Valves and Fittings

PEGLER QUALITY, SERVICE AN

MORE THAN A CENTURY IN T
Established in 1899 and proud of its time-honoured principles of quality, innovation and customer
service, Pegler is respected the world over as one of the leading manufacturers of 21st-century
plumbing and heating products – products which continue to set the standards for today’s global
market. Out of this great tradition has come the comprehensive Prestex range of valves and fittings.

Prestex quality and pedigree quality and performance through • With Prestex compression fittings
• Prestex valves and fittings have new and better manufacturing you’re safe and secure in the
long been trusted and respected techniques. knowledge that the range is
in the industry for quality, • Products such as Optiflush and designed, manufactured and
design, reliability and overall Peglertherm are perfect examples tested to meet appropriate UK
value for money. of how Pegler’s ongoing research and international standards,
and development continues to EN1254.
• Robust construction under the
most stringent quality control bring innovative new ideas • Prestex fluid control solutions
conditions assures a long to the marketplace. meet all the requirements of
working life. Prestex service water regulations and include
both single and double check
• Pegler investment in advanced As with all Pegler products, the
manufacturing techniques to valves for controlling the
Prestex range is supported by
complement the traditional skills direction of water flow.
outstanding customer service.
of the workforce has achieved
• Friendly and helpful telephone • For isolating pipes, Prestex gives
BS EN ISO 9001:2000 you the option of compact ball-
response.
Quality Assurance accreditation. operated isolating valves or, for
• Computerised sales ordering heavier applications, gate valves.
• Where appropriate, Prestex and distribution.
products comply with kite mark Where flow regulation as well as
British Standards or the European • All the technical support and isolation is required, use stop
norm, and independent testing advice you could need from valves for in-line control and bib
and certification ensure that Pegler’s expert team and taps for terminal control
dedicated helpline.
quality is maintained. • An extensive range of Prestex
Market-leading Prestex fittings float valves gives water level
• Every Prestex product is made to
perform better and to last longer Prestex is the ideal solution for control at high and low
– by any standards, the one true virtually all domestic and pressures.
measure of value for money. commercial applications. In fact, • More specialist Prestex products
so comprehensive is the Prestex include water-saving Optiflush,
Prestex innovation
range that it forms the backbone temperature-safe and easy-
• Every valve and fitting in the of any builders merchant’s maintenance Peglertherm,
Prestex range is the result of and a general range of wastes
plumbing stock and reputable
Pegler’s unceasing dedication to and draincocks.
plumber’s fittings bag.
not only finding new and better
solutions to customers’ needs –
but also to further improving
ND VALUE FOR MONEY.
HE MAKING.
TESTED TO
EN 331

CONTENTS
PRODUCT PG
COMPRESSION FITTINGS
TYPE A 4-7
PL COMPRESSION 8
CHECK VALVES & FILLING LOOP 9
ISOLATING VALVES 10
COMPRESSION STOP END VALVES 11
COMPRESSION END STOP VALVES 12
BIBTAPS 13
QUARTER TURN BALL VALVES 14-22
BALL VALVE BIB TAPS 23-24
GATE VALVES 25-30
GLOBE VALVES 31-32
CHECK & FOOT VALVES 33-36
COCKS 37
PEGLERTHERM IN-LINE MIXING VALVES 38-41
OPTIFLUSH URINAL FLUSH CONTROLLERS 42-43
PRESSURE REDUCING VALVES 44-45
FLOATVALVES 46-49
DRAINCOCKS & FITTINGS 50
WASTES 51
INSTALLATION OF
TYPE A COMPRESSION FITTINGS 52
INSTALLATION OF
PL COMPRESSION FITTINGS 53
GENERAL TECHNICAL INFORMATION 54-55
 1072 BRONZE FULL BORE GATE VALVE RANGE 27

FEATURES
• BS 5154 PN32 Series B.
• Non-rising stem.
• Gunmetal wedge, head, stem and stem ring. 1072
• High quality PTFE packing.
• BS 21 Taper Thread.
• ANSI (NPT) American Taper Thread (AT).
• ISO 228 Parallel Thread.

RANGE
Sizes
Patt. No. 1/ " 3/ " 1" 11/4" 11/2" 2"
2 4

1072 • • • • • •
1072AT • • • • • •
1072PT • • • • • •

DIMENSIONS
Sizes
Patt. No. 1/ " 3/ " 1" 11/4" 11/2" 2"
2 4

A Face to Face 64 65 75 90 97 105

B Height 100 110 130 145 165 200
C H’wheel Diam. 70 75 85 95 120 120
Weight kg 0.47 0.69 1.02 1.57 2.44 3.43

FLOW RATES*
Sizes
Patt. No. 1/ "
2
3/ "
4 1" 11/4" 11/2" 2" MATERIAL SPECIFICATION
Cv 16.4 37.4 66.7 105.3 150.9 269.1 No. Component Material
Kv 14.0 32.0 57.0 90.0 129.0 230.0
1 Body Gunmetal
Kv GAS 9.3 18.6 25.3 50.0 65.5 116.6
2 Bonnet Gunmetal
*Cv – flow rate in US GPM at a pressure drop of 1 psi. 3 Stem Gunmetal
*Kv – flow rate in m3 per hour at a pressure drop of 1 bar. 4 Wedge Gunmetal
*Kv Gas – flow rate in m3 per hour at a pressure drop of 1 mbar.
5 Stem Ring Gunmetal

MAXIMUM PRESSURE CONDITIONS 6

7
Gland
Gland Nut
Brass Bar
Brass Bar

Maximum Test 8 Handwheel Aluminium

Size Pressure Conditions (bar) Pressures (bar) 9 Handwheel Nut Brass Bar
10 Gland Packing PTFE
Temperatures Temperatures
11 Rating Disc Aluminium
up to 100°C up to 198°C Shell Seat
1⁄ " to 2" 32.0 14.5 48.0 35.2
2

Maximum Test PRESSURE & TEMPERATURE RATINGS

Size Pressure Conditions (psi) Pressures (psi)
32
Temperatures Temperatures
up to 212°F up to 389°F Shell Seat
28
1⁄ " to 2" 464.1 210.3 696.2 510.5
2
WORKING PRESSURE BAR

24

SUITABLE FOR 20

Steam Water Oil Air Gases

16
Inert Combustible Corrosive Oxygen
   
    12
Special test required for air or gas.

PRESSURE EQUIPMENT 8

DIRECTIVE CATEGORY 4
SATURATED STEAM
Sizes
1/ " 3/ " 1" 11/4" 11/2" 2" -10 0 20 40 60 80 100 120 140 160 180 200
2 4
SEP SEP SEP SEP SEP SEP TEMPERATURE °C
28 1070/125 BRONZE FULL BORE GATE VALVE RANGE

FEATURES
• BS 5154 PN20 Series B. 1070/125
• Non-rising stem.
• Solid Gunmetal wedge.
• High quality PTFE packing.
• BS 21 Taper Thread.
• ANSI (NPT) American Taper Thread (AT).
• ISO 228 (BS 2779) Parallel Thread PT.

RANGE
Sizes
Patt. No. 1/ "
4
3/ "
8
1/ "
2
3/ "
4 1" 11/4" 11/2" 2" 21/2" 3" 4"
1070/125 • • • • • • • • • • •
1070/125AT • • •
1070/125PT • • • • • • • • •

DIMENSION (MM)
Sizes
Patt. No. 1/ "
4
3/ "
8
1/ "
2
3/ "
4 1" 11/4" 11/2" 2" 21/2" 3" 4"
A Face to Face 43 43 52 56 65 73 76 90 102 114 134
B Height 85 85 85 95 110 125 145 170 205 240 290
C H’wheel Diam. 60 60 60 60 70 75 95 105 120 155 155
Weight kg 0.24 0.25 0.32 0.46 0.69 1.03 1.40 2.28 3.68 5.42 10.59
MATERIAL SPECIFICATION
FLOW RATES* No. Component Material
1 Body Gunmetal
Sizes
Forged Brass (1⁄4 to 3")
Patt. No. 1/ "
4
3/ "
8
1/ "
2
3/ "
4 1" 11/4" 11/2" 2" 21/2" 3" 4" 2 Bonnet
Gravity Die Cast Brass (4")
Cv 5.5 8.8 16.4 37.4 66.7 105.3 150.9 269.1 500.8 795.6 1273.0
3 Stem Brass Bar
Kv 4.7 7.5 14.0 32.0 57.0 90.0 129.0 230.0 428.0 680.0 1088.0
4 Wedge Gunmetal
5 Stem Ring Brass Bar
MAXIMUM PRESSURE CONDITIONS 6 Gland Brass Bar
Brass Bar (1⁄4 to 1")
7 Gland Nut
Maximum Test Forged Brass (11⁄4 to 4")
Size Pressure Conditions (bar) Pressures (bar) 8 Handwheel Aluminium
Temperatures Temperatures 9 Handwheel Nut Brass Bar
up to 100°C up to 180°C Shell Seat 10 Gland Packing PTFE
1/ " to 4" 20.0 9.0 30.0 22.0 11 Rating Disc Aluminium
4

Maximum Test
Size Pressure Conditions (psi) Pressures (psi) PRESSURE & TEMPERATURE RATINGS
Temperatures Temperatures
up to 212°F up to 356°F Shell Seat
24
1/ " to 4" 290.1 130.5 435.1 319.1
4
21

SUITABLE FOR
WORKING PRESSURE BAR

18

Steam Water Oil Air Gases 15

Inert Combustible Corrosive Oxygen

    12
   
9

PRESSURE EQUIPMENT 6

DIRECTIVE CATEGORY 3
SATURATED STEAM
Sizes
1/ " 3/ " 1/ " 3/ " 1" 11/4" 11/2" 2" 21/2" 3" 4" -10 0 20 40 60 80 100 120 140 160 180 200
4 8 2 4
TEMPERATURE °C
SEP SEP SEP SEP SEP SEP SEP SEP SEP SEP SEP
30 P81M BRASS FULL BORE GATE VALVE RANGE

P81M

FEATURES
• Non-rising stem.
• Solid Brass wedge.
• High quality PTFE packing.
• Solder ends (end feed) dimensionally conforming to
either EN 1254/1 (formerly BS 864/2).

RANGE
Sizes
Patt. No. 15 22 28
P81M • • •

DIMENSIONS (MM)
Sizes
Description 15 22 28
A Face to Face P81M 51 61 76
B Height 83 93 111
C ‘H’wheel Diam. 60 60 75
Weight kg 0.27 0.63 0.91

FLOW RATES* MATERIAL SPECIFICATION

Sizes No. Component Material
15 22 28 1 Body Forged Brass
2 Bonnet Forged Brass
Cv 16.4 37.4 66.7
3 Stem Brass Bar
Kv 14.0 32.0 57.0
4 Wedge Forged Brass
* Cv – flow rate in US GPM at a pressure drop of 1 psi.
* Kv – flow rate in m3 per hour at a pressure drop of 1 bar.
5 Stem Ring Brass Bar
6 Gland Brass Bar
7 Gland Nut Brass Bar (15 to 28)
MAXIMUM PRESSURE CONDITIONS 8 Handwheel Aluminium
9 Handwheel Nut Brass Bar
Maximum Test
10 Gland Packing PTFE
Size Pressure Conditions (bar) Pressures (bar)
11 Rating Disc Aluminium
Temperatures Temperatures
up to 100°C up to 180°C Shell Seat
15 to 28 20.0 9.0 30.0 22.0
PRESSURE & TEMPERATURE RATINGS
Maximum Test
Size Pressure Conditions (psi) Pressures (psi) 24

Temperatures Temperatures 21

212°F up to 356°F Shell Seat

WORKING PRESSURE BAR

18
15 to 28 290.1 130.5 435.1 319.1

15

SUITABLE FOR 12

Steam Water Oil Air Gases

9

Inert Combustible Corrosive Oxygen

    6
   
3

PRESSURE EQUIPMENT
SATURATED STEAM

DIRECTIVE CATEGORY -10 0 20 40 60 80 100

TEMPERATURE °C
120 140 160 180 200

Sizes
Note: The performance of this valve may be limited by the inlet/outlet
15 22 28 connections. We recommend that installation of this valve should be carried
SEP SEP SEP out with the aid of a heat resisting compound in order to maintain the
integrity of the valve.
32 1031 BRONZE GLOBE VALVE RANGE

FEATURES
• BS5154 PN32 Series B.
• Rising stem.
• Integral seat and metal valve. 1031
• High quality PTFE packing.
• BS 21 Taper Thread.
• ANSI (NPT) American Taper Thread (AT).
• ISO 228 (BS 2779) Parallel Thread (PT).

RANGE
Sizes
Patt. No. 1/ " 3/ " 1" 11/4" 11/2" 2"
2 4

1031 • • • • • •
1031AT • • •

DIMENSIONS (MM)
Sizes
Description 1/ " 3/ " 1" 11/4" 11/2" 2"
2 4

A Face to Face 57 65 78 89 100 121

B Height Open 95 98 114 138 159 170
C ‘H’wheel Diam. 75 75 85 95 105 120
Weight kg 0.39 0.55 0.87 1.45 1.83 2.61

FLOW RATES*
Sizes
1/ " 3/ " 1" 11/4" 11/2" 2"
2 4

Cv 2.3 5.9 11.7 18.7 26.9 49.1

Kv 2.0 5.0 10.0 16.0 23.0 42.0
MATERIAL SPECIFICATION
Kv Gas 1.3 2.9 4.4 8.9 11.7 21.3
* Cv – flow rate in US GPM at a pressure drop of 1 psi. No. Component Material
* Kv – flow rate in m3 per hour at a pressure drop of 1 bar. 1 Body Gunmetal
* Kv Gas – flow rate in m3 per hour at a pressure drop of 1 mbar.
2 Bonnet Forged Brass
3 Stem Brass Bar
MAXIMUM PRESSURE CONDITIONS 4 Disk Ring Brass Bar
5 Disk Brass Bar
Maximum Test
Size Pressure Conditions (bar) Pressures (bar) 6 Gland Brass Bar
7 Gland Nut Brass Bar
Temperatures Temperatures
8 Packing PTFE
up to 100°C up to 198°C Shell Seat
1/ " 9 Handwheel Aluminium
2 to 2" 32.0 14.0 48.0 35.2
10 Handwheel Nut Brass Bar
Maximum Test 11 Rating Disc Aluminium
Size Pressure Conditions (psi) Pressures (psi)
Temperatures Temperatures
212°F up to 389°F Shell Seat PRESSURE & TEMPERATURE RATINGS
1/ " to 2" 464.1 203.1 696.2 510.5
2
32

SUITABLE FOR 28

Steam Water Oil Air Gases

WORKING PRESSURE BAR

24

    Inert Combustible Corrosive Oxygen 20

   
16

VACUUM CONDITIONS Can be used in a vacuum at 10-3 torr.

12

PRESSURE EQUIPMENT 8

DIRECTIVE CATEGORY 4
SATURATED STEAM
Sizes
-10 0 20 40 60 80 100 120 140 160 180 200
1/ " 3/ " 1" 11/4" 11/2" 2"
2 4
TEMPERATURE °C
SEP SEP SEP SEP SEP SEP
54 GENERAL TECHNICAL INFORMATION

DESIGN CONSIDERATIONS
Stress corrosion cracking (SCC) is a phenomenon gunmetal, are recommended. If compression fittings
that occurs occasionally with brass compression are used then they should be assembled exactly in
fittings. It is almost always introduced during accordance with our published instructions and
installation, either from over–tightening of fittings securely bound by a moisture barrier such as
or contamination from a corrosive substance. Densotape® to prevent moisture build up on the
fitting.
The usual corrosive substance involved in SCC is
ammonia or ammoniacal compounds, which can be The following installation practices should be
found in cleaning fluids, refrigeration gases, sewage adhered to when installing compression fittings in
waste products, building materials, insulating order to avoid SCC:
materials (especially foams) and flame and smoke
1. Do not overtighten brass components.
retarding treatments. An essential ingredient in the
SCC process is moisture. Moisture on the fitting or 2. Use correctly fitting spanners.
pipework allows the corrosive substance to collect
3. Use a drop or two of light oil on the threads of
and become more concentrated. This is a particular
fittings of sizes 35mm and above.
problem in chilled water installations, where
insulating materials allow the condensed moisture 4. Avoid contaminating the threads or nuts with
to be retained and kept in close contact with the jointing compounds.
fitting surface.
Minimise the risk of contamination from a potential
Pegler does not recommend the use of brass corrosive substance. Wrapping susceptible fittings
components in chilled water applications. in a vapour barrier or applying impermeable paints
can be helpful in preventing contact with a
Where all components upon which the integrity of
corrosive substance.
the fitting is dependent, ones made from SCC
resistant or immune materials, such as copper or

PRESSURE/TEMPERATURE RATING TABLES

Maximum Permissible Working Pressure (Bar) Ball Gate Globe Check
PN16 Class100 Class 150 PN20 PN25 PN32 Class 250 PN40 Valves Valves Valves Valves
SERVICE Flanged Flanged
TEMP or Flanged Flanged Threaded or Threaded Threaded Threaded PN40 PB700
˚C Threaded Threaded
Series B Series B Series B Series B Series B Series B Series A Series A 1072 1029 1039
PN32 1031
-10 to 66 16.0 13.8 15.5 20.0 25.0 32.0 34.5 40.0
100 16.0 11.9 14.3 20.0 25.0 32.0 34.5 40.0 PB500 1060A
120 13.5 11.1 13.5 17.2 21.8 28.3 34.5 40.0 PN25 PB100 1062
150 9.5 9.3 12.4 13.0 16.5 22.8 34.5 38.5
170 7.0 6.9 11.7 10.3 12.8 19.2 34.5 35.5 1070/125
PN20 1068
180 11.3 9.0 11.3 17.4 34.5 34.0 1068LS
186 11.1 10.5 16.2 33.1 32.8
198 14.0 30.4 30.4 63*
PN16 PB300* GM63*
200 30.2 30.0
220 25.8 25.5
1065 1063
250 19.4 19.5 UNRATED P81M 1064
260 17.5 17.5
Note: Intermediate values may be interpolated. Full details should be obtained from the main *Denotes Temperature/Pressure limited by end connection.
catalogue pages.
 GENERAL TECHNICAL INFORMATION 55

CONVERSION FORMULAS THE SUITABILITY OF PEGLER VALVES

FOR HANDLING DIFFERENT CLASSES
1. TEMPERATURE OF GAS
Celcius to Fahrenheit Fahrenheit to Celsius
Class 1. INERT
˚F= ( 9 x ˚C
5
) +32 ˚C= 5x ( ˚F -932 ) Entirely suitable. We recommend the renewable
disk valves for preference. When ordering please
2. PRESSURE state the specific purpose for which the valve
Bar to psi psi to bar is required.
x 14.5038 ÷ 14.5038
Class 2. COMBUSTIBLE
3. WEIGHT There is no technical reason why our valves
Kg to lbs lbs to Kg should not be used. However, in view of the
x 2.2046 ÷ 2.2046 hazards involved and the special requirements
4. MEASUREMENT and approvals required by British Gas, we do not
mm to inches inches to mm make any general recommendation for this class
÷ 25.4 x 25.4 of gas unless specified, but will be pleased to
discuss specific applications.
Class 3. CORROSIVE
Copper alloy valves are only suitable for such
GAS APPLICATIONS application if moisture is completely absent.
Where indicated Pegler valves are suitable for use with Class 4. OXYGEN
water, steam, oil and certain gases. It is common practice Oxygen can react dangerously with oils and
for manufacturers to claim that their valves are suitable greases, and normal lubricants cannot be used
with gas. In fact, gases vary widely in their properties and so brass/bronze valves are not recommended
the following explanation is offered for guidance. for this use.
Gases may be classified as follows:-
Class 1. INERT
Air, argon, carbon dioxide, helium, nitrogen
Class 2. COMBUSTIBLE
Hydrogen, methane, natural gas, town gas
Class 3. CORROSIVE
Chlorine, sulphur dioxide
Class 4. OXYGEN
 Valves and Fittings
For further information, please contact
your appropriate Sales Office
UK
Northern team:
Telephone: 0870 1200281 Fax: 01302 560108
Southern team:
Telephone: 0870 1200282 Fax: 01302 560458
Western team:
Telephone: 0870 1200283 Fax: 01302 560109
The perfect commercial partnership Eastern team:
Telephone: 0870 1200282 Fax: 01302 560458
Email: uk.sales@pegler.co.uk

EXPORT
Telephone: +44 (0) 1302 855656
Fax: +44 (0) 1302 730513
Email: export@pegler.co.uk
Pegler is an expert in the Yorkshire is a specialist Technical helpline: 0870 1200285
production of Taps, Mixers in the production of metal
and Valve products. It boasts plumbing and heating fittings.
an unrivalled track record for It has an established
integrity, quality, reliability reputation for manufacturing
and innovation. quality products.

INTEGRAL SOLDER RING FITTINGS

LUXURY TAP SOLUTIONS Pegler Limited, St. Catherine’s Avenue, Doncaster,

South Yorkshire, DN4 8DF, England.

THE PUSH-FIT JOINTING SYSTEM www.pegler.co.uk

Registered Company No. 01194543. Place of Registration: England

HEATING CONTROLS
All brand names and logo styles are registered trademarks.
Maintaining a policy of continual product development, Pegler Ltd
THE PRESS-FIT JOINTING SYSTEM reserve the right to change specifications, design and materials of products
listed in this databook without prior notice. LIT.REF: 880106.02.07

VALVES AND FITTINGS

COMPRESSION FITTINGS

UTILITY TAP SOLUTIONS

END FEED FITTINGS

COMMERCIAL VALVES