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    DTC Valve Installation Instructions

    Uploaded by

    Mariano Daniel Silva
    The document provides instructions for installing a DTC valve on refrigeration equipment. It describes assembling fittings and connecting the valve. It also provides details on installing a thermostat and bulb, and notes maximum operating temperatures and ensuring refrigerant is available before starting.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    DTC Valve Installation Instructions

    Uploaded by

    Mariano Daniel Silva
    371 views2 pages
    The document provides instructions for installing a DTC valve on refrigeration equipment. It describes assembling fittings and connecting the valve. It also provides details on installing a thermostat and bulb, and notes maximum operating temperatures and ensuring refrigerant is available before starting.

    Original Title

    DTC_Valve_2014ECT-29_R3

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    © © All Rights Reserved

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    The document provides instructions for installing a DTC valve on refrigeration equipment. It describes assembling fittings and connecting the valve. It also provides details on installing a thermostat and bulb, and notes maximum operating temperatures and ensuring refrigerant is available before starting.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    371 views2 pages

    DTC Valve Installation Instructions

    Uploaded by

    Mariano Daniel Silva
    The document provides instructions for installing a DTC valve on refrigeration equipment. It describes assembling fittings and connecting the valve. It also provides details on installing a thermostat and bulb, and notes maximum operating temperatures and ensuring refrigerant is available before starting.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    DTC valve installation instructions

    For ZF(D)13KVE, ZF(D)18KVE, ZF(D)25KVE, ZF28KVE


    R-407A/C/F, R-448A and R-449A applications

    Please see all the parts before assembly in fig. 1

    Figure 1. Explosion view

    DTC valve assembly


    1. Assemble T-fitting onto injection fitting, please see
    figure 1 and figure 2.
    a. Take off seal-line plug and rotalock cap from
    injection fitting.
    b.Put seal-rotalock into the slot of injection fitting. Vertical Horizontal
    T-fitting T-fitting
    c. Thread T-fitting onto injection fitting with the
    torque of 29 - 34 Nm [250-300 in. lbs.]. (see figure 2).
    Large T-box Small T-box
    2. Connect Discharge Temperature Control (DTC) valve
    to T-fitting. Figure 2. T-fitting installation

    a. Put seal-rotalock into the T-fitting slot, and thread


    the DTC valve onto the T-fitting. Please see the
    assembly in figure 3 for small T-box models and figure 4
    for large T-box models.
    Digital Fixed
    Figure 3. DTC valve installation for small T-box models
    Figure 6. Bulb installation on top of the compressor

    3. Maximum operating temperature for valve bulb is limited


    to [293°F].

    4. Ensure liquid refrigerant is available in the line feeding


    DTC valve prior to starting the compressor. Failure to do
    this will result in damage to the valve and compressor.

    DTC valve removal


    1. Close valves to isolate the compressor from the system.
    Digital and Fixed
    2. Evacuate the compressor and ensure no pressure remains.
    Figure 4. DTC valve installation for large T-box models
    3. Remove the DTC valve from T-fitting.

    b. Verify the coil spring is seated in the thermostat Thermostat installation


    tube groove area (see figure 5) on the top of the 1. Install the discharge line thermostat on the discharge
    compressor. (The spring is required for proper tube per dimension 120.00 [4.72’’] down line from
    installation and is included in the kit if not already Discharge service valve.
    installed on the compressor).
    2. Snap the retainer clip over the tube and onto the
    thermostat. The thermostat should be placed on the
    discharge tube so that the body is in an upward position
    on a horizontal tube installation. Please see figure 7.
    3. The wire must not contact the top cap of compressor
    or the discharge tube. Care should be taken to route
    wires so that they do not come in contact with sharp
    objects to avoid any impact on tripping temperature
    by the ambient. The discharge line thermostat must
    be insulated.
    Figure 5. Coil spring location

    c. Spread a thin film of thermal grease around DTC


    bulb, and press fit DTC bulb into thermostat tube
    on top of the compressor until the bulb bottoms out
    in the thermostat tube. (install by hand, do not use
    excessive force.) Copper tube from the DTC bulb
    should be approximately [1/8”] off the top of the
    compressor. Take care and avoid damaging or
    scratching the bulb. Please see figure 6.
    d. Snap thermal cap onto DTC bulb on top of the
    compressor. If there is a need to remove the thermal
    cap due to space limitations, replace the DTC bulb with
    provided insulation tape piece. Please see figure 6. Figure 7. Thermostat Installation

    2014ECT-29 R3 (10/16) Emerson is a trademark of Emerson Electric Co. ©2016 Emerson Climate Technologies, Inc. All rights reserved. Emerson.com

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