Scania HPI Injection System and Edc S6
Scania HPI Injection System and Edc S6
Scania HPI Injection System and Edc S6
Issue 1.1 en
Description of operation
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EDC
S6
B 119 297
Contents
Important .................................................................................. 3
General .................................................................................. 4
Fuel path ................................................................... 6
Fuel quantity and injection timing............................ 9
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Components on the engine ..................................... 24
Components in the driver area................................ 45
Functions ................................................................ 47
Warning system ...................................................... 62
Interaction with other systems................................ 66
Changes
Change Page
Picture 1, 4, 7, 10, 11, 12, 13, 16, 17, 18, 19, 20, 21, 24, 25, 28, 29, 32, 34, 36, 39
Important
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1 Feed pump
2 Fuel filter
3 Electronic control unit
4 Solenoid valve housing
5 Overflow valve (opening pressure 17 bar)
6 Two fuel volume solenoid valves (regulate
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fuel for combustion)
7 Two injection timing solenoid valves
(regulate fuel for injection timing)
8 Fuel shut-off valve
4 6 7 7 6 8 9
10
12
2
5
13
11
1
B 119 305
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Due to the ignition sequence in a straight
6-cylinder engine (1, 5, 3, 6, 2, 4), one unit
injector in the front bank and one unit injector in
the rear bank will be open simultaneously. In
order to distribute fuel to one unit injector at a
time, the system is divided, with solenoid valves
that distribute fuel to the respective bank.
The system is an open system, meaning that the
nozzle is open during the charging phase. This
means that combustion gases pass through the
unit injector, through the return line and down to
the tank. A certain quantity of combustion gases
may be noticed in the tank, which is entirely
normal. There may also be some build-up of
carbon deposits in the system.
Fuel path
The feed pump draws fuel from the fuel tank
through two suction lines. There is a check valve
in the fuel tank to prevent the fuel running back.
The feed pump forces the fuel through the fuel
filter and the fuel shut-off valve. Then into the
fuel duct in the valve housing and via the
solenoid valves into the fuel manifold.
The task of the fuel shut-off valve is to close off
the fuel supply to the engine when the engine is
switched off or if a fault has occurred.
The valve housing contains an overflow valve to
regulate the fuel supply pressure. If the supply
pressure is too high, the overflow valve opens
and the excess fuel runs back to the suction side
of the feed pump.
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The valve housing also includes the solenoid
valves that regulate the fuel to the unit injectors.
Two solenoid valves regulate fuel for
combustion. Two solenoid valves regulate fuel
for injection timing. The valve housing also
contains two pressure dampers to even out
pressure variations in the supply pressure.
The fuel is distributed through the fuel manifold
to the unit injectors in the respective cylinder
head. The fuel manifold is divided into two
separate parts, one supplying the front bank and
one supplying the rear bank with fuel.
The EDC control unit controls when the unit
injectors are to inject the fuel into the cylinders.
The fuel used for injection timing is forced back
to the tank through two return lines.
The fuel remaining between the solenoid valves
and the unit injectors when the engine is
switched off is heated by the remaining heat of
the engine. To prevent fuel from being forced
into the unit injector, the overpressure arising is
evacuated back through a check valve in the
solenoid valve, then through a nozzle in the
valve housing back to the tank.
3 6 7 7 6 8 2 4
9
1
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B 119 307
1 Feed pump
2 Fuel filter
3 Valve housing
4 Fuel manifold
5 Overflow valve
6 Fuel volume solenoid valves
7 Injection timing solenoid valves
8 Fuel shut-off valve
9 Pressure damper
12 12 12 12 12 12
15
10 9 8 9 10
11 11
4
6
7 5 7
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1 2
3
13 14
B117869
1 Feed pump 8 Nozzle
2 Fuel filter 9 Injection timing solenoid valves
3 Overflow valve (located in the fuel filter) 10 Fuel volume solenoid valves
4 Fuel shut-off valve 11 Fuel pressure sensors
5 Sensor for fuel supply pressure and 12 Cylinders with unit injectors
temperature 13 Fuel tank
6 Overflow valve 14 Check valve
7 Pressure damper 15 Valve housing
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fuel for combustion and two solenoid valves
regulate fuel for injection timing, one of each for
the respective bank.
The pulse length (i.e. the time the solenoid
valves are open) regulates the fuel volume to the
unit injectors. The pressure is kept constant and
the time is regulated. The pulse length is
determined by the EDC control unit.
The control unit is the brain of the EDC system.
The control unit processes the information from
both the sensors and the components that are
part of the EDC system and also from the
control units in other systems. When the control
unit has processed the information, it sends
signals to the solenoid valves, which in turn
control the fuel volume to the unit injectors.
Feed pump
The feed pump is of the gear pump type. The
feed pump is located at the rear end of the
pneumatic compressor and is driven by the
compressor crankshaft.
Its capacity is adapted to deliver the right
pressure and flow rate to all unit injectors.
On the underside of the feed pump is an
overflow aperture that functions as a leakage
indicator.
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119 308
Feed pump location
Fuel filter
The fuel filter is an insert filter with one filter
element. The filter element is secured in the lid
and when the filter is removed, the filter housing
drains automatically. The fuel filter contains an
overflow valve that opens at approximately
26.2 bar. The overflow valve opens if the filter is
blocked and directs the fuel back to the tank.
This means that the fuel pressure in the valve
housing falls, resulting in reduced engine power.
The fuel also returns via this path when the fuel
shut-off valve closes off the fuel supply.
119 309
Fuel filter location
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5
1
3
4
6
2
B 119 310
1 Intake
2 Outlet
3 Return from fuel manifold
4 Return to tank
5 Bleed nipple
6 Overflow valve
Overflow valve
The overflow valve regulates the fuel supply
pressure in the system. The supply pressure
should be approximately 17 bar. If the supply
pressure is too high, the overflow valve opens
and the excess fuel runs back to the suction side
of the feed pump.
B 119 311
Overflow valve location
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Pressure damper
Two pressure dampers are located on the valve
housing. The task of the pressure dampers is to
even out pressure variations in the supply
pressure.
119 312
Fuel manifold
The fuel manifold directs the fuel into the unit
injectors for each cylinder head. The fuel
manifold is divided into two separate parts, one
supplying fuel to the front bank, cylinders 1-3,
and one supplying fuel to the rear bank,
cylinders 4-6. Return fuel from the unit injectors
is collected in a common duct in the fuel
manifold.
119 313
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Fuel manifold location
Unit injector
General
There is a unit injector for each cylinder. The
unit injector is driven by the camshaft. The drive
is transferred from the camshaft via a roller
tappet, pushrod and rocker arm to the unit
injector.
Three fuel ducts lead to the unit injector: one
duct for fuel for combustion, one duct for fuel
for injection timing and one return duct.
The duct for fuel for combustion contains a
check valve to prevent the combustion gases
from returning through this duct.
The unit injector has a mechanical stop at its
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highest position, meaning that when the rocker
arm is at its highest position there is some play
in the drive train. This facilitates lubrication and
minimises wear in the drive train.
The nozzle is open during the charging phase.
There is no spring loaded needle to close the
nozzle under a certain pressure. After injection,
the unit injector is closed mechanically by
means of the camshaft. The unit injector is then
kept closed by the camshaft until the next
charging phase.
The unit injector must have a certain closing
force. If the closing force is too low, the unit
injector will not close completely and
combustion gases will enter the unit injector,
resulting in increased build-up of carbon
deposits in the fuel system. This means that the
service life of the fuel filter will be shortened.
1
9
2
10
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3
11
12 4
5
13
6
7
8
117 876
Phase 1
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117 877
Phase 2
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117 878
Phase 3
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117 879
Phase 4
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117 880
Phase 5
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17 881
Phase 6
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117 882
EDCS6
General
The figure below illustrates the components and
systems with which the EDC control unit
communicates. Communication with certain
components takes place via the coordinator.
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1 2 3 4 5 6 7 8 9
10 11
B117883
12 13 14 15
Communication with the components in the driver area goes via the coordinator (COO).
1 Sensor for fuel supply pressure and 9 Injection timing solenoid valve, for front
temperature bank
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2 Fuel shut-off valve 10 Fuel volume solenoid valve, for rear bank
3 Two engine speed sensors 11 Injection timing solenoid valve, for rear
4 Sensor for charge air pressure and bank
temperature 12 Control unit for ABS/TC, EBS
5 Coolant temperature sensor 13 Control unit for Retarder
6 Oil pressure sensor 14 Control unit for Opticruise
7 Fuel pressure sensor, one for each bank 15 Coordinator that connects the EDC
8 Fuel volume solenoid valve, for front control unit to the components in the
bank driver area.
11
3 4 4 3 2
5 9
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10
119 314
7 1 8
Solenoid valves
There are four solenoid valves. Two fuel volume 1 2 3 4
solenoid valves and two injection timing
solenoid valves.
The solenoid valves are located on a valve
housing outside the rocker covers. This means
that there are no electrical cables in the rocker
covers and that the solenoid valves are easily
accessible when renewing them.
The EDC control unit controls the solenoid
valves using a PWM signal of +24 V (more
detailed information on PWM signals can be
found in the section on PWM signals). The
119 315
solenoid valve is initially supplied with a
voltage of 120 V which drops to 24 V. The
solenoid valve opening times are determined by
the EDC control unit; the longer the PMW
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1 Fuel volume solenoid valve, front bank
signal pulse, the longer the solenoid valve is 2 Injection timing solenoid valve, front bank
open.
3 Injection timing solenoid valve, rear bank
4 Fuel volume solenoid valve, rear bank
E44 B2 A1
118 074
If the control unit cannot control the solenoid
valves in the correct way, a fault code is
generated.
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The solenoid valve connections to the EDC
control unit E44.
V100 = fuel volume solenoid valve for the front
bank.
V101 = fuel volume solenoid valve for the rear
bank.
118 075
EDC control unit.
If the control unit cannot control the solenoid
valves in the correct way, a fault code is
generated.
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The solenoid valve connections to the EDC
control unit E44.
V98 = injection timing solenoid valve for the
front bank.
V99 = injection timing solenoid valve for the
rear bank.
B 119 316
applied to the fuel shut-off valve.
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The EDC system performs a shut-off check
when the engine is switched off. If there are any
faults in the fuel shut-off valve, preventing it Fuel shut-off valve location
from closing off the fuel supply, the fuel
pressure sensors will detect that the pressure
does not fall as expected. The fuel volume
solenoid valves will then close off the fuel
supply.
If the control unit cannot control the fuel shut-
off valve in the correct way, a fault code is
generated.
V102
1 2
4 5
E44
118 076
B2
B 119 317
Fuel supply pressure sensor 1 3
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The sensor senses and informs the EDC control 1 Sensor for fuel supply pressure and
unit about the current fuel supply pressure. The temperature, T91
sensor senses the absolute fuel pressure, i.e.
atmospheric pressure plus the pressure applied 2 Fuel pressure sensor, front bank, T92
by the feed pump. 3 Fuel pressure sensor, rear bank, T93
8 10 9 3
E44 B2
118 077
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E44
118 078
If there are any electrical faults in the signal, a A1
fault code is generated. The control unit will
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then operate according to a pre-programmed
pressure value. As a safety precaution, the
engine torque is then limited. Fuel pressure sensor, T92 connection to EDC
control unit E44.
If the pressure pulses to one or two cylinders in
a bank deviate, an fault code is generated. If the
pressure pulses are too high to all the cylinders
in a bank, the engine will be forced down to
idling using the fuel shut-off valve. A fault code
will be generated and the engine will run very
unevenly.
T 93
P
1 2 3
1 7 6
E44
118 079
A1
B 119 318
too low, a fault code is generated.
Both engine speed sensor 1 and engine speed
sensor 2 read off the position of the flywheel.
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This means that the system cannot determine 1 Engine speed sensor 1, T74
which of the two possible revolutions the engine 2 Engine speed sensor 2, T75
is at, i.e. whether cylinder 1 or cylinder 6 is at
ignition position for example. Every time the
engine is stopped and the voltage cut off, the
engine position is stored. Next time the voltage
is switched on, the stored position of the engine
is used to determine which revolution the engine
is at. When the engine has started, a system
check is performed to verify that the stored
position is correct.
118 080
A5
pulses to the control unit at every hole. This
allows the control unit to calculate where in the
operating cycle the engine is. The control unit
senses and compares the engine speed at
combustion in each cylinder. The control unit
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aims to keep the engine speed constant by Engine speed sensor connections to EDC
compensating the fuel volume individually for control unit E44.
each cylinder.
The interval between two of the holes is greater
that that between the remaining holes. When the
control unit senses that the larger interval passes
the sensor, it knows that the flywheel is in a
specific position in relation to top dead centre
(TDC UP).
If the control unit detects any faults, one or more
fault codes are generated.
B 119 319
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Sensor location
T 47
P/
1 2 3 4
1 3 2 4
E44 A10
118 081
Charge air pressure sensor weather, as the EDC control unit thinks that the
air is warmer than it really is.
The charge air pressure sensor detects the
absolute pressure in the intake manifold, i.e. the
atmospheric pressure plus the positive pressure
provided by the turbocharger.
The EDC control unit uses the signal from the
sensor to limit the fuel volume when the charge
air pressure is under a certain level. The lower
the pressure, the less fuel the control unit allows
out to the unit injectors. Black smoke is avoided
in this way.
The control unit reads the voltage from the
sensor. The signal voltage is directly
proportional to the charge air pressure. High
pressure gives high voltage and vice versa.
Depending on factors such as throttle actuation,
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engine speed, engine acceleration and charge air
temperature, the control unit will expect a
certain value for the charge air pressure. The
deviation between the current charge air
pressure and the pressure expected by the
control unit can be read off from the Scania
Diagnos.
If there are any faults with the signal, the control
unit will operate according to a pre-programmed
pressure value.
As a safety precaution, the engine torque is then
limited.
B 119 320
does not start within 2 seconds, the fuel quantity
injected will successively increase until the
engine starts.
Directly after a cold start, the engine speed is
Coolant temperature sensor location
limited to 1000 rpm in order to protect the
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engine — the engine idling speed is raised to
600 rpm.
The length of time engine speed limitation is
engaged varies depending on the coolant
temperature:
1 2
E44
118 082
A7
o
/o
In certain engines, the engine power is limited
when the coolant temperature exceeds 104°C.
Refer to the graph. The engine power is limited 100
118 488
106
characteristics and will emit more white smoke
in cold weather.
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B117890
The EDC control unit expects a certain oil
pressure depending on the engine speed. Under
1000 rpm, the oil pressure should be at a certain
level. Over 1000 rpm the oil pressure should be
at a higher level, in order to provide sufficient Oil pressure sensor location
oil pressure for piston cooling, etc. If the oil
pressure is under the permitted value, the oil
pressure lamp will light. The oil pressure lamp
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therefore lights at different pressure levels
depending on the engine speed.
T5
P/
1 2 3 4
2 4 3
E44
118 083
A9
B 119 321
earthing in order to function correctly.
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Function of the EDC control unit
The EDC control unit collects information
which is processes into signals that control the
fuel volume and injection timing solenoid
valves.
We know that the electrical system of the
vehicle has a system voltage of +24 V and is
earthed via the chassis.
The control unit converts the system voltage to a
lower voltage of approximately 5 V, which it
supplies to sensors, etc. These sensors are
always earthed through the control unit.
The control unit can be configured using Scania
Programmer. For example, a maximum speed
can be set up.
Every time the control unit is configured, the
date and VCI identification number are stored in
the memory of the control unit. This is the
equivalent of security sealing.
B A
5 4 3 2 1 5 4 3 2 1
1 1
10 9 8 7 6 10 9 8 7 6
5 4 3 2 1 5 4 3 2 1
2 2
10 9 8 7 6 10 9 8 7 6
4 3 4 3
6 2 1 2 1 5 6 2 1 2 1 5
8 2 1 2 1 7 8 2 1 2 1 7
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5 4 3 2 1 9 5 4 3 2 1 9
5 4 3 2 1 10 5 4 3 2 1 10
B 117892
Connector Pin
A1 1 Voltage supply, +5 V to the fuel pressure sensor for the rear
bank.
A1 2 Voltage supply, +5 V to the fuel pressure sensor for the front
bank.
A1 3 Input signal from the fuel pressure sensor for the front bank.
The control unit senses the voltage level across pins 3 and 8.
A1 4 Earth for the fuel volume solenoid valve for the rear bank.
A1 5 Voltage supply to the fuel volume solenoid valve for the rear
bank.
A1 6 Input signal from the fuel pressure sensor for the rear bank.
The control unit senses the voltage level across pins 6 and 7.
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A1 7 Earth for the fuel pressure sensor for the rear bank.
A1 8 Earth for the fuel pressure sensor for the front bank.
A1 9 Earth for the injection timing solenoid valve for the rear bank.
A1 10 Voltage supply to the injection timing solenoid valve for the
rear bank.
A2 1-10 Not used.
A3 1-2 Not used.
A4 1-2 Not used.
A5 1 Input signal from engine speed sensor 1.
A5 2 Earth for engine speed sensor 1.
A6 1 Input signal from engine speed sensor 2.
A6 2 Earth for engine speed sensor 2.
A7 1 Input signal from the coolant temperature sensor.
A7 2 Earthing of coolant temperature sensor.
A8 1-2 Not used.
A9 1 Not used.
A9 2 Supply voltage +5 V to the oil pressure sensor.
A9 3 Input signal from the oil pressure sensor. The control unit
senses the voltage level across pins 3 and 4.
A9 4 Earthing of oil pressure sensor.
A9 5 Not used.
Connector Pin
A10 1 Supply voltage +5 V to the charge air pressure sensor.
A10 2 Input signal from the charge air pressure sensor. The control
unit senses the voltage level across pins 2 and 3.
A10 3 Earthing of charge air pressure sensor.
A10 4 Input signal from the charge air temperature sensor. The
control unit senses the voltage level across pins 3 and 4.
A10 5 Not used.
B1 1 Voltage supply, +24 V to the control unit.
B1 2 Earthing of the control unit to the chassis.
B1 3 Input signal +24 V from the starter lock (when the key is in
the drive position).
B1 4 Not used.
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B1 5 Not used.
B1 6 Voltage supply, +24 V to the control unit.
B1 7 Earthing of the control unit to the chassis.
B1 8 Not used.
B1 9 CAN communication, H cable.
B1 10 CAN communication, L cable.
B2 1 Earth for the fuel volume solenoid valve for the front bank.
B2 2 Voltage supply to the fuel volume solenoid valve for the front
bank.
B2 3 Input signal from the fuel temperature sensor. The control
unit senses the voltage level across pins 3 and 10.
B2 4 Voltage supply to the fuel shut-off valve.
B2 5 Earth for the fuel shut-off valve.
B2 6 Earth for the injection timing solenoid valve for the front
bank.
B2 7 Voltage supply to the injection timing solenoid valve for the
front bank.
B2 8 Voltage supply, +5 V to the fuel supply pressure sensor.
B2 9 Input signal from the fuel supply pressure sensor. The control
unit senses the voltage level between pins 9 and 10.
B2 10 Earth for the fuel supply pressure sensor.
B3 1-2 Not used.
Connector Pin
B4 1-2 Not used.
B5 1-2 Not used.
B6 1-2 Not used.
B7 1-2 Not used.
B8 1-2 Not used.
B9 1-5 Not used.
B10 1-5 Not used.
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accelerator pedal. The EDC control unit uses the
information to control the fuel volume and
injection timing solenoid valves.
Tachograph O4
The EDC control unit receives a CAN message
from the coordinator about the vehicle speed.
Vehicle speed sensing is a pre-condition for
certain functions, e.g. Cruise control and Speed
limitation.
If the EDC control unit does not have any
information on the vehicle speed, it operates
according to the pre-programmed speed of
15 km/h.
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The indicator lamp lights for a few seconds
when the ignition is switched on to ensure that it
works.
When the engine is switched off, the indicator
lamp comes on while the EDC control unit
carries out a functional check of the EDC
system. When the check is complete, the lamp
goes out.
When the engine is running, the warning lamp
should normally be off. If there is a fault in the
EDC system, the warning lamp comes on.
If the indicator lamp flashes continuously and
the vehicle cannot be started, a serious fault has
occurred in the control unit. It will then be
impossible to establish contact with the control
unit. The control unit must be renewed.
Functions
Emergency stop
The emergency stop function is activated via the
coordinator. The EDC control unit will only
receive a message about the status of the
component.
The emergency stop function makes it possible
to stop the engine quickly in emergencies such
as an accident when operating a crane.
When the function Emergency stop is activated,
the engine is immediately switched off if the
vehicle is standing still. When driving, the
throttle actuation is reduced to idling speed but
the engine is not switched off. This allows the
continued use of power steering for example.
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Information on how the function is activated can
be found in the function description for the
coordinator.
Cruise control
ON Engaged
OFF Disengaged
ACC Accelerate
RET Decelerate (reduce speed)
03_0767
RES Resume selected speed
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Engaging
The road speed must be at least 20—35 km/h
(the speed limit varies between engine types) for
cruise control to be used.
1 Set the switch to ON.
2 Drive at the desired road speed. Press ACC
or RET to engage the cruise control and
then release the accelerator pedal.
Disengaging
The cruise control is disengaged by activating
one of the following:
• Retarder or exhaust brake
• The cruise control switch. Press it gently
towards OFF (the spring-loaded position).
• Brake pedal
• Clutch pedal
• Accelerator pedal — greater vehicle speed
than the set value for at least 30 seconds
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select the previous road speed by pressing RES.
The previously set value is stored until the
engine is switched off or a new value is selected.
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used. This means that the engine does not have
any special engine speed restrictions.
Information on how the engine speed control
functions are activated can be found in the
function description for the coordinator.
If the functions need to be connected manually,
the pins can be earthed via a connector located
in the central electric unit.
It is possible to connect an extra electrical
system, so that the correct function is
automatically activated when the unit for the
extra system is used.
For a description of how the engine reacts when
each function is activated, see below.
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How to change to idling speed
• Press OFF
or
• depress the brake or clutch pedal
or
• activate the exhaust brake or the retarder.
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• The functions are activated via the
coordinator.
How to set an engine speed below the upper limit
using the control for cruise control
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Conditions required to enable use of the How to change to normal idling speed
function.
• Press OFF.
• The function must be activated in the
coordinator. • Reset the function via the coordinator.
• The control for the cruise control must be in How to reactivate the set raised idling speed
the ON position. • The function is activated via the
How to activate the desired increased idling coordinator.
speed using cruise control
How to set an even greater raised idling speed
than that set using cruise control
• The function is activated via the
coordinator. • Press RES, the engine will maintain the
previously selected engine speed.
• Allow the vehicle to idle and set a new
engine speed by pressing ACC or RET. • First press ACC or RET to select a new
engine speed.
Then press RES for at least 3 seconds to
store the engine speed. Then press RES for at least 3 seconds to
store the engine speed.
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or
• activate the exhaust brake or the retarder.
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Mod 0 Mod 1 Mod 2 Mod 3
ACC, RET or RES Yes Yes Yes No
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Torque limitation
The torque limiting functions are activated via
the coordinator. The EDC control unit will then
only receive a CAN message about which
function is requested.
Torque limitation is a collective term for four
different functions, all of which limit the torque
of the engine. The functions are designated as
follows:
No torque limitation, mod 0
Torque limiter 1, mod 1
Torque limiter 2, mod 2
Torque limiter 3, mod 3
Normally it is the function No torque limitation
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that is used. This means that the engine does not
have any special restrictions.
The remaining functions are activated via the
coordinator. Information on this can be found in
the function description for the coordinator.
Connection of the functions is already factory
prepared. For a description of how the engine
reacts when each function is activated, see
below.
107 460
r/min
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the torque curve of the engine is traditionally Nm
peaked. This torque curve may give the
sensation that the pulling power increases when
the engine speed decreases, i.e. on an uphill
slope.
107 461
r/min
107 387
pedal is depressed. It is designed to protect the
clutch from overheating. r/min
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Torque limiter 3 (mod 3)
Speed limitation
Two different speed limits may be set:
Maximum speed and Speed limit 2. The speed
limits can be set by means of Scania
Programmer.
Below is a more detailed description of the two
speed limits.
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Maximum speed Speed limit 2
The EDC control unit continuously receives Speed limit 2 means that it is possible — using
information about the vehicle speed from the Scania Programmer — to pre-set a speed limit
tachograph. When the maximum speed is that is lower than the maximum speed. The
reached, the control unit cuts in and limits lower speed limit can, for example, be used in
throttle actuation so that the speed is maintained. refuse vehicles fitted with an external platform.
Speed limit 2 can then be activated when
When driving at the set maximum speed, it is someone is standing on the platform.
possible to temporarily increase the engine
speed if the clutch pedal is depressed. This The default value for Speed limit 2 is 70 km/h
function is present to facilitate downshifting when a new EDC control unit is installed in a
while engine braking. vehicle.
The function is activated via the coordinator.
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Warning system
General
106 448
will often go out on its own when the fault
ceases. However, certain faults require the
ignition to be switched off and on, or the Warning lamp for EDC, truck
engine to be stopped and restarted, for it to
go out.
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• Functions like cruise control and hand
throttle are disengaged.
• Torque is limited.
• The defective unit injector (cylinder) is
turned off.
• When idling, the engine runs at a slightly
higher engine speed than normal.
• The engine is switched off.
• The engine will be forced to idle.
The control unit carries out the above measures
in order to prevent the fault causing expensive
damage and at worst leading to uncontrolled
throttle actuation.
If the engine is not turned off, the vehicle can
often be driven to a workshop. It should be
remembered, however, that the system has
smaller safety margins than normal, especially if
engine output is reduced.
Shutdown test
Every time the engine is switched off, the EDC
control unit carries out a special test of the EDC
system. While this shutdown test is running, the
warning lamp is lit. When the check is complete,
the following occurs: The control unit switches
off and the lamp goes out. The control unit
receives battery voltage all the time.
If the control unit discovers a fault during the
shutdown test, the warning lamp will come on
the next time the engine is started, even if the
fault is no longer present. The control unit must
carry out a fault free shutdown test before the
warning lamp goes out.
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Fault codes
When the control unit discovers a fault, or
something which it interprets as abnormal, it
generates a fault code. The warning system can
generate approximately 125 different fault
codes. In the EDC S6, one flashing code is the
equivalent of several different fault codes. More
information about this can be found in the
Workshop manual, booklet 03:04-06.
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Arrangement of flashing codes
The flashing codes which are flashed out by the
diagnostics lamp and are arranged in a certain
way. The long flashes — of 1 second — that
come first represent units of ten. The short
flashes — of 0.3 seconds — that follow
represent units of one.
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If the idling switch is faulty the engine will run
at 750 rpm.
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forwards information about the accelerator
pedal position to the ABS/TC control unit.
The EBS and ABS/TC control units
communicate with the EDC control unit in the
same way.
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PWM signals
Note: A PWM signal cannot be reliably
measured using an ordinary multimeter. Use the
fault codes to locate the cause of any
malfunctions instead.
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Modulated.
The PWM signal is a square wave with a
T
constant frequency (T). The voltage level (U) is 10%
106 159
100%
information.
T
90%
106 160
100%
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OPTICRUISE