Hitachi Flexible Cable 2011
Hitachi Flexible Cable 2011
Hitachi Flexible Cable 2011
Safety Precautions
Make sure to read all the 'Safety Precautions' thoroughly before using the products indicated in
this guide book.
If you have any other questions about the products, please contact us prior to use.
As the safety precautions indicated here provide very important points regarding safety, be
sure to follow them.
Symbols used in the texts are as follows.
WARNINGS : Ignoring warnings and handling the products incorrectly may lead to serious injury
or death.
CAUTIONS : Ignoring cautions and handling the products incorrectly may lead to injury or
property damage.
WARNINGS
1. Risk of electric shock or fire.
- Do not perform connecting and wiring operation with the power switched ON.
- Do not disassemble or alter the products.
- Make sure to ground the shielding layer.
Note: Single grounding results in induced voltage at the ungrounded end.
Grounding both ends may cause a temperature increase to the shielding layer.
CAUTIONS
1. Prohibited matters at wire/cable processing.
- When installing a terminal joint of the high-voltage cable, make sure to remove the outer semiconductive layer
thoroughly without any residue, otherwise it may cause an insulation failure.
- Do not install the wire or cable with torsion remained, otherwise it may damage the products.
- Do not use the wire or cable for any purpose other than that which is provided for each product, otherwise it
may damage the products.
- Be sure that no water, etc. enters the conductor when terminating the wire or cable, otherwise it may damage
the products.
2. Handling Precautions
- Make sure that tension or bending radius does not exceed the permissible level, otherwise it may break or
damage the conductor and result in shortening the product life.
- When the wire or cable is subjected to tension or vibration, be sure to clamp terminals securely to prevent the
cores from being wrongly positioned. Otherwise, it may damage the products.
- Load the drums in a vertical state (on its flange side). Loading them sideways tangles the wire or cable and
makes it difficult in unloading them.
- When unloading drums, make sure to use a forklift or crane. Also be aware that coils should be treated
carefully. If dropped from the delivery vehicle, the drums or products may be damaged.
- When lifting a drum with a crane, be sure to use a long wire so that the wiring angle is 60 degrees or less.
- If being lifted with a short wire and the wiring angle becomes 60 degrees or more, the lateral pressure exerts
on the drum flange and crushes the flange, resulting in product damage.
■ Cable Selection Guide ……………………………………………………………………………4
■ Types and Features of Cables …………………………………………………………6
Introduction of Products
Festoon System Flexible Cable
600V 2PNCT, 600V CUR-2PNCT ……………………………………………………………………………………8
600V 3PNCT, 600V CUR-3PNCT …………………………………………………………………………………10
600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type) ……………………………………………12
600V 3PNCT-SB, 600V CUR-3PNCT-SB (Overall Shielded Type) ……………………………………………14
600V 2PNCT-PSB, 600V CUR-2PNCT-PSB (Pair Shielded Type) ……………………………………………15
600V SK-2PNCT (Flat Cable) ………………………………………………………………………………………16
Technical Data
Ampacities ………………………………………………………………………………………………………36
Core Identification ………………………………………………………………………………………39
Material Data ……………………………………………………………………………………………………40
Precautions of Use ………………………………………………………………………………………41
Stock List …………………………………………………………………………………………………………44
Confirmation Sheet for Specifications ……………………………………………45
* Fluonlex is a registered trademark of Hitachi Cable, Ltd..
■
R R R
(power supply)
D
Fixed end
(power supply)
CUR - 2PNCT
SK - 2PNCT
CAR - 2PNCT
TOR - 2PNCT
RE - 2PNCT
RE(V)-2PNCT-RF
H - 2PNCT
FG-H-3PNCT
FG-RE-3PNCT
SPD-FHCT
SPD(Y)-2PNCT
K - PNCT
T - 2PNCT
FFCT
FRC
As this cable has reinforcement in the middle of the sheath and the This cable is suitable
thickness of both insulation and sheath are thicker than that of class 2, it for conditions where Conductor
Class 3 results high resistance to impact or wear. Reinforcement applied in the there is high possibility Insulation
middle of the sheath generally consists of sailcloth, however embedded of damage. Sheath
yarn braid is used instead of sailcloth in case of more flexibility. Reinforcement
Conductor
- High resistance to lateral pressure.
Carrier Drum Separator
- Reduced cable corkscrewing by making rubber
System EP rubber insulation
sheath solidal structure.
(CAR-2PNCT) Rubber filler
Chloroprene sheath - Robust type of chloroprene is used as sheath.
Conductor
Reel System EP rubber insulation - High resistance to lateral pressure and wear.
(H-2PNCT) Tape - Robust type of chloroprene is used as sheath.
Chloroprene sheath
Conductor
Separator - High torsion resistance.
Torsion System EP rubber insulation
- Improved slipping performance between cores by
(TOR-2PNCT) Filler
individually taping on each core.
Binder
Chloroprene sheath
●Product Description
<Example> 600V CUR 2 PNCT SB 30 × 3.5mm2
① ② ③ ④ ⑤ No. of cores (or pairs) x size
①Rated Voltage ②Main Application ③Class ④Cable Type ⑤Option (shield, etc.)
600V CUR (Festoon system) 2 (class 2) PNCT (Insulation: EP rubber) SB (Overall shield)
3300V SK (Festoon system, flat cables) 3 (class 3) (Sheath: Chloroprene) PSB (Pair shield)
6600V CAR (Carrier drum system) 4 (class 4) VCT (Insulation: PVC) CSB (Individual core shield)
− RE (Reel system) − (Sheath: PVC) SX (Special shield)
RE(V) (Vertical reel system) FFCT (Insulation: Fluonlex ) B (Glass tape and stainless braid)
®
( )
* 600V 2PNCT and 600V CUR-2PNCT have quite the same structure.
Cross-section Cross-section
Conductor Conductor
Separator Separator
3-core 3-core
Conductor Conductor
Separator Separator
EP rubber insulation EP rubber insulation
Filler Filler
Binder Binder
Reinforcement (sailcloth)* Reinforcement
(embedded yarn braid)*
Chloroprene sheath
Chloroprene sheath
12-core 12-core
* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.
600V 3PNCT, 600V CUR-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.2 0.5 2.6 12.5 215 2.45 400 80
14 88/0.45 4.9 1.2 0.5 2.7 14.0 295 1.39 400 90
22 7/20/0.45 7.0 1.6 0.5 2.9 17.0 445 0.892 300 110
30 7/27/0.45 8.1 1.6 0.5 3.0 18.0 540 0.661 300 110
38 7/34/0.45 9.1 1.6 0.5 3.0 19.0 630 0.525 300 120
1 50 19/16/0.45 10.4 2.1 0.5 3.2 22 815 0.411 300 140
60 19/20/0.45 11.6 2.1 0.5 3.3 23 955 0.329 300 140
80 19/27/0.45 13.5 2.1 0.5 3.4 25 1,210 0.243 300 150
100 19/34/0.45 15.2 2.1 0.5 3.5 27 1,440 0.193 200 170
125 19/42/0.45 16.8 2.7 1.0 3.6 31 1,810 0.156 200 190
150 27/34/0.45 18.7 2.7 1.0 3.7 33 2,020 0.136 200 200
2 37/0.26 1.8 1.2 0.5 2.8 15.0 260 10.2 500 90
3.5 45/0.32 2.5 1.2 0.5 2.9 17.0 340 5.54 500 110
5.5 70/0.32 3.1 1.2 0.5 2.9 18.0 410 3.56 500 110
8 50/0.45 3.7 1.2 0.5 3.0 19.5 500 2.52 400 120
14 88/0.45 4.9 1.2 1.0 3.2 24 735 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.6 30 1,180 0.919 300 180
2
30 7/27/0.45 8.1 1.6 1.0 3.7 32 1,420 0.681 300 200
38 7/34/0.45 9.1 1.6 1.0 3.9 34 1,690 0.541 300 210
50 19/16/0.45 10.4 2.1 1.0 4.2 40 2,230 0.423 300 240
60 19/20/0.45 11.6 2.1 1.0 4.3 42 2,590 0.339 300 260
80 19/27/0.45 13.5 2.1 1.0 4.6 46 3,280 0.250 300 280
100 19/34/0.45 15.2 2.1 1.0 4.8 50 3,920 0.199 200 300
2 37/0.26 1.8 1.2 0.5 2.8 16.0 295 10.2 500 100
3.5 45/0.32 2.5 1.2 0.5 2.9 17.5 390 5.54 500 110
5.5 70/0.32 3.1 1.2 0.5 3.0 19.0 490 3.56 500 120
8 50/0.45 3.7 1.2 0.5 3.1 21 605 2.52 400 130
14 88/0.45 4.9 1.2 1.0 3.3 25 900 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,440 0.919 300 190
3
30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,770 0.681 300 210
38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,090 0.541 300 220
50 19/16/0.45 10.4 2.1 1.0 4.3 42 2,760 0.423 300 260
60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,250 0.339 300 270
80 19/27/0.45 13.5 2.1 1.0 4.8 49 4,130 0.250 300 300
100 19/34/0.45 15.2 2.1 1.0 5.0 53 4,960 0.199 200 320
2 37/0.26 1.8 1.2 0.5 2.9 17.0 350 10.2 500 110
3.5 45/0.32 2.5 1.2 0.5 3.0 19.0 465 5.54 500 120
5.5 70/0.32 3.1 1.2 0.5 3.1 21 590 3.56 500 130
8 50/0.45 3.7 1.2 0.5 3.2 23 730 2.52 400 140
14 88/0.45 4.9 1.2 1.0 3.4 27 1,100 1.43 400 170
4
22 7/20/0.45 7.0 1.6 1.0 3.9 34 1,790 0.919 300 210
30 7/27/0.45 8.1 1.6 1.0 4.1 37 2,210 0.681 300 230
38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,630 0.541 300 240
50 19/16/0.45 10.4 2.1 1.0 4.6 46 3,480 0.423 300 280
60 19/20/0.45 11.6 2.1 1.0 4.8 49 4,110 0.339 300 300
2 37/0.26 1.8 1.2 0.5 3.0 18.5 420 10.2 500 120
5 3.5 45/0.32 2.5 1.2 0.5 3.1 21 565 5.54 500 130
5.5 70/0.32 3.1 1.2 0.5 3.2 23 720 3.56 500 140
2 37/0.26 1.8 1.2 1.0 3.4 27 790 10.2 500 170
10
3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,080 5.54 500 180
2 37/0.26 1.8 1.2 1.0 3.4 28 870 10.2 500 170
12
3.5 45/0.32 2.5 1.2 1.0 3.7 32 1,230 5.54 500 200
2 37/0.26 1.8 1.2 1.0 3.6 30 1,080 10.2 500 180
16
3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,520 5.54 500 210
2 37/0.26 1.8 1.2 1.0 3.8 34 1,330 10.2 500 210
20
3.5 45/0.32 2.5 1.2 1.0 4.0 38 1,850 5.54 500 230
2 37/0.26 1.8 1.2 1.0 3.9 36 1,560 10.2 500 220
24
3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,200 5.54 500 250
2 37/0.26 1.8 1.2 1.0 4.1 39 1,850 10.2 500 240
30
3.5 45/0.32 2.5 1.2 1.0 4.4 44 2,620 5.54 500 270
* There is no difference in the specified values of the above table between 3PNCT and CUR-3PNCT.
Festoon System Flexible Cable
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)
( )
* 600V 2PNCT-SB and 600V CUR-2PNCT-SB have quite the same structure.
Conductor
1 Separator
2 EP rubber insulation
Filler
Binder
3 Black Shield braid
Tape
Chloroprene sheath
4
White
20-core
5 Twisted pair cable
Conductor
Separator
EP rubber insulation
Tape
Filler
Binder
Shield braid
Tape
Chloroprene sheath
6-pair
Structural Features
- Effective against static induction, can be expected for concentric lay cable.
- Effective against static and electromagnetic induction, can be expected for twisted
pair cable.
Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)
Cross-section Cross-section
Conductor Conductor
Separator Separator
EP rubber insulation EP rubber insulation
Filler Filler
Binder Binder
Shield braid Shield braid
Binder Binder
Reinforcement Reinforcement
(sailcloth)* (embedded yarn braid)*
Chloroprene sheath Chloroprene sheath
* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.
2 2 37/0.26 1.8 1.2 0.3 0.5 2.9 17.5 315 10.2 500 110
3 2 37/0.26 1.8 1.2 0.3 0.5 2.9 18.0 360 10.2 500 110
4 2 37/0.26 1.8 1.2 0.3 0.5 3.0 19.5 420 10.2 500 120
5 2 37/0.26 1.8 1.2 0.3 0.5 3.1 21 490 10.2 500 130
6 2 37/0.26 1.8 1.2 0.3 0.5 3.2 22 565 10.2 500 140
10 2 37/0.26 1.8 1.2 0.45 1.0 3.5 28 900 10.2 500 170
20 2 37/0.26 1.8 1.2 0.45 1.0 3.8 35 1,440 10.2 500 210
30 2 37/0.26 1.8 1.2 0.45 1.0 4.1 40 1,970 10.2 500 240
* There is no difference in the specified values of above table between 600V 3PNCT-SB and 600V CUR-3PNCT-SB.
Festoon System Flexible Cable
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Pair Shielded Type)
( )
* 600V 2PNCT-PSB and 600V CUR-2PNCT-PSB have quite the same structure.
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
Cross-section
Core arrangement
600V SK-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
100 19/34/0.45 15.2 2.0 3.9 28 X66 4,460 0.193 200 170
24 1.25 50/0.18 1.5 0.8 2.9 18.0X42 1,230 16.0 500 110
32 1.25 50/0.18 1.5 0.8 3.3 19.0X55 1,540 16.0 500 120
40 1.25 50/0.18 1.5 0.8 3.7 19.5X68 1,980 16.0 500 120
48 1.25 50/0.18 1.5 0.8 2.9 18.0X84 2,260 16.0 500 110
56 1.25 50/0.18 1.5 0.8 2.9 18.0X102 2,730 16.0 500 110
64 1.25 50/0.18 1.5 0.8 3.3 19.0X109 3,080 16.0 500 120
72 1.25 50/0.18 1.5 0.8 2.9 18.0X126 3,390 16.0 500 110
80 1.25 50/0.18 1.5 0.8 3.7 19.5X135 3,950 16.0 500 120
D Cable D
R R
Cable clamp Cable clamp
Fixed end
(power supply)
600V CAR-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.0 2.1 17.0 475 2.52 400 110
14 88/0.45 4.9 1.0 2.3 20 730 1.43 300 120
22 7/20/0.45 7.0 1.2 2.7 26 1,180 0.919 300 160
3
30 7/27/0.45 8.1 1.2 2.8 28 1,470 0.681 300 170
38 7/34/0.45 9.1 1.2 3.0 31 1,790 0.541 200 190
60 19/20/0.45 11.6 1.5 3.4 38 2,790 0.339 200 230
4 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210
3.5 45/0.32 2.5 0.8 2.1 17.0 465 5.54 400 110
8 50/0.45 3.7 1.0 2.4 22 890 2.52 400 140
6
14 88/0.45 4.9 1.0 2.7 27 1,390 1.43 300 170
22 7/20/0.45 7.0 1.2 3.1 34 2,220 0.919 300 210
10 3.5 45/0.32 2.5 0.8 2.5 23 790 5.54 400 140
12 3.5 45/0.32 2.5 0.8 2.5 24 815 5.54 400 150
16 3.5 45/0.32 2.5 0.8 2.7 26 1,080 5.54 400 160
20 3.5 45/0.32 2.5 0.8 2.8 29 1,330 5.54 400 180
24 3.5 45/0.32 2.5 0.8 3.0 32 1,630 5.54 400 200
30 3.5 45/0.32 2.5 0.8 3.2 36 2,080 5.54 400 220
600V CAR-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.2 0.5 3.1 21 620 2.52 400 130
14 88/0.45 4.9 1.2 1.0 3.3 25 920 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,470 0.919 300 190
3
30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,810 0.681 300 210
38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,150 0.541 300 220
60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,330 0.339 300 270
4 38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,680 0.541 300 240
3.5 45/0.32 2.5 1.2 0.5 3.2 23 690 5.54 500 140
6
8 50/0.45 3.7 1.2 0.5 3.4 27 1,100 2.52 400 170
10 3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,210 5.54 500 180
12 3.5 45/0.32 2.5 1.2 1.0 3.6 31 1,220 5.54 500 190
16 3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,560 5.54 500 210
20 3.5 45/0.32 2.5 1.2 1.0 4.0 37 1,940 5.54 500 230
24 3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,340 5.54 500 250
30 3.5 45/0.32 2.5 1.2 1.0 4.5 46 3,000 5.54 500 280
Carrier Drum System Flexible Cable
Cable clamp
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type) Moving end
Wire rope
Carrier drum
D Cable D
R R
Cable clamp Cable clamp
Fixed end
(power supply)
White
Black
Red White
Black
Red
White
Black
Red Cross-section
White Green White White Green
White
White Green White Red
White Red
White White White
White
Green White Green
White White
White White White
White White White White White White
White White
Drain wire
Conductive rubber
10-core 12-core 16-core Conductor
Separator
EP rubber insulation
Black White
Black Red White Black Red
White Red White Green Rubber filler
White White Green White
White Green White Red White White Red White Conductive rubber
White
White White shielded layer
White White Red White White Green White White Green White
White
Binder
White White White
Green White White White White
White White White Chloroprene sheath
White White White White
White White White White White White
White White White
White
White White White White
White White White White
White White White
White White White White
Structural Features
20-core 24-core 30-core
- Restrained movement of cores and reduced cable corkscrewing because of rubber
sheath solidal structure.
- Conductive rubber is used as shielding layer, and the drain wire (black core) is laid
up at the outermost layer.
- Better lateral pressure resistance compared with that of braided shield type.
600V CAR-2PNCT-SX
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
Cable
Cross-section
Conductor
Separator
EP rubber insulation
Tape
Filler
Binder
Chloroprene sheath
Structural Features
- Improved slipping performance between cores by individually taping on each core.
600V TOR-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.0 2.1 17.0 475 2.52 400 110
14 88/0.45 4.9 1.0 2.3 20 725 1.43 300 120
22 7/20/0.45 7.0 1.2 2.7 26 1,170 0.919 300 160
3
30 7/27/0.45 8.1 1.2 2.8 28 1,460 0.681 300 170
38 7/34/0.45 9.1 1.2 3.0 31 1,780 0.541 200 190
60 19/20/0.45 11.6 1.5 3.4 38 2,780 0.339 200 230
4 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210
3.5 45/0.32 2.5 0.8 2.1 17.0 460 5.54 400 110
6
8 50/0.45 3.7 1.0 2.4 22 875 2.52 400 140
10 3.5 45/0.32 2.5 0.8 2.5 24 770 5.54 400 150
12 3.5 45/0.32 2.5 0.8 2.6 24 875 5.54 400 150
16 3.5 45/0.32 2.5 0.8 2.7 27 1,110 5.54 400 170
20 3.5 45/0.32 2.5 0.8 2.9 30 1,380 5.54 400 180
24 3.5 45/0.32 2.5 0.8 3.1 33 1,660 5.54 400 200
30 3.5 45/0.32 2.5 0.8 3.2 35 1,990 5.54 400 210
Reel System Flexible Cable
Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less. Structural Features
Pressure - As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension
resistance.
- Robust type of chloroprene is used as sheath for 2PNCT cables.
600V RE-2PNCT TA: Tinned annealed copper TST: Tinned steel
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 3/0.32TST+50/0.45TA 3.8 1.0 2.2 18 515 2.52 400 180
14 88/0.45TA 4.9 1.0 2.3 21 650 1.43 300 210
22 7/20/0.45TA 7.0 1.2 2.7 26 1,030 0.919 300 260
3
30 7/27/0.45TA 8.1 1.2 2.8 29 1,300 0.681 300 290
38 7/34/0.45TA 9.1 1.2 3.0 31 1,580 0.541 200 310
60 19/20/0.45TA 11.6 1.5 3.4 39 2,440 0.339 200 390
4 38 7/34/0.45TA 9.1 1.2 3.1 34 2,070 0.541 200 340
3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.2 18 505 5.54 400 180
6
8 3/0.32TST+50/0.45TA 3.8 1.0 2.5 24 950 2.52 400 240
10 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.6 24 820 5.54 400 240
12 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.6 25 925 5.54 400 250
16 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.8 28 1,200 5.54 400 280
20 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.0 31 1,480 5.54 400 310
24 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.1 34 1,780 5.54 400 340
30 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.3 37 2,130 5.54 400 370
( )
HITACHI Standard : SP03-31-1020
Specification No.
Standards : Hitachi Cable Original Design
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility and lateral pressure resistance
Application : Vertical reel system used in landfills, etc.
Core identification : Color coding / tracer method (ref. Page 39 of the Technical
Data)
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] Cross-section
Tension (N) or less.
Conductor (no steel wire included): 39 x [total cross-section
( )
of conductor (mm2)] (N) or less. (it is however recommended
to always set the tension in 1/3 for safety)
Structural Features
- Robust type of chloroprene is used as the sheath to which the reinforcement is
further applied to increase the lateral pressure resistance.
- Steel wires are twisted together in the conductors to increase the tension
resistance.
Precautions for Use
- If the cables are twisted at reeling, please apply grease onto the cable surface
before operation.
3.5 3/0.32TST+45/0.32TA 2.6 0.8 0.5 3.1 22 670 5.54 400 220
7
5.5 3/0.32TST+70/0.32TA 3.2 1.0 0.5 3.4 26 990 3.56 400 260
3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.4 27 1,010 5.54 400 270
10
5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 3.7 32 1,480 3.56 400 320
3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.7 32 1,370 5.54 400 320
13
5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 4.0 38 2,020 3.56 400 380
* The sheath thickness of 600V RE(V)-2PNCT-RF corresponds to that of the Class 3 cables.
Reel System Flexible Cable
600V H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforecement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45 7.0 1.6 1.0 3.6 20X49 1,640 0.892 300 240
30 7/27/0.45 8.1 1.6 1.0 3.7 21X52 1,960 0.661 300 260
38 7/34/0.45 9.1 1.6 1.0 3.8 22X55 2,290 0.525 300 270
50 19/16/0.45 10.4 2.1 1.0 4.2 26X63 2,970 0.411 300 320
60 19/20/0.45 11.6 2.1 1.0 4.3 27X66 3,440 0.329 300 330
3 80 19/27/0.45 13.5 2.1 1.0 4.5 29X72 4,290 0.243 300 350
100 19/34/0.45 15.2 2.1 1.0 4.7 31X77 5,100 0.193 200 380
125 19/42/0.45 16.9 2.7 1.0 5.1 35X86 6,360 0.156 200 420
150 27/34/0.45 18.7 2.7 1.0 5.3 36X90 7,110 0.136 200 440
200 37/34/0.45 21.2 3.3 1.0 5.8 41X104 9,590 0.0993 200 500
250 37/42/0.45 23.6 3.3 1.0 6.2 45X113 11,500 0.0803 200 540
* Above value of sheath thickness includes both inner and outer sheath layers.
Reel System Flexible Cable
High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
Structural Features
- Robust type of chloroprene is used as sheath.
3300V H-3PNCT
Conductor Insulation Thickness of Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45 7.0 3.0 0.3 1.0 4.8 26X58 2,340 0.892 500 420
38 7/34/0.45 9.1 3.0 0.45 1.0 5.1 29X65 3,190 0.525 500 470
3
60 19/20/0.45 11.6 3.5 0.45 1.0 5.6 33X76 4,500 0.329 400 530
100 19/34/0.45 15.2 3.5 0.45 1.0 6.0 37X87 6,320 0.193 400 600
22 7/20/0.45 7.0 3.0 0.3 1.0 5.3 27X75 3,150 0.892 500 440
38 7/34/0.45 9.1 3.0 0.45 1.0 5.7 30X85 4,300 0.525 500 480
4
60 19/20/0.45 11.6 3.5 0.45 1.0 6.3 35X99 6,080 0.329 400 560
100 19/34/0.45 15.2 3.5 0.45 1.0 6.9 39X114 8,600 0.193 400 630
6600V H-3PNCT
Conductor Insulation Thickness of Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45 7.0 5.0 0.45 1.0 5.4 31X72 3,350 0.892 500 500
38 7/34/0.45 9.1 5.0 0.45 1.0 5.7 34X78 4,200 0.525 500 550
3
60 19/20/0.45 11.6 5.0 0.45 1.0 6.0 37X86 5,330 0.329 500 600
100 19/34/0.45 15.2 5.0 0.45 1.0 6.4 41X97 7,260 0.193 500 660
22 7/20/0.45 7.0 5.0 0.45 1.0 6.1 33X93 4,540 0.892 500 530
38 7/34/0.45 9.1 5.0 0.45 1.0 6.4 35X102 5,680 0.525 500 560
4
60 19/20/0.45 11.6 5.0 0.45 1.0 6.8 39X112 7,240 0.329 500 630
100 19/34/0.45 15.2 5.0 0.45 1.0 7.4 43X127 9,910 0.193 500 690
Optical Composite Reel System Flexible Cable
Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
3300V FG-H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
3x38 + 1x22 38 7/34/0.45 9.1 3.0 0.525 500
+ 6 optical fiber cores 1.0 5.8 30x90 4,530 480
22 7/20/0.45 7.0 1.6 0.892 300
3x50 + 1x30 50 19/16/0.45 10.4 3.5 0.411 500
+ 6 optical fiber cores 1.0 6.1 33x99 5,510 530
30 7/27/0.45 8.1 1.6 0.611 300
3x60 + 1x30 60 19/20/0.45 11.6 3.5 0.329 500
1.0 6.3 35x102 6,140 560
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300
6600V FG-H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
3x38 + 1x22 38 7/34/0.45 9.1 5.0 0.525 500
+ 6 optical fiber cores 1.0 6.3 35x103 5,660 560
22 7/20/0.45 7.0 1.6 0.892 300
3x50 + 1x30 50 19/16/0.45 10.4 5.0 0.411 500
+ 6 optical fiber cores 1.0 6.5 37x109 6,430 600
30 7/27/0.45 8.1 1.6 0.611 300
3x60 + 1x30 60 19/20/0.45 11.6 5.0 0.329 500
1.0 6.7 38x112 7,100 610
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300
* The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber.
Optical Composite Reel System Flexible Cable
Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Round Type)
6600V FG-RE-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
* The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber.
Gravity Collector Basket System Spreader Cable
Cross-section
Black
Installation Instructions
- Use basket of 1.4m or more in diameter and the one not having a cone.
- Cable must be laid into the basket in clockwise view from the top of the crane.
- No corkscrewing or reverse of coiling shall be happened when laying the cable into
the basket.
- Apply grease on the cable surface before installation.
600V SPD-FHNCT
Conductor Insulation Sheath Approx. Overall Max. Conductor Min. Insulation
No. of Outer Approx. Mass Resistance Resistance
Size Construction Diameter Thickness Thickness Diameter (20 degrees C) (20 degrees C)
Cores (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
( )-
HITACHI Standard : SP11-31-9008
Specification No.
Standards : Hitachi Cable Original Design
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : Stable collecting performance into the basket, high bending resistance, and superior mechanical characteristics for torsion.
Application : Suitable for the gravity collector basket system of yard crane (RTG, etc.) at harbors.
Core identification : Please refer to the figures below.
30
15
16 36
19 20 Cross-section
29 5 17 35 21
7
14 6 8
28
1
18 34
18 22 ( )
13 7 17 1 9
27 4 2 19 33 6 2 23
12 8 16 10
3
26 20 32 5 3 24
11 9 15 4 11
10 21 Conductor
25 31 14 12 25
24 22 13 26 Separator
23 30
29 27
28 EP rubber insulation
30-core Tape
36-core Filler
Binder
42 23 24 Chloroprene sheath
41 25
9
40 22 10 26
21 1 11
39 8 2 27
20 12
38 7 3 28
19 13 Precautions for Use
37 6 4 29
18 5 14
- It is recommended to use a basket with large diameter as much as possible.
36 17 15 30 - Cable must be laid into the basket in clockwise view from the top of the crane.
16
35 31 - Hoisting stroke: 30m or less.
34 33 32
Hoisting speed: 100m / minute or less.
42-core
600V SPD (Y)-2PNCT TA: Tinned annealed copper TST: Tinned steel
3/0.32TST
30 3.5 + 2.6 0.8 3.3 37 2,130 5.54 400
45/0.32TA
3/0.32TST
36 3.5 + 2.6 0.8 3.5 40 2,520 5.54 400
45/0.32TA
3/0.32TST
42 3.5 + 2.6 0.8 3.7 43 2,930 5.54 400
45/0.32TA
Instrumentation Flexible Cable
Cross-section Cross-section
Conductor
Conductor Separator
Separator EP rubber insulation
EP rubber insulation Filler
Tape
Chloroprene sheath Shield braid
Tape
Chloroprene sheath
K-PNCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
K-PNCT-SB
Conductor Insulation Thickness of Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
Conductor
PVC insulation
PVC sheath
600V VCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
0.75 30/0.18 1.1 2.3 - 5.7 41 24.4 50
1.25 50/0.18 1.5 2.3 - 6.1 49 14.7 50
2 37/0.26 1.8 2.3 - 6.4 60 9.50 50
1 3.5 45/0.32 2.5 2.4 - 7.3 85 5.09 40
5.5 70/0.32 3.1 2.6 - 8.3 115 3.27 40
8 50/0.45 3.7 2.9 - 9.5 155 2.32 40
14 88/0.45 4.9 3.2 - 11.5 235 1.32 40
0.75 30/0.18 1.1 0.8 1.7 8.8 95 25.1 50
1.25 50/0.18 1.5 0.8 1.7 9.6 120 15.1 50
2 37/0.26 1.8 0.8 1.8 10.5 145 9.79 50
2 3.5 45/0.32 2.5 0.8 1.8 12.0 205 5.24 40
5.5 70/0.32 3.1 1.0 2.0 14.5 300 3.37 40
8 50/0.45 3.7 1.2 2.1 16.5 405 2.39 40
14 88/0.45 4.9 1.4 2.3 20 630 1.36 40
0.75 30/0.18 1.1 0.8 1.7 9.3 110 25.1 50
1.25 50/0.18 1.5 0.8 1.7 10.5 135 15.1 50
2 37/0.26 1.8 0.8 1.8 11.0 170 9.79 50
3 3.5 45/0.32 2.5 0.8 1.9 13.0 250 5.24 40
5.5 70/0.32 3.1 1.0 2.0 15.0 365 3.37 40
8 50/0.45 3.7 1.2 2.2 18.0 505 2.39 40
14 88/0.45 4.9 1.4 2.4 22 790 1.36 40
0.75 30/0.18 1.1 0.8 1.7 9.9 130 25.1 50
1.25 50/0.18 1.5 0.8 1.8 11.5 170 15.1 50
2 37/0.26 1.8 0.8 1.8 12.0 210 9.79 50
4 3.5 45/0.32 2.5 0.8 2.0 14.0 315 5.24 40
5.5 70/0.32 3.1 1.0 2.1 16.5 455 3.37 40
8 50/0.45 3.7 1.2 2.3 19.5 630 2.39 40
14 88/0.45 4.9 1.4 2.5 24 995 1.36 40
* 600V O-VCT for oil resistance and 600V VCT-SB (shielded) are also available.
Vibration Resistance Flexible Cable
Cross-section
Conductor
Separator
EP rubber insulation
Chloroprene sheath
600V T-2PNCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
0.75 30/0.18 1.1 0.8 1.7 8.9 105 29.4 500
1.25 50/0.18 1.5 0.8 1.7 9.7 125 17.7 500
2
2 37/0.26 1.8 0.8 1.8 10.5 155 11.3 500
3.5 45/0.32 2.5 0.8 1.9 12.5 225 6.13 400
0.75 30/0.18 1.1 0.8 1.7 9.3 120 29.4 500
1.25 50/0.18 1.5 0.8 1.8 10.5 150 17.7 500
3
2 37/0.26 1.8 0.8 1.8 11.0 185 11.3 500
3.5 45/0.32 2.5 0.8 1.9 13.0 270 6.13 400
0.75 30/0.18 1.1 0.8 1.8 10.5 140 29.4 500
1.25 50/0.18 1.5 0.8 1.8 11.5 180 17.7 500
4
2 37/0.26 1.8 0.8 1.9 12.5 225 11.3 500
3.5 45/0.32 2.5 0.8 2.0 14.0 335 6.13 400
Fluonlex® Flexible Cable (Heat Resistant to 200 degrees C)
( )
Cross-section Cross-section
Conductor
Conductor Separator
Separator Fluonlex® insulation
Fluonlex® insulation Tape
Tape Fluonlex® sheath
Fluonlex® sheath Glass tape
Stainless braid
Structural Features
- Fluonlex® is fluoroplastics for easy handling and has higher flexibility than FEP* and more mechanical strength than silicon rubber.
600V FFCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
100 19/37/0.45 15.2 1.0 2.4 22 1,230 0.193 600 560
1 200 37/34/0.45 21.2 1.2 2.8 29 2,270 0.0993 500 855
325 37/55/0.45 27.0 1.3 3.2 36 3,660 0.0614 500 1,150
2 37/0.26 1.8 0.4 1.7 9.5 140 10.2 1,500 37
2
3.5 45/0.32 2.5 0.4 1.8 11.5 205 5.54 1,500 54
2 37/0.26 1.8 0.4 1.7 10.0 165 10.2 1,500 32
3
3.5 45/0.32 2.5 0.4 1.8 12.0 245 5.54 1,500 46
2 37/0.26 1.8 0.4 1.8 11.0 200 10.2 1,500 29
4
3.5 45/0.32 2.5 0.4 1.9 13.0 300 5.54 1,500 42
6 2 37/0.26 1.8 0.4 1.9 13.0 290 10.2 1,500 25
10 2 37/0.26 1.8 0.4 2.1 16.5 480 10.2 1,500 20
20 2 37/0.26 1.8 0.4 2.4 22 825 10.2 1,500 16
30 2 37/0.26 1.8 0.4 2.6 25 1,190 10.2 1,500 13
600V FFCTB
Conductor Insulation Sheath Thickness of Max. Conductor Min.
No. of Outer Stainless Braid Approx. Overall Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Thickness Glass Tape (20 degrees C) (20 degrees C)
Cores Diameter (mm) Diameter (mm) (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
100 19/37/0.45 15.2 1.0 2.4 1.6 0.8 27 1,560 0.193 600 500
1 200 37/34/0.45 21.2 1.2 2.8 1.6 0.8 34 2,710 0.0993 500 740
325 37/55/0.45 27.0 1.3 3.2 1.6 0.8 40 4,180 0.0614 1,500 980
2 37/0.26 1.8 0.4 1.7 1.6 0.8 14.5 310 10.2 1,500 36
2
3.5 45/0.32 2.5 0.4 1.8 1.6 0.8 16.0 395 5.54 1,500 52
2 37/0.26 1.8 0.4 1.7 1.6 0.8 15.0 340 10.2 1,500 31
3
3.5 45/0.32 2.5 0.4 1.8 1.6 0.8 16.5 445 5.54 1,500 46
2 37/0.26 1.8 0.4 1.8 1.6 0.8 16.0 390 10.2 1,500 28
4
3.5 45/0.32 2.5 0.4 1.9 1.6 0.8 18.0 515 5.54 1,500 43
6 2 37/0.26 1.8 0.4 1.9 1.6 0.8 18.0 505 10.2 1,500 25
10 2 37/0.26 1.8 0.4 2.1 1.6 0.8 22 760 10.2 1,500 20
20 2 37/0.26 1.8 0.4 2.4 1.6 0.8 27 1,190 10.2 1,500 15
30 2 37/0.26 1.8 0.4 2.6 1.6 0.8 31 1,610 10.2 1,500 13
* FEP: Fluoro Ethylene Propylene
Fluonlex® Flexible Cable (Heat Resistant to 200 degrees C)
( ) ( )
Cross-section Cross-section
Conductor
Conductor Separator
Separator Fluonlex® insulation
Fluonlex® insulation Tape
Tape Filler
Filler Tape
Tape Shield braid
Shield braid Tape
Tape Fluonlex® sheath
Fluonlex® sheath Glass tape
Stainless braid
Structural Features
- Fluonlex® is fluoroplastics for easy handling and has higher flexibility than FEP* and more mechanical strength than silicon rubber.
600V FFCT-SB
Conductor Insulation Thickness of Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Braid Layer Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
2 37/0.26 1.8 0.4 0.3 1.8 11.0 175 10.2 1,500 37
2
3.5 45/0.32 2.5 0.4 0.3 1.9 12.5 245 5.54 1,500 54
2 37/0.26 1.8 0.4 0.3 1.8 11.5 205 10.2 1,500 32
3
3.5 45/0.32 2.5 0.4 0.3 1.9 13.0 290 5.54 1,500 46
2 37/0.26 1.8 0.4 0.3 1.8 12.0 240 10.2 1,500 29
4
3.5 45/0.32 2.5 0.4 0.3 2.0 14.0 355 5.54 1,500 42
6 2 37/0.26 1.8 0.4 0.3 2.0 14.0 340 10.2 1,500 25
10 2 37/0.26 1.8 0.4 0.3 2.2 17.5 540 10.2 1,500 20
20 2 37/0.26 1.8 0.4 0.3 2.5 23 935 10.2 1,500 16
30 2 37/0.26 1.8 0.4 0.3 2.7 27 1,310 10.2 1,500 13
600V FFCTB-SB
Conductor Insulation Thickness of Sheath Thickness of Approx. Max. Conductor Min.
No. of Outer Stainless Braid Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Braid Layer Thickness Glass Tape Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (mm) (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
2 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 15.5 360 10.2 1,500 36
3 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 16.0 390 10.2 1,500 31
4 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 17.0 440 10.2 1,500 28
6 2 37/0.26 1.8 0.4 0.3 2.0 1.6 0.8 19.0 570 10.2 1,500 25
10 2 37/0.26 1.8 0.4 0.3 2.2 1.6 0.8 23 815 10.2 1,500 20
20 2 37/0.26 1.8 0.4 0.3 2.5 1.6 0.8 28 1,280 10.2 1,500 15
30 2 37/0.26 1.8 0.4 0.3 2.7 1.6 0.8 31 1,700 10.2 1,500 13
* FEP: Fluoro Ethylene Propylene
Optical Fiber Flexible Cable
Structural Features
- Tension-proof specification by arranging a tension member at the center.
- The optical fiber cord consists of high tensile fiber on the core wire longitudinally and
overall PVC covering. It ensures easy handling and connector mounting.
50 125 2.8
GI
* Please contact us for any other information about number of cores or optical fibers.
Coaxial Chloroprene Rubber Sheathed Flexible Cable
Cross-section
Inner conductor
Polyethylene insulation
Inner conductor
Outer conductor
Polyethylene insulation
Inner sheath (polyethylene)
Outer conductor
Filler
Binder
Binder
Single-core
Chloroprene sheath
Chloroprene sheath
3-core
ENCT
Inner Conductor Outer Diameter Thickness of Thickness of Chloroprene Sheath Characteristic Max. Conductor Min. Min. Permissible
Nomenclature
No. of Outer of Insulation Outer Conductor Inner Sheath Approx. Mass Resistance Insulation Resistance Bending Radius
of Construction Thickness Outer Diameter Impedance (20 degrees C) (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
Coaxial Cable (No./mm) (mm) (mm) (mm) (mm) (mm) (mm) (Ω) (mm) (MΩ・km) (mm)
2 19/0.18 0.90 5.6 0.35 0.5 2.3 20 370 75 41.2 1,000 120
Equivalent
to
5C-2E
3 19/0.18 0.90 5.6 0.35 0.5 2.4 22 450 75 41.2 1,000 140
4 19/0.18 0.90 5.6 0.35 0.5 2.5 24 550 75 41.2 1,000 150
Equivalent
2 to 33/0.18 1.21 7.6 0.45 0.5 2.6 25 570 75 25.4 1,000 150
7C-2E
3 33/0.18 1.21 7.6 0.45 0.5 2.7 27 700 75 25.4 1,000 170
4 33/0.18 1.21 7.6 0.45 0.5 2.9 30 875 75 25.4 1,000 180
* Be aware that the outer diameter shall be a bit larger than that of normal coaxial cables.
Ampacities ………………………………………………………………36
No. of Cores 13 14 15 16 17 18 19 20 21
Correction 0.41 0.40 0.39 0.38 0.37 0.36 0.36 0.35 0.34
factors
No. of Cores 22 23 24 25 26 27 28 29 30
Correction 0.33 0.33 0.32 0.32 0.31 0.30 0.30 0.29 0.29
factors
d
S
S
Arrangement
S
S
S S S S S S S S
S S S S S
S S S S S
S=d 0.85 0.80 0.70 0.70 0.60 - - -
S=2d 1.00 0.95 0.95 0.90 0.90 0.90 0.85 0.80 0.80
S=3d 1.00 1.00 0.95 0.95 0.95 0.90 0.85 0.85
S: Distance between centers of the adjacent cables. d: Cable Diameter * Excerpt from the JCS Clause 168 E 'Ampacities of Power Cables (No. 1)'
of the Japanese Electric Wires and Cables Makers.
●Ampacities at Short-Circuit
Approximate ampacity at short-circuit can be obtained by the following formula.
Ampacities at Short-Circuit = K × S / T
Constant No.
(copper conductor + EP rubber insulation: 139) Cross-section of conductor (mm2) Duration of short-circuit current (sec.)
(copper conductor + PVC insulation: 95)
Black
Black White
of ‘black, white, red, green, black………black’ and they are identified by counting the Black Black
Black Black
position of the cores.
● Please refer to the table below for the details of core number. 6-core 24-core
No. of No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cores Layer
2 1st layer Black White
3 1st layer Black White Red
4 1st layer Black White Red Green
5 1st layer Black White Red Green Black
6 1st layer Black White Red Green Black Black
7 1st layer Black White Red Green Black Black Black
8 1st layer Black White Red Green Black Black Black Black
9 1st layer Black White Red Green Black Black Black Black Black
1st layer Black White
10
2nd layer Black White Red Green Black Black Black Black
1st layer Black White Red
12
2nd layer Black White Red Green Black Black Black Black Black
1st layer Black White Red Green Black
16 White
2nd layer Black Red Green Black Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black
20 White Red Green Black
2nd layer Black Black Black Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black Black Black
24 White Red Green Black Black Black Black Black
2nd layer Black Black Black Black Black Black Black
1st layer Black White Red Green
30 2nd layer Black White Red Green Black Black Black Black Black Black
3rd layer Black White Red Green Black Black Black Black Black Black Black Black Black Black Black Black
No. of No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cores Layer
10 1st layer Black White Red Green Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black Black Black Black Black Black
30
2nd layer Black White Red Green Black Black Black Black Black Black Black Black Black Black Black Black
* For the core identification of 600V CAR-2PNCT-SX, please refer to the relevant product page (ref. Page 18).
●Numbering Method
●Figures of Identification
30 15 16
8 29 17
20 9 5
3 14 6
10 4 19 1 10 28 18
7 2 1
1 13 7
9 5 18 11 27 4 2 19
2 6 3 12 8
8 6 17 12 3
5 4 26 20
7 16 13 11 9
25 10 21
15 14
10-core
24 23 22
20-core
30-core
●Material Properties
General properties of each material are shown as below.
Ethylene Ethylene
Type Polyvinyl and Chloroprene
propylene tetrafluoro Fluonlex®
Chloride rubber rubber
ethylene
Code
Item
PVC EPR ETFE CR −
(kV/mm)
Volume resistivity 1012~15 1016 >1016 107~12 1016
(Ω•cm)
Wear resistance − ◇ − ◎ ◎
Flame retardancy ○ X *1
◎ ◎ ◎
Heat resistance
60℃ 80℃ 150℃ 75℃ 200℃
(max. rated temperature)
Cold resistance
-15℃ -50℃ -100℃ -35℃ * 2 -55℃
(brittle temperature)
Weather resistance ◎ ◎ ◎ ◎ ◎
Ozone resistance ◎ ◎ ◇ ◎
Oil resistance ◇ X ◇ ◎
Water resistance ◇ ◇ ◎ △ ◎
The above table shows only typical values since individual property depends on compound.
* 1. Special compound additionally provided with flame resistance is also available. Quite Excellent ◇ Good
* 2. For mobile use, it is recommended to use the cable at -20 degrees C or over. ◎ Excellent △ Fair
Special compound with improved cold resistance (brittle temperature) is also available. ○ Very good × Poor
System Application Precautions
1. Festoon System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, prioritize the indicated value.
Please attach a bar to each hanger in order to secure the min. bending radius of the cable when
gathering the system.
Hanger and clamp Messenger wire or rail
(2) Cable hangers (the first hanger to be connected to the structure) shall be connected with a wire rope or
chain as a tension member and do not apply tension to the cables.
Bar
R The length of the wire rope or chain shall be less than 0.9 time of the cable length.
(3) Cable hanger must be fixed so that it cannot be rotated gables.
R (4) Do not unfold the system while cables remain twisted.
Wire or chain
Cable (5) For multiple installation, please clamp all conductors securely so that the cable becomes flat-shaped.
(6) Fixed cable ends shall be installed by winding them around a drum or hanger with permissible bending
radii or more so that any concentrative stress by bending or tension, etc. is not applied to the fixed ends
when the cable is moved.
(7) Hangers shall be in a rotatable state when cables are suspended spirally. In this case, cables shall be
twisted when being pulled out. Therefore, the torsional direction of the cable must be in the direction
where the twisting of cable cores becomes tight, and the torsional angle must be 70 degrees/m max.
(recommended value: 35 degrees/m max).
2. Cable Chain System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, prioritize the indicated value.
Type Low-voltage High-voltage
Cable Cable Remarks
Round Cable R≧6d R≧8d d : Cable diameter
(2) It is recommended to use the caterpillar system, which can support the cables so that their centers are
located at the center of the tracks. In this case, the hole diameter for supports must be large enough to
enable cables to move loosely within considerable clearance to prevent the cables from being subjected
to unreasonable bending or force when the tracks are bent.
Targeted clearance amount: 10% or more of max. diameter of the cable (Min. of 2 mm)
(3) Only one cable must be routed into each support hole and no multiple cables shall be routed into one
hole.
(Good example) (Bad example)
Fixed end
Multiple grouping Little clearance
Cable clamp (power supply)
(4) When using a box-type guide, make sure that the cables shall not be overlapped inside the box. Please
use dividers if necessary to prevent interference between cables.
(5) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
moving. It is recommended to fix them using a split clamp with a width of 100 mm or more (contact
length to the cables).
Targeted deformation ratio of the cable is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables.
Insufficient clamping may cause corkscrewing or kink to the cables, which may result in short-circuit.
(6) The length of the straight-line portion from the fixed end to the radius curve end of the cable must be
secured to the longest possible extent (targeted length: 20 times or more than the cable diameter).
Precautions of Use
System Application Precautions
3. Lift System (1) Please remove the torsion of the cable before installation.
(2) Make sure that the distance between adjacent suspensions shall be 12 times or more than the cable
Fixed end
(power supply) diameter (for low-voltage cables).
(3) For hanging multiple cables, there shall not be any interference between adjacent cables.
(4) When hanging multiple cables at the same position, it is recommended to change the height of each
Moving end
cable loop so that they are installed on different levels.
Cable
(5) The length of straight-line portion from the fixed end to radius curve end of the cable must be secured to
the longest possible extent (targeted length: 20 times or more than the cable diameter).
(6) Using the cable attached with counter weight causes lateral pressure and corkscrewing, which may
result in short-circuit . Please consult us for cable selection.
(7) Please consult us when using the cable under severe conditions, such as stroke length, frequency, or
speed, etc.
(8) For a normal elevator, please use the specified lift control cables.
4. Carrier Drum System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Type Low-voltage High-voltage
Cable Cable Remarks
Cable clamp
Round Cable R≧6d R≧8d d : Cable diameter
Moving end Carrier drum
Wire rope (2) When installed, the cable shall not be twisted.
(3) Carrier drums shall be transferred with wire ropes. There shall be no tension applied to the cable with
D Cable D enoung slack.
R R
(4) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
Cable clamp
Fixed end
Cable clamp moving. It is recommended to fix them using a split clamp with a width of 100 mm or more (contact
(power supply)
length to the cables).
Targeted deformation ratio of the cables is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables.
Insufficient clamping causes corkscrewing or kink to the cables, which may result in short-circuit.
5. Reel System (Traveling) (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
(2) Constant and instant tension applied to the cable must be less than the permissible level.
(3) Lateral pressure applied to the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Class Lateral pressure (tension/bending radius)
2PNCT
(Without reinforcement in the sheath) 2.9kN/m(300kgf/m) or less
Mobile equipment
3PNCT, 4PNCT
4.9kN/m(500kgf/m) or less
(With reinforcement in the sheath)
Cable reel
Center of traveling
Cable (4) Do not wind up the cables when they are in a twisted state.
(5) When winding a round cable in a cylindrical reel, it is recommended to apply a traverser mechanism for
D
Fixed end array winding operation. Random winding into the reel results in the twisting of cables.
(power supply)
(6) For applying a cable guide roller for the reel, the min. permissible bending radius must be secured.
(7) Be sure that the cable is extended only in a straight line from the storage reel.
Winding and unwinding the cable in a not straight line may cause twisting to the cable.
(8) During operation, make sure that reel system (reel, guide roll, side roll, and pit, etc.) shall remain in a
relative position without deviation. Especially when using a flat cable, no lateral pressure shall be ap-
plied to the cable in the direction of its shorter sides.
(9) For terminal clamping at the fixed ends of the cable, they shall be clamped after winding more than one
turn of the cable around the anchor drum, or clamped by two points inserting a wire saddle between the
clamps and snaking the cable. In this case, make sure that the initial grip force is 2 times or more than
the max. tension applied to the cable. Insufficient clamping may cause corkscrewing or kink to the
cable.
Precautions of Use
System Application Precautions
6. Torsion System (1) Permissible bending radii shall be 6 times or more than the cable diameter (for low-voltage cables).
(Revolving System) (2) Cable length must be secured to the longest possible extent and installed so that the torsional angle per
unit length becomes as small as possible.
Fixed end
(power supply) (Make sure that the torsional angle is 70 degrees/m max. Recommended value: ±35 degrees max.)
Moving end (3) For hanging multiple cables, there should not be any interference between adjacent cables. Do not
bundle and fix the cables with the banding tie etc.
(4) To prevent any concentrative torsional stress to the fixed ends of the cable, make sure to secure a
Cable longer length for the straight-line portions of the cable or to create sufficient bending radii at the fixed
ends when installing the cable.
(5) As the cable length varies when twisted, sufficient slack shall be obtained.
(6) Please consult us when using the cable under a severe torsional condition, or for single-core or shielded
type cables.
7. Gravity Collector Basket System (1) Torsion may occur when pulling up the cable in a coiled state.
Fixed end After being pulled up, the cable shall be installed in the direction where the twisting of the cable
(power supply)
becomes tight (that is, S-lay laid cables shall be collected in a clockwise direction).
(2) Coiling diameter must be secured to the largest possible extent (20 times or more than the cable
diameter).
Cable (3) Please contact us for the cable selection since it depends on the basket configuration, lifting height, or
lifting speed, etc.
(4) Basket must not contain any object, which may block the coiling operation such as a high corn, etc.,
Moving end
otherwise it may result in a reversed coiling direction and cause some trouble to the cable.
(5) Tosion of the cable tend to collect downward, the winding diameter of the lower section of the coil
becomes smaller and the upper section becomes larger than those for the initially coiled, the differences
caused by which must be considered at the cable installation.
8. Moving Pulley System (1) Reel diameter (D) shall be 20d or more (d: cable diameter).
Cable Cable (2) Make sure that reels can be rotated smoothly.
Moving end
(3) Weight and load of the moving reel shall be minimized so that the cable is not slacked, in order to
D
reduce the tension applied to the cable.
Fixed end
(power supply) Fixed reel
(4) For terminal clamping at the fixed ends of the cable, they shall be clamped by two points inserting a wire
Cable
saddle between the clamps and snaking the cable. In this case, make sure that the initial grip force
shall be two times more than the max. tension applied to the cable.
(5) As the cable is applied with tension, bending, and lateral pressure at the same time, be aware that it is
D Moving pulley
not suitable for applications with high frequency.
Load
9. Pendant System (1) For the operation button, the specified chain shall be attached and the cable shall be free from tension.
R R
(2) On mounting points of the operation button, suitable protection shall be applied to prevent the cable
from partial bending.
Cable
Chain for suspending
the operation box Operation
box
10. Vertical Reel System (1) Please follow the precautions indicated in 5. Reel System (Traveling).
Cable reel (2) When winding up the cable, it can be twisted due to its own weight or interference between adjacent
Wire rope cables. In this case, the cable surface shall be lubricated with grease to prevent it from being twisted.
Cable (3) When using the cable under severe conditions, such as lifting height, lifting speed, or tension, etc.,
normal cables (RE-2PNCT or RE-3PNCT) may be kinked and shorted. Please consult us when using
the cable under such severe conditions.
1 Cable designation
System Application
(1)Festoon System (2)Cable Chain System (3)Reel System (Traveling)
Mobile Crane
Hanger and clamp Messenger wire or rail
R Fixed end
(power supply) D
Cable Cable clamp Fixed end
Wire or chain (power supply)
(4)Vertical Reel System (5)Carrier Drum System (6)Lift System (7)Torsion System (Revolving)
Cable reel Fixed end
Cable clamp (power supply)
Moving end Fixed end Moving end
Carrier drum
Wire rope (power supply)
Wire rope
Moving end
7 Cable
D Cable D Cable Cable
R R
Cable clamp Cable clamp
Fixed end
(power supply)
D
Fixed end
Cable (power supply) Fixed pulley
Cable Cable
Load
(*Others )
Detailed Information
8
CAT.No. VE106A *The product written in this catalog may have the specification changed without prior announcement for improvement etc.