349D 349D Tool List
349D 349D Tool List
Excavator
Introduction
This work book contains the service tooling information compiled from the D & A's for the 349D &
349D L Excavators. The manual Number is near the top of its appropriate folder. These include the
New Tools, Machine System, Engine Supplement and Basic C11 and C13 Engine tools and tooling
for the machine Test and Adjust section.
The last worksheet is a summary document of all tools listed and maximum quantities required with
duplicates removed. This represents all of the tooling required to support this machine.
This document was created from the original documents in SIS and contain all the entries. Dealers
can cut and paste from this document to customize the information for their own use.
This Folder Does Not Include Tools such as Capitol Shop and Equipment, Diagnostic, Test & Adjust,
Air Conditioning or Troubleshooting.
349D & 349D L
Excavator
Service Tools
A (1)
128-7889 Bridge Puller
9U-6877 Thrust Bearing
5P-8247 Hard Washer
A (1) 4K-0367 Nut
Electronic Unit Injector Sleeve - Install
SMCS - 1713-012 i02370001
Installation Procedure
Type 1
Tool Part Number Part Description
B 4C-5552 Large Bore Brush
9U-7237 Brush Extension
C 9U-7244 End Brush
D 9U-7258 Driver Cap
E 4C-9507 Retaining Compound
Type 2
Tool Part Number Part Description
9U-6862 Tapered Brush
9U-6863 Small Bore Brush
9U-7244 End Brush
9U-7237 Brush Extension
B 4C-5552 Large Bore Brush
C (1) 221-9778 Puller Stud
D (1) 9U-7258 Driver Cap
E 4C-9507 Retaining Compound
Turbocharger - Install
SMCS - 1052-012 i04001168
Installation Procedure
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Exhaust Manifold - Remove and Install
SMCS - 1059-010 i04001170
Installation Procedure
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010 i02247521
Removal Procedure
Tool Part Number Part Description
A 235-0518 Valve Spring Compression Group
Installation Procedure
Tool Part Number Part Description
A 235-0518 Valve Spring Compression Group
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010 i02247841
Removal Procedure
Tool Part Number Part Description
A 5S-1330 Valve Spring Compressor
Installation Procedure
Tool Part Number Part Description
A 5S-1330 Valve Spring Compressor
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010 i04496931
Removal Procedure
Tool Part Number Part Description
A 1U-9169 Valve Guide Driver
Installation Procedure
Tool Part Number Part Description
124-9057 Guide Collar
B 9U-6895 Valve Guide Driver
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010 i04526310
Removal Procedure
Tool Part Number Part Description
A 166-7441 Valve Seat Extractor Tool
Installation Procedure
Tool Part Number Part Description
1U-9170 Valve Seat Driver (1)
B 9U-6898 Valve Seat Driver (2)
Engine Oil Filter Base - Remove
SMCS - 1306-011 i02285414
Removal Procedure
Tool Part Number Part Description
A 185-3630 Strap Wrench As
Engine Oil Pump - Disassemble
SMCS - 1304-015 i02248248
Disassembly Procedure
Tool Part Number Part Description
5F-7344 Puller Block
7S-7786 Puller Leg
A 5F-7345 Screw
Water Pump - Disassemble
SMCS - 1361-015 i03418322
Disassembly Procedure
Tool Part Number Part Description
A 5F-7465 Puller Gp
B 1P-1861 Retaining Ring Pliers
C 1P-2320 Combination Puller
Water Pump - Assemble
SMCS - 1361-016 i03418323
Assembly Procedure
Tool Part Number Part Description
B 1P-1861 Retaining Ring Pliers
D 1P-0766 Seal Guide
E 139-0088 Seal Installer
F 169-5464 Quick Cure Primer
Flywheel - Remove
SMCS - 1156-011 i02249234
Removal Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
B FT-2712 Guide Stud
Flywheel - Install
SMCS - 1156-012 i02249247
Installation Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
B FT-2712 Guide Stud
Flywheel Housing - Remove and Install
SMCS - 1157-010 i02249340
Installation Procedure
Tool Part Number Part Description
A 1U-8846 Gasket Sealant
Front Cover - Install
SMCS - 1166-012 i02580172
Installation Procedure
Tool Part Number Part Description
A 9S-3263 Thread Lock Compound
Accessory Drive - Remove
SMCS - 1207-011 i02250527
Removal Procedure
Tool Part Number Part Description
8H-0663 Bearing Puller Gp
A 8B-7551 Bearing Puller Gp
Rocker Shaft - Disassemble
SMCS - 1102-015 i02251334
Disassembly Procedure
Tool Part Number Part Description
A 1P-0510 Driver Gp
Rocker Shaft - Assemble
SMCS - 1102-016 i04398594
Assembly Procedure
Tool Part Number Part Description
A 1P-0510 Driver Gp
Cylinder Head - Install
SMCS - 1100-012 i03888494
Installation Procedure
Tool Part Number Part Description
A 4C-5593 Anti-Seize Compound
Camshaft - Remove
SMCS - 1210-011 i02250956
Removal Procedure
Tool Part Number Part Description
201-4211 Camshaft Pilot
A 201-4212 Camshaft Pilot
Camshaft - Install
SMCS - 1210-012 i02251403
Installation Procedure
Tool Part Number Part Description
201-4211 Camshaft Pilot
A 201-4212 Camshaft Pilot
Camshaft Bearings - Remove
SMCS - 1211-011 i04263097
Removal Procedure
Tool Part Number Part Description
8S-2241 Camshaft Bearing Tool Group
201-4214 Receiving Sleeve
201-4213 Puller Plate
201-4209 Bearing Pilot
201-4208 Backup Plate
6F-7032 Bolt
8M-8778 Taperlock Stud
8S-8292 (1) Extension (Short)
A 8S-8293 (1) Extension (Long)
B 185-3989 Thread Lubricant
Camshaft Bearings - Install
SMCS - 1211-012 i04263109
Installation Procedure
Tool Part Number Part Description
8S-2241 Camshaft Bearing Tool Group
201-4214 Receiving Sleeve
201-4213 Puller Plate
201-4209 Bearing Pilot
A
201-4208 Backup Plate
6F-7032 Bolt
8M-8778 Taperlock Stud
8S-8292 (1) Extension (Short)
A 8S-8293 (1) Extension (Long)
Engine Oil Pan - Remove and Install
SMCS - 1302-010 i04300810
Removal Procedure
Tool Part Number Part Description
A 4C-9614 Sealant
Cylinder Liner - Remove
SMCS - 1216-011 i02251662
Removal Procedure
Tool Part Number Part Description
A 5P-8665 Cylinder Liner Puller Gp
1U-9593 (2) Cylinder Pack Puller
129-6675 (3) Cylinder Pack Puller
1U-9897 Bridge
B (1) 1U-6319 Socket
Cylinder Liner - Install
SMCS - 1216-012 i02251694
Installation Procedure
Tool Part Number Part Description
C 2P-8260 Cylinder Liner Installer
D 5P-3975 Rubber Lubricant
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015 i02631078
Disassembly Procedure
Tool Part Number Part Description
A 4C-3601 Piston Ring Expander
5P-8639 Hydraulic Press
8F-0024 Hose Assembly
1P-2375 Connecting Coupler
1P-2376 Connecting Coupler
5P-9725 Hydraulic Cylinder
5P-8651 Spacer
5P-8649 Adapter
B 5P-8650 Adapter
Pistons and Connecting Rods - Assemble
SMCS - 1225-016 i02641059
Assembly Procedure
Tool Part Number Part Description
A 4C-3601 Piston Ring Expander
C 4C-8165 or 208-7630 Piston Ring Groove Gauge
Pistons and Connecting Rods - Install
SMCS - 1225-012 i03121102
Installation Procedure
Tool Part Number Part Description
A 161-4163 or 161-4164 Piston Ring Compressor Gp
B 4C-5590 Anti-Seize Compound
Crankshaft Main Bearings - Remove
SMCS - 1203-011 i03420460
Removal Procedure
Tool Part Number Part Description
A 2P-5518 Bearing Tool
Crankshaft Main Bearings - Install
SMCS - 1203-012 i02881238
Installation Procedure
Tool Part Number Part Description
A 2P-5518 Bearing Tool
B 8T-5096 Dial Indicator Group
Crankshaft - Remove
SMCS - 1202-011 i02631461
Removal Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
Crankshaft - Install
SMCS - 1202-012 i02919523
Installation Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
B 8T-5096 Dial Indicator Group
C 4C-5590 Anti-Seize Compound
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE i02253161
Removal Procedure
Tool Part Number Part Description
1P-2326 Forcing Screw
1P-2325 Head
3H-0462 Bolt
8H-0709 Strap
A 5F-7373 Jaw
Installation Procedure
Tool Part Number Part Description
B 6V-2098 Press Sleeve
C 8H-8581 Gauge
Bearing Clearance - Check
SMCS - 1203-535; 1219-535 i02717761
Measurement Procedure
Tool Part Number Part Description
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
A 198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
20YY/MM/DD
Qty
Qty
1
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1
1
1
1
1
1
1
1
Qty
1
Qty
1
1
1
1
1
Qty
1
1
1
1
1
Qty
1
1
1
1
1
1
1
-
Qty
-
Qty
-
Qty
1
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1
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1
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1
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1
Qty
1
1
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1
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1
1
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1
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1
1
1
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1
1
1
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1
1
1
-
Qty
1
1
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1
1
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1
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-
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1
1
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1
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1
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-
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1
1
Qty
1
1
Qty
1
1
1
1
1
1
1
2
1
1
Qty
1
1
1
1
1
1
1
2
1
Qty
1
Qty
1
1
1
1
1
Qty
1
1
Qty
1
1
1
1
1
1
1
1
1
Qty
1
1
Qty
1
1
Qty
1
Qty
1
1
Qty
2
Qty
2
1
-
Qty
1
1
6
6
3
Qty
1
1
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1
1
1
1
349D & 349D L
Excavator
Service Tools
Qty
1
Qty
1
Qty
1
Qty
1
Qty
2
2
Qty
2
2
Qty
1
Qty
1
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1
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2
2
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2
2
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2
4
2
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2
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1
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1
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1
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Qty
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1
1
Qty
2
1
1
New Tools
Part Number Part Name
316-1489 Cylinder
386-6031 Lever Puller Hoist
Bucket - Remove
SMCS - 6101-011
Removal Procedure
Tool Part Number
3S-6224
9U-5763
141-1785
9U-6811
6V-0113
A 9U-6809
B 140-7742
Bucket - Install
SMCS - 6101-012
Installation Procedure
Tool Part Number
C 9U-6225
D 5P-0960
Bucket Linkage - Remove
SMCS - 6513-011
Removal Procedure
Tool Part Number
141-1785
3S-6224
6V-3175
1U-5197
9U-6809
A
9U-6811
9U-5346
A 137-8460
B 140-7742
Bucket Linkage Bearings and Seals - Remove
SMCS - 6513-011-BD ; 6513-011-SA
Removal Procedure
Tool Part Number
3S-6224
9U-6832
4C-9634
5H-9817
6V-2097
9U-5337
A 9U-5339
Bucket Linkage Bearings and Seals - Install
SMCS - 6513-012-BD ; 6513-012-SA
Installation Procedure
Tool Part Number
B 1P-0520
Bucket Linkage - Install
SMCS - 6513-012
Installation Procedure
Tool Part Number
B 140-7742
C 276-8831
D 276-8833
E 5P-0960
Load Control Valve (Stick Cylinder) - Remove
SMCS - 5811-011-JJ
Removal Procedure
Tool Part Number
A FT-2674
Load Control Valve (Stick Cylinder) - Install
SMCS - 5811-012-JJ
Installation Procedure
Tool Part Number
A FT-2674
Bucket Cylinder - Remove and Install
SMCS - 5457-010
Removal Procedure
Tool Part Number
3S-6224
A
9U-6811
9U-6809
6V-0113
A 4C-8163
3S-6224
5P-7288
9U-5344
9U-5346
B 6V-3175
FT-1114
5P-0306
6V-4142
C 5K-5068
Disassembly and Assembly Information
Tool Part Number
152-4249
D 1P-0520
1P-1840
9U-6832
4C-9634
6V-3175
3S-6224
E (1) 141-1785
5P-7399
4C-9634
6V-3175
3S-6224
F (2) 9S-5431
G 4C-4032
Installation Procedure
Tool Part Number
H 9U-6225
J 4C-9485
K 5P-0960
Stick Cylinder - Remove and Install
SMCS - 5458-010
Removal Procedure
Tool Part Number
A FT-2674
3S-6224
5P-7288
6V-3175
9U-7998
B
B 9U-6809
Disassembly and Assembly Information
Tool Part Number
C 127-4904
D 195-4609
E 4C-4032
F 5P-0960
9U-5339
4C-9634
9U-6832
134-8469
6V-3175
G 3S-6224
H 1P-0520
Installation Procedure
Tool Part Number
A FT-2674
F 5P-0960
Stick - Remove
SMCS - 6502-011
Removal Procedure
Tool Part Number
8S-7615
4C-6486
8S-7641
A 8S-8048
3S-6224
5P-7288
1U-5197
9U-7998
B 9U-6809
3S-6224
9U-6752
1U-5197
9U-6811
C 9U-6809
D 189-0863
E 140-7742
F FT-2674
Stick Bearings and Seals - Remove
SMCS - 6502-011-BD ; 6502-011-SA
Removal Procedure
Tool Part Number
3S-6224
1P-2376
9U-6832
4C-9634
6V-3175
6V-2072
9U-6907
A 5P-7399
Stick Bearings and Seals - Install
SMCS - 6502-012-BD ; 6502-012-SA
Installation Procedure
Tool Part Number
B 1P-0520
Stick - Install
SMCS - 6502-012
Installation Procedure
Tool Part Number
8S-7615
4C-6486
8S-7641
A 8S-8048
3S-6224
5P-7288
1U-5197
9U-7998
B 9U-6809
3S-6224
9U-6752
1U-5197
9U-6811
C 9U-6809
D 189-0863
E 140-7742
F FT-2674
G 9U-6225
H 5P-0960
Load Control Valve (Boom Lowering) - Remove
SMCS - 5147-011; 5811-011
Removal Procedure
Tool Part Number
A FT-2674
Load Control Valve (Boom Lowering) - Install
SMCS - 5147-012; 5811-012
Installation Procedure
Tool Part Number
A FT-2674
Load Control Valve (Boom Cylinder) - Remove
SMCS - 5811-011-BCD
Removal Procedure
Tool Part Number
A FT-2674
Load Control Valve (Boom Cylinder) - Install
SMCS - 5811-012-BCD
Installation Procedure
Tool Part Number
A FT-2674
Boom Cylinder - Remove and Install
SMCS - 5456-010
Removal Procedure
Tool Part Number
A FT-2674
B 9U-6225
Disassembly and Assembly Information
Tool Part Number
C 127-4904
D 195-4609
E 4C-4032
F 5P-0960
5P-7399
4C-9634
9U-6832
134-8469
6V-3175
G 3S-6224
H 1P-0520
Installation Procedure
Tool Part Number
A FT-2674
B 9U-6225
F 5P-0960
Boom - Remove
SMCS - 6501-011
Removal Procedure
Tool Part Number
A 9U-6225
B 1U-9204
3S-6224
6V-0014
141-1785
9U-6810
C 9U-6815
D FT-2674
Boom Bearings and Seals - Remove and Install
SMCS - 6501-010-BD ; 6501-010-SA
Removal Procedure
Tool Part Number
3S-6224
8T-0820
3B-7722
1P-2376
1P-2377
8F-0024
9U-6832
4C-9634
316-1489
9U-6751
A 9U-6260
Installation Procedure
Tool Part Number
B 1P-0520
Boom - Install
SMCS - 6501-012
Installation Procedure
Tool Part Number
A 9U-6225
B 1U-9204
D FT-2674
E 9U-6758
F 5P-0960
Cab - Remove
SMCS - 7301-011
Removal Procedure
Tool Part Number
A 138-7575
Cab - Remove
SMCS - 7301-011
Removal Procedure
Tool Part Number
A 138-7575
Cab - Install
SMCS - 7301-012
Installation Procedure
Tool Part Number
A 138-7575
Cab - Install
SMCS - 7301-012
Installation Procedure
Tool Part Number
A 138-7575
Fuel Tank - Remove
SMCS - 1273-011
Removal Procedure
Tool Part Number
A 138-7575
Fuel Tank - Install
SMCS - 1273-012
Installation Procedure
Tool Part Number
A 138-7575
Piston Motor (Hydraulic Fan) - Remove
SMCS - 1386-011-QP ; 5058-011-FM
Removal Procedure
Tool Part Number
A FT-2674
Piston Motor (Hydraulic Fan) - Disassemble
SMCS - 1386-015-QP ; 5058-015-FM ; 5058-015-
Disassembly Procedure
Tool Part Number
A 1P-1861
B 9S-9152
Piston Motor (Hydraulic Fan) - Assemble
SMCS - 1386-016-QP ; 5058-016-FM ; 5058-016-
Assembly Procedure
Tool Part Number
A 1P-1861
Piston Motor (Hydraulic Fan) - Install
SMCS - 1386-012-QP ; 5058-012-FM
Installation Procedure
Tool Part Number
A FT-2674
Operator Console - Remove and Install
SMCS - 5258-010
Removal Procedure
Tool Part Number
A FT-2674
Track Carrier Roller - Remove
SMCS - 4154-011
Removal Procedure
Tool Part Number
A 8T-5255
Track Carrier Roller - Install
SMCS - 4154-012
Installation Procedure
Tool Part Number
A 8T-5255
Track Roller - Remove
SMCS - 4180-011
Removal Procedure
Tool Part Number
8S-7611
8S-7615
A 8S-7640
B 183-4799
Track Roller - Install
SMCS - 4180-012
Installation Procedure
Tool Part Number
8S-7611
8S-7615
A 8S-7640
B 183-4799
Track - Separate - Non-PPR2
SMCS - 4170-076
Separate Procedure
Tool Part Number
A 260-9412
B 5P-6214
5P-2379
8S-7172
C 8S-9903
Track - Separate - PPR2
SMCS - 4170-076
Separation Procedure
Tool Part Number
132-8223
A
A 132-8119
B 180-3033
216-3914
C 386-6031
H 8T-5133
R 5P-8749
Track - Connect - PPR2
SMCS - 4170-077
Connection Procedure
Tool Part Number
132-8223
A 132-8119
B 180-3033
150-6624
C 1U-9200
D 5P-6214 (1)
E 1P-3533
F 4C-8619
G 8T-7783
J 8T-3210
K FT-1953
L 157-8547 (2)
M 8T-3211 (2)
N 266-9698
P 5P-9455
Track - Connect - Non-PPR2
SMCS - 4170-077
Connection Procedure
Tool Part Number
A 260-9412
B 5P-6214
5P-2379
8S-7172
C 8S-9903
D 5P-0960
E 254-8168
F 129-8708
G 5P-1725
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Tool Part Number
A 4C-9540
146-2457
B 223-3506
C 8S-9971
D 5S-6086
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Tool Part Number
A 4C-9540
146-2457
B 223-3506
C 8S-9971
D 5S-6086
E 9S-3263
Track Adjuster - Assemble
SMCS - 4157-016
Assembly Procedure
Tool Part Number
A 5P-0960
Front Idler, Recoil Spring and Hydraulic Track Adjuster - Install
SMCS - 4157-012; 4158-012; 4159-012
Installation Procedure
Tool Part Number
A 9S-3263
B 5P-0960
Sprocket - Remove and Install
SMCS - 4164-010
Removal Procedure
Tool Part Number
A -
B 5P-6214
132-8223
1U-6221
C 132-8154
D -
E 138-7576
Installation Procedure
Tool Part Number
A -
B 5P-6214
132-8223
1U-6221
C 132-8154
E 138-7576
F 9S-3263
Counterbalance Valve (Travel) - Remove
SMCS - 5111; 5811-011-KV
Removal Procedure
Tool Part Number
A FT-2674
Counterbalance Valve (Travel) - Disassemble
SMCS - 5111; 5811-015-KV
Disassembly Procedure
Tool Part Number
9T-3665
6V-8149
5P-8245
5F-7345
A 8B-7560
Counterbalance Valve (Travel) - Assemble
SMCS - 5111; 5811-016-KV
Assembly Procedure
Tool Part Number
9T-3665
6V-8149
5P-8245
5F-7345
A 8B-7560
B 1U-6396
Counterbalance Valve (Travel) - Install
SMCS - 5111; 5811-012-KV
Installation Procedure
Tool Part Number
A FT-2674
Travel Motor - Remove
SMCS - 4351-011
Removal Procedure
Tool Part Number
A -
B 140-7742
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Tool Part Number
A 3E-3879
B 1P-0074
C 6V-3010
D 4C-8359
E 9S-9152
F 1P-1862
G 1P-0510
H 1U-7600
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Tool Part Number
A 3E-3879
D 4C-8359
F 1P-1862
G 1P-0510
J 4C-4030
K 180-6533
L 6V-7030
M 8T-0447
N 1U-6396
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Tool Part Number
A -
B 140-7742
Final Drive and Travel Motor - Remove
SMCS - 4050-011; 4351-011
Removal Procedure
Tool Part Number
A -
1U-6221
132-8154
B 132-8223
C 138-7575
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Tool Part Number
A 1P-2420
B 138-7573
C 1P-1860
D 4C-8359
E 4C-8359
F 138-7574
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Tool Part Number
A 1P-2420
B 138-7573
C 1P-1860
D 4C-8359
E 4C-8359
F 138-7574
G 8T-0531
H 4C-5599
J 9S-3263
K 1U-8846
Final Drive and Travel Motor - Install
SMCS - 4050-012; 4351-012
Installation Procedure
Tool Part Number
A -
1U-6221
132-8154
B 132-8223
C 138-7575
D 9S-3263
Swivel - Remove
SMCS - 5060-011
Removal Procedure
Tool Part Number
A FT-2674
B 1U-7505
C 138-7575
Swivel - Disassemble
SMCS - 5060-015
Disassembly Procedure
Tool Part Number
6V-3822
6V-5839
1P-5546
5P-4168
A 5F-7366
B 1P-2420
Swivel - Assemble
SMCS - 5060-016
Assembly Procedure
Tool Part Number
B 1P-2420
Swivel - Install
SMCS - 5060-012
Installation Procedure
Tool Part Number
A FT-2674
C 138-7575
D 1U-8846
E 4C-4030
Swing Cushion Valve - Remove
SMCS - 5454-015
Removal Procedure
Tool Part Number
A FT-2674
Swing Cushion Valve - Install
SMCS - 5454-012
Installation Procedure
Tool Part Number
A FT-2674
Swing Motor - Remove
SMCS - 5058-011-ZW
Removal Procedure
Tool Part Number
A FT-2674
B 138-7575
Swing Motor - Disassemble
SMCS - 5058-015-ZW
Disassembly Procedure
Tool Part Number
9S-7338
A 8T-0070
Swing Motor - Install
SMCS - 5058-012-ZW
Installation Procedure
Tool Part Number
A FT-2674
B 138-7575
Swing Drive - Remove
SMCS - 5459-011
Removal Procedure
Tool Part Number
A 138-7574
B -
Swing Drive - Disassemble
SMCS - 5459-015
Disassembly Procedure
Tool Part Number
A 138-7574
B 1P-2420
5P-5197
C 1U-8759
D 1P-0510
K FT-3023
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Tool Part Number
A 138-7574
B 1P-2420
5P-5197
C 1U-8759
D 1P-0510
E 1U-6396
F 5P-3931
G 5P-0960
H 9S-3263
J 1U-8846
Swing Drive - Install
SMCS - 5459-012
Installation Procedure
Tool Part Number
A 138-7574
C 5P-3931
D 1U-8846
E 9S-3263
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076
Separation Procedure
Tool Part Number
3S-6224
8S-7650
4C-6486
8S-7615
A
8S-7631
8S-7625
A 8S-8048
B -
C 228-4533
D FT-2765
3S-6224
8S-7650
4C-6486
8S-7615
8S-7631
E 8S-7625
1U-6221
132-8143
F 132-8223
G 189-0863
Upper Frame and Undercarriage Frame - Connect
SMCS - 4150-077; 7051-077
Connection Procedure
Tool Part Number
3S-6224
8S-7650
4C-6486
8S-7615
8S-7631
8S-7625
A 8S-8048
B -
C 228-4533
D FT-2765
3S-6224
8S-7650
4C-6486
8S-7615
8S-7631
E 8S-7625
1U-6221
132-8143
F 132-8223
G 189-0863
H -
J 1U-8846
K 4C-5593
Swing Gear and Bearing - Remove
SMCS - 7063-011
Removal Procedure
Tool Part Number
A 138-7574
132-8223
132-8112
B 9U-6539
Swing Gear and Bearing - Install
SMCS - 7063-012
Installation Procedure
Tool Part Number
A 138-7574
132-8223
132-8112
B 9U-6539
C 152-9155
D 1U-8846
E 4C-5593
F 266-8565
Hydraulic Tank and Filter - Remove
SMCS - 5056-011; 5068-011
Removal Procedure
Tool Part Number
A 138-7575
Hydraulic Tank and Filter - Disassemble
SMCS - 5056-015; 5068-015
Disassembly Procedure
Tool Part Number
A 138-7575
Hydraulic Tank and Filter - Assemble
SMCS - 5056-016; 5068-016
Assembly Procedure
Tool Part Number
A 138-7575
B 4C-4030
Hydraulic Tank and Filter - Install
SMCS - 5056-012; 5068-012
Installation Procedure
Tool Part Number
A 138-7575
Counterweight - Remove and Install
SMCS - 7056-011; 7056-012
Installation Procedure
Tool Part Number
A 4C-5592
Counterweight Cylinder - Remove and Install
SMCS - 5409-010
Removal Procedure
Tool Part Number
A 1P-0520
Disassembly and Assembly Information
Tool Part Number
A 1P-0520
1P-1836
4C-9634
9U-6832
134-8469
6V-3175
B 3S-6224
C 127-4904
D 195-4609
E 4C-4032
F 5P-0960
Installation Procedure
Tool Part Number
A 1P-0520
Control Valve (Counterweight Circuit) - Remove
SMCS - 5408-011
Removal Procedure
Tool Part Number
A FT-2674
Control Valve (Counterweight Circuit) - Install
SMCS - 5408-012
Installation Procedure
Tool Part Number
A FT-2674
Check Valve (Counterweight Circuit) - Remove
SMCS - 5067-011
Removal Procedure
Tool Part Number
A FT-2674
Check Valve (Counterweight Circuit) - Install
SMCS - 5067-012
Installation Procedure
Tool Part Number
A FT-2674
Manual Ball Valve (Counterweight Circuit) - Remove
SMCS - 1329-011
Removal Procedure
Tool Part Number
A FT-2674
Manual Ball Valve (Counterweight Circuit) - Install
SMCS - 1329-012
Installation Procedure
Tool Part Number
A FT-2674
Solenoid Valve (Counterweight Circuit) - Remove
SMCS - 4805-011; 7056-LI
Removal Procedure
Tool Part Number
A FT-2674
Solenoid Valve (Counterweight Circuit) - Install
SMCS - 4805-012; 7056-LI
Installation Procedure
Tool Part Number
A FT-2674
Shuttle Valve (Counterweight Circuit) - Remove
SMCS - 5079-011
Removal Procedure
Tool Part Number
A FT-2674
Shuttle Valve (Counterweight Circuit) - Install
SMCS - 5079-012
Installation Procedure
Tool Part Number
A FT-2674
Main Hydraulic Pump and Pump Drive Coupling - Remove
SMCS - 5070-011-MV ; 5234-011-MV
Removal Procedure
Tool Part Number
A 140-7742
B 138-7573
Main Hydraulic Pump - Disassemble
SMCS - 5070-015
Disassembly Procedure
Tool Part Number
156-7100
A 4C-5648
B 138-7574
C 1P-1855
D 1P-1863
E 5P-5197
F 5P-4758
Main Hydraulic Pump - Assemble
SMCS - 5070-016
Assembly Procedure
Tool Part Number
B 138-7574
C 1P-1855
D 1P-1863
E 5P-5197
F 5P-4758
Main Hydraulic Pump and Pump Drive Coupling - Install
SMCS - 5070-012-MV ; 5234-012-MV
Installation Procedure
Tool Part Number
A 140-7742
B 138-7573
C 155-0695
Gear Pump (Auxiliary) - Remove
SMCS - 5073-011-AX
Removal Procedure
Tool Part Number
A FT-2674
Gear Pump (Auxiliary) - Disassemble
SMCS - 5073-015-AX
Disassembly Procedure
Tool Part Number
A 1P-1857
Gear Pump (Auxiliary) - Assemble
SMCS - 5073-016-AX
Assembly Procedure
Tool Part Number
A 1P-1857
Gear Pump (Auxiliary) - Install
SMCS - 5073-012-AX
Installation Procedure
Tool Part Number
A FT-2674
Pump Drive Group - Remove - Auxiliary
SMCS - 3108-011
Removal Procedure
Tool Part Number
A FT-2674
Pump Drive Group - Disassemble - Auxiliary
SMCS - 3108-015
Disassembly Procedure
Tool Part Number
A 8H-0663
B 3T-0849
C 156-7100
D 1P-1855
Pump Drive Group - Assemble - Auxiliary
SMCS - 3108-016
Assembly Procedure
Tool Part Number
D 1P-1855
Pump Drive Group - Install - Auxiliary
SMCS - 3108-012
Installation Procedure
Tool Part Number
A FT-2674
Selector Valve (Alternate Pattern Control) - Remove
SMCS - 5065-011
Removal Procedure
Tool Part Number
A FT-2674
Selector Valve (Alternate Pattern Control) - Install
SMCS - 5065-012
Installation Procedure
Tool Part Number
A FT-2674
Accumulator (Hydraulic Pilot) - Remove and Install
SMCS - 5077-011-PS ; 5077-012-PS
Removal Procedure
Tool Part Number
A FT-2674
Installation Procedure
Tool Part Number
A FT-2674
Control Manifold (Pilot Oil) - Remove - Hydraulic Lockout, Swing Brake, Travel
SMCS - 5264-011
Removal Procedure
Tool Part Number
A FT-2674
Control Manifold (Pilot Oil) - Install - Hydraulic Lockout, Swing Brake, Travel
SMCS - 5264-012
Installation Procedure
Tool Part Number
A FT-2674
Pilot Valve (Travel) - Disassemble
SMCS - 3220-015
Disassembly Procedure
Tool Part Number
A 6V-0006
Pilot Valve (Travel) - Assemble
SMCS - 3220-016
Assembly Procedure
Tool Part Number
A 1U-6396
Pressure Reducing Valve (Implement and Swing Priority) - Remove
SMCS - 5117-011
Removal Procedure
Tool Part Number
A FT-2674
Pressure Reducing Valve (Implement and Swing Priority) - Install
SMCS - 5117-012
Installation Procedure
Tool Part Number
A FT-2674
Solenoid Valve (Negative Flow Control, Proportional Reducing Valve) - Remove
SMCS - 5479-011
Removal Procedure
Tool Part Number
A FT-2674
Solenoid Valve (Negative Flow Control, Proportional Reducing Valve) - Install
SMCS - 5479-012
Installation Procedure
Tool Part Number
A FT-2674
Main Control Valve - Remove
SMCS - 5051-011
Removal Procedure
Tool Part Number
A 138-7575
Main Control Valve - Install
SMCS - 5051-012
Installation Procedure
Tool Part Number
A 138-7575
349D & 349D L
Excavator
Service Tools
Date: 20YY/MM/DD
Tool Function Qty
Used to Remove Boom Bearings and Seals 1
Assists in separating track 1
i02405674
i02407349
i03474464
i02428373
i02430950
i02425888
i03340206
i03340221
i03712764
i03346036
i02420729
i02409094
i02409096
i02421322
i03264644
i02400184
Part Description Qty
Vacuum Cap 1
i03265137
i02409755
i03265248
i03265355
i03397223
i02410086
i03247192
i03816509
i03816549
i02416729
i02416731
i03248617
i03874214
i03874213
i03248618
i03248859
Part Description Qty
Vacuum Cap 1
i02403958
i02404029
i02407069
i02407117
i04801283
i04802017
i04798500
i04801458
i04294450
i04294441
i02405909
i02405057
i03265428
i02403890
i02403897
i02396075
i02429538
i02407350
i03778971
i02429546
i02429611
i04073229
i02789457
i03035980
i03265429
i02406081
i02430597
i03265440
i02429866
i03265489
i02373209
i02430112
i02396336
Part Description Qty
Link Bracket 2
Forcing Screws M24 x 3 by 125 mm 2
i02406462
i02406626
i04758832
i03347702
i03265590
i03609860
i03609940
i02423342
i02637886
Part Description Qty
Anti-Seize Compound -
i03265603
i02422338
i03265622
i02414077
i02413593
i03265781
i02409993
i03339240
i03339242
i03265852
i02371609
i02371610
i02427719
i03265996
Part Description Qty
Vacuum Cap 1
i02427760
i02731307
i02427766
i02467267
i02467312
i02424778
i03413768
Part Description Qty
Link Bracket 2
349D & 349D L
Excavator
Service Tools
Qty
1
1
1
1
1
1
1
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
1
Qty
1
Qty
1
1
1
1
1
Qty
1
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
36
36
36
36
Qty
1
Qty
1
Qty
1
1
Qty
1
Qty
1
1
Qty
1
Qty
1
1
Qty
1
1
Qty
1
1
Qty
1
1
Qty
1
1
Qty
1
1
2
1
1
1
Qty
2
1
Qty
2
1
Qty
1
1
1
Qty
1
1
1
1
1
1
Qty
1
1
Qty
1
Qty
-
-
-
-
-
-
-
-
-
Qty
1
2
2
8
4
4
4
4
4
4
2
4
2
4
2
2
2
1
1
1
349D & 349D L
Excavator
Service Tools
Tool Summary
New Tools Date:
Part Number Part Name Tool Function
316-1489 Cylinder Used to Remove Boom Bearings and Seals
Digital Thermometer,
348-5430 part of Multi-Tool Gp Used for blowby, coolant and temperature testing
349-4201 Infrared Thermometer Used to measure exhaust temperature
386-6031 Lever Puller Hoist Assists in separating track
Serial Number: GKF, KLH
Part Number Part Description
- Bar Stock 4 inch by 31 inch
- Block
- Container for Measuring
- Forcing Screw M24 X 3.0mm X 60mm
- Guide Bolt M24x3 by 8 inch
- Measuring Tape
- Remote drain hose with an inside diameter of 30 mm
- Scale 150 mm (6 inch)
- Stopwatch
- Stud(M12x1.75 by 5 1/2 inches)
- Threaded Rod M 20 X 2.5 by 18 inch
- Wrench 35 mm
124-9057 Guide Collar
127-4904 Repair Stand
128-7889 Bridge Puller
129-6675 Cylinder Pack Puller
129-8708 Grease
132-8112 Drive Torque Wrench 3/4 inch
132-8119 Hydraulic Torque Wrench
132-8143 Wrench Link
132-8154 Square Drive Link 3/4 inch
132-8223 Hydraulic Pump and Motor
134-8469 Pin Puller Sleeve As
136-4632 Timing Pin
137-8460 Puller Stud (M30)
138-7573 Link Bracket
138-7574 Link Bracket
138-7575 Link Bracket
138-7576 Link Bracket
139-0088 Seal Installer
139-7063 Timing Pin Adapter
139-7064 Timing Pin Adapter
140-7742 Sleeve
141-1785 Receiving Sleeve
146-2457 Hydraulic Power Supply Gp
150-6624 Track Repair Group
152-4249 Hydraulic Cylinder Repair Stand Gp
152-9155 Adhesive
155-0695 Thread Lock Compound
156-7100 Slide Hammer Puller Gp
157-8547 Pin Tool
161-4163 or 161-4164 Piston Ring Compressor Gp
166-7441 Valve Seat Extractor Tool
169-5464 Quick Cure Primer
169-7372 Fluid Sampling Bottle
177-7860 Hose As
180-3033 Stand
180-6533 Seal Driver
183-4799 Track Roller Lifting Fork
185-3630 Strap Wrench As
185-3989 Thread Lubricant
189-0408 Shackle As
189-0863 Shackle As
195-4609 Seal Pick
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
1P-0074 Slide Hammer Puller
1P-0510 Drive Group
1P-0520 Bearing and Seal Driver
1P-0766 Seal Guide
1P-1836 Bearing Puller Adapter
1P-1840 Bearing Puller Adapter
1P-1855 Retaining Ring Pliers
1P-1857 Retaining Ring Pliers
1P-1860 Retaining Ring Pliers
1P-1861 Retaining Ring Pliers
1P-1862 Pliers
1P-1863 Retaining Ring Pliers
1P-2320 Combination Puller
1P-2325 Head
1P-2326 Forcing Screw
1P-2375 Connecting Coupler
1P-2376 Coupler Assembly
1P-2377 Plug
1P-2420 Transmission Repair Stand
1P-3533 Carrier Bar
1P-3537 Dial Bore Gauge Group
1P-3704 Rectangular Seal
1P-5546 Crossblock
1P-5767 Half Flange
1U-5197 Hydraulic Cylinder Gp
1U-5470 or 198-4240 Engine Pressure Group or Digital Pressure Indicator
1U-5718 Vacuum Pump
1U-6221 Hydraulic Torque Wrench Assembly
1U-6319 Socket
1U-6396 O-Ring Assembly Compound
1U-7505 Hydraulic Jack
1U-7600 Slide Hammer Puller
1U-8759 Tip Set
1U-8846 Gasket Sealant
1U-9169 Valve Guide Driver
1U-9170 Valve Seat Driver
1U-9200 Lever Puller Hoist
1U-9204 Lever Puller Hoist
1U-9593 Cylinder Pack Puller
1U-9897 Bridge
201-4208 Backup Plate
201-4209 Bearing Pilot
201-4211 Camshaft Pilot
201-4212 Camshaft Pilot
201-4213 Puller Plate
201-4214 Receiving Sleeve
208-0888 Engine Turning Tool
214-7340 Ratchet Wrench Gp
216-3914 Track Repair Group
221-9778 Puller Stud
223-3506 Hydraulic Cylinder and Lines Gp
225-8266 Ammeter Tool Gp
228-4533 Boom Cylinder Link Gp
235-0518 Valve Spring Compression Group
237-5130 or 146-4080 Digital Multimeter Gp or Digital Multimeter Gp
245-5829 Coolant/Battery Tester Gp
254-8168 Grease Pin Kit
260-9412 Chain As
266-8565 Grease
266-9698 Extruder Gp
276-8831 Pin Driver Cap M30
276-8833 Pin Driver Cap M36
285-0900 Blowby Tool Group
2P-5518 Bearing Tool
2P-8250 Strap Wrench Assembly
2P-8260 Cylinder Liner Installer
2P-8312 Retaining Ring Pliers
2S-5658 Hard Washer
308-7265 Multitach Tool Gp
316-1489 Cylinder
348-5430 Digital Thermometer, part of Multi-Tool Gp
349-4201 Infrared Thermometer
386-6031 Lever Puller Hoist
3B-7722 Bushing
3E-3879 Eyebolt
3H-0462 Bolt
3J-1907 O-Ring Seal
3S-6224 Electric Hydraulic Pump
3T-0849 Bolt
4C-3406 Connector Repair Kit (Deutsch)
4C-3601 Piston Ring Expander
4C-4030 Thread Lock Compound
4C-4032 Bearing Mount Compound
4C-4057 Tube
4C-4892 ORFS Fittings Group
4C-5552 Large Bore Brush
4C-5590 Anti-Seize Compound
4C-5592 Anti-Seize Compound
4C-5593 Anti-Seize Compound
4C-5597 Anti-Seize Compound
4C-5599 Anti-Seize Compound
4C-5648 Threaded Adapter Gp
4C-6481 Coupler
4C-6482 Nipple
4C-6486 Stand
4C-8163 Receiving Sleeve
4C-8165 or 208-7630 Piston Ring Groove Gauge
4C-8359 Eyebolt
4C-8619 Seal Installer
4C-8767 Coupling
4C-9485 Pin Driver Cap
4C-9507 Retaining Compound
4C-9540 Bench
4C-9614 Sealant
4C-9634 Puller Stud
4C-9910 Flow Meter
4K-0367 Nut
5F-4764 Pry Bar
5F-7344 Puller Block
5F-7345 Screw
5F-7366 Screw
5F-7373 Jaw
5F-7465 Puller Gp
5H-9817 Cylinder
5K-5068 Fitting
5P-0201 Hose 3.5 m (12 ft) XT-5
5P-0306 Vacuum Transducer
5P-0960 Grease Cartridge
5P-1010 Sleeve
5P-1725 Installation Tool
5P-2379 Track Press Tool Gp
5P-3931 Anti-seize Compound
5P-3975 Rubber Lubricant
5P-4168 Step Plate
5P-4758 Retaining Ring Pliers As
5P-5197 Retaining ring pliers
5P-6214 Track Block Assembly
5P-7277 Voltage Tester
5P-7288 Receiving Sleeve
5P-7305 Engine Turning Tool
5P-7306 Shaft Housing
5P-7399 Bearing Puller Adapter
5P-8245 Hard Washer
5P-8247 Hard Washer
5P-8639 Hydraulic Press
5P-8649 Adapter
5P-8650 Adapter
5P-8651 Spacer
5P-8665 Cylinder Liner Puller Gp
5P-8749 Forcing Pin
5P-9455 Pilot Pin
5P-9725 Hydraulic Cylinder
5S-1330 Valve Spring Compressor
5S-6086 Socket Wrench Assembly
6 V-5839 Washer
6F-7032 Bolt
6K-6307 O-Ring seal
6V-0006 Connector Pliers
6V-0014 Hydraulic Cylinder Gp
6V-0113 Double Acting Cylinder
6V-2072 Receiving sleeve
6V-2097 Receiving Sleeve
6V-2098 Press Sleeve
6V-3000 Connector Repair Kit (Sure Seal)
6V-3010 Puller Group
6V-3014 Hose
6V-3175 Cylinder
6V-3822 Bolt
6V-3965 Fitting
6V-3989 Fitting
6V-4142 Fitting
6V-4143 Coupler
6V-7030 Micrometer Depth Gauge
6V-7070 Digital Multimeter (Heavy Duty)
6V-7775 Air Pressure Gauge
6V-8149 Nut
6V-9511 Face Seal Plug
6V-9746 O-Ring Seal
6V-9832 Cap
6V-9833 Cap As
7K-1977 Washer
7M-8485 O-Ring seal
7S-7786 Puller Leg
7X-1710 Multimeter Probe
8B-7551 Bearing Puller Gp
8B-7560 Step Plate
8C-9026 Adapter
8F-0024 Hose Assembly
8F-1484 Washer
8H-0663 Bearing Puller
8H-0709 Strap
8H-8581 Gauge
8M-8778 Taperlock Stud
8S-2241 Camshaft Bearing Tool Group
8S-7172 Double Acting Cylinder
8S-7611 Tube Assembly
8S-7615 Pin
8S-7625 Collar
8S-7631 Tube
8S-7640 Stand Group
8S-7641 Tube Assembly
8S-7650 Cylinder As
8S-8048 Saddle
8S-8292 Extension (Short)
8S-8293 Extension (Long)
8S-9903 Track Press Rollover Gp
8S-9971 Ram Adapter
8T-0070 Bolt
8T-0447 Calipers
8T-0455 Liner Projection Tool Group
8T-0500 Continuity Test Light
8T-0531 Duo-Cone Seal Installer As
8T-0820 Pressure Gauge
8T-0856 Pressure Gauge (0 to 6,000 kPa (0 to 870 psi))
8T-0861 Pressure Gauge (60000 kPa (8700 psi))
8T-2998 Lubricant
8T-3210 Adapter
8T-3211 Handle As
8T-3224 Needle Tip (Multimeter)
8T-4193 Bolt
8T-4194 Bolt
8T-4223 Hard Washer
8T-5096 Dial Indicator Gp
8T-5133 Receiver
8T-5255 Hydraulic Jack
8T-7783 Cap
8T-8726 Adapter Cable (Three-Pin Breakout)
9S-3263 Compound
9S-5431 Puller Sleeve
9S-7338 Crossblock
9S-8140 Pressurizing Pump
9S-9082 Engine Turning Tool
9S-9152 Bearing Puller
9T-3665 Rod
9U-5084 Optional Dust Plug
9U-5086 Optional Dust Cap
9U-5337 Bearing Puller Adapter
9U-5339 Bearing Puller Adapter
9U-5344 Puller Stud
9U-5346 Fast Runner Nut Assembly (M30)
9U-5763 Retainer Plate
9U-6225 Pin Driver Cap
9U-6260 Bearing Puller Adapter
9U-6539 Socket 36 mm
9U-6751 Receiving Sleeve
9U-6752 Receiving Sleeve
9U-6758 Pin Driver Cap
9U-6809 Fast Runner Nut Assembly
9U-6810 Nut
9U-6811 Puller Stud
9U-6815 Puller Stud
9U-6832 Fast Runner Nut Assembly
9U-6862 Tapered Brush
9U-6863 Small Bore Brush
9U-6877 Thrust Bearing
9U-6891 Injector Tool Group
9U-6895 Valve Guide Driver
9U-6898 Valve Seat Driver (2)
9U-6907 Bearing Puller Adapter
9U-7237 Brush Extension
9U-7244 End Brush
9U-7258 Driver Cap
9U-7400 Multitach Tool Group
9U-7440 Adapter
9U-7998 Puller Stud
FT-1114 Vacuum Cap
FT-1953 Indicator Gauge Gp
FT-2542 Track block assembly
FT-2674 Vacuum Cap
FT-2712 Guide Stud
FT-2765 Support Beam As
FT-3023 Sleeve
20YY/MM/DD
Qty
1
1
1
1
Qty
1
1
1
1
4
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
1
1
1
1
2
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
4
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
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