WokaStar™-610 Spray Gun

HVOF Spraying

Parts List
PL 98993 EN 09

© Oerlikon Metco - July 2018

 Oerlikon Metco US, Inc.
1101 Prospect Avenue
Westbury, NY 11590
+1 516 334 1300
+1 516 338 2414

www.oerlikon.com/metco

Spare Parts Categories

C = Consumable Parts
Parts subjected to major wear during normal operation. These parts require replacement on a regu-
lar basis.

Recommended in order to avoid downtimes.

W = Wear Parts
Parts used for maintenance service. These parts are likely and expected to wear out during the life
of the product.

Wear parts are not subject to warranty.

K = Critical Parts
Parts recommended in order to guarantee maximum availability of component. This prevents down-
time caused by delay in procurement.

i
Warranty Disclaimer
Installing non-Oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.
WokaStar™-610 Spray Gun

1 List of Recommended Spare Parts for

WokaStar™-610 Spray Gun

26

27 31

35

22
24

7 16 17 18

ws-610_spares

Item
Description Qty. Cat. Order No.
No.
7 Barrel, 4” 1 C 1051230
16 Barrel, 4”, (with chamfer) (optional) 1 C 1070668
17 Barrel, 6” (optional) 1 C 1051236
18 Barrel, 6”, (with chamfer) (optional) 1 C 1070669
22 Middle Gun Body 1 K 1041806
24 Powder Injector 2 K 1041807
26 (1)(2) Sparkplug Assembly 1 K 1071048
27 (1)(2) Burner Assembly 1 K 1072321
(3) Burner Assembly 1 K 1051224
31
35 Combustion Chamber 1 W 1051211
64 Krytox® 1 C 1070061
70 Reseal Kit 1 W 1075834
1. WokaStar-610-Sz
2. WokaStar-610-S
3. WokaStar-610

PL 98993 EN 09 3
 WokaStar™-610 Spray Gun

2 Parts List for WokaStar™-610 Spray Gun

2.1 Overview
WokaStar-610 HVOF Spray Gun (Hydrogen Pilot) 1070684
WokaStar-610-S HVOF Spray Gun (Spark Plug) 1070996
WokaStar-610-Sz HVOF Spray Gun (Spark Plug with ignition) 1089586

ws-610_overview

Item
Description Qty. Order No.
No.
1 Gun Body Assembly 1 See page 8.
2 (1) Ignition Assembly 1 See page 8.
3 Burner and Combustion Chamber 1 See page 7.
4 Middle Gun Body Assembly 1 See page 6.
5 Front Gun Body Assembly 1 See page 5.
6 Water Connection / Mounting Block 1 See page 8.
1. WokaStar-610-Sz

4 PL 98993 EN 09
WokaStar™-610 Spray Gun

2.2 Front Gun Body Assembly

7 16

10

13

8
14

9
15

17 18
11

12

8 19

11
20

21 12 ws-640_front

Item
Description Qty. Order No.
No.
7 Barrel, 4” (includes items 8&9) 1 1051230
8 O-Ring, Viton 0.924 x 0.103 in. 1 1041816
9 O-Ring, Black Viton, 0.551 x 0.07 in. 1 1006226
10 Front Gun Body, 4” (includes items 11&12) 1072317
11 O-Ring, Viton 1.266 x 0.103 in. 1 1017893
12 O-Ring, Black Viton 0.989 x 0.07 in. (pkg. of 2) 2 1000225
13 Front Ring Nut 1 1041813
14 Water Manifold 1 1072318
15 Snap Ring 1 1041812
Optional:
16 Barrel, 4”, (with chamfer) (includes items 8&9) — 1070668
17 (1) Barrel, 6” (includes items 8&9) — 1051236
(1) Barrel, 6”, (with chamfer) (includes items 8&9) — 1070669
18
19 (1) Front Gun Body, 6” (includes items 11&12) — 1072319
20 Water Tube, 6” Extension (includes item 21) — 1072315
21 O-Ring, Buna, 0.487 x 0.103 in. 1 1072313
1. 6-inch Water Tube Extension, item 20 also required with this item.

PL 98993 EN 09 5
 WokaStar™-610 Spray Gun

2.3 Middle Gun Body

22 23 24

25

ws-640_mid

24

Item
Description Qty. Order No.
No.
22 Middle Gun Body (includes item 23) 1 1041806
23 O-Ring, Buna 1.674 x 0.103 in. 1 1017589
24 Powder Injector 2 1041807
25 Middle Ring Nut 1 1041808

6 PL 98993 EN 09
WokaStar™-610 Spray Gun

2.4 Burner and Combustion Chamber

26

28 27 33 29 30

37
38 34

35
32

31

28

36
29
12

30 ws-640_combust_burn

Item
Description Qty. Order No.
No.
12 O-Ring, Black Viton 0.989 x 0.07 in. (pkg. of 2) 1 1000225
(1)(2) Sparkplug Assembly 1 1071048
26
27 (1)(2) Burner Assembly (includes items 28-30) 1 1072321
28 Wave Spring Washer 1 1077246
29 O-Ring, Black Viton, 0.301 x 0.07 in. 1 1015535
30 O-Ring, Viton, 1.176 x 0.07 in. 1 1059684
(3) Burner Assembly (includes items 28-30&32) 1 1051224
31
32 (3) Orifice Insert 1 1051284
33 External Ring 1 1051257
34 Sleeve 2 1051249
35 Chamber, 8mm (includes items 12&36) 1 1051211
36 O-Ring, Black Viton, 1.364 x 0.07 in. 1 1000362
(3) Plug 1 1051283
37
38 O-Ring, Black Viton 0.426 x 0.07 in. (pkg. of 2) 1 1001493
1. WokaStar-610-Sz
2. WokaStar-610-S
3. WokaStar-610

PL 98993 EN 09 7
 WokaStar™-610 Spray Gun

2.5 Gun Body Assembly

39 41
42

40
43

44

45

47

46
61
63 48

29
62
38

60

57
49
50
58
55 52

56 53
59 51

52
54

21

ws-610_gun_body

8 PL 98993 EN 09
WokaStar™-610 Spray Gun

Item No. Description Qty. Order No.

21 O-Ring, Buna, 14.5 mm x 1 mm 1 1072313
29 O-Ring, Black Viton, 0.301 x 0.07 in. 2 1015535
38 O-Ring, Black Viton 0.426 x 0.07 in. (pkg. of 6) 1 1001493
39 (1) Ignition Assembly (includes items 40-45) 1 1082625
40 Spark Plug Ignition Cable 1 1072300
41 Ignition Unit 1 1072289
42 Screw, M4 x 30 mm 4 1070092
43 Lock Washer 2 1071113
44 Ignition Cover Clamp 1 1072290
45 Base Plate 1 —
46 (2)(3) Blank Cover 1 1072295
47 (2)(3) Screw, M4 x 10 mm 4 —
48 Gun Body 1 1089814
49 O-Ring, Buna, 16 mm x 1 mm 1 1072296
50 Water Connection / Mounting Block 1 —
51 Water Tube, 4” (includes items 21 & 52) 1 1072312
52 O-Ring, Buna, 0.549 x 0.103 in. (pkg. of 3) 3 1015320
53 Water Fitting (includes item 52) 2 1072314
54 Screw, M5 x 12 mm 6 1072299
55 Oxygen Check Valve 1 1041800
56 Oxygen Fitting 1 1041801
57 Fuel Check Valve 1 1041802
58 Fuel Fitting 1 1041803
59 (1) Transducer Assembly 1 1072288
60 (1) Snubber 1 1077240
61 (2)(3) Hydrogen / Back-Pressure Fitting 1 1066213
62 Screw, M5 X 30mm 2 1072322
63 Fuel/Oxygen Manifold 1 1072323
1. WokaStar-610-Sz
2. WokaStar-610-S
3. WokaStar-610

PL 98993 EN 09 9
 WokaStar™-610 Spray Gun

2.6 Tools and Spares

The following items are supplied with WokaStar™-610 Spray Gun.

Item
Description Qty. Order No.
No.
64 Krytox® 1 1070061
65 Allen Wrench 3/32” 1 1002327
66 Retaining Ring Pliers 1 1004993
67 Burner Removal Tool 1 1051285
68 Flame Sensor Adapter Block 1 1075927
69 Screw, M4 x 12mm (pkg. of 4) 2 1062281
70 Reseal Kit includes the following items: 1 1075834
8 O-Ring, Viton 0.924 x 0.103 in. 1 1041816
9 O-Ring, Black Viton, 0.551 x 0.07 in. 1 1006226
11 O-Ring, Viton 1.266 x 0.103 in. 1 1017893
12 O-Ring, Black Viton 0.989 x 0.07 in. 3 1000225
21 O-Ring, Buna, 14.5 mm x 1 mm 1 1072313
23 O-Ring, Buna 1.674 x 0.103 in. 1 1017589
29 O-Ring, Black Viton, 0.301 x 0.07 in. 3 1015535
30 O-Ring, Viton, 1.176 x 0.07 in. 1 1059684
36 O-Ring, Black Viton, 1.364 x 0.07 in. 1 1000362
38 O-Ring, Black Viton 0.426 x 0.07 in. 2 1001493
49 O-Ring, Buna, 16 mm x 1 mm 1 1072296

10 PL 98993 EN 09
WokaStar™-610 Spray Gun

3 Additional Equipment
Items in this section are not supplied with WokaStar™-610 Spray Gun.

3.1 Hoses and Fittings

Item
Description Qty. Order No.
No.
71 Complete 18H Hose Assembly 25’ (7.6 m; spray gun to JAMbox) — 1041826
72 Hydrogen Hose Assembly 25’ (7.6 m) 1 1041821
73 Oxygen Hose Assembly 25’ (7.6 m) 3/8 ID 1 1041822
74 Fuel Hose Assembly 25’ (7.6 m) 1/4 ID 1 1041823
75 Complete 18H-15 Hose Assembly 15’ (4.6 m; spray gun to JAMbox) — 1049797
76 Hydrogen Hose Assembly 15’ (4.6 m) 1 1059809
77 Oxygen Hose Assembly 15’ (4.6 m) 3/8 ID 1 1059830
78 Fuel Hose Assembly 15’ (4.6 m) 1/4 ID 1 1059833
79 Complete 18H-35 Hose Assembly 35’ (10.7 m; spray gun to JAMbox) — 1049798
80 Hydrogen Hose Assembly 35’ (10.7 m) 1 1059827
81 Oxygen Hose Assembly 35’ (10.7 m) 3/8 ID 1 1059831
82 Fuel Hose Assembly 35’ (10.7 m) 1/4 ID 1 1059835
83 Complete 18H-50 Hose Assembly 50’ (15.2 m; spray gun to JAMbox) — 1049799
84 Hydrogen Hose Assembly 50’ (15.2 m) 1 1059828
85 Oxygen Hose Assembly 50’ (15.2 m) 3/8 ID 1 1059832
86 Fuel Hose Assembly 50’ (15.2 m) 1/4 ID 1 1059836
87 Complete 19H-25 Hose Assembly 25’ (7.6 m; Includes items 73, 74, 88 & 89.) — 1070914
88 Water-In Hose Assembly, 25’ (7.6 m) 1 1001819
89 Water-Out Hose Assembly, 25’ (7.6 m) 1 1001820
90 Complete 19H-50 Hose Assembly 50’ (15.2 m; Includes items 85, 86, 91 & 92.) — 1070831
91 Water Hose-In (made to order 5-50’) — 1049868
92 Water Hose-Out (made to order 5-50’) — 1049869
93 Complete 19H-70 Hose Assembly 70’ (21.3 m; Includes 94-97.) — 1301048
94 Water-In Hose Assembly, 70’ (21.3 m) 1 1049868
95 Water-Out Hose Assembly, 70’ (21.3 m) 1 1049869
96 Oxygen Hose Assembly 70’ (21.3 m) 1/4 ID 1 —
97 Fuel Hose Assembly 70’ (21.3 m) 1/4 ID 1 —
98 Quick Disconnect Socket 3/8NPTF — 1001821
99 Hose Hex Nipple Fitting, 1/2 x 3/8-18NPTF — 1001822
Praxair JP-5000 Integration Components
100 Praxair Adapter Kit (Refer to AI128356.) — 1098196
101 Praxair-style Powder Tube — 1042920
Gun Cable Packages (For WokaStar-610-Sz. Each includes sensor, ignition and ground cables.)
102 Liquid Fuel Gun Cable Package, 8 m (26 ft) — 1090453
103 Liquid Fuel Gun Cable Package, 15 m (50 ft) — 1090463
104 Liquid Fuel Gun Cable Package, 20 m (66 ft) — 1301092

PL 98993 EN 09 11
 WokaStar™-610 Spray Gun

3.2 Mounting Bracket

105 110

106 107 108 109

111

109

112

113

109

114

115

ws-640_mount

Item
Description Qty. Order No.
No.
105 Gun Bracket Assembly, 90° includes items 106-115 — 1071272
106 Nut, 6mm X 5mm (pkg. of 5) 6 1000197
107 Gun Bracket 1 —
108 Split Spring Lock Washer 6 1038223
109 Flat Washer (pkg. of 4) 12 1000553
110 Nut, M5 4 —
111 Insulator Plate 1 —
112 Screw, M5 X 20mm 4 —
113 Screw 6 1038221
114 Spring Lock Washer (pkg. of 4) 4 1000554
115 Screw, 10-32 X 9/16 4 —

12 PL 98993 EN 09
WokaStar™-610 Spray Gun

3.3 Accessories

116 132 134

117

135
120

118 119
122

125 121
136

124 123

ws-610_acc

Item
Description Qty. Order No.
No.
116 Air Jet Assembly includes items 117-126 — 1051091
117 Wye Assembly 1 1000541
118 Hex Nipple 1 1000824
119 Hex Nipple 2 1000464
120 Hose Assembly Air Nozzle 15 in. (380 mm) 2 1000543
121 Air Jet Tube Assembly 2 1060775
122 Air Jet Clamp Assembly includes items 123-125 1 1060774
123 Air Jet Clamp 2 1051090
124 Screw, M5x8 (pkg. 10) 2 1000178
125 Screw, M5x20 2 —
126 Air Hose 10m (35 ft) (not shown) 1 1001451
127 Air Hose 4.6 m (15 ft, not shown) — 1001319
128 Air Hose 5.8 m (19 ft, not shown) — 1001473
129 Air Hose 15.2 m (50 ft, not shown) — 1005827
130 (1) Hose Fitting, 1/4” X 9/16-18RH — 1301332
131 Powder Wye Assembly includes items 132 & 133 — 1049888
132 Powder Wye 1 1049944
133 Powder Feed Hose, Orange, 0.34 m (1.1’) 3.2 mm (1/8”) ID (not shown) 2 1049945
134 Powder 45 Elbow — 1000694
135 Ignition Device, ZG2 (Refer to MAN 121082.) — 1083161
136 Flame Sensor, 90° (Refer to MAN 121082.) — 1009657
1. Use to connect/combine any two air hoses, items 126–129.

PL 98993 EN 09 13
 WokaStar™-610 Spray Gun

14 PL 98993 EN 09