Contents

01 Cylinder Head Assembly…………………………………… (1) (1)ZHB Injection Pump Assembly…………………………(54)

02 Cylinder Block Assembly ……………………………………(7) (2)Feed Pump Assembly……………………………………(56)
03 CameshaftAssembly……………………………………… (11) (3)TAGovernor Assembly………………………………… (58)
04 Crankshaft and Flywheel Assembly ………………………(13) 32 Fuel Injection Assembly(PB84P30)…………………………(60)
05 Piston and Connecting Rod Assembly……………………(15) 33 Fuel Filter Installation Assembly …………………………(62)
06 Gear Train Assembly………………………………………(17) 34 Fuel Injection Pipes Assembly ……………………………(64)
07 Sump Assembly (I) …………………………………………(20) 35 Fuel Low Pressure Pipes Installation Assembly(I)…………(66)
Sump Assembly (II) ………………………………………(22) Fuel Low Pressure Pipes Installation Assembly (II) ………(68)
Sump Assembly (III) ………………………………………(24) 41 Oil Pump Installation Assembly……………………………(70)
08 Timing Gear Chamber Assembly…………………………(26) 42 Oil Suction Strainer Assembly………………………………(70)
09 Flywheel Housing Assembly(I) …………………………(29) 43 Oil Filter Assembly…………………………………………(72)
Flywheel Housing Assembly (II) …………………………(31) 46 Oil Radiator Installation and Oil Line Assembly……………(74)
11 Cylinder Head Hood Assembly……………………………(33) 51 Water Pump Installation Assembly…………………………(76)
12 Crankcase Installation Assembly……………………………(35) 52 Fan and Pulley Assembly……………………………………(76)
21 Air Cleaner Installation Assembly(I) ………………………(37) 53 Thermostat Assembly………………………………………(78)
Oil Bath Air Cleaner Installation Assembly (II) …………(39) 54 Radiation Installation Assembly……………………………(80)
Air Cleaner Installation Assembly (III) ……………………(42) 61 Starter Installation Assembly………………………………(83)
22 Intake Tube Assembly (I) …………………………………(44) 62 Alternator and Bracket Assembly …………………………(85)
Intake Tube Assembly (II) …………………………………(46)
23 Exhaust Tube Assembly (I) ………………………………(48)
Exhaust Tube Assembly (II) ………………………………(50)
Exhaust Tube Assembly (III) …………………………… (52)
31 Fuel Injection Pump with Governor Installation Assembly…(54)
01 Cylinder Head Assembly

— 1 —
01 Cylinder Head Assembly

— 2 —
 01 Cylinder Head Assembly
No. Part Name Drawing No. QTY. Remarks
Cylinder head assembly 4RTF.010000 1
X
Cylinder head with valve assembly L4R0101HJ Y 1
1 Gasket, Cap R010024 1
2 Cap, front water outlet hole R010023 1
3 Spring washer 10 GB/T93-1987 15
4 Bolt M10×25 GB/T5782-2000 7
5 Bolt M10×20 GB/T5782-2000 8
6 Front hoisting ear 6RT8.010009-FE 1
7 Cap, side water outlet hole RT010021FE 1
8 Gasket, thermostat 6RTⅢ.530004FE 1
9 Cylinder head mechanical 4RB.010100 1
9.1 assembly YTQ031.2-1992 4
9.2 Bowl plug 28 4RB.010101 1
9.3 Cylinder head R010107 4
9.4 Bowl plug 10 R010104 8
9.5 Valve guide YTQ020.2-1992 4
9.6 O-sealing ring 30×3.1 LR010109 4
9.7 Sleeve, fuel injector LR010111 4
9.8 Injector stud bolt YTQ021.1-1992 1
9.9 Screw plug Z1/2’ R010105 2
9.10 Bowl plug 42 R010106 3
9.11 Bowl plug 35 R010103 4
S t i h t l

— 3 —
 01 Cylinder Head Assembly
No. Part Name Drawing No. QTY. Remarks
9.12 Seat ring, inlet valve R010102Y 4
10 Bolt, cylinder head RHZL.010007 18
11 Spacer, inlet valve spring R010015Y 4
12 Oil seal, valve R010019Y 4
13 Valve spring LR010003Y 8
14 Retainer, valve spring R010004Y 8
15 Valve cap R010006 8
16 Valve collet R010005 16
17 Valve rotocap assembly R010300Y 4
17.1 Upper seat,valve rotocap R010301Y 4
17.2 Thrust washer,valve rotocap spring R010302 4
17.3 Spring,valve rotocap R010304 4
17.4 Lower seat,valve rotocap R010303 4
18 Nut M8 GB/T6175-2000 4
19 Spherical washer 8 GB849-1988 4
20 Stud,clamp plate of injector R010018 4
21 Clamp plate,injector R010008 4
22 Hoisting ear R010009 1
23 Heater switch WN4003-F-100 1
24 Install plate,water valve of heater 1002/1202.81A.101 1
25 Gadket,water return adapter R010013 1
26 Exhaust valve R010002 4

— 4 —
 01 Cylinder Head Assembly
No. Part Name Drawing No. QTY. Remarks
27 R010001Y Inlet valve 4
28 RW41100100.11 Gasket,Cylinder head 1
29 R010209 Screw plug NPT3/8 2
30 GB894.1-1986 Retaining ring 25 2
31 R010203 Spring,rocker shaft 2
32 R010204 end 2
33 R010201 Washer,rocker shaft 1
34 R010250 Rocker shaft 8
34.1 R010252A Rocker shaft assembly 8
34.2 R010251 Bush,rocker arm 8
35 R010206 Rocker arm 3
36 R010016 Seat,rocker shaft 4
37 GB/T6175-2000 Stud,rocker shaft seat 4
38 R010017 Nut M10 4
39 GB/T923-1988 Rubber sealing ring 4
40 R010205 Acorn nut M10 1
41 GB/T6175-2000 Seat,rocker 4
42 GB/T75-1985 shaft(feeding oil) 4
43 R010202 Nut M6 3
44 GB/T6176-2000 Nut M6×16 8
45 R010208 Spring,rocker shaft 8
46 GB/T848-1987 Nut M10×1 4
47 GB/T5782-2000 Adjusting screw 4

— 5 —
 01 Cylinder Head Assembly
No. Part Name Drawing No. QTY. Remarks
Retaining ring 25
18 GB 894-76 2
Bush,rocker arm
19 R010252A 8
Valve cap
20 R010006 8
Valve collet
21 R010005 16
Retainer,valve spring
22 R010004Y 8
Oil hood,valve
23 R010019Y 4
Upper seat,valve rotocap
24 R010301Y 4
Thrust washer,valve rotocap
25 R010302 4
spring
26 R010304 4
Spring,valve rotocap
27 R010303 4
Lower seat,valve rotocap
28 R010015Y 4
Spacer,inlet valve spring
29 R010251 8
Rocker arm
30 R010003Y 8
Valve spring
31 R010007A-1 18
Bolt,cylinder head
32 R010012 18
Washer,cylinder head bolt
33 GB 52-76-Zn·D 4
Nut M8
34 GB 849-76-Zn·D 4
Spherical washer 8
35 R010018 4
Stud,clamp plate
36 R010008 4
Clamp plate,injector
37 RT010021 1
Cover,cap,side water outlet
38 6RTⅢ530004 1
Gasket,thermostat
39 YTQ 021.1-87 1
Screw plug 1/2″

— 6 —
02 Cylinder Block Assembly

— 7 —
 02 Cylinder Block Assembly
No. Part Name Drawing No. QTY. Remarks
Cylinder block assembly 4RAT·020000 1
1 Cylinder block mechanical assembly 4RAT020100 1
Cylinder block mechanical assembly 4RAT3·020100 1
1.1 Camshaft front bearing R020106 1
1.2-1 Cylinder block 4RBAQ 020100-1FE 1
1.2-2 Cylinder block 4RBAT.020100-1FEZ 1
1.2-3 Cylinder block RW4110Q.020101 1
1.2-4 Cylinder block 4RAT.020100 1
1.2-5 Cylinder block 4RAQ.020100 1
1.3 Bowl plug φ50 R020108 1
1.4 Camshaft bearing R020107 4
1.5 Plug 60 Q/SB144-64 1
1.6 Cap,rear main bearing LR020111 1
1.7 Washer,main bearing bolt R020105 10
1.8 Bolt,main bearing R020104 10
1.9 Cap,locating main bearing LR020103 1
1.10 Main bearing cap LR020102 3
1.11 Screw plug Z 1/8″ YTQ 021.1-87 4
2 Dowel,cylinder block upper front face R020023 1
3 Gasket,push rod chamber cover 4R020009 1
4 Cover,front push rod chamber 4R020008A 1
5 Sealing washer R010017 4
6 Acorn Nut M10 GB/T 923-2000 4

— 8 —
 02 Cylinder Block Assembly
No. Part Name Drawing No. QTY. Remarks

7 Stud,push rod chamber cover R020011 4

8 Dowel.cylinder block top face R020021 3
9 Drain pipe assembly,crankcase ventilation LR020300 1
10-1 Cylinder liner RAZ1.020001 4
10-2 Cylinder liner RBA.020001 4
10-3 Cylinder liner RW110.020001 4
10-4 Cylinder liner RA.020001-1S 4
11 Sealing ring,cylinder liner RA020002/3 12
12 Hollow dowel,cylinder block rear face R020015 2
13 Nozzle,rear oil sealing R020004 1
14 Drain cock assy,radiator LR020400 1
14.1 Clamp 6RQ2.020034-1 1
14.2 Handle 13C-05031 1
14.3 Water Valve 1305C-010 1
14.4 Cotter pin 2×20 GB 91-76 1
15 Thrust shell(top/bottom),main bearing LR020043/44 1set
17 Bottom shell,main bearing R020041/42 4sets
18 Dowel,cylinder block bottom face R020027 2
19 Screw plug Z 3/8″ LR010209 2
20 Casket,feeding water adaptor R020017 1
21 Cover plate 6RTⅢ020028 1
22 Feeding water adaptor,oil cooler 4RT12.020200FE-1 1

— 9 —
 02 Cylinder Block Assembly
No. Part Name Drawing No. QTY. Remarks
23 Spring washer 10 GB 93-76 4
24 Bolt M10×25 GB 21-76-Zn·D 4
25 Connector,oil pressure sensor 6RQ2020031 1
26 Piston Cooling Nozzle RW020200 4
27 Nozzle bolt RW020003 4
28 Gasket 6RAZL.020006 4
29 Spring washer BⅡ-049 4

— 10 —
03 Camshaft Assembly

— 11 —
 03 Camshaft Assembly
No. Part Name Drawing No. QTY. Remarks
Camshaft assy 4R030000Y 1
1 Push rod R030003 8
2 Tappet R030002 8
3 Camshaft 4R030001YA 1
LR4EGR3.030001 1
4 Semi-circular key 6×22 GB 1099-79 1
5 Thrust,camshaft R030004 1
6 Bolt M8×20-ZnD GB /T5783-2000 2

— 12 —
04 Crankshaft and Flywheel Assembly

— 13 —
 04 Crankshaft and Flywheel Assembly
No. Part Name Drawing No. QTY. Remarks
Crankshaft and flywheel assembly 4RTF.040000 1
1 Bolt M16×55×1.5 GB21-76-ZnD 1
2 Waved spring washer 16 GB/T955-87 4
3 Bolt M10×18 GB/T5783-2000-10.9 4
4 Spring washer 10 GB/T93-1987 4
5 Plate, Crankshaft jaw L040007 1
6 Plate,crankshaft pulley R040006 1
7 Crankshaft pulley 4RG1.040003-1 1
8 Hub ,crankshaft pulley R040004(Ⅰ) 1
9 Dust hood,pulley R040012 1
10 Semi-circular10×38 GB1099-72 2
11-2 Screw plug NPT1×8 LR020109 4
11-1 Crankshaft L4R040301A 1
12 Crankshaft 4RC.040001 1
13 Retaining ring 4RTF.040010 1
14 Bearing GB/T276-1994 1
15 Flywheel assy 4RTF.040100-1 1
16 Pin 14ga×30 GB/T119-76 1
17 Washer,flywheel R040005 1
18 Flywheel bolt LR040021 7

— 14 —
05 Piston and Conne Assembly

— 15 —
 05 Piston and Conne Assembly
No. Part Name Drawing No. QTY. Remarks
Piston and connecting rod assembly RA050000 1
1 Bolt,connecting rod RA050104 8
2 Shell,connecting rod RZ050005 8
3 Connecting rod mechanical RA050100 4
3.1 assembly RA050102 4
3.2 Cap,connecting rod LR050105 4
3.3 Dowel RA050101 4
3.4 Body,connecting rod R050103A 4
4 Bush,connecting rod GB 893-76 8
5 Retaining ring 36 RA050004 4
6-1 Piston pin RA050001F 4
6-2 Piston A5.050001 4
6-3 Piston B3.050001 4
6-4 Piston B5.050001 4
6-5 Piston LR110.050001A 4
7-1 Piston RA 050002/3/0200 4
7-2 Piston Wreath RAZL 050002/3/0200 4
7-3 Piston Wreath RB 050002-1/3-1/0200-1 4
7-4 Piston Wreath LR110 050002/3/0200 4
7-5 Piston Wreath 4B3L 050002/3/0200 4
Piston Wreath

— 16 —
06 Gear Train Assembly

— 17 —
 06 Gear Train Assembly
No. Part Name Drawing No. QTY. Remarks
Gear train assembly RT060000-1 1
1 Bolt M12×55-Zn.D GB22-76-8.8 1
2 Washer 12 GB93-76 1
3 Retaining ring，camshaft gear R060004 1
4 Air compressor gear R060021A 1
5 Retaining ring 25 GB/T894-1976 1
6 Thrust plate,hydraulic pump gear RT060026-1 1
7 Hydraulic pump gear assy RT061100 1
8 Camshaft gear R060003A 1
9 Driving splined sleeve,hydraulic pump RT060025A 1
10 Retaining ring 25 GB/T895-1976 1
11 Plug RT060027 1
12 Sealing ring RT060019-1 1
13 Driving gear shaft,hydraulic pump LRT060024-2A 1
14 Gasket,hydraulic pump RT060029 1
15 Cover plate RT060028 1
16 Washer 8 GB/T97-1976 4
17 Bolt M8×30-Zn.D GB22-76-ZnD 4
18 Bolt M10×30-Zn.D GB21-76 5
19 Thrust plate washer,hydraulic pump gear RT060032 3
20 Bolt M10×65-Zn.D GB22-76-88 2
21 Locking washer R060031-1 1

— 18 —
 06 Gear Train Assembly
No. Part Name Drawing No. QTY. Remarks
22 Thrust plate,idle gear R060011 1
23 Crankshaft gear LR060001 1
24 Idle gear assembly R060100 1
25 Driving gear,oil pump R060002A-3 1
26 Injection pump gear LR060005 1
27 Bolt M8×30-Zn.D GB22-76.8.8 4
28 Retaining plate,injection pump gear LR060007 1
29 Hub,injection pump gear LR060006 1
30 Screw,lubrication oil passage R060023-1 2
31 Washer 8 GB97-76 3
32 Shaft,idle gear R060009 1
33 Oil pipe assy,timing gear RT060200 1
34 Screw,lubrication oil passage R060012 1
35 Screw,lubrication oil passage RT060022 1

— 19 —
07 Sump Assembly (I)

— 20 —
 07 Sump Assembly (I)
No. Part Name Drawing No. QTY. Remarks
Sump assembly 4RTF070000-3 1
Sump assembly 4RT7·070000 1
1 Gasket,sump 4RG1·070004 1
2 Sump 4RTF·070001-3FE 1
Sump 4RT7·070001-1A 1
3 Spring washer 10 GB 93-76 23
4 Bolt M10×45 GB 22-76·8·8·Zn·D 5
5 Bolt M10×40 GB 22-76·8·8·Zn·D 18
6 O-seal ring 35×3.1 YTQ 020.2-86 1
7 Oil drain plug assy 6RQJ·070100 1
8 Sleeve,dipstick 6RQ·070024 1
9 Dipstick assembly 4RTF·070200-1 1

— 21 —
07 Sump Assembly (Ⅱ)

— 22 —
 07 Sump Assembly (Ⅱ)
No. Part Name Drawing No. QTY. Remarks
Sump assembly 4RT16·070000 1
1 Gasket,sump 4RG1·070004 1
2 Sump 4RT16·070001 1
3 Spring washer 10 GB 93-76·Zn·D 23
4 Bolt M10×35 GB 21-76·8·8·Zn·D 23
5 O-seal ring 35×3.5 YTQ 020.2-86 1
6 Oil drain plug assy 6RQJ·070100 1
7 Sleeve,dipstick RTJ 070002 1
8 Dipstick assembly 6RG5 070200 1
9 Screw plug NPT 1/2″ Q/SB 143-64 1

— 23 —
07 Sump Assembly (Ⅲ)

— 24 —
 07 Sump Assembly (Ⅲ)
No. Part Name Drawing No. QTY. Remarks
Sump assembly 4RG12·070000 1
1 Gasket,sump 4RG1·070004 1
2 Sump 4RG12·070001 1
3 Spring washer 10 GB 93-76 23
4 Bolt M10×35 GB 21-76·8·8·Zn·D 23
5 O-seal ring 35×3.1 YTQ 020.2-86 1
6 Oil drain plug assy 6RQJ·070100 1
7 Sleeve,dipstick 4RG3·070300 1
8 Dipstick assembly 4RG3·070400 1
9 Screw plug NPT 1/2″ YTQ 021.1-86 1

— 25 —
08 Timing Gear Chamber Assembly

— 26 —
 08 Timing Gear Chamber Assembly

No. Part Name Drawing No. QTY. Remarks

Timing gear chamber assembly 4RTF·080000 1
1 Washer 10 GB 848-76·Zn·D 33
2 Bolt M10×70 GB 22-76·Zn·D 7
3 Pin 8ga×16 GB 119-76 2
4 Gasket,inspection hole cover R080005 1
5 Inspection hole cover R080004 1
6 Bolt M10×35 GB 21-76·Zn·D 2
7 Washer 8 GB 848-76·Zn·D 9
8 Bolt M8×22 GB 21-76·Zn·D 5
9 Oil sealing 65×90×12 LR080150 1
10 Bolt M10×60 GB 22-76·Zn·D 2
11 Bolt M10×90 GB 22-76·Zn·D 2
12 Bolt M8×18 GB 21-76·Zn·D 4
13 Cover plate RT060028 1
14 Gasket,hydraulic pump LRT060029 1
15 Bolt M10×50 GB 22-76·Zn·D 2
16 Cover assembly,timing gear chamber 3RTF·080100A 1
16.1 Screw plug 3RTF·080105 1
16.2 Washer 18 GB 95-76 1
16.3-1 Cover assembly,timing gear chamber 3RTF·080101 1
16.3-2 Cover assembly,timing gear chamber 4RG3.080101-2 1
16.4 Oil filler R080102-1 1
17 Gasket,timing gear chamber cover RT080003 1

— 27 —
 08 Timing Gear Chamber Assembly

No. Part Name Drawing No. QTY. Remarks

18 Timing gear chamber RT080001-2 1
19 Sealing plate,air compressor R080011 1
20 Screen R080008 1
21 Cover,oil filler R080015 1
22 Gasket,timing gear chamber RT080002 1
23 Bolt M10×30 GB 21-76-Zn·D 18

— 28 —
09 Flywheel Housing Assembly (Ⅰ)

— 29 —
 09 Flywheel Housing Assembly (Ⅰ)

No. Part Name Drawing No. QTY. Remarks

Flywheel housing assy 4RTF·090000-1 1
Flywheel housing assy 4RG14·090000 1
1 Intermidiate plate 4RTF·090009-1 1
2 O-seal ring LR090008 1
3 Oil seal 105×130×12 LR090100 1
4 Flywheel housing 4RTF·090001-2 1
Flywheel housing 4RG14·090001 1
5 Washer 10 GB 93-76 7
6 Bolt M10×30 GB 21-76 7
7 Cover plate,gear shaft hole 4RTF·090004 1

— 30 —
09 Flywheel Housing Assembly (Ⅱ)

— 31 —
 09 Flywheel Housing Assembly (Ⅱ)

No. Part Name Drawing No. QTY. Remarks

Flywheel housing assembly 4RT3·090000-2 1
1 Oil seal 105×130×12 LR090100 1
2 O-ring LR090008 1
3 Bolt M14×50 GB 5782-86 8
4 Washer 14 GB 93-87 8
5 Flywheel housing 4RT3·090001-2A 1
6 Intermidiate plate 4RTF·090009-1 1
7 Observation port cover 4RG1-090003 1
8 Washer 6 GB 93-87 2
9 Bolt M6×12 GB 5781-86 2
10 Screw M4×10 GB 67-85 2
11 Pointer 4RG1·090004 1
12 Bolt M10×30 GB 5783-86 7
13 Washer 10 GB 93-87 7
14 Washer 16 GB 93-87 2
15 Bolt M16×90 GB 5782-86 2

— 32 —
11 Cylinder Head Hood Assembly

— 33 —
 11 Cylinder Head Hood Assembly
No. Part Name Drawing No. QTY. Remarks
Cylinder head hood assembly L4R110000 1
1 Hood,cylinder head 4RT62.110100A-1 1
2 Sealing gasket,cylinder head hood L4R110001 1
3 Cover,oil filler 4RG1.110300 1

— 34 —
12 Crankcase Ventilation Assembly

— 35 —
 12 Crankcase Ventilation Assembly
No. Part Name Drawing No. QTY. Remarks
Crankcase ventilation assembly 4RG1.120000-2 1
1 Oil-air separator and rear push rod 4RG1-120100FE 1
chamber cover assembly
2 Gasket,push rod chamber cover 4R020009 1
3 Hoop JK-1A 1
4 Exhaust pipe,ventilation 6RG63.120301-1 1
5 Clamp 6RQ.120023-1 1
6 Clamp bush R120007 1
7 Hoop JK-0 2
8 Upper oil return pipe,crankcase R120001-2 1

— 36 —
21 Air Cleaner Installation Assembly (Ⅰ)

— 37 —
 21 Air Cleaner Installation Assembly (Ⅰ)
No. Part Name Drawing No. QTY. Remarks
Air cleaner installation assembly 4RTF210000 1
1 Air cleaner assembly KY 250A-0000 1
2 Bracket assembly,air cleaner 4RTF·210350 1
3 Bolt M8×25 GB 21-76-Zn·D 2
4 Washer 8 GB 93-76 2
5 Nut M8 GB 51-76-Zn·D 2
6 Hoop,rubber hose JK-3X 3 φ64～76
7 Outlet hose,air cleaner 4RTF·210001 1
8 Connecting hose 4RTF·210002 1
9 Connecting rubber hose,intake 4RTF·210003 1
10 Hoop,tubber hose JK-4X 1 φ70～89

— 38 —
21 Oil Bath Air Cleaner Installation Assembly (Ⅱ)

— 39 —
 21 Oil Bath Air Cleaner Installation Assembly (Ⅱ)
No. Part Name Drawing No. QTY. Remarks
1 Nut M8 GB 62-76 1
2 Washer 8 GB 97-76 1
3 Paper gasker 空 2410-0033 1
4 Cover,preliminary filter 空 4115-0101 1
5 Dust collector 空 4115-0102 1
6 Fan 空 4115-0103 1
7 Air inlet pipe assembly 空 4115-0200 1
8 Bolt M8×30 GB 30-76 1
9 Clamp 空 4115-0001 1
10 Nut M8 GB 39-76 1
11 Body assembly F3/4L912A-0200 1
12 Clamp 64～76 JK-3X 1
13 Connecting hose 220006 1
14 Clamp 80～92 JK-4X 1
15 Fine filter F3/4L912-0101 1
16 Lower strainer,fine filter F3/4L912-0102 1
17 Seal ring F3/4L912-0002 1
18 Mounting bracket assembly F3/4L912A-0900 1
19 Bolt M6×30 GB 30-76 1
20 Spring washer 6 GB 93-76 1
21 Nut M6 GB 39-76 1
22 Bracket assembly,air cleaner 65L-1109030 1

— 40 —
 21 Oil Bath Air Cleaner Installation Assembly (Ⅱ)
No. Part Name Drawing No. QTY. Remarks
23 Washer 8 GB 97-76 2
24 Spring washer 8 GB 93-76 2
25 Bolt M8×25 GB 21-76 2
26 Bolt M12×30 GB 21-76 2
27 Spring washer 12 GB 93-76 2
28 Gasket 65L-1109033 1
29 Prefilter assembly F3/4L912-0400 1
30 Sealing ring F3/4L912-0001 1
31 Oil pan assembly F3/4L912-0600 1

21

— 41 —
22 Air Cleaner Installation Assembly (Ⅲ)

— 42 —
 21 Air Cleaner Installation Assembly (Ⅲ)
No. Part Name Drawing No. QTY. Remarks
Air cleaner installation assembly 4RG12·210000 1 4RG12·0001
1 Air cleaner assembly K2410A-0000 1 4RG12·0000
2 Hoop K2410A-0000

— 43 —
22 Intake Tube Assembly (Ⅰ)

— 44 —
 22 Intake Tube Assembly (Ⅰ)
No. Part Name Drawing No. QTY. Remarks
Intake manifold assembly 4RTF220000-1 1
Intake manifold assembly 4RT7·220000 1
1 Bolt M10×25 GB5783-2000-ZnD 8
2 Spring washer 10 GB 93-76 20
3 Rear cover,intake manifold 4RTF·220100 1
Rear cover,intake manifold 4RT3.710510 1
4 Gasket,intake manifold 4RG1·220002 3
5 Intake manifold 4RG1·220001 1
6 End cover,intake manifold 4RT12·220004N 1
7 Connecting tube,intake manifold 4RTF·220005 1
8 Bolt M10×25 GB 21-76-Zn·D 4
9 Bolt M10×35 GB 21-76-Zn·D 8
10 Gasket,intake manifold R220003 4
11 Name plate LR070009A 1
12 Rivet 4×6 GB 827-76 4
13 Screw plug,air intake 4RG1-220005 1
14 Washer 16-062 1
15 Connecting tube,air intake 4RG12·220102 1
16 Connecting tube,air intake 4RG8·220007 1
17 Connecting tube,air intake 4RG1·2201000 1

— 45 —
22 Intake Tube Assembly (Ⅱ)

— 46 —
 22 Intake Tube Assembly (Ⅱ)
No. Part Name Drawing No. QTY. Remarks
1 Bolt M10×25 GB 21-76 8
2 Washer 10 GB 93-76 20
3 Cover ,air intake manifold 4RT12·220004N 2
4 Gasket 4RG1·220002 3
5 Air intake manifold 4RG1·220001 1
Air intake manifold 4RG1·220011 1
6 Connecting tube,air intake 4RT3·220005-1 1
7 Bolt M10×25 GB 5781-86 4
8 Bolt M10×35 GB 5781-86 8
9 Air intake manifold gasket R220003 4

— 47 —
23 Exhaust Tube Assembly (Ⅰ)

— 48 —
 23 Exhaust Tube Assembly (Ⅰ)
No. Part Name Drawing No. QTY. Remarks
Exhaust tube assembly 4RTF·230000-1 1
1 Bolt M10×30 GB/T5783-2000GB 4
2 Washer 10 GB/T848-1985 4
3 Connecting tube,exhaust tube 4RTF·230003 1
4 Washer,connecting tube,exhaust tube 4RTF·230002 1
5 Exhaust tube 4RTF·230001-1 1
6 Bolt M10×35 GB5787-86 8

7 Gasket exhaust manifold LR230002A 4

— 49 —
23 Exhaust Tube Assembly (Ⅱ)

— 50 —
 23 Exhaust Tube Assembly (Ⅱ)
No. Part Name Drawing No. QTY. Remarks
Exhaust tube assembly
1 Exhaust tube 4RG14·230001 1
2 Bolt M10×35 GB/T5787-2000 8
3 Washer 10 GB 93-76 8
4 Gasket，exhaust manifold R230002A 4

— 51 —
23 Exhaust Tube Assembly（Ⅲ）

— 52 —
 23 Exhaust Tube Assembly（Ⅲ）
No. Part Name Drawing No. QTY. Remarks
Exhaust tube assembly 4RT60.230000 1
1 Gasket,exhaust manifold R230002A 4
2 Spring washer 10 GB/T848-1985 3
3 Bolt M10×35-Zn.D GB/T5787-2000 8
4 Gasket, muffler elbow R230003A 1
5 Bolt M10×30-Zn.D GB/T5783-2000 3
6 Exhaust elbow 4RT3.230004 1
7 Exhaust tube 4R230001 1

— 53 —
31 Fuel Injection Pump with Governor Installation Assembly (1) ZHB Injection Pump Assembly

— 54 —
 31 (1) ZHB Injection Pump Assembly
No. Part Name Drawing No. QTY. Remarks

1 Nut ZHBF6-10-016 1
2 Spring washer 14 GB93-87 1
3 Woodruff key ZHB-039 1
4 Body,fuel injection pump ZHBF4-000 1
5 Plunger pair ZHE9540Z-00-1 4
6 Washer ZHB-025 4
7 Delivery valve pair ZHF6-00 4
8 Washer,fuel outlet valve seat ZHB-024 4
9 Spring,fuel outlet valve BⅡ-207A 4
10 Volume reducer BⅡ-208 4
11 Sealing ring ZHB-017 4
12 Delivery valve holder ZHBF6-10-029 4
13 Washer BⅡ-044 4
14 Air-vent screw BⅡ-053-2 2
15 Washer 8120F·01·042 1
16 Screw plug ZHBF6-10-015 1
17 Washer BⅡ-044 2
18 Screw plug ZHB-038 2
19 Gasket,feed pump BⅡ-019A 1
20 Spring washer 6 GB93-87 3
21 Bolt M6×16 GB5783-86 3

— 55 —
31 (2) Feed pump Assembly

— 56 —
 31 (2) Feed pump Assembly
No. Part Name Drawing No. QTY. Remarks
1 Feed pump assembly BⅡ-060-3A 1
2 Pipe joint bolt 16-110B 1
3 Washer 16-006 4
4 Feed pump valve 16-123D 2
5 Spring feed pump valve BⅡ-069 2
6 Washer 16-062 2
7 Outlet pipe joint seat BⅡ-065 1
8 Pipe joint bolt 16-110B 1

— 57 —
31 (3) TA Governor Assembly

— 58 —
 31 (3) TA Governor Assembly
No. Part Name Drawing No. QTY. Remarks
1 Governor assembly TA-13-000 1
2 Screw plug ZHB-038 1
3 Washer BⅡ-044 1
4 Washer 16-159 1
5 Breather seat TA-00-019 1
6 Washer 42.19.155 1
7 Breather assembly TA-00-060 1
8 Bush,stop shaft TA-00-002 1
9 Torsion spring TA-00-005 1
10 Stop handle TA-00-004 1
11 Washer 6 GB93-87 2
12 Nut M6 GB6170-86 1
13 Washer BⅡ-044 1
14 Stop screw,control rod TA00-008A 1
15 Nut M6 GB6170-86 1
16 Washer 6 GB93-87 1
17 Screw TⅡ-075 1

— 59 —
32 Fuel Injector Assembly (PB84P30)

— 60 —
 32 Fuel Injector Assembly (PB84P30)
No. Part Name Drawing No. QTY. Remarks
Fuel injector PB84P30 4
1 Inlet protection cap PB86J-00-008A 4
2 Nozzle holder body BK.PB84P-30-001 4
3 Shims PB84P-00-012 8
4 Leak-off bleed screw joint PB84P-00-011 4
5 Pressure-adjusting shim PB86J-00-029 As require
6 Spring PB85PL-00-002A 4
7 Spring seat PB85PL-00-006 4
8 Adaptor plate PB85PL-00-010 4
9 Nozzle BK.DSLA150P920-30 4
9.1 Nozzle needle DSLA135P005-00-01 4
9.2 Nozzle body BK.DSLA150P920-30-02 4
10 Nozzle cap nut BK.PB84P-00A-004 4
11 Shims PS01-003A 4
12 Nozzle body protection cap PB85PL-00-009 4

— 61 —
33 Fuel Filter Installation Assembly

— 62 —
 33 Fuel Filter Installation Assembly
No. Part Name Drawing No. QTY. Remarks
Fuel filter installation assembly 4R330000 1
Fuel filter assembly CX0708S-0000 1
1 Bolt,fuel pipe C0810A-0011 1
2 Filter seat CX0708S-0003 1
3 Spring washer 10 GB/T93-1987 2
4 Bolt M10×30 GB/T5783-2000 2
5 Air bleed screw plug C0708S-0005 2
6 Washer C0506B-0017 2
7 Washer C0810A-0009 7
8 Locking bolt,filter fuel inlet hole 54.18.427 1
9 Fuel filter CX0708S 2

— 63 —
34 Fuel Injection Pipes Assembly

— 64 —
 34 Fuel Injection Pipes Assembly
No. Part Name Drawing No. QTY. Remarks
Fuel injection pipes assembly L4R340000BFE 1
1 Fuel injection pipe assy,cylinder No.1 L4R340000BFE-1 1
2 Fuel injection pipe assy,cylinder No.2 L4R340000BFE-2 1
3 Fuel injection pipe assy,cylinder No.3 L4R340000BFE-3 1
4 Fuel injection pipe assy,cylinder No.4 L4R340000BFE-4 1
5 Clamp assy for 2 injection pipes R340700 1
6 Clamp assy for 3 injection pipes R340600 2

— 65 —
35 Fuel Low Pressure Pipes Installation Assembly（I）

— 66 —
 35 Fuel Low Pressure Pipes Installation Assembly（I）
No. Part Name Drawing No. QTY. Remarks
1 Fuel return pipe assy,Injection PM pump 4PY.350500FE 1
2 Fuel feed pipe assembly,from filter to 4PY.350200FE 1
injection pump
3 Fuel return pipe assy,injection pump 4RG12.350600BFE 1
4 Fuel feed pipe assembly,from feed pump 4PY.350100FE 1
to filter
5 Clamp plate 4PY.350013FE 1
6 Clamp plate 4PY.350011FE 1

— 67 —
35 Fuel Low Pressure Pipes Installation Assembly（Ⅱ）

— 68 —
 35 Fuel Low Pressure Pipes Installation Assembly（Ⅱ）
No. Part Name Drawing No. QTY. Remarks
Fuel low pressure pipes assembly 4RT3.350000 1
1 Fuel return pipe assy,injection pump RT350500A 1
2 Fuel feed pipe assembly,from filter to 4RT73..350200FE 1
injection pump
3 Fuel return pipe assy,injection pump 4RG12.350600B 1
4 Fuel feed pipe assembly,from feed 4RT73.350100FE 1
pump to filter

— 69 —
41 Oil Pump Installation Assembly 42 Oil Suction Strainer Assembly

— 70 —
41 Oil Pump Installation Assembly 42 Oil Suction Strainer Assembly
No. Part Name Drawing No. QTY. Remarks
1 Oil pump assembly 4RHZQ.410000 1
2 Flat key C5×12 GB1096-79 1
3 Spring washer 12 GB93-76 1
4 Nut M12 GB52-76 1
5 Spring washer 10 GB93-76 2
6 Bolt M10×30 GB21-76 2
7 O-rubber sealing ring R410001 2
8 Pressare relies valve LR412100-2 1
9 Oil saction strainer 4RG14.420100 1
Oil saction strainer 4RG1.420100FE 1
Oil saction strainer L4R420100FE 1
10 Spring washer 10 GB848-76 1
11 Spring washer 10 GB93-76 1
12 Bolt M10×20 GB21-76 1
13 Gasket oil suction pipe flange R420001 1
14 Spring washer 8 GB93-76 2
15 Bolt M8×25 GB21-76 2

— 71 —
43 Oil Filter Assembly

— 72 —
 43 Oil Filter Assembly

No. Part Name Drawing No. QTY. Remarks

Oil filter installation assembly 4RTF.4300AZ 1

3RTF.4300AZ 1
1 Bottom gasket R430001 1
2 Oil filter bottom 4RTF430100-1 1
3RTF.430100 1
3 Spring washer 10 GB93-76 4
4 Bolt M10×40 GB22-76 3
5 Bolt M10×80 GB22-76 1
4.5 Bolt M10×30 GB22-76 4
6 Oil cooler assembly 4RG22.450100-11 1
7 Oil filter JX1008L 1

— 73 —
46 Oil Radiator Installation and Oil Line Assembly

— 74 —
 46 Oil Radiator Installation and Oil Line Assembly
No. Part Name Drawing No. QTY. Remarks
Oil radiator installation and oil line assembly 4RTF.460000 1
1 Locking bolt 54·08·406 4
2 Sealing ring 54·08·407 8
3 Inlet pipe,oil radiator 4RTF460300 1
4 Pin shaft 8×35 GB 882-76 1
5 Pin 3×16 GB 91-76 1
6 Spring washer 8 GB 95-76 1
7 Rubber gasket 6RTF460001 2
8 Washer 10 GB 95-76 2
9 Spring washer 10 GB 93-76 2
10 Bolt M10×25 GB 21-76 2
11 Oil radiator assembly 6RTF460100 1
12 Outlet pipe assembly,oil radiator 4RTF460200 1
13 Nut M5 GB 39-76 6
14 Upper clamp 4RTF460401 3
15 Bottom clamp 4RTF460402 3
16 Screw M5×14 GB 65-76 6

— 75 —
51 Water Pump Installation Assembly 52 Fan and Pulley Assembly

— 76 —
51 Water Pump Installation Assembly 52 Fan and Pulley Assembly

No. Part Name Drawing No. QTY. Remarks

Water pump installation assembly 6RTF.510000AZ 1

Fan and pulley assembly 4RT3.520000 1
1 Bolt M8×20 GB/T5783-2000 4
2 Spring washer 8 GB/T93-1987 4
3 Fan assy Z-450-64-42-7 1
F-450-28-52-7 1
4 Belt AV13×1340 A1340 2
5 Belt pulley,water pump 4R.520002 1
4RG1.520003 1
6 Bolt M10×85 GB/T5782-2000 4
7 Spring washer 10 GB/T93-1987 6
8 Gasket water pump read cover 3R510007 1
9 Water pump assembly 4RTF.510200 1
4RT60.510000 1
L4R510000 1
10 Gasket water inlet pipe flange 6RTF.510002AZ 1
11 Bolt M10×30 GB/T5783-2000 2
12 Water inlet pipe 4RG1.510011 1
13 Heating return water adaptor 5147324 1

— 77 —
53 Thermostat Assembly

— 78 —
 53 Thermostat Assembly

No. Part Name Drawing No. QTY. Remarks

Thermostat assembly 4RTF.530000 1

1 Gasket, thermostat housing 4R.530004-1 1
2 Rubber hose 4R530003 1
3 Hoop JK-1 2
4 Spring washer 8 GB93-76 2
5 Bolt M8×25 GB21-76-ZnD 2
6-1 Housing assy, thermostat 4RTF.530101-1 1
Thermostat body 4RTF.530101 1
Bypass connector R510102 1
6-2 Housing assy, thermostat 4RT3.530101-1 1
Thermostat body 4RT3.530101 1
Bypass connector R510102 1
7 Thermostat 1039-76-X 1
8 Gasket, thermostat cap 4R530002 1
9 Cap, thermostat 4RTF.530001 1
Cap, thermostat 4RG12.530001 1
Cap, thermostat 4RG3.530001 1
Cap, thermostat 4RG8.530001 1
10 Spring washer 10 GB93-76 2
11 Bolt M10×35 GB21-76-ZnD 2

— 79 —
54 Radiator Installation Assembly

— 80 —
 54 Radiator Installation Assembly
No. Part Name Drawing No. QTY. Remarks
Radiator installation assembly 4RTF·540000AZ 1
1 Water drain hose 6RTF·540001 1
2 Radiator assembly 6RTF·540000 1
3 Wind protecter 4RTF·540004AZ 1
4 Sealing strip 6RTF·540005AZ 1
5 Fan protect cage 4RTF·540001AZ 1
6 Right pressing plate 6RTF·540007AZ 1
7 Hoop,rubber hose JK2X 4
8 Water inlet rubber hose,radiator 4RTF·540007AZ 1
9 Pull rod,radiator 4RTF·540009AZ 1
10 Nut M8 GB 52-76 4
11 Washer 8 GB 849-88 2
12 Washer 8 GB 850-88 2
13 Cotter pin3×16 GB 91-76 1
14 Washer 8 GB 95-76-Zn·D 8
15 Spring washer 8 GB 93-76 8
16 Bolt M8×12 GB 21-76-Zn·D 8
17 Water outlet pipe,radiator 4RTF·540006AZ 1
18 Rubber gasket 6RTF·540008AZ 2
19 Washer 10 GB 95-76-Zn·D 2
20 Spring washer 10 GB 93-76 2
21 Bolt M10×25 GB 21-76-Zn·D 2

— 81 —
 54 Radiator Installation Assembly
No. Part Name Drawing No. QTY. Remarks
22 Drain cock assembly 3/8″ Q/SB152-64 1
23 Pad 6RTF·540002AZ 2
24 Left pressing plate 6RTF·540003AZ 1

— 82 —
61 Starter Installation Assembly

— 83 —
 61 Starter Installation Assembly
No. Part Name Drawing No. QTY. Remarks
Starter installation assembly 4RT3.610000 1
1 Starter QD141G-000WX 1
2 Bolt M12×35 GB/T21-1987 3
3 Spring washer 12 GB/T93-1987 3

— 84 —
62 Alternator and Bracket Assembly

— 85 —
 62 Alternator and Bracket Assembly
No. Part Name Drawing No. QTY. Remarks
Alternator and bracket assembly 6RTF.620000 1
1 Bolt M10×100 GB899-76-ZnD 1
2 Bolt M8×25 GB21-76.8.8-ZnD 1
3 Spring washer 8 GB/T848-1987 2
4 Alternator JFZ2722Y 1
JFZ1512Y 1
5 Adjusting bracket,alternator 6RTF.620001B 1
4RT11.620001 1
4RG12.620001-1 1
6 Nut M8 GB52-76-ZnD 1
7 Nut M10 GB52-76-ZnD 1
8 Spring washer 10 GB848-76ZnD 2

— 86 —