Rammed Earth Construction PDF
Rammed Earth Construction PDF
TECHNIQUES USED
Rammed Earth Construction
Rammed earth is an ancient form of construction, generally seen in drier hotter parts
of the world. Although many rammed earth structures exist in this basic form, a new
‘stabilised’ rammed earth variant has been developed which adds a small amount
of cement (5-10%) to the mixture to ensure strength and durability. It is a natural
building method that is thousands of years old, and has been used in all of earth’s
continents.
Rammed Earth buildings has many favourable qualities. They are low-tech
construction process and economical to build. They need low maintenance and they
are suitable for the cold and hot climate. The availability of suitable soil and a building
design appropriate for local climatic conditions are the factors that favour its use.
Traditionally, a wooden pole is used to ram the earth into the formwork, but modern
methods now use a mechanical ram.
The process is labour intensive, but is considered to have a low environmental impact
depending on materials used (cement content) and source of those materials. While
some elements of the rammed earth wall will have a low embodied energy,
cementitious products do not. So, it is to be considered as the best sustainable
building method.
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In the 1800s, rammed earth was popularized in the United States by the book Rural
Economy by S. W. Johnson. The technique was used to construct the Borough House
Plantation and the Church of the Holy Cross in State burg, South Carolina, both
are National Historic Landmarks.
Interest in rammed earth declined after World War II when the cost of modern
construction materials decreased. Rammed earth was considered substandard, and still
is opposed by many contractors, engineers, and tradesmen who are unfamiliar with
earthen construction techniques. The prevailing perception that such materials and
techniques perform poorly in regions prone to earthquakes has prevented their use in
much of the world.
Basic Materials
Raw Earth
Stabilizer (Cement or lime where required)
Insulation (where required)
Water resistant finish (where required))
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The appearance of rammed earth will depend on the earth and aggregate used, in
terms of colour and texture. However, rammed earth has a horizontal layered
appearance which demonstrate the process used to construct the walls. Some like
this feature of rammed earth, however it is possible to control it so that the layers are
not visible. Rammed earth is often seen in a red/orange tone colour. Rammed earth
structures can be considered relatively basic and of simple form, or for eco
enthusiasts. However, many architects are now developing designs to use the process
in contemporary projects, to spectacular effect.
How it is done?
Compacting a damp mixture of subsoil that has suitable proportions
of sand, gravel, clay, and stabilizer, if any, into a formwork (an externally
supported frame or mould)
(Historically, additives such as lime or animal blood were used to stabilize it.)
They require few other resources like aggregates or additives to improve their
properties.
Earth can be recycled, is easy and agreeable to work.
Has good insulating properties if built with high thermal mass especially for hot
climate.
Known fact earth gives off no harmful emissions.
Good for noise reduction and insulation.
Earth doesn’t burn, so rammed earth walls are fire proof.
Load bearing, which reduces the need for structural supports, therefore
reducing building costs. Standard 400mm thick rammed earth walls can be
used as load bearing in constructions up to four stories high.
Termites and other pests are of little concern to rammed earth walls
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Thermal Mass
Thermal mass keeps the internal room temperature stable due to the length of time
required for heat to transfer through the walls.
For example, 300mm thick rammed earth wall will take 8-9 hrs for heat to transfer
through the walls to the other side.
The solar passive building designer needs to ensure that summer sun does not shine
directly on any walls but at the same time allow the direct sun on the walls in winter
for as long as possible, this will allow the warmth from the sun to be absorbed by the
walls in winter when it is needed the most. So more the thickness of the walls, higher is
the thermal mass and higher the time for transfer of heat from one side to the another.
Insulated rammed earth contains insulation which is placed in such a way to slow the
heat transfer even further. This is great in sub zero temperatures however in warmer
temperatures the insulation will have a detrimental effect as it will prevent the warmth
of the sun from being stored in the wall. It also shields from electromagnetic fields and
radiations.
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Aesthetics
Natural beauty of the rammed earth material, variations in texture, colour, and finish
are possible; and elements such as artwork, patterns, circular windows, alcoves and
feature stones can be incorporated that makes it versatile in nature.
Structural Aspects
Rammed earth is very strong in compression which results in large load bearing
capacity and thus can be used for multi-storied load bearing construction. These walls
can withstand earthquakes to a greater extend comparative to masonry walls.
Sustainability
Minimal Maintenance
Rammed earth walls are extremely low maintenance. Once they are built and sealed
they shouldn’t need any further attention for 10-20 years. At that point they may
perhaps need a second coat of sealer, which is an easy process. They feature and
standalone don’t need finishing with plaster board or render.
Fire resistance
Earth doesn’t burn. It is an ideal material for fire resistance, bush settings and leafy
shrubs. The walls are stronger and thick and monolithic rather than block construction
so have no vulnerable major mortar joints which make the masonry walls vulnerable
to fire resistance
Since the rammed earth walls are load bearing it reduces the amount of termite-
tempting structural timber, there are no cavities in rammed earth walls for the pests
to live in, free of fungicides and pesticides too
Noise Reduction
The thickness and density of the walls mean that unpleasant noises, such as traffic or
wild weather, are very much reduced. Rammed earth walls are also extremely useful
in providing sound insulation between areas with different needs- for instance
between living and sleeping areas, between a public or family room and a study
areas etc;
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Rammed earth walls require additional insulators in colder climates (if following
modern building codes and practices).
Although rain won't wash away a rammed earth wall, they need overhang roof
protection to keep walls safe against erosion. This is important in areas with high
rainfall;
Building rammed earth is a labour-intensive process. It may be expensive in
certain situations;
Rammed earth buildings might take more to get approved by building
authorities, bankers and insurers;
Once a wall is built it cannot easily be corrected like brick work;
Some degree of carpentry skills is needed to build the formwork.
The ramming itself is relatively time consuming and hard physical work
Poor thermal resistance- external walls require additional insulation despite of its high
thermal mass because in some regions where the temperatures is extremely low, the
thermal mass doesn’t work effectively. Therefore, it requires an extra insulation.
Insulation can be external in which outer surface is plastered with lime and light
weight aggregate and can be internal in which a minimum space is left as cavity
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and then timber studwork infilled with insulation with an insulation with plasterboard,
but that would be a big comptonization for the appearance of the wall. It can also
be within the wall and its thickness can vary from 1” and 8” depending on the
requirement.
Labour Intensive
Mixing soils, building walls forms, ramming the walls etc; all these processes are very
labour intensive which makes it costly in the regions where the labour cost is quite
high.
Construction time
Longer than average construction period. So as the time increases, the construction
cost will also increase.
Not all the soil types are appropriate. And the composition should be very effective
an meets the requirements in terms of properties. High clay content can cause
moisture movement which can affect the structure. Addition of too much cement
can compromise the environmental credentials
Soil excavated in preparation for a foundation can be used, the cost and energy
consumption of transportation are minimal
Formwork is removable and can be reused
Mixing cement with the soil can counteract sustainable benefits such as low
embodied energy and humidity regulation because manufacture of the cement itself
adds to the global carbon dioxide burden at a rate of 1.25 tonnes per tonne of cement
produced.
The more engineered and processed variant of rammed earth has the potential for
significant emissions.
a series of field tests should be conducted using a sample from the site taken from a
depth of 0.5 meter, to ensure that the surface organic materials are not included. Site
tests may include
The smell test (presence of organic soil) Topsoil and organic soil have a strong smell of
mouldy, especially when fresh or humid. They are not suitable for building.
Put some soil in your mouth and press it between your teeth. If sandy soil: a lot of hard
particles of sand which crunch unpleasantly under the teeth. If silt-laden: it crunches
too but not so unpleasantly. If clayey: it is smooth like flour and even sticky.
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In order to know the proportions of different particle sizes of the soil, the jar test could
be used. That is to get a preliminary assessment of the ratio of coarse to fine particles
in the soil.
Two thirds of a bottle were filled by
soil taken from the site, and water
was added to fill the bottle. The
bottle is shaken till all the soil particles
are suspended then it is left to settle
for a few hours.
As the water cleared, you can see
the formation of different soil layers
separated by clearly visible lines.
The sand layer normally settle at the
bottom as its particles are heavier,
then layers of silt and clay stays on
top.
The left jar shows a higher content of gravel and very little quantity of silt and clay. On
the right it is mainly sand, silt and clay (this was the soil we used and it was perfect).
The best would probably be a mixture of both. In the middle jar one notices more
gravel at the bottom.
Use different sieves: for instance, 5mm, 2mm, 1mm, 0.5mm, 0.2mm, 0.1mm.
Pile them on top of one another, with the widest mesh on top, the finest at the
bottom.
In each sieve will remain what is smaller than the precedent one and yet bigger
than the next one.
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The curve shown on the picture presents an ideal proportion of possible granularity,
with a visibly very wide range of possibilities.
Granularity will also influence the aspect of the walls. Gravel and stones will be visible
on the surface of the wall and this higher diversity of granularity can provide an
interesting structure to the lot.
Too much clay makes the material too sensitive to water absorption and too flexible.
If the band reaches 5 or 10cm, it contains only little clay and will be probably
suitable for rammed earth walls.
If cannot make a 3mm thick band, your soil will be probably adequate.
A handful of un-sieved soil was taken, moisten and made into a ball
It was held in hand and left to dry for a few minutes
After that drop the ball
If the ball is broken into a few lumps that is an indication of a good mix.
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Soil mixing
Mixing is the most essential operation to ensure homogeneity of the soil used.
After the thorough dry mix process (using drum mixture) water was added
gradually.
The mixture had to be turned over while water is sprinkled to ensure that all the
particles will be moistened.
The amount of water added to the soil is very important, because if the mixture
contains little water the soil will not be properly squeezed, and with too much water
the soil becomes too wet and water will resist compaction.
Generally speaking water forms 10%-15% of the mixture, and the mixture should
look quite dry after adding it.
The drop test gave an indication of the amount of water needed to achieve plasticity,
but the site conditions also had an effect, as water evaporates while mixing specially
in hot weather.
To attain optimum results, it is advised undertaking soil screening, crushing and mixing
as a one continuous process. It is important primarily to ensure an even dispersal of
moisture content within the soil mix. Rotating-drum can be used to achieve uniform
mix on site. Rotating drum type mortar mixers work adequately when the soil is high in
sand and gravel content but in general this is a slow procedure.
The soil mix should include sands with sufficient clay and silt, clayey silts, clayey
gravels and gravel-sand-clay mixtures.
Soil suitability test is as a must (shrinkage, strength, erosion resistance) of
individual soil samples.
Begins with site selection and
acquisition of very specific
material: soil mix, water and an
optional stabilizer.
An approximate proportion of
subsoil is 30% clay/70% sand/
gravel
Water has a direct impact on the
strength of finished walls and
depending on the soil mix is 8-16%
of the mix
An optional stabiliser may be
added-4 to 12% depending on
condition such as bonding
strength of the clay, seismic
activity desired construction
process or desired wall
proportions. Stabilisers include
cement, lime or pozzolan added
to the mix.
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1. Foundations
Foundation design for rammed earth buildings is very similar to that for low rise
buildings.
Concrete strip footing are the most common types of footings. The size of footings
depends on the type of the supported structure and the soil bearing capacity
underneath the foundation.
Generally, the installation of surface and underwater drains and damp-proof courses
are considered essentials. bitumen sheets for water insulation is an example
To stabilise rammed earth walls of less thickness, use elements in the shape of
L, T, U, X, Y & Z due to their angles due to their angles they show lesser stability
against lateral forces.
If the wall is 300mm thick,
the free ends of the
elements should not be
longer than ¼ and not
shorter than 1/3 of their
height. This minimal length
is necessary to transfer the
load diagonally to the
plinth or foundation.
Nevertheless, the height
should be not more than 8
times the width.
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Joints
Walls are built in panels of 3.5 m in length
with flexible joints comply with building rules
requirements for masonry structures.
Internal Reinforcement
Formwork
Basic elements of any formwork system
End stops- The boards which close off the open ends of the form work
Ties and Bolts- These can be either direct through bolts, cantilever bolts, threaded ties
or ties with wedges
Props or Stays- The fixed or moveable vertical posts to brace the forms
Spacers- Bolting often requires spacers in order to set the width of the wall. Spacers
should be softer than the formwork in order to prevent damage to the form faces
Steel formwork
Modern Formwork
When making a choice of formwork the following general criteria should be kept in
mind:
Formwork must not be too heavy or bulky in order to avoid making assembly
and disassembly difficult and time-consuming.
Formwork should contain smooth horizontal and vertical holes for bolts and ties
to allow easy and consistent horizontal and vertical alignment.
Preparing Formwork
If using
any textured or rough form work then it
is to apply oil on the inner surface so
that the mixture wont stuck to the
surface
Instead
of using steel we can also use wood or
timber to make this formwork
Conduits are provided, so after removing the formwork wall doesn’t get
damage because of bolts.
Also, can maintain the distance between boards and it won’t become
bulgy
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Ramming
The mixed moist soil was poured in the formwork creating a uniform level of
almost 15 cm
After ramming it is to be compressed up to 10 cm.
As the first layer was rammed properly another is poured to be rammed, and
so on
Electric and hand metal rammers can be used to ram the soil.
(The metal was composed of a steel rod with a flat steel plate, the weight of the
rammers and the size of the plates differs to suit the purpose for example to ram the
corners)
Shrinkage
Rammed earth as all earth building materials containing clay, swell on contact with
water and shrink on drying.
The range of acceptable shrinkage percentage differs from one building code
to another and the range is from 0.05% till 3 %.
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Openings
Arched and flat openings can be made by using block-out forms or using structural
lintels inserted inside the wall formwork are an effective means of providing openings
over modest spans up to 1.5 m.
Lintels can be formed from wood, concrete, steel (T or angle section) and stone.
Lintels require adequate bedding length to avoid bearing problems and preferred
spans not to exceed 3 M.
Roof support
For loadbearing rammed earth structure, lightweight timber is most widely used for
typical floor ceilings and for roofs. Also load-bearing self-supported earth vaults and
domes can be used. In the absence of a wall plate the roof may be tied down
directly to the wall with ties (usually metallic), embedded within the wall.
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Quality Control
The most common problem influencing quality of construction on site is keeping the
earth dry prior to, during and following construction. Material selection is important
to the finished quality of rammed earth. Quality of in-situ rammed earth can be
measured by strength (cylinder or cube compressive strength), dry density, surface
hardness and finish.
Fire Safety
Rammed earth can be classified as non-combustible material.
Codes of practice
Some countries have specific codes or standard for rammed earth construction
Cement stabilization
Cement can be been used but not to exceed 5% of the soil mix. Reasons for using
cement are varied, but mainly for improving durability and strength combined with
reducing risk but it is not recommended.
Productivity
Productivity of rammed earth construction depends on several factors like
Site circumstances,
Weather conditions,
Workers proficiency and
Formwork system.
Productivity rates quoted for rammed earth vary between 5hrs/m3 to over
25hrs/m3
Thermal Storage
This is a measure of the specific heat capacity expressed in volume terms and
has units of J/m3 C.
Houben & Guillaud (1994) claims that for rammed earth the thermal storage is
around 1830 J/m3C.
6. If you are building your own home, consider buying the equipment you will need to dig,
mix and tamp the earth. It can be much less costly to buy used equipment and re-sell it
at the end of a project than to rent it for a long period of time.
Conclusion
The recent widespread use of rammed earth across the world is an evidence to its
success as a building material. Design and detailing of these buildings have evolved
and developed in recognition of the material’s low strength, relatively high drying
shrinkage, poor water resistance and low thermal resistance