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Oriental Yeast India Pvt. Ltd. OPYE Project: Design Calculation For Treated Molasses Tank (11-B-05)

This document provides design calculations for the base plate of a treated molasses tank. It calculates: 1) The operating weight, hydrostatic test weight, and seismic load on the tank to be 1347440.58 N, 1135861.03 N, and 96719191.67 N-mm respectively. 2) The parameters of the base plate and support legs including number of legs, leg dimensions, base plate dimensions, and materials. 3) The axial load, eccentricity, bearing pressure, equivalent bearing pressure, overturning moment, and required base plate thickness to support the tank, finding that the designed base plate is adequate.

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Tushar Mangrati
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183 views

Oriental Yeast India Pvt. Ltd. OPYE Project: Design Calculation For Treated Molasses Tank (11-B-05)

This document provides design calculations for the base plate of a treated molasses tank. It calculates: 1) The operating weight, hydrostatic test weight, and seismic load on the tank to be 1347440.58 N, 1135861.03 N, and 96719191.67 N-mm respectively. 2) The parameters of the base plate and support legs including number of legs, leg dimensions, base plate dimensions, and materials. 3) The axial load, eccentricity, bearing pressure, equivalent bearing pressure, overturning moment, and required base plate thickness to support the tank, finding that the designed base plate is adequate.

Uploaded by

Tushar Mangrati
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Oriental Yeast India Pvt. Ltd.

OPYE Project
Design Calculation for Treated Molasses
Tank (11-B-05)

TEIPL Work No: 6364


Project Doc. No.: VD-OPYE-AXFA001B-CAL-0019 Page 112 of 116
P.O No:P/6364/18688/AXFA001B AP-1

Vendor Work No: F-1702 Vendor Doc. No.: EIPL/F1702/WO-01/DCAL/19_R1 Date: 30.03.2018
C ) Equipment Base Plate Calculations and Uplift check due to seismic moment :
C.1 ) Base Plate Calculations :
Ref : Pressure Vessel Design Manual, Deniss Moss, Procedure 3.12
DESIGN DATA
Operting Weight with content Wo = 137400.00 Kg
Wo = 1347440.58 N
Hydrostatic Test Weight (with full of water) WH = 115825.00 Kg
WH = 1135861.03 N
Weight used in calculations WT = 1347440.58 N
Design Temperature for base plate = 40.00 °C
Seismic Load
om_abc:
Shear Force at Top / Bottom of one leg F = 3156.02 Kgf it is to be
Overall Length of leg L 3125.00 mm individual
Seismic Moment at Base of one leg = F x L
Here, cos
= 3,156.020 * 3.125 M = 9862.56 Kg-m multiplyin
M = 96719191.67 N-mm bottom of
shear / m
Leg Parameters of leg . w
No of legs Provided N = 6.00 of leg.
Leg section PIPE
for all leg
Size of Leg section (OD of leg for pipe section) d = 273.00 mm to top of
Base Plate foundatio
Base Plate Length B = 400.00 mm but for ind
Base Plate Width D = 400.00 mm be calcula
Base Plate Thickness t = 40.00 mm
Since we
Base Plate MOC = SA 240 304 cheack it
Base Plate allowable stress @ design temperature Sa = 138.00 MPa be less th
Ultimate 28-day Structure Strength S28 = 20.69 MPa
Base Plate Calculations: Hope this
Axial load on base plate P = WT/N
= 1,347,440.580 / 6.000 P = 224573.43 N
Eccentricity : e = M/P
= 96,719,191.669 / 224,573.430 e = 430.68 mm
Dimension a = (maximum of (B,D) - 0.707 * d) / 2
= (400.000 - 0.707 * 273.000)/2 a = 103.49 mm
Cross sectional area of base plate A = B * D
= 400.000 * 400.000 A = 160000.00 mm2
Bearing Pressure (FC) = P/A * (1 + 6*e/D)
= (224573.430/160000.000) * (1 + 6*(430.680 / 400.000) Fc = 10.47 MPa
Is Fc < S28 ? = YES
Base plate dimensions are adequate
Equivalent Bearing Pressure (F1) = P/A * (1 + 6*e*(D-2*a)/D^2)
= (224573.430/160000.000) * (1 + 6*430.680*(400.000 - 2*103.495) /
F1 = 5.78 MPa
400.000*400.000)
Overturning Moment Due To Bearing Pressure
Mc = (a² * B / 6) * (F1 + 2 * FC)
= (103.495^2*400.000/6) * (5.779 + 2*10.471) Mc = 19080689.67 N-mm
Base plate required thickness
tr = SQRT [6*Mg / (B * 1.5 * Sa)]
= SQRT [6*19080689.669 / (400.000*1.5*138.000)] tr = 37.18 mm
Is tr < t ? = YES
Base plate thickness is adequate

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