Duconmix WS ES 860 TECHNICAL DATA

SHEET (TDS)

High range water reducing superplasticising early strength ready-mix concrete Admixture based on PCE

Chemistry and mechanism of action

DESCRIPTION
DUCONMIX WS ES 860 has a different chemical
DUCONMIX WS ES 860 is an economical
structure from the traditional PCE polymer
admixture based on modified polycarboxylic
based superplasticisers. The base PCE molecule
ether. It is a new generation admixture based on
used to formulate DUCONMIX WS ES 860 was
second generation polycarboxylic ether polymer
custom made using nano-technology to enable
with high early strength gains. DUCONMIX WS
effective dispersion with minimum hindrance of
ES 860 is free of chloride & low alkali. It is
hydration process. It consists of a carboxylic
compatible with all types of cements.
ether polymer with long side chains and short
RECOMMENDED USE main chains. At the beginning of the mixing
process it initiates the same electrostatic
• Precast concrete dispersion mechanism as the traditional
• Capable for self-compaction hyperplasticisers, but the short main chains
• Ready mixed concrete facilitate quick start of hydration process. Rapid
• Concreting in cold weather absorption of the molecule onto the cement
• High workability without segregation or particles, combined with an efficient dispersion
bleeding effect maintains workability yet exposes
• High performance concrete for increased surface of the cement grains to react
durability with water. As a result of this effect, it is possible
• Congested/complex reinforced sections to obtain earlier development of the heat of
• Mixes requiring >20% water reductions hydration, rapid strength development of the
hydration products and as a consequence,
FEATURES AND BENIFITS higher strength at a very early age.
• Low water cement ratio Zero Energy System is based on a combination of
• Obtain high early strengths the avant-grade admixture DUCONMIX WS ES
• Eliminate heat curing 860 and the innovative technology of
• Improve surface appearance rheodynamic concrete. The Zero Energy System
• Rheoplastic & Rheodynamic concrete has been developed to help the precast concrete
producing producer to rationalize his production process
• Optimize curing cycles by reducing and save on energy costs combined with
curing time improved quality of the product and the working
• Increase productivity / reduction in cycle conditions.
time
PERFORMANCE TEST DATA
• Produce durable precast concrete
elements Aspect Light Brown Liquid
• Improved engineering properties, Specific Gravity 1.08 ± 0.01 at 25°C
compared to traditional superplasticizer pH ≥6
• Early & ultimate compressive and Chloride ion Content <0.2%
flexural strengths, reduced shrinkage
and low permeability TEST CERTIFICATION/APPROVALS
• ASTM C-494 Type A & F
• EN 934-2: T3.1/3.2
• IS 9103: 1999
 DOSAGE COMPABLITY

Optimum dosage of DUCONMIX WS ES 860 DUCONMIX WS ES 860 is not compatible with

should be determined with trial mixes. As a Melamine or Naphthalene based admixtures and
guide, a dosage range of 350g to 750g per 50kg should not be used in conjunction in the same
of cementitious material is normally mix. It’s compatible with lignosulphonates and
recommended. Because of variations in concrete carboxylic acid based plasticiser and retarders
materials, job site conditions, and/or and also with most type of air-entrainers,
applications, dosages outside of the accelerators, retarders, extended set-control
recommended range may be required in such admixtures, corrosion inhibitors, and shrinkage
cases. reducers. DUCONMIX WS ES 860 is also
compatible with slag and pozzolans such as fly
Over dose effects:
ash, metakaolin and silica fume.
• Reduced permeability CORROSIVITY – NONE CORROSIVE
• Increase in air entrainment
• Bleed or segregation of mix, quick loss of DUCONMIX WS ES 860 admixture will neither
workability initiate nor promote corrosion of reinforcing
• Increased plastic shrinkage steel embedded in concrete, prestressed
concrete of concrete placed on galvanized steel
A slight overdosing may not adversely affect the floor and roof systems. Neither calcium chloride
ultimate strength of the concrete and can of any calcium chloride-based ingredients is used
achieve higher strengths than normal concrete, in the manufacture of DUCONMIX WS ES 860
provided it is properly compacted and cured. admixture. In all concrete application,
Due allowance should be made for the effect of DUCONMIX WS ES 860 admixture will conform
fluid concrete pressure on form work, and to the most stringent or minimum chloride ion
stripping times should be monitored. limits currently suggested by construction
APPLICATION industry standards and practices.

DUCONMIX WS ES 860 is a ready to use liquid PACKAGING

which is dispensed into the concrete together DUCONMIX WS ES 860 is available in 5kg, 10kg,
with the mixing water. The plasticizing effect and 20kg & 250kg drums or bulk.
water reduction are higher if the admixture is
added to the damp concrete after 50% to 70% of WORKABLITY
the mixing water has been added. The addition
of DUCONMIX WS ES 860 to dry aggregate or DUCONMIX WS ES 860 ensures that rheoplastic
cement is not recommended. Thorough mixing is concrete remains workable in excess of 3
essential and a minimum mixing cycle, after the minutes at +25°C. Workability loss is dependent
addition of this admixture, of 60 seconds for on temperature, and on the type of cement, the
forced action mixers is recommended. nature of aggregates, the method of
transportation and initial workability. To achieve
SUGGESTED SPECIFICATION longer workability period please use retarding a
retarder. It is strongly recommended that
The hyperplasticiser shall be DUCONMIX WS ES concrete should be properly cured particularly in
860, high range water reducing, high early hot, windy and dry climates.
strength gain, superplasticizer based on
polycarboxylic ether formulation. The product STORAGE/ SHELF LIFE
shall be complying with ASTM C494 Type A & F
DUCONMIX WS ES 860 must be stored where
and shall be free of lignosulphonates,
temperatures do not drop below +5°C. If product
naphthalene salts and melamine formaldehyde
has frozen, thaw at +5°C or above and
when subjected to IR spectra.
completely reconstitute using mild mechanical
agitation. Do not use pressurized air for
agitation. Store under cover, out of direct PRECAUTION
sunlight and protect from extremes of
temperature. As with all chemical products, care should be
taken during use and storage to avoid contact
Shelf life is 12 months when stored as above. with eyes, mouth, skin and foodstuffs (which can
also be tainted with vapor until product fully
Failure to comply with the recommended
cured or dried). Treat splashes to eyes and skin
storage condition may result in premature
immediately. If accidentally ingested, seek
deterioration of the product or packaging.
immediate medical attention. Keep away from
children and animals. Reseal containers after
use. Do not reuse containers for storage of
consumable item. For further information refer
to the material safety data sheet.

Statement of Responsibility (Disclaimer)

The technical information and application advise are based on present state of our best scientific and practical knowledge. As the information herein of a general nature,
no assumption can be made as to a products suitability for a particular use or application and no warranty as to its accuracy, reliability or completeness either expressed
or implied is given other than those required by law. The user is responsible for checking the suitability of products for their intended use.
Ducon Construction Chemicals Industries Ltd.
www.duconchemical.com