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DATE REV. NO. DESCRIPTION Designed Checked Approved

REVISIONS

LARSEN & TOUBRO LIMITED

ECC Division - EDRC

CLIENT : CONSULTANT :

PROJECT : STANDARDISATION OF DESIGN CALCULATIONS

SUPPLIER / CONTRACTOR:
writing

JOB No. S0000-E-IE

TOTAL NO. OF PAGES TITLE :
NAME SIGN DATE
DSGN SMP 2/1/08
LV CAPACITOR (APFC PANEL) SIZING CALCULATION
CHKD SKW 2/1/08

APPD DM 2/1/08
CODE REV.
DOC. No. S 0 0 0 0 - E - I E - G E - D C - 0 0 1 6
0

RELEASED FOR PRELIMINARY TENDER INFORMATION APPROVAL CONSTRUCTION

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LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW

DESIGN CALCULATION
LV CAPACITOR (APFC PANEL) SIZING
 4 of 12
LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW
 5 of 12
LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW

INDEX
0.0.0 PURPOSE AND SCOPE 3

1.0.0 SYMBOLS & UNITS 3

2.0.0 REFERENCE STANDARDS 3

3.0.0 ASSUMPTIONS 3

4.0.0 DESIGN INPUTS 4

5.0.0 ENVIRONMENTAL DETAILS 4

6.0.0 CAPACITOR RATING CALCULATION 4

7.0.0 RESULT 4
 6 of 12
LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW
 7 of 12
LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW

0.0.0 PURPOSE AND SCOPE

The purpose of this document is to select optimum sizing of LV Capacitor for APFC panel .

1.0.0 SYMBOLS & UNITS

CosQ Load power factor before compensation

CosQa Load power factor after compensation

f Supply Frequency Hz

MD Maximum Demand kW

V System Voltage V

2.0.0 REFERENCE STANDARDS

NA

3.0.0 ASSUMPTIONS

NA
 8 of 12
LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW
 9 of 12
LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW

4.0.0 DESIGN INPUTS

4.1.0 System Voltage V : 415 V

4.1.1 Frequency f : 50 Hz

4.1.2 Maximum demand MD : 713.753 kW

(Mention reference)

4.1.3 Power factor of load before correction CosQ : 0.8

(Mention reference)

4.1.4 Power factor of load after correction CosQa : 0.95

5.0.0 ENVIRONMENTAL DETAILS

NA

6.0.0 COMPENSATION RATING CALCULATION

6.1.2 Required rating of capacitor for P.F. compensation : MD * [tan(cos-1(Q) )- tan(cos-1(Q'))]

: 713.753 * [ tan ( 36.87 ) - tan (18.2 ) ]

: 301 kVAR

6.1.4 Selected size : 350 kVAR

7.0.0 RESULT

SIZE OF CAPACITOR : 350 kVAR

RECOMMENDED NO. OF STEPS : 8

SELECTED NO OF STEPS : 8

RECOMMENDED STEP RATINGS : 2x25 + 2x50 +2x100

SELECTED STEP RATINGS : 4x25 + 3x50 + 1x100

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LARSEN & TOUBRO LIMITED
ECC Division - EDRC
DOCUMENT NO DATE
PROJECT STANDARDIZING OF DESIGN CALCULATION
S0000-E-IE-GE-DC-0016 1/24/2008
PREPARED CHECKED SHEET
TITLE LV CAPACITOR (APFC PANEL) SIZING
SMP SKW
FEEDER LIST
Legend
K1= Motor one direction
K1H= Motor one direction (Heavy duty starter)
K2= Motor two directions
KM/K2M= Actuator 2 positions
KS= Soft starter (installed in MCC feeder)
Q= Circuit breaker supplying packages
K1I= Motor one direction with Current Transducer
K1HI= Motor one direction (Heavy duty starter) with Current Transducer
K2HI= Motor two directions(Heavy duty starter)with Current Transducer
K1J= Motor one direction with Power Transducer
K1SI= Motor one direction- Soft starter with Current Transducer
K2SJ= Motor two direction- Soft starter with Power Transducer

Load list for Trafo-1

Sr. Eqpt No Driven Machine Application Qty Feeder Type1

Actual Actual kW
Rating Efficienc Actual Load
Type P.F. kW for for Other Total kW
kW y kW Factor
Feeders Loads

Working Standby Total

Transformer - E-2
PMCC - Raw Mill-2 [415V, 3ph, 3W]
Outgoing to Raw Mill MCC 1 800A 800 0 MCCB
Longitudinal Stacker Gypsum Storage 1 1 SCS 75 0.94 0.83 75 0.75 59.841 59.841 MCCB Q
Side Scrapper Gypsum Storage 1 1 SCS 90 0.95 0.87 90 0.75 71.053 71.053 MCCB Q
Longitudinal Stacker Iron Ore Storage 1 1 SCS 75 0.94 0.83 75 0.75 59.841 59.841 MCCB Q
Side Scrapper Iron Ore Storage 1 1 SCS 75 0.94 0.83 75 0.75 59.841 59.841 MCCB Q
MCC - Raw Mill Feeding & Raw Mill [415V, 3ph, 3W] 0 0
Incomer (From Raw Mill PMCC) 1 800A 800 575.024 MCCB
B11.020 Weigh Feeder Limestone Feeding to Mill 1 1 SCS 11 0.91 0.8 11 0.75 9.066 9.066 MCCB Q
B11.040 Weigh Feeder HG Limestone Feeding to Mill 1 1 SCS 3.7 0.88 0.79 3.7 0.75 3.154 3.154 MCCB Q
B11.050 Rotary Air Lock Jet Pulse Filter 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B11.050 Filter Fan Weigh Feeders & Belt Conveyor 1 1 EM 22 0.92 0.89 22 0.75 17.935 17.935 HDOL K1H
B11.080 Weigh Feeder Iron Ore Feeding to Mill 1 1 SCS 3.7 0.88 0.79 3.7 0.75 3.154 3.154 MCCB Q
B11.100 Weigh Feeder Bauxite Feeding to Mill 1 1 SCS 3.7 0.88 0.79 3.7 0.75 3.154 3.154 MCCB Q
B11.110 Rotary Air Lock Jet Pulse Filter 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B11.110 Filter Fan Weigh Feeders & Belt Conveyor 1 1 EM 18.5 0.92 0.86 18.5 0.75 15.082 15.082 HDOL K1H
B11.130 Belt Conveyor - Reversible Raw Mill Feeding 1 1 VFD 15 0.91 0.84 15 0.75 12.363 12.363 MCCB Q
B21.015 Magnetic Separator Raw Mill 1 1 SCS 11 0.91 0.8 11 0.75 9.066 9.066 MCCB Q
B21.020 Metal Detector Raw Mill 1 1 SCS 5.5 0.89 0.82 5.5 0.75 4.635 4.635 MCCB Q
B21.035 Belt Conveyor Raw Mill Feeding 1 1 EM 18.5 0.92 0.86 18.5 0.75 15.082 15.082 DOL K1
B21.090 Rotary Feeder Raw Mill 1 1 GM 15 0.91 0.84 15 0.75 12.363 12.363 DOL K1
B21.100 Raw Mill Barring Raw Mill 1 1 EM 11 0.91 0.8 11 0.75 9.066 9.066 DOL K1
B21.100 Liquid Rotor Starter - Raw Mill Raw Mill 1 1 SCS 1.5 0.84 0.69 1.5 0.75 1.34 1.34 MCCB Q
B21.100 Raw mill motor slipring fan Raw Mill 1 1 EM 2.2 0.87 0.72 2.2 0.75 1.897 1.897 HDOL K1H
B21.100 RM Gear box - Lub system -LP Raw Mill 1 1 37 0.93 0.88 37 0.75 29.839 29.839 DOL K1I
B21.100 RM Gear box - Lub system - HP Raw Mill 1 1 22 0.92 0.89 22 0.75 17.935 17.935 DOL K1I
B21.100 RM Gear box - Lub system - Pre Raw Mill 1 1 7.5 0.9 0.82 7.5 0.75 6.25 6.25 DOL K1
B21.100 RM Grinding Pressure Pump Raw Mill 1 1 55 0.94 0.83 55 0.75 43.883 43.883 DOL K1I
B21.100 RM Grinding Filter Pump Raw Mill 1 1 2.2 0.87 0.72 2.2 0.75 1.897 1.897 DOL K1
B21.100 RM Grinding Heating Element Raw Mill 2 2 2.2 0.87 0.72 2.2 0.75 3.794 3.794 DOL K1
B21.100 RM Roller - Lub system - Press Raw Mill 3 3 1.1 0.84 0.7 1.1 0.75 2.947 2.947 DOL K1
B21.100 RM Roller - Lub system - Suctio Raw Mill 3 3 1.1 0.84 0.7 1.1 0.75 2.947 2.947 DOL K1
B21.100 RM Roller - Lub system - Circula Raw Mill 1 1 2.2 0.87 0.72 2.2 0.75 1.897 1.897 DOL K1
B21.100 RM Roller - Lub system - Heatin Raw Mill 2 2 1.5 0.84 0.69 1.5 0.75 2.679 2.679 DOL K1
B21.150 Grease Lubrication System - RM Raw Mill Separator 1 1 SCS 5.5 0.89 0.82 5.5 0.75 4.635 4.635 MCCB Q
B21.150 Gearbox lubrication - RM Separa Raw Mill Separator 2 2 EM 1.1 0.84 0.7 1.1 0.75 1.965 1.965 DOL K1
B21.160 Seal Air Fan Raw Mill 1 1 EM 15 0.91 0.84 15 0.75 12.363 12.363 HDOL K1H
B21.170 Water Pump Water Injection System 1 1 EM 15 0.91 0.84 15 0.75 12.363 12.363 DOL K1
B21.170 Control Valve Water Injection System 1 1 SM 0.18 0.72 0.5 0.02 0.75 0.021 0.021 RDOL K2
B21.200 Vibration Conveyor Raw Mill 1 1 EM 7.5 0.9 0.82 7.5 0.75 6.25 6.25 DOL K1
B21.210 Belt Conveyor Raw Mill Recirculation 1 1 EM 11 0.91 0.8 11 0.75 9.066 9.066 DOL K1
B21.220 Rotary Air Lock Jet Pulse Filter 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B21.220 Filter Fan Belt Conveyor, BE & Bin 1 1 EM 22 0.92 0.89 22 0.75 17.935 17.935 HDOL K1H
B21.230 Bucket Elevator Barring Raw Mill Recirculation 1 1 GM 3.7 0.88 0.79 3.7 0.75 3.154 3.154 DOL K1
B21.250 Rotary Air Lock Jet Pulse Filter 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B21.250 Filter Fan Belt Conveyor & BE 1 1 EM 30 0.93 0.88 30 0.75 24.194 24.194 HDOL K1H
B21.270 Air Sluice Below Cyclones 4 4 GM 0.37 0.72 0.5 0.37 0.75 1.542 1.542 DOL K1
B21.300 Inlet Damper Mill Fan 1 1 GM 3.7 0.88 0.79 3.7 0.75 3.154 3.154 RDOL KM
B21.310 Isolating Damper Bag House Inlet 1 1 SM 2.2 0.87 0.72 2.2 0.75 1.897 1.897 RDOL KM
B21.320 Louvre Damper Air Flow regulation -Recirculation 1 1 SM 0.37 0.72 0.5 0.4 0.75 0.417 0.417 RDOL KM
B21.330 Throttle Valve Fresh Air to Mill 1 1 SM 0.37 0.72 0.5 0.2 0.75 0.209 0.209 RDOL KM
B21.340 Isolating Damper Airflow shutoff 1 1 GM 3.7 0.88 0.79 3.7 0.75 3.154 3.154 RDOL KM
B21.350 Louvre Damper Air Flow regulation -Recirculation 1 1 SM 0.37 0.72 0.5 0.3 0.75 0.313 0.313 RDOL KM
B21.360 HAG Raw Mill & KM 1 1 SCS 55 0.94 0.83 50 0.75 39.894 39.894 MCCB Q
B21.370 Shutoff Damper HAG Outlet 1 1 GM 2.2 0.87 0.72 2.2 0.75 1.897 1.897 RDOL K2
B21.380 Air Slide Fan Raw Meal Transport 1 1 EM 7.5 0.9 0.82 7.5 0.75 6.25 6.25 HDOL K1H
B21.390 Air Slide Fan Raw Meal Transport 1 1 EM 7.5 0.9 0.82 7.5 0.75 6.25 6.25 HDOL K1H
B21.400 Air Slide Fan Raw Meal Transport 1 1 EM 7.5 0.9 0.82 7.5 0.75 6.25 6.25 HDOL K1H
B21.410 Rotary Air Lock Jet Pulse Filter 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B21.410 Filter Fan Dedusting of Airslides 1 1 EM 18.5 0.92 0.86 18.5 0.75 15.082 15.082 HDOL K1H
B21.425 Air Slide Fan Raw Meal Transport 2 2 EM 7.5 0.9 0.82 7.5 0.75 12.5 12.5 HDOL K1H
B21.430 Automatic Sampler Sampler 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B21.440 Rotary Air Lock Jet Pulse Filter 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B21.440 Filter Fan Dedusting of Airslides & BE 1 1 EM 18.5 0.92 0.86 18.5 0.75 15.082 15.082 HDOL K1H
B21.450 Bucket Elevator Barring Raw Meal Silo Feeding 1 1 GM 5.5 0.89 0.82 5 0.75 4.214 4.214 DOL K1
B21.470 Air Slide Fan Raw Meal Transport 1 1 EM 7.5 0.9 0.82 7.5 0.75 6.25 6.25 HDOL K1H
B21.480 Rotary Air Lock Jet Pulse Filter 1 1 GM 0.37 0.72 0.5 0.37 0.75 0.386 0.386 DOL K1
B21.480 Filter Fan Dedusting of Airslides & BE 1 1 EM 15 0.91 0.84 15 0.75 12.363 12.363 HDOL K1H
Total 0.743 713.753

Rating PF Efficiency
1.0000E-09 0.5 0.72
0.18 0.5 0.72
0.37 0.5 0.72
0.55 0.54 0.72
0.75 0.65 0.83
1.1 0.7 0.84
1.5 0.69 0.84
2.2 0.72 0.87
3.7 0.79 0.88
5.5 0.82 0.89
7.5 0.82 0.9
11 0.8 0.91
15 0.84 0.91
18.5 0.86 0.92
22 0.89 0.92
30 0.88 0.93
37 0.88 0.93
45 0.86 0.94
55 0.83 0.94
75 0.83 0.94
90 0.87 0.95
110 0.87 0.95
132 0.87 0.95
150 0.89 0.95
185 0.88 0.95
220 0.88 0.95
 250 0.89 0.95
300 0.9 0.95
335 0.87 0.95
375 0.87 0.95
450 0.88 0.95
530 0.88 0.95
600 0.86 0.95
670 0.87 0.95
750 0.86 0.95
950 0.87 0.95
1120 0.9 0.95
1300 0.9 0.95
1500 0.9 0.95
1670 0.9 0.95
1860 0.9 0.95
2240 0.9 0.95
2610 0.9 0.95
3000 0.9 0.95
3350 0.9 0.96
3730 0.9 0.96
4100 0.9 0.96
4500 0.7 0.96
4800 0.8 0.96
5220 0.9 0.96
6000 0.9 0.96
6700 0.9 0.96
7500 0.9 0.95