NC-UV0609 2017 User Manual
NC-UV0609 2017 User Manual
NC-UV0609 2017 User Manual
NC-UV0609 2017
www.gznuocai.com
Guangzhou Nuocai Digital Products Co., Ltd
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1. Warning:
Please read this description carefully before using the machine
1.1. Machine should not be used by children or the disabled.If needed,please under the supervision
1.2. Please use original supplier’s spare parts and ink under instruction
1.3. Make sure the power voltage is same as power cable and machine which shown on the Nameplate
1.4. Only suitable to be used indoors and better suggest to have air conditioning inside the room to
keep stable working temperature and humidity
1.5. Dismantle the wooden case and the foot cup fixed frame and put it on a stable table before using
1.6. Do not use the machine in a environment which has fire,dust and wetness
1.8. Do not put sundries on the machine itself,machine printing table and surroundings
1.9. Please keep a stable temperature in the working room,not suggest to use machine where environment over 30
degrees or below 15 degrees
1.14. Make sure the head not touch anything before sending picture printing.Height sensor do not
work when meets transparent materials
1.15. When machine is working,eyes will feel sick if staring at the uv lamp for a long time,better suggest to wear
ultraviolet-proof glasses
1.16. When needed to move the machine,at least require 4 people to lift.Do not move the machine together with
other machine parts.And remember to take take off the power charger when move the machine
1.17. When add ink,may touch ink tube,ink bottle and ink cap and some parts,please protect in advance
1.18. The table which used to put the machine should be make sure it’s stability to place the machine and protect
machine from shaking during working
1.19. Not suggest to use UV LED lamp high load printing for a such long working time
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1.21. Do not use the machine in thunderstorm day,avoid lightning strikes
1.22. If your ink is not come from Nocai,after sale service will not be provided
① Printing table:Put the printing materials,the maximum length is 105cm,and Maximum width is
61cm,the maximum printing size is 60*90cm,template can be made to improve working efficiency
② Panel control pane:Adjust and set up machine’s operation and internal parameter.
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⑤ Waste ink bottle: Collect the waste ink
⑦ Ink tank:Put ink in stock, has the white ink stir and ink lock alarming system
⑤ Platform motor driven wheel: Platform motor energy transmission,driven by drive wheel
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① Wiper sensor: Locate the wiper original position
④ Ink pump: Suck ink,left one is color ink pump;middle is white ink circulation;and right one is white ink
pump.Speed can be adjusted at the back of pump
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① Bridge up button: Raise the bridge
③ Carriage left button: Make the carriage move to the left side
④ Carriage right button: Make the carriage move to the right side
⑤ Platform front button: Make the platform move to the front side
⑥ Platform back button: Make the platform move to the front side
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① Tension spring: Adjust spring belt tension
② Belt tension screw: Adjust screw tension can tension the belt
③ Carriage flash spray: Pull out when open the machine to suck the waste ink
⑥ Carriage lock sheet: Shut down or during transportation lock the carriage
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① UP limit sensor: Machine bridge up maximum
③ Up and down siding roof metal sheet: Use roof sheet metal to avoid the bridge move down to the limit when
the down limit sensor is broken
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① Low ink alarming button: When the ink is low,the light will shinny to warn customer to add the ink
② White ink stirring button: To stir the white ink to let it smoothly flow
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3. Add the ink to the ink tank
According the picture instruction below, add the corresponding ink to ink tank by the indication of the color mark.
The ink tank switch is open horizontally and closed vertically.
Open Close
When adding ink,in order to prevent the ink from leaking out of the machine cover,protective
measures are required: The ink tank mouth can be wrapped with the tissues.After finishing adding
the ink, ink tank should not be tightened to help ink flows smoothly.
Click “right”button
Then click “back”button to find the “manual pump”, then click “Enter”
After click “Enter”, machine will start to suck the ink, check whether there is ink flowing into the waste ink tank.
If yes, the ink supply system is not blocked.As bellow:
Check whether the inks flows into the waste ink tank
from two black ink tubes, if yes, then click“Exit”to
cancel “manual pump”process.
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Secondly,click“clean”, thirdly, click “Test”to print a nozzle check picture. If there is a lack of the
lines,continue to click “clean”to clean the head.Once the nozzle check picture is good enough, then
the ink installation process is complete.
Nozzle check: a lack of the lines, machine need to continually clean automatically
4.1.1 Find the “DVD driver”icon, then double click the icon to open it, then copy all the documents from the CD
to the computer, then run the program “Autorun.exe”. 14
4.1.2 There is a pop-up dialog box, there choose the language that you want for your software.
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4.1.5 Select the disk where you want to install the software, then proceed to the “next” step.
4.1.6 Choose the main programs that are needed to be installed and proceed to the “next” step.
4.1.7 There is a pop-up dialog box, then proceed to the “next” step.
4.1.8 During the installation, the bellow dialog box will pop up, input the Activation code in it. The Activation
code will be found on the back of the software disc box.
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After inputting the Activation code,proceed to the “next” step.
In this step, please kindly enter the prompt website to activate firstly.
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Exit the linked website,return back to the dialog box,proceed to the “next” step according the instruction. ( Note:
These steps will be available for the first time activation.
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4.1.12 Click “Finish”, it will be prompted: the security key is required. Please insert the U disk inside the CD box
to the computer, and the computer will read automatically.
4.1.13 There are two icons on the desktop and double click “pp” icon to open the software.
4.1.14 double click “pp” icon to open the software, there is a tip, brand is “ Nocai”.
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4.1.15 Model “Nocai-UV-DX0609-2017”,then click “ next”
4.2.1 Close the Photopint software after installation, then copy the “HTPrintAPI06093” file
into the photoprint file, as below shows.
Open the Photoprint sign by mouse right button, choose “Properties” item to open it, then “Open file location”.
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Then paste the HTPrintAPI06093 into the photoprint file, replace the old HTP file.
Open the “Network and Sharing center” page and find the local connection, open the local connection and open
the “Properties”, open the “Internet Protocol Version 4(TCP/IPv4).
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Then set up the IP address as “192.168.1.188”, the subnet mask:255.255.255.0 will show accordingly. Then press
OK to exit.
Find the “Add ARP Table V1.0NU-20141206” in the Driver CD, and open it, “Run as administrator”.
Then enter the next page.
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Press “Execute”and find the Idx number for
the printer local connection, and enter this
number into the Idx item in the software.
Connect the computer and printer by network cable which we offer, and open the Nuocai driver CD, the
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Setup the printer and local IP. Printer IP i s 192.168.1.25, local IP is 192.168.1.188.
If both IP are not correct, please press “supply” to adjust it.Then press “Connect” to connect the
computer.
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Enter “advanced Alignment” page, and enter the step align number into the below item,for all the close,
low, mid, high Eclosion version.
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4.4 Print setting:
1. Dir: There are three options of the printing directioni, R to L & L to R are one way printing, with
better quality, yet slow printing speed; Bidi direction is with double printing speed, yet lower printing
quality. And when use the Bidi direction printing version, need to do the Hidi alignment for each
different print height.
2. Eclosion: the version how to print the ink(we suggest to use high or mid version, better high), can
test to see the printing quality in different version.
3. Speed: Print head printing speed, high and low, we suggest using high speed.
5. W C seq:Set print white ink first or color ink first. Normally, white_colour, however, when need to
print reverse, then choose colour_white, like when print on glass or acrylic which might need to print
on the back side and see from the front side.
6. W C set up: Choose to print Both(Both white & color ink), Only color, Only White, Only Varnish.
5. Print alignment
For the alignment of the printer, need to do the vertical alignment first and see if the print head installed correct or
not, need to be straight.
5.1 Vert Align: print head alignment.
精细度)
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5.2 Step Align: Adjust the Y axis direction print size. Usually, we'll adjust before shipping the printer
out and willprint the Step align number on the paper which put on the printer plate and enter this paper
into the P Atool driver.
5.3 Dual head Vert Dis.: Do the white & color ink alignment on vertical direction. 1mm equals 6.
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5.4 Dual head Left or Dual head Right alignment: White and color ink alignment on the horizontal direction.
When use the “R to L” direction, do the “Dual head left” alignment, when use the “L to R” direction, do the “Dual
head right” alignment.
5.5 Hidi alignment: Do this Hidi alignment when use the Bidi. For each different print height, need to do the Hidi
alignmentwhen choose to print Hidi direction version.
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Alignment instruction:
6. Photoprint setup:
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1. Media size: Print size of the machine;
2. Job size: Size of the printing file;
3. 3. Position: The position to the start printing point on the plate table;
4. Copies: Choose how many file wanna repeat and the distance between each file;
5. File setup: “F” to choose reverse printing or normal printing. Humanoid icons use to choose the direction of the
printing file.
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1. After ouput: Can use to save the file to save all the setup for next printing or delete the file after printing;
2. Repeat job: Set up how many times of this printing wanna repeat. Like if you choose 2, after the first printing,
then the machine will start again to print one more time.
1. Output file: Choose the correct ICC profile which we offer in the driver CD, then the below items will show
accordingly;
2. Ignore overprint: When choose to print spot color version, don’t choose this item.
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White ink & Varnish printing options:
For NC-UV0609 machine, there are double print heads, one for color ink(cmyk lc lm), one for white
ink and varnish(WWWW varnish varnish). Spot 1 is for the four white ink ink channels, Spot 2 is for
the two varnish ink channels.
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Paste & cut option:
Can use this page to cut which part of the file that needs to be printed.
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After setting, press “OK” to save or “send” to print directly.
Before printing, when put the printing materials on the plate table, should adjust the print height
between the print head and the printing material, 2-3mm. (Adjust by eye)
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7 .Machine maintenance:
7.1 Print head maintenance:
① There is a small board inside the print head, for which connect with the printhead cable. Please keep
the connection port dry, if there's any liquid on the conection port,turn off the machine immediately and
and take off the cable to clean it. Or it might make the print head & print head to be burnt;
② The print head connects to the small board port closly, so should not disconnect and reconnect
frequently. After long time using, should check if there's any damage on the print head cable end, if so,
change the cable;
③ If don’t use the machine to production, should at least print nozzle test or a small sample everyday if
possible. If the nozzle test has problem, fix it. If need to leave the machine for over 3 days, put 3-5
drops of uv cleaner on the cap top and seal with the machine to keep it moisture.
④ Should fill less inks into the ink tank each time, half ink tank is OK. Once open the ink bottle,
should use up the ink within 3 months, or the ink will be expired and will effect the print quality or
might block the print head. Suggest to stir the ink in the ink tank by using clean stick for every few
days(one week). Open the white ink stirrer when printing.
⑤ The print height between the print head and the printing material should be 2-3mm, must check the
print height before printing every-time to avoid the crash of the print head.
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⑥ Clean the cart for every few days in case too much waste inks there.
⑦ Don’t print the reflective materials, or it’ll make the print head to be blocked.
7.2 Capping system maintenance: There will have the ink drops after print head cleaning, need to clean
the waste ink once it happens by using alcohol.
7.3 Encoder strip maintenance: The encoder strip is use to guide the movement of the cart, if the
encoder strip has scratches on it or out of the bars, the encoder strip sensor might not be able to read the
encoder strip, then it’ll effect the movement of the cart. So, need to check the encoder strip every few
days(one week), to see if the it is inside the bars and in the middle of the encoder strip sensor, if there’s
any scratches and dust on it. Can use the alcohol to clean the dust. If the encoder strip has problem,
replace it.
7.4 Guideline maintenance: There has the cart guideline and the plate table guidelines, there are
lubricating oil on the guidelines and sliders, need to fill the oil on them after long time to avoid the
corrosion and oxidation. If there are too much dust and dirty, then clean by alcohol first, then fill the oil.
7.5 Vacuum plate table maintenance: The vacuum table has the sucking function, there are many small
holes on the table, need to keep the table and holes clean, in order to avoid the blocking of the holes or
any dust or liquid go inside the fans.
7.6 Spray tank maintenance: Pull out the spray tank before printing. If there are too much inks on the
sponge in the tank, replace the sponge.
7.9. Outer side cover maintenance: Keep the cover clean and clean the dust or waste ink by alcohol on
time to avoid the corrosion.
8 Solutions:
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(2). Some lines break
Mark: There’s a little bit lines break on the nozzle test, it caused by the print head corrosion, try to
use the “clean nozzle” to fix it.
Solution:
1. Suck the damper by using syringe to see if the ink come out normally and check if the damper has problem or
not, if so, replace the damper;
2. After replacing damper, then check again, if ther problem still is, check the if the ink tube is blocked or not;
3. Clean the print head by using syringe with uv cleaner to make sure the nozzle holes are not blocked.
Mark: The problem is usually caused by damper and nozzle hole blocking.
Solution:
1. Use the clean function to check if there’s ink and bubbles come into the waste ink bottle. If no inks or has
bubbles into the waste ink bottle, then try to adjust the print head and cap top position.
2. After cleaning, check if there’s any ink remains on the print head surface. If there’s only single
color ink, then replace its damper; if there has several colors ink remain on it, then check if the wiper
can wipe the print head after cleaning or not.
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3. Use the syringe with uv cleaner to clean the nozzle channels to see if the channels are blocked or not.
Mark: This problem mainly caused by the wrong position of the print head and the cap top, the
captop doesn’t seal with the print head well.
Solution:
1. Disconnect and reconnect the print head cable, check if the print head cable has problem or not and if the print
head cable insert well or not.
2. Check if there’s any ink or liquid in the cable connection port, if so, clean it and test again.
3. Replace the print head board.
4. Use the syringe to suck the damper of the color which is missing, to make sure if there’s any block. And use the
syringe with uv cleaner to check if this ink channel is blocked or not.
Solution:
1. Disconnect and reconnect the print head cable, check if the print head cable has problem or not and if the print
head cable insert well or not.
2. Check if there’s any ink or liquid in the cable connection port, if so, clean it and test again.
3. Replace the print head board.
Mark: This problem mainly caused by print head or print head board burnt. Since there might has liquid inside
the small board of the print head. Suggest change the print head cable, print head and the print head board.
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Solution:
1. Use the flush function first, then print nozzle test to see if it becomes better or not. If no, check if there’s ink
remain on the surface of print head. If there’s only single color ink, then replace its damper; if there has several
colors ink remain on it, then check if the wiper can wipe the print head after cleaning or not.
2. Replace the print head.
Mark: Check if there’s ink remains on the surface of the print head first.
Solution:
1. Check the print height between the print head and the printing material, it should be 2-3mm.
2. Check the temperature, should be 15℃ to 30℃.
3. Check if the damper can suck ink correct or not.
4. Stir the ink which has the floating problem, and suck the damper of this ink out about 10ml, then clean the print
head. If the problem still there, suggest to change the ink.
Mark: The problem is mainly caused by the precipitation of the uv ink.
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Correct position wrong position
When adjust the position of the print head and cap top, need to make sure the edge of the cap top
should seal with the inside edge of the print head or it’ll has some ink leaking when sucking the ink.
As the picture shows above, loose the screws on the cap top and can move the position of the
cap top.
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6. Adjust the print head on vertical direction. Loose the screws on the print head to adjust it.
Mark: The problem might cause by the new print head and cap top installation, then the position of the
print head and cap top is not OK.
1.1 When the printer is turn on, move the cart by hand, if the cart can be moved out, then check the of red like on
the X axis motor turn on or not. And check the screw which use to secure the X axis belt is tight or not.
1.2 Check the lights on the print head board works or not, if no, replace print head cable.
1.3 Replace the print head board.
1.4 Check the cable on the X axis motor, if it’s connects well or not.
1.5 Replace the mainboard.
2. Move the cart to the middle of carriage beam and turn on the machine, cart move to left side and error reports.
Mark: This problem cause since the print head board cannot receive the signal from the mainboard.
3. Move the cart to the middle of carriage beam and turn on the machine, cart move to right side and error reports.
3.1 Check if there’s light works on the encoder strip sensor, if no, suggest to replace it.
3.2 Check if there’s scratch on the encoder strip, if so, replace it.
3.3 Clean the encoder strip by alcohol if there is any ink, dust, oil or other dirty on it.
3.4 Check if the encoder strip is in the middle of the encoder strip sensor.
3.5 Check if the encoder strip is in the bars or not.
3.6 Replace the print head board(barely has this problem).
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Mark: For this problem, the print head board receives the signal from the mainboard, but encoder strip sensor
couldn’t read the encoder strip.
4.1 Check if there’s scratch on the encoder strip, if so, replace it.
4.2 Clean the encoder strip by alcohol if there is any ink, dust, oil or other dirty on it.
4.3 Check if the encoder strip is in the middle of the encoder strip sensor.
4.4 Check the screw which use to secure the X axis belt is tight or not, and the X axis belt is tight or loose.
4.5 Replace the mainboard cable.
4.6 Check if the temperature of the X axis motor is more than 50℃, if so reconnect the cable on the X axis motor.
Mark: For this problem, the encoder strip sensor can read the encoder strip, but will have wrong data to be read.
5. Move the cart to the middle of carriage beam and turn on the machine, cart moves to left size and then right
side, then towards and hit the left side fast and back to middle side and reports error.
5.1 Check if the zero position sense metal installed straight or not.
5.2 Change the black zero position limited sensor.
4.3 Change the balck zero position limited sensor cable.
4.4 Replace the print head board.
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8.6 Carriage beam not be able to up & down.
1. When up & down it’ll have noise, and not be able to move on some height;
2. Please check if there’s any obstacle and stuck the up & down gear;
3. Check if the gears on the stepping motor part fit well or not;
4. Check if the stepping motor gear to be damaged or not;
5. Check the stepping motor driver and stepping motor dail up;
1. Check the 1-1, 2-2, 3-3, 4-4 ports on the end of the uv lamp cable and see if they are OK or not(like below
picture shows)
UV lamp for uv ink UV lamp for varnish
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2. Check if the uv lamp power box works or not.
小灯
3 .Please check if there’s 24V voltage output from the J26(varnish lamp) & J27(uv ink lamp), if
no, replace the mainboard.
4 . Replace the uv lamp.
1. All the products on the table not dry: Check the uv lamp, refer to the below uv lamp doesn’t work solution.
2. Left and right side of the printing job are not dry:
A. Find the printer information and see if need to upgrade the machine system or not;
B. Adjust the uv lamp distance data in the P Atool driver.
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9. Mainboard board ports:
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10: Print head board:
Left color ink print head Right varnish & white ink print head
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