BOLT TIGHTENING

SOLUTIONS

No matter what your preference for bolt tightening,

Atlas Copco have it covered.
BOLT TIGHTENING
SOLUTIONS
No matter what your preference for bolt tightening, Atlas Copco have it covered. With
over 25 years of experience our bolt tightening products are used throughout the
industralised world on many diverse applications and in varied working environments.

We offer world class bolting solutions for oil & gas, conventional power generation, wind energy and other
industries using our standard ranges of hydraulic bolt tensioning tools, hydraulic nuts, innovative ranges of direct BOLT TIGHTENING
SOLUTIONS
drive, square drive hydraulic torque wrenches, pneumatic and electric nutrunners.
Along with our general purpose tensioners and torque wrenches we
also offer many industry specific bolt tightening tools and
solutions.

We are passionate about bringing solutions to our customers´ bolt tightening challenges.
That is why we are in this business. We believe in tight connections through technology and
people.
 TIGHT CONNECTIONS FOR
YOUR APPLICATIONS

Torque and Tension are two distinct ways to

achieve the same result: create the appropiate
clamping force for the joint or connection. To do
Clamp Force this, the bolt has to stretch, while a nut holds the
load and thereby creating the desired clamp force.
Stretch Atlas Copco offers a comprehensive product
range of torque and tension tools, to work on
critical bolting applications.

TORQUE TENSION
Using torque tools, such as nutrunners or With tensioners, the action is not directly on the nut,
hydraulic torque wrenches, you turn the nut. As rather tension is applied directly to the stud in order to
the nut turns, it stretches the stud. The torque produce stretch. Once the prestretch is achieved, the
setting for the tool translates into load on the nut can be tightened. Once the pressure is released
connection. When the tools are used following the the nut holds the load on the bolt. This produces the
appropriate specifications for lubrication, coating clamp force. Multiple tensioners can be used together
and other factors, a desired clamp force can be to provide even load when tightening. Hydraulic
produced. bolt tensioners have a footprint and thread height
requirement.

Clamp Force
Clamp Force
Stretch
Stretch
Tension Applied
Torque Applied
BOLT TIGHTENING SOLUTIONS Tentec BCHN & TCHN Series

Topside Bolt Tensioning

HYDRAULIC NUTS
No matter what your preference for bolt tightening, Atlas Copco have it covered. With over 25 years of experience our Tentec Nuts replace existing hexagon nuts to give a rapid,

Permanent
bolt tightening products are used throughout the industralised world on many diverse applications and in varied working accurate and uniform bolt load to any bolted joint. The Ten-
tec Nut offers a method of bolt tensioning multi-bolt applica-
environments. tions which greatly improves the integrity of the joint.

Tentec CTST Series

Topside Bolt Tensioning

BOLT TENSIONERS
The CTST range of manual return topside bolt tensioning
Detachable

tools consist of 6 base tools covering bolt sizes from 3/4” to RT Series
4”(M16 to M100). The tools are designed to fit on to most HYDRAULIC TORQUE WRENCH
ANSI B16.5, ANSI B16.47 Series 1, MSS-SP44, API-6A and
Our vision for the RT Series is a simple one: create a

Torque Wrench
API-17D flanges
hydraulic torque wrench with legendary durability for the

Hydraulic
most demanding applications. The RT series is a hydraulic
torque wrench that will deliver superior performance and
accuracy over a longer tool life.

Tentec FORCE10 Series

Topside Bolt Tensioning

BOLT TENSIONERS
A general purpose range of spring return tensioners the
RTX Series
Detachable

FORCE10 range of topside bolt tensioning tools consist of

10 base tools covering bolt sizes from 3/4” to 4” (M20 to HYDRAULIC TORQUE WRENCH

Hydraulic Torque
M100). Force-10 tensioners are designed to fit on to most Our RTX direct-fit, low profile torque wrenches combine
ANSI B16.5, ANSI B16.47 Series 1, MSS-SP44, API-6A and high power-to-weight ratio, durability and hands-free op-

Wrench
API-17D standard flanges. eration. The result is a tool that is perfectly suited for low
clearance applications that require high torque.

Tentec V Series
Topside Bolt Tensioning

COMPACT FLANGE BOLT TENSIONERS

The V-Series tensioners are a purpose designed range of
Tensor Revo
Detachable

tools designed specifically for use on SPO Compact flang-

es. The range consists of 11 powerful bolt tensioning tools ELECTRIC NUTRUNNERS
covering bolt sizes from 3/4” to 4”
We supply a full range of Tensor electric assembly tools

Nutrunner
with intelligent controllers and software. The Tensor range

Electric
covers all production requirements for safety critical and
quality critical fastening applications.

Tentec Compact 8 Series

Subsea Bolt Tensioning

SUBSEA BOLT TENSIONERS

The COMPACT-8 range of subsea bolt tensioning tools
RTP Series
Detachable

comprises of just 8 tools. The tools are capable of tension-

ing most standard flanges including most of the newer Vec- PNEUMATIC NUTRUNNERS
tor SPO* Compact flanges. Tentec subsea bolt tensioning Pneumatic nutrunners, such as the RTP, are essential part

Pneumatic
Nutrunner
tools have been used in the UK North sea by most of the of building up and breaking out. These tools are normally
large bolting contractors since 1991 and have a proven reli- used to pre-torque nuts and before final torque values are
ability and safety record. applied by hydraulic torque wrenches.

Tentec WT Aero Series

Topside Bolt Tensioning

WIND TURBINE BOLT TENSIONERS

We offer purpose designed bolt tensioning tools and hydrau- BTS - Bolt Tightening Software
Detachable

lic torque wrenches for wind turbines.

Developed over many years, our wind turbine bolt tightening Tentec BTS software allows users to manage and rapid-

Bolt Tightening
solutions offer the most advanced, safe, rapid and operator ly calculate bolt tightening pressures. The software was

Software
friendly tools in the market today. designed with the philosophy of minimal input, maxi-
mum output.

Tentec MST Series

Topside Bolt Tensioning

MULTI STUD TENSIONERS

The Segmented Multi Stud Tensioning System (MST) is Joint Integrity Training
Detachable

a portable system designed to simultaneously tension all

We are a specialist provider of training and competence

Bolting Training
studs on system closures such as steam generator primary

Joint Integrity
and secondary manways, handwheel and valve covers. assurance programmes in the assembly and tightening
of bolted connections to industries as diverse as oil &
gas (onshore and offshore), power generation, con-
struction, defence and renewable energy.
BOLT TIGHTENING SOLUTIONS
A WORLD OF BOLTING APPLICATIONS A World of Bolting Applications

OIL & GAS POWER GENERATION

Topside Flanges Steam Generator
Manway Covers
Sub-sea Flanges Boiler Feed Pumps
BOP Fuel Handling Systems
Well heads Steam Valves
Steam Turbine Casings
Valve Trees / Christmas Tree Compressor
Pumps Casket covers
Sand Separators Maintenance

HPHT Pipe Joints MINING & OFFROAD

Heat Exchangers Frame bolting
Belt tensioning
Reactor Covers
Shovel maintenance
Gate / Ball valves
Wheel and tire maintenance
Maintenance General maintenance

Subsea Tensioners

WIND ENERGY OTHER APPLICATIONS

Foundation bolts High Exchange Covers and
Tower Section Bolts Nozzles
Nacelle mounting Boiler feed pump covers
Hub mounting Compressor casings
Bearing to Hub Diesel engine & Compressor
Blade bearings Connecting rods
Generator bed Wind turbine bolt tensioners Power Presses
Gearbox bed Material Testing Machines
Main bearing Bolts Water Turbine casings
Nacelle yaw bearing Hydraulic power units
Axle shaft bolts
Maintenance

OFFSHORE
Flange Connections
Riser Clamps
Sand Separators
Slug Catchers
Crane Bearings
Single Point Moorings
Vector SPO Compact flanges
Pressure vessel covers
Hull assembly

No matter what your preference for bolt tightening, Atlas Copco have it covered.
BOLT TIGHTENING SOLUTIONS
CUSTOM BOLT TIGHTENING TOOL DESIGN Custom Bolt Tightening Solutions

CUSTOM BOLT
Standard Tool Not Suitable?
We are one of the few tensioning companies in the world who
TIGHTENING
offer custom tensioner tool solutions. If the standard ranges SOLUTIONS
of tensioners are not suitable, contact us and we will design a We recognised from the start that having the ability
custom tool to do the job. We use the latest 3D modeling software to rapidly design custom tensioner solutions was an
(Solidworks) and FEA analysis software (Solidworks Simulation) important and necessary function of the company and
we have invested heavily in its engineering department.
to design non standard tools. Once the custom solution has been
We aim to provide special tensioner solutions within
designed we offer either 2D drawings of the proposed tool or if
one week of receiving the enquiry. Special tensioner
requested we can supply 3D step files which allows our customers tools currently make up approximately 60% of the whole
to import the custom tool into their 3D assembly to check fit. business.

Custom Detachable Bolt Tensioners

Custom Hydraulic Nuts
Custom Torque Wrenches
Custom Torque Wrench Reaction Equipment
Custom Multi Stud Tensioning Systems

EXPANDING BOLT TIGHTENING DID YOU KNOW... We aim to provide special tensioner solutions within one week of receiving the enquiry.
SOLUTIONS BUSINESS

Tentec, an experienced provider of specialist

bolt tightening solutions, featuring tension-
ers design, marketing and manufacturing, We are very aware that there are many diverse and spe-
cialised types of bolted joints being used throughout the
became a part of the Atlas Copco group. The
industrialised world. Each bolted joint can offer its own
acquisition broadens Atlas Copco’s range of set of problems and engineering challenges.
bolting products and services offered to the
oil and gas, power generation and mining Many bolt tightening solutions providers offer simple general
industries. purpose standard ranges of bolt tightening equipment. If the
standard bolt tightening equipment is not suitable for a specific
bolting applications then a solution cannot be offered. Standard Product
“The acquisition of Tentec completes our port-
We have delivered the largest custom Bolt Tightening
hydraulic nuts ever manufactured? We do not exclude the difficult and challenging bolted joints, Solutions
folio of hydraulic bolt tightening solutions that Custom Bolt
we thrive on finding solid engineering solutions to the most
we are offering to several key industries” said The contract, to supply 4 massive custom design hydraulic Tightening
demanding of bolted joints. In fact we supply more custom bolt
Mats Rahmström, Business Area President for nuts for a major forging press refurbishment project in the tightening solutions than solutions from our standard ranges of Solutions
Atlas Copco Industrial Technique. “This will help USA, was completed and delivered on time and on budget. tools.
enhance customers’ productivity and assembly The special hydraulic nuts required for the forging press had
process quality.” 25” Buttress thread forms and each hydraulic nut weighed 4 If you have a problem with a specific bolted joint, contact us
tonnes with an 8000 tonne bolt load capacity. because we probably already have a solution available.
Synergy between the bolt tightening solutions
product portfolio and Atlas Copco traditional Hydraulic nuts are a permanent form of bolt tensioning where
the hydraulic nut replaces the conventional hexagon or round
products, such as nutrunners and QAT solutions
nut. With application of hydraulic pressure to the hydraulic
opens up an expanding growth potential for the
nuts, bolt load is generated effortlessly and the user needs
Industrial Technique group in the bolt tightening only to insert easily fitted shims to retain the bolt load. The
solutions market. hydraulic pressure is then released and an accurate bolt load
is retained.
BOLT TIGHTENING SOLUTIONS
GENERAL PURPOSE TOPSIDE BOLT TENSIONING

Tentec CTST - Manual Return Tensioners Tentec FORCE10 - Spring Return Tensioners
The CTST range of manual returnTentec topside bolt ten-
sioning tools consist of 6 base tools covering bolt sizes
BOLT TIGHTENING
from 3/4” to 4” (M20 to M100). The tools are designed to SOLUTIONS
fit on to most ANSI B16.5, ANSI B16.47 Series 1, MSS-
SP44, API-6A and API-17D flanges. Each base tool can Why Use FORCE10 Series - Spring
be converted for use on a different bolt size by the use of Return Tensioners?
a conversion kit.
Fast Tensioning
FORCE10 tensioners from models F10-04 to F10-10
Safety & Reliability feature heavy duty integrated springs that assist
in resetting the tensioners in between pressure
Integrated into the design of each CTST tensioners are cycles. This greatly speeds up the tensioning
enhanced safety features including mechanisms to remove operation and reduces the physical effort needed
the hazard of over-stroking the tensioner rams. All CTST by the user.
Models feature a mechanism which directs oil flow away
from the operator in the instance the ram is over-stroked Versatile
and exhausts oil harmlessly into the internal section of the The 10 tool range offers multiple tool variations per
bolt size. Only 5 tools are required to suit bolt sizes
tensioner.
from 3/4” to 4” (M20 to M100).

Seal Technology Powerful

Over the years we have developed a class leading high The enhanced bolt load offered by the FORCE10
pressure seal technology. This innovative seal technology Series bolt tensioning tools allows for time
is industry proven and offers many 1000’s of reliable and efficient 25% and 50% tool to bolt ratio usage on
most standard pipeline flanges, using the industry
safe pressure cycles.
standard A & B tensioning pressure procedure.

Conversion Kits Adaptable

Conversion Kits offer a very economical way to expand Conversion kits are available to convert a
your inventory of bolt tensioning tools. Kits are available tensioner from one bolt size to another offering an
economical and versatile solution.
to convert a CTST tensioner to suit an alternative bolt
size within its size range.
Kits consist of a Puller, Bridge and Nut Rotating Socket.
Get in touch with us and we can advise on suitable Con-
version Kits part numbers.
BOLT TIGHTENING SOLUTIONS The FORCE10 range of topside bolt tensioning tools con-
sist of 10 base tools covering bolt sizes from 3/4” to 4”
Consistent, Dependable and Safe. (M20 to M100). This general purpose range of tools are
designed to fit on to most ANSI B16.5, ANSI B16.47 Series
Consistent: Using multiple bolt tensioning tools
on a bolted joint gives a much improved uniform 1, MSS-SP44, API-6A and API-17D standard flanges.
bolt load across all bolts.
FORCE10 tensioners have many new features and user re-
Axial Bolt Load: Bolt load is applied axially to the
quested enhancements and provide extra bolt load capacity
bolt. Inconsistencies such as friction, bending
and lubricant are not a factor when using bolt
BOLT TIGHTENING without compromising on the tool size and ease of handling.
tensioners. No torsional stresses are involved.
SOLUTIONS The 10 tool range offers multiple tool variations per bolt size,
only 5 tools are required to suit bolt sizes from 3/4” to 4” (M20
Rapid: Multiple bolt tensioners offer a quick and The compact nature and enhanced bolt load to M100). For added versatility each base tool can be convert-
accurate method of tightening a bolt. capacity of the FORCE10 tensioners means ed for use on a different bolt size within the tool size range by
they are ideally suited to many non standard the use of conversion kits.
Adaptable: Conversion kits are available to
bolted joints. Contact us if you need advise
convert a tensioner from one bolt size to another We have provided world class bolt tensioning solutions for over
to determine suitability on your non stand- Each base tool can be converted for use on a different bolt size within the tool size range by
offering an economical and versatile solution. 25 years and offer some of the most reliable, safe and durable
ard bolted joints. the use of conversion kits.
tools on the market.
Accurate: Bolt load is directly proportional to the
pressure applied to the tensioner.
BOLT TIGHTENING SOLUTIONS
COMPACT FLANGE BOLT TENSIONING

Tentec V-Series - Compact Flange Tensioners

BOLT TIGHTENING
SOLUTIONS
Why Use V Series - Bolt Tensioners?

Designed for the Job

V-Series Tensioners are purposely designed to
perfectly bolt tighten SPO Vector compact flanges

Powerful
The enhanced bolt load offered by the V - Series
bolt tensioning tools satisfies the higher bolt load
requirements of the SPO Vector compact flanges

Joint Integrity
SPO Vector Compact flange bolt tensioning
is generally achieved using 100% tool to bolt
coverage. This makes for a very rapid and even
spread of bolt load over all bolts. This results in a
high level of joint integrity.

Adaptable
Conversion kits are available to convert a
tensioner from one bolt size to another offering an
economical and versatile solution.

Simplified Tensioning
Using the Tentec BTS-Bolt Tightening Software
takes away the complexity of calculating tensioner
pressures and torque values. The BTS software
includes tightening data for SPO Vector compact
flanges

The Vector International SPO Compact Flange have The V-Series tensioners are a purpose designed range of
been used across the globe since 1989, offshore, tools designed specifically for use on SPO Compact flang-
onshore and subsea, offering significant weight and es. The range consists of 11 powerful bolt tensioning tools
space savings over conventional flanges, leak-free covering bolt sizes from 3/4” to 4”.
joint integrity and therefore is the most effective envi-
Suitable for use on the following Compact
ronmentally friendly piping joint available today. flange classes:
The preferred method of tightening the SPO compact
150 Lbs 7500 Lbs 520bar (Formerly 4500i)
flange bolts is with the use of bolt tensioning tools. Due to
300 Lbs 5000 psi NEW
the compact size and relatively high bolt load requirements 600 Lbs 10000 psi NEW
of the flanges, most conventional bolt tensioners either do
900 Lbs 15000 psi NEW
1500 Lbs
not physically fit onto the flanges or do not have enough 2500 Lbs
bolt load capacity.
11 powerful bolt tensioning tools covering bolt sizes from 3/4” to 4”
BOLT TIGHTENING SOLUTIONS
SUBSEA BOLT TENSIONING

Tentec Compact 8 - Subsea Tensioners

BOLT TIGHTENING
SOLUTIONS
Why Use Subsea Tensioners?

Joint Integrity
Subsea tensioning is generally achieved using 100%
tool to bolt coverage. This makes for a very rapid
and even spread of bolt load over all bolts. This
resulting in a high level of joint integrity.

Versatile
The Compact 8 range is capable of bolt tightening
most standard pipe flanges and most SPO/Vector
compact flanges. Only 8 tools are required to suit
bolt sizes from 3/4” to 4” (M20 to M100).

Powerful
The enhanced bolt load offered by the Compact
8 Series bolt tensioning tools satisfies the higher
bolt load requirements of the SPO Vector compact
flanges

BOLTING SOLUTIONS
Low Maintenance
Compact 8 tensioners are manufactured from high
Suitable for use on most..
strength stainless steel material, minimising the
maintenance work after usage
SPO* Vector - Compact Flanges
ANSI B16.5 Flanges
Seal
ANSI Technology
B16.47 Flanges
The proven and
MSS-SP44 mature sealing technology
Flanges
incorporated in the Compact 8 series tensioners can
API-6A Flanges
achieve
API-17Dmultiple
Flanges1000’s of pressure cycles

Tentec subsea bolt tensioning tools have been used in

the UK North sea by most of the large bolting contractors BOLT TIGHTENING
since 1991 and have a proven reliability and safety record. SOLUTIONS
The COMPACT-8 range of subsea bolt tensioning tools brings
The Compact-8 range of subsea bolt tension-
a new generation of bolting solutions. ing tools can be supplied with quick acting
Comprising just 8 bolt tensioning tools, the COMPACT-8 Split Reaction Nuts. Simply mount the ten-
sioning tool over the bolt, slide the open re-
series is capable of tensioning most standard flanges includ-
action nut over the bolt and snap the reac-
ing most of the newer Vector SPO* Compact flanges. The tion nut halves together for rapid and reliable
COMPACT-8 series is made from high strength stainless steel assembly.
The quick speed of fit
which greatly reduces maintenance work to a minimum after ensures the most
subsea use. efficient use of
expensive diver time.
Recommended configuration for subsea tensioning - All bolts simultaneously tensioned
BOLT TIGHTENING SOLUTIONS
WIND TURBINE BOLT TENSIONING

Tentec Aero WT Series - WindTurbineTensioners

BOLT TIGHTENING
SOLUTIONS
Why Use AERO WT - Wind Turbine
Tensioners?

Real World Experience

Tentec Aero WT tensioners have been continually
developed over a 15 year period. We know all
the difficulties associated with wind turbine bolt
tensioning. Every design feature of these tools is
there for a good reason.

Versatile
The Aero WT Series consists of purpose designed
tools for every bolted joint on a Wind Turbine.

Safety First
At the heart of all Aero WTB tensioners is the Puller,
manufactured from high grade aerospace material
and carefully designed to give the maximum
possible life.
All Aero WTB tensioners have a device that ensures
the tool fails safely in the unlikely event of a puller
failure.

Adaptable
Aero WTB Tensioners are profile cut at the base
to ensure they fit onto as many applications as
possible. This interchangeable profile cut spacer
gives the tensioner the flexibility to be used on
many different applications.

Fully aware of the difficulties associated with wind tur- Blade to Bearing Nacelle/Yaw Bearing We have supplied bolt tensioning tools to
bine blade tensioning, the Tentec Aero WT is a purpose Rear Main Bearing Tower Bolting the wind Industry for over 15 years. We have
Nacelle Frame Main Shaft to Hub developed a class leading support and advise
designed range of hydraulic bolt tensioning tools to Front Main Bearing Foundation Bolting system
suit most wind turbine bolting applications. The WTB
Tensioning tools have the capacity to achieve the specified
proof load requirements as detailed in EN ISO 898-1:1999 BOLT TIGHTENING
and ASTM A490M for grade 10.9 Bolts. These feature
BOLT TIGHTENING SOLUTIONS
packed tensioners have been designed with rapid tension-
Quick Delivery, Local Stock
ing in mind and offer a safe, reliable and consistent method SOLUTIONS On-Site Support
to simultaneously tension many wind turbine bolts. Due to the very limited space available in many Telephone Support
blade bolt compartments and to help where On-Site Training
many tensioners are connected together every
Technical Advise
Aero WTB tensioner has the option of a 360º
swivel connection. Easy On-Site Tool Maintenance

WTP3 Electric Driven Wind Turbine Tensioner Pump

BOLT TIGHTENING SOLUTIONS
GENERAL PURPOSE SQUARE DRIVE TORQUE WRENCH

RT Series - Hydraulic Torque Wrench

BOLT TIGHTENING
SOLUTIONS
Why Use RT Series - Hydraulic
Torque Wrenches?
Powerful Torque Output
9 models provide powerful torque output, up to
52,000 ft.lb. of torque.

5 Different Square Drive Sizes

Using the optimal impact socket is easy thanks to
the range of square drive sizes.

1/2”
3/4”
1”
1-1/2”
2-1/2”

Accurate
With an accuracy of +/- 3%

+/- 3 %
Accuracy

Our vision for the RT Series standard hydraulic torque

wrench is a simple one: create a hydraulic torque wrench
with legendary durability for the most demanding applica-
tions. The RT series is a hydraulic torque wrench that will
deliver superior performance and accuracy over a longer
tool life.

From design, to manufacturing and calibration, the RT

ACCESSORIES
Series is a purpose-built bolting machine. It stands second
Our design team has come up with many
to none.
accessories for the RT. Choose from Ex-
tended reaction arm, Hex Drive, Insert bit
adapters, ALCO reaction arm and much With an adjustable reaction arm, the RT Series can work safely on
more. almost any application. Additional reaction arm types are available.
BOLT TIGHTENING SOLUTIONS
LOW PROFILE DIRECT FIT HYDRAULIC TORQUE WRENCH

RTX Series - Low Profile Hydraulic Torque Wrench

BOLT TIGHTENING
SOLUTIONS
Why Use RTX Series - Hydraulic
Torque Wrenches?
Powerful Torque Output
9 models provide powerful torque output, up to
45,000 ft.lb. of torque.

Slim Profile, Large Hex Range

The RTX has a low radius which allows team to
tighten and loosen bolts with tight clearances.

Accurate
The RTX has an accuracy of +/- 3%

+/- 3 %
Accuracy

Our RTX direct-fit, low profile torque wrenches combine

high power-to-weight ratio, durability and hands-free op-
eration. The result is a tool that is perfectly suited for low
clearance applications that require high torque. Use with the
standard set up or customize with high quality accessories.

From design, to manufacturing and calibration, RTX Series

is a purpose-built machine. It stands second to none. ACCESSORIES
Our design team has come up with many
accessories for the RTX. Choose from On-
side reaction arm, ALCO reaction arm and One powerhead model can be used with many sizes of ratchet links.
much more. Our unique design allows each powerhead model to produce consist-
ent torque values, regardless of the ratchet link size being used..
BOLT TIGHTENING SOLUTIONS
GENERAL PURPOSE BOLTING NUTRUNNERS

Tensor Revo - Electric High Torque Nutrunners RTP - Pneumatic High Torque Nutrunners

BOLT TIGHTENING
SOLUTIONS LIGHT HIGH ACCESSIBILITY
WEIGHT ACCURACY
TENSOR REVO FEATURES:
• Unique and patented 360° swivel
with transducer. Whatever your industry, if your operations include loosening or tightening

• Ultra-compact size improves heavy duty bolts, Atlas Copco’s slim, lightweight RTP pneumatic
access. nutrunner can help increase your productivity.
Perfect for flange-related and other heavy duty bolting applications in
• Display on tool gives direct
When choosing assembly tools for high torque joints, the challenge is the Oil & Gas segment. The handy RTP pneumatic nutrunner is flexible
feedback of tightening result.
often to combine high quality tightening with acceptable ergonomics and safe with an exchangeable drive and a slim gear pack giving you
• Program selection is made
and usability. Some tools provide higher quality but can be large effortless access to bolts in cramped spaces.
directly on tool.
and heavy. Other tools are lighter, but may not live up to quality and
• Ideal for handheld application or durability requirements. We offer a full range of accessories in general to support the customer
fixtures with reduced space.
Why compromise? Tensor Revo has it all. It’s also extremely fast. With airline installation and pneumatic tools.
• Torque range from 60-4000 Nm. the unique, patented T-design and packed with smart features, the
new Tensor Revo is a true revolution in high torque tightening. For more information visit www.atlascopco.com/products
BOLT TIGHTENING SOLUTIONS
JOINT INTEGRITY TRAINING

Joint Integrity Training

BOLT TIGHTENING
SOLUTIONS
Why Use Tentec Training?

Joint Integrity
Hand Torque Bolted Connections
Hydraulic Tensioned Bolted Connections
Hydraulic Torqued Bolted Connections
Hydraulic Nuts*
BTS-Bolt Tightening Software*
*Optional Tentec derived training courses.

Personal Training
Training is given by fully certified ECITB licensed
trainers. A preferred Learner/Trainer ratio of 4:1 is
available.

Training - Where you need it

We offer a mobile training service as well as our
own comprehensive certified training school within
our facility. This gives our customers the option
of either using Tentec equipment in our training
school or on-site at our customers facility giving
the trainee’s the benefit of learning on the actual
equipment they will be using on the job.

Certified
Successful candidates are issued the globally
recognised ECITB Certificate of Technical
Competence “Management of Joint Integrity”

We are a specialist provider of training and competence These standards are recognised by industry and recom-
assurance programmes in the assembly and tightening of mended as the benchmark qualification for bolting person-
bolted connections to industries as diverse as oil & gas (on- nel by The Energy Institute and other influential authorities.
shore and offshore), power generation, construction, defence
and renewable energy.

We deliver training in controlled bolting in accordance with

“Mechanical Joint Integrity Standards” document published by
the Engineering Construction Industry Training Board (ECITB).
The training standards available are MJI10 hand torque, MJI18
hydraulic tensioning and MJI19 hydraulic torque wrenches. Our
additional derived courses include TE12 Hydraulic Nuts and TE13
BTS-Bolt Tightening Software training. Training is given by fully certified ECITB licensed trainers.
BOLT TIGHTENING SOLUTIONS
BTS - BOLT TIGHTENING SOFTWARE

BTS - Bolt Tightening Software

BOLT TIGHTENING
SOLUTIONS
Why Use BTS Software?

Bolt Management
build up and manage a “project” of multiple
different bolted joints on your plant

Pre-Defined Bolted Joints

BTS software contains bolt tightening data for
1000’s of standard flange configurations

Bolting Documentation
Quickly create bolting documentation which gives
all the information tensioning technicians need to
complete the job

All the Tools you Need

BTS software contains data for all of Tentec
standard tool ranges and also offers the ability to
create a user definable special tools library.

Torque or Tension
The software calculates both bolt torque and
bolt load. Bolt Tightness can be defined as.. Load,
Stress, Torque and % Bolt Strength

The software package contains data for the following

Tentec BTS software allows users to manage and rapidly standard bolted flanges:
BOLT TIGHTENING
calculate bolt tightening pressures and torque values. Ten-
BOLT TIGHTENING ANSI B16.5 API 17SV
tec Bolt Load Software has been designed with the philoso- ANSI B16.47 Series A Vector SPO Compact Flanges SOLUTIONS
phy of minimal input, maximum output. SOLUTIONS MSS SP-44 Norsok L-005
BTS is not just for standard flanges.
API 6A
Visit www.bolttighteningsolutions.com BTS incorporates a custom joint mode
Documentation for multiple bolted joint projects can be created to register for your free copy of Tentec BTS which allows users to input data for non
very quickly with minimal operator input. standard bolted joints

The software package contains data for all standard ANSI, API
and Vector International compact flanges along with the correct
tensioner and torque pressures to apply.

The documentation package that the software produces con-

sists of a summary sheet which provides an overall list and core
information of all bolted joints covered in the project and individ-
ual detailed application documents for every single joint
TENTEC CERTIFIED REFURBISHMENT

For 20 plus years, Tentec have supplied Hydraulic Bolt Ten-

sioning tools to the Oil & Gas, Powergen, Mining and Indus-
trial markets.

Over time Hydraulic Bolt Tensions can be exposed to very

harsh conditions which, in-turn can result in corrosion of
components. Corrosion can reduce the working life of a
tool and, very often, is one of the key attributing factors of
hydraulic leaks.

As the demand for regular maintenance has increased in

recent years, we are pleased to announce a Refurbishment We refurbish both standard and custom designed bolt tensioning tools.
and Maintenance service.

Continuous use of Hydraulic Bolt Tensioners without regular

maintenance can reduce the tensioner reliability. From time to
time some of the moving parts or seal sets may need replacing.
Returning these tools for refurbishment or repair will ensure a
fast turnaround and assurance that the work undertaken will be
completed by our team of experienced technicians.

P Dis-Assembly: A complete strip down and clean. Purpose built pressure test bays

Inspection: A thorough examination for damaged parts

P including hydraulic fittings. You will be informed of any
damaged parts outside of the scope of the refurbishment.

P Cleaned: Either shot blast or chemical bath.

P Surface Coating: Relevant components will be oil blacked.

P Re-Sealed: New seals will be fitted.

Pressure Test: Fully traceable pressure test with a Tentec

P “Certificate of Pressure Test” supplied.

P Packaged & Despatched: A fast and prompt service.

All refurbished tools are fitted with brand new seals.

Scheduled Maintenance Contract Option.

Many customers have multiple Hydraulic Bolt Tensioning kits
that are used frequently in construction or maintenance projects.
These tools can be exposed to heavy and prolonged use and it’s
inevitable that a tools reliability expectancy is reduced without
regular maintenance.
We can provide a maintenance contract that ensures that you
receive the support you need; at the moment you need it. We
offer a selection of contract maintenance plans to suit every cus-
tomers requirements.
Experienced technicians on-hand for a quick turnaround
BOLT TIGHTENING
SOLUTIONS
No matter what your preference for bolt tightening, Atlas Copco have it covered. With
over 25 years of experience our bolt tightening products are used throughout the
industralised world on many diverse applications and in varied working environments.

We offer world class bolting solutions for oil & gas, conventional power generation, wind energy and other
industries using our standard ranges of hydraulic bolt tensioning tools, hydraulic nuts, innovative ranges of direct BOLT TIGHTENING
SOLUTIONS
drive, square drive hydraulic torque wrenches, pneumatic and electric nutrunners.
Along with our general purpose tensioners and torque wrenches we
also offer many industry specific bolt tightening tools and
solutions.

We are passionate about bringing solutions to our customers´ bolt tightening challenges.
That is why we are in this business. We believe in tight connections through technology and
people.
9833 2031 01 © 2015:02, Atlas Copco. All rights reserved.

COMMITTED TO SUSTAINABLE PRODUCTIVITY

www.bolttighteningsolutions.com