Relay and Fuse Arrangements, From June 2002

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The document discusses the locations of various components in the New Beetle, including relays, fuses, and modules.

Some of the components located in the engine compartment include the J271 Motronic Engine Control Module power supply relay, J299 Secondary Air Injection pump relay, J359 and J360 preheating coolant relays, and the J179 Automatic Glow Time Control Module.

The relays located inside the housing relays include the J271 Motronic ECM power supply relay, J299 Secondary Air Injection pump relay, J359 preheating coolant low heat output relay, and J360 preheating coolant high heat output relay.

New Beetle Component Locations No.

201/1

Relay and fuse arrangements,


from June 2002,
Overview

1‐ Fuse arrangements in fuse


bracket/batery,
♦ ⇒ From page 201/2 to 201/3

2‐ Inside housing relays, in engine com‐


partment, left side,
J271 Motronic Engine Control Module (ECM)
Power Supply Relay, (428), (429)
J299 Secondary Air Injection (AIR) Pump Relay
(100)
J359/J360 Preheating Coolant, Low/High Heat
Output Relay
♦ ⇒ From page 201/4

3‐ Relay and fuse arrangements on relay


panel
♦ ⇒ From page 201/6

3‐ Relay arrangements / Fuse arrange‐


ments on thirteen position auxiliary re‐
lay panel, above relay panel
♦ ⇒ From page 201/8

4‐ Fuse arrangements in fuse panel,


instument panel, left
♦ ⇒ From page 201/12

5‐ -J179 ‐ Automatic Glow Time Control


Module, in plenum chamber, center
♦ ⇒ From page 201/5
M97-0273

Edition 06.07
New Beetle Component Locations No. 201/2

Fuse arrangements in fuse


bracket/batery

Edition 06.07
New Beetle Component Locations No. 201/3

No. Description in Wiring diagram Amp. Function/Consumer Signal


V101 - Secondary Air Injection (AIR) Pump Motor 1)
S162 ‐ Fuse 1 - terminal 30 (on battery fuse 3)
1 ‐ 50A ‐ J359 - Preheating Coolant, Low Heat Output Relay 30
panel) 3)
J360 - Preheating Coolant, High Heat Output Relay
S163 ‐ Fuse 2 - terminal 30 (on battery fuse J17 - Fuel Pump (FP) Relay (17/30)
2 ‐ 50A ‐ 30
panel) J370 - Glow Plug Activation Control Module 2)
S164 ‐ Fuse 3 - terminal 30 (on battery fuse J293 - Coolant Fan Control (FC) Control Module, (T4e/1)
3 ‐ 40A ‐ 30
panel) V7 - Coolant Fan
S176 ‐ Fuse 4 - terminal 30 (on battery fuse
4 ‐ 110A ‐ J59 - Load Reduction Relay, (7/30) 30a
holder)
S177 ‐ Fuse 5 - terminal 30 (on battery 110 A C - Generator (GEN) (90 Amp.) 30
5 ‐ ‐
fuse panel) 150 A C - Generator (GEN) (120 Amp.) 30
S178 ‐ Fuse 6 - terminal 30 (on battery
6 ‐ 30A ‐ J104 - ABS Control Module, (T47a/1) 30
fuse panel)
S179 ‐ Fuse 7 - terminal 30 (on battery
7 ‐ 30A ‐ J104 - ABS Control Module, (T47a/32) 30
fuse panel)
S180 ‐ Fuse 8 - terminal 30 (on battery F18 - Coolant Fan Control (FC) Thermal Switch
8 ‐ 30A ‐ 30
fuse panel) J293 - Coolant Fan Control (FC) Control Module, (T4e/3)

Notes:
1) Only
vehicles with Secondary Air Injection (AIR) Pump
2) Only
Diesel engines
3) Only
Diesel engines with manual transmission

Edition 06.07
New Beetle Component Locations No. 201/4

Inside housing relays, in engine


compartment, left side,

♦ Inside housing relays 1), in engine com‐


partment, left side, to the left of brake fluid
reservoir, inside housing

1‐ J271 Motronic Engine Control Module


(ECM) Power Supply Relay (428), (429)
2)

2‐ J299 Secondary Air Injection (AIR) Pump


Relay (100) 2)

3‐ J359 - Preheating Coolant, Low Heat


Output Relay (100) 3)

4‐ J360 - Preheating Coolant, High Heat


Output Relay (53) 3)

1) From model year 2002 to model year 2005


2) Only gasoline engines
3) Only Diesel engines

Note:
Number in parentheses indicates production
control number stamped on relay housing.

Edition 06.07
New Beetle Component Locations No. 201/5

-J179 - Automatic Glow Time Control Module 1) 2)

Location:

in plenum chamber, center ⇒ ‐arrow‐

1) Only 1.9L engine, code BEW,


2) From June 2003 to December 2006,
M97-0294

Note:
Number in parentheses indicates production control number
stamped on relay housing.

Edition 06.07
New Beetle Component Locations No. 201/6

Relay and fuse arrangements on


relay panel
Relays (on relay panel):

1‐ J4 Horn Relay (53)

2‐ J59 Load Reduction Relay (213), (100)

3‐ Vacant

4‐ J17 Fuel Pump (FP) Relay (409)

4‐ J52 Glow Plug Relay (103) 4)

‐ V/ VI - J31 Wiper/Washer Intermittent


Relay/Rain Sensor (377) 1), (192) 2), (389)
3)

1) windshield
wiper intermittent control with
potentiometer / without headlight washer
system (377)
2) windshield wiper intermittent control with
rain sensor / headlight washer system (192)
3) windshield
wiper intermittent control with
potentiometer / headlight washer system
(389)
4) Only 1.9 L-Engine, code ALH

Note:
Number in parentheses indicates production
control number stamped on relay housing.
M97-0258

Edition 06.07
New Beetle Component Locations No. 201/7

Relay and fuse arrangements on


relay panel

Fuses on relay panel:

A‐ S43 Power Window Circuit Breaker, (30


A)

B‐ S283 Brake Vacuum Pump Fuse 1)


Only vehicles with automatic tranmission

B‐ Vacant 2)
♦ ⇒ New position in J, page 201/11

C‐ S329 - Rear Spoiler Motor Fuse, (30 A) 3)


4)

1) Through model year 2003


2) From model year 2004
3) Only 1.8 L- Engines,
4) Through model year 2003, 2004 and 2005

Note:
Number in parentheses indicates production
control number stamped on relay housing.
M97-0258

Edition 06.07
New Beetle Component Locations No. 201/8

Relay arrangements on thirteen


position auxiliary relay panel,
above relay panel

1‐ Vacant

2‐ Vacant

3‐ J434 Starter Lock/Clutch Pedal Switch


Relay (53) 1)

4‐ J5 Fog Light Relay (53), (94)

5‐ Vacant

6‐ Vacant

7‐ J89 Daytime Running Lights Change-


over Relay (173) 2)

8‐ J 99 Heated Mirror Relay (53) 3)

1) Only vehicles with Manual tranmission


2) Only vehicles with Daytime Running Lights
3) Only vehicles with manual windows

Note:
Number in parentheses indicates production
control number stamped on relay housing.
M97-0258

Edition 06.07
New Beetle Component Locations No. 201/9

Relay arrangements on thirteen


position auxiliary relay panel,
above relay panel

9‐ J641 ‐ Alarm Horn Relay 1)

10‐ J237 ‐ Alarm System Light Flasher Re‐


lay 1)

10‐ J135 Third Speed Coolant Fan Control


(FC) Relay (100) 2)

11‐ J226 ‐ Park/Neutral Position (PNP) Relay


(126) 3)

11‐ J207 ‐ Starting Interlock Relay (176) 4), 5)

1) Only vehicles with Telematics


2) Only 1.8 L- Engines
3) Only vehicles with automatic tranmission,
01M
4) From model year 2005.
5) Onlyvehicles with Automatic transmission,
6-speed automatic with Tiptronic, 09G

Note:
Number in parentheses indicates production
control number stamped on relay housing.
M97-0258
Edition 06.07
New Beetle Component Locations No. 201/10

Relay arrangements on thirteen


position auxiliary relay panel,
above relay panel

12‐ J317 Power supply (Terminal 30, B+) re‐


lay, (109) 6)

13‐ Vacant

6) Only Diesel engines

Note:
Number in parentheses indicates production
control number stamped on relay housing.

M97-0258

Edition 06.07
New Beetle Component Locations No. 201/11

Fuse arrangements on thirteen


position auxiliary relay panel,
above relay panel, continued

E‐ Vacant

F‐ Vacant

G‐ Vacant

H‐ S111 Alarm System and Anti-Theft Im‐


mobilizer Fuse, (15 A)

H‐ S338 Telematics Fuse, (15 A) 1)

J‐ S144 Central Locking/Anti-Theft Warning


System Fuse (15A)

J‐ S283 Brake Vacuum Pump Fuse (20A) 1)


Only vehicles with automatic tranmission

J‐ S337 Mechatronic Direct Shift Gearbox


(DSG) Fuse (20A) 1) 2)
Only vehicles with DSG tranmission, 02E

1) From model year 2004


2) Only 1.9 L-Engine, code BEW

Note:
Number in parentheses indicates production
control number stamped on relay housing.
M97-0258

Edition 06.07
New Beetle Component Locations No. 201/12

Fuse arrangements in fuse


panel, instument panel, left

♦ Behind instrument cluster, left

Fuse colors
30 A‐ green
25 A‐ white
20 A‐ yellow
15 A‐ blue
10 A‐ red
7,5 A‐ brown
5 A‐ beige
3 A‐ violet

Note:
Fuses from S23 to S44 are identified with
additional prefix 2, in wiring diagram.
Example: Fuse S28 on fuse panel is listed as
S228 in wiring diagram.

N24-0588

Edition 06.07
New Beetle Component Locations No. 201/13

No. Description in Wiring diagram Amp. Function/Consumer Signal


J99 - Heated Mirror Relay
J131 - Driver's Heated Seat Control Module, (T6/5)
1 ‐ S1 ‐Fuse (on fuse/relay panel) 10A ‐ J132 - Front Passenger's Heated Seat Control Module, (T6b/5) X
W6 - Glove Compartment Light
Z20/ Z21 - Washer Nozzle Heaters
J1 - Turn Signal Relay, (T7/6)
2 ‐ S2 ‐Fuse (on fuse/relay panel) 10A ‐ M5/ M7 - Front Turn Signal Lamps X
M6/ M8 - Rear Turn Signal Lamps
E1 - Light Switch,
3 ‐ S3 ‐Fuse (on fuse/relay panel) 5A ‐ E20 - Instrument Panel Illumination Dimmer Switch, 58
J5 - Fog Light Relay, (4/86)
4 ‐ S4 ‐Fuse (on fuse/relay panel) 5A ‐ X - License Plate Light 58
E159 - Fresh Air/Recirculating Flap Switch, (T8b/5)
E184 - Fresh Air Blower/Recirculated Air Switch
E227 - Cruise Control -SET- Button (T4q/3) 1)
E231 - Outside Mirror Heating Switch
F36 - Clutch Pedal Switch, (T4q/3) 2)
F47 - Brake Pedal Switch
G65 - High Pressure Sensor, (T3e/3)
5 ‐ S5 ‐Fuse (on fuse/relay panel) 7,5 A ‐ 15
J89 - Daytime Running Lights Change-over Relay (8/86)
J255 - Climatronic Control Module, (T16c/9) 3)
J293 - Coolant Fan Control (FC) Control Module, (T14/9)
J386 - Driver Door Control Module, (T18d/3)
T16 - 16-Pin Connector (OBD) , (T16/1), (T16/16)
V48 - Left Headlamp Beam Adjustment Motor 4)
V49 - Right Headlamp Beam Adjustment Motor 4)

Notes:
1) Only
vehicles with cruise control
2) Only
vehicles with manual transmission
3) Only
vehicles with Climatronic

Edition 06.07
4) Only vehicles with High Intensity Gas Discharge (HID) Headlights,
New Beetle Component Locations No. 201/14

No. Description in Wiring diagram Amp. Function/Consumer Signal


6 ‐ S6 ‐Fuse (on fuse/relay panel) 5A ‐ J393 - Comfort System Central Control Module, (T23/5) 15
F4 - Back-Up Light Switch
G22 - Speedometer Vehicle Speed Sensor (VSS)
J226 - Park/Neutral Position (PNP) Relay, (T9/5)
7 ‐ S7 ‐Fuse (on fuse/relay panel) 10A ‐ 15
K142 - Selector Lever Position P/N Indicator Lamp
M16 / M17 - Back-Up Lamps
T16 - 16-Pin Connector (OBD) , (T16/1)
8 ‐ S8 ‐Fuse (on fuse/relay panel) - ‐ Vacant 15
E256 - ASR/ESP Button, (T6/6) 5)
9 ‐ S9 ‐Fuse (on fuse/relay panel) 5A ‐ J104 - ABS Control Module, (T47a/4) 15
G85 - Steering Angle Sensor, (T6k/5) 5)
J285 - Instrument Cluster Control Module, (T32/30)
10 ‐ S10 ‐Fuse (on fuse/relay panel) 10A ‐ R - Radio, 86s
Y2 - Digital Clock
J285 - Instrument Cluster Control Module, (T32/1)
11 ‐ S11 ‐ Fuse (on fuse/relay panel) 5A ‐ 15
N110 - Shift Lock Solenoid
12 ‐ S12 ‐ Fuse (on fuse/relay panel) 7,5A ‐ T16 - 16-Pin Connector (OBD) , (T16/16) 30
13 ‐ S13 ‐ Fuse (on fuse/relay panel) 10A ‐ F - Brake Light Switch 30
J220 - Motronic Engine Control Module (ECM), (T121/62)
J271 - Motronic Engine Control Module (ECM) Power Supply
14 ‐ S14 ‐ Fuse (on fuse/relay panel) 10A ‐ 30
Relay
J393 - Comfort System Central Control Module, (T23/22) 6)

Notes:
5) Only
vehicles with ASR/ESP
6) Only
vehicles with power windows

Edition 06.07
New Beetle Component Locations No. 201/15

No. Description in Wiring diagram Amp. Function/Consumer Signal


G85 - Steering Angle Sensor, (T6p/4) 5)
15 ‐ S15 ‐ Fuse (on fuse/relay panel) 5A ‐ J217 - Transmission Control Module (TCM), (T68/45) 30
J285 - Instrument Cluster Control Module, (T32/23)
16 ‐ S16 ‐ Fuse (on fuse/relay panel) 10A ‐ J293 - Coolant Fan Control (FC) Control Module, (T14/4) 30
17 ‐ S17 ‐ Fuse (on fuse/relay panel) - ‐ Vacant 30
J5 - Fog Light Relay,
J285 - Instrument Cluster Control Module, (T32/a17)
18 ‐ S18 ‐ Fuse (on fuse/relay panel) 10A ‐ 56a
J607 - Right High/Low Beam Switch-Over Relay 4)
M32 - Right High Beam Headlamp
J606 - Left High/Low Beam Switch-Over Relay 4)
19 ‐ S19 ‐ Fuse (on fuse/relay panel) 10A ‐ 56a
M30 - Left High Beam Headlamp
J607 - Right High/Low Beam Switch-Over Relay 4)
20 ‐ S20 ‐ Fuse (on fuse/relay panel) 15A ‐ 56b
M31 - Right Low Beam Headlamp
J606 - Left High/Low Beam Switch-Over Relay 4)
21 ‐ S21 ‐ Fuse (on fuse/relay panel) 15A ‐ 56b
M29 - Left Low Beam Headlamp
J285 - Instrument Cluster Control Module, (T32/26)
22 ‐ S22 ‐ Fuse (on fuse/relay panel) 5A ‐ M22 - Right Brake/Taillight Lamp 58r
M36 - Right Front Turn Signal/Side Marker Lamp
M38 - Right Rear Side Marker Lamp

Notes:
4) Only
vehicles with High Intensity Gas Discharge (HID) Headlights,
5) Only
vehicles with ASR/ESP

Edition 06.07
New Beetle Component Locations No. 201/16

No. Description in Wiring diagram Amp. Function/Consumer Signal


J285 - Instrument Cluster Control Module, (T32/27)
23 ‐ S23 ‐ Fuse (on fuse/relay panel) 5A ‐ M21 - Left Brake/Taillight Lamp 58l
M35 - Left Front Turn Signal/Side Marker Lamp
M37 - Left Rear Side Marker Lamp
E22 - Windshield Wiper/Washer Switch, (T8c/8)
24 ‐ S24 ‐ Fuse (on fuse panel) 20A ‐ X
J31 - Wiper/Washer Intermittent Relay, (T18a/13) 7)
E9 - Fresh Air Blower Switch, (T6d/2)
25 ‐ S25 ‐ Fuse (on fuse panel) 25A ‐ J255 - Climatronic Control Module, (T16b/14) 3) X
V2 - Fresh Air Blower 3)
E15 - Rear Window Defogger Switch, (T6b/5)
26 ‐ S26 ‐ Fuse (on fuse panel) 25A ‐ X
Z1 - Heated Rear Window
U1 - Cigarette Lighter 8)
27 ‐ S27 ‐ Fuse (on fuse panel) 15A ‐ X
J29 - Blocking Diode 8)
28 ‐ S28 ‐ Fuse (on fuse panel) 15A ‐ G6 - Transfer Fuel Pump (FP) 87
J220 - Motronic Engine Control Module (ECM), (T121/3)
29 ‐ S29 ‐ Fuse (on fuse panel) 15A ‐ J248 - Diesel Direct Fuel Injection (DFI) Engine Control 30
Module (ECM), (T121/37)
30 ‐ S30 ‐ Fuse (on fuse panel) 20A ‐ J245 - Power Sunroof Control Module, (T6l/4) 30

Notes:
3) Only vehicles with Climatronic
7) Only vehicles with Headlight washer
8) From model year 2007

Note:
Fuses from S23 to S44 are identified with additional prefix 2, in wiring diagram.
Example: Fuse S23 on fuse panel is listed as S223 in wiring diagram.

Edition 06.07
New Beetle Component Locations No. 201/17

No. Description in Wiring diagram Amp. Function/Consumer Signal


F125 - Multi-Function Transmission Range (TR) Switch, (T8a/7)
31 ‐ S31 ‐ Fuse (on fuse panel) 20A ‐ J217 - Transmission Control Module (TCM), (T68/23) 15
J539 - Brake Booster Control Module, (T6k/3)
32 ‐ S32 ‐ Fuse (on fuse panel) 30A ‐ N30/ N31/ N32/ N33 - Cylinder Fuel Injectors 87
J248 - Diesel Direct Fuel Injection (DFI) Engine Control
32 9) ‐ S32 ‐ Fuse (on fuse panel) 15A ‐ Module (ECM), (T121/2) 87
N146 - Quantity Adjuster
33 ‐ S33 ‐ Fuse (on fuse panel) 20A ‐ Vacant 30
J52 - Glow Plug Relay 9)
N18 - EGR Vacuum Regulator Solenoid Valve 9)
N75 - Wastegate Bypass Regulator Valve
34 ‐ S34 ‐ Fuse (on fuse panel) 10A ‐ N108 - Cold Start Injector 9) 87
N239 - Intake Manifold Flap Change-over Valve 9)
N205 - Camshaft Adjustment Valve 1 9)
N249 - Turbocharger Recirculating Valve 9)
35 ‐ S35 ‐ Fuse (on fuse panel) 30A ‐ U19 - 12V Socket 3 (in luggage compartment) 30
36 ‐ S36 ‐ Fuse (on fuse panel) 15A ‐ E7 - Fog Lamp Switch, (T17/2) X

Notes:
6) Only
vehicles with power windows

Note:
Fuses from S23 to S44 are identified with additional prefix 2, in wiring diagram.
Example: Fuse S23 on fuse panel is listed as S223 in wiring diagram.

Edition 06.07
New Beetle Component Locations No. 201/18

No. Description in Wiring diagram Amp. Function/Consumer Signal


J220 - Motronic Engine Control Module (ECM), (T121/62)
J248 - Diesel Direct Fuel Injection (DFI) Engine Control
Module (ECM), (T121/88) 9)
37 ‐ S37 ‐ Fuse (on fuse panel) 20A ‐ J271 - Motronic Engine Control Module (ECM) Power Supply 30
Relay, (1/30)
J393 - Comfort System Central Control Module, (T23/17) 6)
S283 - Brake Vacuum Pump Fuse
E204 - Remote Fuel Tank Flap Switch
E233 - Rear Lid Remote Control Lock Switch
38 ‐ S38 ‐ Fuse (on fuse panel) 15A ‐ 30
J386 - Driver Door Control Module, (T29/19) 6)
J387 - Front Passenger Door Control Module, (T29a/19) 6)
39 ‐ S39 ‐ Fuse (on fuse panel) 15A ‐ E3 - Emergency Flasher Switch, (T8d/8) 30
H1 - Signal Horn/Dual Tone Horn
40 ‐ S40 ‐ Fuse (on fuse panel) 20A ‐ 30
J4 - Horn Relay (3/30)
U1 - Cigarette Lighter
41 ‐ S41 ‐ Fuse (on fuse panel) 15A ‐ 30
U5 - 12 V Socket
42 ‐ S42 ‐ Fuse (on fuse panel) 25A ‐ R - Radio, (T8/5, T8/7) 30

Notes:
6) Only
vehicles with power windows
9) Only
ALH and BEW engines

Note:
Fuses from S23 to S44 are identified with additional prefix 2, in wiring diagram.
Example: Fuse S23 on fuse panel is listed as S223 in wiring diagram.

Edition 06.07
New Beetle Component Locations No. 201/19

No. Description in Wiring diagram Amp. Function/Consumer Signal


G39 - Heated Oxygen Sensor (HO2S)
G70 - Mass Air Flow (MAF) Sensor
G108 - Heated Oxygen Sensor (HO2S) 2
G130 - Oxygen Sensor (O2S) Behind Three Way Catalytic
Converter (TWC)
43 ‐ S43 ‐ Fuse (on fuse panel) 10A ‐ 87
J299 - Secondary Air Injection (AIR) Pump Relay, (4/85)
N80 - Evaporative Emission (EVAP) Canister Purge Regulator
Valve
N112 - Secondary Air Injection (AIR) Solenoid Valve
V144 - Leak Detection Pump (LDP)
F36 - Clutch Pedal Switch
F47 - Brake Pedal Switch
439) ‐ S43 ‐ Fuse (on fuse panel) 10A ‐ J359 - Preheating Coolant, Low Heat Output Relay 87
J360 - Preheating Coolant, High Heat Output Relay
N79 - Positive Crankcase Ventilation (PCV) Heating Element
J131 - Driver's Heated Seat Control Module, (T6/4)
44 ‐ S44 ‐ Fuse (on fuse panel) 15A ‐ 30
J132 - Front Passenger's Heated Seat Control Module, (T6b/4)

Notes:
9) Only
ALH and BEW engines

Note:
Fuses from S23 to S44 are identified with additional prefix 2, in wiring diagram.
Example: Fuse S23 on fuse panel is listed as S223 in wiring diagram.

Edition 06.07

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