R55W 9

CONTENTS
Foreword ---------------------------------------------------------- 0-1 7. Operation in the special work sites ------------- 4-19
Before servicing this machine --------------------------- 0-2 8. Normal operation of excavator -------------------- 4-21
EC regulation approved ------------------------------------ 0-3 9. Attachment lowering ----------------------------------- 4-22
Table to enter S/No and distribution ----------------------- 0-4 10. Storage -------------------------------------------------- ---- 4-23
Safety labels ----------------------------------------------------- 0-5 11. RCV lever operating pattern ----------------------- 4-25
Machine data plate -------------------------------------------- 0-14
Guide(Direction, S/No, Symbol) ------------------------ 0-15 TRANSPORTATION
1. Road traveling -------------------------------------------- 5-1
SAFETY HINTS 2. Preparation for transportation --------------------- 5-2
1. Before operating the machine --------------------- 1-1 3. Dimension and weight -------------------------------- 5-3
2. During operating the machine --------------------- 1-16 4. Loading the machine ---------------------------------- 5-5
3. During maintenance ----------------------------------- 1-23 5. Fixing the machine ------------------------------------- 5-7
4. Parking ------------------------------------------------------ 1-26 6. Loading and unloading by crane ------------------- 5-8
SPECIFICATIONS MAINTENANCE
1. Major components ------------------------------------- 2-1 1. Instruction -------------------------------------------------- 6-1
2. Specifications --------------------------------------------- 2-2 2. Tightening torque --------------------------------------- 6-6
3. Working range ------------------------------------------- 2-3 3. Fuel, coolant and lubricants ------------------------ 6-9
4. Weight ------------------------------------------------------- 2-4 4. Maintenance check list ------------------------------- 6-11
5. Lifting capacities ----------------------------------------- 2-5 5. Maintenance chart ------------------------------------- 6-15
6. Bucket selection guide -------------------------------- 2-6 6. Service instruction -------------------------------------- 6-17
7. Specification for major components ------------ 2-7 7. Electrical system ---------------------------------------- 6-38
8. Recommended oils ------------------------------------ 2-10 8. Air conditioner and heater --------------------------- 6-41
CONTROL DEVICES TROUBLESHOOTING GUIDE

1. Cab devices ----------------------------------------------- 3-1 1. Engine -------------------------------------------------- ----- 7-1
2. Cluster ------------------------------------------------------- 3-2 2. Electrical system ---------------------------------------- 7-2
3. Switches ---------------------------------------------------- 3-14 3. Others -------------------------------------------------------- 7-3
4. Levers and pedals -------------------------------------- 3-21
5. Air conditioner and heater --------------------------- 3-24 HYDRAULIC BREAKER AND QUICK CLAMP
6. Others -------------------------------------------------------- 3-28 1. Selecting hydraulic breaker ------------------------- 8-1
2. Circuit configuration ------------------------------------ 8-2
OPERATION 3. Maintenance ---------------------------------------------- 8-3
1. Suggestion for new machine ---------------------- 4-1 4. Precaution while operating the breaker ------ 8-4
2. Check before starting the engine ---------------- 4-2 5. Quick clamp ----------------------------------------------- 8-6
3. Starting and stop the engine ----------------------- 4-3
4. Operation of the working device ----------------- 4-7 INDEX ------------------------------------------------------------- 9-1
5. Traveling of the machine ----------------------------- 4-8
6. Efficient working method ---------------------------- 4-14
FOREWORD
This manual contains a number of instructions and safety recommendations regarding driving, han-
dling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1. Read and understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others. In no event should you or others engage in prohibited uses
of actions as described in this manual.
2. Inspect the jobsite and follow the safety recommendations in the safety hints section before operat-
ing the machine.
3. Use genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from non-
genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available infor-
mation for your machine or for questions regarding information in this manual.
0-1
BEFORE SERVICING THIS MACHINE
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precau-
tions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provin-
cial or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
0-2
EC REGULATION APPROVED
余 Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings.

LWA : 98dB (EU only)
LPA : 78dB
余 The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1
: 2006 and 2002/44/EC)
0-3
EC Declaration of Conformity
1. HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V VOSSENDAAL 11, 2440 GEEL (Belgium), as
authorized representative in the European Community of HYUNDAI CONSTRUCTION EQUIPMENT Co.
Ltd.(Korea)
certifies that the construction equipment machinery.
Machine Type : ******* Brand : HYUNDAI
Model : *****
Serial No : ***
Year of Manufacturing : 20**
2. Manufacturer Hyundai Construction Equipment Co. Ltd.

12th, Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-Gu, Seoul,
Republic of Korea
Authorized representative : HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V.

Owner of the technical file for VOSSENDAAL 11, 2440 GEEL
machine production BELGIUM
3. Harmonized European directives : 2006/42/EC (Machinery), 97/68/EC (Exhaust Gas Emission),

2004/108/EC (Electromagnetic Compatibility), 200/14/EC (Noise
Emission)
4. Engine Manufacturer : ********

Engine Type : **********
Gross Power : *** kW / **** rpm (SAE J1995)
Net Power : *** kW / **** rpm (SAE J1349)
5. Noise level (Noise Emission Directive 2000/14/EC)
Certificate No : **********************
Issue Date : DD/MM/YYYY
Conformity Assesment Procedure : **********************
Notified Body Involved : **********************
**********************
**********************
Measured Sound Power Level : ** dB(A)
Guaranteed Sound Power Level : ** dB(A)
6. EMC Certification (EMC Directive 2004/108/EC)
Certificate No : *********
Issued Date : DD/MM/YYYY
Notified Body Involved : ************
*****************
Standard(s) : *******
7. Remarks
J. C. JUNG
MANAGING DIRECTOR
Place and date of issue :
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer Hyundai Construction Equipment co., Ltd.
Address 12th, Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-Gu,

Seoul, 03058, Korea
Distributor for U.S.A Hyundai Construction Equipment U.S.A, Inc
Address 6100 Atlantic Boulevard Norcross

GA 30071
U.S.A
Distributor for Europe Hyundai Construction Equipment Europe N. V.

Address Vossendal 11
2240 Geel
Belgium
Dealer
Address
0-4
SAFETY LABELS
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with
a new label.
55W91FW01
1 Fueling 14 Console box filter 27 Trade mark (boom)

2 Battery accident 15 Machine control (cabin) 28 Swing lock
3 Low sulfur fuel 16 Stay fix (cabin) 29 ECM connector
4 Lifting point ideogram 17 Hydraulic oil lubrication 30 Warning front window
5 Keep clear (boom/arm) 18 Falling 31 Caution-sliding
6 Keep clear (rear) 19 No step-Engine hood 32 Battery position
7 Keep clear (side) 20 Name plate 33 Accumulater
8 Caution-engine room 21 General warning-frame 34 Noise level LWA
9 Control ideograms (swivel) 22 Indicate-grease 35 Reflecting
10 General caution (cab) 23 Logo (ROBEX) 36 Trade mark (CWT)
11 Safety front window 24 Model name 37 Change speed
12 Hammer 25 Service instruction
13 Air conditioner filter 26 Lifting chart
0-5
2. DESCRIPTION
There are several specific warning labels on this machine please become familiarized with all warn-
ing labels.
Replace any safety label that is damaged, or missing.
1) FUELING (item 1)
This warning label is positioned on the right
side of fuel filler neck.
Stop the engine when refueling. All
lights or flames shall be kept at a safe
STOP
distance while refueling.
5591FW02
2) BATTERY ACCIDENT (item 2)

This warning label is positioned on the bat-
tery cover.
Electrolyte containing sulfuric acid cause
severe burns. Avoid being in contact with
skin, eyes or clothes. In the event of
accident flush with sufficient water, call a
physician immediately.
侍 Maintain the electrolyte at the recomm-
ended level. Add distilled water to the
battery only when starting up, never
when shutting down.
With electrolyte at proper level, less
space may cause the gases to be accu- 36070FW05
mulated in the battery.
Extinguish all smoking materials and
open flames before checking the battery.
Do not use matches, lighters or torches
as a light source near the battery for the
probable presence of explosive gas.
Do not allow unauthorized personnel to
change the battery or to use booster
cables.
For safety from electric shock, do not bat-
tery terminals with a wet hand.
0-6
3) LOW SULFUR FUEL (item 3)
This warning label is positioned on the right EPA REGULATION
side of fuel filler neck.
EPA Regulation use low sulfur fuel or ultra USE LOW SULFUR
FUEL OR ULTRA LOW
low sulfur fuel only.
SULFUR FUEL ONLY
5591FW09
4) KEEP CLEAR-BOOM/ARM (item 5)

This warning label is positioned on both
side of the boom.
Serious injury or death can result from
falling of the attachment.
To prevent serious injury or death, keep
clear the underneath of attachment.
R5570FW31
5) KEEP CLEAR-REAR (item 6)

This warning label is positioned on the rear
of engine hood.
To prevent serious personal injury or
death keep clear of machine swing radi-
us.
Do not deface or remove this label from
the machine. R5570FW09A
6) KEEP CLEAR-SIDE (item 7)

This warning label is positioned on the side
of engine hood.
To prevent serious personal injury or
death keep clear of machine swing radi-
us.
Do not deface or remove this label from
the machine.
R5570FW13
0-7
7) CAUTION-ENGINE ROOM (item 8)
This warning label is positioned on the side
of radiator.
Do not open the engine hood during the
engine's running.
Escaping fluid under pressure can pene-
trate the skin causing serious injury.
侍 Study the service manual before service
job.
Never open the filler cap while engine
running or at high coolant oil tempera-
ture.
Study the operator's manual before start-
ing and operating machine.
Do not touch exhaust pipe or it may
cause severe burn.
R5570FW14
8) CONTROL IDEOGRAM-SWIVEL (item 9)

This warning label is positioned in right win-
dow of the cab.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern before
operating machine.
Failure to do so could result in injury or
death.
侍 See page 4-7 for details.
55W91FW02
0-8
9) GENERAL CAUTIONS-CABIN (item 10)
side window of the cab.
contact with electric lines.
An electric shock being received by
merely coming into the vicinity of an
electric lines, the minimum distance
should be kept considering the supply
voltage as page 1-7.
dropping bucket.
Operating the machine with quick clamp
switch unlocked or without safety pin of
R5570FW15
moving hook can cause the bucket to
drop off.
10) SAFETY FRONT WINDOW (item 11)

This warning label is positioned on the both
Be careful that the front window may be
promptly closed.
21070FW24
11) DECAL-AIRCON FILTER (item 13)

This warning label is positioned on the
lower seat base.
侍 Periodic and proper inspection, cleaning
and change of filter prolong air condition-
er life time and maintain good perfor-
mance.
21070FW26
0-9
12) DECAL-CONSOLE TILTING (item 14)
This warning label is positioned on the LH
console box.
侍 Before you get off the machine be sure
to tilt the LH console box.
R5570FW17
13) MACHINE CONTROL-CABIN (item 15)

WARNING
This warning label is positioned on the right THE MACHINE CONTROL PATTERN CAN EASILY BE CHANGEDTO
THE "ISO TYPE" OR TO THE "A TYPE" BY CHANGING THE
POSITON OF THE LEVER-PATTERN.
side window of the cab. BEFORE STARTING THIS MACHINE, CHECK THE LEVER
PATTERN VALVE LOCATED UNDER THE CABIN.
Check the machine control pattern for

HOW TO USE :
A
conformance to pattern on this label. If (2
1. LOOSEN BOLT(1) OR BOLT(2).
2. MOVE LEVER TO THE "ISO" OR "A" POSITION.
3. AFTER SETTING THE PATTERN,
TIGHTEN BOLT TO SECURE LEVER.
not, change label to match patter n ISO

(1 - BOLT(1) FOR "ISO" PATTERN
- BOLT(2) FOR "A" PATTERN
before operating machine. REFER TO OPERATOR'S MANUAL FOR DETAILS.
ISO TYPE
Failure to do so could result in injury or POSITION OF
LEVER-PATTERN :
death.
LEFT CONTROL LEVER RIGHT CONTROL LEVER
A TYPE
POSITION OF
LEVER-PATTERN :
LEFT CONTROL LEVER RIGHT CONTROL LEVER
5591FW07A
14) STAY FIX-CABIN (item 16)

front window of the cab.
Be sure to support the stay when the
window needs to be opened.
Be careful that the opened window may
be closed by the externel or natural
force.
5591FW06
15) HYDRAULIC OIL LUBRICATION (item 17)

side of air breather.
侍 Do not mix with different brand oils.
Never open the filler cap while engine
running or at high hydraulic oil tempera-
ture.
Loosen the cap slowly and release inter-
nal pressure completely.
21070FW08
0-10
16) FALLING (item 18)
This warning label is positioned on the top
of the hydraulic tank.
Falling is one of the major cause of per-
sonal injury.
Be careful of slippery conditions on the
platforms, steps and handrails when
standing on the machine.
14070FW30
17) NO STEP-ENGINE HOOD (item 19)

engine hood.
Do not step on the engine hood.
21070FW16
18) GENERAL WARNING-FRAME (item 21)

Study the operator's manual before
transporting the machine, if provided and
tie down arm and track to the carrier with
lashing wire.
Make sure wire rope is proper size and
keep correct hoisting method.
BOOM STAY
WIRE ROPE
Place the bucket on the ground whenev-

er servicing the hydraulic system. DOZER
BLADE
侍 Check oil level on the level gauge.
侍 Refill the recommended hydraulic oil up
to specified level if necessary.
55W70FW21
0-11
19) BOOM SWING LOCK (item 28)
right side window of the cab.
Before operating the machine, be sure to
release the swing lock device in the tool
box.
55W91FW03
20) ECM CONNECTOR (item 29)

This warning label is positioned on the WARNING
battery cover. 余Before carrying out any electric welding on this
machine
Before carrying out any electric welding - Pull the connectors out of all electronic control
units.
o n t h i s m a c h i n e fo l l ow t h e b e l ow
- Connect the ground lead of the welding equipment
procedure. as close to the welding point as possible.
余Read the instructions in operator's manual for
- Pull the connectors out of all electric details.
control units.
7807AFW20
- Connector the ground lead of the
welding equipment as close to the
welding point as possible.
侍 See page 6-40 for detail.
21) WARNING FRONT WINDOW (item 30)

front window of the cab.
5591FW05
22) CAUTION-SLIDING (item 31)

This warning label is positioned on the front
window of the cab. Before opening and
shutting driver's cabin
general glass window
pull the steering wheel.
55W91FW04A
0-12
23) BATTERY POSITION (item 31)
This warning label is positioned right side of
tool box.
38090FW03
24) ACCUMULATOR (item 30)

accumulator of the solenoid valve.
侍 The accumulator is filled with high-
pressure nitrogen gas, and it is
extremely dangerous if it is handled in
the wrong way. Always obser ve the
following precautions.
Never make any hole in the accumulator
1107A0FW46
expose it to flame or fire.
Do not weld anything to the accumulator.
侍 When carr ying out disassembly or
maintenance of the accumulator, or
when disposing of the accumulator, it is
necessary to release the gas from the
accumulator. A special air bleed valve is
necessary for this operation, so please
contact your Hyundai distributor.
25) CHANGE SPEED (item 37)

battery cover.
55W91FW05
0-13
MACHINE DATA PLATE
1 1
2 2
3 3
4 4 5
FOR EU ONLY
21090FW10
1 Machine type / model 2 Product identification number 3 Engine power

4 Operating mass 5 Manufacturing year
侍 The machine serial number assigned to this particular machine and should be used when request-
ing information or ordering service parts for this machine from your authorized HYUNDAI dealer.
The machine serial number is also stamped on the frame.
0-14
GUIDE
1. DIRECTION
Forward
The direction of this manual indicate forward, back-
ward, right and left on the standard of operator
when the travel motor is in the rear and machine is
on the traveling direction.
Left Right
Dozer blade
Backward
55W91SH01
2. SERIAL NUMBER
Inform following when you order parts or the
machine is out of order.
1) MACHINE SERIAL NUMBER

The numbers are located below the front window
of the operator's cab. 55W91SH03
2) ENGINE SERIAL NUMBER

The numbers are located on the engine name
plate.
5591FW03
3. INTENDED USE
This machine is designed to be used mainly for the following work.
- Digging work
- Loading work
- Smoothing work
- Ditching work
侍 Please refer to the section 4 (efficient working method) further details.
4. SYMBOLS
Important safety hint.
It indicates matters which can cause the great loss on the machine or the surroundings.
侍 It indicates the useful information for operator.
0-15
SAFETY HINTS
1. BEFORE OPERATING THE MACHINE
Think-safety first.
In special situation, wear protective clothing
including a safety helmet, safety shoes, gloves,
safety glasses and ear protection as required by
the job condition.
A l m o s t ev e r y a c c i d e n t i s c a u s e d b y
disregarding the simple and fundamental safety
hints.
17W31SH01
Be sure to understand thoroughly all about the

operator's manual before operating the
machine.
Proper care is your responsibility.
17W31SH02
Fully understand the details and process of the

construction before starting the work.
If you find anything dangerous on the job,
consult with the job supervisor for the preventive
measures before operating the machine.
17W31SH03
Do not operate when tired, or after drinking

alcoholic beverages or any type of drugs.
17W31SH04
1-1
Check daily according to the operation manual.
Repair the damaged parts and tighten the
loosened bolts.
17W31SH05
Check for leakage of engine oil, hydraulic oil,

fuel and coolant.
Keep machine clean, clean machine regularly.
17W31SH06
Do not operate the machine if it requires repairs.

Operate after complete repair.
17W31SH07
Be prepared if a fire starts.

Keep a fire extinguisher handy and emergency
numbers for a fire department near your
telephone.
17W31SH08
1-2
UNAUTHORIZED MODIFICATION
Any modification made without authorization

from Hyundai can create hazards.
Before making a modification, consult your
Hyundai distributor. Hyundai will not be
responsible for any injury or damage caused by
any unauthorized modification.
PREPARE FOR EMERGENCY Hammer
Only in case of emergency, use the installed

hammer for breaking the windshield of the cab,
and then exit carefully.
Have a fire extinguisher and first aid kit ready for
emergencies such as fires or accidents.
Learn how to use the fire extinguisher.
Be sure you know the phone numbers of
persons you should contact in case of an
emergency.
55W91SH05
ROTATING BEACON
When you operate a machine on a road or Beacon
beside a road, a rotating beacon is required to
avoid any traffic accident.
Please contact your Hyundai distributor to install
it.
21071SH03
1-3
PRECAUTIONS FOR ATTACHMENTS
When installing and using an optional
attachment, read the instruction manual for the
attachment and the information related to
attachments in this manual.
Do not use attachments that are not authorized
by Hyundai or your Hyundai distributor. Use of
unauthorized attachments could create a safety
problem and adversely affect the proper
operation and useful life of the machine.
Any injuries, accidents, product failures resulting
from the use of unauthorized attachments are
not the responsibility of Hyundai.
The stability of this machine is enough to be
used for general work. When you operate this
machine, allow for the lifting capacity tables. If
you want to use other special applications (not
covered in this manual), you have to attach
additional counterweight or be cautious while
running the machine.
SAFETY RULES
Only trained and authorized personnel can

operate and maintain the machine.
Follow all safety rules, precautions and
instructions when operating or performing
maintenance on the machine.
When working with another operator or a
person on worksite traffic duty, be sure all
personnel understand all hand signals that are
to be used.
SAFETY FEATURES
Be sure all guards and covers are in their proper
position. Have guards and covers repaired if
damaged.
Use safety features such as safety lock and
seat belts properly.
Never remove any safety features. Always
keep them in good operating condition.
Improper use of safety features could result in
serious bodily injury or death.
1-4
MACHINE CONTROL PATTERN
Check machine control pattern for conformance
to pattern on label in cab.
If not, change label to match pattern before
operating machine.
Failure to do so could result in injury.
CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm.
This product contains or emits chemicals known
to the State of California to cause cancer or
birth defects or other reproductive harm.
B a t t e r y p o s t s, t e r m i n a l s a n d r e l a t e d
accessories contain lead and lead compounds.
WASH HANDS AFTER HANDLING
WASH HANDS
AFTER HANDLING !
: Battery posts, terminals and related accessories
contain lead and lead compounds,chemicals known to the
State of California to cause cancer and reproductive harm.
13031SH55
Do not load the machine with the lifting eyes on

the counterweight.
The wrong loading method can result in
serious bodily injury or death.
1-5
FIRE PREVENTION AND EXPLOSION PREVENTION
Regeneration
The exhaust gas temperatures during regeneration will be elevated. Follow proper fire prevention
instructions and use the disable regeneration function when appropriate.
General
All fuels, most lubricants, and some coolant
mixtures are flammable.
To minimize the risk of fire or explosion, the
following actions are recommended.
Always perform a Walk-Around Inspection,
which may help you identify a fire hazard.
Do not operate a machine when a fire hazard
exists. Contact your dealer for service. 3001SH01
Understand the use of the primary exit and alternative exit on the machine.
Do not operate a machine with a fluid leak. Repair leaks and clean up fluids before resuming machine
operation. Fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a
fire. A fire may cause personal injury or death.
Do not weld on or drill holes in the engine cover. Flammable material such as leaves, twigs, papers,
trash may accumulate in engine compartment.
Remove flammable material such as leaves, twigs, papers, trash and so on. These items may
accumulate in the engine compartment or around other hot areas and hot parts on the machine.
Keep the access doors to major machine compartments closed and access doors in working condition
in order to permit the use of fire suppression equipment, in case a fire should occur.
Clean all accumulations of flammable materials such as fuel, oil, and debris from the machine.
Do not operate the machine near any flame.
Keep shields in place. Exhaust shields (if equipped) protect hot exhaust components from oil spray or
fuel spray in a break in a line, in a hose, or in a seal. Exhaust shields must be installed correctly.
Do not weld or flame cut on tanks or lines that contain flammable fluids or flammable material. Empty
and purge the lines and tanks. Then clean the lines and tanks with a nonflammable solvent prior to
welding or flame cutting. Ensure that the components are properly grounded in order to avoid unwanted
arcs.
Dust that is generated from repairing nonmetallic hoods or fenders may be flammable and/or explosive.
Repair such components in a ventilated area away from open flames or sparks. Use suitable Personal
Protection Equipment (PPE).
Inspect all lines and hoses for wear or deterioration. Replace damaged lines and hoses. The lines and
the hoses should have adequate support and secure clamps. Tighten all connections to the
recommended torque. Damage to the protective cover or insulation may provide fuel for fires.
1-6
Store fuels and lubricants in properly marked
containers away from unauthorized personnel.
Store oily rags and flammable materials in
protective containers. Do not smoke in areas
that are used for storing flammable materials.
3001SH02
Use caution when you are fueling a machine.

Do not smoke while you are fueling a machine.
Do not fuel a machine near open flames or
sparks. Always stop the engine before fueling.
Fill the fuel tank outdoors. Properly clean areas
of spillage.
Never store flammable fluids in the operator
compartment of the machine. 3001SH03
Battery and battery cables

The following actions are recommended to
minimize the risk of fire or an explosion related
to the battery.
3001SH04
Do not operate a machine if battery cables or related parts show signs of wear or damage. Contact
your dealer for service.
Follow safe procedures for engine starting with jump-start cables. Improper jumper cable connections
can cause an explosion that may result in injury.
Do not charge a frozen battery. This action may cause an explosion.
Gases from a battery can explode. Keep any open flames or sparks away from the top of a battery. Do
not smoke in battery charging areas.
Never check the battery charge by placing a metal object across the terminal posts. Use a voltmeter in
order to check the battery charge.
Daily inspect battery cables that are in areas that are visible. Inspect cables, clips, straps, and other
restraint for damage. Replace any damaged parts. Check for signs of the following, which can occur
over time due to use and environmental factors :
·Fraying
·Abrasion
·Cracking
·Discoloration
·Cuts on the insulation of the cable
·Fouling
·Corroded terminals, damaged terminals, and loose terminals
1-7
Replace damaged battery cable (s) and replace any related parts. Eliminate any fouling, which may
have caused insulation failure or related component damage or wear. Ensure that all components are
reinstalled correctly.
An exposed wire on the battery cable may cause a short ground if the exposed area comes into contact
with a grounded surface. A battery cable short produces heat from the battery current, which may be a
fire hazard.
An exposed wire on the ground cable between the battery and the disconnect switch may cause the
disconnect switch to be bypassed if the exposed area comes into contact with a grounded surface. This
action may result in an unsafe condition for servicing the machine. Repair components or replace
components before servicing the machine.
Fire on a machine can result in personal injury or death. Exposed battery cables that come into
contact with a grounded connection can result in fires. Replace cables and related parts that
show signs of wear or damage. Contact your Hyundai dealer.
Wiring
Check electrical wires daily. If any of the following conditions exist, replace parts before you operate the
machine.
ÂFraying
ÂSigns of abrasion or wear
ÂCracking
ÂDiscoloration
ÂCuts on insulation
ÂOther damage
Make sure that all clamps, guards, clips, and straps are reinstalled correctly. This action will help to
prevent vibration, rubbing against other parts, and excessive heat during machine operation.
Attaching electrical wiring to hoses and tubes that contain flammable fluids or combustible fluids should
be avoided.
Consult your Hyundai dealer for repair or for replacement parts.
Keep wiring and electrical connections free of debris.
1-8
Lines, Tubes, and Hoses
Do not bend high-pressure lines. Do not strike high-pressure lines. Do not install any lines that are bent
or damaged. Use the appropriate backup wrenches in order to tighten all connections to the
recommended torque.
Check lines, tubes, and hoses carefully. Wear Personal Protection Equipment (PPE) in order to check
for leaks. Always use a board or cardboard when you check for a leak. Leaking fluid that is under
pressure can penetrate body tissue. Fluid penetration can cause serious injury and possible death. A
pin hole leak can cause severe injury. If fluid is injected into your skin, you must get treatment
immediately. Seek treatment from a doctor that is familiar with this type of injury.
Replace the affected parts if any of the following conditions are present :
ÂEnd fittings are damaged or leaking.

ÂOuter coverings are chafed or cut.
ÂWires are exposed.
ÂOuter coverings are swelling or ballooning.
ÂFlexible parts of the hoses are kinked.
ÂOuter covers have exposed embedded armoring.
ÂEnd fittings are displaced.
Make sure that all clamps, guards, and heat shields are installed correctly. During machine operation,
this action will help to prevent vibration, rubbing against other parts, excessive heat, and failure of lines,
tubes, and hoses.
Do not operate a machine when a fire hazard exists. Repair any lines that are corroded, loose, or
damaged. Leaks may provide fuel for fires. Consult your Hyundai dealer for repair or for replacement
parts.
Ether
Ether (if equipped) is commonly used in cold weather applications. Ether is flammable and poisonous.
Do not spray ether manually into an engine if the machine is equipped with a thermal starting aid for
cold weather starting.
Use ether in ventilated areas. Do not smoke while you are replacing an ether cylinder or while you are
using an ether spray.
Do not store ether cylinders in living areas or in the operator compartment of a machine. Do not store
ether cylinders in direct sunlight or in temperatures above 49˚C(120.2 ˚F). Keep ether cylinders away
from unauthorized personnel.
1-9
Fire Extinguisher
As an additional safety measure, keep a fire extinguisher on the machine.
Be familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the fire
extinguisher regularly. Follow the recommendations on the instruction plate.
Consider installation of an aftermarket Fire Suppression System, if the application and working
conditions warrant the installation.
Fire Safety
※ Locate secondary exits and how to use the secondary exits before you operate the machine.
※ Locate fire extinguishers and how to use a fire extinguisher before you operate the machine.
If you find that you are involved in a machine fire, your safety and that of others on site is the top priority.
The following actions should only be performed if the actions do not present a danger or risk to you and
any nearby people. At all times you should assess the risk of personal injury and move away to a safe
distance as soon as you feel unsafe.
Move the machine away from nearby combustible material such as fuel/oil stations, structures, trash,
mulch and timber.
Lower any implements and turn off the engine as soon as possible. If you leave the engine running, the
engine will continue to feed a fire. The fire will be fed from away damaged hoses that are attached to the
engine or pumps.
If possible, turn the battery disconnect switch to the OFF position. Disconnecting the battery will remove
the ignition source in the event of an electrical short. Disconnecting the battery will eliminate a second
ignition source if electrical wiring is damaged by the fire, resulting in a short circuit.
Notify emergency personnel of the fire and your location.
If your machine is equipped with a fire suppression system, follow the manufacturers procedure for
activating the system.
※ Fire suppression systems need to be regularly inspected by qualified personnel. You must be
trained to operate the fire suppression system.
Use the on-board fire extinguisher and use the following procedure :
1. Pull the pin.
2. Aim the extinguisher or nozzle at the base of the fire.
3. Squeeze the handle and release the extinguishing agent.
4. Sweep the extinguisher from side to side across the base of the fire until the fire is out.
Remember, if you are unable to do anything else, shut off the machine before exiting. By shutting off the
machine, fuels will not continue to be pumped into the fire.
If the fire grows out of control, be aware of the following risks :
·Tires on wheeled machines pose a risk of explosion as tires burn. Hot shrapnel and debris can be
thrown great distances in an explosion.
·Tanks, accumulators, hoses, and fittings can rupture in a fire, spraying fuels and shrapnel over a large
area.
Remember that nearby all of the fluids on the machine are flammable, including coolant and oils.
Additionally, plastics, rubbers, fabrics, and resins in fiberglass panels are also flammable.
1-10
Fire extinguisher Location
Make sure that a fire extinguisher is available. Be familiar with the operation of the fire extinguisher.
Inspect the fire extinguisher and service the fire extinguisher. Obey the recommendations on the
instruction plate.
Mount the fire extinguisher in the accepted location per local regulations.
If your machine is equipped with a ROPS structure, strap the mounting plate to the ROPS in order to
mount the fire extinguisher. If the weight of the fire extinguisher exceeds 4.5 kg (10 lb), mount the fire
extinguisher near the bottom of the ROPS. Do not mount the fire extinguisher at the upper one-third
area on the ROPS.
Do not weld the ROPS structure in order to install the fire extinguisher. Also, do not drill holes in the
ROPS structure in order to mount the fire extinguisher on the ROPS.
Consult your Hyundai dealer for the proper procedure for mounting the fire extinguisher.
1-11
The European Union Physical Agents (Vibration) Directive 2002/44/EC
Vibration Data for Earth-moving Machines
Information Concerning Hand/Arm Vibration Level
When the machine is operated according to the intended use, the hand/arm vibration of this machine is
below 2.5 m/s2.
Information Concerning Whole Body Vibration Level

The highest root mean square value of weighted acceleration to which the whole body is subjected, is
less than 0.5 m/s2.
This section provides vibration data and a method for estimating the vibration level for earth moving
machines.
Vibration levels are influenced by many different parameters. Many items are listed below.
·Operator training, behavior, mode and stress
·Job site organization, preparation, environment, weather and material
·Machine type, quality of the seat, quality of the suspension system, attachments and condition of the
equipment
It is not possible to get precise vibration levels for this machine. The expected vibration levels can be
estimated with the information in below Table in order to calculate the daily vibration exposure. A simple
evaluation of the machine application can be used.
Estimate the vibration levels for the three vibration directions. For typical operating conditions, use the
average vibration levels as the estimated level. With an experienced operator and smooth terrain,
subtract the Scenario Factors from the average vibration level. For aggressive operations and severe
terrain, add the Scenario Factors to the average vibration level in order to obtain the estimated vibration
level.
1-12
※ All vibration levels are in meter per second squared.
ISO Reference Table A – Equivalent vibration levels of whole body vibration emission for earthmoving
equipment.
Machine Typical operating Vibration Levels Scenario Factors

Machine kind
family condition X axis Y axis Z axis X axis Y axis Z axis
excavator Compact Excavating 0.33 0.21 0.19 0.19 0.12 0.10
crawler Hydraulic breaker app. 0.49 0.28 0.36 0.20 0.13 0.17
excavator
Transfer movement 0.45 0.39 0.62 0.17 0.18 0.28
Crawler Excavating 0.44 0.27 0.30 0.24 0.16 0.17
excavator Hydraulic breaker app. 0.53 0.31 0.55 0.30 0.18 0.28
Mining application 0.65 0.42 0.61 0.21 0.15 0.32
Wheeled Excavating 0.52 0.35 0.29 0.26 0.22 0.13
excavator Transfer movement 0.41 0.53 0.61 0.12 0.20 0.19
ISO Reference Table A – Equivalent vibration levels of whole body vibration emission for earthmoving
equipment.
Machine Typical operating Vibration Levels Scenario Factors

Machine kind
family condition X axis Y axis Z axis X axis Y axis Z axis
Loader skid steer v-shaped motion
1.21 1.00 0.82 0.30 0.84 0.32
loader (tracks)
Wheel backhoe excavating
0.28 0.26 0.20 0.09 0.16 0.06
loader
Wheel loader Load and carry motion 0.84 0.81 0.52 0.23 0.20 0.14
Mining application 1.27 0.97 0.81 0.47 0.31 0.47
v-shape motion 0.99 0.84 0.54 0.29 0.32 0.14
※ Refer to “ISO/TR 25398 Mechanical Vibration-Guideline for the assessment of exposure to
whole body vibration of ride on operated earthmoving machines” for more information about
vibration. This publication uses data that is measured by international institutes, organizations
and manufacturers. This document provides information about the whole body exposure of
operators of earthmoving equipment.
1-13
Guidelines for Reducing Vibration Levels on Earthmoving Equipment
Properly adjust machines. Properly maintain machines. Operate machines smoothly. Maintain the
conditions of the terrain. The following guidelines can help reduce the whole body vibration level :
1. Use the right type and size of machine, equipment, and attachments.
2. Maintain machines according to the manufacturer’s recommendations.
a. Tire pressures
b. Brake and steering systems
c. Controls, hydraulic system and linkages
3. Keep the terrain in good condition.
a. Remove any large rocks or obstacles.
b. Fill any ditches and holes.
c. Provide machines and schedule time in order to maintain the conditions of the terrain.
4. Use a seat that meets “ISO 7096”. Keep the seat maintained and adjusted.
a. Adjust the seat and suspension for the weight and the size of the operator.
b. Inspect and maintain the seat suspension and adjustment mechanisms.
5. Perform the following operations smoothly.
a. Steer
b. Brake
c. Accelerate
d. Shift the gears.
6. Move the attachments smoothly.
7. Adjust the machine speed and the route in order to minimize the vibration level.
a. Drive around obstacles and rough terrain.
b. Slow down when it is necessary to go over rough terrain.
8. Minimize vibrations for a long work cycle or a long travel distance.
a. Use machines that are equipped with suspension systems.
b. Use the ride control system on machines.
c. If no ride control system is available, reduce speed in order to prevent bounce.
d. Haul the machines between workplaces.
9. Less operator comfort may be caused by other risk factors. The following guidelines can be effective
in order to provide better operator comfort:
a. Adjust the seat and adjust the controls in order to achieve good posture.
b. Adjust the mirrors in order to minimize twisted posture.
c. Provide breaks in order to reduce long periods of sitting.
d. Avoid jumping from the cab
e. Minimize repeated handling of loads and lifting of loads.
f. Minimize any shocks and impacts during sports and leisure activities.
Sources
The vibration information and calculation procedure is based on “ISO/TR 25398 Mechanical Vibration-
Guideline for whole body vibration exposure of operators of earthmoving equipment. The method is
based on measured vibration emission under real working conditions for all machines.
You should check the original directive. This document summarizes part of the content of the applicable
law. This document is not meant to substitute the original sources. Other parts of these documents are
based on information from the United Kingdom Health and Safety Executive.
1-14
Modifications
Modifications to the machine, including use of unauthorized accessories and spare parts, may affect the
machine’s condition and its ability to function as it was designed. No changes of any kind may be
performed without first obtaining written approval from Hyundai Heavy Industries. Hyundai Heavy
Industries reserves the right to refuse all warranty claims that have resulted due to or can be attributed
to unauthorized modifications.
Never modify the operator’s cabin by welding, grinding, drilling holes or adding attachments unless
instructed by Hyundai Heavy Industries in writing. Changes to the cabin can cause loss of operator
protection from roll-over and falling objects, and result in death or serious injury.
The person who performs unauthorized modifications assumes all responsibility for consequences that
arise due to the modification or can be attributed to the modification, including damage to the machine.
Modifications may be considered to be officially approved, if at least one of the following conditions has
been met :
1. The attachment, the accessory, or the spare part has been made or distributed by Hyundai Heavy
Industries and has been installed according to approved methods described in a publication available
from Hyundai Heavy Industries; or
2. The modification has been approved in writing by the Engineering Department at each product
company within Hyundai Heavy Industries.
1-15
2. DURING OPERATING THE MACHINE
Use the handle and footstep when getting on or

off the machine.
Do not jump on or off the machine.
17W31SH09
Sound the horn to warn nearby personnel

before operating the machine.
Remove all the obstacles like frost on the
window before operating the machine for the
good visibility.
17W31SH10
Operate carefully to make sure all personnel or

obstacles are clear within the working range of
the machine.
Place safety guards if necessary.
17W31SH11
When using the work equipment, pay attention

to job site.
17W31SH12
1-16
Provide proper ventilation when operating
engine in a closed area to avoid the danger of
exhaust gases.
17W31SH13
Check the locations of underground gas pipes

or water line and secure the safety before
operation.
17W31SH14
The operating near the electrical lines is very

dangerous.
Operate within safe working range permitted as
below.
Supply voltage Min safe separation
6.6 kV 3 m (10 ft)
33.0 kV 4 m (13 ft)
66.0 kV 5 m (16 ft)
154.0 kV 8 m (26 ft) 17W31SH15
275.0 kV 10 m (33 ft)
If the machine touches the electric power lines,

keep sitting on the operator's seat and make
sure the personnel on the ground not to touch
the machine until turning off the electric current.
Jump off the machine without contacting the
machine when you need to get off.
17W31SH16
1-17
Watch out for obstacles.
Be particularly careful to check the machine
clearance during the swing.
17W31SH17
When using the machine as breaker or working

in a place where stones may fall down, cab roof
guard and head guard should be provided for
proper protection.
17W31SH18
Avoid operating on a cliff or soft ground as there

is danger of rolling over.
Make sure to get off easily as keeping the track
at a right angle and putting the travel motor into
the backward position when working on a cliff or
soft ground inevitably.
17W31SH19
Operate for the lifting work considering the

capacity of machine, weight and width of the
load.
Be careful not to lift exceeding the machine
capacity as it can be the cause of machine
damage and safety accident.
17W31SH20
1-18
Avoid traveling in a cross direction on a slope as
it can cause the danger of rolling over and
sliding.
17W31SH21
Traveling on a slope is dangerous.

Be sure to operate slowly when traveling down
a slope and maintain the bucket at a height of
20~30 cm (1 ft) above the ground so that it can
be used as brake in an emergency.
20 ~ 30cm
20~30cm
17W31SH22
Steering of the machine while traveling on a

slope is dangerous.
When an inevitable turning of direction is
required, turn on the flat and solid ground.
17W31SH23
The engine angularity limits are 30 degree.

Do not operate by more than the engine limits in
any case.
30
30。
17W31SH24
1-19
The operation on a slope is dangerous.
Avoid operating the machine on a slope of over
10 degree.
17W31SH25
Operate the machine after making ground flat

when operation is required on a slope.
17W31SH26
The swing on the slope can be danger of rolling

over.
Do not operate to swing the machine with the
bucket loaded on a slope since the machine
may lose its balance under such an instance.
17W31SH27
Avoid parking and stopping on a slope.

Lower the bucket to the ground and block the
tires when parking.
17W31SH28
1-20
Before traveling the machine, sound the horn
to warn nearby personnel.
Operate forward and backward correctly with
confirming the location of the travel motor.
17W31SH29
Slow down when traveling through obstacles or

uneven ground.
17W31SH30
When operating in water or when crossing

shallow, check the bed soil condition and depth
and flow speed of water, then proceed taking
care that water is not above axle center.
17W31SH31
1-21
MOUNTING AND DISMOUNTING
Never jump on or off the machine. Never get on or off
a moving machine.
When mounting or dismounting, always face the
machine and use the handrails, machine or foot steps.
In this case please contact your Hyundai distributor.
Do not hold any control levers when getting on or off
the machine.
Ensure safety by always maintaining at least three-
point contact of hands and feet with the handrails, foot
steps.
Always remove any oil or mud from the handrails, foot
steps. If they are damaged, repair them and tighten
any loose bolts.
If grasping the door handrail when mounting or
dismounting or moving on the tires, open and lock the
door securely in the open position. Otherwise, the
door may move suddenly, causing you to lose balance
and fall.
55W7A1SH49
Keep riders off machine

Riders on a machine are subject to injury such as
being struck objects and being thrown off the
machine.
Only allow the operator on the machine. Keep riders
off.
ALWAYS APPLY LOCK WHEN LEAVING MACHINE

When leaving the machine, always place the swing
lock pin securely in the LOCK position.
If you accidentally touch the travel or swing lever when
they are not locked, the work equipment may suddenly
move and cause serious injury or damage. Swing lock
pin
When leaving the machine, lower the work equipment
completely to the ground, stop the engine and use the
key to lock all the equipment. Then set the swing lock
pin to the lock position. Always take the key with you. Upper frame
55W71SH50
1-22
3. DURING MAINTENANCE
Stop the engine immediately when the trouble

of the machine is found.
Inspect immediately the cause of trouble such
as vibration, overheating and trouble in the clus-
ter then repair.
17W31SH32
Park on a flat place and stop the engine for

inspecting and repairing. Properly TAG mach-
ine is not operational. (remove start key)
Extreme care shall be taken during maintenan-
ce work. Parts may require additional safe
guard. on the
Lower the dozer blade and/or outrigger to the inspectation
ground.
17W31SH33
Do not remove the radiator cap from hot engine.

Open the cap after the engine cools, below
50˚C (122˚F) to prevent personal injury from
heated coolant spray or steam.
13031SH35
Do not work below the machine.

Be sure to work with proper safety supports.
Do not depend on the hydraulic cylinders to
hold up the equipment and attachment.
17W31SH35
1-23
There is the danger of fire in fuel and oil.
Store in cool and dry area, away from any open
flames.
13031SH37
Do not touch exhaust pipe, or may cause

severe burn.
13031SH38
Do not open the engine hood and covers while

the engine is running.
13031SH39
Be careful of not hitting the edges when you

service engine.
13031SH40
1-24
Be careful that the front window may be
promptly closed.
Be sure to support stay, when the side door
needs to be opened.
Be careful that the open side door may closed
by the external or natural force like strong wind.
13031SH41
The antislip protection should be replaced if

they have become worn or have been printed
over.
Be sure to free of oil, water and grease etc.
17W31SH41
Be careful of not touching slip, fall down etc.,

when you work at the upper frame to service
engine and/or other component.
17W31SH42
HIGH PRESSURE GAS

Contain high pressure gas.
To avoid explosion and personal injury, do not
expose to fire, do not weld, do not drill.
Relieve pressure before discharging.
140WF1SH08
LIFT EYES CAN FAIL

Lift eyes or tank can fail when lifting tank contain-
ing fluids resulting in possible personal injury.
Drain tank of all fluids before lifting.
1-25
4. PARKING
When leaving the machine after parking, lower

the bucket to the ground completely and put the
safety lever at parking position then remove the
key.
Lock the cab door.
17W31SH43
Park the machine in the flat and safe place.
17W31SH44
Hope you can work easily and safely observing

safety rules.
For safe operation, observe all safety rules.
17W31SH45
1-26
SPECIFICATIONS
1. MAJOR COMPONENTS
Battery box Swing motor Fuel tank Hydraulic tank
Oil cooler
Radiator
Engine
Main pump
Tooth Bucket Main control valve Turning joint
Arm Arm cylinder Boom Boom cylinder Swing post Cab Muffler
Counterweight
Dozer cylinder
Dozer blade
Side cutter Control rod Front axle Travel motor Tool box Rear axle
Bucket cylinder Control link Bucket rest Front drive shaft Gear box Rear drive shaft
55W92SP01
2-1
2. SPECIFICATIONS
1) 3.0 m (9'10") MONO BOOM, 1.6 m (5' 3") ARM WITH BOOM SWING SYSTEM
H(H') D
C
F
E
G
I J
A B(K)
55W92SP02
Description Unit Specification

Operating weight kg (lb) 5550 (12240)
Bucket capacity(SAE heaped), standard m3 (yd3) 0.18 (0.24)
Overall length A 5970 (19' 6")
Overall width B 1925 ( 6' 4")
Overall height C 2850 ( 9' 4")
Upperstructure width D 1850 ( 6' 1")
Ground clearance of counterweight E 986 ( 3' 3")
Engine cover height F 1970 ( 6' 6")
mm (ft-in)
Minimum ground clearance G 290 (11.4")
Rear-end distance H 1650 ( 5' 5")
Rear-end swing radius H' 1650 ( 5' 5")
Wheel base I 2100 ( 6'11")
Tread J 1600 ( 5' 3")
Dozer blade width K 1925 ( 6' 4")
Low 11.3 (7.0)
Travel speed km/hr (mph)
High 27 (16.8)
Swing speed rpm 9.1
Gradeability Degree (%) 35 (70)
Max traction force kg (lb) 3500 (7720)
2-2
3. WORKING RANGE
1) 3.0 m (9'10") MONO BOOM WITH BOOM SWING SYSTEM

A
A'
F
D
E
B
C
55W92SP03
Description 1.6 m (5' 3") Arm

Max digging reach A 6150 mm (20' 2")
Max digging reach on ground A' 5980 mm (19' 7")
Max digging depth B 3500 mm (11' 6")
Max vertical wall digging depth C 2960 mm ( 9' 9")
Max digging height D 6070 mm (19' 11")
Max dumping height E 4340 mm (14' 3")
Min swing radius F 2350 mm ( 7' 9")
Boom swing radius (left/right) 80˚/50˚
37.7 kN
SAE 3850 kgf
8490 lbf
Bucket digging force
42.4 kN
ISO 4330 kgf
9550 lbf
28.4 kN
SAE 2900 kgf
6390 lbf
Arm crowd force
31.9 kN
ISO 3260 kgf
7190 lbf
2-3
4. WEIGHT
R55W-9
Item
kg lb
Upperstructure assembly 2680 5910
Main frame weld assembly 600 1320
Engine assembly 280 620
Main pump assembly 30 70
Main control valve assembly 40 90
Swing motor assembly 80 180
Hydraulic oil tank assembly 90 200
Fuel tank assembly 60 130
Boom swing post 110 240
Counterweight 180 400
Cab assembly 350 770
Lower chassis assembly 2080 4590
Lower frame weld assembly 550 1210
Swing bearing 90 200
Travel motor assembly 50 110
Turning joint 30 70
Gear box 63 140
Front axle assembly 280 610
Rear axle assembly 200 430
Dozer blade assembly 200 440
Front attachment assembly (3.0 m boom, 1.6 m arm, 0.18 m 3
790 1740
SAE heaped bucket)
3.0 m boom assembly 240 530
1.6 m arm assembly 130 290
0.18 m3 SAE heaped bucket assembly 170 370
Boom cylinder assembly 70 155
Arm cylinder assembly 60 130
Bucket cylinder assembly 35 80
Bucket control link assembly 40 90
Boom swing cylinder assembly 40 90
Blade cylinder assembly 30 70
2-4
5. LIFTING CAPACITIES
1) 3.0 m ( 9'10") boom, 1.6 m(( 5' 3") arm equipped with 0.18
0.18m3 (SAE heaped) bucket and the
dozer blade down.
· : Rating over-front · : Rating over-side or 360 degree
Load radius At max. reach

Load point 2.0 m (7 ft) 3.0 m (10 ft) 4.0 m (13 ft) 5.0 m (16 ft) Capacity Reach
height
m (ft)
5.0 m kg *960 *960 4.47
(16 ft) lb *2120 *2120 (14.7)
4.0 m kg *1020 *1020 *990 720 5.26
(13 ft) lb *2250 *2250 *2180 1590 (17.3)
3.0 m kg *1150 1120 *990 760 *1020 620 5.69
(10 ft) lb *2540 2470 *2180 1680 *2250 1370 (18.7)
2.0 m kg *1900 1690 *1400 1070 *1200 740 *1070 570 5.86
(7 ft) lb *4190 3730 *3090 2360 *2650 1630 *2360 1260 (19.2)
1.0 m kg *2500 1580 *1670 1020 *1310 720 *1110 570 5.81
(3 ft) lb *5510 3480 *3680 2250 *2890 1590 *2450 1260 (19.1)
Ground kg *2690 *2690 *2720 1530 *1820 990 *1350 700 *1160 620 5.51
Line lb *5930 *5930 *6000 3370 *4010 2180 *2980 1540 *2560 1370 (18.1)
-1.0 m kg *4040 3040 *2610 1520 *1760 980 *1180 740 4.92
(-3 ft) lb *8910 6700 *5750 3350 *3880 2160 *2600 1630 (16.1)
-2.0 m kg *3400 3100 *2090 1550
(-7 ft) lb *7500 6830 *4610 3420
2) 3.0 m ( 9'10") boom, 1.6 m ( 5' 3") arm equipped with 0.18m
0.18 3 (SAE heaped) bucket and the
dozer blade up.
Load radius At max. reach
Load point 2.0 m (7 ft) 3.0 m (10 ft) 4.0 m (13 ft) 5.0 m (16 ft) Capacity Reach
height
m (ft)
5.0 m kg *960 880 4.47
(16 ft) lb *2120 1940 (14.7)
4.0 m kg *1020 *1020 760 650 5.26
(13 ft) lb *2250 *2250 1680 1430 (17.3)
3.0 m kg *1150 1010 810 690 650 550 5.69
(10 ft) lb *2540 2230 1790 1520 1430 1210 (18.7)
2.0 m kg 1770 1510 1130 960 790 670 610 510 5.86
(7 ft) lb 3900 3330 2490 2120 1740 1480 1340 1120 (19.2)
1.0 m kg 1660 1410 1080 910 760 640 610 510 5.81
(3 ft) lb 3660 3110 2380 2010 1680 1410 1340 1120 (19.1)
Ground kg *2690 2630 1610 1360 1040 880 750 630 650 550 5.51
Line lb *5930 5800 3550 3000 2290 1940 1650 1390 1430 1210 (18.1)
-1.0 m kg 3210 2650 1600 1350 1040 870 790 660 4.92
(-3 ft) lb 7080 5840 3530 2980 2290 1920 1740 1460 (16.1)
-2.0 m kg 3270 2700 1630 1380
(-7 ft) lb 7210 5950 3590 3040
Note 1. Lifting capacity are based on SAE J1097 and ISO 10567.
2. Lifting capacity of the ROBEX series does not exceed 75% of tipping load with the machine
on firm, level ground or 87% of full hydraulic capacity.
3. The load point is a hook located on the back of the bucket.
4. *indicates load limited by hydraulic capacity.
2-5
6. BUCKET SELECTION GUIDE
0.07m3 SAE 0.18 m3 SAE

heaped bucket heaped bucket
Recommendation
Capacity Width
3.0 m (9' 10") boom
Weight
SAE CECE Without With
1.6 m (5' 3") arm
heaped heaped side cutter side cutter
0.07 m3 0.06 m3 315 mm 360 mm 115 kg
(0.09 yd ) (0.08 yd3)
3 (12.4") (14.2") (255 lb) Applicable for materials with density of 1600 kgf/m3
0.18 m3 0.15 m3 670 mm 740 mm 170 kg (2700 lb/yd3) or less
(0.24 yd ) (0.20 yd3)
3 (26.4") (29.1") (375 lb)
2-6
7. SPECIFICATIONS FOR MAJOR COMPONENTS
1) ENGINE
Item Specification
Model Yanmar 4TNV98-EPHYBU
Type 4-cycle diesel engine, low emission
Cooling method Water cooling
Number of cylinders and arrangement 4 cylinders, in-line
Firing order 1-3-4-2
Combustion chamber type Direct injection type
Cylinder bore×stroke 98×110 mm (3.85"×4.33")
Piston displacement 3319 cc (203 cu in)
Compression ratio 18.5 : 1
Rated gross horse power(SAE J1995) 57 Hp at 2400 rpm (42.5 kW at 2400 rpm)
Maximum torque at 1550rpm 20.5 kgf·m (148 lbf·ft)
Engine oil quantity 11.6ℓ(3.1 U.S. gal)
Dry weight 270 kg (595 lb)
High idling speed 2200+50 rpm
Low idling speed 1050±100 rpm
Rated fuel consumption 175.6 g/Hp·hr at 2400 rpm
Starting motor 12V-3.0 kW
Alternator 12V-80A
Battery 1×12V×100Ah
2) MAIN PUMP
Item Specification
Type Variable displacement tandem axis piston pumps
Capacity 2×25 cc/rev
Maximum pressure 220 kgf/cm2 (3130 psi)
Rated oil flow 2×60ℓ/min (15.9 U.S. gpm/ 13.2 U.K. gpm)
Rated speed 2400 rpm
2-7
3) GEAR PUMP
Item Specification
Type Fixed displacement gear pump single stage
Capacity 16.2/6.5 cc/rev
Maximum pressure 220/30 kgf/cm2 (3130/430 psi)
Rated oil flow 38.9/15.6ℓ/min (10.3/4.1 U.S. gpm/8.6/3.4 U.K. gpm)
4) MAIN CONTROL VALVE

Item Specification
Type 10 spools sectional block (+1 optional block)
Operating method Hydraulic pilot system
Main relief valve pressure 220 kgf/cm2(3130 psi)
Overload relief valve pressure 240 kgf/cm2(3410 psi)
[ ]: Power boost
5) SWING MOTOR
Item Specification
Type Two fixed displacement axial piston motor
Capacity 32.3 cc/rev
Relief pressure 220 kgf/cm2 (3130 psi)
Braking system Automatic, spring applied hydraulic released
Braking torque 14 kgf·m (101 lbf·ft)
Brake release pressure 20~40 kgf/cm2 (284~570 psi)
Reduction gear type 2 - stage planetary
6) TRAVEL MOTOR
Item Specification
Type Bent axis design variable displacement axial piston motor
Relief pressure 220 kgf/cm2 (3130 psi)
Counterbalance valve Applied
Capacity 80 cc
2-8
7) POWER TRAIN
Item Description Specification
Type 2 speed hydrostatic
Gear box 1st 6.357
Gear ratio
2nd 1.961
Type Multi disc brake integrated in rear axle
Parking brake
Maximum braking power 945 kgf·m (6835 lbf·ft)
Type 4 wheel drive with differential
Axle Gear ratio 8.67
Brake Multi disc brake
8) CYLINDER
Item Specification
Bore dia×Rod dia×Stroke Ø110×Ø65×715mm
Boom cylinder
Cushion Extend only
Arm cylinder
Cushion Extend and retract
Bucket cylinder
Cushion Extend only
Dozer cylinder
Cushion -
Boom swing cylinder
Cushion -
※ Discoloration of cylinder rod can occur when the friction reduction additive of lubrication oil spreads on
the rod surface.
※ Discoloration does not cause any harmful effect on the cylinder performance.
9) BUCKET
Capacity Tooth Width
Item
SAE heaped CECE heaped quantity Without side cutter With side cutter
STD 0.18 m3 (0.24 yd3) 0.15 m3 (0.20 yd3) 5 670 mm (26.4") 740 mm (29.1")
R55W-9
OPT 0.07 m3 (0.09 yd3) 0.06 m3 (0.08 yd3) 3 315 mm (12.4") 360 mm (14.2")
2-9
8. RECOMMENDED OILS
Use only oils listed below or equivalent.
Do not mix different brand oil.
Ambient temperatureĦC(ĦF)
Capacity
Service point Kind of fluid -20 -10 0 10 20 30 40
˶ (U.S. gal)
(-4) (14) (32) (50) (68) (86) (104)
SAE 30
SAE 10W
Engine oil pan Engine oil 11.6 (3.1)
SAE 10W-30
SAE 15W-40
Gear oil 1.5(0.4) SAE 85W-140
Swing drive
NLGI NO.1
Grease 0.35 (0.09)
NLGI NO.2
Gear box case 1.8 (0.5)

Center : 4.5 (1.19)
Front axle Hub : 0.4Ý2
Gear oil (0.11Ý2) SAE 85W-90
Center : 4.5 (1.19)
Rear axle Hub : 0.4Ý2
(0.11Ý2)
ISO VG 32
Tank:
Hydraulic tank# Hydraulic oil ISO VG 46
70(18.5)
ISO VG 68
Fuel tank# Diesel fuel 117 (30.9) ASTM D975 NO.1
ASTM D975 NO.2
Fitting NLGI NO.1

Grease As required#
(grease nipple)
NLGI NO.2
Mixture of
Radiator antifreeze
9.5 (2.5) Ethylene glycol base permanent type
(reservoir tank)# and water
50 : 50
SAE : Society of Automotive Engineers
API : American Petroleum Institute
ISO : International Organization for Standardization
NLGI : National Lubricating Grease Institute
ASTM : American Society of Testing and Material
2-10
CONTROL DEVICES
1. CAB DEVICES
1) The ergonomically designed console box and suspension type seat provide the operator with
comfort.
2) ELECTRONIC MONITOR SYSTEM
(1) The centralized electronic monitor system allows the status and conditions of the machine to be
monitored at a glance.
(2) It is equipped with a safety warning system for early detection of machine malfunction.
Speaker
Switch panel 2
Breaker operation sw
RH control lever
Accel dial switch
Switch panel 1
Steering wheel
Air vent
Cluster
Safety hammer
Radio & CD/MP3
Cup holder player
Fuse box
Seat
Multifunction switch(LH)
Dozer control lever
Storage box
Aircon & heater
controller
Horn switch
Acceleration pedal LH control lever
Brake pedal Safety lever
Foot rest Multifunction switch(LH)
Switch panel 3
55W93CD01
3-1
2. CLUSTER
The cluster consists of gauges and lamps as shown below, to warn the operator in case of
abnormal machine operation or conditions for the appropriate operation and inspection.
· Gauges : Indicate operating status of the machine.
· Warning lamp : Indicate abnormality of the machine (red).
· Pilot lamp : Indicate operating status of the machine.
※ The monitor installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, Maintenance.
※ When the monitor provides a warning, immediately check the problem and perform the
required action.
Engine RPM gauge

Service meter, Clock
Fuel gauge
Engine coolant temp gauge Fuel low level warning lamp
Overheat warning lamp M mode switch
Auto idle switch

Air cleaner warning lamp Head light high beam pilot lamp
Boom offset pilot lamp Ram lock pilot lamp
Engine oil pressure warning lamp
M mode pilot lamp
Preheat pilot lamp
Hyd oil temp warning lamp
Cruise warning lamp Parking lock pilot lamp
Warming up pilot lamp Travel speed pilot lamp(High)
Brake oil pressure pilot lamp Travel speed pilot lamp(Low)
Auto idle pilot lamp Enter switch
Menu switch Battery charging warning lamp
Move (down) switch
Move (up) switch Buzzer stop switch
55W93CD02
※ The warning lamp lights ON and the buzzer sounds when the machine has a problem.
In this case, press the buzzer stop switch and buzzer stop, but the warning lamp lights until
the problem is cleared.
3-2
1) GAUGES AND DISPLAYS
(1) LCD display
Service meter
① Service meter : This meter shows the total operation hours of
the machine.
※ Always ensure the operating condition of the meter during the
machine operation.
※ The last unit indicates 1/10 of hours.
Clock
5593CD03 (for example : 1
10 indicates 6 minutes)
② Clock : This displays the current time.
※ Refer to the "menu switch" for the setting time/ESL switch.
(2) Fuel gauge

① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range or warning lamp blinks.
※ If the gauge indicate the red range or warning lamp ON.
Even though the machine is on the normal condition, check
the electric device as that can be caused by the poor
Red range connection of electricity or sensor.
5593CD04
(3) Engine coolant temperature gauge

① This indicates the temperature of coolant.
Red range ② When the red range pointed or warning lamp blinks, engine
do not abruptly stop but run it at medium speed to allow it to
cool gradually, then stop it.
Check the radiator and engine.
※ If the engine is stopped without cooled down running, the
5593CD05
temperature of engine parts will rise suddenly, this could
cause severe engine trouble.
(4) Engine rpm gauge

① This gauge displays the number of engine revolutions per
minute.
1
10
R5573CD07
3-3
2) WARNING AND PILOT LAMPS
(1) Fuel low level warning lamp
① This lamp blinks and the buzzer sounds when the level of fuel
is below 18ℓ(4.8 U.S. gal).
② Fill the fuel immediately when the lamp blinks.
R5573CD10
(2) Hydraulic oil temperature warning lamp

① This warning lamp operates and the buzzer sounds when the
temperature of hydraulic oil is over 105˚C (221˚F ) .
② Check the hydraulic oil level when the lamp blinks.
③ Check for debris between oil cooler and radiator.
R5573CD11
(3) Overheat warning lamp

① This lamp blinks and the buzzer sounds when the temperature
of coolant is over the normal temperature 110˚C (230˚F ) .
② Check the cooling system when the lamp blinks.
R5573CD12
(4) Engine oil pressure warning lamp

① This lamp blinks and the buzzer sounds after starting the
engine because of the low oil pressure.
② If the lamp blinks during engine operation, shut OFF engine
immediately. Check oil level.
R5573CD13
(5) Air cleaner warning lamp

① This lamp blinks and the buzzer sounds when the filter of air
cleaner is clogged.
② Check the filter and clean or replace it.
R5573CD14
3-4
(6) Battery charging warning lamp
① This lamp blinks and the buzzer sounds when the starting
switch is ON, it is turned OFF after starting the engine.
② Check the battery charging circuit when this lamp blinks during
engine operation.
R5573CD16
(7) Warming up pilot lamp

① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting.
R5573CD18
(8) Preheat pilot lamp

① When engine preheating switch is turned ON, pilot lamp
cames ON.
② Refer to the preheating switch for details.
R5573CD19
(9) Travel speed pilot lamp (high)

① When this lamp turned ON, the machine travel high speed.
② Refer to the travel speed select switch for details.
R5573CD20
(10) Travel speed pilot lamp (low)

① When this lamp turned ON, the machine travel low speed.
② Refer to the travel speed select switch for details.
R5573CD21
3-5
(11) Auto idel pilot lamp
① If the control lever and pedal are not moved for several
seconds with auto idle switch pressed, the indicator illuminates
and engine speed is decelerated.
② If the auto idle switch is pressed once more or the control lever
or pedal is moved, the indicator turns off and the number of
21073CD17 engine revolution is turned to the previous condition.
(12) M mode pilot lamp

① This lamp is ON when the M mode switch is pressed.
② Engine is operated with a maximum speed.
55W7A3CD83
(13) Boom offset pilot lamp

① This lamp is ON when the boom offset switch is pressed.
555C93CD13
(14) Brake oil pressure warning lamp

① The lamp lights ON when the oil pressure of service brake
drops below the normal range.
② When the lamp is ON, stop the engine and check for its cause.
※ Do not operate until any problems are corrected.
55W73CD03
(15) Parking lock pilot lamp

① When the parking brake is actuated, the lamp lights ON.
※ Check the lamp is OFF before driving.
55W73CD04
3-6
(16) Ram lock pilot lamp
① This pilot lamp lights ON when ram lock switch is rear position.
② Also, the pilot lamp lights ON when the parking switch is ON or
service brake is applied.
20W73CD37
(17) Head light high beam pilot lamp

① This lamp is ON when the head light switch is high beam
position or passing function.
② When passing other machines ahead, this lamp must be used
for a few seconds to give other machines warning for a few
seconds.
55W73CD06
(18) Cruise pilot lamp

① When cruise switch is turned ON, pilot lamp cames ON.
② Refer to the cruise switch at page 3-16 for details.
555C93CD09
3-7
3) SWITCHES
(1) Auto idle switch
① This switch is used to actuate or cancel the auto idle function.
② When the switch actuated and all control levers and pedals are
at neutral position, engine speed will be lowered automatically
to save fuel consumption.
555C93CD18
(2) M mode switch

① This switch is used to maximum power.
② When this switch is pressed, the M mode pilot lamp is ON or
OFF.
555C93CD23
(3) Move (down) & buzzer stop switch

① When the starting switch is turned ON first, normally the alarm
buzzer sounds for 6 seconds during lamp check operation.
② The lamp lights ON and the buzzer sounds when the machine
has a problem.
In this case, press this switch and buzzer stops, but the lamp
5593CD08 lights until the problem is cleared.
③ This switch is used to move down or decrease input value.
※ Refer to page 3-9.
(4) Move (up) switch

① This switch is used to move up or increase input value.
※ Refer to page 3-9.
5593CD09
3-8
(5) Menu and enter switch
Menu Enter ① These switches are used to set time or set ESL (Engine Start
Limit) function.
- The Enter button ( ) is used to select a function.
- The Menu button ( ) is used to select a menu or return to
the time display menu.
5593CD07
② Setting time
- Press Enter button ( ) to set time, then the screen will be
changed to a display for time setting as a following picture
and time cipher will blink.
- Set hours : When the cipher for hour blinks, press up ( ) or
5593CD10
down ( ) button and set the hour.
- Set
et minutes : When the cipher for minute blinks, press up ( )
or down ( ) button and set the minute.
③ Set ESL (Engine Start Limit) function

- Press Menu button ( ), the display is changed from the time
display menu to ESL function menu.
- Select YES or NO by Move button ( , ) and set the ESL
function by the Enter button ( ).
·YES : ESL function is activated.
·NO : ESL function is cancelled.
④ Set the interval time
- Select ESL function to YES and press the Enter button ( ),
5593CD16 then the display is changed to the interval time set menu.
- Set the interval time by move button ( , ) and press the
Enter button ( ).
- You can finish setting the interval time by inputting the
password and pressing the Enter button ( ) once more.
- Interval times : 5 kinds (0, 10, 30, 60 minutes, 1day)
※ If the ESL function is set to YES, the password is required
when a operator starting engine first.
But the operator can restart the engine within the interval
time period without inputting the password.
3-9
⑤ Change password
- Selct ESL function to YES and press the Menu button ( ),
the display is shifted to the password change menu.
·Input a new password (Sn : - - - -) after enter the current
password successfully (SC : - - - -).
·Push enter ( ) button for a second to finish the setting
after the new password is entered once again (SA : - - - -).
·When the setting is done, the display will blink 3 times and
return to the time display screen.
5593CD18
⑥ Check machine and engine diagnostic codes

- If the F : Code is displayed on the LCD display, you can check
faults of the machine and / or engine.
- The machine fault code is displayed by pressing the Menu
button ( ) and the engine fault code is displayed by pressing
the Menu button ( ) once more.
- Other fault codes can be displayed by using the Move up /
5593CD14A
down button ( , ).
※ Refer to the following pages for the fault codes.
3-10
⑦ Machine fault code
Fault code
Description
HCESPN FMI
0 Working pressure sensor data above normal range (or open circuit)
1 Working pressure sensor data below normal range
2 Working pressure sensor data error
105 4 Working pressure sensor circuit - voltage below normal, or shorted to low source
14 Working pressure sensor circuit - special instructions
16 Working pressure sensor circuit - voltage valid but above normal operational range
18 Working pressure sensor circuit - voltage valid but below normal operational range
Travel speed solenoid circuit - voltage below normal, or shorted to low source (or open
4
167 circuit)
6 Travel speed solenoid circuit - current above normal
0 Brake pressure sensor data above normal range (or open circuit)
1 Brake pressure sensor data below normal range
2 Brake pressure sensor data error
503
4 Brake pressure sensor data - voltage below normal, or shorted to low source
16 Brake pressure sensor data - voltage valid but above normal operational range
18 Brake pressure sensor data - voltage valid but below normal operational range
0 Working brake pressure sensor data above normal range (or open circuit)
1 Working brake pressure sensor data below normal range
2 Working brake pressure sensor data error
505
4 Working brake pressure sensor circuit - voltage below normal, or shorted to low source
16 Working brake pressure sensor circuit - voltage valid but above normal operational range
18 Working brake pressure sensor circuit - voltage valid but below normal operational range
4 Ram lock solenoid circuit - voltage below normal, or shorted to low source (or open circuit)
525
6 Ram lock solenoid circuit - current above normal
0 Travel fwd pilot pressure sensor data above normal range (or open circuit)
1 Travel fwd pilot pressure sensor data below normal range
2 Travel fwd pilot pressure sensor data error
530 4 Travel fwd pilot pressure sensor circuit - voltage below normal, or shorted to low source
14 Travel fwd pilot pressure sensor circuit - special instructions
16 Travel fwd pilot pressure sensor circuit - voltage valid but above normal operational range
18 Travel fwd pilot pressure sensor circuit - voltage valid but below normal operational range
701 4 Hour meter circuit - voltage below normal, or shorted to low source
0 MCU input voltage high
705
1 MCU input voltage low
707 1 Alternator node I voltage low (or open circuit)
3 Acc. dial circuit - voltage above normal, or shorted to high source (or open circuit)
714
4 Acc. dial circuit - voltage below normal, or shorted to low source
830 12 MCU internal memory error
840 2 Cluster communication data error
841 2 ECM communication data error
850 2 RMCU communication data error
3-11
⑧ Engine fault code
Fault code
Description
YANMAR SPN FMI
4 Engine fuel rack position sensor : shorted to low source
1210
3 Engine fuel rack position sensor : shorted to high source
4 Accelerator pedal position sensor “A” : shorted to low source
3 Accelerator pedal position sensor “A” : shorted to high source
2 Accelerator pedal position sensor “A” : intermittent fault
91
1 Accelerator pedal position sensor “A” : below normal operational range (SAE J1843)
0 Accelerator pedal position sensor “A” : above normal operational range (SAE J1843)
15 Accelerator pedal position sensor “A” : not available (SAE J1843)
4 Accelerator pedal position sensor “B” : shorted to low source
3 Accelerator pedal position sensor “B” : shorted to high source
2 Accelerator pedal position sensor “B” : intermittent fault
29 1 Accelerator pedal position sensor “B” : below normal operational range (SAE J1843)
0 Accelerator pedal position sensor “B” : above normal operational range (SAE J1843)
8 Accelerator pedal position sensor “B” : communication fault
15 Accelerator pedal position sensor “B” : not available (SAE J1843)
4 Barometric pressure sensor : shorted to low source
108 3 Barometric pressure sensor : shorted to high source
2 Barometric pressure sensor : intermittent fault
4 E-ECU internal temperature sensor : shorted to low source
3 E-ECU internal temperature sensor : shorted to high source
1136
2 E-ECU internal temperature sensor : intermittent fault
0 E-ECU internal temperature : too high
4 Engine coolant temperature sensor : shorted to low source
3 Engine coolant temperature sensor : shorted to high source
110
2 Engine coolant temperature sensor : intermittent fault
0 Engine coolant temperature : too high
4 Sensor 5V : shorted to low source
1079 3 Sensor 5V : shorted to high source
2 Sensor 5V : intermittent fault
1 E-ECU system voltage : too low
158
0 E-ECU system voltage : too high
1078 4 Engine fuel injection pump speed sensor : shorted to low source
522402 4 Auxiliary speed sensor : shorted to low source
4 Engine fuel rack actuator relay : open circuit
3 Engine fuel rack actuator relay : short circuit
522241
7 Engine fuel rack actuator relay : mechanical malfunction
2 Engine fuel rack actuator relay : intermittent fault
4 Air heater relay : open circuit
522243 3 Air heater relay : short circuit
2 Air heater relay : intermittent fault
3-12
Fault code
Description
YANMAR SPN FMI
4 Cold start device : open circuit
522242 3 Cold start device : short circuit
2 Cold start device : intermittent fault
4 EGR stepping motor “A” : open circuit
522251
3 EGR stepping motor “A” : short circuit
4 EGR stepping motor “B” : open circuit
522252
3 EGR stepping motor “B” : short circuit
4 EGR stepping motor “C” : open circuit
522253
3 EGR stepping motor “C” : short circuit
4 EGR stepping motor “D” : open circuit
522254
3 EGR stepping motor “D” : short circuit
4 Oil pressure switch : shorted to low source
100
1 Oil pressure : too low
4 Battery charge switch : shorted to low source
167
1 Battery charge : charge warning
522314 0 Engine coolant temperature : abnormal temperature
522323 0 Air cleaner : mechanical malfunction
522329 0 Oily water separator : mechanical malfunction
190 0 Engine speed : over speed condition
4 Engine fuel rack actuator : shorted to low source
638 3 Engine fuel rack actuator : shorted to high source
7 Engine fuel rack actuator : mechanical malfunction
639 12 High speed CAN communication : communication fault
2 E-ECU internal fault : EEPROM check sum error (data set 2)
630
12 E-ECU internal fault : EEPROM error
12 E-ECU internal fault : flashROM check sum error (main software)
628 2 E-ECU internal fault : flashROM check sum error (data set 1)
2 E-ECU internal fault : flashROM check sum error (data set 2)
1485 4 E-ECU main relay : shorted to low source
12 E-ECU internal fault : cyclic redundancy check of sub-CPU error
522727 12 E-ECU internal fault : acknowledgement of sub-CPU error
12 E-ECU internal fault : communication with sub-CPU error
522728 12 E-ECU internal fault : engine map data version error
12 Immobilizer : CAN communication fault
522730
8 Immobilizer : pulse communication fault
1202 2 Immobilizer : system fault
3-13
3. SWITCHES
Head light switch Quick clamp switch

Work light switch Boom offset switch
Auto cruise switch
Travel alarm switch
Auto ram lock switch
Cab light switch
Beacon switch
Master switch
Breaker selection switch
E
IS
U
R
C
Start switch Switch
panel 2
Switch
panel 1
Breaker operation switch
Accel dial switch
Hazard switch
Select switch
(Parking/working/traveling)
Switch
panel 3
Serial No.:-#1362
Parking brake switch
Ram lock switch
Hazard switch
Horn switch
P
Multifunction switch(LH)
Multifunction switch(RH)
55W93CD20-1
1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ Key must be in the ON position with engine running to maintain
21073CD27 electrical and hydraulic function and prevent serious machine
damage.
3-14
2) ACCEL DIAL
(1) There are 10 dial setting.
(2) Setting 1 is low idle and setting 10 is high idle.
·By rotating the accel dial to right : Engine speed increased.
·By rotating the accel dial to left : Engine speed decreased.
21073CD34
3) HEAD LIGHT SWITCH

(1) This switch is used to operate the head light.
·Press the switch once, the head light comes ON and the pilot lamp
ON.
·Press the switch once more, the head light and pilot lamp turn off.
555C93CD80
4) WORK LIGHT
(1) This switch is used to operate the work light.
·Press the switch once, the work light comes ON and the pilot lamp
ON.
·Press the switch once more, the work light and pilot lamp turn off.
555C93CD80A
5) TRAVEL ALARM SWITCH

(1) This switch is used to alarm surroundings when the machine travels
to forward and backward.
(2) On pressing this switch, the alarm operates only when the machine
is traveling.
555C93CD83
6) CAB LIGHT SWITCH

(1) This switch turns on the cab light on the cab.
B
A
C
555C93CD83A
3-15
7) BEACON SWITCH (option)
(1) This switch turns ON the rotary light on the cab.
(2) The below indicator lamp is turned ON when operating this switch.
555C93CD30
8) BREAKER SELECTION SWITCH (option)

(1) This switch is used to operate breaker.
※ The breaker operates only when this switch is pressed.
555C93CD37
9) QUICK CLAMP SWITCH (option)

(1) This switch is used to engage or disengage the moving hook on
Lock quick clamp.
Unlock
※ Refer to the page 8-6 for details.
555C93CD93
10) BOOM OFFSET SWITCH

(1) This switch is used to swing the boom to the right or left direction.
(2) The indicator lamp turned ON when selected this switch.
※ Refer to the page 4-7 for the operation.
5593CD21A
11) RAM LOCK SWITCH (machine serial No. : ~#1362)

(1) This switch activate front axle oscillation cylinder to locking position
② for increase of stability.
①
· Push rear (①) : Set front axle to locking position for excavation
work or travels even ground. Also, the ram lock
warning lamp comes ON at the warning indicator.
· Push front (②) : Front axle will be oscillate depend on ground
17W33CD02
condition when the machine travel uneven
ground.
3-16
12) AUTO RAM LOCK SWITCH (machine serial No. : #1363~)
(1) This switch activate front axle oscillation cylinder to locking position
for increase of stability.
·ON : Set front axle to locking position for excavation work or
travels even ground. Also, the ram lock pilot lamp comes
ON at the travel pilot lamp.
·AUTO : Set front axle to locking or unlocking as table.
555W93CD46
※ Refer to page 3-20 for select switch.
Select switch
(parking/working/ Ram lock Conditions
traveling)
Parking (P) Locking · Always
Traveling (T) Unlocking · Always
· FNR lever in neutral position
Locking
· Service brake pedal is depressed.
· FNR lever in forward/reverse position and
Working (W)
service brake pedal is not depressed.
Unlocking
· 2 way pedal is equipped and service brake
pedal is not depressed.
13) PARKING BRAKE SWITCH

(1) This switch is used to operate parking brake.
(2) On pressing the switch, the below indicator lamp is turned ON and
the pilot lamp comes ON at the warning indicator.
P
17W33CD24
14) MASTER SWITCH

(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine running.
It could result in engine and electrical system damage.
OFF 13033CD81
15) HORN SWITCH

(1) This switch is at the top of left side control lever.
Horn switch
On pressing, the horn sounds.
LH RCV lever
5593CD31
3-17
16) BREAKER OPERATION SWITCH
Breaker (1) On pressing this switch, the breaker operates only when the breaker
operation switch selection switch on the switch panel is selected.
RH RCV lever
5593CD32
17) RH MULTI FUNCTION SWITCH

(1) FNR lever
① This lever changes travel direction of machine.
Forward
·F
F : Machine moves forward
F ·N
N : Neutral position
II
N
·R
I
R R : Machine moves backward

Travel direction will be reversed if lower structure is positioned
Reverse with dozer in front.
14W93CD47A ② The warning buzzer sounds when the lever is in the reverse position.
If this lever is not in the neutral position, engine does not started.
Be sure to stop the machine when changing the direction forward
or backward while traveling.
(2) Travel speed switch

① This switch is for selecting travelling speed between high and low.
Low speed
·Low speed ( ) : 11.3 km/hr (7.0 mph), turtle mark
I
·High speed ( ) : 30 km/hr (19.0 mph), rabbit mark

II
F
II
N
In case of changing the travel speed, be sure to stop the machine
I
completely.
High speed
14W93CD47B
18) AIR COMPRESSOR SWITCH (option)

(1) This switch is used to activate the air compressor.
(2) The indicator lamp turned ON when selected this switch.
3-18
19) LH MULTI FUNCTION SWITCH
(1) Direction indication lamp switch
① This switch is used to warn or signal the turning direction of the
Right turning machine to other machines or equipment.
② Push the lever to forward for turning right ( ), pull the lever to back-
IO J
ward for turning left ( ).

II
③ The turning pilot lamp comes ON at the travel pilot lamp on the steer-
Left turning ing column.
14W93CD47C
(2) Dimmer switch

① This switch is used to turn the head lights direction.
Up
② Switch positions.
·Up ( ) : To flash for passing
IO J
M ·Middle ( ) : Head lights low beam ON

II
·Down ( ) : Head lights high beam ON

Down ③ If you release the switch when it’s in up position, the switch will return
14W93CD47D
to middle.
(3) WIPER SWITCH

① When the switch is in J position, the wiper moves intermittently.
J O I II
② When placed in I or II position, the wiper moves continuously.
IO J
II
14W93CD47E
(4) WASHER SWITCH

① If you push the grip of the lever, washer liquid will be sprayed and the
Washer switch wiper will be activated 2-3 times.
※ Check the quantity of washer liquid in the tank. If the level of the
washer liquid is LOW, add the washer liquid ( in cold, winter days) or
IO J
water. The capacity of tank is 1.5 liter.

II
14W93CD47F
(5) HORN SWITCH

① This switch is at the end of left side multifunction switch. On pressing,
Horn switch the horn sounds.
IO J
II
14W93CD47G
3-19
20) HAZARD SWITCH
(1) Use for parking, or roading machine.
(2) LH and RH turn signal lamps come ON at the same time by this
switch.
※ If the switch is left ON for a long time, the battery may be dis-
charged.
13033CD41
21) SELECT SWITCH (parking / working / traveling, machine serial No. : #1363~)
(1) This switch is used to select the operation mode as below.
·Parking ( P ) : The parking brake is applied.
·Working (W) : The machine needs to be working.
T
·Traveling (T) : The machine needs to be traveling.

W
P
14W93CD47J
22) TURNING PILOT LAMP

(1) Left turning pilot lamp
(1) This lamp flashes with sound when the LH multifunction switch is
move to backward position.
14W93CD54A
(2) Right turning pilot lamp

① This lamp flashes with sound when the LH multifunction switch is
move to forward position.
②
14W93CD54B
3-20
4. LEVERS AND PEDALS
Dozer control lever
RH control lever
Steering wheel LH control lever
Safety lever
Seat & console box
control lever
Acceleration pedal
Brake pedal
Swing lock pin
55W93CD04
1) LH CONTROL LEVER
(1) This joystick is used to control the swing and the arm.
(2) Refer to operation of working device in chapter 4 for details.
555C93CD34
2) RH CONTROL LEVER
(1) This joystick is used to control the boom and the bucket.
(2) Refer to operation of working device in chapter 4 for details.
555C93CD35
3-21
3) SAFETY LEVER
(1) All control levers and pedals are disabled from operation by locating
the lever to lock position as shown.
Lock ※ Be sure to raise the lever to LOCK position and tilt LH console
box when leaving from operator's seat.
(2) By pushing lever to UNLOCK position, machine is operational.
Unlock
※ Do not use the safety lever for handle when getting on or off the
5593CD23
machine.
4) ACCELATION PEDAL
(1) When this pedal is stepped, the machine starts traveling.
Before starting the machine with stepping on the pedal, check if
the underframe is certainly in the traveling direction.
20W73CD12
5) BRAKE PEDAL
(1) Pedal and latch provide two kinds of service brake function.
Latch (2) To operate service brake, push pedal with latch by foot.
Push pedal and latch at once to avoid unexpected locking of
pedal in traveling condition.
During travel, do not push pedal only in full stroke. It is dangerous
55W73CD46
due to the locking of service brake.
(3) If you want to choose working brake, just push pedal in full stroke
without latch then the latch locks pedal and service brake is working
continuously until you push the latch to release the pedal.
(4) Push latch to release working brake.
6) SEAT AND CONSOLE BOX ADJUST LEVER

(1) This lever is used to move the seat and console box to fit the
contours of the operator's body.
(2) Pull the lever to adjust forward or backward over 90 mm (3.5").
Adjust lever
5593CD24
3-22
7) DOZER CONTROL LEVER
Dozer control lever (1) This lever is used to operate the dozer blade.
(2) If the lever is pushed forward, the dozer blade will be going down.
If the lever is pulled back, the dozer blade will be going up.
R5573CD41
8) STEERING WHEEL
Left Right (1) If the steering wheel is turned to left, the machine will move to the left
turning turning and turn it to the right, the machine will move to the right.
(2) As the handle is equipped with a knob, it is convenient to operate
P with one hand or quickly.
Knob 55W73CD48
9) SWING LOCK PIN

(1) This is the system to lock the swing by connecting the upper swing
part and the lower frame mechanically.
(2) The swing is locked when the lever is down and released when the
lever is up.
※ Before operating the machine, be sure to release the swing lock
Upper frame device.
55W73CD49
3-23
5. FULL AUTO AIR CONDITIONER AND HEATER
Full auto air conditioner and heater system automatically keeps the optimum condition in accordance
with operator's temperature configuration sensing ambient and cabin inside temperature.
· Location of air flow ducts
Fresh air switch LCD Mode switch
Auto switch
Power OFF switch
Fan speed switch Air conditioner switch
Air recirculation switch Temperature control switch
55W93CD05
3-24
1) POWER OFF SWITCH
(1) This switch makes the system and the LED OFF.
Just before the power OFF, set values are stored.
(2) Default setting values
Function Air conditioner In/outlet LCD Temperature Mode
Value OFF Inlet OFF Previous sw OFF Previous sw OFF
370073CD54
2) AUTO SWITCH
(1) Turn the starting switch to ON position, LCD lights ON.
Auto air conditioner and heater system automatically keeps the
optimum condition in accordance with operator's temperature
configuration sensing ambient and cabin inside temperature.
(2) This switch can restart system after system OFF.
370073CD52
3) AIR CONDITIONER SWITCH (compressor switch)

(1) This switch turns the compressor and the LCD ON.
(2) In accordance with the temperature sensed by duct (evaporator) sen-
sor, compressor turns ON or OFF automatically.
※ Air conditioner operates to remove vapor and drains water
through a drain hose. Water can be sprayed into the cab in case
370073CD53
that the drain cock at the ending point of drain hose has a prob-
lem.
In this case, exchange the drain cock.
4) FAN SPEED SWITCH

(1) Fan speed is controlled automatically by setted temperature.
(2) This switch controls fan speed manually.
· There are 8 up/down steps to control fan speed.
· The maximum step or the minimum step beeps 5 times.
(3) This switch makes the system ON.
370074CD56
3-25
5) TEMPERATURE CONTROL SWITCH
(1) Setting temperature indication (17~32˚C, scale : 1˚C)
(2) Max cool and max warm beeps 5 times.
(3) The max cool or the max warm position operates as following table.
Temperature Compressor Fan speed In/Outlet Mode
370074CD57
Max cool ON Max (Hi) Recirculation Vent
Max warm OFF Max (Hi) Fresh Foot
(4) Temperature unit can be changed between celsius (˚C) and fahren-
heit (˚F)
① Default status (˚C)
② Push Up/Down temperature control switch simultaneously more
than 5 second displayed temperature unit change (˚C → ˚F)
6) MODE SWITCH
(1) Operating this switch, it beeps and displays symbol of each mode in
order. (Vent → Vent/Foot → Foot → Foot/Def → Vent)
Vent Vent/Foot Foot Foot/Def
Mode switch
A ● ●
370074CD50
Outlet B ● ● ●
C ●
(2) When defroster switch operating, FRESH AIR/AIR RECIRCULA-

TION switch turns to FRESH AIR mode and air conditioner switch
turns ON.
(3) When this switch ON, the system operates with previous configura-
tion.
7) FRESH AIR/AIR RECIRCULATION SWITCH

(1) It is possible to change the air-inlet method.
① Fresh air ( )
Inhaling air from the outside.
※ Check out the fresh air filter periodically to keep a good efficiency.
② Air recirculation ( )
It recycles the heated or cooled air to increase the energy efficiency.
36073CD58
※ Change air occasionally when using recirculation for a long time.
※ Check out the recirculation filter periodically to keep a good
efficiency.
3-26
8) SELF DIAGNOSIS FUNCTION
(1) Procedure
Starting switch ON
Press the air recirculation button over 5 times within

2 secondsduring pressing the AUTO switch
All symbol of LCD blink 5 times
Switch OFF
Error check System OFF
Press AUTO switch
Cancelled diagnosis function(normal function)

3607A3CD69
(2) Error check

· The corresponding error code flickers on the setup temperature display panel, the other symbol
bol will turn OFF.
· Error code flickers every 0.5 second.
· If error code is more than two, each code flickers 2 times in sequence.
· Error code
Error code Description Error code Description
11 Cabin inside sensor 16 Mode actuator 1
12 Ambient sensor 17 Mode actuator 2
14 Duct (evaporator) sensor 18 Intake actuator
15 Temp actuator - -
(3) Fail safe function

Error description Fail safe function
Cabin inside sensor (11) 25˚C alternate value control
Ambient sensor (12) 20˚C alternate value control
Duct (evaporator) sensor (14) 1˚C alternate value control
If opening amount is 0 %, the alternate value is 0 %
Temp actuator (15)
If not, the alternate value is 100 %
Mode actuator 1, 2 (16, 17) The alternate value is Vent
3-2
6. OTHERS
Handsfree
12V socket
Speaker
Cigar lighter
Remote controller
Radio & CD/MP3 player
Fuse box
Seat
55W93CD06
1) CIGAR LIGHTER
(1) This can be used when the engine starting switch is ON.
(2) The lighter can be used when it springs out in a short while after
being pressed down.
※ Service socket
13033CD69
Use cigar lighter socket when you need emergency power.
Do not use the lighter exceeding 12
12V,, 120W.
120
2) 12V SOCKET (option)

(1) Utilize the power of 12V as your need and do not exceed power of
12V, 120W.
R5573CD49
3-28
3) SEAT
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due
to long work hours and enhance work efficiency.
(1) Forward/Backward adjustment (A)
Η Pull lever A to adjust seat forward or backward.
Θ The seat can be moved forward and backward
over 130 mm (5.1") in 13 steps.
Do not lift the locking lever with you leg or calf.
(2) Upward/Downward adjustment (B)
Η Pull lever B to adjust seat upward or downward
over 60 mm (2.4").
G
Θ Forward or backward side adjustment only can be
H
made, tilting to one side, by moving lever B
A
respectively.
B (3) Reclining adjustment (C)
F Weight indicator Pull lever C to adjust seat back rest.
(4) Armrest adjustment (E)
D This can be adjusted by pushing the button E to
right and left.
(5) Headrest adjustment (D)
J
E This is adjustable vertically and forward or rearward
to fit operator's requirements.
C
(6) Weight adjustment (F)
Seat belt Adjust the lever with the seat empty to the operator's
weight.
A
F
140Z93CD55
(7) Seat depth adjustment (G)

Η The depth of the seat pan can be individually adjusted.
Θ To adjust the depth of the seat cushion, pull the right handle upward. By moving the seat cushion
backwards or forwards the desired seating position can be reached.
(8) Seat pan angle adjustment (H)
Η The angle of the seat pan can be individually adjusted.
Θ To adjust the angle of the seat pan, pull the left handle upwards. By exerting pressure on or off
the front or rear part of the seat pan it can be moved to the desired position.
(9) Seat heater (J)
The seat heater can be turned on/off by pressing the switch.
0 = Seat heater OFF
I = Seat heater ON
Always check the condition of the seat belt and mounting hardware before operating the
machine.
Replace the seat belt at least once every three years, regardless of appearance.
3-29
4) HANDSFREE
Allow you to dial a call or to have a conversation without holding your handset. Use the remote
controller when making and answering a calls or ring off.
USB Ear HP Indicator lamp

Private call jack socket
Handsfree jack socket
USB socket
Mobile phone stroage box
Service socket
21093CD51
(1) Mobile phone storage box

USB Ear HP ① Mobile phone can be stored when call by handsfree.
21093CD51A
(2) USB socket

① This socket is used to charging the mobile phone.
USB Ear HP
21093CD51B
(3) Private call jack socket

① This can be used protect you privacy calling by using ear phone.
USB Ear HP
② The mobile phone must be connected handsfree jack socket.
21093CD51C
3-30
(4) Handsfree jack socket
① Connect the jack cable when call by handsfree.
USB Ear HP
② Use the special adapter when jack cable is not interchangeable.

③ Check the jack type of mobile phone before use.
21093CD51D
(5) Indicator lamp

① This lamp is turned ON when the handsfree mode selected.
USB Ear HP
21093CD51E
(6) Service socket

① Utilize the power of 12 V as your need and do not exceed power of
12 V, 30 W.
21093CD51F
3-31
5) REMOTE CONTROLLER
Handsfree jack MIC / VOL .

MIC
Power/Volume switch
SEEK
Seek button
MODE MUTE
Mode button Mute button
Call button CALL Mode change button
21093CD52
(1) Power and volume switch
/ VOL.
① This switch is used to turn the audio or handsfree ON or OFF.
MIC
② This switch is turned to right, the handsfree volume is increased over
7 steps.
SEEK ③ If it is turned to left, volume will be decreased.
※ This switch adjust the audio volume when selected audio mode.
MODE MUTE
21093CD52A
(2) Mode change button
SEEK
① This button is to select the handsfree mode or audio mode.
·Lamp ON : Handsfree mode ("TEL MUTE" displayed ON audio
LCD)
MODE MUTE
·Lamp OFF : Audio mode
CALL
21093CD52B
(3) Call button

① This button is used answer a call, last number redial, ring off.
SEEK
② For calling, press the button over 0.5sec within 3 seconds until the
MODE MUTE beep sounds.
※ This can be used when the starting switch is ON.
CALL
21093CD52C
3-32
(4) Handsfree MIC
① This MIC transfers user voice to receiver of the call when making a
/ VOL.
MIC
call by handsfree.
SEEK
MODE MUTE
21093CD52D
(5) Seek button

① If this button pressed, the radio automatically stops at the next
/ VOL.
MIC
frequency of broadcasting for your listening.
② Press to turn a station of a higher frequency or to a lower
SEEK
frequency.
MODE MUTE
21093CD52E
(6) Mute button

① Short press this button to mute or cancel the mute (silence) while
/ VOL.
MIC
broadcasting.
SEEK
MODE MUTE
21093CD52G
(7) Mode button

① Press the mode button to select the desired mode.
/ VOL.
MIC
② FM1 → FM2 → AM → CD → FM1

※ The LCD displayed each mode.
SEEK
MODE MUTE
21093CD52F
3-33
(8) Wireless handsfree
① To activate a wireless handsfree call using bluetooth of the mobile phone, you need to perform
pairing first. For pairing, set the bluetooth activating mode of your mobile phone.
a. When you complete the setting of the bluetooth mode of the mobile phone, press the CALL
button for more than six deconds. At this time, you can hear beep sounds three times.
b. Next, the mobile phone finds bluetooth named "HYUNDAI".
Select "HYUNDAI" and set "Connect with bluetooth on the mobile phone".
For the connection, the password is, by default, set as "0000".
c. Normal bluetooth pairing once the mobile phone is displayed in the menu.
② Making and answering calls follows the same steps of the calling procedures for the wired
handsfree system. While you are using the wireless handsfree, you may receive another call. In
this case, beep sounds are heard.
③ Cautions related to pairing
You need to set pairing only once when the mobile phone and the integrated remote control is
intially used. They will be automatically connected from then.
Meanwhile, if the excavator turns on back with the pairing activated, the connection may require
20 seconds or longer.
④ To deactivate the pairing function
When you want to deactivate the pairing, press and hold th CALL button for more than three
seconds. Then, you can hear beep sounds twice and the function will be deactivate.
3-33-1
6) FUSE BOX
(1) The fuses protect the electrical parts and wiring
from burning out.
10A
WORK
30A
START
LAMP KEY
(2) The fuse box cover indicates the capacity of each
20A
20A
FUEL PUMP CASSETTE
HORN CLUSTER
fuse and circuit it protects.
※ Replace a fuse with another of the same
30A
CIGAR LIGHT 10A AIRCON HEATER
WIPER MOTOR ROOM LAMP
capacity.
10A
5A
AIR-CON
HEATER CONTROLLER Before replacing a fuse, be sure to turn OFF
CASSETTE
the starting switch.
10A
20A
SOLENOID RADIO
ALT
10A
20A
CLUSTER
START SWITCH PANEL
SAFETY
20A
10A
SOL CONTROLLER
30A
ROTARY
10A
FUEL CUT
LAMP
AIRCON
10A
20A
PRE-HEAT
FAN
HEAD
10A
20A
FEED P/P
LAMP
10A
SPARE
FUSE
HOLDER
20A
SPARE
5593CD29
7) UPPER WINDSHIELD
(1) Perform the following procedure in order to open the upper windshield.
① Release both latches in order to release the upper windshield.
② Hold both grips that are located at both side the windshield frame
push the windshield upward.
③ Hold both grips that are provided on the windshield frame and back
into the storage position until auto lock latch is engaged.
(2) Perform the following procedure in order to close the upper windshield.
Button Latch Reverse step ① through step ③ in order to close the upper
Grip
windshield.
5593CD30
3-34
8) RADIO AND CD/MP3 PLAYER (machine serial No. : -#1438)
1 3 LCD CD inserter 4 5 14
2 12 6 7 8 9 10 11 13
21093CD70
■FRONT
FRONT PANEL PRESENTATION
1 -------- Power and volume switch 6 -------- Preset memory button 1

REW ----------- Fast rewind (CD)
PWR ----------- Press to power on/off
7 -------- Preset memory button 2
VOL ------------ Turn right/left to adjust the volume
FF --------------- Fast forward (CD)
2 -------- AM/FM button (radio)
8 --------- -------- Preset memory button 3
3 ---------- Seek mode (radio) SCR ------------ Scroll button (CD-MP3)
Auto search up/down
9 -------- Preset memory button 4
---------- Track mode(CD)
RDM ----------- CD random playback on/off
Short press : Next/previous track
Long press : Fast forward or rewind 10 --------- -------- Preset memory button 5
Memory file search up/down (MP3) RPT ------------ CD repeat track on/off
4 ---------- BSM mode (radio) 11 -------- Preset memory button 6
6 best station automatic memory MARK -------- Long press : MP3 file memory/deletion
---------- DIR mode (MP3) Short press : Memory file playback
Select the desired folder (MP3)
12 -------- CD playback button
Long press : Fast forward or rewind
Press to CD insert
5 --------- Manual frequency search (radio)
13 -------- Disc eject (CD)
Turn right/left to adjust the frequency
FILE ------------ Search for desired file (CD/MP3) 14 --------------------- CD indicator lamp
Turn right/left to adjust the track no
A·MODE --- Select bass/middle/treble (radio)
ENT ------------ Select the desired track (CD/MP3)
3-35
■RADIO
RADIO
(1) Power
ower and volume switch
① Power ON/OFF
This switch is used to turn the audio ON or OFF.
② Volume
This switch turned to right or left, the sound is increased or
21093CD71
decreased.
(2) FM/AM button

① You can broadcasting on AM or FM band by pressing this band
selection button.
② The bands are changed in the following order.
FM1 → FM2 → AM → FM1
21093CD72
(3) Seek
eek button
① If this button pressed, the radio automatically stops at the next fre-
quency of broadcasting for your listening.
② Press to turn a station of a higher frequency or to a lower
frequency.
21093CD73
(4) BSM (best station memory) button

① You can automatically memory 6 strongest FM stations on the FM
BSM band or 6 strongest AM stations on the AM BSM band.
·Press BSM to active best station memory.
21093CD74
·The set gives a beep and then mutes.
·When it has finished, you heard a beep followed by the station
memoried on preset 1.
·Sometimes it may not be possible to find 6 stations.
(5) Manual
anual tuning/audio mode button
① It is possible to change manual tuning while broadcasting.
·Turned to right or left, the frequency is increased or decreased.
② Audio mode (Bass/Middle/Treble)
·Press this button to select desired audio mode.
21093CD71 ·Adjust the settings with the volume button right/left.
- BASS : Press the button once
- MIDDLE : Press the button twice
- TREBLE : Press the button three times
③ If it is pressed four times, BALANCE will be selected.
·Turned to clockwise, the LH speaker volume is decreased and
counterclockwise, the RH speaker volume is decreased.
3-36
(6) Preset memory button
① Manually storing stations in a preset
Six stations per band can be stored and recalled using the preset
keys (1 to 6).
· Tune in to the desired station.
21093CD76
· Press the desired preset key (1 to 6) for more than 0.8 seconds
to store the current tuned station.
② Recalling a preset
Press the desired preset key (1 to 6) to recall the stored station.
(7) Frequency
requency band setting
① America : Press FM/AM and 4 button at the same time. "nA" will
RDM
be displayed on the LCD for one second.

AM : Frequency changes in 10kHz between 530 to 1710kHz.
FM : Frequency changes in 0.2MHz between 87.7 to 107.9MHz.
21093CD77
① EUROPE : Press FM/AM and 6 button at the same time. "Eu" will
MARK

LW : Frequency changes in 9kHz between 153 to 279kHz.
MW : Frequency changes in 9kHz between 531 to 1620kHz.
21093CD78
① General : Press FM/AM and 5 button at the same time. "inT" will
RPT

AM : Frequency changes in 9kHz between 531 to 1602kHz.
21093CD79
3-37
■CD/MP3
CD/MP3 PLAYER
(1) CD playback button
① It is possible to change CD playback during broadcasting.
② If there was no CD on audio, "NO DISC" displays on LCD during 5
seconds.
21093CD80
(2) Track button

① CD player
·Short press : Select the next/previous track
·Long press : Select the fast forward or rewind
② MP3 player
21093CD73
·Memory file search up/down
(3) DiR mode button (MP3)

① You can find the desired mp3 folder up/down.
② If you find desired folder, press the file search button to playback the
first file in the folder.
※ If a file is not selected until 5 seconds after search folder, the
21093CD74
function will be terminated.
(4) File search button

① It is possible to search the desired CD track or mp3 file.
·Turned to clockwise, the CD track or mp3 file number is
increased.
If it is turned to counterclockwise, CD track or mp3 file number is
21093CD71 decreased.
※ If a file or track is not selected until 5 seconds, function will be
terminated.
(5) Fast
ast rewind/Fast forward button (CD)
① Continually press these button to quickly move rewind or forward
through the disc.
※ The CD player sound level is lower while press this button.
② Normal playback resumes when you release the button.
21093CD82
(6) Random
andom track button (CD)
① Press this button to activate random track playback.
※ The LCD displays "RDM".
② It is canceled press one more this button.
21093CD83
3-38
(7) Repeat track button (CD)
① Press this button to activate repeat current track playback.
※ The LCD displays "RPT".
② It is canceled press one more this button.
21093CD84
(8) Mark button (MP3)

① Memory
·Press over 0.8 second, the current file memorized with a beep
(max 100 tune memory).
※ The LCD displays "M" and "Marked number" for 3 seconds.
21093CD85
② Memory
emory file playback
·Press within 0.8 second, the marked file playback.
③ Deletion
·Press over 0.8 second, the marked file will be deleted with a
beep.
(9) CD EJECT BUTTON

① Press this button to eject the disc.
※ If there is no disc in the audio, the LCD displays "NO disc" for 5
seconds.
21093CD86
(10) SCR BUTTON (MP3)

① This button to confirm the long file name on LCD.
21093CD87
3-39
RADIO AND USB PLAYER ((machine
machine serial No. : #1439-
#1439-)
■BASIC
BASIC FUNCTIONS
1 4 LCD 3
2 5 6
2209S3CD70
1 Power (PWR) button 4 Radio (FM/AM) selection button

2 Volume/Sound setting button 5 USB slot
3 Mode selection button 6 AUX terminal
(1) Power
ower (PWR) button
① Press the PWR button to turn on the audio. While the audio is
PWR operating, press the button to turn the power off.
2209S3CD70A
(2) Volume/Sound
olume/Sound setting button
·Volume
Volume (VOL) button
SELECT ① Turn the VOL button clockwise to increase the volume and
PUSH
counter-clockwise to decrease the volume.
VOL
2209S3CD70B
3-40
·Sound
Sound setting
SELECT
PUSH ① Press the SELECT button to conduct sound setting.
Each press of the button will change the sound setting in the fol-
lowing order.
VOL BASS → MIDDLE → TREBLE → BALANCE → EQ → BEEP
2209S3CD70C
② After selecting the desired setting, turn the SELECT button clock-
wise/counter-clockwise to adjust the sound setting value.
③ BASS adjustment
Turn the SELECT button clockwise to increase the bass and
counter-clockwise to decrease the bass. BASS can be adjusted
from max +10/min -10. If there are no adjustments for 3 seconds,
the changes will be saved and the previous mode will be restored.
④ MIDDLE adjustment
Turn the SELECT button clockwise to increase the middle and
counter-clockwise to decrease the middle. MIDDLE can be adjusted
⑤ TREBLE adjustment
Turn the SELECT button clockwise to increase the treble and
counter-clockwise to decrease the treble. TREBLE can be adjusted
⑥ Left/Right BALANCE adjustment
Turn the SELECT button clockwise to increase the right-side speak-
er volume and counter-clockwise to increase the left-side speaker
volume. BALANCE can be adjusted from 10L/10R. If there are no
adjustments for 3 seconds, the changes will be saved and the previ-
ous mode will be restored.
⑦ EQ (EQUALIZER) adjustment
Turn the SELECT button clockwise/counter-clockwise to select the
desired EQ. EQ settings are as shown below.
Cls (classic) → Pop → Rock → Jazz → off
If there are no adjustments for 3 seconds, the changes will be saved
and the previous mode will be restored.
※ Upon selecting EQ, the BASS, MIDDLE and TREBLE values will
be turned off.
The BASS, MIDDLE, TREBLE values can be set only when EQ
Off is selected.
⑧ BEEP sound adjustment
Turn the SELECT button clockwise/counter-clockwise to the beep
sound ON/OFF. If there are no adjustments for 3 seconds, the
changes will be saved and the previous mode will be restored.
3-41
(3) MODE selection button
① Pres the MODE button to change to RADIO/USB/AUX/iPod modes.
MODE However, the mode can be selected only when the respective media
is connected.
② If iPod is connected to the audio, the mode will change in the
2209S3CD70D following order.
RADIO → iPod → USB (handfree)
③ If USB, AUX is connected to the audio, the mode will change in the
following order.
RADIO → USB(front) → USB(handfree) → AUX
※ USB and AUX mode will operate only when corresponding
devices are connected.
※ When connecting iPod, AUX and front USB cannot be con-
nected.
※ The iPod is connected to the USB in the machine handfree.
(4) Radio (FM/AM) selection button

① Each press of the FM/AM button will change the radio mode in the
FM/AM following order.
FM1 → FM2 → FM3 → AM
② Preset memory of up to FM : 18 stations, AM : 6 stations
2209S3CD70E
(5) USB slot

Connects USB to play USB music files.
(6) AUX terminal
Connects AUX cable to play AUX music files.
3-42
■RADIO
RADIO
1 2 4 5 3
6 2209S3CD71
1 Radio (FM/AM) selection button 4 LCD display

2 TRACK/SEEK button 5 BSM (Best Station Memory) button
3 Broadcast manual search (FLDR) button 6 Saving broadcast frequencies to PRESET numbers
(1) Radio (FM/AM) selection button

① Each press of the FM/AM button will change the radio mode in the
FM/AM following order.
FM1 → FM2 → FM3 → AM
② In addition, pressing the FM/AM button when the starting switch is in
2209S3CD70E ON state will turn the power on and activate the radio.
③ Setting regional Radio Frequency
▶ North America Frequency
Press the FM/AM and Preset 1 button simultaneously to set fre-
quency in accordance to the North America Frequency settings.
“nA” will become displayed on the LCD for one second.
FM : 87.7 ~ 107.9 MHz (200 KHz)
AM : 530 ~ 1710 KHz (10 KHz)
▶ Local/Middle East/Asia Frequency
Press the FM/AM and Preset 2 button simultaneously to set
frequency in accordance to the Local/Middle East/Asia
Frequency settings. “lnT” will become displayed on the LCD for
one second.
FM: 87.5 ~ 108 MHz (100 KHz)
AM: 531 ~ 1602 KHz (9 KHz)
▶ Europe Frequency
Press the FM/AM and Preset 3 button simultaneously to set
frequency in accordance to the North America Frequency set-
tings. “Eu” will become displayed on the LCD for one second.
FM: 87.5 ~ 108 MHz (50 KHz)
MW: 531 ~ 1602 KHz (9 KHz)
LW: 153 ~ 279 KHz (1 KHz)
3-43
(2) TRACK/SEEK button
① As buttons used to automatically search broadcasts, pressing the
TRACK button will automatically search and stop at a frequency with supe-
rior reception.
SEEK TRACK ∧ : Searches frequencies higher than current frequency
SEEK ∨: Searches frequencies lower than current frequency
2209S3CD71B
※ When frequencies cannot be properly found due to weak broad-
cast reception, try using manual FLDR button. (Refer to manual
FLDR button explanation below)
(3) Broadcast manual search (FLDR) button

① As button used to search frequencies manually, a press of the
FLDR SEEK step (refer to note below) will change the frequency.
Pressing and holding the button will continue changing the fre-
FLDR quency. Releasing the button will stop the search at the current fre-
quency.
2209S3CD71C FLDR ∧: Searches frequencies higher than current frequency
FLDR ∨: Searches frequencies lower than current frequency
※ SEEK STEP : FM-100KHz, AM-9KHz
(4) LCD display

① The currently received broadcast frequency info and status are
displayed.
2209S3CD71D
(5) BSM (Best Station Memory) button

① Press and hold the BSM button to listen to the presets saved in FM
BAND FM1, FM2, and FM3 or AM BAND AM for 5 seconds each.
When you find a station you wish to listen to, press the BSM button
again to receive the selected broadcast.
2209S3CD71E
② Shortly press the BSM button to automatically save frequencies with
superior reception in presets (1REW~6INFO). The BSM feature
will save AM frequencies in AM mode and FM frequencies in FM
mode.
3-44
(6) Saving broadcast frequencies to PRESET numbers
Up to 18 FM broadcasts and 6 AM broadcasts can be saved.
① Use the auto/manual search buttons to find the desired frequency.
② Select the preset button (1REW~ 6INFO) to which you wish to save
the selected frequency. Press and hold the preset button.
21093CD76
③ The frequency will be saved to the preset button to a sound of a

beep. The saved frequency number will be displayed on the LCD
DISPLAY. (However, the beep will not sound if the beep function has
been turned off in sound setting. )
④ After saving is complete, pressing the preset button will play the
corresponding broadcast frequency.
※ No beep sound signifies that the preset has not been saved. In
this case, try again from the first step. (However, the beep will
not sound if the beep function has been turned off in sound
setting.)
3-45
■USB
USB CONNECTION
2 11 9 1 3
10 4 4 5 6 7 8
2209S3CD72
1 USB selection button 7 Scroll (SCR) button

2 TRACK UP/SEEK DOWN button 8 View music info (INFO) button
3 FLDR UP/DOWN button 9 Scan button (BSM)
4 FF/REW button 10 Finding and playing file (SELECT) button
5 RPT/FOLDER RPT button 11 LCD display
6 RDM/FOLDER RDM button
· Operates only when a USB is connected. Connecting a USB to the audio will automatically convert
to USB mode.
· Connecting the USB when the starting switch is in ON state will turn the power on and automatically
play the songs within the USB.
(1) USB selection button

① While playing a different mode, press the MODE button to convert to
MODE USB mode. Connecting a USB to the audio will automatically con-
vert to USB mode even if another mode is playing and auto-
matically play the songs within the USB.
2209S3CD70D ② If the USB is connected to both the front USB and handfree, then
MODE is converted in the following order.
RADIO → USB(front) → USB(handfree)
(2) TRACK UP/SEEK DOWN button

① While playing USB, press the TRACK∧ button to play the beginning
TRACK of the next song.
Press the SEEK∨ button to return to the beginning of the current
SEEK song. Press the button again to play the beginning of the previous
song.
2209S3CD71B
3-46
(3) FLDR UP/DOWN button
① If there are more than 2 folders in the USB, pressing the FLDR UP/
FLDR DOWN button will move to the previous or next folder.
② If there are no folders in the USB, then pressing the button will move
FLDR
up/down within the folder in 10 file increments.
2209S3CD71C
(4) FF/REW button

① While a USB is operating, press and hold the FF button to fast-
forward the song. When fast-forward is complete, the next song will
properly play from the beginning even if you continue holding the
button. Press and hold the REW button to rewind the song. When
2209S3CD72A
rewind is complete, the current song will properly play from the
beginning even if you continue holding the button. Shortly pressing
the buttons will not operate the FF/REW.
(5) RPT/FOLDER RPT button

① While music is playing, shortly press the RPT button to repeat the
currently playing song.
② (RPT function) Press and hold the RTP button to sequentially repeat
all songs within the current folder. (FOLDER RPT, however, music
2209S3CD72B files in the USB must be saved in folder format.)
(6) RDM/FOLDER RDM button

① While music is playing, shortly press the RDM button to randomly
play the songs in the current folder. (RDM)
② While music is playing, press and hold the RDM button to randomly
play the songs in the current folder. (FOLDER RDM, however, music
2209S3CD72C files in the USB must be saved in folder format.)
(7) Scroll (SCR) button

① Press the SCR button to turn ON/OFF the scroll function which
scrolls the file name of the currently playing song on the LCD from
right to left.
2209S3CD72D
3-47
(8) View
iew music info (INFO) button
① Each time the INFO button is pressed, the info on the currently
playing song will be displayed in the following order.
FILE NAME → TITLE → ARTIST → ALBUM → DIR
2209S3CD72E
(9) Scan
can button (BSM)
① While music is playing, shortly press the BSM button to scan each
song within the USB for 10 seconds in sequential order. (SCN)
② Press and hold the BSM button to scan each song within the cur-
rent folder for 10 seconds in sequential order. (FOLDER SCN, how-
2209S3CD71E ever, music files in the USB must be saved in folder format.)
(10) Finding and playing file (SELECT) button

SELECT
PUSH ① While USB is playing, press and hold the SELECT button for over 3
seconds to enter FILE BROWER mode and search for desired files.
After entering FILE BROWSER mode, turn the SELECT button left/
VOL
② right to find the desired folder. After finding the folder, press the
2209S3CD70C SELECT button to select the folder. Turn the SELECT button left/
right to find the desired song and press the SELECT button to play.
If there are no adjustments for 3 seconds after pressing the
③ SELECT button, the function will be turned off and the USB play
screen will be displayed.
(11) LCD display

① Displays the info of the currently playing song.
· F-USB : Displays USB is connected to the Audio Front
· R-USB : Displays USB is connected to the handfree
· RPT : Displays that repeat function is turned on
2209S3CD71F
· RPT : Displays that folder repeat function is turned on
· RDM : Displays that random play is turned on
· RDM : Displays that folder random play is turned on
· SCR : Displays that SCROLL is turned on
3-48
■iPOD
POD CONNECTION
2 1
8 3 3 4 5 6 7
2209S3CD73
1 iPod selection button 5 Random play (RDM) button

2 TRACK UP/SEEK DOWN button 6 Scroll (SCR) button
3 FF/REW button 7 View music info (INFO) button
4 Repeat (RPT) button 8 Finding and playing file (SELECT) button
· Operates only when an iPod is connected. Connecting an iPod to the audio will automatically convert
to iPod mode. Connecting the USB when the starting switch is in ON state will turn the power on and
automatically play the songs within the iPod.
· The iPod cable is supplied separately.
(1) iPod selection button

① While playing a different mode, press the MODE button to convert to
MODE iPod mode. Connecting an iPod to the audio will automatically con-
vert to iPod mode even if another mode is playing and auto-
matically play the songs within the iPod.
2209S3CD70D
(2) TRACK UP/SEEK DOWN button

① While playing music, press the TRACK∧ button to play the
FLDR beginning of the next song.
Press the SEEK∨ button to return to the beginning of the current
FLDR song. Press the button again to play the beginning of the previous
song.
2209S3CD71C
3-49
(3) FF/REW button
① While an iPod is operating, press and hold the FF button to fast- for-
ward the song.
② When fast-forward is complete, the next song will properly play from
the beginning even if you continue holding the button. Press and
2209S3CD72A hold the REW button to rewind the song.
③ When rewind is complete, the current song will properly play from
the beginning even if you continue holding the button.
④ Shortly pressing the buttons will not operate the FF/REW.
(4) Repeat (RPT) button

① While music is playing, press the RPT button to repeat the currently
playing song.
2209S3CD72B
(5) Random play (RDM) button

① While music is playing, press the RDM button to randomly play the
songs.
2209S3CD72C
(6) Scroll
croll (SCR) button
① Displays the file name of the currently playing song on the LCD.
Here, the SCR button turns the file name SCROLL ON/OFF.
2209S3CD72D
(7) View music info (INFO) button

① Each time the INFO button is pressed, the info on the currently
playing song will be displayed in order of ARTIST → ALBUM →
TITLE.
2209S3CD72E
3-50
(8) Finding and playing file (SELECT) button
SELECT
PUSH ① While iPod is playing, press and hold the SELECT button for over 3
seconds to enter CATEGORY mode and search for desired files.
② After entering CATEGORY mode, turn the SELECT button left/right
VOL
to find the desired category.
2209S3CD70C
③ Category will be displayed in the following order.
PLAYLISTS → ARTISTS → ALBUMS → GENRES → SONGS →
COMPOSERS → AUDIOBOOKS → PODCACSTS
④ After finding the category, press the SELECT button to select the
category. Turn the SELECT button left/right to find the desired song
and press the SELECT button to play.
⑤ If there are no adjustments for 3 seconds after pressing the
SELECT button, the function will be turned off and the iPod play
screen will be displayed.
3-51
■AUX
AUX connection
2209S3CD74
· Operates only when an external device is connected to AUX. Connecting an AUX device to the audio
using the AUX cable will automatically convert to AUX mode.
· When an external device is connected, only the PWR, FM/AM, MODE, and VOL buttons can be
operated.
· Settings can be made only through the external device connected to AUX.
· The AUX cable is supplied separately.
(1) Connecting an external device using the AUX cable

① While playing a different mode, press the MODE button to convert to AUX mode.
I f ② an external device is connected to the Audio through the AUX terminal, AUX mode will auto-
matically be converted and play music from AUX. Connecting the AUX when the starting switch
i s in ON state will turn the power on and automatically play the songs within the AUX.
3-52
OPERATION
1. SUGGESTION FOR NEW MACHINE
1) It takes about 100 operation hours to enhance its

designed performance.
2) Operate according to below three steps and avoid
excessive operation for the initial 100 hours.
Service meter Load Avoid excessive
operation for
Until 10 hours About 60% initial 100 hours
Until 100 hours About 80%
After 100 hours 100%
※ Excessive operation may deteriorate the
potential performance of machine and
shorten lifetime of the machine.
3) Be careful during the initial 100 hours operation
(1) Check daily for the level and leakage of coolant,

engine oil, hydraulic oil and fuel.
(2) Check regularly the lubrication and fill grease 555W94OP01
daily all lubrication points.

(3) Tighten bolts.
(4) Warm up the machine fully before operation.
(5) Check the gauges occasionally during the
operation.
(6) Check if the machine is operating normally
during operation.
4) Replace followings after initial operation hours.
Checking items Hours
Engine oil
Engine oil filter element 50
Fuel filter
Hydraulic oil return filter element
250
Line filter element
4-1
2. CHECK BEFORE STARTING THE ENGINE
1) Look around the machine and under the machine

to check for loosen nut or bolts, collection of dirt,
or leakage of oil, fuel or coolant and check the Check before
condition of the work equipment and hydraulic starting
system. Check also loosen wiring, and collection
of dust at places which reach high temperature.
ö Refer to the daily check on the chapter 6, main-
tenance.
2) After checking air pressure of tire, make sure that
around the machine is clear.
3) Adjust seat to fit the contours of the operator's 555W94OP02
body for the pleasant operation.

4) Adjust the rear view mirror.
4-2
3. STARTING AND STOP THE ENGINE
1) CHECK INDICATOR LIGHTS

(1) Check if all the operating lever is on the neutral
position.
(2) Turn the starting switch to the ON position, and START
check following.
① If all the lamps light ON and buzzer sounding
OFF
for 6 seconds.
② Only below lamps will light ON and all the other
lights will turn OFF after 2 seconds.
·Battery charging warning lamp (2)
·Engine oil pressure warning lamp (1)
③ The preheat pilot lamp (3) will light ON when
the coolant temperature is below 10˚C .
④ The warming up pilot lamp (4) will light ON
when the coolant temperature is below 30˚C .
※ If the ESL function is set to the YES, enter
the password to start engine.
※ If the password has failed 5 times, please
wait 30 minutes before re-attempting to enter
the password.
※ Refer to page 3-9 for the ESL function. 5594OP01
4-3
2) STARTING ENGINE
※ Sound hor n to war n surroundings after
checking if there are obstacles in the area.
※ Replace the engine oil and fuel referring to
recommended oils at page 2-10.
※ Fill anti-freeze solution to the coolant as
required.
(1) Check if all levers are on the neutral position.
(2) Turn the starting switch to ON position.
(3) Check if the preheat pilot lamp (1) is turned ON.
※ When the preheat pilot lamp is turned ON, the
preheating function is actuated within 15
seconds.
※ After the preheat pilot lamp is turned OFF, START
engine start within 10 seconds.
ON
OFF
(4) Start engine by turning the starting switch to the
START position. 5594OP02
(5) Release the starting switch immediately after

starting engine to avoid possible damage to the
starting motor.
※ If the engine is started before the preheat pilot
lamp goes OFF, it keeps the lamp ON within
15 seconds even after the engine is started.
※ Be aware that batter y can be easily
discharged after long time with head light,
work lamp and air-conditioner turned on
together under the condition of the low engine
rpm.
4-4
3) INSPECTION AFTER ENGINE START
Inspect and confirm the following after engine
starts.
(1) Is the level gauge of hydraulic oil tank in the
normal level?
(2) Are there leakages of oil or water?
(3) Are all the warning lamps OFF (2~7)?
(4) Is the indicator of engine coolant temperature 1
gauge (1) in the normal zone? 2 5
(5) Is the engine sound and the color of exhaust gas 3

4 6
normal?
7
(6) Are the sound and vibration normal?
※ Do not increase engine speed quickly after
starting, it can damage engine or
turbocharger.
※ If there are problems in the control panel, stop
the engine immediately and correct problem 5594OP03
as required.
4) WARMING-UP OPERATION
※ The most suitable temperature for the hydraulic
oil is about 50˚C (122˚F ).
It can cause serious trouble in the hydraulic sys-
tem by sudden operation when the hydraulic oil
50 C
temperature is below 25˚C (77˚F ).
Then temperature must be raised to at least
25˚C (77˚F ) before starting work.
(1) Run the engine at low idling for 5 minutes.
(2) Speed up the idling and run the engine at mid-
range speed.
(3) Operate bucket lever for 5 minutes.
※ Do not operate anything except bucket lever.
(4) Run the engine at the high speed and operate
the bucket lever and arm lever for 5-10 minutes.
※ Operate only the bucket lever and arm lever.
(5) This warming-up operation will be completed by
operation of all cylinders several times, and
operation of swing and traveling.
※ Increase the warming-up operation during
winter. 55W94OP01
4-5
5) TO STOP THE ENGINE
※ If the engine is abruptly stopped before it has
cooled down, engine life may be greatly Low idling for
5 minutes
shortened. Consequently, do not abruptly
stop the engine apart from an emergency.
※ In particularly if the engine has overheated,
do not abruptly stop it but run it at medium
speed to allow it to cool gradually, then stop it.
(1) Place the FNR lever in the neutral.
(2) Down the bucket and dozer blade on the ground
then put all the levers in the neutral position.
FNR Parking switch
(3) Put the parking switch in the parking position.
W T
(4) Run the engine at low idling speed for about 5
P
minutes.
Neutral
(5) Return the key of starting switch to the OFF
position.
(6) Remove the key to prevent other people using
the machine and LOCK safety lever.
START
(7) Lock the cab door.
ON
OFF
55W94OP02
4-6
4. OPERATION OF WORKING DEVICE
※ Confirm the operation of control lever and

working device.
1) Left control lever controls arm and swing. 6
7
2) Right control lever controls boom and bucket. 8
5 9
3) When you release the control lever, control 3 ,3' 2

10
lever returns to neutral position automatically.
1 4,4'
※ When operating swing, consider the swing
distance by inertia.
55W94OP03
※ Left control lever

1 Arm roll-out 3
3'
2 Arm roll-in
4'
3 Swing right 4
1
4 Swing left
3' Boom right (boom swing switch selected)
4' Boom left (boom swing switch selected) 2
※ Refer to page 3-16 for boom offset switch.
555W94OP07
※ Right control lever

5 Boom lower
6 Boom raise
7 Bucket roll-out
8 Bucket roll-in
※ Dozer control lever
9 Dozer blade up
10 Dozer blade down
555W94OP08
4-7
5. TRAVELING OF THE MACHINE
1) BASIC OPERATION
Traveling position
(1) Traveling position
It is the position which the dozer and rear axle is
in the rear and the working device is forward.
Travel directions will be reversed if lower
structure is positioned with dozer in front
front.
Dozer blade
55W94OP04
(2) Traveling operation

When warm-up operation is completed after the Parking switch
engine is started, move the machine according
to the following procedure. Travel speed
① Set the swing lock pin to release position. switch
② Release the safety lever.
③ Put the parking switch in the traveling position. Accelation
④ Lift up the dozer blade. pedal
⑤ Select traveling direction.
⑥ Place the travel speed switch in low speed.
⑦ Press gently the acceleration pedal to move the
machine.
Brake pedal Safety lever
※ When speed up on a slope, a noise for valve of
travel motor may occur. It is not out of order in
machine but peculiar sound. Swing lock pin
※ Be sure that the brake works normally on the
safe place before fast traveling. 55W94OP05
(3) Changing speed

If you want to change the speed, select the
travel speed switch desired position. Low speed
※ Foot operated park brake needs to be fully
applied before machine will allow change from
low speed to high speed or opposite.
Do not start the machine abruptly after changing
speed. High speed
55W74OP11
4-8
(4) Changing direction (forward/reverse)
Forward
① Be sure to stop the machine when changing
the direction forward or backward while traveling.
② Put the levers in the desired position to change Reverse
direction.
※ When changing direction, check beforehand P
there is no obstacle in the direction you will

be headed.
※ It could be cause of machine failure to
55W74OP12
change the direction forward or backward
while traveling.
(5) Turning the machine

Left Right
① Turn the machine by moving the steering wheel turning turning
into the desired direction.
② You can turn the machine to the left or right.
※ Do not turn the machine abruptly when Steering
wheel
traveling at high speed and avoid turn on a P
slope.
Steering does not function with engine OFF.
55W74OP13
(6) Precautions when driving

The operators must be familiar with the following
Cluster
precautions including general safety hints.
① If the warning lamp lights up on the cluster, stop
the machine immediately and check carefully
whether the relevant parts are out of order or
not.
② Do not allow the engine to run at overload.
③ Stop the engine and check as soon as finding
out abnormal noise or smell.
④ Check the gauges frequently.
⑤ Do not allow passengers or riders on the
machine while it is running or in operation.
⑥ Never get on or off the machine while it is
moving. 55W94OP06
4-9
2) TRAVELING ON A SLOPE
(1) Never travel down a slope in neutral.
(2) Lower the bucket 20 to 30 cm (1 ft) to the ground
so that it can be used as a brake in an
20~
emergency. 30c
m(1
ft)
(3) If the machine starts to slide or loses stability,
lower the bucket immediately and brake the
machine. Dozer blade
(4) When parking on a slope, use the bucket as a
brake and place blocks behind the tires to
prevent sliding.
※ Machine cannot travel effectively on a slope
when the oil temperature is low. Do the
warming-up operation when it is going to
Dozer blade
travel on a slope.
※ Be careful when working on slopes. It may
20~30cm(1ft)
cause the machine to lose its balance and
55W94OP07
turn over.
3) PARKING THE MACHINE

To park the machine, keep the steps below.
(1) Release the acceleration pedal slowly.
(2) Depress the brake pedal.
(3) Place the FNR lever in the neutral.
(4) Put the parking switch in the parking position FNR Parking switch
and release the brake pedal.
W T
(5) Lower the bucket and dozer blade to the ground.

P
(6) Stop the engine, place the start key switch in the Neutral Parking mode
OFF and remove the key.
(7) Lock the swing lock pin and the cab door.
※ Whenever parking on s slope, always block
the tires after lowering the bucket to the START
ground.
ON
※ Contain the swing lock pin in the tool box to OFF
avoid loss. 55W94OP08
4-10
4) TOWING THE MACHINE
Except for an emergency, do not tow this machine.
If it is inevitable to tow this machine, observe the
following.
(1) General
① Parking brake cylinder of the machine is
operated by the spring force and released by
hydraulic pressure.
If the engine does not operate, the brake will be
operated to stop the machine.
② When the machine is towed move it for a repair
to nearby place at the low speed.
Transport it on a trailer, if it has to be moved for
a long distance.
③ When the steering device and the brake of the
machine to be towed can not be operated,
transport by trailer.
Injury or death could result if a disabled
machine is towed incorrectly.
I f yo u r m a c h i n e i s t owe d by a n o t h e r
machine, ALWAYS use a wire rope with a
sufficient towing capacity.
NEVER allow a disabled machine to be
towed on a slope.
When connecting up a towing machine, do
not let anyone enter the area between the
towing machine and the equipment being
towed.
Set the towing machine and the towing
connection of the equipment being towed in
a straight line when connecting it.
Never tow machine using a light-duty towing
hook.
4-11
(2) Towing the machine
① When moving the machine or in case of an
Locking
emergency towing, the power flow between screw Spacer
final drive (spur gear drive) and travel motor will
be interrupted. Both side
② For this purpose, loosen the locking screw and
remove the spacer of rear axle.
③ Tighten locking screw both side.
B o t h s i d e s o f l o ck i n g s c r ew mu s t b e
tightened more and more by turns. Rear axle
55W74OP17
④ Turn start key ON position, place parking

switch at traveling position to release
brake.
START
ON
OFF
Parking switch
W T
P
55W94OP09
4-12
5) PRECAUTIONS FOR OPERATION
(1) Permissible water depth

① Do not immerse the machine in water by more
than the permissible depth (axle center).
② For parts that have been immersed in water for
a long time, pump in grease until the old grease
comes out from the bearings.
Front axle center
55W94OP10
(2) When the brake does not operate

① If the machine does not stop even though the
brake pedal is applied, use the parking brake to Parking switch
activate the emergency brake by parking switch.
※ A f t e r u s i n g t h e p a r k i n g b r a ke a s a n
emergency brake, ask Hyundai dealer to
check complete brake system.
Never use emergency brake, except when
the service brake fails.
Brake pedal
55W94OP11
4-13
6. EFFICIENT WORKING METHOD
1) Do the digging work by arm.

Use the pulling force of arm for digging and use
together with the digging force of the bucket if
necessary.
555W94OP20
2) When lowering and raising the boom operate

softly for the beginning and the end. Operate softy for the being and the end
In particularly, sudden stops while lowering the
boom may cause damage to the machine.
555W94OP21
3) The digging resistance and wearing of tooth can

be reduced by putting the end of bucket tooth to
the digging direction.
13034OP39
4) Set the tracks parallel to the line of the ditch to be

excavated when digging ditch. Do not swing while
digging.
Parallel
55W74OP22
4-14
5) Dig slowly with keeping the angle of boom and
arm, 90-110 degree when maximum digging force
is required.
90~110
555W94OP23
6) Operate leaving a small safety margin of cylinder

stroke to prevent damage of cylinder when Margin
working with the machine.
55W94OP12
7) Keep the bucket to the dumping position and the

arm horizontal when dumping the soil from the
bucket.
Operate bucket lever 2 or 3 times when hard to
dump.
※ Do not use the impact of bucket tooth when
dumping.
555W94OP25
8) Operate stop of swing considering the swing slip

distance is created by inertia after neutralizing the
swing lever.
Inertia
Swing stop
55W94OP13
4-15
9) If the excavation is in an underground location or Incorrect
in a building, make sure that there is adequate
overhead clearance and that there is adequate
ventilation.
55W94OP17
10) Do not use the dropping force of the work Incorrect

equipment for digging.
The machine can be damaged by the impact.
555W94OP27
11) Do not use the bucket to crack hard objects like Incorrect
concrete or rocks.
This may break a tooth or pin, or bend boom.
555W94OP28
4-16
12) NEVER CARRY OUT EXCESSIVE
OPERATIONS
Operation exceeding machine performance may
result in accident or failure.
Carry out lifting operation within specified load
limit.
Never carry out operations which may damage
the machine such as overload or over-impact-
load.
Never travel while carrying a load.
In case you need installing over load warning
device for object handling procedure, please
contact Hyundai distributor.
55W7A4OP30
4-17
13) BUCKET WITH HOOK
When carrying out lifting work, the special lifting
hook is necessary.
The following operations are prohibited.
ÂLifting loads with a wire rope fitted around the
bucket teeth. Hook
ÂLifting loads with the wire rope wrapped directly
around the boom or arm.
When performing lifting operation, securely hook
the wire rope onto the special lifting hook.
When performing lifting operation, never raise or
lower a person.
Due to the possible danger of the load falling or of
collision with the load, no persons shall be
allowed in the working area.
Before performing lifting operation, designate an
operation supervisor.
Always execute operation according to his
instructions.
ÂExecute operating methods and procedures
under his direction.
ÂSelect a person responsible for signaling.
Operate only on signals given by such person.
Never leave the operator's seat while lifting a load. R5574OP30
4-18
7. OPERATION IN THE SPECIAL WORK SITES
1) OPERATION THE MACHINE IN A COLD WEATHER

(1) Use proper engine oil and fuel for the weather.
(2) Fill the required amount of antifreeze in the
coolant. 50 C
(3) Refer to the starting engine in cold weather.

Start the engine and extend the warming up
operation.
(4) Be sure to open the heater cock when using the
heater.
(5) Always keep the battery completely charged.
※ Discharged batteries will freeze more easily
than fully charged. 555W94OP31
(6) Clean the machine and park on the wood plates.
2) OPERATION IN SANDY OR DUSTY WORK SITES
(1) Inspect air cleaner element frequently. Clean or

replace element more frequently, if warning
lamp comes ON and buzzer sounds
simultaneously, regardless of inspection period.
※ Replace the inner and outer element after 4
times of cleaning.
(2) Inspect radiator, oil cooler and condenser
frequently, and keep cooling fins clean.
(3) Prevent sand or dust from getting into fuel tank
and hydraulic tank during refilling.
(4) Prevent sand or dust from penetrating into
hydraulic circuit by tightly closing breather cap of
hydraulic oil tank. Replace hydraulic oil filter and
air breather element frequently. Also, replace the
fuel filter frequently.
(5) Keep all lubricated part, such as pins and
bushings, clean at all times.
(6) If the air conditioner and heater filters clogged,
the heating or cooling capacity will drop. Clean
or replace the filter element more frequently.
(7) Clean electrical components, especially the
star ting motor and alter nator to avoid
accumulation of dust.
4-19
3) SEA SHORE OPERATION
(1) Prevent ingress of salt by securely tightening
plugs, cocks and bolts of each part.
(2) Wash machine after operation to remove salt
residue.
Pay special attention to electrical parts, and
hydraulic cylinders and track tension cylinder to
prevent corrosion.
(3) Inspection and lubrication must be carried out
more frequently.
Supply sufficient grease to replace all old grease
in bearings which have been submerged in
water for a long time.
4) OPERATION IN MUD, WATER OR RAIN

WORK SITES
(1) Perform a walk around inspection to check for
any loose fittings, obvious damage to the
machine or any fluid leakage.
(2) After completing operations, clean mud, rocks or
debris from the machine. Inspect for damage,
cracked welds or loosened parts.
(3) Perform all daily lubrication and service.
(4) If the operations were in salt water or other
corrosive materials, make sure to flush the
affected equipment with fresh water.
5) OPERATION IN ROCKY WORK SITES

(1) Check for damage to the undercarriage and for
looseness, flaws, wear and damage in bolts and
nut.
(2) Loosen the track tension a little when working in
such areas.
(3) Do not turn the undercarriage directly over the
sharp edge rock.
4-20
8. NORMAL OPERATION OF EXCAVATOR
Followings may occur during operation due to the

nature of a hydraulic excavator.
1) When rolling in the arm, the roll-in movement stop

momentary at point X in the picture shown, then
recovers speed again after passing point X.
The reason for this phenomenon is that move-
ment by the arm weight is faster than the speed of
oil flow into the cylinder.
2) When lowering the boom, one may hear continu-
ous sound. X
This is caused by oil flow in the valve.
3) Overloaded movement will produce sound
caused by the relief valves, which are for the pro-
tection of the hydraulic systems.
4) When the machine is started swing or stopped, a
noise near the swing motor may be heard. The
noise is generated when the brake valve relieves. 555W94OP32
4-21
9. ATTACHMENT LOWERING (when engine is stopped)
1) On machines equipped with an accumulator, for a

short time (within 2 minutes) after the engine is
stopped, the attachment will lower under its own
weight when the attachment control lever is
shifted to LOWER. That is happen only starting
switch ON position and safety lever UNLOCK
position. After the engine is stopped, set the
safety lever to the LOCK position.
Be sure no one is under or near the attachment
before lowering the boom.
2) The accumulator is filled with high-pressure
nitrogen gas, and it is extremely dangerous if it is
handled in the wrong way. Always observe the
following precautions.
Never make any hole in the accumulator
expose it to flame or fire.
Do not weld anything to the accumulator.
※ When carr ying out disassembly or
maintenance of the accumulator, or when
disposing of the accumulator, it is necessary to
Accumulator
release the gas from the accumulator. A
special air bleed valve is necessary for this
operation, so please contact your Hyundai 55W94OP14
distributor.
4-22
10. STORAGE
Maintain the machine taking care of following to

prevent the deterioration of machine when storing
the machine for a long time, over 1 month.
1) BEFORE STORAGE
4 5 4 2 1
(1) Cleaning the machine
Clean the machine and dried.
Grease each lubrication part.
(2) Lubrication position of each part
Change all oil.
※ Be particularly careful when you reuse the 6 7 3 8 9
machine. 1 Lubricating manifold(4EA)
2 Boom connection pin(2EA)
As oil can be diluted during storage. 3 Boom cylinder pin(2EA)
Apply an anticorrosive lubricant on the 4 Arm cylinder pin(2EA)
exposed part of piston rod of cylinder and in 5 Boom and arm connection pin(1EA)
6 Arm and bucket(5EA)
places where the machine rusts easily. 7 Dozer blade and cylinder(4EA)
8 Boom swing post pin(2EA)
9 Boom swing cylinder pin(1EA)
55W74OP33
(3) Master switch

Turn OFF the master switch mounted electric
box and store the machine. Rear trim
assy
(4) Be sure to mix anticorrosive antifreezing solution
in the radiator.
OFF
Master switch
5594OP11
(5) Prevention of dust and moisture

Keep machine dry. Store the machine setting
wood on the ground.
※ Cover exposed part of piston rod of cylinder.
※ Lower the bucket to the ground and set a sup-
port under track.
555W94OP34
4-23
2) DURING STORAGE
Start engine and move the machine and work
equipment once a month and apply lubrication to Lubricating operation
once a month
each part.
ö Check the level of engine oil and coolant and
fill if required when starting engine.
ö Clean the anticorrosive on the piston rod of cyl-
inder.
ö Operate the machine such as traveling, swing
and work equipment operation to make sure
enough lubrication of all functional compo-
nents.
55W94OP15
ö BATTERY
刮 Once a month, start the engine for 15 minutes (or use a charger) to charge the battery.
刯 Every 2 months, check the battery voltage and keep battery voltage over 12.54V.
到 If the machine stock period is over 6 months, disconnect the battery negative (-) terminal.
3) AFTER STORAGE
Carry out the following procedure when taking out of a long time storage.
(1) Wipe off the anticorrosive lubricant on the hydraulic piston rod.
(2) Completely fill fuel tank, lubricate and add oil.
(3) When storage period is 6 months over
If the machine stock period is over 6 months, carry out the following procedure.
This procedure is to drain condensation water for the swing reduction gear durability.
ö Remove the drain port plug and drain the water until the gear oil comes out and then tighten the
drain plug.
ö Refer to the service instruction, section 6 for the drain plug location.
ö If the machine is stored without carrying out the monthly lubricating operation, consult your
Hyundai dealer for service.
4-24
11. RCV LEVER OPERATING PATTERN
A
H F D ※ Whenever a change is made
B to the machine control pat-
RH
J G E tern also exchange the pat-
1
2 LH Terminal block
4
tern label in the cab to
3 4
2
3 match the new pattern.
1
H
J
F
G
Terminal block DE
A
B
5594OP12
Operation Hose connection (port)

Pattern Control function RCV Change of Terminal block
Left Right
lever From To
ISO Type 1 5 1 Arm out ② D -
2 Arm in ④ E -
Left
4 3 3 Swing right ③ B -
8 7
4 Swing left ① A -
5 Boom lower ④ G -
6 Boom raise ② F -
Right
6 7 Bucket out ① H -
Hyundai 2
8 Bucket in ③ J -
A Type 1 1 Boom lower ② D J
5
2 Boom raise ④ E H
Left
3 Swing right ③ B -
4 3 8 7
4 Swing left ① A -
5 Arm out ④ G D
6 Arm in ② F E
Right
7 Bucket out ① H -
2 6
8 Bucket in ③ J -
B Type 1 5 1 Boom lower ② D J
2 Boom raise ④ E H
Left
3 Bucket in ③ B F
4 3 8 7 4 Bucket out ① A G
5 Arm out ④ D D
6 Arm in ② F E
Right
2 7 Swing right ① H B
6
8 Swing left ③ J A
C Type 1 1 Swing right ② D J
5
2 Swing left ④ E H
Left
4 3 Arm in ③ B F
3 8 7 4 Arm out ① A G
Right Same as ISO type

6
2
4-25
RCV LEVER OPERATING PATTERN (option, A type)
RH
1 LH
2
4 3 4
3
2 1
Multimode J1 J3
H
selector valve J
B
Terminal A
J4
J2
5594OP14
Operation Hose connection (port)

Pattern Control function
Left Right RCV lever MCV port
1 1 1 Boom lower ② J1
2 Boom raise ④ J3
Left
3 3 Bucket out ③ B
4 3 4
4 Bucket in ① A
A ype
5 Arm out ④ J2
6 Arm in ② J4
Right
7 Swing right ① H
2 2 8 Swing left ③ J
1) The machine control pattern can easily be

MULTIMODE
changed from the "ISO" type to the "A" type by SELECTOR VALVE
changing the position of the lever.
A TYPE(OPT)
Before starting the machine, check the lever ISO TYPE(STD)
position of multimode selector valve and actual
operating of attachment.
55W94OP16
2) Change of operating pattern (ISO → A type)

(1) Loosen bolt (11). ISO TYPE(STD) A TYPE(OPT)
(2) Move lever from the "ISO" type to "A" type
position.
(3) After setting the lever, tighten bolt to secure
lever.
Lever
11 11
Lever
1607A4OP91
4-26
TRANSPORTATION
1. ROAD TRAVELING
As this machine can run at the maximum speed

of 30.5km/h, it is not necessary to transport the
machine on trailer in a short distance.
But the transportation by the trailer is convenient
in a long distance.
If it is necessary to travel on a road, observe the
followings.
1) Comply with regulations regarding this machine
for the sake of safety.
55W95TA06
2) Perform daily inspection before starting the
machine.
3) Cross the bridge after checking that it will safely
support the machine weight. If the bridge can not
support, a detour must be prepared or the bridge
must be reinforced.
4) When traveling for a long distance, stop every
hour to allow tires and other components to cool
down and check any abnormality.
5) Drive with the bucket empty.
5-1
2. PREPARATION FOR TRANSPORTATION
1) When transporting the machine, observe the

various road rules, road transportation vehicle
laws and vehicle limit ordinances, etc. Overall
width
2) Select proper trailer after confirming the weight
and dimension from the chapter 2, specification.
3) Check the whole route such as the road width, the
height of bridge and limit of weight and etc., which
Overall
will be passed. height
4) Get the permission from the related authority if

necessary. Overall length
5) Prepare suitable capacity of trailer to support the
machine. 55W95TA01
6) Prepare gangplank for safe loading referring to

the below table and illustration.
A B
Loading plate
1.0 3.65 ~ 3.85 of trailer B
1.1 4.00 ~ 4.25 Gan
gplan
A k
1.2 4.35 ~ 4.60
1.3 4.75 ~ 5.00 Block 15 ~ 16。
1.4 5.10 ~ 5.40

1.5 5.50 ~ 5.75 13035TA02
5-2
3. DIMENSION AND WEIGHT
1) Base machine
Mark Description Unit Specification
L Length mm (ft-in) 3580 (11' 9")
H
H Height mm (ft-in) 2850 ( 9' 4")
Wd Width mm (ft-in) 1925 ( 6' 4")
Wt Weight kg (lb) 4760 (10490)
L W
※ With 180 kg (400 lb) counterweight.
555W95TA03
2) Boom assembly
L Length mm (ft-in) 3120 (10' 3")
H Height mm (ft-in) 1140 ( 3' 9") H
Wd Width mm (ft-in) 250 ( 0'10")

Wt Weight kg (lb) 300 (660) L
※ 3.0 m (9'10") boom with arm cylinder (included

piping and pins). R5575TA03
3) Arm assembly
L Length mm (ft-in) 2130 ( 6'12")
H Height mm (ft-in) 450 ( 1' 6") H
Wd Width mm (ft-in) 170 ( 0' 7") L

※ 1.6 m (5' 3") arm with bucket cylinder (included
linkage and pins). R5575TA04
4) Bucket assembly
L Length mm (ft-in) 1020 ( 3' 4")
H Height mm (ft-in) 570 ( 1' 10")
H
Wd Width mm (ft-in) 740 ( 2' 5")

L
※ 0.18 m3 (0.24 yd3) SAE heaped bucket (Included
tooth and side cutters). 13035TA05
5-3
5) Boom cylinder
L Length mm (ft-in) 1210 ( 3'12")
H
H Height mm (ft-in) 150 ( 0' 6")
Wd Width mm (ft-in) 280 ( 0'11") L
※ Included piping.
13035TA06
6) Cab assembly
L Length mm (ft-in) 1650 ( 5' 5")
H
H Height mm (ft-in) 1530 ( 5' 0")
Wd Width mm (ft-in) 1060 ( 3' 6")
W
Wt Weight kg (lb) 350 (770) L
555C95TA05
7) Counterweight
L Length mm (ft-in) 1850 ( 6' 1")
H
H Height mm (ft-in) 420 ( 1' 5")

Wd Width mm (ft-in) 645 ( 2' 1") L W
555C95TA10
5-4
4. LOADING THE MACHINE
1) Load and unload the machine on a flat ground.

2) Use the gangplank with sufficient length, width,
thickness and gradient.
3) Place block tires of the truck and the trailer not to
move the trailer.
4) Place the swing lock device to the LOCK position
before fixing the machine at the bed of trailer and
confirm if the machine parallels the bed of trailer.
5) Drive straight and depress the acceleration pedal
slowly on the gangplank with the two speed
switch positioned as low speed. 555W95TA05
6) Do the following after loading the machine to the

trailer.
(1) Stop loading when the machine is located
horizontally with the rear wheel of trailer.
555W95TA06
(2) Place the swing lock device to the LOCK

position after the swing the machine 180 degree.
555W95TA07
5-5
(3) Lower the working equipment gently after the
location is determined.
※ Place rectangular timber under the bucket
cylinder to prevent the damage of it during
transportation.
Be sure to keep the travel speed switch on
the low speed while loading and unloading
the machine.
Avoid using the working equipment for
loading and unloading since it will be very
dangerous.
Do not operate any other device when
loading.
Be careful on the boundary place of loading
plate or trailer as the balance of machine will
555W95TA08
abruptly be changed on the point.
5-6
5. FIXING THE MACHINE
1) Place the swing lock pin on the LOCK position.

2) Place the parking switch to the parking position. Starting Select switch
switch
3) Keep the safety lever on the SAFETY position.
4) Turn OFF all the switches and remove the key.
Safety lever
Swing lock pin
55W95TA02
5) Secure all locks.
Cab
Tool box Engine

hood
55W95TA03
6) Place timber underneath of the tires and fix firmly

with wire rope to prevent the machine from
moving forward, backward, right or left.
Chain
55W95TA04
5-7
6. LOADING AND UNLOADING BY CRANE
1) Check the weight, length, width and height of the

machine referring to the chapter 2, specification
when you are going to hoist the machine. Wire rope
2) Use long wire rope and stay to keep the distance Stay
with the machine as it should avoid touching with
the machine.
3) Put a rubber plate contact with wire rope and
machine to prevent damage.
Boom
4) Place crane on the proper place.
5) Install the wire rope and stay like the illustration. Dozer blade
Make sure wire rope is proper size. Wire rope

Stay
Place the safety lever to LOCK position to
prevent the machine moving when hoisting the
machine.
The wrong hoisting method or installation of
wire rope can cause damage to the machine.
Do not load abruptly.
55W95TA05
Keep area clear of personnel.
5-8
MAINTENANCE
1. INSTRUCTION
1) INTERVAL OF MAINTENANCE
(1) You may inspect and service the machine by the
period as described at page 6-11 based on hour
meter at cluster.
(2) Shorten the interval of inspect and service
depending on site condition.(Such as dusty
area, quarry, sea shore and etc.)
(3) Practice the entire related details at the same
time when the service interval is doubled.
For example, in case of 100hours, carry out all
the maintenance 「Each 100hours, each 50 Service meter
hours and daily service」 at the same time.

5596MA01
2) PRECAUTION
(1) Start to maintenance after you have the full
knowledge of machine.
(2) The monitor installed on this machine does not
entirely guarantee the condition of the machine.
Daily inspection should be performed according
to clause 4, maintenance check list.
(3) Engine and hydraulic components have been
preset in the factory.
Do not allow unauthorized personnel to reset
them.
(4) Ask to your local dealer or Hyundai for the
maintenance advice if unknown.
(5) Drain the used oil and coolant in a container and
handle according to the method of handling for
industrial waste to meet with regulations of each
province or country.
6-1
3) PROPER MAINTENANCE
(1) Replace and repair of parts
It is required to replace the wearable and
consumable parts such as bucket tooth, side
cutter, filter and etc., regularly.
Replace damaged or worn parts at proper time
to keep the performance of machine.
(2) Use genuine parts.
(3) Use the recommended oil.
(4) Remove the dust or water around the inlet of oil
tank before supplying oil.
(5) Drain oil when the temperature of oil is warm.
(6) Do not repair anything while operating the
engine.
Stop the engine when you fill the oil.
(7) Relieve hydraulic system of the pressure before
repairing the hydraulic system.
(8) Confirm if the cluster is in the normal condition
after completion of service.
(9) For more detail information of maintenance,
please contact local Hyundai dealer.
※ Be sure to start the maintenance after fully
understand the chapter 1, safety hints.
6-2
4) RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM
Spouting of oil can cause the accident when
loosening the cap or hose r ight after the
operating of machine as the machine or oil is on
the high pressure on the condition.
Be sure to relieve the pressure in the system
before repairing hydraulic system.
(1) Place machine in parking position, and stop the
engine.
555W96MA01
(2) Set the safety lever completely in the release

position, operate the control levers and pedals Lever
fully to the front, rear, left and right, to release
the pressure in the hydraulic circuit.
※ This does not completely release the
p r e s s u r e , s o w h e n s e r v i n g hy d r a u l i c
component, loosen the connections slowly Pedal
and do not stand in the direction where the oil
spurt out.
55W96MA01
(3) Loosen the cap and relieve the pressure in the

Cap
tank by pushing the top of the air breather.
Pushing
Air breather
R5576MA04
6-3
5) PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES
(1) Be particularly careful that the joint of hose, pipe
and functioning item are not damaged.
Avoid contamination.
(2) Assemble after cleaning the hose, pipe and joint
of functioning item.
(3) Use genuine parts.
(4) Do not assemble the hose in the condition of
twisted or sharp radius.
(5) Keep the specified tighten torque.
6-4
6) PERIODICAL REPLACEMENT OF SAFETY PARTS
(1) It is desirable to do periodic maintenance the

machine for using the machine safely for a long
time.
However, recommend to replace regularly the
parts related safety not only safety but maintain
satisfied performance.
(2) These parts can cause the disaster of life and
material as the quality changes by passing time
and it is worn, diluted, and gets fatigued by
using repeatedly.
These are the parts which the operator can not
judge the remained lifetime of them by visual
inspection.
(3) Repair or replace if an abnormality of these
parts is found even before the recommended
replacement interval.
Periodical replacement of safety parts Interval
Fuel hose(tank-engine)
Every
Engine Heater hose 2 years
(heater-engine)
Pump suction hose
Main Every
Pump delivery hose
circuit 2 years
Swing hose
Boom cylinder line hose
Hydraulic Working Every
Arm cylinder line hose
system device 2 years
Bucket cylinder line hose
Service brake line hose
Brake Every
Parking brake line hose
line 2 years
Steering line hose
※1.
1. Replace O-ring and gasket at the same
time when replacing the hose.
2. Replace clamp at the same time if the
hose clamp is cracked when checking and
replacing the hose.
6-5
2. TIGHTENING TORQUE
Use following table for unspecified torque.
1) BOLT AND NUT
(1) Coarse thread

8T 10T
Bolt size
kg·m lb·ft kg·m lb·ft
M 6×1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8×1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.7 ~ 4.1 19.5 ~ 29.7
M10×1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60
M12×1.75 7.4 ~ 11.2 53.5 ~ 81.0 9.8 ~ 15.8 70.9 ~ 114
M14×2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 163
M16×2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18×2.5 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 344
M20×2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22×2.5 48.3 ~ 63.3 349 ~ 458 65.8 ~ 98.0 476 ~ 709
M24×3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30×3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1656
M36×4.0 174 ~ 236 1261 ~ 1704 250 ~ 310 1808 ~ 2242
(2) Fine thread

8T 10T
Bolt size
kg·m lb·ft kg·m lb·ft
M 8×1.0 2.2 ~ 3.4 15.9 ~ 24.6 3.0 ~ 4.4 21.7 ~ 31.8
M10×1.2 4.5 ~ 6.7 32.5 ~ 48.5 5.9 ~ 8.9 42.7 ~ 64.4
M12×1.25 7.8 ~ 11.6 56.4 ~ 83.9 10.6 ~ 16.0 76.7 ~ 116
M14×1.5 13.3 ~ 18.1 96.2 ~ 131 17.9 ~ 24.1 130 ~ 174
M16×1.5 19.9 ~ 26.9 144 ~ 195 26.6 ~ 36.0 192 ~ 260
M18×1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20×1.5 40.0 ~ 54.0 289 ~ 391 53.4 ~ 72.2 386 ~ 522
M22×1.5 52.7 ~ 71.3 381 ~ 516 70.7 ~ 95.7 511 ~ 692
M24×2.0 67.9 ~ 91.9 491 ~ 665 90.9 ~ 123 658 ~ 890
M30×2.0 137 ~ 185 990 ~ 1339 182 ~ 248 1314 ~ 1796
M36×3.0 192 ~ 260 1390 ~ 1880 262 ~ 354 1894 ~ 2562
6-6
2) PIPE AND HOSE (FLARE type)
Thread size (PF) Width across flat (mm) kgf·m lbf·ft
1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253
3) PIPE AND HOSE (ORFS type)

Thread size (UNF) Width across flat (mm) kgf·m lbf·ft
9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130
1-7/16-12 41 21 152
1-11/16-12 50 35 253
4) FITTING
Thread size Width across flat (mm) kgf·m lbf·ft
1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253
6-7
4) TIGHTENING TORQUE OF MAJOR COMPONENT
Torque
No. Descriptions Bolt size
kgf·m lbf·ft
1 Engine mounting bolt (engine-Bracket) M10 × 1.5 6.9±1.0 50±7.2
2 Engine mounting bolt (bracket-Frame) M16 × 2.0 25±2.5 181±18.1
3 Engine Radiator mounting bolt, nut M10 × 1.5 6.9±1.4 50±10.0
Coupling mounting socket bolt M14 × 2.0 14±1.0 101±7.2
4
Coupling mounting clamp bolt M16 × 2.0 11±1.0 79.6±7.2
5 Main pump mounting bolt M12 × 1.75 12.3±3.0 92±22.0
6 Main control valve mounting bolt M12 × 1.75 12.8±3.0 93±22.0
7 Hydraulic Travel motor mounting bolt M12 × 1.75 14.7±2.2 106±15.9
8 system Fuel tank mounting bolt M16 × 2.0 29.7±4.5 215±33
9 Hydraulic oil tank mounting bolt M16 × 2.0 29.7±4.5 215±33
10 Turning joint mounting bolt, nut M12 × 1.75 14.7±2.2 106±16.0
11 Swing motor mounting bolt M16 × 2.0 29.7±4.5 215±33.0
12 Swing bearing upper mounting bolt M16 × 2.0 29.7±4.5 215±33.0
13 Swing bearing lower mounting bolt M16 × 2.0 29.7±4.5 215±33.0
15 Front axle mounting bolt, nut M16 × 2.0 29.7±4.5 215±33.0
16 Rear axle mounting bolt, nut M16 × 2.0 29.7±4.5 215±33.0
Power
17 train Gear box mounting bolt M14 × 2.0 19.6±2.9 142±21.0
system
18 Oscillating cylinder mounting bolt M16 × 2.0 29.7±4.5 215±33.0
19 Oscillating cylinder support bolt M12 × 1.75 12.8±3.0 92.6±22.0
20 Wheel nut M18 × 1.5 46.0±3.0 333±22.0
21 Front drive shaft mounting bolt, nut M10 × 1.25 7.4±1.5 53.5±11.0
22 Rear drive shaft mounting bolt, nut M10 × 1.25 7.4±1.5 53.5±11.0
23 Counterweight mounting bolt M20 × 2.5 57.8±6.4 418±46.3
24 Others Cab mounting bolt, nut M12 × 1.75 12.8±3.0 92±22.0
25 Operator's seat mounting bolt M 8 × 1.25 1.17±0.1 8.5±0.7
6-8
3. FUEL, COOLANT AND LUBRICANTS
1) NEW MACHINE
New machine used and filled with following lubricants.
Description Specification
Engine oil SAE 15W-40 (API CH-4)
Hyundai genuine long life hydraulic oil (ISO VG32, VG46, VG68)
Hydraulic oil
Conventional hydraulic oil (ISO VG15)
Swing reduction gear oil SAE 85W-140 (API GL-5)
Gear box oil SAE 85W-90 (API GL-5)
Axle and differential oil SAE 85W-90 (API GL-5)
Grease Lithium base grease NLGI No. 2
Fuel ASTM D975-No. 2 (low sulfur fuel or ultra low sulfur fuel)
Coolant Mixture of 50% ethylene glycol base antifreeze and 50% water.
SAE : Society of Automotive Engineers

API : American Petroleum Institute
· Low sulfur fuel : sulfur content ≤500 ppm
· Ultra low sulfur fuel : sulfur content ≤15 ppm
6-9
2) RECOMMENDED OILS
Use only oils listed below or equivalent.
Do not mix different brand oil.
Ambient temperature˚C (˚F)
Capacity
Service point Kind of fluid -20 -10 0 10 20 30 40
ℓ (U.S. gal)
(-4) (14) (32) (50) (68) (86) (104)
SAE 30
SAE 10W
Engine oil pan Engine oil 11.6 (3.1)
SAE 10W-30
SAE 15W-40
Gear oil 1.5(0.4) SAE 85W-140
Swing drive
NLGI NO.1
Grease 0.35 (0.09)
NLGI NO.2
Gear box case 1.8 (0.5)

Center : 4.5 (1.19)
Front axle Hub : 0.4×2
Gear oil (0.11×2) SAE 85W-90
Center : 4.5 (1.19)
Rear axle Hub : 0.4×2
(0.11×2)
ISO VG 32
Tank:
Hydraulic tank Hydraulic oil ISO VG 46
70(18.5)
ISO VG 68
ASTM D975 NO.1

Fuel tank Diesel fuel 117 (30.9)
ASTM D975 NO.2
NLGI NO.1
Fitting
Grease As required
(grease nipple)
NLGI NO.2
Mixture of
Radiator antifreeze Ethylene glycol base permanent type
9.5 (2.5)
(reservoir tank) and water
50 : 50★1
SAE : Society of Automotive Engineers ★1 : Soft water

API : American Petroleum Institute City water or distilled water
6-10
4. MAINTENANCE CHECK LIST
1) DAILY SERVICE BEFORE STARTING

Check items Service Page
Visual check
Fuel tank Check, Refill 6-24
Hydraulic oil level Check, Add 6-26
Engine oil level Check, Add 6-17
Coolant level Check, Add 6-19
Control panel & pilot lamp Check, Clean 6-38
Prefilter (water, element) Check, Drain 6-24
Fan belt tension Check, Adjust 6-22
★Attachment pin and bushing Lubricate 6-37
·Boom cylinder tube end
·Boom foot
·Boom cylinder rod end
·Arm cylinder tube end
·Arm cylinder rod end
·Boom + Arm connecting
·Bucket cylinder tube end
★ Lubricate every 10 hours or daily for initial 100 hours.
2) EVERY 50 HOURS SERVICE

Fuel tank (water sediment) Drain 6-24
Drive shaft joint (flange bearing) Check, Add 6-30
Swing reduction gear oil Check, Add 6-28
Swing gear & pinion Check, Add 6-29
Gear box case oil Check, Add 6-34
Wheel nut Check, Tight 6-31
Tire air pressure Check, Inflate 6-31
Bucket linkage & blade pins Lubricate 6-37
·Bucket cylinder rod end
·Arm + Bucket connecting
·Arm + Bucket control link
·Bucket control rod
·Bucket link connecting
·Boom swing cylinder head and rod
·Boom swing post pin
·Dozer blade cylinder (rod end, tube end) Lubricate 6-31
·Dozer blade pivot pin Lubricate 6-31
·Drive shaft (front and rear) Lubricate 6-30
·Axle pivot Lubricate 6-30
·Hub pivot Lubricate 6-30
·Steering links Lubricate 6-31
6-11
3) INITIAL 50 HOURS SERVICE

Engine oil Change 6-17, 18
Engine oil filter Replace 6-17, 18
Prefilter (water, element) Replace 6-25
Fuel filter Replace 6-25
Bolts & Nuts Check, Tight 6-8
·Power train mounting bolts
·Swing motor mounting bolts
·Swing bearing mounting bolts
·Engine mounting bolts
·Counterweight mounting bolts
·Turning joint locating bolts
·Hydraulic pump mounting bolts
Service the above items only for the new machine, and thereafter keep the normal service
interval.

Gear box Change 6-34

★ Element in hydraulic tank breather Replace 6-28
★ Replace filter for continuous hydraulic breaker operation only.

Swing reduction gear oil Change 6-29
Swing reduction gear grease Check, Add 6-29
★Pilot line filter Replace 6-28
★Hydraulic return filter Replace 6-27
★ Replace 2 filters for continuous hydraulic breaker operation only.
6-12
Battery electrolyte Check 6-38
Front axle steering case grease Lubricate 6-30
Front & rear axle gear oil Check, Add 6-32
Aircon & heater fresh air filter Check, Clean 6-41
Swing bearing grease Lubricate 6-29
Attachment pin & bushing Lubricate 6-37
·Boom cylinder tube end
·Boom foot
·Boom cylinder rod end
·Arm cylinder tube end
·Arm cylinder rod end
·Boom + Arm connecting
·Bucket cylinder tube end

Axle oil Change 6-32

★ Engine oil Change 6-17, 18

★ Engine oil filter Replace 6-17, 18
Prefilter Replace 6-24
☆ Air cleaner element (primary) Inspect, Clean 6-23
Fuel filter element Replace 6-25
Radiator, cooler fin and charge air cooler Check, Clean 6-22
★ If you use high sulfur containing fuel above than 0.5% or use low grade of engine oil reduce
change interval.
☆ Clean the primary element only after 500 hours operation or when the air cleaner warning lamp blinks.
Replace primary element and safety element after 4 times cleanings of primary element.

Hydraulic tank air breather element Replace 6-28
Swing reduction gear oil Change 6-29
Swing reduction gear grease Change 6-29
Axle oil Change 6-33
Gear box case Change 6-34
Hydraulic oil return filter Replace 6-27
Pilot line filter Replace 6-28
6-13
★ Hydraulic oil★1 Change 6-26

Hydraulic tank suction strainer Check, Clean 6-27
Coolant Change 6-19, 20, 21, 22
Hoses, fittings, clamps (fuel, coolant, hydraulic) Check, Retighten, Replace -
★1
Conventional hydraulic oil
★ Change oil every 600 hours of continuous hydraulic breaker operation.

★Hydraulic oil ★2 Change 6-26

★2
Hyundai genuine long life hydraulic oil
★ Change oil every 1000 hours of continuous hydraulic breaker operation.
13) WHEN REQUIRED

Whenever you have trouble in the machine, you must perform the service of related items, system
by system.
Fuel system
·Fuel tank Drain or Clean 6-24
·Fuel prefilter Drain or Replace 6-24
·Fuel filter Replace 6-25
Engine lubrication system
·Engine oil Change 6-17, 18
·Engine oil filter Replace 6-17, 18
Engine cooling system
·Coolant Add or Change 6-19, 20, 21, 22
·Radiator Clean or Flush 6-19, 20, 21, 22
Engine air system
·Air cleaner Replace 6-23
Hydraulic system
·Hydraulic oil Add or Change 6-26
·Return filter Replace 6-27
·Pilot line filter Replace 6-28
·Element of breather Replace 6-28
·Suction strainer Clean 6-27
Tire pressure Check, Inflate 6-31
Bucket
·Tooth Replace 6-36
·Side cutter Replace 6-36
·Linkage Adjust 6-35
·Bucket assy Replace 6-35
Air conditioner and heater
·Fresh air filter Clean, Replace 6-41
·Recirculation filter Clean 6-41
6-14
5. MAINTENANCE CHART
9 11 12 32 18 8 1 20 21 19 30 4
6
2
28
3
5
29
31 27 10 22
7 31 15 26 23 25 14 13 16 24 25 17 31
55W96MA02
Caution
1. Service intervals are based on the hour meter reading.
2. The number of each item shows the lubrication point on the machine.
3. Stop engine while filling oil, and use no open flames.
4. For other details, refer to the service manual.
6-15
Service Service Oil Capacity Service
No. Description
interval action symbol ℓ(U.S.gal) points No.
1 Hydraulic oil level Check, Add HO 70 (18.5) 1
2 Engine oil level Check, Add EO 11.6 (3.1) 1
10Hours
4 Radiator coolant level Check, Add C 9.5 (2.5) 1
or daily
5 Prefilter (water, element) Check, Clean - - 1
6 Fan belt tension and damage Check, Adjust - - 1
8 Fuel tank (water, sediment) Check, Clean - - 1
10 Swing reduction gear case (gear oil) Check, Add GO 1.5 (0.4) 1
12 Swing gear and pinion Lubricate PGL - 1
13 Drive shaft(flange bearing) Lubricate PGL - 6
50 hours
14 Gear box case Check, Add GO 1.84 (0.5) 1
or weekly
15 Front axle pivot pin bushing Check, Add PGL - 1
16 Wheel nut Check, Tighten - - 40
17 Tire air pressure Check, Add - - 8
31 Bucket linkage & blade pins Lubricate PGL - 8
7 Attachment pins (swivel type) Lubricate PGL - 7
9 Swing bearing Lubricate PGL - 3
18 Battery(Electrolyte, Voltage) Check - - 1
23 Front axle differential gear case Check, Add GO 4.5 (1.19) 1
250 Hours
24 Rear axle differential gear case Check, Add GO 4.5 (1.19) 1
25 Axle planetary gear case(Front, rear) Check, Add GO 0.4 (0.11) 4
26 Front axle steering case Lubricate PGL - 4
27 Air conditioner filter (outer) Clean - - 1
2 Engine oil Change EO 11.6(3.1) 1
3 Engine oil filter Replace - - 1
5 Prefilter (water, element) Replace - - 1
500 Hours
28 Air cleaner element (primary) Check, Clean - - 1
29 Fuel filter element Replace - - 1
30 Radiator, cooler fin and charge air cooler Check, Clean - - 3
10 Swing reduction gear case (gear oil) Change GO 1.5(0.4) 1
11 Swing reduction gear case (grease) Change PGL 0.35 (0.09) 1
14 Gear box case Change GO 1.84(0.49) 1
20 Hydraulic oil return filter Replace - - 1
1000
20 Air breather element Replace - - 1
Hours
22 Pilot line filter element Replace - - 1
23 Front axle differential gear case Change GO 4.5 (1.19) 1
24 Rear axle differential gear case Change GO 4.5 (1.19) 1
25 Axle planetary gear case(Front, rear) Change GO 0.4 (0.11) 4
1 Hydraulic tank oil★1 Change HO 70 (18.5) 1
4 Radiator coolant Change C 9.5 (2.5) 1
2000
Hours 21 Hydraulic oil suction strainer Check, Clean - - 1
Hoses, fittings, clamps Check, Retighten,
- - - -
(fuel, coolant, hydraulic) Replace
★2
5000 hours 1 Hydraulic tank oil Change HO 70 (18.5) 1
27 Air conditioner filters Check, Replace - - 2
As required
28 Air cleaner element(Primary, safety) Check, Replace - - 2
★1 ★2
Conventional hydraulic oil Hyundai genuine long life hydraulic oil
★ Severely dusty area operation only.
※ Oil symbol
Please refer the recommended lubricants for specification.
DF : Diesel fuel GO : Gear oil HO : Hydraulic oil
C : Coolant PGL : Grease EO : Engine oil
6-16
6. SERVICE INSTRUCTION
1) CHECK ENGINE OIL LEVEL Filler port

Check the oil level with the machine on a flat
ground before starting engine.
(1) Pull out the dipstick and wipe with a clean cloth.
(2) Check the oil level by inserting the dipstick
completely into the hole and pulling out again.
(3) If oil level is LOW, add oil and then check again.
※ If the oil is contaminated or diluted, change
the oil regardless of the regular change Dipstick Dipstick
interval.
※ Check oil level after engine has been stopped
for 15 minutes. Upper limit
Do not operate unless the oil level is in the Lower limit
normal range. R5576MA06
2) REPLACEMENT OF ENGINE OIL AND OIL

FILTER
Oil pan
(1) Warm up the engine.
(2) Remove the cover of drain plug and connect the Drain plug
quick coupler hose. Quick coupler hose
※ A drain pan with a capacity of 20 liters (5 U.S.
gallons) will be adequate.
Use API CI-4 or better grade oil.
R5576MA07
(3) Clean around the filter head, remove the filter

with a filter wrench and clean the gasket surface.
e
os
Cl Engine oil filter
Open
R5576MA08
6-17
(4) Apply a light film of lubricating oil to the gasket
sealing surface before installing the filters.
R5576MA50
(5) Install the filter to the filter head.

Remove the quick coupler hose.
e
※ Mechanical over-tightening may distort the Cl
os Engine oil filter
Open
threads or damage the filter element seal.
·Install the filter as specified by the filter manu-
facturer.
·Tightening torque : 2.0~2.4 kgf·m
(14.5~17.4 lbf·ft)
R5576MA08
(6) Fill the engine with clean oil to the proper level. Filler port
·Quantity : 11.6ℓ(3.1 U.S.gallons)
Oil
R5576MA10
(7) Operate the engine at low idle and inspect for

leaks at the filters and the drain plug.
Shut the engine off and check the oil level with
the dipstick. Allow 15minutes for oil to drain
down before checking.
R5576MA09
6-18
3) CHECK COOLANT
(1) Check if the level of coolant in reservoir tank is
between FULL and LOW.
LL
(2) Add the mixture of antifreeze and water after FU
removing the cap of the reservoir tank if coolant

is not sufficient. LO
W
(3) Be sure to add the coolant by opening the cap of

radiator when coolant level is below LOW.
555C96MA11
(4) Replace gasket of radiator cap when it is

damaged.
Hot coolant can spray out if radiator cap is
removed while engine is hot. Remove the
OK NOT OK
cap after the engine has cooled down.
555C96MA14
4) FLUSHING AND REFILLING OF RADIATOR

(1) Change coolant OK
Avoid prolonged and repeated skin contact
with used antifreeze. Such prolonged
repeated contact can cause skin disorders or
other bodily injury.
Avoid excessive contact-wash thoroughly
after contact.
Keep out of reach of children. 555C96MA15
※ Protect the environment : Handling and
disposal of used antifreeze can be subject to
federal, state, and local law regulation.
Use authorized waste disposal facilities,
including civic amenity sites and garages
providing authorized facilities for the receipt of
used antifreeze.
If in doubt, contact your local authorities for
guidance as to proper handling of used
antifreeze.
6-19
Wait until the temperature is below 50˚C 50
(122˚F ) before removing the coolant system
(122
pressure cap.
Water drain plug
Failure to do so can cause personal injury
from heated coolant spray.
Drain the cooling system by opening the drain
valve on the radiator and removing the plug in
the bottom of the water inlet. A drain pan with a
capacity of 20 liters (5 U.S.gallons) will be
adequate in most applications. R5576MA16
(2) Flushing of cooling system

OK
① Fill the system with a mixture of sodium
carbonate and water(or a commercially
available equivalent).
※ Use 0.5 kg (1.0 pound) of sodium carbonate
for every 23 liters (6.0 U.S. gallons
gallons)) of water.
※ Do not install the radiator cap. The engine is
to be operated without the cap for this
process.
18036MI17
② Operate the engine for 5 minutes with the

coolant temperature above 80˚C (176˚F) .
Shut the engine off, and drain the cooling
system.
START
ON
OFF 555C96MA17
③ Fill the cooling system with clean water.

※ Be sure to vent the engine and aftercooler
for complete filling.
※ Do not install the radiator cap or the new
coolant filter.
18036MI20
6-20
Κ Operate the engine for 5 minutes with the
coolant temperature above 80˚C (176˚F) .
Shut the engine off, and drain the cooling
system.
ö If the water being drained is still dirty, the
system must be flushed again until the water
is clean. START
ON
OFF
555C96MA17
(3) Cooling system filling

Η Use a mixture of 50 percent water and 50
percent ethylene glycol antifreeze to fill the
cooling system.
Coolant capacity (engine only) : 4.2˶(1.1 U.S.
gallons)
DCA
18036MI22
ö The system must be filled slowly to prevent

air locks.
During filling, air must be vented from the
engine coolant passage.
21076MA57
Ι Install the pressure cap. Operate the engine NOT OK

until it reaches a temperature 80˚C (176˚F),
and check for coolant leaks.
Check the coolant level again to make sure the
system is full of coolant.
555C96MA19
6-21
5) CLEAN RADIATOR AND OIL COOLER NOT OK
Check, and if necessary, clean and dry outside of
radiator and oil cooler. After working in a dusty
place, clean radiator more frequently.
(1) Visually inspect the radiator for clogged radiator
fins.
(2) Use 550 kPa (80 psi) air pressure to blow the dirt 550kPa
and debris from the fins. (80psi)
Blow the air in the opposite direction of the fan 13036MI01
air flow.
(3) Visually inspect the radiator for bent or broken
fins.
※ If the radiator must be replaced due to bent or
broken fins which can cause the engine to
ove r h e a t , r e fe r t o t h e m a nu fa c t u r e r ' s
replacement procedures.
(4) Visually inspect the radiator for core and gasket
leaks.
13036MI01
6) FAN BELT TENSION

Radiator fan Set bolt
(1) Measure the belt deflection at the longest span B
of the belt. Alternator

·Deflection (Unit : mm)
Deflection
A B C C A
V-belt
Used belt 10~14 7~10 9~13
Crankshaft Press with thumb
New belt 8~12 5~8 7~11 V-pulley
R5576MA19
(2) Inspect the drive for damage.
OK
NOT OK
13036MI03
6-22
7) INSPECTION OF COOLING FAN
Personal injury can result from a fan blade fail-
ure. Never pull or pry on the fan. This can
damage the fan blade and cause fan failure.
※ Rotate the crankshaft by using the engine bar-
ring gear.
※ A visual inspection of the cooling fan is NOT OK
required daily.
Check for cracks, loose rivets, and bent or
loose blades. 21076MA10B
Check the fan to make sure it is securely
mounted. Tighten the capscrews if necessary.
Replace any fan that is damaged.
8) CLEANING OF AIR CLEANER Cover

(1) Primary element
① Loosen the wing nut and remove the element.
② Clean the inside of the body.
③ Clean the element with pressurized air.
·Remove the dust inside of the element by the
pressurized air (below 3kgf/cm 2, 40 psi)
forward and backward equally. Pressurized air
3kgf/cm2 below
④ Inspect for cracks or damage of element by
putting a light bulb inside of the element.
⑤ Insert element and close cover.
※ Replace the primary element after 4 times
cleanings.
(2) Safety element
※ Replace the safety element only when the
primary element is cleaned for the 4 times.
5596MA04
※ Always replace the safety element. Never
attempt to reuse the safety element by
cleaning the element.
21076MA11A
6-23
9) FUEL TANK
(1) Fill fuel fully when system the operation to
minimize water condensation, and check it with
fuel gauge before starting the machine.
(2) Drain the water and sediment in the fuel tank by
Fuel gauge
opening the drain cock.
※ Be sure to LOCK the cap of fuel tank.
※ Remove the strainer of the fuel tank and
clean it if contaminated.
Stop the engine when refueling.
All lights and flames shall be kept at a safe
distance while refueling.
Drain cock
R5576MA21
10) PREFILTER
※ Inspect or drain the collection bowl of water
daily and replace the element every 500hours.
(1) Drain water Bowl
Drain valve
① Open bowl drain valve to evacuate water.
Open Close
② Close drain valve.
55W96MA03
(2) Replace element

① Drain the unit of fuel. Follow "Drain water"
instructions above. Element
Open
② Remove element and bowl from filter head.
※ The bowl is reusable, do not damage or dis- Bowl
card. Open
③ Separate element from bowl. Clean bowl and
seal gland.
55W96MA04
④ Lubricate new bowl seal with clean fuel or

motor oil and place in bowl gland. Filter head
⑤ Attach bowl to new element firmly by hand.
⑥ Lubricate new element seal and place in ele-
ment top gland. Close
Element
⑦ Attach the element and bowl to the head.
Bowl
Close
55W96MA05
6-24
11) REPLACEMENT OF FUEL FILTER
(1) Clean around the filter head, remove the filter
with a filter wrench and clean the gasket surface.
(2) Apply a small amount of fuel to the O-ring of
new cartridge.
(3) Install the new fuel filter manually turning until it Cartridge
comes into contact with the mounting surface
and tighten it further to 1/2 of a turn using a filter
95W36MI05
wrench.
(14.5~17.4 lbf·ft)
※ Do not add fuel to the new cartridge. Invisible
particles of dirt which might get inside the
injection pump can damage its finely finished
parts.
(4) Relieve the air after mounting.
※ Check for fuel leakage after the engine starts.
※ If air is in the fuel system, the engine will not
start. Start engine after bleeding the air 95W36MI06
according to the method of bleeding air.
12) BLEEDING THE FUEL SYSTEM

(1) Turn the start switch to the ON position and hold it
in the position for 10~15 seconds to operate the
fuel feed pump.
START
ON
OFF
R5576MA23
13) LEAKAGE OF FUEL FIRE

Be careful and clean the fuel hose, injection
pump, fuel filter and other connections as the
leakage from these part can cause fire.
55W76MA24
6-25
14) HYDRAULIC OIL CHECK
Red line
(1) Stop the engine after retract the arm and bucket
cylinders, then lower the boom and set the
bucket on the ground at a flat location as in the Level gauge
illustration.
(2) Check the oil level at the level gauge of hydraulic
oil tank.
(3) The oil level is normal if between the red lines.
55W96MA06
15) FILLING HYDRAULIC OIL Cap

(1) Stop the engine to the position of level check.
Pushing
(3) Remove the breather on the top of oil tank and
fill the oil to the specified level.
·Tightening torque : 1.44±0.3 kgf·m
Air breather
(10.4±2.1 lbf·ft)
(4) Start engine after filling and operate the work
equipment several times.
(5) Check the oil level at the level check position
after engine stops. R5576MA04
16) CHANGE HYDRAULIC OIL

(1) Lower the bucket on the ground pulling the arm
and bucket cylinder to the maximum.
(3) Remove the cover.
(50±10 lbf·ft)
(4) Prepare a suitable container.
(5) To drain the oil loosen the drain plug at the
bottom of the oil tank.
(6) Fill proper amount of recommended oil.
(7) Put the breather in the right position.
(8) Bleed air hydraulic pump loosen the air
breather at top of hydraulic pump assembly.
(9) Start engine and run continually. Release the
air by full stroke of each control lever. R5576MA26
6-26
17) CLEAN SUCTION STRAINER
Clean suction strainer as follows paying attention Air breather
to the cause to be kept during oil filling.
Cover
(1) Remove the cover on the top of the oil tank. O-ring
(50±10 lbf·ft)
(2) Pull out the strainer in the tank. Strainer
(3) Wash the foreign material on the suction strainer

with gasoline or cleaning oil.
(4) Replace the suction strainer if it is damaged.
(5) Assemble with reverse order of disassembly.
Be sure to install a new O-ring and reinsert in
the oil tank.
※ Loosen the bolt slowly at the cover can be
spring out by the spring when removing it.
R5576MA27
18) REPLACEMENT OF RETURN FILTER

Replace as follows paying attention to the cause
Cover
to be kept during the replacement. O-ring
(1) Remove the cover. Spring
·Tightening torque : 6.9±1.4 kgf·m Bypass valve
(50±10 lbf·ft)
Return filter
(2) Remove the spring, by-pass valve, and return
filter in the tank.
(3) Replace the element with new one.
R5576MA28
6-27
19) REPLACEMENT OF ELEMENT IN HYDRAULIC
TANK BREATHER Cap
Nut
Cover
Element
(2) Loosen the lock nut and remove the cover.
(3) Pull out the filter element.
(4) Replace the filter element new one.
(5) Reassemble by reverse order of disassembly.
(1.4~2.1 lbf·ft)
R5576MA29
20) REPLACE OF PILOT LINE FILTER

(1) Loosen the nut positioned on the filter body.
(2) Pull out the filter element and clean filter
housing.
(3) Install the new element and tighten using
specified torque.
※ Change cartridge after initial 250 hours of
operation. Thereafter, change cartridge every
1000 hours. R5576MA30
21) CHECK THE SWING REDUCTION GEAR OIL

(1) Pull out the dipstick and clean it.
(2) Insert it again.
(3) Pull out one more time to check the oil level and
fill the oil if the level is not sufficient.
R5576MA60
6-28
22) CHANGE SWING REDUCTION GEAR OIL Filling port plug
(1) Raise the temperature of oil by swinging the
machine before replace the oil and park the
machine on the flat ground.
(2) Loosen the plug of the drain port.
(3) Drain into a proper container.
(4) Wash the drain plug and reinstall it with sealing
tape.
Fill proper amount of recommended oil.
·Amount of oil : 1.5ℓ(0.4 U.S.gal)
Drain port plug
R5576MA61
23) LUBRICATE BEARING OF OUTPUT SHAFT

IN REDUCTION GEAR
(1) Grease at fitting.
※ Lubricate every 50 hours.
55W76MA29
24) MANIFOLD
(1) Swing bearing
Grease at 2 fitting.
55W76MA30
(2) Boom swing cylinder

Grease at fitting.
R5576MA53
6-29
25) LUBRICATE RCV LEVER
A B
Remove the bellows and with a grease gun
grease the joint part (A) and sliding parts (B).
36076MA25
26) LUBRICATE
(1) Drive shaft
① Front drive shaft : 3 point
② Rear drive shaft : 3 point
17W36MI63
(2) Front axle : 1 point

Axle pivot pin
55W76MA31
(3) Steering link : 4 point
55W76MA33
6-30
(4) Dozer blade : 4 point
55W76MA34
27) TIRE
(1) Air pressure
It is important to keep air pressure properly for
maximizing tire life. Both excessive and
insufficient air pressure of tires should be
avoided not to damage tires.
·Specification : 5.25 kgf/cm2 (75 psi)
(2) Handling of tire
① Removal of tire
· Lift the main body until a tire separate from the
ground, and place the block under front and
rear axle.
· Loosen wheel nut with torque wrench and
remove tire.
Torque wrench
55WM6MI18
② Installation of tire
· Coat some grease on wheel stud and nut
screw.
· Install the tires and tighten a nut slightly and get
down a tire on the ground, and then tighten the
torque in the order as figure.
·Tightening torque : 43~49 kgf·m
(311~354 lbf·ft)
55WM6MI19
6-31
③ Position change of tire
Front
· Tire is worn out differently par t by par t
according to installing position, so change
position regularly as figure.
Keep air pressure at standard.
Use same pattern of groove and same
maker's tire.
Rear
55WM6MI20
28) CHECK PLANETARY GEAR OIL LEVEL

Planetary gear
(1) Move the machine to flat ground.
(2) Remove the plug and check the oil amount. Plug
(3) If the oil level is below the plug hole, supply oil
through a plug hole.
※ Set the plug of planetary gear in parallel to Oil level
the ground.
55W76MA35
(4) After checking, install plug.
29) CHECK AND SUPPLYING AXLE OIL

(1) Move the machine to flat ground. Air breather
Air breather
(2) Open the axle air breather to relieve internal air for brake
pressure.
55W76MA36
(3) Remove the plug and check the oil amount.

If the oil level is at the hole of the plug, it is nor-
Filling plug
mal.
Filling plug
through a plug hole.
When checking the oil level, press the service
brake.
As the machine is hot after operation, wait
until the oil temperature has dropped. 55W76MA37
6-32
30) CHANGE THE AXLE OIL
Air breather
(1) Place a drain box under drain plug to catch oil.
Drain box
(2) Remove the air breather to relieve internal pres-
sure. Drain plug
(3) Drain oil into the differential gear

① Remove the filling plug and remove the drain
plug to drain oil off.
② Wash drain plug and install it. Filling plug
55W76MA38
(4) Drain oil into the planetary gear

① Drain oil by removing drain plug. Planetary gear
※ The drain plug should be facing to the
ground.
Plug
Drain plug
55W76MA39
(5) Supply oil into the differential gear and the plan-
etary gear. Differential
gear
· Oil amount
Description Capacity
Front axle differential gear 4.5ℓ(1.19 U.S. gal) Planetary gear
Rear axle differential gear 4.5ℓ(1.19 U.S. gal)
Filling plug
Planetary gear case (each) 0.4ℓ(0.11 U.S. gal)
(6) Supply oil until it overflows from the oil filler, then 55W76MA40
install the plug.

until the temperature has dropped.
※ If a work requires frequent use of brake,
replace it earlier than normal change interval.
6-33
31) CLEANING AXLE BREATHER
(1) Remove dust or debris around the breather. Air breather
Air breather
(2) Remove the breather and wash it with cleaning for brake
oil.
55W76MA36
32) CHECK AND SUPPLYING GEAR BOX OIL

Air breather
(1) Move the machine to flat ground.
(2) Open the gear box air breather to relieve internal
air pressure.
(3) Remove the plug and check the oil amount.
If the oil level is at the hole of the plug, it is nor- Oil level
mal.
Filling plug
through a plug hole. 55W76MA42

until the oil temperature has dropped.
33) CHANGE THE GEAR BOX OIL

Air breather
(1) Place a drain box under drain plug to catch oil.
(2) Open gear box air breather to relieve internal air
pressure.
(3) Remove the drain plug to drain oil. Oil level
(4) Wash drain plug and install it. Drain

plug
(5) Supply oil into the transmission case. Filling plug
55W76MA43
· Oil amount : 1.8ℓ(0.49 U.S. gal)
34) CLEANING GEAR BOX AIR BREATHER

Air breather
(1) Remove dust or debris around the air breather.
(2) Remove the air breather and wash it with clean-
ing oil.
55W76MA44
6-34
35) REPLACEMENT OF BUCKET
When knocking the pin in with a hammer,
metal particles may fly and cause serious
injury, particularly if they get into your eyes.
When carrying out this operation, always
wear goggles, helmet, gloves, and other pro-
tective equipment.
※ When the bucket is removed, place it in a sta-
ble condition.
555W96MA01
※ When performing joint work, make sure sig-
nals to each other and work carefully for safe-
ty's sake.
(1) Lower the bucket on the ground as the picture
shown in the right.
1
(2) Lock the safety lever to the LOCK position and 3
1
stop the engine. 2
4
(3) Remove the stopper bolts (1) and nuts (2), then 2
remove pins (3, 4) and remove the bucket.

※ When removing the pins, place the bucket so
that it is in light contact with the ground.
※ If the bucket is lowered strongly to the R5576MA70
ground, the resistance will be increased and it

will be difficult to remove the pins.
※ After remove the pins, make sure that they do
not become contaminated with sand or mud
and that the seals of bushing on both sides
do not become damaged.
(4) Align the arm with holes (A) and the link with
holes (B), then coat with grease and install pins
(3, 4)
※ When installing the bucket, the O-rings are R5576MA71
easily damaged, so fit the O-rings on the
boss of the bucket as shown in the picture.
After knocking the pin, move the O-ring down
to the regular groove.
(5) Install the stopper bolt (1) and nuts (2) for each O-ring
Nut
pin, then grease the pin.
Bolt
Bucket Arm Bush
R5576MA42
6-35
36) REPLACEMENT OF BUCKET TOOTH
(1) Timing of replacement
Tooth adapter
① Check wearing condition as shown in the illus- Tooth tip
tration and replace tooth tip before adapter
starts to wear.
② If excessive use, tooth adapter has worn out,
replacement may become impossible.
R5576MA37
(2) Instructions for replacement

① Pull out pin by striking pin with punch or ham- Tooth pin
mer, avoiding damage to locking rubber. Locking rubber
② Remove dust and mud from surface of tooth
adapter by using knife.
③ Place locking rubber in its proper place, and fit
Tooth tip
tooth tip to adapter.
④ Insert pin until locking rubber is positioned at
Tooth adapter
tooth pin groove.
Personal injury can result from bucket falling.
R5576MA36
Block the bucket before changing tooth tips
or side cutters.
6-36
37) LUBRICATE PIN AND BUSHING
(1) Lubricate to each pin of working device
Lubricate the grease to the grease nipple
according to the lubricating interval.
No. Description Qty
4 5 4 2 1
1 Lubrication manifold at upper frame 4
2 Boom connection pin 2
3 Boom cylinder pin 2
4 Arm cylinder pin 2
5 Boom and arm connection pin 1
Bucket cylinder pin(Head and rod) 2
6 7 3 8 9
Bucket link(Control rod) 1
6
Arm and bucket connection pin 1
Arm and control link connection pin 1
Dozer connection pin 2
7
Dozer cylinder pin 2 555W96MA46
8 Boom swing post pin 2

9 Boom swing cylinder pin 1
※ Shorten lubricating interval when working
in the water or dusty place.
(2) Dust seals are mounted on the rotating part of

working device to extend the lubricating interval.
※ Mount the lip to be faced outside when
replace the dust seal.
555W96MA47
※ If it is assembled in wrong direction, it will

cause fast wear of pin and bushing, and
create noise and vibration during operation.
※ Assemble the seal same direction with picture
and use with plastic hammer when replace.
Outside
13036MI28
6-37
7. ELECTRICAL SYSTEM
1) WIRING, GAUGES
Check regularly and repair loose or malfunctioning
gauges when found.
13036MI29
2) BATTERY
(1) Clean
① Wash the terminal with hot water if it is contami-
nated, and apply grease to the terminals after
washing.
Battery gas can explode. Keep sparks and
flames away from batteries.
Always wear protective glasses when working
with batteries.
Do not stain clothes or skin with electrolyte
as it is acid.
Be careful not to get the electrolyte in eyes.
Wash with clean water and go to the doctor if
it enters the eyes. 36070FW05
(2) Recycle
Never discard a battery.
Always return used batteries to one of the fol-
lowing locations.
·A battery supplier
·An authorized battery collection facility
·Recycling facility
(3) Method of removing the battery cable

Remove the cable from the ground connection
first ( terminal side) and reconnect it last when
reassembling.
Ground Battery relay
R5576MA98
6-38
3) STARTING THE ENGINE WITH A BOOSTER CABLE
Keep following order when you are going to start
engine using booster cable.
(1) Connection of booster cable
※ Use the same capacity of battery for starting. Connection of booster cable
① Make sure that the starting switches of the nor-
Red
mal machine and trouble machine are both at
the OFF position. ③ ② ①
② Connect the red terminal of booster cable to
the battery (+) terminal between exhausted and
new battery. Normal(New) Trouble(Exhausted)
③ Connect the black terminal of the booster cable machine machine
between new battery (-) terminal and chassis of Black
④
To chassis of trouble machine
trouble machine.
※ Keep firmly all connection, the spark will be
caused when connecting finally. Connection order : ①→②→③→④
R5576MA99
(2) Starting the engine

① Starting the engine of the normal machine and
keep it to run at high idle.
② Start engine of the trouble machine with start-
START
ing switch.
③ If you can not start it by one time, restart the ON
OFF
engine after 2 minutes. 21076MA29
(3) Taking off the booster cable

① Take off the booster cable(black). Disconnection of booster cable
② Take off the booster cable(red) connected to
the (+) terminal.
③ Run engine with high idle until charging the Red
exhausted battery by alternator, fully. ③ ② ①

Explosive gas is generated while using the
battery or charging it. Keep away flame and
be careful not to cause the spark. Normal(New) Trouble(Exhausted)
※ Charge the battery in the well ventilated machine machine
Black
place. ④
To chassis of trouble machine
※ Place the machine on the earth or concrete.
Avoid charging the machine on the steel
plate.
Disconnection order : ④→③→②→①
※ Do not connect (+) terminal and (-) terminal
when connecting booster cable because it
R5576MA99
will be shorted.
6-39
(4) Welding repair
Before start to welding, follow the below proce-
Master switch Cluster
dure.
① Shut off the engine and remove the starting OFF
switch.
② Disconnect ground cable from battery by mas-
ter switch.
③ Before carrying out any electric welding on the
machine, the battery cables should be discon-
nected and the connectors pulled out of the
electronic control units (cluster etc).
④ Connect the earth (ground) lead of the welding
equipment as close to the welding point as pos-
sible. CN-56
※ Do not weld or flame cut on pipes or tubes Battery

that contain flammable fluids. Clean them
thoroughly with nonflammable solvent before
welding or flame cutting on them.
Do not attempt to welding work before carry ECM
out the above. ECM box CN-93
If not, it will caused serious damage at elec-
tric system. 5596MA06
6-40
8. AIR CONDITIONER AND HEATER
1) CLEAN AND REPLACE OF THE

CIRCULATION FILTER
※ Always stop the engine before servicing.
(1) Remove the screw (1) and cover (2) on the seat
base.
(2) Remove the circulation filter (3).
3
1
2
5596MA08
(4) Clean the filter using a pressurized air (Below 2

kgf/cm2, 28psi).
When using pressurized air, be sure to wear
safety glasses. Inside
(5) Inspect the filter after cleaning. If it is damaged

or badly contaminated, use a new filter.
Outside
Pressurized air
2 kgf/cm2 below
R5576MA41
2) CLEAN AND REPLACE OF THE RECIRCULA-

TION FILTER
※ Always stop the engine before servicing.
(1) Remove the screw (1), cover (2) and pad (3).
(2) Remove the recirculation filter (4).
2
3
5596MA09
6-41
(3) Clean the recirculation filter using a pressurizes
are (Below 2 kgf/cm2, 28psi) or washing with
water.
When using pressurized air, be sure to wear
safety glasses.
(4) Inspect the filter after cleaning. If it is damaged
or badly contaminated, use a new filter.
Pressurized air
2 kgf/cm2 below
555C96MA43
3) PRECAUTIONS FOR USING AIR CONDITIONER

(1) When using the air conditioner for a long time,
open the window once every one hour.
(2) Be careful not to overcool the cab.
(3) The cab is properly cooled if the operator feels
cool when entering there from outside (about
5˚C lower than the outside temperature).
(4) When cooling, change air occasionally.
4) CHECK DURING SEASON
Ask the service center for replenishment of
refrigerant or other maintenance service so that
the cooling performance is not damaged.
5) CHECK DURING OFF-SEASON
Operate the air conditioner 2 or 3 times a
month (each for a few minutes) to avoid loss of oil
film in the compressor.
6) Refrigerant (R134-a) amount : 950 ± 20 g
(with receiver drier)
6-4
TROUBLESHOOTING GUIDE
1. ENGINE
※ This guide is not intended to cover every conditions, however many of the more common possibil-
ities are listed.
Trouble Service Remark
The engine oil pressure lamp lights · Add the oil to the specified level.
ON when engine speed is raised ·
Replace the oil filter cartridge.
after completion of warm up.
· Check oil leakage from the pipe or the joint.
· Replace the monitor.
Steam is emitted from the top part of · Supply the coolant and check leakage.
the radiator (the pressure valve). · Adjust fan belt tension.
Coolant level warning lamp lights
ON. · Wash out inside of cooling system.
· Clean or repair the radiator fin.
· Check the thermostat.
· Tighten the radiator cap firmly or replace the
packing of it.
· Replace the monitor.
The engine does not start when the · Add fuel.
starting motor is turned over.
· Repair where air is leaking into fuel system.
· Check the injection pump or the nozzle.
· Check the valve clearance.
· Check engine compression pressure.
Exhaust gas is white or blue. · Adjust to specified oil quantity.
· Replace with specified fuel.
Exhaust gas occasionally turns · Clean or replace the air cleaner element.
black. · Check the nozzle.
· Check engine compression pressure.
· Clean or replace the turbocharger.
Combustion noise occasionally · Check the nozzle.
changes to breathing sound.
Unusual combustion noise or · Check with specified fuel.
mechanical noise. · Check over-heating.
· Replace the muffler.
· Adjust valve clearance.
7-1
2. ELECTRICAL SYSTEM

Lamp does not glow brightly even · Check for loose terminals and open-circuit wiring.
when engine runs at high speed.
· Adjust belt tension.
Lamp flickers while engine runs.
Battery charging lamp does not go · Check the alternator.

out even when engine runs at high
· Check and repair wiring.
speed.
Unusual noise is emitted from the · Check the alternator.

alternator.
Starting motor does not turn when · Check and repair the wiring.
starting switch is turned ON.
· Charge the battery.
· Check the starting motor.
· Check the safety relay.
The pinion of the starting motor · Charge the battery.
keeps going in and out. · Check the safety relay.
Starting motor turns the engine · Charge the battery.

sluggishly. · Check the starting motor.
The starting motor disengages · Check and repair the wiring.

before the engine starts up. · Charge the battery.
The engine warming up lamp does · Check and repair wiring.

not go ON. · Check the monitor.
The engine oil pressure lamp does · Check the monitor.

not light up when engine is ·
Check the caution lamp switch.
stationary (when the starting switch
is in ON position.)
Battery charging lamp does not light · Check the monitor.

up when the engine is stationary.
Check and repair the wiring.
(when the starting switch is in ON ·
position.)
7-2
3. OTHERS

Track slip out of place. · Adjust tension of track.
Excessive wear of the sprocket.
Bucket either rises slowly or not at · Add oil to specified level.
all.
Slow speed of travel, swing, boom, · Add oil to specified level.
arm and bucket.
Unusual noise emitted from pump. · Clean the hydraulic tank strainer.
Excessive oil temperature rise of · Clean the oil cooler.
hydraulic oil. · Adjust fan belt tension.
· Add oil to specified level.
7-3
HYDRAULIC BREAKER AND QUICK CLAMP
1. SELECTING HYDRAULIC BREAKER
1) Become familiar with the manual and select

breakers suitable to machine specifications.
2) Make careful selection in consideration of oil
quantity, pressure and striking force, to enable
satisfied performance.
3) When apply a breaker to the machine, consult
your local dealer of Hyundai for fur ther
explanation.
8-1
2. CIRCUIT CONFIGURATION
1) As for breaker oil pressure line, use extra spool of main control valve.
2) Set proper breaker pressure on load relief valve.
3) The pressure of the ROBEX55W-9 system is 220 kgf/cm2 (3130 psi).
4) The accumulator should be used to the breaker charging and return line.
If the accumulator is not used, it will be damage as the input wave is delivered.
※ Keep the pressure pulsation of pump below 60 kgf/cm2 (853 psi psi)) by installing the accumulator.
5) Do not connect the breaker return line to the main control, but connect to the return line front of the
cooler.
6) Do not connect the breaker return line to drain lines, such as of swing motor, travel motor or pump,
otherwise they should be damaged.
7) One of spool of the main control valve should be connected to the tank.
8) Select the size of pipe laying considering the back pressure.
9) Shimless tube should be used for the piping. The hose and seal should be used Hyundai genuine
parts.
10) Weld the bracket for pipe clamp to prevent damage caused by vibration.
8-2
3. MAINTENANCE
1) MAINTENANCE OF HYDRAULIC OIL AND

FILTER Service interval unit : hours
(1) As machine with an hydraulic breaker provides Operating Hydraulic Filter
Attachment
rate oil element
the hydraulic oil becomes severely
contaminated. 600★1
Breaker 100 % 250
1000★2
(2) So, unless frequently maintained, the machine ★1
: Conventional hydraulic oil
may easily go out of order. ★2
: Hyundai genuine long life hydraulic oil
(3) Inspect and maintain hydraulic oil and 3 kinds of
● Replace following filter same time
filter elements in particular, in order to prolong
·Hydraulic return filter : 1 EA
machine life.
·Pilot line filter : 1 EA
(4) Replace when the breaker work is used for short ·Element in hydraulic tank breather : 1 EA
time according to the standard of right graph.
Hyd oil change guide for hydraulic breaker
2) RELEASE THE PRESSURE IN BREAKER
CIRCUIT
100
When breaker operating is finished, stop engine
and push pedal or switch for breaker to release Average 80
operating
pressure in breaker circuit. rate of 60 Time to change oil
machine
If pressure still remains, the lifetime of the (%) 40
2
1
diaphragm in the accumulator will be shortened. 20
0
3) Be careful to prevent contamination by dust, sand 1000 2000 3000 4000 5000
and etc. Operating hours of machine(Hr)
If such pollution become mixed into the oil, the
pump moving parts will wear abnormally, shorten
★1
lifetime and become damaged. : Conventional hydraulic oil
★2
: Hyundai genuine long life hydraulic oil
4) When operating breaker, bolts and nuts of main
equipment may be loosened by vibration. So, it
must be inspected periodically.
8-3
4. PRECAUTIONS WHILE OPERATING THE BREAKER
1) DO NOT BREAK ROCK WHILE LOWERING

As the breaker is heavy in comparison with Incorrect
bucket, it must be operated slowly.
If breaker is rapidly pushed down, working device
may be damaged.
555W98BO02
2) DO NOT USE BREAKER TO CARRY BROKEN

STONE OR ROCK BY SWING OPERATING Incorrect
This may damage the operation device and swing
system.
555W98BO03
3) O P E R AT E B R E A K E R W I T H A G A P I N
EXCESS OF 100 mm (4 inches) FROM THE Incorrect
END OF THE STROKE TIP
If breaker is operated with the end tip, the cylinder
may be damaged.
555W98BO04
4) I F T H E H Y D R AU L I C H O S E S V I B R AT E
EXCESSIVELY Incorrect
If the machine used in this condition continuously
this will effect badly on the machine such as
loosening bolt, oil leakage, damage of pump pipe
and etc.
555W98BO05
8-4
5) DO NOT CONTINUE TO WORKING OVER
Incorrect
ONE MINUTE AT SAME POSITION OF BOOM
Forone
For one
AND ARM minute
minute
This will increase the temperature of the oil, and

cause problem in the accumulator and seals.
555W98BO06
6) DO NOT MOVE MACHINE OR BREAKER

WHILE STRIKING Incorrect
Do not move hammer while striking.
This will cause damage to the working device and
the swing system.
17W38OA06
7) TA K E C A R E O F C H I S E L A N D B O O M
INTERFACE Incorrect
Make sure of the arm and bucket control lever
operation.
555W98BO07
8) Do not extend the bucket cylinder fully and

thrusting to raise the machine off the ground. Incorrect
555W98BO08
8-5
5. QUICK CLAMP
1) FIXING BUCKET WITH QUICK CLAMP
(1) Before fixing bucket, remove safety pin of Quick clamp switch
the moving hook.
(2) Pulling safety button, press the quick Safety button
clamp switch to unlock position. Then, the
moving hook is placed on release
position.
Safety pin
quick-1
(3) Aligning the arm and bucket, insert static

hook of quick clamp to the bucket pin.
Static hook
quick-2
(4) Operate RCV lever to bucket-in position.

Then, the moving hook is coupled with the
bucket link pin.
Moving hook
Make sure that the moving hook is
completely contacted with bucket link pin.
quick-3
(5) Press quick clamp switch to lock position.

RCV (RH)
Operate RCV lever to bucket-in position.
※ Be sure to check connection status
Safety button
between bucket pins and hooks of quick
clamp
Front
quick-4
8-6
(6) After checking the connection status
between bucket pins and hooks of quick
clamp, insert safety pin of moving hook
to lock position.
Safety pin
QUICK-5
2) R E M OV E B U C K E T F R O M Q U I C K
CLAMP
Removing procedure is reverse of fixing.
3) P R E - C AU T I O N O F U S I N G QU I C K
CLAMP
LOCK UNLOCK
When operating the machine with quick
clamp, confirm that the quick clamp
switch is lock position and safety pin of
moving hook is inserted.
Operating the machine with quick clamp
switch unlocked and without safety pin
of moving hook can cause the bucket 21098QC01
to drop off and bring about the accident.
this accident.
Be careful to operate the machine Incorrect
equipped with quick clamp. The bucket
may hit cab, boom and boom cylinders
when it reaches vicinity of them.
※ HYUNDAI will not be responsible for
any injury or damage in case that safety
pin is not installed properly.
555W98BK01
8-7
INDEX
A G
Accel dial switch ---------------------------------------------- 3-15 Gauge -------------------------------------------------------------- 3-3
After engine start -------------------------------------------- 4-4 Gear box oil ------------------------------------------------------ 6-34
Air breather element --------------------------------------- 6-28
H
Air cleaner filter ----------------------------------------------- 6-23
Handsfree -------------------------------------------------------- 3-30
Air conditioner & heater ---------------------------------- 3-24
Hydraulic breaker --------------------------------------------- 8-1
Air conditioner filter ----------------------------------------- 6-41
Hydraulic oil changing -------------------------------------- 6-26
Attachment lowering --------------------------------------- 4-22
Hydraulic oil filling -------------------------------------------- 6-26
Axle gear oil ---------------------------------------------------- 6-33
Hydraulic oil level --------------------------------------------- 6-26
B L
Battery ------------------------------------------------------------- 6-38
Levers & pedals ----------------------------------------------- 3-21
Before starting engine ------------------------------------- 4-2
Lifting capacities ------------------------------------------------ 2-5
Boom lowering ------------------------------------------------ 4-22
Lubricant specification ------------------------------ 2-10, 6-10
Bucket clearance adjustment -------------------------- 6-35
Bucket replacement ---------------------------------------- 6-35 M
Bucket selection guide ------------------------------------ 2-6 Machine fault code ------------------------------------------- 3-11
Bucket tooth replacement ------------------------------- 6-36 Maintenance check list ------------------------------------- 6-11
Major components -------------------------------------------- 2-1
C
Monitor panel --------------------------------------------------- 3-2
Cab air filter ----------------------------------------------------- 6-41
Mounting and dismounting ------------------------------- 1-12
Cab device ------------------------------------------------------- 3-1
Changing machine control pattern ------------------ 4-28 N
Cigar lighter ---------------------------------------------------- 3-25 New machine operation ------------------------------------ 4-1
Cluster ------------------------------------------------------------- 3-2
O
Coolant ----------------------------------------------------------- 6-19
Oil cooler --------------------------------------------------------- 6-22
Cooling fan ------------------------------------------------------ 6-23
Operating pattern --------------------------------------------- 4-25
D
P
Drive shaft lubricate ---------------------------------------- 6-30
Pedals -------------------------------------------------------------- 3-22
Dozer control --------------------------------------------------- 4-7
Periodical replacement parts ---------------------------- 6-5
E Pilot line filter --------------------------------------------------- 6-28
Engine fault code -------------------------------------------- 3-12 Pin & bushing lubrication ---------------------------------- 6-37
Engine oil filter ------------------------------------------------- 6-18 Prefilter ------------------------------------------------------------ 6-24
Engine oil level ------------------------------------------------ 6-17
Q
Engine starting & stop ------------------------------------- 4-3
Quick clamp ------------------------------------------------------ 8-6
Engine starting by booster ------------------------------ 6-39
Engine stop ----------------------------------------------------- 4-6 R
F Radiator flushing ---------------------------------------------- 6-20
Radio and CD/MP3 player -------------------------------- 3-35
Fan belt ----------------------------------------------------------- 6-22
RCV lever lubricate ------------------------------------------ 6-30
Fuel filter --------------------------------------------------------- 6-25
RCV operating pattern -------------------------------------- 4-25
Fuel leakage --------------------------------------------------- 6-25
Recommended oils ---------------------------------- 2-10, 6-10
Fuel tank --------------------------------------------------------- 6-24
Relieving pressure --------------------------------------------- 6-3
Fuse box --------------------------------------------------------- 3-34
9-1
Remote controller --------------------------------------------- 3-32
Return filter ------------------------------------------------------ 6-27
Road traveling -------------------------------------------------- 5-1
S
Safety hints ----------------------------------------------------- 1-1
Safety labels --------------------------------------------------- 0-5
Safety parts ---------------------------------------------------- 6-5
Seat ---------------------------------------------------------------- 3-29
Service meter ------------------------------------------------- 3-3
Speciation for major component -------------------- 2-7
Specifications ------------------------------------------------- 2-2
Start switch ----------------------------------------------------- 3-14
Storage ----------------------------------------------------------- 4-23
Suction strainer ----------------------------------------------- 6-27
Swing bearing grease ------------------------------------ 6-29
Swing gear ----------------------------------------------------- 6-29
Swing reduction gear oil --------------------------------- 6-28
Switch panel --------------------------------------------------- 3-8
Switches --------------------------------------------------------- 3-8
T
Tires air pressure -------------------------------------------- 6-31
Torques-major component ----------------------------- 6-8
Torques-fastener -------------------------------------------- 6-6
Towing machine ---------------------------------------------- 4-11
Transportation ------------------------------------------------- 5-2
Travelling machine ------------------------------------------ 4-8
Troubleshooting guide ------------------------------------ 7-1
Turning pilot lamp ------------------------------------------- 3-20
W
Warming up operation ----------------------------------- 4-5
Warning lamps -------------------------------------------- 3-4,5,6
Weight ------------------------------------------------------------ 2-4
Wind shield ----------------------------------------------------- 3-34
Working device operation ------------------------------- 4-7
Working method --------------------------------------------- 4-14
Working range ------------------------------------------------ 2-3
9-2

R55W 9

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CONTENTS

CONTROL DEVICES TROUBLESHOOTING GUIDE

余 Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings.

2. Manufacturer Hyundai Construction Equipment Co. Ltd.

Authorized representative : HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V.

3. Harmonized European directives : 2006/42/EC (Machinery), 97/68/EC (Exhaust Gas Emission),

4. Engine Manufacturer : ********

5. Noise level (Noise Emission Directive 2000/14/EC)

6. EMC Certification (EMC Directive 2004/108/EC)

Machine Serial No.

Engine Serial No.

Manufacturer Hyundai Construction Equipment co., Ltd.

Address 12th, Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-Gu,

Distributor for U.S.A Hyundai Construction Equipment U.S.A, Inc

Address 6100 Atlantic Boulevard Norcross

Distributor for Europe Hyundai Construction Equipment Europe N. V.

1 Fueling 14 Console box filter 27 Trade mark (boom)

2) BATTERY ACCIDENT (item 2)

4) KEEP CLEAR-BOOM/ARM (item 5)

5) KEEP CLEAR-REAR (item 6)

6) KEEP CLEAR-SIDE (item 7)

8) CONTROL IDEOGRAM-SWIVEL (item 9)

10) SAFETY FRONT WINDOW (item 11)

11) DECAL-AIRCON FILTER (item 13)

13) MACHINE CONTROL-CABIN (item 15)

Check the machine control pattern for

not, change label to match patter n ISO

before operating machine. REFER TO OPERATOR'S MANUAL FOR DETAILS.

LEFT CONTROL LEVER RIGHT CONTROL LEVER

14) STAY FIX-CABIN (item 16)

15) HYDRAULIC OIL LUBRICATION (item 17)

17) NO STEP-ENGINE HOOD (item 19)

18) GENERAL WARNING-FRAME (item 21)

Place the bucket on the ground whenev-

20) ECM CONNECTOR (item 29)

21) WARNING FRONT WINDOW (item 30)

22) CAUTION-SLIDING (item 31)

24) ACCUMULATOR (item 30)

25) CHANGE SPEED (item 37)

1 Machine type / model 2 Product identification number 3 Engine power

1) MACHINE SERIAL NUMBER

2) ENGINE SERIAL NUMBER

Be sure to understand thoroughly all about the

Fully understand the details and process of the

Do not operate when tired, or after drinking

Check for leakage of engine oil, hydraulic oil,

Do not operate the machine if it requires repairs.

Be prepared if a fire starts.

Any modification made without authorization

PREPARE FOR EMERGENCY Hammer

Only in case of emergency, use the installed

Only trained and authorized personnel can

Do not load the machine with the lifting eyes on

Use caution when you are fueling a machine.

Battery and battery cables

ÂEnd fittings are damaged or leaking.

Information Concerning Whole Body Vibration Level

Machine Typical operating Vibration Levels Scenario Factors

Machine Typical operating Vibration Levels Scenario Factors