Oled TV: Service Manual

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OLED TV
SERVICE MANUAL
CHASSIS : ET51E

MODEL : 55EG910T 55EG910T-DB


CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL69386901 (1509-REV00) Printed in Korea


CONTENTS

CONTENTS .............................................................................................. 2

SAFETY PRECAUTIONS ........................................................................ 3

SERVICING PRECAUTIONS ................................................................... 4

SPECIFICATION ...................................................................................... 6

ADJUSTMENT INSTRUCTION ............................................................. 13

BLOCK DIAGRAM ................................................................................. 20

EXPLODED VIEW .................................................................................. 29

TROUBLE SHOOTING GUIDE................................................. APPENDIX

Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

Always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

Copyright © LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. Carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright © LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LED TV used ET51E (1) Performance: LGE TV test method followed
chassis. (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Requirement for Test
Each part is tested as below without special appointment.

(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F),


CST: 40 °C ± 5 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. Model General Specification


No. Item Specification Remarks
1 Market Taiwan, Colombia, Panama
Digital : DVB-T/T2
2 Broadcasting system Taiwan: NTSC-M / Colombia : DVB-T/T2
Analog : NTSC-M / PAL-M / PAL-N
BAND NTSC
VHF 2 ~ 13
3 Available Channel UHF 14 ~ 69
Colombia : DVB-T2 (DTV : 2 ~69)
CATV 1 ~ 125
DTV 2 ~ 69
Digital : DVB-T/T2
4 Receiving System Taiwan: NTSC-M / Colombia : DVB-T/T2
Analog : NTSC-M / PAL-M / PAL-N
5 Video Input NTSC-M Rear 1EA(Phone jack-Yellow)

6 Component Input Y/Cb/Cr, Y/ Pb/Pr Rear 1EA(Phone jack-Green)

7 RGB Input RGB-PC Spec out


Side 3EA
8 HDMI Input PC(HDMI version 1.3) / DTV format, Support HDCP
Support ARC only HDMI3
Rear 1EA(Phone jack Yellow)
9 Audio Input Component / AV Audio / DVI Audio,
(Common Component / AV / DVI)
Audio out through Headphone
10 Headphone Rear (1EA)
SVC Only ( RS-232C)
11 SPDIF out(1EA) Optical Audio out Rear (1EA)
Side 3EA
12 USB Input(3EA) EMF, DivX HD, For SVC (download)
JPEG, MP3, DivX HD

Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
5. External Input Support Format
5.1. Component(Y, PB, PR)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed
1 720*480 15.73 60 13.5135 SDTV ,DVD 480I
2 720*480 15.73 59.94 13.5 SDTV ,DVD 480I
3 720*480 31.50 60 27.027 SDTV 480P
4 720*480 31.47 59.94 27.00 SDTV 480P
5 720*576 15.625 50* 13.5 SDTV 576I
6 720*576 31.25 50* 13.5 SDTV 576P
7 1280*720 37.5 50* 74.25 HDTV 720P
8 1280*720 45.00 60.00 74.25 HDTV 720P
9 1280*720 44.96 59.94 74.176 HDTV 720P
10 1929*1080 28.125 50* 74.25 HDTV 1080I
11 1920*1080 33.75 60.00 74.25 HDTV 1080I
12 1920*1080 33.72 59.94 74.176 HDTV 1080I
13 1920*1080 56.25 50* 148.5 HDTV 1080P
14 1920*1080 67.50 60 148.50 HDTV 1080P
15 1920*1080 67.432 59.94 148.352 HDTV 1080P
16 1920*1080 27.00 24.00 74.25 HDTV 1080P
17 1920*1080 26.97 23.976 74.176 HDTV 1080P
18 1920*1080 33.75 30.00 74.25 HDTV 1080P
19 1920*1080 33.71 29.97 74.176 HDTV 1080P

5.2. HDMI Input


5.2.1. PC
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
PC
1 640*350 31.468 70.09 25.17 EGA
2 720*400 31.469 70.08 28.32 DOS
3 640*480 31.469 59.94 25.17 VESA(VGA)
4 800*600 37.879 60.31 40 VESA(SVGA)
5 1024*768 48.363 60.00 65 VESA(XGA)
6 1152*864 54.348 60.053 80.002 VESA(VGA)
7 1360*768 47.712 60.015 84.75 VESA(WXGA)
Only FHD Model
8 1280*1024 63.981 60.020 108.00 SXGA
(Support to HDMI-PC)
WUXGA
9 1920*1080 67.5 60 158.40 Only FHD Model
(Reduced Blanking)

Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
5.2.2. DTV
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
DTV
1 640*480 31.47 59.94 27 SDTV 480P
2 640*480 31.5 60.00 27.027 SDTV 480P
SDTV, DVD
3 720*576 15.625 50.00 13.500
576I(625I) 50Hz
4 720*480 31.47 59.94 27 SDTV 480P
5 720*480 31.5 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27 SDTV 576P
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45 60.00 74.25 HDTV 720P
9 1280*720 37.5 50.00 74.25 HDTV 720P
10 1920*1080 28.125 50.00 74.25 HDTV 1080I
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 26.97 23.976 63.296 HDTV 1080P
14 1920*1080 27.00 24.000 63.36 HDTV 1080P
15 1920*1080 33.71 29.97 79.120 HDTV 1080P
16 1920*1080 33.75 30.00 79.20 HDTV 1080P
17 1920*1080 56.25 50.00 148.5 HDTV 1080P
18 1920*1080 67.432 59.94 148.350 HDTV 1080P
19 1920*1080 67.5 60.00 148.5 HDTV 1080P

6. 3D Mode(3D supported mode manually)


6.1. RF Input
No Resolution Proposed Remarks
1 HD 1080I 2D to 3D
720P Side by Side(Half)
Top & Bottom
2 SD 576P 2D to 3D
576I

6.2. RF DTV Input


No Signal 3D input proposed mode
1 Frame Compatible Side by Side(Half), Top & Bottom

6.3. HDMI Input 1.3 – DTV


No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode
1 1280*720 45.00 60.00 74.25 HDTV 720P 2D to 3D, Side by Side(half),
37.500 50 74.25 HDTV 720P Top & Bottom, Single Frame Sequential

2 1920*1080 33.75 60.00 74.25 HDTV 1080I 2D to 3D, Side by Side(half),


28.125 50.00 74.25 HDTV 1080I Top & Bottom

3 1920*1080 27.00 24.00 74.25 HDTV 1080P 2D to 3D, Side by Side(half),


28.12 25 74.25 HDTV 1080P Top & Bottom, Checkerboard

33.75 30.00 74.25 HDTV 1080P


56.25 50 148.5 HDTV 1080P 2D to 3D, Side by Side(half),
67.50 60.00 148.5 HDTV 1080P Top & Bottom, Checkerboard,
Single Frame Sequential,
Row Interleaving, Column Interleaving

Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
6.4. HDMI 1.4b (3D supported mode automatically)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) VIC 3D input proposed mode Proposed
1 640*480 31.469 / 31.5 59.94/ 60 25.175/25.2 1 Top-and-Bottom Secondary(SDTV 480P)
Side-by-side(half) Secondary(SDTV 480P)
62.938 / 63 59.94/ 60 50.35/50.4 1 Frame packing Secondary(SDTV 480P)
Line alternative (SDTV 480P)
31.469 / 31.5 59.94/ 60 50.35/50.4 1 Side-by-side(Full) (SDTV 480P)
2 720*480 31.469 / 31.5 59.94 / 60 27.00/27.03 2,3 Top-and-Bottom Secondary(SDTV 480P)
Side-by-side(half) Secondary(SDTV 480P)
62.938 / 63 59.94 / 60 54/54.06 2,3 Frame packing Secondary(SDTV 480P)
Line alternative (SDTV 480P)
31.469 / 31.5 59.94 / 60 54/54.06 2,3 Side-by-side(Full) (SDTV 480P)
3 720*576 31.25 50 27 17,18 Top-and-Bottom Secondary(SDTV 576P)
(576p) Side-by-side(half) Secondary(SDTV 576P)
62.5 50 54 17,18 Frame packing Secondary(SDTV 576P)
Line alternative (SDTV 576P)
31.25 50 54 17,18 Side-by-side(Full) (SDTV 576P)
720 15.625 50 27 21 Top-and-Bottom Secondary(SDTV 576I)
(1440)*576 Side-by-side(half) Secondary(SDTV 576I)
(576i) 31.25 50 54 21 Frame packing Secondary(SDTV 576I)
Line alternative (SDTV 576I)
15.625 50 54 21 Side-by-side(Full) (SDTV 576I)
4 1280*720 37.5 50 74.25 19 Top-and-Bottom Secondary(HDTV 1080I)
Side-by-side(half) Primary(HDTV 1080I)
75 50 148.5 19 Side-by-side(Full) (HDTV 1080I)
37.5 50 148.5 19 Top-and-Bottom Secondary(HDTV 1080I)
Side-by-side(half) Primary(HDTV 1080I)
44.96 / 45 59.94 / 60 74.18/74.25 4 Side-by-side(Full) (HDTV 1080I)
89.91 / 90 59.94 / 60 148.35/148.5 4 Frame packing Primary(HDTV 1080I)
(HDTV 1080I)
44.96 / 45 59.94 / 60 148.35/148.5 4 Frame packing Primary(HDTV 1080I)
(HDTV 1080I)

Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) VIC 3D input proposed mode Proposed
5 1920*1080 33.72 / 33.75 59.94 / 60 74.18/74.25 5 Top-and-Bottom Secondary(HDTV 1080I)
Side-by-side(half) Primary(HDTV 1080I)
67.432 / 67.5 59.94 / 60 148.35/148.5 5 Frame packing Primary(HDTV 1080I)
Field alternative (HDTV 1080I)
33.72 / 33.75 59.94 / 60 148.35/148.5 5 Side-by-side(Full) (HDTV 1080I)
28.125 50.00 74.25 20 Top-and-Bottom Secondary(HDTV 1080I)
Side-by-side(half) Primary(HDTV 1080I)
56.25 50.00 148.5 20 Frame packing Primary(HDTV 1080I)
Field alternative (HDTV 1080I)
28.125 50.00 148.5 20 Side-by-side(Full) (HDTV 1080I)
26.97 / 27 23.97 / 24 74.18/74.25 32 Top-and-Bottom Primary(HDTV 1080P)
Side-by-side(half) Primary(HDTV 1080P)
43.94 / 54 23.97 / 24 148.35/148.5 32 Frame packing Primary(HDTV 1080P)
Line alternative (HDTV 1080P)
26.97 / 27 23.97 / 24 148.35/148.5 32 Side-by-side(Full) (HDTV 1080P)
28.12 25 74.25 33 Top-and-Bottom Secondary(HDTV 1080P)
Side-by-side(half) Secondary(HDTV 1080P)
56.24 25 148.5 33 Frame packing Secondary(HDTV 1080P)
Line alternative (HDTV 1080P)
28.12 25 148.5 33 Side-by-side(Full) (HDTV 1080P)
33.716 / 29.976 / 74.18/74.25 34 Top-and-Bottom Primary(HDTV 1080P)
33.75 30.00 Side-by-side(half) Secondary(HDTV 1080P)
67.432 / 67.5 29.976 / 148.35/148.5 34 Frame packing Primary(HDTV 1080P)
30.00 Line alternative (HDTV 1080P)
33.716 / 29.976 / 148.35/148.5 34 Side-by-side(Full) (HDTV 1080P)
33.75 30.00
56.25 50 148.5 31 Top-and-Bottom Primary(HDTV 1080P)
Side-by-side(half) Secondary(HDTV 1080P)
67.43 / 67.5 59.94 / 60 148.35/148.50 16 Top-and-Bottom Primary(HDTV 1080P)
Side-by-side(half) Secondary(HDTV 1080P)

6.5. HDMI-PC Input (3D)


No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 1024*768 48.36 60 65 HDTV 768P 2D to 3D,
Side by Side(half), Top & Bottom
2 1360*768 47.71 60 85.5 HDTV 768P 2D to 3D,
Side by Side(half), Top & Bottom
3 1920*1080 67.500 60 148.50 HDTV 1080P 2D to 3D,
Side by Side(half), Top & Bottom,
Checker Board,
Single Frame Sequential
Row Interleaving,
Column Interleaving
4 Others 640*350 2D to 3D,
720*400
640*480
800*600
1152*864

Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
6.6. Component Input (3D)
No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
1 1280*720 37.5 50 74.25 HDTV 720P 2D to 3D,
2 1280*720 45.00 60.00 74.25 HDTV 720P Side by Side(half),
Top & Bottom
3 1280*720 44.96 59.94 74.176 HDTV 720P
4 1920*1080 33.75 60.00 74.25 HDTV 1080I
5 1920*1080 33.72 59.94 74.176 HDTV 1080I
6 1920*1080 28.12 50 74.25 HDTV 1080I
7 1920*1080 67.500 60 148.50 HDTV 1080P
8 1920*1080 67.432 59.94 148.352 HDTV 1080P
9 1920*1080 27.000 24.000 74.25 HDTV 1080P
10 1920*1080 28.12 25 74.25 HDTV 1080P
11 1920*1080 56.25 50 74.25 HDTV 1080P
12 1920*1080 26.97 23.976 74.176 HDTV 1080P
13 1920*1080 33.75 30.000 74.25 HDTV 1080P
14 1920*1080 33.71 29.97 74.176 HDTV 1080P

7. USB/DLNA Input
7.1. 3D Auto detection
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode Proposed
1 1920*1080 33.75 30.000 74.25 Side-by-side , HDTV 1080P
Top-and-Bottom
Checkerboard,
Row Interleaving,
Column Interleaving,
Frame Sequential
(Photo Side-by-side ,
Top-and-Bottom)

7.2. Manual(Movie)
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 Under 704*480 - - - 2D to 3D
2 Over 704*480i - - - 2D to 3D, Side by Side(Half), Top & Bottom
3 Over 704*480p - 50/60 - 2D to 3D, Side by Side(Half), Top & Bottom,
Checker Board, Row Interleaving, Column Interleaving,
Frame Sequential
4 Over 704*480p - others - 2D to 3D, Side by Side(Half), Top & Bottom,
Checker Board, Row Interleaving, Column Interleaving

7.2. Manual(Photo)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 Under 320x240 - - - 2D to 3D
2 Over 320x240 - - - 2D to 3D, Side by Side(Half), Top & Bottom

Copyright © LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
8. Miracast/Widi Input
8.1. 3D Manual
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 1024*768p - 30/60 - 2D to 3D,Side-by-side, Top-and-Bottom
2 1280*720p - -
3 1920*1080p - -
4 Others - - - 2D to 3D

Copyright © LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range 4. PCB Assembly Adjustment
This specification sheet is applied to all of the LED TV with 4.1. MAC Address, ESN Key and Widevine
ET51E chassis.
Key download
4.1.1. Equipment & Condition
(1) Play file: keydownload.exe
2. Specification
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
4.1.2. Communication Port connection
(1) Key Write: Com 1,2,3,4 and 115200 (Baudrate)
transformer will help protect test instrument.
(2) Barcode: Com 1,2,3,4 and 9600 (Baudrate)
(2) Adjustment must be done in the correct order. But it is
flexible when its factory local problem occurs.
(3) The adjustment must be performed in the circumstance of 4.1.3. Download process
25 ±5ºC of temperature and 65±10% of relative humidity if (1) Select the download items.
there is no specific designation. (2) Mode check: Online Only
(4) The input voltage of the receiver must keep 100~220V, (3) Check the test process
50/60Hz. -DETECT -> MAC_WRITE -> ESN_WRITE ->
(5) Before adjustment, execute Heat-Run for 5 minutes. WIDEVINE_WRITE
(4) Play : START
▪ After Receive 100% Full white pattern (06CH) then process (5) Check of result: Ready, Test, OK or NG
Heat-run
(or “8. Test pattern” condition of Ez-Adjust status) 4.1.4. Communication Port connection
▪ How to make set white pattern (1) Connect: PCBA Jig -> RS-232C Port == PC -> RS-232C
1) Press Power ON button of Service Remocon Port
2) Press ADJ button of Service remocon. Select “8. Test
pattern” and, after select “White” using navigation
button, and then you can see 100% Full White pattern.
* In this status you can maintain Heat-Run useless any
pattern generator
* Notice : if you maintain one picture over 20 minutes
(Especially sharp distinction black with white
pattern -13Ch, or Cross hatch pattern – 09Ch)
then it can appear image stick near black level.

3. Adjustment items
3.1. PCB Assembly Adjustment 4.1.5. Download
▪ MAC Address / ESN / Widevine / HDCP1.4 / HDCP 2.0 (1) 15Y OLED TV+MAC+Widevine+ESN Key+ HDCP1.4 and
Download HDCP2.0
▪ E DID (The Extended Display Identification Data)/DDC
(Display Data Channel) download
* If it is necessary, it can adjustment at Manufacture Line
You can see set adjustment status at “1. ADJUST CHECK”
of the “In-start menu”

3.2. Set Assembly Adjustment


▪ Color Temperature (White Balance) Adjustment
▪ Using RS-232C
▪ PING Test
▪ Selection Factory output option

4.2.6. Inspection
- In INSTART menu, check these keys.

Copyright © LG Electronics. Inc. All rights reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
4.2. LAN PORT INSPECTION(PING TEST) 4.3. ADC Adjust => No need at Assembly
4.2.1. Equipment setting line because of OPT type
(1) Play the LAN Port Test PROGRAM. ■ OTP mode
(2) Input IP set up for an inspection to Test Program. Automatic ADC Calibration. (Internal ADC Calibration) On
* IP Number : 12.12.2.2 the manufacture line, OTP is used for ADC Calibration
Connect SET -> LAN port == PC -> LAN Port automatically.
SET PC ■ External mode
Manual ADC Calibration. When OTP mode is failed, ADC
calibration should be “OK” by using External mode.
4.2.2. LAN PORT inspection (PING TEST)
(1) Play the LAN Port Test Program. ■ If you want re-adjust for ADC.
(2) connect each other LAN Port Jack. - Enter Service Mode by pushing “ADJ” key,
(3) Play Test (F9) button and confirm OK Message. - Enter Internal ADC mode by pushing “►” key at “11. ADC
(4) remove LAN CABLE Calibration”

■ Adjustment protocol
Order Command Set response
(1) Inter the Adjustment mode aa 00 00 a 00 OK00x
(2) Change the Source xb 00 40 b 00 OK40x (Adjust 480i Comp1 )
xb 00 60 (Adjust 1080p Comp1)
b 00 OK60x (Adjust 1080p RGB)
(3) Start Adjustment ad 00 10
(4) R
 eturn the Response OKx ( Success condition )
NGx ( Failed condition )
(5) Read Adjustment data ( main) (main : component1 480i)
ad 00 20 000000000000000000000000007c007b006dx
( main ) (main : component1 1080p)
ad 00 30 000000070000000000000000007c00830077x
(6) Confirm Adjustment ad 00 99 NG 03 00x (Failed condition)
NG 03 01x (Failed condition)
NG 03 02x (Failed condition)
OK 03 03x (Success condition)
(7) End of Adjustment ad 00 90 d 00 OK90x

Copyright © LG Electronics. Inc. All rights reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
5. Factory Adjustment - EDID Table (HDMI 1)

5.1. EDID (The Extended Display Identification


Data)/DDC (Display Data Channel) Download
■ Summary
- It is established in VESA, for communication between PC
and Monitor without order from user for building user
condition. It helps to make easily use realize “Plug and Play”
function. For EDID data write, we use DDC2B protocol.

■ HDMI EDID 3D_10bit_DTS_xvYCC : off


 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 00 FF FF FF FF FF FF 00 1E 6D Û Ü
0x01 Ý 01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26
0x02 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80
0x03 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C

5.2. Adjustment White balance


0x04 45 00 40 84 63 00 00 1E 66 21 50 B0 51 00 1B 30
0x05 40 70 36 00 40 84 63 00 00 1E 00 00 00 FD 00 3A
0x06
0x07
3E 1E 53 10 00 0A 20
Þ
20 20 20 20 20 Þ
01 ß1
5.2.1. Overview
0x00 02 03 3A F1 4E 10 9F 04 13 05 14 03 02 12 20 21 5.2.1.1. W/B adj. Objective & How-it-works
0x01 22 15 01 29 3D 06 C0 15 07 50 09 57 07 78
(1) Objective: To reduce each Panel’s W/B deviation
0x02 à
0x03 E3 05 00 00 02 3A 80 18 71 38
(2) How-it-works: When R/G/B gain in the OSD is at 192, it
0x04 2D 40 58 2C 45 00 40 84 63 00 00 1E 01 1D 80 18 means the panel is at its Full Dynamic Range. In order to
0x05
0x06
71
00
1C
72
16
51
20
D0
58
1E
2C
20
25
6E
00
28
40
55
84
00
63
40
00
84
00
63
9E
00
01
00
1D
1E
prevent saturation of Full Dynamic range and data, one of
0x07 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ß2 R/G/B is fixed at 192, and the other two is lowered to find
the desired value.
■ Reference (3) Adj. condition: normal temperature
- HDMI1 ~ HDMI4 - Surrounding Temperature: 25±5 °C
- In the data of EDID, bellows may be different by S/W or - Warm-up time: About 5 Min
Input mode. - Surrounding Humidity: 20% ~ 80%
- Before White balance adjustment, Keep power on status,
ⓐ Product ID don’t power off
HEX EDID Table DDC Function 
5.2.1.2. Adj. condition and cautionary items
0001 0100 Analog
(1) Lighting condition in surrounding area surrounding lighting
0001 0100 Digital should be lower 10 lux. Try to isolate adj. area into dark
surrounding.
ⓑ Serial No: Controlled on production line. (2) Probe location: Color Analyzer (CA-210) probe should be
ⓒ Month, Year: Controlled on production line: within 10cm and perpendicular of the module surface
ex) Monthly : ‘01’ -> ‘01’ (80°~ 100°)
Year : ‘2015’ -> ‘19 (3) Aging time
ⓓ Model Name(Hex): LGTV - After Aging Start, Keep the Power ON status during 5
MODEL NAME(HEX) Minutes.
00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 - In case of LCD, Back-light on should be checked using
no signal or Full-white pattern.
ⓔ Checksum(LG TV): Changeable by total EDID data.
ⓔ1 ⓔ2 ⓔ3 5.2.2. Equipment
HDMI1 E6 81 X (1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14)
HDMI2 E6 71 X
(2) A dj. Computer(During auto adj., RS-232C protocol is
HDMI3 E6 61 X needed)
(3) Adjust Remocon
ⓕ Vendor Specific(HDMI) (4) V ideo Signal Generator MSPG-925F 720p/204-Gray
INPUT Model name(HEX)_
(Model:217, Pattern:49)
→ Only when internal pattern is not available
HDMI1 78 03 0C 00 10 00 B8 2D 20 C0 0E 01 4F 00 FE 08 10 06 10 18 10 28 10 38 10
※ C olor Analyzer Matrix should be calibrated using
HDMI2 78 03 0C 00 20 00 B8 2D 20 C0 0E 01 4F 00 FE 08 10 06 10 18 10 28 10 38 10 CS-1000
HDMI3 78 03 0C 00 30 00 B8 2D 20 C0 0E 01 4F 00 FE 08 10 06 10 18 10 28 10 38 10

Copyright © LG Electronics. Inc. All rights reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
5.2.3. Equipment connection 5.2.5.2. OLED White balance table
(1) Cool Mode
Co lo r Analyzer 1) Purpose : E specially B-gain fix adjust leads to the
RS -232C
luminance enhancement. Adjust the color
Probe
temperature to reduce the deviation of the
Co m p ut er
module color temperature.
RS -232C
RS -232C 2) Principle : To adjust the white balance without the
Pat t ern Generat o r saturation, Adjust the B gain more than 192 (
Signal Source If R gain or G gain is more than 255 , G gain
* If TV internal pattern is used, not needed can adjust less than 192 ) and change the
others ( R/G Gain ).
3) Adjustment mode : mode – Cool
(2) Medium
5.2.4. Adjustment Command (Protocol) 1) Purpose : Adjust the color temperature to reduce the
(1) RS-232C Command used during auto-adj deviation of the module color temperature.
RS-232C Explanation 2) Principle : To adjust the white balance without the
COMMAND saturation, Fix the B gain to 192 (default data)
CMD DATA ID and decrease the others.
Wb 00 00 Begin White Balance adj. 3) Adjustment mode : mode – Medium
(3) Warm
Wb 00 ff End White Balance adj. (internal pattern disappears )
1) Purpose : Adjust the color temperature to reduce the
deviation of the module color temperature.
(2) Adjustment Map 2) Principle : To adjust the white balance without the
Data saturation, Fix the W gain to 192 (default
Adj. Command Default
Range data) and decrease the others.
item (lower caseASCII) (Decimal)
(Hex.) 3) Adjustment mode : mode – Warm
CMD1 CMD2 MIN MAX (4) THX(Warm)
R Gain j g 00 C0 TBD 1) Purpose : Adjust the color temperature to reduce the
G Gain j h 00 C0 TBD deviation of the module color temperature.
B Gain j i 00 C0 TBD 2) Principle : To adjust the white balance without the
Cool saturation, Fix the W gain to 192 (default
R Cut TBD
G Cut TBD data) and decrease the others.
B Cut TBD 3) Adjustment mode : mode – Warm
R Gain j a 00 C0 TBD 4) Auto White balance 4 point
G Gain j b 00 C0 TBD 5) Adjust 100 IRE White Balance
6) Adjust Gamam 2.2 each IRE (60, 40, 20). Using max
B Gain j c 00 C0 TBD
Medium luminance
R Cut TBD
7) Complete 4 point gamma, W/B.
G Cut TBD
B Cut TBD
R Gain j d 00 C0 TBD
G Gain j e 00 C0 TBD $NCEM
4)$ 
 G

Warm B Gain j f 00 C0 TBD 9KPFQY5K\G G


R Cut TBD T  +4'
4)$ 
G Cut TBD

T  +4'  
4)$ 



5.2.5. Adjustment method +4'  


4)$ 
 G
+4'  
4)$ 
 G
5.2.5.1. Auto WB calibration
(1) Set TV in ADJ mode using P-ONLY key (or POWER ON
key) Picture is H 1/3, V 1/3
(2) Place optical probe on the center of the display fixed Center Window size
- It need to check probe condition of zero calibration before Outer Black Picture do not need change Contrast /
adjustment. Brightness
(3) Connect RS-232C Cable Center Level can change Contrast / Bright
(4) Select mode in ADJ Program and begin a adjustment. Window pattern of Center 0~255 level
(5) When WB adjustment is completed with OK message,
check adjustment status of pre-set mode (Cool, Medium,
Warm)
(6) Remove probe and RS-232C cable.
* W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need.

Copyright © LG Electronics. Inc. All rights reserved. - 16 - LGE Internal Use Only
Only for training and service purposes
5.2.6. Reference 5.4. 3D Module inspection
( White Balance Adj. coordinate and color 5.4.1. Test equipment
temperature) (1) Pattern Generator MSHG-600 or MSPG-6100 (HDMI 1.4
▪ Luminance: 204 Gray, support)
▪ Standard color coordinate and temperature using CS-1000 (over (2) Pattern: HDMI mode (model No. 872, pattern No. 83)
26 inch)
Coordinate
5.4.2. Test method
Mode Temp ∆uv (1) Input 3D test signal as (Fig.1).
x y
Cool 0.277 0.278 11,000K -0.0030
Medium 0.286 0.289 9300K 0.0000
Warm 0.313 0.329 6500K +0.0030
▪ S tandard color coordinate and temperature using
CA-210(CH-17)
Coordinate
Mode Temp ∆uv (Fig.1) HDMI Mode 872, Pattern No.83
x y
Cool 0.277±0.002 0.278±0.002 11000K -0.0030 (2) Press ‘OK” key as a 3D input OSD is shown.
Medium 0.286±0.002 0.289±0.002 9300K 0.0000 (3) C heck pattern as Fig2 without 3D glasses. (3D mode
without 3D glasses)
Warm 0.313±0.002 0.329±0.002 6500K +0.0030

5.3. Magic Motion remote controller Check


5.3.1. Test equipment
- R F-remote controller for check, IR-KEY-CODE remote
controller.
- Check AA battery before test. A recommendation is that a
tester change battery every lots.
(Fig.2) OK in 3D mode without 3D glasses (LEFT)
(Fig.3) NG in 3D mode without 3D glasses(RIGHT)
5.3.2. Test
(1) Make pairing with TV set by pressing “Mute (START) key”
on RCU. 5.5. HDMI ARC Function Inspection
(2) Check a cursor on screen by pressing ‘ENTER” or “OK”
5.5.1. Test equipment
key of RCU
- Optic Receiver Speaker
(3) Stop paring with TV set by pressing “VOL+ (STOP) key.
- MSHG-600 (SW: 1220 ↑)
- HDMI Cable (for 1.4 version)

5.5.2. Test method


(1) Insert the HDMI Cable to the HDMI ARC port from the
master equipment (HDMI1)

(2) Check the sound from the TV Set

Copyright © LG Electronics. Inc. All rights reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
(3) Check the Sound from the Speaker or using AV & Optic
TEST program (It’s connected to MSHG-600)
7. Joystick check
- Before you start a test, you must run a ‘Power Only Mode’.
(1) Channel Up Test : Press UP KEY OF SET

* Remark : Inspect in Power Only Mode and check SW (2) Channel Down Test : Press DOWN KEY OF SET
version in a master equipment

6. AUDIO output check (3) Volume Up Test : Press Left KEY OF SET
6.1. Audio input condition
(1) RF input: Mono, 1KHz sine wave signal, 100% Modulation
(2) CVBS, Component: 1KHz sine wave signal (0.4Vrms)

6.2. Specification
Item Audio practical max Output, L/R
9.0 (4) Volume Down Test : Press Right KEY OF SET
Min
8.5
10.0
Typ
8.9
12.0
Max
9.9
W
Unit
Vrms
(1) Measurement condition (5) Enter Test : Press Enter KEY OF SET
Remark - EQ/AVL/Clear Voice: Off
(2) Speaker (8Ω Impedance)

6.3. Audio Output Inspection


(1) I NPUT CHECK –S KEY OF ADJUST REMOTE
CONTROLLER TO INSPECT SPEAKER
(2) When you click the first, the output volume of left & right
- Don’t need to run a test with this sequence. For example,
main speakers must be 50.
the sequence such as ‘Right → Up → Down → Left → Enter’
(3) When you click the second, the output volume of left &
is allowed.
right main speakers must be 80.
(4) When you click the third, the output volume of left & right
main speakers must be 100.
(5) When you click the fourth, the output volume of left main
speaker must be 50.
(6) When you click the fifth, the output volume of right main
speaker must be 50. ( Applied to 55EA88/9700 until here)

Copyright © LG Electronics. Inc. All rights reserved. - 18 - LGE Internal Use Only
Only for training and service purposes
8. GND and HI-POT Test 9. USB S/W Download
8.1. GND & HI-POT auto-check preparation (*.epk file download)
Check the connection between set and (1) Put the USB Stick to the USB socket
(2) Press Menu key, and move General
power cord * before 10.2 Step. Set USB Expert Mode : Enabled
(1) Check the POWER CABLE and SIGNAL CABE insertion IN START > System 3 > USB Expert Mode
condition

8.2 GND & HI-POT auto-check


(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process (Hi-pot test).
(Remove A/V CORD from A/V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next
process automatically.

8.3. Checkpoint
▪ TEST voltage (3) Press “number key 7” Press 7 times
- 3 Poles : GND: 1.5KV/min at 100mA / SIGNAL: 3KV/min
at 100mA
▪ TEST time: 1 second
▪ TEST POINT
- 3 Poles : GND Test = POWER CORD GND and SIGNAL
CABLE GND.
- Hi-pot Test = 
POWER CORD GND and LIVE &
NEUTRAL.
▪ LEAKAGE CURRENT: At 0.5 mArms

(4) Select download file (epk file)


(5) After download is finished, remove the USB stick. ( it will
be auto-reboot )
(6) Press “IN-START” key of ADJ remote control, check the
S/W version.

Copyright © LG Electronics. Inc. All rights reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
X_TAL DDR3 1600 X 16

Copyright ©
24MHz (512MB X 2EA)
Tuner
Tuner : I2C 6 IF (+/-)
Digital Demod DDR3 1600 X 16
Analog Demod A B (256MB X 2EA)
D-Demod : I2C 4 P_TS
R
E CVBS/SIF
A SYSTEM EEPROM
R I2C 5 (256Kb)

Only for training and service purposes


S USB1 OCP
(H)
I 1.5A
LNB
1. M14+ Block Diagram

D USB eMMC
USB2 OCP IC101
E USB3 (4GB)
1.5A M14+

HDMI1

LG Electronics. Inc. All rights reserved.


S Vby1
I HDMI 51P FFCcable LGD T-CON
D HDMI2 MUX I2C1
E HDMI3
(ARC) I2S Out Audio AMP
I2C 1 (NTP7515)

- 20 -
H/P For service ˀRS232C)

R AV/COMP CVBS/YPbPr
E
A BLUTOOTH
USB_WIFI-BT
BLOCK DIAGRAM

R
WIFI
OPTIC SPDIF OUT
SUB
LAN LAN ASSY
ETHERNET IR / KEY/EYE
PHY
X_TAL IR
25MHz
I2C
KEY

I2C 3 Sub Micom


(RENESAS
R5F1000G)

X_TAL
32.768KHz

LGE Internal Use Only


Copyright ©
IC101 +3.3V_NORMAL
+3.3V_NORMAL M14+
ZZ˟ IC6900
ZUZr˟ LNB
ZUZr˟

Only for training and service purposes


I2C_SDA0 I2C_SDA3
IC5600 XWWG˟ YY˟ TUNER
NTP7515(AMP) I2C_SCL0 I2C_SCL3
2. M14+ I2C Block Diagram

ZZ˟ +3.3V_NORMAL
LGD T-CON

LG Electronics. Inc. All rights reserved.


ZUZr˟

I2C_SDA1 I2C_SDA4 IC103

- 21 -
ZZ˟
I2C_SCL1 I2C_SCL4 NVRAM

+3.3V_NORMAL
+3.3V_NORMAL

ZUZr˟
ZUZr˟

I2C_SDA2 I2C_SDA5
IC3000 ZZ˟ ZZ˟ TUNER (Demod)
Renesas MICOM I2C_SCL2 I2C_SCL5

EYE_I2C_SDA ZUZr˟ +3.5V_ST


EYE_I2C_SCL XWW˟

IR / KEY/EYE

LGE Internal Use Only


Copyright ©
DCDC LDO
/+%1/

3.5V_ST +4 #UUğ[ *2#/2

062
9+(+
084#/
1.5V DDR / 3A

Only for training and service purposes


IC2305 &&4 '#
3. M14+ Block Diagram

3.3V NORMAL / 3A
IC2301 /

2.5V
2A

LG Electronics. Inc. All rights reserved.


/
IC2303

1.8V
12V 1A G//%
IC2300

- 22 -
1.1V _CORE /
IC2302

6WPGT

%+5.16

/*.
5V NORMAL / 6A
IC2304 75$

75$

062
24V

LGE Internal Use Only


+3.3V_D_Demod
+3.3V_TU

Copyright ©
Tuner +1.2_D_Demod
[+3.3V_S_DEMOD] 26
[+3.3V_TUNER] 1, 11 +3.3V_TU
[+.1.2V_TUNER] 28
3.3K ȳ
+3.3V_TU

Only for training and service purposes


IC101
4. Tuner Block Diagram

[S_SCL] 27 22 ȳ AP6 [SCL3]


AR6 [SDA3]
M14+
[S_SDA] 30 I2C_SCL4
I2C_SDA4 1.5K ȳ
AJ5 [GPIO22]
[SLC] 4 AG23[SCL5]
33ȳ

LG Electronics. Inc. All rights reserved.


[SDA] 5 IC2_SDA6 AH24 [SDA5]
IC2_SCL6
[S_Error] 12 FE_DEMOD1_TS_ERROR AH33 [TP_DVB_ERR]
[S_SYNC] 14 FE_DEMOD1_TS_SYNC AH32 [TP_DVB_SYNC]
[S_VALID] 15 FE_DEMOD1_TS_VAL AH31 [TP_DVB_VAL]

- 23 -
[S_MCLK] 16 FE_DEMOD1_TS_CLK AH30 [TP_DVB_CLK]
[S_Data] 17

/TU_RESET1
[S_RESET] 25 AG17 [GPIO6]

S_SIF 9 TUNER_SIF AK29[DMD_ADC_SIF]


S_CVBS 8 TU_CVBS
AL27[CVBS_IN1]

LGE Internal Use Only


Copyright ©
Jack Side SoC Side

AV1_CVBS_IN_SOC
JK3402 COMP2_Y_IN_SOC
COMP1_Y/AV1_CVBS COMP2_Y_IN_S0C_S0Y
[CVBS_IN3/Y2_IN/SOY2_IN]
COMP1_Pb COMP2_Pb__IN_SOC
[PB2_IN]

Only for training and service purposes


COMP1_Pr COMP2_PR_IN_SOC
[PR2_IN]

COMP1/AV1/DVI_L_IN AUAD_L_CH3_IN
[AUDA_L_CH3_IN]

COMP1/AV1/DVI_R_IN AUAD_R_CH3_IN
[AUDA_R_CH3_IN]

LG Electronics. Inc. All rights reserved.


5. Video/Audio In Block Diagram

IC101
SCART
M14+
SC_CVBS_IN SC_CVBS_IN_SOC
[CVBS_IN2]

- 24 -
SC_ID_SOC
SC_ID/FB
SC_FB_SOC
[SC1_SID, SC1_FB]
COMP1_PB_IN_SOC
COMP1_Y_IN_SOC
SC_R/G/B COMP1_Y_IN_SOC_SOY
SC_CVBS_IN_SOY COMP1_PR_IN_SOC
[PB1_IN/Y1_IN/SOY1_IN/PR1_IN]

AUAD_L_CH2_IN
SC_L/R_IN AUAD_R_CH2_IN
[AUDA_L_CH2_IN/AUDA_R_CH2_IN]

JK4600

Tuner
TU_CVBS TU_CVBS_SOC
[CVBS_IN1]
TUNER_SIF
ADC_I_INP
TUNER_SIF/IF_P/N ADC_I_INN [AAD_ADC-SIF]
[DMD_ADC_INP/DMD_ADC_INN]

LGE Internal Use Only


Copyright ©
SCART

SCART_L/Rout IC6000 DTV/MNT_L/R_OUT


[AUDA_SCART_OUTL]
AZ4580MTR LPF
[AUDA_SCART_OUTR]
AUAD_L_CH3_IN OP AMP
AUAD_R_CH3_IN

Only for training and service purposes


[AUDA_L_CH3_IN]
Mute CTRL
[AUDA_R_CH3_IN] JK4600
(TR)
JK3401 DVB only

SCART
6. Audio Out Block Diagram

AUD_MASTER_CLK
[AUDCLK_OUT]

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SC_L/R_IN [AUDA_L_CH2_IN] AUD_LRCH
[DAC_LRCH]
[AUDA_R_CH2_IN] AUD_LRCK
[DAC_SCK]
AUD_SCK 4P WAFER
[DAC_LRCK]
IC5600 LPF SPEAKER_L
JK4600 DVB only I2C_SDA1
[SDA0]
Audio AMP
LPF SPEAKER_R
I2C_SCL1
[SCL0]

- 25 -
AMP_RESET_N
[GPIO21]

IC101 AMP_MUTE
M14+
IC3000
MICOM
TUNER_SIF
[AAD_ADC-SIF]

Tuner
SPDIF_OUT
[IEC9580UT]

JK3400

LGE Internal Use Only


Copyright ©
7. HDMI

DDC_SCL_1

DDC_SDA_1
SPDIF_OUT_ARC

TMDS Link 8bits

HDMI_HPD

Only for training and service purposes


HDMI3

DDC_SCL_2

DDC_SDA_2

LG Electronics. Inc. All rights reserved.


TMDS Link 8bits
IC101
HDMI_HPD
M14+
CEC_REMOTE

HDMI2

- 26 -
DDC_SCL_4

DDC_SDA_4

TMDS Link 8bits TMDS Link or MHL Link


HDMI_HPD

HDMI1
Q3001

HDMI_CEC

X-tal RENESAS WOL_CTL


32.768kHz MICOM

LGE Internal Use Only


8. Panel Interface Block Diagram

LGD T-CON
VBY1 Rx
Coupling cap
4lane 10bit , FHD 120 HZ
VBY1

I2C SCA1

I2C SDA1
LOCKN
HTPDN: LOW
2

2
Coupling cap

IC101

Copyright © LG Electronics. Inc. All rights reserved. - 27 - LGE Internal Use Only
Only for training and service purposes
Copyright ©
USB3_DM USB1
[USB3_DM0] +5V_USB_1
USB3_DP
[USB3_DP0] IC 4500
/USB_OCD1 OCP
[HUB_PORT_OVER0]
[HUB_VBUS_CTRL0] USB_CTL1

Only for training and service purposes


USB_DM2 USB2
[USB3_DM1] +5V_USB_2
USB_DP2
[USB3_DP1]
/USB_OCD2
[EB_CS3]
USB_CTL2
[EB_CS2]

LG Electronics. Inc. All rights reserved.


IC2304
9. USB 2.0 / WIFI-BT / IR-KEY-EYE

USB3 DCDC & OCP


USB_DM3 +5V_USB_3
[USB2_1_DM0]
USB_DP3
[USB2_1_DP0]
/USB_OCD3
[EB_CS1]

- 28 -
[EB_CS0] USB_CTL3

WIFI-BT_DM
[USB2_0_DP0]
WIFI-BT_DP WIFI-BT
[USB2_0_DM0]

EYY_SCL
EYE_SDA
LED
IR-KEY
Micom IR
KEY1 -EYE
KEY2
IC101
M14+

LGE Internal Use Only


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

900
710

410
400
570
571

120
521

522

121
540
531

502
LV1

500
810

501
530

AG1
200

Stand screw
A10
820

A22

Copyright © LG Electronics. Inc. All rights reserved. - 29 - LGE Internal Use Only
Only for training and service purposes
TROUBLE SHOOTHING GUIDE

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks

1 No video/Normal audio 1

2 No video/No audio 2

3 A. Video error Picture broken/ Freezing 3

4 Color error 4

Vertical/Horizontal bar, residual image, light


5 5
spot, external device color error
6 No power 6
B. Power error Off when on, off while viewing, power auto
7 7
on/off
8 No audio/Normal video 8
C. Audio error
9 Wrecked audio/discontinuation/noise 9

10 Remote control & Local switch checking 10

11 MR13 operating checking 11

12 D. Function error Wifi operating checking 12


13 Camera operating checking 13

14 External device recognition error 14

15 E. Noise Circuit noise, mechanical noise 15

16 F. Exterior error Exterior defect 16

First of all, Check whether there is SVC Bulletin in GCSC System for these model.
Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ Normal audio Revised date 1/16

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, EPI Cable,Speaker Cable,IR B/D Cable,,,)

☞A1 ☞A18
No video Normal Y Check OLED Light Y Check Power Normal Y Replace T-con
Normal audio On Board or module
audio On with naked eye Board voltage
24V, 12V,3.5V etc. And Adjust VCOM
N N N
Move to No
☞A18 Check Power Board 24V output Repair Power
video/No audio Board or parts

Replace Inverter
Normal Y
or module
voltage

End
N
Repair Power
Board or parts

※Precaution ☞A4 & A2


Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
No video/ No audio Revised date 2/16

☞A18
Check various Check and
Normal Y
No Video/ voltages of Power replace
No audio Board ( 3.5V,12V,20V voltage?
MAIN B/D
or 24V…)
N End

Replace Power
Board and repair
parts

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date 3/16

. By using Digital signal level meter


☞ A3
. By using Diagnostics menu on OSD
Check RF Signal level ( Setting→ Set up→ Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc`

N
☞ A4
Check RF Cable
Normal Y Check SVC N Check Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Tuner soldering
2. Install Booster N
Y
N
S/W Upgrade
N Contact with signal distributor
Normal
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
Color error Revised date 4/16

☞A6 ☞ A7
※ Check Y
Check color by input
and replace
-External Input Y Y
Color Link Cable Color Color
-COMPONENT Replace Main B/D Replace module
error? (EPI) and error? error?
-AV
contact
-HDMI N N N
condition

Check error End


color input
mode

☞A8 Check
External Input/ External device Y
external
Check Test pattern Component /Cable Replace Main B/D
device and
error normal
cable
N

Request repair
for external
device/cable

Check external External device Y


HDMI device and /Cable Replace Main B/D
error cable normal

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

A. Video error Established


Error date
symptom Vertical / Horizontal bar, residual image,
light spot, external device color error Revised date 5/16

Vertical/Horizontal bar, residual image, light spot Replace


Module
☞A6
☞ A7 N
Check color condition by input Check external
Check and
-External Input Screen Y device Y Screen N Screen
-Component Normal? replace Link Replace Main B/D
normal? connection normal? normal?
-HDMI Cable (adjust VCOM)
condition
N N For LGD panel Y
Y
Replace Main B/D
Replace Request repair End End
for external
☞A8 module
device
Check Test pattern
For other panel

External device screen error-Color error


Check screen
condition by input
-External Input External
Check S/W Version Check N
-Component Input Connect other external N
version
-HDMI/DVI error device and cable Screen Replace
(Check normal operation of normal? Main B/D
Y External Input, Component,
Component RGB and HDMI/DVI by
error Y
S/W Upgrade connecting Jig, pattern
Generator ,Set-top Box etc.
Request repair for
external device

Y
Connect other external
Normal N HDMI/
device and cable N
screen? DVI Screen Replace
(Check normal operation of
External Input, Component, normal? Main B/D
Y RGB and HDMI/DVI by
connecting Jig, pattern
Generator ,Set-top Box etc.
End
5

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date
symptom
No power Revised date 6/16

☞A17 ☞A18
DC Power on Replace
Check Power LED Y Normal N Check Power Y
by pressing Power Key OK? Power
Logo LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red or Turn Off
N Y
. Operating: Turn Off
Check Power cord Replace Main B/D
was inserted properly
☞A18
N Measure voltage of each output of Power B/D
Normal?

Y
Y Y
※ Normal
voltage?
Replace Main B/D
Close Normal
Check ST-BY 3.5V
Y
voltage? N
☞A18 Replace Power B/D
N

Replace Power
B/D

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 7/16

Check outlet

☞A19
N Y
Check A/C cord Error? Check Power Off CPU End
Replace Main B/D Normal?
Mode Abnormal

N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1

Fix A/C cord & Outlet ☞A18


and check each 3
(If Power Off mode
phase out
is not displayed) Normal Y
Replace Main B/D
Check Power B/D voltage?
voltage
N
※ Caution
Check and fix exterior Replace Power B/D
of Power B/D Part

* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_20V_DET" Power off by AC OFF
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date 8/16

☞A20 ☞A21+A18
Check user N Check audio B+ 24 Y
No audio Normal
menu > Off of Power Board
Screen normal voltage
Speaker off
Y N

Cancel OFF Replace Power Board and repair parts

Check N
Disconnection Replace MAIN Board End
Speaker
disconnection
Y

Replace Speaker

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error C. Audio error date
symptom
Wrecked audio/ discontinuation/noise Revised date 9/16

→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio

Wrecked audio/
☞A21+A18
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (24V)
connector
Check input all audio
signal Y Y
Signal
-RF
normal? Wrecked audio/
-External Input Normal
signal Discontinuation/
N Replace Main B/D voltage?
Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of N
External Input Connect and check Normal
signal error) other external audio?
Check and fix device
external device Y

Check and fix external device

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error D. Function error date
symptom
Normal Remote Controller operating error Revised date 10/16

1. Remote control(R/C) operating error Replace


Main B/D
☞A22 ☞A22 ☞A22
Check & Repair N Check B+ Y Y
Check R/C itself Normal Y Normal Normal Check IR Normal
operating? Cable connection operating? 3.5V Voltage? Signal?
Operation Output signal
Connector solder On Main B/D
N
Y N N
☞A18
Check R/C Operating Check & Replace Close Check 3.5v on Power B/D Repair/Replace
When turn off light Baterry of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal Y
operating? Close
Explain the customer
cause is interference
from light in room. N

Replace R/C

10

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
Motion Remote Controller operating error Revised date 11/16

2. Motion Remote control operating error


☞A4
Check the N Check Motion
RF Receiver ver Normal Y Press the Is show ok N Turn off/on the
INSTART menu is “00.00”? R/C itself operating? set and press
wheel message?
Operation the wheel
N
Y
Y
☞A23
Check & Replace Close
Check & Repair Battery of Motion R/C
RF assy
connection

Normal Y
☞A4 operating? Close
Is show ok N Press the back
RF Receiver ver N message? key about 5sec
Close N
is “00.00”?
Y
Replace
Motion R/C
Y Close

Down load the Firmware


•If you conduct the loop at 3times, change the
* INSTART MENU02.11 Motion R/C.
Remocon Test3. Firmware
download

11

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error D. Function error date
symptom
Wifi operating checking Revised date 12/16

3.Wifi operating error

☞A4 ☞A24
Check the Wi-Fi Mac value N Check the Wifi wafer Normal N Replace
INSTART menu is “NG”? Voltage?
1pin Main B/D

Y
☞A24 Y

Check & Repair Close


Wifi cable
connection

☞A4
Wi-Fi Mac value N
is “NG”? Close

Change the Wifi


assy

12

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error D. Function error date
symptom
External device recognition error Revised date 14/16

4. External device recognition error

Y Check technical
Check External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y

HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information

14

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date 15/16

Identify Check
Circuit
nose location of Replace PSU
noise
type noise

Mechanical Check location of


noise noise

※ When the nose is severe, replace the module


(For models with fix information, upgrade the
※ Mechanical noise is a natural
phenomenon, and apply the 1st level S/W or provide the description)
description. When the customer does not OR
agree, apply the process by stage. ※ If there is a “Tak Tak” noise from the
※ Describe the basis of the description cabinet, refer to the KMS fix information and
in “Part related to nose” in the Owner’s then proceed as shown in the solution manual
Manual. (For models without any fix information,
provide the description)

15

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error F. Exterior defect date
symptom
Exterior defect Revised date 16/16

Zoom part with Module


Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
controller Replace remote controller
damage

Stand
Replace stand
dent

16

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual

No. Error symptom Content Page Remarks


Check vby1 lock LED and Module supply
1 A1
A. Video error_ No video/Normal audio voltage
2 Check White Balance value A2

TUNER input signal strength checking


4 A3
method
A. Video error_ video error /Video
5 lag/stop Version checking method A4
6 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
7 Connection diagram A6
residual image, light spot
Check Link Cable (EPI) reconnection
8 A7
A. Video error_ Color error condition
9 Adjustment Test pattern - ADJ Key A8
10 Exchange Main Board (1) A-1/5
11 Exchange Main Board (2) A-2/5
<Appendix>
12 Defected Type caused by T-Con/ Exchange Power Board (PSU) A-3/5
Inverter/ Module
13 Exchange Module (1) A-4/5
14 Exchange Module (2) A-5/5

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual

No. Error symptom Content Page Remarks


16 Check front display LED A17
B. Power error_ No power
17 Check power input Voltage & ST-BY 3.5V A18
B. Power error_Off when on, off while
18 POWER OFF MODE checking method A19
viewing
Checking method in menu when there is no
19 A20
audio
C. Audio error_ No audio/Normal video
Voltage and speaker checking method when
20 A21
there is no audio
Remote controller operation checking
21 A22
method

22 D. Function error Motion Remote operation checking method A23

23 Wifi operation checking method A24


24 Camera operation checking method A25
25 E. Etc Tool option changing method A26

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Main PCB for Broadband

3
Front Spk

To PSU

1
MAIN SOC
1
DDR Memory
EMMC Memory
Module FFC
2 Micom for Key/IR sensing
2
3 Audio AMP
IR Color Sensor
/Jog/Logo Assy

Bluetooth/ Wifi
Combo assy

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Interconnection - 1

[PCBs]
2 1
1 Main PCB

2 PSU

3 WIFI + BT Combo ASSY

4 IR / Logo/ Jog ASSY

4
3

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content CHECK the vby1 LED and Module supply voltage date A1

‘Red LED signal ‘ means video output is good


(Vx1 signal is locked)

Check the Module supply voltage ’24V’

A1

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date

Entry
Entrymethod
method

1.1.Press
Pressthe
theADJ
ADJbutton
buttonononthe
theremote
remotecontroller
controllerforforadjustment.
adjustment.

2.2.Enter
Enterinto
intoWhite
WhiteBalance
Balanceofofitem
item6.11.

3.3.After
Afterrecording
recordingthe
theR,R,G,G,B B(GAIN,
(GAIN,Cut)
Cut)value
valueofofColor
ColorTemp
Temp
(Cool/Medium/Warm),
(Cool/Medium/Warm),re-enterre-enterthe
thevalue
valueafter
afterreplacing
replacingthe
theMAIN
MAINBOARD.
BOARD.

A2

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
TUNER input signal strength checking method Revised
Content date A3

Settings  Channels Channel Tuning


 Manual Tuning  select channel

When the signal is strong, use the


attenuator (-10dB, -15dB, -20dB etc.)

A3

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
OLED TV Version checking method Revised
Content date A4

1. Checking method for remote controller for adjustment

Version

Press the IN-START with the remote


controller for adjustment

A4

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop
date
Revised
Content TUNER checking part A5
date

Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.

A5

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom residual image, light spot date
Revised
Content LCD TV connection diagram (1) date A6

USB Input 1,2,3

HDMI Input 1,2,3(ARC)

As the part connecting to the external input, check


the screen condition by signal
A6

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable (EPI) reconnection condition date A7

Check the contact condition of the Link Cable, especially dust or mis insertion.

A7

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error
date
Adjustment Test pattern - ADJ Key Revised
Content date A8

How to check

1.Swap button click


2. CH + - Click (pattern change)
If you want to turn off the pattern, Turn off the power by DC

You can view 10 types of patterns using the ADJ Key

Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A8

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)

Vertical Block Defect Brightness difference Line Dim

Crosstalk Press damage Crosstalk

Un-repairable Cases
In this case please exchange the module.

Burnt
A – 1/2

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)

Angle view Color difference Brightness dot noise Half dead

Brightness difference
Green Noise on power on/off time Line Defect

Un-repairable Cases
In this case please exchange the module.

Mura

A – 2/2

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check front display Logo date A17

Screen

Press the Power Botton softly

Power Botton

Front LED control : ST-BY condition: On or Off


Menu  Option  Power ON condition: Turn Off
Standby Light
 ON/ Off

A17

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
B. Power error _No power
date
Revised
Content Check power input voltage and ST-BY 3.5V A18
date

Check the DC 24V, 12V, 3.5V.

A18

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error
symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A19

Entry method

1. Press the IN-START button of the remote


controller for adjustment

2. Check the entry into adjustment item 3

A19

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video
date
Revised
Content Checking method in menu when there is no audio date A20

Checking method
1. Press the Setting button on the remote controller
2. Select the Sound function of the Menu
3. Select the Sound Setting
4. Select TV Speaker

A20

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Voltage and speaker checking method Revised
Content date A21
when there is no audio

② ③

Checking order when there is no audio

1. Check the contact condition of or 24V connector of Main Board


2. Measure the 24V input voltage supplied from Power Board
(If there is no input voltage, remove and check the connector)
3. Connect the tester RX to the speaker terminal and if you hear the Chik Chik sound when you touch the
GND and output terminal, the speaker is normal.

A21

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote controller operation checking method date A22

① ②

Checking order
1, 2. Check Touch cable condition between Touch & Main board.
3. Check the st-by 3.5V on the terminal 4,7.

4. When checking the Pre-Amp when the power is in ON condition, it is normal when the
Analog Tester needle moves slowly, and defective when it does not move at all.
A22

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Motion Remote operation checking method date A23


Wifi + BT Combo

Checking order
1, 2. Check Motion cable condition between Motion assy & Main board.
3. Check the 3.5V_WOL/Wifi_Power_ON on the terminal 4.

A23

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Wifi operation checking method date A24


Wifi + BT Combo

Checking order
1, 2 Check the 3.5V_ WOL/WIFI_POWER_ON on the terminal 4.
3. Check the WIFI Channel , WIFI SPEED -> MAC , USB2.0(PASS)

Copyright 2015 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes

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