Technical Data Sheet

5580;5660;6520;10760 1,2 5580 epoxy mastic VValidationDate). 1

Jotamastic 80

Product description
This is a two component polyamine cured epoxy mastic coating. It is a surface tolerant, high solids product.
Specially designed for areas where optimum surface preparation is not possible or desired. Can be used as
primer, mid coat, finish coat or as single coat system in atmospheric and immersed environments. Suitable for
properly prepared carbon steel and aged coating surfaces. It can be applied at sub zero surface temperatures.

Typical use
General:
Primarily designed for maintenance and repair. Only aluminium containing versions to be used in immersed
environments.

Marine:
Outside hulls, exterior and interior areas.

Protective:
Recommended for offshore environments, refineries, power plants, bridges, buildings, mining equipment and
general structural steel.
Other

Approvals and certificates

Food, Compliant with USA, FDA Title 21, Part 175.300 for dry solids

Grain, Newcastle Occupational Health

Additional certificates and approvals may be available on request.

Other variants available

Jotamastic 80 MIO
Refer to separate TDS for each variant.

Colours
aluminium, aluminium red toned, grey, red, green, off-white, black

Product data
Property Test/Standard Description
STANDARD GRADE
Solids by volume ISO 3233 80 ± 2 %
Gloss level (60 °) ISO 2813 semi gloss (35-70)
Flash point ISO 3679 Method 1 35 °C
Specific gravity calculated 1,53 kg/l
VOC-USA / VOC Hong Kong EPA Method 24 200 g/l
VOC-Solvent Emission Directive SED (1999/13/EC) 163 g/kg

WINTER GRADE
Solids by volume ISO 3233 72 ± 2 %
Flash point ISO 3679 Method 1 31 °C
VOC-USA / VOC Hong Kong EPA Method 24 250 g/l

Date of issue: 1 August 2014 by Jotun Group Page: 1/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic 80

VOC-Solvent Emission Directive SED (1999/13/EC) 187 g/kg

The provided data is typical for factory produced products, subject to slight variation depending on colour.
All data is valid for mixed paint.
Gloss level: According to Jotun Performance Coatings' definition.

Recommended film thickness per coat

Film thickness and Dry film thickness Wet film thickness Theoretical
spreading rate spreading rate
(μm) (μm) (m²/l)

STANDARD GRADE
Minimum 75 95 10,6
Maximum 200 250 4
Typical 100 125 8

WINTER GRADE
Minimum 75 105 9,6
Maximum 200 280 3,6
Typical 100 140 7,2

Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.

Surface preparation summary table

Surface preparation

Substrate Minimum Recommended

Carbon steel St 2 (ISO 8501-1) Sa 2 (ISO 8501-1)

Shop primed steel Clean, dry and undamaged shop Sa 2 (ISO 8501-1)
primer (ISO 12944-4 6.1)
Coated surfaces Clean, dry and undamaged Clean, dry and undamaged
compatible coating (ISO 12944-4 6. compatible coating (ISO 12944-4 6.
1) 1)

Application
Application methods
The product can be applied by

Spray: Use airless spray.

Brush: May be used. Care must be taken to achieve the specified dry film thickness.
Roller: May be used. Care must be taken to achieve the specified dry film thickness.

Date of issue: 1 August 2014 by Jotun Group Page: 2/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic 80

Product mixing ratio (by volume)

STANDARD GRADE
Jotamastic 80 Comp A 7 part(s)
Jotamastic 80 - Comp. B 1 part(s)

WINTER GRADE
Jotamastic 80 Comp A 4 part(s)
Jotamastic 80 Wintergrade Comp B 1 part(s)

Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17

Guiding data for airless spray

Nozzle tip (inch/1000): 19-25

Pressure at nozzle (minimum): 150 bar/2100 psi

Drying and Curing time

Substrate temperature -5 °C 0 °C 5 °C 10 °C 23 °C 40 °C

STANDARD GRADE
Surface (touch) dry 8h 4h 2 h
Walk-on-dry 24 h 10 h 4 h
Dried to over coat, minimum 24 h 10 h 4 h
Dried/cured for service 14 d 7d 2 d

WINTER GRADE
Surface (touch) dry 24 h 18 h 12 h 6h 2.5 h
Walk-on-dry 48 h 26 h 18 h 12 h 5h
Dried to over coat, minimum 48 h 26 h 18 h 12 h 5h
Dried/cured for service 21 d 14 d 7d 3d 2d

Drying and curing times are determined under controlled temperatures and relative humidity below 85%, and
within the DFT range of the product.

Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness. Dry sand sprinkled on the surface can be brushed off without sticking to or causing damage to the
surface.

Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.

Dried to over coat, minimum: The shortest time allowed before the next coat can be applied.

Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.

Date of issue: 1 August 2014 by Jotun Group Page: 3/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic 80

Heat resistance
Temperature
Continuous Peak

Dry, atmospheric 90 °C 90 °C
Immersed, sea water 50 °C 60 °C

Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.

Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.

Previous coat: epoxy shop primer, inorganic zinc silicate shop primer, zinc epoxy, epoxy, epoxy mastic,
inorganic zinc silicate
Subsequent coat: polyurethane, epoxy, acrylic, epoxy vinyl, vinyl epoxy

Packaging (typical)
Volume Size of containers
(litres) (litres)

Jotamastic 80 Comp A 16 20
Jotamastic 80 - Comp. B 2.3 3
Jotamastic 80 Wintergrade Comp B 4 5

The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.

Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.

Shelf life at 23 °C
Jotamastic 80 Comp A 48 month(s)
Jotamastic 80 - Comp. B 48 month(s)
Jotamastic 80 Wintergrade Comp B 36 month(s)

In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.

Date of issue: 1 August 2014 by Jotun Group Page: 4/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic 80

Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.

Colour variation
Products primarily meant for use as primers and antifoulings may have slight color variations from batch to
batch. Such products may fade and chalk when exposed to sunlight and weathering.

Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.

Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.

If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Date of issue: 1 August 2014 by Jotun Group Page: 5/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com