Deacon Online Leak Service Manual English

S E R V I C E M A N U A L
Founded in 1988, Deacon has become

the premier name for On-Line
Injectable Leak Sealing Products world-
wide. Our extensive product line is
formulated to meet the needs of a
diverse range of industries. Deacon
products are sealing leaks in refineries,
steel mills, pulp and paper mills,
chemical plants, and power generators
Phone: 724-225-8008
every day. Our products in conjunction
800-552-2896 (24 hr answering)
with the expertise of our valued
Fax: 724-228-6353
customers, the On-Line Leak Sealing
Email: info@deaconindustries.com
contractors, are keeping plants up and
Web: deaconindustries.com running, preventing costly shutdowns.
Deacon will continue to provide the
highest quality, most reliable leak
sealing products our customers have
come to rely on. We are proud of
our reputation and are committed to
providing the best products and service
in the industry.
DEACON THEORIES OF INJECTION

Deacon’s goal was to create a line of on-line injectable leak
sealing products that required less injection pressure and had
excellent travel properties. This would create less stress on the
pipe and piping joints and require less injection ports than other
products that existed at the time. With these excellent travel
properties and less injection pressure, the compounds can flow
easily into tight gaps and up around threads creating a void free
sealant cross section requiring less hydraulic pressure to compact
the entire void area. Deacon also wanted to create injectable
sealants that were not only user friendly, but removable (will not
cement the joint), flexible (will expand and contract with piping
systems) and can be re-pumped if necessary. With these goals in
“Cured Deacon 454 removed from clamp January 1999" mind, Deacon created the premier line of injectable leak sealing
products, trusted around the world since 1988.
deaconindustries.com
Please read
This Deacon Service Manual (Version 020) replaces any
CONTENTS
Deacon literature, product manual or application reference
guide you may have received previously. Please discard all High Temperature Heat Curing Compounds............. 2-4
other Deacon literature and replace it with this Deacon
Service Manual 020. Rubber Compounds............................................................ 5
PTFE Compounds............................................................ 6-7

Important Notice:
The chemical/compound guide enclosed has been developed Non-Curing Sealants and Packings................................... 8
to assist DEACON customers in choosing the sealant/
packing best suited for use in certain process and chemical Pump Packing and Epoxy.................................................... 9
applications. It should be noted DEACON has not laboratory
tested all of the chemicals listed in this guide. Some of the Bulk Fiber Additives...........................................................10
chemicals have been field tested and the balance of the
information has been acquired through a cross-reference Maintenance Products.......................................................11
system utilizing three separate reference sources, computer
software, and customer feedback. The compound selections Injection Guns...............................................................12-13
were based on reactivity data and performance requirements.
The DEACON compound compatibility guide in the back
Injection Hardware and Wire..........................................14
of this manual will continue to be updated, as acquisition
of information for chemical and process applications is an Braided Packing..................................................................15
ongoing, dynamic function at DEACON. The guide will be
updated as additional information is obtained from technical Conversions and Equations.............................................16
bulletins, SDS, and packing/gasket recommendations from the
manufacturers of the process chemicals. Steam Service and Water Service............................17-18
When you are called to service an application that your Boiler Feed Water and Condensate..............................19
personnel have no previous experience with, please call.
We will provide you with whatever safety and technical Extreme Heat......................................................................20
information we may have available.
Always consult DEACON product information sheets to Hot Oil, Dowtherm and Gasoline..................................21
determine thermal limitations on each compound.
Specialty Applications........................................................22
Disclaimer: The information and recommendations of
DEACON concerning these products, is based upon Safety...............................................................................23-24
laboratory tests, customer feedback and experience, and to
the best of our knowledge and belief are true and accurate. Chemical Compatibility Application Chart............25-38
Since conditions of actual use are beyond our control, the
recommendations or suggestions are made without warranty,
Troubleshooting..................................................................39
expressed or implied.
Tips for Success..................................................................40
Warranty:
LIMITED WARRANTY: This product is subject to a limited
warranty, which can be found at https://www.jetlube.com/
assets/documents/Deacon-Limited-Warranty.pdf.
No other warranties are made with respect to this product.
The responsibility for determining whether this product is
suitable for use on a particular application rests solely with
the end user. DEACON recommends that the product be
tested prior to use.
Note: For industrial use by professionally trained personnel
only. Consult SDS & Tech Sheet for all safety, technical, and
warranty information before use.
SERVICE MANUAL 1
HIGH TEMPERATURE HEAT
CURING COMPOUNDS
Steam – Feed Water – Condensate – Hydrocarbons
990
INJECTABLE SEALANT
250ºF to 950ºF
(121ºC to 510ºC)
Boiler Feed Water – Steam
Brown colored, thick fibrous injectable
compound. Good Travel. Below 550ºF
(288ºC), speed up the cure by adding
103-P Accelerator. (always use accelerator
when sealing boiler feed water) For use on boiler feed water,
condensate, high pressure steam, killing or plugging lines and valves.
Shelf life is 6 months in closed container. Refrigerated storage
recommended.
CV-600 Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons
INJECTABLE SEALANT
250ºF to 950ºF (121ºC to 510ºC) 560
#1 Seller for STEAM INJECTABLE SEALANT
Brown color, putty-like compound with long fiber concentration. 250ºF to 950ºF
Good Travel. Excellent bridging capability. Below 550ºF (288ºC), (121ºC to 510ºC)
speed up the cure by adding 103-P Accelerator (always use
accelerator when sealing boiler feed water). For use on boiler
STEAM – Condensate – Boiler
feed water, condensate, high pressure steam, killing or plugging
Feed Water – Line Kill – Valve Kill
lines and valves. Brown color, dense paste impregnated
with metal and ceramic fibers. FAST
CURING with accelerator. (always
recommended.
use accelerator when sealing Boiler
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons Feed Water) Excellent Travel. Low injection pressure. Below 550ºF
(288ºC), speed up the cure by adding 103-P Accelerator.
recommended.
F-250, F-150, F-50 Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons
INJECTABLE SEALANT
250ºF to 950ºF
(121ºC to 510ºC)
454, 454-T
INJECTABLE SEALANT
Steam Service Sealant/Packing
250ºF to 950ºF
Black, fibrous, sealant/packing. Good (121ºC to 510ºC)
Travel. Cures to a flexible seal. Below
550ºF (288ºC), speed up the cure by Steam – Hydrocarbons – Oils –
adding 103-P Accelerator. Chemicals – Gases
Some customers prefer F-250 for the Brown color, dense sealant compound.
initial injection and F-150 for re-pumps. Pliable Putty-like compound with heavy
F-150 has a higher resin content (more fiber concentration. Good Travel when
moist than F-250). Good for re-pumps. F-50 has a lower resin heat is present. Below 550ºF (288ºC), speed up the cure by
content (more dry than F-250), better for plug customers. adding 103-P Accelerator. 454-T is a thinner consistency than 454
(closer to consistency of 3100-S). 454 contains no solvent to gas off.
Shelf life is 6 months in closed container. Very inert mixture for chemical compatibility.
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons Shelf life is 6 months in closed container. Refrigerated storage
recommended.
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons
2 SERVICE MANUAL
CURING COMPOUNDS
Steam – Feed Water – Condensate – Hydrocarbons
909 440-440-T
INJECTABLE SEALANT Heat Curing Liquid
250ºF to 1000ºF 200ºF to 950ºF
(121ºC to 537ºC) (93ºC to 510ºC)
Bad Blows – High Pressure Thick Liquid (440), Thin
Brown color, very dense fibrous Pourable Liquid (440-T)
compound. Limited Travel. Below 550ºF Characteristics: Liquid sealant
(288ºC), speed up the cure by adding compound. Cures to a flexible seal that remains pliable during
103-P Accelerator. High pressure steam, expansion and contraction. Good traveling capabilities. Will not
condensate, plugging holes and bad blows. adhere to metal surfaces.
Shelf life is 6 months in closed container. Refrigerated storage Applications: Excellent for injecting threads, metal to metal joints.
recommended. Can be thickened by adding Dry-Pak. Cure time can be accelerated
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks by adding Deacon 103-P Accelerator. No solvents.
Shelf life is1 year in closed containers.
Packaged: Quarts and Gallons
770-L, 770-P
INJECTABLE Liquid
or Paste Sealant 720-SF
250ºF to 950ºF INJECTABLE SEALANT
(121ºC to 510ºC) 250ºF to 950ºF
Excellent Travel – Threads (121ºC to 510ºC)
and Tight Gaps Silica Free – Boiler Feed Water
Dark brown liquid, injectable Tan color, dense putty impregnated
sealant. Available in paste or with metal and carbon fibers. (Contains
liquid. Excellent Travel. Below less than 1% Silica). Good Travel. Below
550ºF (288ºC), speed up the cure by adding 103-P Accelerator. 550ºF (288ºC), speed up the cure by adding SF-ACC Accelerator
Use with any Deacon heat curing compound to increase travel (always use accelerator when sealing boiler feed water). For use on
and aid in injection. boiler feed water, condensate, high pressure steam, killing or plugging
Shelf life is12 months in closed container. Add a Dry-Pak mix to lines and valves.
thicken if needed. Shelf life is 6 months in closed container. Refrigerated storage
Packaged: Quarts, Gallons, 5 Gallon Pails recommended.
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks
103-P
ACCELERATOR
75% FASTER CURE
Used to speed up the cure of Deacon heat curing compounds
Granular Powder. Will accelerate cure of heat curing compounds to aid in achieving a seal in
situations of lower temperatures. 103-P will accelerate the curing process, but must be used in
conjunction with heat. (a minimum of 150ºF/ 65ºC) Not recommended above 600ºF (316ºC).
Unlimited shelf life. Mix Ratio: (1 tablespoon or 16 grams) per J-Stick (2 oz. or 62 grams) per
quart (1/2 lb. or .22 kg) per gallon. Mix ratio recommendations are general, does not have to
be exact to achieve a quicker cure.
Packaged: Pints, Quarts, Gallons
SERVICE MANUAL 3
CURING COMPOUNDS
Super Heated Steam – Extreme Hot Air
464
INJECTABLE SEALANT
600ºF to 1350ºF
(315ºC to 732ºC)
High Temp – Hot Hydrocarbons
Brown color, dense sealant compound.
Pliable compound with heavy fiber
concentration. Good Travel in high
temp application. Excellent chemical
CJ-429, CJ-650
resistance at extreme temperatures.
Use with 411 Liquid to help travel and
INJECTABLE SEALANT get travel into threads and tight gaps.
600ºF to 1800ºF (315ºC to 982ºC) Shelf life is 6 months in closed container. Refrigerated storage
Extreme Heat – Super Heated Steam - 1800ºF recommended.
Brown color, dense sealant paste (gallons) or putty (extruded) Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks
compound with heavy fiber concentration. Hard Setting, Sealant/
Refractory Hybrid. Excellent for EXTREME temperatures
experienced with superheated steam, catalyst, flue gas.
411
Service Examples: Super Heated Steam (3000#) & 1000ºF (537ºC), INJECTABLE LIQUID
Hydrogen 1000ºF (537ºC) and up, Hot Air 1800ºF (982ºC), SEALANT
Flue Gas 1100ºF (593ºC). 600ºF to 1350ºF
CJ-429 was designed to be a hybrid between sealant and refractory. (315ºC to 732ºC)
In applications where conventional sealants would become brittle High Temp Curing Liquid To 1350ºF
and powder, because of extreme heat and temperature, this
compound is un-surpassed. CJ-650 is a thinner version of CJ-429, Brown colored, injectable heat curing liquid
great for pumping from 5 gallon pails. sealing compound. Excellent Travel.
TIP: When using bulk gallons of CJ-429, Coat your gloves and the Perfect for injecting into threads or metal to
CJ-429 in Dry-Pak 3 to make it easier to handle. metal joints. Thicken with Dry-Pak 6. Use to
improve high temp travel of 464. Pourable.
recommended. (Extruded Only) Shelf life is12 months in closed container.
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons, Packaged: Quarts, Gallons.
5 gallon pails.
Dowtherm – Hot Oil – Hydrocarbons

3100-S 800-T
INJECTABLE SEALANT INJECTABLE SEALANT
250ºF to 950ºF 250ºF to 950ºF
(121ºC to 510ºC) (121ºC to 510ºC)
Hot Oils – Dowtherm – Hot Oils – Dowtherm –
Hydrocarbons Hydrocarbons – Great for re-pumps
Gray color, dense, pliable putty-like sealant. Gray color, soft, pliable putty-like sealant.
Excellent Travel. Customer feedback Excellent Travel. Below 550ºF (288ºC),
reports applications up to 1250ºF (677ºC). speed up the cure by adding 103-P
Below 550ºF (288ºC), speed up the cure Accelerator. Great for re-pumps. Thinner
by adding 103-P Accelerator. version of 3100-S. Very low injection pressure.
Shelf life is 6 months in closed container. Refrigerated storage Shelf life is 6 months in closed container. Refrigerated storage
recommended. recommended.
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons. Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons.
4 SERVICE MANUAL
RUBBER COMPOUNDS
Heat Curing Rubber Compound
402, 402-CF 460

-50ºF to 500ºF FLUOROSILICONE
(-45ºC to 260ºC) INJECTABLE RUBBER
One-part heat curing -90ºF to 450ºF
rubber extrusion (-68ºC to 232ºC)
Black Color. Some acids, water, steam, ketones, esters, alcohols, Heat Curing One Part Extruded
alkalis, aldehydes, silicone oils, and acetic acid. Not recommended Rubber
for hydrocarbons or oils. Cures in service at temperatures above Blue color. Good Travel. Applications: Dilute acids, Alcohols, Alkalies,
150ºF (65ºC) Store under 90ºF (32ºC). Petroleum Oils, Chlorinated Hydrocarbons, Hydrogenated Solvents,
Deacon 402-CF: contains carbon and aramid fibers. Pressure Halogenated Hydrocarbons, L.P. Gas, Fuel Oil, Freon, Gasoline,
Containment: 1/8" Hole 450 psi (uncured) 1/8" Hole 8000 psi (cured) Motor Oil, Mineral Spirits.
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, 25 lb. box 3/4" Shelf life is 2 years in closed container.
random lengths. Packaged: 5/8" x 3" Plugs
Chemically Curing Two Part Rubber
404, 404-LIQUID 409
-88ºF to 230ºF -60ºF to 500ºF
(-66ºC to 110ºC) (-51ºC to 260ºC)
Two Part Rubber – Fast Two Part Rubber –
Cure – Oil – Gasoline Pourable
Dark Gray Color when mixed. Red color. Mild steam,
Gasoline, Hydrocarbons, water applications, Acetic
Solvents (Mineral Spirits, Acid, Mineral Oil, Propane,
Naphtha, etc.) Alcohols, Water, HF Acid (Under 25%), various other applications.
Sodium Hydroxide , Transformer Oils. Cures to a flexible solid. Remains flexible from -60ºF (-51ºC)
Curing: Work life one (1) hour at 70ºF (21ºC). Work life is to 500ºF (260ºC) with intermittent exposure to 600ºF (315ºC)
significantly reduced at elevated temperatures (30 min. or less above Working Time: 45 minutes. Cure Time: 6.5 hours @ 70ºF (21ºC)
75ºF (23ºC). Product can be kept on ice to extend application life. Lower temperatures will extend cure time. Minimum cure time 40ºF
Note: Information on Dielectric Properties Available. 404 LIQUID (4ºC).
is pourable for void fill applications. Cleaning: Use Xylene or Toluene Shelf life is 6 months in closed containers. Store below 90ºF (32ºC)
to clean equipment of uncured sealant. Packaged: quart kit (.94 L), gallon kit (3.7 L)
Shelf life is 6 months in original unopened containers. Cool storage
recommended.
Packaged: pint kits (.47 L), quart kits (.94 L), gallon kits (3.7 L)
Moisture and Air Curing One Part Rubber
400, 410
One Part Rubber
(400) -50ºF to 450ºF (-45ºC to 232ºC)
(410) -85ºF to 600ºF (-65ºC to 315ºC)
Air/Moisture Cure
Black Color (400) Red Color (410). Cures to a low durometer solid. DO NOT expose unused
material to air or moisture. A partial cure occurs in approx. 5 minutes. Mix with a Dry-Pak fiber
mixture to ensure curing as quickly as possible throughout the cross section, and to increase
the bridging capabilities of the rubber (wetting the fibers with water will speed up the curing
process). Whenever possible, try to expose the rubber to water or steam as it is injected.
Shelf life is 1 year in closed container.
Packaged: caulking tubes, Gallons, 4.5 gallon pails.
SERVICE MANUAL 5
PTFE COMPOUNDS
333
PTFE INJECTABLE
SEALANT/PACKING
-100ºF to 500ºF
(-73ºC to 260ºC)
Low Temperature Rated –
High Fiber Concentration
100% PTFE (fibers, fillers and
particles). Lubricant carrier. White
color. Excellent Travel. High fiber
concentration for good bridging, but
flows easily. Excellent resistance to most solvents and acids.
300 (Not for use on Oxidizing Chemicals)
PTFE INJECTABLE SEALANT/PACKING Shelf life is 2 years in closed container.
-180ºF to 500ºF (-117ºC to 260ºC) Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons
Extremely Low Temperatures – Pumps Easily
100% PTFE (fibers, fillers and particles). Lubricant carrier. 340
Grayish color. Great Travel. Customers feedback reports use to PTFE – GRAPHITE –
-240ºF (-151ºC) Excellent resistance to most solvents and acids. ARAMID SEALANT/
(Not for use on Oxidizing Chemicals)
PACKING
Shelf life is 2 years in closed container. -40ºF to 500ºF
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons (-40ºC to 260ºC)
Very Dense – Compacts To
Form A High Pressure Barrier
Good chemical resistance, good
325 bridging capabilities, good lubricity,
non-curing, remains flexible.
PTFE INJECTABLE
Greenish yellow color. Average
SEALANT/PACKING Travel. High fiber concentration for
-25ºF to 500ºF good bridging.
(-31ºC to 260ºC) Shelf life is 2 years in closed container.
Best Price – 100% PTFE Solids
- #1 Selling PTFE Packaged: 5/8" x 3" Plugs, 7/8 x 6 Sticks

particles). Organic carrier. Brown color.
Good Travel. High fiber concentration 350
for good bridging. Excellent resistance PTFE INJECTABLE
to most solvents and acids. (Not for SEALANT/PACKING
use on Oxidizing Chemicals) -25ºF to 500ºF
Shelf life is 2 years in closed container. (-31ºC to 260ºC)
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons 100% PTFE Solids – Flagship
product since 1988
particles). Organic carrier.
Yellow color. Good Travel. High fiber
concentration for good bridging.
Excellent resistance to most solvents and acids.
Shelf life is 2 years in closed container.
6 SERVICE MANUAL
PTFE COMPOUNDS
360-FG 375 – 375-P

PTFE INJECTABLE SEALANT/PACKING PTFE INJECTABLE SEALANT/PACKING
-50ºF to 500ºF (-45ºC to 260ºC) -50ºF to 400ºF (-45ºC to 204ºC)
Food Grade Chlorine Grade – Dense Consistency
100% PTFE (fibers, fillers and particles). Lubricant carrier. White 100% PTFE (fibers, fillers and particles). Non-Reactive carrier.
color. Excellent Travel. High fiber concentration for good bridging, White color. Average Travel. High fiber concentration for good
but flows easily. Excellent resistance to most solvents and acids. bridging. Excellent resistance to chlorine, chemicals, oxidizers,
(Not for use on Oxidizing Chemicals) solvents and acids.
Shelf life is 2 years in closed container. NOTE: DO NOT INJECT WITH ANY POSSIBILITY OF
Packaged: Quarts, Gallons CONTAMINATION FROM HYDRAULIC FLUID
Shelf life is 2 years in closed container. 375-P is a paste version.
Packaged: Quarts (3 lb.)
383 375-OX – 375-OXP

PTFE BASED INJECTABLE SEALANT/ PTFE INJECTABLE SEALANT/PACKING
PACKING -50ºF to 400ºF (-45ºC to 204ºC)
-25ºF to 500ºF (-31ºC to 260ºC) Oxygen Grade – Dense Consistency
Dense Formulation – Less Carrier Extrusion
100% PTFE (fibers, fillers and particles). Non-Reactive carrier.
Yellowish color. For large void fills, will bleed less carrier. White color. Average Travel. High fiber concentration for good
Good Travel. High fiber concentration for good bridging. bridging. Excellent resistance to oxygen, chlorine, chemicals,
Excellent resistance to most solvents and acids. oxidizers, solvents and acids.
NOTE: DO NOT INJECT WITH ANY POSSIBILITY OF
Shelf life is 2 years in closed container. CONTAMINATION FROM HYDRAULIC FLUID
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons Shelf life is 2 years in closed container. 375-OXP is a paste version.
Packaged: Quarts (3 lb.)
SERVICE MANUAL 7
NON-CURING SEALANTS
AND PACKINGS
302 389
COMPRESSION SEAL GRAPHITE
INJECTABLE SEALANT INJECTABLE
0ºF to 400ºF SEALANT /PACKING
(-17ºC to 204ºC) -30ºF. to 1800ºF
Gasoline – Oils – (-34ºC to 982ºC)
Hydrocarbons V.O.C. Free –
Good resistance to water, Di-Ester 100% Graphite Solids
type fluids, Diesel Fuels, Gasoline, Reduce or eliminate Fugitive
Lubricating Oils, Greases, Aliphatic Emissions in V.O.C. valve packings.
Hydrocarbons. Average travel. It is highly lubricous,
Shelf life is 6 months in closed container. Does not bleed carrier. low friction, valve packing.
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks Compatible for use: Alcohols, Benzene, Butane, Carbon Dioxide,
Fuel Oils, Hydrocarbons, Hydrogen, Ketones, Steam, Synthetic
289 Gases and Oils.
GRAPHITE BASED Shelf life is unlimited.

INJECTABLE SEALANT Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons
/PACKING
-30ºF to 1800ºF
(-34ºC to 982ºC)
V.O.C. Free – Excellent Travel
Reduce or eliminate Fugitive
Emissions in V.O.C. valve packings.
Low injection pressure required.
It is highly lubricous, low friction,
valve packing.
Compatible for use: Alcohols, Benzene, Butane, Carbon Dioxide,
Fuel Oils, Hydrocarbons, Hydrogen, Ketones, Steam, Synthetic Gases
and Oils.
Shelf life is unlimited. VP-1000, VP-1200
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks, Bulk Gallons VALVE PACKING
Also available in a paste form (Deacon 489). VP-1000: -25ºF to 600ºF (-31ºC to 315ºC)
VP-1200: up to 1200ºF (649ºC)
Non Curing – Highly Lubricating
Recommended valve packing on water, steam, and air leaks.
Good Bridging. It is highly lubricous, low friction, valve packing.
Shelf life is unlimited.
Have a question, we are here to help.

Call: 724-225-8008 • 24-Hour: 800-552-2896
8 SERVICE MANUAL
PUMP PACKING
AND EPOXY
PUMP 99,
PUMP 77
PTFE BASED
INJECTABLE PUMP
PACKING
-50ºF to 450ºF
(-45ºC to 232ºC)
For Rotating Shaft
Packing Glands
Pressure: 0 to 300 PSI Shaft 427
Speed: up to 4150 SFM 2 PART EPOXY
pH range: 0 – 14 Typical Up to 400ºF (204ºC)
Applications: Rotary Pumps, Valves, Centrifugal Pumps, Agitators, Excellent For Void Fill Applications
Reciprocating Pumps, Mixers, Turbine Pumps, Refiners, Dryers.
Chemical resistance. Deacon 427 Epoxy is a two-part system that cures at room
temperature (65 to 70ºF / 18 to 21ºC) in 24 hours. Heat curing
Shelf life is 2 years in closed container. PUMP 77 is NON-STAINING. is also an option for a faster set up time and to further increase
Packaged: 5/8" x 3" Plugs, J-Sticks, 7/8" x 6" Sticks temperature resistance.
PUMP 44 Chemical Resistance: Highly resistant to a wide range of

compounds including Caustics, Acids, Fuels, Solvents. Not
GRAPHITE BASED INJECTABLE recommended for a high concentration of amines.
PUMP PACKING Characteristics: Deacon 427 contains no solvents which aids
-100ºF to 1000ºF in the low shrinkage characteristics. Ultimate tensile strength is
(-73ºC to 537ºC) 7,500PSI. (liquid mix)
For Rotating Shaft Packing Glands Adhesion: Good adhesion characteristics. Surface preparation is
critical. Adheres well to clean dry rough surfaces.
Applications: HIGH TEMPERATURE
RATED. Rotary Pumps, Valves, Centrifugal Available in Liquid Mix, Medium Mix and Heavy Fiber Mix.
Pumps, Agitators, Reciprocating Pumps, Mix Procedure: Deacon 427 is a two-part system mixed
Mixers, Turbine Pumps, Refiners, Dryers. equally in a one to one ratio. Mix time varies depending upon
Chemical resistance. mixing equipment and formulation. A homogeneous blend is
Shelf life is 2 years in closed container. preferred. exp. Deacon 427 paste, a drill type mixer, mixer blade:
approximately 3 to 5 minutes.
Packaged: 1 lb. and 10 lb. containers
Pot Life: Based on a one to one mix ratio by volume :
approximately 2.5 hours at 70ºF (21ºC) Note : Actual time
may vary based on volume of material, mixing equipment, and
temperature.
Clean up: SOLVENTS : M.E.K., Acetone, Isopropyl Alcohol,
Dowanol P.M. All mixing and spraying equipment should be
cleaned IMMEDIATELY after use ! Packaging: Quarts, Gallons
Recommended shelf life is one year in closed, unopened metal
containers.
Maximum substrate temperature for applying as a coating is
150ºF (66ºC)
Void Fill Enclosures: Deacon 427 is an excellent epoxy for void fill
enclosure applications. When you need to void fill an enclosure,
but the line is too weak to apply injection pressure, Deacon 427
can be poured to fill the enclosure with no injection pressure,
filling the void with a strong, hard, corrosion resistant epoxy that
cures through a two-part chemical reaction. This can be used as
a convenient, easy solution as long as no leak is present when
pouring. If a leak is present and it cannot be stopped before
pouring the epoxy, Deacon 427 is not recommended.
SERVICE MANUAL 9
BULK FIBER ADDITIVES
Dry-Pak 3
POWDER / LIGHT FIBER
MIXTURE
up to 1200ºF (649ºC)
To thicken sealant or coat sealant
for handling
Light fiber and powder mixture (Dry Mix)
Applications: Additive for bulking up
Deacon compounds on the job site.
When additional bridging is desired or to
thicken a liquid sealer. example. 400, 409, 770-L. (can be mixed with
Dry-Pak 8, Dry-Pak 24 400 when using 4.5 gal. pails and a volume pump.)
BULK FIBER MIXTURE Compatible Use: Alcohols, Benzene, Butane, Carbon Dioxide, Fuel Oils,
Hydrocarbons, Hydrogen, Ketones, Steam, Synthetic Gases, and Oils.
up to 950ºF (510ºC)
For Added Bridging Shelf life is unlimited, store in closed containers.
Bulk fiber mixture (dry mix) combination of fibers, fillers and dry Packaged: 1 gallon pail (4 lbs), 5 gallon pail (20 lbs), 50# drum.
lubricants. Also useful to coat sealant for easier handling, example CJ-429.
Temperature Range for service conditions to 950ºF (510ºC)

Applications: Additive for bulking up Deacon compounds on the
job site. When additional bridging is desired or to thicken a liquid
Dry-Pak 6
sealer. exp. Deacon 400, Deacon 770-L. HIGH TEMP POWDER/
LIGHT FIBER MIXTURE
Compatible Uses: Alcohols, Benzene, Butane, Carbon Dioxide,
Fuel Oils, Hydrocarbons, Hydrogen, Ketones, Steam, Synthetic up to 1500ºF (816ºC)
Gases, and Oils. To thicken sealant
Shelf life is unlimited, store in closed containers. Dry mixture of High Temp Fibers/Fillers.
Packaged: 1gallon pail (3 lbs.), 5 gallon pail (15 lbs.), 60 lb. Applications: Additive to bulk up Deacon
sealant compounds and refractories.
Drum and Dry-Pak 24 is a dryer mix than Dry-Pak 8
When additional bridging is desired or to
thicken a compound.
Dry-Pak 5 Packaged: 1 gallon pail (3 lbs.), 55 lb. container
PTFE POWDER/FIBER
MIXTURE
up to 500ºF (260ºC) Other Dry-Pak Mixtures
For added chemical resistance
100% PTFE fibers (various lengths), Dry-Pak 4 PTFE Powder Mixture
fillers and temperature range to 500ºF Dry-Pak 7 Aramid Fiber Mixture
(260ºC)
Dry-Pak 10 White PTFE Fiber Mixture
Applications: Used to bulk up Deacon
compounds. For added bridging Dry-Pak 11 F ood Grade PTFE Fiber/Powder
capability. exp. Deacon 400, Deacon 409 Mixture
Characteristics: Excellent chemical resistance. Dry-Pak 12 C
arbon Fiber Mixture
Not recommended for Oxygen Service. (Silica Free)
Dry-Pak 14 Brown PTFE Fiber Mixture
Packaged: One Gallon Pail (3 lbs.)
Dry-Pak 15 Steel Fiber Mixture
Dry-Pak 16 Aramid Pulp Mixture
10 SERVICE MANUAL
MAINTENANCE PRODUCTS
Withstands Extreme Temperatures and Conditions

Deacon line consists of flange and thread sealants, sealing compounds, injectable packings and specialty products
formulated to meet the needs of a diverse range of industries, from iron and steel producers, pulp and paper
manufacturers, power generators, pipelines and oil refineries, to wastewater treatment plants and petrochemical
producers. These products cover a wide range of pressures, temperatures, process steams and types of equipment.
3300 PFPE GREASE

EXTRUDED GASKET PTFE THICKENED
COMPOUND HIGH TEMP PERFLUORINATED
STRING GASKET POLYETHER FLUID UP TO
600ºF to 1600ºF 500°F (260ºC)
(315° to 871ºC) Oxygen/Chlorine Service
Heat Curing 0-ring lubrication and protection; food
Deacon 3300 is a thermal reactive sealing processing; canning and textile equipment;
compound of high temperature, pressure, and chemical tolerance solvent resistant for valve, gasket and bolt
that was designed to provide superior sealing performance on metal- applications with railcars; lubrication of
to-metal surfaces, without chemical adhesion. This extruded putty-like equipment used in high vacuum applications;
material maintains characteristics of flexibility and pliability in its full cryogenic apparatus and pneumatic systems;
range of operation so as to fill voids, cracks, and steam cuts. any many other extreme service applications
below 500°F.
Packaged: 1/4", 3/8", 1/2", 3/4" diameter rolls
8875-THIN 7228
GASKET AND THREAD
HIGH TEMP GASKET AND
SEALANT
THREAD SEALANT
-25ºF to 450ºF
150ºF to 1800ºF
(-31ºC to 232ºC)
(65ºC to 982ºC)
Gasoline – Oils – Hydrocarbons
Heat Curing Paste
Excellent Resistance to Oils, Water, Steam,
Deacon 8875-Thin is a thermal reactive Di-Ester Type Fluids, Diesel Fuels, Gasoline,
paste sealing compound that is used Greases, Ethylene Glycol, Transmission
in high temperature and high pressure Fluid, and Aliphatic Hydrocarbons. Viscous
applications. In the presence of heat, Paste, Slow Drying, Remains Pliable,
Deacon 8875-Thin will form a mechanical (“mechanical type”) seal. Improves Reliability, Extends Gasket Life,
Deacon 8875-Thin will not cement the flanges or threads together, Stops Leakage, Will Not Interfere with
thus, it will not interfere with future repairs of metal-to-metal joints. Future Repairs or Maintenance.
Deacon 8875-Thin is unaffected by thermal cycling.
Packaged: 10.3 fl. oz. caulking tube, pint brush top, quart.
Packaged: 10.3 fl. oz. caulking tube, pint, quart, gallon, 5 gallon pail
770-L MOLD-PACTM
DAMMING, MOLDING, AND
HIGH TEMP SEALANT
POSITIONING PUTTY
LIQUID
Resistant to Extreme Temperatures
200ºF to 950ºF
(93ºC to 510ºC) Retains molten Babbitt and low melting point
materials. Damming compound (for pouring
Heat Curing Liquid Babbitt bearings, epoxies, various molten
Deacon 770-L can be used as gasket alloys, etc.), Vibration suppression, Positioning
dressing to improve the sealing capability of many gaskets. delicate parts, Holding solder while soldering wires
Deacon 770-L can also be applied to many types of gaskets on generators, Aids in positioning during welding/brazing.
(including spiral wound) to reseal them, thereby prolonging their
Packaged: 10 lb. container, 50 lb. pail.
useful life. Deacon 770-L can be used as the only sealant on
low-tolerance metal-to-metal joints.
Packaged: pint brush top, quart, gallon
SERVICE MANUAL 11
INJECTION GUNS
Model 1700
For pumping a variety of sealant material to 10,000 PSI
Model 2003 max., with 100 PSI, 10 CFM AIR. Floating piston design.
Single acting hydraulic cylinder design. Features: Air over hydraulic operated pump. Holds 2 J-Sticks.
1" I.D. x 3" (2.54 cm x 7.62 cm) barrel for 5/8" Dia. & 3/4" Dia. Sticks Capacity: 20" barrel – 32.5 cu inch
10,000 PSI max operating pressure Weight: 45.5 lbs. Gun alone is 13 lbs.
1/4 NPT or 1/2-13 NOZZLE Operation: To load, open by-pass valve at side of gun, unscrew
carrying handle, take off barrel cap, use wooden rod to push piston
to bottom of barrel. Replace cap and close by-pass valve. Connect
Model 2005 pump to air supply and unit is ready to use.
Note: An in-line air filter and lubricator should be installed as close to
Single acting hydraulic cylinder design. the unit as possible. Otherwise pump requires 4 drops of #10 oil in
1 1/2" I.D. x 9" (2.54 cm x 7.62 cm) barrel for J-Sticks. air inlet for each day of use.
10,000 PSI max operating pressure. Performance:
HOLDS 1 J-STICK Resistance (PSI) 0 5,000 10,000
1/4 NPT or 1/2-13 NOZZLE Flow Rate (cu.in/min) 35 10 4
Time to empty gun (min:sec) 0:28 1:36 4:00
Injection Gun Hardware and Accessories

Gun-Pak 1 escription: Pumpable hose-pak, non-setting, bulk material, used to force sealant compound
D
from hose assembly. Note: Contains no cleaning solvents. Packaged: Gallons, J-Sticks
#1699-22 Model 1699 Injection Gun Rebuild Kit
#17D Model 1700 Injection Gun Rebuild Kit
Foot Pump Air over hydraulic operated
Hand Pump Manually operated hydraulic pump
Pressure 1/4 NPT 15,000 PSI
Gauge
Injection 18" long (457mm) x 3/8" (9.5mm) dia.
Hose
Many more gun repair parts available – Call for details
12 SERVICE MANUAL
INJECTION GUNS
Model 1699 G/R

Floating piston design, 10,000 PSI max operating
pressure. 3/8" high pressure hose with swivel ends and
15,000 PSI pressure gauge.
16990 Gun Complete W/ Hose Assembly, Gauge & Tee 169911FD Check Valve Screw
1699A Gun Complete W/ Hose Assembly Only 169911FE Screen
1699B Exchange Gun (No Hose Assembly) 169911G By Pass Valve
1699C Gun Only 169911GA “O” Ring (By Pass Valve)
7B 1699D Gun Only W/ Body Drilled And Tapped For 1/4" 169911H By Pass Stop
Npt: Includes Gauge W/Protector 169911I Cap Screw
1699E Gun Only W/ Body Drilled And Tapped For 1/4" 169911J Internal Hydraulic Relief
Npt: Includes Plug 169911K “O” Ring (Internal Hydraulic Relief)
1699S Gun Complete W/ Hose Assembly, “Z” Swivel, 169911KA Copper Washer (Internal Hydraulic Relief)
Gauge & Tee
169912 Fulcrum Assembly
1699SY Syringe
169913 Handle
7 16991C Hex Plug For Coupler
(3/4"-16 Nps-M X 1/8" Npt Fe) 169914 Link Assembly
13 16991D Washer (G.b.h. Coupler) 169914A Links
9 1699E Body (G.b.h. Coupler) 169914B Stripper Bolt
5 16992 G.b.h. Coupler Repair Kit 169914C Lock Nut
8C (Includes: Steel Button, Spring & “O”-Ring) 169915 Fluid Bag W/ Bleeder
8A
8D 16994 Handle Restraint 169915A Seal Ring
8F
8B 16995 Hose Center (1/2"-27 Fe X 1/4" Npt M) or (1/4" 169915B “O” Ring - Cap Screw (Fluid Bag)
Npt-M X 1/4" Npt-M W/ Swivel Ends) 169915C Cap Screw (Fluid Bag)
8E
16996 Swivel (1/4" X 1/2"-27) 169916 Fluid Bag Barrel
8H
8 16997 Grease Barrel Cap 169917 Fluid Bag Barrel Cap
11EA
8I
10 16997B “O” Ring (Grease Barrel Cap) 169918 Hex Nipple (1/4" X 1/4")
16998 Piston Assembly 169919 Fluid - Pint Can (Approx. 1#)
11F
12 16998A 1/4" X 28 Cap Screw (Grease Piston) 169919G Fluid - Gallon Can (Approx 8#)
11A 16998B “O” Ring (Cap Screw-Grease Piston) 169920 Tee
14
11 16998C Outer Washer Nut 169921 “O” Ring Minor Repair Kit
11E 11B 11C
16998D Outer Leather Cup 169922 Major Repair Kit
15A
16998E Piston 169923 Carrying Strap
11D
6 16998F “O” Ring (Grease Piston) 169924 Hooks (2, Per Each)
16998H Inner Leather Cup 169925 Harness Snaps (2, Per Each)
11K 16998I Inner Washer Nut 169930 Shut Off Relief Valve
11J 16998J Spanner Wrench For Grease Piston (Optional W/ Hose Assembly)
16999 Grease Barrel 169931 Extended Nipple For Part #16997
16
169910 “O” Ring (Body) Using Polypacks
15 169911 Body Assembly 169932 Hex Plug For Coupler
(3/4"-16 Nps-M X 1/4" Npt Fe)
15B 15C 169911A Body
169933 Carrying Case (29.5"L X 7.5"W X 7"H)
169911B Hydraulic Pump Cylinder
11G 169950 0 - 15,000 Psi Gauge
169911Bj J-Wrench (Hydraulic Pump Cylinder)
17 169951 Gauge Protector
11GA 169911C “O” Ring (Upper -Hydraulic Pump Cylinder)
1699156 Complete Hose Assembly W/Gauge
11H 169911D “O” Ring (Lower -Hydraulic Pump Cylinder)
14 1699158 Hose Assembly, Less Gauge And Tee
11I 169911E Pump Piston
1699920 20" Grease Barrel
169911EA “O” Ring (Pump Piston)
16992A Nylon Button
169911F Check Valve Assembly
16992B Steel Button
169911FA Washer (Copper)
16992C “O” Ring For Nylon Or Steel Button
169911FB 1/4" Ball
1699FPG Floating Piston Guide
169911FC Spring
NOTE: PARTS NEEDED TO MAKE UP #169922 REPAIR KIT - SHOWN IN BOLD TYPE
SERVICE MANUAL 13
INJECTION HARDWARE
AND WIRE
Standard Valves & Engineered Pressure Rated Valves
STANDARD
25-B 1/8" N.P.T. Male X 1/4" N.P.T. Female
(also available in stainless steel)
40-B 1/16" N.P.T. Male X 1/4" N.P.T. Female
44-D 1/4" N.P.T. Male X 1/4" N.P.T. Female
50-B 3/8-16 Bolt Male X 3/4-10 Bolt Female
55-B 3/8-24 Bolt Male X 1/4" N.P.T. Female
ENGINEERED
25-E 1/8" N.P.T. Male X 1/4" N.P.T. Female
Cap Nuts
4140 Steel 1/2" - 5/8" – 3/4"- 7/8" – 1"
Other products
Brass Wire
Descriptions: 260 Alloy
SIZE Approx Ft./lb.
1/16" (.0625) 84.0
3/32" (.095) 42.0
1/8" (.125) 21.0
5/32" (.158) 13.0
3/16" (.188) 10.0
7/32" (.221) 6.0
1/4" (.242) 5.0
9/32" (.281) 4.5
5/16" (.312) 3.5
Stainless Wire
2 lb. spools (.023 and .035 Dia.)
Drill Bits and Taps:

Various sizes available
14 SERVICE MANUAL
BRAIDED PACKING
TR-380
PTFE impregnated packing.
Square interbraid construction.
Temperature Range: to 500°F (260°C)
GR-589
Graphite packing. Square interbraid construction.
Treated with a blend of lubricants.
Temperature Range: 450°F (232°C)
GR-171
Braided graphite packing. Interbraid construction.
Pure homogenous graphite bonded to a fiberglass
carrier for strength and thermal stability.
Temperature Range: to 850°F (454°C) in oxidizing atmospheres,
1250°F (676°C) in steam.
KR-200
Aramid fiber packing.
Square interbraid construction. Call for Sizes and Pricing.
Temperature Range: to 500°F (260°C)
CALL FOR SIZES AND PRICING.

Call: 724-225-8008 • 24-Hour: 800-552-2896
SERVICE MANUAL 15
CONVERSIONS AND EQUATIONS
Cubic Inches Compression Ratio (Gallon)

Product Cubic Inches Product Ratio Lbs. PSI
Plug (5/8" x 3") .92 Gallons to yield Per Gallon Injection pressure
231 cubic inches (PSI) through
J-Stick (1 3/8" x 8") 11.8 compressed 3/16" dia.
7/8" x 6" 3.6 F-250 1.43:1 8.0 183
10.3 fl. oz. tube 18.6 F-150 1.33:1 8.0 135
Quart (liquid or paste) 57.75 F-50 Not in gallons 344
Gallon (liquid or paste) 231 3100-S 1.33:1 9.5 117
4.5 gal. pail (rubber) 1039 800-T 1.16:1 9.0 62
5 gal. pail (liquid or paste) 1155 454 1.47:1 9.5 212
454-T Not in gallons 163
1 cubic foot 1728 464 1.49:1 9.5 169
CJ-429 1.00:1 11.0 minimal
(paste)
Cubic Area CJ-429 Not in gallons 176
In3 Cm3 x 0.06102 (plug)
Cm3 In3 x 16.3871 CV-600 1.84:1 8.12 133
560 1.15:1 9.5 62
909
Length Not in gallons 270
990 1.40:1 10.0 170
in cm x 0.3937
720-SF Not in gallons 196
cm in x 2.54
289 1.36:1 10.88 140
389 1.50:1 8.5 269
Temperature 302 Not in gallons 214
ºF ºC x 1.8 + 32 402 Not in gallons 212
ºC (ºF - 32) x .55 402-CF Not in gallons 166
VP-1000 1.52:1 9.5 135
VP-1200 1.67:1 9.0 234
Pressure 300 1.79:1 8.0 187
PSI Bars x 14.5038 325 1.88:1 8.0 242
Bars PSI x 0.06895 350 1.88:1 8.0 244
383 2:1 8.0 275
375 1.33:1 12.0 188
Accelerator Ratio 375-OX 1.33:1 12.0 188
J-Stick 1 tablespoon / 16g 333 1.86:1 8.0 222
Quart 2 oz. / 57g PUMP 99 Not in gallons 361
Gallon 1/2 lb. / .22kg
Compression ratio APPLIES TO BULK PACKAGING ONLY.
(@ ambient temp and 2200 psi.)
For J-Sticks and Plugs see chart on opposite side of page.
Note: Compression may be slightly higher when compressed at
higher pressure and some cook off may occur at high temperatures.
16 SERVICE MANUAL
STEAM SERVICE
Curing Compounds
Product Temp Valve Sealant Description Application Add Packaged
Limit Packing Accelerator
(Optional)
F-250 950°F YES YES Black, fibrous, General purpose Below 450°F 5/8" x 3" Plugs
F-150 510°C semi flexible steam, valves, 232°C J-Sticks
F-50 material flanges, enclosures Bulk Gallons
560 950°F NO YES Brown, dense, Flanges, clamps, Below 500°F 5/8" x 3" Plugs
454 510°C pliable enclosures 260°C J-Sticks
454-T Bulk Gallons
990
909 950°F NO YES Extremely dense High pressure Below 550°F 5/8" x 3" Plugs
CV-600 510°C (909) Heavily steam, gaps, bad 288°C J-Sticks
fibered paste blows, flanges, Bulk Gallons
(CV-600) enclosures
770 950°F NO YES Paste or liquid, Flanges, Below 550°F Quarts Gallons
510°C excellent travel enclosures, 288°C
threads, tight gaps
402 500°F NO YES Semi-solid Flanges, N/A 5/8" x 3" Plugs
402-CF 260°C extruded rubber enclosures
(available with
carbon fiber)
400 450°F NO YES One part rubber Flanges, N/A 10.3 fl. oz. tube,
232°C compound enclosures, clamps 1 gal. pail,
4.5 gal. pail
410 600°F NO YES One part rubber Flanges, N/A 10.3 fl. oz. tube,
315°C compound enclosures, clamps 1 gal. pail,
4.5 gal. pail
Non-Curing Compounds
Product Temp Valve Sealant Description Application Packaged
Limit Packing
VP-1000 600°F YES YES Fibrous, lubricating Valves and enclosures 5/8" x 3" Plugs
316°C J-Sticks
Bulk Gallons
340 500°F YES YES PTFE / graphite, fibrous Valves, flanges, 5/8" x 3" Plugs
260° enclosures
300, 325 500°F YES YES PTFE fibers and fillers Valves, flanges, 5/8" x 3" Plugs
333, 350 260°C suspended in blended carriers enclosures J-Sticks
Bulk Gallons
289 1800°F YES YES Graphite based, fibrous Valves, flanges, 5/8" x 3" Plugs
389 982°C enclosures J-Sticks
Bulk Gallons
VP-1200 1200°F YES YES Fibrous, lubricating Valves, flanges, 5/8" x 3" Plugs
649°C enclosures J-Sticks
Bulk Gallons
SERVICE MANUAL 17
STEAM SERVICE AND
WATER SERVICE
Super Heated Steam 800°F and above
Product Temp Valve Sealant Description Applications Curing Packaged
Limit Packing
CJ-429 To 1800°F NO YES Sealant Refractory Clamps, YES 5/8" x 3" Plugs
CJ-650 To 982°C Hybrid enclosures, flanges J-Sticks
Paste or Putty Bulk Gallons
464 To 1350°F NO YES Brown, dense, pliable Flanges, YES 5/8" x 3" Plugs
To 732°C enclosures J-Sticks
411 To 1350°F NO YES Brown liquid Tight gaps, YES Quarts
To 732°C threads, excellent Gallons
travel
289 To 1800°F YES YES Graphite sealant, Flanges, NO 5/8" x 3" Plugs
389 To 982°C Thick putty enclosures, J-Sticks
threads, tight gaps Bulk Gallons
VP-1200 To 1200°F YES YES Lubricating valve Flanges, NO 5/8" x 3" Plugs
To 649°C packing/sealant enclosures J-Sticks
Bulk Gallons
Water Service
Product Temp Range Valve Sealant Curing Description Application Additional Package
Packing Bridging
400 -85°F to 450°F NO YES YES One part Flanges, Dry-Pak 10.3 fl. oz.
410 -65°C to 232°C rubber enclosures, 1,3,8,16 tube,
compound clamps 1 gal. pail, 4.5
(410, to gal. pail
600°F/315°C)
402 -50°F to 500°F NO YES YES Semi-solid Flanges, N/A 5/8" x 3" Plugs
402-CF -46°C to 260°C extruded enclosures, J-Sticks
rubber. clamps
Available with
carbon fiber
VP-1000 -25°F to 600°F YES YES NO Fibrous, Valves, N/A 5/8" x 3" Plugs
-32°F to 316°C lubricating enclosures J-Sticks
Bulk Gallons
409 -60°F to 500°F NO YES YES 2 part rubber Flanges, Dry-Pak Pint kits
-51°C to 260°C compound enclosures, 1,4,5,8,16 Quart kits
clamps Gallon kits
300 -180°F to 500°F YES YES NO PTFE fibers Flanges, Dry-Pak 5/8" x 3" Plugs
325 -117°C to 232°C and fillers enclosures, 5,14 J-Sticks
340 suspended clamps, valves Bulk Gallons
350 in blended
carriers
18 SERVICE MANUAL
BOILER FEED WATER
AND CONDENSATE
Because of the elevated temperatures and pressures,
BOILER FEED WATER can be one of the toughest
applications. 560, 990 and CV-600 are the recommended
compounds. We also recommend that Deacon accelerator Product Valve Sealant Temp Limit
be added to these compounds when sealing BOILER Packing
FEED WATER. The accelerated cure time is essential to 990 NO YES 950°F/510°C
containing and sealing the leak, because of the aggressive CV-600
nature of this application. 560 NO YES 950°F/510°C
When the application is CONDENSATE, 560, 990 and 340 YES YES 500°F/260°C
CV-600 are also excellent choices. Remember when the 402 NO YES 500°F/260°C
process is BOILER FEED WATER or CONDENSATE; 402-CF
always add 103-P Accelerator.
At temperatures of up to 500°F (260ºC), 402/402-CF
Rubber Compound can also be used on CONDENSATE
and Boiler Feed Water applications.
Boiler Feed/Condensate Compounds (Silica Free)

720-SF Dry-Pak 12
Fibrous sealant mixture with a thermally reactive base Mixture of dry fibers for added bridging capability
250ºF to 950ºF (121ºC to 510ºC) up to 1350ºF (732ºC)
411 Liquid SF-ACC

Thick liquid sealant with thermally reactive base Accelerate the cure rate of Deacon 720-SF and
Deacon 411 Liquid
600ºF to 1350ºF (315ºC to 732ºC)
Line Kill/Valve Kill

When you want to kill or plug, a line or valve, the
compound choice will depend on the process and the Product Valve Sealant Temp Limit
temperature of the application. For STEAM, BOILER FEED Packing
WATER, or CONDENSATE, 560, 990, CV-600, 402-CF and 990 NO YES 950°F/510°C
400 Grade Rubber are the recommended compounds. CV-600
(For other applications, chemicals, etc. refer to the Deacon 560
Application Reference Guide). 103-P Accelerator should 400 NO YES 450°F/232°C
be added to 990, 560 and CV-600 to accelerate the cure
410 NO YES 600°F/316°C
time. The quicker cure time is a valuable asset when killing
or plugging a line or valve. 560, 990, CV-600 and 400 402 NO YES 500°F/260°C
Grade Rubber can all be bulked up for additional bridging 402-CF
with Dry-Pak Fiber Mixtures.
SERVICE MANUAL 19
EXTREME HEAT
Extreme Hot Air, Gases, Super Heated Steam

For these applications Deacon gives you the flexibility of choosing a sealant compound
at temperatures where previously, refractory products may have been your only option.
CJ-429 or CJ-650 289 or 389

Sealant/Refractory Hybrid to Graphite based to 1800ºF
1800ºF (982ºC). (982ºC).
Excellent resistance to thermal shock, Sealant/packing will remain flexible at
not brittle like ceramics or mortars. elevated temperatures
Injectable Refractories/Hot Air Repair
3000
Pumpable refractory, hard setting, excellent insulator,
good bridging.
250ºF (121ºC) to 1500ºF (816ºC) (K-Factor results available)
7000
Pumpable insulating compound.
Best insulator, sets firm, not brittle. Allows for movement. 250ºF
(121ºC) to 2000ºF (1093ºC) (K-Factor results available)
Procedural Warning:
During the curing process these compounds will release moisture in the form of steam. The containment enclosure
that this compound is injected into must contain a sufficient number of vent ports so as to allow the steam
to escape and to avoid a buildup of pressure within the enclosure. The design calculations of your hardware
should take into account both the proper number and size of vent ports as well as the injection pressure of the
compound. Compound should be injected at a rate that will allow you to monitor the internal pressure of the
hardware to avoid over pressurization of either the leak sealing hardware or the original equipment.
We do not recommend pre-packing the hardware or beginning the injection process without the presence of a
heat source. This is a thermal curing compound. A heat source (min. of 250°F/121ºC) must be present during the
injection process. The injection process must insure that the compound is exposed to heat upon introduction to
the hardware to avoid pockets of uncured material and the potential internal pressure buildup. Failure to heed this
warning could lead to catastrophic failure of the original equipment or the leak sealing hardware.
20 SERVICE MANUAL
HOT OIL, DOWTHERM
AND GASOLINE
3100-S, 302 and 404 are the recommended compounds for sealing HOT OIL and GASOLINE.
3100-S and 302 can also be used on DOWTHERM.
Deacon 404 Deacon 3100-S or 454

2 PART RUBBER SEALANT HEAT CURING
-88ºF to 230ºF (-66ºC to 110ºC) 250ºF to 950ºF (121ºC to 510ºC).
Not for use on Dowtherm Add accelerator below 500ºF (260ºC)
Deacon 302
NON-CURING
0ºF to 400ºF (-18ºC to 204ºC)
SERVICE MANUAL 21
SPECIALTY APPLICATIONS
Oxygen/Chlorine Service Clean Line Sealants/

375-OX Sealant Compound was tested and
passed the requirements of the liquid oxygen Nuclear
impact sensitivity tests. The tests were run at an Deacon manufactures a line of Commercial Grade sealants and
energy level of 72 ft-lbs according to specification packings that are supplied with a batch analysis report for low
ASTM D2512. These certifications are available melting point metals, halogenated compounds and sulfur and
for shipment with your order. 375 is our its compounds. High Temperature Thermosetting Compound,
recommendation for chlorine service. This is a Liquid Rubber Compound, Extruded Rubber, Dry-Pak Mixture,
non- curing PTFE based sealant compound with Non-Curing Valve Packing, Graphite Packing, and Accelerator.
good bridging capabilities. Deacon 375-OX tested Contact us for tech sheets and SDS information.
at NASA White Sands Test Facility.
V.O.C. Service
289 and 389 are V.O.C. service
compounds. These are graphite
based compounds for use when
working on applications where
V.O.C.’s emitting from the leak
are detected by an organic vapor
analyzer (O.V.A. Meter). 389 has
a solid content of 100% graphite.
Both compounds are non-curing
and have good bridging capabilities.
Importance of Using Accelerator

Deacon thermosetting resin based compounds will state on the tech sheet that curing can be accelerated by the
use of 103-P accelerator. Understanding the importance of using accelerator is critical to getting the maximum
performance from these thermosetting compounds.
In applications under 600ºF (315ºC) and or applications of a large volume of compound, Deacon accelerator can
reduce the cure time by as much as 75%. 103-P Accelerator is not a catalyst. Heat must still be present to achieve
a cure, but when using accelerator in the presence of heat, the cure will take place much quicker than without
accelerator
This accelerated cure rate can be critical, especially in applications on boiler feed water (extremely moist and high
volume) or thick cross sections of compound (where the compound will cure closest to the heat, but then insulate
itself from the heat) and in applications of high pressure (quicker cure will allow compound to bridge gaps). It is
not recommended to use accelerator over 600ºF. This can cause the compound to cure too quickly and cause a
powdering effect of the compound.
Application Instructions: Follow usage recommendations on tech sheets and labels for recommended amount
of accelerator to be used. 103-P accelerator is a powder. For best results, flatten out compound and pour
recommended amount evenly down the center. Fold the compound around the accelerator and knead the
accelerator into the compound as thoroughly as possible. Upon injection, accelerator will become more thoroughly
mixed into compound. It is also possible to add accelerator to 770 Liquid and dip the Plugs and J-Sticks into the
770- L before injecting. Refer to SDS before using. Wear proper protection.
This information is only intended as a guide. Cure times will vary based on actual conditions.
22 SERVICE MANUAL
SAFETY
Safety Report #32691 The situations covered here pertain to the use of Deacon
Compounds. Each situation must be evaluated as to the chemical
DEACON Has issued the following report, in response to our being sealed, the plant atmosphere, and safety regulations at each
customers’ requests for additional information, on safe working work site.
practices using Deacon on-line injectable sealants and packings.
Final safety decisions on respirators, protective clothing, safety
Deacon compounds are formulated with two goals in mind. One is procedures, etc., should be an on-site determination by plant safety
to work aggressively, simply, and consistently to seal leaking flanges, personnel, the technician, and his supervisors.
valves, enclosures, etc., with a minimal amount of injection pressure
Please call us at (724) 225-8008 with any safety questions regarding
thus creating a flexible type seal, that reduces and in some cases,
Deacon Compounds Safety Department
eliminates the need for re-pumps.
Secondly, to formulate a compound that can be used safely
and without excessive risk to the technician in the field and the Injection and Compression Outgassing
environment. Pressure Build Up
Due to the nature of the on-line leak sealing business, you as a
technician are commonly interacting with various types of situations Deacon injectable packings and sealants are manufactured in a
involving extreme temperatures, pressures, and a wide range of variety of consistencies. They range from liquids and pastes, to
commercial chemicals. We are quite sure that each contractor has putty-like compounds. Formulated for various types of leaks, these
their own safety programs already in place to handle the many materials are designed to be injected with minimal injection pressure.
situations that arise every day. These products consist of fibers, fillers, resins, and solvents. The
With questions pertaining to Deacon Compounds at solvents aid in storage, shelf- life, and adjusting the final consistency of
elevated temperatures (150ºF/66ºC) and above, here are our the end product. The carriers (resins) and solvents are determined by
recommendations as the manufacturer. the service temperature, application, and media to be sealed. Because
of the thick viscosity of the ingredients, during the mixing operation
• All sealant compounds when heated go through a process of some air is trapped inside the compound. When injected under gun
releasing gases or vapors known as (out gassing or gassing off). pressure some compression of the material will occur.
This enables the compound to in some cases cure and change its
consistency from a paste or semi-solid to a tough, durable, flexible When injected under temperature and pressure, the compounds go
gasket like solid. through a chemical and physical change known as COOK-OFF. This
process allows for the material to release the solvents and gas off
• Application such as large open end buildings (steel mill type), or which begins the curing process. Also, be aware that gases or liquids
piping systems outside where vapors cannot gather and there is venting can be flammable. Each application should be evaluated to
sufficient air movement, respirators may not be needed. determine if precautions need to be taken to avoid a flash or fire.
• Applications where vapors may collect such as small boiler rooms, (see Flash Points and Flammability on pg. 24)
tunnels, manways, and enclosed areas, vapors may be controlled After cook-off occurs, some shrinkage, pocketing, and honeycombing
through various mechanical means. These may include fans and may occur. In this situation re-injection of additional material will be
exhaust systems, opening doors, windows, and respirators are needed to compress the cured compound and refill any remaining
recommended. voids.
• Applications and or situations where mechanical means of This re-injection process insures that a dense, strong, long lasting seal
controlling vapors and gases is not an option then respirators or is achieved.
self contained breathing apparatus is recommended.
Manufacturer recommendations for injection pressures should
• When removing an enclosure, flange ring, or separating flanges, be strictly adhered to with reasonable safeguards in place. When
and the cured compound is to be sanded or mechanically ground, the compounds are cooking off and curing, vapors and gases are
we recommend that the surface area be kept wet with water as given off. This could cause some pressure to develop in a closed
to form a sludge rather than create a dusty situation. Always avoid application.
breathing any forms of dusts or vapors.
Most gassing-off occurs during the initial injection when the injection
• In choosing the right respirator, canisters approved for solvent and valves are open and the gases are readily vented providing that
organic vapors are recommended. adequate temperature is present. Steps should be taken to assure
• In our opinion Deacon Compounds are safe, and easy to work that the injection pressure in conjunction with any pressure that
with by professionally trained personnel when using common may occur from curing (gassing-off), does not exceed the pressure
sense and following the proper safety procedures. limitations of the piping system.
• Wear full face shield and skin protection if determined necessary. The information and recommendations of DEACON concerning
these products, is based upon laboratory tests, customer feedback
• Consult Deacon SDS and technical information before use.
and experience, and to the best of our knowledge and belief are true
and accurate. Since conditions of actual use are beyond our control,
the recommendations or suggestions are made without warranty,
expressed or implied.
SERVICE MANUAL 23
SAFETY
Flash Points & Flammability Warning Concerning Ambient Injections

In regards to safety in the workplace, we would like to caution Applications Injected and then brought up to operating temperature,
Technicians as to the following: can be a problem
It is quite common that you will be working on applications where Due to circumstances that make it impossible or unsafe to perform a
the temperature of the job exceeds the flash point of the compound leak sealing injection at operating temperature, you may be asked to
recommended. This is true not just of Deacon Compounds, but with pre-pak or pre-inject an application that will then be brought up to
many common place industrial sealants and lubricants. Be sure to operating temperature.
familiarize yourself with any technical information that is available as This is not the recommended way to perform a leak sealing injection.
well as the SDS before injecting any compound. Always be aware of
the possibility of a flash, and the hazards that can result. In these situations several start-up factors need to be addressed and
precautions taken:
Every effort should be taken to eliminate the possibility of a flash or
a fire. Following are some helpful recommendations that should be • Will the compound expand when heated?
considered. • Will it cure properly?
• Always have the appropriate fire extinguishing device(s) readily • Will there be compound extrusion?
available and make certain that all personnel are trained to use the
device correctly. • Will sealant gassing-off factors result in excess internal pressure?
• When applicable a purge or shield can be used to reduce the risk • Is there a concern of carrier or solvent extrusion causing a flash?
of a flash. The type of purge or shield (Steam, Nitrogen, etc.) will • Is there any possible way to safely heat the unit while injecting to
depend upon the application and process being sealed. Check with avoid an ambient injection situation?
your Safety Department or Plant Personnel to determine what is
Discussing these factors and other possible concerns with the plant
best for your specific requirement.
personnel is of the utmost importance before performing any
• Remove excess compound that may accumulate through injection of this type. A strategy must be mapped out in advance
extrusion or cook-off, from any hot surfaces, and maintain a clean that addresses these concerns and assures a safe and successful leak
working environment throughout your procedure. sealing operation.
• Remove or cover any insulation to avoid buildup of compound
that may create an oxygen rich environment with a flash or an
auto ignition type hazard.
• Always have the appropriate respirator available (see safety report
#32691) to reduce personal exposure to off gases.
Safety should always be addressed through your companies
recommended procedures, and in conjunction with plant personnel
recommendations.
Flash point: The temperature at which a liquid or volatile solid gives
off vapor sufficient to form an ignitable mixture with the air near the
liquid or solid surface.
Auto-Ignition point: The minimum temperature required to initiate or
cause self- sustained combustion in any substance in the absence of a
spark or flame.
24 SERVICE MANUAL
CHEMICAL COMPATIBILITY
APPLICATION CHART
Acetaldehyde I, K, M DEACON SEALANT
Acetic Acid (A) 3100-S, 800-T
Acetic Acid to 100% K (B) F250, Fl50, F50
Acetic Acid to 100% Ambient H (C) 454-T, 560, 990, CV-600
Acetic Acid to 100% to 200°F (93ºC) I
Acetic Acid to 10% Q (D) 770L,
770P
Acetic Anhydride I, K
(E) 454, 464, 411, 440
Acetic Ether see Ethyl Acetate
(F) CJ-429, CJ-650
Acetic Oxide see Acetic Anhydride
(G) 400, 410
Acetone C, D, E, I, K
(H) 409
Acetonitrile B, D, I, J, K, M
( I ) 402, 402-CF
Acetoxyethane see Ethyl Acetate
Acetylene C, D, E, I, J, K * (J) 302
Acetylene Trichloride see Trichloroethylene * (K) 300, 325, 333,
348, 350, 383
Acraldehyde see Acrolein
* (M) 289, 389,
Acrolein C, D, E, I, K, M, R 489
Acrylic Acid I, K * (N) 375-OX
Acrylonitrile C, D, E, K, M * (O) 375
Adipic Acid C, D, E, I, J, K, M,R
* (P) 340
Alcohol see Ethyl Alcohol
(Q) 404
Allyl Chloride C, D, E, I, J, K, M
(R) 460
Allyl Chloride to 120ºF (49ºC) H
* Non-Curing Compound
Aluminum Bromide I, K, Q, R
Aluminum Chloride I, K
Amino Benzene see Aniline Listed compound recommendations
are based on chemical compatibility.
Aminocyclohexane see Cyclohexylamine Compounds are not listed in order
Aminomethane see Methylamine of preference. Application conditions
m-Aminonitrobenzene see m-nitroaniline (temperature, pressure, etc.) and
sealant performance requirements
2-Amino Pentane see Diethylamine should be considered when making
Ammonia (Gas) I, K, Q, P your compound selection.
Ammonia (Gas) to 200ºF (93ºC) G, H
Ammonia (Liquid) I, K
Ammonia (Liquid) to 200ºF (93ºC) G, H
Ammonium Acetate see Acetic Acid
Ammonium Bichromate O
Ammonium Chloride I, K, Q
Ammonium Dichromate see Ammonium Bichromate
Ammonium Hydroxide I, K, R
Ammonium Muriate see Ammonium Chloride
Ammonium Nitrate O
Ammonium Phosphate, Dibasic C, D, E, G, H, I, J, K
Ammonium Polysulfide I, K, R
Ammonium Sulfate C, D, E, I, J, K
Ammonium Sulfide see Ammonium Polysulfide
SERVICE MANUAL 25
APPLICATION CHART
Amprolene see Ethylene Oxide DEACON SEALANT
Amyl Alcohol I, K, M, P, Q, R (A) 3100-S, 800-T
Amyl Hydride see n-Pentane (B) F250, Fl50, F50
Aniline C, D, E, I, J, K, M, R (C) 454-T, 560, 990, CV-600
Anilino Benzene see Diphenylamine (D) 770L,
770P
Anthium Dioxide see Chlorine Dioxide
Aqua Ammonia see Ammonium Hydroxide (E) 454, 464, 411, 440
Argon A, B, C, D, E, G, H, I, J, K, M, P (F) CJ-429, CJ-650
Aromatic Solvent A, C, D, E, J, K, M (G) 400, 410
Arsenic A, C, D, E, H, I, J, K, M (H) 409
Asphalt B, C, D, E, J, K, M, Q ( I ) 402, 402-CF
Benzaldehyde A, B, C, D, E, I, J, K, M * (J) 302
Benzeneamine see Aniline * (K) 300, 325, 333,
Benzene A, B, C, D, E, J, K, M 348, 350, 383
Benzene Carbaldehyde see Benzaldehyde * (M) 289, 389,
489
O-Benzene Dicarboxylic Acid see Phthalic Acid
* (N) 375-OX
Benzene Chloride see Chlorobenzene
* (O) 375
Benzene Isopropyl see Cumene
* (P) 340
Benzinoform see Carbon Tetrachloride
(Q) 404
Benzohydroquinone see Hydroquinone
(R) 460
Benzoic Aldehyde see Benzaldehyde
Benzoline see Petroleum Spirits * Non-Curing Compound
Berthollet Salt see Potassium Chlorate
Biethylene see 1,3-Butadiene Listed compound recommendations
Bimethyl see Ethane Compounds are not listed in order
Black Liquor A, C, D, E, I, J, K, M of preference. Application conditions
Boric Acid C, D, E, I, J, K, M, R (temperature, pressure, etc.) and
Boric Acid to 120ºF (49ºC) H
should be considered when making
Boron Trifluoride E, J, K, M your compound selection.
1,3-Butadiene Call for Recommendation
Butanal see n-Butyraldehyde
Butane A, C, D, E, J, K, M, Q, R
Butanoic Acid see n-Butyric Acid
1-Butene C, D, E, J, K, M
n-Butyl Acetate C, D, E, I, K, M
Butyl Alcohol C, D, E, I, K, M,R
N-Butylcarbinol see Amyl Alcohol
Butylene see 1-Butene
Butyl Ethanoate see n-Butyl Acetate
Butyl Ethylene see Hexene
1,4-Butyndiol K
n-Butyraldehyde C, D, E, I, J, K, M
n-Butyric Acid I, K
26 SERVICE MANUAL
APPLICATION CHART
Butyric Aldehyde see n-Butyraldehyde DEACON SEALANT
Calcium Chlorate O (A) 3100-S, 800-T
Calcium Chloride C, D, E, H, I, K, Q, R (B) F250, Fl50, F50
Calcium Stearate C, D, E, K G (C) 454-T, 560, 990, CV-600
Calcium Stearate to 120ºF (49ºC) H, R (D) 770L,
Carbamates A, C, D, E, I, J, K, R 770P
Carbinol see Methyl Alcohol (E) 454, 464, 411, 440
Carbitol see Diethylene Glycol (F) CJ-429, CJ-650
Carbolic Acid see Phenol (G) 400, 410
Carbon Dioxide A, B, C, D, E, G, H, I, K, M, P, Q (H) 409
Carbon Disulfide C, D, E, K, M ( I ) 402, 402-CF
Carbon Monoxide A, C, D, E, G, I, K, M, P * (J) 302
Carbon Oil see Benzene * (K) 300, 325, 333,
Carbon Oxychloride see Phosgene 348, 350, 383
Carbon Sulfide see Carbon Disulfide * (M) 289, 389,
489
Carbon Tetrachloride C, D, E, K
Carbonic Acid Gas see Carbon Dioxide * (N) 375-OX
Carbonic Anhydride see Carbon Dioxide * (O) 375
Carbonic Oxide see Carbon Dioxide * (P) 340
Catalyst A, C, D, E, F, M (Q) 404
Caustic Potash see Potassium Hydroxide (R) 460
Caustic Soda see Sodium Hydroxide * Non-Curing Compound
Chlorethene see Vinyl Chloride
Chlorethyl see Ethyl Chloride Listed compound recommendations
Chlorinated Biphenyl see Polychlorinated Biphenyls are based on chemical compatibility.
Compounds are not listed in order
Chlorinated Hydrocarbons, Aliphatic E, J, K, M of preference. Application conditions
Chlorine O (temperature, pressure, etc.) and
Chlorine (Gas) O
Chlorine Dioxide O your compound selection.
Chlorine Peroxide see Chlorine Dioxide
Chloroallylene see Allyl Chloride
Chlorobenzene C, D, E, J, K, M
Chorobiphenyl see Polychlorinated Biphenyls
Chloroethane see Ethyl Chloride
Chloroethene see Methyl Chloroform
Chloroethylene see Vinyl Chloride
Chloroformyl Chloride see Phosgene
Chlorohydric Acid see Hydrochloric Acid
Chloromethane see Methyl Chloride
Chloryl Radical see Chlorine Dioxide
Citric Acid B, C, D, E, I, J, K, R
Coal Gas see Hydrocarbon Gases
Coal Oil see Petroleum Crude
SERVICE MANUAL 27
APPLICATION CHART
Coal Naphtha see Benzene DEACON SEALANT
Coal Tar Naphtha see Naphtha (A) 3100-S, 800-T
Coal Tar Pitch A, B, C, D, E, J, K, M (B) F250, Fl50, F50
Coke Oven Gas E, F, J, M (C) 454-T, 560, 990, CV-600
Colamine see Ethanolamine (D) 770L,
770P
Cresol A, C, D, E, K, M, R
Cresylic Acid see Cresol (E) 454, 464, 411, 440
Crude Oil A, C, D, E, J, K, M, P, Q (F) CJ-429, CJ-650
Cumene B, C, D, E, J, K, M,R (G) 400, 410
Cumyl Hydroperoxide see Isoproplybenzene Hydroperoxide (H) 409
Cyanide C, D, E, J, K ( I ) 402, 402-CF
Cyanoethylene see Acrylonitrile * (J) 302
Cyanomethane see Acetonitrile * (K) 300, 325, 333,
Cyclohexane C, D, E, J, K, M, P, Q, R 348, 350, 383
Cyclohexanol C, D, E, K, M, R * (M) 289, 389,
489
Cyclohexatriene see Benzene
* (N) 375-OX
Cyclohexyl Alcohol see Cyclohexanol
* (O) 375
Cyclohexylamine C, D, E, I, J, K, M
* (P) 340
DEA (Diethanolamine) see Diethanolamine
(Q) 404
DEG (Diethylene Glycol) see Diethylene Glycol
(R) 460
Denatured Alcohol C, D, E, I, K, Q, P, R
Denatured Spirits see Denatured Alcohol * Non-Curing Compound
Deuterium Oxide see Heavy Water
DCB (Dichloro Benzene) see o-Dichloro Benzene Listed compound recommendations
Diamine see Hydrazine Compounds are not listed in order
Diammonium Hydrogen Phosphate see Ammonium Phosphate, Dibasic of preference. Application conditions
Diammonium Sulfate see Ammonium Sulfate (temperature, pressure, etc.) and
m-Dichlorobenzene C, D, E, K, M should be considered when making
o-Dichlorobenzene C, D, E, J, K, M your compound selection.
1-1, Dichloroethane B, C, D, E, J, K, M
Dichloroethylene see Ethylene Dichloride
Dichloromethane see Methylene Chloride
Dichlorotetrafluoroethane B, C, D, E, K, M, Q
Diesel Fuel A, C, D, E, J, K, M, Q, P, R
Diethanolamine C, D, E, I, K, M
Diethyl see Butane
Diethylamine I, J, K, M
Diethylene Glycol A, C, D, E, I, J, K, M, P, Q, R
Diethyleneimide Oxide see Morpholine
Diethyl Oxide see Ethyl Ether
Diglycol see Diethylene Glycol
Dihydrogen Dioxide see Hydrogen Peroxide
Dihydroxybenzene see Hydroquinone
28 SERVICE MANUAL
APPLICATION CHART
Diisopropyl Ether see Isopropyl Ether DEACON SEALANT
Diisopropyl Oxide see Isopropyl Ether (A) 3100-S, 800-T
Dimethyl see Ethane (B) F250, Fl50, F50
Dimethylamine B, C, D, E, I, J, K, M (C) 454-T, 560, 990, CV-600
Dimethylbenzene see Xylene (D) 770L,
Dimethylenediamine see 1,2 Ethanediamine 770P
Dimethylene Oxide see Ethylene Oxide (E) 454, 464, 411, 440
Dimethylformaldehyde see Acetone (F) CJ-429, CJ-650
Dimethylformamide E, I, J, K, R (G) 400, 410
Dimethyl Ketone see Acetone (H) 409
Dimethyl Methane see Propane ( I ) 402, 402-CF
Dimethylphthalate B, C, D, E, I, J, K, M * (J) 302
Dimethyl Sulfate K * (K) 300, 325, 333,
Dimethyl Sulfoxide B, C, D, E, J, K, M, R 348, 350, 383
Diolamine see Diethanolamine * (M) 289, 389,
Diothene see Polyethylene 489
Diphenylamine B, C, D, E, J, K, M * (N) 375-OX
Diphenylbenzene see Terphenyls * (O) 375
Diphyl see Phenyl Ether Biphenyl Mixture * (P) 340
Disodium Monosilicate see Sodium Silicate (Q) 404
Disodium Sulfate see Sodium Sulfate (R) 460
Dithiocarbonic Anhydride see Carbon Disulfide * Non-Curing Compound
Dithionic Acid see Sulfuric Acid (fuming)
DMA (Dimethylamine) see Dimethylamine Listed compound recommendations
DMF (Dimethylformamide) see Dimethylformamide are based on chemical compatibility.
DMFA (Dimethylformamide) see Dimethylformamide of preference. Application conditions
DMP (Dimethylphthalate) see Dimethylphthalate (temperature, pressure, etc.) and
DMS (Dimethyl Sulfate) see Dimethyl Sulfate sealant performance requirements
DMSO (Dimethyl Sulfoxide) see Dimethyl Sulfoxide your compound selection.
Dowtherm see Phenyl Ether Biphenyl Mixture
Dowtherm A see Phenyl Ether Biphenyl Mixture
Dowtherm E see o-Dichlorobenzene
DPA (Diphenylamine) see Diphenylamine
EDC (Ethylene Dichloride) see Ethylene Dichloride
Epoxy Ethane see Ethylene Oxide
Epoxy Propane see Propylene Oxide
Erythrene see 1,3-Butadiene
Ethanamine see Ethylamine
Ethane A, C, D, E, J, K, M
1,2 Ethanediamine C, D, E, I, J, K, M
Ethanedichloride see Ethylene Dichloride
Ethanethiol see Ethyl Mercaptan
Ethanol see Ethyl Alcohol
SERVICE MANUAL 29
APPLICATION CHART
Ethanolamine I, K DEACON SEALANT
Ethanoic Acid see Acetic Acid (A) 3100-S, 800-T
Ethanoic Anhydrate see Acetic Anhydride (B) F250, Fl50, F50
Ethene see Ethylene (C) 454-T, 560, 990, CV-600
Ethene Oxide see Ethylene Oxide (D) 770L,
770P
Ethene Polymer see Propylene
Ethenyl Acetate see Vinyl Acetate (E) 454, 464, 411, 440
Ethenyl-Benzene Homopolymer see Styrene Polymer (F) CJ-429, CJ-650
Ether see Ethyl Ether (G) 400, 410
Ether Muriatic see Ethyl Chloride (H) 409
Ethyl Acetate B, C, D, E, H, I, K, M ( I ) 402, 402-CF
Ethyl Alcohol I, K, M, P, Q, R * (J) 302
Ethyl Alcohol to 100ºF (38ºC) H * (K) 300, 325, 333,
Ethyl Aldehyde see Acetaldehyde 348, 350, 383
Ethyl Benzene A, C, D, E, J, K, M,R * (M) 289, 389,
489
Ethyl Chloride C, D, E, I, J, K, M, R
Ethyl Ether K, M * (N) 375-OX
Ethyl Hydroxide see Ethyl Alcohol * (O) 375
Ethyl Hydride see Ethane * (P) 340
Ethyl Mercaptan C, D, E, I, K, M (Q) 404
Ethyl Silicate B, C, D, E, I, J, K, M,R (R) 460
Ethylacetic Acid see n-Butyric Acid * Non-Curing Compound
Ethylamine C, D, E, I, J, K, M
Ethyldimethylmethane B, C, D, E, J, K, M Listed compound recommendations
Ethylene C, D, E, K, M, R are based on chemical compatibility.
Ethylene Aldehyde see Acrolein of preference. Application conditions
Ethylene Bromide see 1,2 Ethylene Dibromide (temperature, pressure, etc.) and
Ethylene Chloride see Ethylene Dichloride
Ethylene Diamine see 1,2 Ethanediamine your compound selection.
1,2-Ethylene Dibromide C, D, E, J, K, M
Ethylene Dichloride C, D, E, K, M
Ethylene Glycol C, D, E, I, J, K, M, R
Ethylene Glycol to 212ºF (100ºC) H
Ethylene Oxide O
Ethylidene Chloride see 1,1 Dichloroethane
Ethylolamine see Ethanolamine
Ethyne see Acetylene
Fermenicide Liquid see Sulfur Dioxide
Fermine see Dimethyl Phthalate
Flue Gas C, D, E, F, G, K, M
Fluorine Call for Recommendation
Fluosilicic Acid see Silicofluoric Acid
30 SERVICE MANUAL
APPLICATION CHART
Formaldehyde A, C, D, E, J, K, M, P I DEACON SEALANT
Formaldehyde to 180ºF (82ºC) H, (A) 3100-S, 800-T
Formaldehyde to Ambient Q
(B) F250, Fl50, F50
Formic Acid I, K
(C) 454-T, 560, 990, CV-600
Formic Aldehyde see Formaldehyde
(D) 770L,
Formylic Acid see Formic Acid 770P
Freon Call with specific type
(E) 454, 464, 411, 440
Fuel Oil see Diesel Fuel
(F) CJ-429, CJ-650
Fural see Furfural
(G) 400, 410
Furfural B, C, D, E, J, K, M
Furfural to 160ºF (71ºC) I (H) 409
Gas Oil A, C, D, E, J, K, M, Q, R ( I ) 402, 402-CF
Gasoline A, C, D, E, J, K, M, Q, R * (J) 302
Glycinol see Ethanolamine * (K) 300, 325, 333,
348, 350, 383
Glycol see Ethylene Glycol
* (M) 289, 389,
Glycol Bromide see 1,2 Ethylene Dibromide 489
Glycol Dichloride see Ethylene Dichloride
* (N) 375-OX
Glycol Ether see Diethylene Glycol
* (O) 375
Grain Alcohol see Ethyl Alcohol
* (P) 340
Green Liquor C, D, E, K, M, P
(Q) 404
HCN (Hydrocyanic Acid) see Hydrocyanic Acid
(R) 460
Heavy Water G, I, J, K, R
Helium A, C, D, E, G, H, I, J, K, M, P, Q, R
Hexahydroaniline see Cyclohexylamine
Listed compound recommendations
Hexahydrobenzenamine see Cyclohexylamine
Hexahydrobenzene see Cyclohexane Compounds are not listed in order
Hexahydrophenol see Cyclohexanol of preference. Application conditions
(temperature, pressure, etc.) and
Hexamethylene see Cyclohexane sealant performance requirements
Hexamethylenediamine see 1,6 Hexanediamine should be considered when making
Hexanaphthene see Cyclohexane your compound selection.
Hexane see n-Hexane
n-Hexane A, C, D, E, J, K, Q, R
1,6 Hexanediamine K
1,6 Hexanedioic Acid see Adipic Acid
1-Hexene A, C, D, E, J, K, M, R
1-Hexene to 100ºF (38ºC) Q
Hexene see 1-Hexene
Hexone A, C, D, E, I, K, M
Hydraulic Oil (Phosphate Ester) A, C, D, E, I, J, K, M
Hydraulic Oil (Petroleum) A, C, D, E, J, K, M, Q, P, R
Hydraulic Fluid (Pydrauls) A, C, D, E, I, J, K, M, P
Hydrazine O
Hydrazine-Benzene see Phenylhydrazine
Hydrobromic Acid I, K
SERVICE MANUAL 31
APPLICATION CHART
Hydrocarbon Gases A, C, D, E, J, K, M, P, R DEACON SEALANT
Hydrochloric Acid (A) 3100-S, 800-T
Hydrochloric Acid to 100% K
(B) F250, Fl50, F50
Hydrochloric Acid to 37% to 130ºF (54ºC) I
Hydrochloride see Hydrochloric Acid (C) 454-T, 560, 990, CV-600
Hydrocyanic Acid C, D, E, I, K (D) 770L,
770P
Hydrofluoric Acid
Hydrofluoric Acid to 100% K (E) 454, 464, 411, 440
Hydrofluoric Acid to 65% to 70ºF (21ºC) I (F) CJ-429, CJ-650
Hydrofluoric Acid to 30% to 176ºF (80ºC) I (G) 400, 410
Hydrofluoric Acid to 23% Q
(H) 409
Hydrogen A, B, C, D, E, F, I, J, K, M
( I ) 402, 402-CF
Hydrogen Bromide see Hydrobromic Acid
* (J) 302
Hydrogen Chloride I, K
* (K) 300, 325, 333,
Hydrogen Cyanide see Hydrocyanic Acid 348, 350, 383
Hydrogen Dioxide see Hydrogen Peroxide * (M) 289, 389,
Hydrogen Fluoride see Hydrofluoric Acid 489
Hydrogen Nitrate see Nitric Acid * (N) 375-OX
Hydrogen Peroxide O * (O) 375
Hydrogen Sulfide C, D, E, I, K, M, Q * (P) 340
Hydrophenol see Cyclohexanol (Q) 404
Hydroquinone B, C, D, E, I, J, K, M (R) 460
Iodomethane see Methyl Iodide * Non-Curing Compound
1, 3-Isobenzofurandione see Phthalic Anhydride
Isobutanal see Isobutyraldehyde
Isobutane see 2-Methyl Propane are based on chemical compatibility.
Isobutene C, D, E, J, K, M, Q Compounds are not listed in order
of preference. Application conditions
Isobutyl Methyl Ketone see Hexone (temperature, pressure, etc.) and
Isobutyraldehyde B, C, D, E, I, J, K, M sealant performance requirements
Isobutyric Aldehyde see Isobutyraldehyde should be considered when making
your compound selection.
Isocyanide see Cyanide
Isopentane see Ethyldimethylmethane
Isoprene O
Isopropanol see Isopropyl Alcohol
Isopropyl Acetate B, C, D, E, I, K, M
Isopropyl Acetone see Hexone
Isopropyl Alcohol C, D, E, I, K, P
Isopropyl Alcohol to 100ºF (38ºC) Q
Isopropylamine B, C, D, E, K, M, R
Isopropyl Benzene see Cumene
Isopropyl Benzene Hydroperoxide O
Isopropyl Ether B, C, D, E, K, M, Q
Kerosene A, C, D, E, J, K, M, P, Q, R
Ketone Propane see Acetone
LP Gas (Liquefied Petroleum Gas) see Isobutene
32 SERVICE MANUAL
APPLICATION CHART
Linseed Oil C, D, E, H, I, J, K, M, P, Q, R DEACON SEALANT
Lubricating Oils A, C, D, E, J, K, M, P, Q (A) 3100-S, 800-T
Maleic Anhydride K (B) F250, Fl50, F50
Maleic Anhydride over 500ºF (260ºC) C, D, E (C) 454-T, 560, 990, CV-600
Marsh Gas see Methane (D) 770L,
770P
Matting Acid see Sulfuric Acid
MCB (Monochlorobenzene) see Chlorobenzene (E) 454, 464, 411, 440
MDEA (Methyldiethanolamine) see Methyldiethanolamine (F) CJ-429, CJ-650
MEA (Monoethanolamine) see Ethanolamine (G) 400, 410
MEK (Methyl Ethyl Ketone) see Methyl Ethyl Ketone (H) 409
Methane A, C, D, E, J, K, M, P, Q ( I ) 402, 402-CF
Methane-Carboxylic Acid see Acetic Acid * (J) 302
Methane Dichloride see Methylene Chloride * (K) 300, 325, 333,
Methane Tetrachloride see Carbon Tetrachloride 348, 350, 383
Methanoic Acid see Formic Acid * (M) 289, 389,
489
Methanol see Methyl Alcohol
* (N) 375-OX
Methyl Acetate C, D, E, I, J, K, M
* (O) 375
Methyl Acetone see Methyl Ethyl Ketone
* (P) 340
Methyl Alcohol C, D, E, I, K, M, P, R
(Q) 404
Methylamine C, D, E, I, J, K, M Q
Methylamine to 100ºF (38ºC) (R) 460
Methyl Aldehyde see Formaldehyde * Non-Curing Compound
Methyl Benzene see Toluene
2-Methyl Butane see Ethyldimethylmethane Listed compound recommendations
Methyl Carbinol see Ethyl Alcohol are based on chemical compatibility.
Methyl Chloride C, D, E, I, J, K of preference. Application conditions
Methyl Chloroform C, D, E, J, K, M (temperature, pressure, etc.) and
Methyl Cyanide see Acetonitrile
Methyldiethanolamine E, K your compound selection.
Methylene Chloride K
Methylene Glycol see Formaldehyde
Methyl Ethanoate see Methyl Acetate
Methylethene see Propene
1-Methylethylamine see Isopropylamine
Methyl Ethyl Ketone C, E, I, K, M, Q
Methyl Ethyl Methane see Butane
Methyl Ethylene Oxide see Propylene Oxide
Methyl Hydride see Methane
Methyl Iodide C, D, E, H, I, J, K, M
Methyl Isobutyl Ketone see Hexone
Methyl Ketone see Acetone
Methyl Methacrylate B, C, D, E, J, K, M, Q
Methyl Methane see Ethane
SERVICE MANUAL 33
APPLICATION CHART
Methylopropane see Butyl Alcohol DEACON SEALANT
2-Methylpropane A, C, D, E, J, K, M (A) 3100-S, 800-T
2-Methylpropene see Isobutene (B) F250, Fl50, F50
2-Methylpropanol see Isobutyraldehyde (C) 454-T, 560, 990, CV-600
Methyl Sulfate see Dimethyl Sulfate (D) 770L,
Methylsulfinylmethane see Dimethyl Sulfoxide 770P
Methylsulfoxide see Dimethyl Sulfoxide (E) 454, 464, 411, 440
Methyl Toluene see Xylene (F) CJ-429, CJ-650
Methyl Trichloromethane see Methyl Chloroform (G) 400, 410
Metalic Arsenic see Arsenic (H) 409
MIBK (Methyl Isobutyl Ketone) see Hexone ( I ) 402, 402-CF
Microthene see Propylene * (J) 302
Mineral Oil A, C, D, E, J, K, M, Q, P, * (K) 300, 325, 333,
Mineral Oil to 200ºF (93ºC) R 348, 350, 383
H
* (M) 289, 389,
Mineral Spirits A, C, D, E, J, K, M, Q, R 489
Monochlorobenzene see Chlorobenzene * (N) 375-OX
Monochloroethane see Ethyl Chloride * (O) 375
Monochloromethane see Methyl Chloride * (P) 340
Monoethanolamine see Ethanolamine
(Q) 404
Monoethylamine see Ethylamine
(R) 460
Monoethylene Gylcol see Ethylene Glycol
Monoisopropylamine see Isopropylamine
Monomethylamine see Methylamine
Morpholine A, B, C, D, E, J, K, M are based on chemical compatibility.
Muriatic Acid see Hydrochloric Acid Compounds are not listed in order
Naphtha A, C, D, E, J, K, M, Q of preference. Application conditions
(temperature, pressure, etc.) and
Naphthalene A, C, D, E, J, K, M, Q, R sealant performance requirements
Naphthene see Naphthalene should be considered when making
Natural Gas see Methane
Nitric Acid O
Nitric Oxide O
M-Nitroaniline E, I, K
Nitrocarbol see Nitromethane
Nitrogen A, C, D, E, H, I, J, K, M, Q, P, R
Nitrogen Monoxide see Nitric Oxide
Nitromethane O
NOX Gases - over 500ºF(260ºC) E, M
Octane A, C, D, E, J, K, M, Q
Oil, Petroleum
Oil, Petroleum under 212ºF (100ºC) J, K, M, P, Q, R
Oil, Petroleum under 400ºF (204ºC) J, K, M, P, R
Oil, Petroleum over 400ºF (204ºC) A, C, D, E, M
Oleum see Sulfuric Acid (fuming)
34 SERVICE MANUAL
APPLICATION CHART
Orthoboric Acid see Boric Acid DEACON SEALANT
Orthodichlorobenzene see o-Dichlorobenzene (A) 3100-S, 800-T
Othrophosphoric Acid see Phosphoric Acid (B) F250, Fl50, F50
Oxane see Ethylene Oxide (C) 454-T, 560, 990, CV-600
Oxomethane see Formaldehyde (D) 770L,
Oxygen N 770P
Paint Thinner see Mineral Spirits (E) 454, 464, 411, 440
Paraffin Oil see Mineral Oil (F) CJ-429, CJ-650
PCB (Polychlorinated Biphenyl) see Polychlorinated Biphenyls (G) 400, 410
Pearl Ash see Potassium Chlorate (H) 409
n-Pentane A, C, D, E, J, K, M ( I ) 402, 402-CF
Pentyl Alcohol see Amyl Alcohol * (J) 302
Periodin see Potassium Perchlorate * (K) 300, 325, 333,
Peroxides, Inorganic O 348, 350, 383
Peroxides, Organic O * (M) 289, 389,
Petrol see Gasoline 489
Petroleum Crude A, C, D, E, J, K, M, P * (N) 375-OX
Petroleum Ether see Petroleum Spirits * (O) 375
Petroleum Pitch see Asphalt * (P) 340
Petroleum Spirits A, C, D, E, J, K, M, P, Q (Q) 404
Phenic Acid see Phenol (R) 460
Phenol A, C, D, E, K, M, R * Non-Curing Compound
Phenylamine see Aniline
N-Phenylbenzeneamine see Diphenylamine Listed compound recommendations
Phenyl Chloride see Chlorobenzene are based on chemical compatibility.
Phenylethane see Ethylbenzene of preference. Application conditions
Phenyl Ether-Biphenyl Mixture A, C, D, E, J, K, M (temperature, pressure, etc.) and
Phenylhydrazine A, B, C, D, E, J, K, M sealant performance requirements
Phenyl Hydride see Benzene your compound selection.
Phenylic Acid see Phenol
Phenylmethane see Toluene
2-Phenylpropane see Cumene
Phosgene B, C, D, E, I, K, M
Phosphoric Acid
Phosphoric Acid to 100% K
Phosphoric Acid to 100% to 250ºF (121ºC) I
Phosphoric Acid to 50% Q
Phthalic Acid I, K, R
Phthalic Acid Methyl Ester see Dimethyl Phthalate
Phthalic Anhydride I, K, R
Polychlorinated Biphenyls K
Polyethylene C, D, E, G, H, I, J, K, M
Potash see Potassium Carbonate
Potassium Carbonate C, D, E, I, J, K, R
SERVICE MANUAL 35
APPLICATION CHART
Potassium Chlorate O DEACON SEALANT
Potassium Chloride C, D, E, H, I, J, K, Q (A) 3100-S, 800-T
Potassium Hydrate see Potassium Hydroxide (B) F250, Fl50, F50
Potassium Hydroxide K (C) 454-T, 560, 990, CV-600
Potassium Hydroxide to 120ºF (49º C) I, H (D) 770L,
Potassium Hyperchloride see Potassium Perchlorate 770P
Potassium Nitrate O (E) 454, 464, 411, 440
Potassium Nitrite O (F) CJ-429, CJ-650
Potassium Oxymuriate see Potassium Chlorate (G) 400, 410
Potassium Perchlorate O (H) 409
Potassium Sulfate I, K, R ( I ) 402, 402-CF
Potassium Sulfate to 120ºF (49ºC) H, Q * (J) 302
Potassium Sulfide I,K, R * (K) 300, 325, 333,
Potassium Sulfide to 120ºF (49ºC) H 348, 350, 383
Procarbazine B, C, D, E, J, K, M * (M) 289, 389,
1,2 Propanediol see Propylene Glycol 489
Propane C, D, E, G, H, I, J, K, M, Q * (N) 375-OX
Propanone see Acetone * (O) 375
2-Propanol see Isopropyl Alcohol * (P) 340
Propene C, D, E, J, K, M, P, Q (Q) 404
1-Propene see Propene (R) 460
Propenenitrile see Acrylonitrile * Non-Curing Compound
2-Propenyl Chloride see Allyl Chloride
2-Propylamine see Isopropylamine
2-Proply Acetate see Isopropylacetate are based on chemical compatibility.
Propylcarbinol see Butyl Alcohol Compounds are not listed in order
Propylene see Propene (temperature, pressure, etc.) and
Propylene Glycol I, K, M, Q, R sealant performance requirements
Propylene Oxide I, K, M should be considered when making
Propylformic Acid see n-Butyric Acid
Propyl Hydride see Propane
Propyl Methanol see Butyl Alcohol
Prussic Acid see Hydrocyanic Acid
Pyrobenzole see Benzene
Pyrosulphuric Acid see Sulfuric Acid (fuming)
Road Tar see Asphalt
Salt Water C, D, E, G, H, I, K, M, P, R
Sand Acid see Silicofluoric Acid
Sewage G, I, J, K, M, P
Silicofluoric Acid I, K
Silicofluoric Acid to Ambient Q
Soda Lye see Sodium Hydroxide
Sodium Hydroxide C, D, E, I, K
Sodium Hydroxide to 50% Q
36 SERVICE MANUAL
APPLICATION CHART
Sodium Nitrate O DEACON SEALANT
Sodium Peroxide O (A) 3100-S, 800-T
Sodium Silicate C, D, E, G, I, J, K, M, Q (B) F250, Fl50, F50
Sodium Sulfate E, I, K, Q, R (C) 454-T, 560, 990, CV-600
Sour Water see Hydrogen Sulfide (D) 770L,
770P
Stoddard Solvent see Mineral Spirits
Styrene Polymer C, D, E, J, K, M (E) 454, 464, 411, 440
Sulfinol J, K, M (F) CJ-429, CJ-650
Sulfur K, M, R (G) 400, 410
Sulfur over 500ºF (260ºC) C, D, E, M (H) 409
Sulfur Dioxide C, D, E, K, M ( I ) 402, 402-CF
Sulfur Dioxide to 150ºF (66ºC) I * (J) 302
Sulfur Hydride see Hydrogen Sulfide * (K) 300, 325, 333,
Sulfur Oxide see Sulfur Dioxide 348, 350, 383
Sulfur Trioxide I, K * (M) 289, 389,
Sulfur Trioxide over 500ºF (260ºC) F 489
Sulfur Trioxide over 950ºF (510ºC) E * (N) 375-OX
Sulfuric Acid * (O) 375
Sulfuric Acid to 100% K
Sulfuric Acid to 90% to 70ºF (21ºC) I * (P) 340
Sulfuric Acid to 70% to 175ºF (80ºC) I (Q) 404
Sulfuric Acid to 20% Q (R) 460
Sulfuric Acid (Fuming) K * Non-Curing Compound
Sulfuric Anhydride see Sulfur Trioxide
Sulfuric Oxide see Sulfur Trioxide Listed compound recommendations
Sulfurous Anhydride see Sulfur Dioxide are based on chemical compatibility.
Sulphocarbonic Anhydride see Carbon Disulfide Compounds are not listed in order
Superflake Anhydrous see Calcium Chloride (temperature, pressure, etc.) and
TEL (Tetraethyl Lead) see Tetraethyl Lead sealant performance requirements
Terphenyls A, C, D, E, K, M should be considered when making
Tetrachlorocarbon see Carbon Tetrachloride
Tetraethoxysilane see Ethyl Silicate
Tetraethyl Lead E, J, K, M
Tetraethyl Silicate see Ethyl Silicate
Tetrafinol see Carbon Tetrachloride
Tetraflouordichloroethane see Dichlorotetrafluoroethane
Tetrahydro-1,4-Isoxazine see Morpholine
Tetramethyl Lead E, J, K, M
Thioethyl Alcohol see Ethyl Mercaptan
Titanium Chloride K
Titanium Dioxide C, D, E, J, K, M, R
Titanium Tetrachloride K
TML (Tetramethyl Lead) see Tetramethyl Lead
Toluene A, B, C, D, E, J, K, M
SERVICE MANUAL 37
APPLICATION CHART
Toluol see Toluene
DEACON SEALANT
Toxilic Anhydride see Maleic Anhydride
(A) 3100-S, 800-T
Transformer Oil J, K, P, M, Q, R
(B) F250, Fl50, F50
Tribromoaluminum see Aluminum Bromide
(C) 454-T, 560, 990, CV-600
Trichloroaluminum see Aluminum Chloride
(D) 770L,
1,1,1, Trichloroethane see Methyl Chloroform 770P
Trichloroethene see Trichloroethylene (E) 454, 464, 411, 440
Trichloroethylene K
(F) CJ-429, CJ-650
Trichlorotrifluoroethane see Freon
(G) 400, 410
Triethane see Methylchloroform
(H) 409
Triethylamine A, C, D, E, I, J, K, M
( I ) 402, 402-CF
Triethylolamine see Trihydroxytriethylamine
* (J) 302
Trihydroxytriethylamine A, C, D, E, J, K, M
* (K) 300, 325, 333,
Triphenyl see Terphenyls 348, 350, 383
Tripotassium Trichloride see Potassium Chloride * (M) 289, 389,
Turpentine B, C, D, E, J, K, M, P, R 489
Ucarsol J, K * (N) 375-OX
VCM (Vinyl Chloride Monomer) see Vinyl Chloride * (O) 375
Vegetable Oil A, C, D, E, J, M, P, R * (P) 340
Vegetable Oil to 120ºF (49ºC) H
(Q) 404
Vegetable Oil to 200ºF (94ºC) I
(R) 460
Vinegar Acid see Acetic Acid
Vinyl Acetate C, D, E, I, K, M, P, Q * Non-Curing Compound
Vinyl A Monomer see Vinyl Acetate
Vinylbenzene Polymer see Styrene Polymer Listed compound recommendations
Vinyl Chloride C, D, E, J, K, M Compounds are not listed in order
Vinyl Cyclohexene Dioxide C, D, E, J, K, M of preference. Application conditions
Vinyl Ethylene see 1,3-Butadiene (temperature, pressure, etc.) and
Vinyl Cyanide see Acrylonitrile should be considered when making
Water (Cold) G, H, K, M, P your compound selection.
Water Glass see Sodium Silicate
White Caustic see Sodium Hydroxide
White Liquor C, D, E, K, M
White Mineral Oil see Mineral Oil
Wood Alcohol see Methyl Alcohol
Xylene B, C, D, E, K, M, R
Xylol see Xylene
Zinc Acetate A, C, D, E, I, J, K, M
Zinc Sulfate C, D, E, I, J, K, M, R
Zinc Chloride C, D, H, I, K, M, R
38 SERVICE MANUAL
TROUBLESHOOTING
Sealant Curing too slowly I need to inject a metal to metal joint or

Should you have added accelerator? Did the plant give you the into threads
correct operating temperature? Use a Deacon paste, liquid, two part rubber or one part rubber.
Can you add plant steam or other heat source to provide extra heat? You can pump a liquid or paste with a thicker compound to fill a
Are you using the correct Sealant for this temperature? If you need void and get sealant into tight gaps and threads.
to add accelerator to sealant already injected, add the accelerator to
a Deacon liquid or paste and inject. It will flow around the perimeter The pipe is too thin and I can’t apply
and carry accelerator to the previously injected compound. normal injection pressure.
Consider if you can pour the void with 427 Epoxy or 404 Liquid
Sealant extrudes from clamp or enclosure or 409.
when sealant is injected
Is pouring a heat curing liquid resin like 440-T or 770-L an option?
Heat Curing Compound: Sometimes you just have to give it a Can the piping withstand the pressure required to inject a paste like
little time to cure. If you are injecting at point A and it extrudes from 770-P , 400 Rubber , 404 Rubber or CJ-650?
point B, give a little time to cure, then return and pump against cured
sealant. (accelerator will cut cure time by 75%) Is adding more heat
an option? Should you be using a thicker compound? The void is huge and I want to use a
volume pump to pump from 5 gallon pails
Non-Curing Compound: Pump a thicker compound close to the
extrusion point. Consider options like peening the gap or other gap Deacon 400, 410, 770-P, CJ-650, 7000 refractory and 348 PTFE are
closing method. Pump a curing compound like two part rubber at all designed to pump with a volume pump from 5 gallon pails.
the extrusion point for bridging. Make sure compound extruding
looks normal and is not breaking down. My customer is concerned about a sealant
flash or auto ignition during injection.
Sealant is setting up too fast and clogging Refer to the section in the Deacon Service Manual under Flash Point
injector or not traveling and Flammability. Call Deacon to discuss these concerns. Review
Can you be using a thinner compound for the application. Is there every job before proceeding to determine if you need to take any
a higher temperature rated compound you can use that will cure precautions to prevent a flash.
slower? Can you put steam at the injection port to cool the injector.
Cannot reach desired gun pressure even

though void is full
Consider if you are mainlining sealant. Consider if studs are stretching
from injection pressure. Is the internal gasket or crack condition
worsening? Is your void calculation wrong and the void is not full?
Is your gun gauge working properly?
SERVICE MANUAL 39
TIPS FOR SUCCESS
Be sure to get an accurate temperature from your customer. Use accelerator to speed up the cure time of heat curing
Many times operators give leak sealers the wrong temperature. compounds under 550 F. This is a tool that can give you so much
Shoot the temperature reading yourself if it doesn’t seem right. more control over how long it is going to take to seal a leak.
Leave injection ports open to allow sealants to gas off if gassing is STOCK ACCELERATOR, IT HAS NO SHELF LIFE
occurring. This relieves pressure and allows the sealant to release the Do not risk hydraulic fluid contamination when using 375 or
gases to allow the curing process to take place. Caution, gases being 375-OX. Use an injection gun that is set up for chlorine and
released may be flammable as well as gases from the process leak oxygen work, that contains a compatible fluid for chlorine and
may be flammable or dangerous. oxygen, not hydraulic fluid.
Be aware of excessive heat in the back of pickup trucks in the hot When pouring a void fill enclosure, make sure you have a port
months. These temperature can cause heat curing compound to for air to come out as the product is poured in. Air coming out
cure. Maximum shelf life requires refrigeration for some sealants and the same port you are pouring into does not work unless the
using a cooler in the back of a pickup truck may be a good idea for port is large enough to allow air to escape without interrupting
heat curing compounds. flow of liquid pouring in.
Don’t leave curing compound in the injection hose of your injection Follow all safety protocol. Try to avoid contact with skin and
gun after the job. See Gun Pak 1in Deacon Service Manual, page 12. respiratory. Your safety and the safety of those around you is
If you have gallons getting hard before you get a chance to use them, your top priority. Know you are properly protected for the
consider stocking J-Sticks. They have a better shelf life and you only product you are using (refer to SDS) and for the product you
open one at a time instead of opening a whole gallon. Note: you can are exposed to from the process in the line. Don’t proceed
pre-pack enclosures with cured sealant to avoid having to dispose of until you have the knowledge to protect yourself properly.
it (check with your company engineering for approval). Refer to all safety information in the Deacon Service manual.
Have Deacon attend your next staff

meeting with your technicians to discuss
sealants and applications.
We can answer your questions and discuss applications,
injections guns, hardware etc.
40 SERVICE MANUAL
INJECTABLE SEALANTS
AND VALVE PACKINGS
SINCE 1988
Have a question, we are here to help.

Call: 724-225-8008 • 24-Hour: 800-552-2896
#1 West Point Drive
Washington, PA 15301 USA
Phone: 724-225-8008
800-552-2896 (24 hr answering)
Fax: 724-228-6353
Email: info@deaconindustries.com
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S E R V I C E M A N U A L

Founded in 1988, Deacon has become

DEACON THEORIES OF INJECTION

PTFE Compounds............................................................ 6-7

Dowtherm – Hot Oil – Hydrocarbons

Heat Curing Rubber Compound

402, 402-CF 460

100% PTFE (fibers, fillers and

360-FG 375 – 375-P

383 375-OX – 375-OXP

GRAPHITE BASED Shelf life is unlimited.

Have a question, we are here to help.

PUMP 44 Chemical Resistance: Highly resistant to a wide range of

Temperature Range for service conditions to 950ºF (510ºC)

Withstands Extreme Temperatures and Conditions

3300 PFPE GREASE

Time to empty gun (min:sec) 0:28 1:36 4:00

Injection Gun Hardware and Accessories

Model 1699 G/R

NOTE: PARTS NEEDED TO MAKE UP #169922 REPAIR KIT - SHOWN IN BOLD TYPE

Drill Bits and Taps:

CALL FOR SIZES AND PRICING.

Cubic Inches Compression Ratio (Gallon)

Boiler Feed/Condensate Compounds (Silica Free)

411 Liquid SF-ACC

Line Kill/Valve Kill

Extreme Hot Air, Gases, Super Heated Steam

CJ-429 or CJ-650 289 or 389

Injectable Refractories/Hot Air Repair

Deacon 404 Deacon 3100-S or 454

Oxygen/Chlorine Service Clean Line Sealants/

Importance of Using Accelerator

Flash Points & Flammability Warning Concerning Ambient Injections

Sealant Curing too slowly I need to inject a metal to metal joint or

Cannot reach desired gun pressure even

Have Deacon attend your next staff

Have a question, we are here to help.

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