed to the wiper forcibly may damage the wiper
2nd speed (high speed) while travel speed motor.
lamp lights. Press again to return to 1st speed
(low speed) and travel speed lamp turns off.
Travel speed is always begin at 1st speed
when starting the engine.
Refer to page 51 “Travel Speed Lamp”.
PUSH
L3B029
Front wiper switch

O ............ Off
Light Switches
I ............. Wiper operates.
PUSH ..... Washer fluid is squirted from the
nozzle while pressed, and stops
when released.
Rear wiper switch

O ............ Off
I ............. Wiper operates.
PUSH ..... Washer fluid is squirted from the
L3B028
nozzle while pressed, and stops
When this switch is turned while the starter when released.
switch is at ON, the lights turn on as follows:
Front light switch
O ............ Off
I ............. Meter light and front lights turn on.
Tail light switch

O ............ Off
I ............. Tail lights turn on.
55
CONTROLS
Levers and Pedals
Safety Bar Throttle Lever
WARNING A
B
¡ Before leaving the operator’s seat,
raise the safety bar to engage the lock
and stop the engine.
If any controls should be touched
lowered, the machine will move T7B016
suddenly, and cause serious injury or
death. This controls the engine speed.
¡ Be careful not to touch the control (A) .......... Low idling
levers and pedal when lowering or (B) .......... Maximum speed
raising the safety bar.
Right Control Lever
T7B015 WARNING
This device is for locking the control levers, Be careful to check which pattern of lever
pedal and selector, detent mode and high control arrangement you are operating
flow switches. with before beginning operations.
When the safety bar is lifted, then levers,
pedal and switches are locked.
T7B017
Use this lever to operate the lift arms and

bucket.
Refer to page 68 “Lever Pattern”.
Refer to page 74 “Operating the Right
Control Lever”.
56
CONTROLS
Levers and Pedals
Left Control Lever Auxiliary Pedal (If equipped)
T7B018
) 6%*'
Use this lever to move forward and backward Use this pedal to operate the auxiliary
and to change directions. hydraulics circuit.
Refer to page 68 “Lever Pattern”. (A) .......... Hydraulic oil flows to auxiliary
Refer to page 71 “Operating the Left hydraulic line (a)
Control Lever”. (B) .......... Hydraulic oil flows to auxiliary
hydraulic line (b)
Refer to page 75 “Operating the Auxiliary
Hydraulics”.
57
CONTROLS
Accessories
Supplement: Use the heater with care in

Heater (Option)
warm seasons. Coolant circulates in the
heater even when the heater switch is turned
WARNING off.
¡ Always be sure to allow sufficient When the heater is no longer needed, stop
ventilation. coolant circulation as follows:
¡ Do not place combustible or explosive
objects near the air outlets. IMPORTANT: Use the valve (1) either fully
open or fully closed.
Fan Switch Cooling water could leak when the valve
is set at a halfway position.
T8B002
O ............ Off T7B0211
I ............. Heater fan rotates at low speed.

I I ............ Heater fan rotates at high speed. 1. Park on a flat surface and stop the engine.
2. Open the engine hood.
Ventilation/Circulation/Rear heater Switch 3. Turn the valve (1) clockwise until it stops
to close it.
Use this switch to heat the cab and to defrost

the windshield.
........... Heater
........... Windshield defroster
........... Rear window defroster
.......... Ventilation
............ Circulation
58
MEMO
59
CONTROLS
Accessories
Some attachments may have a case

Auxiliary Hydraulic Lines
drain, which needs to be connected to
the small port (T).
WARNING 4. When connecting is complete, purge air
from the hydraulic lines.
Oil may spurt out if caps or filters are a. Start and run the engine at low idle with
removed or pipes disconnected before no load for 10 minutes.
releasing the pressure in the hydraulic b. With the engine running at low idle,
system. operate the auxiliary hydraulics switch
¡ When removing plugs or disconnecting repeatedly (approx. 10 times) to purge
hoses, release the internal pressure air from the hydraulic lines.
before removing. c. Stop the engine and wait for more than
5 minutes until bubbles escape from the
These lines deliver the hydraulic oil necessary hydraulic oil in the tank.
for operating the other attachments.
¡Auxiliary hydraulic flow rate and rated IMPORTANT: Follow the procedures for
pressure: purging air as instructed by the attachment
Flow Rate .................. manufacturer if specified to do so.
TL120: 57 L/min (15.1 US gal/min)
TL130: 68 L/min (18.0 US gal/min) 5. Check for leaks.
TL140: 75 L/min (19.8 US gal/min)
TL150: 88 L/min (23.2 US gal/min) Disconnecting the Hydraulic Circuits
Rated Pressure ...... 20.6 MPa (2987 psi) 1. Release the pressure remaining in the lines.
Refer to “Releasing the residual pressure”.
a 2. Disconnect the lines from ports (a) and (b).
3. Install the plugs.
Releasing the Residual Pressure

After using the auxiliary hydraulic circuits,
pressure remains in the circuits. This is called
the residual pressure. Release this residual
T b pressure before disconnecting the lines.
T7B0221
Connecting the Hydraulic Circuits

To connect the attachment hydraulic lines,
use the following procedures:
1. Release the pressure remaining in the lines.
Refer to “Releasing the residual pressure”.
2. Remove the plugs.
3. Connect the attachment hydraulic lines to If Equipped
ports (a) and (b).
When fitted with a hydraulic breaker:
a. Connect the return circuit to port (b) and
the supply circuit to port (a). T9B011
b. Turn on the flow selector switch (C).

1. Start the engine and lower the safety bar
Refer to page 53 “Flow Selector Switch”. to the released position.
60
CONTROLS
Accessories
2. Press the auxiliary hydraulic switch (B).

(The residual pressure is released from
the (a) port line, and pressure is generated
in the (b) port line.)
3. Turn on the flow selector switch (C).
(The residual pressure is released from
the (b) port line.)
4. Turn the key to the OFF position. T7B0281
for USA
Refer to page 182 “Quick Couplers”. 2. Turn on the High Flow switch (E) (green
light is ON).
High Flow Hydraulic System

(If Equipped)
The High Flow function provides additional
flow to the system to operate an attachment
that requires more hydraulic flow (EXAMPLE:
Lawn mower).
This system can be used only for one-way
T9B017
flow attachments.
¡Auxiliary hydraulic flow rate and rated 3. Press the auxiliary hydraulic switch (A) or
pressure: press the heel side (A) of the pedal.
Flow Rate ...................
TL130: 123L/min (32.5 US gal/min) ¡When a slider switch is included
TL140: 123L/min (32.5 US gal/min) for EU
136L/min (35.9 US gal/min) for USA
TL150: 150L/min (39.6 US gal/min)
Rated Pressure ...... 20.6 MPa (2987 psi)
T9B018
3. Press the auxiliary hydraulic switch (A) or

T slide the slider switch to the left side (A).
b Refer to page 75 “Operating the Auxiliary
T7B0292
Hydraulics”.
1. Connect the attachment hydraulic lines to
ports (a) and (b).
Refer to page 60 “Connecting the
Hydraullic Circuits”.
Some attachments may have a case drain,
which needs to be connected to the small
port (T).
61
CONTROLS
Accessories
External Power Socket (for EU) Radio (TL120 Cab Type)

Cab Type is a standard equipment.
WARNING
Refer to page 183 “Radio (TL120 Cab Type)”.
Only use applicable electric products with
this socket.
T7B0231
Use this socket as an external power supply.

When using this socket, be careful not to
exceed 12V/5A.
To use, raise the cap (1).
Interior Light (Option)

IMPORTANT: The battery capacity will
decrease if the interior light is left on for
long periods of time the engine stopped.
Turn the lamp off when leaving the
machine.
I
O
T7B0271
O ...... Off
I ....... Lit
62
OPERATION
Before Starting Operation ......................... 64
Starting and Stopping the Engine ............. 65
Machine Operation ..................................... 68
Operating Procedures ............................... 76
Parking the Machine .................................. 84
Handling in Cold Weather .......................... 85
Handling Rubber Crawlers ........................ 86
63
OPERATION
Before Starting Operation
Mounting and Dismounting Walk-Around Inspection

Perform the walk-around inspections before
WARNING
starting the engine the first time that day.
¡ Do not jump on or off the machine. Perform the inspections as described under
Never attempt to mount or dismount a “Maintenance - Walk-Around Inspection”
moving machine. (pages 106 and 107).
locked position and check that it does
not move. (For machines with front
door)
Daily Inspection
Perform the daily inspections once a day
before starting the engine the first time that
day.
Perform the inspections as described under
T7D001
“Maintenance - Daily Inspection” (pages
¡ Always face the access system and 108 to 112).
maintain a three point contact with the
recommended handrails and steps
while getting on and off the machine.
Keep steps and platform clean.
¡ Never use the control levers as hand
holds.
64
OPERATION
Starting and Stopping the Engine
Before Starting the Engine

1. Adjust the seat for a comfortable operating
position.
4
2. Fasten the seat belt.
2
T7D003
• All the warning lamps flash and an alarm

is sounded for 2 seconds. The meters
also start functioning. After 2 seconds,
only the battery charge warning lamp (4)
and engine oil pressure / coolant level
T7B015 warning lamp (2) flash, and the other
lamps turn off.
3. Check that the safety bar is in the locked
• Turn the light switch to check that the
position.
front light, tail lights and meter light turn
on.
• Check the fuel level.
N N If a lamp does not light or the alarm is not

B
sounded, the bulb may be burnt out or a wire
may be damaged. Contact a Takeuchi sales
A or service outlet for repairs.
T7D002
4. Check that the control levers and pedals

are in the neutral position.
5. Insert the key into the starter switch, turn

it to the ON position, then perform the
following inspection:
65
OPERATION
Starting in Cold Weather

Starting the Engine
WARNING
¡ Clear the area of all persons.
¡ Sound horn to alert everyone around
the machine.
IMPORTANT: Do not run the starter motor T7D004

for more than 15 consecutive seconds. If
the engine fails to start, wait for 30 1. Pull the throttle lever to the middle position.
seconds to protect the battery, and then
try again to start the engine.
Normal Starting
2. Turn the key to the PREHEAT position and

hold it there while the glow lamp is lit (about
T7D004 15 seconds).
1. Pull the throttle lever to the middle position. 3. After the glow lamp turns off, then turn it
to the START position and start the engine.
4. Once the engine starts, release the key.
The key automatically returns to the ON
position.
5. Check that the warning lamps are off.
6. Return the throttle lever and warm up the
engine.
Refer to page 67 “Warming Up the
Engine”.
2. Turn the key to the START position and

start the engine.
3. Once the engine starts, release the key.
The key automatically returns to the ON
position.
4. Check that the warning lamps are off.
5. Return the throttle lever and warm up the
engine.
Refer to page 67 “Warming Up the
Engine”.
66
OPERATION
Warming Up the Engine Stopping the Engine

IMPORTANT: Avoid racing the engine IMPORTANT: Do not stop the engine
until it is warmed up. suddenly when operating with heavy
Do not warm up the engine for long loads or at maximum speed. Doing so
periods of time (20 minutes or more). may cause the engine to overheat or
seize. Never bring the engine to a sudden
stop except in the case of a true
emergency.
T7D0051
1. Return the throttle lever, then idle the

engine and run it for about 5 minutes with
T7D006
no load.
1. Idle the engine for about 5 minutes to
gradually let it cool.
2. Turn the key to the OFF position to stop

the engine.
67
OPERATION
Machine Operation
Lever Pattern
WARNING
¡ Be careful to check which pattern of lever control arrangement you are operating
with before beginning operations.
¡ The explanations in this manual are for this pattern.
N N
T7D007
Crawler Forward Lift Arm Lower
Crawler Reverse Lift Arm Raise
Left Spin Turn Bucket Rollback
Right Spin Turn Bucket Dump
Left Pivot Turn Lift Arm Float
Right Pivot Turn B

Hydraulic oil discharged from
auxiliary port (b)
Right Pivot Turn Reverse Hydraulic oil discharged from
A
auxiliary port (a)
Left Pivot Turn Reverse N Neutral
68
OPERATION
Machine Operation
Warming Up the Hydraulics
WARNING
Operating the working equipment without
warming up the hydraulics is dangerous,
as response will be slow and the
equipment may move in unexpected 6%,'
ways. Be sure to sufficiently warm up the 3. Extend and retract each of the cylinders
hydraulics. several times with no load.
IMPORTANT: Do not operate the levers

suddenly when the hydraulic oil
temperature is below 20°C (68°F). The
proper hydraulic oil temperature during
operation is 50 to 80°C (122 to 176°F), but
if operations must be performed at lower
temperatures, heat up the hydraulic oil
to at least 20°C (68°F).
6%,
Normal Warm-up 4. Travel slowly forward and backward

several times.
Warming Up in Cold Weather

1. Perform the normal warm-up procedure.
T7D004
1. Run the engine at medium speed for about

5 minutes with no load.
6%,
2. Set the bucket cylinder at the stroke end

and keep it there.
Do not do this for more than 30 seconds.
3. Repeat step 2 until the bucket operating
speed is normal.
6%,&
2. Set the safety bar to the released position

and lift the bucket from the ground.
69
OPERATION
Machine Operation
Inspection After Warm-up

After warming up the engine and hydraulic
oil, perform the checks and inspections
described below, and repair if there is a
problem.
T7D012
1. Check that the warning lamps and meters

are as follows:
• Are all the warning lamps off?
• Is the water temperature gauge’s needle
within the green range?
2. Check that there are no irregularities in
the exhaust color, sound and vibrations.
T7B015
3. Set the safety bar to the locked position

and check that the control levers, auxiliary
pedal are locked.
70
OPERATION
Machine Operation
Operating the Left Control Lever
WARNING
¡ Never allow anyone to enter the turning
radius and machine path.
¡ Signal your intention to move by
sounding the horn. T7D005
¡ Traveling and turning should be 1. Increase the engine speed.

performed with the bucket cylinder
fully retracted and the bucket at a
height of approximately 30 cm (12 in.)
from the ground.
¡ Avoid sudden stops, start or turns.
¡ Do not raise the safety bar while
traveling. This is dangerous, since
raising the safety bar will cause the
parking brake of the traveling motor to
6%,&
operate and apply the brake abruptly.
¡ Do not switch off the starter switch 2. Set the safety bar to the released position.
while traveling. Doing so will cause
sudden braking and is dangerous.
¡ Before backing up, visually check for
safety to the rear. Backing up without
checking could result in contact with a
worker or obstacle.
¡ If unavoidable while traveling, when
operating the working equipment, do 30 cm
so with care. (12 in.)
¡ Avoid crossing over obstacles T7A012E
whenever possible. If you must do so, 3. Rollback the bucket fully and lift the bucket
keep the bucket close to the ground to 30 cm (12 in.) above the ground.
and travel slowly. Never cross
obstacles if they will seriously tilt the
machine (to an angle of 15° or greater).
¡ When traveling on rough terrain or
when carrying a load, lower the load
and travel slowly.
¡ Remove any obstacles in the
machine’s path.
Use the left control lever to operate the

crawler belts.
Return the left control lever to the neutral
position to stop the crawler belts.
71
OPERATION
Machine Operation
Forward and Reverse Travel Pivot Turn
6%," 6%,#
aTo move forward: Turning to the left:

Push the left control lever forward. a To turn forward to the left:
eTo move backward: Tilt the left control lever forward to the left.
Pull the left control lever backward. e To turn backward to the left:
Tilt the left control lever backward to the
right.
Traveling in 2nd (High) Speed To turn to the right, operate the left control
lever in the opposite way.
Spin Turn
If Equipped
T9B016
Press the travel speed switch on the left

control lever to switch to 2nd (high) speed,
T7D0161
and press it again to return to 1st speed (low
speed). a To spin left:
Tilt the left control lever to the left.
e To spin right:
Tilt the left control lever to the right.
72
OPERATION
Machine Operation
Stopping Travel
WARNING
¡ Park the machine on firm, level ground
and apply the parking device. If you
must park on a slope or incline, block
the machine securely to prevent
movement.
¡ If any controls should be touched
lowered, the machine will move
suddenly, and cause serious injury or
death.
CAUTION
Never bring the machine to a sudden stop
except in the case of a true emergency.
Stop as gently as possible.
N N
T7D017
1. Slowly set the left control lever to the

neutral position. The machine stops.
Braking is automatically applied by the
hydrostatic drive system when the left
control lever is returned to the neutral
position. Full braking is achieved when the
safety bar is raised.
73
OPERATION
Machine Operation
Operating the Lift Arms

Operating the Right Control Lever
WARNING N N
¡ Be careful to check which pattern of

lever control arrangement you are
operating with before beginning
operations.
¡ Make sure the bucket is lowered on the T7D018
ground before floating the lift arms.
Floating the lift arms while they are a To lower the lift arms:
raised will cause the bucket to fall and Push the right control lever forward.
is extremely dangerous. e To raise the lift arms:
¡ Do not drive the loader forward with Pull the right control lever backward.
the lift arms in Float position.
¡ At times of combined operation of Operating the Bucket
bucket and arm lowering, continuation
of the combined operation after the N N
bucket has reached the stroke end will

result in the arm rising or stopping
without going lower. Be cautious of any
unexpected movement of the arm.
T7D020
a To rollback:
N N Tilt the right control lever to the left.
e To dump:
B
Tilt the right control lever to the right.
A
Operating the Lift Arms Float

T7D002
Use the right control lever to operate the lift N N
arms and bucket.

Return the right control lever to the neutral
position to stop the lift arms and bucket.
1. Set the safety bar to the released position.
a To floating the lift arms:

Press the float switch on the right control
lever.
74
OPERATION
Machine Operation
When using a hydraulic breaker or other 1-way

Operating the Auxiliary Hydraulics
flow attachment
Use this to operate a breaker, angle bucket
or other attachment.
Two methods of operation are permitted:
operation with the auxiliary hydraulic switches
and operation with the auxiliary pedal.
Operating the Auxiliary Hydraulic

Switches / the Auxiliary Pedal
Change the direction of the hydraulic oil flow
by setting Flow selector switch (C) ON to
return the oil in the (b) port line directly to the
hydraulic tank.
Refer to page 53 “Flow Selector Switch”.
If Equipped When using a detent mode switch (D).
IMPORTANT: Operation over long periods

with Detent mode switch pressed will
T9B011
cause the hydraulic oil temperature to rise
and will shorten the life of the hydraulic
* units.
A press of Detent mode switch (D) lights the

orange lamp and the auxiliary hydraulic
switch (A) changes to detent mode.
Detent mode
) 6%*'
T b One press of the auxiliary hydraulic switch

T7B0221
(A) sets it to ON and one more press sets it
aTo deliver hydraulic oil to port (a): to OFF. There is no need to continue pressing
Depress (A). the switch.
¡When using a hydraulic breaker or other Refer to page 54 “Detent Mode Switch”.
one-way flow attachment.
eTo deliver hydraulic oil to port (b): Operating the High Flow Hydraulics
Depress (B). Refer to page 61 “High Flow Hydraulic System”.
75
OPERATION
Operating Procedures
Prohibited Operations
WARNING
¡ Do not operate on base rock (hard or
soft).
¡ If you must operate the lift arms and
bucket while traveling, operate at T7D023
speeds slow enough so you have ¡ Travel at a speed which is appropriate for
complete control at all times. the conditions. Travel at low speed when
the field of view is obstructed and take
extra precautions with hazardous
materials.
T7D021
¡ Work should not be performed on a slope

since the balance of the machine can be
lost when operating the working 6%, "
equipment and there is the danger of the ¡ Do not use this loader in areas where there
machine tipping over. is danger of explosion from volatile gases.
Also avoid using the loader where the
exhaust gases could come in contact with
flammable items.
T7D022
¡ Keep the bucket as low as possible during

travel. Do not travel or attempt to change
directions with the bucket raised.
76
OPERATION
T7D025 T7D028
¡Do not attempt a spin turn or pivot turn at ¡ Do not use the downward force of the
high speeds. bucket to drive piles.
Doing so may cause extreme wear and/
or the crawler to fall off.
T7D030
¡ Do not dig down deeply with the bucket.

T7D026
Doing so could damage the bucket and
¡Do not cut across a slope. lift arms.
Doing so may cause extreme wear and/
or the crawler to fall off.
T7D029
¡ Hitting the bucket against rocks, etc., could

T7D027
damage the bucket or the bucket cylinder.
¡Do not exceed the loader’s rated operation
capacity.
¡Do not use buckets or attachments which
exceed the loader’s operation capacity.
77
OPERATION
Cautions on Operating
Leave some play Cautions on Traveling
T7D043E
¡Do not conduct operations with the

cylinders fully extended or retracted. Doing
so applies excessive force on the cylinders T7A013
and may damage them.

Traveling over obstacles (rocks, stumps, etc.)
may subject the body to strong shocks and
result in damage. Avoid traveling over
obstacles whenever possible. If you must do
so, keep the bucket near the ground, travel
at low speed, and go over the obstacle at
the center of the crawler.
Cautions on Traveling in 2nd (High) Speed

T7D044
¡Do not perform scooping or grading

operations with the bucket cylinders fully
extended. The traction force will apply
extremely heavy loads on the bucket
cylinders and this may damage them.
T7D031
On uneven ground, travel at low speed and

avoid accelerating, stopping or changing
directions abruptly.
78
OPERATION
Cautions on Use in Water
T7D032
If you leave water at a sharp angle, the rear

of the machine may be submerged, exposing
the radiator fan to water and damaging it.
Do not let the rear of the machine get
submerged.
T7D033
¡Allowable water depth

In water, only use the machine up to a
depth at which the water comes up to the
bottom of the body.
¡When greasing places used under water
for long periods of time, apply enough
grease so that the old grease is expelled.
¡Never submerge the main body in water
or sand. If the main body should get
submerged, contact a Takeuchi sales or
service outlet for inspection.
79
OPERATION
¡ On grass, dead leaves, wet metal or

Cautions on Traveling on Slopes
frozen surfaces, the machine may slide
sideways even on very gentle slopes.
WARNING Make sure the machine never faces
¡ Never exceed the machine’s stability sideways with respect to the slope.
capabilities (maximum gradeability -
30°, lateral tipping angle - 15°). Also Position on traveling on slopes
note that when actual working area
conditions are poor the machine’s
stability capabilities may be lower.
¡ When traveling on slopes or grades,
lower the bucket to a height of 20 to 30
cm (8 to 12 in.) off the ground. In
emergencies, lower the bucket to the
ground and stop the machine.
¡ Travel at slow speed on slopes.
Especially when going down slopes, With bucket empty
reduce the engine (r.p.m.) speed and
set the stroke of the left control lever
to half or less before going down.
Going down a slope too fast will lead
to loss of control.
¡ When going up or down slopes having
a gradient of 15 degrees or more, travel T7A015E
up and down slope with the heavy end

of the machine pointed uphill.
¡ When traveling on a slope, be cautious
of tipping over or sliding sideways.
¡ Do not travel down slopes in reverse.
T7A016
¡ Do not change directions or cross

slopes sideways. First return to a flat
surface then redirect the machine.
80
OPERATION
Braking when traveling down slopes Do not open the front door while traveling
on slopes (If equipped)
Braking
T7D034
Braking is automatically applied by the T7D036
hydrostatic drive system when the left control Opening the front door while traveling on
lever is returned to the neutral position. Full slopes can be hazardous, because the force
braking is achieved when the safety bar is required to open and close the door changes
raised. abruptly. Always keep the door closed when
traveling on slopes.
If the engine stops
Descending
T7D035E
If the engine stops when traveling down a

slope, set the control levers and pedal to the
neutral position, stop the machine and re-
start the engine.
81
OPERATION
Operations Possible with this Machine

IMPORTANT: Do not perform scooping or grading operations with the bucket cylinders
fully extended. The traction force will apply extremely heavy loads on the bucket
cylinders and this may damage them.
Scooping
T7D0371
Lower the lift arms and bring the bucket down to the ground with the front end tilted slightly
forward, then drive the loader forward until the bucket is filled with the material. Next tilt the
bucket backward and scoop up the material.
Grading
T7D0381
Tilt the front edge of the bucket down at an angle which is appropriate for the ground hardness,
then drive the loader forward slowly, digging into the ground with the cutting edge of the
bucket. When the bucket is full, tilt it backward.
Leveling
T7D0391
Raise the lift arms and tilt the bucket forward, then release it as the loader is driven forward.
Next tilt the bucket forward and lower the front edge until it is slightly above the ground
surface, then back the loader over the load which was just released.
82
OPERATION
Backfilling
T7D0401
With the bucket lowered, drive near the hole and tilt the front edge of the bucket downward as
soon as it passes over the near side of the hole. Raise the bucket and empty the load only
when necessary.
Leveling Operation using the Float position
WARNING
¡ Make sure the bucket is lowered on the ground before floating the lift arms. Floating the
lift arms while they are raised will cause the bucket to fall and is extremely dangerous.
¡ Do not drive the loader forward with the lift arms in Float position.
T7D0411
Lower the bucket onto the ground, then put the lift arms in a Float position. Tilt the bucket
forward to stand it on its cutting edge, then level the loose material while driving backward.
Loading
T7D0421
Approach the truck and stop, then raise the bucket until its lower edge clears the truck bed.
Drive the loader slowly forward, stop at the position where the bucket is to be tilted forward,
then tilt the bucket forward, releasing the material in the bucket into the truck bed. When the
truck is half loaded, use the bucket to spread the load evenly.
83
OPERATION
Parking the Machine
Before leaving the machine, do the following:

Parking
1. Set the control levers and pedal to the
neutral position.
WARNING 2. Return the throttle lever and idle the
engine at low speed.
4. Set the safety bar to the lock position.
5. Stop the engine and remove the key.
Refer to page 67 “Stopping the Engine”.
T7A027
Inspection and Checks After
Stopping the Engine
1. Check for oil and water leakage and
inspect the working equipment, covers
and lower body. If any irregularities are
found, repair.
2. Fill the fuel tank.
Refer to page 110 “Inspecting the Fuel
T7A028 Level”.
3. Remove any paper scraps or dirt from the
¡ Park the machine on firm, level ground
engine room.
and apply the parking device. If you 4. Remove any mud from the lower body.
must park on a slope or incline, block
the machine securely to prevent Locking
movement. Be sure to lock the following places:
¡ When parking on streets, use barriers,
caution signs, lights, etc., so that the
machine can easily be seen even at
night to avoid collision with other
vehicles.
¡ Before leaving the operator’s seat, set
the safety bar to the lock position and
stop the engine.
¡ Never leave the machine with the
engine running or the lift arms raised, ¡ Fuel filler cap
unattended. If arms are left in raised ¡ Engine hood
position, they MUST be restrained by ¡ Manual storage
the lift arm stop. ¡ Cab door
84
OPERATION
Handling in Cold Weather
Preparing for Cold Weather Cautions after Completing

Operations
In cold weather, it may be difficult to start the
engine and the coolant may freeze. Make Heed the following in order to prevent dirt,
the preparations described below. water, or other objects stuck on the machine
as well as the lower body from freezing:
Changing the Fuel and Lubricant ¡ Remove any dirt or water from the body.
Change the fuel, hydraulic oil and engine oil In particular, water droplets on the
to types suited for cold conditions. hydraulic cylinder rod surfaces could
Refer to page 98 “Lubricant and Fuel Chart”. freeze, and if dirt enters into the seals
along with this, the seals could break.
¡ Park the machine on a dry, hard surface.
Engine Coolant If no appropriate place can be found, put
boards down and park the machine on
WARNING them.
¡ Drain any water from the fuel tank to
The coolant is combustible. Keep flames prevent freezing.
away. Refer to page 124 “Draining the Fuel Tank”.
¡ To prevent decreased battery
Use long-life coolant (antifreeze) and tap performance, place a cover over the
water for the engine coolant. battery or remove it from the machine and
Supplement: New machines are delivered store it in a warm place.
with JIS Type 2 long-life coolant (antifreeze) Also add battery fluid before starting the
at a concentration of 50%. next morning. If battery fluid is added after
Refer to page 98 “Lubricant and Fuel Chart”. completing operations, the distilled water
may not mix, resulting in freezing.
Battery
As the temperature drops, the battery
performance decreases.
Inspect the battery. If the charge is low,
contact a Takeuchi sales or service outlet to After Cold Weather is Over
have the battery charged. Perform the following after cold weather is
Refer to page 122 “Inspecting the Battery over:
Fluid Level and Replenishing”. ¡ Change the fuel and the oils for the
different devices with those specified on
the Fuel and Lubricant Chart.
Refer to page 98 “Lubricant and Fuel
Chart”.
¡ When using one-season type antifreeze
coolant, completely drain the antifreeze
coolant, carefully clean the inside of the
coolant system, then add tap water.
Refer to page 132 “Cleaning the Engine
Cooling System”.
85
OPERATION
Handling Rubber Crawlers
Rubber crawlers have an inherent weakness

due to their use of rubber. Be sure to heed
the prohibitions and cautions below so as to
prevent damage to the crawlers and crawler
slippage.
6%-!
¡ Do not let fuel, oil, salt or chemical solvents

Prohibited Actions get on the crawlers. These substances
may corrode the couplings of the crawlers’
Do not travel or operate the machine in the
metal cores, resulting in rust or peeling. If
following places:
these substances should get on the
crawlers, wipe them off immediately using
water.
6%-
¡Traveling or slewing on broken stone,

jagged base rock, iron rods, iron scraps 6%-"
or the edges of iron sheets may damage
¡ Traveling on roads directly after asphalting
or cut the crawlers.
or on hot surfaces such as over fires or
on iron sheets under strong sunlight may
result in irregular wear or damage of the
lugs.
¡ Do not move earth in places where the
rubber crawlers may slip. Doing so may
speed up lug wear.
6%-
¡Traveling on riverbeds or places with many

soft rocks may cause the crawlers to slip
off or be damaged due to rocks getting
stuck in them.
¡Do not use on the seashore. The salt may
corrode the metal cores.
86
OPERATION
Preventing the Rubber Crawlers from

Cautions
Slipping Off
Heed the following cautions when operating Heed the following in order to prevent the
the machine: rubber crawlers from slipping off:
¡Avoid changing course abruptly and ¡ Always keep the crawlers at the proper
spinning on concrete surfaces whenever tension.
possible.
Doing so may wear or damage the rubber
crawlers.
¡Avoid drops that may expose the rubber
crawlers to strong shocks.
¡Salt, potassium chloride, ammonium
sulfate, potassium sulfate, and triple
superphosphate of lime can damage the
T7E005
crawler belts. If any of these substances
should get on the crawler belts, wash them ¡ When traveling up large cobblestone or
off thoroughly with water. rock steps (20 cm (8 in.) or greater), climb
¡Do not let the sides of the rubber crawlers up the step at a direct angle and do not
rub against concrete or walls. change course on top of the step.
¡Be especially careful in the winter on
snowy or frozen surfaces as the crawler
belts tend to slip.
¡Use rubber crawler belts at temperatures
between –25°C to +55°C (–14°F to 131°F).
¡When storing the rubber crawlers for long
periods of time (3 months or more), do so
indoors in a place not exposed to direct
6%-$
sunlight or rain.
¡ When climbing in reverse, do not change
course at the point where the slope starts.
T7E007
¡ Avoid traveling with one crawler on a slope

or projecting object and the other crawler
on a flat surface (with the machine at a tilt
of 10° or greater). Travel with both crawlers
on flat surfaces.
87
OPERATION
T7E008
¡Do not change directions when the crawler

belts are slack as shown in the diagram.
88
TRANSPORT
Loading and Unloading ............................. 90
Hoisting the Machine < TL120 > ................ 91
Hoisting the Machine < TL140 > ................ 92
Securing the Machine ................................ 93
Cautions on Transporting .......................... 94
89
TRANSPORT
Loading and Unloading
1. Apply the truck’s parking brake and place

WARNING
stoppers against its tires.
The machine may roll or tip over or fall 2. Fasten the ramps securely to the truck bed
while loading or unloading it. Take the so that they will not come off. Set the
following precautions: ramps to an angle of 15° or less.
¡ Select a firm, level surface and keep 3. Move the machine up or down the ramps
sufficient distance from road with the bucket end facing downward.
shoulders. 4. Line up the center of the truck bed with
¡ Use loading ramps of adequate the center of the machine and the center
strength and size. Maintain the slope of the ramps with the center of the
of loading ramps within 15 degrees. crawlers.
¡ Keep the truck bed and loading ramps 5. Make sure the bucket does not hit the
clean of oil, clay, ice, snow, and other ramps.
materials which can become slippery. 6. Lower the engine speed.
Clean the tracks.
¡ Never change course on the ramp.
When loading or unloading the machine, be

sure to use ramps and following the
procedure below.
Fasten to the suspension fitting T7F001
Ramp 7. Determine the direction on the ramps, then

slowly travel up or down the ramps in 1st
Stopper
speed (low speed), following the signals
of a flagman.
15° or less
Distance between ramps E4F001 8. Load the machine properly at the
prescribed position on the bed.
Refer to page 93 “Transporting Posture”.
90
TRANSPORT
Hoisting the Machine < TL120 >
Hoisting posture
WARNING
¡ Know and use correct crane signals.
¡ Inspect the hoisting equipment daily
for damaged or missing parts.
¡ When hoisting, use a wire rope with
sufficient strength with respect to the
machine’s weight.
¡ Do not hoist with the machine in a
posture other than the one described
in the procedure below. Doing so is
dangerous as it may result in the
machine losing its balance.
¡ Do not hoist the machine with an
operator (s) on it.
¡ When hoisting, hoist slowly so that the
machine does not tip.
¡ Keep all other persons out of the area T3F001
when hoisting. Do not move the

machine over the heads of the persons.
IMPORTANT: This hoisting method

applles to machines with standard
specifications.
The center of gravity differs according to
the attachments and options that are
mounted.
Consult a Takeuchi sales or service
outlet.
Hoisting
2. Raise the safety bar to engage the lock. A 1555 (61.3)
3. Stop the engine and remove the starter B 930 (36.7)
key and get off the machine.
4. Install the sling as shown on the diagram C 1525 (60)
below. D 950 (37.4)
Suspend in such a way that the sling and E 575 (22.6)
Lifting tool do not touch the body.
F 585 (23.1)
5. Hoist slowly until the machine just leaves
the ground. G 425 (16.7)
6. Stop hoisting until the machine is stable Units : mm (inches)
and hoist slowly.
91
TRANSPORT
Hoisting the Machine < TL140 >
Hoisting posture
WARNING
¡ Know and use correct crane signals.
¡ Inspect the hoisting equipment daily
for damaged or missing parts.
¡ When hoisting, use a wire rope with
sufficient strength with respect to the
machine’s weight.
¡ Do not hoist with the machine in a
posture other than the one described
in the procedure below. Doing so is
dangerous as it may result in the
machine losing its balance.
¡ Do not hoist the machine with an
operator (s) on it.
¡ When hoisting, hoist slowly so that the
machine does not tip.
¡ Keep all other persons out of the area
when hoisting. Do not move the
machine over the heads of the persons.
IMPORTANT: This hoisting method

applles to machines with standard
specifications.
The center of gravity differs according to
the attachments and options that are
mounted.
outlet.
Hoisting
2. Raise the safety bar to engage the lock. A 1660 (65.3)
3. Stop the engine and remove the starter B 940 (37.1)
key and get off the machine.
4. Install the sling as shown on the diagram C 1720 (67.7)
below. D 985 (38.8)
Suspend in such a way that the sling and E 735 (28.9)
Lifting tool do not touch the body.
F 880 (34.7)
5. Hoist slowly until the machine just leaves
the ground. G 630 (24.7)
6. Stop hoisting until the machine is stable Units : mm (inches)
and hoist slowly.
92
TRANSPORT
Securing the Machine
After loading the machine in the designated

position, secure it as described below.
Transporting Posture
1. Lower the bucket.

2. Stop the engine and remove the starter
key.
3. Set the safety bar securely to the locked
position.
4. Set stoppers in front and behind the
crawlers.
5. Put a chain or wire rope over the lower
frame and fasten it securely to prevent
sideways slippage.
6. Secure the bucket with a chain or wire
rope.
93
TRANSPORT
Cautions on Transporting
WARNING
¡ Know and follow the safety rules,
vehicle code and traffic laws when
transporting the machine.
¡ Consider the length, width, height and
weight of the truck with the machine
loaded on it when determining the best
route.
94
MAINTENANCE
General ....................................................... 96
Service Data ............................................... 98
Important Parts ........................................ 103
Maintenance Chart ................................... 104
Walk-Around Inspection .......................... 106
Daily Inspection (Every 10 Hours) ........... 108
After First 50 Hours
(New Machines Only) ............................ 114
Every 50 Hours ......................................... 120
Every 100 Hours ....................................... 126
After First 250 Hours
(New Machines Only) ............................ 127
Every 250 Hours ....................................... 128
Every 500 Hours ....................................... 130
Every 1000 Hours ..................................... 132
Every 2000 Hours ..................................... 137
When Required ........................................ 138
Long-term Storage ................................... 143
95
MAINTENANCE
General
Maintenance Description Cautions on Maintenance

For long-term use of the machine under good Do not perform inspection and maintenance
conditions, perform the inspection and procedures not prescribed in this manual.
maintenance procedures properly and safely Have inspection and maintenance
as recommended in this manual. procedures not prescribed in this manual
performed by a Takeuchi sales or service
The inspection and maintenance items are outlet.
divided according to the machine’s total
operating time (inspection and maintenance Always keep the machine clean.
to be performed every 10 hours (walk-around ¡ Always keep the machine clean, and wash
and daily inspection), every 50 hours, every it before performing inspection and
250 hours, etc.). Refer to the hour meter to maintenance.
determine when it is time to perform ¡ When washing the machine with water,
inspection and maintenance. Items for which stop the engine and cover the electrical
it is not possible to determine the inspection system with plastic to protect it from water.
and maintenance interval are included under Exposing the electrical system to water is
“When Required”. dangerous and could result in short-
circuits or malfunction. Do not wash the
When operating the machine in extremely battery, sensors, connectors or the inside
harsh environments (with high dust levels or of the cab with water or steam.
high temperatures), inspection and
maintenance should be performed earlier Fuel, lubricant and grease
than the times indicated on the Maintenance ¡ For fuels, lubricant and grease, follow the
Chart. instructions on the “Fuel and Lubricant
Chart”.
¡ Use pure fuels, lubricants and greases
which do not contain water, and be careful
to keep dirt out when changing or
replenishing fuel, lubricant or grease.
¡ Store fuels, lubricants and greases in the
prescribed places and in such a way that
no water or dirt can get in them.
Cautions on fueling
¡ If the port includes a strainer, do not
remove the strainer when fueling.
¡ After fueling, be sure to securely tighten
the cap, etc.
¡ Do not add more than the prescribed
amount of fuel.
96
MAINTENANCE
General
Do not clean parts with fuel. Disposing of wastes

Do not use fuel to clean parts. Use a non- ¡ Collect spent fluids from the machine in
combustible cleaning agent. containers. Disposing of wastes
irresponsibly damages the environment.
Keep dirt out. ¡ Dispose of oil, fuel, cooling water, coolant,
When mounting and removing parts, do so filters, batteries and other harmful
in a place where there is no dust, clean the substances as prescribed by law.
working area and the part, and keep dirt out.
Check after maintenance
Clean mounting surfaces. ¡ Gradually increase the engine speed from
When mounting and removing parts, be sure a low idle to maximum speed and check
that the surfaces of contact of the parts are that there is no oil or water leaking from
clean. If the sealing grooves of the surface serviced parts.
of contact are damaged, consult a Takeuchi ¡ Operate all the control levers and check
sales or service outlet. that the machine is operating properly.
Seals and split pins Cautions on handling of battery cables

¡Replace removed seals and split pins with ¡ Disconnect the battery cables (+,–) before
new ones. working on the electrical system or doing
¡When mounting, be careful not to damage any welding.
or twist the seal. Remove the negative (–) battery cable first.
When reconnecting the battery, connect
Sealing tape the negative (-) battery cable last.
¡ Do not disconnect the battery cables while
Sealing tape the engine is running. Doing so could
damage the electronic circuitry of the
alternator and other parts.
Leave 1 or 2 threads free

E4G001
¡When wrapping sealing tape around

plugs, etc., remove any old sealing tape
from the threads and clean the threads.
¡Wrap the sealing tape tight, leaving 1 or 2
threads at the tip free.
97
MAINTENANCE
Service Data
Lubricant and Fuel Chart

Use different lubricants, greases and fuels according to the temperature, referring to the chart below.
¡Change the lubricant earlier than as shown in the table if it is extremely dirty or its
performance has deteriorated severely.
¡Whenever possible, use the same brand of lubricant as before. If changing with a different
brand, replace the entire quantity – do not mix different brands.
Lubricants and greases
Type by temperature
Part Type -22 -4 14 32 50 68 86 104°F Replacement Capacity
-30 -20 -10 0 10 20 30 40°C interval Lit. (US. qt.)
Upper limit
TL120:7.4(7.8)
TL130:10.2(10.8)
Diesel SAE 5W-30 After first 50 TL140:9.6(10.1)
Engine TL150:14(14.8)
engine oil SAE 10W-30 hrs.
oil pan Lower limit
API-CD SAE 15W-40 Every 250 hrs. TL120:4(4.2)
TL130:5.7(6.0)
TL140:7.6(8.0)
TL150:7(7.4)
System
TL120:46
(12.2 US.gal.)
TL130:60
(15.9 US.gal.)
TL140:83
(21.9 US.gal.)
Diesel TL150:95
Hydraulic engine oil (25.1 US.gal.)
SAE 10W-30 Every 1000 hrs.
tank API-CD Tank
TL120:29
(7.7 US.gal.)
TL130:39
(10.2 US.gal.)
TL140:52
(13.7 US.gal.)
TL150:64
(16.9 US.gal.)
TL120:11 (11.6)
Engine Coolant TL130:10.9 (11.5)

50% coolant mixture [16.9 (17.9)]
cooling (water +
system coolant)** 30% coolant mixture Every 1000 hrs. TL140:15 (15.9)
[16.2 (17.1)]
TL150:15 (15.9)
[18.3 (19.3)]
Travel After first 250 TL120:1.0 (1.06)
Gear oil TL130:1.0 (1.06)
reduction SAE 90 hrs.*
API-GL-4 TL140:2.2 (2.32)
gear Every 500 hrs. TL150:2.2 (2.32)
Working Lithium Daily or every
equipment based grease 10 hrs.
As required
Levers and EP-2
NLGI No.2 When required
Pedal
98
MAINTENANCE
Service Data
[ ] : For EU and High flow hydraulic system

Serial No. TL130 21306717 ~ / TL140 21403609 ~ / TL150 21502751 ~
* : If the percentage of the traveling time within the total operating time is high, replace the
gear oil earlier than the specified time.
** : For water, use tap water (soft). Do not use well or river water.
When the ambient temperature drops below 0°C, add coolant (antifreeze). Follow the
coolant manufacturer’s instructions to determine the mixture ratio.
Fuel
Capacity
Part Type
R(US. gal.)
Use a clean, Quality fuel for good performance and

TL120: 58
optimum engine life.
(15.3 US.gal.)
¡To prevent fuel flow problems in cold weather,
TL130: 75
use diesel fuel with a pour point of at least –12°C
Fuel tank Diesel fuel (19.8 US.gal.)
(10°F) below the lowest expected ambient
TL140: 90
temperature.
(23.8 US.gal.)
¡ Minimum cetane number is 45. Low temperature
TL150: 108
or high altitude operation may require the use of
(28.5 US.gal.)
fuel with a higher cetane number.
99
MAINTENANCE
Service Data
Expendables
Replace expendables such as filters and elements periodically, referring to the table below.
Item Part name Part No. Replacement interval

Hydraulic oil return filter Cartridge TL120:
15511-02600
TL130 / TL140 / TL150: After first 50 hrs.
15510-00520 Every 500 hrs.
Line filter Element 15511-01001

Fuel filter Cartridge TL120 / TL130: Every 500 hrs.
119802-55800
TL140:
897172-5491
TL150:
123907-55800
TL140: Feed pump filter Repair kit 894337-0220 Every 500 hrs.
Engine oil filter Cartridge TL120 / TL130: After first 50 hrs.
129150-35152 Every 250 hrs.
TL140:
897049-7081
TL150:
119005-35100
Air cleaner Outer Element TL120: Every 250 hrs. or
129062-12560 when the air cleaner
TL130: warning lamp lights
129935-12520 Do not clean.
TL140:
F-10604003-F
TL150:
119117-12560
Inner Element TL120: Every 250 hrs. or
119005-12571 when the air cleaner
TL130: warning lamp lights
119160-12570 Do not clean.
TL140:
F-10604002-F
TL150:
119117-12570
100
MAINTENANCE
Service Data
Tools (Except for USA)
No. Part name Part No. Remarks No. Part name Part No. Remarks
1 Spanner 16900-01012 10-12 12 Hammer 16903-00330 3/4
2 Spanner 16900-01113 11-13 13 Hex. wrench 16906-00500 5mm

6 Spanner 16901-00030 30 17 Hex. wrench 16906-01400 14mm
7 Spanner 16901-00041 41 18 Grease gun 16910-60600 600cc

8 Screwdriver 16902-20205 (+) (–) 19 Tool case 16914-00001 TL130/TL140/TL150
9 L-type wrench 16908-30019 19 20 Drain connector 15545-12600 TL140 (OPT)
15545-12601 TL120/TL130/TL150
10 Monkey wrench 16904-00250 250mm 21 Case 16919-00001
11 Pliers 16905-00200 200mm 22 Filter wrench 08819-20060 TL130/TL140/TL150
101
MAINTENANCE
Service Data
Tightening Torques
Nuts and Bolts (for ISO strength category 10.9)
Tighten nuts and bolts at the torques shown on the table below, unless otherwise specified in
the text.
¡Tightening torques when mounting plastic covers differ from the values on the table below.
Consult a Takeuchi sales or service outlet. Tightening too strongly will break the cover.
¡When replacing nuts and bolts, replace them with nuts and bolts of the same size and
standards.
¡Tighten nuts and bolts alternately (top, bottom, left then right) or in 2 or 3 times so that they
are tightened uniformly.
3 6
5 4
2 E4G003
Head width Torque

Size (a) X Pitch
Thread (b) General Connection Points
mm mm N·m ft-lb
10 M6 X 1.0 9.8 ± 0.5 7.2 ± 0.4
12, 13 M8 X 1.25 22.6 ± 1.1 16.6 ± 0.8
14, 17 M10 X 1.5 47.1 ± 2.4 34.7 ± 1.7
Coarse 17, 19 M12 X 1.75 83.4 ± 4.1 61.5 ± 3.0
19, 22 M14 X 2.0 134.4 ± 6.7 99.1 ± 4.9
22, 24 M16 X 2.0 207.9 ± 10.4 153.3 ± 7.7
27, 30 M20 X 2.5 410.9 ± 20.5 303.1 ± 15.1
12, 13 M8 X 1.0 24.5 ± 1.2 18.1 ± 0.9
14, 17 M10 X 1.25 50 ± 2.5 36.9 ± 1.8
17, 19 M12 X 1.5 87.3 ± 4.3 64.4 ± 3.2
Fine
19, 22 M14 X 1.5 135.3 ± 6.8 99.8 ± 5.0
22, 24 M16 X 1.5 220.6 ± 11 162.7 ± 8.1
27, 30 M20 X 1.5 452.1 ± 22.6 333.4 ± 16.6
102
MAINTENANCE
Important Parts
For safe use, the machine must be serviced periodically. To increase safety, periodically
replace the parts listed in the following table of important parts.
Serious injury or a fire could result if they deteriorate or are damaged.
Table of Important Parts

Unit Important parts to be replaced periodically Replacement Interval
Fuel hoses
Fuel system
Packing in fuel filler cap
Engine connection Engine oil filter hoses
Heater hoses
Heater & AC systems
Air conditioner hoses
Hydraulic hoses ( Pump - delivery )
Machine
Hydraulic hoses ( Pump - suction ) Every 2 years
body
Hydraulic Hydraulic hoses ( Travel motor )
system Hydraulic hoses ( Lift arm cylinder lines)
Working Hydraulic hoses ( Bucket cylinder lines )
equipment Hydraulic hoses ( Pilot valve )
Hydraulic hoses ( Auxiliary lines )
Seat belt Every 3 years
Above important parts are vulnerable to aging and wear or deterioration and it is difficult to
determine the degree to which they have deteriorated on the occasion of periodic service. To
maintain their proper function at all times, therefore, replace them with new ones after using
them for a specific period of time even if no abnormality is found with the parts. If you find
abnormalities in these parts before their scheduled replacement time is reached, repair or
replace them immediately. If a hose clamp is deformed or cracked, replace it immediately.
When replacing the important parts, please contact a Takeuchi sales or service outlet .
Also check the hydraulic hoses other than the above important parts. If any abnormality is
found in them, retighten them or replace them immediately.
When replacing the hydraulic hoses, replace the O-rings and seals at the same time.
Check the fuel and hydraulic hoses according to the periodic schedule described below.
Refer to “Maintenance”.
Type of inspection Inspection item

Daily inspection Leakages from joints, hydraulic or fuel hoses.
Monthly inspection Leakages from joints, hydraulic or fuel hoses.
Damaged hydraulic or fuel hoses(cracks, wear and tear).
Annual inspection Leakages from joints, hydraulic or fuel hoses.
Deteriorated, twisted, damaged hydraulic or fuel hoses (cracks, wear
and tear) or hoses in contact with other parts of the machine.
103
MAINTENANCE
Maintenance Chart
Maintenance Items See Page

Walk-Around Inspection
Inspecting by opening the engine hood and rear door 106
Inspecting by walking around the machine 107
Inspecting while sitting in the operator’s seat 107
Daily Inspection (Every 10 Hours)
Inspecting and replenishing the coolant 108
Inspecting and replenishing the engine oil 109
Inspecting the water separator 109
Inspecting the fuel level 110
Inspecting the hydraulic oil level and replenishing 111
Lubricating the working equipment 112
After First 50 Hours (New Machines Only)
Replacing the hydraulic oil return filter 114
Replacing the engine oil and oil filter 116
Inspecting and adjusting the fan belt 118
Replacing the line filter 119
Every 50 Hours
Inspecting and adjusting the crawler tension 120
Inspecting the battery fluid level and replenishing 122
Draining the fuel tank 124
Inspecting the bucket stoppers (bolts / nuts) 125
Every 100 Hours
Cleaning the water separator (TL120 / TL130 / TL150) 126
Replacing the travel motor gear oil* 127
* If the percentage of the traveling time within the total operating time is high, replace the
gear oil earlier than the specified time.
104
MAINTENANCE
Maintenance Chart
Maintenance Items See Page

Every 250 Hours
Replacing the air cleaner elements 128
Cleaning the radiator fins and oil cooler fins 129
Replacing the engine oil and oil filter 129
Inspecting and adjusting the fan belt 129
Every 500 Hours
Replacing the fuel filter 130
Replacing the feed pump filter (TL140) 131
Replacing the hydraulic oil return filter 131
Replacing the line filter 131
Replacing the travel motor gear oil 131
Adjusting or replacing the bucket stoppers (bolts / nuts) 131
Every 1000 Hours
Cleaning the engine cooling system 132
Replacing the hydraulic oil and cleaning the suction strainer 134
Inspecting and adjusting the engine valve clearance 136
Retightening the engine cylinder head bolts 136
Inspecting the engine fuel injection pressure and spray condition 136
Every 2000 Hours
Inspecting the engine fuel injection timing 137
Inspecting the engine fuel injection valve 137
When Required
Replacing the bucket or attachment 138
Lubricating the levers 140
Inspecting and replenishing the windshield washer fluid 140
Tilting up the canopy 141
Inspecting the rubber crawlers 142
105
MAINTENANCE
Perform the following inspections once every day before starting the engine the first time.
WARNING
¡ Before operating, perform the walk-around inspections and make repairs immediately
should any irregularities be found.
¡ Be sure to secure the engine hood or rear door when opening it. Do not open the
engine hood or rear door on slopes or in strong wind.
Before starting the engine, look around the machine and lower body, clean any combustible
materials off high temperature parts of the engine, and inspect for such irregularities as oil
leakage, water leakage and looseness of nuts and bolts.
13 10 4 12 1 2 11
14 3
9
6
T7G0031
Inspecting by Opening the

Engine Hood and Rear Door
1. Check for any twigs, leaves, oil or other 3. Check for oil leakage from the hydraulic
combustible materials around the engine tank, hydraulic devices, hoses and
and battery. connections.
2. Check for oil or engine coolant water
leakage around the engine.
106
MAINTENANCE
Inspecting by Walking Around Inspecting While Sitting in the

the Machine Operator’s Seat
4. Check lights for dirt, damage and burnt 12. Check the windshield for dirt or damage.
out bulbs. (For machines with cab door)
5. Check attachments and hoses for 13. Check the seat and seat belt for dirt or
damage. damage.
6. Check the bucket for wear, damage and Check the operator’s seat for dirt, oil or
looseness. other combustible materials.
7. Check the handrail and step for damage 14. Check the monitor, instruments and
and loose bolts. switches for dirt or damage.
8. Check the crawler, track roller, idler and
sprocket for damage, wear and loose
bolts.
9. Check for oil leakage from the travel motor.
10. Check the canopy / cab and guard for
damage and loose nuts and bolts.
Check the rear view mirror and room
mirror for dirt, damage, and angle
adjustmint.
11. Check the labels for dirt and damage.
107
MAINTENANCE
Perform the following inspections once every day before starting the engine the first time.
WARNING
¡ Before operating, perform the Daily inspections and make repairs immediately should
any irregularities be found.
¡ Be sure to secure the engine hood or rear door when opening it. Do not open the
engine hood or rear door on slopes or in strong wind.
Replenishing
Inspecting and Replenishing the
1. Remove the reserve tank’s cap (2).
Coolant 2. Add coolant up to the upper limit (H) of
the reserve tank (1).
WARNING If the reserve tank is empty, inspect for
Do not remove the radiator cap or drain fluid leakage, then inspect the radiator (3)
plugs when the coolant is hot. Stop the coolant level. If it is low, add water to the
engine, let the engine and radiator cool radiator (3) first, then to the reserve tank.
and loosen the radiator cap or drain plugs 3. Install the cap (2).
slowly.
Inspection
2 1
H
L
T7G004
1. Open the rear door.

2. Inspect the quantity of coolant in the
reserve tank (1).
The level should be between the upper
limit (H) and lower limit (L).
If it is below the lower limit (L), replenish.
108
MAINTENANCE
Inspecting and Replenishing the Inspecting the Water Separator

Engine Oil
WARNING
WARNING
Stop the engine and allow the machine
Stop the engine and allow the machine to cool down before performing
to cool down before performing inspection and maintenance.
inspection and maintenance.
< TL140 >
Inspection
1
2
3
4
L H 1 6
7
T9G003
T7G005
< TL120 / TL130 / TL150 >
2. Pull out the dipstick (1) and wipe off the 2 8 1
ON
oil with a rag. S OFF
3. Fully reinsert the dipstick (1), then pull it 3

back out. 5
4. Check the oil on the dipstick (1). 4
The level should be between the upper 6
limit (H) and lower limit (L). 7
T7G0062
S : Closed
Replenishing 1. Open the rear door.
1. Remove the oil supply cap (2). 2. Inspect the water separator (1).
2. Add oil up to the upper limit (H) of the If the red indicator ring (6) is sunk to the
dipstick (1). bottom of the case (4), no water is mixed
Problems could arise if the oil level is either in.
too low or too high. If the red indicator ring (6) is floating, there
3. Tighten the oil supply cap (2). is water up to the bottom of the ring. Drain
4. Start the engine, run it at low idle for about the water and clean.
3 minutes, then stop it. 3. Place a pan under the drain valve (7).
5. After about 20 minutes, inspect the oil 4. Open the drain valve (7) and drain the
level. water.
If the water does not drain easily, loosen
the vent plug (8).
5. Close the drain valve (7) and vent plug
(8).
109
MAINTENANCE
< TL120 / TL130 / TL150 >

Inspecting the Fuel Level
Refer to page 126 “Cleaning the Water
Separator”. (TL120/TL130/TL150)
WARNING
while fueling or near fueling
operations.
¡ Stop the engine in a well-ventilated
place when adding fuel.
¡ Do not fill the fuel tank to capacity.
Allow room for expansion.
¡ Tighten the fuel filler cap securely.
3
2 4
T7G0071
1. Check the fuel level using the fuel gauge

(1).
F: full
E: empty
2. If the level is low, add fuel from the fuel
port (2) while watching the fuel gauge (1).
Refer to page 45 “Fuel Filler Cap”.
110
MAINTENANCE
Inspecting the Hydraulic Oil Level • When the oil temperature is about 50 to
80°C (122 to 176°F):
and Replenishing
The level should be near the upper limit
(H).
WARNING
¡ Stop the engine and allow the machine Replenishing
to cool down before performing < TL120 >
maintenance.
¡ Oil may spurt out if caps or filters are
removed or pipes disconnected before
releasing the pressure in the hydraulic
system.
• When removing plugs or screws or
disconnecting hoses, stand to the
side and loosen slowly to gradually
release the internal pressure before
removing. Loosen the bolts and remove the cover (11).
Inspection < TL130 / TL140 / TL150 >

The oil level changes according to the oil
temperature. Inspect the oil level in the
hydraulic oil level inspection posture shown
in the diagram.
¡ Hydraulic oil level inspection posture
2 H
L
T7G0081
1. Start the engine and run it at low speed.

2. Fully retract the lift arms and bucket
cylinders and ground the bucket.
3. Stop the engine. 1. Remove the plug (1).
4. Inspect the oil level using the sight gauge 2. Add hydraulic oil up to the middle of the
(2). sight gauge (2).
• When the oil temperature is about 20°C 3. Tighten the plug (1).
(68°F):
The level should be halfway between the
upper limit (H) and lower limit (L).
111
MAINTENANCE
Lubricating the Working Equipment
T9G001
1. Set the machine to the lubrication posture shown in the diagram above, ground the bucket,
then stop the engine.
2. Use the grease gun to lubricate the grease nipples.
3. Wipe off the expelled grease.
112
MEMO
113
MAINTENANCE
Replacing the Hydraulic Oil 3. Remove the return filter (3).

4. Install the new return filter.
Return Filter
5. Install the frange (12).
6. Inspect the level with the sight gauge (2),
WARNING
and replenish if the level is low.
¡ Stop the engine and allow the machine Refer to page 111 “Inspecting the
to cool down before performing Hydraulic Oil Level and Replenishing”.
maintenance.
• The engine, hydraulic lines and many < TL130 / TL140 / TL150 >
other parts of the machine are hot
directly after the engine is stopped. 1
Touching these parts will cause
3
burns.
• The hydraulic fluid is also hot and 4
under high pressure.
Be careful when loosening caps and
5
plugs. Working on the machine under T8G0011
these conditions could result in
burns or injuries due to the hot oil
spurting out.
system.
removing.
< TL120 >

2. Remove the plugs (1).
3. Using a filter wrench, turn the return filter
(3) counterclockwise and remove it.
4. Clean the filter installation surface on the
1. Loosen the bolts and remove the cover filter stand.
(11). 5. Apply a thin layer of oil to the packing of
2. Loosen the bolts and remove the frange the new filter.
(12). 6. Install the new return filter by hand.
114
MAINTENANCE
7. Tighten 2/5 more turn with the filter wrench

after the filter packing comes in contact
with the surface of installation.
8. Inspect the level with the sight gauge (2),
and replenish if the level is low.
Refer to page 111 “Inspecting the
Hydraulic Oil Level and Replenishing”.
9. Tighten the plugs (1).
115
MAINTENANCE
Replacing the Engine Oil and Oil 6. Remove cap (A), install connector (B) and
drain the oil. (The oil comes out when the
Filter
screw is tightened.)
WARNING
< TL140 >
Stop the engine and allow the machine Remove the drain plug (4) and drain the
to cool down before performing oil.
maintenance.
¡ The engine, muffler, radiator and many 7. Remove connector (B) and install cap (A).
directly after the engine is stopped. < TL140 >
Touching these parts will cause burns. Tighten the drain plug (4).
¡ The engine oil is also hot.
Be careful when loosening caps and IMPORTANT: Check the spent oil. If it
plugs. Working on the machine under contains large amounts of metal powder,
these conditions could result in burns. consult a Takeuchi sales or service outlet.
8. Install the under cover (3).

2
< TL120 >
L H 1
T7G005

2. Tilt up the canopy.
Refer to page 141 “Tilting Up the Canopy”.
3. Remove the oil supply cap (2). < TL140 >
3 4
4
B A
TL140:Option T8G002
T7G0112
4. Place a pan under the under cover (3).

5. Loosen the bolts and remove the under
cover (3).
116
MAINTENANCE
< TL130 / TL150 >
T7G0121
9. Using a filter wrench, turn the filter (4)

counterclockwise and remove it.
10. Clean the filter installation surface on the
filter stand.
11. Apply a thin layer of oil to the packing of
the new filter.
12. Install the new filter by hand.
13. Tighten 3/4 (TL140: 1 and 1/4) more turns
after the filter packing comes in contact
with the surface of installation.
14. Supply oil up to the upper limit (H) of the
dipstick (1). Problems could arise if the
oil level is either too low or too high.
15. Tighten the oil supply cap (2).
16. Lower the canopy.
17. Start the engine, run it at low idle for about
3 minutes, then stop it.
18. After about 20 minutes, inspect the oil
level.
117
MAINTENANCE
Inspecting and Adjusting the Fan 4. Inspect the fan belt (4) and replace it if:
• there are cuts or cracks.
Belt
• the belt is worn and touches the bottom
of the V groove in the pulley.
WARNING
• the belt stretches and cannot be
Stop the engine and allow the machine adjusted.
to cool down before performing
inspection and maintenance. Adjustment
¡ The engine, muffler, radiator, hydraulic < TL120 / TL130 / TL150 >
lines, sliding parts and many other
parts of the machine are hot directly
after the engine is stopped. Touching
these parts will cause burns.
Inspection
1. Loosen the adjusting bolt (5) and locking

nut (6).
a 2. Using a lever (7), move the alternator (8)
b and adjust the slack.
3. Tighten the adjusting bolt (5) and locking
T9G006 nut (6).
2. Remove the bolts (a) and open the radiator < TL140 >
(b).
5 8
6 3
T9G008
1. Loosen the locking nut (6).

2. Turn the adjusting bolt (5) and adjust the
3. Press the fan belt at midway between the fan belt (4).
fan pulley (2) and alternator pulley (3) and • Tighten: Clockwise
check the tension (about 98N or 22 lbs.). • Loosen: Counterclockwise
The slack (A) should be about 7 to 10 mm 3. Tighten the locking nut (6).
(0.28 to 0.4 in.).
118
MAINTENANCE
Replacing the Line Filter
WARNING
¡ Stop the engine and allow the machine
maintenance.
system.
removing.
1 2 3
T7G013

Refer to page 141 “Tilting Up the Canopy”.
2. Turn the case (1) counterclockwise and
remove it.
3. Remove the element (2) and O-ring (3).
4. Clean the inside of the case (1).
5. Install the new element in the case (1).
6. Set the new O-ring, then tighten the case
(1).
119
MAINTENANCE
Every 50 Hours
Inspecting and adjusting the < TL130 / TL140 >

Crawler Tension
WARNING
¡ If you must work beneath the raised
machine or equipment, always use
wood blocks, jack-stands or other rigid
and stable supports. Never get under A
T8G012
the machine or working equipment if
they are not sufficiently supported. < TL150 >
This procedure is especially important
when working on hydraulic cylinders.
¡ The track adjuster contains highly
pressurized grease. If the tension is
adjusted without following the
prescribed procedure, the grease A
discharge valve may fly off, resulting
in injury. T7G0141
• Loosen the grease discharge valve
slowly. 1. Lower the lift arm and tilt the bucket
• Do not put your face, arms, legs or forward to raise the front of the loader off
body in front of the grease discharge the ground as far as it will go.
valve. 2. Measure the clearance between the
• If no grease is expelled when grease center track roller and the surface of the
discharge valve is loosened, there is crawler belt where it makes contact with
a problem. Contact your nearest the roller.
service outlet for repairs. DO NOT
disassemble, as this is very The gap (A) should be within the following
dangerous. range:
25 to 50 mm (1 to 2 in.)
Inspection
Adjustment
< TL120 > Increasing the tension
1
A T7G015
T3G005
1. Remove the cover.
120
MAINTENANCE
Every 50 Hours
2. Use the grease gun to insert grease

through the grease nipple in the grease
discharge valve (1).
3. Inspect the crawler tension.
Decreasing the tension
1
T7G016
1. Remove the cover.

2. Use the wrench to slowly loosen the
grease discharge valve (1) and drain the
grease.
If the grease does not drain easily, move
the machine forward or backward.
3. Tighten the grease discharge valve (1).
• Tightening torque: 59 N·m (43.4 ft.lb.)
121
MAINTENANCE
Every 50 Hours
Inspecting the Battery Fluid Level < TL120 >

and Replenishing
DANGER
¡ Do not use the battery when the fluid
level is below the lower level. Doing so
will hasten the deterioration of the
internal portions of the battery and
shorten the battery life, and can also
cause rupturing (or an explosion). < TL130 / TL140 / TL150 >
¡ Batteries generate flammable and
explosive gases. Keep arcs, sparks,
flames and lighted tobacco away.
¡ Use a dampened cloth to clean the area
of the fluid level lines and check the
fluid level. Note that if this area is
cleaned with a dry cloth, static
electricity could cause ignition or
explosion.
WARNING 2. Inspect the indicator (1).
• Blue: Charging complete
¡ Do not fill the battery above the upper • White: OK
level. Doing so could cause the fluid • Red / center White:
to leak, contact and damage the skin, Insufficient battery fluid
or cause parts to corrode. • Red / center Red: Charging needed
¡ Batteries contain sulfuric acid which 3. Inspect the fluid level.
will damage eyes or skin on contact. The fluid level should be between the lines
• If acid contacts eyes, flush indicating the upper level (H) and lower
immediately with clean water and get level (L). If not, add distilled water up to
prompt medical attention. line (H).
• If acid is accidentally swallowed, ¡ If the fluid level can not be checked by
drink large quantities of water or milk fluid level lines.
and call a physician immediately.
• If acid contacts skin or clothing, wash
off immediately with clean water.
Inspection
IMPORTANT: Check the fluid level of all
cells, even when the fluid level can be
checked by indicator.
122
MAINTENANCE
Every 50 Hours
Remove the caps (2) and look into the fluid

supply holes to check the fluid level. If the
fluid is below the sleeve (3), be sure to add
distilled water up to the bottom edge of the
sleeve (3).
Proper amount .... (A)
The fluid reaches up to the bottom edge
of the sleeve (3), so the surface tension
causes the fluid to swell and the plate
appears distorted.
Level too low ....... (B)
The fluid does not reach up to the bottom
edge of the sleeve (3), so the plate
appears laminar, not distorted.
4. Also check the terminals for looseness and
dirt.
Replenishing
When adding distilled water, do so before
starting operations in order to prevent
freezing.
a
b
T9G006
1. Remove the bolts (a) and open the radiator

(b).
2. Remove the indicator (1) and caps (2), and
add distilled water up to the upper level.
3. Tighten the indicator (1) then it turns blue.
4. Clean the cap’s exhaust hole, then tighten
the caps (2) securely.
123
MAINTENANCE
Every 50 Hours
Draining the Fuel Tank
WARNING
while handling fuel or working on the
fuel system.
place and allow it to cool down before
performing maintenance.
Do this before operating the machine.
3
2 4
T7G0071
1. Remove the fuel filler cap (2).

2. Place a pan under the drain plug (3).
3. Remove the cover (4).
4. Remove the drain plug (3) and drain the
water and sediment from the bottom of
the tank.
5. Tighten the drain plug (3).
6. While watching the fuel gauge (1), add
fuel.
7. Tighten the fuel filler cap (2) and lock it
with the key.
Bleeding the air from the fuel system

Refer to page 149 “Bleeding the Air from the
Fuel System”.
Supplement: Air in the fuel system can
make it difficult to start the engine and cause
engine problems. Also bleed the air when
the fuel tank is emptied.
124
MAINTENANCE
Every 50 Hours
Inspecting the Bucket Stoppers

(bolts / nuts)
WARNING
Before performing maintenance or
repairs under the machine, set all working
equipment against the ground or in the
lowermost position.
1. Park the machine on firm, level ground and

remove the bucket.
2. Retract the bucket cylinders and lift arm
cylinders to the minimum length.
3. Inspect the adjusting bolts (1) and lock
nuts (2) for bending, denting, deformation
and looseness.
4. If there are any irregularities with the
adjusting bolts (1) and lock nuts (2), see
Adjustment / Replacement procedure in
Workshop Manual.
125
MAINTENANCE
Every 100 Hours
Cleaning the Water Separator

(TL120 / TL130 / TL150)
WARNING
fuel system.
2 8 1
ON
S OFF
3
5
4
6
7
T7G0062
S : Closed
2. Close the valve (2).
3. Loosen the ring (3), then remove the case
(4), element (5) and indicator ring (6) and
clean them.
4. Inspect the O-ring, and if there are any
scratches or other irregularities, replace it.
5. Assemble the indicator ring (6), case (4)
and element (5) and tighten the ring (3).
6. Open the valve (2).
7. Loosen the vent plug (8) and bleed the
air.
8. Tighten the vent plug (8).
Refer to page 149 “Bleeding the Air from the

Fuel System”.
126
MAINTENANCE
Replacing the Travel Motor Gear 5. Tighten plug (1).

• Tightening torque: 22 N·m (15.9 ft-lb.)
Oil
6. Supply oil through the hole for plug (3) until
oil flows out of the hole of plug (2).
WARNING
7. Tighten plugs (2) and (3).
¡ Stop the engine and allow the machine • Tightening torque: 22 N·m (15.9 ft-lb.)
maintenance.
• The travel motors are hot directly after
the engine is stopped. Touching them
will cause burns.
• The gear oil is also hot and under high
pressure.
Be careful when loosening plugs.
Working on the machine under these
conditions could result in burns or
injuries.
¡ The pressure in the travel motor
reduction gears case may cause oil or
the plug to fly out. Loosen the plug
slowly to release the pressure.
IMPORTANT: If the percentage of the

traveling time within the total operating
time is high, replace the gear oil earlier
than the specified time.
1. Set the travel motor so that plug (1) is at

the very bottom.
2. Place a pan for catching the spent oil
under plug (1).
3. Remove plugs (1), (2) and (3) and drain
the oil.
4. Wrap new sealing tape around the plugs.
127
MAINTENANCE
Every 250 Hours
Replacing the Air Cleaner < TL120 / TL130 / TL140 >

Elements
WARNING
Stop the engine and allow the machine
maintenance.
¡ The engine, muffler, radiator and many
directly after the engine is stopped. < TL150 >
Touching these parts will cause burns.
IMPORTANT: Do not use an element if its

flutes, gaskets or seals are damaged.
IMPORTANT: Be sure to install the
element and dust cap securely. If not, dust
could be drawn into the cylinder,
damaging the engine.
1. Open the engine hood. 8. Install the dust cup (2) with the “TOP /c”
mark at the top or line up the “a/[” arrow,
then fasten it with the three clamps (1).
2. Loosen the clamps (1) and remove the

dust cup (2).
3. Clean the inside of the dust cup (2).
4. Remove the outer element (3).
Do not yet remove inner element (5).
5. Clean the inside of the body (4).
6. Remove the inner element (5).
7. Install the new elements.
Press the elements firmly into the body (4).
Check that the red line (A) on the element
(3) is lined up with the edge of the body (4).
128
MAINTENANCE
Every 250 Hours
Cleaning the Radiator Fins and Replacing the Engine Oil and Oil
Oil Cooler Fins Filter
Refer to page 116 “Replacing the Engine Oil
WARNING
and Oil Filter”.
Wear required appropriate equipment
such as safety glasses and filter mask
when using compressed air, as metal
fragments or other objects can fly and Inspecting and Adjusting the Fan
cause serious personal injury. Belt
Refer to page 118 “Inspecting and Adjusting
IMPORTANT: Be careful not to damage
the radiator fins and oil cooler fins when the Fan Belt”.
cleaning them.
¡ When using compressed air or
pressurized water, make sure the
pressure is no higher than 200 kPa (28
psi) and hold the nozzle sufficiently
away from the fins.
IMPORTANT: When using water, cover
the electrical system to prevent water
from getting in.
IMPORTANT: When operating the
machine in very dusty places, inspection
and maintenance should be performed
every day.
T7G020

2. Blow compressed air on the radiator fins
and oil cooler fins to remove mud and dirt
stuck on them.
129
MAINTENANCE
Every 500 Hours
7. Tighten 2/3 more turn after the filter

Replacing the Fuel Filter
packing comes in contact with the surface
of installation.
WARNING 8. Bleed the air.
¡ Do not smoke or permit open flames Refer to page 149 “Bleeding the Air from
while handling fuel or working on the the Fuel System”.
fuel system.
< TL120 / TL130 / TL150 >
T7G021
< TL140 >
T9G005
1. Open the radiator.

2. Place a pan under the filter (1).
3. Using a filter wrench, turn the filter (1)
counterclockwise and remove it.
4. Clean the surface of installation of the filter
stand.
5. Apply a thin layer of oil to the packing of
the new filter.
6. Install the new filter by hand.
130
MAINTENANCE
Every 500 Hours
Replacing the Feed Pump Filter Replacing the Hydraulic Oil

(TL140) Return Filter
Refer to page 114 “Replacing the Hydraulic
WARNING
Oil Return Filter”.
fuel system.
¡ Stop the engine in a well-ventilated Replacing the Line Filter
performing maintenance. Refer to page 119 “Replacing the Line Filter”.
Replacing the Travel Motor Gear

Oil
Refer to page 127 “Replacing the Travel
a
Motor Gear Oil”.
b
T9G006
1. Open the rear door. Adjusting or Replacing the

2. Remove the bolts (a) and open the radiator Bucket Stoppers (bolts / nuts)
(b).
This operation requires experience. Have it
outlet.
1 4 3 4 2
See Adjustment / Replacement procedure
in Workshop Manual.
T9G0071
3. Place a pan under the feed pump (1).

5. Remove the element (3) and gaskets (4).
6. Install the new element and gaskets.
7. Tighten the cover (2).
131
MAINTENANCE
Every 1000 Hours
Cleaning the Engine Cooling When cleaning, if the temperature of the

coolant is low, the thermostat will be closed
System
and the coolant will not circulate in the
radiator. Heat the coolant water to at least
WARNING
90°C before cleaning.
3
maintenance.
• The engine, muffler, radiator and
many other parts of the machine are 2 1
hot directly after the engine is
stopped. Touching these parts will H
cause burns. L
• The engine coolant is also hot and T7G004
under high pressure. Be careful when
loosening caps and plugs. Working
on the machine under these
conditions could result in burns or 4
injuries due to the hot coolant
spurting out.
¡ If maintenance must be performed with
the engine running, always work as a 5
two-person team with one person T7G022
sitting in the operator’s seat while the

other works on the machine. 1. Open the rear door and remove the under
• When performing maintenance, be cover (5).
sure to keep your body and clothing 2. Gradually loosen the radiator cap (3) to
away from moving parts. release the internal pressure, then remove
¡ Standing at the back of the machine the cap.
while the engine is running is extremely 3. Place a pan to catch the spent coolant
dangerous, as the machine could move under the drain plug (4), then loosen the
suddenly. Never stand at the back of drain plug (4) and drain the coolant.
the machine while the engine is 4. Tighten the drain plug (4).
running. 5. Add tap water through the radiator’s
¡ Do not remove the radiator cap or drain coolant supply port up to the top of the
plugs when the coolant is hot. Stop the port. Take your time doing this, adding the
engine, let the engine and radiator cool water slowly to avoid any air from entering
and loosen the radiator cap or drain the radiator.
plugs slowly. 6. Close the radiator cap (3).
7. Start the engine and run it at a speed
slightly above low idling. Raise the water
temperature to at least 90°C, then run the
engine for about 10 minutes with the
thermostat open.
132
MAINTENANCE
Every 1000 Hours
8. Stop the engine, let the water’s

temperature lower, then loosen the drain
plug (4) and drain the water.
9. After draining the water, clean using
cleaning agent. Clean following the
instructions included with the cleaning
agent you are using.
10. Repeat steps 4 to 8 to rinse the cooling
system.
11. Tighten the drain plug (4), then install the
under cover (5).
12. Slowly add the new coolant (mixture of
antifreeze and tap water) through the
radiator’s coolant supply port up to the
top of the port. Take your time doing this.
13. Close the radiator cap (3).
14. Warm up the engine. Use the meters to
check that there are no irregularities in
the cooling system at this time.
15. Raise the water temperature to at least
90°C, then run the engine as such for
about 10 minutes.
16. Stop the engine, let the water’s
temperature lower, then check the level
of coolant in the radiator, and replenish
up to the top of the coolant supply port.
17. Close the radiator cap (3).
18. Clean the interior of the reserve tank (1),
then add coolant to the upper limit (H).
19. After replacing the coolant, inspect the
coolant level once again after operating
the machine.
The coolant permeates the entire system
during operation, so the level decreases.
Replenish by the amount the level has
decreased.
133
MAINTENANCE
Every 1000 Hours
Replacing the Hydraulic Oil and 3. Remove the bolts (4) and open the radiator
(5).
Cleaning the Suction Strainer
WARNING
to cool down before performing 6
maintenance.
• The engine, hydraulic lines and many
directly after the engine is stopped. 5 T7G023
Touching these parts will cause
burns. 4. Disconnect the hoses that are connected
• The hydraulic fluid is also hot and to the radiator (5).
under high pressure. 5. Temporarily suspend the radiator (5).
Be careful when loosening caps and 6. Remove the split pin and pull out pins (6).
plugs. Working on the machine under 7. Lift out the radiator and remove it.
these conditions could result in
burns or injuries due to the hot oil
spurting out.
system.
removing.
1
3
4 8. Remove the plugs (1).
5 9. Remove the return filter (3).
T8G0011

2. Drain the coolant.
Refer to page 132 “Cleaning the Engine
Cooling System”.
134
MAINTENANCE
Every 1000 Hours
< TL120 > Bleeding the air
IMPORTANT: After replacing the hydraulic

oil, bleed the air from the hydraulic circuit
and hydraulic devices. Failure to do so
may damage the hydraulic devices.
¡ Hydraulic pump
1
Refer to page 114 “Replacing the Hydraulic
Oil Return Filter”.
10. Place a pan for catching the spent oil

under the drain plug (7).
11. Loosen the drain plug (7) and drain the
T7G024
hydraulic oil.
12. Loosen the hose clip and remove the 1. Tilt up the canopy.
hose (10). 2. Remove the plug (1) from the hydraulic
13. Loosen the bolts, and remove the flange pump.
(8). 3. Once hydraulic oil overflows from the plug
14. Remove the suction strainer (9) and hole, connect the plug (1).
clean it.
15. Clean the inside of the hydraulic tank. ¡ Cylinders
16. Install the new return filter. 1. Start the engine and run it at low idle for
Refer to page 114 “Replacing the 10 minutes.
Hydraulic Oil Return Filter”. 2. Set the engine to a low idle, then extend
17. Install the suction strainer (9) to the flange and contract all the cylinders 4 or 5 times,
(8). without going to the stroke end.
18. Install the flange (8). 3. Run the engine at high speed, then extend
19. Install the hose (10) to the flange (8). and contract all the cylinders 4 or 5 times,
20. Tighten the drain plug (7). without going to the stroke end.
21. Supply hydraulic oil up to the middle of 4. Set the engine back to a low idle, then
the sight gauge (2) from the hole of plug extend and contract all the cylinders 4 or
(1). 5 times to the stroke ends.
22. Tighten the plugs (1).
23. Follow the procedure next “Bleeding the
air” to bleed the air from the hydraulic oil
circuit.
24. Set the machine to the hydraulic oil level
inspection posture and inspect the level
once the temperature of the oil has
dropped.
Refer to page 111 “Inspecting the
Hydraulic Oil Level and Replenishing”.
135
MAINTENANCE
Every 1000 Hours
Inspecting and Adjusting the

Engine Valve Clearance
outlet.
Retightening the Engine Cylinder

Head Bolts
outlet.
Inspecting the Engine Fuel

Injection Pressure and Spray
Condition
outlet.
136
MAINTENANCE
Every 2000 Hours

Injection Timing
outlet.

Injection Valve
outlet.
137
MAINTENANCE
When Required
Replacing the Bucket or 3 1

Attachment
WARNING
¡ Read the manufacturer’s instructions
manual for attachments not included
in this manual. DO NOT use T9G010
attachments that are not approved by

3. Move the machine slowly forward and
Takeuchi.
raise the loader lift arms. The wedge
¡ Before performing maintenance or
shaped top edge of the quick attachment
repairs under the machine, set all
(3) must engage in the upper mounts of
working equipment against the ground
the bucket or attachment.
or in the lowermost position.
Installation
IMPORTANT: Before installing a bucket
or attachment, make sure the mounting
area of the bucket (1) and the quick
attachment (3) are clean.
1
1. Make sure the quick attachment (3) lock
3
levers (2) are in the unlocked position. T9G011
4. Roll the quick attachment (3) back while

lifting the bucket or attachment off the
2
ground. The quick attachment (3) will slide
into position.
3
5. Lower the bucket or attachment until it is
25 to 50 mm (1 to 2 in.) off the ground.
1 6. Stop the engine and raise the safety bar.
2 3
T9G009
2. While sitting in the operator’s seat with the

safety bar down, start the engine and tilt 4 T9G012
the quick attachment (3) forward.

7. Push both quick attachment (3) lock levers
(2) down securing the bucket or
attachment in position.
138
MAINTENANCE
When Required
Removal
1. Raise the bucket (1) or attachment 25 to
50 mm (1 to 2 in.) off the ground.
2. Stop the engine, raise the safety bar and
release the seat belt.
IMPORTANT: Before operating the

machine, always inspect the quick
attachment latch pin (4) engagement by
2
raising the loader arms high enough to
view the latch pin (4) engagement from 1
the operator’s seat.
Supplement: If the quick attachment (3)
lock levers (2) do not lower into the LOCKED
position, remove the attachment and
investigate the cause.
T9G013
3. Pull both attachment lock levers (2)

upward to disengage the bucket (1) or
attachment.
4. Return to the operator’s seat, lower the
safety bar, fasten the seat belt and start
the engine.
3 1
T9G014
5. Rotate the quick attachment (3) out

(bucket dump function) allowing the
bucket or attachment to slide off the top
edge of the quick attachment (3).
139
MAINTENANCE
When Required
Lubricating the Levers Inspecting and Replenishing the

Windshield Washer Fluid
WARNING
Use a windshield washer fluid designed
Set the machine to the parking posture, specifically for motor vehicles. Follow the
stop the engine, remove the starter key instructions including with the washer fluid.
and store it. Failure to do so may result
in the machine moving abruptly, leading
to serious injury or death.
If the levers or pedal no longer move

smoothly, supply grease.
Control levers
Inspection
A 1 1. Open the front door.
2. Inspect the washer tank (1) and add
washer fluid if the level is low.
B
Replenishment
E4G058
1. Mix the washer fluid to the prescribed
concentration.
Auxiliary pedal 2. Remove the cap (2) and add washer fluid.
3. Reinstall the cap (2).
A
B B
T7G027
1. Remove the lower mount section of the

boot (1) and turn it upwards.
2. Wipe off the old grease.
3. Supply grease to points (A) and (B).
4. Set the boot (1) back as it was.
140
MAINTENANCE
When Required
Tilting Up the Canopy B

For inspection and maintenance, the canopy
is designed so that it can be tilted up.
WARNING
¡ Raising or lowering the canopy while
the engine is running may cause the
machine to move, and cause serious
injury or death. Lower the working
equipment to the ground and stop the
engine before raising or lowering the
canopy.
¡ When the canopy is tilted up, support
it firmly with the stopper to prevent it T7G031
from falling.
5. Slowly raise the canopy.
Raising (Tilt up) 6. Insert the stopper pin (B) into the body’s
1. Select a firm, level surface, lower the holder and insert a R-pin into the stopper
working equipment to the ground, and stop pin’s hole to fasten it in place.
the engine. If you need to run the engine while the
2. Set the safety bar to the lock position. canopy is raised follow these steps.
7. Make sure that all levers and pedal are in
neutral positions.
B A 8. Push the throttle lever to the low idling
position.
9. Start the engine.
10. Be sure to stop the engine after
inspection and maintenance.
Lowering
1. Remove the stopper pin (B).
2. Lower the canopy.
3. Tighten the lock bolts (A).
4. Reinsert the stopper pin (B) into the body’s
holder.
T7G0301
3. Remove a R-pin and remove the stopper

pin (B).
4. Remove the lock bolts (A).
141
MAINTENANCE
When Required
(3) Metal core

Inspecting the Rubber Crawlers
Repair or replace the rubber crawlers if their
conditions are as described below. Consult
a Takeuchi sales or service outlet about
repairs or replacement.
Rubber crawler
Replace the crawler if the entire crawler is 3 E4G064
stretched and cannot be adjusted.
Replace if even one metal core is off.
(1) Lug
(4) Rubber
4 3
60 mm or greater
A
1 2 T7G032
E4G065
Replace if the height of (A) is 5 mm (0.2 in.)
or below. Replace if there are cracks of 60 mm (2.4
in.) or greater in length.
(2) Steel cord If the steel cord is visible, replace as soon
as possible, regardless of the length of the
crack.
2
E4G063
Replace if the steel cord is exposed over 2

or more links.
Replace if half or more of the steel cords on
one side are cut.
142
MAINTENANCE
Long-term Storage
Procedures for storage During storage

If the machine is to be stored for 30 days or
more, store it indoors. If it must be stored WARNING
outdoors, stop it on wood laid out on a flat
surface and place a waterproof cover over it ¡ Do not operate the engine in an
so that it stays dry. enclosed area without adequate
1. Clean the machine. ventilation.
2. Inspect for oil leakage, water leakage and ¡ If natural ventilation is poor, install
loose nuts and bolts. ventilators, fans, exhaust extension
3. Add fuel and replace the hydraulic oil and pipes or other artificial venting devices.
oil.
4. To prevent rusting and freezing, replace 1. To prevent rusting, operate the machine
the engine coolant with long-life coolant once a month so that the oil is fully
(LLC). circulated.
Refer to page 132 “Cleaning the Engine 2. Inspect the battery and recharge it if
Cooling System”. necessary.
5. Use the grease gun to supply grease to Have the battery charged by a Takeuchi
the grease nipples. sales or service outlet.
6. Fully retract the bucket cylinders and
ground the bucket. Starting the machine after storage
7. Apply rust-prevention oil to the hydraulic
cylinder rods. IMPORTANT: If the “Procedures for
8. Disconnect the cable from the battery’s “–” storage” have not been performed and
terminal and cover the battery to prevent the machine has been stored for a long
freezing. period of time, consult a Takeuchi sales
or service outlet before reusing the
machine.
1. Wipe off the rust-prevention oil that was

applied to the hydraulic oil cylinders’ piston
rods.
2. Add fuel, oil and grease to all parts.
3. Perform the cranking operation.
Refer to next page “Cranking”.
143
MAINTENANCE
Long-term Storage
Cranking
IMPORTANT: When the engine is being
used for the first time or after a long
period of storage, perform the cranking
operation first in accordance with the
procedure shown below in order to
distribute lube oil to all of the parts. Using
an engine which has been stored for a
long period of time without the cranking
procedure may result in engine seizure,
since there will no longer be oil on the
moving parts after storage.

2. Return the throttle lever in the low idling
position.
3. Perform cranking.
1. Insert the key into the starter switch.
2. Turn the key to the START position and
hold it there. The engine will begin
turning.
3. Continue cranking the engine for about
5 seconds, checking for abnormal
sounds.
4. Return the key to the OFF position.
The engine will stop.
144
TROUBLESHOOTING
Symptoms that are not Malfunctions ...... 146
If the Engine Overheats ........................... 147
If the Battery Goes Dead .......................... 148
After the Fuel Runs Out ........................... 149
If a Fuse Blows ......................................... 150
If a Warning Lamp Flashes ...................... 152
Other Symptoms ...................................... 154
To Lower the Lift Arms ............................ 156
Towing ...................................................... 157
145
TROUBLESHOOTING
Symptoms that are not Malfunctions
The following symptoms are not

malfunctions:
¡The travel motor produces noise when

stopped suddenly during high speed
travel.
¡The control valve produces noise if

excessive force is applied to the working
equipment and when the stroke end is
reached.
¡At times of combined operation of bucket

and lift arm lowering, continuation of the
combined operation after the bucket has
reached the stroke end will result in the lift
arm rising or stopping without going lower.
¡Performance decreases when an

attachment weighing more than a
standard bucket is mounted.
146
TROUBLESHOOTING
If the Engine Overheats
Procedure
WARNING
1. Park the machine in a safe place.
¡ Do not open the engine hood when 2. Inspect whether the engine oil pressure/
there is steam coming from the engine coolant level warning lamp is flashing or if
room. The steam or hot water may there is steam coming out when the
spurt out, resulting in burns. engine hood is closed.
¡ Do not remove the radiator cap or drain 3. If there is steam, stop the engine
plugs when the coolant is hot. Stop the immediately and contact a Takeuchi sales
engine, let the engine and radiator cool or service outlet for repairs.
and loosen the radiator cap or drain If the engine oil pressure/coolant level
plugs slowly. warning lamp is off, run the engine at low
¡ Stop the engine and allow the machine idle and let the water temperature
to cool down before performing decrease.
inspection and maintenance. 4. Once the water temperature gauge drops
to the green zone, stop the engine.
The following symptoms indicate 5. Once the engine is cool, perform the
overheating: following inspections and procedures:
• Fan belt slack .......................... Adjust.
Refer to page 118.
• Coolant level ............................... Add.
Refer to page 108.
• Water leakage ......................... Repair.
• Radiator fins ............................. Clean.
Refer to page 129.
• Sediment in cooling system ...... Clean.
Refer to page 132.
T7J001 If the problem persists after the above
¡ An alarm is sounded and the coolant procedures are taken, contact a Takeuchi
temperature warning lamp, engine sales or service outlet for repairs.
emergency lamp flashes.
When the engine oil pressure / coolant
level warning lamp is flashing
simultaneously, the coolant level is low.
¡ The water temperature gauge shows the
red zone.
¡ The engine slows down and the power
decreases.
¡ Steam comes from the engine room.
147
TROUBLESHOOTING
If the Battery Goes Dead
The following symptoms indicate that the Connecting the jumper cables
battery is dead:
¡The starter motor does not turn or turns IMPORTANT: Set the starter keys of both
weakly, and the engine does not start. the rescue vehicle and problem vehicle
¡The horn is weak. to the OFF position.
Procedure
Rescue vehicle battery Problem vehicle battery
Use jumper cables and start the engine using
2 1
the rescue vehicle’s battery. R
WARNING
¡ Use jumper cables only in the 3 To engine block
B
recommended manner. Improper use 4
E4J005
of jumper cables can result in battery
explosion or unexpected machine 1. Connect the clip of jumper cable (R) to
motion. the problem vehicle’s “+” terminal.
• Do not let the problem vehicle and 2. Connect the other clip of jumper cable (R)
rescue vehicle touch each other. to the rescue vehicle’s “+” terminal.
• Do not let the “+” and “–” clips of the 3. Connect the clip of jumper cable (B) to
jumper cables touch each other. the rescue vehicle’s “–” terminal.
• Connect the jumper cables to the “+” 4. Connect the other clip of jumper cable (B)
terminals first, and disconnect them to the problem vehicle’s engine block.
from the “–” terminals (ground) first. Connect the clip as far from the battery as
• Connect the final clip of the jumper possible.
cable to a point as far away from the
battery as possible. Starting the engine
¡ Use safety glasses when using jumper 1. Check that the clips are securely
cables to start the machine. connected to the terminals.
2. Start the rescue vehicle’s engine and run
IMPORTANT: Use jumper cables and it at high speed.
clips of a size suited to the battery’s 3. Start the problem vehicle’s engine.
capacity. Do not used damaged or
corroded jumper cables and clips.
IMPORTANT: The rescue vehicle’s
battery must have the same capacity as
the problem vehicle’s battery.
IMPORTANT: Connect the clips securely.
148
TROUBLESHOOTING TROUBLESHOOTING
If the Battery Goes Dead After the Fuel Runs Out
Disconnecting the jumper cables Bleeding the Air from the Fuel
Once the engine starts, disconnect the
System
jumper cables following the connection
procedure in reverse order. 1. Add fuel.
2. Open the water separator valve (2).
Rescue vehicle battery Problem vehicle battery
3 4
R
2 From engine block

B
1
E4J006
1. Disconnect the clip of jumper cable (B)

from the problem vehicle’s engine block. 3. Turn the starter key to the ON position and
2. Disconnect the other clip of jumper cable hold it there for about 20 seconds.
(B) from the rescue vehicle’s “–” terminal. The automatic air bleeder bleeds the air
3. Disconnect the clip of jumper cable (R) from the fuel system.
from the rescue vehicle’s “+” terminal. 4. Start the engine and inspect for fuel
4. Disconnect the other clip of jumper cable leakage.
(R) from the problem vehicle’s “+” terminal.
Supplement: Air in the fuel system can
Recharging make it difficult to start the engine and cause
Have a Takeuchi sales or service outlet engine problems. Also bleed the air when
recharge batteries that have gone dead. the fuel tank is emptied.
149
TROUBLESHOOTING
If a Fuse Blows
If a light does not turn on or the electric Fuse Layout and Circuits Protected
system does not operate, a fuse may be < TL120 >
blown. Inspect the fuses.
Capacity Protected circuit Capacity Protected circuit
Inspecting and Replacing the Fuse 30A Air conditioner

(option)
WARNING 20A Rear light 20A Stop solenoid
(pull)
If the fuse blows as soon as it is replaced, 20A Front light 20A Instrument panel
there is a problem with the electric
system. Continued use may lead to fire. 30A Solenoid 10A Generator
outlet. 2A Emergency 5A Stop solenoid
stop relay (hold)
1. Turn the starter key to the OFF position 10A Wiper (option) 20A Horn
and stop the engine.
< TL130 / TL140 / TL150 >
Capacity Protected circuit Capacity Protected circuit
30A External power

socket (option),
1 Heater (option)
T7J002
20A Tail light 20A Reserve
2. Open the fuse box cover (1).
3. Inspect for any blown fuses. 20A Front light 20A Instrument panel,
Feed pump
30A Arm float, Lever lock, 10A Safety relay,
Blown Normal Auxiliary Generator
10A Rear wiper (option) 30A Engine
stop solenoid
10A Front wiper (option) 20A Horn,
Interior light (option)
E4J007
4. If a fuse is blown, replace it with a spare

fuse of the same capacity.
150
TROUBLESHOOTING
If a Fuse Blows
Inspecting the Fusible Link
If the power is not switched on after turning

the starter switch to the ON position, the
cartridge type fusible links (1) might be blown
open. Open the rear door and inspect. If the
fusible link is blown, please contact your
dealer.
Supplement: A fusible link is a large piece
of fuse wiring which is mounted in a circuit
which carries a large electrical current. Link
a regular fuse, the fusible link protects the
electrical parts and wiring from damage due
to abnormally large currents.
151
TROUBLESHOOTING
If a Warning Lamp Flashes
If an alarm is sounded or a warning lamp starts flashing during operation, park the machine
in a safe place and perform the procedures described below.
Warning lamp Lamp name Procedure
Engine A problem has occurred in the engine lubrication system

emergency or the cooling system.
lamp ¡When there is a problem in the engine lubrication
system or coolant level, the engine oil pressure/
coolant level warning lamp flashes simultaneously.
¡When the coolant temperature has risen irregularly,
T7B007 the coolant temperature warning lamp flashes
simultaneously.
For the procedures, refer to the respective warning
lamps below.
Engine oil Inspect the engine oil level or coolant level. If the lamp is
pressure/ flashing even though the level is normal or if it continues
coolant level flashing after oil or coolant are added, consult a Takeuchi
warning sales or service outlet.
L3J004 lamp Refer to page 108 or 109 “Inspecting and Replenishing the
Coolant” or “Inspecting and Replenishing the Engine Oil”.
Coolant The coolant temperature has risen irregularly and the

temperature engine is overheating.
warning Refer to page 147 “If the Engine Overheats”.
C
lamp
C4B012
Battery There is a problem with the fan belt or charger. Inspect

charge the fan belt for slack or breakage and adjust as
warning necessary. If the lamp continues flashing after
lamp maintenance, there is a problem with the charger.
Consult a Takeuchi sales or service outlet.
OSOB080 Refer to page 118 “Inspecting and Adjusting the Fan
Belt”.
Air cleaner The air cleaner filter is clogged.

warning If the air cleaner warning lamp lights, replace the
lamp elements immediately.
G4B010
152
TROUBLESHOOTING
If a Warning Lamp Flashes
Warning lamp Lamp name Procedure
Line filter Cold weather operation: Hydraulic oil is not heated.

warning Refer to page 69 “Warming up the hydraulics”.
lamp Hydraulic oil line filter is clogged.
Stop the engine and replace the filter.
T7B008
Continuing to operate the machine while the lamp is lit
could damage the line filter and hydraulic equipment.
Replace the filter immediately should the lamp flashes.
Refer to page 119 “Replacing the Line Filter”.
153
TROUBLESHOOTING
Other Symptoms
For symptoms not included on the table below or if the problem persists after the proper
procedures have been taken, consult a Takeuchi sales or service outlet.
Symptoms Main cause Procedure
Left and right control ¡ Insufficient grease on left ¡ Add grease.

levers do not move and right control levers Refer to page 140.
smoothly
Pedal do not move ¡ Insufficient grease on pedal ¡ Add grease.

smoothly Refer to page 140.
Lift arms, bucket, ¡ Safety bar is raised ¡Lower the safety bar.
auxiliary hydraulics or Refer to page 56.
traveling operation not ¡ Fuse is blown ¡Replace the fuse.
possible Refer to page 150.
Scooping or lifting force ¡ Insufficient hydraulic oil level ¡ Replenish to the prescribed
is insufficient level.
Refer to page 111.
¡ Hydraulic oil is not heated ¡ Perform the warm-up
procedure.
Refer to page 69.
¡ Air cleaner is clogged ¡ Replace the air cleaner.
Refer to page 128.
¡ Hydraulic oil is not of ¡Replace the hydraulic oil.
suitable type Refer to page 134.
Traveling is not possible ¡ Stones or foreign objects are ¡Remove the foreign object.
or not smooth stuck
Machine does not travel ¡ Stones or foreign objects are ¡Remove the foreign object.
straight forward stuck
Operation is not ¡ Fuse is blown ¡Replace the fuse.

possible with the Refer to page 150.
various switches ¡ Safety bar is raised ¡ Lower the safety bar.
Refer to page 56.
Travel speed cannot be ¡ Fuse is blown ¡Replace the fuse.

changed Refer to page 150.
154
TROUBLESHOOTING
Other Symptoms
Symptoms Main cause Procedure
Hydraulic oil ¡Insufficient hydraulic oil ¡ Replenish to the prescribed

temperature is too high level.
Refer to page 111.
Starter motor turns but ¡Insufficient fuel ¡Add fuel.

engine does not start Refer to page 110.
¡Air in fuel system ¡Bleed the air.
Refer to page 149.
¡Water in fuel system ¡Drain the water.
Refer to page 124.
Crawlers slip off ¡Crawlers are too loose ¡Adjust the tension.
Refer to page 120.
Engine exhaust is white ¡Excessive engine oil ¡Adjust to the prescribed

or bluish level.
Refer to page 109.
¡Insufficient fuel ¡Replace the fuel.
Engine exhaust is ¡Air cleaner is clogged ¡Replace the air cleaner.

occasionally black Refer to page 128.
Irregular noise is ¡Low quality fuel is being used ¡Replace the fuel.
produced from the ¡ Engine is overheating ¡If the Engine Overheats
engine (combustion or Refer to page 147.
mechanical noise) ¡ Damage in muffler ¡Replace the muffler.
(Request at a sales or
service outlet.)
155
TROUBLESHOOTING
To Lower the Lift Arms
If the lift arms must be lowered to the ground

while the engine is stopped, use the following
2 3
procedure to do so.
This operation is dangerous and requires
experience. Have it performed by a Takeuchi
sales or service outlet.
Procedure M 1
T8J003
WARNING 2. Put mark (M) on the plug of the port relief

valve (1) and set screw (2).
¡ Do not approach in the area of the 3. Gripping the set screw (2) with a
ground where the lift arms are to be hexagonal wrench so that it does not turn
lowered. You may be hit by dirt falling together with the lock nut (3), loosen the
out of the bucket or the lift arms as it lock nut (3).
drops. 4. Turn the set screw (2) slowly 1 turn
¡ Turn the port relief valve’s set screw (TL120: 1 and 1/2 turns) to lower the lift
slowly so that the lift arms lowers arms.
slowly. Do not turn the screw more than 5. Check for safety and machine stability.
the specified amount. 6. Turn the set screw (2) back to its original
position.
7. Gripping the set screw (2) with a
hexagonal wrench so that it does not turn
together with the lock nut (3), tighten the
1 lock nut (3).
Tightening torque:
< TL120 >
29 ± 2 N·m (21.7 ± 1.4 ft-lb.)
T8J002
< TL130 / TL140 / TL150 >
31.4 ± 2.9 N·m (23.1 ± 2.1 ft-lb.)
1. Tilt up the canopy. 8. Lower the canopy.
156
TROUBLESHOOTING
Towing
WARNING 1
When towing, selecting the wrong wire

rope, inspecting improperly, or towing in
the wrong way could lead to accidents 2
1
resulting in serious injury or death.
¡ The wire rope breaking or coming
detached could be extremely 1 T9A007
dangerous. Use a wire rope suited for ¡ Maximum pulling force:

the required towing force. 35000 N (3570 kgf) or less
¡ Do not use a wire rope that is kinked,
twisted or otherwise damaged. 1. Attach the wire ropes (2) to the hooks (1)
¡ Do not apply strong loads abruptly to as shown in the figure.
the wire rope. 2. Make the wire rope horizontal and line up
¡ Use safety gloves when handling the straight with the travel frame.
wire rope. 3. Move the machine to tauten the wire rope.
¡ Make sure there is an operator on the 4. Move the machine slowly and tow.
machine being towed as well as on the
machine that is towing.
¡ Never tow on slopes.
¡ Do not let anyone near the wire rope
while towing.
Towing the Machine

Use the procedure described below to tow
light weight objects or the machine itself if it
should get stuck in the mud and not be able
to get out on its own.
IMPORTANT: Do not tow a machine if its

engine does not start or if the machine
does not run. Doing so could damage the
machine being towed.
IMPORTANT: Be sure to follow all the

steps below closely when towing. Failure
to heed even one of the steps may cause
damage to the hooks (1).
157
158
SPECIFICATIONS
Main Specifications ................................. 160
Machine Dimensions ............................... 164
Operating Range ...................................... 166
159
SPECIFICATIONS
Main Specifications
TL120
TYPE CANOPY CAB

MASS
Machine mass kg (lb.)

Rubber crawlers 2625 (5785) 2680 (5910)
(not including operator)
PERFORMANCE
Bucket capacity m3 (cu.ft.) Heaped 0.298 (10.52)

(standard bucket) Struck 0.223 (7.88)
Rubber 1st 6.5 (4.04)

Travel speed km/h (mph)
crawlers 2nd 9.3 (5.78)
Gradeability (degrees) 30
Ground pressure kPa (psi) Rubber crawlers 31.8 (4.61) 32.5 (4.71)
Noise level Sound-power level LWA 103

dB (A)
<For EU> Sound-pressure level LpA 85
ENGINE
Manufacturer and model Yanmar 4TNV84T-XTBL
Rated output kW / min-1 (hp / rpm) 38.5 / 2800 (51.6 / 2800)
Displacement mI (cu.in.) 1995 (121.7)
Starter V - kW 12 - 2.3
Alternator V - kW 12 - 0.48
Battery V - A·h 12 - 72
160
SPECIFICATIONS
Main Specifications
TL130
TYPE CANOPY CAB

MASS

Rubber crawlers 3325 (7330) 3405 (7505)
PERFORMANCE

Rubber 1st 7.1 (4.41)

Noise level Sound-power level LWA 102*

dB (A)
ENGINE
Manufacturer and model Yanmar 4TNV98-YTBL
Rated output kW / min-1 (hp / rpm) 49.2 / 2450 (66 / 2450)
* : Serial No. 21306717 ~
161
SPECIFICATIONS
Main Specifications
TL140
TYPE CANOPY CAB

MASS

Rubber crawlers 4275 (9425) 4355 (9600)
PERFORMANCE

Rubber 1st 7.4 (4.6)


dB (A)
ENGINE
Manufacturer and model ISUZU 4JG1T
-1
Rated output kW / min (hp / rpm) 60.3 / 2500 (80.9 / 2500)
* : Serial No. 21403609 ~
162
SPECIFICATIONS
Main Specifications
TL150
TYPE CANOPY CAB

MASS

Rubber crawlers 4775 (10525) 4865 (10725)
PERFORMANCE

Rubber 1st 7.6 (4.72)


dB (A)
ENGINE
Manufacturer and model Yanmar 4TNV106T-XTBL
Rated output kW / min-1 (hp / rpm) 72.0 / 2200 (96.5 / 2200)
* : Serial No. 21502751 ~
163
SPECIFICATIONS
Machine Dimensions
164
SPECIFICATIONS
Machine Dimensions
Units: mm (inches)
TL120 TL130 TL140 TL150
Standard Bucket
Rubber Crawlers
A 3195 (125.7) 3430 (135.1) 3710 (146.0) 3985 (156.9)
B 2580 (101.7) 2740 (107.8) 2950 (116.1) 3135 (123.5)
C 1240 (48.9) 1390 (54.7) 1495 (58.9) 1595 (62.9)
D 1970 (77.6) 2235 (88.0) / 2130 (83.9)* 2270 (89.4) 2320 (91.3)
E 250 (9.8) 310 (12.1) 325 (12.8) 345 (13.5)
F 1470 (57.9) 1580 (62.2) 1770 (69.7) 1860 (73.2)
G 300 (11.8) 320 (12.6) 450 (17.7) ←
H 1360 (53.5) 1430 (56.3) 1500 (59.1) 1570 (61.8)
J 925 (36.4) 985 (38.7) / 980 (38.6)* 985 (38.7) ←
K 1600 (63) 1675 (66.0) 1880 (74.0) 1960 (77.2)
L 495 (19.5) 510 (20.0) 535 (21.1) 580 (22.8)
M 30° ← ← ←
* : USA Canopy Serial No. 21305349 ~
165
SPECIFICATIONS
Operating Range
F G
A B C
T7K0021
166
SPECIFICATIONS
Operating Range
Units: mm (inches)
TL120 TL130 TL140 TL150
Standard Bucket
Rubber Crawlers
A 3725 (146.7) 3905 (153.8) 4080 (160.7) 4245 (167.2)
B 2905 (114.4) 3030 (119.3) 3120 (122.9) 3205 (126.1)
C 2275 (89.5) 2370 (93.4) 2405 (94.8) 2430 (95.7)
D 590 (23.1) 730 (28.8) 875 (34.4) 985 (38.8)
E 1995 (78.6) 2080 (82.0) 2295 (90.4) 2435 (95.8)
F 1320 (52) 1375 (54.1) 1500 (59.1) 1560 (61.4)
G 1470 (57.9) 1590 (62.7) 1670 (65.7) 1755 (69.1)
H 30° ← 31° ←
167
168
OPTIONS
General Precautions ................................ 170
Seat (with Switch) .................................... 172
Air Conditioner ......................................... 173
Quick Couplers ........................................ 182
Radio (TL120 Cab Type) ........................... 183
169
OPTIONS
General Precautions
Precautions on Safety
WARNING
Heed the following when removing or installing an attachment or option:
¡ Consult with a Takeuchi dealer before installing optional attachments.
¡ Do not use attachments that have not been approved by Takeuchi or a Takeuchi
dealer. Doing so may compromise safety or adversely affect the machine’s operation
or service life.
¡ Takeuchi will not be held responsible for any injuries, accidents or damage to
products caused by the use of a non-approved attachment.
¡ Choose a flat, hard surface to perform the operations. Also make sure there is enough
light and good ventilation.
¡ Clean the area, remove any articles that may get in the way or be dangerous, and
remove any spilt oil or grease.
¡ When removing or installing the hoe attachment, place it in a stable position so that
it does not tip over.
¡ Due to the risk of loads falling and/or hitting people, do not allow unauthorized
personnel in the work area.
¡ Use the crane to carry heavy objects (25 kg (55 lb.) or greater).
¡ When removing heavy parts, be sure to prop them up before removing them. When
lifting them with a crane, be careful to balance them properly.
¡ Operating with loads suspended with the crane is dangerous. Place loads on a
stand and check for safety.
¡ When attaching the attachments, failure to follow proper procedures could result in
serious damage. Consult with a Takeuchi dealer beforehand.
Precautions on Installing Attachments

After replacing optional attachments or other special attachments, test-run them, then inspect
the hydraulic oil level and add oil if necessary.
In addition, consult with a Takeuchi dealer for details of removal and installation procedures.
170
OPTIONS
General Precautions
Precautions on Operating Attachments
WARNING
Long attachments reduce machine stability. When traveling down steep slopes or
turning on slopes, the machine may loose its balance and tip over.
The following operations are particularly dangerous. Do not perform them.
¡ Traveling down slopes with ¡ Traveling across slopes ¡ Turning on slope
the attachment lifted
T7L0011 T7A0161 T7D021
¡ When heavy attachments are installed, the overrun (the distance from where the
operation to stop traveling is performed until traveling stops completely) increases
and mistakes in judgment may result in the attachment hitting surrounding objects.
Allow for plenty of room between the attachment and obstacles.
In addition, the natural drop (the gradual dropping of the attachment under its own
weight when it is stopped in midair) also increases when heavy attachments are
installed.
171
OPTIONS
Seat (with Switch)
Seat
WARNING
Do not lift your body off the seat while
the crawler loader is driving. Doing so is
dangerous, as the lever lock and parking
brake will be activated the crawler will
stop abruptly.
This seat is equipped with switch for

operating the lever lock. The safety bar
function in the same way.
¡The lever lock can be released when you
sit in the seat.
¡The starter switch will not function unless
you sit in the seat.
¡The lever lock and parking brake are
activated if you lift your body off the seat.
172
OPTIONS
Air Conditioner
CAUTIONS ON USE Do not overcool

For health purposes, the air inside the cab
Ventilate periodically
should be kept at a temperature at which you
¡When using the air conditioner over an feel a little cool when entering the cab from
extended period of time, open the outside (a difference of 5 to 6°C (9 to 11°F)).
windows about once each hour to let in Be careful to adjust the temperature properly.
fresh air.
¡Your eyes may become irritated if you
smoke while using the air conditioner. If Do not turn the air conditioner on
this happens, open the windows to let in until the engine is started
fresh air. Cigarette smoke particularly
To avoid placing an excessive load on the
irritates the eyes when using the air
compressor, wait until the engine is started
conditioner because the humidity in the
and is running smoothly before turning on
cabin drops and the eyes’ membranes
the air conditioner.
tend to become dry.
Always maintain good visibility Let hot air out first

If the loader has been parked in the sun, open
Working with the windows dirty or fogged
the windows or door to let the hot air out of
restricts visibility and is dangerous. Always
the cab before using the air conditioner.
clean dirt and moisture off the windows
before working.
¡The windows tends to get foggy when the
humidity is high. If this happens, turn on Caution on refrigerant (gas)
the air conditioner and use outside air and
the defroster to get rid of the fog. Exposure of the eyes or hands to the cooler’s
¡If the air conditioner is set to high when refrigerant could result in blindness or
using the defroster, the difference between frostbite. Never touch the refrigerant or
the external and internal temperatures loosen the parts of the cooling circuit.
increases, and fog may form on the Should the refrigerant gas leak, keep flames
outside of the windows. If this happens, away.
either turn the air conditioner off or turn
the temperature control dial clockwise to
increase the internal temperature.
¡Mist may blow out of the air outlets. This
is not a malfunction. When moist air
passes through the air conditioner unit’s
evaporator, water particles in the air freeze
and are emitted as mist.
173
OPTIONS
Air Conditioner
NAMES OF COMPONENTS
3
7
2
10
5 8 9 5
4
1
T9L001
1. Defroster Control Pannel

2. Condenser
3. Receiver drier
4. Foot outlets
5. Back outlets
6. Control panel
7. Compressor
8. Air conditioner unit
9. Inner filter 13 11 12 T9L0021
10. Outer filter
11. Air conditioner switch
12. Temperature control dial
13. Fan switch
174
OPTIONS
Air Conditioner
Air Conditioner Switch Temperature Control Dial

IMPORTANT: To avoid placing an
excessive load on the compressor, wait
until the engine is started and is running
smoothly before turning on the air
conditioner.
COOL WARM
T9L003
Use this dial to adjust the air temperature.

COOL ..... To lower the temperature
WARM .... To increase the temperature
Supplement: No warm air is emitted if the
temperature of the engine coolant is low.
L3T006
Use this switch to turn the air conditioner ON

and OFF. When this switch is pressed while
Fan Switch
the engine is running and the fan switch is
ON, the air conditioner turns on. Press the
switch again or turn the fan switch OFF to
stop the air conditioner.
O ...... OFF
I ....... ON
Supplement: To prevent leakage of coolant
gas from the compressor’s seal, operate the
air conditioner at least once a week,
T9L004
regardless of the season.
Supplement: The air conditioner will not Use this switch to adjust the fan speed in
function if the temperature in the cab is low three steps. At the OFF position, the air
(about 3°C (38°F) or lower). conditioner is also OFF.
OFF ........ Fan and air conditioner off
............. Low
............ Medium
............ High
175
OPTIONS
Air Conditioner
Outlets Cooling
CAUTION
¡ Excessive cooling can be harmful to
your health. It is best to keep the air
inside the cab only about 5 to 6°C (9 to
11°F) cooler than the outside air.
¡ If the loader has been parked in the sun,
T9L006 open the windows or door to let the hot
air out of the cab before using the air
Move the louvers up and down or left and conditioner.
right to adjust the air flow direction and
amount.
OPERATION
Heating and Dehumidifying

(in cold weather or when the
humidity is high)
T9L008
After starting the engine, turn the air

conditioner ON and adjust the switches as
shown in the diagram above.
Set the temperature control dial and fan
switch to the desired positions.
Quick cooling
T9L007

The outflow slot of the defroster can be
directed at the cab door.
Warm, dehumidified air blows on the cab
door, preventing fogging.
T9L009
Set the temperature control dial and fan
switch to the desired positions. To cool the cab quickly, set the temperature
control dial to cool and the fan switch to High,
as shown on the diagram above.
176
OPTIONS
Air Conditioner
Defogging the Windows
CAUTION
If the air conditioner is set to high when
using the defroster, the difference
between the external and internal
temperatures increases, and fog may
form on the outside of the windows. If
this happens, either turn the air
conditioner OFF or turn the temperature
control dial clockwise (WARM).
T9L008

The outflow slot of the defroster can be
directed at the cab door.
177
OPTIONS
Air Conditioner
INSPECTION AND MAINTENANCE

3
Inspection and maintenance interval
............................ Every 250 hours
2
Cleaning the Condenser

4
T9L011
CAUTION
Cleaning the condenser with high
pressured water may damage it. Clean
the condenser gently.
T9L010
If the condenser is dirty, heat will not

discharge properly. Wash dirt off the
condenser with water. Inspection
1. Open the rear door. 1. Open the radiator.
2. Clean the condenser (1). 2. Press on the center of the belt (1) with a
finger. The belt’s tension is normal if it
bends about 8 mm (0.3 in.) when pressed
Inspecting and Adjusting the Air with a force of about 98N (22 lbs.).
Conditioner Belt
Adjustment
IMPORTANT: Do not let any oil or grease
If the belt’s tension is not normal, adjust it
get on the belt, as it will cause the belt to
with the adjust bolt (3).
slip, shortening its service life and
1. Loosen the nut (4).
reducing the air conditioner’s cooling
2. Tighten the bolt (3) to decrease (increase)
capacity.
the tension.
If the belt is slack, it will slip and vibrate,
Loosen the bolt (3) to increase (decrease)
shortening its service life and reducing the
the tension.
air conditioner’s cooling capacity. The belt
( ): TL140
should also not be too tense. Adjust the belt
3. After adjusting is completed, tighten the
tension to the standard value (approximately
nut (4).
8 mm or 0.3 in.).
178
OPTIONS
Air Conditioner
Replace Cleaning
Replace the belt in the following cases:
• If it stretches and its tension cannot be CAUTION
adjusted.
• If it is cut or cracked. Wear safety glasses when using
• If the fan belt is worn and the pulley is compressed air.
touching the bottom of the V groove.
1. Blow dry, compressed air {138 kPa (20 psi)
or less} directly on the filter from the inside,
moving up and down along the creases.
Cleaning the Filter Be sure to keep the nozzle at an adequate
distance from the filter.
Clean the filter sooner when operating in
2. For tough dirt, wash the filter (3) with
dusty places.
neutral detergent and water. Dry the filter
If the filter is clogged, the air becomes weak
(3) completely after washing it.
and a muted booming sound is heard from
the air conditioner unit.
Removing the filters

Inspecting the Refrigerant (gas)
Outer filter
Level
2 WARNING
1 Exposure of the eyes or hands to the
cooler’s refrigerant could result in blindness
or frostbite. Never touch the refrigerant or
loosen the parts of the cooling circuit.
T9L012 Should the refrigerant gas leak, keep
flames away.
2. Remove the filter (2). The cooling capacity will decrease if the
amount of refrigerant is insufficient.
Inner filter
T9L013
1. Lift the filter (3) upwards and off. 1. Loosen the bolts and remove the cover
2. Use compressed air or water to clean the (3).
filters, depending on how dirty it is.
179
OPTIONS
Air Conditioner
Inspect the refrigerant level using the sight < TL140 / TL150 >
glass (2) on the top of the receiver drier (1).
1
2. Inspect under the following conditions:
• Cab door ........... Fully open
• Temperature control dial
......................... Fully to the COOL side
2
• Air strength ....... High
• Engine speed .... 1500 rpm T9L015
• Air conditioner ... On
3. Inspect by watching the flow of air bubbles 4. Tilt up the canopy.
in the refrigerant through the sight glass Refer to page 141 “Tilting Up the Canopy”.
(2). Refer to page 181 “Condition of the 5. Also check the temperature of the
refrigerant”. compressor’s high pressure pipe (1) and
low pressure pipe (2). Refer to page 181
“Condition of the refrigerant.”
CAUTION
The high pressure pipe becomes hot (80
to 120°C (176 to 248°F)), so be careful not
to burn yourself when inspecting the Off-Season Inspection
refrigerant level.
Even off season, run the cooler for 3 to 5
< TL120 / TL130 > minutes at least once a week to maintain oil
in the various parts of the compressor.
4. Open the radiator.

Refer to page 118 “Inspecting and
Adjusting the Fan Belt”.
180
OPTIONS
Air Conditioner
Condition of the refrigerant
Sight glass (refrigerant) High/low pressure pipe Pipe connection

temperature
Normal Almost transparent, with High pressure pipe (1) hot No irregularities.
some bubbles, but fully (80 to 120°C (176 to 248°F)),
transparent when the low pressure pipe (2) cold
engine speed is increased (8 to 15°C (46 to 59°F)).
or decreased. Clear difference in
temperature between the
pipes.
Refrigerant Flow of bubbles can be High pressure pipe warm, Some oily
low seen constantly. low pressure pipe places.
Refrigerant is sometimes somewhat cool. No great
transparent or has white difference in temperature
bubbles. between the pipes.
Refrigerant may be leaking.
Almost no Some mist-like refrigerant Almost no difference in Some heavily
refrigerant can be barely seen flowing. temperature between the oily places.
Refrigerant has leaked, and high and low pressure
almost none is left. pipes.
Excess No bubbles can be seen, High pressure pipe is hot, No irregularities.

refrigerant even when the fan is set to low pressure pipe is
high and the engine is somewhat cool.
idling. There is a difference in
temperature between the
pipes.
If the air conditioner does not function

If the air conditioner does not cool or heat the air, set the fan switch to OFF and contact a
service outlet for inspection and/or repairs.
IMPORTANT: Continued use of the air conditioner when it is not functioning properly
may damage its various parts.
IMPORTANT: Using the air conditioner when there is no refrigerant will damage the
compressor. Be particularly careful not to do this.
IMPORTANT: Always have a service outlet add or replace the refrigerant. Be sure to
use R134a refrigerant (800g or 1.76 lb).
181
OPTIONS
Quick Couplers
Releasing the Residual Pressure

WARNING
Connecting: Push the quick couplers tightly
¡ Oil may spurt out if caps or filters are together and hold for five seconds; the
removed or pipes disconnected before pressure is automatically released as the
releasing the pressure in the hydraulic couplers are installed.
system. Disconnecting: Push the quick couplers
• When removing plugs or tightly together and hold for five seconds;
disconnecting hoses, release the then retract the sleeve until the couplers
internal pressure before removing. disconnect.
¡ Hydraulic fluid, tubes, fittings and
quick couplers can get hot when Connecting the Hydraulic Circuits
running machine and attachments. To connect the attachment hydraulic lines,
Be careful when connecting and use the following procedures:
disconnecting quick couplers. 1. Connect the attachment hydraulic lines to
ports (a) and (b).
When fitted with a hydraulic breaker:
a. Connect the return circuit to port (b) and
the supply circuit to port (a).
b. Turn on the flow selector switch.
Refer to page 53 “Flow Selector Switch”.
Some attachments may have a case
drain, which needs to be connected to
the small port (T).
2. When connecting is complete, purge air
Connecting: Remove dirt or debris from the from the hydraulic lines.
surface of both the male and female a. Start and run the engine at low idle with
couplers, and from the outside diameter of no load for 10 minutes.
the male coupler. Visually check the couplers b. With the engine running at low idle,
for corroding, cracking, damage or excessive operate the auxiliary hydraulics switch
repeatedly (approx. 10 times) to purge
wear. If any of these conditions exist, the
air from the hydraulic lines.
coupler(s) must be replaced.
c. Stop the engine and wait for more than
5 minutes until bubbles escape from the
Install the male coupler into the female
hydraulic oil in the tank.
coupler. Full connection is made when the
ball release sleeve slides forward on the
female coupler.
Disconnecting: Hold the male coupler.

Retract the sleeve on the female coupler until
the couplers disconnect.
182
OPTIONS
Radio (Cab Type)
Radio (TL120 Cab Type)

Operating precautions
¡To ensure safe operation of the machine, always be sure to keep the volume of the radio
down to a level where you can easily hear sounds from outside the machine.
¡Do not keep the radio playing for long periods of time with the engine stopped. Doing so
will drain the battery of its charge and make it difficult or impossible to restart the engine.
¡Be careful not to allow water or other liquids to come into contact with the radio. Doing so
may result in it being rendered inoperable.
Names of the components
AUOC001
(1) POWER button six seconds while the frequency is displayed,

Use this button to turn on or off the radio. the LCD returns to the clock display.
Note: Battery back-up models do not have
(2) TONE control button the clock display function
Use this button to select the tone. Press the
button to select low tone. The TONE LOW (5) AST button
display appears on the LCD. Press the button Use this button to automatically seek the
again to select high tone. station information, store it into memory and
assign each preset button (1 to 6) a station.
(3) LCD
Displays the time/the receiving frequency (6) PRESET STATION buttons (1 to 6)
and the operation mode. Use these buttons to store station
(4) CLOCK button information. Each button can store
Use this button to switch between the clock information on one FM station and one AM
display and the receiving frequency display station. For how to use these buttons, refer
on the LCD. If this button is not pressed for to “Presetting stations”.
183
OPTIONS
Radio (Cab Type)
(7) TUNE button (13) AUX-IN jack

Use this button to tune to a radio station. Use this jack to connect an external audio
Press and hold this button ( or ) for source. Pull off the rubber cap and plug the
two seconds or more to start seeking the stereo mini-plug of the external audio device
audible stations. The seeking stops when a into this jack. Be sure that the jack is closed
station is found. To cancel tuning in progress, with the rubber cap when not in use.
press the button again.
Pressing the button will start seeking Playing the radio
stations with higher frequencies. Pressing the 1. Turn the ignition key to the ACC or ON
button will start seeking stations with position, and then press the power button
lower frequency. The frequency will (1) to turn on the radio.
continuously be increased/decreased if the 2. Select the band FM or AM with the band
or button is held pressed. button.
3. Select the station with the preset button
(8) BAND button or the tuning button, and adjust the volume
Use this button to select FM or AM. The with the volume button.
selected band and the receiving frequency 4. To turn off the radio, press the power
will be displayed on the LCD. button.
(9) VOL buttons Selecting a station — auto select

Use these buttons to control the sound Press and hold the tune button for two
volume. Press the button to increase seconds or more to start seeking stations in
the volume and the button to decrease the higher frequencies direction. Press and
the sound volume. Press and hold each hold the button for two seconds or
button to continuously increase/decrease the more to start seeking stations in the lower
volume. frequencies direction. The radio will stop
seeking when it finds an audible station and
(10) MUTE button start playing.
Use this button to temporarily turn off the
sound output. If pressed, the “mute is on” Selecting a station — manual select
mark appears on the LCD. Press this The selection can be done manually. Press
button again to cancel mute. the tune button to seek stations with
higher frequencies. Press the tune
(11) ZERO button button to seek stations with lower
Use this button to set the minute to “00” when frequencies.
it is between “55” and “59” or “01” and “05”.
Note: Battery back-up models do not have Presetting stations
the clock function 1. Select the band (FM or AM) and the station
you want to preset.
(12) AUX button 2. To set the selected station to a preset
Use this button to choose which to listen to, button, choose the button to be set and
the radio or the external audio source then press and hold the button for three
connected to the AUX-IN. If the external seconds or more. The number of the
source is chosen, the AUX display appears preset button chosen appears on the LCD.
on the LCD.
184
OPTIONS
Radio (Cab Type)
3. For more stations, repeat the steps (1) and ¡ Adjust the sound volume of the audio
(2) above. player by using the volume control buttons
¡If the preset button on which a station on the radio.
has been set to is pressed and held for ¡ Do not connect a device with a larger
two seconds or more, the preset output compared with a portable audio
information will be modified. player.
¡If the stored information is erased during
battery replacement on the vehicle, set Setting the clock time
the stations again to the preset buttons.
¡Each preset button can store
information on one FM station and one
AM station.
Auto storing
Press the AST button for two seconds or
more while playing the radio. The radio starts
AUOC002
seeking the audible stations within the band
selected, store the information on the stations ¡ Be sure that the time is displayed on the
obtained into memory, and assign each LCD. If not, press the AUX button to
preset button (1 to 6) a station. Note: The display the time.
previous station setting stored in memory will ¡ Use the tune button to set the
be overwritten. If the arrangement of the minute. Use the tune button to set
preset buttons to the corresponding stations the hour.
is not desirable, try the “Presetting stations” ¡ To set the minute digits to “00” when they
described above. are from “55” to “59” or from “01” to “05”,
press the ZERO button.
AUX audio connection
¡Connect a favorite stereo headphone set Resetting the radio
to enjoy music on the radio, or connect a If there are any problems, such as the
portable audio player and listen to your abnormal display of frequency or failure of
favorite music. selection, reset the radio by pressing the
¡Plug a patch cord (without resistor) into power button and the ZERO button together.
the headphone jack of the audio player. Note that the memory containing the clock
¡Plug a stereo mini plug (3.5 mm) into the setting and the channel setting is cleared
AUX-IN jack on the radio. after reset.
¡To listen to the audio player, press the AUX
button. (The AUX display appears and the
frequency display is changed to the clock
display.)
¡To return to the radio, press the AUX
button again.
¡When connecting, adjust the sound
volume level of the audio player so that it
is same as that of the radio.
185
OPTIONS
Radio (Cab Type)
SPECIFICATIONS
Power source : 12 V to 24 VDC

(negative ground)
Power consumption : 5A
Rated output power : 20 W + 20 W (4 Ω)
(at 28 VDC input)
16 W + 16 W (10%
distortion, 4 Ω) (at
24 VDC input)
Dimension : 178 (W) x 50 (H) X
92 (D) mm (without
projections)
Receiving frequency : MW (AM) 522 to
1629 kHz
FM 76.1 to
89.9 MHz
Practical sensitivity : MW (AM) 20 µV
(S/N 20 dB)
FM 3 µV
(S/N 30 dB)
S/N ratio : FM 50 dB
AUX IN : Stereo mini jack
(3.5 mm); max.
input, 1 V; rated
input, 90 mV
Note: Specifications and dimensions may be

changed without notice.
186
INDEX
187
INDEX
A~D
A C
Accessories ................................................................ 58 Cab Door < TL130 / TL140 / TL150 > ........................ 39
Adjusting or replacing the bucket stoppers (bolts Caution against the falling of an unstable load .......... 19
/ nuts) .................................................................. 131 Caution on refrigerant (gas) ..................................... 173
After Cold Weather is Over ........................................ 85 Cautions ..................................................................... 87
After First 250 Hours (New Machines Only) ............ 127 Cautions after Completing Operations ....................... 85
After First 50 Hours (New Machines Only) .............. 114 Cautions on Maintenance .......................................... 96
After starting the engine ............................................. 15 Cautions on Operating ............................................... 78
After the Fuel Runs Out ........................................... 149 Cautions on tilting up the canopy ............................... 27
Air Conditioner ......................................................... 173 Cautions on Towing .................................................... 22
Air Conditioner Switch .............................................. 175 Cautions on Transporting ........................................... 94
Always clean the machine ......................................... 26 Cautions on traveling and turning .............................. 17
Always keep the machine clean ................................. 12 Cautions on traveling on slopes ................................. 18
Always maintain good visibility ................................. 173 Cautions on Traveling on Slopes ............................... 80
Anti-explosive lighting ................................................ 25 Check for safety in the surrounding area before
Attach a “DO NOT OPERATE” tag ............................ 25 starting ................................................................... 16
Auxiliary Hydraulic Lines ............................................ 60 Check the strength of the bridge ................................ 12
Auxiliary Hydraulic Switches ...................................... 53 Checks after maintenance ......................................... 31
Auxiliary Pedal (If equipped) ...................................... 57 Cleaning the Condenser .......................................... 178
Avoid battery hazards ................................................ 30 Cleaning the engine cooling system ........................ 132
Avoid fire and explosion hazards ............................... 10 Cleaning the Filter .................................................... 179
Avoid overloading and off-center loads ...................... 20 Cleaning the radiator fins and oil cooler fins ............ 129
Cleaning the water separator (TL120 / TL130
/ TL150) ............................................................... 126
B Clear the area of other persons before starting the
Be careful not to get crushed or cut ........................... 11 machine ................................................................. 14
Be careful with fluids under pressure ......................... 29 Condition of the refrigerant ...................................... 181
Be careful with grease under pressure ...................... 29 Controls ...................................................................... 35
Be careful with hot and pressurized components ...... 28 Cooling ..................................................................... 176
Be careful with hot cooling systems ........................... 29
Be sure to lock the safety bar before leaving the
D
operator’s seat ......................................................... 9
Before Starting Operation .......................................... 64 Daily Inspection .......................................................... 64
Before Starting the Engine ......................................... 65 Daily Inspection (Every 10 Hours) ........................... 108
Bleeding the Air from the Fuel System ..................... 149 Danger of flying objects ............................................. 22
188
INDEX
D~I
Defogging the Windows ........................................... 177 G

Disconnect the battery ............................................... 30
Disposing of wastes ................................................... 31 General ...................................................................... 96
Do not allow unauthorized personnel in the work General Precautions .................................................... 8
area ....................................................................... 25 General Precautions ................................................ 170
Do not carry the bucket over the heads of people ..... 19
Do not drive into materials at high speed ................... 19
H
Do not enter soft ground ............................................ 21
Do not overcool ........................................................ 173 Handling asbestos dust .............................................. 10
Do not permit riders on the machine .......................... 16 Handling in Cold Weather .......................................... 85
Do not suddenly stop or lower the working Handling of hoses ...................................................... 28
equipment .............................................................. 20 Handling Rubber Crawlers ......................................... 86
Do not turn the air conditioner on until the engine is Have a Takeuchi service agent repair welding cracks or
started ................................................................. 173 other damage ........................................................ 31
Doors and Covers ...................................................... 38 Heater (Option) .......................................................... 58
Draining the fuel tank ............................................... 124 Heating and Dehumidifying (in cold weather or when
the humidity is high) ............................................ 176
High Flow Hydraulic System (If Equipped) ................ 61
E
Hoisting the Machine < TL120 > ................................ 91
Emergency Exit .......................................................... 13 Hoisting the Machine < TL140 > ................................ 92
Emergency Exit .......................................................... 43 Hoisting the machine safely ....................................... 24
Engine Hood .............................................................. 42 Horn Switch ................................................................ 52
Ensure good visibility ................................................. 16
Every 100 Hours ...................................................... 126
I
Every 1000 Hours .................................................... 132
Every 2000 Hours .................................................... 137 If a Fuse Blows ........................................................ 150
Every 250 Hours ...................................................... 128 If a Warning Lamp Flashes ...................................... 152
Every 50 Hours ........................................................ 120 If the Battery Goes Dead ......................................... 148
Every 500 Hours ...................................................... 130 If the Engine Overheats ........................................... 147
Exhaust fumes from the engine can kill ..................... 10 Important Parts ........................................................ 103
Expendables ............................................................ 100 In cold weather ........................................................... 15
External Power Socket (for EU) ................................. 62 Index ........................................................................ 187
Fan Switch ............................................................... 175 Indicators ................................................................... 51
Float Switch ............................................................... 52 Inspecting and Adjusting the Air Conditioner Belt .... 178
Fuel Filler Cap ............................................................ 45 Inspecting and adjusting the crawler tension ........... 120
Inspecting and adjusting the engine valve
clearance ............................................................. 136
189
INDEX
I~N
Inspecting and adjusting the fan belt ....................... 118 Left Control Lever ...................................................... 57
Inspecting and adjusting the fan belt ....................... 129 Let hot air out first .................................................... 173
Inspecting and Replacing the Fuse .......................... 150 Lever Pattern ............................................................. 68
Inspecting and replenishing the coolant ................... 108 Levers and Pedals ..................................................... 56
Inspecting and replenishing the engine oil ............... 109 Lift Arm Stop .............................................................. 44
Inspecting and replenishing the windshield washer Light Switches ............................................................ 55
fluid ...................................................................... 140 Load and unload the machine safely ......................... 24
Inspecting by opening the engine hood and rear Loaders are NOT designed for lifting loads ............... 22
door ..................................................................... 106 Loading and Unloading .............................................. 90
Inspecting by walking around the machine .............. 107 Long-term Storage ................................................... 143
Inspecting the battery fluid level and replenishing ... 122 Lubricant and Fuel Chart ........................................... 98
Inspecting the bucket stoppers (bolts / nuts) ........... 125 Lubricating the levers ............................................... 140
Inspecting the engine fuel injection pressure and spray Lubricating the working equipment .......................... 112
condition .............................................................. 136
Inspecting the engine fuel injection timing ............... 137
Inspecting the engine fuel injection valve ................ 137 M
Inspecting the fuel level ........................................... 110 Machine Description .................................................... 3
Inspecting the Fusible Link ...................................... 151 Machine Dimensions ................................................ 164
Inspecting the hydraulic oil level and replenishing .... 111 Machine Operation ..................................................... 68
Inspecting the Refrigerant (gas) Level ..................... 179 Main Specifications .................................................. 160
Inspecting the rubber crawlers ................................. 142 Maintain three point contact when mounting and
Inspecting the water separator ................................. 109 dismounting ........................................................... 14
Inspecting while sitting in the operator’s seat .......... 107 Maintenance .............................................................. 95
Inspection After Warm-up .......................................... 70 Maintenance Chart ................................................... 104
Inspection and Checks After Stopping the Engine ..... 84 Maintenance Description ........................................... 96
Instrument Panel ........................................................ 50 Maintenance Precautions .......................................... 25
Interior Light (Option) ................................................. 62 Meters ........................................................................ 51
Introduction .................................................................. 2 Mounting and Dismounting ........................................ 64
K N
Keep a safe distance from electrical power lines ....... 20 Names of Components .............................................. 36
Keep your body inside the operator’s cab ................. 16 Never modify the machine ......................................... 11
Know the working area .............................................. 12 Never remove safety equipment .................................. 9
190
INDEX
O~S
O Q
Observe all safety rules ............................................... 8 Quick Couplers ........................................................ 182

Off-Season Inspection ............................................. 180
Operate on snow or ice with extra care ..................... 19
Operate the machine only from the operator’s seat ... 16 R
Operating Precautions ............................................... 16 Radio (TL120 Cab Type) .......................................... 183
Operating Procedures ................................................ 76 Rear Door .................................................................. 42
Operating Range ...................................................... 166 Release all pressure before working on the hydraulic
Operating the Auxiliary Hydraulics ............................. 75 system ................................................................... 29
Operating the Left Control Lever ................................ 71 Replace important safety parts periodically ............... 25
Operating the Right Control Lever ............................. 74 Replacing the air cleaner elements .......................... 128
Operation ................................................................... 63 Replacing the bucket or attachment ........................ 138
Operations Possible with this Machine ...................... 82 Replacing the engine oil and oil filter ....................... 116
Options ..................................................................... 169 Replacing the engine oil and oil filter ....................... 129
Other Symptoms ...................................................... 154 Replacing the feed pump filter (TL140) .................... 131
Outlets ...................................................................... 176 Replacing the fuel filter ............................................ 130
Replacing the hydraulic oil and cleaning the suction
strainer ................................................................ 134
P
Replacing the hydraulic oil return filter ..................... 114
Park safely ................................................................. 23 Replacing the hydraulic oil return filter ..................... 131
Parking ....................................................................... 84 Replacing the line filter ............................................. 119
Parking the Machine .................................................. 84 Replacing the line filter ............................................. 131
Perform inspection and maintenance daily ................ 13 Replacing the travel motor gear oil .......................... 127
Place heavy objects in a stable position .................... 27 Replacing the travel motor gear oil .......................... 131
Precautions on Installing Attachments ..................... 170 Retightening the engine cylinder head bolts ............ 136
Precautions on Operating Attachments ................... 171 Right Control Lever .................................................... 56
Precautions on Safety .............................................. 170
Precautions when passing through tunnels or by high
walls ...................................................................... 21 S
Prepare the work area ............................................... 26 Safety ........................................................................... 7
Preparing for Cold Weather ....................................... 85 Safety Bar .................................................................. 56
Preparing Precautions ............................................... 12 Safety Signs (Decals) ................................................ 32
Prohibited Actions ...................................................... 86 Seat .......................................................................... 172
Prohibited Operations ................................................ 76 Seat (with Switch) .................................................... 172
Provide a fire extinguisher and first aid kit ................... 8 Seat < TL120 > .......................................................... 46
Seat < TL130 / TL140 / TL150 > ................................ 48
191
INDEX
S~W
Seat and Seat Belt ..................................................... 46 Travel in narrow or congested places ........................ 21
Seat Belt < TL120 > ................................................... 47 Travel Speed Switch .................................................. 55
Seat Belt < TL130 / TL140 / TL150 > ......................... 49 Troubleshooting ....................................................... 145
Secure the rear door when opened ........................... 27
Securely block the machine or any component that may
fall .......................................................................... 27 U
Securely block the raised lift arms ............................. 27 Use a signal person and flagman ................................ 9
Securing the Machine ................................................ 93 Use caution when floating the lift arms ...................... 18
Service Data .............................................................. 98 Use caution when fueling ........................................... 28
Side Window .............................................................. 41 Use the correct tools .................................................. 25
Specifications ........................................................... 159 Using optional products ............................................. 11
Start the engine from the operator’s seat .................. 14
Starter Key ................................................................. 38
Starter Switch ............................................................. 52 V
Starting and Stopping the Engine .............................. 65
Ventilate periodically ................................................ 173
Starting Precautions ................................................... 14
Starting the Engine .................................................... 66
Starting with jumper cables ........................................ 15 W
Stay clear of moving parts ......................................... 26
Stop the engine before performing maintenance ....... 26 Walk-Around Inspection ............................................. 64
Stopping Precautions ................................................. 23 Walk-Around Inspection ........................................... 106
Stopping the Engine ................................................... 67 Warming Up the Engine ............................................. 67
Switches ..................................................................... 52 Warming Up the Hydraulics ....................................... 69
Symptoms that are not Malfunctions ........................ 146 Warning Lamps .......................................................... 50
Watch out for hazardous working conditions ............. 21
Wear appropriate clothing and personal protective
T equipment ................................................................ 8
When Required ........................................................ 138
Temperature Control Dial ......................................... 175
Wiper Switches (Option) ............................................ 55
Throttle Lever ............................................................. 56
Tightening Torques ................................................... 102
Tilting up the canopy ................................................ 141
To Lower the Lift Arms ............................................. 156
Tools ......................................................................... 101
Towing ...................................................................... 157
Transport .................................................................... 89
Transport the machine safely ..................................... 24
Transporting Precautions ........................................... 24
192
First Published July 2000 No. 30044
Twenty-fourth Published August 2007
OPERATOR’S MANUAL
TL120
TL130
Crawler Loader
TL140
TL150
Edited and issued by TAKEUCHI MFG. CO., LTD.
Printed in Japan by STATION M Co., Ltd.

Takeuchi TL Series

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TL120

TL120 TL130 TL140 TL150

OPERA TOR’S MANUAL

■ It is the owner or employer’s responsibility to fully instruct each operator in the

Improper operation, inspection and maintenance of this machine

DANGER WARNING CAUTION

IMPORTANT: The word “IMPORTANT” is used to alert against operators and

■ EXPLANATION OF GRAPHICAL SYMBOLS

■ Manual storage Type C

Type A ■ Serial numbers

■ Front, rear, Ieft and right

Troubleshooting .......................... 145

Specifications .............................. 159

Options ........................................ 169

Index ............................................ 187

¡ Use hearing protection when operating the

Wear appropriate clothing and Provide a fire extinguisher and

¡ The signal person must stand in a clearly

¡Know how to use the safety bar, seat belt

Know and use the hand signals required for

Keep flames away from fuel, hydraulic fluid,

Be careful not to get crushed or cut Using optional products

T7A008 Never modify the machine

¡Your body, hands or feet must not enter

Know the working area Check the strength of the bridge

Always keep the machine clean

¡Check with the local utilities for the

Perform inspection and Emergency Exit

Failure to notice or repair machine

Maintain three point contact Clear the area of other persons

Start the engine from the

¡ Fasten the seat belt.

Starting with jumper cables In cold weather

Use jumper cables only in the recommended ¡ Be careful of slippery conditions on

Ensure good visibility Check for safety in the

Do not permit riders on the ¡ Understand the machine limitations.

¡Do not allow anyone to ride on any part of

Operate the machine only from

Keep your body inside the operator’s cab

Also note that the machine must not cross

¡Traveling and turning should be performed

¡When traveling, try not to cross over

¡ Sudden stopping on a sloped road may

With bucket empty ¡ Traveling across an inclined surface at an

Operate on snow or ice with extra Caution against the falling of an

Do not suddenly stop or lower Keep a safe distance from

Watch out for hazardous working Precautions when passing

Travel in narrow or congested Do not enter soft ground

Loaders are NOT designed for Cautions on Towing

¡ Never leave the machine with the engine

¡Park the machine on firm, level ground and

¡Before leaving the machine, do the

Load and unload the machine Transport the machine safely

The machine may roll or tip over or fall while

Attach a “DO NOT OPERATE” tag Anti-explosive lighting

Use anti-explosive electrical fixtures and

Do not use damaged or weakened tools or

Replace important safety parts

Prepare the work area Stop the engine before

Always clean the machine Stay clear of moving parts