Hardware and Installation Manual

505CC-2 Steam Turbine

and Compressor Control

Volume 1
Hardware and Installation Manual
Part Number 8701-1114

Manual 26240V1 (Revision A)

 WARNING—DANGER OF DEATH OR PERSONAL INJURY
WARNING—FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to be performed
before installing, operating, or servicing this equipment. Practice all plant and safety
instructions and precautions. Failure to follow instructions can cause personal injury and/or
property damage.
WARNING—OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify
that you have the latest revision, be sure to check the Woodward website:
www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The
latest version of most publications is available at:
www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get
the latest copy.
WARNING—OVERSPEED PROTECTION
The engine, turbine, or other type of prime mover should be equipped with an overspeed
shutdown device to protect against runaway or damage to the prime mover with possible
personal injury, loss of life, or property damage.
The overspeed shutdown device must be totally independent of the prime mover control
system. An overtemperature or overpressure shutdown device may also be needed for
safety, as appropriate.
WARNING—PROPER USE
Any unauthorized modifications to or use of this equipment outside its specified
mechanical, electrical, or other operating limits may cause personal injury and/or property
damage, including damage to the equipment. Any such unauthorized modifications: (i)
constitute "misuse" and/or "negligence" within the meaning of the product warranty
thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product
certifications or listings.

CAUTION—POSSIBLE DAMAGE TO EQUIPMENT OR PROPERTY

CAUTION—BATTERY CHARGING
To prevent damage to a control system that uses an alternator or battery-charging device, make
sure the charging device is turned off before disconnecting the battery from the system.
CAUTION—ELECTROSTATIC DISCHARGE
Electronic controls contain static-sensitive parts. Observe the following precautions to
prevent damage to these parts.
• Discharge body static before handling the control (with power to the control turned off,
contact a grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit
boards.
• Do not touch the components or conductors on a printed circuit board with your hands
or with conductive devices.

IMPORTANT DEFINITIONS
• A WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
• A CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
damage to equipment or property.
• A NOTE provides other helpful information that does not fall under the warning or caution
categories.

Revisions—Text changes are indicated by a black line alongside the text.

Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is
assumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 2005
All Rights Reserved
Manual 26240V1 505CC-2 Hardware & Installation Manual

Contents

ELECTROSTATIC DISCHARGE AWARENESS .................................................. V

CHAPTER 1. GENERAL INFORMATION ........................................................... 1
Introduction.............................................................................................................1
Quick Start Guide ...................................................................................................1
AtlasPC Control Description...................................................................................2
Control Versions .....................................................................................................2
Control Accessories ...............................................................................................3
Regulatory Compliance ..........................................................................................4
Regulatory Compliance Specifications...................................................................5
(AtlasPC Control Only) ...........................................................................................5
CHAPTER 2. BASIC INSTALLATION ............................................................... 7
Introduction.............................................................................................................7
General Installation Notes ......................................................................................7
Shipping Carton......................................................................................................7
Mounting .................................................................................................................7
Environmental Specifications .................................................................................8
Electrical Connections............................................................................................8
Grounding...............................................................................................................9
Input Power ..........................................................................................................10
Maintenance .........................................................................................................12
CHAPTER 3. WIRING, COMMUNICATIONS, AND SETUP ................................ 13
General Description..............................................................................................13
Turbine I/O / SmartCore Board ............................................................................13
Compressor I/O / Analog Combo Board ..............................................................21
Discrete Outputs / Power Supply Board...............................................................25
CPU ......................................................................................................................28
Software Start-up / Screen Navigation .................................................................29
IP Addresses ........................................................................................................41
Modbus .................................................................................................................52
CHAPTER 4. POWER SUPPLY BOARD......................................................... 76
General Description..............................................................................................76
Specifications .......................................................................................................77
Troubleshooting Guide .........................................................................................77
CHAPTER 5. PENTIUM CPU BOARD ........................................................... 79
General Description..............................................................................................79
Hardware Specifications.......................................................................................79
CPU Interface Connections..................................................................................80
CHAPTER 6. SMARTCORE BOARD WITH ACTUATORS ................................. 82
General Description..............................................................................................82
Specifications .......................................................................................................84
SmartCore Board Operation.................................................................................87
Troubleshooting Guide .........................................................................................99
CHAPTER 7. ANALOG COMBO BOARD ..................................................... 102
General Description............................................................................................102
Specifications .....................................................................................................103
AtlasPC Analog Combo Board Operation ..........................................................105
Troubleshooting Guide .......................................................................................109

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Contents

CHAPTER 8. 12-CHANNEL RELAY MODULE (OPTIONAL)............................110

General Information........................................................................................... 110
Relay Information .............................................................................................. 110
Shielding ............................................................................................................ 111
Board Status Lights ........................................................................................... 111
Wiring................................................................................................................. 111
CHAPTER 9. TOUCHSCREEN HMI (OPTIONAL) ..........................................113
General Information........................................................................................... 113
Specifications .................................................................................................... 114
Mounting ............................................................................................................ 114
Wiring................................................................................................................. 115
CHAPTER 10. SERVICE OPTIONS ..............................................................116
Product Service Options.................................................................................... 116
Returning Equipment for Repair........................................................................ 117
Replacement Parts ............................................................................................ 118
How to Contact Woodward................................................................................ 118
Engineering Services......................................................................................... 119
Technical Assistance......................................................................................... 120
APPENDIX A. DEFAULT LOG-IN/SECURITY LEVEL PASSWORDS .................121
APPENDIX B. FLASH CODES ....................................................................122
APPENDIX C. CONFIGURATION WORKSHEET ............................................123
DECLARATIONS .......................................................................................125

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Illustrations and Tables

Figure 1-1. AtlasPC / 505CC-2 Module Layout......................................................3

Figure 1-2. Physical Dimensions............................................................................6
Figure 2-1. Spring Clamp .......................................................................................9
Figure 3-1. AtlasPC Module Layout .....................................................................13
Figure 3-2. SmartCore Discrete Input Connections .............................................15
Figure 3-3. SmartCore Analog Input Connection .................................................15
Figure 3-4. Loop Powered, 4–20 mA Transmitter Connection.............................16
Figure 3-5. SmartCore Speed Input Connections ................................................16
Figure 3-6. SmartCore Analog Output Connection ..............................................17
Figure 3-7. SmartCore Actuator Output Connection ............................................17
Figure 3-8. Turbine I/O / SmartCore Connections ...............................................19
Figure 3-9. SmartCore Board with Actuators Connections ..................................20
Figure 3-10. Analog Combo Analog Input Connections (Inputs 1-11 and 12-15)22
Figure 3-11. Analog Combo Analog Output Connections....................................23
Figure 3-12. Compressor I/O / SmartCore / Analog Combo Connections...........24
Figure 3-13. Analog Combo Board Connections .................................................25
Figure 3-14. AtlasPC Power Supply Board Connections.....................................26
Figure 3-15. Optional 12-Channel Relay Module Connections ...........................27
Figure 3-16. Connection to an Ethernet LAN .......................................................28
Figure 3-17. Peer-to-peer Ethernet Connection with Crossover Cable ...............29
Figure 3-18. Servlink Connection Pop-up ............................................................30
Figure 3-19. SOS Servlink OPC Server ...............................................................30
Figure 3-20. Main Menu .......................................................................................31
Figure 3-21. Alarm Summary Screen...................................................................33
Figure 3-22. Log-in Level .....................................................................................33
Figure 3-23. Configuration Menu..........................................................................35
Figure 3-24. System Configuration Screen ..........................................................36
Figure 3-25. Modbus Configuration Pop-up .........................................................38
Figure 3-26. System Configuration Screen ..........................................................39
Figure 3-27. Configuration File Management Screen ..........................................39
Figure 3-28. Configuration File Save Pop-up.......................................................40
Figure 3-29. Configuration File Load Pop-up .......................................................40
Figure 3-30. System Configuration Screen – Modbus .........................................53
Figure 3-31. Modbus #1 (or 2) Configuration Pop-Up..........................................54
Figure 3-32. Modbus #1 (or 2) Configuration Pop-Up..........................................54
Figure 3-33. Modbus Analog Scaling Pop-Ups ....................................................55
Figure 4-1. Power Supply Board Connections (5503-216) ..................................76
Figure 4-2. Discrete Output Wiring Example........................................................78
Figure 5-1. Pentium CPU Board Connections .....................................................81
Figure 6-1. SmartCore Board with Actuators, Connectors...................................82
Figure 6-2. AtlasPC SmartCore Board Block Diagram ........................................83
Figure 6-3. Wiring Example–MPU Interface to the SmartCore Board .................87
Figure 6-4. Wiring Example–Proximity Probe to the SmartCore Board ...............88
Figure 6-5a. Wiring Example–4–20 mA Input Interface to the SmartCore
Board ...............................................................................................89
Figure 6-5b. Wiring Example–4–20 mA Input Interface using External Loop
Power...............................................................................................89
Figure 6-6. Wiring Example–Analog Output Interface to the SmartCore Board ..90
Figure 6-7. Wiring Example–Actuator Output Interface to the SmartCore
Board ...............................................................................................91
Figure 6-8. Wiring Example–Discrete Input Interface to the SmartCore Board ...92
Figure 6-9. Serial #1–RS-232 Pinouts .................................................................93
Figure 6-10. Serial #1–RS-422 Pinouts ...............................................................93
Figure 6-11. Serial #1–RS-485 Pinouts ...............................................................94

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Illustrations and Tables

Figure 6-12. Serial #2–RS-232 Pinouts................................................................94

Figure 6-13. Serial #2–RS-422 Pinouts................................................................95
Figure 6-14. Serial #2–RS-485 Pinouts................................................................95
Figure 6-15. Serial #3–RS-232 Pinouts................................................................96
Figure 6-16. Wiring Example–RS-232 Interface to the SmartCore Board ...........96
Figure 6-17. Wiring Example–RS-422 Interface to the SmartCore Board ...........96
Figure 6-18. Wiring Example–RS-485 Interface to the SmartCore Board ...........97
Figure 6-19. Wiring Example–Alternate Multipoint Wiring (RS-422/485).............97
Figure 7-1. AtlasPC Analog Combo Board Connections .................................. 102
Figure 7-2. AtlasPC Analog Combo Board Block Diagram ............................... 103
Figure 7-3a. Wiring Example–Analog Input Interface (Channels 1-11) ............ 106
Figure 7-3b. Wiring Example–Analog Input Interface (Channels 1-11) with
External Loop Power .................................................................... 106
Figure 7-4a. Wiring Example–Analog Input Interface (Channels 12–15) ......... 107
Figure 7-4b. Wiring Example–Analog Input Interface (Channels 12-15) with
External Loop Power .................................................................... 107
Figure 7-5. Wiring Example–Analog Output Interface....................................... 108
Figure 8-1. 12-Channel Relay Module .............................................................. 110
Figure 8-2. 12-Channel Relay Module Wiring Diagram .................................... 112
Figure 9-1. 381 mm (15 inch) LCD Touchscreen HMI ...................................... 113
Figure 9-2. Monitor Outline and Dimensions (mm (inches)) ............................. 114
Figure 9-3. HMI Connections ............................................................................ 115

Table 1-1. AtlasPC Modules for the 505CC-2 Control ...........................................2

Table 2-1. Power Supply Requirements...............................................................11
Table 3-1. AtlasPC SmartCore Board I/O List......................................................14
Table 3-2. AtlasPC SmartCore Board I/O List......................................................21
Table 3-3. AtlasPC Analog Combo Board I/O List ...............................................22
Table 3-4. AtlasPC Power Supply Board I/O List.................................................25
Table 3-5. Log-in / Security Levels.......................................................................34
Table 3-6. User-Selected Modbus Analog Scaling Groups .................................56
Table 3-7. Modbus Boolean Writes ......................................................................59
Table 3-8. Modbus Boolean Reads......................................................................65
Table 3-9. Modbus Analog Reads........................................................................70
Table 3-10. Modbus Analog Writes ......................................................................70
Table 3-11. Modbus Analog Read Lookup Table.................................................75
Table 5-1. Ethernet Port Pinout ............................................................................81
Table 6-1. SmartCore Failure Codes ...................................................................98
Table 7-1. Analog Combo Failure ..................................................................... 108
Table B-1. SmartCore with Actuators Failure Codes ........................................ 122
Table B-2. Analog Combo Failure Codes.......................................................... 122

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Electrostatic Discharge Awareness

All electronic equipment is static-sensitive, some components more than others.
To protect these components from static damage, you must take special
precautions to minimize or eliminate electrostatic discharges.

Follow these precautions when working with or near the control.

1. Before doing maintenance on the electronic control, discharge the static

electricity on your body to ground by touching and holding a grounded metal
object (pipes, cabinets, equipment, etc.).

2. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.

3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam

cups, cup holders, cigarette packages, cellophane wrappers, vinyl books or
folders, plastic bottles, and plastic ash trays) away from the control, the
modules, and the work area as much as possible.

4. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:

• Do not touch any part of the PCB except the edges.

• Do not touch the electrical conductors, the connectors, or the

components with conductive devices or with your hands.

• When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

CAUTION—ELECTROSTATIC DISCHARGE
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Chapter 1.
General Information

Introduction
The 505CC-2 is a steam turbine and compressor control designed for use on a
single- or two-valve steam turbine driving a one- or two-loop dynamic
compressor. This manual, 26240, encompasses three separate volumes:
• Volume 1—Hardware and Installation
• Volume 2—Steam Turbine Control
• Volume 3—Compressor Control

This volume describes the 505CC-2’s hardware platform, which is based on the
Woodward AtlasPC™ Digital Control. It provides a variety of useful information
for the user ranging from simple basic descriptions to detailed information on
wiring, specifications, and functionality. Included are:
• General information on the AtlasPC platform
• A physical description of the control hardware
• A description of the AtlasPC modules
• A description of available options
• Information on AtlasPC communications interfaces
• Installation and configuration of the 505CC-2 Configuration &
Commissioning Tool (CCT) software
• Installation and maintenance
• Troubleshooting information

This manual does not contain instructions for the operation of the complete
turbine and compressor systems. For turbine, compressor, or plant operating
instructions, contact the plant-equipment manufacturer.

Quick Start Guide

The following links provide shortcuts to pertinent information within this manual
required of a typical installation. However, they are not intended to replace
comprehensive understanding of the 505CC-2 and its functionality—be sure to
read and understand this manual fully.

Topic Location (manual 26240)

Physical Installation / Wiring Volume 1, Chapters 2 and 3
Software / System Configuration Volume 1, Chapter 3
Configuration File Management Volume 1, Chapter 3
Modbus® * Volume 1, Chapter 3
Security / Log-In Passwords Volume 1, Appendix A
Turbine Configuration Volume 2, Chapter 4
Turbine Operation Volume 2, Chapter 5
Turbine Dynamics (PID) Tuning Volume 2, Chapters 4 and 5
Compressor Configuration Volume 3, Chapter 4
Compressor Operation Volume 3, Chapter 5
Compressor Dynamics (PID) Tuning Volume 3, Chapters 4 and 5
*—Modbus is a trademark of Modicon, Inc.

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505CC-2 Hardware & Installation Manual Manual 26240V1

Configuration & Commissioning Tool Installation

To install the CCT software, insert the supplied compact disc (CD) into the disc
drive of the target computer. The minimum installation requires at least 250 MB
of free hard drive space (not including historical trending) and 256 MB of RAM.
The installation should begin automatically. If not, browse to the disc and run
setup.exe. Follow the prompts with any defaults selected. The CD also contains
manuals and wiring diagrams for reference.

AtlasPC Control Description

At the heart of the AtlasPC control is a 32-bit microprocessor that runs a powerful
Real Time Operating System. This operating system is specifically designed to
control the proper timing of all application code so that dynamic performance of
the final control system is absolutely guaranteed. Each piece of the application
code is “scheduled” under a Rate Group structure that ensures execution of the
code at a predetermined time.

Application programming is accomplished via Woodward’s GAP™ Graphical

Application Program. GAP is a pictures-to-code system that provides a high-level
programming environment for users who have control expertise but do not have
specific programming skills. Once the application program has been generated
and loaded into the AtlasPC control, the user can view variables and tune the
control with a variety of Woodward service tools. Connection to other devices,
such as an HMI or DCS system, is accomplished by means of serial Modbus
ports on the control. The desired information flow is programmed into the control
via GAP.

The hardware platform is based on the industry-standard PC/104 bus structure.

In the AtlasPC control, the backplane is the SmartCore board. The PC/104
modules are “stacked” onto the SmartCore board in order to add I/O or other
functionality. Each of the stacked modules has an on-board DIP switch that is
positioned to the unique address of that particular module. The AtlasPC control
uses a second stack called the Power Bus Stack. This stack is used primarily for
power-related I/O. The control runs on low-voltage dc power (18–32 Vdc).
AtlasPC field wiring is accomplished via terminal blocks that plug into the control
modules.

Control Versions
The AtlasPC control provides a flexible platform that can be structured into a
wide variety of configurations of I/O and communications. The required number
of I/O modules and the types of communication modules that are required will
depend entirely on the specific application scenario. Table 1-1 shows the
modules utilized for the 505CC-2 application.

Processor & Communication

I/O Modules Modules
SmartCore Pentium CPU
Analog I/O
Power Supply

Table 1-1. AtlasPC Modules for the 505CC-2 Control

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Manual 26240V1 505CC-2 Hardware & Installation Manual
The hardware uses two stacked-bus arrangements to provide the required
structure. The Power Bus Stack is used for the power-related I/O as well as the
discrete output drivers. The PC/104 Stack is used primarily for the signal I/O and
the main processor. All configurations contain a SmartCore module that spans
both the Power Bus Stack and the PC/104 Stack. Figure 1-1 shows the 505CC-2
module configuration.

Figure 1-1. AtlasPC / 505CC-2 Module Layout

Control Accessories
The AtlasPC digital control platform is designed to interface with several
Woodward service tools and commercial hardware and software products.
Available accessories are listed below with a brief description of their
functionality:
• Watch Window—Provides an Ethernet or serial connection to the control to
allow 1) initial configuration of the unit; 2) monitoring and tuning of system
variables; and 3) management of configuration and setpoints.
• Control Assistant—Ethernet connection to the control for viewing of high-
speed data captures and other useful utilities.
• Application Manager—Ethernet access to the control for program loading,
network configuration and support, and system diagnostics.
• External Interfaces—Commercially available HMI (Human Machine Interface)
programs, Distributed Control Systems (DCS), and Programmable Logic
Controllers (PLC) can interface to the AtlasPC control through serial
connections to provide operator access and control of the application
machinery.
• Optional Touchscreen HMI (8928-7037)—An Ethernet-based HMI package
that facilitates full configuration and operation of the control is included on a
supplied CD that can be installed to any Microsoft Windows 2000/XP
computer. The same HMI application is available in an optional 15-inch
Touchscreen HMI as Woodward part number 8928-7037 (see Chapter 9).
• Optional Relay Output Module (8928-459)—Because the AtlasPC control
requires interposing relays on its discrete output channels, an optional relay
output module with cable is available as Woodward part number 8928-459
(see Chapter 8).

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505CC-2 Hardware & Installation Manual Manual 26240V1

Regulatory Compliance
The AtlasPC control is suitable for use in Class I, Division 2, Groups A, B, C, D,
per UL for Canada and US or non-hazardous locations only.

The AtlasPC control is suitable for use in European Zone 2, Group IIC
environments when installed in an IP-54 minimum rated enclosure per DEMKO
certification.

The optional HMI touchscreen and its computer are suitable for use in non-
hazardous locations only, intended for installation in a controlled environment
such as a control room or motor control center. The touchscreen panel is
environmentally rated to NEMA4/IP65.

Wiring must be in accordance with North American Class I, Division 2 or

European Zone 2 wiring methods as applicable, and in accordance with the
authority having jurisdiction.

Field wiring must be suitable for at least 75 °C for operating ambient

temperatures expected to exceed 50 °C.

A fixed wiring installation is required.

Do not connect more than one main power supply to any one fuse or circuit
breaker.

Connect ground screw to earth ground (see Figure 1-2).

These listings are limited to those units bearing the UL or DEMKO agency
identifications.

WARNING—EXPLOSION HAZARD
Do not connect or disconnect while circuit is live unless area is known to be
non-hazardous.
Substitution of components may impair suitability for Class I, Division 2 or
Zone 2 applications.

AVERTISSEMENT—RISQUE D’EXPLOSION
Ne pas raccorder ni débrancher tant que l’installation est sous tension, sauf
en cas l’ambiance est décidément non dangereuse.
La substitution de composants peut rendre ce matériel inacceptable pour
les emplacements de Classe I, Division 2 ou Zone 2.

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Regulatory Compliance Specifications

(AtlasPC Control Only)
European Compliance for CE Mark
EMC Directive Declared to 89/336/EEC COUNCIL DIRECTIVE
of 03 May 1989 on the approximation of the laws
of the Member States relating to electromagnetic
compatibility.
Low Voltage Directive Declared to 73/23/EEC COUNCIL DIRECTIVE
of 10 February 1973 on the harmonization of the
laws of the Member States relating to electrical
equipment designed for use within certain
voltage limits.
ATEX—Potentially Declared to 94/9/EEC COUNCIL DIRECTIVE of
Explosive Atmospheres 23 March 1994 on the approximation of the laws
Directive of the Member States concerning equipment
and protective systems intended for use in
potentially explosive atmospheres.

Other European Compliance

DEMKO Certified to EN50021, Zone 2: EEx nL IIC 02
ATEX 0220460U

North American Compliance

UL UL Listed for Class I, Division 2, Groups A, B, C,
& D, T4A at 70 °C ambient. For use in Canada
and the United States.

These listings are limited to those units bearing the UL or DEMKO agency
identification.

Marine Compliance
American Bureau of ABS Rules 2003 SVR 4-2-1/7.3, 7.5.1, 7.9.3/17,
Shipping 4-9-4/23, 4-9-7/Table 9
Det Norske Veritas Standard for Certification No. 2.4, 2001:
Temperature Class B, Humidity Class B,
Vibration Class C, and EMC Class A
Lloyd’s Register of Shipping LR Type Approval Test Specification No. 1,
2002 for Environmental Categories ENV1,
ENV2, and ENV3

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 505CC-2 Hardware & Installation Manual Manual 26240V1

5.1 (0.203)
THRU HOLES

281.9 (11.100)

260.4 (10.250)

130.2 (5.125)

10.8 (0.425)

10.8 (0.425) 168.3 (6.625)

336.6 (13.250)
358.1 (14.100)

15.9 (0.625) 142.2 (5.600)

Figure 1-2. Physical Dimensions

(dimensions shown in millimeters (inches))

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Chapter 2.
Basic Installation

Introduction
This chapter provides the general information for mounting location selection,
installation, and wiring of the 505CC-2’s AtlasPC™ control. Hardware
dimensions, ratings, and requirements are given for mounting and wiring the
control in a specific application.

General Installation Notes

When selecting a location for mounting the AtlasPC control, consider the
following:
• Protect the unit from direct exposure to water or to a condensation-prone
environment.
• The operating range of the AtlasPC control is –20 to +70 °C
(–4 to +158 °F).
• Provide adequate ventilation for cooling. Shield the unit from radiant heat
sources.
• Do not install near high-voltage or high-current devices.
• Allow adequate space around the unit for servicing and wiring.
• Do not install where objects can be dropped on the terminals.
• Ground the chassis for proper safety and shielding.

Shipping Carton
Before unpacking the control, refer to the inside front cover and initial pages of
this manual for WARNINGS and CAUTIONS. Be careful when unpacking the
control. Check for signs of damage such as bent or dented panels, scratches, or
loose or broken parts. If any damage is found, immediately notify the shipper.

The AtlasPC control was shipped from the factory in an anti-static foam lined
carton. This carton should always be used for transport of the control when it is
not installed.

Mounting
Figure 1-2 shows the AtlasPC control layout and mounting pattern. The AtlasPC
digital control is to be mounted in an appropriate enclosure for the installed
environment. This equipment is designed for installation within a control room
panel or cabinet. An IP-54 minimum rated enclosure is required for European
Zone 2 applications (per EN50021).

The standard AtlasPC package must be mounted to allow sufficient room for
wiring access. Eight front panel mounting holes permit secure mounting.
Depending on its configuration, the AtlasPC weighs between 3.4 and 4.5 kg (7.5
and 10 lb), and has an operating range of –20 to +70 °C ambient air
temperature. A minimum of 25 mm (1 inch) of clear space around the outer
surfaces of the AtlasPC is adequate for ventilation, however approximately 75
mm (3 inches) of space may be required for wiring, depending on wire size.

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Environmental Specifications
Operating Temperature
The AtlasPC Control Platform operates in a specified ambient temperature of
–20 to +70 °C (–4 to +158 °F) with forced convection cooling.

CAUTION—AIRFLOW
Continuous operation with insufficient airflow or higher operating
temperatures will lead to reduced reliability and possible damage to the
control.

Storage Temperature
The AtlasPC Control Platform is designed to be stored without applied power at
the temperature range of –40 to +85 °C (–40 to +185 °F).

Shock
The AtlasPC Control Platform was designed to meet the shock requirements
specified by MIL-STD-810C procedure 516.2, procedure 1 (30g, 11 millisecond
half sine pulse). During Shock, relay bounce shall be limited to less than 100 ms.

Vibration (Sinusoidal)
The AtlasPC Control Platform was tested to Lloyd’s Test Specification No. 1,
2002, Vibration Test 1 (5–13.2 Hz, ±1 mm; 13.2–100 Hz, ±0.7g).

Audible Noise Emission

The AtlasPC Control Platform does not emit an audible noise above 70 dBA as
measured 1 meter away, with or without a fan.

Enclosure Protection
In order to meet Zone 2 European Group IIC, the AtlasPC Control must be
mounted in an enclosure that meets or exceeds IP 54.

Electrical Connections
Most inputs and outputs to the AtlasPC control are made through
“CageClamp” terminal blocks. For noise suppression, it is recommend that
all low-current wires be separated from all high-current wire.

The pluggable terminal blocks on the I/O modules are screwless CageClamp
style blocks. The spring clamp can be actuated by using a standard 2.5 mm
(3/32 inch) flat bladed screwdriver (see Figure 2-1). The AtlasPC pluggable
terminal blocks accept wires from 0.08–1.1 mm² (28–18 AWG). Two 0.5 mm² (20
AWG) wires or three 0.3 mm² (22 AWG) wires can be easily installed in each
terminal. Wires for the pluggable I/O terminals should be stripped 8 mm (0.3
inch).

Most of the AtlasPC control’s terminal blocks are designed to be removed by

hand. After AtlasPC input power is disconnected, the terminal blocks can be
removed one at a time by pulling them straight out. Be careful not to pull the plug
out at an angle, as this will fracture the end terminal.

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Method #1 Method #2
Free Hand (holds spring open) Bench (momentarily opens
spring while force is applied)

Figure 2-1. Spring Clamp

The AtlasPC fixed terminal blocks used for the power supply input accept wires
from 0.08–1.1 mm² (28–18 AWG). Two 0.5 mm² (20 AWG) wires or three 0.3
mm² (22 AWG) wires can be easily installed in each terminal. Wires for the fixed
mounted power terminals should be stripped 5 mm (0.2 inch).

Wiring Fixed Terminal

NOTE
Do not tin (solder) the wires that terminate at the AtlasPC terminal blocks.
The spring-loaded CageClamp terminal blocks are designed to flatten
stranded wire, and if those strands are tinned together, the connection loses
surface area and is degraded.

Grounding
Protective Earth (PE) must be connected to the termination point on the backside
of the unit next to the label with the symbol to reduce the risk of electric shock.
This connection will be made using a thread-forming screw (M4 x 6 mm). The
conductor providing the connection shall have a properly sized ring lug and wire
larger than or equal to 3.3 mm² (12 AWG).

Woodward 9
505CC-2 Hardware & Installation Manual Manual 26240V1

Shields and Grounding

An individual shield termination is provided at the terminal block for each of the
signals requiring shielding, which includes all analog sensors, speed inputs, and
communications ports. Relay outputs, contact inputs, and power supply wiring do
not normally require shielding, but can be shielded if desired. All shielded cable
must be twisted conductor pairs. Do not attempt to tin (solder) the braided shield.
All signal lines should be shielded to prevent picking up stray signals from
adjacent equipment. Wire exposed beyond the shield should be as short as
possible, not exceeding 50 mm (2 inches). The other end of the shields must be
left open and insulated from any other conductor.

The AtlasPC control is designed for shield termination to earth ground at the
control. If intervening terminal blocks are used in routing a signal, the shield
should be continued through the terminal block. If shield grounding is desired at
the terminal block, it should be ac coupled to earth. All other shield terminations
except at the AtlasPC control should be ac coupled to earth through a capacitor.
A 1000 pF, 500 V capacitor is sufficient. The intent is to provide a low impedance
path to earth for the shield at frequencies of 150 kHz and up. Multiple direct
connections of a shield to earth risk high levels of current to flow within the
shield. See Woodward application note 50532, Interference Control in Electronic
Governing Systems, for more information.

Where shielded cable is required, cut the cable to the desired length and prepare
the cable as instructed below.
1. Strip outer insulation from both ends, exposing the braided or spiral wrapped
shield. Do not cut the shield.
2. Using a sharp, pointed tool, carefully spread the strands of the shield.
3. Pull inner conductor(s) out of the shield. If the shield is the braided type, twist
it to prevent fraying.
4. Remove 6 mm (1/4 inch) of insulation from the inner conductors.
5. Connect wiring and shield as shown in plant wiring diagram.

For noise suppression reasons, it is recommend that all low-current wires be

separated from all high-current wires. Input power ground terminal should also
be wired to earth ground. Installations with severe electromagnetic interference
(EMI) may require additional shielding precautions, such as wire run in conduit or
double shielding. Contact Woodward for more information.

Shields can be grounded at both ends (AtlasPC control and load) if the cable
length is sufficiently short (within a cabinet) to prevent ground loop current in the
shield.

Cabinet Installations: If the AtlasPC control is installed in a cabinet, shielded I/O

can be terminated directly to the cabinet (earth ground) at the entry to the
cabinet, as well as at the control.

Input Power
The AtlasPC control requires a nominal voltage source of 18 to 32 Vdc. Input
power requirements vary depending on the control version. Table 2-1 contains
information for the maximum configuration.
CAUTION—START-UP
Power must be applied to the AtlasPC control at least 60 seconds prior to
expected use. The control must have time to do its power up diagnostics to
become operational. Failure of the diagnostics will disable control function.

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Manual 26240V1 505CC-2 Hardware & Installation Manual

WARNING—INPUT POWER/WIRING
The AtlasPC power supply board must have the input power removed before
installing or removing.
This equipment is suitable for use in Class 1, Division 2, Groups A, B, C, and
D, or non-hazardous locations only.
Wiring must be in accordance with Class I, Division 2 wiring methods and in
accordance with the authority having jurisdiction.
Do not connect more than one main power supply to any one fuse or circuit
breaker.

Power supply output must be of a low impedance type for proper operation of the
control. DO NOT power a control from a high voltage source containing dropping
resistors and zener diodes. If batteries are used for operating power, an
alternator or other battery charging device is necessary to maintain a stable
supply voltage.

Significant inrush currents are possible when current is applied to the AtlasPC
control. The magnitude of the inrush current depends on the power source
impedance, so Woodward cannot specify the maximum inrush current. Time-
delay fuses or circuit breakers must be used to avoid nuisance trips.

Input Power Wiring

Protective earth ground (PE) must be connected to the chassis at the termination

point on the back side labeled with . The power supply grounding
terminals should also be connected to earth to ensure grounding of the power
supply printed circuit boards. The grounding conductor must be the same size as
the main supply conductors.

Note that the control’s power supplies are not equipped with input power
switches. For this reason, some means of disconnecting input power to each
main power supply must be provided for installation and servicing.

It is expected that the installation of this equipment will include over current
protection between the power source and the AtlasPC control. This over current
protection may be accomplished by series connection of properly rated fuses or
circuit breakers. Branch circuit protection of no more than 250% of the maximum
AtlasPC power supply input current rating must be provided. See Table 2-1 for
maximum recommended fuse ratings. This value meets the 250% UL listing
requirements. The use of properly sized UL class CC, J, T, G, RK1, or RK5 fuses
meet the requirements for branch circuit protection. Do not connect more than
one AtlasPC control to any one fuse. Use only the wire size specified in Table 2-
1 or equivalent metric size, which meets local code requirements. Time delay
fuses should be used to prevent nuisance trips.

Table 2-1 provides the power supply holdup time specification; which is the time
the supply will continue to operate within specification after its input power is
interrupted. This information may be useful in specifying uninterruptible power
supply (UPS) systems.
Input Voltage Fuse
2
Range (Current Rating) Fuse (I t Rating) Wire Size* ** Holdup Time
18–32 Vdc** 9A >800 2/4 mm² 8 ms
12/14 AWG
Table 2-1. Power Supply Requirements

Woodward 11
505CC-2 Hardware & Installation Manual Manual 26240V1

NOTE
* 4 mm² (12 AWG) is the largest wire gauge size that may be connected to
the control power input terminal blocks.

** The minimum input voltage allowed is 18 V at the power input of the

control. The length, size of wire, and load current will determine the
minimum supply output voltage. The minimum supply voltage measured at
the source should always be greater than 18 V. Example: two (source and
return) 20 foot (6 m) lengths of 14 AWG (2 mm²) wire carrying 1.2 A
(maximum rated current) will result in a voltage drop from source output to
control power input of approx. 0.16 volts. The resulting supply voltage from
the example must be greater than 18.16 volts.

Input Power Wiring Diagram

The power supply and ground connections are located on the power supply
board, directly below the cooling fan.

AtlasPC
Power Supply Board
3

Optional Common
- System
Ground
2
Switching
Power 24V
Supply +
1

Maintenance
The only part of the AtlasPC control system that may require user maintenance
is the cooling fan. In the event that the fan must be replaced, please use the
following procedure to remove a faulty fan from the chassis:
• Use a #2 Phillips screwdriver
• Power down the control to avoid overheating or other hazards.
• Disconnect fan wires from terminal block. Cut the tie-wrap supporting the
wires to the cover.
• Remove, the four retaining screws holding the fan and guard to the cover.
• Remove fan and guard from unit.
• Remove guard from faulty fan
• Install new fan of same size and flow rate.
• Reinstall fan (flow arrows should point "OUT")
• Reinstall fan guard and secure with the 4 screws.
• Trim leads to a reasonable length.
• Connect RED wire to the + fan terminal and BLACK wire to - fan terminal.
• If desired strain relief leads to cover with a new tie-wrap.

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Chapter 3.
Wiring, Communications, and Setup

General Description
Turbine and compressor I/O are divided among the AtlasPC™ control’s
SmartCore, Analog Combo, and Power Supply Boards. The SmartCore, which is
the bottom, full size board spanning both stacks, is primarily for turbine I/O with
some compressor discrete inputs. Above the SmartCore are the Power Supply
(left) and Analog Combo (right) Boards. The latter is reserved entirely for
compressor I/O, while all discrete outputs for both the turbine and compressor
reside on the Power Supply. See Figure 3-1 for the 505CC-2’s AtlasPC module
layout.

Figure 3-1. AtlasPC Module Layout

See Chapter 9 for a description of the optional touchscreen HMI (Human

Machine Interface). For hardware troubleshooting help, see the individual
chapters describing each board.

Turbine I/O / SmartCore Board

Most turbine I/O are connected to the AtlasPC SmartCore Board, which is the
bottom, full size board in the stack. Table 3-1 lists the SmartCore Board I/O
assignments.

Woodward 13
 505CC-2 Hardware & Installation Manual Manual 26240V1

SmartCore SmartCore
I/O Type Channel Description Terminal Terminal
Block Numbers
Discrete Input DI_01 Discrete Input #1 - Unit Shutdown SCM-TB1 1
Discrete Input DI_02 Discrete Input #2 - Unit Reset SCM-TB1 2
Discrete Input DI_03 Discrete Input #3 - Turbine Raise Speed Setpoint SCM-TB1 3
Discrete Input DI_04 Discrete Input #4 - Turbine Lower Speed Setpoint SCM-TB1 4
Discrete Input DI_05 Discrete Input #5 - Turbine Configurable SCM-TB1 5
Discrete Input DI_06 Discrete Input #6 - Turbine Configurable SCM-TB1 6
Discrete Input DI_07 Discrete Input #7 - Turbine Configurable SCM-TB1 7
Discrete Input DI_08 Discrete Input #8 - Turbine Configurable SCM-TB1 8
Discrete Input DI_09 Discrete Input #9 - Turbine Configurable SCM-TB2 9
Discrete Input DI_10 Discrete Input #10 - Turbine Configurable SCM-TB2 10
Discrete Input DI_11 Discrete Input #11 - Turbine Configurable SCM-TB2 11
Discrete Input DI_12 Discrete Input #12 - Turbine Configurable SCM-TB2 12
Discrete Input DI_13 Discrete Input #13 - Comp 1 Open Anti-Surge Vlv SCM-TB2 13
Discrete Input DI_14 Discrete Input #14 - Comp 1 Close Anti-Surge Vlv SCM-TB2 14
Discrete Input DI_15 Discrete Input #15 - Comp 2 Open Anti-Surge Vlv SCM-TB2 15
Discrete Input DI_16 Discrete Input #16 - Comp 2 Close Anti-Surge Vlv SCM-TB2 16
Discrete Input DI_17 Discrete Input #17 - Compressor Configurable SCM-TB3 17
Discrete Input DI_18 Discrete Input #18 - Compressor Configurable SCM-TB3 18
Discrete Input DI_19 Discrete Input #19 - Compressor Configurable SCM-TB3 19
Discrete Input DI_20 Discrete Input #20 - Compressor Configurable SCM-TB3 20
Discrete Input DI_21 Discrete Input #21 - Compressor Configurable SCM-TB3 21
Discrete Input DI_22 Discrete Input #22 - Compressor Configurable SCM-TB3 22
Discrete Input DI_23 Discrete Input #23 - Compressor Configurable SCM-TB3 23
Discrete Input DI_24 Discrete Input #24 - Compressor Configurable SCM-TB3 24
24 Vdc Wetting Voltage for Discrete Inputs SCM-TB3 26
Analog Input AI_01 Analog Input #1 - Turbine Configurable SCM-TB4 27-30
Analog Input AI_02 Analog Input #2 - Turbine Configurable SCM-TB4 31-34
Analog Input AI_03 Analog Input #3 - Turbine Configurable SCM-TB4 35-38
Analog Input AI_04 Analog Input #4 - Turbine Configurable SCM-TB5 39-42
Analog Input AI_05 Analog Input #5 - Turbine Configurable SCM-TB5 43-46
Analog Input AI_06 Analog Input #6 - Turbine Steam Pressure SCM-TB5 47-50
Speed Input SS_01 Speed Input #1 - Unit Speed Input (MPU or Prox) SCM-TB6 51-54
Speed Input SS_02 Speed Input #2 – Unit Speed Input (MPU or Prox) SCM-TB6 55-58
Actuator Output ACT_01 Actuator Output #1 - Turbine Actuator Output (V1) SCM-TB7 59-61
Actuator Output ACT_02 Actuator Output #2 - Turbine Actuator Output (V2) SCM-TB7 62-64
Analog Output AO_01 Analog Output #1 - Turbine Configurable SCM-TB7 65-67
Analog Output AO_02 Analog Output #2 - Turbine Configurable SCM-TB7 68-70
Analog Output AO_03 Analog Output #3 - Turbine Configurable SCM-TB8 71-73
Analog Output AO_04 Analog Output #4 - Turbine Configurable SCM-TB8 74-76
Analog Output AO_05 Analog Output #5 - Compressor Configurable SCM-TB8 77-79
Analog Output AO_06 Analog Output #6 - Compressor Configurable SCM-TB8 80-82
Serial Port #3 COM #3 RS-232 Serial Port, DB9 Connector SCM-COM3
Serial Port #2 SI/O #2 RS-232 / RS-422 / RS-485 Serial Port SCM-TB9 83-92
Serial Port #1 SI/O #1 RS-232 / RS-422 / RS-485 Serial Port SCM-TB10 93-102

Table 3-1. AtlasPC SmartCore Board I/O List

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Discrete Inputs
Discrete inputs are optically isolated from the rest of the platform but are
common to one another. 24 Vdc is supplied for wetting voltage at Terminal 26.

Atlas
1

Dry
Contacts

24

+24V 25
(isol)
GND
(isol)
26

Figure 3-2. SmartCore Discrete Input Connections

Analog Inputs
Analog inputs are 4–20 mA. Jumpers are required, as shown in Figure 3-3.

Atlas

27 +
Transducer 4-20mA

28

29

30

Figure 3-3. SmartCore Analog Input Connection

No loop power is provided. If loop powered (2-wire) transmitters are used, an

external power supply must be utilized. In this case, it is recommended that loops
be individually protected with 100 mA fuses. See Figure 3-4 for a sample wiring
connection.

Woodward 15
505CC-2 Hardware & Installation Manual Manual 26240V1

(+) Loop Power

Atlas
100 mA Fuse
+ 4-20 mA
27 Transducer Loop
Powered

28

29 (-) Loop Power

30

Figure 3-4. Loop Powered, 4–20 mA Transmitter Connection

Speed Inputs
Speed inputs may be passive magnetic pickups (MPUs) or active proximity
probes, but no supply voltage is provided for the latter. Selection between the
two is by wiring connection. Jumpers are required when connecting proximity
probes. See Figure 3-5 for wiring examples for each.

Atlas Atlas
Active
+V Pickup
Jumper
+ 51
51 Passive
MPU
52
52

53

53
54
GND
(isol) 54

PNP Type

Figure 3-5. SmartCore Speed Input Connections

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Analog / Actuator Outputs

Analog outputs are 4–20 mA. 15 Vdc loop power is provided. Actuator outputs
are 4–20 mA or scalable 0-190 mA, selectable in software configuration.

Atlas

+15 Vdc

65 +
A

4-20 mA
66

67

Figure 3-6. SmartCore Analog Output Connection

CAUTION—PROPER CONNECTIONS
Avoid misconnection of the Analog Output (+) to the Actuator Output (–).
This will damage internal components, making the control inoperable.

Atlas

+15 V
Source
Current
Readback

59 + Proportional
Actuator
Return
Current 60
Readback

61

Figure 3-7. SmartCore Actuator Output Connection

Figure 3-8 provides an overall, sample wiring diagram for the turbine I/O on the
SmartCore Board. Turbine configurations vary, so this is provided as an example
only. The speed input connections shown are for MPUs.

Woodward 17
505CC-2 Hardware & Installation Manual Manual 26240V1

Serial I/O Ports

Three SI/O Ports are provided on the SmartCore Board for troubleshooting with
special software tools and for connection to external control devices via serial
Modbus. COM #3 provides a DB-9 connection and is dedicated as RS-232 for
use with Woodward software tools. SI/O #1 and SI/O #2 provide Modbus
interfaces to third-party devices and are software configurable for RS-232, RS-
422, or RS-485. The SmartCore Board includes the required termination
resistors in the event the AtlasPC is the final element on an RS-422 or RS-485
network--See the section on Serial I/O in Chapter 6 for appropriate wiring
terminations for each protocol. See Chapter 3 for a complete Modbus list.

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Manual 26240V1 505CC-2 Hardware & Installation Manual

PT

Admission
PT
LP / V2

Inlet

HP / V1

SE

Steam Turbine

SE

PT

Exhaust
Turbine Lower Speed Setpoint
Turbine Raise Speed Setpoint

Discrete Inputs
Configurable

Analog Inputs #1-5 Speed inputs shown

Turbine Configurable wired as passive MPUs
Unit Shutdown

Turbine #10
Unit Reset

#11
#12

+24VDC
#9
#5

#7
#8
#6

+- +- +- +- +- +- + - + -
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
1
2
3
4
5
6
7
8
9

100
101
102
93
94
95
96
97
98
99
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82

83
84
85
86
87
88
89
90
91
92

COM #3

+ - + - + - + - + - + -
SIO #2 SIO #1

Analog Outputs #1-4

Turbine Configurable

Figure 3-8. Turbine I/O / SmartCore Connections

Woodward 19
505CC-2 Hardware & Installation Manual Manual 26240V1

855-742A
02-6-17

Figure 3-9. SmartCore Board with Actuators Connections

20 Woodward
 Manual 26240V1 505CC-2 Hardware & Installation Manual

Compressor I/O / Analog Combo Board

Compressor I/O are split among the SmartCore Board, which handles discrete
inputs and configurable analog outputs, and the Analog Combo Board, which
hosts analog inputs and 4–20 mA actuator outputs. The Analog Combo Board is
the middle, half-size board in the PC/104 stack on the right side of the control
(between the CPU and the SmartCore Board). Tables 3-2 and 3-3 list the
SmartCore and Analog Combo Board I/O assignments for the compressor.

SmartCore
SmartCore Terminal
I/O Type Channel Description Terminal
Block
Numbers
Discrete Input DI_01 Discrete Input #1 - Unit Shutdown SCM-TB1 1
Discrete Input DI_02 Discrete Input #2 - Unit Reset SCM-TB1 2
Discrete Input DI_03 Discrete Input #3 - Turbine Raise Speed Setpoint SCM-TB1 3
Discrete Input DI_04 Discrete Input #4 - Turbine Lower Speed Setpoint SCM-TB1 4
Discrete Input DI_05 Discrete Input #5 - Turbine Configurable SCM-TB1 5
Discrete Input DI_06 Discrete Input #6 - Turbine Configurable SCM-TB1 6
Discrete Input DI_07 Discrete Input #7 - Turbine Configurable SCM-TB1 7
Discrete Input DI_08 Discrete Input #8 - Turbine Configurable SCM-TB1 8
Discrete Input DI_09 Discrete Input #9 - Turbine Configurable SCM-TB2 9
Discrete Input DI_10 Discrete Input #10 - Turbine Configurable SCM-TB2 10
Discrete Input DI_11 Discrete Input #11 - Turbine Configurable SCM-TB2 11
Discrete Input DI_12 Discrete Input #12 - Turbine Configurable SCM-TB2 12
Discrete Input DI_13 Discrete Input #13 - Comp 1 Open Anti-Surge Vlv SCM-TB2 13
Discrete Input DI_14 Discrete Input #14 - Comp 1 Close Anti-Surge Vlv SCM-TB2 14
Discrete Input DI_15 Discrete Input #15 - Comp 2 Open Anti-Surge Vlv SCM-TB2 15
Discrete Input DI_16 Discrete Input #16 - Comp 2 Close Anti-Surge Vlv SCM-TB2 16
Discrete Input DI_17 Discrete Input #17 - Compressor Configurable SCM-TB3 17
Discrete Input DI_18 Discrete Input #18 - Compressor Configurable SCM-TB3 18
Discrete Input DI_19 Discrete Input #19 - Compressor Configurable SCM-TB3 19
Discrete Input DI_20 Discrete Input #20 - Compressor Configurable SCM-TB3 20
Discrete Input DI_21 Discrete Input #21 - Compressor Configurable SCM-TB3 21
Discrete Input DI_22 Discrete Input #22 - Compressor Configurable SCM-TB3 22
Discrete Input DI_23 Discrete Input #23 - Compressor Configurable SCM-TB3 23
Discrete Input DI_24 Discrete Input #24 - Compressor Configurable SCM-TB3 24
24 Vdc Wetting Voltage for Discrete Inputs SCM-TB3 26
Analog Input AI_01 Analog Input #1 - Turbine Configurable SCM-TB4 27-30
Analog Input AI_02 Analog Input #2 - Turbine Configurable SCM-TB4 31-34
Analog Input AI_03 Analog Input #3 - Turbine Configurable SCM-TB4 35-38
Analog Input AI_04 Analog Input #4 - Turbine Configurable SCM-TB5 39-42
Analog Input AI_05 Analog Input #5 - Turbine Configurable SCM-TB5 43-46
Analog Input AI_06 Analog Input #6 - Turbine Steam Pressure SCM-TB5 47-50
Speed Input SS_01 Speed Input #1 - Unit Speed Input (MPU or Prox) SCM-TB6 51-54
Speed Input SS_02 Speed Input #2 - Unit Speed Input (MPU or Prox) SCM-TB6 55-58
Actuator Output ACT_01 Actuator Output #1 - Turbine (HP/V1) Actuator SCM-TB7 59-61
Actuator Output ACT_02 Actuator Output #2 - Turbine (LP/V2) Actuator SCM-TB7 62-64
Analog Output AO_01 Analog Output #1 - Turbine Configurable SCM-TB7 65-67
Analog Output AO_02 Analog Output #2 - Turbine Configurable SCM-TB7 68-70
Analog Output AO_03 Analog Output #3 - Turbine Configurable SCM-TB8 71-73
Analog Output AO_04 Analog Output #4 - Turbine Configurable SCM-TB8 74-76
Analog Output AO_05 Analog Output #5 - Compressor Configurable SCM-TB8 77-79
Analog Output AO_06 Analog Output #6 - Compressor Configurable SCM-TB8 80-82
Serial Port #3 COM #3 RS-232 Serial Port, DB9 Connector SCM-COM#
Serial Port #2 SI/O #2 RS-232 / RS-422 / RS-485 Serial Port SCM-TB9 83-92
Serial Port #1 SI/O #1 RS-232 / RS-422 / RS-485 Serial Port SCM-TB10 93-102

Table 3-2. AtlasPC SmartCore Board I/O List

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 505CC-2 Hardware & Installation Manual Manual 26240V1

Analog Combo Analog Combo

I/O Type Channel Description
Terminal Block Terminal Numbers
Analog Input AI_01 Analog Input #7 - Comp 1 Flow ANA1-TB1 1-3
Analog Input AI_02 Analog Input #8 - Comp 1 Suction Pressure ANA1-TB1 4-6
Analog Input AI_03 Analog Input #9 - Comp 1 Discharge Pressure ANA1-TB1 7-9
Analog Input AI_04 Analog Input #10 - Comp 1 Suction Temp ANA1-TB1 10-12
Analog Input AI_05 Analog Input #11 - Comp 1 Discharge Temp ANA1-TB2 13-15
Analog Input AI_06 Analog Input #12 - Comp 2 Flow ANA1-TB2 16-18
Analog Input AI_07 Analog Input #13 - Comp 2 Suction Pressure ANA1-TB2 19-21
Analog Input AI_08 Analog Input #14 - Comp 2 Discharge Pressure ANA1-TB2 22-24
Analog Input AI_09 Analog Input #15 - Comp 2 Suction Temp ANA1-TB3 26-28
Analog Input AI_10 Analog Input #16 - Comp 2 Discharge Temp ANA1-TB3 29-31
Analog Input AI_11 Analog Input #17 - Compressor Configurable ANA1-TB3 32-34
Analog Input AI_12 Analog Input #18 - Compressor Configurable ANA1-TB4 35-38
Analog Input AI_13 Analog Input #19 - Compressor Configurable ANA1-TB4 39-42
Analog Input AI_14 Analog Input #20 - Compressor Configurable ANA1-TB5 43-46
Analog Input AI_15 Analog Input #21 - Compressor Configurable ANA1-TB5 47-50
Analog Output AO_01 Analog Output #7 – Comp 1 Anti-Surge Vlv ANA1-TB6 51-53
Output
Analog Output AO_02 Analog Output #8 - Comp 2 Anti-Surge Vlv Output ANA1-TB6 54-56
Speed Input SS_01 Not Used ANA1-TB6 57-59
Speed Input SS_02 Not Used ANA1-TB6 60-62

Table 3-3. AtlasPC Analog Combo Board I/O List

Discrete Inputs
Discrete inputs are optically isolated from the rest of the platform but are
common to one another. 24 Vdc is supplied for wetting voltage at Terminal 26.
See Figure 3-2 for discrete input connections.

Analog Inputs
Analog inputs are 4–20 mA. Inputs 1-11 on the top side of the board are 3-
terminal connections (±SHLD). However, inputs 12-15 on the bottom left of the
board are 4-terminal connections—The second terminal for each input is not
used. No loop power is provided. If loop powered (2-wire) transmitters are used,
an external power supply must be utilized. In this case, it is recommended that
loops be individually protected with 100 mA fuses. See Figure 3-10 for example
terminations.

(+) Loop Power (+) Loop Power

Atlas Atlas
100 mA Fuse 100 mA Fuse
+ 4-20 mA
+ 4-20 mA
35 Transducer Loop
1 Transducer Loop Powered
Powered (-) Loop Power
Analog
Analog
Input #1 36
Input #12
2 (-) Loop Power

37

3
38

Figure 3-10. Analog Combo Analog Input Connections (Inputs 1-11 and 12-15)

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Manual 26240V1 505CC-2 Hardware & Installation Manual

Analog Outputs
Actuator outputs are typical 4–20 mA analog outputs. 15 Vdc loop power is
provided. See Figure 3-11 for an example termination.

Atlas +V

51 + 4-20 mA
Output

Analog 52
Output #1

53

Figure 3-11. Analog Combo Analog Output Connections

Configurable analog outputs are provided on the SmartCore Board. See Figure
3-6 for a wiring example.

Figure 3-12 provides an overall, sample wiring diagram for the compressor I/O
on the SmartCore and Analog Combo Boards. Compressor configurations vary,
so this is provided as an example only.

Woodward 23
505CC-2 Hardware & Installation Manual Manual 26240V1

PT

TT

Compressor Stage 1 Compressor Stage 2

PT PT

TT TT
PT

FT FT
TT

Stage 1
Anti-Surge / Recycle Valve
Stage 2
Anti-Surge / Recycle Valve

Compressor Configurable
Close Stage 1 Anti-Surge Valve
Close Stage 2 Anti-Surge Valve
Open Stage 1 Anti-Surge Valve

Open Stage 2 Anti-Surge Valve

Analog Input #17

Discrete Inputs
Configurable
Compressor
#17

#19
#20
#21
#22
#23
#24

+24VDC
#18

* SmartCore Board *
+ - + - + - + - + - + - + - + - + - + - + - * Analog Combo Board *
10
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17
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26

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82

COM #3

+ - + - + - + - + - + - + - + - * Analog Combo Board *

* SmartCore Board *

Analog Outputs #5-6 Analog Inputs #18-21

Compressor Configurable Compressor Configurable

Figure 3-12. Compressor I/O / SmartCore / Analog Combo Connections

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 Manual 26240V1 505CC-2 Hardware & Installation Manual

855-740
02-2-22

Figure 3-13. Analog Combo Board Connections

Discrete Outputs / Power Supply Board

All discrete outputs for both turbine and compressor are located on the Power
Supply Board, the uppermost board in the Power Bus stack, directly beneath the
cooling fan. The discrete outputs are not dry contacts. They are low-side relay
drivers capable of up to 200 milliamps. As such, external interposing relays are
usually required. Table 3-4 lists the Power Supply Board connections.

Power Supply Power Supply

I/O Type Channel Description
Terminal Block Terminal Numbers
Input Power 18-32 Vdc (65 W) Supply Power PS-TB2 1-3
Fan Power Internal Power to Cooling Fan PS-TB4 6-7
Discrete Output DO_01 Discrete Output #1 - Unit Shutdown PS-TB5 8
Discrete Output DO_02 Discrete Output #2 - Unit Alarm PS-TB5 9
Discrete Output DO_03 Discrete Output #3 - Turbine Configurable PS-TB5 10
Discrete Output DO_04 Discrete Output #4 - Turbine Configurable PS-TB5 11
Discrete Output DO_05 Discrete Output #5 - Turbine Configurable PS-TB5 12
Discrete Output DO_06 Discrete Output #6 - Turbine Configurable PS-TB5 13
Discrete Output DO_07 Discrete Output #7 - Compressor Configurable PS-TB5 14
Discrete Output DO_08 Discrete Output #8 - Compressor Configurable PS-TB5 15
Discrete Output DO_09 Discrete Output #9 - Compressor Configurable PS-TB6 16
Discrete Output DO_10 Discrete Output #10 - Compressor Configurable PS-TB6 17
Discrete Output DO_11 Discrete Output #11 - Compressor Configurable PS-TB6 18
Discrete Output DO_12 Discrete Output #12 - Compressor Configurable PS-TB6 19
Not Used PS-TB6 20-21
Relay Power 18-32 Vdc External Relay Power PS-TB6 22-23

Table 3-4. AtlasPC Power Supply Board I/O List

See Figure 3-14 for sample relay wiring using external relays or an optional
Woodward 12-Channel Relay Module. See Chapter 8 for more information on the
Woodward Relay Module.

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505CC-2 Hardware & Installation Manual Manual 26240V1

65 Watts
18-32 VDC

GND
+ -

* Analog Combo Board *

* Power Supply Board *

10
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7

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* Analog Combo Board *

Unit Shutdown
Unit Alarm

#7
#8
#3
#4 Turbine Configurable
#5 Discrete Outputs #3-6
#6

#9 Discrete Outputs #7-12

#10
#11
#12

+ -
Compressor Configurable

Customer Supplied 18-32 VDC

K K K

Customer Supplied Interposing Relays or

Optional Woodward 12-Channel Relay Module

Figure 3-14. AtlasPC Power Supply Board Connections

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Figure 3-15. Optional 12-Channel Relay Module Connections

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CPU
The CPU is the uppermost board on the right side of the control. It includes an
RJ-45 10/100Base-T Ethernet jack as well as two DB9 RS-232 serial ports.
These two serial ports should not be used for customer connections--Additional
serial communications ports are provided for customer use on the SmartCore
Board.

CAUTION—RS-232 PORT ISOLATORS

The two RS-232 ports on the CPU should not be used without isolators—It is
recommended that the serial ports on the SmartCore board be used for
serial communications.

There are no required field connections to the CPU, unless the control is installed
on an Ethernet network or connected directly to a PC or the optional touchscreen
HMI, in which cases the RJ-45 jack is used. If installed on a local area network
(LAN) through an Ethernet hub or switch, a regular, straight cable is used (Figure
3-16). If the control is connected directly to a PC or the optional touchscreen
HMI, a null, or crossover, cable is required (Figure 3-17). In either case, use port
1, or LAN1, on the HMI computer—LAN2 is a spare port

100
10

Ethernet Hub / Switch

DCS PC

Optional TouchScreen HMI

Figure 3-16. Connection to an Ethernet LAN

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100
10

Optional TouchScreen HMI

Figure 3-17. Peer-to-peer Ethernet Connection with Crossover Cable

Software Start-up / Screen Navigation

Full configuration and operation of the 505CC-2 Steam Turbine and Compressor
Control is accomplished with the supplied Configuration & Commissioning Tool
(CCT) software or the optional touchscreen Human Machine Interface (HMI). The
interface between the HMI/CCT and the control is a specialized OPC connection
managed by Woodward’s Servlink OPC Server. On the initial startup of the
HMI/CCT, the Servlink OPC Server must be configured to connect to the
appropriate control. A pop-up will prompt for the connection type as shown in
Figure 3-18. Enter the IP Address of the target control and select the Connect
TCP button. As shipped from the factory, the 505CC-2’s Atlas PC will be
addressed 190.14.99.220, but this address could vary. The simplest way to verify
the address is by connecting to the control with Woodward’s AppManager
software. See the IP Addresses section later in this chapter.

NOTE
The HMI/CCT application requires a hardware key (included) for normal
runtime. The key should be installed on the computer’s parallel port.

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Figure 3-18. Servlink Connection Pop-up

The SOS Server window will indicate the IP Address and name of the control, the
date/time stamp of the application software running on the control, and the status
of the OPC connection. Once connected, the status will be indicated as shown in
Figure 3-19. Under the File menu, select the option for Save as Default
Configuration. This process is necessary only on the HMI/CCT’s initial startup.

Figure 3-19. SOS Servlink OPC Server

NOTE
It may take up to one minute for the HMI/CCT application to launch, the SOS
Servlink Server to connect, and the application to begin communicating with
the 505CC-2 control.

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The same set of configuration and operation screens are available in both the
CCT software and the touchscreen HMI. The screens are arranged in a
traditional drill-down menu tree orientation, with separate branches for
configuration and operation of both the turbine and compressor, as well as for
overall system functions (file management, alarming, trending, etc.). The header
and footer are common across all screens. The former indicates the login level,
screen name, date, and time. The latter displays status messages and data for
the turbine and compressor, navigation buttons, and indicators for active alarm
and communication link health. Upon startup, the uppermost, or home screen,
the Main Menu, is available. See Figure 3-20 for an example of the Main Menu
Screen and the common screen header and footer.

Figure 3-20. Main Menu

Select the Units button to toggle between Imperial (English)

and SI (System International) units.

The Alarm indicator will blink to indicate an active, unacknowledged

alarm. Click the button to jump to the Alarm Summary screen.

Select the Local/Remote button to toggle between

Local and Local/Remote modes, if configured.

Select the Home button to jump to the Main Menu screen.

Select the Back button (left arrow) to jump to the previously viewed
screen.

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Select the Up button to jump to the previous, upper level screen.

Select the Unit Overview button to jump to the Unit Overview graphics
screen.

The Communications Health indicator will blink if the communications

link is failed.

Once the control is powered-up and communications are established,

the Communications Health indicator will change and online
functionality will be available.

In the Offline configuration mode, the HMI/CCT, even if physically

connected to a control, is “offline” relative to that control. Any
configuration changes are not maintained, unless saved to a
configuration file. Configuration parameters are not written to the
control in this login level.

NOTE
For proper communications, verify that the control and all connected
Ethernet devices have properly configured IP addresses. See the IP
Addresses section later in this chapter.

The Shutdown indicator will blink to indicate an active shutdown. Click

the button to initiate an emergency shutdown.

Near the center of the Main Menu screen, the Close CCT button will
terminate the HMI/CCT application but has no effect on the 505CC-
2 or its controlling of the turbine/compressor unit.

Alarm Summary/History, Event History

The Alarm Summary screen, shown in Figure 3-21, provides a time-stamped
summary of 505CC-2 alarm conditions. The alarm messages are expanded text
to provide intuitive feedback to the Operator as to the alarm condition. New,
active, unacknowledged alarms are displayed in red. Use the Ack or Ack All
buttons to acknowledge alarms and the Reset button to issue a system reset.
Active, acknowledged alarms are shown in blue, and inactive, unacknowledged
alarms are shown in green.

The appearance of the alarm summary can be customized with the Columns
button, allowing the Operator to add or delete columns of pertinent information.
Column widths and sorting are also adjustable via the column headers.

The Alarm History screen, similar to the Summary screen shown above,
maintains a running list of alarm, acknowledge, and return-to-normal events. The
Event History screen lists pre-defined, time-stamped control events.

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Figure 3-21. Alarm Summary Screen

Log-in / Security Levels

In the upper left corner of the screen is an indicator of the current log-in level—
Click the button to change levels as shown in Figure 3-22.

Figure 3-22. Log-in Level

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There are six levels of log-in with varying degrees of security applied to
configuration and operation actions. See Table 3-5 for details. See Appendix A
for a list of default log-in passwords.

Log-in Level Security Level

Monitor No configuration permissions. Operational permissions limited to
alarm acknowledge. In this login, the HMI acts merely as a “dumb”
terminal.
Operator Full command of all operating screen functions with the exception of
PID tuning, valve calibrations, Online compressor map adjustments,
and compressor Full Manual operating mode.
Engineering Full operation permissions (same as Operator but without its
exceptions). Some permissions for minor configuration items.
Service Full operation permissions. Full configuration permissions for the
compressor, but not for the steam turbine. Steam turbine
configuration is limited to those items which can be safely tuned
while the unit is running.
Online Configure Full configuration permissions. Highest security level. Requires that
the turbine/compressor unit is shutdown. The 505CC-2 is forced into
I/O lock.
Offline Configure Off-line configuration mode. Full configuration permissions. The
HMI/CCT is not connected to the control. Or, if connected, any
configuration changes are not written to the 505CC-2. Offline is not
meant to imply that the turbine/compressor is not running.

Table 3-5. Log-in / Security Levels

CAUTION—I/O LOCK
The Online Configure security login will force an I/O Lock on the AtlasPC
control and, therefore, can only be accessed when the turbine is shut down.
This mode is inhibited if the turbine is running.

These security levels determine what functions and configuration permissions

are available to the user. In general, the higher the log-in level, the more
functions and configurables are available. Some turbine parameters are critical to
its operation and can only be changed in the Online Configure mode when the
unit is shutdown. Other parameters (PID tuning, speed setpoints, some low-level
configuration, etc.) can safely be changed online and, as such, are available in
the Engineering and Service levels. Since it is conceivable that a compressor
may be uncoupled from a running turbine during initial commissioning, all
compressor configuration is available in the Service mode or lower.

To prevent multiple connections of the HMI/CCT from fighting for control of a

single 505CC-2, a configuration token scheme is applied to the security login
levels. If a connection is established in Operator, Engineering, Service, or Online
Configure modes, any other HMI/CCT session is limited to Monitor and Offline
Configure. The HMI/CCT session in control will remain so until its security level is
changed to Monitor or Offline Configure, thereby freeing the 505CC-2 for another
HMI/CCT session.

Discrete selections are made via check boxes where an “X” indicates an enabled
or chosen function. Adjustable analog values are indicated by up/down arrows to
the right of the value. Selecting the analog field box will open an adjustment pop-
up. Use the adjustment arrows to increase or decrease the value, or select
(highlight) the numerical value within the pop-up for direct entry of a value.

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In Service mode or lower, changes to any analog configuration value by direct
numerical entry are generally limited to ten percent (10%) of the current value.
This is intended to prevent inadvertent entry of a substantially incorrect value and
the subsequent configuration errors or operational upsets that could result on a
running turbine. Therefore, ramp buttons are provided to adjust the value in fine
(1%) or course (10%) increments. Once within 10% of the target value, the value
may be entered directly. Direct entry is always enabled in either Configure mode.

Analog values on operating screens (setpoints, demands, presets, etc.) may be

adjusted with ramp buttons, as described above, or direct entry of an analog
value. Some of these may be limited by the 10% rule defined above if their
function is somehow related to configuration. If the control rejects a value that is
greater than 10%, re-enter smaller values until the desired value is reached.

See the applicable turbine and compressor control manuals for detailed
configuration and operation instructions. The following sections provide system
level configuration instructions.

Configuration Menu / System Configuration

The Main Menu screen provides single button access to all turbine and
compressor operating screens. Select the Configuration / Service button to
access the configuration menu, shown in Figure 3-23.

Figure 3-23. Configuration Menu

The Configuration Menu screen provides single button access to all turbine and
compressor configuration screens, configuration file management, and system
configuration. Select the System Configuration button to access that screen,
facilitating system level configuration including Modbus setup. See Figure 3-24.

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Figure 3-24. System Configuration Screen

• Units
Select the desired units convention and base pressure unit. These
selections will customize the HMI/CCT appearance. The compressor
control software is written in SI units (kPa, ˚C). So, compressor input
signals (flow, pressure, temperature) must be calibrated in these units or
the 505CC-2 input ranges adjusted accordingly. But, the HMI/CCT will
convert values where appropriate for display. The turbine software
normalizes all values, so this unit selection is necessary for display only.

• Language Selection
The default language selection is English. Future versions of the 505CC-
2 may support other languages.

• Control ID
Enter the Control ID of the 505CC-2 to which the HMI/CCT is to connect.
As shipped, the HMI/CCT software may default to "505CC2" as the
Control ID. For dedicated, non-networked units, this default will connect
to the control automatically. However, for networked units, the
HMI/CCT's Control ID must be unique to the targeted control. In this
case, use the Control ID found as the “ComputerName” on a tag on the
top of the AtlasPC control. In either case, the HMI/CCT will connect to
the specified control if logged-in at any level other than Offline Configure.

• Communications
See the Modbus section later in this chapter for details on Modbus
communications, including port configuration, Modbus addresses, etc.

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• Date/Time Settings
The current date and time of the connected control are shown in the
Date/Time Settings box. If desired, enter a new date and/or time and
press the respective button to update the connected control.
Alternatively, the control’s date/time can be synchronized to that of the
HMI/CCT by pressing the Synchronize button. If a turbine configurable
discrete input is assigned as Real Time Clock Auto Sync, input fields are
provided, as shown in Figure 3-24, for a synchronizing time. This time
value, in 24-hour format (00:00 – 23:59), will be written to the control’s
real time clock whenever the assigned discrete input is pulsed.

• 505CC-2 Control Status

The 505CC-2 Control Status box provides basic control information—No
configuration is required. If connected to a control, the power supply
voltage and cold junction temperature are indicated. Also displayed are
the names and time/date stamps of the current HMI/CCT application,
configuration file, and control software.

Local/Remote Function
The Local/Remote function allows an operator using the HMI/CCT to disable any
remote command, discrete input or Modbus command from a remote control
room for example, that may put the system in an unsafe condition. This function
is typically used during a system startup or shutdown to allow only one operator
to manipulate the 505CC-2’s control modes and settings. If Local/Remote is not
configured, discrete inputs and Modbus commands, if configured, are enabled at
all times.

When configured, the Local/Remote function provides a Local-only mode, in

which the HMI/CCT is the sole control station. This Local mode can be further
customized to enable discrete inputs and/or Modbus commands if necessary.
Regardless of this supplemental configuration, the following inputs/commands
are always enabled in the Local control mode:

External Trip Discrete Input

External Trip 2 Discrete Input
External Trip 3 Discrete Input
External Trip 4 Discrete Input
External Trip 5 Discrete Input
Override MPU Fault Discrete Input
Start Permissive Discrete Input
Select Online Dynamics Discrete Input
Local/Remote Discrete Input
Local/Remote Modbus Command (if Modbus is configured)
Trip/ESD Modbus Command (if Modbus is configured)

If the control mode is switched from Local to Local/Remote, the 505CC-2 can be
operated through the HMI/CCT, discrete inputs, and/or all Modbus commands.

When using a discrete input to select between Local and Local/Remote modes, a
closed contact, or high input, selects the Local/Remote mode and an open
contact, or low input, selects the Local mode.

A turbine configurable discrete output may be assigned to indicate (energized)

when Local mode is selected. There is also indication of the Local/Remote mode
selection through Modbus (TRUE for Local/Remote mode, FALSE for Local
mode).

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Local/Remote Configuration
If Local/Remote is not configured, all available sources, the HMI/CCT, discrete
inputs, and Modbus, are enabled for control commands. However, Modbus
commands are enabled only if one or both Modbus ports are configured, and the
Enable Commands check box is selected in the respective Modbus configuration
pop-up. See Figure 3-25.

Figure 3-25. Modbus Configuration Pop-up

If Local/Remote control mode switching is desired, configure the Local/Remote

functionality by selecting the Use Local/Remote check box from the System
Configuration screen, as shown in Figure 3-24. When configured, a new
Local/Remote mode select button becomes available in the screen footer—It
indicates the current mode and will toggle between modes when pressed. The
default Local/Remote configuration is for only HMI/CCT control in Local mode.
Select the Enable Contacts option to also enable discrete input commands in
Local mode. Likewise, Modbus commands can be enabled in Local mode, but
one or both Modbus ports must be configured and the respective Enable
Commands option selected, as described above and shown in Figure 3-25.

A status message indicates whether or not discrete inputs and Modbus

commands are active under the current configuration. As an example, in Figure
3-26, the unit is configured for Local/Remote with discrete inputs and Modbus #1
commands enabled in Local. Modbus port #2 is configured, but commands from
it have not been enabled in Local mode. Note that the Local/Remote button in
the screen footer indicates Local mode, discrete inputs and Modbus #1
commands are indicated active, but Modbus #2 commands are not active. If the
mode were switched to Local/Remote, all commands would be enabled.

Configuration File Management

As shown in Figure 3-23, the Configuration Menu screen provides a File
Upload/Download button to access the Configuration File Management screen,
shown in Figure 3-27.

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Figure 3-26. System Configuration Screen

Figure 3-27. Configuration File Management Screen

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505CC-2 Hardware & Installation Manual Manual 26240V1
This facility allows saving a configuration file for archival purposes, generating
and saving a default configuration file that might apply to multiple units, and
loading such a default file to the 505CC-2 control. The current configuration can
be saved at any time, and in any login level, by pressing the Save button. A pop-
up prompts for a filename as shown in Figure 3-28. The default filename is
generated from the current date and time but may be modified as desired.

Figure 3-28. Configuration File Save Pop-up

The configuration is saved as a .XML recipe file in the \WGFiles subdirectory of

the Advantech Studio program installation. A typical path would be C:\Program
Files\Advantech Studio v5.2\Projects\505CC-2\WGFiles, but this will vary if the
path was altered during installation.

Selecting the Load button from the Configuration File Management screen will
initiate a similar pop-up prompting for a saved configuration file to load, as shown
in Figure 3-29. Select the browse button to locate the desired .XML recipe file.

Figure 3-29. Configuration File Load Pop-up

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If the HMI/CCT is connected to a control, loading a configuration from a file
would attempt to overwrite the running configuration with unpredictable, but likely
dangerous consequences. Therefore, configuration file loading can only be
performed in one of the two configuration login levels--The Load button is
disabled in any lower security level. The Online Configure login commands an
I/O lock on the AtlasPC control, and can therefore only be accessed when the
turbine/compressor unit is shutdown. Loading a file from this login level will load
the file to the HMI/CCT and simultaneously write the same data to the 505CC-2
control. The configuration can then be modified as necessary and the login
lowered to allow normal operation of the unit with the new configuration. Utilize
the Offline Configure login to disconnect the HMI/CCT from a connected control
and load a configuration file for any required modifications. The configuration
must be resaved to maintain any changes that are made before reconnecting to
a control.

Select the Generate Report button to create a text-based configuration

worksheet for archiving or transmittal to others. This text file is generated in the
505CC-2 project folder under the Advantech AStudio installation (C:\Program
Files\Advantech Studio v5.2\Projects\505CC-2 for example).

IP Addresses
For Ethernet communications, all network devices must have similar but distinct
IP addresses. From the factory, the 505CC-2’s AtlasPC control is preconfigured
with an address of 190.14.99.220. Likewise, the optional touchscreen HMI
comes addressed as 190.14.99.200 (port 1). Therefore, the two are able to
communicate immediately, without additional configuration. Similarly, any
connected computer running the CCT software must be configured with an
address of the same form.

Changing a Computer’s IP Address

For example, assume that the 505CC-2 is ordered without the touchscreen HMI
and will not be connected to a network. The CCT software will be installed from
the supplied CD onto a user’s laptop computer to facilitate configuration of the
control. The IP address of the laptop computer must be changed to “match” that
of the control for the two to communicate. Below are typical instructions for
changing the IP address of a Microsoft Windows 2000 compatible computer.

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Select Settings … Control Panel from the Start Menu.

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Select Network and Dial-up Connections.

Select Local Area Connection.

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505CC-2 Hardware & Installation Manual Manual 26240V1
Click the Properties button.

In the Local Area Connection Properties window, verify that Internet Protocol
(TCP/IP) is checked and selected. Click the Properties button.

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Manual 26240V1 505CC-2 Hardware & Installation Manual
Click the Use the following IP address: radio button and enter an address in the
correct format. The Subnet Mask will default to 255.255.0.0, which means that
the first two numbers in the devices’ addresses must match to facilitate proper
communications. For example, since the control’s default address is
190.14.99.220, enter an address for the computer in the form 190.14.XXX.XXX.
Click OK. The computer may require rebooting.

Changing the Control’s IP Address

On the other hand, if the control will operate on an existing network, as shown in
Figure 3-16, it may be necessary to change the IP addresses of the control and
HMI, if utilized.

CAUTION—IP ADDRESS
To change the AtlasPC’s IP address, the application software must be
stopped. Therefore, this procedure can only be performed when the
turbine/compressor is shut down.

To change the control’s IP address, use the provided Application Manager

(AppManager) software from a laptop or other connected computer. When
AppManager is launched, it will search for all connected controls, whether one
connected directly by an Ethernet crossover cable or several on an Ethernet
LAN. All connected controls will be displayed by name and IP address in the left
pane of the AppManager window.

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505CC-2 Hardware & Installation Manual Manual 26240V1
Select the control name to highlight it. The name, size, date, and status of the
application software will appear in the pane to the right.

To allow changing the IP address, the application software must be stopped.

Select the application name, 5418-1740.out, in the right pane of the AppManager
window. Then, click the Stop button in the toolbar, or select Stop Application from
the Control menu.

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AppManager will request confirmation before stopping a running application.

Select Yes and, if prompted, enter ServiceUser as the Connect As: and
Password:.

Once the application is stopped, it will be indicated as such in the Status column
in the right pane of the AppManager window.

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505CC-2 Hardware & Installation Manual Manual 26240V1

The IP address can now be changed by selecting Change Network Settings from
the Control menu.

CAUTION—READDRESSING
If no control is selected when Change Network Settings is initiated,
AppManager will prompt for the IP address of the control that is to be
readdressed. If a valid address is entered, the readdressing process will
continue as described below, but on its own, AppManager will stop the
application software, if running. It is always preferred to manually stop the
application as described above, thereby ensuring that the unit has been
properly secured.

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AppManager will prompt for a new IP address. If installed on an Ethernet LAN, a
DHCP server can assign the address, or one may be specified directly. Select
OK. Then, select Yes at the confirmation prompt to proceed with the change.

NOTE
Depending upon the version of AppManager being used, the confirmation
pop-up may indicate that AppManager will display a confirmation message
after successfully readdressing the control. This confirmation of completion
may or may not be displayed, depending upon the versions of the control
and AppManager in use. If the confirmation message does not appear, it
does not necessarily mean that the readdressing failed.

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After the IP address is changed, the control will reboot and will eventually be
displayed again in the AppManager control list. This process typically takes
45~60 seconds. Success of the address change can be confirmed by verifying
the newly displayed IP address in AppManager’s control list.

The application software must now be restarted. As before, select the control
name to highlight it. Then, select the application name, 5418-1740.out, in the
right pane. Click the Start button in the toolbar, or select Start Application from
the Control menu

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The application will initialize, as indicated in the Status column and by messages
displayed in the lower right box of the AppManager window. Once complete, the
Status column should display Running.

Changing the HMI’s IP Address

The HMI computer is like any other Microsoft Windows computer, and its IP
address can be changed as described in the earlier section, Changing a
Computer’s IP Address.

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Modbus
The 505CC-2 has available a fixed and complete set of process data for transfer
to an external device "master" through two serial data ports using the Modbus
communication protocol (See Chapter 6 of this manual for port locations and
wiring pinouts on the SmartCore board). The Modbus protocol determines how
the master and slaves establish and break off contact, how the sender and
receiver are identified, how messages are exchanged in an orderly manner, and
how errors are detected. The 505CC-2 control acts as a slave to give the
external device more flexibility in requesting data. The data made available by
the control is constantly updated and, thus, always current. The master initiates
all data transactions (requests from the master to the slave and responses from
the slave).

For data transactions to take place, address lists, or Modbus lists, are created in
the Modbus master and slave. The control contains one list consisting of analog
and Boolean inputs and outputs ("reads" and "writes"). The slave must have a
dedicated list in the master. The slave list must match the corresponding master
list(s) in order for all data to be transferred.

As a slave, the control system is set up to use input coils and holding registers as
memory locations for outputs received from the master, meaning any value
written here by the master is intended to be used as a command function in the
control (remote setpoint, raise/lower, etc.). Therefore, input coils and holding
registers are "write only" memory and cannot be used as read memory by the
slave. Input coils and holding registers are read by the control only to see what
data was last written. All reads input from the control must be an input status or
an input register and are therefore "read only" memory.

Address 0:XXXX … Input Coils … Boolean Writes to the control

Address 1:XXXX … Input Status … Boolean Reads from the control
Address 3:XXXX … Input Register … Analog Reads from the control
Address 4:XXXX … Holding Register … Analog Writes to the control

The analog values stored in the control are floating point numbers representing
engineering units (e.g. kPa, rpm, m3/hr). However, values sent to and received
from the master are signed integers ranging from -32767 to +32767. Decimals
are truncated before being passed. Thus, any value sent to or received from the
master, whose decimal bits are significant, will require an appropriate scalar. In
addition to providing this decimal point resolution, the scalar also facilitates large
numbers (greater than 32767) to be transferred.

For many analog values that have defined ranges, the scalar can be fixed. For
example, valve position is always between 0 and 100 percent. Therefore, a fixed
multiplier of 100 can provide two decimal points of resolution. The fixed analog
scalars shown in the Modbus list are multipliers with respect to the control. That
is, analog reads from the control are multiplied by this scalar before being
passed to the master device—The value received by the master device must be
divided by the same scalar. Conversely, the control will multiply analog writes
from the master by this scalar before being used. So, the master device should
divide its analog write value by the same scalar before sending.

Some data, however, such as pressures, flows, etc. will vary according to the
size of the turbine/compressor and the nature of the process in which it operates.
In these cases, the scalar must be selected by the user according to the specific
application (See the Analog Scaling section below for details).

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Modbus Configuration
The 505CC-2’s Modbus ports are configured on the System Configuration screen
described earlier in this chapter. Select Use Modbus #1 (or 2) to enable the port
and continue its configuration. The port status is indicated, and buttons become
available for Configure Modbus #1 (or 2), Reset Modbus, Turbine Analog
Scaling, and Compressor Analog Scaling. See Figure 3-30.

Figure 3-30. System Configuration Screen – Modbus

Port Configuration
Select the Configure Modbus #1 (or 2) button to view the Modbus Configuration
pop-up, shown in Figure 3-31. In the Modbus #1 (or 2) Configuration pop-up,
select the Transmission Mode as ASCII or RTU. The latter is generally preferred
for Modbus speed and efficiency. The Device Number is defaulted to 1 but can
be tuned if the control is on a serial multi-drop network. Adjust the Timeout
Delay, which defines the Modbus link dead time allowed before a link error is
assumed and an alarm generated. Select the Serial Driver Protocol as desired
for RS232, RS422, or RS485 (see Chapter 6 of this manual for port locations and
wiring pinouts on the SmartCore board). Complete the port configuration by
selecting the appropriate Baud Rate, Stop Bits, and Parity to match those of the
master device.

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Figure 3-31. Modbus #1 (or 2) Configuration Pop-Up

Select Enable Modbus 1 (or 2) Commands to enable Modbus commands to the

control. Without this selection, the Modbus port will function as read-only. If
selected, the Configure Trips button will launch the Modbus #1 (or 2) Trip
Configuration pop-up, shown in Figure 3-32. It will facilitate customization of
shutdown commands from the Modbus port.

Figure 3-32. Modbus #1 (or 2) Configuration Pop-Up

Trip Configuration
In the Modbus #1 (or 2) Trip Configuration pop-up, shown in Figure 3-32, select
Use Modbus #1 (or 2) Trip to allow the Modbus port to initiate system shutdowns.
If de-selected, Modbus ESD commands are ignored. If selected, two additional
features become available. Select Two Step Trip to configure the ESD
Acknowledge function, which requires the ESD command (0:0001) be followed
by the ESD Acknowledge command (0:0002) within 5 seconds to initiate a
shutdown. Select Trip Always Enabled to enable the Modbus ESD even when in
Local Mode. If de-selected, and with Local/Remote configured, the Modbus ESD
will only function in Local/Remote Mode, not in Local. This selection has no effect
if Local/Remote is not configured, in which case the Modbus ESD is active if Use
Modbus #1 (or 2) Trip was selected previously.
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Reset Modbus
The Reset Modbus command will reset both Modbus ports to clear exception
errors caused by illegal function calls, data addresses, or values; checksum
errors; or garbled messages.

Analog Scaling
Depending upon the configured application, there are up to eleven groups of
process data that require user-selected analog scaling for Modbus. These are
data that will vary in magnitude according to the process and/or size of the
turbine/compressor. See Figure 3-33 for the Turbine and Compressor Analog
Scaling pop-ups. The groups of parameters requiring scalers are listed in Table
3-6, each with the various data onto which the selected scaler will apply. A group
will not be listed in the scaling pop-up if that function has not been configured in
the control.

Figure 3-33. Modbus Analog Scaling Pop-Ups

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Modbus Writes for Setpoint

Turbine Cascade Control Modbus Reads for Reference
Turbine Extr/Adm Control Modbus Reads for Process Variable Input
Turbine Inlet/Exhaust Control Modbus Reads for Remote Setpoint Value
Modbus Reads for Modbus Entered Setpoint Values
Comp. 1/2 Flow Input Modbus Reads for Compressor 1/2 Filtered Flow Input
Modbus Writes for Compressor 1/2 Suction Pressure Override Setpoint
Modbus Writes for Compressor 1/2 Discharge Pressure Override Setpoint
Modbus Reads for Compressor 1/2 Filtered Suction Pressure Input
Modbus Reads for Compressor 1/2 Filtered Discharge Pressure Input
Modbus Reads for Compressor 1/2 Filtered Flow Pressure Input
Comp. 1/2 Pressure
Modbus Reads for Compressor 1/2 Suction Pressure Control Value
Modbus Reads for Compressor 1/2 Discharge Pressure Control Value
Modbus Reads for Compressor 1/2 Flow Pressure Control Value
Modbus Reads for Compressor 1/2 Suction Pressure Surge Signature Value
Modbus Reads for Compressor 1/2 Discharge Pressure Surge Signature Value
Modbus Reads for Compressor 1/2 Filtered Suction Temperature Input
Modbus Reads for Compressor 1/2 Filtered Discharge Temperature Input
Modbus Reads for Compressor 1/2 Filtered Flow Temperature Input
Comp. 1/2 Temperature
Modbus Reads for Compressor 1/2 Suction Temperature Control Value
Modbus Reads for Compressor 1/2 Discharge Temperature Control Value
Modbus Reads for Compressor 1/2 Flow Temperature Control Value
Modbus Reads for Compressor 1/2 Calculated Polytropic Head
Modbus Reads for Compressor 1/2 Calculated Corrected Suction Flow
Modbus Reads for Compressor 1/2 Calculated Sensor Flow
Modbus Reads for Compressor 1/2 Surge Control Line Setpoint Flow
Comp. 1/2 Calculated Values Modbus Reads for Compressor 1/2 Calculated Actual Suction Flow
. Modbus Reads for Compressor 1/2 Calculated Mass/Normal/Standard Flow
Modbus Reads for Compressor 1/2 Flow Surge Signature Value
Modbus Reads for Compressor 1/2 Operating Point Surge Signature Value
Modbus Reads for Compressor 1/2 Current Operating Suction Flow
Modbus Reads for Compressor 1/2 Current Operating Polytropic Head

Table 3-6. User-Selected Modbus Analog Scaling Groups

When selecting these scalers, the value is that which the master device must
multiply analog reads received from the control and divide into analog writes that
are sent to the control. In other words, the selected value is used in the control to
scale down analog reads before sending to the master and scale up analog
writes received from the master.

For example, assume that the Cascade Control is configured for compressor
discharge pressure, which normally runs 40,000 to 50,000 kPa. These values are
too large to pass across Modbus, which is limited to an integer value of 32,767.
So, an appropriate scaler might be selected as 10. In this case, if the Cascade
process variable (compressor discharge pressure) is running at 45,000 kPa, it
will be scaled down to 4,500 before sending to the Modbus master. The master
must then scale up by the 10 to achieve the actual value of 45,000 kPa. Similarly,
a Modbus entered setpoint of 48,000 kPa must be scaled down by the value of
10 before being written to the control. The control will scale up the 4,800 value
that is received to achieve the desired setpoint of 48,000 kPa.

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The Modbus values are sent directly from the control to the master device, such
as a DCS. Unit conversion, if necessary, is handled by the HMI/CCT for display
purposes. The turbine control software normalizes most control values, so their
units are generally disregarded by the 505CC-2 and defined by the user as
desired. However, the 505CC-2 uses only SI units for the compressor control.
For example, if Imperial units of pressure are configured as psi, the HMI/CCT
displays psi for all pressure values. But, all of these values are converted to/from
kPa when they are sent to or received from the control. Therefore, the
compressor data received via Modbus from the 505CC-2 will be in SI units
regardless of the configuration of the HMI/CCT. Engineering units, where
applicable, are included in the Modbus list for clarification. If no unit is specified,
the value is dimensionless, or its units are dependent upon the configuration.

The 505CC-2 Modbus list is based upon that from the Woodward 505/505E
control. Thus, if replacing a 505/505E with the 505CC-2, any existing Modbus
interface will require minimal changes. Specifically, new turbine features and
compressor data were added to the end of the list. 505/505E data that no longer
apply remain in the list but are not used. The list shown here is the same for both
of the 505CC-2’s Modbus ports with the exception of some Booleans reads
(1:0065, 1:0141, 1:0177, 1:0186, 1:0192, 1:0198), which apply specifically to the
individual port in use.

Modbus List
Boolean Writes (writes from the master device to the 505CC-2)

Addr Description
0:0001 Emergency Shutdown
0:0002 Emergency Shutdown Acknowledge
0:0003 Controlled Shutdown
0:0004 Abort Controlled Shutdown
0:0005 System Reset
0:0006 Start / Run
0:0007 Open HP Valve Limiter
0:0008 Close HP Valve Limiter
0:0009 Lower Speed Setpoint
0:0010 Raise Speed Setpoint
0:0011 Go To Rated (Idle / Rated)
0:0012 Go To Idle (Idle / Rated)
0:0013 Halt Auto Start Sequence
0:0014 Continue Auto Start Sequence
0:0015 Enable Remote Speed Setpoint Control
0:0016 Disable Remote Speed Setpoint Control
0:0017 Go To Modbus Entered Speed Setpoint
0:0018 Spare
0:0019 Arm Frequency Control (Not Used)
0:0020 Disarm Frequency Control (Not Used)
0:0021 Sync Enable (Not Used)
0:0022 Sync Disable (Not Used)
0:0023 Enable Cascade Control
0:0024 Disable Cascade Control
0:0025 Lower Cascade Setpoint
0:0026 Raise Cascade Setpoint
0:0027 Enable Remote Cascade Setpoint Control
0:0028 Disable Remote Cascade Setpoint Control
0:0029 Go to Modbus Entered Cascade Setpoint
0:0030 Spare
0:0031 Enable Aux Control (Not Used)
0:0032 Disable Aux Control (Not Used)
0:0033 Lower Aux Setpoint (Not Used)
0:0034 Raise Aux Setpoint (Not Used)

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0:0035 Enbl Rmt Aux Stpnt Control (Not Used)
0:0036 Dsbl Rmt Aux Stpnt Control (Not Used)
0:0037 Go To Modbus Entrd Aux Setpt (Not Used)
0:0038 Spare
0:0039 Select Remote Control (Remote/Local)
0:0040 Select Local Control (Remote/Local)
0:0041 Spare
0:0042 Modbus Alarm Acknowledge
0:0043 Energize Relay 1 (Not Used)
0:0044 De-Energize Relay 1 (Not Used)
0:0045 Energize Relay 2 (Not Used)
0:0046 De-Energize Relay 2 (Not Used)
0:0047 Energize Relay 3 (Not Used)
0:0048 De-Energize Relay 3 (Not Used)
0:0049 Energize Relay 4 (Not Used)
0:0050 De-Energize Relay 4 (Not Used)
0:0051 Energize Relay 5 (Not Used)
0:0052 De-Energize Relay 5 (Not Used)
0:0053 Energize Relay 6 (Not Used)
0:0054 De-Energize Relay 6 (Not Used)
0:0055–56 Spare
0:0057 Enable Extraction Control
0:0058 Disable Extraction Control
0:0059 Lower Extraction Setpoint
0:0060 Raise Extraction Setpoint
0:0061 Enable Remote Extr Setpoint Control
0:0062 Disable Remote Extr Setpoint Control
0:0063 Go To Modbus Entered Extraction Setpoint
0:0064 Open LP Valve Limiter
0:0065 Close LP Valve Limiter
0:0066 Decrease Extr/Adm Demand
0:0067 Increase Extr/Adm Demand
0:0068 Enable Extr/Adm Priority
0:0069 Disable Extr/Adm Priority
0:0070 Spare
0:0071 Enbl Forcing of Turb Rly 1 (Not Used)
0:0072 Enbl Forcing of Turb Rly 2 (Not Used)
0:0073 Enbl Forcing of Turb Rly 3 (Not Used)
0:0074 Enbl Forcing of Turb Rly 4 (Not Used)
0:0075 Momentarily Energize Relay 1 (Not Used)
0:0076 Momentarily Energize Relay 2 (Not Used)
0:0077 Momentarily Energize Relay 3 (Not Used)
0:0078 Momentarily Energize Relay 4 (Not Used)
0:0079 Momentarily Energize Relay 5 (Not Used)
0:0080 Momentarily Energize Relay 6 (Not Used)
0:0081 Spare
0:0082 Enable Inlet/Exhaust Dcpl Control (Not Used)
0:0083 Disable Inlet/Exhaust Dcpl Control (Not Used)
0:0084 Lower Inlet/Exhaust Decoupling Setpoint
0:0085 Raise Inlet/Exhaust Decoupling Setpoint
0:0086 Enable Remote Inlet/Exhaust Setpoint
0:0087 Disable Remote Inlet/Exhaust Setpoint
0:0088 Go To Modbus Entered Inlet/Exhaust Setpoint
0:0089 Spare
0:0090 Enable Manual E/A Pressure Control
0:0091 Disable Manual E/A Pressure Control
0:0092 Lower Manual E/A Demand (Not Used)
0:0093 Raise Manual E/A Demand (Not Used)
0:0094 Enable Remote Manual E/A Demand
0:0095 Disable Remote Manual E/A Demand
0:0096 Go To Modbus Entered E/A Demand
0:0097 Spare
0:0098 HP/V1 Valve Go To Manual
0:0099 HP/V1 Valve Revert to Automatic
0:0100 Close HP/V1 Valve in Manual
0:0101 Open HP/V1 Valve in Manual
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0:0102 Enable Rmt HP/V1 Position (Not Used)
0:0103 Disable Rmt HP/V1 Position (Not Used)
0:0104 Goto MB Entered HP/V1 Pos. (Not Used)
0:0105 Spare
0:0106 LP/V2 Valve Go To Manual
0:0107 LP/V2 Valve Revert To Automatic
0:0108 Close LP/V2 Valve in Manual
0:0109 Open LP/V2 Valve in Manual
0:0110 Enable Rmt LP/V2 Position (Not Used)
0:0111 Disable Rmt LP/V2 Position (Not Used)
0:0112 Goto MB Entered LP/V2 Pos. (Not Used)
0:0113–114 Spare
0:0115 Comp. 1 - Lower Surge Control Margin
0:0116 Comp. 1 - Raise Surge Control Margin
0:0117 Comp. 1 - Auxiliary OnLine Input
0:0118 Comp. 1 - Initiate Purge Sequence
0:0119 Comp. 1 - Reset Surge Minimum Position (SMP)
0:0120 Comp. 1 - Reset Surge Capture Information
0:0121 Comp. 1 - Emergency Compressor Trip
0:0122 Comp. 1 - Controlled Compressor Trip
0:0123 Comp. 1 - Select AUTO Mode
0:0124 Comp. 1 - Select MANUAL with BACKUP Mode
0:0125 Comp. 1 - Select FULL MANUAL Mode
0:0126 Comp. 1 - Close Anti-Surge Valve
0:0127 Comp. 1 - Open Anti-Surge Valve
0:0128 Comp. 1 - Go To Modbus Entered Valve Position
0:0129 Comp. 1 - Initiate Start Sequence
0:0130 Comp. 1 - Enable Suction Pressure Override
0:0131 Comp. 1 - Goto Modbus Suction Pressure Override Setpoint
0:0132 Comp. 1 - Enable Discharge Pressure Override
0:0133 Comp. 1 - Goto Modbus Discharge Pressure Override Setpoint
0:0134–139 Spare
0:0140 Comp. 2 - Lower Surge Control Margin
0:0141 Comp. 2 - Raise Surge Control Margin
0:0142 Comp. 2 - Auxiliary OnLine Input
0:0143 Comp. 2 - Initiate Purge Sequence
0:0144 Comp. 2 - Reset Surge Minimum Position (SMP)
0:0145 Comp. 2 - Reset Surge Capture Information
0:0146 Comp. 2 - Emergency Compressor Trip
0:0147 Comp. 2 - Controlled Compressor Trip
0:0148 Comp. 2 - Select AUTO Mode
0:0149 Comp. 2 - Select MANUAL with BACKUP Mode
0:0150 Comp. 2 - Select FULL MANUAL Mode
0:0151 Comp. 2 - Close AntiSurge Valve
0:0152 Comp. 2 - Open AntiSurge Valve
0:0153 Comp. 2 - Goto Modbus Entered Valve Position
0:0154 Comp. 2 - Initiate Start Sequence
0:0155 Comp. 2 - Enable Suction Pressure Override
0:0156 Comp. 2 - Goto Modbus Suction Pressure Override Setpoint
0:0157 Comp. 2 - Enable Discharge Pressure Override
0:0158 Comp. 2 - Goto Modbus Discharge Pressure Override Setpoint

Table 3-7. Modbus Boolean Writes

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Boolean Reads (reads from the 505CC-2 by the master device)

Addr Description
1:0001 Alarm - MPU #1 Failed
1:0002 Alarm - MPU #2 Failed
1:0003 Alarm - Cascade Input Failed
1:0004 Alarm - Aux Input Failed (Not Used)
1:0005 Alarm - KW Input Failed (Not Used)
1:0006 Alarm - Sync Input Failed (Not Used)
1:0007 Alarm - First Stage Press Input Failed (Not Used)
1:0008 Alarm - Remote Speed Input Failed
1:0009 Alarm - Remote Cascade Input Failed
1:0010 Alarm - Remote Aux Input Failed (Not Used)
1:0011 Alarm - Loadshare Input Failed (Not Used)
1:0012 Alarm - Actuator #1 Failed
1:0013 Alarm - Actuator #2 Failed
1:0014 Alarm - Start Permissive Not Met
1:0015 Alarm - Communication Link #1 Failed
1:0016 Alarm - Communication Link #2 Failed
1:0017 Alarm - Generator Breaker Open (Not Used)
1:0018 Alarm - Turbine Trip
1:0019 Alarm - Tie Breaker Open (Not Used)
1:0020 Alarm - Overspeed Alarm
1:0021 Alarm - Tie Breaker Open / No Aux (Not Used)
1:0022 Alarm - Gen Breaker Open / No Aux (Not Used)
1:0023 Alarm - Tie Breaker Open / No Casc (Not Used)
1:0024 Alarm - Gen Breaker Open / No Casc (Not Used)
1:0025 Alarm - Tie Breaker Open / No Remote (Not Used)
1:0026 Alarm - Gen Breaker Open / No Remote (Not Used)
1:0027 Alarm - Stuck in Critical Alarm
1:0028 Alarm - Extraction / Admission Input Failed
1:0029 Alarm - Extraction / Admission Remote Setpoint Input Failed
1:0030 Alarm - Tie Breaker Open / No Extr (Not Used)
1:0031 Alarm - Gen Breaker Open / No Extr (Not Used)
1:0032 Alarm - Speed Setpoint Configuration Error
1:0033 Alarm - Steam Map Configuration Error
1:0034 Alarm - Speed Setpoint in Critical Band
1:0035 Alarm - Inlet / Exhaust Remote Setpoint Input Failed
1:0036 Alarm - Spare
1:0037 Alarm - Extraction / Admission Remote Manual Input Failed
1:0038 Alarm Not Acknowledged
1:0039 Alarm Acknowledge
1:0040 Alarm Exists (Common Alarm Indication)
1:0041 Trip - Power up
1:0042 Trip - HMI ESD Button
1:0043 Trip - Overspeed Trip
1:0044 Trip - Loss of Speed Signals
1:0045 Trip - Actuator # 1 Fault
1:0046 Trip - Actuator # 2 Fault
1:0047 Trip - Speed in Critical Band Too Long
1:0048 Trip - External Trip 2
1:0049 Trip - External Trip 3
1:0050 Trip - Modbus Link 1 Trip
1:0051 Trip - Modbus Link 2 Trip
1:0052 Trip - Spare
1:0053 Trip - Tie Breaker Open (Not Used)
1:0054 Trip - Gen Breaker Open (Not Used)
1:0055 Trip - External Trip (BI_01)
1:0056 Trip - Controlled Shutdown Complete
1:0057 Trip - External Trip 4
1:0058 Trip - External Trip 5
1:0059 Trip - Extraction / Admission Pressure Input Failed
1:0060–63 Trip - Spare
1:0064 Shutdown Exists (Trip Indication)
1:0065 ESD Acknowledge Enable

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1:0066 Moving to Minimum Setpoint
1:0067 Ramping to Idle (Idle / Rated)
1:0068 Idle / Rated at Idle
1:0069 Ramping to Rated (Idle / Rated)
1:0070 Idle Rated At Rated (Idle / Rated)
1:0071 Auto Seq - Setpoint at Low Idle
1:0072 Auto Seq - Ramping to High Idle
1:0073 Auto Seq - Setpoint at High Idle
1:0074 Auto Seq - Ramping to Rated
1:0075 Auto Seq - At Rated
1:0076 Speed PID In Control of LSS
1:0077 Speed Sensor 1 Failed Override ON
1:0078 Speed Sensor 2 Failed Override ON
1:0079 Overspeed Test Permissive
1:0080 Overspeed Test In Progress
1:0081 Speed At or above Minimum Governor
1:0082 Turbine In Critical Speed Band
1:0083 Remote Speed Setpt Is Enabled
1:0084 Remote Speed Setpt Is Active
1:0085 Remote Speed Setpt Is In Control
1:0086 Remote Speed Setpt Is Inhibited
1:0087 Speed PID In Control
1:0088–89 Spare
1:0090 Generator Breaker Closed (Not Used)
1:0091 Utility Tie Breaker Closed (Not Used)
1:0092 Synchronizing Rate Selected (Not Used)
1:0093 Synchronizing Is Enabled (Not Used)
1:0094 Sync / Load Share In Control (Not Used)
1:0095 Sync / Load Share Inhibited (Not Used)
1:0096 Spare
1:0097 Frequency Control Armed (Not Used)
1:0098 Frequency Control Active (Not Used)
1:0099 Spare
1:0100 Cascade Is Enabled
1:0101 Cascade Is Active
1:0102 Cascade Is In Control
1:0103 Cascade Is Inhibited
1:0104 Remote Cascade Setpoint Is Enabled
1:0105 Remote Cascade Setpoint Is Active
1:0106 Remote Cascade Setpoint Is In Control
1:0107 Remote Cascade Setpoint Is Inhibited
1:0108 Spare
1:0109 Auxiliary Is Enabled (Not Used)
1:0110 Auxiliary Is Active (Not Used)
1:0111 Auxiliary Is In Control (Not Used)
1:0112 Aux Active / Not Limiting (Not Used)
1:0113 Aux Active / Not In Control (Not Used)
1:0114 Auxiliary is Inhibited (Not Used)
1:0115 Remote Aux Is Enabled (Not Used)
1:0116 Remote Aux Is Active (Not Used)
1:0117 Rmt Aux Is In Control (Not Used)
1:0118 Rmt Aux Is Inhibited (Not Used)
1:0119 Spare
1:0120 Extraction / Admission Is Enabled
1:0121 Extraction / Admission Is Active
1:0122 Extraction / Admission Is In Control (not limited)
1:0123 Extraction / Admission is Inhibited
1:0124 Remote Extraction / Admission Setpoint Is Enabled
1:0125 Remote Extraction / Admission Setpoint Is Active
1:0126 Remote Extraction / Admission Setpoint Is In Control
1:0127 Remote Extraction / Admission Setpoint Is Inhibited
1:0128 Pressure Priority Enabled (Not Used)
1:0129 Pressure Priority Active (Not Used)
1:0130 Speed Priority Active
1:0131 Priority Transfer Permiss. (Not Used)
1:0132 Spare
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1:0133 Controlled Stop In Progress
1:0134 LP Valve Limiter Is Open
1:0135 LP Valve Limiter Is Closed
1:0136 LP Valve Limiter In Control
1:0137 HP Valve Limiter Is Open
1:0138 HP Valve Limiter Is Closed
1:0139 HP Valve Limiter In Control
1:0140 Remote/Local Remote Selected
1:0141 MODBUS 1 Active
1:0142 Start Permissive
1:0143 At Steam Map Limit
1:0144 At Min Press Limit (Not Used)
1:0145 At HP MAX Limit
1:0146 At HP MIN Limit
1:0147 At LP MAX Limit
1:0148 At LP MIN Limit
1:0149 At Max Power Limit (Not Used)
1:0150 At Max Press Limit (Not Used)
1:0151 Shutdown Relay Energized
1:0152 Alarm Relay Energized
1:0153 Discrete Output 1 Energized
1:0154 Discrete Output 2 Energized
1:0155 Discrete Output 3 Energized
1:0156 Discrete Output 4 Energized
1:0157 Relay 5 Energized (Not Used)
1:0158 Relay 6 Energized (Not Used)
1:0159 ESD Discrete Input Closed
1:0160 Reset Discrete Input Closed
1:0161 Raise Speed Discrete Input Closed
1:0162 Lower Speed Discrete Input Closed
1:0163 Discrete Input 1 Closed
1:0164 Discrete Input 2 Closed
1:0165 Discrete Input 3 Closed
1:0166 Discrete Input 4 Closed
1:0167 Discrete Input 5 Closed
1:0168 Discrete Input 6 Closed
1:0169 Discrete Input 7 Closed
1:0170 Discrete Input 8 Closed
1:0171 Contact In 9 Closed (Not Used)
1:0172 Contact In 10 Closed (Not Used)
1:0173 Contact In 11 Closed (Not Used)
1:0174 Contact In 12 Closed (Not Used)
1:0175 Aux Enbl/Dsbl Configured (Not Used)
1:0176 Sync Function Configured (Not Used)
1:0177 2-Step ESD Configured
1:0178 Manual Start Configured
1:0179 Auto Start Configured
1:0180 Semi-Auto Start Configured
1:0181 Idle/Rated Start Configured
1:0182 Auto Start Sequence Configured
1:0183 1st Stage Press. Configured (Not Used)
1:0184 Remote Speed Control Configured
1:0185 Loadsharing Configured (Not Used)
1:0186 ESD (Trip) Configured
1:0187 Gen Set Configured (Not Used)
1:0188 Cascade Control Configured
1:0189 Remote Cascade Setpoint Configured
1:0190 Aux Control Configured (Not Used)
1:0191 Remote Aux Configured (Not Used)
1:0192 Modbus 1 Local / Remote Active Configured
1:0193 Start Permissive Configured
1:0194 Freq. Arm/Disarm Configured (Not Used)
1:0195 Freq. Control Configured (Not Used)
1:0196 MPU 2 Configured
1:0197 Local / Remote Configured
1:0198 Local / Remote ESD Always Active
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1:0199 Cascade Setpoint Tracking Configured
1:0200 KW Input Cfgd & Not Fld (Not Used)
1:0201 Extraction / Admission Configured
1:0202 Admission-only Configured
1:0203 Extraction / Admission Enable / Disable Configured
1:0204 Priority Selection Config. (Not Used)
1:0205 Extraction / Admission Remote Setpoint Configured
1:0206 Extraction / Admission Setpoint Tracking Configured
1:0207 Spare
1:0208 T for 505E/ F for 505D (Not Used)
1:0209–298 Spare
1:0299 Alarm - Invalid Compressor Configuration
1:0300 Alarm - Comp. 1 Flow Input Failed
1:0301 Alarm - Comp. 1 Suction Pressure Input Failed
1:0302 Alarm - Comp. 1 Discharge Pressure Input Failed
1:0303 Alarm - Comp. 1 Suction Temperature Input Failed
1:0304 Alarm - Comp. 1 Discharge Temperature Input Failed
1:0305 Alarm - Comp. 1 Flow Element Pressure Input Failed
1:0306 Alarm - Comp. 1 Flow Element Temperature Input Failed
1:0307 Alarm - Comp. 1 Decoupling Input 1 Failed
1:0308 Alarm - Comp. 1 Decoupling Input 2 Failed
1:0309 Alarm - Comp. 1 HSS Auxiliary Input 1 Failed
1:0310 Alarm - Comp. 1 HSS Auxiliary Input 2 Failed
1:0311 Alarm - Comp. 1 Remote Manual Input Failed
1:0312 Alarm - Comp. 1 Redundant Flow Input Failed
1:0313 Alarm - Comp. 1 Redundant Suction Pressure Input Failed
1:0314 Alarm - Comp. 1 Redundant Discharge Pressure Input Failed
1:0315 Alarm - Comp. 1 Started-Not in AUTO
1:0316 Alarm - Comp. 1 Surge Recovery not Enabled in FULL MANUAL
1:0317 Alarm - Comp. 1 Steady State Condition Failed
1:0318 Alarm - Comp. 1 Surge Detected
1:0319 Alarm - Comp. 1 Surge Minimum Position (SMP) Active
1:0320 Alarm - Comp. 1 Anti-Surge Valve Output Failed
1:0321–329 Spare
1:0330 Comp. 1 - Anti-Surge PID In Control
1:0331 Comp. 1 - HSS Auxiliary Input 1 In Control
1:0332 Comp. 1 - HSS Auxiliary Input 2 In Control
1:0333 Comp. 1 - HSS Auxiliary Input 3 In Control
1:0334 Comp. 1 - BOOST In Control
1:0335 Comp. 1 - Deactivation Routine In Control
1:0336 Comp. 1 - MANUAL with BACKUP In Control
1:0337 Comp. 1 - Suction Pressure Override In Control
1:0338 Comp. 1 - Discharge Pressure Override In Control
1:0339 Comp. 1 - Rate PID In Control
1:0340 Comp. 1 - Sequence Positioning In Control
1:0341 Comp. 1 - Surge Recovery In Control
1:0342 Comp. 1 - Valve Freeze Active
1:0343 Comp. 1 - AUTO Mode
1:0344 Comp. 1 - MANUAL with BACKUP Mode
1:0345 Comp. 1 - FULL MANUAL Mode
1:0346 Comp. 1 - Online
1:0347 Comp. 1 - Suction Pressure Default Value in Use
1:0348 Comp. 1 - Suction Pressure Last Good Value in Use
1:0349 Comp. 1 - Discharge Pressure Default Value in Use
1:0350 Comp. 1 - Discharge Pressure Last Good Value in Use
1:0351 Comp. 1 - Flow Element Pressure Default Value in Use
1:0352 Comp. 1 - Flow Element Pressure Last Good Value in Use
1:0353 Comp. 1 - Surge Detected
1:0354 Comp. 1 - Surged by Flow Derivative
1:0355 Comp. 1 - Surged by Minimum Flow
1:0356 Comp. 1 - Surged by Suction Pressure Derivative
1:0357 Comp. 1 - Surged by Discharge Pressure Derivative
1:0358 Comp. 1 - Surged by Speed Derivative
1:0359 Comp. 1 - Surge Limit Line Crossed
1:0360 Comp. 1 - Surge Minimum Position (SMP) Active
1:0361 Comp. 1 - Purge Active
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1:0362 Comp. 1 - Emergency Shutdown Active
1:0363 Comp. 1 - Controlled Shutdown Active
1:0364 Comp. 1 - Start Active
1:0365 Comp. 1 - Zero Speed
1:0366 Comp. 1 - Suction Temperature Default Value in Use
1:0367 Comp. 1 - Suction Temperature Last Good Value in Use
1:0368 Comp. 1 - Discharge Temperature Default Value in Use
1:0369 Comp. 1 - Discharge Temperature Last Good Value in Use
1:0370 Comp. 1 - Flow Element Temperature Default Value in Use
1:0371 Comp. 1 - Flow Element Temperature Last Good Value in Use
1:0372 Comp. 1 - Steady State Condition Failed
1:0373–399 Spare
1:0400 Alarm - Comp. 2 Flow Input Failed
1:0401 Alarm - Comp. 2 Suction Pressure Input Failed
1:0402 Alarm - Comp. 2 Discharge Pressure Input Failed
1:0403 Alarm - Comp. 2 Suction Temperature Input Failed
1:0404 Alarm - Comp. 2 Discharge Temperature Input Failed
1:0405 Alarm - Comp. 2 Flow Element Pressure Input Failed
1:0406 Alarm - Comp. 2 Flow Element Temperature Input Failed
1:0407 Alarm - Comp. 2 Decoupling Input 1 Failed
1:0408 Alarm - Comp. 2 Decoupling Input 2 Failed
1:0409 Alarm - Comp. 2 HSS Auxiliary Input 1 Failed
1:0410 Alarm - Comp. 2 HSS Auxiliary Input 2 Failed
1:0411 Alarm - Comp. 2 Remote Manual Input Failed
1:0412 Alarm - Comp. 2 Redundant Flow Input Failed
1:0413 Alarm - Comp. 2 Redundant Suction Pressure Input Failed
1:0414 Alarm - Comp. 2 Redundant Discharge Pressure Input Failed
1:0415 Alarm - Comp. 2 Started-Not in AUTO
1:0416 Alarm - Comp. 2 Surge Recovery not Enabled in FULL MANUAL
1:0417 Alarm - Comp. 2 Steady State Condition Failed
1:0418 Alarm - Comp. 2 Surge Detected
1:0419 Alarm - Comp. 2 Surge Minimum Position (SMP) Active
1:0420 Alarm - Comp. 2 Anti-Surge Valve Output Failed
1:0421–429 Spare
1:0430 Comp. 2 - Anti-Surge PID In Control
1:0431 Comp. 2 - HSS Auxiliary Input 1 In Control
1:0432 Comp. 2 - HSS Auxiliary Input 2 In Control
1:0433 Comp. 2 - HSS Auxiliary Input 3 In Control
1:0434 Comp. 2 - BOOST In Control
1:0435 Comp. 2 - Deactivation Routine In Control
1:0436 Comp. 2 - MANUAL with BACKUP In Control
1:0437 Comp. 2 - Suction Pressure Override In Control
1:0438 Comp. 2 - Discharge Pressure Override In Control
1:0439 Comp. 2 - Rate PID In Control
1:0440 Comp. 2 - Sequence Positioning In Control
1:0441 Comp. 2 - Surge Recovery In Control
1:0442 Comp. 2 - Valve Freeze Active
1:0443 Comp. 2 - AUTO Mode
1:0444 Comp. 2 - MANUAL with BACKUP Mode
1:0445 Comp. 2 - FULL MANUAL Mode
1:0446 Comp. 2 - Online
1:0447 Comp. 2 - Suction Pressure Default Value in Use
1:0448 Comp. 2 - Suction Pressure Last Good Value in Use
1:0449 Comp. 2 - Discharge Pressure Default Value in Use
1:0450 Comp. 2 - Discharge Pressure Last Good Value in Use
1:0451 Comp. 2 - Flow Element Pressure Default Value in Use
1:0452 Comp. 2 - Flow Element Pressure Last Good Value in Use
1:0453 Comp. 2 - Surge Detected
1:0454 Comp. 2 - Surged by Flow Derivative
1:0455 Comp. 2 - Surged by Minimum Flow
1:0456 Comp. 2 - Surged by Suction Pressure Derivative
1:0457 Comp. 2 - Surged by Discharge Pressure Derivative
1:0458 Comp. 2 - Surged by Speed Derivative
1:0459 Comp. 2 - Surge Limit Line Crossed
1:0460 Comp. 2 - Surge Minimum Position (SMP) Active
1:0461 Comp. 2 - Purge Active
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1:0462 Comp. 2 - Emergency Shutdown Active
1:0463 Comp. 2 - Controlled Shutdown Active
1:0464 Comp. 2 - Start Active
1:0465 Comp. 2 - Zero Speed
1:0466 Comp. 2 - Suction Temperature Default Value in Use
1:0467 Comp. 2 - Suction Temperature Last Good Value in Use
1:0468 Comp. 2 - Discharge Temperature Default Value in Use
1:0469 Comp. 2 - Discharge Temperature Last Good Value in Use
1:0470 Comp. 2 - Flow Element Temperature Default Value in Use
1:0471 Comp. 2 - Flow Element Temperature Last Good Value in Use
1:0472 Comp. 2 - Steady State Condition Failed
1:0473–481 Spare
1:0482 Compressor Discrete Output 1 Energized
1:0483 Compressor Discrete Output 2 Energized
1:0484 Compressor Discrete Output 3 Energized
1:0485 Compressor Discrete Output 4 Energized
1:0486 Compressor Discrete Output 5 Energized
1:0487 Compressor Discrete Output 6 Energized
1:0488 Open #1 AS Valve Discrete Input Closed
1:0489 Close #1 AS Valve Discrete Input Closed
1:0490 Open #2 AS Valve Discrete Input Closed
1:0491 Close #2 AS Valve Discrete Input Closed
1:0492 Compressor Discrete Input 1 Closed
1:0493 Compressor Discrete Input 2 Closed
1:0494 Compressor Discrete Input 3 Closed
1:0495 Compressor Discrete Input 4 Closed
1:0496 Compressor Discrete Input 5 Closed
1:0497 Compressor Discrete Input 6 Closed
1:0498 Compressor Discrete Input 7 Closed
1:0499 Compressor Discrete Input 8 Closed

Table 3-8. Modbus Boolean Reads

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Analog Reads (reads from the 505CC-2 by the master device)

Addr Description Multiplier Units

3:0001 Cause of last turbine trip 1
3:0002 Speed Sensor #1 Input (RPM) 1 rpm
3:0003 Speed Sensor #2 Input (RPM) 1 rpm
3:0004 Actual Turbine Speed (RPM) 1 rpm
3:0005 Actual Speed (%) x 100 100 %
3:0006 Speed Setpoint (%) x 100 100 %
3:0007 Speed Setpoint (RPM) 1 rpm
3:0008 Speed Droop Setpoint (%) 100 %
3:0009 Load (%) x 100 (Not Used)
3:0010 Speed PID Output (%) x 100 100 %
3:0011 Minimum Governor Speed Setpoint (RPM) 1 rpm
3:0012 Highest Speed Reached (RPM) 1 rpm
3:0013 Idle / Rated - Idle Speed (RPM) 1 rpm
3:0014 Idle / Rated - Rated Speed (RPM) 1 rpm
3:0015 Auto Seq - Low Idle Speed Setpt (RPM) 1 rpm
3:0016 Auto Seq - Low Idle Delay (MIN*100) 1.66666667 mins
3:0017 Auto Seq - Minutes Left At Low Idle x 100 1.66666667 mins
3:0018 Auto Seq - Low to High Idle Rate RPM/SEC 1 rpm/s
3:0019 Auto Seq - High Idle Speed Setpt (RPM) 1 rpm
3:0020 Auto Seq - High Idle Delay (MIN*100) 1.66666667 mins
3:0021 Auto Seq - Minutes Left At High Idle x100 1.66666667 mins
3:0022 Auto Seq - High Idle to Rated Rate RPM/SEC 1 rpm/s
3:0023 Auto Seq - Rated Speed Setpt (RPM) 1 rpm
3:0024 Auto Seq - Run Time Hours 1 hrs
3:0025 Auto Seq - Hours Since Trip 1 hrs
3:0026 Cascade Setpoint (Scaled) Configurable
3:0027 Cascade PID Output (%) x 100 100 %
3:0028 Cascade Input (%) x 100 100 %
3:0029 Cascade Setpoint (%) x 100 100 %
3:0030 Cascade Scale Factor 1
3:0031 Cascade Input (Scaled) Configurable
3:0032 Remote Cascade Input (Scaled) Configurable
3:0033 Aux Setpoint (Scaled) (Not Used)
3:0034 Aux PID Output (%) x 100 (Not Used)
3:0035 Aux Input (%) (Not Used)
3:0036 Aux Setpoint (%) (Not Used)
3:0037 Aux Scale Factor (Not Used)
3:0038 Aux Input (Scaled) (Not Used)
3:0039 Remote Aux Input (Scaled) (Not Used)
3:0040 Remote Speed Setpoint Input 1 rpm
3:0041 FSP Scale Factor (Not Used)
3:0042 FSP Input (Scaled) (Not Used)
3:0043 Loadshare Scale Factor (Not Used)
3:0044 Sync / Ldshr Input (Scaled) (Not Used)
3:0045 KW Scale Factor (Not Used)
3:0046 KW Input (Scaled) (Not Used)
3:0047 HP Valve Limiter Output 100 %
3:0048 LP Valve Limiter Output 100 %
3:0049 Actuator 1 Demand (%) x100 100 %
3:0050 Actuator 2 Demand (%) x100 100 %
3:0051 Extraction / Admission Manual Demand 100 %
3:0052 Extraction / Admission Setpoint (Scaled) Configurable
3:0053 Extraction / Admission PID Output (%) x 100 100 %
3:0054 Extraction / Admission Input (%) x 100 100 %
3:0055 Extraction / Admission Setpoint (%) x 100 100 %
3:0056 Extraction / Admission Scale Factor 1
3:0057 Extraction / Admission Input (Scaled) Configurable
3:0058 Extraction / Admission Remote Setpoint Input (Scaled) Configurable
3:0059 Spare
3:0060 Modbus Entered Speed Setpoint (feedback) 1 rpm
3:0061 Modbus Entered Cascade Setpoint (feedback) Configurable
3:0062 Mdbs Entrd Aux Stpnt (fdbk) (Not Used)
3:0063 Modbus Entered Extr / Adm Setpoint (feedback) Configurable
3:0064 S-demand Limited (from ratio/limiter) 100 %
3:0065 P-demand Limited (from ratio/limiter) 100 %
3:0066 HP Map Demand (from ratio/limiter) 100 %
3:0067 LP Map Demand (from ratio/limiter) 100 %
3:0068 S-term (from LSS to ratio/limiter) 100 %
3:0069 P-term (from LSS to ratio/limiter) 100 %
3:0070 Control Parameter (Line 1) (Not Used)
3:0071 Control Parameter (Line 2) (Not Used)

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3:0072 Turbine Analog Input 1 (% x 100) 100 %
3:0073 Turbine Analog Input 2 (% x 100) 100 %
3:0074 Turbine Analog Input 3 (% x 100) 100 %
3:0075 Turbine Analog Input 4 (% x 100) 100 %
3:0076 Turbine Analog Input 5 (% x 100) 100 %
3:0077 Turbine Analog Input 6 (% x 100) 100 %
3:0078 Turbine Analog Output 1 (mA x 100) 100 mA
3:0079 Turbine Analog Output 2 (mA x 100) 100 mA
3:0080 Turbine Analog Output 3 (mA x 100) 100 mA
3:0081 Turbine Analog Output 4 (mA x 100) 100 mA
3:0082 Analog Output 5 (mA x 100) (Not Used)
3:0083 Analog Output 6 (mA x 100) (Not Used)
3:0084 Turbine Actuator 1 Output (mA x 100) 100 mA
3:0085 Turbine Actuator 2 Output (mA x 100) 100 mA
3:0086 Spare
3:0087 KW Units (3=MW 4=KW) (Not Used)
3:0088 Spare
3:0089 Turbine Analog Input 1 Configuration 1
3:0090 Turbine Analog Input 2 Configuration 1
3:0091 Turbine Analog Input 3 Configuration 1
3:0092 Turbine Analog Input 4 Configuration 1
3:0093 Turbine Analog Input 5 Configuration 1
3:0094 Turbine Analog Output 1 Configuration 1
3:0095 Turbine Analog Output 2 Configuration 1
3:0096 Turbine Analog Output 3 Configuration 1
3:0097 Turbine Analog Output 4 Configuration 1
3:0098 Analog Output 5 Config. (Not Used)
3:0099 Analog Output 6 Config. (Not Used)
3:0100 Turbine Discrete Output 1 Configuration 1
3:0101 Turbine Discrete Output 2 Configuration 1
3:0102 Turbine Discrete Output 3 Configuration 1
3:0103 Turbine Discrete Output 4 Configuration 1
3:0104 Relay 5 Configuration (Not Used)
3:0105 Relay 6 Configuration (Not Used)
3:0106 Turbine Discrete Input 1 Configuration 1
3:0107 Turbine Discrete Input 2 Configuration 1
3:0108 Turbine Discrete Input 3 Configuration 1
3:0109 Turbine Discrete Input 4 Configuration 1
3:0110 Turbine Discrete Input 5 Configuration 1
3:0111 Turbine Discrete Input 6 Configuration 1
3:0112 Turbine Discrete Input 7 Configuration 1
3:0113 Turbine Discrete Input 8 Configuration 1
3:0114 Contact Input 9 Config. (Not Used)
3:0115 Contact Input 10 Config. (Not Used)
3:0116 Contact Input 11 Config. (Not Used)
3:0117 Contact Input 12 Config. (Not Used)
3:0118 Aux Units Configured (Not Used)
3:0119 Cascade Units Configured 1
3:0120 Extraction / Admission Units Configured 1
3:0121 Spare
3:0122 Inlet / Exhaust Setpoint (Scaled) Configurable
3:0123 Inlet / Exhaust PID Output (%) x 100 100 %
3:0124 Inlet / Exhaust Input (%) x 100 100 %
3:0125 Inlet / Exhaust Setpoint (%) x 100 100 %
3:0126 Inlet / Exhaust Scale Factor 1
3:0127 Inlet / Exhaust Input (Scaled) Configurable
3:0128 Inlet / Exhaust Remote Setpoint Input (Scaled) Configurable
3:0129 Modbus Entered Inlet/Exhaust Setpoint (feedback) Configurable
3:0130 Turbine Alarm -- First-out 1
3:0131–191 Spare
3:0192 Comp. 1 - Anti-Surge PID Output 100 %
3:0193 Comp. 1 - BOOST Output 100 %
3:0194 Comp. 1 - Anti-Surge Valve Decoupling Output 100 %
3:0195 Comp. 1 - Speed Control Decoupling Output 100 %
3:0196 Comp. 1 - Flow Filtered Input Signal Configurable kg/hr, Nm3/hr, kPaD
3:0197 Comp. 1 - Gain Compensation Factor 100
3:0198 Comp. 1 - Calculated Polytropic Head Configurable N-m/kg
3:0199 Comp. 1 - Calculated Reduced Head 100
3:0200 Comp. 1 - Calculated Specific Heat Ratio 100
3:0201 Comp. 1 - Manual Valve Position 100 %
3:0202 Comp. 1 - Manual Position Ramp 100 %
3:0203 Comp. 1 - Surge Control Line Margin 100 %
3:0204 Comp. 1 - Suction Pressure Override PID Output 100 %
3:0205 Comp. 1 - Discharge Pressure Override PID Output 100 %

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3:0206 Comp. 1 - Calculated Pressure Ratio 100
3:0207 Comp. 1 - Suction Pressure Value Used for Control Configurable kPaG, kPaA
3:0208 Comp. 1 - Suction Pressure Filtered Input Signal Configurable kPaG, kPaA
3:0209 Comp. 1 - Discharge Pressure Value Used for Control Configurable kPaG, kPaA
3:0210 Comp. 1 - Discharge Pressure Filtered Input Signal Configurable kPaG, kPaA
3:0211 Comp. 1 - Flow Element Pressure Value Used for Ctrl Configurable kPaG, kPaA
3:0212 Comp. 1 - Flow Element Pressure Filtered Input Signal Configurable kPaG, kPaA
3:0213 Comp. 1 - "Corrected" Suction Flow Configurable Am3/hr
3:0214 Comp. 1 - Sensor Flow Configurable kg/hr, Nm3/hr
3:0215 Comp. 1 - Surge Control Line Flow Configurable Am3/hr
3:0216 Comp. 1 - Actual Suction Flow Configurable Am3/hr
3:0217 Comp. 1 - Stage Flow Configurable kg/hr, Nm3/hr
3:0218 Comp. 1 - Rate PID Output 100 %
3:0219 Comp. 1 - Surge Event Counter 1
3:0220 Comp. 1 - Total Number of Surges 1
3:0221 Comp. 1 - S_PV Surge Process Variable 100 %
3:0222 Comp. 1 - Surge Capture Flow Deriv. Configurable Am3/hr/s
3:0223 Comp. 1 - Surge Capture Suction Pressure Derivative Configurable kPa/s
3:0224 Comp. 1 - Surge Capture Discharge Press. Derivative Configurable kPa/s
3:0225 Comp. 1 - Surge Capture Speed Derivative 1 rpm/s
3:0226 Comp. 1 - Calculated Sigma 1000
3:0227 Comp. 1 - Surge Minimum Position (SMP) 100 %
3:0228 Comp. 1 - Sequence Positioning Output 100 %
3:0229 Comp. 1 - Surge Recovery Output 100 %
3:0230 Comp. 1 - Suction Temp. Value Used for Control Configurable Deg C
3:0231 Comp. 1 - Suction Temp. Filtered Input Signal Configurable Deg C
3:0232 Comp. 1 - Discharge Temp. Value Used for Control Configurable Deg C
3:0233 Comp. 1 - Discharge Temp. Filtered Input Signal Configurable Deg C
3:0234 Comp. 1 - Flow Element Temp. Value Used for Ctrl. Configurable Deg C
3:0235 Comp. 1 - Flow Element Temp. Filtered Input Signal Configurable Deg C
3:0236 Comp. 1 - HSS Output 100 %
3:0237 Comp. 1 - Valve Final Output 100 %
3:0238 Comp. 1 - Valve Demand Percent 100 %
3:0239 Comp. 1 - Calculated Average Compressibility 100
3:0240 Comp. 1 - Calculated Suction Compressibility 100
3:0241 Comp. 1 - Calculated Flow Compressibility 100
3:0242 Comp. 1 - HSS Auxiliary Input 1 100 %
3:0243 Comp. 1 - HSS Auxiliary Input 2 100 %
3:0244 Comp. 1 - Adjacent Stage Valve Demand 100 %
3:0245 Comp. 1 - Surge Capture Operating Point Configurable
3:0246 Comp. 1 - Deactivation Routine Output 100 %
3:0247 Comp. 1 - Operating Point Rate 100
3:0248 Comp. 1 - Rate PID Setpoint 100
3:0249 Comp. 1 - Operating Point (Map X-axis Value) Configurable Am3/hr
3:0250 Comp. 1 - Operating Point (Map Y-axis Value) Configurable N-m/kg or Press Ratio
3:0251 Comp. 1 - Mode Selected 1
3:0252 Comp. 1 - Status 1
3:0253 Comp. 1 - Active Control Routine 1
3:0254 Comp. 1 - Active Mode and Control Routine 1
3:0255 Comp. 1 - Alarm First-out 1
3:0256–262 Spare
3:0263 Comp. 2 - Anti-Surge PID Output 100 %
3:0264 Comp. 2 - BOOST Output 100 %
3:0265 Comp. 2 - Anti-Surge Valve Decoupling Output 100 %
3:0266 Comp. 2 - Speed Control Decoupling Output 100 %
3:0267 Comp. 2 - Flow Filtered Input Signal Configurable kg/hr, Nm3/hr, kPaD
3:0268 Comp. 2 - Gain Compensation Factor 100
3:0269 Comp. 2 - Calculated Polytropic Head Configurable N-m/kg
3:0270 Comp. 2 - Calculated Reduced Head 100
3:0271 Comp. 2 - Calculated Specific Heat Ratio 100
3:0272 Comp. 2 - Manual Valve Position 100 %
3:0273 Comp. 2 - Manual Position Ramp 100 %
3:0274 Comp. 2 - Surge Control Line Margin 100 %
3:0275 Comp. 2 - Suction Pressure Override PID Output 100 %
3:0276 Comp. 2 - Discharge Pressure Override PID Output 100 %
3:0277 Comp. 2 - Calculated Pressure Ratio 100
3:0278 Comp. 2 - Suction Pressure Value Used for Control Configurable kPaG, kPaA
3:0279 Comp. 2 - Suction Pressure Filtered Input Signal Configurable kPaG, kPaA
3:0280 Comp. 2 - Discharge Pressure Value Used for Control Configurable kPaG, kPaA
3:0281 Comp. 2 - Discharge Pressure Filtered Input Signal Configurable kPaG, kPaA
3:0282 Comp. 2 - Flow Element Pressure Value Used for Ctrl Configurable kPaG, kPaA
3:0283 Comp. 2 - Flow Element Pressure Filtered Input Signal Configurable kPaG, kPaA
3:0284 Comp. 2 - "Corrected" Suction Flow Configurable Am3/hr
3:0285 Comp. 2 - Sensor Flow Configurable kg/hr, Nm3/hr

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3:0286 Comp. 2 - Surge Control Line Flow Configurable Am3/hr
3:0287 Comp. 2 - Actual Suction Flow Configurable Am3/hr
3:0288 Comp. 2 - Stage Flow Configurable kg/hr, Nm3/hr
3:0289 Comp. 2 - Rate PID Output 100 %
3:0290 Comp. 2 - Surge Event Counter 1
3:0291 Comp. 2 - Total Number of Surges 1
3:0292 Comp. 2 - S_PV Surge Process Variable 100 %
3:0293 Comp. 2 - Surge Capture Flow Deriv. Configurable Am3/hr/s
3:0294 Comp. 2 - Surge Capture Suction Pressure Derivative Configurable kPa/s
3:0295 Comp. 2 - Surge Capture Discharge Press. Derivative Configurable kPa/s
3:0296 Comp. 2 - Surge Capture Speed Derivative 1 rpm/s
3:0297 Comp. 2 - Calculated Sigma 1000
3:0298 Comp. 2 - Surge Minimum Position (SMP) 100 %
3:0299 Comp. 2 - Sequence Positioning Output 100 %
3:0300 Comp. 2 - Surge Recovery Output 100 %
3:0301 Comp. 2 - Suction Temp. Value Used for Control Configurable Deg C
3:0302 Comp. 2 - Suction Temp. Filtered Input Signal Configurable Deg C
3:0303 Comp. 2 - Discharge Temp. Value Used for Control Configurable Deg C
3:0304 Comp. 2 - Discharge Temp. Filtered Input Signal Configurable Deg C
3:0305 Comp. 2 - Flow Element Temp. Value Used for Ctrl. Configurable Deg C
3:0306 Comp. 2 - Flow Element Temp. Filtered Input Signal Configurable Deg C
3:0307 Comp. 2 - HSS Output 100 %
3:0308 Comp. 2 - Valve Final Output 100 %
3:0309 Comp. 2 - Valve Demand Percent 100 %
3:0310 Comp. 2 - Calculated Average Compressibility 100
3:0311 Comp. 2 - Calculated Suction Compressibility 100
3:0312 Comp. 2 - Calculated Flow Compressibility 100
3:0313 Comp. 2 - HSS Auxiliary Input 1 100 %
3:0314 Comp. 2 - HSS Auxiliary Input 2 100 %
3:0315 Comp. 2 - Adjacent Stage Valve Demand 100 %
3:0316 Comp. 2 - Surge Capture Operating Point Configurable
3:0317 Comp. 2 - Deactivation Routine Output 100 %
3:0318 Comp. 2 - Operating Point Rate 100
3:0319 Comp. 2 - Rate PID Setpoint 100
3:0320 Comp. 2 - Operating Point (Map X-axis Value) Configurable Am3/hr
3:0321 Comp. 2 - Operating Point (Map Y-axis Value) Configurable N-m/kg or Press Ratio
3:0322 Comp. 2 - Mode Selected 1
3:0323 Comp. 2 - Status 1
3:0324 Comp. 2 - Active Control Routine 1
3:0325 Comp. 2 - Active Mode and Control Routine 1
3:0326 Comp. 2 - Alarm First-out 1
3:0327–333 Spare
3:0334 Comp. 1 Flow Input (% x 100) 100 %
3:0335 Comp. 1 Suction Pressure Input (% x 100) 100 %
3:0336 Comp. 1 Discharge Pressure Input (% x 100) 100 %
3:0337 Comp. 1 Suction Temperature Input (% x 100) 100 %
3:0338 Comp. 1 Discharge Temperature Input (% x 100) 100 %
3:0339 Comp. 2 Flow Input (% x 100) 100 %
3:0340 Comp. 2 Suction Pressure Input (% x 100) 100 %
3:0341 Comp. 2 Discharge Pressure Input (% x 100) 100 %
3:0342 Comp. 2 Suction Temperature Input (% x 100) 100 %
3:0343 Comp. 2 Discharge Temperature Input (% x 100) 100 %
3:0344 Comp. Configurable Analog Input 1 (% x 100) 100 %
3:0345 Comp. Configurable Analog Input 2 (% x 100) 100 %
3:0346 Comp. Configurable Analog Input 3 (% x 100) 100 %
3:0347 Comp. Configurable Analog Input 4 (% x 100) 100 %
3:0348 Comp. Configurable Analog Input 5 (% x 100) 100 %
3:0349 Comp. Configurable Analog Out 1 (mA x 100) 100 mA
3:0350 Comp. Configurable Analog Out 2 (mA x 100) 100 mA
3:0351 Comp. 1 Anti-Surge Valve Output (mA x 100) 100 mA
3:0352 Comp. 2 Anti-Surge Valve Output (mA x 100) 100 mA
3:0353 Spare
3:0354 Comp. Analog Input 1 Configuration 1
3:0355 Comp. Analog Input 2 Configuration 1
3:0356 Comp. Analog Input 3 Configuration 1
3:0357 Comp. Analog Input 4 Configuration 1
3:0358 Comp. Analog Input 5 Configuration 1
3:0359 Comp. Analog Output 1 Configuration 1
3:0360 Comp. Analog Output 2 Configuration 1
3:0361 Comp. Discrete Output 1 Configuration 1
3:0362 Comp. Discrete Output 2 Configuration 1
3:0363 Comp. Discrete Output 3 Configuration 1
3:0364 Comp. Discrete Output 4 Configuration 1
3:0365 Comp. Discrete Output 5 Configuration 1

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505CC-2 Hardware & Installation Manual Manual 26240V1
3:0366 Comp. Discrete Output 6 Configuration 1
3:0367 Comp. Discrete Input 1 Configuration 1
3:0368 Comp. Discrete Input 2 Configuration 1
3:0369 Comp. Discrete Input 3 Configuration 1
3:0370 Comp. Discrete Input 4 Configuration 1
3:0371 Comp. Discrete Input 5 Configuration 1
3:0372 Comp. Discrete Input 6 Configuration 1
3:0373 Comp. Discrete Input 7 Configuration 1
3:0374 Comp. Discrete Input 8 Configuration 1
3:0375–393 Spare

Table 3-9. Modbus Analog Reads

Analog Writes (writes from the master device to the 505CC-2)

Addr Description Multiplier Units

4:0001 Modbus Entered Speed Setpoint 1 rpm
4:0002 Modbus Entered Cascade Setpoint Configurable
4:0003 Modbus Entered Aux Setpoint (Not Used) 1
4:0004 Modbus Entered Extraction / Admission Setpoint Configurable
4:0005 Modbus Entered Inlet / Exhaust Setpoint Configurable
4:0006 Modbus Entered Extr / Adm Manual Pressure Demand 100 %
4:0007 Modbus Entered Manual HP/V1 Valve Demand 100 %
4:0008 Modbus Entered Manual LP/V2 Valve Demand 100 %
4:0009 Spare
4:0010 Comp. 1 - MB Entered Suction Press. Ovrd. Setpoint Configurable KPa
4:0011 Comp. 1 - MB Entered Disch. Press. Ovrd. Setpoint Configurable kPa
4:0012 Comp. 1 - MB Entered Manual Valve Position 100 %
4:0013 Spare
4:0014 Comp. 2 - MB Entered Suction Press. Ovrd. Setpoint Configurable KPa
4:0015 Comp. 2 - MB Entered Disch. Press. Ovrd. Setpoint Configurable KPa
4:0016 Comp. 2 - MB Entered Manual Valve Position 100 %
4:0017–22 Spare

Table 3-10. Modbus Analog Writes

Analog Lookup Table

Some of the analog reads shown in the Modbus list are reference values, such
as first-out alarm or I/O configuration indicators. Reference Table 3-11 to
correctly interpret such values.

0 – No Shutdowns
1 – Control Power-Up
2 – ESD from HMI
3 – Overspeed Trip
4 – Both MPUs Failed
5 – Actuator 1 Failed
6 – Actuator 2 Failed
7 – Speed Stuck in Critical
3:0001 8 – External Trip Input 2
Cause of Last Turbine Trip 9 -- External Trip Input 3
10 – ESD from Modbus 1
11 – ESD from Modbus 2
12–13 – Not Used
14 – External Trip Input 1 (BI01)
15 – Controlled Shutdown Complete
16 – External Trip Input 4
17 – External Trip Input 5
18 – Extraction / Admission Pressure Input Failed
3:0089 – 3:0093 0 – Not Configured
Turbine Analog Input 1 – Remote Speed Setpoint
Configuration 2–4 – Not Used
5 – Cascade Process Variable Input
6 – Remote Cascade Setpoint
7–8 – Not Used
9 – Inlet / Exhaust Pressure Input
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10 – Remote Extraction / Admission Setpoint
11 – Remote Inlet / Exhaust Setpoint
12 – Not Used
13 – Remote Manual Extraction / Admission Pressure Demand
1 – Not Configured
2 – Turbine Speed
3 – Turbine Speed Setpoint
4 – Remote Speed Setpoint
5–7 – Not Used
8 – Extraction / Admission Pressure Input
9 – Extraction / Admission Setpoint
10 – Remote Extraction / Admission Setpoint
3:0094 – 3:0097 11 – Cascade Process Variable Input
Turbine Analog Output 12 – Cascade Setpoint
Configuration 13 – Remote Cascade Setpoint
14–16 – Not Used
17 – Speed Demand (PID Output)
18 – Extraction / Admission Demand (PID Output)
19 – HP / V1 Valve Limiter
20 – LP / V2 Valve Limiter
21 -- HP / V1 Valve Demand
22 -- LP / V2 Valve Demand
23 – Not Used
1 – Relay Not Configured
2 – Shutdown Active
3 – Trip Relay Output
4 – Alarm Active
5 – AtlasPC Control Status OK
6 – Overspeed Trip
7 – Overspeed Test Enabled
8 – Speed PID In Control
9 – Remote Speed Setpoint Enabled
10 – Remote Speed Setpoint Active
11 – Not Used
12 – Auto Start Sequence Halted
13 – Online PID Dynamics Selected
14 – Local Control Mode Selected
15–19 – Not Used
20 – Extraction / Admission Control Enabled
21 – Extraction / Admission Control Active
22 – LP / V2 Valve Map In Control (Not Limited)
23 – Remote Extraction / Admission Setpoint Enabled
24 – Remote Extraction / Admission Setpoint Active
25 – Cascade Control Enabled
3:0100 – 3:0103 26 – Cascade Control Active
Turbine Discrete Output 27–31 – Not Used
Configuration 32 – HP / V1 Valve Limiter In Control
33 – LP / V2 Valve Limiter In Control
34 – Extraction / Admission Priority Enabled
35 – Extraction / Admission Priority Active
36 – Any Steam Map Limit Reached
37 – Modbus Commands Enabled
38 – Level Switch Not Configured
39 – Turbine Speed Level Switch
40 – Speed Setpoint Level Switch
41–42 – Not Used
43 – Extraction / Admission Pressure Input Level Switch
44 – Extraction / Admission Setpoint Level Switch
45 – Cascade Process Variable Input Level Switch
46 – Cascade Setpoint Level Switch
47–48 – Not Used
49 – Speed Demand (PID Output) Level Switch
50 – Extraction / Admission Demand (PID Output) Level Switch
51 – HP / V1 Valve Limiter Level Switch
52 – LP / V2 Valve Limiter Level Switch
53 -- HP / V1 Valve Demand Level Switch
54 -- LP / V2 Valve Demand Level Switch
55 – Not Used
3:0106 – 3:0113 0 – Not Configured
Turbine Discrete Input 1–2 – Not Used
Configuration 3 – Overspeed Test Enable
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. 4 – External Run / Start Command
5 – Start Permissive
6 – Idle / Rated
7 – Halt / Continue Auto Start Sequence
8 – Override MPU Fault
9 – Select Online PID Dynamics
10 – Local / Remote
11 – Remote Speed Setpoint Enable
12–13 – Not Used
14 – Extraction / Admission Setpoint Raise
15 – Extraction / Admission Setpoint Lower
16 – Extraction / Admission Control Enable
17 – Extraction / Admission Remote Setpoint Enable
18 – Not Used
19 – Cascade Setpoint Raise
20 – Cascade Setpoint Lower
21 – Cascade Control Enable
22 – Cascade Remote Setpoint Enable
23–26 – Not Used
27 – HP / V1 Valve Limiter Open
28 – HP / V1 Valve Limiter Close
29 – LP / V2 Valve Limiter Open
30 – LP / V2 Valve Limiter Close
31 – Extraction / Admission Manual Demand Raise
32 – Extraction / Admission Manual Demand Lower
33 – External Trip 2
34 – External Trip 3
35 – External Trip 4
36 – External Trip 5
37 – Controlled Shutdown
38 – Inlet / Exhaust Setpoint Raise
39 – Inlet / Exhaust Setpoint Lower
40 – Inlet / Exhaust Remote Setpoint Enable
41–43 – Not Used
44 – Extraction / Admission Remote Manual Demand Enable
45 – Real Time Clock Auto-Synchronize
0 – Not Configured
1 – kPa
2 – kg/cm2
3 – Atm
4 – Bar
3:0119 – 3:0120 5 – mBar
Turbine Cascade (119) and 6 – PSI
Extraction /Admission (120) 7 – ftH2O
Control Units Configured 8 – Ton/ft
9 – inHg
10 – kg/h
11 – t/h
12 – lb/h
13 – klb/h
3:0130 0 – No Alarms
Turbine Alarm First-Out 1 – Speed Sensor 1 Failed
2 – Speed Sensor 2 Failed
3 – Remote Cascade Setpoint Input Failed
4–6 – Not Used
7 – Inlet / Exhaust Pressure Input Failed
8 – Remote Speed Setpoint Input Failed
9 – Remote Cascade Setpoint Input Failed
10–11 – Not Used
12 – HP / V1 Actuator Failed
13 – LP / V2 Actuator Failed
14 – Start Permissives Not Met
15 – Modbus 1 Communications Error
16 – Modbus 2 Communications Error
17 – Not Used
18 -- Shutdown
19 – Not Used
20 -- Overspeed
21–26 – Not Used
27 – Turbine Speed Stuck in Critical Band
28 – Extraction / Admission Pressure Input Failed
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29 – Extraction / Admission Remote Setpoint Input Failed
30–31 – Not Used
32 – Speed Setpoint Configuration Error
33 – Steam map Configuration Error
34 – Remote Speed Setpoint in Critical Band
35 – Inlet / Exhaust Remote Setpoint Input Failed
36 – Not Used
37 – Extraction / Admission Remote Manual Demand Input Failed
38–39 – Not Used
40 – Compressor Configuration Error
41 – General Compressor 1 Alarm
42 – General Compressor 2 Alarm
3:0251, 3:0322 0 – None Selected
Compressor 1 (251) and 1 – AUTO Mode Selected
Compressor 2 (322) Mode 2 – MANUAL with BACKUP Mode Selected
Selected 3 – FULL MANUAL Mode Selected
0 – None Selected
1 – Offline / Controlled Shutdown
3:0252, 3:0323 2 – Offline / Emergency Shutdown
Compressor 1 (252) and 3 – Offline / Zero Speed
Compressor 2 (323) Status 4 – Offline / Purge
5 – Offline / Start
6 – Online
0 – None Selected
1 – Anti-Surge PID
2 – Surge Recovery
3 – BOOST / Valve Step Opening
4 – MANUAL with BACKUP
3:0253, 3:0324 5 – Suction Pressure Override
Compressor 1 (253) and 6 – Discharge Pressure Override
Compressor 2 (324) Active 7 – Rate PID
Control Routine 8 – Sequence Positioning
9 – Auxiliary HSS Input 1
10 -- Auxiliary HSS Input 2
11 – Adjacent Stage Valve Demand
12 – Deactivation Routine
13 – FULL MANUAL
3:0254, 3:0325 0 – None Selected
Compressor 1 (254) and 1 – AUTO / Shutdown Positioning
Compressor 2 (325) Active 2 – AUTO / Zero Speed Positioning
Mode and Control Routine 3 – AUTO / Purge Positioning
4 – AUTO / Start Positioning
5 – AUTO / Anti-Surge PID
6 – AUTO / Rate PID
7 – AUTO / Surge Recovery
8 – AUTO / BOOST / Valve Step Opening
9 – Not Used
10 – AUTO / Suction Pressure Override
11 – AUTO / Discharge Pressure Override
12 – AUTO / Sequence Positioning
13 – AUTO / Auxiliary HSS Input 1
14 – AUTO / Auxiliary HSS Input 2
15 – AUTO / Adjacent Stage Valve Demand
16 – AUTO / Deactivation Routine
17 – MANUAL with BACKUP / Shutdown Positioning
18 – MANUAL with BACKUP / Zero Speed Positioning
19 – MANUAL with BACKUP / Purge Positioning
20 – MANUAL with BACKUP / Start Positioning
21 – MANUAL with BACKUP / Anti-Surge PID
22 – MANUAL with BACKUP / Rate PID
23 – MANUAL with BACKUP / Surge Recovery
24 – MANUAL with BACKUP / BOOST / Valve Step Opening
25 – Not Used
26 – MANUAL with BACKUP / Suction Pressure Override
27 – MANUAL with BACKUP / Discharge Pressure Override
28 – MANUAL with BACKUP / Sequence Positioning
29 – MANUAL with BACKUP / Auxiliary HSS Input 1
30 – MANUAL with BACKUP / Auxiliary HSS Input 2
31 – MANUAL with BACKUP / Adjacent Stage Valve Demand
32 – MANUAL with BACKUP / Deactivation Routine
33 – FULL MANUAL / Offline
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34 – FULL MANUAL / Online
0 – No Alarms
1 – Primary Flow Input Failed
2 – Primary Suction Pressure Input Failed
3 – Primary Discharge Pressure Input Failed
4 – Suction Temperature Input Failed
5 – Discharge Temperature Input Failed
6 – Raw PF (Flow Element Pressure) Input Failed
7 – Raw TF (Flow Element Temperature) Input Failed
8 – Decoupling Input 1 Failed
9 – Decoupling Input 2 Failed
10 – Auxiliary HSS Input 1 Failed
3:0255, 3:0326
11 – Auxiliary HSS Input 2 Failed
Compressor 1 (255) and
12 – Remote Manual Valve Demand Input Failed
Compressor 2 (326) Alarm
First-Out 13 – Redundant Flow Input Failed
14 – Redundant Suction Pressure Input Failed
15 – Redundant Discharge Pressure Input Failed
16 – Redundant Flow Inputs Difference Alarm
17 – Redundant Suction Pressure Inputs Difference Alarm
18 – Redundant Discharge Pressure Inputs Difference Alarm
19 – Start Initiated in FULL MANUAL Mode
20 – Surge Recovery Not Enabled in FULL MANUAL Mode
21 – Compressor Steady-State Condition Failed
22 – Surge Detected
23 – Surge Minimum Position Active
24 – Anti-Surge Valve Output Failed
0 – Not Configured
1 – Compressor 1 Raw PF (Flow Element Pressure) Input
2 – Compressor 1 Raw TF (Flow Element Temperature) Input
3 – Compressor 1 Decoupling Input 1
4 – Compressor 1 Decoupling Input 2
5 – Compressor 1 Auxiliary HSS Input 1
6 – Compressor 1 Auxiliary HSS Input 2
7 – Compressor 1 Remote Manual Valve Demand
8 – Compressor 1 Redundant Flow Input
3:0354 – 3:0358 9 – Compressor 1 Redundant Suction Pressure Input
Compressor Analog Input 10 – Compressor 1 Redundant Discharge Pressure Input
Configuration 11 – Compressor 2 Raw PF (Flow Element Pressure) Input
12 – Compressor 2 Raw TF (Flow Element Temperature) Input
13 – Compressor 2 Decoupling Input 1
14 – Compressor 2 Decoupling Input 2
15 – Compressor 2 Auxiliary HSS Input 1
16 – Compressor 2 Auxiliary HSS Input 2
17 – Compressor 2 Remote Manual Valve Demand
18 – Compressor 2 Redundant Flow Input
19 – Compressor 2 Redundant Suction Pressure Input
20 – Compressor 2 Redundant Discharge Pressure Input
3:0359 – 3:0360 1 – Not Configured
Compressor Analog Output 2 – Compressor 1 Surge Process Variable (S_PV)
Configuration 3 – Compressor 1 Actual Suction Volumetric Flow
4 – Compressor 1 Corrected Suction Volumetric Flow
5 – Compressor 1 Stage Flow
6 – Compressor 1 Polytropic Head
7 – Compressor 1 Pressure Ratio
8 – Compressor 1 Suction Pressure used for Control
9 – Compressor 1 Discharge Pressure used for Control
10 – Compressor 1 Suction Temperature used for Control
11 – Compressor 1 Discharge Temperature used for Control
12 – Compressor 1 Sensor Flow
13 – Compressor 1 HSS Output
14 – Compressor 1 Valve Demand
15 – Compressor 2 Surge Process Variable (S_PV)
16 – Compressor 2 Actual Suction Volumetric Flow
17 – Compressor 2 Corrected Suction Volumetric Flow
18 – Compressor 2 Stage Flow
19 – Compressor 2 Polytropic Head
20 – Compressor 2 Pressure Ratio
21 – Compressor 2 Suction Pressure used for Control
22 – Compressor 2 Discharge Pressure used for Control
23 – Compressor 2 Suction Temperature used for Control
24 – Compressor 2 Discharge Temperature used for Control
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25 – Compressor 2 Sensor Flow
26 – Compressor 2 HSS Output
27 – Compressor 2 Valve Demand
1 – Not Configured
2 – Compressor 1 Surge Detected
3 – Compressor 1 Surge Minimum Position (SMP) Active
4 – Compressor 1 Online
5 – Compressor 1 AUTO Mode
3:0361 – 3:0366 6 – Compressor 1 MANUAL with BACKUP Mode
Compressor Discrete Output 7 – Compressor 1 FULL MANUAL Mode
Configuration 8 – Compressor 2 Surge Detected
9 – Compressor 2 Surge Minimum Position (SMP) Active
10 – Compressor 2 Online
11 – Compressor 2 AUTO Mode
12 – Compressor 2 MANUAL with BACKUP Mode
13 – Compressor 2 FULL MANUAL Mode
0 – Not Configured
1 – Compressor 1 Reset Surge Minimum Position (SMP)
2 – Compressor 1 Reset Surge Capture Information
3 – Compressor 1 Select AUTO Mode
4 – Compressor 1 Select MANUAL with BACKUP Mode
5 – Compressor 1 Select FULL MANUAL Mode
6 – Compressor 1 Purge Position
7 – Compressor 1 Online Auxiliary Input
8 – Compressor 1 Control Margin Increase
9 – Compressor 1 Control Margin Decrease
10 – Compressor 1 Anti-Surge Valve Output Failed
3:0367 – 3:0374 11 – Compressor 1 Start Position
Compressor Discrete Input 12 – Compressor 1 Shutdown Position
Configuration 13 – Compressor 2 Reset Surge Minimum Position (SMP)
14 – Compressor 2 Reset Surge Capture Information
15 – Compressor 2 Select AUTO Mode
16 – Compressor 2 Select MANUAL with BACKUP Mode
17 – Compressor 2 Select FULL MANUAL Mode
18 – Compressor 2 Purge Position
19 – Compressor 2 Online Auxiliary Input
20 – Compressor 2 Control Margin Increase
21 – Compressor 2 Control Margin Decrease
22 – Compressor 2 Anti-Surge Valve Output Failed
23 – Compressor 2 Start Position
24 – Compressor 2 Shutdown Position
Table 3-11. Modbus Analog Read Lookup Table

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Chapter 4.
Power Supply Board

General Description
The AtlasPC power supply board contains the power supply and twelve discrete
output driver channels. The discrete outputs are low-side drivers having short
circuit and thermal shutdown protection. The discrete output drivers are not
isolated from each other, and are powered by an external +12 Vdc or +24 Vdc.
They are isolated from the internal power supplies of the AtlasPC Control
platform.

Input power connections are made to the power supply through terminals on the
front of the power supply.

WARNING—INPUT POWER/WIRING
The AtlasPC power supply board must have the input power removed before
installing or removing.

This equipment is suitable for use in Class 1, Division 2, Groups A, B, C, and

D, Zone 2, Group IIC, or non-hazardous locations only.

Wiring must be in accordance with Class I, Division 2 or Zone 2 wiring

methods and in accordance with the authority having jurisdiction.

855-741A
02-5-15

Figure 4-1. Power Supply Board Connections (5503-216)

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Specifications
Power Supply Input (Power Supply Board)
Range 18–32 Vdc
Input Current 2.7 A @ 24 Vdc
3.61 A @ 18 Vdc
Input Power less than 65 W at 70 °C
Interrupt Time Holdup 8 ms @ >/= 24 V
Efficiency 70% minimum over operating input
voltage range
Reverse Polarity Protection 56 V
Input Wiring Constraints The AtlasPC control platform shall be
wired such that no other device receives
power from the wiring between the
AtlasPC Control Platform and the power
supply source.

Discrete Output Drivers (Power Supply Board)

Number of channels 12
Type Low-side driver with short circuit and
overvoltage protection
Current drive rating 200 mA
Discrete Output Supply Voltage 9–32 V

Power Supply Monitoring Circuit (Power Supply Board)

LVdc Maximum voltage measured 35 Vdc
Resolution in volts 0.15 Vdc
Maximum Error due to temperature change 1.0 Vdc
Maximum Error due to load change 1.0 Vdc
Total maximum error at 25 °C 1.2 Vdc
(over 15 to 35 V range)

Electric Shock
The AtlasPC control platform shall not present an electrical shock hazard to the
operator or maintenance personnel when used in a normal manner per the
National Electrical Code Handbook, ANSI/NFPA 70 HANDBOOK-1990. Safety is
ensured by certification through the safety agencies specified in the “Regulatory
Compliance” section of this document.

Troubleshooting Guide
Power Supply Checks
The following is a troubleshooting guide for checking areas, which may present
difficulties. If these checks are made prior to contacting Woodward for technical
assistance, system problems can be more quickly and accurately assessed.
• Is the input voltage within the control’s specified input voltage range
(measured at control power supply input)?
• Is the input power free of switching noise or transient spikes?
• Is the power circuit dedicated to the AtlasPC control only?

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Discrete Output Checks

The AtlasPC power supply contains twelve discrete output driver channels. The
discrete outputs are low-side drivers having short circuit and thermal shutdown
protection. The discrete output drivers are not isolated from each other, and are
powered by an external +12 Vdc or +24 Vdc. They are isolated from the internal
power supplies of the AtlasPC Control platform.
• Is the input power within the range of 9–32 V?
• Is the input free of switching noise or transient spikes?
• Is the power circuit dedicated to the control only?
• Are the individual discrete output lines current limited by external series
connected components (example: relay coils) to <200 mA?

+ -

855-745
00-01-25 KDW

Figure 4-2. Discrete Output Wiring Example

(Discrete Output Interface Wiring to the Power Supply Board)

Configuration Notes
• Refer to Figure 4-2 for discrete output wiring.
• The discrete output commons are tied together, so each power supply
board accepts only one voltage source.
• Power for the discrete outputs must be externally supplied, the external
supply must be capable of supplying a voltage between 9–32 V while
supplying up to 2.5 A. As specified in the Input Power Wiring Section,
branch circuit protection of no more than 250% of the maximum rated
current of the load (Discrete Output power input current plus 12 times the
maximum Discrete Output channel current) shall be provided. Fuse current
rating should not exceed 6.25 A (time delay fuses are recommended).
• Chapter 8 details an optional relay module that can be used with these
discrete outputs.

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Chapter 5.
Pentium CPU Board

General Description
The AtlasPC™ control contains one Pentium CPU board. The CPU board runs
the application program automatically upon boot-up. The Pentium CPU board
runs a real-time operating system whose functions are not re-documented in this
manual.

A solid state hard-drive contains the operating system, Real Time kernel, Control
Application, and appropriate utilities. The CPU board supports a standard
PC/104 interface to read and write to the I/O boards.

When power is applied to the AtlasPC control system, the Pentium CPU board
will perform a Power On Self-Test (POST), load the operating system, and then
run the application program. The application will initialize each AtlasPC hardware
module and begin gathering I/O data. Upon successful initialization, a red LED
on each hardware module will be turned off.

CAUTION—SERIAL PORT ISOLATION

Do not connect any non-isolated serial port device into the COM1 or COM2
CPU serial ports! Isolation is required! A system ground fault may be
created, causing system shutdown and/or permanent damage to the Control
System.

Use the SmartCore Board’s SIO #1 and #2 for serial Modbus connections
and COM #3 for software troubleshooting tools.

NOTE
The VX Works operating system on the hard drive is an embedded version
that is designed for use with a real-time system only. No other applications
are permitted.

Hardware Specifications
The Pentium CPU conforms to the Ampro/Motorola EBX v1.1 mechanical format
and contains both PC/104 and PC/104+ bus connectors for interfacing with other
Woodward and PC/104 compatible modules.

Electrical

• Power requirements are 5.0 Vdc, 2.5 A (max), 2.25 A (typical)

• 266 MHz Pentium processor, low power version, Tcase rating of 85 °C
• Processor uses a fan-heat sink
• Industrial rated solid state hard drive (CompactFlash)
• 64 MB Synchronous DRAM
• 8/16 bit PC/104 Interface (ISA bus)
• 32 bit PC/104+ Interface (PCI bus)
• (2) RS-232 Serial ports, 115K baud max, non-isolated (shield connected at
chassis)
• (1) RJ45 10/100 Base-TX Ethernet (shield ac coupled at chassis)
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Mechanical

• Stack-through PC/104 connector.

• Mechanical conformance to Ampro/Motorola EBX 1.1 specification
(available at www.ampro.com). This specification defines board dimensions
of 5.75 x 8.00 inches (146.0 x 203.2 mm), mounting hole locations,
component locations, and component clearances.

CPU Interface Connections

The Pentium CPU supports 10/100 Ethernet and Serial communications. Each
interface is cabled to the AtlasPC chassis through the use of "gland plates".
These gland plates are also intended to support I/O connections to other I/O
modules like Profibus. The connectors, pinouts, and interface requirements for
the CPU communication ports are detailed in this section.

CPU Remote Reset Capability

Remote reset is supported using AtlasPC Remote Control Software over
Ethernet or modem connections. The user may perform either an application
reset or a system reset.

An application reset is purely software and consists of terminating and re-starting

the application using Application Manager. A system reset may also be executed
by using NetMeeting Remote Control to login to the AtlasPC and perform an
operating system shutdown and re-boot. NetMeeting can only be used on
systems with Windows NT.

NOTE
Appropriate security permissions are required to perform these functions.

10/100 Base-TX Ethernet

An auto-switching 10/100 Base-TX RJ45 Ethernet connector is available for
system use. This connection will be used for control configuration, data
gathering, remote monitoring, maintenance, and networking of multiple controls.

To ensure signal integrity and robust operation of Ethernet devices, double

shielded Ethernet cables (SSTP) are required for customer installations. Their
primary function is to provide EMI shielding and proper shield termination of the
Ethernet cable.

NOTE
To fully realize 100 Base-TX connectivity, downstream devices must be 100
Base-TX capable. As such, when using an Ethernet hub for multiple
connections, either a fixed 100 Base-TX or an auto-switching 10/100 Base-
TX hub would be necessary.

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Figure 5-1. Pentium CPU Board Connections

Connector Signal Mnemonic

RJ45F Shielded RJ45 female
receptacle

1 TX+
2 TX-
3 RX+
4 --
5 --
6 RX-
7 --
8 --
Shield AC Coupled to Chassis
GND

Table 5-1. Ethernet Port Pinout

CAUTION—SHIELDED CABLE ONLY

Use shielded Ethernet cable only! Use of non-shielded cable may result in
permanent system damage.

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Chapter 6.
SmartCore Board with Actuators

General Description
This chapter covers the SmartCore board with actuators, part number 5503-302.
Each SmartCore board contains circuitry for two speed sensor inputs, six analog
inputs, six analog outputs, 2 proportional actuator drivers, 3 serial ports, and 24
discrete inputs. Each speed sensor input may be from a magnetic pick-up or
from a proximity probe. Analog inputs are 4–20 mA. Two of the serial ports, may
be RS-232, RS-422, or RS-485. The other serial port is a dedicated RS-232 port
for software troubleshooting only.

855-742A
03-1-8

Figure 6-1. SmartCore Board with Actuators, Connectors

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Features

• 5 ms update rate
• On-board processor for automatic calibration of the I/O channels
• Analog inputs have 14 bit resolution
• Analog outputs have 12 bit resolution

Physical
The AtlasPC™ boards connect to each other through either the PC/104 bus
connectors, or the power bus connectors. All of the boards are held together and
to the chassis, by screws. The SmartCore board is the size of two analog boards.

32.768 kHz
Crystal watchdog

Analog Output
Speed Sensor Speed Sensing Circuitry
4-20mA Outputs (6)
Inputs (2) Circuitry MC68332
Microcontroller Actuator Output 4-20mA/20-160 mA
Circuitry Outputs(2)

Non-volatile boot
sector flash RS-232, RS-422 or
MC68302 RS-485 comm port
memory
Communications RS-232, RS-422 or
RS-485 comm port
Non-volatile Microcontroller
application sector RS-232 comm port
flash memory

RAM Real-Time
memory Clock

EEPROM non-
volatile memory
Discrete
Input Discrete Inputs(24)
buffer
Analog Inputs(6) 16-bit Sigma-Delta
0-5Vdc/4-20mAdc A/D Converter

PC/104 Bus
PC/104 Signals
Interface

Power Bus
Power Bus Signals
Interface
VIS-001
00-05-31 kdw

Figure 6-2. AtlasPC SmartCore Board Block Diagram

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Specifications
Digital Speed Sensor Inputs
Number of channels 2
selectable as MPU or proximity probe, by terminal block wiring
Input frequency 100—24 950 Hz
Resolution dependent on frequency, 13 bit minimum at maximum speed
Accuracy less than ±0.08% full scale from –40 to +85 °C internal temperature

MPU Inputs
Minimum input See Figure 6-3
amplitude
Input amplitude 70 V peak-to-peak
Input impedance >1.5 kΩ
Isolation voltage 500 Vac minimum, each channel is isolated from all other channels
and from the AtlasPC platform

Proximity Probe Inputs

Voltage threshold /duty at 16 Vin, duty cycle = 10–80%
cycle at 1 kHz at 24 Vin, duty cycle = 10–80%
at 28 Vin, duty cycle = 10–80%
Voltage threshold /duty at 16 Vin, duty cycle = 15–65%
cycle at 3 kHz at 24 Vin, duty cycle = 10–60%
at 28 Vin, duty cycle = 10–55%
Input voltage range 16–28 Vdc
Available power None
Isolation 500 Vac minimum, each channel is isolated from all other channels
and from the AtlasPC platform
Input frequency 0.5–3 kHz

• A derivative output is provided to the application software. The inherent

noise on this output, due to resolution, increases with frequency. At 1000
Hz, it can be as much as 2.5 Hz/s. At 5000 Hz, it can be as much as 12.5
Hz/s. At 10 kHz, it can be as much as 25 Hz/s. At 20 kHz, it can be as much
as 80 Hz/s. Typically, at 3600 Hz, noise on the MPU signal due to wiring
runs will make the noise contribution due to resolution insignificant.
• No proximity probe power provided.
• If the proximity probe inputs are used, the corresponding MPU inputs must
be jumpered.

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Analog Inputs
Number of channels 6
Input type 4–20 mA
Max. input current 25 mA ±5% if configured for 4–20 mA
Common mode 80 dB minimum
rejection
Input common mode ±11 V minimum
range
Safe input common ±40 V minimum
mode volt
Input impedance 200 Ω (±1%)
Anti-aliasing filter 2 poles at 10 ms
Resolution 14 bits
Accuracy @ 25 °C less than ±0.1% of full scale, 0.025 mA
Temp Drift 171 ppm/°C, maximum (1.1% of full scale, 0.275 mA)
30 ppm/°C, typical (0.20% of full scale, 0.05 mA)
I/O Latency 2 channels at 1 ms, 2 channels at 3 ms, and 2 channels at 5 ms

• Loop power for the analog inputs is NOT available.

NOTE
External loop powered transducers must be individually protected with a 100
mA fuse on each channel.

Analog Outputs
Number of channels 6
Output type 4–20 mA outputs, non-isolated
Common Mode 15 Vdc ±10%
Voltage
Max current output 25 mA ±5%
Min. load resistance 0Ω
Max load resistance 300 Ω at 22 mA
Resolution 12 bits
Accuracy @ 25 °C less than ±0.1% of full scale, 0.025 mA
Temperature Drift 140 PPM/°C, 0.23 mA maximum
70 ppm/°C, typical (0.45% of full scale, 0.11375 mA)

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Actuator Outputs
Number of channels 2
Actuator Type Proportional, non-isolated
Output Type 4–20 or 20-160 mA, software selectable
Isolation none
Max current output 25mA ±5% (4–20 mA output scale)
200 mA ±5% (20-160 mA output scale)
Min. load resistance 0Ω
Max load resistance 300 Ω at 22 mA (4–20 mA output scale)
45 Ω at 200 mA (20-160 mA output scale)
Resolution 12 bits
Accuracy @ 25 °C less than ±0.1% of full scale,
0.026 mA (4–20 mA output scale)
0.2 mA (20-160 mA output scale)
Readback Accuracy @ 0.5%
25 °C
Temperature Drift 140 PPM/°C maximum,
0.24 mA maximum (4–20 mA output scale)
1.82 mA maximum (20-160 mA output scale)
70 ppm/°C typical 0.45% of full scale,
0.12 mA (4–20 mA output scale)
0.91 mA (20-160 mA output scale)
Readbacks Actuator source and return currents
Dither Current 25 Hz, fixed duty cycle, software variable amplitude

Discrete Inputs
Number of channels 24
Input type Optically isolated discrete input
Input thresholds < 8 Vdc = “OFF”
> 16 Vdc = “ON”
Input current 3 mA @ 24 Vdc
Contact voltage 24 Vdc isolated
Max input voltage 28 Vdc
Isolation voltage 500 Vac, all channels are isolated from the AtlasPC platform

• For EMC compliance, the on-board, isolated, +24 Vdc supply is

recommended for use as power to contacts, 100 mA maximum.
• All channels are common to each other. Isolation is with respect to the
AtlasPC platform and other I/O types.

Serial I/O
Number of channels 3
Channel configuration 1 & 2 - RS-232/RS-485/RS-422 software configurable, terminal
block connections
3 - RS-232, 9 pin sub D connector
Termination Resistor Located on the board and are accessible via field wiring.
Termination resistors are provided for RS-485 and RS-422
Receive.
Isolation Voltage 500 Vdc

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SmartCore Board Operation

This board includes no potentiometers and requires no field calibration. A
SmartCore board may be replaced with another board of the same part number
without any adjustment.

Speed Sensor Inputs

The MPU and proximity probe inputs are read and the speed is provided to the
application program. A derivative output is also provided. The speed sensor
inputs are filtered by the SmartCore board, and the filter time constant is
selectable at 8 milliseconds or 16 milliseconds. Eight milliseconds should be
acceptable for most turbine applications and is configured for the 505CC-2. The
speed range is selected in the application software and determines the maximum
speed that the board will detect. The control output of the software will detect a
minimum speed of one fiftieth of the speed range. This allows detection of failed
speed sensors to help prevent overspeed due to slow update times at very low
speeds. The monitor output of the GAP block will read down to 0.5 Hz,
regardless of the speed range. An application may use any combination of
accepted MPU and proximity probes, and any combination of speed ranges.

The SmartCore board uses speed sensing probes mounted on a gear connected
or coupled to the turbine’s rotor to sense turbine rotor speed. Any of the board’s
speed channels accept passive magnetic pickup units (MPUs) or proximity
probes. It is not recommended that gears mounted on an auxiliary shaft coupled
to the rotor be used to sense speed. Auxiliary shafts tend to turn more slowly
than the rotor (reducing speed sensing resolution) and have coupling gear
backlash, resulting in less than optimum speed control. For safety purposes, it is
also not recommended that the speed sensing device sense turbine speed from
a gear coupled the mechanical drive side of a system’s rotor coupling.

Atlas

+ Passive
51
MPU

52

53

GND
(isol) 54

Figure 6-3. Wiring Example–MPU Interface to the SmartCore Board

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A proximity probe may be used to sense very low speeds. With a proximity
probe, speed can be sensed down to 0.5 Hz. When interfacing to open collector
type proximity probes, a pull-up resistor is required between the supplied
proximity probe voltage and the proximity probe input to the SmartCore board.

Atlas Atlas
Active
+V Pickup
Jumper Jumper
51 51 Active
+V Pickup

52 52

53 53

54 54

PNP Type NPN Type

Figure 6-4. Wiring Example–Proximity Probe to the SmartCore Board

Configuration Notes
• Refer to Figures 6-3 and 6-4 for speed sensor wiring.
• Each speed input channel can only accept one MPU or one proximity probe.
• Proximity probe power is not provided.
• Proximity probes only—External pull-up resistors are required when
interfacing to open collector type proximity probes.
• If the proximity probe inputs are used, the corresponding MPU inputs must
be jumpered as shown.

Speed Sensor Input Software Configuration Limitations

• (TxMxR)/60 must be < 25 000 Hz
T = gear teeth
M = (overspeed test limit setting x 1.2)
R = gear ratio

Analog Inputs
The analog inputs are 4–20 mA current type, which require a jumper on the
terminal block. This allows the SmartCore card to use the applicable hardware
calibration values. See Figure 6-5 for jumper locations.

All Analog inputs may be used with two-wire ungrounded (*loop powered)
transducers or isolated (self-powered) transducers, but no loop power is
provided for the former. All Analog inputs have 10 Vdc of common mode
rejection. If interfacing to a non-isolated device, which may have the potential of
reaching over 10 Vdc with respect to the control’s common, the use of a loop
isolator is recommended to break any return current paths, which could produce
erroneous readings.

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For a 4–20 mA input signal, the SmartCore board uses a 200 Ω resistor across
the input.

Atlas

+ 4-20 mA
27
Transducer Self
Powered

28

29

30

Figure 6-5a. Wiring Example–4–20 mA Input Interface to the SmartCore Board

(+) Loop Power

Atlas
100 mA Fuse
+ 4-20 mA
27 Transducer Loop
Powered

28

29 (-) Loop Power

30

Figure 6-5b. Wiring Example–4–20 mA Input Interface using External Loop

Power

Configuration Notes
• Refer to Figure 6-5 for analog input wiring.
• All 4–20 mA inputs have an input impedance of 200 Ω.
• When a 4–20 mA input is used, a terminal block jumper must be installed,
per Figure 6-5.
• Loop power is NOT provided by the Atlas control, it must be sourced
externally.

NOTE
External loop powered transducers must be individually protected with a 100
mA fuse on each channel.

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Analog Outputs
The analog outputs are 4–20 mA with a full scale range of 0–24 mA. The
SmartCore board has four analog outputs.

Atlas

+15 Vdc

65 +
A

4-20 mA
66

67

Figure 6-6. Wiring Example–Analog Output Interface to the SmartCore Board

Configuration Notes
• Refer to Figure 6-6 for analog output wiring.
• Only 4–20 mA signals are output.
• See the specifications section for the maximum analog output load.
• Care should be taken to prevent ground loops and other faults when
interfacing to non-isolated devices.
• The output does not contain fault detection. If it is necessary to detect
failures, then the device that is driven by the Analog output, for example an
actuator driver, must contain reference failure detection.
• The analog outputs have a 15 V common mode voltage, with respect to
AtlasPC control common.

CAUTION—PROPER CONNECTIONS
Avoid misconnection of the Analog Output (+) to the Actuator Output (–).
This will damage internal components, making the control inoperable.

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Actuator Outputs
The proportional actuator driver outputs are 4–20 mA or 20-160 mA with a full
scale range of 0–24 mA or 0–200 mA. The SmartCore board has two
proportional actuator driver outputs, each output with source and return current
readbacks.

Atlas

+15 V
Source
Current
Readback

59 + Proportional
Actuator
Return
Current 60
Readback

61

Figure 6-7. Wiring Example–Actuator Output Interface to the SmartCore Board

Configuration Notes
• Refer to Figure 6-7 for actuator output wiring.
• 4–20 mA or 20-160 mA signals are output.
• See the specifications section for the maximum actuator output load.
• Care should be taken to prevent ground loops and other faults when
interfacing to non-isolated devices.
• Application software selects the actuator type, the output range, and the
dither amount.
• The readbacks can be used in the application software for fault detection.

CAUTION—PROPER CONNECTIONS
Avoid misconnection of the Analog Output (+) to the Actuator Output (–).
This will damage internal components, making the control inoperable.

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Discrete Inputs
The SmartCore board accepts 24 discrete inputs. Contact wetting voltage may
be supplied by the SmartCore card. Optionally, an external 18–28 Vdc power
source can be used to source the circuit wetting voltage.

Atlas Atlas
Dry
Contact
1 1
Dry
Contact

+24V 25 +24V 25
(isol) (isol)
GND GND
(isol) (isol)
26 26

Figure 6-8. Wiring Example–Discrete Input Interface to the SmartCore Board

Configuration Notes
• Refer to Figure 6-8 for discrete input wiring.
• The discrete input commons are tied together, so each SmartCore board
accepts only one voltage source, which can be internally or externally
supplied.
• All contact inputs accept dry contacts.
• If an external power supply is used, it must be rated to 28 Vdc max from
Class 2 type source for North America (SELV type source for applications
outside North America). Power supply outputs must be fused with
appropriately sized fuses (a maximum, current rating of 100 ÷ V, where V is
the supply’s rated voltage, or 5 A, whichever is less).
• The 24 V isolated contact power is protected by a 0.2 A poly switch. This
may not prevent interruption in control operation due to a short in the field
wiring, but should protect the control from damage. The poly switch will
reset itself when the short condition is resolved.

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Serial I/O
The SmartCore board accepts three serial I/O connections. The first two ports
are configurable for RS-232, RS-422, or RS-485. The last port is for RS-232
only. RS-232 is specified to 50 feet (15 m), and RS-485 and RS-422 are
specified to 4000 feet (1219 m).

Serial #1 - RS-232

Atlas
102

Isolated
+5V

RS 232C Isolated
Transceiver Ground
95 Twisted
Pair
RXB GND
94 TXB
RXB
TXB
93 RS 232
Device

Figure 6-9. Serial #1–RS-232 Pinouts

Serial #1 - RS-422

Atlas
102

RS 422
Transceiver 101
422R
422T +
+ 100 Twisted
+
Pairs
422R 99
+ 422T
+
Isolated 98 RS 422
+5V + Device
243
140

97 Jumper to
use optional
termination
243 96 resistor

95

94
Isolated
Ground
93

Figure 6-10. Serial #1–RS-422 Pinouts

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Serial #1 - RS-485

Atlas
102

RS 485
Transceiver 101

- 100 Twisted
Pair
+ 99 -

+
Isolated 98 RS 485
+5V + Device
243
140

97 Jumper to
use optional
termination
243 96 resistor

95

94
Isolated
Ground
93

Figure 6-11. Serial #1–RS-485 Pinouts

Serial #2 - RS-232

Atlas
92

Isolated
+5V

RS 232C Isolated
Transceiver Ground
85 Twisted
Pair
RXB
84 TXB
RXB
TXB
83 RS 232
Device

Figure 6-12. Serial #2–RS-232 Pinouts

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Serial #2 - RS-422

Atlas
92

RS 422
Transceiver 91
422R
422T +
+ 90 Twisted
+
Pairs
422R 89
+ 422T
+
Isolated 88 RS 422
+5V + Device
243
140

87 Jumper to
use optional
termination
243 86 resistor

85

84
Isolated
Ground
83

Figure 6-13. Serial #2–RS-422 Pinouts

Serial #2 - RS-485

Atlas
92

RS 485
Transceiver 91

- 90 Twisted
Pair
+ 89 -

+
Isolated 88 RS 485
+5V + Device
243
140

87 Jumper to
use optional
termination
243 86 resistor

85

84
Isolated
Ground
83

Figure 6-14. Serial #2–RS-485 Pinouts

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Serial #3 - RS-232

Atlas
Isolated
+5V

RS 232C Null
Transceiver Modem
Cable PC
RXB 2 2
RXB
3 3
TXB
5 5
TXB GND

Isolated
Ground

Figure 6-15. Serial #3–RS-232 Pinouts

Figure 6-16. Wiring Example–RS-232 Interface to the SmartCore Board

Figure 6-17. Wiring Example–RS-422 Interface to the SmartCore Board

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+ -

Figure 6-18. Wiring Example–RS-485 Interface to the SmartCore Board

Figure 6-19. Wiring Example–Alternate Multipoint Wiring (RS-422/485)

(without a separate signal ground wire for the SmartCore board)

Configuration Notes
• Refer to Figure 6-16 for RS-232 wiring. The transmit data (TXD), receive
data (RXD), and signal ground (SIG GND) must be properly connected as
shown. In addition the shield (SHLD) should be connected in at least one
location.
• Refer to Figure 6-17 for RS-422 wiring. The transmit data pairs (422T+ and
422T-), receive data pairs (422R+ and 422R-), and signal ground (SIG
GND) must be properly connected as shown. In addition, the shield (SHLD)
should be connected in at least one location. The last unit in the network
chain, and only the last unit, should have it’s receiver terminated with a
resistor. The AtlasPC has resistors built in (TERM RES) for this purpose.
The unit at each end of the network should be terminated.
• Refer to Figure 6-18 for RS-485 wiring. The data lines (485+ and 485–) and
signal ground (SIG GND) must be properly connected as shown. In addition,
the shield (SHLD) should be connected in at least one location. The last unit
in the chain, and only the last unit, should be terminated with a resistor. The
AtlasPC has resistors built in (TERM RES) for this purpose. The unit at each
end of the network should be terminated.
• The serial ports must be properly configured for the appropriate
communication parameters.
• Termination resistors are available on the SmartCore board and should be
wired across the network at the ends of the line.

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• The serial ports are individually isolated from each other, and from the rest
of the AtlasPC control. The RS-422 and RS-485 specifications state that a
ground wire is needed if there is no other ground path between units. The
preferred method for isolated ports is to include a separate wire in the
ground cable that connects the circuit grounds together.
• Non-isolated nodes may not have a signal ground available. If signal ground
is not available, use the alternate wiring scheme of connecting all circuit
grounds of isolated nodes to the shield, and connecting the shield to earth
ground at a non-isolated node.

Fault Detection (Board Hardware)

Each SmartCore board has a red fault LED that is turned on when the system is
reset. During initialization of a board, which occurs after every CPU reset, the
CPU turns the Fault LED on. The CPU then tests the board using diagnostic
routines built into the software. If the diagnostic test is not passed, the LED
remains on or blinks. If the test is successful, the LED goes off. If the fault LED
on a board is illuminated after the diagnostics and initialization have been
completed, the SmartCore board may be faulty or may have the address DIP
switches configured incorrectly. The DIP switch setting must match the module
address set in the GAP application program.

Number of LED Flashes Failure

1 Microprocessor failure
2 Bus, address, any unexpected exception error
3 Failure during RAM test
4 Local watchdog timeout
5 Failure during EE test
6 Failure during FLASH programming or erasing
7 Kernel software watchdog count error
10 Failure during 68302 test
11 Failure during RTC test
12 TPU RAM Failure
20+ Operating system specific errors use 20 & above

Table 6-1. SmartCore Failure Codes

Fault Detection (I/O)

In addition to detecting board hardware faults, the application program may
detect I/O faults.
• Analog Input Faults—The application software may set a high and low latch
set point to detect input faults.
• Speed Sensor Input Faults—The application software may set a high and
low latch set point to detect input faults.
• Serial Port Faults—The system monitors the serial communications on the
three serial ports, for various communication errors.
• Microcontroller Faults—The system monitors a software watchdog, a
hardware watchdog, and a software watchdog on the PC/104 bus
communications. All outputs are shutdown in the event of a microcontroller
fault.

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Troubleshooting Guide
Speed Sensor Inputs
MPUs—If a magnetic pickup input is not functioning properly, verify the following:
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.
• Measure the input voltage on the terminal block. It should be greater than 1
Vrms.
• Verify that the signal waveform is clean and void of double zero crossings.
• Verify that no ground connection exists and that the resulting 60 Hz signal is
absent.
• Measure the frequency. Frequency should be in the range of 100 Hz to 25
kHz.
• Check the wiring. Look for a loose connection at the terminal blocks and
disconnected or misconnected cables.
• Check the software configuration to ensure that the input is configured
properly.

After verifying all of the above, the AtlasPC should be returned for service.

Proximity Probes—If a proximity probe input is not functioning properly, verify

the following:
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.
• Measure the input voltage on the terminal block. It should be in the range of
16–28 V peak, and the duty cycle should be within the specified range for
the input voltage.
• Verify that the signal waveform is clean and void of double zero crossings.
• Verify that no ground connection exists and that the resulting 60 Hz signal is
absent.
• Measure the frequency. Frequency should be in the range of 0.5 Hz to 3
kHz.
• Check the wiring. Look for a loose connection at the terminal blocks and
disconnected or misconnected cables. If an open collector probe is used,
check to ensure that the pull-up resistor is installed properly.
• Check the software configuration to ensure that the input is configured
properly.
• Verify that the corresponding MPU input is jumpered.

After verifying all of the above, the AtlasPC should be returned for service.

Analog Inputs
If an Analog input is not functioning properly, verify the following:
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.
• Measure the input voltage on the terminal block. It should be in the range of
0–5 V.
• Verify that there are no or minimal ac components to the analog input
signal. AC components can be caused by improper shielding.
• Check the wiring. If the inputs are reading 0 or the engineering units that
correspond to 0 mA, look for a loose connection at the terminal blocks and
disconnected or misconnected cables. Check for proper jumper installation
on the terminal block.

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• If all of the inputs are reading high, check that the power is not connected
across the input directly.
• Check the software configuration to ensure that the input is configured
properly.
• If the input is loop powered, ensure that power is provided externally, the
Atlas control does not provide this power.

After verifying all of the above, the AtlasPC should be returned for service.

Analog Outputs
If an Analog output is not functioning properly, verify the following:
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.
• Check the load resistance, ensure that it is less than the specification limit
for the output current.
• Check to ensure that the load wiring is isolated.
• Check the wiring, look for a loose connection at the terminal blocks and
disconnected or misconnected cables.
• Disconnect the field wiring and connect a resistor across the output. If the
output is correct across the resistor, there is a problem with the field wiring.
• Check the software configuration to ensure that the output is configured
properly.

After verifying all of the above, the AtlasPC should be returned for service.

Proportional Actuator Outputs

If an Actuator output is not functioning properly, verify the following:
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.
• Check the load resistance, ensure that it is less than the specification limit
for the output current.
• Check to ensure that the load wiring is isolated.
• Check the wiring, look for a loose connection at the terminal blocks and
disconnected or misconnected cables.
• Disconnect the field wiring and connect a resistor across the output. If the
output is correct across the resistor, there is a problem with the field wiring.
• Check the software configuration to ensure that the output is configured
properly.

After verifying all of the above, the AtlasPC should be returned for service.

Discrete Inputs
If a discrete input is not functioning properly, verify the following:
• Measure the input voltage on the terminal block. It should be in the range of
18–28 Vdc.
• Check the wiring, look for a loose connection at the terminal blocks and
disconnected or misconnected cables.
• Check the software configuration to ensure that the input is configured
properly.

After verifying all of the above, the AtlasPC should be returned for service.

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Serial I/O
If a serial port is not functioning properly, verify the following:
• Check the wiring, look for a loose connection at the terminal blocks and
disconnected or misconnected cables.
• Check to be sure that termination resistors are properly installed where
needed on the network.
• Check the software configuration to ensure that the input is configured
properly.
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.

After verifying all of the above, the AtlasPC should be returned for service.

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Chapter 7.
Analog Combo Board

General Description
Each Analog Combo board contains circuitry for two speed sensor inputs, fifteen
4–20 mA analog inputs, and two Analog outputs. These two speed inputs are not
used on the 505CC-2—Turbine/compressor speed is input on the SmartCore
Board as described in Chapter 6.

Features

• 5 ms update rate
• On-board processor for automatic calibration of the I/O channels
• Analog inputs have 15 bit resolution
• Analog outputs have 12 bit resolution
• First 11 analog inputs are isolated as a group, from the other inputs, and
from control common
• Last 4 analog inputs are isolated as a group, from the other inputs, and from
control common

855-740
02-2-22

Figure 7-1. AtlasPC Analog Combo Board Connections

Physical
The AtlasPC Analog Combo board connects to the CPU board through the
PC/104 bus. It does not connect to the AtlasPC power bus directly, it requires a
SmartCore board for this purpose.

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Dualport
PC/104 Interface PC/104 Interface
RAM
Signals and Decode Logic Memory

Board Address
Dip Switches BDM
Port
Speed
Speed Sensor Sensing
Inputs (2) Circuitry 32.768 kHz
MC68332 Crystal
Microcontroller
Isolated Watchdog
Optocouplers & LED

Flash memory
256 Kbyte
Two16-bit
Mux & 4-channel Isolation
4-20mA Inputs (1-11) Input cfg. Serial A/D Circuits EEPROM
converters non-volatile
memory

One16-bit
8-channel Isolation Analog Out 4-20mA Analog
4-20mA Inputs (12-15) Input cfg. Serial A/D Circuits circuitry Outputs (2)
Converter
VIS-003
00-01-18 KDW

Figure 7-2. AtlasPC Analog Combo Board Block Diagram

Specifications
4–20 mA Analog Inputs #1-11
Number of channels 11
Input type 4–20 mA
Max. input current 24 mA
Common mode rejection –80 dB minimum
–96 dB typical
Input common mode range ±11 V minimum
Safe input common mode volt ±40 V minimum
Input impedance 103 Ω (±1%)
Anti-aliasing filter 2 poles at 10 ms (channel 11 has 2 poles at 5
ms)
Resolution 15 bits
Accuracy

4–20 mA Input Accuracy @ 25°C (%)

Input type Typ Max
4–20 mA 0.05 0.10

NOTE
The Atlas may experience degraded performance of these 4–20 mA inputs of the
Analog Combo cards from 410 MHz to 450 MHz at field strengths greater than 10 V/m.
Fields of 10–20 V/m degrade the steady-state performance from a 0.1% tolerance to a
0.36% tolerance. Installation of the Atlas in a metal cabinet will minimize this
degradation.

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Temperature Drift
Input Type Typ Typ error Max Max error
(ppm/°C) (%) (ppm/°C) (%)
4–20 mA 105 0.68 160 1.04

NOTE
For 4–20 mA inputs, percent error is for 25 mA full scale input for 65 degree
delta (25 to –40 °C).

Latency 1 ms for odd channels and 3 ms for even

numbered channels
Isolation All input channels are isolated from the rest of
the AtlasPC platform to 500 Vac, however they
are not isolated from each other. The inputs are
differential, with a high impedance between
channels.

• Loop power for the analog inputs must be supplied by an external supply, if
needed.
• Maximum wire size, one 16 AWG (1.5 mm²), or two 20 AWG (0.5 mm²)
wires.
• Any “unused” channel of a pair, Channels 1–10, must have its input shorted
to prevent measurement errors on the “in-use” channel of the pair.

NOTE
External loop powered transducers must be individually protected with a 100
mA fuse on each channel.

4–20 mA Analog Inputs #12-15

Number of channels 4
Max. input current 24 mA
Common mode rejection –80 dB minimum
–96 dB typical
Input common mode range ±11 V minimum
Safe input common mode volt ±40 V minimum
Input impedance 103 Ω (±1%)
Anti-aliasing filter 2 poles at 10 ms
Resolution 15 bits
Accuracy

4–20 mA Input Accuracy @ 25 °C (%)

Input type Typ Max
4–20 mA 0.05 0.10

NOTE
The Atlas may experience degraded performance of these 4–20 mA inputs of the
Analog Combo cards from 410 MHz to 450 MHz at field strengths greater than 10 V/m.
Fields of 10–20 V/m degrade the steady-state performance from a 0.1% tolerance to a
0.36% tolerance. Installation of the Atlas in a metal cabinet will minimize this
degradation.

Temperature Drift
Input Type Typ (ppm/°C) Typ error (%) Max (ppm/°C) Max error (%)
4–20 mA 105 0.68 160 1.04

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NOTE
For 4–20 mA inputs, percent error is for 25 mA full scale input for 65 degree
delta (25 to –40 °C).

Update time 5 ms
I/O Latency 1 ms
Isolation All input channels are isolated from the rest of
the AtlasPC platform to 500 Vdc, however inputs
are not isolated from each other.

• Loop power for the Analog inputs must be supplied by an external supply if
needed.
• Maximum wire size, one 16 AWG (1.5 mm²), or two 20 AWG (0.5 mm²)
wires.

NOTE
External loop powered transducers must be individually protected with a 100
mA fuse on each channel.

Analog Outputs
Number of channels 2
Output type 4–20 mA outputs, non-isolated
Current output 4–20 mA
Max current output 25mA ±5%
Isolation 0 Vdc
Min. load resistance 0Ω
Max load resistance 300 Ω at 22 mA
Resolution 12 bits
Accuracy less than ±0.1% of full scale at 25 °C (after
software calibration)
Temperature drift 140 ppm/°C, maximum, =0.23 mA
70 ppm/°C, typical (0.45% of full scale),
=0.11375 mA
• 0–1 mA OUTPUTS ARE NOT SUPPORTED, WITHOUT A GREATER
THAN 4 BIT LOSS OF RESOLUTION. RESULTING RESOLUTION
WOULD BE 7 BITS.
• Common mode voltage is 15 Vdc.
• Maximum wire size, one 16 AWG (1.5 mm²), or two 20 AWG (0.5 mm²)
wires.

AtlasPC Analog Combo Board Operation

This board includes no potentiometers and requires no field calibration. An
Analog Combo board may be replaced with another board of the same part
number without any adjustment.

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Analog Inputs
All 4–20 mA inputs may be used with two-wire ungrounded (*loop powered)
transducers or isolated (self-powered) transducers, but no loop power is
provided for the former. All Analog inputs have 11 Vdc of common mode
rejection. If interfacing to a non-isolated device, which may have the potential of
reaching over 11 Vdc with respect to the control’s common, the use of a loop
isolator is recommended to break any return current paths, which could produce
erroneous readings.

The first 11 analog inputs are isolated as a group from control common, earth
ground, and the other 4 analog inputs. The last 4 analog inputs are also isolated
as a group from control common, earth ground, and the first 11 analog inputs.
For a 4–20 mA input signal, the Analog Combo board uses a 100 Ω resistor
across the input.

Atlas

1 + 4-20 mA
Transducer Self-Powered
Analog -
Input #1
2

Figure 7-3a. Wiring Example–Analog Input Interface (Channels 1-11)

(+) Loop Power

Atlas
100 mA Fuse
+ 4-20 mA
1 Transducer Loop
Powered
Analog
Input #1
2 (-) Loop Power

Figure 7-3b. Wiring Example–Analog Input Interface (Channels 1-11)

with External Loop Power

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Atlas

35 + 4-20 mA
Transducer Self-Powered
-

Analog
36
Input #12

37

38

Figure 7-4a. Wiring Example–Analog Input Interface (Channels 12–15)

(+) Loop Power

Atlas
100 mA Fuse
+ 4-20 mA
35 Transducer Loop
Powered
(-) Loop Power
Analog
36
Input #12

37

38

Figure 7-4b. Wiring Example–Analog Input Interface (Channels 12-15)

with External Loop Power

Configuration Notes
• Refer to Figures 7-3 and 7-4 for analog input wiring.
• 4–20 mA inputs are supported, 0–5 V inputs are not.
• All 4–20 mA inputs have an impedance of 100 Ω.
• No loop power is provided.

NOTE
External loop powered transducers must be individually protected with a 100
mA fuse on each channel.

Analog Outputs
The Analog outputs are 4–20 mA with a full scale range of 0–24 mA. The Analog
Combo board has four Analog outputs.

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Atlas +V

51 + 4-20 mA
NOTE
On earlier versions of
Output
the Analog Combo
52 board, the cable
#1 shield termination
went directly to earth.
53

Figure 7-5. Wiring Example–Analog Output Interface

Configuration Notes
• Refer to Figure 7-5 for analog output wiring.
• Only 4–20 mA signals are output.
• See the specifications section for the maximum analog output load.
• Care should be taken to prevent ground loops and other faults when
interfacing to non-isolated devices.
• The output does not contain fault detection. If it is necessary to detect
failures, then the device that is driven by the Analog output, for example an
actuator driver, must contain reference failure detection.
• The Analog outputs have a 15 V common mode voltage, with respect to
AtlasPC control common.
• +V is 15 V

CAUTION—PROPER CONNECTIONS
Avoid misconnection of the Analog Output (+) to the Actuator Output (–).
This will damage internal components, making the control inoperable. This
applies only when a SmartCore Board with actuators is installed in the
control.

Fault Detection (Board Hardware)

Each Analog Combo board has a red fault LED that is turned on when the
system is reset. During initialization of a board, which occurs after every CPU
reset, the CPU turns the Fault LED on. The CPU then tests the board using
diagnostic routines built into the software. If the diagnostic test is not passed, the
LED remains on or blinks. If the test is successful, the LED goes off. If the fault
LED on a board is illuminated after the diagnostics and initialization have been
completed, the Analog Combo board may be faulty or may have the address DIP
switches configured incorrectly. The DIP switch setting must match the module
address set in the GAP application program.

Number of LED Flashes Failure

1 Microprocessor failure
2 Bus, address, any unexpected exception error
5 Failure during EE test or erasing
7 Kernel software Watchdog count error
12 Failure during CPU Internal RAM test
13 Dual port RAM error

Table 7-1. Analog Combo Failure

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Fault Detection (I/O)

In addition to detecting board hardware faults, the application program may
detect I/O faults.
• Analog Input Faults—The application software may set a high and low latch
set point to detect input faults. For thermocouple inputs, open wire detection
is provided.
• Speed Sensor Input Faults—The application software may set a high and
low latch set point to detect input faults.
• Microcontroller Faults—The system monitors a software watchdog, a
hardware watchdog, and a software watchdog on the PC/104 bus
communications. All outputs are shutdown in the event of a microcontroller
fault.

Troubleshooting Guide
Analog Inputs
If an Analog input is not functioning properly, verify the following:
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.
• Measure the input voltage on the terminal block. It should be in the range of
0–5 V for 4–20 mA inputs.
• Verify that there are no or minimal AC components to the Analog Input
signal. AC components can be caused by improper shielding.
• Check the wiring. For a 4–20 mA input if the input is reading 0 or the
engineering units that correspond to 0 mA, look for a loose connection at
the terminal blocks and disconnected or misconnected cables.
• If the input is reading high, check that the power is not connected across the
input directly.
• Check the software configuration to ensure that the input is configured
properly.

After verifying all of the above, the AtlasPC should be returned for service.

Analog Outputs
If an Analog output is not functioning properly, verify the following:
• Check that the cable is shielded and the shield is properly grounded per the
shields and grounding section in Chapter 2.
• Check the load resistance, ensure that it is less than the specification limit
for the output current.
• Check to ensure that the load wiring is isolated.
• Check the wiring, look for a loose connection at the terminal blocks and
disconnected or misconnected cables.
• Disconnect the field wiring and connect a resistor across the output. If the
output is correct across the resistor, there is a problem with the field wiring.
• Check the software configuration to ensure that the input is configured
properly.

After verifying all of the above, the AtlasPC should be returned for service.

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Chapter 8.
12-Channel Relay Module (Optional)

General Information

Figure 8-1. 12-Channel Relay Module

The Atlas system has 12 relay drivers on the power supply board. For customers
that do not wish to wire their own discrete relays, Woodward can provide an
integrated 12-channel relay module with cable harness that is certified for use in
ordinary, hazardous, and marine locations.

The module is DIN rail mounted. Approximate dimensions are 254 mm long, 76
mm wide, and 64 mm tall (10 inches long, 3 inches wide, and 2.5 inches tall).

• Relay Module, Item Number 5441-699

• Cable, Item Number 5417-747
• Kit, Item Number 8928-459 (this part number contains both the relay module
and cable together)

Relay Information
Each relay has one set of normally open contacts and one set of normally closed
contacts. The relay contact ratings are:
5 A at 28 Vdc resistive
0.1 A at 125 Vdc resistive
3 A at 120 Vac resistive
2 A at 120 Vac inductive
0.241 hp—120 Vac motor
0.112 hp—28 Vdc motor
0.5 A at 120 Vac tungsten

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Shielding
There is a terminal on the module labeled “SHLD”. A wire should be connected
between this terminal and a good local system ground. Alternatively, a ground
wire can be crimped to the bare shield wire at the Atlas end of the cable and then
tied to the chassis ground stud of the Atlas. If this shield wire is not used at the
Atlas end of the cable, it should be trimmed back to the insulation jacket of the
cable.

Board Status Lights

The module is equipped with twelve yellow LEDs to indicate when each relay has
been energized, and one green LED to indicate that there is external power to
the module. For proper operation, the green LED must be lit any time the Atlas
system is being used.

Wiring
The relay module requires an external 18 to 32 Vdc power supply and a wiring
harness. One end of this cable has been stripped back several inches, and
individual wires are labeled with the terminal numbers of the appropriate
terminals used on the Atlas power supply board. Refer to the following plant
wiring diagram and the power supply chapter of this manual for more details.

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Figure 8-2. 12-Channel Relay Module Wiring Diagram

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Chapter 9.
Touchscreen HMI (Optional)

General Information
The 505CC-2 Steam Turbine and Compressor Control comes optionally with a
381 mm (15 inch) TFT LCD touchscreen HMI (Human Machine Interface) that
permits full configuration, operation, and monitoring of the turbine/compressor
train. The flat panel monitor is driven by a compact, industrial computer through
standard DB15 VGA and DB9 serial cables. The computer also accepts standard
PS/2 keyboard and mouse. The HMI communicates with the AtlasPC control via
TCP/IP Ethernet connection.

• HMI Touchscreen Monitor, Item Number 1790-3013

• HMI Computer, Item Number 1790-9016
• HMI Software, Item Number 9928-1047
• HMI Kit, Item Number 8928-7037 (this part number contains the HMI
computer, touchscreen monitor, software, and a crossover Ethernet cable
together)

Figure 9-1. 381 mm (15 inch) LCD Touchscreen HMI

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Specifications
Dimensions Weight
Monitor 383 mm X 307 mm X 48 mm Monitor 4.5 kg (9.9 lb)
(15.08” X 12.09” X 1.89”) Comp. 0.8 kg (1.7 lb)
Comp. 189 mm X 107 mm X 36 mm
(7.5” X 4.2” X 1.4”)

Input Power Operating Temperature

Monitor External 100–230 Vac Monitor 0 to 50 °C (32 to 122 °F)
power adapter, 12 Vdc/4A max Comp. –10 to +55 °C (14 to 131 °F)
Comp. 24 Vdc/1 A or 12 Vdc/1.5 A

Mounting
The HMI’s flat panel monitor is designed for panel, wall, desktop, rack, or VESA
arm mounting with provided hardware.

The computer may be surface or rail mounted in any convenient location, even
directly on the rear of the monitor. See Figure 9-2 for an outline drawing and
panel cutout of the monitor. When panel mounted, a water resistant gasket on
the back of the bezel provides NEMA 4 / IP65 environmental protection.

Figure 9-2. Monitor Outline and Dimensions (mm (inches))

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Wiring
The HMI requires only 24 Vdc (1 A) power to the computer and an Ethernet
connection between it and the AtlasPC control. A direct Ethernet connection to
the control should utilize a null, or crossover, Ethernet cable. If the HMI and
AtlasPC will be connected on a local network through an Ethernet hub or switch,
a normal, or straight, cable is required. In either case, use port 1, or LAN1, on the
HMI computer—LAN2 is a spare port. The input power terminal block may be
removed for ease of wiring and installation.

NOTE
The HMI/CCT application requires a hardware key (included) for normal
runtime. The key should be installed on the computer’s parallel port.

The flat panel monitor is supplied with a 100–230 Vac power supply.
Connections between it and the computer, a standard VGA cable and serial/USB
interface for the touchscreen functionality, are also supplied.

Figure 9-3. HMI Connections

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Chapter 10.
Service Options

Product Service Options

The following factory options are available for servicing Woodward equipment,
based on the standard Woodward Product and Service Warranty (5-01-1205)
that is in effect at the time the product is purchased from Woodward or the
service is performed:
• Replacement/Exchange (24-hour service)
• Flat Rate Repair
• Flat Rate Remanufacture

If you are experiencing problems with installation or unsatisfactory performance

of an installed system, the following options are available:
• Consult the troubleshooting guide in the manual.
• Contact Woodward technical assistance (see “How to Contact Woodward”
later in this chapter) and discuss your problem. In most cases, your problem
can be resolved over the phone. If not, you can select which course of
action you wish to pursue based on the available services listed in this
section.

Replacement/Exchange
Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new
replacement unit in minimum time (usually within 24 hours of the request),
providing a suitable unit is available at the time of the request, thereby
minimizing costly downtime. This is also a flat rate structured program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).

This option allows you to call in the event of an unexpected outage, or in

advance of a scheduled outage, to request a replacement control unit. If the unit
is available at the time of the call, it can usually be shipped out within 24 hours.
You replace your field control unit with the like-new replacement and return the
field unit to the Woodward facility as explained below (see “Returning Equipment
for Repair” later in this chapter).

Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned to Woodward within 60 days, Woodward will issue a credit for
the core charge. [The core charge is the average difference between the flat rate
replacement/exchange charge and the current list price of a new unit.]

Return Shipment Authorization Label. To ensure prompt receipt of the core,

and avoid additional charges, the package must be properly marked. A return
authorization label is included with every Replacement/Exchange unit that leaves
Woodward. The core should be repackaged and the return authorization label
affixed to the outside of the package. Without the authorization label, receipt of
the returned core could be delayed and cause additional charges to be applied.

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Flat Rate Repair

Flat Rate Repair is available for the majority of standard products in the field.
This program offers you repair service for your products with the advantage of
knowing in advance what the cost will be. All repair work carries the standard
Woodward service warranty (Woodward Product and Service Warranty
5-01-1205) on replaced parts and labor.

Flat Rate Remanufacture

Flat Rate Remanufacture is very similar to the Flat Rate Repair option with the
exception that the unit will be returned to you in “like-new” condition and carry
with it the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205). This option is applicable to mechanical products
only.

Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned to Woodward for
repair, please contact Woodward in advance to obtain a Return Authorization
Number. When shipping the item(s), attach a tag with the following information:
• name and location where the control is installed;
• name and phone number of contact person;
• complete Woodward part number(s) and serial number(s);
• description of the problem;
• instructions describing the desired type of repair.

CAUTION—ELECTROSTATIC DISCHARGE
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.

Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;
• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.

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Return Authorization Number

When returning equipment to Woodward, please telephone and ask for the
Customer Service Department [1 (800) 523-2831 in North America or
+1 (970) 482-5811]. They will help expedite the processing of your order through
our distributors or local service facility. To expedite the repair process, contact
Woodward in advance to obtain a Return Authorization Number, and arrange for
issue of a purchase order for the item(s) to be repaired. No work can be started
until a purchase order is received.

NOTE
We highly recommend that you make arrangement in advance for return
shipments. Contact a Woodward customer service representative at
1 (800) 523-2831 in North America or +1 (970) 482-5811 for instructions and
for a Return Authorization Number.

Replacement Parts
When ordering replacement parts for controls, include the following information:
• the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
• the unit serial number, which is also on the nameplate.

How to Contact Woodward

In North America use the following address when shipping or corresponding:
Woodward Governor Company
PO Box 1519
1000 East Drake Rd
Fort Collins CO 80522-1519, USA

Telephone—+1 (970) 482-5811 (24 hours a day)

Toll-free Phone (in North America)—1 (800) 523-2831
Fax—+1 (970) 498-3058

For assistance outside North America, call one of the following international
Woodward facilities to obtain the address and phone number of the facility
nearest your location where you will be able to get information and service.

Facility Phone Number

Brazil +55 (19) 3708 4800
India +91 (129) 230 7111
Japan +81 (476) 93-4661
The Netherlands +31 (23) 5661111

You can also contact the Woodward Customer Service Department or consult
our worldwide directory on Woodward’s website (www.woodward.com) for the
name of your nearest Woodward distributor or service facility.

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Engineering Services
Woodward Industrial Controls Engineering Services offers the following after-
sales support for Woodward products. For these services, you can contact us by
telephone, by email, or through the Woodward website.

• Technical Support
• Product Training
• Field Service

Contact information:
Telephone—+1 (970) 482-5811
Toll-free Phone (in North America)—1 (800) 523-2831
Email—icinfo@woodward.com
Website—www.woodward.com

Technical Support is available through our many worldwide locations or our

authorized distributors, depending upon the product. This service can assist you
with technical questions or problem solving during normal business hours.
Emergency assistance is also available during non-business hours by phoning
our toll-free number and stating the urgency of your problem. For technical
support, please contact us via telephone, email us, or use our website and
reference Customer Services and then Technical Support.

Product Training is available at many of our worldwide locations (standard

classes). We also offer customized classes, which can be tailored to your needs
and can be held at one of our locations or at your site. This training, conducted
by experienced personnel, will assure that you will be able to maintain system
reliability and availability. For information concerning training, please contact us
via telephone, email us, or use our website and reference Customer Services
and then Product Training.

Field Service engineering on-site support is available, depending on the product

and location, from one of our many worldwide locations or from one of our
authorized distributors. The field engineers are experienced both on Woodward
products as well as on much of the non-Woodward equipment with which our
products interface. For field service engineering assistance, please contact us
via telephone, email us, or use our website and reference Customer Services
and then Technical Support.

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Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:

General
Your Name
Site Location
Phone Number
Fax Number

Prime Mover Information

Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application

Control/Governor Information
Please list all Woodward governors, actuators, and electronic controls in your system:

Woodward Part Number and Revision Letter

Control Description or Governor Type

Serial Number

Woodward Part Number and Revision Letter

Control Description or Governor Type

Serial Number

Woodward Part Number and Revision Letter

Control Description or Governor Type

Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.

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Appendix A.
Default Log-in/Security Level Passwords

The following passwords are the defaults for the 505CC-2’s various login levels.

Monitor No Password
Operator 1111
Engineering 2222
Service 3333
Online Configure 4444
Offline Configure 5555

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Appendix B.
Flash Codes
Number of LED Flashes Failure
1 Microprocessor failure
2 Bus, address, any unexpected exception error
3 Failure during RAM test
4 Local watchdog timeout
5 Failure during EE test
6 Failure during FLASH programming or erasing
7 Kernel software watchdog count error
10 Failure during 68302 test
11 Failure during RTC test
12 TPU RAM Failure
20... Operating system specific errors use 20 & above

Table B-1. SmartCore with Actuators Failure Codes

Number of LED Flashes Failure

1 Microprocessor failure
2 Bus, address, any unexpected exception error
5 Failure during EE test or erasing
7 Kernel software Watchdog count error
12 Failure during CPU Internal RAM test
13 Dual port RAM error

Table B-2. Analog Combo Failure Codes

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Appendix C.
Configuration Worksheet

The Configuration Worksheet is contained on the next 11 pages, which can be copied,
filled in, and faxed as necessary. Or, you can download publication number 26240S1
from the Woodward website (www.woodward.com), which is a Microsoft Word form
containing the same information, which can be filled out on-screen and e-mailed.

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 505CC-2 Steam Turbine & Compressor Control Program Worksheet
(Woodward Publication 26240S1A)

505CC-2 Part Number:

505CC-2 Serial Number:
Application:
Date:

SYSTEM CONFIGURATION
System Units? SI … SI Pressure Unit (i.e. kPa, kg/cm2, atm, Bar)?
Imperial … Imperial Pressure Unit (i.e. psi, ftH2O, Ton/ft, inHg)?
Use Modbus #1? …
Enable Modbus #1 Commands? Transmission Mode (i.e. ASCII, RTU)
Modbus Device Number? Timeout Delay? sec
Port #1 Driver Protocol ? Port #1 Baud Rate? bps
Port #1 Stop Bits? Port #1 Parity?
Use Modbus #2? …
Enable Modbus #2 Commands? Transmission Mode (i.e. ASCII, RTU)
Modbus Device Number? Timeout Delay? sec
Port #2 Driver Protocol ? Port #2 Baud Rate? bps
Port #2 Stop Bits? Port #2 Parity?
Modbus Analog Scaling Cascade Control
Extraction/Admission (1000, 100, 10, 1, 0.1, 0.001, 0.001)
Inlet/Exhaust
Comp. 1 Flow Input Comp. 2 Flow Input
Comp. 1 Pressure Comp. 2 Pressure
Comp. 1 Calc. Values Comp. 2 Calc. Values
Comp. 1 Temperature Comp. 2 Temperature
Use Local/Remote? …
Enable Contact Inputs?
Enable Modbus #1?
Enable Modbus #2?

TURBINE GENERAL CONFIGURATION

Turbine Type? Single Valve
Extraction Only
Admission Only
Extraction/Admission
Decoupling Type (if two-valve turbine)? Speed - Extr/Adm
Inlet – Speed
Exhaust – Speed
None
Trip Configuration … External Trips in Trip Relay?
Reset Clears Trip Output?
Valve Labels … HP/LP
V1/V2
Turbine Units … If SI is selected …. Turbine Power Units (i.e. kW, MW)?
Steam Flow Units (i.e. kg/hr, t/hr)?
If Imperial is selected …. Turbine Power Units (i.e. kW, MW, HP, lb-ft/s)?
Steam Flow Units (i.e. lb/hr, klb/hr)?

TURBINE START CONFIGURATION

Select Start Mode … Manual
Automatic
Semi-Automatic
Rate to MinGov? rpm/s
Select Start Initial Speed …
Minimum Governor (Rated) …
Minimum Controllable Speed? rpm
Single Idle (Idle/Rated) …
Idle Speed? rpm
Auto Start Sequence …
Low Idle Speed rpm High Idle Speed rpm
Cold Start (> ? hours) hours Hot Start (< ? Hours) hours
Low Idle Delay (Cold) mins Low Idle Delay (Hot) mins
Ramp to High Idle (Cold) rpm/s Ramp to High Idle (Hot) rpm/s
High Idle Delay (Cold) mins High Idle Delay (Hot) mins
Ramp to Rated (Cold) rpm/s Ramp to Rated (Hot) rpm/s
Auto Halt at Idles?
SPEED CONTROL CONFIGURATION
Speed Sensor Settings …
Teeth Seen by MPU? Gear Ratio? 1: Failed Speed Level rpm
Use MPU 2? Use MPU Override Timer? Override Time? sec
Select Dynamics Settings …
Single Only Dual – Above MinGov
Dual – Contact Input Dual – Decoupling
Proportional Gain 1 % Integral Gain 1 rps Speed Derivative Ratio 1 %
Proportional Gain 2 % Integral Gain 2 rps Speed Derivative Ratio 2 %
Speed Setpoint Values …
Minimum Governor Speed rpm Maximum Governor Speed rpm
Default Rate rpm/s Fast Rate rpm/s Fast Rate Delay sec
Controlled Shutdown …
Rate to Idle rpm/s Rate to Min rpm/s Cooldown Time min
Overspeed Test Limit rpm Overspeed Trip Setpoint rpm
Use Critical Speeds?
Critical Speed Rate rpm/s Critical 1 Max rpm Critical 1 Min rpm
Use Critical Band 2? Critical 2 Max rpm Critical 2 Min rpm
Use Remote Speed Setpoint? Remote Rate rpm/s
Valve Position to Speed Decoupling …
Feed-Forward Enable? Feed-Forward Amount % Feed-Forward Delay sec

CASCADE CONTROL CONFIGURATION

Use Cascade Control? … Use Cascade Tracking? Invert Cascade Input?
Cascade Units (Pressure or Flow)?
Minimum Cascade Setpoint engunits Maximum Cascade Setpoint engunits
Cascade Default Rate engunits/s Cascade Setpoint Initial Value engunits
Cascade Fast Rate Delay sec Cascade Setpoint Fast Rate engunits/s
Cascade Droop %
Use Cascade Minimum Speed? … Minimum Speed Setting rpm
Select Cascade Source … External – 4-20mA Input
Internal – Compressor Train Suction Pressure
Internal – Compressor Train Discharge Pressure
Internal – Compressor 1 Mass/Normal Flow
Internal – Compressor 1 Suction Volume Flow
Internal – Compressor 2 Mass/Normal Flow
Internal – Compressor 2 Suction Volume Flow
Proportional Gain % Integral Gain rps Speed Derivative Ratio %
Cascade Control Deadband %
Use Remote Cascade Setpoint? … Remote Rate engunits/s
Remote Min. Setpoint engunits Remote Max. Setpoint engunits

TURBINE VALVE LIMITER CONFIGURATION

HP/V1 Limiter Rate %/s HP/V1 Minimum Limit % HP/V1 Maximum Limit %
LP/V2 Limiter Rate %/s LP/V2 Minimum Limit % LP/V2 Maximum Limit %

MANUAL PRESSURE DEMAND CONFIGURATION

(For 2-Valve Turbines)
Use Manual Flow Control? … Use Flow Setpoint Tracking?
Minimum Flow Setpoint % Maximum Flow Setpoint %
Flow Default Rate %/s Flow Setpoint Initial Value N/A %
Flow Fast Rate Delay sec Flow Setpoint Fast Rate %/s
Use Remote Flow Setpoint? … Remote Flow Rate %/s
Remote Min. Setpoint % Remote Max. Setpoint %

TURBINE EXTRACTION/ADMISSION CONTROL CONFIGURATION

(For 2-Valve Turbines)
E/A Units (Pressure or Flow)? Use E/A Tracking? Invert E/A Input?
If E/A Input fails? … Goto Max LP/V2 Trip
Goto Min LP/V2 Manual Demand
Minimum E/A Setpoint engunits Maximum E/A Setpoint engunits
E/A Default Rate engunits/s E/A Setpoint Initial Value engunits
E/A Fast Rate Delay sec E/A Setpoint Fast Rate engunits/s
E/A Droop %
Proportional Gain % Integral Gain rps Speed Derivative Ratio %
E/A Control Deadband %
Use Remote E/A Setpoint? … Remote E/A Rate engunits/s
Remote Min. Setpoint engunits Remote Max. Setpoint engunits
TURBINE STEAM MAP CONFIGURATION
(For 2-Valve Turbines)
Use Automatic Enable? Max Power Limiter engunits Max HP/V1 Flow Limiter engunits
Extraction Turbine …
Point A Max Power @ Min Extr engunits Max HP/V1 Flow @ Min Extr engunits
Point B Min Power @ Max Extr engunits Min HP/V1 Flow @ Max Extr engunits
Point C Min Power @ Min Extr engunits Min HP/V1 Flow @ Min Extr engunits

Admission Turbine …
Point A Max Power @ Max Adm engunits Max HP/V1 Flow @ Max Adm engunits
Max Adm Flow engunits
Point B Min Power @ Min Adm engunits Min HP/V1 Flow @ Min Adm engunits
Point C Max Power @ Min Adm engunits Max HP/V1 Flow @ Min Adm engunits

Extraction/Admission Turbine …
Point A Max Power @ 0 E/A engunits Max HP/V1 Flow @ 0 E/A engunits
Max Adm Flow engunits
Point B Min Power @ Max Extr engunits Min HP/V1 Flow @ Max Extr engunits
Point C Min Power @ 0 E/A engunits Min HP/V1 Flow @ 0 E/A engunits

INLET/EXHAUST CONTROL CONFIGURATION

(For 2-Valve Turbines using Inlet or Exhaust Decoupling)
I/E Units (Pressure or Flow)? Use I/E Tracking? Invert I/E Input?
If I/E Input fails? … Disable ExtrAdm
Goto Manual Coupled Mode
Goto Manual Decoupled Mode
Minimum I/E Setpoint engunits Maximum I/E Setpoint engunits
I/E Default Rate engunits/s I/E Setpoint Initial Value engunits
I/E Fast Rate Delay sec I/E Setpoint Fast Rate engunits/s
I/E Droop % Manual Rate %/s
Proportional Gain % Integral Gain rps Speed Derivative Ratio %
I/E Control Deadband %
Use Remote I/E Setpoint? … Remote I/E Rate engunits/s
Remote Min. Setpoint engunits Remote Max. Setpoint engunits
TURBINE ANALOG I/O CONFIGURATION
Analog Input Fail Level Low mA Analog Input Fail Level High mA

Analog Input 1 Function

Analog Input 1 4mA Value engunits Analog Input 1 20mA Value engunits
Analog Input 2 Function …
Analog Input 2 4mA Value engunits Analog Input 2 20mA Value engunits
Analog Input 3 Function …
Analog Input 3 4mA Value engunits Analog Input 3 20mA Value engunits
Analog Input 4 Function
Analog Input 4 4mA Value engunits Analog Input 4 20mA Value engunits
Analog Input 5 Function …
Analog Input 5 4mA Value engunits Analog Input 5 20mA Value engunits
Analog Input 6 Function (Steam Pressure)…
Analog Input 6 4mA Value engunits Analog Input 6 20mA Value engunits

Analog Readout 1 Function

Analog Readout 1 4mA Value engunits Analog Readout 1 20mA Value engunits
Analog Readout 2 Function …
Analog Readout 2 4mA Value engunits Analog Readout 2 20mA Value engunits
Analog Readout 3 Function …
Analog Readout 3 4mA Value engunits Analog Readout 3 20mA Value engunits
Analog Readout 4 Function …
Analog Readout 4 4mA Value engunits Analog Readout 4 20mA Value engunits

Select HP/V1 Actuator Driver Type … 4-20mA or 0-190mA

Invert Driver Output ? Shutdown on Actuator Driver Failure?
Dither Amount mA
Minimum (0%) Current mA Maximum (100%) Current mA

Select LP/V2 Actuator Driver Type … 4-20mA or 0-190mA

Invert Driver Output ? Shutdown on Actuator Driver Failure?
Dither Amount mA
Minimum (0%) Current mA Maximum (100%) Current mA

TURBINE DISCRETE I/O CONFIGURATION

Discrete Input 1 Function Emergency Shutdown Discrete Input 7 Function
Discrete Input 2 Function System Reset Discrete Input 8 Function
Discrete Input 3 Function Raise Speed Setpoint Discrete Input 9 Function
Discrete Input 4 Function Lower Speed Setpoint Discrete Input 10 Function
Discrete Input 5 Function Discrete Input 11 Function
Discrete Input 6 Function Discrete Input 12 Function

Discrete Output 1 Function Unit Shutdown

Discrete Output 2 Function Unit Alarm
Use Discrete Output #3? … Discrete Output 3 Function
Use as a Level Switch? On Level engunits Off Level engunits
Use Discrete Output #4? … Discrete Output 4 Function
Use as a Level Switch? On Level engunits Off Level engunits
Use Discrete Output #5? … Discrete Output 5 Function
Use as a Level Switch? On Level engunits Off Level engunits
Use Discrete Output #6? … Discrete Output 6 Function
Use as a Level Switch? On Level engunits Off Level engunits
COMPRESSOR GENERAL CONFIGURATION
Absolute Pressure Inputs? If not, use what atmospheric pressure offset for gauge inputs? engunits
(i.e. 14.696 psia)
Air Compressor without Suction Pressure Transmitter?
Select Algorithm … Standard
Universal
Select Stage Layout … Single
Dual w/ 1 FE
Dual w/ 2 FE
Dual w/ SideStream If Dual w/ SideStream, what direction? Admission
Extraction
Gas Composition? Constant
Variable
Select Section 1 Flow Element Location … Suction
Discharge
SideStream
None
Select Section 2 Flow Element Location … Suction
Discharge
SideStream
None
Select Section 1 Temperature Sensor Location … Suction
Discharge
Suction & Discharge
SideStream
SideStream & Discharge
Select Section 2 Temperature Sensor Location … Suction
Discharge
Suction & Discharge
SideStream
SideStream & Discharge
Number of Recycle/Blowoff Valves (1 or 2)?
Select Valve Layout (for Dual w/ 1 FE configurations and 2 Valves)… Individual Recycles
Common Suction
Common Discharge

COMPRESSOR STAGE 1 OPEN LOOP CONFIGURATION

Select Surge Detection Routines (all that apply) … Setpoint …
Flow Derivative %/s
Suction Pressure Derivative engunits/s
Discharge Pressure Derivative engunits/s
Speed Derivative rpm/s
Minimum Flow engunits
Surge Limit Line Crossed
Loop Period? sec
Enable SCL Shift on Surge Detection? Shift Amount %
Surge Recovery Routine Enabled? … … in Full Manual?
Valve Step Amount %
Minimum Valve Position %
BOOST Routine Enabled? … Valve Step Amount %
BOOST Margin %
Surge Minimum Position (SMP) Enabled? … SMP Amount %
Pre-Pack Enabled? … Valve Step Amount %
Valve Sequencing … Shutdown Position %
Zero-Speed Position %
Start Position %
Purge Position %
Zero Speed Threshold rpm
Shutdown Delay Time sec
Decoupling Routines Enabled? …
Decoupling Output Limit % S_PV Range %
Fast Speed Delay Time sec Fast Speed Amount %/rpm
3
Slow Speed Delay Time sec Slow Speed Amount m /hr/rpm
Input 1 Delay Time sec Input 1 Amount %
Input 2 Delay Time sec Input 2 Amount %
Another Stage Delay Time sec Another Stage Amount %
COMPRESSOR STAGE 1 CLOSED LOOP CONFIGURATION
Select Online Detection Routines (all that apply) … Setpoints …
Speed rpm
Suction Pressure engunits
Discharge Pressure engunits
Flow engunits
Auxiliary Discrete Input
Anti-Surge PID Control … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Enable Auto Gain Compensation?
Rate PID Control Enabled? … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Setpoint % of max rate
Enable Auto Gain Compensation?
Suction Pressure Override Enabled? … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Setpoint engunits
Enable Auto Gain Compensation?
Discharge Pressure Override Enabled? … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Setpoint engunits
Enable Auto Gain Compensation?
Auto Gain Compensation (if enabled, or if Slow Speed Decoupling is enabled) …
Anti-Surge Valve Coefficient (Cv)
Normal Value m3/hr

COMPRESSOR STAGE 1 I/O CONFIGURATION

Input Filter Delay Times …
Flow Input sec
Pressure Inputs sec
Temperature Inputs sec
Fail to Manual on all Input Failures? …
If not, enable Last Good Value on which Input Failures? Enter Default Values for all Inputs.
Suction Pressure engunits
Discharge Pressure engunits
Flow Pressure engunits
Suction Temperature engunits
Discharge Temperature engunits
Flow Temperature engunits
Gas Properties …
Suction Compressibility Compressor Polytropic Efficiency %
Discharge Compressibility Specific Heat Ratio (average value)
Online Compressibility Calculation? … If so, enter Critical Temperature engunits
Critical Pressure engunits
Flow Input …
Flow input compensated (calibrated in mass or normal flow)?
If not, is the input differential pressure (square-root extraction necessary)?
Flow display units (also calibration units if “compensated” – Mass or Normal/Std)?
Base Control Margin? % Number of Intercooled Sections?
Anti-Surge Valve Configuration …
Invert Output (Fail Open Valve)?
Valve Decay Rate (Auto) %/s
Enable Valve Freeze Function … Freeze Delay Time sec
Enable HSS Auxiliary Input 1 … Input 1 Filter Delay Time sec
Enable HSS Auxiliary Input 2 … Input 2 Filter Delay Time sec
Enable Valve Overstroke … Overstroke Amount Open %
Overstroke Amount Closed %
Manual Control Configuration …
Remote Manual Valve Positioning?
Manual Valve Ramp Rate %/s
Sensor Fail Additional Amount %
Alarm only on High Scale Flow Failure?
Shutdown Positioning while in Manual?
COMPRESSOR STAGE 1 MAP CONFIGURATION
Enter the flow and polytropic head data pairs, in ascending order, for five points along the predicted Surge Limit Line:
If the Standard Algorithm is selected … X1 Am3/hr Y1 N·m/kg
X2 Am3/hr Y2 N·m/kg
X3 Am3/hr Y3 N·m/kg
X4 Am3/hr Y4 N·m/kg
X5 Am3/hr Y5 N·m/kg
If the performance map is expressed with a different representation of head, or in Imperial units instead of
SI, the CCT Standard Mapper Tool can reconfigure the map given the following data. The supported
Imperial flow unit is Acfm. In addition to polytropic head (N·m/kg, kg·m/kg, ft·lb/lb), absolute discharge
pressure (kPa, Atm, kg/cm2, bar, psi) and pressure ratio may also be converted.
X1 engunits Y1 engunits
X2 engunits Y2 engunits
X3 engunits Y3 engunits
X4 engunits Y4 engunits
X5 engunits Y5 engunits
The following data should be taken from the manufacturer’s compressor performance map and data sheet.
Rated Suction Pressure (Absolute) engunits
Rated Suction Temperature engunits
Gas Molecular Weight
Rated Suction Specific Heat Ratio (k) (Cp/Cv)
Rated Suction Compressibility (Z)
Rated Discharge Specific Heat Ratio (k) (Cp/Cv)
Rated Discharge Compressibility (Z)
Rated Compressor Polytropic Efficiency %
To calculate the flow coefficient for a differential flow element (Compressor Stage 1 I/O Configuration), enter
the following data from the flow element calculation sheet. For best results, the process conditions used for
the flow element calculation should be similar to those of the rated compressor operation.
Flow Element Beta Ratio (β)
Flow Element Discharge Coefficient (C)
Flow Element Gas Expansion Factor (Y)
Flow Element Bore (Throat) Diameter (d) mm
If the Universal Algorithm is selected, the CCT Universal Mapper Tool must be used to convert the manufacturer’s
map into pressure ratio and “corrected” suction flow …
X1 Am3/hr Y1
X2 Am3/hr Y2
X3 Am3/hr Y3
X4 Am3/hr Y4
X5 Am3/hr Y5
The Universal Mapper Tool will also calculate a “corrected flow constant and polytropic exponent.
“Corrected” Flow Constant m3/hr Polytropic Exponent
Enter the five data pairs from the given map (as with the Standard Mapper Tool described above), and enter the
following from the compressor performance map and data sheet.
Select the flow element type …
Concentric, Square-edged Diamond-II Annubar (Size 15,16)
Orifice w/ Flange Taps Diamond-II Annubar (Size 25,26)
Flowtube (Badger Lo-Loss, etc) Diamond-II Annubar (Size 35,36)
V-Cone Diamond-II Annubar (Size 45,46)
Venturi Rosemount 485 Annubar (Size 1)
Other Rosemount 485 Annubar (Size 2)
Rosemount 485 Annubar (Size 3)
Select the flow element location … Suction Discharge
Enter the following data from the flow element calculation sheet. For best results, the process conditions
used for the flow element calculation should be similar to those of the rated compressor operation.
Pipe Internal Diameter (D) (at the FE) engunits
Flow Element Beta Ratio (β) Depending upon
Flow Element Discharge Coefficient (C) flow element type
Flow Element Gas Expansion Factor (Y)
The following data should be taken from the manufacturer’s compressor performance map and data sheet.
Gas Molecular Weight
Rated Suction Pressure engunits
Rated Suction Temperature engunits
Rated Suction Specific Heat Ratio (k) (Cp/Cv)
Rated Suction Compressibility (Z)
Rated Discharge Pressure engunits
Rated Discharge Temperature engunits
Rated Discharge Specific Heat Ratio (k) (Cp/Cv)
Rated Discharge Compressibility (Z)
Rated Compressor Polytropic Efficiency %
COMPRESSOR STAGE 2 OPEN LOOP CONFIGURATION
Select Surge Detection Routines (all that apply) … Setpoint …
Flow Derivative %/s
Suction Pressure Derivative engunits/s
Discharge Pressure Derivative engunits/s
Speed Derivative rpm/s
Minimum Flow engunits
Surge Limit Line Crossed
Loop Period? sec
Enable SCL Shift on Surge Detection? Shift Amount %
Surge Recovery Routine Enabled? … … in Full Manual?
Valve Step Amount %
Minimum Valve Position %
BOOST Routine Enabled? … Valve Step Amount %
BOOST Margin %
Surge Minimum Position (SMP) Enabled? … SMP Amount %
Pre-Pack Enabled? … Valve Step Amount %
Valve Sequencing … Shutdown Position %
Zero-Speed Position %
Start Position %
Purge Position %
Zero Speed Threshold rpm
Shutdown Delay Time sec
Decoupling Routines Enabled? …
Decoupling Output Limit % S_PV Range %
Fast Speed Delay Time sec Fast Speed Amount %/rpm
Slow Speed Delay Time sec Slow Speed Amount m3/hr/rpm
Input 1 Delay Time sec Input 1 Amount %
Input 2 Delay Time sec Input 2 Amount %
Another Stage Delay Time sec Another Stage Amount %

COMPRESSOR STAGE 2 CLOSED LOOP CONFIGURATION

Select Online Detection Routines (all that apply) … Setpoints …
Speed rpm
Suction Pressure engunits
Discharge Pressure engunits
Flow engunits
Auxiliary Discrete Input
Anti-Surge PID Control … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Enable Auto Gain Compensation?
Rate PID Control Enabled? … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Setpoint % of max rate
Enable Auto Gain Compensation?
Suction Pressure Override Enabled? … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Setpoint engunits
Enable Auto Gain Compensation?
Discharge Pressure Override Enabled? … Proportional Gain %
Integral Gain rpt/s
Speed Derivative Ratio %
Setpoint engunits
Enable Auto Gain Compensation?
Auto Gain Compensation (if enabled, or if Slow Speed Decoupling is enabled) …
Anti-Surge Valve Coefficient (Cv)
Normal Value m3/hr
COMPRESSOR STAGE 2 I/O CONFIGURATION
Input Filter Delay Times …
Flow Input sec
Pressure Inputs sec
Temperature Inputs sec
Fail to Manual on all Input Failures? …
If not, enable Last Good Value on which Input Failures? Enter Default Values for all Inputs.
Suction Pressure engunits
Discharge Pressure engunits
Flow Pressure engunits
Suction Temperature engunits
Discharge Temperature engunits
Flow Temperature engunits
Gas Properties …
Suction Compressibility Compressor Polytropic Efficiency %
Discharge Compressibility Specific Heat Ratio (average value)
Online Compressibility Calculation? … If so, enter Critical Temperature engunits
Critical Pressure engunits
Flow Input …
Flow input compensated (calibrated in mass or normal flow)?
If not, is the input differential pressure (square-root extraction necessary)?
Flow display units (also calibration units if “compensated” – Mass or Normal/Std)?
Base Control Margin? % Number of Intercooled Sections?
Anti-Surge Valve Configuration …
Invert Output (Fail Open Valve)?
Valve Decay Rate (Auto) %/s
Enable Valve Freeze Function … Freeze Delay Time sec
Enable HSS Auxiliary Input 1 … Input 1 Filter Delay Time sec
Enable HSS Auxiliary Input 2 … Input 2 Filter Delay Time sec
Enable Valve Overstroke … Overstroke Amount Open %
Overstroke Amount Closed %
Manual Control Configuration …
Remote Manual Valve Positioning?
Manual Valve Ramp Rate %/s
Sensor Fail Additional Amount %
Alarm only on High Scale Flow Failure?
Shutdown Positioning while in Manual?
COMPRESSOR STAGE 2 MAP CONFIGURATION
Enter the flow and polytropic head data pairs, in ascending order, for five points along the predicted Surge Limit Line:
If the Standard Algorithm is selected … X1 Am3/hr Y1 N·m/kg
X2 Am3/hr Y2 N·m/kg
X3 Am3/hr Y3 N·m/kg
X4 Am3/hr Y4 N·m/kg
X5 Am3/hr Y5 N·m/kg
If the performance map is expressed with a different representation of head, or in Imperial units instead of
SI, the CCT Standard Mapper Tool can reconfigure the map given the following data. The supported
Imperial flow unit is Acfm. In addition to polytropic head (N·m/kg, kg·m/kg, ft·lb/lb), absolute discharge
pressure (kPa, Atm, kg/cm2, bar, psi) and pressure ratio may also be converted.
X1 engunits Y1 engunits
X2 engunits Y2 engunits
X3 engunits Y3 engunits
X4 engunits Y4 engunits
X5 engunits Y5 engunits
The following data should be taken from the manufacturer’s compressor performance map and data sheet.
Rated Suction Pressure (Absolute) engunits
Rated Suction Temperature engunits
Gas Molecular Weight
Rated Suction Specific Heat Ratio (k) (Cp/Cv)
Rated Suction Compressibility (Z)
Rated Discharge Specific Heat Ratio (k) (Cp/Cv)
Rated Discharge Compressibility (Z)
Rated Compressor Polytropic Efficiency %
To calculate the flow coefficient for a differential flow element (Compressor Stage 1 I/O Configuration), enter
the following data from the flow element calculation sheet. For best results, the process conditions used for
the flow element calculation should be similar to those of the rated compressor operation.
Flow Element Beta Ratio (β)
Flow Element Discharge Coefficient (C)
Flow Element Gas Expansion Factor (Y)
Flow Element Bore (Throat) Diameter (d) mm
If the Universal Algorithm is selected, the CCT Universal Mapper Tool must be used to convert the manufacturer’s
map into pressure ratio and “corrected” suction flow …
X1 Am3/hr Y1
X2 Am3/hr Y2
X3 Am3/hr Y3
X4 Am3/hr Y4
X5 Am3/hr Y5
The Universal Mapper Tool will also calculate a “corrected flow constant and polytropic exponent.
“Corrected” Flow Constant m3/hr Polytropic Exponent
Enter the five data pairs from the given map (as with the Standard Mapper Tool described above), and enter the
following from the compressor performance map and data sheet.
Select the flow element type …
Concentric, Square-edged Diamond-II Annubar (Size 15,16)
Orifice w/ Flange Taps Diamond-II Annubar (Size 25,26)
Flowtube (Badger Lo-Loss, etc) Diamond-II Annubar (Size 35,36)
V-Cone Diamond-II Annubar (Size 45,46)
Venturi Rosemount 485 Annubar (Size 1)
Other Rosemount 485 Annubar (Size 2)
Rosemount 485 Annubar (Size 3)
Select the flow element location … Suction Discharge
Enter the following data from the flow element calculation sheet. For best results, the process conditions
used for the flow element calculation should be similar to those of the rated compressor operation.
Pipe Internal Diameter (D) (at the FE) engunits
Flow Element Beta Ratio (β) Depending upon
Flow Element Discharge Coefficient (C) flow element type
Flow Element Gas Expansion Factor (Y)
The following data should be taken from the manufacturer’s compressor performance map and data sheet.
Gas Molecular Weight
Rated Suction Pressure engunits
Rated Suction Temperature engunits
Rated Suction Specific Heat Ratio (k) (Cp/Cv)
Rated Suction Compressibility (Z)
Rated Discharge Pressure engunits
Rated Discharge Temperature engunits
Rated Discharge Specific Heat Ratio (k) (Cp/Cv)
Rated Discharge Compressibility (Z)
Rated Compressor Polytropic Efficiency %
COMPRESSOR ANALOG I/O CONFIGURATION
Analog Input Fail Level Low mA Analog Input Fail Level High mA

Analog Input 7 Function … Compressor 1 Flow

Analog Input 7 4mA Value engunits Analog Input 7 20mA Value engunits
Analog Input 8 Function … Compressor 1 Suction Pressure
Analog Input 8 4mA Value kPa Analog Input 8 20mA Value kPa
Analog Input 9 Function … Compressor 1 Discharge Pressure
Analog Input 9 4mA Value kPa Analog Input 9 20mA Value kPa
Analog Input 10 Function … Compressor 1 Suction Temperature
Analog Input 10 4mA Value ˚C Analog Input 10 20mA Value ˚C
Analog Input 11 Function … Compressor 1 Discharge Temperature
Analog Input 11 4mA Value ˚C Analog Input 11 20mA Value ˚C
Analog Input 12 Function … Compressor 2 Flow
Analog Input 12 4mA Value engunits Analog Input 12 20mA Value engunits
Analog Input 13 Function … Compressor 2 Suction Pressure
Analog Input 13 4mA Value kPa Analog Input 13 20mA Value kPa
Analog Input 14 Function … Compressor 2 Discharge Pressure
Analog Input 14 4mA Value kPa Analog Input 14 20mA Value kPa
Analog Input 15 Function … Compressor 2 Suction Temperature
Analog Input 15 4mA Value ˚C Analog Input 15 20mA Value ˚C
Analog Input 16 Function … Compressor 2 Discharge Temperature
Analog Input 16 4mA Value ˚C Analog Input 16 20mA Value ˚C
Analog Input 17 Function …
Analog Input 17 4mA Value engunits Analog Input 17 20mA Value engunits
Analog Input 18 Function …
Analog Input 18 4mA Value engunits Analog Input 18 20mA Value engunits
Analog Input 19 Function …
Analog Input 19 4mA Value engunits Analog Input 19 20mA Value engunits
Analog Input 20 Function …
Analog Input 20 4mA Value engunits Analog Input 20 20mA Value engunits
Analog Input 21 Function …
Analog Input 21 4mA Value engunits Analog Input 21 20mA Value engunits

Analog Readout 5 Function

Analog Readout 5 4mA Value engunits Analog Readout 5 20mA Value engunits
Analog Readout 6 Function …
Analog Readout 6 4mA Value engunits Analog Readout 6 20mA Value engunits
Analog Readout 7 Function … Compressor 1 Anti-Surge Valve Output
Minimum (Closed) Position 0.0 % Maximum (Open) Position 100.0 %
Dither Amount %
Analog Readout 8 Function … Compressor 2 Anti-Surge Valve Output
Minimum (Closed) Position 0.0 % Maximum (Open) Position 100.0 %
Dither Amount %

COMPRESSOR DISCRETE I/O CONFIGURATION

Discrete Input 13 Function Open Stage 1 As Valve Discrete Input 19 Function
Discrete Input 14 Function Close Stage 1 As Valve Discrete Input 20 Function
Discrete Input 15 Function Open Stage 2 As Valve Discrete Input 21 Function
Discrete Input 16 Function Close Stage 2 As Valve Discrete Input 22 Function
Discrete Input 17 Function Discrete Input 23 Function
Discrete Input 18 Function Discrete Input 24 Function

Use Discrete Output #7? … Discrete Output 7 Function

Use Discrete Output #8? … Discrete Output 8 Function
Use Discrete Output #9? … Discrete Output 9 Function
Use Discrete Output #10? … Discrete Output 10 Function
Use Discrete Output #11? … Discrete Output 11 Function
Use Discrete Output #12? … Discrete Output 12 Function
Declarations
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FM 57982
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6 March 2001

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