Santa Ana Operations

Ring Locked Inserts

 INDEX

DESCRIPTION PAGE
INSERT - RING LOCKED, COARSE INTERNAL AND RDJ100( ) 1
COARSE EXTERNAL THREADS
INSERT - RING LOCKED, WITH CBORE RDJ100( ) 2
TOOLING RJ100( ) & RDJ100( ) 3
HOLE PREPARATION RJ100( ) & RDJ100( ) 4

INSERT - RING LOCKED, FINE INTERNAL AND RJ200( ) 5

COARSE EXTERNAL THREADS
INSERT - RING LOCKED, WITH CBORE RDJ200( ) 6
TOOLING RJ200( ) & RDJ200( ) 7
HOLE PREPARATION RJ200( ) & RDJ200( ) 8

INSERT - RING LOCKED, FINE INTERNAL AND RJ300( ) 9

FINE EXTERNAL THREADS
INSERT - RING LOCKED, WITH CBORE RJ300( ) 10
TOOLING RJ300( ) & RDJ300( ) 11
HOLE PREPARATION RJ300( ) & RDJ300( ) 12

INSERT - RING LOCKED, COURSE INTERNAL AND RJ900( ) 13

FINE EXTERNAL THREADS
INSERT - RING LOCKED, WITH CBORE RDJ900( ) 14
TOOLING RJ900( ) & RDJ900( ) 15
HOLE PREPARATION RJ900( ) & RDJ900( ) 16

OVERSIZE REPLACEMENT RJ( ) 17

OVERSIZE REPLACEMENT RDJ( ) 18

INSERT - RING LOCKED, SOLID, R1000( ) 19

FINE EXTERNAL THREADS
INSER - RING LOCKED, SOLID R1100( ) 20
COARSE EXTERNAL THREADS
TOOLING R1000( ) & R1100( ) 21
HOLE PREPARATION R1000( ) & R1100( ) 22

INSERT - RING LOCKED, BLIND, FINE INTERNAL AND RJ1200( ) 23

COARSE EXTERNAL THREADS
INSER - RING LOCKED, BLIND, COARSE INTERNAL RJ2000( ) 24
AND COARSE EXTERNAL THREADS
TOOLING RJ1200( ) & RJ2000( ) 25
HOLE PREPARATION RJ1200( ) & RJ2000( ) 26

INSERT & LOCKRING - MATERIAL AND FINISHES R( ), RJ( ) 27

RDJ( ) & RLRR( )

INSTALLATION AND REMOVAL R( ), RJ( ) & RDJ( ) 28

INSERT - RING LOCKED, HYDRAULIC (150 PSI) RJ1700( ) 29

TOOLING RJ1700( ) 30
HOLE PREPARATION AND INSTALLATION RJ1700( ) 31
 INDEX

DESCRIPTION PAGE
INSERT - RING LOCKED, HIGH STRENGTH RDJ3600( ) 32
TOOLING RDJ3600( ) 33
HOLE PREPARATION AND DESIGN DATA RDJ3600( ) 34

INSERT - RING LOCKED, POLYIMIDE 05-13008( ) 35

RESIN LOCK
TOOLING 05-13008( ) 36
HOLE PREPARATION 05-13008( ) 37

LOCKRING - MS51990-() TYPE RLRR( ) 38

DESIGN DATA RLRR( ) 39
OVERSIZE REPLACEMENT RLRR( ) 40

LOCKRING - THIN RL( ) 41

DESIGN DATA RL( ) 42

LOCKRING - SELF BROACHING RLH( ) 43

MS51991 VERSUS ROSAN INSERTS, 44

MS51990 VERSUS ROSAN LOCKRINGS

TOOL - COUNTERBORE FOR ALUMINUM RC( ) 45

TOOL - STEP DRILL FOR ALUMINUM RCD( ) 46

TOOL - CHAMFERED STEP DRILL RCDC( ) 47

FOR ALUMINUM

TOOL - CHAMFERED STEP DRILL RCADC( ) 49

FOR MAGNESIUM

WRENCH R1100W 51

LOCKRING DRIVE TOOL R( )D 52

LOCKRING DRIVE TOOL, WITH NYLON STOP R( )DN 53
LOCKRING DRIVE TOOK, SELF BROACHING R( )DH 54
LOCKRING

ENGINEERING INFORMATION 55

TOOLING AND INSERT DIMENSIONS SHOWN IN THIS CATALOG ARE PROVIDED FOR ENVELOPE AND INSPECTION PURPOSES
ONLY AND DO NOT INCLUDE DIMENSIONS NECESSARY FOR FABRICATION OF PRODUCT.

Rosán is a registered trademark in the United States and foreign countries.

FORM 89-471 (Rev. D 96-05-01).
 INSERT L OCK RING

ROSA N MIL ITA RY ROSA N MIL ITA RY A B C D

PA RT PA RT PA RT PA RT INTERNA L EXTERNA L THREA D
NUMB ER NUMB ER NUMB ER NUMB ER THREA D [ 4]
[ 8] [ 7] [ 7] [ 8] UNJ C-3B
REF REF SIZE PITCH MINOR

DIA DIA ±.015 ±.015

RJ 102SB 4 MS51991-102 RL RR16SB 5 MS51990-102P .1120-40 .1900-24 .1633-.1648 .1334-.1407 .250 .150

RJ 103SB 5 MS51991-103 RL RR18SB 6 MS51990-103P .1380-32 .2160-24 .1893-.1908 .1594-.1667 .310 .190

RJ 104SB 6 MS51991-104 RL RR21SB 6 MS51990-104P .1640-32 .2500-20 .2178-.2198 .1824-.1909 .380 .250

RJ 105SB 7 MS51991-105 RL RR24SB 7 MS51990-105P .1900-24 .3125-18 .2769-.2789 .2373-.2468 .440 .290

RJ 106SB 8 MS51991-106 RL RR28SB 8 MS51990-106P .2500-20 .3750-16 .3347-.3372 .2906-.3011 .500 .330

RA J 107SB 9 MS51991-107 RL RR33SB 9 MS51990-107P .3125-18 .5000-13 .4506-.4531 .3963-.4087 .560 .360

RJ 108SB 10 MS51991-108 RL RR38SB 9 MS51990-108P .3750-16 .5625-12 .5091-.5116 .4503-.4635 .620 .420

RJ 109SB 11 MS51991-109 RL RR47SB 10 MS51990-109P .4375-14 .6250-11 .5668-.5693 .5028-.5168 .690 .460

RJ 110SB 12 MS51991-110 RL RR56SB 11 MS51990-110P .5000-13 .7500-10 .6860-.6885 .6156-.6308 .750 .49

NOTES:UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108.
NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-8879
class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28 or in accordance with MS51995.
6. Insert lengths shown are based on installation in 2024-T4 Aluminum and in such materials will accommo-
date tension loads up to the strength of a mating bolt heat treated to 145,000 PSI UTS. If this design criteria
is required in parent materials of lower mechanical properties, longer insert lengths should be specified.
Mating bolts should have a thread engagement of 1.5 diameters or if insert has a thread lock, the bolt
should extend through the insert 2 pitches including chamfer.
[7] Mating lockring is not included with insert. It must be ordered separately.
[8] For other MS51991 inserts and MS51990 lockrings, see page 44.

INSERT - RING LOCKED RJ100( )

COARSE INTERNAL AND COARSE EXTERNAL THREADS SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
1
 LOCKRING
ROSAN ROSAN MILITARY A B C D E F
INTERNAL EXTERNAL THREAD DIA
INSERT PART PART
THREAD [4]
PART NUMBER NUMBER

NUMBER [7] [7][8] UNJC-3B SIZE PITCH MINOR

REF REF DIA DIA ±.005 ±.005 ±.015 ±.015

RDJ102SB4 RLRR16SB5 MS51990-102P .1120-40 .1900-24 .1633-.1648 .1334-.1407 .113 .040 .250 .150
RDJ103SB5 RLRR18SB6 MS51990-103P .1380-32 .2160-24 .1893-.1908 .1594-.1667 .140 .040 .310 .190
RDJ104SB6 RLRR21SB6 MS51990-104P .1640-32 .2500-20 .2178-.2198 .1824-.1909 .166 .047 .380 .250
RDJ105SB7 RLRR24SB7 MS51990-105P .1900-24 .3125-18 .2769-.2789 .2373-.2468 .196 .062 .440 .290
RDJ106SB8 RLRR28SB8 MS51990-106P .2500-20 .3750-16 .3347-.3372 .2906-.3011 .257 .080 .500 .330
RADJ107SB9 RLRR33SB9 MS51990-107P .3125-18 .5000-13 .4506-.4531 .3963-.4087 .323 .095 .560 .360
RDJ108SB10 RLRR38SB9 MS51990-108P .3750-16 .5625-12 .5091-.5116 .4503-.4635 .386 .100 .620 .420
RDJ109SB11 RLRR47SB10 MS51990-109P .4375-14 .6250-11 .5668-.5693 .5028-.5168 .453 .100 .690 .460
RDJ110SB12 RLRR56SB11 MS51990-110P .5000-13 .7500-10 .6860-.6885 .6156-.6308 .516 .109 .750 .490

NOTES:UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108.
NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-8879 class 3B, MIL-
S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
6. Insert lengths shown are based on installation in 2024-T4 aluminum and in such materials will accommodate
tension loads up to the strength of a mating bolt heat treated to 145,000 PSI UTS. If the design criteria is required in
parent materials of lower mechanical properties, longer insert lengths should be specified. Mating bolts should have
a thread engagement of 1.5 diameters or if insert has a thread lock, the bolt should extend through the insert 2
pitches including chamfer.
[7] Mating lockring is not included with insert. It must be ordered separately.
[8] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED, WITH CBORE RDJ100( )

COARSE INTERNAL AND COARSE EXTERNAL THREADS SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
2
 INSERT STEP DRIL L BA SIC WRENCH L OCK RING REMOVA L
PA RT PA RT TA P PA RT DRIVE DRIL L

NUMB ER NUMB ER SIZE NUMB ER TOOL SIZE

REF [ 1] [ 2] PA RT [ 3]
REF NUMB ER REF
A L UMINUM MAGNESIUM
RJ 102SB 4 an d RDJ 102SB 4 RCDC16-149 RCA DC16-149 .1900-24UNC R1102W R102D 7/32
RJ 103SB 5 an d RDJ 103SB 5 RCDC18-177 RCA DC18-177 .2160-24UNC R1103W R103D 1/4
RJ 104SB 6 an d RDJ 104SB 6 RCDC21-201 RCA DC21-201 .2500-20UNC R1104W R104D 19/64
RJ 105SB 7 an d RDJ 105SB 7 RCDC24-257 RCA DC24-257 .3125-18UNC R1105W R105D F
RJ 106SB 8 an d RDJ 106SB 8 RCDC28-312 RCA DC28-312 .3750-16UNC R1106W R106D 5/16
RA J 107SB 9 an d RA DJ 107SB 9 RCDC33-422 RCA DC33-422 .5000-13UNC R1107XW RA 107D V
RJ 108SB 10 an d RDJ 108SB 10 RCDC38-484 RCA DC38-484 .5625-12UNC R1108W R108D 29/64
RJ 109SB 11 an d RDJ 109SB 11 RCDC47-535 RCA DC47-535 .6250-11UNC R1110W R109D 9/16
RJ 110SB 12 an d RDJ 110SB 12 RCDC56-656 RCA DC56-656 .7500-10UNC R1111W R110D 11/1

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole, it may be
necessary to grind the drill to suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole preparation on page 4.
[3] Removal drills are not supplied by Rosan.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, RJ100( ) AND RDJ100( )

INSERT - RING LOCKED SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
3
 INSERT
A B C D E
PART THREAD DIA MIN FULL MIN DRILL
NUMBER CLASS 3B
+.003 THREAD DEPTH
REF [3]
-.000 DEPTH [5]
[1] [5]

AL MAG +.030 PLUG BOTTOM

-.000 TAP TAP
RJ102SB4 and RDJ102SB4 .1900-24UNJC .250 .258 .094 .285 .472 .389

RJ103SB5 and RDJ103SB5 .2160-24UNJC .281 .291 .109 .345 .532 .449

RJ104SB6 and RDJ104SB6 .2500-20UNJC .328 .337 .109 .415 .640 .540

RJ105SB7 and RDJ105SB7 .3125-18UNJC .375 .381 .141 .475 .725 .614

RJ106SB8 and RDJ106SB8 .3750-16UNJC .437 .448 .156 .535 .816 .691

RAJ107SB9 and RADJ107SB9 .5000-13UNJC .515 .526 .172 .595 .941 .787

RJ108SB10 and RDJ108SB10 .5625-12UNJC .593 .601 .172 .655 1.030 .863

RJ109SB11 and RDJ109SB11 .6250-11UNJC .734 .747 .218 .725 1.134 .952

RJ110SB12 and RDJ110SB12 .7500-10UNJC .875 .888 .203 .785 1.235 .103

NOTES: UNLESS OTHERWISE SPECIFIED

[1] “B” diameter and minor diameter of thread to be concentric within .003 FIM.
2. When parent materia surface is not flat or normal to axis of hole, provide a spotface for proper
lockring entry.
[3] Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742 class 3B or
National class 3 is applicable when specified by design activity.
4. Remove all burrs and sharp edges.
[5] “D” minimum full thread depth and “E” minimum drill depth are applicable for standard insert
length shown only. For non standard lengths (see part number coding) “D and E” must change
accordingly.

HOLE PREPARATION, RJ100 AND RDJ100( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
4
 INSERT LOCKRING A B C D
ROSAN MILITARY ROSAN MILITARY
INTERNAL EXTERNAL THREAD
PART PART PART PART
THREAD [4]
NUMBER NUMBER NUMBER NUMBER
SIZE PITCH MINOR
[8] [7] [7] [8] UNJF-3B
REF REF ±.015 ±.015
DIA DIA
RJ202SB4 MS51991-202 RLRR16SB5 MS51990-102P .1120-48 .1900-24 .1633-.1648 .1334-.1407 .250 .150

RJ203SB5 MS51991-203 RLRR18SB6 MS51990-103P .1380-40 .2160-24 .1893-.1908 .1594-.1667 .310 .190

RJ204SB6 MS51991-204 RLRR21SB6 MS51990-104P .1640-36 .2500-20 .2178-.2198 .1824-.1909 .380 .250

RJ205SB7 MS51991-205 RLRR24SB7 MS51990-105P .1900-32 .3125-18 .2769-.2789 .2373-.2468 .440 .290

RJ206SB8 MS51991-206 RLRR28SB8 MS51990-106P .2500-28 .3750-16 .3347-.3372 .29060-.3011 .500 .330

RAJ207SB9 MS51991-207 RLRR33SB9 MS51990-107P .3125-24 .5000-13 .4506-.4531 .3963-.4087 .560 .360

RJ208SB10 MS51991-208 RLRR38SB9 MS51990-108P .3750-24 .5625-12 .5091-5116 .4503-.4635 .620 .420

RJ209SB11 MS51991-209 RLRR47SB10 MS51990-109P .4375-20 .6250-11 .5668-.5693 .5028-.5168 .690 .460

RJ210SB12 MS51991-210 RLRR56SB11 MS51990-110P .5000-20 .7500-10 .6860-.6885 .6156-.6308 .750 .49

NOTES: UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108.
NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-8879 class
3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28 or in accordance with MS51995.
6. Insert lengths shown are based on installation in 2024-T4 Aluminum and in such materials will accommodate
tension loads up to the strength of a mating bolt heat treated to 145,000 PSI UTS. If the design criteria is
required in parent materials of lower mechanical properties, longer insert lengths should be specified. Mating
bolts should have a thread engagement of 1.5 diameters or if insert has a thread lock, the bolt should extend
through the insert 2 pitches including chamfer.
[7] Mating lockring is not included with insert. It must be ordered separately.
[8] For other MS51991 inserts and MS51990 lockrings, see page 44.

INSERT - RING LOCKED RJ200( )

FINE INTERNAL AND COARSE EXTERNAL THREADS SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
5
THIS PAGE INTENTIONALLY LEFT BLANK

6
 INSERT STEP DRILL BASIC WRENCH LOCKRING REMOVAL
PART PART NUMBER TAP PART DRIVE DRILL

NUMBER [1] SIZE NUMBER TOOL SIZE

[2] PART [3]

REF REF NUMBER REF]
ALUMINUM MAGNESIUM
RJ202SB4 and RDJ202SB4 RCDC16-149 RCADC16-149 .1900-24UNC R1102W R102D 7/32
RJ203SB5 and RDJ203SB5 RCDC18-177 RCADC18-177 .2160-24UNC R1103W R103D 1/4
RJ204SB6 and RDJ204SB6 RCDC21-201 RCADC21-201 .2500-20UNC R1104W R104D 19/64
RJ205SB7 and RDJ205SB7 RCDC24-257 RCADC24-257 .3125-18UNC R1105W R205D F
RJ206SB8 and RDJ206SB8 RCDC28-312 RCADC28-312 .3750-16UNC R1106W R206D 5/16
RAJ207SB9 and RADJ207SB9 RCDC33-422 RCADC33-422 .5000-13UNC R1107XW RA207D V
RJ208SB10 and RDJ208SB10 RCDC38-484 RCADC38-484 .5625-12UNC R1108W R208D 29/64
RJ209SB11 and RDJ209SB11 RCDC47-535 RCADC47-535 .6250-11UNC R1110W R209D 9/16
RJ210SB12 and RDJ210Sb12 RCDC56-656 RCADC56-656 .7500-10UNC R1111W R210D 11/16

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole, it may be necessary to grind the drill to
suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole preparation on page 8.
[3] Removal drills are not supplied by Rosan.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, RJ200( ) AND RDJ200( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
7
 INSERT A B C D E
PART THREAD DIA MIN FULL MIN DRILL
NUMBER CLASS 3B +.003 THREAD DEPTH
REF [3] -.000 DEPTH [5]
[1] [5]
AL MAG +.030 PLUG BOTTOM
-.000 TAP TAP
RJ202SB4 and RDJ202SB4 .1900-24UNJC .250 .258 .094 .285 .472 .389
RJ203SB5 and RDJ203SB5 .2160-24UNJC .281 .291 .109 .345 .532 .449
RJ204SB6 and RDJ204SB6 .2500-20UNJC .328 .337 .109 .415 .640 .540
RJ205SB7 and RDJ205SB7 .3125-18UNJC .375 .381 .141 .475 .725 .614
RJ206SB8 and RDJ206SB8 .3750-16UNJC .437 .448 .156 .535 .816 .691
RAJ207SB9 and RADJ207SB9 .5000-13UNJC .515 .526 .172 .595 .941 .787
RJ208SB10 and RDJ208SB10 .5625-12UNJC .593 .601 .172 .655 1.030 .863
RJ209SB11 and RDJ209SB11 .6250-11UNJC .734 .747 .218 .725 1.134 .952
RJ210SB12 and RDJ210SB12 .7500-10UNJC .875 .888 .203 .785 1.235 1.035

NOTES: UNLESS OTHERWISE SPECIFIED

[1] “B” diameter and minor diameter of thread to be concentric within .003 FIM.
2. When parent material surface is not flat or normal to axis of hole, provide a spotface for proper lockring entry.
[3] Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742 class 3B or National class 3 is
applicable when specified by design activity.
4. Remove all burrs and sharp edges.
[5] “D” minimum full thread depth and “E” minimum drill depth are applicable for standard insert length shown
only. For non standard lengths (see part number coding) “D” and “E” must change accordingly.

HOLE PREPARATION, RJ200( ) AND RDJ200( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
8
 INSERT LOCKRING
A B C D
ROSAN MILITARY ROSAN MILITARY
INTERNAL
EXTERNAL THREAD
PART PART PART PART
THREAD
[4]
NUMBER NUMBER NUMBER NUMBER
[8] [7] [7][8] UNJF-3B SIZE PITCH MINOR
REF REF ±.015 ±.015
DIA DIA
RJ302SB4 —— RLRR16SB5 MS51990-102P .1120-48 .1900-32 .1699-.1714 .1475-.1534 .250 .150

RJ303SB5 —— RLRR18SB6 MS51990-103P .1380-40 .2160-28 .1931-.1946 .1674-.1740 .310 .190

RJ304SB6 —— RLRR21SB6 MS51990-104P .1640-36 .2500-28 .2271-2286 .2014-.2080 .380 .250

RJ305SB7 —— RLRR24SB7 MS51990-105P .1900-32 .3125-24 .2858-.2873 .2559-.2632 .440 .290

RJ306SB8 —— RLRR28SB8 MS51990-106P .2500-28 .3750-24 .3479-.3498 .3185-.3257 .500 .330

RJ307SB9 —— RLRR31SB9 —— .3125-24 .4375-20 .4053-.4073 .3700-.3784 .560 .380

RJ308SB10 —— RLRR38SB9 MS51990-108P .3750-24 .5000-20 .4678-.4698 .4325-.4409 .620 .420
RJ309SB11 —— RLRR47SB10 MS51990-109P .4375-20 .6250-18 .5894-.5914 .5498-.5593 .690 .460
RJ310SB12 —— RLRR56SB11 MS51990-110P .5000-20 .7500-16 .7097-.7122 .6656-.6761 .750 .490
RJ311SB14 MS51991-311 RLRR64SB11 MS51990-111P .5625-18 .8750-14 .8291-.8316 .7786-.7904 .880 .620
RJ312SB16 MS51991-312 RLRR72SB11 MS51990-112P .6250-18 1.0000-14 .9541-.9566 .9036-.9154 1.000 .740
RJ312SB16F MS51991-312.1 RLRR72SB11 MS51990-112P .6250-18 1.0000-12 .9466-.9491 .8878-.9010 1.000 .740
RJ313SB18 MS51991-313 RLRR82SB12 MS51990-113P .7500-16 1.1250-12 1.0716-1.0741 1.0128-1.0260 1.120 .800
RJ314SB20 MS51991-314 RLRR90SB12 MS51990-114P .8750-14 1.2500-12 1.1966-1.1991 1.1378-1.1510 1.250 .900
RJ315SB22F MS51991-315 RLRR100SB12 MS51990-115P 1.0000-12 1.3750-12 1.3216-1.3241 1.2628-1.2760 1.380 1.020
RJ315SB22 —— RLRR10SB12 MS51990-115P 1.0000-14UNJS 1.3750-12 1.3216-1.3241 1.2628-1.2760 1.380 1.02

NOTES:UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108. NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-8879 class 3B,
MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28 or in accordance with MS51995 as applicable.
6. Insert lengths shown are based on installation in 2024-T4 Aluminum and in such materials will accommodate
tension loads up to the strength of a mating bolt heat treated to 145,000 PSI UTS. If this design criteria is
required in parent materials of lower mechanical properties, longer insert lengths should be specified. Mating
bolts should have a thread engagement of 1.5 diameters or if insert has a thread lock, the bolt should extend
through the insert 2 pitches including chamfer.
[7] Mating lockring is not included with insert. It must be ordered separately.
[8] For other MS51991 inserts and MS51990 lockrings, see page 44.

INSERT - RING LOCKED RJ300( )

FINE INTERNAL AND FINE EXTERNAL THREADS SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
9
 LOCKRING
ROSAN A B C D E F
ROSAN MILITARY NTERNAL
INSERT EXTERNAL THREAD DIA
PART PART [4]
THREAD
PART SIZE PITCH MINOR
NUMBER NUMBER UNJF-3B
NUMBER [7] [7][8]
REF REF DIA DIA ±.005 ±.005 ±.015 ±.015

RDJ302SB4 RLRR16SB5 MS51990-102P .1120-48 .1900-32 .1699-.1714 .1475-.1534 .113 .040 .250 .150

RDJ303SB5 RLRR18SB6 MS51990-103P .1380-40 .2160-28 .1931-.1946 .1674-.1740 .140 .040 .310 .190

RDJ304SB6 RLRR21SB6 MS51990-104P .1640-36 .2500-28 .2271-.2286 .2014-.2080 .166 .047 .380 .250

RDJ305SB7 RLRR24SB7 MS51990-105P .1900-32 .3125-24 .2858-.2873 .2559-.2632 .196 .062 .440 .290

RDJ306SB8 RLRR28SB8 MS51990-106P .2500-28 .3750-24 .3479-.3298 .3185-.3257 .257 .080 .500 .330

RDJ307SB9 RLRR31SB9 —— .3125-24 .4375-20 .4053-.4073 .3700-.3784 .323 .095 .560 .380

RDJ308SB10 RLRR38SB9 MS51990-108P .3750-24 .5000-20 .4678-.4698 .4325-.4409 .386 .100 .620 .420

RDJ309SB11 RLRR47SB10 MS51990-109P .4375-20 .6250-18 .5894-.5914 .5498-.5593 .453 .100 .690 .460

RDJ310SB12 RLRR56SB11 MS51990-110P .5000-20 .7500-16 .7097-.7122 .6656-.6761 .516 .109 .750 .490

RDJ311SB14 RLRR64SB11 MS51990-111P .5625-18 .8750-14 .8291-.8316 .7786-.7904 .578 .125 .880 .620

RDJ312SB16 RLRR72SB11 MS51990-112P .6250-18 1.0000-14 .9541-.9566 .9036-.9154 .640 .140 1.000 .740

RDJ313SB18 RLRR82SB12 MS51990-113P .7500-16 1.1250-12 1.0716-1.0741 1.0128-1.0260 .765 .156 1.120 .800

RDJ314SB20 RLRR90SB12 MS51990-114P .8750-14 1.2500-12 1.1966-1.1991 1.1378-1.1510 .890 .178 1.250 .90

NOTES:UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108. NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TYII, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-8879
class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
6. Insert lengths shown are based on installation in 2024-T4 Aluminum and in such materials will accommo-
date tension loads up to the strength of a mating bolt heat treated to 145,000 PSI UTS. If the design criteria
is required in parent materials of lower mechanical properties, longer insert lengths should be specified.
Mating bolts should have a thread engagement of 1.5 diameters or if insert has a thread lock, the bolt
should extend through the insert 2 pitches including chamfer.
[7] Mating lockring is not included with insert. It must be ordered separately.
[8] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED, WITH CBORE RDJ300( )

FINE INTERNAL AND FINE EXTERNAL THREADS SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
10
 INSERT STEP DRILL BASIC WRENCH LOCKRING REMOVAL

PART PART NUMBER TAP PART DRIVE DRILL

NUMBER [1] SIZE NUMBER TOOL SIZE

REF [2] PART [3]

REF NUMBER REF

ALUMINUM MAGNESIUM
RJ302SB4 and RDJ302SB4 RCDC16-159 RCADC16-159 .1900-32UNF R1102W R102D 7/32
RJ303SB5 and RDJ303SB5 RCDC18-180 RCADC18-180 .2160-28UNF R1103W R103D 1/4
RJ304SB6 and RDJ304SB6 RCDC21-213 RCADC21-213 .2500-28UNF R1104W R104D 19/64
RJ305SB7 and RDJ305SB7 RCDC24-272 RCADC24-272 .3125-24UNF R1105W R205D F
RJ306SB8 and RDJ306SB8 RCDC28-332 RCADC28-332 .3750-24UNF R1106W R206D 5/16
RJ307SB9 and RDJ307SB9 RCDC31-386 RCADC31-386 .4375-20UNF R1107W R207D U
RJ308SB10 and RDJ308SB10 RCDC38-453 RCADC38-453 .5000-20UNF R1108W R208D 29/64
RJ309SB11 and RDJ309SB11 RCDC47-569 RCADC47-569 .6250-18UNF R1110W R209D 9/16
RJ310SB12 and RDJ310SB12 RCDC56-687 RCADC56-687 .7500-16UNF R1111W R210D 11/16
RJ311SB14 and RDJ311SB14 RCDC64-802 RCADC64-802 .8750-14UNF R1112W R211D 25/32
RJ312SB16 and RDJ312SB16 RCDC72-927 RCADC72-927 1.0000-14UNS R1113W R212D 57/64
RJ312SB16F RCDC72-922 RCADC72-922 1.0000-12UNF R1113W R212D 57/64
RJ313SB18 and RDJ313SB18 RCDC82-1043 RCADC82-1043 1.1250-12UNF R1114W R213D 1 1/32
RJ314SB20 and RDJ314SB20 RCDC90-1165 RCADC90-1165 1.2500-12UNF R1115W R214D 1 11/64
RJ315SB22F RCDC100-1289 RCADC100-1289 1.3750-12UNF R1116W R315D 1 9/32
RJ315SB22 RCDC100-1289 RCADC100-1289 1.3750-12UNF R1116W R215D 1 9/32

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole, it may be
necessary to grind the drill to suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole preparation
on page 4.
[3] Removal drills are not supplied by Rosan.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, RJ300( ) AND RDJ300( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
11
 INSERT A B C D E
PART THREAD DIA MIN FULL MIN DRILL
NUMBER CLASS 3B +.003 THREAD DEPTH
[3] -.000 [5]
REF DEPTH
[1] [5]
AL MAG +.030 PLUG BOTTOM
.-000 TAP TAP
RJ302SB4 and RDJ302SB4 .1900-32UNJF .250 .258 .094 .285 .426 .363

RJ303SB5 and RDJ303SB5 .2160-28UNJF .281 .291 .109 .345 .506 .434

RJ304SB6 and RDJ304SB6 .2500-28UNJF .328 .337 .109 .415 .576 .504

RJ305SB7 and RDJ305SB7 .3125-24UNJF .375 .381 .141 .475 .663 .579

RJ306SB8 and RDJ306SB8 .3750-24UNJF .437 .448 .156 .535 .723 .639

RJ307SB9 and RDJ307SB9 .4375-20UNJF .484 .495 .172 .595 .820 .720

RJ308SB10 and RDJ308SB10 .5000-20UNJF .593 .601 .172 .655 .880 .780

RJ309SB11 and RDJ309SB11 .6250-18UNJF .734 .747 .188 .725 .975 .864

RJ310SB12 and RDJ310SB12 .7500-16UNJF .875 .888 .203 .785 1.066 .941

RJ311SB14 and RDJ311SB14 .8750-14UNJF 1.000 1.015 .203 .915 1.236 1.094

RJ312SB16 and RDJ312SB16 1.0000-14UNJS 1.125 1.139 .203 1.035 1.356 1.214

RJ312SB16F 1.0000-12UNJF 1.125 1.139 .203 1.1035 1.410 1.243

RJ313SB18 and RDJ313SB18 1.1250-12UNJF 1.281 1.298 .219 1.155 1.530 1.363

RJ314SB20 and RDJ314SB20 1.2500-12UNJF 1.406 1.427 .219 1.285 1.660 1.493

RJ315SB22F 1.3750-12UNJF 1.562 1.579 .219 1.415 1.790 1.623

RJ315SB22 1.3750-12UNJF 1.562 1.579 .219 1.415 1.790 1.623

NOTES: UNLESS OTHERWISE SPECIFIED

[1] “B” diameter and minor diameter of thread to be concentric within .003 FIM.
2. When parent material surface is not flat or normal to axis of hole, provide a spotface for proper
lockring entry.
[3] Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742 class 3B or National
class 3 is applicable when specified by design activity.
4. Remove all burrs and sharp edges.
[5] “D” minimum full thread depth and “E” minimum drill depth are applicable for standard insert
length shown only. For non standard lengths (see part number coding) “D” and “E” must change
accordingly.

HOLE PREPARATION, RJ300( ) AND RDJ300( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
12
 LOCKRING
ROSAN ROSAN MILITARY
A B C D
INSERT INTERNAL
PART PART
EXTERNALTHREAD
PART THREAD
NUMBER NUMBER
[7] [7][8] [4]
NUMBER CLASS-3B
SIZE PITCH MINOR
REF REF ±.015 ±.015
DIA DIA
RJ902SB4 RLRR16SB5 MS51990-102P .1120-40UNJC .1900-32 .1699-.1714 .1475-.1534 .250 .150
RJ903SB5 RLRR18SB6 MS51990-103P .1380-32UNJC .2160-28 .1931-.1946 .1674-.1740 .310 .190
RJ904SB6 RLRR21SB6 MS51990-104P .1640-32UNJC .2500-28 .2271-.2286 .2014-.2080 .380 .250
RJ905SB7 RLRR24SB7 MS51990-105P .1900-24UNJC .3125-24 .2858-.2873 .2559-.2632 .440 .290
RJ906SB8 RLRR28SB8 MS51990-106P .2500-20UNJC .3750-24 .3479-.3498 .3185-.3257 .500 .330
RJ907SB9 RLRR31SB9 —— .3125-18UNJC .4375-20 .4053-.4073 .3700-.3784 .560 .380
RJ908SB10 RLRR38SB9 MS51990-108P .3750-16UNJC .5000-20 .4678-.4698 .4325-.4409 .620 .420
RJ909SB11 RLRR47SB10 MS51990-109P .4375-14UNJC .6250-18 .5894-.5914 .5498-.5593 .690 .460
RJ910SB12 RLRR56SB11 MS51990-110P .5000-13UNJC .7500-16 .7097-.7122 .6656-.6761 .750 .490
RJ911SB14 RLRR64SB11 MS51990-111P .5625-12UNJC .8750-14 .8291-.8316 .7786-.7904 .880 .620
RJ912SB16 RLRR72SB11 MS51990-112P .6250-11UNJC 1.0000-14 .9541-.9566 .9036-.9154 1.000 .740
RJ913SB18 RLRR82SB12 MS51990-113P .7500-10UNJC 1.1250-12 1.0716-1.0741 1.0128-1.0260 1.120 .800
RJ914SB20 RLRR90SB12 MS51990-114P .8750-9UNJC 1.2500-12 1.1966-1.1991 1.1378-1.1510 1.250 .900
RJ915SB22 RLRR100SB12 MS51990-115P 1.0000-8UNJC 1.3750-12 1.3216-1.3241 1.2628-1.2760 1.380 1.02

NOTES:UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108. NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-8879
class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
6. Insert lengths shown are based on installation in 2024-T4 Aluminum and in such materials will accommo-
date tension loads up to the strength of a mating bolt heat treated to 145,000 PSI UTS. If this design criteria
is required in parent materials of lower mechanical properties, longer insert lengths should be specified.
Mating bolts should have a thread engagement of 1.5 diameters or if insert has a thread lock, the bolt
should extend through the insert 2 pitches including chamfer.
[7] Mating lockring is not included with insert. It must be ordered separately.
[8] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED RJ900( )

COARSE INTERNAL AND FINE EXTERNAL THREADS SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
13
 LOCKRING
ROSAN A B C D E F
ROSAN MILITARY
INSERT INTERNAL EXTERNAL THREAD DIA
PART PART
PART THREAD [4]
NUMBER NUMBER
NUMBER [7] [7][8] CLASS-3B SIZE PITCH MINOR
REF REF DIA DIA ±.005 ±.005 ±.015 ±.015
RDJ902SB4 RLRR16SB5 MS51990-102P .1120-40UNJC .1900-32 .1699-.1714 .1475-.1534 .113 .040 .250 .150
RDJ903SB5 RLRR18SB6 MS51990-103P .1380-32UNJC .2160-28 .1931-.1946 .1674-.1740 .140 .040 .310 .190
RDJ904SB6 RLRR21SB6 MS51990-104P .1640-32UNJC .2500-28 .2271-.2286 .2014-.2080 .166 .047 .380 .250
RDJ905SB7 RLRR24SB7 MS51990-105P .1900-24UNJC .3125-24 .2858-.2873 .2559-.2632 .196 .062 .440 .290
RDJ906SB8 RLRR28SB8 MS51990-106P .2500-20UNJC .3750-24 .3479-.3498 .3185-.3257 .257 .080 .500 .330
RDJ907SB9 RLRR31SB9 —— .3125-18UNJC .4375-20 .4053-.4073 .3700-.3784 .323 .095 .560 .380
RDJ908SB10 RLRR38SB9 MS51990-108P .3750-16UNJC .5000-20 .4678-.4698 .4325-.4409 .386 .100 .620 .420
RDJ909SB11 RLRR47SB10 MS51990-109P .4375-14UNJC .6250-18 .5894-.5914 .5498-.5593 .453 .100 .690 .460
RDJ910SB12 RLRR56SB11 MS51990-110P .5000-13UNJC .7500-16 .7097-.7122 .6656-.6761 .516 .109 .750 .490
RDJ911SB14 RLRR64SB11 MS51990-111P .5625-12UNJC .8750-14 .8291-.8316 .7786-.7904 .578 .125 .880 .620
RDJ912SB16 RLRR72SB11 MS51990-112P .6250-11UNJC 1.0000-14 .9541-.9566 .9036-.9154 .640 .140 1.000 .740
RDJ913SB18 RLRR82SB12 MS51990-113P .7500-10UNJC 1.1250-12 1.0716-1.0741 1.0128-1.0260 .765 .156 1.120 .80

NOTES:UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108. NOTE: These parts are available in other materials. Refer to
page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-
8879 class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
6. Insert lengths shown are based on installation in 2024-T4 Aluminum and in such materials will
accommodate tension loads up to the strength of a mating bolt heat treated to 145,000 PSI UTS. If the
design criteria is required in parent materials of lower mechanical properties, longer insert lengths
should be specified. Mating bolts should have a thread engagement of 1.5 diameters or if insert has a
thread lock, the bolt should extend through the insert 2 pitches including chamfer.
[7] Mating lockring is not included with insert. It must be ordered separately.
[8] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED, WITH CBORE RDJ900( )

COARSE INTERNAL AND FINE EXTERNAL THREADS SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
14
 INSERT STEP DRILL BASIC WRENCH LOCKRING REMOVAL
PART PART NUMBER TAP PART DRIVE DRILL
NUMBER [1] SIZE NUMBER TOOL SIZE
REF [2] PART [3]
ALUMINUM MAGNESIUM
REF NUMBER REF
RJ902SB4 and RDJ902SB4 RCDC16-159 RCADC16-159 .1900-32UNF R1102W R102D 7/32
RJ903SB5 and RDJ903SB5 RCDC18-180 RCADC18-180 .2160-28UNF R1103W R103D 1/4
RJ904SB6 and RDJ904SB6 RCDC21-213 RCADC21-213 .2500-28UNF R1104W R104D 19/64
RJ905SB7 and RDJ905SB7 RCDC24-272 RCADC24-272 .3125-24UNF R1105W R105D F
RJ906SB8 and RDJ906SB8 RCDC28-332 RCADC28-332 .3750-24UNF R1106W R106D 5/16
RJ907SB9 and RDJ907SB9 RCDC31-386 RCADC31-386 .4375-20UNF R1107W R107D U
RJ908SB10 and RDJ908SB10 RCDC38-453 RCADC38-453 .5000-20UNF R1108W R108D 29/64
RJ909SB11 and RDJ909SB11 RCDC47-569 RCADC47-569 .6250-18UNF R1110W R109D 9/16
RJ910SB12 and RDJ910SB12 RCDC56-687 RCADC56-687 .7500-16UNF R1111W R110D 11/16
RJ911SB14 and RDJ911SB14 RCDC64-802 RCADC64-802 .8750-14UNF R1112W R111D 25/32
RJ912SB16 and RDJ912SB16 RCDC72-927 RCADC72-927 1.0000-14UNS R1113W R112D 57/64
RJ913SB18 and RDJ913SB18 RCDC82-1043 RCADC82-1043 1.1250-12UNF R1114W2 R113D 1 1/32
RJ914SB20 RCDC90-1165 RCADC90-1165 1.2500-12UNF R1115W R114D 1 11/64
RJ915SB22 RCDC100-1289 RCADC100-1289 1.3750-12UNF R1116W R115D 1 9/3

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole, it may be
necessary to grind the drill to suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole preparation on
page 16.
[3] Removal drills are not supplied by Rosan.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, RJ900( ) AND RDJ900( )

INSERT - RING LOCKED SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
15
 INSERT A B C D E
PART THREAD DIA MIN FULL MIN DRILL
NUMBER CLASS 3B +.003 THREAD DEPTH
REF [3] -.000 DEPTH [5]
[1]
[5]
AL MAG +.030 PLUG BOTTOM
-.000 TAP TAP
RJ902SB4 and RDJ902SB4 .1900-32UNJF .250 .258 .094 .285 .426 .363
RJ903SB5 and RDJ903SB5 .2160-28UNJF .281 .291 .109 .345 .506 .434
RJ904SB6 and RDJ904SB6 .2500-28UNJF .328 .337 .109 .415 .576 .504
RJ905SB7 and RDJ905SB7 .3125-24UNJF .375 .381 .141 .475 .663 .579
RJ906SB8 and RDJ906SB8 .3750-24UNJF .437 .448 .156 .535 .723 .639
RJ907SB9 and RDJ907SB9 .4375-20UNJF .484 .495 .172 .595 .820 .720
RJ908SB10 and RDJ908SB10 .5000-20UNJF .593 .601 .172 .655 .880 .780
RJ909SB11 and RDJ909SB11 .6250-18UNJF .734 .747 .188 .725 .975 .864
RJ910SB12 and RDJ910SB12 .7500-16UNJF .875 .888 .203 .785 1.066 .941
RJ911SB14 and RDJ911SB14 .8750-14UNJF 1.000 .1015 .203 .915 1.236 1.094
RJ912SB16 and RDJ912SB16 1.0000-14UNJS 1.125 1.139 .203 1.035 1.356 1.214
RJ913SB18 and RDJ913SB18 1.1250-12UNJF 1.281 1.298 .219 1.155 1.530 1.363
RJ914SB20 1.2500-12UNJF 1.406 1.427 .219 1.285 1.660 1.493
RJ915SB22 1.3750-12UNJF 1.562 1.579 .219 1.415 1.790 1.623

NOTES: UNLESS OTHERWISE SPECIFIED

[1] “B” diameter and minor diameter of thread to be concentric within .003 FIM.
2. When parent material surface is not flat or normal to axis of hole, provide a spotface for proper lockring
entry.
[3] Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742 class 3B or National class
3 is applicable when specified by design activity.
4. Remove all burrs and sharp edges.
[5] “D” minimum full thread depth and “E” minimum drill depth are applicable for standard insert length
shown only. For non standard lengths (see part number coding) “D” and “E” must change accordingly.

HOLE PREPARATION, RJ900( ) AND RDJ900( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
16
 RJ100() SERIES RJ200() SERIES
INSERT L OCK RING OVERSIZE L OCK RING INSERT L OCK RING OVERSIZE L OCK RING
PA RT PA RT INSERT [ 1] PA RT PA RT PA RT INSERT [ 1] PA RT
NUMB ER NUMB ER PA RT NUMB ER NUMB ER NUMB ER PA RT NUMB ER
NUMB ER NUMB ER

RJ 102SB 4 RL RR16SB 5 RJ 127SB 4 RL RR18SB 6 RJ 202SB 4 RL RR16SB 5 RJ 227SB 4 RL RR18SB 6

RJ 103SB 5 RL RR18SB 6 RJ 128SB 5 RL RR21SB 6 RJ 203SB 5 RL RR18SB 6 RJ 228SB 5 RL RR21SB 6
RJ 104SB 6 RL RR21SB 6 RJ 129SB 6 RL RR24SB 7 RJ 204SB 6 RL RR21SB 6 RJ 229SB 6 RL RR24SB 7
RJ 105SB 7 RL RR24SB 7 RJ 130SB 7 RL RR28SB 8 RJ 205SB 7 RL RR24SB 7 RJ 230SB 7 RL RR28SB 8
RJ 106SB 8 RL RR28SB 8 RJ 131SB 8 RL RR31SB 9 RJ 206SB 8 RL RR28SB 8 RJ 231SB 8 RL RR31SB 9
RA J 107SB 9 RL RR33SB 9 RJ 157SB 9 RL RR38SB 9 RA J 207SB 9 RL RR33SB 9 RJ 257SB 9 RL RR38SB 9
RJ 108SB 10 RL RR38SB 9 RJ 133SB 10 RL RR47SB 10 RJ 208SB 10 RL RR38SB 9 RJ 233SB 10 RL RR47SB 10
RJ 109SB 11 RL RR47SB 10 RJ 134SB 11 RL RR56SB 11 RJ 209SB 11 RL RR47SB 10 RJ 234SB 11 RL RR56SB 11
RJ 110SB 12 RL RR56SB 11 RJ 135SB 12 RL RR64SB 11 RJ 210SB 12 RL RR56SB 11 RJ 235SB 12 RL RR64SB 11

RJ300() SERIES RJ900() SERIES

INSERT L OCK RING OVERSIZE L OCK RING INSERT L OCK RING OVERSIZE L OCK RING
PA RT PA RT INSERT [ 1] PA RT PA RT PA RT INSERT [ 1] PA RT
NUMB ER NUMB ER PA RT NUMB ER NUMB ER NUMB ER PA RT NUMB ER
NUMB ER NUMB ER
RJ 302SB 4 RL RR16SB 5 RJ 327SB 4 RL RR18SB 6 RJ 902SB 4 RL RR16SB 5 RJ 927SB 4 RL RR18SB 6
RJ 303SB 5 RL RR18SB 6 RJ 328SB 5 RL RR21SB 6 RJ 903SB 5 RL RR18SB 6 RJ 928SB 5 RL RR21SB 6
RJ 304SB 6 RL RR21SB 6 RJ 329SB 6 RL RR24SB 7 RJ 904SB 6 RL RR21SB 6 RJ 929SB 6 RL RR24SB 7
RJ 305SB 7 RL RR24SB 7 RJ 330SB 7 RL RR28SB 8 RJ 905SB 7 RL RR24SB 7 RJ 930SB 7 RL RR28SB 8
RJ 306SB 8 RL RR28SB 8 RJ 331SB 8 RL RR31SB 9 RJ 906SB 8 RL RR28SB 8 RJ 931SB 8 RL RR31SB ? ? ?
RJ 307SB 9 RL RR31SB 9 RJ 332SB 9 RL RR38SB 9 RJ 907SB 9 RL RR31SB 9 RJ 932SB 9 RL RR38SB 9
RJ 308SB 10 RL RR38SB 9 RJ 333SB 10 RL RR47SB 10 RJ 908SB 10 RL RR38SB 9 RJ 933SB 10 RL RR47SB 10
RJ 309SB 11 RL RR47SB 10 RJ 334SB 11 RL RR56SB 11 RJ 909SB 11 RL RR47SB 10 RJ 934SB 11 RL RR56SB 11
RJ 310SB 12 RL RR56SB 11 RJ 335SB 12 RL RR64SB 11 RJ 910SB 12 RL RR56SB 11 RJ 935SB 12 RL RR64SB 11
RJ 311SB 14 RL RR64SB 11 RJ 336SB 14 RL RR72SB 11 RJ 911SB 14 RL RR64SB 11 RJ 936SB 14 RL RR72SB 11
RJ 312SB 16 RL RR72SB 11 RJ 337SB 16 RL RR82SB 12 RJ 12SB 16 RL RR72SB 11 RJ 937SB 16 RL RR82SB 12
RJ 312SB 16F RL RR72SB 11 RJ 337SB 16 RL RR82SB 12 RJ 913SB 18 RL RR82SB 12 RJ 938SB 18 RL RR90SB 12
RJ 313SB 18 RL RR82SB 12 RJ 338SB 18 RL RR90SB 12 RJ 914SB 20 RL RR90SB 12 RJ 939SB 20 RL RR100SB 12
RJ 314SB 20 RL RR90SB 12 RJ 339SB 20 RL RR100SB 12

NOTES: UNLESS OTHERWISE SPECIFIED

1 These inserts can be used to replace standard inserts in situations
where the parent material thread has been damaged.
2. For oversize insert hole preparation, installation and removal
information, contact the Rosan Technical Sales Department.
3. If the parent material counterbore diameter is damaged, an
oversize lockring can be used for repair. Refer to page 40.

OVERSIZE REPLACEMENT, RJ( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
17
 RJ100() SERIES RJ200() SERIES
INSERT L OCK RING OVERSIZE L OCK RING INSERT L OCK RING OVERSIZE L OCK RING
PA RT PA RT INSERT [ 1] PA RT PA RT PA RT INSERT [ 1] PA RT
NUMB ER NUMB ER PA RT NUMB ER NUMB ER NUMB ER PA RT NUMB ER
NUMB ER NUMB ER
RDJ 102SB 4 RL RR16SB 5 RDJ 127SB 4 RL RR18SB 6 RDJ 202SB 4 RL RR16SB 5 RDJ 227SB 4 RL RR18SB 6
RDJ 103SB 5 RL RR18SB 6 RDJ 128SB 5 RL RR21SB 6 RDJ 203SB 5 RL RR18SB 6 RDJ 228SB 5 RL RR21SB 6
RDJ 104SB 6 RL RR21SB 6 RDJ 129SB 6 RL RR24SB 7 RDJ 204SB 6 RL RR21SB 6 RDJ 229SB 6 RL RR24SB 7
RDJ 105SB 7 RL RR24SB 7 RDJ 130SB 7 RL RR28SB 8 RDJ 205SB 7 RL RR24SB 7 RDJ 230SB 7 RL RR28SB 8
RDJ 106SB 8 RL RR28SB 8 RDJ 131SB 8 RL RR31SB 9 RDJ 206SB 8 RL RR28SB 8 RDJ 231SB 8 RL RR31SB 9
RA DJ 107SB 9 RL RR33SB 9 RDJ 157SB 9 RL RR38SB 9 RA DJ 207SB 9 RL RR33SB 9 RDJ 257SB 9 RL RR38SB 9
RDJ 108SB 10 RL RR38SB 9 RDJ 133SB 10 RL RR47SB 10 RDJ 208SB 10 RL RR38SB 9 RDJ 233SB 10 RL RR47SB 10
RDJ 109SB 11 RL RR47SB 10 RDJ 134SB 11 RL RR56SB 11 RDJ 209SB 11 RL RR47SB 10 RDJ 234SB 11 RL RR56SB 11
RDJ 110SB 12 RL RR56SB 11 RDJ 135SB 12 RL RR64SB 11 RDJ 210SB 12 RL RR56SB 11 RDJ 235SB 12 RL RR64SB 11

RJ300() SERIES RJ900() SERIES

INSERT L OCK RING OVERSIZE L OCK RING INSERT L OCK RING OVERSIZE L OCK RING
PA RT PA RT INSERT [ 1] PA RT PA RT PA RT INSERT [ 1] PA RT
NUMB ER NUMB ER PA RT NUMB ER NUMB ER NUMB ER PA RT NUMB ER
NUMB ER NUMB ER

RDJ 302SB 4 RL RR16SB 5 RDJ 327SB 4 RL RR18SB 6 RDJ 902SB 4 RL RR16SB 5 RDJ 927SB 4 RL RR18SB 6
RDJ 303SB 5 RL RR18SB 6 RDJ 328SB 5 RL RR21SB 6 RDJ 903SB 5 RL RR18SB 6 RDJ 928SB 5 RL RR21SB 6
RDJ 304SB 6 RL RR21SB 6 RDJ 329SB 6 RL RR24SB 7 RDJ 904SB 6 RL RR21SB 6 RDJ 929SB 6 RL RR24SB 7
RDJ 305SB 7 RL RR24SB 7 RDJ 330SB 7 RL RR28SB 8 RDJ 905SB 7 RL RR24SB 7 RDJ 930SB 7 RL RR28SB 8
RDJ 306SB 8 RL RR28SB 8 RDJ 331SB 8 RL RR31SB 9 RDJ 906SB 8 RL RR28SB 8 RDJ 931SB 8 RL RR31SB 9
RDJ 307SB 9 RL RR31SB 9 RDJ 332SB 9 RL RR38SB 9 RDJ 907SB 9 RL RR31SB 9 RDJ 932SB 9 RL RR38SB 9
RDJ 308SB 10 RL RR38SB 9 RDJ 333SB 10 RL RR47SB 10 RDJ 908SB 10 RL RR38SB 9 RDJ 933SB 10 RL RR47SB 10
RDJ 309SB 11 RL RR47SB 10 RDJ 334SB 11 RL RR56SB 11 RDJ 909SB 11 RL RR47SB 10 RDJ 934SB 11 RL RR56SB 11
RDJ 310SB 12 RL RR56SB 11 RDJ 335SB 12 RL RR64SB 11 RDJ 910SB 12 RL RR56SB 11 RDJ 935SB 12 RL RR64SB 11
RDJ 311SB 14 RL RR64SB 11 RDJ 336SB 14 RL RR72SB 11 RDJ 911SB 14 RL RR64SB 11 RDJ 936SB 14 RL RR72SB 11
RDJ 312SB 16 RL RR72SB 11 RDJ 337SB 16 RL RR82SB 12 RDJ 12SB 16 RL RR72SB 11 RDJ 937SB 16 RL RR82SB 12
RDJ 312SB 16F RL RR72SB 11 RDJ 337SB 16 RL RR82SB 12 RDJ 913SB 18 RL RR82SB 12 RDJ 938SB 18 RL RR90SB 12
RDJ 313SB 18 RL RR82SB 12 RDJ 338SB 18 RL RR90SB 12 RDJ 914SB 20 RL RR90SB 12 RDJ 939SB 20 RL RR100SB 12
RDJ 314SB 20 RL RR90SB 12 RDJ 339SB 20 RL RR100SB 12

NOTES: UNLESS OTHERWISE SPECIFIED

1 These inserts can be used to replace standard inserts in situations
where the parent material thread has been damaged.
2. For oversize insert hole preparation, installation and removal
information, contact the Rosan Technical Sales Department.
3. If the parent material counterbore diameter is damaged, an over-
size lockring can be used for repair. Refer to page 40.

OVERSIZE REPLACEMENT, RDJ( )

INSERT - RING LOCKED, WITH CBORE SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
18
 L OCK RING

ROSA N ROSA N MIL ITA RY A B C D

INSERT PA RT PA RT DIA EXTERNA L HEA D

PA RT NUMB ER NUMB ER MIN [ 4]

NUMB ER [ 6] [ 6] [ 7] SIZE PITCH MINOR
REF REF DIA DIA ±.015 ±.015
R1002SB 4 RL RR16SB 5 MS51990-102P .143 .1900-32 .1699-.1714 .1475-.1534 .250 .150
R1003SB 5 RL RR18SB 6 MS51990-103P .170 .2160-28 .1931-.1946 .1674-.1740 .310 .190
R1004SB 6 RL RR21SB 6 MS51990-104P .192 .2500-28 .2271-.2286 .2014-.2080 .380 .250
R1005SB 7 RL RR24SB 7 MS51990-104P .243 .3125-24 .2858-.2873 .2559-.2632 .440 .290
R1006SB 8 RL RR28SB 8 MS51990-106P .300 .3750-24 .3479-.3498 .3185-.3257 .500 .330
R1007SB 9 RL RR31SB 9 ————— .353 .4375-20 .4053-.4073 .3700-.3784 .560 .380
R1008SB 10 RL RR38SB 9 MS51990-108P .442 .5000-20 .4678-.4698 .4325-.4409 .620 .420
R1009SB 11 RL RR38SB 9 MS51990-108P .442 .5625-18 .5268-.5290 .4873-.4969 .690 .480
R1010SB 12 RL RR47SB 10 MS51990-109P .548 .6250-18 .5894-.5914 .5498-.5593 .750 .520
R1011SB 14 RL RR56SB 11 MS51990-110P .668 .7500-16 .7097.-7122 .6656-6761 .880 .620
R1012SB 16 RL RR64SB 11 MS51990-111P .763 .8750-14 .8291-.8316 .7786-.7904 1.000 .740
R1013SB 18 RL RR72SB 11 MS51990-112P .877 1.0000-14 .9541-.9566 .9036-.9154 1.120 .870

NOTES: UNLESS OTHERWISE SPECIFIED

[1.] MATERIAL: 1117 steel per ASTM A108.
NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a
MIL-S-8879 class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
[6] Mating lockring is not included with insert. It must be ordered separately.
[7] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED, SOLID R1000( )

FINE EXTERNAL THREADS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
19
 L OCK RING

ROSA N ROSA N MIL ITA RY A B C D

INSERT PA RT PA RT DIA EXTERNA L THREA D
PA RT NUMB ER NUMB ER MIN [ 4]
NUMB ER [ 6] [ 6] [ 7] SIZE PITCH MINOR
REF REF DIA DIA ±.015 ±.015
R1102SB 4 RL RR16SB 5 MS51990-102P .143 .1900-24 .1633-.1648 .1334-.1407 .250 .150
R1103SB 5 RL RR18SB 6 MS51990-103P .170 .2160-24 .1893-.1908 .1594-.1667 .310 .190
R1104SB 6 RL RR21SB 6 MS51990-104P .192 .2500-20 .2178-.2198 .1824-.1909 .380 .250
R1105SB 87 RL RR24SB 7 MS51990-105P .243 .3125-18 .2769-.2789 .2373-.2468 .440 .290
R1106SB 8 RL RR28SB 8 MS51990-106P .300 .3750-16 .3347-.3372 .2906-.3011 .500 .330
R1107SB 9 RL RR31SB 9 ————— .353 .4375-14 .3916-.3941 .3411-.3529 .560 .380
R1108SB 10 RL RR38SB 9 MS51990-108P .365 .5000-13 .4506-.4531 .3963-.4087 .620 .420
R1109SB 11 RL RR38SB 9 MS51990-108P .440 .5625-12 .5091-.5116 .4503-.4635 .690 .480
R1110SB 12 RL RR47SB 10 MS51990-109P .548 .6250-11 .5668-.5693 .5028-.5168 .750 .520
R1111SB 14 RL RR56SB 11 MS51990-110P .607 .7500-10 .6860-.6885 .6156-.6308 .880 .620
R1112SB 16 RL RR64SB 11 MS51990-111P .710 .8750-9 .8040-.8065 .7257-.7424 1.000 .740
R1113SB 18 RL RR72SB 11 MS51990-112P .817 1.0000-8 .9202-.9227 .8322-.8505 1.120 .870

NOTES: UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A 108.
NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TYII, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-
S-8879 class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
[6] Mating lockring is not included with insert. It must be ordered separately.
[7] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED, SOLID R1100( )

COARSE EXTERNAL THREADS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
20
 INSERT STEP DRIL L BA SIC WRENCH L OCK RING REMOVA L
PA RT PA RT NUMB ER TA P PA RT DRIVE DRIL L
NUMB ER [ 1] SIZE NUMB ER TOOL SIZE
[ 2] PA RT [ 3]
REF A L UMINUM MAGNESIUM REF NUMB ER REF
R1002SB 4 RCDC16-159 RCA DC16-159 .1900-32UNF R1102W R1102D 7/32
R1102SB 4 RCDC16-149 RCA DC16-149 .1900-24UNC
R1103SB 5 RCDC18-180 RCA DC18-180 .2160-28UNF R1103W R1103D 1/4
R1003SB 5 RCDC18-177 RCA DC18-177 .2160-24UNC
R1004SB 6 RCDC21-213 RCA DC21-213 .2500-28UNF R1104W R1104D 19/64
R1104SB 6 RCDC21-201 RCA DC21-201 .2500-20UNC
R1005SB 7 RCDC24-272 RCA DC24-272 .3125-24UNF R1005W R1005D F
R1105SB 7 RCDC24-257 RCA DC24-257 .3125-18UNC
R1006SB 8 RCDC28-332 RCA DC28-332 .3750-24UNF R1106W R1106D 5/16
R1106SB 8 RCDC28-312 RCA DC28-312 .3750-16UNC
R1007SB 9 RCDC31-386 RCA DC31-386 .4375-20UNF R1107W R1107D U
R1107SB 9 RCDC31-368 RCA DC31-368 .4375-14UNC
R1008SB 10 RCDC38-453 RCA DC38-453 .5000-20UNF R1108W R1108D 29/64
R1108SB 10 RCDC38-422 RCA DC38-422 .5000-13UNC
R1009SB 11 RCDC38-506 RCA DC38-506 .5625-18UNF R1108W R1108D 29/64
R1109SB 11 RCDC38-484 RCA DC38-484 .5625-12UNC
R1010SB 12 RCDC47-569 RCA DC47-569 .6250-18UNF R1110W R1110D 9/16
R1110SB 12 RCDC47-535 RCA DC47-535 .6250-11UNC
R1011SB 14 RCDC56-687 RCA DC56-687 .7500-16UNF R1111W R1111D 11/16
R1111SB 14 RCDC56-656 RCA DC56-656 .7500-10UNC
R1012SB 16 RCDC64-802 RCA DC64-802 .8750-14UNF R1112W R1112D 25/32
R1112SB 16 RCDC64-765 RCA DC64-765 .8750-9UNC
R1013SB 18 RCDC72-927 RCA DC72-927 1.0000-14UNS R1113W R1113D 57/64
R1113SB 18 RCDC72-875 RCA DC72-875 1.0000-8UNC

NOTES: UNLESS OTHER SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole, it may be
necessary to grind the drill to suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole preparation on
page 22.
[3] Removal drills are not supplied by Rosan.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, R1000( ) AND R1100( )

INSERT - RING LOCKED, SOLID SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
21
 INSERT A B C D E
PA RT THREA D DIA MIN FUL L MIN DRIL L
NUMB ER CL A SS 3B +.003 THREA D DEPTH
REF [ 3] -.000 DEPTH [ 5]
[ 1] [ 5]
AL MAG +.030 PL UG B OTTOM
-.000 TA P TA P
R1002SB 4 .1900-32UNJ F .250 .258 .094 .285 .426 .363
R1102SB 4 .1900-24UNJ C .472 .389
R1003SB 5 .2160-28UNJ F .281 .291 .109 .345 .506 .434 NOTES: UNL ESS OTHERWISE SPECIFIED
R1103SB 5 .2160-24UNJ C .532 .449 [ 1] “ B ” d i am et er an d m i n o r d i am et er o f t h r ead
R1004SB 6 .2500-28UNJ F .328 .337 .109 .415 .576 .504 t o b e c o n c en t r i c w i t h i n .003 FIM.
R1104SB 6 .2500-20UNJ C .640 .540 2. Wh en p ar en t m at er i al s u r f ac e i s n o t f l at o r
R1005SB 7 .3125-24UNJ F .375 .381 .141 .475 .663 .579 n o r m al t o ax i s o f h o l e, p r ov i d e a s p o t f ac e f o r
R1105SB 7 .3125-18UNJ C .725 .614 p r o p er l o ck r i n g en t r y.
R.1006SB 8 .3750-24UNJ F .437 .448 .156 .535 .723 .639 [ 3] Th r ead as s h ow n p er MIL -S-8879 i s p r ef er ed .
R1106SB 8 .3750-16UNJ C .816 .691 A l t er n at e t h r ead p er MIL -S-7742 cl as s 3B o r
R1007SB 9 .4375-20UNJ F .484 .495 .172 .595 .820 .720 Nat i o n al cl as s 3 i s ap p l i c ab l e w h en s p ec i f i ed
R1107SB 9 .4375-14UNJ C .916 .774 by d es i g n ac t i v i t y.
R1008SB 10 .5000-20UNJ F .593 .601 .172 655 .880 .780 4. Rem ov e al l bu r r s an d s h ar p ed g es .
R1108SB 10 .5000-13UNJ C 1.001 .847 [ 5] “ D” m i n i mu m f u l l t h r ead d ep t h an d “ E”
R1009SB 11 .5625-18UNJ F .593 .601 .172 .725 .975 .864 m i n i mu m d r i l l d ep t h ar e ap p l i c ab l e f o r
R1109SB 11 .5625-12UNJ C 1.10 .933 s t an d ar d i n s er t l en g t h s h ow n o n l y. Fo r n o n
R1010SB 12 .6250-18UNJ F .734 .747 .188 .785 1.035 .924 s t an d ar d l en g t h s (s ee p ar t n u m b er c o d i n g )
R1110SB 12 .6250-11UNJ C .218 1.194 1.012 " D” an d “ E” mu s t c h an g e ac c o r d i n g l y.
R1011SB 14 .7500-16UNJ F .875 .888 .203 .915 1.196 1.071
R1111SB 14 .7500-10UNJ C 1.365 1.165
R1012SB 16 .8750-14UNJ F 1.000 1.015 .203 1.035 1.356 1.214
R1112SB 16 .8750-9UNJ C 1.535 1.313

R1013SB 18 1.0000-14UNJ S 1.125 1.139 .203 1.155 1.476 1.334

R1113SB 18 1.0000-8UNJ C 1.718 1.468

HOLE PREPARATION, R1000( ) AND R1100( )

INSERT - RING LOCKED, SOLID SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
22
 L OCK RING

ROSA N ROSA N MIL ITA RY A B C D E

INSERT PA RT PA RT INTERNA L EXTERNA L THREA D MINIMUM
PA RT NUMB ER NUMB ER THREA D [ 4] FUL L
NUMB ER [ 6] [ 6] [ 7] CL A SS-3B SIZE PITCH MINOR THREA D
REF REF DIA DIA ±.015 ±.015 DEPTH
RJ 1202SB 5 RL RR16SB 5 MS51990-120P .1120-48UNJ F .1900-24 .1633-.1648 .1334-.1407 .310 .210 .16
RJ 1203SB 6 RL RR18SB 6 MS51990-103P .1380-40UNJ F .2160-24 .1893-.1908 .1594-.1667 .380 .260 .19
RJ 1204SB 7 RL RR21SB 6 MS51990-104P .1640-36UNJ F .2500-20 .2178-.2198 .1824-.1909 .440 .310 .25
RJ 1205SB 8 RL RR24SB 7 MS51990-105P .1900-32UNJ F .3125-18 .2769-.2789 .2373-.2468 .500 .350 .28
RJ 1206SB 10 RL RR28SB 8 MS51990-106P .2500-28UNJ F .3750-16 .3347-.3372 .2906-.3011 .620 .450 .38
RA J 1207SB 11 RL RR33SB 9 MS51990-107P .3125-24UNJ F .5000-13 .4506-.4531 .3963-.4087 .690 .490 .41
RJ 1208SB 13 RL RR38SB 9 MS51990-108P .3750-24UNJ F .5625-12 .5091-.5116 .4503-.4635 .810 .600 .53
RJ 1209SB 16 RL RR47SB 10 MS51990-109P .4375-20UNJ F .6250-11 .5668-.5693 .5028-.5168 1.000 .770 .66
RJ 1210SB 17 RL RR56SB 11 MS51990-110P .5000-20UNJ F .7500-10 .6860-.6885 .6156-.6308 1.060 .810 .72

NOTES: UNLESS OTHERWISE SPECIFIED.

[1] MATERIAL: 1117 steel per ASTM A108.
NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a
MIL-S-8879 class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
[6] Mating lockring is not included with insert. It must be ordered separately.
[7] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED, BLIND RJ1200( )

FINE INTERNAL AND COARSE EXTERNAL THREADS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
23
 L OCK RING

ROSA N L OCK RING MIL ITA RY A B C D E

INSERT PA RT PA RT INTERNA L EXTERNA L THREA D MINIMUM
PA RT NUMB ER NUMB ER THREA D [ 4] FUL L
NUMB ER [ 6] [ 6] [ 7] CL A SS-3B SIZE PITCH MINOR THREA D
REF REF DIA DIA ±.015 ±.015 DEPTH
RJ 2002SB 5 RL RR16SB 5 MS51990-102P .1120-40UNJ C .1900-24 .1633-.1648 .1334-.1407 .310 .210 .12
RJ 2003SB 6 RL RR18SB 6 MS51990-103P .1380-32UNJ C .2160-24 .1893-.1908 .1594-.1667 .380 .260 .16
RJ 2004SB 7 RL RR21SB 6 MS1990-104P .1640-32UNJ C .2500-20 .2178-.2198 .1824-.1909 .440 .310 .22
RJ 2005SB 8 RL RR24SB 7 MS51990-105P .1900-24UNJ C .3125-18 .2769-.2789 .2373-.2468 .500 .350 .25
RJ 2006SB 10 RL RR28SB 8 MS51990-106P .2500-20UNJ C .3750-16 .3347-.3372 .2906-.3011 .620 .450 .31
RA J 2007SB 11 RL RR33SB 9 MS51990-107P .3125-18UNJ C .5000-13 .4506-4531 .3963-.4087 .690 .490 .38
RJ 2008SB 13 RL RR38SB 9 MS51990-108P .3750-16UNJ C .5625-12 .5091-.5116 .4503-.4635 .810 .600 .44
RJ 2009SB 16 RL RR47SB 10 MS51990-109P .4375-14UNJ C .6250-11 .5668-.5693 .5028-.5168 1.000 .770 .50
RJ 2010SB 17 RL RR56SB 11 MS51990-110P .5000-13UNJ C .7500-10 .6860-.6885 .6156-.6308 1.060 .810 .62

NOTES: UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: 1117 steel per ASTM A108.
NOTE: These parts are available in other materials. Refer to page 27.
2. HEAT TREAT: None.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
[4] The external thread has a special pitch diameter and minor diameter which installs into a MIL-S-8879
class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
[6] Mating lockring is not included with insert. It must be ordered separately.
[7] For other MS51990 lockrings, see page 44.

INSERT - RING LOCKED, BLIND RJ2000( )

COARSE INTERNAL AND COARSE EXTERNAL THREADS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
24
 INSERT STEP DRIL L BA SIC WRENCH L OCK RING REMOVA L
PA RT PA RT NUMB ER TA P PA RT DRIVE DRIL L
NUMB ER [ 1] SIZE NUMB ER TOOL SIZE
REF [ 2] PA RT [ 3]
A L UMINUM MAGNESIUM REF NUMB ER REF
RJ 1202SB 5 RCDC16-149-5 RCA DC16-149-5 .1900-24UNC R1102W R102D 7/32
RJ 2002SB 5
RJ 1203SB 6 RCDC18-177-6 RCA DC18-177-6 .2160-24UNC R1103W R103D 1/4
RJ 2003SB 6
RJ 1204SB 7 RCDC21-201S RCA DC21-201S .2500-20UNC R1104W R104D 19/64
RJ 2004SB 7
RJ 1205SB 8 RCDC24-257S RCA DC24-257S .3125-18UNC R1105W R205D F
RJ 2005SB 8 R105D
RJ 1206SB 10 RCDC28-312S RCA DC28-312S .3750-16UNC R1106W R206D 5/16
RJ 2006SB 10 R106D
RA J 1207SB 11 RCDC33-422-11 RCA DC33-422-11 .5000-13UNC R1107XW RA 207D V
RA J 2007SB 11 RA 107D
RJ 1208SB 13 RCDC38-484-13 RCA DC38-484-13 .5625-12UNC R1108W R208D 29/64
RJ 2008SB 13 R108D
RJ 1209SB 16 RCDC47-535 RCA DC47-535 .6250-11UNC R1110W R209D 9/16
RJ 2009SB 16 R109D
RJ 1210SB 17 RCDC56-656 RCA DC56-656 .7500-10UNC R1111W R210D 11/16
RJ 2010SB 17 R110D

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole, it may be necessary to
grind the drill to suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole preparation on page
26.
[3] Removal drills are not supplied by Rosan.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, RJ1200( ) AND RJ2000( )

INSERT RING LOCKED, BLIND SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
25
 INSERT A B C D E
PA RT THREA D DIA MIN FUL L MIN DRIL L
NUMB ER CL A SS 3B +.003 THREA D DEPTH
REF [ 3] -.000 DEPTH [ 5]
[ 1] [ 5]
AL MAG +.030 PL UG B OTTOM
-.000 TA P TA P
RJ 1202SB 5 an d RJ 2002SB 5 .1900-24UNJ C .250 .258 .094 .345 .532 .449
RJ 1203SB 6 an d RJ 2003SB 6 .2160-24UNJ C .281 .291 .109 .415 .602 .519
RJ 1204SB 7 an d RJ 2004SB 7 .2500-20UNJ C .328 .337 .109 .475 .700 .600
RJ 1205SB 8 an d RJ 2005SB 8 .3125-18UNJ C .375 .381 .141 .535 .785 .674
RJ 1206SB 10 an d RJ 2006SB 10 .3750-16UNJ C .437 .448 .156 .655 .936 .811
RA J 1207SB 11 an d RA J 2007SB 11 .5000-13UNJ C .515 .526 .172 .725 1.071 .917
RJ 1208SB 13 an d RJ 2008SB 13 .5625-12UNJ C .593 .601 .172 .845 1.220 1.053
RJ 1209SB 16 an d RJ 2009SB 16 .6250-11UNJ C .734 .747 .218 1.035 1.444 1.262
RJ 1210SB 17 an d RJ 2010SB 17 .7500-10UNJ C .875 .888 .203 1.095 1.545 1.345

NOTES: UNLESS OTHERWISE SPECIFIED

1 “B” diameter and minor diameter of thread to be concentric within .003 FIM.
2. When parent material surface is not flat or normal to axis of hole, provide a spotface for proper
lockring entry.
3 Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742 class 3B or National
class 3 is applicable when specified by design activity.
4. Remove all burrs and sharp edges.
5 “D” minimum full thread depth and “E” minimum drill depth are applicable for standard insert
lengths shown only. For non standard lengths (see part number coding) “D” and “E” must change
accordingly.

HOLE PREPARATION RJ1200( ) AND RJ2000( )

INSERT RING LOCKED, BLIND SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
26
 INSERT

FINISH FINISH WITH INTERNAL

CODE MATERIAL SPECIFICATION HEAT TREAT WITHOUT THREAD
INTERNAL THREAD

SA [1] 4130 STEEL MIL -S-6758, 125KSI UTS MIN

COND F CAD PL ATE PER
CAD PL ATE PER QQ-P-416, TYII, CL 3
QQ-P-416, TYII, CL 3
SB [1] 1117 STEEL ASTM A108 NONE
SF 17-4PH CRES AMS5643 COND H1025
PASSIVATE PASSIVATE PER
ASTM A581 QQ-P-35 PL US
SM [1] 303 CRES OR NONE QQ-P-35
SOL ID FIL M L UBE
ASTM A582

MIL -S-5000 CAD PL ATE PER CAD PL ATE PER

4340 STEEL QQ-P-416, TY II, CL 3 QQ-P-416, TY II, CL 3
SN AL TERNATE: 160-180 KSI UTS
4140 STEEL MIL -S-5625
[6]
AMS5731 83HRB MIN PASSIVATE PER
SU [1] A286 CRES OR [2] QQ-P-35 PL US
AMS5734 PASSIVATE PER SOL ID FIL M L UBE
QQ-P-35
TA 6AI-4V MIL -T-9047
TITANIUM COND A 130 KSI UTS MIN NONE [3]

L OCKRING
CODE MATERIAL SPECIFICATION HEAT TREAT FINISH
SA 4130 STEEL MIL -S-6758, 125 KSI UTS MIN
COND F
CAD PL TE PER
SB [1] 1117 STEEL ASTM A108 CASE HARDEN QQ-P-416, YII, CL 3
36-45 HRC
[4]
PASSIVATE
ASTM A581 QQ-P-35
SM [1] 303SE CRES OR NONE
ASTM A582

A286 CURES AMS5731

SU [1] OR 269 HB MIN PASSIVATE
AMS5734 PER QQ-P-35

718 CRES AMS5662 230 KSI UTS MIN PASSIVATE PER

S3C
[5] QQ-P-3

NOTES: UNLESS OTHERWISE SPECIFIED:

[1] Noted codes indicate standard materials.
[2] For A286 heat treated to 130 KSI UTS min, add suffix
EO349 to insert part number.
[3] Internal thread locking feature not available at this time.
[4] For 1117 Steel case hardened to 50-60 HRC, add suffix
EO238 to lockring part number.
[5] Refer to the RLH()S3C() series lockring on page 43.
[6] RJ1700 Series Inserts are heat treated to 130 KSI UTS min
and Note [2] does not apply.

MATERIALS AND FINISHES, R( ), RJ( ),

INSERT AND LOCKRING RDJ( )& RLRR( )
SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
27
 INSTALLATION

1. Parent material must be prepared per applicable insert hole preparation sheet or in accordance
with MS51994.
[2] Using applicable wrench, install insert to depth shown.
[3] Using applicable lockring drive tool, drive lockring into parent material until drive tool bottoms
against the top of parent material surface. This will set lockring to proper depth.

REMOVAL

1. Securely clamp part from which insert is to be removed to

drill press table. Align drill spindle with hole in insert.

2. Secure removal drill in chuck and set spindle speed at 300

at 700 RPM.

3. Drill through lockring into the neck of insert to destroy

serration interlock. Do not drill beyond the depth of the
counterbore in the parent material.
NOTE: Solid inserts, R1000 and R1100 series must be
drilled to accept a screw extractor before destroying the
serration interlock.

4. When removing hydraulic ring locked inserts, drill only

thru serrated flange of insert. Do not drill thru second
flange. See page 30 for removal drill depth.

5. Drive square screw extractor into insert and apply

removal torque. When insert thread flanks bear against
lower surface of lockring, continued removal torque will
cause the lockring to be jacked out. Insert removal may
thus be completed.

6. If lockring has been drilled completely through and fails to

lift out with insert, the remaining portion may be collapsed
with a punch and removed.

NOTE:
Replacement of Rosan insert and lockring is made with same size components as those removed and is installed
in the same manner as original installation. Rotate new lockring if necessary, before driving, to a position in which
the external serrations are aligned with those in the parent material.

INSTALLATION AND REMOVAL, R( ), RJ( ) AND RDJ( )

INSERT - RING LOCKED SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
28
 INSERT L OCKRING
PART A B C D E F
PART INTERNAL EXTERNAL DIA
NUMBER
NUMBER THREAD THREAD
[8]
[7] REF CL ASS-3B CL ASS-3A
± .005 ± .005 ± .005 ± .015
* RJ1706SB8 RL 33SB7 .2500-28UNJF .4375-20 UNF .510 .176 .276 .500
RJ1707SB8 RL 38SB7 .3125-24UNJF .5000-20UNF .588 .176 .276 .500
RJ1708SB8 RL 47SB8 .3750-24UNJF .6250-18UNF .729 .191 .302 .500
RJ1709SB9 RL 47SB8 .4375-20UNJF .6250-18UNF .729 .191 .302 .560
RJ1710SB9 RL 56SB8 .5000-20UNJF .7500-16UNF .870 .191 .316 .560
RJ1711SB9 RL 56SB8 .5625-18UNJF .7500-16UNF .870 .191 .316 .560
RJ1713SB10 RL 72SB8 .7500-16UNJF 1.0000-14UNF 1.120 .191 .334 .620

NOTES: UNLESS OTHERWISE SPECIFIED

1. MATERIAL: 1117 steel per ASTM A108.
NOTE: These parts are available in other materials. Refer to page 27.
2. FINISH: Cadmium plate per QQ-P-416, TY II, CL3.
3. Inserts are installed per page 31.
[4] Internal configuration meets the requirements of MS33649 except RJ1706SB8.
5. Refer to RF9500 Series Catalog for 3000 PSI External Sealing Configuration.
6. Properly installed with designer’s choice of packing ring these fasteners will effect an
external seal of 150 PSI. For O-ring information refer to page 31.
[7] RJ1700 Series supersedes R1700 Series due to AND10050 being superseded by MS33649.
[8] The hydraulic insert is used in conjunction with a thin series lockring. Refer to page 41 and 42.

RJ1700( )
INSERT - RING LOCKED, HYDRAULIC (150 PSI) SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
29
 BASI C L OCKRING REMOVAL
INSERT COUNTERBORE TAP WRENCH DRIVE DRIL L DEPTH
TOOL TO USE
PAR PART SIZE PART TOOL SIZE REMOVAL
NUMBER [1] NUMBER PART [2]
NUMBER REF NUMBER EF DRIL L

RJ1706SB8 RC33-386 .4375-20UNF R1107XW R1706D 27/64 .140

RJ1707SB8 RC38-453 .5000-20UNF R1108W R1707D 31/64 .140
RJ1708SB8 RC47-569 .6250-18UNF R1110W R1708D 19/32 .156
RJ1709SB9 RC47-569 .6250-18UNF R1110W R209D 19/32 .156
RJ1710SB9 RC56-687 .7500-16UNF R111W R210D 23/32 .156
RJ1711SB9 RC56-687 .7500-16UNF R1111W R1711D 23/32 .156
RJ1713SB10 RC72-927 1.0000-14UNS R1113W R1713D 15/16 .15

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Taps are not supplied by Rosan. For specific thread information refer to hole preparation
on page 31.
[2] Removal drills are not supplied by Rosan.
3. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, RJ1700( )
INSERT - RING LOCKED SERIES
HYDRAULIC (150 PSI)
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
30
 INSERT A B C D TA P O-RING
PA RT THREA D DIA C B ORE C B ORE DRIL L SIZE
NUMB ER CL A SS 3B +.003 [ 3] [ 4] SIZE [ 6]
[ 2] -.000 DEPTH DEPTH
[ 1] REF REF
RJ 1706SB 8 .4375-20UNJ F .515 .186 .226 386 A S568-012
RJ 1707SB 8 .5000-20UNJ F .593 .186 .229 .453 A S568-110
RJ 1708SB 9 .6250-18UNJ F .734 .201 .284 .569 A S568-112
RJ 1709SB 9 .6250-18UNJ F .734 .201 .284 .569 A S568-112
RJ 1710SB 9 .7500-16UNJ F .875 .201 .284 .687 A S568-115
RJ 1711SB 9 .7500-16UNJ F 875 .201 .284 .687 A S568-115
RJ 173SB 10 1.0000-14UNJ F 1.125 .201 .330 .927 A S568-212

NOTES: UNLESS OTHERWISE SPECIFIED

[1] “B” diameter and minor diameter of thread to be concentric within .003 FIM.
[2]Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742
class 3B or National class 3 is applicable when specified by design activity.
[3] WITHOUT O-RING: Use for dust and foreign matter exclusion. Install part until
flange is seated in c’bore. Do not use excessive wrench torque.
[4] WITH O-RING: Use to effect fluid seal for pressures up to 150 PSI. See note 6.
Install part until top serrated flange is .010 to .020 below surface.
5. Drive lockring from .005 to .010 below material surface.
[6]O-rings must be specified separately and shall be selected based on system fluid
and temperature and are not supplied by Rosan. Dash numbers shown in the table
conform to SAE standard (AS568) uniform dash numbering system. With proper
installation and proper choice of o-ring, fluid seal up to 150 PSI will be effected.
[7]For removal procedure see page 28. Install new insert per paragraphs 3 thru 6 above.

HOLE PREPARATION AND INSTALLATION,

INSERT - RING LOCKED RJ1700( )
HYDDRAULIC ( 150 PSI ) SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
31
 A B C D E F G
EXTERNA L THREA D
INSERT L OCK RING [ 4]
PA RT PA RT INTERNA L DIA DIA
NUMB ER NUMB ER THREA D
UNJ F-3B SIZE PITCH MINOR

MIL -S-8879 DIA DIA ±..005 ±..005 ±.015 ±.015 ±.005

RDJ 3604L RL 21SB 4 .1640-32 .3125-18 .2769-.2789 .2373-.2468 .170 .075 .200 .280 .232
RDJ 3605L RL 24SB 5 .1900-32 .3750-16 .3347-.3372 .2906-.3011 .196 .075 .210 .310 .286
RDJ 3606L RL 28SB 5 .2500-28 .4375-14 .3916-.3941 .3411-.3529 .257 .083 .270 .380 .347
RDJ 3607L RL 33SB 6 .3125-24 .5000-13 .4506-.4531 .3963-.4087 .320 .097 .350 .470 .410
RDJ 3608L RL 38SB 7 .3750-24 .5625-12 .5091-.5116 .4873-.4998 .382 .097 .480 .620 .490
RDJ 3609L RL 43SB 7 .4375-20 .6250-11 .5668-.5693 .5498-.5603 .445 .113 .610 .750 .542

NOTES: UNLESS OTHERWISE SPECIFIED

1. MATERIAL: 4140 Steel or equivalent.
2. HEAT TREAT: 160 - 180 UTS.
3. FINISH: Cadmium plate per QQ-P-416, TY II, CL3. plus carbon-wax
lubricant on parts with internal thread lock.
[4] The external thread has a special pitch diameter and minor diameter which installs into a
MIL-S-8879 class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole. Refer to page 55.
5. Inserts are installed and removed per page 28.
[6] Internal thread locking feature complies with applicable portion of specification MIL-N-25027
for 450°F.

INSERT - RING LOCKED, HIGH STRENGTH RDJ3600( )

SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
32
 INSERT STEP DRIL L BA SIC WRENCH L OCK RING REMOVA L
PA RT PA RT NUMB ER TA P SIZE PA RT DRIVE TOOL DRIL L
NUMB ER [ 1] [ 2] NUMB ER PA RT SIZE
REF REF NUMB ER [ 3]
REF
RDJ 3604L RCDC21-257 .3125-18UNC R1104W R3604D #6
RDJ 3605L RCDC24-312 .3750-16UNC R1105W R3605D F
RDJ 3606L RCDC28-368 .4375-14UNC R1106W R3606D 5/16
RDJ 3607L RCDC33-422 .5000-13UNC R1107XW R3607D V
RDJ 3608L RCDC38-516 .5625-12UNC R1108W R3608D 29/64
RDJ 3609L RCDC43-578 .6250-11UNC R1109W R3609D 1/2

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole,
it may be necessary to grind the drill to suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole
preparation on page 34.
[3] Removal drills are not supplied by Rosan.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING, RDJ3600( )
INSERT - RING LOCKED, HIGH STRENGTH SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
33
 HOL E PREPA RATION DESIGN DATA

A B C D E TA P INSERT
INSERT THREA D DIA MIN FUL L MIN DRIL L DRIL L PUL L OUT B OLT
PA RT CL A SS 3B THREA D DEPTH SIZE STRENGTH STRENGTH
NUMB ER [ 2] DEPTH MIN Ft u
REF [ 1] (l b f ) (l b f )
±.003 ±.015 PL UG B OTTOM
356-T6 2024-T4 145,000 180,000
-.000 -.000 TA P TA P

RDJ 3604L .3125-18UNC .328 .078 .315 .565 .454 F 3,100 4,300 2,030 2,550

RDJ 3605L .3750-16UNC .375 .109 .345 .626 .501 5/16 3,620 4,700 2,900 3,600

RDJ 3606L .4375-14UNC .437 .109 .415 .736 .594 U 5,170 8,900 5,278 6,500

RDJ 3607L .5000-13UNC .515 .125 .505 .851 .697 27/64 7,800 12,600 8,410 10,440

RDJ 3608L .5625-12UNC4 .593 .141 .655 1.030 .863 33/64 13,100 17,500 12,730 15,800

RDJ 3609L .6250-11UNC4 .671 .141 1.194 1.012 1.012 37/64 17,700 27,000 17,210 21,360

NOTES: UNLESS OTHERWISE SPECIFIED

[1] “B” diameter and minor diameter of thread to be concentric within .003 FIM.
[2] Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742 class 3B or National
class 3 is applicable when specified by design activity.
3. RD 3600 Series inserts are designed for maximum loads in tension within the minimum envelope
dimensions. The design data table lists test pull-out strengths developed by the inserts when
installed in 356-T6 and 2024-T4 aluminum alloys with ultimate shear strengths of 25,000
and 37,000 PSI respectively. The calculated ultimate strengths of bolt heat-treated to 145,000 PSI
and 180,000 PSI are listed for reference and are based on tensile stress areas listed in FED-STD-H28.
[4] Modified minor dia due to tap drill.

HOLE PREPARATION AND DESIGN DATA, RDJ3600( )

INSERT - RING LOCKED, HIGH STRENGTH SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
34
 INSERT LOCKRING A B C D E F G H
PART PART INTERNAL EXTERNAL THREAD DIA DIA
NUMBER NUMBER THREAD [4] MAX
[7] UNJF-3B ±.007
SIZE PITCH MINOR
REF DIA DIA -.002 ±.005 ±.010 ±.010 ±.015

05-13008-050 RL24SU5 .1900-32 .3750-24 .3479-.3498 .3185-.3257 .196 .075 .105 .390 .456 .297
05-13008-060 RL28SU5 .2500-28 .4375-20 .4056-.4073 .3700-.3784 .257 .083 .105 .504 .602 .360
05-13008-070 RL-33SU6 .3125-24 .5000-20 .4678-.4698 .4325-.4409 .320 .097 .120 .640 .775 .417

NOTES: UNLESS OTHERWISE SPECIFIED

1. MATERIAL: A286 pe AMS 5731 OR 5734.
2. HEAT TREAT: Brinell 269 min.
3. FINISH: Solid film lubricant per requirements of MIL-L-46010 (Tiolube).
Note: Overspray is permissible on internal thread locking feature.
[4.] The external thread has a special pitch diameter and minor diameter which installs
into a MIL-S-8879 class 3B, MIL-S-7742 class 3B, or National class 3 tapped hole.
Refer to page 55. Thread dimensions are prior to the addition of solid film lube.
5. Inserts are installed and removed per page 28.
[6.] Polyimide Resin (SP-1) Type internal thread locking feature.
[7.] Mating Lockring is not included with insert. It must be ordered separately.
[8.] Thread marks permissible inside counterbore.

INSERT - RING LOCKED 05-13008( )

POLYIMIDE RESIN LOCK SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
35
 BASI C
WRENCH L OCKRING REMOVAL
INSERT STEP DRIL L TAP
PART DRIVE DRIL L
PART PART NUMBER SIZE
NUMBER [1] [2] NUMBER TOOL SIZE
PART [3]
REF REF
NUMBER REF

05-13008-050 RCDC24-332 .3750-24UNC R1105W R3605D F

05-13008-060 RCDC28-386 .4370-20UNC R1106W R3606D 5/16
05-13008-070 RCDC33-453 .5000-20UNC R1107XW R3607D V

NOTES: UNLESS OTHERWISE SPECIFIED

[1] Step drills are designed for thru hole drilling. When used to drill a blind hole,
it may be necessary to grind the drill to suit the depth required.
[2] Taps are not supplied by Rosan. For specific thread information refer to hole
preparation on page 37.
[3] Removal drills are not supplied by Rosan. Tap drill for blind tapping to be as
required to provide bolt clearance. The bolt is to pass thru the polymide resin
lock of the insert a minimum of two pitches including chamfer.
4. For tooling dimensional data refer to pages 45 thru 54.

TOOLING,
INSERT - RING LOCKED 05-13008( )
POLYIMIDE RESIN LOCK SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
36
 HOL E PREPA RATION

INSERT A B C D E
PA RT THREA D DIA MIN FUL L MIN DRIL L

NUMB ER CL A SS 3B [ 1] THREA D DEPTH

[ 3] DEPTH [ 5]

±.005 ±.015 PL UG B OTTOM

-.000 .-000 TA P TA P

05-13008-050 .3750-24UNJ F .375 .109 .410 .597 .514

05-13008-060 .4375-20UNJ F .437 .109 .524 .749 .666

05-13008-070 .5000-20UNJ F .515 .125 .660 .885 .850

NOTES: UNLESS OTHERWISE SPECIFIED

[1] “B” diameter and minor diameter of thread to be concentric within .003 FIM.
2. When parent material surface is not flat or normal to axis of hole, provide
a spotface for proper lockring entry.
[3] Thread as shown per MIL-S-8879 is prefered. Alternate thread per MIL-S-7742
class 3B or National class 3 is applicable when specified by design activity..
[4] Thread marks permissible inside counterbore.
[5] Dimensions are based on bolt protrusion of two pitches through insert locking
device. It does not include required stack up tolerances.

HOLE PREPARATION,
INSERT - RING LOCKED 05-13008 ( )
POLYIMIDE RESIN LOCK SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
37
 L OCK RING
ROSAN MIL ITARY ROSAN MIL ITARY A B C D E F G
PART PART PART PART DIA DIA DIA R EF R AD
NUMB ER NUMB ER NUMB ER NUMB ER

+.005 +.004
R EF R EF -.004 -.003 ±.005 ±.005 ±.005
R L R R 16S B 5 MS51990-102P R L R R 16S U 5 MS51990E102P .274 .161 .084 .223 10 14 .120
R L R R 18S B 6 MS51990-103P R L R R 18S U 6 MS51990E103P .308 .189 .099 .255 10 16 .135
R L R R 21S B 6 MS51990-104P R L R R 21S U 6 MS51990E104P .354 .213 .099 .298 12 13 .159
R L R R 24S B 7 MS51990-105P R L R R 24S U 7 MS51990E105P .399 .266 .112 .343 12 17 .180
R L R R 28S B 8 MS51990-106P R L R R 28S U 8 MS51990E106P .468 .323 .138 .400 14 20 .214
R L R R 31S B 9 ——— — R L R R 31S U 9 ——— — .514 .375 .145 .452 16 23 .236
R L R R 33S B 9 MS51990-107P R L R R 33S U 9 MS51990E107P .545 .390 .145 .480 18 24 .252
R L R R 38S B 9 MS51990-108P R L R R 38S U 9 MS51990E108P .624 .468 .145 .560 20 26 .293
R L R R 47S B 10 MS51990-109P R L R R 47S U 10 MS51990E109P .767 .574 .161 .702 22 26 .362
RL RR56SB 11 MS51990-110P RL RR56SU11 MS51990E110P .910 .695 .176 .837 24 30 .431
RL RR64SB 11 MS51990-111P RL RR64SU11 MS51990E111P 1.040 .795 .176 .958 20 30 .492
RL RR72SB 11 MS51990-112P RL RR72SU11 MS51990E112P 1.170 .908 .176 1.078 22 38 .551
R L R R 82S B 12 MS51990-113P R L R R 82S U 12 MS51990E113P 1.326 1.035 .193 1.232 20 36 .636
R L R R 90S B 12 MS51990-114P R L R R 90S U 12 MS51990E114P 1.456 1.189 .193 1.371 20 48 .692
R L R R 100S B 12 MS51990-115P R L R R 100S U 12 MS51990E115P 1.611 1.282 .193 1.509 16 42 .770

NOTES: UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: SB-1117 Steel per ASTM A108.
SU - A286 Cres per AMS5731 or AMS5734.
NOTE: These lockrings are available in other materials.
Refer to page 27.
[2] FINISH: SB - Cadmium plate per QQ-P-416, Type II, CL 3.
SU - Passivate per QQ-P-35.
[3] HARDNESS: SB - Case hardened to 36-45 HRC.
SU - Hardened to 269 HB min.

RLRR( )
LOCKRING - MS51990-( ) TYPE SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
38
 ROSA N MIL ITA RY ROSA N MIL ITA RY CB ORE R E
PA RT PA RT PA RT PA RT DIA MIN MIN
NUMB ER NUMB ER NUMB ER NUMB ER ±.003
REF REF -.000
AL MAG
RL RR16SB 5 MS51990-102P RL RR16SU5 MS51990E102P .250 .258 .17 .155
RL RR18SB 6 MS51990-103P RL RR18SU6 MS51990103P .281 .291 .20 .175
RL RR21SB 6 MS51990-104P RL RR21SU6 MS51990E104P .328 .337 .22 .200
RL RR24SB 7 MS51990-105P RL RR24SU7 MS51990E105P .375 .381 .25 .230
RL RR28SB 8 MS51990-106P RL RR28SU8 MS51990E106P .437 .448 .31 .270
RL RR31SB 9 ——— RL RR31SU9 ——— .484 .495 .34 .300
RL RR33SB 9 MS51990-107P RL RR33SU9 MS51990E107P .515 .526 .36 .320
RL RR38SB 9 MS51990-108P RL RR38SU9 MS51990E108P .593 .601 .42 .365
RL RR47SB 10 MS51990-109P RL RR47SU10 MS51990E109P .734 .747 .50 .450
RL RR56SB 11 MS51990-110P RL RR56SU11 MS51990E110P .875 .888 .62 .535
RL RR64SB 11 MS51990-111P RL RR64SU11 MS51990E11P 1.000 1.015 .69 .605
RL RR72SB 11 MS51990-112P RL RR72SU11 MS51990E112P 1.125 1.139 .75 .675
RL RR82SB 12 MS51990-113P RL RR82SU12 MS51990E113P 1.281 1.298 .89 .765
RL RR90SB 12 MS51990-114P RL RR90SU12 MS51990E114P 1.406 1.427 .95 .830
RL RR100SB 12 MS51990-115P RL RR100SU12 MS51990E115P 1.562 1.579 1.06 .915

NOTES: UNLESS OTHERWISE SPECIFIED

1. The minimum boss (“R” and “E”) shown in the above table are the minimum dimensions
applicable for lockring installation into either aluminum or magnesium parent material.

TYPICAL TORQUE OUT TESTS

6061-T6 ALUMINUM (27,000 PSI SHEAR)

L OCK RING CB ORE INSTA L L ATION TEST TEST REQUIREMENTS

PA RT DIA FORCE TORQUE RESULTS (l b f -i n )
NUMB ER (l b f ) (l b f -i n )
* INSERT STUD
RL RR16( )5 .250-.261 375-750 70-75 1 20 30
RL RR18( )6 .281-.284 975-1150 90-110 1 30 45
.291-.294 450-510 60-80 2 30 45
RL RR1( )6 .328-.331 1100-1490 200-220 1 45 65
.337-.340 550-690 110-50 2 45 65
RL RR24( )7 .375-.384 870-1820 230-295 2 65 150
RL RR28( )8 .437-.451 700-2100 390-490 2 150 300
RL RR33( )9 .515-.529 900-2300 550-804 2 300 550

*1 Stud Sheared - 2 Lockrings Turned

DESIGN DATA, RLRR( )
LOCKRING - MS51990-( ) TYPE SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
39
 A B C D E F G
L OCK RING
DIA DIA DIA R EF R AD
PART
NUMB ER
(1117) (A286) +.005 +.004
(MATERIAL ) (MATERIAL ) -.004 ±.005 ±.005 -.003 ±.005
R L R R 1816S B 5 R L R R 1816S U 5 .308 .084 .255 .161 10 14 .135
RL RR2118SB 6 RL RR2118SU6 .354 .099 .298 .189 12 16 .159
R L R R 2421S B 6 R L R R 2421S U 6 .399 .099 .343 .213 12 13 .180
R L R R 2824S B 7 R L R R 2824S U 7 .468 .112 .400 .266 14 17 .214
R L R R 3128S B 8 R L R R 3128S U 8 .514 .138 .452 .323 16 20 .236
R L R R 3331S B 9 R L R R 3331S U 9 .545 .145 .480 .375 18 23 .252
R L R R 3833S B 9 R L R R 3833S U 9 .624 .145 .560 .390 20 24 .293
R L R R 4738S B 9 R L R R 4738S U 9 .767 .145 .702 .468 22 26 .362
R L R R 5647S B 10 R L R R 5647S U 10 .910 .161 .837 .574 24 26 .431
RL RR6456SB 11 RL RR6456SU11 1.040 .176 .958 .695 20 30 .492
RL RR7264SB 11 RL RR7264SU11 1.170 .176 1.078 .795 22 30 .551
RL RR8272SB 11 RL RR8272SU11 1.326 .176 1.232 .908 20 38 .636
R L R R 9082S B 12 R L R R 9082S U 12 1.456 .193 1.371 1.035 20 36 .692
R L R R 10090S B 12 R L R R 10090S U 12 1.611 .193 1.509 1.189 16 48 .770
R L R R 124100S B 12 R L R R 124100S U 12 1.987 .193 1.885 1.282 22 42 .957

NOTES: UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: SB - 1117 steel per ASTM 108.
SU - A286 Cres per AMS5731 or AMS5734.
NOTE: These lockrings are available in other
materials. Refer to page 27.
[2] FINISH: SB - Cadmium plate per QQ-P-416, Type II, CL3.
SU - Passivate per QQ-P-35.
[3] HARDNESS: SB - Case hardened to 36—45 HRC
SU - Hardened to 269 HB min.

RLRR( )
LOCKRING - OVERSIZE REPLACEMENT SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
40
 L OCK RING A B C D E F
PART DIA DIA DIA
NUMB ER
(117) (A286)
(MATERIAL ) (MATERIAL ) ±.005 ±.005 ±.005 ±.005
R L 21S B 4 R L 21S U 4 .354 .213 .068 .298 24 13
R L 24S B 5 R L 24S U 5 .399 .266 .081 .343 24 17
R L 28S B 5 R L 28S U 5 .468 .323 .081 .400 26 20
R L 28S B 6 R L 28S U 6 .468 .323 .099 .400 26 20
R L 31S B 6 R L 31S U 6 .514 .375 .099 .452 30 23
R L 33S B 6 R L 33S U 6 .545 .390 .099 .480 34 24
R L 33S B 7 R L 33S U 7 .545 .390 .115 .480 34 24
R L 38S B 7 R L 38S U 7 .624 .468 .115 .560 36 26
R L 43S B 7 R L 43S U 7 .699 .520 .115 .636 36 26
R L 47S B 8 R L 47S U 8 .767 .574 .130 .702 40 26
R L 56S B 8 R L 56S U 8 .910 .695 .130 .837 44 30
R L 64S B 8 R L 64S U 8 1.040 .795 .138 .958 38 30
R L 72S B 8 R L 72S U 8 1.170 .908 .130 1.078 40 38

NOTES: UNLESS OTHERWISE SPECIFIED

[1] MATERIAL: SB-1117 Steel per ASTM A108.
SU - A286 Cres per AMS5731 or AMS5734.
NOTE: These parts are available in other
materials. Refer to page 27.
[2] FINISH: SB - Cadmium plate per QQ-P-416, Type II, CL 3.
SU - Passivate per QQ-P-35.
[3] HARDNESS: SB - Case hardened to 36-45 HRC.
SU - Hardened to 269 HB min.

RL( )
LOCKRING - THIN SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
41
 B ASIC CB ORE R
L OCK RING DIA MIN
PART +.003
-.000
NUMB ER
[ 2]
AL U M MAG
R L 21 .328 .337 .22
R L 24 .375 .381 .25
R L 28 .437 .448 .31
R L 31 .484 .495 .34
R L 33 .515 .526 .36
R L 38 .593 .601 .42
R L 43 .671 .675 .47
R L 47 .734 .747 .50
R L 56 .875 .888 .62
R L 64 1.000 1.015 .69
R L 72 1.125 1.139 .75

NOTES: UNLESS OTHERWISE SPECIFIED

1. The minimum boss radius (R) shown is the minimum dimension applicable for
lockring installation into either aluminum or magnesium parent material.
[2]The magnesium counterbore diameters are to be used for application in
either magnesium or steel bosses (except for Hydraulic Inserts “RJ1700”
series which requires the aluminum counterbore to prevent O-ring from
extruding under pressure) refer to page 55.

DESIGN DATA, RL( )

LOCKRING - THIN SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
42
 L OCK RING A B C D E F
PART DIA DIA DIA
NUMB ER
+005 +.004
-.004 ±.005 ±.005 -.003
R L H 16S 3C 4 .274 .068 .223 .161 10 14
R L H 18S 3C 4 .308 .068 .255 .189 10 16
R L H 21S 3C 4 .354 .068 .298 .213 12 13
R L H 24S 3C 5 .399 .081 .343 .266 12 17
R L H 28S 3C 5 .468 .081 .400 .323 13 20
R L H 31S 3C 6 .514 .099 .452 .375 15 23
R L H 33S 3C 6 .545 .099 .480 .390 17 24
R L H 38S 3C 7 .624 .115 .560 .468 18 26
R L H 43S 3C 7 .699 .115 .636 .520 18 26
R L H 47S 3C 8 .767 .130 .702 .574 20 26
R L H 56S 3C 8 .910 .130 .837 .695 22 30
R L H 64S 3C 8 1.040 .130 .958 .795 19 30
R L H 72S 3C 8 1.170 .130 1.078 .908 20 38
R L H 82S 3C 9 1.326 .145 1.232 1.035 18 36
R L H 90S 3C 9 1.456 .145 1.371 1.189 18 48
R L H 100S 3C 9 1.611 .145 1.509 1.282 16 42

NOTES: UNLESS OTHERWISE SPECIFIED

[1]MATERIAL: Inconel 718 (AMS5662).
2. HEAT TREAT: 230 KSI UTS MIN.
3. FINISH: Passivate per QQ-P-35
4. These lockrings will penetrate into most
materials of hardness up to 40 HRC.
5. For specific hole preparation and installation
information refer to TSB89-0526.

RLH( )
LOCKRING - SELF BROACHING SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
43
 INTERCHANGEABILITY TABLES

INSERTS INSERTS L OCK RINGS

MS* ROSA N* MS* ROSA N* MS ROSA N

PA RT PA RT PA RT PA RT PA RT PA RT
NUMB ER NUMB ER NUMB ER NUMB ER NUMB ER NUMB ER

MS5191-102 RJ 102SB 4 MS5191-208 RJ 208SB 10 MS51990-102P RL RR16SB 5

MS51991-103 RJ 103SB 5 MS51991-209 RJ 209SB 11 MS51990-103P RL RR18SB 6
MS51991-104 RJ 104SB 6 MS51991-210 RJ 210SB 12 MS51990-104P RL RR21SB 6
MS51991-105 RJ 105SB 7 MS51991E202 RJ 202U4 MS51990-105P RL RR24SB 7
MS51991-106 RJ 106SB 8 MS51991E203 RJ 203SU5 MS51990-106P RL RR28SB 8
MS51991-107 RA J 107SB 9 MS51991E204 RJ 204SU6 MS51990-107P RL RR33SB 9
MS51991-108 RJ 108SB 10 MS51991E205 RJ 205U7 MS51990-108P RL RR38SB 9
MS51991-109 RJ 109SB 11 MS51991E206 RJ 206SU8 MS51990-109P RL RR47SB 10
MS51991-110 RJ 110SB 12 MS51991E207 RA J 207SU9 MS1990-110P RL RR56SB 11
MS51991E102 RJ 102SU4 MS51991E208 RA J 207S10 MS51990-111P RL RR64SB 11
MS51991E103 RJ 103SU5 MS51991E209 RJ 209SU11 MS51990-112P RL RR72SB 11
MS51991E104 RJ 104SU6 MS51991E210 RJ 210SU12 MS51990-113P RL RR82SB 12
MS51991E105 RJ 105SU7 MS51991-311 RJ 311SB 14 MS51990-114P RL RR90SB 12
MS51991E106 RJ 106SU8 MS51991-312 RJ 312SB 16 MS51990-115P RL RR100SB 12
MS51991E107 RA J 107SU9 MS51991-312.1 RJ 312SB 16F MS5190E102P RL RR16SU5
MS51991E108 RJ 108SU10 MS51991-313 RJ 313SB 18 MS51990E103P RL RR18SU6
MS51991E109 RJ 109SU11 MS51991-314 RJ 314SB 20 MS51990E104P RL RR21SU6
MS51991E110 RJ 110SU12 MS51991-315 RJ 315SB 22F MS51990E105P RL RR24SU7
MS51991-202 RJ 202SB 4 MS51991E311 RJ 311SU14 MS51990E106P RL RR28SU8
MS51991-203 RJ 203SB 5 MS51991E312 RJ 312SU16 MS51990E107P RL RR33SU9
MS51991-204 RJ 204SB 6 MS51991E312.1 RJ 312SU16F MS51990E108P RL RR38SU9
MS51991-205 RJ 205SB 7 MS51991E313 RJ 313SU18 MS51990E109P RL RR47SU10
MS51991-206 RJ 206SB 8 MS51991E314 RJ 314SU20 MS51990E110P RL RR56SU11
MS51991-207 RA J 207SB 9 MS51991E315 RJ 315SU22F MS51990E111P RL RR64SU11
MS51990E112P RL RR72SU11
MS51990E113P RL RR82SU12
MS51990E114P RL RR90SU12
MS51990E115P RL RR100SU12

* Add letter “L” to “MS” part number and Rosan part number for internal thread locking feature.

EXAMPLE: MS51991-102L=RJ102SB4L

MS51991 VS ROSAN INSERTS,

MS51990 VS ROSAN LOCKRINGS
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
44
 PA RT A B C PA RT A B C
NUMB ER DIA DIA NUMB ER DIA DIA
+.0010 .0010
±.0005 -.0000 ±.03 ±.0005 -.0000 ±.03
RC12-128 .1275 .1870 2.38 RC47-535 .5345 .7340 3.75
RC16-128 .1275 .2500 2.38 RC47-569 .5685 .7340 3.75
RC16-157 .1565 .2500 2.38 RC51-569 .5685 .7970 4.12
RC18-157 .1565 .2810 .2.38 RC56-506 .5055 .8750 4.12
RC18-185 .1845 .2810 2.38 RC56-569 .5685 .8750 4.12
RC21-213 .2125 .3280 2.56 RC56-625 .6245 .8750 4.12
RC23-185 .1845 .3590 2.69 RC56-656 .6555 .8750 4.12
RC23-242 .2415 .3590 2.69 RC56-687 .6865 .8750 4.12
RC24-190 .1895 .3750 2.69 RC64-569 .5685 1.0000 4.12
RC24-257 .2565 .3750 2.69 RC64-625 .6245 1.0000 4.12
RC27-213 .2125 .4210 2.88 RC64-688 .9875 1.0000 4.12
RC27-281 .2805 .4210 2.88 RC64-750 .7495 1.0000 4.12
RC28-190 .1895 .4370 2.88 RC64-765 .7645 1.0000 4.12
RC28-250 .2495 .4370 2.88 RC72-625 .6245 1.1250 4.38
RC28-312 .3115 .4370 2.88 RC72-688 .6875 1.1250 4.38
RC31-242 .2415 .4840 3.19 RC72-813 .8125 1.1250 4.38
RC31-359 .3585 .4840 3.19 RC72-875 .8745 1.1250 4.38
RC33-250 .2495 .5150 3.44 RC72-927 .9265 1.1250 4.38
RC33-281 .2805 .5150 3.44 RC82-750 .7495 1.2810 4.50
RC33-312 .3115 .5150 3.44 RC82-813 .8125 1.2810 4.50
RC33-368 .3675 .5150 3.44 RC82-938 .9375 1.2810 4.50
RC33-386 .3855 .5150 3.44 RC82-1000 .9995 1.2810 4.50
RC38-312 .3115 .5930 3.56 RC90-813 .8125 1.4060 4.75
RC38-375 .3745 .5930 3.56 RC90-875 .8745 1.4060 4.75
RC38-422 .4215 .5930 3.56 RC90-938 .9375 1.4060 4.75
RC38-453 .4525 .5930 3.56 RC90-1094 1.0935 1.4060 4.75
RC43-375 .3745 .6710 3.75 RC90-1125 1.1245 1.4060 4.75
RC43-437 .4365 .6710 3.75 RC100-938 .9375 1.5620 4.75
RC47-359 .3585 .7335 3.75 RC100-1000 .9995 1.5620 4.75
RC47-422 .4215 .7340 3.75 RC100-1094 4.0935 4.5620 4.75
RC47-437 .4365 .7340 3.75 RC124-1094 1.0935 1.9370 4.75
RC47-506 .5055 .7340 3.75 RC124-1125 1.1245 1.9370 4.75

NOTES:UNLESS OTHERWISE SPECIFIED

1. MATERIAL: High speed steel.

TOOL - COUNTERBORE RC( )

FOR ALUMINUM APPLICATIONS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
45
 PART A B C D PA RT A B C D
NUMBER DIA DIA NUMB ER DIA DIA
±.0005 [7] ±.005 ±.250 ±.0005 [7] ±.005 ±.250
RCD16-128 .1280 .250 .312 4.000 RCD47-569 .5690 .734 .750 5.000
RCD16-157 .1570 .250 .312 4.000 RCD51-569 .5690 .797 .812 5.250
RCD18-157 .1570 .281 .375 4.250 RCD56-506 .5060 .875 .812 5.500
RCD18-185 .1850 .281 .375 4.250 RCD56-569 .5690 .875 .812 5.500
RCD21-213 .2130 .328 .437 4.620 RCD56-625 .6250 .875 .812 5.500
RCD23-185 .1850 .359 .500 4.880 RCD56-687 .6870 .875 .812 5.500
RCD23-242 .2420 .359 .500 4.880 RCD64-325 .6250 1.000 .937 6.000
RCD24-190 .1900 .375 .500 5.000 RCD64-688 .6880 1.000 .937 6.000
RCD27-213 .2130 .421 .562 5.380 RCD64-750 .7500 1.000 .937 6.000
RCD27-281 .2810 .421 .562 5.380 RCD72-625 .6250 1.125 1.062 6.380
RCD28-250 .2500 .437 .562 5.500 RCD72-688 .6880 1.125 1.062 6.380
RCD31-242 .2420 .484 .625 5.880 RCD72-813 .8130 1.125 1.062 6.380
RCD31-359 .3590 .484 .625 5.880 RCD72-875 .8750 1.125 1.062 6.380
RCD33-281 .2810 .515 .625 3.880 RCD72927 .9270 1.125 1.062 6.380
RCD33-312 .3120 .515 .625 3.880 RCD82-813 .8130 1.281 1.187 7.000
RCD33-386 .3860 .515 .625 3.880 RCD82-938 .9380 1.281 1.187 7.000
RCD38-422 .4220 .593 .687 4.120 RCD82-1000 1.0000 1.281 1.187 7.000
RCD38-453 .4530 .593 .687 4.120 RCD90-813 .8130 1.406 1.312 7.380
RCD43-437 .4370 .671 .750 4.620 RCD90-1094 1.0940 1.406 4.312 7.380
RCD47-359 .3590 .734 .750 5.000 RCD90-1125 1.1250 1.406 1.312 7.380
RCD47-422 .4220 .734 .750 5.000 RCD100-938 .9380 1.562 1.437 7.750
RCD47-506 .5060 .734 .750 5.000 RCD124-1094 1.0940 1.937 1.875 8.500

NOTES:UNLESS OTHERWISE SPECIFIED

1. MATERIAL: High speed steel.
[2] Conical point optional.
3. HEAT TREAT:Per drill manufacturer’s standard.
4. FINISH: Strippable plastic coat to pretect cutting edges. Tube packaging optional.
5. Made from standard straight shank jobbers or screw machine twist drills.
[6] Configuration applicable only for part number RCD72-625 thru RCD124-1094.
[7] For drill tolerances, see ANSI B94.11M.
8. CAUTION: Step drills are designed for thru hole drilling. When used to drill a
blind hole, it may be necessary to grind the drill to suit the depth required.

TOOL - STEP DRILL RCD( )

FOR ALUMINUM APPLICATIONS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
46
 PART A B C D PA RT A B C D
NUMBER DIA DIA NUMB ER DIA DIA
±.005 ±.250 ±.005 ±.250
RCDC16-136 .1353-.1360 .2570-.2500 .312 4.000 RCDC24-312 .3110-.3120 .3740-.3750 .500 5.000
RCDC16-136S .1353-.1360 .2493-.2500 .274 4.000 RCDC24-312 .3110-.3120 .3740-.3750 .500 5.000
RCDC16-149 .1483-.1490 .2493-.2500 .312 4.000 RCDC27-312 .3110-.3120 .4200-.4210 .562 5.500
RCDC16-159 .1583-.1590 .2493-.2500 .312 4.000 RCDC27-312S .3110-.3120 .4200-.4210 .810 5.500
RCDC18-149 .1483-.1490 .2800-.2810 .375 4.250 RCDC27-322 .3210-.3220 .4200-.4210 .562 5.500
RCDC18-149S .1483-.1490 .2800-.2810 .430 4.250 RCDC27-332 .3310-3320 .4200-.4210 .562 5.500
RCDC18-159 .1583-.1590 .2800-.2810 .375 4.250 RCDC27-332S .3310-.3320 .4200-.4210 .717 5.500
RCDC18-159S .1583-.1590 .2800-.2810 .380 4.250 RCDC28-312 .3110-.3120 .4360-.4370 .562 5.5625
RCDC18-177 .1763-.1770 .2800-.2810 .375 4.250 RCDC28-312S .3110-.3120 .4360-.4370 .720 5.625
RCDC18-180 .1793-.1800 .2800-.2810 .375 4.250 RCDC28-322 .3210-.3220 .4360-.4370 .562 5.625
RCDC21-201 .2003-.2010 .3270-.3280 .437 4.750 RCDC28-332 .3310-.3320 .4360-.4370 .562 5.625
RCDC21-201S .2003-.2010 .3270-.3280 .535 4.3750 RCDC28-332S .3310-.3320 .4360-.4370 .709 5.625
RCDC21-213 .2123-.2130 .3270-.3280 .437 4.750 RCDC28-343 .3420-.3430 .4360-.4370 .562 5.625
RCDC21-213S .2123-.2130 .3270-.3280 .471 4.750 RCDC28-368 .3670-.3680 .4360-.4370 .562 5.625
RCDC23-257 .2560-.2570 .3580-.3590 .500 5.000 RCDC28-386 .3850-.3860 .4360-.4370 .629 5.625
RCDC23-257S .2560-.2570 .3580-.3590 .671 5.000 RCDC28-404 .4030-.4040 .4360-.4370 .614 5.625
RCDC23-272 .2710-.2720 .3580-.3590 .500 5.000 RCDC31-368 .3670-.3680 .4830-.4840 .625 6.000
RCDC23-272S .2710-.2720 .3580-.3590 .608 5.000 RCDC31-386 .3850-.3860 .4830-.4840 .625 6.000
RCDC24-257 .2560-.2570 .3740-.3750 .500 5.000 RCDC33-368 .3670-.3680 .5138-.5150 .625 3.875
RCDC24-257S .2560-.2570 .3740-.3750 .663 5.000 RCDC33-368S .3670-.3680 .5138-.5150 .879 3.875
RCDC24-272 .2710-.2720 .3740-.3750 .500 5.000 RCDC33-386 .3850-.3860 .5138-.5150 .625 3.875
RCDC24-272S .2710-.2720 .3740-.3750 .600 5.000 RCDC33-386S .3850-.3860 .5138-.5150 .785 3.875
RCDC24-281 .2800-.2810 .3740-.3750 .312 5.000 RCDC33-422 .4210-.4220 .5138-.5150 .625 3.875

NOTES: UNLESS OTHERWISE SPECIFIED

1. MATERIAL: High speed steel.
[2] Conical point optional.

TOOL - CHAMFERED STEP DRILL RCDC( )

FOR ALUMINUM APPLICATIONS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
47
 PART A B C D PART A B C D
NUMBER DIA DIA NUMBER DIA DIA
±.005 ±.250 ±.005 ±.250
RCDC33-422S .4210-.4220 .5138-.5150 .881 3.875 RCDC56-687S .6858-.6870 .8738-.8750 1.168 5.375
RCDC33-453 .4520-.4530 .5138-.5150 .759 3.875 RCDC56-802S .8008-.8020 .8738-.8750 1.546 5.375
RCDC38-368S .3670-.3680 .5918-.5930 .960 4.250 RCDC64-765 .7638-.7650 .9988-1.0000 .937 6.000
RCDC38-422 .4210-.4220 .5918-.5930 .687 4.250 RCDC64-765S .7638-.7650 .9988-1.0000 1.432 6.000
RCDC38-422S .4210-.4220 .5918-.5930 .960 4.250 RCDC64-802 .8008-.8020 .9988-1.0000 .937 6.000
RCDC38-453 .4520-.4530 .5918-.5930 .687 4.250 RCDC64-802S .8008-.8020 .9988-1.0000 1.432 6.000
RCDC38-453S .4520-.4530 .5918-.5930 .841 4.250 RCDC72-875 .8738-.8750 1.1235-1.1250 1.062 6.000
RCDC38-484 .4830-.4840 .5918-.5930 .687 4.250 RCDC72-922 .9208-.9220 1.1235-1.1250 1.062 6.000
RCDC38-506 .5050-.5060 .5918-.5930 .739 4.250 RCDC72-927 .9258-.9270 1.1235-1.1250 1.062 6.000
RCDC38-516 .5148-.5160 .5918-.5930 .893 4.250 RCDC72-927S .9258-.9270 1.1235-1.1250 1.137 6.000
RCDC43-578 .5768-.5780 .6698-.6710 1.050 4.500 RCDC72-938 .9368-.9380 1.1235-1.1250 1.062 6.000
RCDC47-484 .4830-.4840 .7328-.7340 .750 5.000 RCDC82-984 .9828-.9840 1.2795-1.2810 1.187 7.000
RCDC47-484S .4830-.4840 .7328-.7340 .997 5.000 RCDC82-1000 .9988-1.0000 1.2795-1.2810 1.187 7.000
RCDC47-506 .5050-.5060 .7328-.7340 .750 5.000 RCDC82-1043 1.0415-1.0430 1.2795-1.2810 1.187 7.000
RCDC47-506S .5050-.5060 .7328-.7340 .870 5.000 RCDC82-1043S 1.0415-1.0430 1.2795-1.2810 1.812 7.000
RCDC47-535 .538-.5350 .7328-.7340 .750 5.000 RCDC82-1165 1.1635-1.1650 1.2795-1.2810 1.1812 7.000
RCDC47-535S .5338-.5350 .7328-.7340 1.185 5.000 RCDC90-1109 1.1075-1.1090 1.4045-1.4060 1.312 7.375
RCDC47-569 .5678-.5690 .7328-.7340 .750 5.000 RCDC90-1165 1.1635-1.1650 1.4045-1.4060 1.312 7.375
RCDC47-569S .5678-.5690 .7328-.7340 1.026 5.000 RCDC100-1228 1.2265-1.2280 1.5605-1.5620 1.437 7.750
RCDC56-656 .6548-.6560 .8738-.8750 .812 5.375 RCDC100-1289 1.2875-1.2890 1.5605-1.5620 1.437 7.750
RCDC56-656S .6548-.6560 .8738-.8750 1.325 5.375 RCDC124-1546 1.5445-1.5460 1.9355-1.9370 1.870 8.500
RCDC56-687 .6548-.6570 .8738-.8750 .812 5.375 RCDC124-1656 1.6545-1.6560 1.9355-1.9370 1.940 8.500
RCDC124-1789 1.7875-1.7890 1.9355-1.9370 2.560 8.500

NOTES: CONTINUED
3. HEAT TREAT: Per drill manufacturer’s standard.
4. FINISH: Strippable plastic coat to protect cutting edges. Tube packaging optional.
5. Made from standard straight shank jobbers or screw machine twist drills.
[6] Configuration applicable only for part number RCDC72-875 thru RCDC124-1789.
7. Dimensions and tolerances not shown are pr ANSI B94.11M.
8. CAUTION: Step drills are designed for thru hole drilling. When used to drill a blind hole,
it may be necessary to grind the drill to suit the depth required.

TOOL - CHAMFERED STEP DRILL RCDC( )

FOR ALUMINUM APPLICATIONS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
48
 PA RT A B C D PART A B C D
NUMBER DIA DIA NUMBER DIA DIA
±.005 ±.250 ±.005 ±.250
RCA DC16-136 .1353-.1360 .2570-.2580 .312 4.125 RCA DC24-312 .3110-.3120 .3800-.3810 .500 5.125
RCA DC16-149 .1483-.1490 .2570-.2580 .312 4.125 RCA DC24-332 .3310-.3320 .3800-.3810 .482 5.125
RCA DC16-159 .1583-.1590 .2570-.2580 .312 4.125 RCA DC27-312 .3110-.3120 .4310-.4320 .562 5.500
RCA DC18-149 .1483-.1490 .2900-.2910 .375 4.375 RCA DC27-312S .3110-.3120 .4310-.4320 .810 5.500
RCA DC18-149S .1483-.1490 .2900-.2910 .435 4.375 RCA DC27-332 .3310-.3320 .4310-.4320 .562 5.500
RCA DC18-159S .1583-.1590 .2900-.2910 .435 4.375 RCA DC27-332S .3310-.3320 .4310-.4320 .717 5.500
RCA DC18-177 .1763-.1770 .2900-.2910 .375 4.375 RCA DC28-312 .3110-.3120 .4470-.4480 .562 5.625
RCA DC18-180 .1793-.1800 .2900-.2910 .375 4.375 RCA DC28-312S .3110-.3120 .4470-.4480 .807 5.625
RCA DC21-201 .2003-2010 .3360-.3370 .437 4.750 RCA DC28-332 .3310-.3320 .4470-.4480 .562 5.625
RCA DC21-201 .2003-2010 .3360-.3370 .437 4.750 RCA DC28-332 .3310-.3320 .4470-.4480 .562 5.625
RCA DC21-201S .2003-2010 .3360-.3370 .540 4.750 RCA DC28-332S .3310-.3320 .4470-.4480 .709 5.625
RCA DC21-213 .2123-.2130 .3360-.3370 .437 4.750 RCA DC28-343 .3420-.3430 .4470-.4480 .562 5.625
RCA DC21-213S .2123-.2130 .3360-.3370 .471 4.750 RCA DC28-368 .3670-.3680 .4470-.4480 .562 5.625
RCA DC23-257 .2560-.2570 .3690-.3700 .500 5.000 RCA DC31-368 .367-.3680 .4940-.4950 .625 6.000
RCA DC23-257S .2560-.2570 .3690-.3700 .671 5.000 RCA DC31-386 .3850-.3860 .4940-.4950 .625 6.000
RCA DC23-272 .2710-.2720 .3690-.3700 .500 5.000 RCA DC31-368 .3670-.3680 .5248-.5260 .625 3.875
RCA DC23-272S .2710-.2720 .3690-.3700 .608 5.000 RCA DC31-368S .3670-.3680 .5248-.5260 .792 3.875
RCA DC24-257 .2560-.2570 .3800-.3810 .500 5.125 RCA DC33-386 .3850-.3860 .5248-.5260 .625 3.875
RCA DC24-257S .2560-.2570 .3800-.3810 .588 5.125 RCA DC33-386S .3850-.3860 .5248-.5260 .783 3.875
RCA DC24-272 .2710-.2720 .3800-.3810 .500 5.125 RCA DC33-422 .4210-.4220 .5248-.5260 .625 3.875

NOTES: UNLESS OTHERWISE SPECIFIED

1. MATERIAL: High speed steel.
[2] Conical point optional.

TOOL - CHAMFERED STEP DRILL RCADC( )

FOR MAGNESIUM APPLICATIONS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
49
 PART A B C D PA RT A B C D
NUMBER DIA DIA NUMB ER DIA DIA
±.005 ±.250 ±.005 ±.250
RCA DC38-422S .4210-.4220 .5998-.6010 .960 4.250 RCA DC64-765 .7638-.7650 1.0135-1.0150 .937 6.000
RCA DC38-453 .4520-.4530 .5998-.6010 .687 4.250 RCA DC64-765S .7638-.7650 1.0135-1.0150 1.432 6.000
RCA DC38-453S .4520-.4530 .5998-.6010 .915 4.250 RCA DC64-802 .8008-.8020 1.0135-1.0150 .937 6.000
RCA DC38-484 .4830-.4840 .5998-.6010 .687 4.250 RCA DC64-802S .8008-.8020 1.0135-1.0150 1.432 6.000
RCA DC38-506 .5050-.5060 .5998-.6010 .687 4.250 RCA DC64-927 9258-.9270 1.0135-1.0150 .937 6.000
RCA DC38-516 .5148-.5160 .5998-.6010 .893 4.250 RCA DC72-875 .8738.875 1.1375-1.1390 1.062 6.625
RCA DC43-578 .5768-.5780 .6733-.6745 1.050 4.500 RCA DC72-875S .8738-.8750 1.1375-1.1390 1.965 6.625
RCA DC47-484S .4830-.4840 .7458-.7470.997 .997 5.000 RCA DC72-922 .9208-.9220 1.1375-1.1390 1.062 6.625
RCA DC47-506S .5050-.5060 .7458-.7470 .870 5.000 RCA DC72-927 .9258-.9270 1.1375-1.1390 1.062 6.625
RCA DC47-535 .5338-.5350 .7458-.7470 .750 5.000 RCA DC72-953 .9518-.9530 1.1375-1.1390 .970 6.625
RCA DC47-535S .5338-.5350 .7458-.7470 1.185 5.000 RCA DC82-984 .9828-.9840 1.2965-1.2980 1.187 7.000
RCA DC47-569 .5678-.5690 .7458-.7470 750 5.000 RCA DC82-1043 1.0415-1.0430 1.2965-1.2980 1.187 7.000
RCA DC47-569S .5678-.5690 .7458-.7470 1.026 5.000 RCA DC82-1043S 1.0415-1.0430 1.2965-1.2980 1.812 7.000
RCA DC56- .6548-.6560 .8868-.8880 .812 5.625 RCA DC82-1165 1.1635-1.1650 1.2965-1.2980 1.812 7.000
RCA DC56-656S .6548-.6560 .8868-.8880 1.325 5.625 RCA DC90-1109 1.1075-1.1090 1.4255-1.4270 1.312 7.375
RCA DC56-687 .6858-.6870 .8868-.8880 .812 5.625 RCA DC90-1165 1.1635-1.1650 1.4255-1.4270 1.312 7.375
RCA DC56-687S .6858-.6870 .8868-.8880 1.168 5.625 RCA DC100-1228 1.2265-1.2280 1.5775-1.5790 1.437 7.750
RCA DC56-802S .8008-.8020 .8868-.8880 1.556 5.625 RCA DC100-1289 1.2875-1.2890 1.5775-1.5790 1.437 7.750
RCA DC124-1531 1.5295-1.5310 1.9515-1.9530 1.625 8.500

NOTES: CONTINUED
3. HEAT TREAT: Per drill manufacturer’s standard.
4. FINISH: Strippable plastic coat to protect cutting edges. Tube packaging optional.
5. Made from standard straight shank jobbers or screw machine twist drills.
[6] Configuration applicable only for part number RCDC72-875 thru RCDC124-1789.
7. Dimensions and tolerances not shown are pr ANSI B94.11M.
8. CAUTION: Step drills are designed for thru hole drilling. When used to drill a blind hole,
it may be necessary to grind the drill to suit the depth required.

TOOL - CHAMFERED STEP DRILL RCACD( )

FOR MAGNESIUM APPLICATIONS SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
50
 WRENCH A B C D E F
PA RT DIA DIA HEX
NUMB ER MA X
±.015 ±.3 ±.005 REF
R1100W .150 .047 1.00 .096 .25 12
R1101W .180 .063 1.00 .129 .31 12
R1102W .240 .078 1.50 .161 38 14
R1103W .269 .094 1.50 .189 .98 16
R1104W .313 .094 1.50 .213 .38 13
R1105W .350 .125 1.50 .266 .50 17
R1106W .410 .141 1.50 .323 .50 20
R1107W .470 .156 1.75 .375 .62 23
R1107XW .500 .156 1.75 .390 .62 24
R1108W .582 .156 2.00 .468 .75 26
R1109W .658 .156 2.00 .517 .75 26
R1110W .723 .172 2.00 .574 1.00 26
R1111W .862 .188 2.25 .695 1.00 30
RR1112W .985 .188 2.50 .795 1.38 30
R1113W 1.110 .188 2.50 .908 1.38 38
R1114W 1.265 .188 2.50 1.035 1.50 36
R1115W 1.390 .188 2.50 1.189 1.50 48
R1116W 1.547 .188 2.50 1.282 1.75 42
R1117W 1.907 .219 3.00 1.577 2.25 50

NOTES: UNLESS OTHERWISE SPECIFIED

1. MATERIAL: 4140 (MIL-S-5626), 4340 (MIL-S-5000
or 8740 (AMS6322).
2. HEAT TREAT: 160-180 KSI UTS.
3. FINISH: Black oxide plus oil.
R1100W
WRENCH SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
51
 L OCK RING A B C D E L OCK RING A B C D E
DRIVE DIA DIA DIA DRIVE DIA DIA DIA
TOOL ±.005 ±.005 ±.015 ±.015 ±.03 TOOL ±.005 ±.005 ±.015 ±.015 ±.03

R102D .081 .241 .310 .190 2.00 R208D .325 .584 .690 .500 2.00

R103D .100 .272 .380 .250 2.00 R209D .379 .725 .810 .500 2.00

R104D .126 .319 .440 .250 2.00 R210D .441 .866 1.000 .500 2.00

R105D .140 .330 .440 .310 2.00 R211D .498 .979 1.120 .620 2.50

R106D .190 .412 .500 .410 2.00 R212D .560 1.095 1.25 .620 2.50
R107D .247 .475 .56 .440 2.00 R213D .677 1.245 1.500 .620 2.50
RA 107D .247 .506 .620 .440 2.00 R214D .792 1.354 1.620 .750 3.00
R108D .303 .584 .690 .500 2.00 R215D .917 1.502 1.750 .750 3.00
R109D .657 .725 .810 .500 2.00 R315D .905 1.02 1.750 .750 3.00
R110D .412 .866 1.000 .500 2.00 R1706D .208 .506 .620 .410 2.00
R111D .468 .979 1.120 .620 2.50 R1707D .263 .584 .690 .500 2.00
R112D .522 1.095 1.250 .620 2.50 R1708D .327 .725 .810 .410 2.00
R113D .637 1.245 1.500 .620 2.50
R1711D .498 .866 1.000 .620 2.00
R114D .750 1.354 1.620 .750 3.00
R1713D .677 1.095 1.250 .620 2.50
R115D .860 1.502 1.750 .750 3.00
R3604D .125 .319 .440 .150 2.00
R205D .152 .345 .440 ..10 2.00
R3605D .150 .345 .440 .180 2.00
R206D .208 .412 .500 .410 2.00
R3606D .205 .412 .500 .250 2.00
R207D .263 .475 .560 .440 2.00
R3607D .260 .475 .630 .340 2.00
RA 207D .263 .506 .620 .440 2.00
R3608D .324 .584 .750 .500 2.00

R3609D .375 .662 .880 .620 2.00

L OCK RING E F G
DRIVE DIA DIA
TOOL ±.03 ±.005 ±.015
R1102D 2.00 .241 .310

R1103D 2.00 .272 .380

R1104D 2.00 .319 .440

R1105D 2.00 .330 .440

R1106D 2.00 .412 .500

R1107D 2.00 .475 .560

R1108D 2.00 .584 .690 NOTES: UNLESS OTHERWISE SPECIFIED

R1110D 2.00 .725 .810
1. MATERIAL: Alloy Steel.
2. HEAT TREAT: Heat Treated.
R1111D 2.00 .865 1.000 3. FINISH: Black oxide plus oil.
R1112D 2.00 .979 1.120

R1113D 2.00 1.095 1.250

R( )D
LOCKRING DRIVE TOOL SERIES

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
52
 DRIVE A B C D E F NYL ON STOP DRIVE A B C D E F NYL ON STOP
TOOL DIA DIA DIA DIA PA RT TOOL DIA DIA DIA DIA PA RT
NUMB ER NUMB ER NUMB ER NUMB ER
±.005 REF ±.015 ±.015 ±.03 ±.015 [ 2] ±.005 REF ±.015 ±.015 ±.03 ±.015 [ 2]
R102DN .081 .238 .460 .190 2.00 .310 R102DN2 R208DN .325 .582 .890 .500 2.00 .690 R108DN2

R103DN .100 .268 .490 .250 2.00 .380 R103DN2 R209DN .379 .722 1.030 .500 2.00 .810 R109DN2

R104DN .126 .316 .540 .250 2.00 .440 R104DN2 R210DN .441 .864 1.170 .500 2.00 1.000 R110DN2

R105DN .140 .326 .550 .310 2.00 .440 R105DN2 R211DN .498 .976 1.380 .620 2.50 1.120 R11DN2

R106DN .190 .408 .660 .410 2.00 .500 R106DN2 R212DN .560 1.092 1.510 .620 2.50 1.250 R112DN2

R107DN .247 .472 .720 .440 2.00 .560 R107DN2 R213DN .677 1.242 1.680 .620 2.50 1.5 R113DN2

RA 107DN .247 .503 .750 .440 2.00 .620 RA 107DN2 R214DN .792 1.352 1.810 .750 3.00 1.620 R114DN2

R108DN .303 .582 .890 .500 2.00 .690 R108DN2 R215DN .917 1.500 1.980 .750 3.00 1.75 R115DN2

R109DN .357 .722 1.03 .500 2.00 .810 R109DN2 R315DN .905 1.500 1.980 .750 3.00 1.750 R115DN2

R110DN .412 .864 1.170 .500 2.00 1.000 R110DN2 R1706DN .208 .503. .750 .410 2.00 .620 RA 107DN2

R111DN .468 .976 1.380 .620 2.50 1.120 R111DN2 R1707DN .263 .582 .890 .500 2.00 .690 R108DN2

R112DN .522 1.092 1.510 .620 2.50 1.250 R112DN2 R1708DN .327 .722 1.030 .410 2.00 .810 R109DN2

R113DN .637 1.242 1.680 .620 2.50 1.500 R113DN2 R1711DN .498 .864 1.170 .620 2.00 1.000 R110DN2

R114DN .750 1.352 1.810 .750 3.00 1.620 R114DN2 R1713DN .677 1.092 1.510 .620 2.50 1.250 R112DN2

R115DN .860 1.500 1.980 .750 3.00 1.750 R115DN2 R3604DN .125 .316 .540 .150 2.00 .440 R104DN2

R205DN .152 .342 .560 .310 2.00 .440 R205DN2 R3605DN .150 .342 .560 .180 2.00 .440 R205DN2

R206DN .208 .408 .660 .410 2.00 .500 R106DN2 R3606DN .205 .408 .660 .250 2.00 .500 R106DN2

R207DN .263 .472 .720 .440 2.00 .560 R107DN2 R3607DN .260 .472 .720 .340 2.00 .630 R107DN2

RA 207DN .263 .503 .75 .440 2.00 .620 RA 107DN2 R3608DN .324 .582 .890 .500 2.00 .750 R108DN2

R3609DN .375 .660 .960 .620 2.00 .880 R3609DN2

NOTES: UNLESS OTHERWISE SPECIFIED

[1] BODY AND WASHER: 4130 Steel, heat treated, black oxide and rust preventive oil.
Alternate material: Stress proof.
[2] Replacement nylon stops are available: See above table for part numbers.
3. R100DN, R200DN, R1700DN and R3600DN Series insert lockring drive tools may be used in place of R()D Series
insert lockring drive tools. EXAMPLE:
RA107DN may be used in place of RA107D; R208DN may be used in place of R208D.
R1711DN may be used in place of R1711D R3605DN may be used in place of R3605D.
In process of driving the lockring, the nylon stop will prevent possible marks on the parent material surface.
[4] Replacement of nylon stop becomes necessary when lockring installation depth no longer meets require-
ments per applicable specification.
R( )
LOCKRING DRIVE TOOL, WITH NYLON STOP SERIES
CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
53
 L OCK RING A B C D E L OCK RING A B C D E
DRIVE DIA DIA DIA DRIVE DIA DIA DIA
TOOL TOOL
±.005 ±.005 ±.015 ±.015 ±.03 ±.005 ±.005 ±015 .015 ±.03
R102DH .081 .276 .375 .190 2.00 R209DH .379 .769 .875 .500 2.00
R103DH .100 .310 .438 .250 2.00 R210DH 436 .912 1.125 .500 2.00
R104DH .126 .356 .500 .250 2.00 R211DH .498 1.042 1.250 .620 2.50
R105DH .140 .401 .500 .310 2.00 R212DH .560 1.172 1.375 .620 2.50
R106DH .190 .470 .562 .410 2.00 R213DH .677 1.328 1.500 .620 2.50
R107DH .247 .516 .625 .440 2.00 R214DH .792 1.458 1.625 .750 3.00
R108DH .303 .626 .750 .500 2.00 R215 .917 1.613 1.750 .750 3.00
R109DH .357 .769 .875 .500 2.00 R315DH .905 1.502 1.750 .750 3.00
R110DH .412 .912 1.125 .500 2.00 R1706DH .208 .547 .688 .410 2.00
R111DH .468 1.042 1.250 .620 2.50 R1707DH .263 .626 .750 .500 2.00
R112DH .522 1172 1.735 .620 2.50 R1708DH .327 .769 .875 .410 2.00
R113DH .637 1.328 1.500 .620 2.50 R1711DH .498 .912 1.125 .620 2.00
R114DH .750 1.458 1.625 .750 3.00 R1713DH .677 1.172 1.375 .620 2.50
R115DH .860 1.613 1.750 .750 3.00
R205DH .152 .401 .500 .310 2.00
R206DH .208 .470 .562 .410 2.00 L OCK RING A B C D E
R207DH .263 .516 .625 .440 2.00 DRIVE DIA DIA DIA
RA 207DH .263 .547 .690 .440 2.00 TOOL

R208DH .325 .626 .750 .500 2.00 ±.005 ±.005 ±.015 ±.015 ±.03

R3604DH .125 .355 .500 .150 2.00

R3605DH .150 .400 .500 .180 2.00
R3606DH .205 .469 .560 .250 2.00
R3607DH .260 .546 .690 .340 2.00
NOTES: UNLESS OTHERWISE SPECIFIED
R3608DH .324 .625 .750 .500 2.00
1. MATERIAL: Steel, alloy 6150 (MIL-S-8503)
2. HEAT TREAT: 48-60HRC. R3609DH .375 .700 .880 .620 2.00
3. FINISH: Black oxide plus oil.

LOCKRING DRIVE TOOL R( )DH

SERIES
FOR SELF BROACHING LOCKRINGS

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
54
 ENGINEERING INFORMATION
PURPOSE - APPLICATION:
Rosan ring-locked inserts are primarily designed to provide:
• A high strength connection in soft base materials, such as aluminum and magnesuim.
• An internal thread locking feature in a casting or housing.
• Restoration of a damaged thread to its original size.

DESIGN FEATURES:
The insert external thread has increased pitch and minor diameters (exception RJ1700 series) which result in a slight
interference with the tapped hole and provide a snug to tight fit in the parent material. The lockring is engaging the
insert serrations while the external teeth are imbedded in the base material, thus providing a positive anti-rotational
device.

USE - INSTALLATION:

IN SOFT BASE MATERIALS

HOLE PREPARATION: Per catalog instructions; use “AL” counterbore dimensions for aluminum, “MAG”
counterbore dimensions for magnesium base materials (Exception: Hydraulic insert RJ1700 series).
INSERT INSTALLATION: The insert oversize external thread may result in light to moderate interference when in-
stalled into the parent material hole. To overcome the torque build-up, use of the appropriate Rosan wrench which
engages the insert serration is highly recommended.
If it is felt that torque is excessive, a tap with a higher pitch diameter limit may be used.
Example: Normally used -GH3, increase to -GH5.

LOCKRING INSTALLATION: The lockring is driven into the parent material by use of impact method such as hammer
blows or arbor press. The standard lockring will self-broach into materials such as aluminum, magnesium and
normalized steel with hardness up to HRB96.

IN HARDER BASE MATERIALS

HOLE PREPARATION: Per catalog instructions; use “MAG” counterbore dimensions (Exception: Hydraulic insert
RJ1700 series).
Note:The interference between insert and parent material thread must be eliminated by selecting one of the following
options.
• Request insert with standard class 3A external thread configuration. For correct call-out see “insert thread” below.
• Tap parent material thread oversize.

INSERT THREAD: When an insert with standard class 3A external thread is required, add the following engineering
order suffix to part number:
External thread per MIL-S-7742 class 3A = EO254
External thread per MIL-S-8879 class 3A = EO302
Example: RJ206SB8E0254

LOCKRING USAGE AND INSTALLATION:

• Materials with hardness up to HRC 34 can be broached by carbon steel lockrings with added suffix “E0238”; ex-
ample: RL38SB7E0238.
• Materials, such as 17-4 PH Cres, Inconel 718, A286 Cres and Titanium of hardness up to HRC 40 can be self-
broached by RLH()S3C() series lockring made of cold reduced Inconel 718.
For modified hole preparation and installation procedure, please request Rosan Technical Sales Bulletin TSB89-
0526.
• The lockring external serration configuration may also be pre-broached into the base material with hardness of up
to HRC 40 by using broach tool RLPB-series.
For special installation hole preparation and tool usage refer to Rosan Technical Bulletin TSB88-1013.

CAGE CODE • ROSÁN Member of Fairchild Fastener Group • P.O. Box 25225 - Santa Ana, CA 92799 - USA
55
 United States Customer Teams
• REG IONAL OFFI CES • • DISTRI BUTION OFFICES •
Customer Team Washington D.C. Customer Team Los Angeles Customer Team-Distribution Customer Team-Worldwide
45025 Aviation Drive, Suite 2 3016 West Lomita Boulevard Dallas Distribution Los Angeles
Dulles, VA 20166 USA Torrance, CA 90505 USA 701 Highlander Boulevard, Suite 360 3016 West Lomita Boulevard
Tel: 703.742.4450 Tel: 310.784.0700 Arlington, TX 76015 USA Torrance, CA 90505 USA
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701 Highlander Boulevard, Suite 450 Fisher Business Center, Suite 605
Arlington, TX 76015 USA 3400 188th Street S.W.
Tel: 817.417.0677 Lynnwood, WA 98037 USA
Fax: 817.417.0678 Tel: 425.712.1599
Fax: 425.744.1283

European Customer Teams

• A E R O S PA C E O F F I C E S • • INDU STRIAL OFFIC ES •
Customer Team Hildesheim Customer Team Paris Customer Team Saint Cosme Customer Team U.K.
P.F. 10 13 20, Steven 3 P.A. de la Danne - Eragny 9 Rue des Cressonnieres, BP 5 15 New Star Road
D-31113 Hildesheim-Bavenstedt Germany B.P. 14-95611 72110 Saint Cosme en Vairais France Leicester LE4 9JD England
Tel: 49.5121.762.40 Cergy-Pontoise Cedex - France Tel: 33(0)2.43.31.41.00 Tel: 44.0116.274.3660
Fax: 49.5121.762.496 Tel: 33(0)1.34.32.30.30 Fax: 33(0)2.43.31.41.41 Fax: 44.0116.274.3666
Fax: 33(0)1.30.37.12.69
Customer Team U.K. Customer Team Kelkheim
15 New Star Road Customer Team Toulouse Industriestraße 6
Leicester LE4 9JD England Victoria Center D-65779 Kelkheim Germany
Tel: 44.0116.274.3660 20 Chemim de Laporte Tel: 49.6195.8050
Fax: 44.0116.274.3666 31300 Toulouse - France Fax: 49.6195.5647
Tel: 33(0)5.34.50.57.60
Customer Team Naples Fax: 33(0)5.61.49.04.19
Via San Nullo 171
80014 Giugliano (Na) Italy
Tel: 39.81.804.8852
Fax: 39.81.804.8854

Manufacturing Facilities
Industry: Unruh Fullerton Saint Cosme Oakleigh
Screwcorp / Voi-Shan Kaynar / Eagle Simmonds Recoil
135 North Unruh Avenue 800 S. State College Blvd. 9 Rue des Cressonnieres, BP 5 20 Stamford
City of Industry, CA 91744 USA Fullerton, CA 92831 USA 72110 Saint Cosme en Vairais Road, Oakleigh Vic. 3166
Tel: 626.937.5400 Tel: 714.871.1550 France Australia
Fax: 626.937.5454 Fax: 714.680.0175 Tel: 33(0)2.43.31.41.00 Tel: 61.3.9563.1500
Fax: 33(0)2.43.31.41.41 Fax: 61.3.9563.1980
Santa Ana Fullerton: Plant 2
Delron / Rosán K-Fast / APS Hildesheim Fémipari KFT .
3130 West Harvard Street 801 S. Placentia Ave. Mecaero / Rosán / Screwcorp / Voi-Shan 8248 Nemesvámos, Hungary
Santa Ana, CA 92704 USA Fullerton, CA 92831 USA P.F. 10 13 20, Steven 3 Dózsa Gyorgy u. 2/a
Tel: 714.641.8800 Tel: 714.738.3600 D-31113 Hildesheim-Bavenstedt Tel: 36.06.88.265.801
Fax: 714.641.8801 Fax: 714.278.9900 Germany Fax: 36.06.88.265.802
Tel: 49.5121.762.40
South Bay Placentia Fax: 49.5121.511.500 Industry: Temple
Camloc / RAM / Tridair / Voi-Shan Microdot Screwcorp / Voi-Shan
3000 West Lomita Boulevard 190 West Cowther Avenue Roques 13001 Temple Avenue
Torrance, CA 90505 USA Placentia, CA 92670 USA Mecaero City of Industr y, CA 91746 USA
Tel: 310.784.2600 Tel: 714.870.6650 Boulevard du Grand-Castaing Tel: 626.369.3333
Fax: 310.784.6606 Fax: 714.524.5346 Roques-eur Garonne Fax: 626.369.3416
31128 Portet - Sur - Garonne Cedex
Kelkheim Stoughton France Conches
Camloc / Tridair Marson Tel: 33(0)5.61.51.82.30 Mecaero
Industriestraße 6 44 Campanelli Parkway Fax: 33(0)5.61.51.60.78 Zone Induatrielle - BP 9
D-65779 Kelkheim Germany Stoughton, MA 02072 USA 27910 Conches, France
Tel: 49.6195.8050 Tel: 800.343.3633 Montbrison Tel: 33.32.30.11.45
Fax: 49.6195.5647 Fax: 800.644.2177 SNEP Fax: 33.32.30.98.06
BP 84 - 42602
Guarda Ontario Montbrison Cedex France
Eurosim / Simmonds Mairoll Tel: (33) 77.58.17.18
Parque Industrial da Guarda 747 E. Francis Street Fax: (33) 77.58.57.72
Lotes 53/54 6300 Guarda Portugal Ontario, CA 91761 USA
Tel: 35.10.712.22007 Tel: 909.947.3366
Fax: 909.947.4866

Integrated Product Service Solutions

Fair child Fasteners Dir ect Fair child Fasteners Dir ect: Germany Fairchild Fasteners Direct : France
20660 Nordhoff Street Robert-Bosch P.A de la Danne - Eragny
Chatsworth, CA 91311 USA Straße 4 B.P.14 - 95611 Cergy-Pontoise Cedex
Tel: 818.998.1412 D-86551 Aichach Germany France
Fax: 818.407.5945 Tel: 49.8251.8757 Tel: 33.1.34.32.55.33
Part of Fairchild Fasteners Fax: 49.8251.513.11 Fax: 33.1.34.32.55.30
Part of Fairchild Fasteners Part of Fairchild Fasteners

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