2

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MAIN UNIT IK12 BEETLE - 15CS

ITEM NUMBER PART DESCRIPTION QUANTITY PART NUMBER REMARKS

1 CASE 1 ZS31802
2 CROSS FEED HOLDER 1 ZS31803
3 CROSS FEED LINER 1 ZS31804
4 HANDLE 1 ZS31805
5 FAN COVER 1 ZS31806
6 BOTTOM PLATE 1 ZS31807
7 HEAT SHIELD 1 ZS31808
8 HEAT SHIELD COLLAR 1 ZS31809
9 SWIVEL GUIDE WHEEL UNIT 1 ZS31810 *See notes on drawing*
10 N/A 1 Included in #ZS31810
11 N/A 1 Included in #ZS31810
12 N/A 1 Included in #ZS31810
13 WASHER ROUND
N/A 12 Included in #ZS31810
14 N/A 1 Included in #ZS31810
15 LARGE IDLE WHEEL 12 ZS31813
16 COLLAR BEARING (A) 12 ZS31814
17 BEARING RETAINER 2 ZS31815
18 COLLAR BEARING (B) 1 ZS31816
19 DRIVE WHEEL SHAFT 1 ZS31817 WITH KEY
20 COLLAR BEARING (C) 1 ZS31818
21 DRIVE WHEEL 1 ZS31819
22 WORM WHEEL 1 ZS30247
23 CLUTCH 1 ZS30246
24 WASHER 2 ZS30242
25 PHILLIPS SCREW 2 9968164400 M5X15
26 PHILLIPS SCREW 12 9968177100 M5X8
27 BEARING BALL 2 1138357000 6300ZZ
28 BEARING BALL 1 1138359400 6302ZZ
29 RETAINING RING 1 9968261100 M15
30 CLUTCH LEVER UNIT 1 ZS31820
31 SLIDER 1 ZS30265
32 CLUTCH SPRING 1 ZS31821
33 WORM SHAFT UNIT 1 ZS31822
34 WORM SPRING 1 ZS31823
35 SPEED ADJUSTING SHAFT 1 ZS31824
36 SPEED ADJUSTING BRACKET 1 ZS31825
37 RACK 1 ZS31826
38 SPEED ADJUSTING HANDLE 1 ZS31827
39 SPEED ADJUSTING KNOB 1 ZS31828
40 SPEED ADJUSTING CONE 1 ZS31860
41 CONE SPRING 1 ZS31829
42 MOTOR DISK 1 ZS31868
43 MOTOR W/FAN DISC 1 ZS31830 100V-120V
MOTOR W/FAN DISC 1 ZS31832 200V
44 BEARING BALL 3 1138352500 608ZZ
45 CROSS FEED PINION UNIT 1 ZS31835
46 ROLL PIN 1 9968204300 M2.5X16
47 SPEED ADJUSTING HANDLE 1 ZS30223
48 PINION, METAL 1 ZS30318
49 PINION 1 ZS30319
50 WING SCREW 1 9968232500 M6X16
51 WING SCREW 1 9968232800 M6X25
52 HEX SCREW 2 9968105700 M6 1X30
53 HEX SCREW 2 9938105400 ¼ - 20 X 1 ½
54 PHILLIPS SCREW 3 9968179800 M6X14
55 PHILLIPS SCREW 4 9968177500 M5X15
56 PHILLIPS SCREW 10 9968174900 M4X10
57 PHILLIPS SCREW 4 9968175300 M4X16
58 PHILLIPS SCREW 8 9968174800 M4X8
59 MOTOR FAN W/ SCREWS 1 ZS30289
60 PHILLIPS SCREW 1 9968175300 M4X16

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01
ELECTRICAL & TORCH UNIT IK12 BEETLE

ITEM NUMBER PART DESCRIPTION QUANTITY PART NUMBER REMARKS

1 PANEL ASSEMBLY 1 ZS31894
2 PANEL COVER 1 ZS31837
3 CAP FOR DUST PROTECTOR 1 ZS32431
4 DUST PROTECOR NUT 1 ZS35017
5 METAL SOCKET 3P 1 ZS30273 3P
METAL SOCKET 4P 1 ZS30274 4P
6 TOGGLE SWITCH ON/OFF/ON 1 ZS30283
7 CONDENSER 1 ZS35207 120V-120V
CONDENSER 1 ZS35219 200V-220V
8 TERMINAL 1 ZS31841 100V-120V
TERMINAL 1 ZS30656 200V-240V
9 PHILLIPS SCREW C’SUNK 2 9968161000 M3X6
10 PHILLIPS SCREW C’SUNK 1 9968161100 M3X8
11 PHILLIPS PAN HD SCREW 2 9968172300 M3X6
12 CONDENSER FIXING PLATE 1 ZS32389
13 TERMINAL 2 ZS35211
14 PHILLIPS PAN HD SCREW 4 9968174800 M4X8
15 TORCH HOLDER ASSEMBLY 1 ZS31801
16 TORCH HOLDER 1 ZS31842
17 TORCH HOLDER FIXING PLATE 1 ZS31843
18 HOLDER FIXING HANDLE W/SET SCREW 1 ZS31844
19 RACK BAR (10”) 1 ZS31845
RACK BAR (17”) ZS31850 OPTIONAL
20 ADJUSTMENT KNOB 1 ZS30223
21 PINION, METAL 1 ZS30909
22 PINION 1 ZS30910
23 ROLL PIN 1 9968204300 M2.5X16
24 PHILLIPS PAN HD SCREW 2 9968177500 M5X15
25 SOCKET HD SCREW 1 9968180500
9938180500 M6X25
M5 40 X ½
26 DISTRIBUTOR 1 ZS31847
27 PHILLIPS OVAL C’SUNK SCREW 2 9968165000 M5X25
28 OXYGEN HOSE ASSEMBLY 1 ZM30303
29 FUEL HOSE ASSEMBLY 1 ZM30307
30 N/A
31 N/A
32 N/A
33 N/A
34 TORCH 1 ZS10051
35 TIP NUT 1 ZS05020
36 RACK FOR TORCH W/SCREWS 1 ZS10056
36a RACK SCREWS 2 ZS10057
37 PREHEAT OXY VALVE ASSEMBLY 1 ZS15355
38 FUEL GAS VALVE ASSEMBLY 1 ZS15356
39 JET OXYGEN VALVE ASSEMBLY 1 ZS15401
40 O-RING 1 ZS05026
41 METAL PLUG 1 ZS31295
42 N/A
43 METAL PLUG 3SOC 1 ZS30275
44 POWER CORD ASSEMBLY 1 61004264
45 WASHER 1 9968148700 M5
CIRCLE CUTTING ATTACHMENT IK12 BEETLE‐15CS

ITEM PART DESCRIPTION QUANTITY PART REMARKS

NUMBER NUMBER
CIRCLE CUTTING RADIUS BAR SET ZS31858 COMPLETE SET
1 ARM ASSEMBLY 1 ZS30441
2 WEIGHT 1 ZS30381
3 FITTING 1 ZS31854
4 RADIUS BAR 1 ZS30385
5 PIVOT PIN 1 ZS30384

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 IK-12 BEETLE

11 Cutting data

102(STANDARD SPEED) For Acetylene

PLATE CUTTING OXYGEN PRESSURE FUEL GAS KERF
TIP
THICKNESS SPEED (kg/c ㎡) / (Mpa) PRESSURE WIDTH
SIZE
(mm) (mm/min) CUTTING PREHEAT (kg/c ㎡) / (Mpa) (mm)
3 00 680 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 1.0
6 0 610 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02 1.3
10 0 560 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02 1.5
12.5 1 530 2.5 / 0.25 2.5 / 0.25 0.2 / 0.02 1.8
19 2 460 3.0 / 0.3 3.0 / 0.3 0.25 / 0.025 2.0
25 2 430 3.0 / 0.3 3.0 / 0.3 0.25 / 0.025 2.0
38 3 355 3.0 / 0.3 3.0 / 0.3 0.25 / 0.025 2.3
50 4 320 3.0 / 0.3 3.0 / 0.3 0.25 / 0.025 2.8

102-D7(HIGH SPEED) For Acetylene

PLATE CUTTING OXYGEN PRESSURE FUEL GAS KERF
TIP
THICKNESS SPEED (kg/c ㎡) / (Mpa) PRESSURE WIDTH
SIZE
(mm) (mm/min) CUTTING PREHEAT (kg/c ㎡) / (Mpa) (mm)
3 00 800 7.0 / 0.7 1.5 / 0.15 0.2 / 0.02 0.8
6 0 740 7.0 / 0.7 2.0 / 0.2 0.2 / 0.02 1.0
10 0 680 7.0 / 0.7 2.0 / 0.2 0.2 / 0.02 1.3
12.5 1 630 7.0 / 0.7 2.5 / 0.25 0.2 / 0.02 1.3
19 2 560 7.0 / 0.7 3.0 / 0.3 0.25 / 0.025 1.5
25 2 510 7.0 / 0.7 3.0 / 0.3 0.25 / 0.025 1.8
38 3 460 7.0 / 0.7 3.0 / 0.3 0.25 / 0.025 2.0
50 4 410 7.0 / 0.7 3.0 / 0.3 0.25 / 0.025 2.6

NOTE
1) All pressures are torch inlet pressures.
2) Oxygen purity is minimum of 99.7%.
3) Depending on the surface condition of the steel plate (scale, paint) either increase the fuel gas
pressure or decrease the cutting speed. Also, when precision cutting is required, adjust all data.

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 IK-12 BEETLE

106(STANDARD SPEED) For Propane

PLATE CUTTING OXYGEN PRESSURE FUEL GAS KERF
TIP PRESSURE
THICKNESS SPEED (kg/c ㎡) / (Mpa) WIDTH
SIZE
(mm) (mm/min) CUTTING PREHEAT (kg/c ㎡) / (Mpa) (mm)
3 00 680 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 1.0
6 0 610 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02 1.3
10 0 560 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02 1.5
12.5 1 530 2.5 / 0.25 2.5 / 0.25 0.2 / 0.02 1.8
19 2 460 3.0 / 0.3 3.0 / 0.3 0.2 / 0.02 2.0
25 2 430 3.0 / 0.3 3.0 / 0.3 0.2 / 0.02 2.0
38 3 355 3.0 / 0.3 3.0 / 0.3 0.2 / 0.02 2.3
50 4 320 3.0 / 0.3 3.0 / 0.3 0.25 / 0.025 2.8

106-D7(HIGH SPEED) For Propane

PLATE CUTTING OXYGEN PRESSURE FUEL GAS KERF
TIP PRESSURE
THICKNESS SPEED (kg/c ㎡) / (Mpa) WIDTH
SIZE
(mm) (mm/min) CUTTING PREHEAT (kg/c ㎡) / (Mpa) (mm)
3 00 800 7.0 / 0.7 1.5 / 0.15 0.2 / 0.02 0.8
6 0 740 7.0 / 0.7 2.0 / 0.2 0.2 / 0.02 1.0
10 0 680 7.0 / 0.7 2.0 / 0.2 0.2 / 0.02 1.3
12.5 1 630 7.0 / 0.7 2.5 / 0.25 0.2 / 0.02 1.3
19 2 560 7.0 / 0.7 3.0 / 0.3 0.2 / 0.02 1.5
25 2 510 7.0 / 0.7 3.0 / 0.3 0.2 / 0.02 1.8
38 3 460 7.0 / 0.7 3.0 / 0.3 0.2 / 0.02 2.0
50 4 410 7.0 / 0.7 3.0 / 0.3 0.2 / 0.02 2.6

NOTE
1) All pressures are torch inlet pressures.
2) Oxygen purity is minimum of 99.7%, propane is minimum of JIS Grade 3.
3) Depending on the surface condition of the steel plate (scale, paint) either increase the fuel gas
pressure or decrease the cutting speed. Also, when precision cutting is required, adjust all data.

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22