KWP KSB Pump
KWP KSB Pump
KWP KSB Pump
KWP
Material variant
- GN, GC2, C2, C2K (casing variant 2)
- GH, H (casing variants 2 and 3)
Bearing bracket: P03ax to P12sx
Installation types: 3, 4H, 3Z
Installation/Operating
Manual
Order number:
Order item number:
Mat. No.:
Legal information/Copyright
Installation/Operating Manual KWP
Original operating manual
All rights reserved. Contents provided herein must neither be distributed, copied, reproduced, edited
or processed for any other purpose, nor otherwise transmitted, published or made available to a third
party without KSB´s express written consent.
Contents
Glossary ................................................................................................ 5
1 General ................................................................................................ 6
1.1 Principles .......................................................................................................... 6
1.2 Installation of partly completed machinery .................................................. 6
1.3 Target group ................................................................................................... 6
1.4 Other applicable documents .......................................................................... 6
1.5 Symbols ............................................................................................................ 6
2 Safety ................................................................................................... 8
2.1 Key to safety symbols/markings ..................................................................... 8
2.2 General ............................................................................................................ 8
2.3 Intended use .................................................................................................... 8
2.4 Personnel qualification and training ............................................................. 9
2.5 Consequences and risks caused by non-compliance with these operating
instructions .................................................................................................... 10
2.6 Safety awareness ........................................................................................... 10
2.7 Safety information for the operator/user .................................................... 10
2.8 Safety information for maintenance, inspection and installation work ... 10
2.9 Unauthorised modes of operation ............................................................... 11
2.10 Explosion protection ..................................................................................... 11
KWP 3 of 80
Contents
6 Commissioning/Start-up/Shutdown ................................................. 38
6.1 Commissioning/start-up ................................................................................ 38
6.2 Operating limits ............................................................................................ 43
6.3 Shutdown/storage/preservation ................................................................... 45
6.4 Returning to service ...................................................................................... 45
7 Servicing/Maintenance ...................................................................... 46
7.1 Safety regulations ......................................................................................... 46
7.2 Maintenance/inspection ............................................................................... 46
7.3 Drainage/cleaning ......................................................................................... 50
7.4 Dismantling the pump set ............................................................................ 50
7.5 Reassembling the pump set .......................................................................... 55
7.6 Tightening torques ....................................................................................... 65
7.7 Spare parts stock ........................................................................................... 66
8 Trouble-shooting ............................................................................... 70
Index .................................................................................................. 79
4 of 80 KWP
Glossary
Glossary
Discharge line
The line which is connected to the discharge
nozzle
Pool of pumps
Pumps which are purchased and stored
independently of their later use
KWP 5 of 80
1 General
1 General
1.1 Principles
This manual is supplied as an integral part of the type series and variants indicated
on the front cover. It describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
clearly identify the pump (set) and serve as identification for all further business
processes.
In the event of damage, contact your nearest KSB service centre immediately to
maintain the right to claim under warranty.
1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
6 of 80 KWP
1 General
Symbol Description
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product
KWP 7 of 80
2 Safety
2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.2 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe pump operation and prevent personal injury
and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Information attached directly to the pump must always be complied with and be
kept in a perfectly legible condition at all times. This applies to, for example:
▪ Arrow indicating the direction of rotation
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations which
are not taken into account in this manual.
8 of 80 KWP
2 Safety
▪ Only use the pump to handle the fluids specified in the data sheet or product
literature of the respective design variant.
▪ Never operate the pump without the fluid to be handled.
▪ Observe the minimum flow rates indicated in the data sheet or product literature
(to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪ Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
▪ Only use the different impeller types in combination with the fluids described
below.
Table 4: Applications of impeller types
Impeller type Suitable for the following fluids
Closed channel Contaminated, solids-laden fluids not
impeller liable to plait and containing no or very
(K impeller) little entrapped gas
KWP 9 of 80
2 Safety
10 of 80 KWP
2 Safety
▪ Decontaminate pumps which handle fluids posing a health hazard. (⇨ Section 7.3
Page 50)
▪ As soon as the work is completed, re-install and/or re-activate any safety-relevant
and protective devices. Before returning the product to service, observe all
instructions on commissioning. (⇨ Section 6.1 Page 38)
2.10.1 Marking
Pump The marking on the pump refers to the pump part only.
Example of such marking: II 2 G c TX
Refer to the Temperature limits table for the temperatures permitted for the
individual pump variants. (⇨ Section 2.10.2 Page 11)
Shaft coupling An EC manufacturer's declaration is required for the shaft coupling; the shaft
coupling must be marked accordingly.
Motor The motor must be considered separately.
KWP 11 of 80
2 Safety
12 of 80 KWP
3 Transport/Temporary Storage/Disposal
3 Transport/Temporary Storage/Disposal
3.1 Transport
DANGER
The pump (set) could slip out of the suspension arrangement
Danger to life from falling parts!
▷ Always transport the pump (set) in the specified position.
▷ Never attach the suspension arrangement to the free shaft end or the motor
eyebolt.
▷ Refer to the weight given in the general arrangement drawing.
▷ Observe the local accident prevention regulations.
▷ Use suitable, permitted lifting tackle, e.g. self-tightening lifting tongs.
To transport the pump/pump set suspend it from the lifting tackle as shown below.
KWP 13 of 80
3 Transport/Temporary Storage/Disposal
3.2 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for pump (set) storage.
CAUTION
Damage during storage by humidity, dirt, or vermin
Corrosion/contamination of the pump (set)!
▷ For outdoor storage cover the packed or unpacked pump (set) and accessories
with waterproof material.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump set!
▷ Only remove caps/covers from the openings of the pump set at the time of
installation.
Store the pump (set) in a dry, protected room where the atmospheric humidity is as
constant as possible.
Rotate the shaft by hand once a month, e.g. via the motor fan.
If properly stored indoors, the pump set is protected for a maximum of 12 months.
New pumps/pump sets are supplied by our factory duly prepared for storage.
For storing a pump (set) which has already been operated, observe the relevant
instructions. (⇨ Section 6.3.1 Page 45)
NOTE
If required, a blank certificate of decontamination can be downloaded from the KSB web
site at: www.ksb.com/certificate_of_decontamination
Also see
• Certificate of decontamination [⇨ 78]
14 of 80 KWP
3 Transport/Temporary Storage/Disposal
3.4 Disposal
WARNING
Fluids posing a health hazard and/or hot fluids
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing liquid and any liquid residues.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
KWP 15 of 80
4 Description of the Pump (Set)
4.2 Designation
Example: KWP K A 100 - 250
Table 7: Key to the designation
Code Description
KWP Type series
K Impeller type, e.g. K = channel impeller
A Additional code, e.g. A = mechanical seal
installed in conical seal chamber
100 Nominal discharge nozzle diameter [mm]
250 Nominal impeller diameter [mm]
3) To ZN 482
16 of 80 KWP
4 Description of the Pump (Set)
KSB Aktiengesellschaft 6
1 67227 Frankenthal
4.4 Design
Design
▪ Volute casing pump
▪ Back pull-out design
▪ Horizontal installation
▪ Single-stage
▪ Single-entry
▪ Dimensions and ratings to EN 733
Materials
Code Description
GN Standard design
▪ Complete pump made of JL1040
▪ Impeller and wear plate made of ERN
GC2 ▪ Like GN
▪ Impeller made of Noridur 1.4593
C2 Complete hydraulic system made of Noridur 1.4593
C2K ▪ Casing made of Noridur 1.4593
▪ Impeller and wear plate made of CeramikPolySiC®
GH ▪ Casing made of JL1040
▪ Impeller and wear plate made of NORIHARD
H Complete hydraulic system made of NORIHARD
Pump casing
▪ Radially split volute casing
▪ For combustible fluids: ductile materials containing less than 7.5% magnesium
(EN 13463-1)
▪ Volute casing with integrally cast pump feet
▪ Pump casing fitted with a wear plate
▪ Stuffing box housing in one of the following variants:
KWP 17 of 80
4 Description of the Pump (Set)
1 2
D00481 D00475
D00476
Impeller type
▪ Various, application-based impeller types (⇨ Section 2.3 Page 8)
▪ Back vanes reduce axial thrust.
Bearings
Design specifications ▪ Oil-lubricated rolling element bearings
▪ Back pull-out bearing bracket with axially adjustable rotor to adjust the
clearance between impeller and wear plate.
Bearings used Table 8: Standard bearing assembly
Bearing bracket Rolling element bearings
Pump end4) Motor end5)
P03ax NU 409 2 x 7309 BG
P04ax NU 411 2 x 7311 BG
P05ax NU 413 2 x 7313 BG
P06x NU 413 2 x 7313 BG
P08sx NU 416 2 x 7319 BG
P10ax NU 324 2 x 7224 BG
P12sx NU 324 2 x 7224 BG
Shaft seal
▪ Shaft fitted with a replaceable shaft protecting sleeve in the shaft seal area
▪ Gland packing
4) To DIN 5412
5) To DIN 628
18 of 80 KWP
4 Description of the Pump (Set)
Fig. 6: Gland packing with a) connection for barrier fluid or flushing liquid
(connections 10 A.1 and 10 E.1)
▪ Commercial single and double mechanical seals
1 2
D00477 D00479
D00478
3
Fig. 7: Mechanical seals in conical seal chamber (A-type)
DANGER
Impermissibly high temperatures at packed glands
Explosion hazard!
▷ Always use suitable temperature monitoring for packed glands.
▷ Pack glands properly.
Drive
▪ Electric motor connected to the pump via a coupling or belt drive.
KWP 19 of 80
4 Description of the Pump (Set)
20 of 80 KWP
4 Description of the Pump (Set)
6) Spatial average; as per ISO 3744 and EN 12639; valid for pump operation in the Q/Qopt = 0.80 - 1.1 range and for non-
cavitating operation. If noise levels are to be guaranteed, add an allowance of +3 dB for measuring and manufacturing
tolerances.
7) Increase for 60 Hz operation: 1750 rpm, + 1dB; 1160 rpm, no allowance
8) For belt-driven pump sets add 2 dB.
KWP 21 of 80
5 Installation at Site
5 Installation at Site
DANGER
Improper installation in potentially explosive atmospheres
Explosion hazard!
Damage to the pump set!
▷ Comply with the applicable local explosion protection regulations.
▷ Observe the information in the data sheet and on the name plates of pump and
motor.
WARNING
Installation on foundations which are unsecured and cannot support the load
Personal injury and damage to property!
▷ Make sure the foundation concrete is of sufficient strength (min. X0 to
DIN 1045).
▷ Only place the pump set on a foundation whose concrete has set firmly.
▷ Only place the pump set on a horizontal and level surface.
▷ Refer to the weights given in the general arrangement drawing.
DANGER
Excessive temperatures due to improper installation
Explosion hazard!
▷ Install the pump in horizontal position to ensure self-venting of the pump.
3 4
Fig. 9: Fitting the shims
22 of 80 KWP
5 Installation at Site
✓ The foundation has been prepared in accordance with the dimensions given in
the outline drawing/general arrangement drawing.
1. Position the pump set on the foundation and align it with the help of a spirit
level placed on the shaft and discharge nozzle.
Permissible deviation: 0.2 mm/m.
2. Use shims (2) for height compensation, if necessary.
Always fit shims between the baseplate/foundation frame and the foundation
itself; always insert them to the left and right of the foundation bolts (4) and in
close proximity to these bolts.
For a bolt-to-bolt clearance > 800 mm, fit additional shims (3) halfway between
the adjoining holes.
All shims must lie perfectly flush.
3. Insert the foundation bolts (4) into the holes provided.
4. Use concrete to set the foundation bolts (4) into the foundation.
5. Wait until the concrete has set firmly, then align the baseplate.
6. Tighten the foundation bolts (4) evenly and firmly.
7. Grout the baseplate using low-shrinkage concrete with a standard particle size
and a water/cement ratio of ≤ 0.5.
Produce flowability with the help of a solvent.
Perform secondary treatment of the concrete to DIN 1045.
NOTE
For low-noise operation contact KSB to check whether the pump set can be installed on
anti-vibration mounts.
NOTE
Expansion joints can be fitted between pump and suction/discharge line.
4
Fig. 10: Adjusting the levelling elements
KWP 23 of 80
5 Installation at Site
5.4 Piping
DANGER
Impermissible loads acting on the pump nozzles
Danger to life from leakage of hot, toxic, corrosive or flammable fluids!
▷ Do not use the pump as an anchorage point for the piping.
▷ Anchor the pipelines in close proximity to the pump and connect them without
transmitting any stresses or strains.
▷ Observe the permissible forces and moments at the pump nozzles.
▷ Take appropriate measures to compensate thermal expansion of the piping.
CAUTION
Incorrect earthing during welding work at the piping
Destruction of rolling element bearings (pitting effect)!
▷ Never earth the electric welding equipment on the pump or baseplate.
▷ Prevent current flowing through the rolling element bearings.
NOTE
It is recommended to install check and shut-off elements in the system, depending on the
type of plant. However, these elements must not obstruct proper drainage or hinder
disassembly of the pump.
✓ The suction lift line/suction head line has been laid with a rising/downward slope
towards the pump.
✓ The nominal diameters of the pipelines are at least equal to the nominal
diameters of the pump nozzles.
✓ To prevent excessive pressure losses, adapters to larger diameters have a diffuser
angle of approx. 8°.
✓ The pipelines have been anchored in close proximity to the pump and connected
without transmitting any stresses or strains.
1. Thoroughly clean, flush and blow through all vessels, pipelines and connections
(especially of new installations).
2. Before installing the pump in the piping, remove the flange covers on the suction
and discharge nozzles of the pump.
CAUTION
Welding beads, scale and other impurities in the piping
Damage to the pump!
▷ Free the piping from any impurities.
▷ If necessary, install a filter.
▷ Comply with the instructions set out in (⇨ Section 7.2.2.2 Page 48) .
3. If required, install a filter in the piping (see illustration: Filter in the piping)
24 of 80 KWP
5 Installation at Site
2
Fig. 11: Filter in the piping
NOTE
Use a filter with laid-in wire mesh (mesh width 0.5 mm, wire diameter 0.25 mm) of
corrosion-resistant material.
Use a filter with a filter area three times the cross-section of the piping.
Conical filters have proved suitable.
4. Connect the pump nozzles to the piping.
CAUTION
Aggressive flushing and pickling agents
Damage to the pump!
▷ Match the cleaning operation mode and duration for flushing and pickling
service to the casing and seal materials used.
Fx Fx Mx
Fy
Fz
Fx
KWP 25 of 80
5 Installation at Site
0.8
0.7
0.6
0.4
0.3
0 50 100 150 200 250 300
26 of 80 KWP
5.4.2.1 Material variant C2, C2K (Noridur)
Table 10: Material variant C2 (Noridur): Permissible forces and moments at the pump nozzles9)
Size Nozzle diameter Forces Moments
Suction nozzle Discharge nozzle Suction nozzle Discharge nozzle
SS DS Fx Fy Fz F res Fx F ytensile+ F ypressure Fz F res Mx My Mz Mx My Mz
- [Nm] [Nm] [Nm] [Nm]
[N] [N] [N] [N] [N] [N] [N] [N] [N] [Nm] [Nm]
40-250 65 40 3145 2065 2515 3235 1527 990 1975 1255 1975 2065 1525 1080 990 810 540
40-315 80 40 3860 2515 3055 3950 2605 1975 1345
50-200 65 50 3145 2065 2515 3235 1527 990 1975 1255 1975 2065 1525 1080 1255 990 630
KWP
50-400 80 50 3860 2515 3055 3950 1975 1255 2425 1615 2515 2605 1975 1345
65-200 80 65 3860 2515 3055 3950 2515 1615 3145 2065 3235 2605 1975 1345 2065 1525 1080
65-315 80 65
65-400 80 65
80-250 100 80 4850 3145 3860 4940 3055 1975 3860 2515 3950 3595 2695 1795 2605 1975 1345
80-315 100 80
80-400 100 80
80-500 125 80 6645 4310 5300 6825 4940 3770 2515
100-250 125 100 6645 4310 5300 6825 3860 2425 4850 3145 5030 4940 3770 2515 3595 2695 1795
100-315 125 100
100-400 125 100
125-315 150 125 8445 5570 6735 8710 5300 3325 6645 4310 6825 6200 4760 3145 4940 3770 2515
125-400 150 125
125-500 150 125
150-315 150 150 8445 5570 6735 8710 6735 4220 8445 5570 8710 6200 4760 3145 6200 4760 3145
150-400 150 150
200-320 200 200 13205 8445 10240 13295 10240 6380 13205 8445 13295 9520 6915 4760 9520 6915 4760
200-400 200 200
200-500 200 200
250-315 250 250 17965 12035 14370 18770 14370 8980 17965 12035 18770 13470 10240 6555 13470 10240 6555
250-400 250 250
250-500 250 250
250-630 250 250
300-400 300 300 21555 14370 17965 22995 17965 11045 21555 14370 22995 16435 12395 8085 16435 12395 8085
300-500 300 300
350-400 350 350 23980 15630 19220 24790 19220 12035 23980 15630 24790 17155 12845 8445 17155 12845 8445
350-500 350 350
350-630 350 350
27 of 80
9) At temperatures >20°C: Adjust values according to temperature correction diagram (see previous page).
5.4.2.2 Material variants GN, GH, GC2, H (grey cast iron, Norihard)
28 of 80
Table 11: Material variants GN, GH, GC2, H (grey cast iron, Norihard): Permissible forces and moments at the pump nozzles10)
Size Nozzle diameter Forces Moments
Suction nozzle Discharge nozzle Suction nozzle Discharge nozzle
SS DS Fx Fy Fz Fres Fx FyZug+ FyDruck- Fz Fres Mx My Mz Mx My Mz
[N] [N] [N] [N] [N] [N] [N] [N] [N] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
40-250 65 40 1750 1150 1400 1800 850 550 1100 700 1100 1150 850 600 550 450 300
40-315 80 40 2150 1400 1700 2200 1450 1100 750
50-200 65 50 1750 1150 1400 1800 850 550 1100 700 1100 1150 850 600 700 550 350
50-400 80 50 2150 1400 1700 2200 1100 700 1350 900 1400 1450 1100 750
KWP
65-200 80 65 2150 1400 1700 2200 1400 900 1750 1150 1800 1450 1100 750 1150 850 600
65-315 80 65
65-400 80 65
80-250 100 80 2700 1750 2150 2750 1700 1100 2150 1400 2200 2000 1500 1000 1450 1100 750
80-315 100 80
80-400 100 80
80-500 125 80 3700 2400 2950 3800 2750 2100 1400
100-250 125 100 3700 2400 2950 3800 2150 1350 2700 1750 2800 2750 2100 1400 2000 1500 1000
100-315 125 100
100-400 125 100
125-315 150 125 4700 3100 3750 4750 2950 1850 3700 2400 3800 3450 2650 1750 2750 2100 1400
125-400 150 125
125-500 150 125
150-315 150 150 4700 3100 3750 4850 3750 2350 4700 3100 4850 3450 2650 1750 3450 2650 1750
150-400 150 150
200-320 200 200 7350 4700 5700 7400 5700 3550 7350 4700 7400 5300 3850 2650 5300 3850 2650
200-400 200 200
200-500 200 200
250-315 250 250 10000 6700 8000 10450 8000 5000 10000 6700 6700 7500 5700 3650 7500 5700 3650
250-400 250 250
250-500 250 250
250-630 250 250
300-400 300 300 12000 8000 10000 12800 10000 6150 12000 8000 12800 9150 6900 4500 9150 6900 4500
300-500 300 300
350-400 350 350 13350 8700 10700 13800 10700 6700 13350 8700 13800 9550 7150 4700 9550 7150 4700
350-500 350 350
350-630 350 350
10) Temperature range: up to 200°C (without loss); for other sizes please contact KSB
5 Installation at Site
CAUTION
Failure to use or incorrect use of auxiliary connections (e.g. barrier fluid, flushing liquid,
etc.)
Malfunction of the pump!
▷ Refer to the general arrangement drawing, the piping layout and pump
markings (if any) for the dimensions and locations of auxiliary connections.
▷ Use the auxiliary connections provided.
WARNING
Unprotected rotating pulleys
Risk of injury by rotating pulleys!
▷ Always operate the pump set with a belt guard.
If the customer specifically requests not to include a belt guard in KSB's delivery,
then the operator must supply one!
▷ Observe all relevant regulations for selecting a belt guard.
WARNING
The volute casing and casing/discharge cover take on the same temperature as the fluid
handled
Risk of burns!
▷ Insulate the volute casing.
▷ Fit protective equipment.
CAUTION
Heat build-up in the bearing bracket
Damage to the bearing!
▷ Never insulate the bearing bracket, bearing bracket lantern and casing cover.
KWP 29 of 80
5 Installation at Site
DANGER
Impermissible temperatures at the coupling or bearings caused by misalignment of the
coupling
Explosion hazard!
▷ Make sure that the coupling is correctly aligned at all times.
CAUTION
Misalignment of pump and motor shafts
Damage to pump, motor and coupling!
▷ Always check the coupling after the pump has been installed and connected to
the piping.
▷ Also check the coupling of pump sets supplied with pump and motor mounted
on the same baseplate.
a) 1 b) 1
A B A B
A B A B
1 2 1 2
Fig. 13: a) Checking the coupling alignment and b) Aligning a spacer-type coupling
30 of 80 KWP
5 Installation at Site
DANGER
Electrostatic charging
Explosion hazard!
Damage to the pump set!
▷ Connect PE conductor to the earthing terminal provided.
▷ On belt-driven pump sets use belts made of conductive material.
CAUTION
Poorly checked and aligned motor connection
Increased wear, insufficient power transmission, loud running noises!
▷ Always use clean pulleys without any signs of wear.
▷ Align the shaft end of pump/motor flush with the pulleys.
▷ For multiple V-belt drives: use V-belts of the same length.
▷ Tension the V-belts properly.
KWP 31 of 80
5 Installation at Site
32 of 80 KWP
5 Installation at Site
1
2
3
WARNING
Unprotected rotating coupling
Risk of injury by rotating shafts!
▷ Always operate the pump set with a coupling guard.
If the customer specifically requests not to include a coupling guard in KSB's
delivery, then the operator must supply one!
▷ Observe all relevant regulations for selecting a coupling guard.
DANGER
Risk of ignition by frictional sparks
Explosion hazard!
▷ Choose a coupling guard material that is non-sparking in the event of
mechanical contact (see DIN EN 13463-1).
5. Reinstall the coupling guard and step guard, if any.
6. Check the distance between coupling and coupling guard.
The coupling guard must not touch the coupling.
KWP 33 of 80
5 Installation at Site
1
Fig. 17: Pump set with shim
1 Shim
✓ Misalignment of the coupling (⇨ Section 5.6.1 Page 30).
✓ The coupling guard and step guard, if any, have been removed.
1. Unscrew the hexagon head bolts at the motor.
2. Insert shims (1) underneath the motor feet until the difference in shaft centre
height has been compensated.
3. Re-tighten the hexagon head bolts.
4. Check that the coupling and shaft can easily be rotated by hand.
WARNING
Unprotected rotating coupling
Risk of injury by rotating shafts!
▷ Always operate the pump set with a coupling guard.
If the customer specifically requests not to include a coupling guard in KSB's
delivery, then the operator must supply one!
▷ Observe all relevant regulations for selecting a coupling guard.
DANGER
Risk of ignition by frictional sparks
Explosion hazard!
▷ Choose a coupling guard material that is non-sparking in the event of
mechanical contact (see DIN EN 13463-1).
5. Reinstall the coupling guard and step guard, if any.
6. Check the distance between coupling and coupling guard.
The coupling guard must not touch the coupling.
34 of 80 KWP
5 Installation at Site
DANGER
Risk of ignition by frictional sparks
Risk of explosion!
▷ Choose a belt guard material that is non-sparking in the event of mechanical
contact (see DIN EN 13463-1).
WARNING
Unprotected rotating pulleys
Risk of injury by rotating pulleys!
▷ Always operate the pump set with a belt guard.
If the customer specifically requests not to include a belt guard in KSB's delivery,
then the operator must supply one!
▷ Observe all relevant regulations for selecting a belt guard.
5. Re-install the belt guard.
6. Check the distance between V-belt and belt guard.
The belt guard must not touch the V-belt.
DANGER
Work on the pump set by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained electrician.
▷ Observe regulations IEC 30364 (DIN VDE 0100) and, for explosion-proof pump
sets, EN 60079.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
1. Check the available mains voltage against the data on the motor name plate.
2. Select an appropriate start-up method.
NOTE
It is recommended to fit a motor protection device.
KWP 35 of 80
5 Installation at Site
5.8.3 Earthing
DANGER
Electrostatic charging
Explosion hazard!
Damage to the pump set!
▷ Connect PE conductor to the earthing terminal provided.
▷ On belt-driven pump sets use belts made of conductive material.
WARNING
Hands or objects inside the pump casing
Risk of injuries, damage to the pump!
▷ Never insert your hands or any other objects into the pump.
▷ Check that the inside of the pump is free from any foreign objects.
CAUTION
Incorrect direction of rotation with non-reversible mechanical seal
Damage to the mechanical seal and leakage!
▷ Separate the pump from the motor to check the direction of rotation.
CAUTION
Motor and pump running in the wrong direction of rotation
Damage to the pump!
▷ Refer to the arrow indicating the direction of rotation on the pump.
▷ Check the direction of rotation. If required, check the electrical connection and
correct the direction of rotation.
36 of 80 KWP
5 Installation at Site
The correct direction of rotation of motor and pump is clockwise (seen from the
motor end).
1. Start the motor and stop it again immediately to determine the motor's direction
of rotation.
2. Check the direction of rotation.
The motor's direction of rotation must match the arrow indicating the direction
of rotation on the pump.
3. If the motor is running in the wrong direction of rotation, check the electrical
connection of the motor and the control system, if necessary.
KWP 37 of 80
6 Commissioning/Start-up/Shutdown
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/start-up
Before commissioning/starting up the pump set, make sure that the following
conditions are met:
▪ The pump set has been properly connected to the electric power supply and is
equipped with all protection devices.
▪ The pump has been primed with the fluid to be handled. (⇨ Section 6.1.4 Page
39)
▪ The direction of rotation has been checked. (⇨ Section 5.9 Page 36)
▪ All auxiliary connections required are connected and operational.
▪ The lubricants have been checked.
▪ After prolonged shutdown of the pump (set), the activities described in (⇨
Section 6.4 Page 45) have been carried out.
NOTE
If no constant-level oiler is provided on the bearing bracket, the oil level can be read in
the middle of the oil level sight glass arranged at the side of the bearing bracket
(optional).
Figure 4H: If access to the vent plug is difficult or impossible, the oil can be filled in
through the connection elbow of the constant level oiler.
CAUTION
Insufficient lubricating oil in the reservoir of the constant-level oiler
Damage to the bearings!
▷ Regularly check the oil level.
▷ Always fill the oil reservoir completely.
▷ Keep the oil reservoir properly filled at all times.
1 2
3 4 5
Fig. 18: Bearing bracket with constant-level oiler
38 of 80 KWP
6 Commissioning/Start-up/Shutdown
NOTE
An excessively high oil level can lead to a temperature rise and to leakage of the fluid
handled or oil.
DANGER
Formation of an explosive atmosphere inside the pump
Explosion hazard!
▷ The pump internals in contact with the fluid to be handled, including the seal
chamber and auxiliary systems must be filled with the fluid to be handled at all
times.
▷ Provide sufficient inlet pressure.
▷ Provide an appropriate monitoring system.
DANGER
Shaft seal failure caused by dry running
Hot or toxic fluid could escape!
Damage to the pump!
▷ Before starting up the pump set, vent the pump and suction line and prime
both with the fluid to be handled.
1. Vent the pump and suction line and prime both with the fluid to be handled.
KWP 39 of 80
6 Commissioning/Start-up/Shutdown
6.1.7 Start-up
DANGER
The permissible pressure and temperature limits will be exceeded if the pump is
operated with the suction and discharge lines closed.
Explosion hazard!
Leakage of hot or toxic fluids!
▷ Never operate the pump with the shut-off elements in the suction line and/or
discharge line closed.
▷ Only start up the pump set with the discharge-side gate valve slightly or fully
open.
DANGER
Excessive temperatures due to dry running or excessive gas content in the fluid handled
Explosion hazard!
Damage to the pump set!
▷ Never operate the pump set without liquid fill.
▷ Prime the pump as specified. (⇨ Section 6.1.4 Page 39)
▷ Always operate the pump within the permissible operating range.
40 of 80 KWP
6 Commissioning/Start-up/Shutdown
CAUTION
Abnormal noises, vibrations, temperatures or leakage
Damage to the pump!
▷ Switch off the pump (set) immediately.
▷ Eliminate the causes before returning the pump set to service.
CAUTION
Start-up against open discharge line
Motor overload!
▷ Make sure the motor has sufficient power reserves.
▷ Use a soft starter.
▷ Use speed control.
1. Fully open the shut-off element in the suction head/suction lift line.
2. Close or slightly open the shut-off element in the discharge line.
3. Switch on the motor.
4. Immediately after the pump has reached full rotational speed, slowly open the
shut-off element in the discharge line and adjust it to comply with the duty
point.
DANGER
Seal leakage at operating temperature
Hot or toxic fluid could escape!
▷ After the operating temperature has been reached and/or in the event of
leakage, switch off the pump set and re-tighten the bolts between lantern and
casing.
▷ Check the coupling alignment. Re-align the coupling if required.
5. After the operating temperature has been reached and/or in the event of
leakage, switch off the pump set and re-tighten the bolts between lantern and
casing.
6. Once the operating temperature has been reached, check the coupling/belt drive
alignment and re-align, if required.
Gland packing The gland packing must leak slightly during operation.
The throughflow of any sealing and flushing liquid connections provided must be
checked continuously.
DANGER
The temperatures at the gland packing have risen above the permissible limits
Explosion hazard!
▷ Pack glands properly.
▷ If the gland packing has been re-tightened to the limit, the gland has to be
completely repacked.
▷ Always use suitable temperature monitoring for gland packings.
KWP 41 of 80
6 Commissioning/Start-up/Shutdown
Pure graphite packing If pure graphite packing rings are used, there must always be some leakage.
Table 14: Leakage rate of the pure graphite packing (rings)
Limits Leakage
Minimum 10 cm³/min
Maximum 20 cm³/min
Adjusting the leakage
Prior to commissioning 1. Only lightly tighten the nuts of the gland follower by hand.
2. Use a feeler gauge to verify that the gland follower is mounted centred and at a
right angle to the shaft.
⇨ The gland must leak after the pump has been primed.
After five minutes of The leakage can be reduced.
operation
1. Tighten the nuts of the gland follower by 1/6 turn.
2. Monitor the leakage for another five minutes.
Excessive leakage:
Repeat steps 1 and 2 until the minimum value has been reached.
Not enough leakage:
Slightly loosen the nuts at the gland follower.
No leakage:
Switch off the pump set immediately!
Loosen the gland follower and repeat start-up.
Checking the leakage
After the leakage has been adjusted, monitor the leakage for about two hours at
maximum fluid temperature.
Check that enough leakage occurs at the gland at minimum fluid pressure.
6.1.9 Shutdown
✓ The shut-off element in the suction line is and remains open.
✓ On pump sets with double mechanical seal, apply the required pressure specified
in the general arrangement drawing to the mechanical seal chamber also during
standstill.
✓ Also ensure quench liquid supply during pump standstill.
1. Close the shut-off element in the discharge line.
2. Switch off the motor and make sure the pump set runs down smoothly to a
standstill.
NOTE
If the discharge line is equipped with a check valve, the shut-off valve may remain open.
NOTE
If shut-off is not possible, the pump will run in reverse direction.
The reverse runaway speed must be lower than the rated speed.
CAUTION
Risk of freezing during pump shutdown
Damage to the pump!
▷ Drain the pump and cooling/heating chambers (if any) or protect them against
freezing.
42 of 80 KWP
6 Commissioning/Start-up/Shutdown
DANGER
Non-compliance with operating limits for pressure, temperature and speed
Explosion hazard!
Hot or toxic fluid may escape!
▷ Comply with the operating data indicated in the data sheet.
▷ Avoid prolonged operation against a closed shut-off element.
▷ Never operate the pump at temperatures exceeding those specified in the data
sheet or on the name plate unless the written consent of the manufacturer has
been obtained.
CAUTION
Operation outside the permissible ambient temperature
Damage to the pump (set)!
▷ Observe the specified limits for permissible ambient temperatures.
DANGER
Excessive surface temperature of the motor
Explosion hazard!
Damage to the motor!
▷ In case of explosion-proof motors, observe the frequency of starts specified in
the manufacturer's product literature.
KWP 43 of 80
6 Commissioning/Start-up/Shutdown
CAUTION
Re-start while motor is still running down
Damage to the pump (set)!
▷ Do not re-start the pump set before the pump rotor has come to a standstill.
CAUTION
Impermissibly high density of the fluid handled
Motor overload!
▷ Observe the information on fluid density indicated in the data sheet.
▷ Make sure the motor has sufficient power reserves.
44 of 80 KWP
6 Commissioning/Start-up/Shutdown
Permissible operating range for highly abrasive fluids: Q= 0.8 ... 1.1 x Qopt
6.3 Shutdown/storage/preservation
WARNING
Failure to re-install or re-activate protective devices
Risk of personal injury from moving parts or escaping fluid!
▷ As soon as the work is completed, re-install and/or re-activate any safety-
relevant and protective devices.
NOTE
If the pump has been out of service for more than one year, replace all elastomer seals.
KWP 45 of 80
7 Servicing/Maintenance
7 Servicing/Maintenance
The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly familiar
with the manual.
WARNING
Unintentional starting of pump set
Risk of injury by moving parts!
▷ Make sure that the pump set cannot be started up unintentionally.
▷ Always make sure the electrical connections are disconnected before carrying
out work on the pump set.
WARNING
Fluids posing a health hazard and/or hot fluids
Risk of personal injury!
▷ Observe all relevant laws.
▷ When draining the fluid take appropriate measures to protect persons and the
environment.
▷ Decontaminate pumps which handle fluids posing a health hazard.
A regular maintenance schedule will help avoid expensive repairs and contribute to
trouble-free, reliable operation of the pump (set) with a minimum of maintenance
expenditure and work.
NOTE
All maintenance, service and installation work can be carried out by KSB Service. Find
your contact in the attached "Addresses" booklet or on the internet at www.ksb.com/
contact".
7.2 Maintenance/inspection
DANGER
Formation of an explosive atmosphere inside the pump
Explosion hazard!
▷ The pump internals in contact with the fluid to be handled, including the seal
chamber and auxiliary systems must be filled with the fluid to be handled at all
times.
▷ Provide sufficient inlet pressure.
▷ Provide an appropriate monitoring system.
46 of 80 KWP
7 Servicing/Maintenance
DANGER
Incorrectly serviced shaft seal
Explosion hazard!
Fire hazard!
Leakage of hot, toxic fluids!
Damage to the pump set!
▷ Regularly service the shaft seal.
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Explosion hazard!
Fire hazard!
Damage to the pump set!
▷ Regularly check the rolling element bearings for running noises.
CAUTION
Increased wear due to dry running
Damage to the pump set!
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted (heating
up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
Operating limits. (⇨ Section 6.2 Page 43)
KWP 47 of 80
7 Servicing/Maintenance
CAUTION
Operation outside the permissible bearing temperature
Damage to the pump!
▷ The bearing temperature of the pump (set) must never exceed 90 °C (measured
on the outside of the motor housing).
CAUTION
Insufficient inlet pressure due to clogged filter in the suction line
Damage to the pump!
▷ Monitor contamination of filter with suitable means (e.g. differential pressure
gauge).
▷ Clean filter in appropriate intervals.
DANGER
Excessive temperatures caused by mechanical contact
Risk of explosion!
Damage to the pump set!
▷ Check correct seating of axial sealing rings mounted on the shaft.
Only gentle contact of the sealing lip shall be established.
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Explosion hazard!
Fire hazard!
Damage to the pump set!
▷ Regularly check the condition of the lubricant.
7.2.3.1.1 Intervals
Table 18: Oil change intervals
Oil change Interval
Bearing bracket up to Bearing bracket from
P04ax P05ax
Initial oil change After 300 operating hours After 300 operating hours
Further oil changes Every 6000 operating Every 8000 operating
hours14) hours14)
48 of 80 KWP
7 Servicing/Maintenance
WARNING
Lubricants posing a health hazard and/or hot lubricants
Hazard to persons and the environment!
▷ When draining the lubricant take appropriate measures to protect persons and
the environment.
▷ Wear safety clothing and a protective mask, if required.
▷ Collect and dispose of any lubricants.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
KWP 49 of 80
7 Servicing/Maintenance
1 2 3
Fig. 19: Bearing bracket with constant-level oiler
7.3 Drainage/cleaning
WARNING
Fluids posing a health hazard and/or hot fluids
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing liquid and any liquid residues.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
If the fluids handled by the pump (set) leave residues which might lead to corrosion
when coming into contact with atmospheric humidity, or which might ignite when
coming into contact with oxygen, the pump (set) must be flushed through,
neutralised, and blown through with anhydrous inert gas for drying purposes.
Use connection 6B to drain the fluid handled (see auxiliary connections).
WARNING
Unqualified personnel performing work on the pump (set)
Risk of injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
WARNING
Hot surface
Risk of injury!
▷ Allow the pump set to cool down to ambient temperature.
Generally observe the safety instructions and safety information. (⇨ Section 7.1 Page
46)
50 of 80 KWP
7 Servicing/Maintenance
For any work on the motor, observe the instructions of the relevant motor
manufacturer.
For dismantling and reassembly observe the exploded views and the general
assembly drawing.
NOTE
All maintenance, service and installation work can be carried out by KSB Service. Find
your contact in the attached "Addresses" booklet or on the internet at www.ksb.com/
contact".
DANGER
Insufficient preparation of work on the pump (set)
Risk of injury!
▷ Properly shut down the pump set.
▷ Close the shut-off elements in suction and discharge line.
▷ Drain the pump and release the pump pressure. (⇨ Section 7.3 Page 50)
▷ Close any auxiliary connections.
▷ Allow the pump set to cool down to ambient temperature.
NOTE
After a prolonged period of operation the individual components may be hard to pull off
the shaft. If this is the case, use a brand name penetrating agent and/or - if possible - an
appropriate pull-off device.
WARNING
Motor tipping over
Risk of squashing hands and feet!
▷ Suspend or support the motor to prevent it from tipping over.
NOTE
On pump sets with spacer-type couplings, the back pull-out unit can be removed while
the motor remains bolted to the baseplate.
✓ The notes and steps stated in (⇨ Section 7.4.1 Page 50) to (⇨ Section 7.4.2 Page
51) have been observed/carried out.
1. Disconnect the motor from the power supply.
2. Undo the screwed connection of the coupling.
3. Unbolt the motor from the baseplate.
4. Shift the motor to separate it from the pump.
Models with belt drive
1. Disconnect the motor from the power supply.
KWP 51 of 80
7 Servicing/Maintenance
2. Lower motor bracket 81-54.01 by turning threaded rods 904.23/904.24 and nuts
920.63/920.64 until the V-belts slacken.
3. Remove the V-belts.
4. Undo hexagon bolts 901.62 of the motor at the motor bracket and remove discs
550.62.
5. Lift the motor off the motor bracket.
6. Undo hexagon nuts 920.23/920.24 at the pump or motor stand (Figure 3Z).
7. Remove the motor bracket from the pump or baseplate (Figure 3Z) and put it
down.
8. Undo bushing 540.02 at pump-end to remove pulley 882.01.
9. Take pulley 882.01 off shaft 210.
WARNING
Back pull-out unit tipping over
Risk of squashing hands and feet!
▷ Suspend or support the back pull-out unit at the pump end.
1. Loop a rope tightly around bearing bracket lantern 344.
2. Unbolt support foot 183 from the baseplate and remove it.
3. Undo hexagon nuts 920.01 at the volute casing.
4. Pull the back pull-out unit out of volute casing 101.
NOTE
You can use forcing screws 901.31 for the disassembly.
Clean the forcing screws before using them.
52 of 80 KWP
7 Servicing/Maintenance
KWP 53 of 80
7 Servicing/Maintenance
1. Undo hexagon nuts 920.04 and remove bearing bracket lantern 344.
2. Pull shaft protecting sleeve 524.01 with O-ring 412.06 off shaft 210.
3. Bend open and pull off thrower 507.01
4. Undo the socket head cap screw in the coupling hub.
5. Pull the coupling hub off shaft 210 with a puller.
6. Remove key 940.02.
7. Undo socket head cap screws 914.01/914.02. Then remove bearing cover 360.01
with gasket 400.01 and shaft seal ring 421.01 at the pump end.
NOTE
Bearing brackets P08sx/P10ax/P12sx only
▷ Remove V-ring 411.77.
▷ Undo socket head cap screws 914.01.
▷ Remove bearing cover 360.01 with gasket 400.01, disc 507.11 and O-ring 412.36.
8. Use grub screws 904.01 (bearing brackets P08sx/P10ax/P12sx: forcing screws
901.91) to carefully drive shaft 210 with bearing carrier 382, angular contact ball
bearing 320.02 and the inner ring of cylindrical roller bearing 322.01 out of
bearing bracket 330 towards the drive end.
9. Place shaft 210 with angular contact ball bearing in a suitable location.
10. Remove support disc 550.23 and circlips 932.01/932.03.
11. For bearing brackets P08sx/P10ax/P12sx: Remove V-ring 411.78.
12. Remove the outer ring of cylindrical roller bearing 322.01 (roller cage) from
bearing bracket 330.
13. Pull bearing carrier 382 with O-ring 412.02 and shaft seal ring 421.01 off angular
contact ball bearing 320.02.
14. Bend open lockwasher 931.01.
15. Undo locknut 920.21 (right-hand thread!).
16. Remove lockwasher 931.01.
17. For bearing brackets P08sx/P10ax/P12sx: remove disc 507.12.
18. Heat up angular contact ball bearing 320.02 and the inner ring of cylindrical
roller bearing 322.01 to 80 °C, and pull them off shaft 210.
CAUTION
Improper removal/fitting of fragile, shock-sensitive CeramikPolySiC® impellers and wear
plates
Damage to the pump, especially the impeller and wear plate!
▷ Never use a hammer on components made of CeramikPolySiC®, apply blows or
press them down with force.
▷ Always use suitable lifting tackle (e.g. straps, loops) for transporting
components made of CeramikPolySiC®.
▷ Never use chains to transport components made of CeramikPolySiC®.
✓ The notes and steps stated in (⇨ Section 7.4.1 Page 50) to (⇨ Section 7.4.7 Page
53) have been observed/carried out.
1. Unscrew hexagon head bolts 901.03 or hexagon socket head cap screws 914.05.
2. Remove joint rings 411.13.
54 of 80 KWP
7 Servicing/Maintenance
CAUTION
Contact of O-ring with graphite or similar material
Fluid could escape!
▷ Do not coat O-ring with graphite or similar material.
▷ Use animal fats or lubricants based on silicone or PTFE.
▪ Assembly adhesives
– For gaskets, avoid the use of assembly adhesives, if possible.
– Should assembly adhesives be required after all, use a commercially available
contact adhesive (e.g. "Pattex").
– Only apply adhesive at selected points and in thin layers.
– Never use quick-setting adhesives (cyanoacrylate adhesives).
– Coat the locating surfaces of the individual components and screwed
connections with graphite or similar before reassembly.
Tightening torques For reassembly, tighten all screws and bolts as specified in this manual. (⇨ Section 7.6
Page 65)
KWP 55 of 80
7 Servicing/Maintenance
CAUTION
Improper removal/fitting of fragile, shock-sensitive CeramikPolySiC® impellers and wear
plates
Damage to the pump, especially the impeller and wear plate!
▷ Never use a hammer on components made of CeramikPolySiC®, apply blows or
press them down with force.
▷ Always use suitable lifting tackle (e.g. straps, loops) for transporting
components made of CeramikPolySiC®.
▷ Never use chains to transport components made of CeramikPolySiC®.
✓ The individual parts are kept in a clean and level assembly area.
✓ All disassembled parts have been cleaned and checked for wear.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
1. Fit O-rings 412.25/412.75 on wear plate 135.01.
2. Insert wear plate 135.01 into the pump casing.
3. Screw wear plate 135.01 to the pump casing with hexagon head bolts 914.05 or
hexagon socket head cap screws 914.05 and joint rings 411.13.
Tightening torque (⇨ Section 7.6.1 Page 65)
NOTE
Angular contact ball bearings must be installed in "O" arrangement. Angular contact ball
bearings installed in pairs must always be from the same manufacturer.
56 of 80 KWP
7 Servicing/Maintenance
15. Fit the outer ring of angular contact ball bearing 322.01.
16. Carefully push pre-assembled shaft 210 with bearing carrier 382, O-ring 412.02
and lip seal 421.02 into bearing bracket 330 from the drive end until it will not
go any further.
Watch the position of the return bores for oil recirculation.
17. Tighten socket head cap screws 914.02 (for bearing brackets P08sx/P10ax/
P12sx: hexagon head bolt 901.95).
Tightening torque (⇨ Section 7.6.1 Page 65)
18. Insert grub screws 902.04.
19. For bearing brackets P08sx/P10ax/P12sx: fit V-ring 411.78 and hexagon forcing
screws 901.91.
Make sure the external surfaces of V-rings 411.77/.78 are flush with the
external surface of the bearing cover/bearing carrier.
20. Fit O-ring 412.36 and disc 507.11.
21. Fit pump-end bearing cover 360.01 with joint ring 400.01.
Take care not to damage lip seal 421.01.
For bearing brackets P08sx/P10ax/P12sx: fit V-ring 411.77 instead of lip seal.
22. Tighten socket head cap screws 914.01 at the pump end.
Tightening torque (⇨ Section 7.6.1 Page 65)
23. Fit bearing bracket lantern 344 with studs 902.04.
24. Tighten hexagon nuts 920.04 at the flange of bearing bracket 330.
25. Fit keys 940.02.
26. Pull the coupling hub onto the shaft end.
27. Secure the coupling hub with the set screw.
28. Fit thrower 507.01, if any.
KWP 57 of 80
7 Servicing/Maintenance
CAUTION
Contact of O-ring with lubricant made of mineral grease or oil
Damage to the O-ring!
▷ Make sure that O-rings made of ethylene propylene rubber cannot come into
contact with mineral oil or mineral grease.
▷ Make sure that O-rings made of silicone rubber cannot come into contact with
silicone oil or silicone grease.
5. Coat O-ring 412.02 and the groove in the casing cover with a suitable lubricant.
6. Insert O-ring 412.02 into the groove of the casing cover.
7. Carefully install primary ring 472.
Make sure that thrust ring 474 can move freely.
8. Mount the complete discharge cover with joint ring 411.10 on bearing bracket
lantern 344.
9. Tighten hexagon head bolts 901.22.
Tightening torque (⇨ Section 7.6.1 Page 65)
10. Insert O-ring 412.01 for mating ring 475 into shaft sleeve 523.
CAUTION
Use of grease or other permanent lubricants
Hinders torque transmission! Overheating of and damage to the pump!
▷ If required, use soft soap to reduce friction.
Never use grease or other permanent lubricants.
▷ Do not coat seal faces with grease or oil.
11. Carefully push in mating ring 475.
12. For bearing brackets P08sx/P10ax/P12sx (sizes 80, 100, 120):
fit two torque-transmitting pins into the mating ring location of shaft sleeve 523.
Make sure the two pins will engage in the recesses provided in the mating ring.
13. Dry and clean the seal faces.
14. Slip shaft sleeve 523 with mating ring 475 onto the pump shaft until it abuts
against the shaft shoulder.
58 of 80 KWP
7 Servicing/Maintenance
Ø di Ø da
UG1258354
19) For model 4 (see illustration "Available models"): 1 spacer ring and 3 packing rings
KWP 59 of 80
7 Servicing/Maintenance
Models 1 2
2361:124 2361:121
2542:22 2361:123
3 4
Fig. 21: Available models
60 of 80 KWP
7 Servicing/Maintenance
7. Insert stuffing box ring 454.01 so that the joint face is in vertical position to
gland follower 452.01.
8. Fit gland follower 452.01 and lightly fasten it by hand with the two hexagon nuts
920.02; watch discs 550.01.
9. Install completely packed discharge cover 163 with joint ring 411.10 and shaft
protecting sleeve 524 in the pump and screw it to bearing bracket lantern 344.
10. Tighten hexagon head bolts 901.22.
Tightening torque (⇨ Section 7.6.1 Page 65)
CAUTION
Improper removal/fitting of fragile, shock-sensitive CeramikPolySiC® impellers and wear
plates
Damage to the pump, especially the impeller and wear plate!
▷ Never use a hammer on components made of CeramikPolySiC®, apply blows or
press them down with force.
▷ Always use suitable lifting tackle (e.g. straps, loops) for transporting
components made of CeramikPolySiC®.
▷ Never use chains to transport components made of CeramikPolySiC®.
✓ The bearing assembly with shaft seal as well as the individual parts are kept in a
clean and level assembly area.
✓ All disassembled parts have been cleaned and checked for wear.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
✓ Impeller bore, shaft and keyways are clean and free from burrs.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 55) to (⇨ Section 7.5.4 Page
57) have been observed/carried out.
1. Insert keys 940.01 into the shaft keyway.
2. Fit O-ring 412.06 on shaft sleeve 524.01.
3. Mount the impeller with an impeller mounting and removal device.
4. Insert O-ring 412.03.
5. Insert and tighten impeller screw 906.
Tightening torque (⇨ Section 7.6.1 Page 65)
6. Check the axial rotor alignment and re-align it, if required.
Make sure the distance between the back vane/impeller 230 and discharge cover
163 is ≤ 1.5 mm.
Bearing brackets P08sx, P10ax, P12sx
✓ The assembled bearing/mechanical seal as well as the individual parts are kept in
a clean and level assembly area.
✓ All disassembled parts have been cleaned and checked for wear.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
✓ Impeller bore, shaft and keyways are clean and free from burrs.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 55) to (⇨ Section 7.5.4 Page
57) have been observed/carried out.
1. Insert keys 940.01 into the shaft keyway.
2. Fit O-ring 412.06 on shaft sleeve 524.01.
3. Mount the impeller with an impeller mounting and removal device.
4. Fit disc 550.87 and lockwasher 931.02.
KWP 61 of 80
7 Servicing/Maintenance
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 55) to (⇨ Section 7.5.5 Page
61) have been observed/carried out.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
✓ For back pull-out units supplied without coupling: Fit the coupling in accordance
with the manufacturer's instructions.
1. Mount support foot 183.
2. If required, suspend or support the back pull-out unit to prevent it from tipping
over.
3. Push the back pull-out unit with new gasket 411.10 into pump casing 101.
Make sure that the impeller does not abut the wear plate.
4. Tighten nuts 920.01.
5. Bolt support foot 183 to the baseplate.
1 2 3
62 of 80 KWP
7 Servicing/Maintenance
Table 22: Clearances between impeller and wear plate / between back vane and
discharge cover
Impeller type Nominal diameter of the Clearance
discharge nozzle
KWP K < DN 300 0.50 mm + 0.1
DN 300 to DN 450 0.60 mm + 0.1
KWP O - 0.50 mm + 0.1
KWP F - 1.50 mm + 0.1
NOTE
If the clearance indicated is exceeded by more than 0.5 mm the diagonal gap must be
re-adjusted as described below.
KWP 63 of 80
7 Servicing/Maintenance
NOTE
Steps 1 and 2 do not apply to versions with spacer-type coupling.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 55) to (⇨ Section 7.5.7 Page
62) have been observed/carried out.
1. Shift the motor to align and connect it with the pump via the coupling (⇨ Section
5.7 Page 32).
2. Fasten the motor to the baseplate.
3. Connect the motor to the power supply (refer to manufacturer's product
literature).
Version with belt drive
WARNING
Motor tipping over
Risk of squashing hands and feet!
▷ Suspend or support the motor to prevent it from tipping over.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 55) to (⇨ Section 7.5.7 Page
62) have been observed/carried out.
1. Position motor bracket 81-54.01 on pump or baseplate.
2. Install motor bracket with threaded rods and hexagon nuts 920.23/920.24 on
pump or baseplate.
3. Place the motor on the motor bracket and fasten it with hexagon bolts 901.62
and discs 550.6.
4. Connect the motor to the power supply (refer to manufacturer's product
literature).
64 of 80 KWP
7 Servicing/Maintenance
CAUTION
Swelling of V-belts due to aggressive ambient conditions
Reduced service life of V-belts!
▷ Protect V-belts suitably from oil mist, dripping oil and other chemical influences.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 55) to (⇨ Section 7.5.8 Page
64) have been observed/carried out.
1. Use bushing 540.02 to fit pulley 882.01 on pump shaft 210.
2. Use bushing 540.03 to fit pulley 882.02 on the motor shaft.
3. Align pulleys 882.01/882.02 so that they are flush with each other. (⇨ Section
5.6.2 Page 31)
4. Move threaded rods 904.23/904.24 and hexagon nuts 920.63/64 to position motor
bracket 81-54.01 in such a way that the V-belts can be pulled onto pulleys
882.01/882.02 without any force.
5. Pull V-belts on pulleys 882.01/882.02.
The use of belt wax or similar substances is not necessary.
6. Tension the V-belts. (⇨ Section 5.6.2 Page 31) (⇨ Section 5.7.3 Page 34)
CAUTION
Use of an impact screw driver on Norihard casings (NH 153)
Damage to screws/bolts and threads!
▷ Do not use an impact screw driver.
▷ Make sure that the studs can be screwed in easily for the entire length of the
thread.
Table 24: Tightening torque of the impeller screw (part No. 906 and 901.87)20)
Bearing bracket Tightening torque MA
[Nm]
P03ax 50
P04ax 50
P05ax 120
P06x 180
P08sx/P10ax/P12sx 360
20) For unlubricated screws. After repeated tightening and in case of good lubrication, reduce the value by approx. 20 %.
KWP 65 of 80
7 Servicing/Maintenance
Refer to the name plate for all data. (⇨ Section 4.3 Page 17)
Refer to the exploded view or general assembly drawing for part numbers and
descriptions. (⇨ Section 9.1 Page 72)
7.7.2 Recommended spare parts stock for 2 years' operation to DIN 24296
Table 25: Quantity of spare parts for recommended spare parts stock
Part No. Description Number of pumps (including stand-by pumps)
2 3 4 5 6 and 7 8 and 9 10 and
more
135.01 Wear plate21) 2 2 2 3 3 4 50%
210 Shaft 1 1 1 2 2 2 20%
230 Impeller 1 1 1 2 2 2 20%
320.02 Angular contact ball bearing (set) 1 1 2 2 2 3 25%
322.01 Cylindrical roller bearing 1 1 2 2 2 3 25%
330 Bearing bracket, complete - - - - - 1 2
Models with mechanical seal
433.01 Mechanical seal, complete 22) 1 1 2 2 2 3 25%
Primary ring22) 2 3 4 5 6 7 90%
Mating ring22) 2 3 4 5 6 7 90%
Secondary seal at mating ring22) 2 3 4 5 7 9 100%
Secondary seal at primary ring22) 2 3 4 5 7 9 100%
Spring (set)22) 1 1 1 1 2 2 20%
Pump with gland packing
456.01 Neck bush 1 1 2 2 2 3 30%
461.01 Gland packing (set) 4 4 6 6 6 8 100%
524.01 Shaft protecting sleeve 2 2 2 3 3 4 50%
--- Gaskets for pump casing (set) 4 6 8 8 9 12 150%
21) For KWP 250-315, 300-400 and 350-400: wear plate is replaced by casing wear ring
22) Optional
66 of 80 KWP
7 Servicing/Maintenance
Gland follower
Gland packing
Impeller screw
Pump casing
Lantern ring
Thrower
Impeller
Shaft
Pump size
Part No.
101 135.01 163 210 230 320/ 330 344 451.01 452.01 454.01 458.01 461 502.01 507 524.01 906
322
Bearing bracket P03ax
40-250 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1
50-200 2 2 2 1 2 1 1 2 1 1 1 1 1 - 1 1 1
50-201 2 2 2 1 33 1 1 2 1 1 1 1 1 - 1 1 1
65-200 3 3 2 1 3 1 1 2 1 1 1 1 1 - 1 1 1
65-201 3 3 2 1 34 1 1 2 1 1 1 1 1 - 1 1 1
80-250 4 4 1 1 4 1 1 1 1 1 1 1 1 - 1 1 1
80-251 4 4 1 1 35 1 1 1 1 1 1 1 1 - 1 1 1
Bearing bracket P04ax
40-315 5 5 3 2 5 2 2 3 2 2 2 2 2 - 2 2 2
50-400 6 6 4 2 6 2 2 4 2 2 2 2 2 - 2 2 2
65-315 7 7 3 2 7 2 2 3 2 2 2 2 2 - 2 2 2
65-313 7 30 3 2 36 2 2 3 2 2 2 2 2 - 2 2 2
65-400 8 8 4 2 8 2 2 4 2 2 2 2 2 - 2 2 2
80-315 9 9 3 2 9 2 2 3 2 2 2 2 2 - 2 2 2
80-311 9 9 3 2 37 2 2 3 2 2 2 2 2 - 2 2 2
100-250 10 10 5 2 10 2 2 1 2 2 2 2 2 - 2 2 2
100-251 10 10 5 2 38 2 2 1 2 2 2 2 2 - 2 2 2
100-253 10 31 5 2 39 2 2 1 2 2 2 2 2 - 2 2 2
100-315 11 11 3 2 11 2 2 3 2 2 2 2 2 - 2 2 2
Bearing bracket P05ax
80-400 12 12 6 3 12 3 3 5 3 3 3 3 3 - 3 3 3
80-403 12 32 6 3 40 3 3 5 3 3 3 3 3 - 3 3 3
100-400 13 13 6 3 13 3 3 5 3 3 3 3 3 - 3 3 3
100-403 13 33 6 3 41 3 3 5 3 3 3 3 3 - 3 3 3
150-315 16 16 7 3 16 3 3 6 3 3 3 3 3 - 3 3 3
150-311 16 16 7 3 42 3 3 6 3 3 3 3 3 - 3 3 3
150-400 17 17 6 3 17 3 3 5 3 3 3 3 3 - 3 3 3
200-320 18 18 7 3 18 3 3 6 3 3 3 3 3 - 3 3 3
Bearing bracket P06x
80-500 19 19 8 4 19 4 4 7 4 4 4 4 4 - 4 4 4
125-500 20 20 9 4 20 4 4 7 4 4 4 4 4 - 4 4 4
125-503 20 34 9 4 43 4 4 7 4 4 4 4 4 - 4 4 4
200-400 21 21 10 4 21 4 4 5 4 4 4 4 4 - 4 4 4
200-403 21 35 10 4 44 4 4 5 4 4 4 4 4 - 4 4 4
250-315 22 - 11 4 22 4 4 6 4 4 4 4 4 33 4 4 4
Bearing bracket P08sx
200-500 23 22 12 4 23 5 5 8 5 5 5 5 5 - 5 5 5
200-501 33 36 12 4 45 5 5 8 5 5 5 5 5 - 5 5 5
200-503 23 37 12 4 46 5 5 8 5 5 5 5 5 - 5 5 5
KWP 67 of 80
7 Servicing/Maintenance
Description
Gland follower
Gland packing
Impeller screw
Pump casing
Lantern ring
Thrower
Impeller
Shaft
Pump size
Part No.
101 135.01 163 210 230 320/ 330 344 451.01 452.01 454.01 458.01 461 502.01 507 524.01 906
322
250-400 24 23 13 4 24 5 5 9 5 5 5 5 5 - 5 5 5
250-403 24 38 13 4 47 5 5 9 5 5 5 5 5 - 5 5 5
250-500 25 24 12 4 25 5 5 8 5 5 5 5 5 - 5 5 5
250-503 25 39 12 4 48 5 5 8 5 5 5 5 5 - 5 5 5
250-505 25 40 12 4 49 5 5 8 5 5 5 5 5 - 5 5 5
250-630 26 25 14 4 26 5 5 9 5 5 5 5 5 - 5 5 5
250-634 26 41 14 4 50 5 5 9 5 5 5 5 5 - 5 5 5
300-400 27 - 13 4 27 5 5 9 5 5 5 5 5 34 5 5 6
300-500 28 26 12 4 28 5 5 8 5 5 5 5 5 - 5 5 5
300-503 33 42 12 4 51 5 5 8 5 5 5 5 5 - 5 5 5
350-400 29 - 13 4 29 5 5 9 5 5 5 5 5 35 5 5 5
350-500 30 27 12 4 30 5 5 8 5 5 5 5 5 - 5 5 5
350-503 30 43 12 4 52 5 5 8 5 5 5 5 5 - 5 5 5
350-504 30 44 12 4 53 5 5 8 5 5 5 5 5 - 5 5 5
350-630 31 28 14 4 31 5 5 9 5 5 5 5 5 - 5 5 5
350-633 31 45 14 4 54 5 5 9 5 5 5 5 5 - 5 5 5
400-500 32 29 12 4 32 5 5 8 5 5 5 5 5 - 5 5 5
400-503 32 46 12 4 55 5 5 8 5 5 5 5 5 - 5 5 5
Bearing bracket 10ax
200-500 23 22 15 5 56 6 6 8 6 6 6 6 6 - 6 6 5
200-501 33 36 15 5 57 6 6 8 6 6 6 6 6 - 6 6 5
200-503 23 37 15 5 58 6 6 8 6 6 6 6 6 - 6 6 5
250-400 24 23 16 5 59 6 6 9 6 6 6 6 6 - 6 6 5
250-403 24 38 16 5 60 6 6 9 6 6 6 6 6 - 6 6 5
250-500 25 24 15 5 61 6 6 8 6 6 6 6 6 - 6 6 5
250-503 25 39 15 5 62 6 6 8 6 6 6 6 6 - 6 6 5
250-505 25 40 15 5 63 6 6 8 6 6 6 6 6 - 6 6 5
250-630 26 25 17 5 64 6 6 10 6 6 6 6 6 - 6 6 5
250-634 26 41 17 5 65 6 6 10 6 6 6 6 6 - 6 6 5
300-400 27 - 16 5 66 6 6 9 6 6 6 6 6 34 6 6 6
300-500 28 26 15 5 67 6 6 8 6 6 6 6 6 - 6 6 5
300-503 33 42 15 5 68 6 6 8 6 6 6 6 6 - 6 6 5
350-400 29 - 16 5 69 6 6 9 6 6 6 6 6 35 6 6 7
350-500 30 27 15 5 70 6 6 8 6 6 6 6 6 - 6 6 5
350-503 30 43 15 5 71 6 6 8 6 6 6 6 6 - 6 6 5
350-504 30 44 15 5 72 6 6 8 6 6 6 6 6 - 6 6 5
350-630 31 28 17 5 73 6 6 10 6 6 6 6 6 - 6 6 5
350-633 31 45 17 5 74 6 6 10 6 6 6 6 6 - 6 6 5
400-500 32 29 15 5 756 6 8 6 6 6 6 6 - 6 6 5 -
400-503 32 46 15 5 76 6 6 8 6 6 6 6 6 - 6 6 5
400-533 34 47 20 5 77 6 6 11 6 6 6 6 6 - 6 6 5
400-583 35 48 21 5 78 6 6 10 6 6 6 6 6 - 6 6 5
400-710 36 49 22 5 79 6 6 10 6 6 6 6 6 - 6 6 5
68 of 80 KWP
7 Servicing/Maintenance
Description
Gland follower
Gland packing
Impeller screw
Pump casing
Lantern ring
Thrower
Impeller
Shaft
Pump size
Part No.
101 135.01 163 210 230 320/ 330 344 451.01 452.01 454.01 458.01 461 502.01 507 524.01 906
322
400-713 36 50 22 5 80 6 6 10 6 6 6 6 6 - 6 6 5
500-544 37 51 23 5 81 6 6 10 6 6 6 6 6 - 6 6 5
500-630 38 52 17 5 82 6 6 10 6 6 6 6 6 - 6 6 5
500-633 38 53 17 5 83 6 6 10 6 6 6 6 6 - 6 6 5
500-634 38 54 17 5 84 6 6 10 6 6 6 6 6 - 6 6 5
500-635 38 55 17 5 85 6 6 10 6 6 6 6 6 - 6 6 5
500-637 38 56 17 5 86 6 6 10 6 6 6 6 6 - 6 6 5
Bearing bracket 12sx
200-500 23 22 18 6 87 7 7 8 7 7 7 7 7 - 7 7 5
200-501 33 36 18 6 88 7 7 8 7 7 7 7 7 - 7 7 5
200-503 23 37 18 6 89 7 7 8 7 7 7 7 7 - 7 7 5
250-500 25 24 18 6 90 7 7 8 7 7 7 7 7 - 7 7 5
250-505 25 39 18 6 91 7 7 8 7 7 7 7 7 - 7 7 5
250-503 25 40 18 6 92 7 7 8 7 7 7 7 7 - 7 7 5
250-630 26 25 19 6 93 7 7 10 7 7 7 7 7 - 7 7 5
250-634 26 41 19 6 94 7 7 10 7 7 7 7 7 - 7 7 5
300-500 28 26 18 6 95 7 7 8 7 7 7 7 7 - 7 7 5
300-503 33 42 18 6 96 7 7 8 7 7 7 7 7 - 7 7 5
350-500 30 27 18 6 97 7 7 8 7 7 7 7 7 - 7 7 5
350-503 30 43 18 6 98 7 7 8 7 7 7 7 7 - 7 7 5
350-504 30 44 18 6 99 7 7 8 7 7 7 7 7 - 7 7 5
350-630 31 28 19 6 100 7 7 10 7 7 7 7 7 - 7 7 5
350-633 31 45 19 6 101 7 7 10 7 7 7 7 7 - 7 7 5
400-500 32 29 18 6 102 7 7 8 7 7 7 7 7 - 7 7 5
400-503 - 46 18 6 103 7 7 8 7 7 7 7 7 - 7 7 5
400-533 34 47 24 6 104 7 7 11 7 7 7 7 7 - 7 7 5
400-583 35 48 25 6 105 7 7 10 7 7 7 7 7 - 7 7 5
400-710 36 49 26 6 106 7 7 10 7 7 7 7 7 - 7 7 5
400-713 36 50 26 6 107 7 7 10 7 7 7 7 7 - 7 7 5
500-544 37 51 27 6 108 7 7 10 7 7 7 7 7 - 7 7 5
500-630 38 52 19 6 109 7 7 10 7 7 7 7 7 - 7 7 5
500-633 38 53 19 6 110 7 7 10 7 7 7 7 7 - 7 7 5
500-634 38 54 19 6 111 7 7 10 7 7 7 7 7 - 7 7 5
500-635 38 55 19 6 112 7 7 10 7 7 7 7 7 - 7 7 5
500-637 38 56 19 6 113 7 7 10 7 7 7 7 7 - 7 7 5
KWP 69 of 80
8 Trouble-shooting
8 Trouble-shooting
A Pump delivers insufficient flow rate
B Motor is overloaded
C Excessive pump discharge pressure
D Increased bearing temperature
E Leakage at the pump
F Excessive leakage at the shaft seal
G Vibrations during pump operation
H Impermissible rise of temperature inside the pump
Table 27: Trouble-shooting
A B C D E F G H Possible cause Remedy23)
X Pump delivers against an excessively Re-adjust to duty point.
high discharge pressure.
x Excessively high back pressure. Check plant for impurities.
Fit a larger impeller.24)
Increase the speed (turbine, I.C. engine).
X X X Pump or piping are not completely Vent and/or prime.
vented or primed.
X Supply line or impeller clogged. Remove deposits in the pump and/or piping.
X Formation of air pockets in the piping. Modify the piping.
Fit a vent valve.
X X X Pump is warped or sympathetic Check pipeline connections and secure fixing
vibrations in the piping. of pump; if required, reduce the distances
between the pipe clamps.
Fix the pipelines using anti-vibration material.
X X X Suction head is too high, Check/alter liquid level.
NPSHavailable (positive suction head) is too Fully open the shut-off valve in the suction
low. line.
Change suction line if the friction losses in the
suction line are too high.
Check any strainers installed/suction opening.
Observe permissible speed of pressure fall.
X Increased axial thrust.24) Correct rotor adjustment.
X Air intake at the shaft seal. Fit new shaft seal.
X Wrong direction of rotation. Interchange two of the phases of the power
supply cable.
X X Motor is running on two phases only. Replace the defective fuse.
Check the electric cable connections.
X Speed is too low.
- Pump operation with frequency
inverter - Increase voltage/frequency at the frequency
inverter in the permissible range.
- Pump operation without frequency - Check the voltage.
inverter
X Defective bearing(s) Fit new bearing(s).
X X X Flow rate is too low. Increase the minimum flow rate.
X X Wear of internal pump parts Replace worn components by new ones.
X Density or viscosity of the fluid pumped Contact KSB.
is higher than stated in the purchase
order.
X Use of unsuitable materials. Change the material combination.
X X Speed is too high. Reduce speed.24)
23) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
24) Contact KSB.
70 of 80 KWP
8 Trouble-shooting
23) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
KWP 71 of 80
9 Related Documents
9 Related Documents
72 of 80 KWP
9 Related Documents
a) b)
25) If any
26) For 250-315, the wear plate is replaced by casing wear ring 502.01.
27) Models with mechanical seal
KWP 73 of 80
9 Related Documents
74 of 80 KWP
9 Related Documents
a) b)
28) If any
29) For 300-400 and 350-400 wear plate replaced by casing wear ring 502.01.
30) Models with mechanical seal
KWP 75 of 80
9 Related Documents
76 of 80 KWP
10 EC Declaration of Conformity
10 EC Declaration of Conformity
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump (set): Machinery Directive 2006/42/EC
...........................................................
Name
Function
Company
Address
Address
KWP 77 of 80
11 Certificate of Decontamination
11 Certificate of Decontamination
Type ................................................................................................................................
Order number/
Order item number32) ................................................................................................................................
⃞ ⃞ ⃞ ⃞
radioactive explosive corrosive toxic
⃞ ⃞ ⃞ ⃞
harmful bio-hazardous highly flammable safe
Comments: ................................................................................................................................
................................................................................................................................
The product / accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch /
placing at your disposal.
On seal-less pumps, the rotor has been removed from the pump for cleaning.
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with
the relevant legal provisions.
78 of 80 KWP
Index
Index
A N
Abrasive fluids 44 Name plate 17
Noise characteristics 21
B
Bearing temperature 47 O
Bearings 18 Oil lubrication
Intervals 48
Oil quality 49
C Operating limits 8, 43
Certificate of decontamination 78 Order number 6
Clearances 63 Ordering spare parts 66
Commissioning/start-up 38 Other applicable documents 6
Constant-level oiler 38
Coupling 48
Coupling alignment 30 P
Partly completed machinery 6
Permissible forces and moments at the pump nozzles
D 25
Design 17 Piping 24
Design and function 20 Preservation 14, 45
Designation 16 Priming and venting 39
Direction of rotation 37 Problems 70
Dismantling 51 Product description 16
Disposal 15 Pump casing 17
Pure graphite packing ring 42
E
Explosion protection 11, 19, 22, 29, 30, 31, 33, 34, 35, R
36, 39, 40, 41, 43, 46, 47, 48 Reassembly 51
Return to supplier 14
Returning to service 45
F Running noises 47
Filter 24, 48
Final check 40
Flow rate 44 S
Frequency of starts 43 Safety 8
Safety awareness 10
Scope of supply 21
G Shaft seal 18
Gland packing 41 Shutdown 42, 45
Start-up 41
Storage 14, 45
I
Impeller type 18
Installation
T
Installation on foundation 22 Temperature limits 11
Installation without foundation 23 Tightening torques 65
Installation at site 22 Transport 13
Intended use 8
Interchangeability of pump components 67
W
Water cooling 40
M
Maintenance/repair 46
Mechanical seal 41
Misuse 9
Monitoring equipment 12
KWP 79 of 80
2361.8/9-10
KSB Aktiengesellschaft
67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0 • Fax +49 6233 86-3401
www.ksb.com
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