MD Boiler Asme WT

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Doc. No.

WTB - SC - 100

WATER TUBE BOILER

STRENGTH CALCULATION

Job No. : SO-2219

Project : Misurata Combined Cycle Projects

Client : GECOL / Lybia

Contractor : Daewoo E&C

Item No. : QHA10BB001

Service : Auxiliary Boiler

Total 1 sheets with a cover


5
4
3
2
1
0 16. 4. 16. Issued for approval. S. J. Lee LDK KH

Rev. Date Description Prepared Reviewed Approved

Narai Thermal Engineering Services

Homepage www.ntes.co.kr E-mail ntes@ntes.co.kr

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Rev. 0
Sheet No. 2 of 0

Table of Contents Cell is filled ! Cell is filled !


Sheet No. Cell is filled !
1. DESIGN DATA SHEET 3 ~ 4 Cell is filled !
2. Steam Drum Shell 5 Cell is filled !
3. Steam Drum Head 6 Cell is filled !
4. Water Drum Shell 7 Cell is filled !
5. Water drum Head 8 Cell is filled !
Cell is filled !
6. Header Cell is filled !
Cell is filled !
6.1 Upper Header 9 ~ 10
6.2 Lower Header 11 ~ 12 Cell is filled !
6.3 Primary S/H Header 13 ~ 14
6.4 Secondary S/H Header 15 ~ 16 Cell is filled !
Cell is filled !
7. Tubes Cell is filled !
Cell is filled !
7.1 Evaporator 17
7.2 Division Wall 18
7.3 Side Wall 19
7.4 Furnace 20
7.5 Front / Rear Wall 21
7.6 Connection Tube 22 Cell is filled !
7.7 Primary S/H 23
7.8 Secondary S/H 24 Cell is filled !
8. Nozzles

8.1 M1, Steam Drum M/H 25


8.2 M2, Water Drum M/H 29
8.3 N3, Steam Out 33
8.4 N4, Feedwater 36
8.5 N5, Safety Valve 39
8.6 N6, Aux. Valve 45
8.7 N7, Water Column 48
8.8 N8, Cont. Blowdown 51
8.9 N9, Bottom Blowdown 54
8.10 N10, Drain 57

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Rev. 0
Sheet No. 3 of 0 1

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

DESIGN DATA SHEET


Code ASME SEC. I 2013 Edition
Fluid Steam / Water Service Steam
Pressure Temperature Wind Design Code ASCE 7-10 kg/cm2.g < Press. Unit
Err:508 ℃ Wind Speed 160 km/h 44.4 m/s Gauge < Gauge or Absolute
Design 22 280 Seismic Design Code UBC 97 ℃ < Temp. Unit
Operating 19 212 Zone 2A
MAWP / MDMT 22 0 Ambient Temperature 50 ℃
Test 33 PWHT Yes Cell is filled !

Tube Plate
SHELL & HEAD SUMMARY S~, ASME Material
ID Length Joint C.A. Req. t Used t S Yes
Description Material R.T. Remark
mm Eff. mm mm tmin. ASME
Tube
Steam Drum Shell SA 516-70 1,000 6,880 Full 1 3.2 ### ### 30 30 Plate ### ### plate A 516-70
Steam Drum Head SA 516-70 1,000 Full 1 3.2 Err:508 30 10% Dished ### ### ASME A 516-70 10% Dished
Water Drum Shell SA 516-70 860 6,880 Full 1 3.2 ### ### 25 25 ### ### ASME A 516-70
Water drum Head SA 516-70 860 Full 1 3.2 Err:508 25 10% Dished ### ### ASME A 516-70 10% Dished

Pipe Tolerance
HEADER SUMMARY 0.875
Design P Design T ID C.A. Req. t * Used t
Description Material Size Remark
Err:508 ℃ mm mm mm ASME
Upper Header SA 106-B 22 280.0 6" Err:509 3.2 Err:508 Err:509 Sch.80 ### pipe A 106-B 6"
Lower Header SA 106-B 22 280.0 6" Err:509 3.2 Err:509 Err:509 Sch.80 ### Install ASME A 106-B 6"
Primary S/H Header SA 335-P11 22 420 8" Err:509 3.2 Err:509 Err:509 Sch.80 ### Yes ASME A 335-P11 8"
Secondary S/H Header SA 335-P22 22 480 8" Err:509 3.2 Err:509 Err:509 Sch.80 ### Yes ASME A 335-P22 8"
* Used t = 0.875 x Nominal Thickness

BLIND SUMMARY
Connec Joint ID C.A. Req. t Used t
Description Material Size Remark
-tion Eff. mm mm mm ASME
Upper Header SA 105 Flanged 1 6" Err:509 3.2 Err:508 Err:509 300 lb ### pipe A 106- ### forging A 105 Flanged
Lower Header SA 105 Flanged 1 6" Err:509 3.2 Err:508 Err:509 300 lb ### pipe A 106- ### forging A 105 Flanged
Primary S/H Header SA 182 F11 CL.1 Flanged 1 8" Err:509 3.2 Err:508 Err:509 300 lb ### pipe A 335 ### forging A 182 F11 CL. Flanged
Secondary S/H Header SA 182 F22 CL.1 Flanged 1 8" Err:509 3.2 Err:508 Err:509 300 lb ### pipe A 335 ### forging A 182 F22 CL. Flanged

TUBE SUMMARY
Design P Design T OD C.A. Req. t Used t
Description Material Remark
Err:508 ℃ mm mm mm
Evaporator SA 210-A1 22 280.0 50.8 0 Err:508 2.9 ### ASME tube A 210-A1
Division Wall SA 210-A1 22 280.0 50.8 0 Err:508 3.2 ### ASME A 210-A1
Side Wall SA 210-A1 22 280.0 50.8 0 Err:508 3.2 ### ASME A 210-A1
Furnace SA 210-A1 22 280.0 50.8 0 Err:508 3.2 ### ASME A 210-A1
Front / Rear Wall SA 210-A1 22 280.0 50.8 0 Err:508 3.2 ### ASME A 210-A1
Connection Tube SA 210-A1 22 280.0 63.5 0 Err:508 5 ### DP DT ASME A 210-A1
Primary S/H SA 213-T11 22 420 38.1 0 Err:508 4 ### 22 420 ASME A 213-T11
Secondary S/H SA 213-T22 22 480 38.1 0 Err:508 4 ### 22 480 ASME A 213-T22

NTES Narai Thermal Engineering Services


%Reduction after Forming
10% Dished 15
%Reduction after Forming
10% Dished 15

OD t Tube OD Pitch, T Pitch, Long.


Sch.80 Err:509 Err:509 50.8 76
Sch.80 Err:509 Err:509 50.8 76
Sch.80 Err:509 Err:509 38.1 100 106.7
Sch.80 Err:509 Err:509 38.1 100 106.7

STD t Input, WeldedGasket Bolt


ANSI WN 300 lb ### ### 25 Confined Spiral W.,SUS A 193-B7,<=2.5"
ANSI WN 300 lb ### ### 25 Confined Spiral W.,SUS A 193-B7,<=2.5"
ANSI WN 300 lb ### ### 35 Confined Spiral W.,SUS A 193-B7,<=2.5"
ANSI WN 300 lb ### ### 35 Confined Spiral W.,SUS A 193-B7,<=2.5"

OD t CA Pitch, Long.
50.8 2.9 0 85
50.8 3.2 0 76
50.8 3.2 0 76
50.8 3.2 0 76
50.8 3.2 0
63.5 5 0
38.1 4 0
38.1 4 0
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Rev. 0
Sheet No. 4 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Pipe NPS shall conform to Larger ID of Plate Nozzle !


NOZZLE SUMMARY
Cell is ASME
filledMaterial
! Yes
ID Pad OD Pad t C.A. Req. t * Used t
CellElliptical
is filledM1! ASME 16" Sch.40
Description Material Size Location Remark
mm mm mm mm Steam Drum Mplate A 516-70
M1 Steam Drum M/H SA 516-70 305x406 406 - N/A - 0 1.6 Steam Drum Head Err:508 25.0 Elliptical ### Elliptical M2 ASME 16" Sch.40
M2 Water Drum M/H SA 516-70 305x406 406 - N/A - 0 1.6 Water drum Head Err:508 25.0 Elliptical ### Water Drum M plate A 516-70
N3 Steam Out SA 106-B 8" Err:509 380.0 19 1.6 Steam Drum Shell Err:508 Err:509 Sch.80 ### ipe Nz > A 106-B 8" Sch.80
N4 Feedwater SA 106-B 4" Err:509 - N/A - 0 1.6 Steam Drum Head Err:508 Err:509 Sch.80 ### A 106-B 4" Sch.80
N5 Safety Valve SA 106-B 2" Err:509 150.0 19 1.6 Steam Drum Shell Err:508 Err:509 Sch.160 ### A 106-B 2" Sch.160
N52 Safety Valve 2 *** *** *** *** 0 *** *** *** *** *** OK ! - N/A - *** 2" ***
N6 Aux. Valve SA 106-B 2" Err:509 210.0 19 1.6 Steam Drum Shell Err:508 Err:509 Sch.160 ### A 106-B 2" Sch.160
N7 Water Column SA 106-B 2" Err:509 - N/A - 0 1.6 Steam Drum Head Err:508 Err:509 Sch.160 ### A 106-B 2" Sch.160
N8 Cont. Blowdown SA 106-B 1" Err:509 200.0 19 1.6 Steam Drum Head Err:508 Err:509 Sch.160 ### A 106-B 1" Sch.160
N9 Bottom Blowdown SA 106-B 2" Err:509 105.0 19 1.6 Water Drum Shell Err:508 Err:509 Sch.160 ### A 106-B 2" Sch.160
N10 Drain SA 106-B 2" Err:508 - N/A - 0 1.6 Water Drum Shell Err:508 Err:508 Sch.160 ### Yes A 106-B 2" Sch.160

* Used t = 0.875 x Nominal Thickness for Pipe, except Access or Inspection Opening Pipe Tolerance
0.875
NTES Narai Thermal Engineering Services
25.0
<= 0 : No Pad
!
25.0 Cell is filled !
rger ID of Plate Nozzle !
<= 0 : No Pad
!
ID t OD Pad OD Cell
for is filled ! or Inspection Opening
EllipsoidalAccess
### ### ### 0 di, L t CellYes is filled ! Inserted
305 25 355 406 35 Cell is filled !
### ### ### 0 di, L t CellYes is filled ! Inserted
305 25 355 406 35 Cell is filled !
### ### ### 380 ### CellNois filled ! Inserted
### ### ### 0 CellNois filled ! Inserted
### ### ### 150 ### CellNois filled ! Inserted
*** ### ### 0 *** Cell***is filled ! ***
### ### ### 210 ### CellNois filled ! Inserted
### ### ### 0 No Inserted
### ### ### 200 ### No Inserted
### ### ### 105 ### No Inserted
### ### ### 0 No Inserted
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 5 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Steam Drum Shell Steam Drum Shell

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers
Cell is filled !
DESIGN DATA plate
Material code ASME ASME
Material S A 516-70 A 516-70
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280 ℃
Inside diameter of cylinder 1,000 mm 1,000
Nominal thickness ts 30 mm 30
Outside diameter of cylinder D 1,060 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency for, or the efficiency of, appropriate joint E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7 0.7
Minimum allowance for threading and structural stability C 0 0 Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness

P D Err:508 x 1,060
t = + C + α = + 0.0 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

30
= Err:508 mm ### 30 mm used. -> Err:508

Minimum Required Thickness for Tubesheet

Efficiency of Ligament * PG - 52 Division Wall Furnace


Evaporator Side Wall
do = Outside diameter of tube = 50.8 do 50.8 50.8 50.8 50.8 50.8
d = Diameter of openings = 51.4 d 51.4 51.4 51.4 51.4 51.4
p = Longitudinal pitch = 76 p 76 85 76 76 76
*** *** ***
p - d 76 - 51.4
El = = = 0.324
p 76 El 0.324 0.395 0.324 0.324 0.324
P D 22 x 1,060
t = + C + α = + 0.0 + 3.2
2SEl + 2 y P 2 Err:509 0.324 + 2 Err:509 22

30
= Err:509 mm < 30 mm used. -> Err:509

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P D 22 x 1,060
K = = = Err:509
1.82 S ts 1.82 Err:509 30

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

ure coefficient, y
595 620 ℃
0.7 0.7
0.5 0.7

Furnace

Plus
0.6
<- 적 용 ? Yes
<- ***
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 6 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Steam Drum Head Steam Drum Head

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers * Semi-ellipsoidal Hemi-spherical to be reflected later !
PG - 29.1 Dished Heads * Dished Cell is filled !
DESIGN DATA plate
Material code ASME ASME
Material S A 516-70 A 516-70
Type 10% Dished
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280 ℃
Inside diameter of cylinder Uncorroded 1,000 mm 1,000
Nominal thickness ts 30 mm 30
Outside diameter of cylinder Do 1,060 mm
Inside diameter of cylinder Corroded D 1,006 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stability C 0 0 Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
Thickness reduction rate after forming rt 15 % 15
Radius to which the head is dished, measured on the concave side = 1 D L 1,006 mm
CALCULATION

Minimum Required Thickness of Head before Forming

2:1 Ellipsoidal

P Do Err:508 x 1,060
t0 = + C + α = + 0.0 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

= Err:508 mm

100 100
t = t0 = Err:508
100 - rt 100 - 15

30
= Err:508 mm ### 30 mm used. -> Err:508
10% Dished

5 P L 100 5 x Err:508 1,006 100


t = ( + α ) = ( + 3.2 )
4.8 S 100 - rt 4.8 x Err:509 100 - 15

30
= Err:508 mm ### 30 mm used. -> Err:508

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P Do 22 x 1,060
K = = = Err:509
1.82 S ts 1.82 Err:509 30

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

ure coefficient, y
595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 7 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Water Drum Shell Water Drum Shell

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers
Cell is filled !
DESIGN DATA plate
Material code ASME ASME
Material S A 516-70 A 516-70
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280 ℃
Inside diameter of cylinder 860 mm 860
Nominal thickness ts 25 mm 25
Outside diameter of cylinder D 910 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency for, or the efficiency of, appropriate joint E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stability C 0 0 Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness

P D Err:508 x 910
t = + C + α = + 0.0 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

25
= Err:508 mm ### 25 mm used. -> Err:508

Minimum Required Thickness for Tubesheet

Efficiency of Ligament * PG - 52 Division Wall Furnace


Evaporator Side Wall
do = Outside diameter of tube = 50.8 do 50.8 50.8 50.8 50.8 50.8
d = Diameter of openings = 51.4 d 51.4 51.4 51.4 51.4 51.4
p = Longitudinal pitch = 76 p 76 85 76 76 76
*** *** ***
p - d 76 - 51.4
El = = = 0.324
p 76 El 0.324 0.395 0.324 0.324 0.324
P D 22 x 910
t = + C + α = + 0.0 + 3.2
2SEl + 2 y P 2 Err:509 0.324 + 2 Err:509 22

25
= Err:509 mm < 25 mm used. -> Err:509

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P D 22 x 910
K = = = Err:509
1.82 S ts 1.82 Err:509 25

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

mm
mm
mm
ure coefficient, y
595 620 ℃

0.5 0.7

Furnace

Plus
0.6
<- 적 용 ? Yes
<- ***
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 8 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Water drum Head Water drum Head

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers * Semi-ellipsoidal Hemi-spherical to be reflected later !
PG - 29.1 Dished Heads * Dished Cell is filled !
DESIGN DATA plate
Material code ASME ASME
Material S A 516-70 A 516-70
Type 10% Dished
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280 ℃
Inside diameter of cylinder Uncorroded 860 mm 860
Nominal thickness ts 25 mm 25
Outside diameter of cylinder Do 910 mm
Inside diameter of cylinder Corroded D 866 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stability C 0 0 Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
Thickness reduction rate after forming rt 15 % 15
Radius to which the head is dished, measured on the concave side = 1 D L 866 mm
CALCULATION

Minimum Required Thickness of Head before Forming

2:1 Ellipsoidal

P Do Err:508 x 910
t0 = + C + α = + 0.0 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

= Err:508 mm

100 100
t = t0 = Err:508
100 - rt 100 - 15

25
= Err:508 mm ### 25 mm used. -> Err:508
10% Dished

5 P L 100 5 x Err:508 866 100


t = ( + α ) = ( + 3.2 )
4.8 S 100 - rt 4.8 x Err:509 100 - 15

25
= Err:508 mm ### 25 mm used. -> Err:508

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P Do 22 x 910
K = = = Err:509
1.82 S ts 1.82 Err:509 25

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

ure coefficient, y
595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 9 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Upper Header Upper Header

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers
Cell is filled !
DESIGN DATA pipe
Material code ASME ASME
Material S A 106-B A 106-B
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Inside diameter of cylinder Err:509 mm Err:509
Nominal thickness ts Err:509 mm ###
Outside diameter of cylinder D Err:509 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency for, or the efficiency of, appropriate joint E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stability C Err:509 ### Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness

P D Err:508 x Err:509
t = + C + α = + Err:509 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22
tr, seamless for Welded Cover
### Err:508
= Err:508 mm ### Err:509 mm used. -> Err:509

Minimum Required Thickness for Tubesheet

Efficiency of Ligament * PG - 52

do = Outside diameter of tube = 50.8 do 50.8


d = Diameter of openings = 51.4 d 51.4
p = Longitudinal pitch = 76 p 76

p - d 76 - 51.4
El = = = 0.324
p 76 El 0.324
P D 22 x Err:509
t = + C + α = + Err:509 + 3.2
2SEl + 2 y P 2 Err:509 0.324 + 2 Err:509 22

###
= Err:509 mm ### Err:509 mm used. -> Err:509

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P D 22 x Err:509
K = = = Err:509
1.82 S ts 1.82 Err:509 Err:509

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

ure coefficient, y
595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16. MANUAL INPUT
STRENGTH CALCULATION Revision 0 Design Input Status
Sheet No. 10 of 0 ### No Flanged Confined
### BSA ### Flanged Full Face
Project Misurata Combined Cycle Projects -N/R- BSP No Welded
Item No. QHA10BB001 ### GW No Formed & Welded
Service Auxiliary Boiler : to be checked and changed after copying a she

Flanged
Part Blind > Upper Header Upper Header Confined

ASME SEC. I 2013 Edition


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( j ) Bolted with a confined gasket Flange Cell is filled !
DESIGN DATA forging
Material code ASME ASME
Material S A 105 A 105
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 d Err:509 mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1 1
Factor depending upon the method of attachment of head, shell dimensions C 0.3
Total Bolt load W *** ###
Gasket moment arm, radial distance from bolt center to line of gasket reaction hG Err:509 mm
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness of Flat Head


d C P / S E + 1.9 W hG / S E d
3
t = + α

* Operating Condition
to = Err:509 0.30 Err:508 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

* Gasket Seating
tg = Err:509 0.30 0.0 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

t = Larger of to or tg
= Err:508 mm ### Err:509 mm used. -> ### ###

Flange Data Flange Gasket


Err:509

Diameter at location of gasket load reaction d Err:509 mm t = Err:509 ANSI Confined


Basic gasket seating width b0 Err:509 mm ** WN Spiral W.,SUS
Effective gasket seating width b Err:509 mm hG 6" A 193-B7,<=2.5"
Gasket Spiral W.,SUS Err:509 300 lb
Err:509

Gasket factor, Table 2-5.1 m Err:509 Err:509 Manual Input


Err:509

Gasket unit seating load y Err:509 ### Gasket d Err:509


Err:509
Err:509

Err:509

Err:509
Err:509
Err:509

Err:509

Err:509
Nominal bolt size Err:509 Width Err:509 * g Err:509 No 20
Actual bolt diameter Err:509 mm bcd Err:509 No 1"
Root diameter d2 Err:509 mm od Err:509 No n= 48
No. of bolts n Err:509 Nozzle ID nbd ### No * = 35.5
Bolt spacing Err:509 mm nob ###
w ### No ** 30

Total Bolt Load


* Operating Condition
W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 Err:509 ^2 Err:508 + ( 2 Err:509 3.14 Err:509 Err:509 22.0 ) = Err:509
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 Err:509 Err:509 Err:509 = Err:509
Sb = Err:509 ### * Allowable bolt stress at design temp. Tamb
Sa = Err:509 ### * Allowable bolt stress at atmospheric temp. 50 ℃
Am1 = Wm1 / Sb = Err:509 / Err:509 = Err:509
Am2 = Wm2 / Sa = Err:509 / Err:509 = Err:509
Am = Larger of Am1 or Am2 = Err:509 * total required cross-sectional area of bolts
Ab = π / 4 d22 n = Err:509 * cross-sectional area of the bolts using the root diameter
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π d = Err:509 ### Gasket width, used = Err:509 -> ###
W = ( Am + Ab ) Sa / 2 = Err:509

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 10 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part Blind > Upper Header Upper Header

ASME Sec. VIII, Div. 1


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( g-1 ) Welded Cell is filled !
DESIGN DATA forging
Material Code *** ASME
Material S *** A 105
Internal design pressure P *** ### 22 kg/cm2.g Gauge
Design temperature *** ℃ 280 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 Uncorroded *** mm Err:509
Diameter, or short span, measured as indicated in Fig. PG-31 Corroded d *** mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E *** 1 t t
Factor depending upon the method of attachment of head, shell dimensions C *** s s
Corrosion allowance α *** mm 3.2
d
t
d
CALCULATION t

Minimum Required Thickness of Flat Head Sketch Sketch


(e) (f)

m = the ratio, tr / ts = Err:508 / Err:509 = Err:508 pipe A 106-B ###

Where, tr Required thickness of seamless shell tr = Err:508


ts Nominal thickness of shell

C = 0.33 m = 0.33 x Err:508 = Err:508 * min. 0.2

t = d CP/SE + α = *** Err:508 *** / Err:508 *** + ***

= Err:508 mm ### 25.0 mm used. -> ### 25

NTES Narai Thermal Engineering Services


changed after copying a sheet !

No
mm Gasket Width
inch Bolt Size Unified
No. of Bolts
mm -> BCD

mm -> Flange OD

d
t
d
t

Sketch
(f)
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 11 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Lower Header Lower Header

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers
Cell is filled !
DESIGN DATA pipe
Material code ASME ASME
Material S A 106-B A 106-B
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Inside diameter of cylinder Err:509 mm Err:509
Nominal thickness ts Err:509 mm ###
Outside diameter of cylinder D Err:509 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency for, or the efficiency of, appropriate joint E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stability C Err:509 ### Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness

P D Err:508 x Err:509
t = + C + α = + Err:509 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22
tr, seamless for Welded Cover
### Err:508
= Err:508 mm ### Err:509 mm used. -> Err:509

Minimum Required Thickness for Tubesheet

Efficiency of Ligament * PG - 52

do = Outside diameter of tube = 50.8 do 50.8


d = Diameter of openings = 51.4 d 51.4
p = Longitudinal pitch = 76 p 76

p - d 76 - 51.4
El = = = 0.324
p 76 El 0.324
P D 22 x Err:509
t = + C + α = + Err:509 + 3.2
2SEl + 2 y P 2 Err:509 0.324 + 2 Err:509 22

###
= Err:509 mm ### Err:509 mm used. -> Err:509

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P D 22 x Err:509
K = = = Err:509
1.82 S ts 1.82 Err:509 Err:509

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

ure coefficient, y
595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16. MANUAL INPUT
STRENGTH CALCULATION Revision 0 Design Input Status
Sheet No. 12 of 0 ### No Flanged Confined
### BSA ### Flanged Full Face
Project Misurata Combined Cycle Projects -N/R- BSP No Welded
Item No. QHA10BB001 ### GW No Formed & Welded
Service Auxiliary Boiler : to be checked and changed after copying a she

Flanged
Part Blind > Lower Header Lower Header Confined

ASME SEC. I 2013 Edition


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( j ) Bolted with a confined gasket Flange Cell is filled !
DESIGN DATA forging
Material code ASME ASME
Material S A 105 A 105
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 d Err:509 mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1 1
Factor depending upon the method of attachment of head, shell dimensions C 0.3
Total Bolt load W *** ###
Gasket moment arm, radial distance from bolt center to line of gasket reaction hG Err:509 mm
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness of Flat Head


d C P / S E + 1.9 W hG / S E d
3
t = + α

* Operating Condition
to = Err:509 0.30 Err:508 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

* Gasket Seating
tg = Err:509 0.30 0.0 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

t = Larger of to or tg
= Err:508 mm ### Err:509 mm used. -> ### ###

Flange Data Flange Gasket


Err:509

Diameter at location of gasket load reaction d Err:509 mm t = Err:509 ANSI Confined


Basic gasket seating width b0 Err:509 mm ** WN Spiral W.,SUS
Effective gasket seating width b Err:509 mm hG 6" A 193-B7,<=2.5"
Gasket Spiral W.,SUS Err:509 300 lb
Err:509

Gasket factor, Table 2-5.1 m Err:509 Err:509 Manual Input


Err:509

Gasket unit seating load y Err:509 ### Gasket d Err:509


Err:509
Err:509

Err:509

Err:509
Err:509
Err:509

Err:509

Err:509
Nominal bolt size Err:509 Width Err:509 * g Err:509 No 20
Actual bolt diameter Err:509 mm bcd Err:509 No 1"
Root diameter d2 Err:509 mm od Err:509 No n= 48
No. of bolts n Err:509 Nozzle ID nbd ### No * = 35.5
Bolt spacing Err:509 mm nob ###
w ### No ** 30

Total Bolt Load


* Operating Condition
W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 Err:509 ^2 Err:508 + ( 2 Err:509 3.14 Err:509 Err:509 22.0 ) = Err:509
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 Err:509 Err:509 Err:509 = Err:509
Sb = Err:509 ### * Allowable bolt stress at design temp. Tamb
Sa = Err:509 ### * Allowable bolt stress at atmospheric temp. 50 ℃
Am1 = Wm1 / Sb = Err:509 / Err:509 = Err:509
Am2 = Wm2 / Sa = Err:509 / Err:509 = Err:509
Am = Larger of Am1 or Am2 = Err:509 * total required cross-sectional area of bolts
Ab = π / 4 d22 n = Err:509 * cross-sectional area of the bolts using the root diameter
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π d = Err:509 ### Gasket width, used = Err:509 -> ###
W = ( Am + Ab ) Sa / 2 = Err:509

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 12 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part Blind > Lower Header Lower Header

ASME Sec. VIII, Div. 1


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( e ) or ( f ) Welded Cell is filled !
DESIGN DATA forging
Material Code *** ASME
Material S *** A 105
Internal design pressure P *** ### 22 kg/cm2.g Gauge
Design temperature *** ℃ 280 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 Uncorroded *** mm Err:509
Diameter, or short span, measured as indicated in Fig. PG-31 Corroded d *** mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E *** 1
Factor depending upon the method of attachment of head, shell dimensions C ***
Corrosion allowance α *** mm 3.2
CALCULATION
t t
Minimum Required Thickness of Flat Head
s s
d d
t t
m = the ratio, tr / ts = Err:508 / Err:509 = Err:508 pipe A 106-B ###
Sketch Sketch
Where, tr Required thickness of seamless shell (e) (f) tr = Err:508
ts Nominal thickness of shell

C = 0.33 m = 0.33 x Err:508 = Err:508 * min. 0.2

t = d CP/SE + α = *** Err:508 *** / Err:508 *** + ***

= Err:508 mm ### 25.0 mm used. -> ### 25

NTES Narai Thermal Engineering Services


changed after copying a sheet !

No
mm Gasket Width
inch Bolt Size Unified
No. of Bolts
mm -> BCD

mm -> Flange OD
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 13 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Primary S/H Header Primary S/H Header

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers
Cell is filled !
DESIGN DATA pipe
Material code ASME ASME
Material S A 335-P11 A 335-P11
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 420.0 ℃ 420 ℃
Inside diameter of cylinder Err:509 mm Err:509
Nominal thickness ts Err:509 mm ###
Outside diameter of cylinder D Err:509 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency for, or the efficiency of, appropriate joint E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stability C Err:509 ### Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness

P D Err:508 x Err:509
t = + C + α = + Err:509 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

###
= Err:508 mm ### Err:509 mm used. -> Err:509

Minimum Required Thickness for Tubesheet

Efficiency of Ligament * PG - 52

do = Outside diameter of tube = 38.1 do 38.1


d = Diameter of openings = 39 d 39
p = Longitudinal pitch = 100 p 100

p - d 100 - 39
El = = = 0.610
p 100 El 0.610
P D 22 x Err:509
t = + C + α = + Err:509 + 3.2
2SEl + 2 y P 2 Err:509 0.610 + 2 Err:509 22

###
= Err:509 mm ### Err:509 mm used. -> Err:509

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P D 22 x Err:509
K = = = Err:509
1.82 S ts 1.82 Err:509 Err:509

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

ure coefficient, y
595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16. MANUAL INPUT
STRENGTH CALCULATION Revision 0 Design Input Status
Sheet No. 14 of 0 ### No Flanged Confined
### BSA ### Flanged Full Face
Project Misurata Combined Cycle Projects -N/R- BSP No Welded
Item No. QHA10BB001 ### GW No Formed & Welded
Service Auxiliary Boiler : to be checked and changed after copying a she

Flanged
Part Blind > Primary S/H Header Primary S/H Hea Confined

ASME SEC. I 2013 Edition


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( j ) Bolted with a confined gasket Flange Cell is filled !
DESIGN DATA forging
Material code ASME ASME
Material S A 182 F11 CL.1 A 182 F11 CL.1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 420 ℃ 420 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 d Err:509 mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1 1
Factor depending upon the method of attachment of head, shell dimensions C 0.3
Total Bolt load W *** ###
Gasket moment arm, radial distance from bolt center to line of gasket reaction hG Err:509 mm
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness of Flat Head


d C P / S E + 1.9 W hG / S E d
3
t = + α

* Operating Condition
to = Err:509 0.30 Err:508 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

* Gasket Seating
tg = Err:509 0.30 0.0 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

t = Larger of to or tg
= Err:508 mm ### Err:509 mm used. -> ### ###

Flange Data Flange Gasket


Err:509

Diameter at location of gasket load reaction d Err:509 mm t = Err:509 ANSI Confined


Basic gasket seating width b0 Err:509 mm ** WN Spiral W.,SUS
Effective gasket seating width b Err:509 mm hG 8" A 193-B7,<=2.5"
Gasket Spiral W.,SUS Err:509 300 lb
Err:509

Gasket factor, Table 2-5.1 m Err:509 Err:509 Manual Input


Err:509

Gasket unit seating load y Err:509 ### Gasket d Err:509


Err:509
Err:509

Err:509

Err:509
Err:509
Err:509

Err:509

Err:509
Nominal bolt size Err:509 Width Err:509 * g Err:509 No 20
Actual bolt diameter Err:509 mm bcd Err:509 No 1"
Root diameter d2 Err:509 mm od Err:509 No n= 48
No. of bolts n Err:509 Nozzle ID nbd ### No * = 35.5
Bolt spacing Err:509 mm nob ###
w ### No ** 30

Total Bolt Load


* Operating Condition
W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 Err:509 ^2 Err:508 + ( 2 Err:509 3.14 Err:509 Err:509 22.0 ) = Err:509
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 Err:509 Err:509 Err:509 = Err:509
Sb = Err:509 ### * Allowable bolt stress at design temp. Tamb
Sa = Err:509 ### * Allowable bolt stress at atmospheric temp. 50 ℃
Am1 = Wm1 / Sb = Err:509 / Err:509 = Err:509
Am2 = Wm2 / Sa = Err:509 / Err:509 = Err:509
Am = Larger of Am1 or Am2 = Err:509 * total required cross-sectional area of bolts
Ab = π / 4 d22 n = Err:509 * cross-sectional area of the bolts using the root diameter
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π d = Err:509 ### Gasket width, used = Err:509 -> ###
W = ( Am + Ab ) Sa / 2 = Err:509

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 14 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part Blind > Primary S/H Header Primary S/H Header

ASME Sec. VIII, Div. 1


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( e ) or ( f ) Welded Cell is filled !
DESIGN DATA forging
Material Code *** ASME
Material S *** A 182 F11 CL.1
Internal design pressure P *** ### 22 kg/cm2.g Gauge
Design temperature *** ℃ 280 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 Uncorroded *** mm Err:509
Diameter, or short span, measured as indicated in Fig. PG-31 Corroded d *** mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E *** 1
Factor depending upon the method of attachment of head, shell dimensions C ***
Corrosion allowance α *** mm 3.2
CALCULATION
t t
Minimum Required Thickness of Flat Head
s s
d d
t t
m = the ratio, tr / ts = Err:508 / Err:509 = Err:508 pipe A 335-P11 ###
Sketch Sketch
Where, tr Required thickness of seamless shell (e) (f)
ts Nominal thickness of shell

C = 0.33 m = 0.33 x Err:508 = Err:508 * min. 0.2

t = d CP/SE + α = *** Err:508 *** / Err:508 *** + ***

= Err:508 mm ### 35.0 mm used. -> ### 35

NTES Narai Thermal Engineering Services


changed after copying a sheet !

No
mm Gasket Width
inch Bolt Size Unified
No. of Bolts
mm -> BCD

mm -> Flange OD
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 15 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Secondary S/H Header Secondary S/H Header

ASME SEC. I 2013 Edition


Code PG - 27.2.2 Piping, Drums, Shells, and Headers
Cell is filled !
DESIGN DATA pipe
Material code ASME ASME
Material S A 335-P22 A 335-P22
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 480.0 ℃ 480 ℃
Inside diameter of cylinder Err:509 mm Err:509
Nominal thickness ts Err:509 mm ###
Outside diameter of cylinder D Err:509 mm
Maximum allowable stress value S Err:509 ### Temperature coefficient, y
Joint efficiency for, or the efficiency of, appropriate joint E 1 1 480 510 540 565
Temperature coefficient y Err:509 ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stability C Err:509 ### Err:508 SUS 0.4 0.4 0.4 0.4
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness

P D Err:508 x Err:509
t = + C + α = + Err:509 + 3.2
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

###
= Err:508 mm ### Err:509 mm used. -> Err:509

Minimum Required Thickness for Tubesheet

Efficiency of Ligament * PG - 52

do = Outside diameter of tube = 38.1 do 38.1


d = Diameter of openings = 39 d 39
p = Longitudinal pitch = 100 p 100

p - d 100 - 39
El = = = 0.610
p 100 El 0.610
P D 22 x Err:509
t = + C + α = + Err:509 + 3.2
2SEl + 2 y P 2 Err:509 0.610 + 2 Err:509 22

###
= Err:509 mm ### Err:509 mm used. -> Err:509

Maximum Permissible Diameter of Opening in a Definite Pattern * PG - 32.1.2

P D 22 x Err:509
K = = = Err:509
1.82 S ts 1.82 Err:509 Err:509

d = 8.08 [ D ts ( 1 - K ) ]^ ( 1 / 3 ) = Err:509 mm

NTES Narai Thermal Engineering Services


changed after copying a sheet !

ure coefficient, y
595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16. MANUAL INPUT
STRENGTH CALCULATION Revision 0 Design Input Status
Sheet No. 16 of 0 ### No Flanged Confined
### BSA ### Flanged Full Face
Project Misurata Combined Cycle Projects -N/R- BSP No Welded
Item No. QHA10BB001 ### GW No Formed & Welded
Service Auxiliary Boiler : to be checked and changed after copying a she

Flanged
Part Blind > Secondary S/H Header Secondary S/H HConfined

ASME SEC. I 2013 Edition


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( j ) Bolted with a confined gasket Flange Cell is filled !
DESIGN DATA forging
Material code ASME ASME
Material S A 182 F22 CL.1 A 182 F22 CL.1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 480 ℃ 480 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 d Err:509 mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1 1
Factor depending upon the method of attachment of head, shell dimensions C 0.3
Total Bolt load W *** ###
Gasket moment arm, radial distance from bolt center to line of gasket reaction hG Err:509 mm
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness of Flat Head


d C P / S E + 1.9 W hG / S E d
3
t = + α

* Operating Condition
to = Err:509 0.30 Err:508 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

* Gasket Seating
tg = Err:509 0.30 0.0 / Err:508 1 + 1.9 Err:509 Err:509 / Err:508 1 Err:509 ^3 + 3.2
= Err:508 mm

t = Larger of to or tg
= Err:508 mm ### Err:509 mm used. -> ### ###

Flange Data Flange Gasket


Err:509

Diameter at location of gasket load reaction d Err:509 mm t = Err:509 ANSI Confined


Basic gasket seating width b0 Err:509 mm ** WN Spiral W.,SUS
Effective gasket seating width b Err:509 mm hG 8" A 193-B7,<=2.5"
Gasket Spiral W.,SUS Err:509 300 lb
Err:509

Gasket factor, Table 2-5.1 m Err:509 Err:509 Manual Input


Err:509

Gasket unit seating load y Err:509 ### Gasket d Err:509


Err:509
Err:509

Err:509

Err:509
Err:509
Err:509

Err:509

Err:509
Nominal bolt size Err:509 Width Err:509 * g Err:509 No 20
Actual bolt diameter Err:509 mm bcd Err:509 No 1"
Root diameter d2 Err:509 mm od Err:509 No n= 48
No. of bolts n Err:509 Nozzle ID nbd ### No * = 35.5
Bolt spacing Err:509 mm nob ###
w ### No ** 30

Total Bolt Load


* Operating Condition
W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 Err:509 ^2 Err:508 + ( 2 Err:509 3.14 Err:509 Err:509 22.0 ) = Err:509
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 Err:509 Err:509 Err:509 = Err:509
Sb = Err:509 ### * Allowable bolt stress at design temp. Tamb
Sa = Err:509 ### * Allowable bolt stress at atmospheric temp. 50 ℃
Am1 = Wm1 / Sb = Err:509 / Err:509 = Err:509
Am2 = Wm2 / Sa = Err:509 / Err:509 = Err:509
Am = Larger of Am1 or Am2 = Err:509 * total required cross-sectional area of bolts
Ab = π / 4 d22 n = Err:509 * cross-sectional area of the bolts using the root diameter
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π d = Err:509 ### Gasket width, used = Err:509 -> ###
W = ( Am + Ab ) Sa / 2 = Err:509

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 16 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part Blind > Secondary S/H Header Secondary S/H Header

ASME Sec. VIII, Div. 1


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.2 Sketch ( e ) or ( f ) Welded Cell is filled !
DESIGN DATA forging
Material Code *** ASME
Material S *** A 182 F22 CL.1
Internal design pressure P *** ### 22 kg/cm2.g Gauge
Design temperature *** ℃ 280 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 Uncorroded *** mm Err:509
Diameter, or short span, measured as indicated in Fig. PG-31 Corroded d *** mm
Maximum allowable stress value S Err:508 ###
Joint efficiency for, or the efficiency of, appropriate joint E *** 1
Factor depending upon the method of attachment of head, shell dimensions C ***
Corrosion allowance α *** mm 3.2
CALCULATION
t t
Minimum Required Thickness of Flat Head
s s
d d
t t
m = the ratio, tr / ts = Err:508 / Err:509 = Err:508 pipe A 335-P22 ###
Sketch Sketch
Where, tr Required thickness of seamless shell (e) (f)
ts Nominal thickness of shell

C = 0.33 m = 0.33 x Err:508 = Err:508 * min. 0.2

t = d CP/SE + α = *** Err:508 *** / Err:508 *** + ***

= Err:508 mm ### 35.0 mm used. -> ### 35

NTES Narai Thermal Engineering Services


changed after copying a sheet !

No
mm Gasket Width
inch Bolt Size Unified
No. of Bolts
mm -> BCD

mm -> Flange OD
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 17 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Evaporator Evaporator Tube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 210-A1 A 210-A1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Outside diameter of cylinder D 50.8 mm 50.8
Nominal thickness 2.9 mm 2.9
Maximum allowable stress value S Err:509 ### 45.0
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 50.8 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 2.9 mm used. -> Err:508


NTES Narai Thermal Engineering Services
changed after copying a sheet !

Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 18 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Division Wall Division Wall Tube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 210-A1 A 210-A1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Outside diameter of cylinder D 50.8 mm 50.8
Nominal thickness 3.2 mm 3.2
Maximum allowable stress value S Err:509 ### 44.4
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 50.8 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 3.2 mm used. -> Err:508


NTES Narai Thermal Engineering Services
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Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 19 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Side Wall Side Wall Tube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 210-A1 A 210-A1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Outside diameter of cylinder D 50.8 mm 50.8
Nominal thickness 3.2 mm 3.2
Maximum allowable stress value S Err:509 ### 44.4
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 50.8 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 3.2 mm used. -> Err:508


NTES Narai Thermal Engineering Services
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Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 20 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Furnace Furnace Tube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 210-A1 A 210-A1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Outside diameter of cylinder D 50.8 mm 50.8
Nominal thickness 3.2 mm 3.2
Maximum allowable stress value S Err:509 ### 44.4
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 50.8 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 3.2 mm used. -> Err:508


NTES Narai Thermal Engineering Services
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Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 21 of 0

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Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Front / Rear Wall Front / Rear WallTube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 210-A1 A 210-A1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Outside diameter of cylinder D 50.8 mm 50.8
Nominal thickness 3.2 mm 3.2
Maximum allowable stress value S Err:509 ### 44.4
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 50.8 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 3.2 mm used. -> Err:508


NTES Narai Thermal Engineering Services
changed after copying a sheet !

Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 22 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Connection Tube Connection TubeTube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 210-A1 A 210-A1
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃
Outside diameter of cylinder D 63.5 mm 63.5
Nominal thickness 5.0 mm 5.0
Maximum allowable stress value S Err:509 ### 53.5
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 63.5 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 5.0 mm used. -> Err:508


NTES Narai Thermal Engineering Services
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Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 23 of 0

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Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Primary S/H Primary S/H Tube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 213-T11 A 213-T11
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 420.0 ℃ 420 ℃
Outside diameter of cylinder D 38.1 mm 38.1
Nominal thickness 4.0 mm 4.0
Maximum allowable stress value S Err:509 ### 30.1
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 38.1 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 4.0 mm used. -> Err:508

Minimum Tube Wall Thickness in the Bent Portion before Bending * TEMA RCB - 2. 31 U-bend Requirements

Minimum required thickness, calculated above t Err:508 mm

Outside tube diameter do 38.1 mm

Pitch p 106.7 106.7

Mean radius of bend R =p/2 53.4 mm

do 38.1
t1 = t [ 1 + ] = Err:508 [ 1 + ]
4R 4 x 53.4
= Err:508 mm ### 4.0 mm used. -> Err:508

NTES Narai Thermal Engineering Services


changed after copying a sheet !

Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 24 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

Part Tube > Secondary S/H Secondary S/H Tube

ASME SEC. I 2013 Edition


Code PG - 27.2.1 Tubing - Up to and Including 5 in. ( 125 mm ) Outside Diameter
Cell is filled !
DESIGN DATA tube
Material code ASME ASME
Material S A 213-T22 A 213-T22
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 480.0 ℃ 480 ℃
Outside diameter of cylinder D 38.1 mm 38.1
Nominal thickness 4.0 mm 4.0
Maximum allowable stress value S Err:509 ### 30.1
Thickness factor for expanded tube ends e 0 mm Expanded 1 Expanded 0 Strength-welded
Corrosion allowance α 0 mm 0 0 excent below
CALCULATION OD t
32 2.41
Minimum Required Thickness 0 51 2.67
77 3.05
P D Err:508 x 38.1 102 3.43
t = + 0.005 D + e + α = + 0.0 + 0.0
2S+P 2 Err:509 + 22 1000 3.81

= Err:508 mm ### 4.0 mm used. -> Err:508

Minimum Tube Wall Thickness in the Bent Portion before Bending * TEMA RCB - 2. 31 U-bend Requirements

Minimum required thickness, calculated above t Err:508 mm

Outside tube diameter do 38.1 mm

Pitch p 106.7 106.7

Mean radius of bend R =p/2 53.4 mm

do 38.1
t1 = t [ 1 + ] = Err:508 [ 1 + ]
4R 4 x 53.4
= Err:508 mm ### 4.0 mm used. -> Err:508

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Strength-welded
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 25 of 0

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Item No. QHA10BB001
Service Auxiliary Boiler

M1
Part Nozzle > M1, Steam Drum M/H Steam Drum M/H

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Steam Drum Head
Steam Drum Head NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 516-70 A 516-70 A 516-70 plate
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm 406 mm 1,000 1,000 10% Dis 406
Inside diameterr of cylinder Corroded D 1,006 mm Dn 409.2 mm PG - 28, D = a^2 / b to be ref
Inside radius Corroded R 503 mm Rn 204.6 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm 25.00 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno 456.0 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 0 0 0 Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn 23.40 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x 456


tr1 = + C + α = + 0.0 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060 tr, seamless for Cover


tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22 Err:508
Access or Inspection Opening
PG - 43.2 Yes
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = - N/A - mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:508 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### 25.0 mm used. -> ### 0.875

Size of Weld Required * PW - 16.2 Pad - N/A -


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = 19.00 plate A 516-70 - N/A - 0
tc min = Smaller of 6 mm or 0.7 tmin = 6.00
tc act = 0.7 Leg, WL1 = 7.00 -> OK !

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -


셀 tw없애지
min = 말0.5 tmin = - N/A -
것 tw! act = 0.7 Leg, WL2 = - N/A - -> - N/A -

-> 셀 The
없애지 셀 없애지
weld is말 말
satisfactory.
것 Strength
! 것 !cal. for welds are NOT required for this detail which conforms to Fig. PW - 16. 1, sketch (c), (g) & (h).
tr
Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 26 of 0
Part Nozzle > M1, Steam Drum M/H

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d 409.2 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code - N/A - ASME
Large Larg
Pad material specification - N/A - r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 0 mm tn + t tn + t - N/A -
For nozzle wall For nozzle wall
Pad thickness te 0 mm inserted abutting 0
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 0.00 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 0.00
Size of Weld Required * PW - 16.2
WL1 10.0 mm * Min. 8.5
WL2 0.0 mm * Min. - N/A - WL3
WL3 10 mm * Min. 10
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 46.8 mm 20 Distance nozzle projects

Limit of reinforcement * PG - 36 409.2 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp 0 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:508 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:508 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:508 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = 0 mm2

= A42, Area available in outer element weld


= - N/A - = 0 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= - N/A - = 0 mm2

A1 + A2 + A3 + A41 + A43 = Err:508 ### A = Err:508 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 27 of 0
Part Nozzle > M1, Steam Drum M/H

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = - N/A - = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = - N/A - = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = - N/A - = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> - N/A -

-> ### ###


NTES Narai Thermal Engineering Services
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305x406
A 516-70 16" Sch.40

PG - 28, D = a^2 / b to be reflected later !

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 28 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part Blind > Steam Drum M/H Steam Drum M/H

ASME SEC. I 2013 Edition


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.3 Non-circular Heads Cell is filled !
DESIGN DATA plate
Material Code ASME ASME
Material S A 516-70 A 516-70
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280 ℃ 280 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 Uncorroded 305.0 mm 305
Diameter, or short span, measured as indicated in Fig. PG-31 Corroded d 311.4 mm
Long span of non-circular head Uncorroded 406.0 mm 406
Long span of non-circular head Corroded D 408.0 mm
Maximum allowable stress value S Err:509 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1 1
Factor depending upon the method of attachment of head, shell dimensions C ***
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness of Flat Head

m = the ratio, tr / ts = Err:508 / 25.0 = Err:508 plate A 516-70 ###

Where, tr Required thickness of seamless shell tr = Err:508


ts Nominal thickness of shell

C = 0.33

Factor for Non-circular Heads

Z = 3.4 - 2.4 d / D = 1.57 * max. 2.5

t = d ZCP/SE + α = 311 1.57 0.33 Err:508 / Err:509 1 + 3.2

= Err:508 mm ### 35 mm used. -> ### 35


NTES Narai Thermal Engineering Services
Gauge
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 29 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

M2
Part Nozzle > M2, Water Drum M/H Water Drum M/H

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Water drum Head
Water drum Head NOZZLE Water Drum ShelWater drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 516-70 A 516-70 A 516-70 plate
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 860 mm 406 mm 860 860 10% Dis 406
Inside diameterr of cylinder Corroded D 866 mm Dn 409.2 mm
Inside radius Corroded R 433 mm Rn 204.6 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 25 mm 25.00 mm 25 25 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 910 mm Dno 456.0 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 0 0 0 Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 21.8 mm tn 23.40 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, and Headers

P Dno Err:508 x 456


tr1 = + C + α = + 0.0 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 910 tr, seamless for Cover


tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22 Err:508
Access or Inspection Opening
PG - 43.2 Yes
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = - N/A - mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:508 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### 25.0 mm used. -> ### 0.875

Size of Weld Required * PW - 16.2 Pad - N/A -


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = 19.00 plate A 516-70 - N/A - 0
tc min = Smaller of 6 mm or 0.7 tmin = 6.00
tc act = 0.7 Leg, WL1 = 7.00 -> OK !

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -


셀 tw없애지
min = 말0.5 tmin = - N/A -
것 tw! act = 0.7 Leg, WL2 = - N/A - -> - N/A -

-> 셀 The
없애지 셀 없애지
weld is말 말
satisfactory.
것 Strength
! 것 !cal. for welds are NOT required for this detail which conforms to Fig. PW - 16. 1, sketch (c), (g) & (h).
tr
Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 30 of 0
Part Nozzle > M2, Water Drum M/H

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d 409.2 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code - N/A - ASME
Large Larg
Pad material specification - N/A - r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 0 mm tn + t tn + t - N/A -
For nozzle wall For nozzle wall
Pad thickness te 0 mm inserted abutting 0
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 0.00 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 0.00
Size of Weld Required * PW - 16.2
WL1 10.0 mm * Min. 8.5
WL2 0.0 mm * Min. - N/A - WL3
WL3 10 mm * Min. 10
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 41.8 mm 20 Distance nozzle projects

Limit of reinforcement * PG - 36 409.2 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp 0 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:508 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:508 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:508 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = 0 mm2

= A42, Area available in outer element weld


= - N/A - = 0 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= - N/A - = 0 mm2

A1 + A2 + A3 + A41 + A43 = Err:508 ### A = Err:508 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 31 of 0
Part Nozzle > M2, Water Drum M/H

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = - N/A - = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = - N/A - = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = - N/A - = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> - N/A -

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

305x406
A 516-70 16" Sch.40

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 32 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part Blind > Water Drum M/H Water Drum M/H

ASME SEC. I 2013 Edition


Code PG - 31 Unstayed Flat Heads and Covers
PG - 31.3.3 Non-circular Heads Cell is filled !
DESIGN DATA plate
Material Code ASME ASME
Material S A 516-70 A 516-70
Maximum allowable working pressure P 22 ### 22 kg/cm2.g Gauge
Design temperature 280 ℃ 280 ℃
Diameter, or short span, measured as indicated in Fig. PG-31 Uncorroded 305.0 mm 305
Diameter, or short span, measured as indicated in Fig. PG-31 Corroded d 311.4 mm
Long span of non-circular head Uncorroded 406.0 mm 406
Long span of non-circular head Corroded D 408.0 mm
Maximum allowable stress value S Err:509 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1 1
Factor depending upon the method of attachment of head, shell dimensions C ***
Corrosion allowance α 3.2 mm 3.2
CALCULATION

Minimum Required Thickness of Flat Head

m = the ratio, tr / ts = Err:508 / 25.0 = Err:508 plate A 516-70 ###

Where, tr Required thickness of seamless shell tr = Err:508


ts Nominal thickness of shell

C = 0.33

Factor for Non-circular Heads

Z = 3.4 - 2.4 d / D = 1.57 * max. 2.5

t = d ZCP/SE + α = 311 1.57 0.33 Err:508 / Err:509 1 + 3.2

= Err:508 mm ### 35 mm used. -> ### 35


NTES Narai Thermal Engineering Services
Gauge
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 33 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N3
Part Nozzle > N3, Steam Out Steam Out

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Steam Drum Shell
Steam Drum Shell NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 8" / Sch.80 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm Err:509 mm 1,000 1,000 10% Dis Err:509
Inside diameterr of cylinder Corroded D 1,006 mm Dn Err:509 mm
Inside radius Corroded R 503 mm Rn Err:509 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm Err:509 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:509 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:509 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:509 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:509


tr1 = + C + α = + Err:509 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:509 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad Yes


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = Err:509 plate A 516-70 380.0 19
tc min = Smaller of 6 mm or 0.7 tmin = Err:509
tc act = 0.7 Leg, WL1 = Err:509 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 19.00


셀 tw없애지
min = 말0.5 tmin = 9.50
것 tw! act = 0.7 Leg, WL2 = 11.20 -> OK !

-> 셀 ###
없애지셀 없애지
말 말
것! 것!
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 34 of 0
Part Nozzle > N3, Steam Out

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:509 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code ASME ASME
Large Larg
Pad material specification S A 516-70 r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 380.0 mm tn + t tn + t 380.0
For nozzle wall For nozzle wall
Pad thickness te 19 mm inserted abutting 19
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 Err:509 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 Err:508
Size of Weld Required * PW - 16.2
WL1 Err:509 mm * Min. Err:509
WL2 16.0 mm * Min. 13.4 WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:509 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp Err:509 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:509 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:509 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:509 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:509 mm2

= A42, Area available in outer element weld


= WL2^2 fr3 = Err:508 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= ( Dp - d - 2 tn ) te fr3 = Err:509 mm2

A1 + A2 + A3 + A41 + A42 + A43 + A5 = Err:509 ### A = Err:509 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 35 of 0
Part Nozzle > N3, Steam Out

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 - A42 - A5 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = ( A - A1 ) Sv = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL2 π ( Dp + WL2 ) Sv fr3 = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL2 π ( d + 2 tn ) Sv fr1 = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 8" Sch.80

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 36 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N4
Part Nozzle > N4, Feedwater Feedwater

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Steam Drum Head
Steam Drum Head NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 4" / Sch.80 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm Err:509 mm 1,000 1,000 10% Dis Err:509
Inside diameterr of cylinder Corroded D 1,006 mm Dn Err:509 mm
Inside radius Corroded R 503 mm Rn Err:509 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm Err:509 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:509 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:509 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:509 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:509


tr1 = + C + α = + Err:509 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:509 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad - N/A -


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = Err:509 plate A 516-70 - N/A - 0
tc min = Smaller of 6 mm or 0.7 tmin = Err:509
tc act = 0.7 Leg, WL1 = Err:509 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -


셀 tw없애지
min = 말0.5 tmin = - N/A -
것 tw! act = 0.7 Leg, WL2 = - N/A - -> - N/A -

-> 셀 ###
없애지 셀 없애지
말 말
것 Strength
! 것 !cal. for welds are NOT required for this detail which conforms to Fig. PW - 16. 1, sketch (c), (g) & (h).
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 37 of 0
Part Nozzle > N4, Feedwater

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:509 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code - N/A - ASME
Large Larg
Pad material specification - N/A - r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 0 mm tn + t tn + t - N/A -
For nozzle wall For nozzle wall
Pad thickness te 0 mm inserted abutting 0
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 0.00 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 0.00
Size of Weld Required * PW - 16.2
WL1 Err:509 mm * Min. Err:509
WL2 0.0 mm * Min. - N/A - WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:509 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp 0 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:509 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:509 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:509 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:509 mm2

= A42, Area available in outer element weld


= - N/A - = 0 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= - N/A - = Err:509 mm2

A1 + A2 + A3 + A41 + A43 = Err:509 ### A = Err:509 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 38 of 0
Part Nozzle > N4, Feedwater

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = - N/A - = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = - N/A - = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = - N/A - = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> - N/A -

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 4" Sch.80

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 39 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N5
Part Nozzle > N5, Safety Valve Safety Valve

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Steam Drum Shell
Steam Drum Shell NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 2" / Sch.160 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm Err:509 mm 1,000 1,000 10% Dis Err:509
Inside diameterr of cylinder Corroded D 1,006 mm Dn Err:509 mm
Inside radius Corroded R 503 mm Rn Err:509 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm Err:509 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:509 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:509 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:509 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:509


tr1 = + C + α = + Err:509 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:509 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad Yes


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = Err:509 plate A 516-70 150.0 19
tc min = Smaller of 6 mm or 0.7 tmin = Err:509
tc act = 0.7 Leg, WL1 = Err:509 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 19.00


셀 tw없애지
min = 말0.5 tmin = 9.50
것 tw! act = 0.7 Leg, WL2 = 11.20 -> OK !

-> 셀 ###
없애지셀 없애지
말 말
것! 것!
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 40 of 0
Part Nozzle > N5, Safety Valve

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:509 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code ASME ASME
Large Larg
Pad material specification S A 516-70 r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 150.0 mm tn + t tn + t 150.0
For nozzle wall For nozzle wall
Pad thickness te 19 mm inserted abutting 19
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 Err:509 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 Err:508
Size of Weld Required * PW - 16.2
WL1 Err:509 mm * Min. Err:509
WL2 16.0 mm * Min. 13.4 WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:509 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp Err:509 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:509 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:509 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:509 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:509 mm2

= A42, Area available in outer element weld


= WL2^2 fr3 = Err:508 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= ( Dp - d - 2 tn ) te fr3 = Err:509 mm2

A1 + A2 + A3 + A41 + A42 + A43 + A5 = Err:509 ### A = Err:509 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 41 of 0
Part Nozzle > N5, Safety Valve

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 - A42 - A5 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = ( A - A1 ) Sv = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL2 π ( Dp + WL2 ) Sv fr3 = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL2 π ( d + 2 tn ) Sv fr1 = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 2" Sch.160

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 42 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N52
Part Nozzle > N52, Safety Valve 2 Safety Valve 2

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA ***
Steam Drum Head NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S *** / *** / *** A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm *** mm 1,000 1,000 10% Dis ***
Inside diameterr of cylinder Corroded D 1,006 mm Dn #VALUE! mm
Inside radius Corroded R 503 mm Rn #VALUE! mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn *** mm 3.2 3.2 ***
Nominal wall thickness Uncorroded 30 mm Err:508 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:508 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:508 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:508 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:508


tr1 = + C + α = + Err:508 + *** = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 ***
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:508 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad - N/A -


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = Err:508 plate A 516-70 *** 0
tc min = Smaller of 6 mm or 0.7 tmin = Err:508
tc act = 0.7 Leg, WL1 = Err:508 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -


셀 tw없애지
min = 말0.5 tmin = - N/A -
것 tw! act = 0.7 Leg, WL2 = - N/A - -> - N/A -

-> 셀 ###
없애지 셀 없애지
말 말
것 Strength
! 것 !cal. for welds are NOT required for this detail which conforms to Fig. PW - 16. 1, sketch (c), (g) & (h).
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 43 of 0
Part Nozzle > N52, Safety Valve 2

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent *** ***
D
Finished diameter of circular opening = Dn d ### mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code - N/A - ASME
Large Larg
Pad material specification - N/A - r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 0 mm tn + t tn + t ***
For nozzle wall For nozzle wall
Pad thickness te 0 mm inserted abutting 0
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 0.00 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 0.00
Size of Weld Required * PW - 16.2
WL1 Err:508 mm * Min. Err:508
WL2 0.0 mm * Min. - N/A - WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 ### mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp 0 mm
CALCULATION

= A, Area required
= d tr F = #VALUE! mm2

= A1, Area available in shell


= Larger of d ( t - F tr ) and 2 ( t + tn ) ( t - F tr ) = Err:508 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 0 = 0 mm2

= A3, Aea available in nozzle projecting inward


= - N/A - = 0 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:508 mm2

= A42, Area available in outer element weld


= - N/A - = 0 mm2

= A43, Area available in inward nozzle weld


= - N/A - = Err:509 mm2

= A5, Area available in element


= - N/A - = #VALUE! mm2

A1 + A2 + A3 + A41 + A43 = Err:508 ### A = #VALUE! ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 44 of 0
Part Nozzle > N52, Safety Valve 2

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = - N/A - = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = - N/A - = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = - N/A - = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> - N/A -

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

*** *** ***

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 45 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N6
Part Nozzle > N6, Aux. Valve Aux. Valve

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Steam Drum Shell
Steam Drum Shell NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 2" / Sch.160 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm Err:509 mm 1,000 1,000 10% Dis Err:509
Inside diameterr of cylinder Corroded D 1,006 mm Dn Err:509 mm
Inside radius Corroded R 503 mm Rn Err:509 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm Err:509 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:509 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:509 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:509 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:509


tr1 = + C + α = + Err:509 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:509 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad Yes


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = Err:509 plate A 516-70 210.0 19
tc min = Smaller of 6 mm or 0.7 tmin = Err:509
tc act = 0.7 Leg, WL1 = Err:509 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 19.00


셀 tw없애지
min = 말0.5 tmin = 9.50
것 tw! act = 0.7 Leg, WL2 = 11.20 -> OK !

-> 셀 ###
없애지셀 없애지
말 말
것! 것!
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 46 of 0
Part Nozzle > N6, Aux. Valve

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:509 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code ASME ASME
Large Larg
Pad material specification S A 516-70 r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 210.0 mm tn + t tn + t 210.0
For nozzle wall For nozzle wall
Pad thickness te 19 mm inserted abutting 19
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 Err:509 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 Err:508
Size of Weld Required * PW - 16.2
WL1 Err:509 mm * Min. Err:509
WL2 16.0 mm * Min. 13.4 WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:509 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp Err:509 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:509 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:509 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:509 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:509 mm2

= A42, Area available in outer element weld


= WL2^2 fr3 = Err:508 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= ( Dp - d - 2 tn ) te fr3 = Err:509 mm2

A1 + A2 + A3 + A41 + A42 + A43 + A5 = Err:509 ### A = Err:509 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 47 of 0
Part Nozzle > N6, Aux. Valve

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 - A42 - A5 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = ( A - A1 ) Sv = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL2 π ( Dp + WL2 ) Sv fr3 = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL2 π ( d + 2 tn ) Sv fr1 = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 2" Sch.160

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 48 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N7
Part Nozzle > N7, Water Column Water Column

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Steam Drum Head
Steam Drum Head NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 2" / Sch.160 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm Err:509 mm 1,000 1,000 10% Dis Err:509
Inside diameterr of cylinder Corroded D 1,006 mm Dn Err:509 mm
Inside radius Corroded R 503 mm Rn Err:509 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm Err:509 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:509 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:509 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:509 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:509


tr1 = + C + α = + Err:509 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:509 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad - N/A -


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = Err:509 plate A 516-70 - N/A - 0
tc min = Smaller of 6 mm or 0.7 tmin = Err:509
tc act = 0.7 Leg, WL1 = Err:509 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -


셀 tw없애지
min = 말0.5 tmin = - N/A -
것 tw! act = 0.7 Leg, WL2 = - N/A - -> - N/A -

-> 셀 ###
없애지 셀 없애지
말 말
것 Strength
! 것 !cal. for welds are NOT required for this detail which conforms to Fig. PW - 16. 1, sketch (c), (g) & (h).
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 49 of 0
Part Nozzle > N7, Water Column

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:509 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code - N/A - ASME
Large Larg
Pad material specification - N/A - r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 0 mm tn + t tn + t - N/A -
For nozzle wall For nozzle wall
Pad thickness te 0 mm inserted abutting 0
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 0.00 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 0.00
Size of Weld Required * PW - 16.2
WL1 Err:509 mm * Min. Err:509
WL2 0.0 mm * Min. - N/A - WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:509 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp 0 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:509 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:509 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:509 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:509 mm2

= A42, Area available in outer element weld


= - N/A - = 0 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= - N/A - = Err:509 mm2

A1 + A2 + A3 + A41 + A43 = Err:509 ### A = Err:509 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 50 of 0
Part Nozzle > N7, Water Column

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = - N/A - = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = - N/A - = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = - N/A - = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> - N/A -

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 2" Sch.160

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 51 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N8
Part Nozzle > N8, Cont. Blowdown Cont. Blowdown

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Water Drum Shell
Steam Drum Head NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 1" / Sch.160 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm Err:509 mm 1,000 1,000 10% Dis Err:509
Inside diameterr of cylinder Corroded D 1,006 mm Dn Err:509 mm
Inside radius Corroded R 503 mm Rn Err:509 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm Err:509 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:509 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:509 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:509 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:509


tr1 = + C + α = + Err:509 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:509 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad Yes


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = Err:509 plate A 516-70 200.0 19
tc min = Smaller of 6 mm or 0.7 tmin = Err:509
tc act = 0.7 Leg, WL1 = Err:509 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 19.00


셀 tw없애지
min = 말0.5 tmin = 9.50
것 tw! act = 0.7 Leg, WL2 = 11.20 -> OK !

-> 셀 ###
없애지셀 없애지
말 말
것! 것!
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 52 of 0
Part Nozzle > N8, Cont. Blowdown

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:509 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code ASME ASME
Large Larg
Pad material specification S A 516-70 r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 200.0 mm tn + t tn + t 200.0
For nozzle wall For nozzle wall
Pad thickness te 19 mm inserted abutting 19
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 Err:509 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 Err:508
Size of Weld Required * PW - 16.2
WL1 Err:509 mm * Min. Err:509
WL2 16.0 mm * Min. 13.4 WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:509 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp Err:509 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:509 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:509 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:509 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:509 mm2

= A42, Area available in outer element weld


= WL2^2 fr3 = Err:508 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= ( Dp - d - 2 tn ) te fr3 = Err:509 mm2

A1 + A2 + A3 + A41 + A42 + A43 + A5 = Err:509 ### A = Err:509 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 53 of 0
Part Nozzle > N8, Cont. Blowdown

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 - A42 - A5 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = ( A - A1 ) Sv = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL2 π ( Dp + WL2 ) Sv fr3 = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL2 π ( d + 2 tn ) Sv fr1 = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 1" Sch.160

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 54 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N9
Part Nozzle > N9, Bottom Blowdown Bottom Blowdown

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Water Drum Shell
Water Drum Shell NOZZLE Water Drum ShelWater drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 2" / Sch.160 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 860 mm Err:509 mm 860 860 10% Dis Err:509
Inside diameterr of cylinder Corroded D 866 mm Dn Err:509 mm
Inside radius Corroded R 433 mm Rn Err:509 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 25 mm Err:509 mm 25 25 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 910 mm Dno Err:509 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:509 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 21.8 mm tn Err:509 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:509


tr1 = + C + α = + Err:509 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 910
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:509 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad Yes


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = Err:509 plate A 516-70 105.0 19
tc min = Smaller of 6 mm or 0.7 tmin = Err:509
tc act = 0.7 Leg, WL1 = Err:509 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 19.00


셀 tw없애지
min = 말0.5 tmin = 9.50
것 tw! act = 0.7 Leg, WL2 = 11.20 -> OK !

-> 셀 ###
없애지셀 없애지
말 말
것! 것!
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 55 of 0
Part Nozzle > N9, Bottom Blowdown

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:509 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code ASME ASME
Large Larg
Pad material specification S A 516-70 r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 105.0 mm tn + t tn + t 105.0
For nozzle wall For nozzle wall
Pad thickness te 19 mm inserted abutting 19
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 Err:509 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 Err:508
Size of Weld Required * PW - 16.2
WL1 Err:509 mm * Min. Err:509
WL2 16.0 mm * Min. 13.4 WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:509 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp Err:509 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:509 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:509 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:509 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:509 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:509 mm2

= A42, Area available in outer element weld


= WL2^2 fr3 = Err:508 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= ( Dp - d - 2 tn ) te fr3 = Err:509 mm2

A1 + A2 + A3 + A41 + A42 + A43 + A5 = Err:509 ### A = Err:509 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 56 of 0
Part Nozzle > N9, Bottom Blowdown

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 - A42 - A5 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = ( A - A1 ) Sv = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL2 π ( Dp + WL2 ) Sv fr3 = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL2 π ( d + 2 tn ) Sv fr1 = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 2" Sch.160

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 57 of 0

Project Misurata Combined Cycle Projects : to be checked and changed after copying a she
Item No. QHA10BB001
Service Auxiliary Boiler

N10
Part Nozzle > N10, Drain Drain

ASME SEC. I 2013 Edition


Code PG - 43 Nozzle Neck Thickness
PW - 16 Minimum Requirements for Attachment Welds
Cell is filled ! Cell is filled ! Nozzle Location
DESIGN DATA Water Drum Shell
Steam Drum Head NOZZLE Steam Drum SheSteam Drum Head
Material code ASME ASME ASME ASME ASME
Material specification S A 516-70 S A 106-B / 2" / Sch.160 A 516-70 A 516-70 pipe
Maximum allowable working pressure P 22 ### 22 ### 22 kg/cm2.g Gauge
Design temperature 280.0 ℃ 280.0 ℃ 280.0 ℃
Inside diameterr of cylinder Uncorroded 1,000 mm Err:508 mm 1,000 1,000 10% Dis Err:508
Inside diameterr of cylinder Corroded D 1,006 mm Dn Err:508 mm
Inside radius Corroded R 503 mm Rn Err:508 mm Material Type
Maximum allowable stress value S Err:508 ### Sn Err:509 ### plate plate %FM
Joint efficiency E 1 En 1 1 1 15 1
Corrosion allowance α 3.2 mm αn 1.6 mm 3.2 3.2 1.6
Nominal wall thickness Uncorroded 30 mm Err:508 mm 30 30 ###
Standard Wall Thickness tsw Err:509 mm STD
Outside diameter of cylinder Do 1,060 mm Dno Err:508 480 510 540 565
Temperature coefficient y Err:509 Err:509 ### ### Err:508 C.S. 0.4 0.5 0.7
Minimum allowance for threading and structural stabiC 0 Err:508 0 ### Err:508 SUS 0.4 0.4 0.4 0.4
Wall thickness Corroded t 26.8 mm tn Err:508 mm
CALCULATION

Minimum Nozzle Wall Thickness * PG - 43

PG - 27.2.2 Piping, Drums, Shells, and Headers

P Dno Err:508 x Err:508


tr1 = + C + α = + Err:508 + 1.6 = Err:508 mm
2SE + 2 y P 2 Err:509 1 + 2 Err:509 22

P Do Err:508 x 1,060
tr2 = + C + α = + 0.0 + 3.2 = Err:508 mm
2SE + 2 y P 2 Err:508 1 + 2 Err:509 22
Access or Inspection Opening
PG - 43.2 No
tr3 = Minimum thickness of standard wall pipe = 0.875 tsw + αn = Err:509 mm ### ###
셀 없애지 말
tr4 = Smaller of tr2 or tr3 = Err:509 mm 것!
셀 없애지 말
것!

-> Larger of tr1 or tr4 = Err:508 mm ### Err:508 mm used. -> ### 0.875
###

Size of Weld Required * PW - 16.2 Pad - N/A -


ASME
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = Err:508 plate A 516-70 - N/A - 0
tc min = Smaller of 6 mm or 0.7 tmin = Err:508
tc act = 0.7 Leg, WL1 = Err:508 -> ###

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -


셀 tw없애지
min = 말0.5 tmin = - N/A -
것 tw! act = 0.7 Leg, WL2 = - N/A - -> - N/A -

-> 셀 ###
없애지 셀 없애지
말 말
것 Strength
! 것 !cal. for welds are NOT required for this detail which conforms to Fig. PW - 16. 1, sketch (c), (g) & (h).
tr
### ### Err:508 Err:508

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 58 of 0
Part Nozzle > N10, Drain

Code PG - 33 Compensation required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted Inserted
D
Finished diameter of circular opening = Dn d Err:508 mm p
R
Corrction factor F 1 tn tr
n
tr
Required thickness of a seamless shell or head tr Err:508 mm n Err:508 Err:508
Required thickness of a seamless nozzle wall trn Err:508 mm Err:508
* te
tr
1
Allowable stress value in tension, Nozzle Sn Err:509 ###
Allowable stress value in tension, Vessel Sv Err:508 ### t c
Strength reduction factor, ≤ 1.0 =Cell
Sn / Sv
is fr1 Err:509
filled ! * h d
2 ti
E1 1
Pad material code - N/A - ASME
Large Larg
Pad material specification - N/A - r of er of A 516-70
d or Rn + d or Rn +
Pad O.D. 0 mm tn + t tn + t - N/A -
For nozzle wall For nozzle wall
Pad thickness te 0 mm inserted abutting 0
through the vessel
the vessel wall
wall
Allowable stress value in reinforcing element Sp Err:508 Min.
### x 1.15 * 1 : Smaller of 2.5 t or 2.5 plate
up to Integer tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Min. x 1.15* 1 : Smaller of 2.5 t or 2.5
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr2 0.00 up to Integer
###
tn + te
* 2 : Smallest of h, 2.5 t, or
2.5 ti
Strength reduction factor, ≤ 1.0 = Sp / Sv fr3 0.00
Size of Weld Required * PW - 16.2
WL1 Err:508 mm * Min. Err:508
WL2 0.0 mm * Min. - N/A - WL3
WL3 0 mm * Min. 0
Distance nozzle projects from Inner surface
inward from the outer surface of the shell wall h 0 mm 0 Distance nozzle projects

Limit of reinforcement * PG - 36 Err:508 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp 0 mm
CALCULATION

= A, Area required
= ( d + 2 tn ) tr F = Err:508 mm2

= A1, Area available in shell


= Larger of ( d - 2 tn ) ( t - F tr ) and 2 t ( t - F tr ) = Err:508 mm2

= A2, Area available in nozzle projecting outward


= Smaller of 2 ( tn - trn ) ( 2.5 t fr1 ) and 2 ( tn - trn ) ( 2.5 tn + te ) fr1 = Err:508 mm2

= A3, Aea available in nozzle projecting inward


= 2 tn fr1 h = Err:508 mm2

= A41, Area available in outward nozzle weld


= WL1^2 fr2 = Err:508 mm2

= A42, Area available in outer element weld


= - N/A - = 0 mm2

= A43, Area available in inward nozzle weld


= WL3^2 fr1 = Err:509 mm2

= A5, Area available in element


= - N/A - = Err:508 mm2

A1 + A2 + A3 + A41 + A43 = Err:508 ### A = Err:508 ### ###

NTES Narai Thermal Engineering Services


WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
STRENGTH CALCULATION
Sheet No. 59 of 0
Part Nozzle > N10, Drain

Code PG - 37 Strength of Compensation

CALCULATION

Allowable Unit Stresses * PW - 15.2

Fillet Weld Shear Sfs = 0.49 x Err:508 = Err:508 ###


Nozzle Wall Shear Sns = 0.7 x Err:509 = Err:509 ###
Groove Weld Tension Sgt = 0.74 x Err:508 = Err:508 ###
Groove Weld Shear Sgs = 0.6 x Err:508 = Err:508 ###

Required Weld Strength * PG - 37.2 & Fig PW - 15

Wr = ( A - A1 ) Sv = Err:509 ### = Err:509 N

Weld Strength * Fig PW - 15

Inner Fillet Weld in Shear


W1 = 0.49 ( 1/2 ) WL1 π ( d + 2 tn + WL1 ) Sv fr1 = Err:509 ### = Err:509 N

Groove Weld in Tension


W2 = 0.74 ( 1/2 ) WL1 π ( d + 2 tn ) Sv fr1 = Err:509 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> ###

Required Weld Strength for Compensation

Wr = - N/A - = Err:508 ### = Err:509 N

Weld Strength

Outer Fillet Weld in Shear


W1 = - N/A - = Err:508 ### = Err:509 N

Lower Groove Weld in Tension


W2 = - N/A - = Err:508 ### = Err:509 N

Combined Weld Strength


W = W1 + W2 = Err:509 N -> - N/A -

-> ### ###


NTES Narai Thermal Engineering Services
changed after copying a sheet !

A 106-B 2" Sch.160

595 620 ℃

0.5 0.7
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 0 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part #REF!

ASME SEC. I 2013 Edition


Code UG - 27 Shells under Internal Pressure
( c) ( 1 ) Circumferential Stress in the Longitudinal Joint

DESIGN DATA plate

kg/cm2.g Gauge

CALCULATION
NTES Narai Thermal Engineering Services
Gauge
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Rev. 0
Sheet No. 0 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

DESIGN DATA SHEET


NTES Narai Thermal Engineering Services
WATER TUBE BOILER : Doc. No. WTB - SC - 100
Date 2016. 4. 16.
STRENGTH CALCULATION Revision 0
Sheet No. 0 of 0

Project Misurata Combined Cycle Projects


Item No. QHA10BB001
Service Auxiliary Boiler

Part Pppppp

ASME Sec. VIII, Div. 1


Code UG - 27 Shells under Internal Pressure
( c) ( 1 ) Circumferential Stress in the Longitudinal Joint

DESIGN DATA

CALCULATION
NTES Narai Thermal Engineering Services

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