Contents

1. Overview ....................................................................................................................... - 1 -
2. Appearance of Products ................................................................................................ - 2 -
3. Main Technical Indexes ................................................................................................ - 4 -
4. System Function Overview ........................................................................................... - 4 -
5. Instructions.................................................................................................................... - 5 -
5.1 Monitoring Status .............................................................................................- 5 -
5.2 Operation .............................................................................................................. 7
5.2.1 Quick Observation ..................................................................................... 8
5.2.2 Backlight Control ...................................................................................... 9
5.2.3 Ringing Switch .......................................................................................... 9
5.2.4 Language Switch ..................................................................................... 10
5.2.5 System Settings and Adjustment ............................................................. 11
5.2.5.1 Setting of Working Conditions ............................................................. 11
5.2.5.2 System Debugging................................................................................ 12
5.2.5.3 Time Setting ......................................................................................... 13
5.2.5.4 Online Adjustment ................................................................................ 14
5.2.5.5 Overload Limit Setting ......................................................................... 15
5.2.5.6 System Information .............................................................................. 17
6. Debugging Instruction...................................................................................................... 17
6.1 Length Debugging ............................................................................................- 5 -
6.2 Angle Debugging ..............................................................................................- 5 -
6.3 Amplitude Debugging ...............................................................................- 5 -
6.4 Main Debugging（Empty Hook Debugging） ................................................- 5 -
6.5 Secondary Debugging（Weights Debugging） ...............................................- 5 -
7. System Maintenance ........................................................................................................ 21
8. Disposal of Basic Faults................................................................................................... 23
9. Installation of Products .................................................................................................... 24
10. After-sale Service and Warranty Period ......................................................................... 25
Appendix 1: Connection Method of Signal Wire ............................................................ - 29 -
Appendix 2: Installation Mode ....................................................................................... - 30 -
1. Overview

In case that the actual lifting capacity (hoisting capacity) exceeds the rated range during
the working process of various cranes, the damage (breakage or crack) of main steel
structure components in the crane and even the tipping of the complete crane will be
incurred, and the consequence cannot be imagined. MCS670 intelligent monitoring
device for the engineering machinery can provide the security for your lifting equipment,
prevent the occurrence of overloading effectively, avoid the safe accidents as arm folding
or tipping of the crane, and fully exert and utilize the potential of the equipments.

Real-time Monitor of
Working Conditions

Electric and Hydraulic

Ratio Control

Black Box

Remote Control

Remote Debugging
and Diagnosis

MCS670 intelligent monitoring device for the engineering machinery integrates the
micro electronic technology, intelligent trouble diagnosis and dynamic system monitoring
technology, blends the mathematical modeling technology for the hydraulic pressure
system, and adopts the industrial High-Resolution display to comprise new type intelligent
lifting control system with the sensor and control mechanism. As for the design, it adopts a
large amount of the latest research results, absorbs numerous advantages of the present
control device in the market, and redesigns on this basis, so as to make the performance
improve obviously and the reliability enhance remarkably, which is the domestic first-rate
intelligent detection and control system with the leading level.
Huade Technology Company is an enterprise specialized in the research, development,
production and manufacture of the engineering mechanical control system with the
integration of manufacturing, learning and researching, and is the implementation unit for
the Innovation Fund from Ministry of Science and Technology and the major special
technology projects in the province and city. It possesses multiple independent intellectual
property rights involving engineering machinery intelligent control, wireless video,
assessment leveling, and remote on line monitoring. The company is committed to
exploring and innovating the electrification of the engineering machinery products in
China, electric and hydraulic integration, network information, and new technology
application of the complete system field on basis of the engineering machinery industry,
pushes forward the research, development and industrialization of the critical components
in the engineering machinery control system, and continuously reinforces the core
competitiveness of the enterprise in the industry field of technology.

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2. Appearance of Products

Appearance of Products

Appearance of Products

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Length Sensor

Pressure Sensor

Angle Sensor

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3．Main Technical Indexes:

The product technical requirements conform to the stipulations of GB12602-2009 and

GB7950-1999. EMC/EMI passes EU CE authentication.
Working Voltage: DC24 (+10V~40V)
Relative Humidity: ≤95% (25℃)
Working Temperature: -20~+70℃
Storage Temperature: -30~+80℃
Anti- impulse Force: 20g
Rated Power: 15W
*GB12602-2009 National Standard of the People's Republic of China: Crane
Overloading Protective Device
*GB7950-1999 National Standard of the People's Republic of China: Cantilever Crane- General
Technical Specification of Lifting Moment Limit Limiter

4. System Function Overview

 Intelligent monitoring devices collect the working state parameters of the crane in
real time through the pressure, length, angle transducer and other state detector, accurately
judge whether the crane is within the safe working range upon the treatment, and
intuitively and truly display the actual working conditions parameters by the characters/
graphs in the liquid crystal display, involving the arm length (length L), elevation (angle
A), working radius (range R), rated lifting capacity (MW), actual lifting capacity (actual
lifting capacity AW), and moment percentage (P) of the crane, which provide the
enormous convenience for the crane operator to comprehensively understand the working
state of the crane. When the crane is more than 90% rated moment, the intelligent
monitoring device will send the early warning signal timely. While reaching 100% rated
moment, it will send the warning signal, and quickly switch off the movement of the crane
towards the dangerous direction through the crane control mechanism, and confine the
crane only acting towards the safety directions till releasing the dangerous state.
 MCS670 intelligent monitoring devices are controlled by the microcomputer, adopt
the modular structure, and have the significant improvement in the aspects of accuracy,
safe reliability, system operability, debugging method, and standardization. Especially the
installation and debugging adopt the push- button operation, graphs or characters display
prompt, and the debugging is simple and intuitive with friendly interface.
 The telescopic crane is unnecessary to make any extra choice or adjustment, and the
monitor in MCS670 intelligent monitoring devices enters into the previous working
monitoring mode automatically. While selecting the auxiliary arm for working, 5.2.5.1 is
for your reference.
 For the complete system fault self- diagnosis function, the system automatically makes
the peripheral and self fault detection after starting up.
 The input and output signals are isolated. The analog quantity adopts 4~20mA signal
transmission, and is isolated from the host machine, with strong capacity of resisting

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 disturbance.
 The display has backlight contrast adjusting function.
 According to the need of the users, MCS670 intelligent monitoring devices can be
equipped with the anemometer sensor and work safely.
 PWM output function, Closed-loop control and intelligent control are supported.
 BTM driver circuit can directly drive 2A load.
 The J1939 protocol is supported.

5. Instructions

5.1 Monitoring Status

While using, the intelligent monitoring device will make the peripheral and self state
detection of the system automatically upon the connection of power supply. If the intelligent
monitoring device is not unusual, it will enter the working monitor state of the crane. During
the monitor state, the system will automatically adopt the working condition state of the
previous operation, and the buzzer is allowed to ring normally. The screen display is shown as
Fig. 5.1.1/5.1.2/ The screen displays the current working conditions of main arm, auxiliary
arm or pulley at the arm end with direct icon（Fig 5.2/5.3）, and displays crane working
parameters like the main arm length, detection value of the main arm elevation, height,
amplitude, rated lifting capacity, actual lifting capacity calculated value, the moment
percentage of the crane in real time, and engine parameter etc. and warning icon like working
situation at front and rear, overwind, overfall, the fifth landing leg overpressure and engine
failure etc. The left side of the screen displays the current working conditions information,
involving the length of cylinderⅠ, the selected multiplying power, the landing leg state, front
and rear state, and velocity of the anemometer etc.
The monitor mode mainly monitors whether the lifting of the objects exceed the allowed
range of the rated load. When the actual load is more than or equal to 90% of the rated load, the
pre-alarm is conducted (the alarm/ fault lamp is on, and the buzzer rings interruptedly). When
the actual load is more than the alarm setting of the rated load（ the factory default is
100%）， the alarm is conducted (the alarm indicating lamp is on, and the buzzer rings), and
the cut-off control signal is output, so as to prevent the crane moving towards the dangerous
direction.

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 Fig. 5.1.1 Main Monitoring Interface

B C

Fig. 5.1.2 Main Monitoring Interface

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 Fig. 5.2 Main Monitoring Interface (sheave)

Fig. 5.3.Main Monitoring Interface (auxiliary arm working)

Main Monitoring Interface Instructions:

1. The green section indicates the amplitude range when the rated moment of force is
0%~90%。
2. The yellow section indicates the amplitude range when the rated moment of force is
90%~100%。
3. The red section indicates the amplitude range when the rated moment of force exceeds
100%。
4. A indicates the actual amplitude under the current suspended load. The scale plate here
could change continuously, which indicates the amplitude in the process of the
dynamic simulation suspended load.
5. B indicates the distance between the amplitude under the current suspended load and

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 the possible maximum amplitude, which dynamically changes as the alteration of
actual amplitude.
6. C indicates the radio of the current moments of force which is the percentage moments
of force.
7. When the scale plate moves onto the juncture of green section and yellow section, the
force limiter alarms intermittently. When the scale plate moves onto the juncture of
yellow section and red section, the force limiter alarms intermittently and cuts off the
danger-oriented action, which shows the icon should keep up with the relevant control
of the force limiter.

Display under the monitoring state ， instructions for keys shows as follows Fig.5.4：

Fig 5.4 Instructions for Keys

5.2 Operation

5.2.1 Quick Observation

Under the monitor state (Fig. 5.1/5.2/5.3), press button【 ◀ 】 and enter the quick

observation interface. In the quick observation column, the state of margin, and the
relative parameters of AD value and actual value of various sensors can be seen.

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 Fig 5.5 quick observation column
5.2.2 Backlight Control
After starting up and powering on, push button【 ▲】to enter Setting Interface of backli ght，

push button【 ◀ 】、【 ▶ 】 to adj ust luminance of backli ght (Fig. 5.6)

Setting Interface of backlight

5.2.3 Ringing Control

After starting up and powering on, the icon is under the monitor state (Fig.
5.1/5.2/5.3), indicating that the buzzer is allowed to ring normally. At this moment, after push
the button 【 ▼】 , the buzzer is switched to the prohibition state of ringing, and the icon will

automatically modify into . In case of the prohibition state of ringing, after push the

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button 【 ▼】, the buzzer will recover the normal ringing state, and the icon will automatically

display as .。

5.2.4 Language Switch

After starting up and powering on, push button【 ▶ 】to switch language under the monitor

state (Fig. 5.1/5.2/5.3)。 The icon will be En when the operation interface is in
Chinese, and the icon will be CH when the operation is in English.
5.2.5 System Settings and Adjustment
After starting up and powering on, push button 【 ENT】 under the monitor state (Fig.
5.1/5.2/5.3) to enter the main menu interface. Select setting opinions by button 【 ▲】、
【 ▼】,
push button 【 ENT】to t he system parameter setting. All system settings will need inputting
security code except the working condition setting (Fig. 5.8)

Fig. 5.7Main Menu Interface

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 Fig.5.8 Password Entry Interface

5.2.5.1 Setting of Basic Working Conditions

Special instructions ：Bef ore debuggi ng and setting please make sure
that the vehicle is in normal w orking condition. The setting of the working
conditions is consistent with the actual working conditions. The equipment does not
have the automatic detection setting function. The incorrect setting will directly
influence the calculation of the actual weight and the rated weight, which is very likely
to result in the inestimable consequence.

Under the submenu of setting of working conditions (Fig. 5.7), select to press the
icon of Basic Working Conditions， push buttons【 ▲】、【 ▼】 to choose the wor king
conditions that need setting， adj usting working conditions parameters by pressing

button【 ◀ 】、【 ▶ 】 . When setting the multiplying power, it should cycle between1-20；

selecting to set the landing leg condition which cycles between being stretched to the
maximum、being stretched to the half and not being stretched; selecting to set the fifth
landing leg condition which cycles between being stretched to the maximum、being stretched to
the half and not being stretched.； selecting to set the auxiliary arm for working condition
witch cycles between the working conditions of main arm, auxiliary arm 、 pulley at the arm
end or extended arm. When the auxiliary arm is set for working, select to set the auxiliary arm
length which cycles between auxiliary arm lengths that set by vehicle models. Select to set
auxiliary arm angle which cycles between 0,5,15,30. Select to set the active balancing weight
condition which cycles between the balancing weight of vehicle models. The options of
three -colored red li ght, three -colored yellow light and three -col ored green
light are the software testing channel for knowing whether the t hree -colored
light is nor mal. The three -colored red, yellow and green li ght can be turned on
and off by pressing【 ◀】、 【 ▶】,while selecting to turn on the three -colored red,
yellow and green li ght, the output port s of t he monitoring device export valid
electrical level. The maxi mum angle, the mini mum angle, the maxi mum
amplitude and the maxi mum altitude are compelled to be unmodif iable. Press
【 ENT】 to save when the setting is done. Press【 ESC】to exit and back to the
main menu interface. The modification resul t would not be saved i f 【 ENT】
is not pressed.

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 Fig. 5.9Wor king Condition setting interface
Notice:
Before the modification and the setting begin, please make sure that the vehicle is in normal
working condition. When the adjusted steel wire multiplying power is less than the designed
multiplying power of the crane, and the weight provided by the lifting capacity table is more
than the weight that the set multiplying power steel wire can bear currently, the rated lifting
capacity displayed by the intelligent monitoring device will be the weight that the steel wire
can bear currently, rather than the weight provided by the lifting capacity table. During the
actual operating process, the selected multiplying power should be consistent with the reality,
otherwise the safe accidents will easily arise.

5.2.5.2 System Debugging

Under the main menu interface (Fig. 5.7), after selecting to press the icon System
Debugging, the system debugging interface appears (Fig. 5.10). To select the setting
functions by pressing button 【 ▲】、【 ▼】 , and modif y the value of the selected

function by pressing button 【 ◀ 】、【 ▶ 】 (while the detailed modification

methods are needed, chapter6 is for your ref erence )

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 Fig. 5.10 System Debugging Interface

5.2.5.3 Time Setting

Under the main menu interface (Fig. 5.7), select to press the menu item of Time

Setting to enter (Fig. 5.11). To select the needed setting item by pressing button【 ◀ 】

【 ▶ 】 ,and press 【 ▲】、【 ▼】 to modify the value of the selected item. Press

button【 ENT】 to save when the setting is done . Press button【 ESC】 to exit
and back to the main menu interface.

Fig. 5.11 Time Setting Interface

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5.2.5.4 Online Adjust ment

Under the main menu interface (Fig. 5.7), select to press the icon of 【 Online
Communication】 to enter the online adj ustment i nterface (Fi g. 5.12). To
select the setting funct ion by pressing button【 ▲】 【 ▼】, and press button
【 ENT】 to enter the selected setting functi on （ Fi g.5.13/5.14/5.15 ） , then
press button【 ENT 】 to enter the selected operation.

Fig.5.12 Online Adjustment interfacec

Fig.5.13 Output Parameter Interface

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 Fig.5.14 Input Parameter Interface

Fig. 5.15 Data Acquisition Interface

5.2.5.5 Overload Limit Setting

Under the main menu interface (Fig. 5.7), to select the icon of 【 System Setting】
to enter (Fig. 5.16). This function item could also help modif y the
percentage of overloading data from 95% ~110% which has been cut off or restored.
And this function item could also select the anemometer function and inch
metric mode conversion based on the practical situation.

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 Fig. 5.16 System Setting Interface

5.2.5.6System Inf ormation

Under the main menu interface (Fig. 5.7), select the icon of 【 System Information】 to enter
(Fig. 5.18) the system information interface to check the product model, software version and
other related information.

Fig.5.19 System Information Interface

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6. Debugging Instruction

MCS670 intelligent monitoring device co mputes the working condition of

engineering machinery in real time according to the dynamic signal of each transducer,
providing the ti meliest security for the safe engineering machinery work.
Under the main menu interface (Fig. 5.7), select to press the icon of 【 System
Debugging】to enter the interface（ Fi g.6.1）.To select the setting functions by pressing
button【 ▲】、【 ▼】 , and modif y the value of the selected function by pressing

button【 ◀ 】、【 ▶ 】

Fig. 6.1 System Setting Interface

6.1 Length Debugging

Back to the system debugging interface (Fig. 6.1), select the item of 【 Length】t o make zero
adjustment and full adjustment by pressing button【 ▲】、【 ▼】 .

【 Length 1】 Adj ust ment ：

Zero Adjustment: confirm that the length detector is installed and fixed well, adjust the pull
box potentiometer under the basic arm length, keep the AD value remains between 0-1200,
then select the item of 【 Length 1】 to adj ust by pressing button 【 ▲】、【 ▼】 .;
Full Adj ustment : stretch the crane arm to the maximum, select the item of 【 Length 1】
by pressing button【 ▲】、【 ▼】 ,the full adj ustment is successfully done when
the AD value on the right of Fi g.6.2 displays between 1500 -4095;
【 Length 2】 Adj ust ment ：
Zero Adj ustment : confirm that the length detector is installed and fixed well, adjust the pull
box potentiometer under the basic arm length, keep the AD value remains between 0-1200,

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then select the item of 【 Length 2】 to adj ust by pressing button 【 ▲】、【 ▼】 .
Full Adj ustment stretch the crane arm to the maximum, select the item of 【 Length 2】
by pressing button【 ▲】、【 ▼】 ,the full adj ustment is successfully done when
the AD value on the right of Fi g.6.2displays between 1500 -4095;

Fig. 6.2 Zero Adjustment and Full Adjustment Interface

Notes on Length Adj ustment ：
1. Stretching and reduci ng the ar m after the adj ustment is done in order to
confir m that the lengt h is nor mal.
2. The displayed length value should change unifor mly during the process of
stretching and reducing the ar m, because of t he different locations of wires
in the pull box. There may be some certain er rors in the leng t h value, which
is a nor mal phenomenon;
3. While the mid -long ar m and the general ar m is rather large, the di splayed
value of wei ght lifting length may contains some certain errors because of
the defor mation of the ar m, which is a nor mal phenomenon.

6.2 Angle Debuggi ng

Back to the system debugging interface (Fig. 6.1), select the item of 【 Angle】t o make zero
adjustment and full adjustment by pressing button【 ▲】、【 ▼】 .
Zero Adjustment： level t he ar m， the zero adj ustment is successfull y done when
the AD value on the right of Fi g.6.2 displays between 0 -1200.
Full Adj ustment ： raise the ar m t o the maxi mum angle, the full adj ustment is
successfully done when the AD value on the right of Fi g.6.8 displays between
1500-4095.
Notice： after the adj ust ment ， confir m that the angl e is nor mal by amplitude
variation from the horizontal position of the main arm to the maximum elevation; The
displayed angle value should change unifor ml y during the process of amplitude
variation.

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6.3 Amplitude Debuggi ng
Under the main menu interface (Fig. 6.1), select the item of 【 Amplitude Debugging 】
by pressing button【▲】 、【▼】, enter the interface（ Fi g.6.2 ）by pressing button
【ENT】. To select the setting functions by pressing button【 ▲】、 【 ▼】, and modif y the

value of the selected f unction by pressing button【 ◀ 】、【 ▶ 】

Fig. 6.2Amplitude Set ting Interface

6.4 Main Debugging ( Empty Hook Debuggi ng)

Under the main menu interface (Fig. 6.1), select the item of 【 Main Debuggi ng 】 by
pressing button【▲】、【▼】, enter the interface （ Fi g.6.3） by pressing button
【ENT】. To select the setting functions by pressing button【 ▲】、 【 ▼】, and modif y the

value of the selected f unction by pressing button【 ◀ 】、【 ▶ 】

1. Weight Adjustment（ Fig. 6.3）：adj usting the empt y hook wei ght of t he main
debugging by clicking the left and the ri ght button, the increment is plus or
mi nus 0.1t f or each time, the wei ght value after adj ustment should be equal to
the actual wei ght hangs on the crane. Pr ess button 【 ENT 】 to enter the
interface(Fig. 6.4) to select the sampling function after adj ustment.

Methods of Weight Adjustment：f irstly please check th e parameters of the length

(L), angle( A), pressure(P1,P2) to see w hether they are normal bef ore
w eight adjustment. In the premise of assuring the normal, raisi ng the arm
angle to more than 60 degrees, collecting five groups of data f rom basic arm to
f ully stretched arm conducting the empty hook learning to correct the empty hook weight
value.

Notice：among those five groups of data, the points at the basic arm and the fully stretched
arm must be collected. During the process of stretching arm continuously which start as the
basic arm, press button 【 ▼】once when the displayed wei ght is 0.2t -0.3t heavier
than the previous wei ght until the ar m stretches fully in place.

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Rules of w eight adjustment ： L0 ～ L4 indi cate five groups of arm length value
altogether, DW1 ～ DW5 are the values that calculated from the relevant
ar m length value. Press button【 ▼】 once to select the following group
after sampling a value, and so on. While ther e are precautions that need to be
taken： the grading tolerance of the 5 groups must ≥1.For example ： sampl ing
when L0=10.5 ， then t he follow sampling requirements （ the comparison
tolerance of the previous data sampling value ≥1） of L1 should be L1≥11.5 or
L1 ≤9.5. When sampli ng L2 , the sampling value should be compared to the
value of L0 and L1 ， besides, the absolute value of the grading tolerance
should ≥1. Sampling requirements of L3, L4 are identical. Press button
【 ENT】 to calculate and save the data.
2.Parameter re version ： this function could be used to revert the latest data
which has been sampled and saved successful ly.
3. Parameter reset ： this function could be used to restore the calculati on
factor of main debuggi ng parameter group to factory default.

Fig. 6.3 Amplitude Set ting Interface

Notice： please check whether the pressure sensor has zero wander before
conducting wei ght adj ust ment.
Methods： have a full amplitude of variation of the crane, take off both P1 and P2’s
pressure to see whether in Fig.6.2 the AD value and actual value of P1 and P2 have
restored to zero（ AD value is nor mal bet ween 815-825， and it’s abnor mal
when the AD value<815 or >825）。

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 Fig. 6.4 Point Sampling Interface

6.5 Secondary Debugging ( Weight Debuggi ng)

Notice: Secondary Debugging must be done under the guidance of
prof essional.

Under the system debugging interface (Fig. 6.1), select to set the item of 【 Secondar y
Debugging】 by pressi ng button【▲】 、【▼】, enter the interface （ Fig.6.3） by
pressing button【ENT】. To select two different weights to sample the Weight I and
Weight II (Operation methods of Weight I and Weight II are identical). Choose one of the
weights to enter the interface of Fig. 6.6 by pressing button【 ENT】 , and use button
【 ▲ 】、【 ▼ 】 to select function items (The same principle as the mai n
debugging). Press the item of 【 Weight Debugging 】 and enter the p oint
sampling function(Fi g. 6.7), the operation principles and rul es of the
secondar y debugging sampling and the main debugging sampling ar e the same,
except that secondar y debugging using the angle value (A1~A5) while the
main debuggi ng using the lengt h v alue(L1 ～ L5) . The change in wei ght
should be greater than the empt y hook wei ght when collecting weights with
continuous amplitude of variation, then press button【 ▼】 to collect at this
time.

Methods of secondar y debugging wei ght adj ustment ： In t he premise of

assuring the normal of P1,P2, selecting two different weights to conduct the weight
debugging learning ( Enter the interface of Fig. 6.5 to select weights by pressing button
【 ▲】、【 ▼】 )

Weight I ： select a wei ght of 30% rated wei ght for mid -long ar m to conduc t the
vertical amplitude of variation in order to insure the accuracy of small and
medium tonnage.
Weight II：select a wei ght of over 50% rated weight for basic ar m to conduct the
vertical amplitude of variation in order t o insure the accuracy of large

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tonnage.

Fig. 6.5 Secondary Debugging Interface 1

Fig. 6.6 Secondary Debugging Interface 2

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 Fig. 6.7 Secondary Debugging Interface 3

7. System Maintenance
 Before using the crane to work, it is necessary to make the visual check on various
components of the crane, MCS670 intelligent monitoring devices and various sensors, so as to
discover the abnormal conditions timely. Pay attention to the system self-checking of starting
up, and check whether having the fault tips in the screen, or observe whether the displayed
value of the length, angle and pressure are normal. In case of the abnormal phenomenon or the
fault tips, it is necessary to timely call to the professional for the proper handling.
 During the daily usage, please pay attention to keeping the cleaning of the intelligent
monitoring devices. Do not let the rain water, oil, organic solvent and other harmful liquid pour
or splash in the intelligent monitoring devices and the internal sensor. Protect the heavy objects
or sharp objects from colliding and scratching the host machine and sensor and various
connecting leads.
 In the hot summer, please pay attention not to let the intelligent monitoring devices expose
to the burning sun, so as to prolong its service life. Because the liquid crystal display possesses
the inherent characteristic with the comparatively sensitivity on the temperature, the liquid
crystal display in the host machine will have the relatively dark color under the higher air
temperature (above 35℃), and have the relatively light color under the lower air temperature
(below -10℃), which are the normal phenomena and will not influence the using effects.
 Use the touch pen or pencil, eraser head to click the touch screen to the greatest extent. Do
not use the hands with the greasy dirty to click the screen.
 It is necessary to pay attention to the working conditions of the storage battery and
generator frequently. If the storage battery and generator have the fault, the working
performance of MCS670 intelligent monitoring devices will be influenced.
 Before failing to clarify the cause, it is not allowed to blindly dismantle the intelligent
monitoring devices, various components and sensors, for fear of enlarging the fault ranges, and
leading to other more serious faults.

8. Disposal of Basic Faults

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 When the display of the intelligent monitoring devices is abnormal, it is necessary to firstly
check whether various components are normal, and whether the cable and cable joint are
perfect. Then consult the following table, and check comparing with the situations. If failing to
remove the faults, please directly consult to our company and apply the service.
MCS670 intelligent monitoring devices can monitor whether various peripheral sensors
have the faults in real time. While having the fault, the fault lamp is on, without the weight
display (because at this moment the correct lifting weight can not be displayed).

Fig. 8.1 Length（Angle）Open Circuit State of Sensor

See the following tables for the disposal methods of various faults:
Fault Phenomenon Preliminary Analysis Solution
No power source or the Check the power connection
open circuit of the power and ensure the power supply
The host machine does not
connection
display, and the power light is
The power supply voltage Check whether the supply
inoperative
is too low, and it can not voltage is excessively low
start up.
The host machine does not The damage of the liquid Maintenance
display, and the power light is crystal display or the
on abnormal of backlight wire
Type connection
of
The host machine displays The damage of the power Maintenance
Host
normally, and the power light is light
Mac
inoperative
hine
The stripe display, blurred The accidental phenomenon Reboot of the host machine
Disp
screen, messy code arising out of the
lay
disturbance on site, without
influencing the work
The fault of the liquid Maintenance
crystal display
The abnormal of the liquid Maintenance
crystal display wire

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 connection

Fault Phenomenon Preliminary Analysis Solution

The setting of the main arm and Correct setting
auxiliary arm is improper
The hydraulic system is unstable Check the hydraulic system
The actual weight of the weight Verify the actual weight
Actual weight is incorrect is not verified
while lifting the weight The length and angular Readjust the length and angle
adjustment is inaccurate
The weight adjustment is not Readjust the weight
conducted or the adjustment is
improper
Type Improper debugging Debug again according to the
of The empty hook has the debugging instructions
Weig weight display all the time The damage of the pressure Change the pressure sensor
ht sensor
Locking of the hydraulic system Release the pressure
The actual weight during pressure
lifting is not changed The damage of the pressure Change the pressure sensor
sensor
The rated lifting capacity is The multiplying power setting is Readjust the multiplying
incorrect incorrect power
The rated lifting capacity is The length and angle sensors are Check the length and angle
suddenly changed, resulting abnormal, to make the sampling sensors, zero value and full
in the cut-off of the alarm signal change suddenly value
easily

Fault Phenomenon Preliminary Analysis Solution

“0000—0003” Readjustment is not made after Debug the length again (if
The panel fault indicating removing the length sensor being invalid, please check
lamp is on, length AD whether the connecting
value shows “0000-0003” wire is connected well)
The length AD value is
“0000-0003”, indicating the open
circuit of length sensor connection
wire or the short circuit of power
source and signal.
The length AD value is “4095”, Change the length sensor
indicating the false of sensor,
leading in excessive output
current(more than 20mA)
The length display is from Examine and repair the
The fault of the length sensor
small to large, and then length sensor

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 turns to be small
The installation position is wrong Install the pull box
The pull box can not be
with the wire jamming correctly
retracted or is retracted
The elasticity of the pull box is
slowly after pulling Change the pull box
insufficient
(Excluding the draw hook alarm)
The height limit alarm
when the pull box is pulled to some
while extending the arm Change the pull box
distance, the internal reed is bent
to some distance
with the short circuit

Fault Phenomenon Preliminary Analysis Solution

Readjustment is not made after Debug the angle again
removing the angle sensor according to the debugging
instructions
The angle debugging is incorrect, to Debug the angle again
make the suspension arm fail to be according to the debugging
the maximum angle, and the angle instructions
of the host machine AD exceeds
4095
The panel fault indicating The angle AD value is please check whether the
lamp is on, angle AD “0000-0003”, indicating the open angle sensor e is connected
Type value shows “0000-0003” circuit of angle sensor connection well
of wire or the short circuit of power
Angl source and signal.
e The angle AD value is “4095”, Change the angle sensor
Sens indicating the false of sensor,
or leading in excessive output
current(more than 20mA)显示
The pendulum bob in the angle
Change the angle sensor
sensor does not sway flexibly
The angle is not changed
during the amplitude The fault of the angle sensor Change the angle sensor
variation
While the amplitude Debug the angle again
variation is the maximum The angle debugging is wrong according to the debugging
in the suspension arm, the instructions
angle of the host machine
The fault of the angle sensor Change the angle sensor
show less than 80 degrees

Fault Phenomenon Preliminary Analysis Solution

The panel fault indicating The fault of P1 pressure sensor Change the pressure sensor
lamp is on, P1 AD value
shows”4095” or
“0010-800”
The panel fault indicating The fault of P2 pressure sensor Change the pressure sensor

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 lamp is on, P2 AD value Rising the arm and luffing
The leakage of the hydraulic
shows 4095 or “0010-800” the arm to eliminate the
pressure
fault
The open circuit of P1 or P2 Please check whether the
P1 or P2 AD value shows
pressure sensor or the short circuit pressure sensor is of P1
as “0000-0003”
of power source and signal. or P2 connected well
Fail to tighten while installing Correct installation
No combination pad or O type ring
The oil leakage of the Correct installation
while installing
pressure sensor
Change the combination
Combination pad or O type ring
pad or O type ring

MCS670 product fault analysis（Specific note: for sensor kind only）

Parameters of all kinds of sensors

Corresponding Zero value Full value Fault Adjustment

sensor AD value Actual value AD value Actual value
Fault judgment on big pull box:

Zero value judgment: retract the whole

main arm to see whether the AD value and
the actual value are correct.
Determine Full value judgment: extend the whole
Fully
Length 1 Basic arm during the main arm to see whether the actual value is
810-1200 stretched
L1 length full correct.
arm length
adjustment If the AD value and actual value displayed
in the process of zero value judgment and
full value judgment differ from the data in
the chart, then the big pull box may have
fault.

Fault judgment on small pull box:

Zero value judgment: retract the whole

cylinder 1 to see whether the AD value and
the actual value are correct.
Determine Fully
Full value judgment: extend the whole
Length 2 during the stretched
810-1200 0 cylinder 1 to see whether the actual value is
L2 full length of
correct.
adjustment cylinder 1
If the AD value and actual value displayed
in the process of zero value judgment and
full value judgment differ from the data in
the chart, then the small pull box may have
fault.

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 Fault judgment on angle sensor：

Zero value judgment: level the main arm to

see whether the AD value and the actual
value are correct.
Determine Full value judgment: raise the main arm to
Angle during the Backpressure the maximum (under the backpressure) to
810-1200 0
A full angle see whether the actual value is correct.
adjustment If the AD value and actual value displayed
in the process of zero value judgment and
full value judgment differ from the data in
the chart, then the angle sensor may have
fault.

Fault judgment on pressure1, pressure2:

Pressure1 Zero value judgment: level the main arm

810-820 0 2844 25MP and lay down the empty hook on the floor,
P1
then turn off the power button to see
whether the AD value and the actual value
of P1 and P2 are correct after 5~10
minutes.
If the AD value and actual value displayed
Pressure2 in the process of zero value judgment and
810-820 0 2844 25MP full value judgment differ from the data in
P2
the chart, then the pressure sensor may
have fault.

9. Installation of products
 The constituent parts of MCS670 intelligent monitoring device for the engineering
machinery include the intelligent monitor, pressure sensor, length sensor, angle sensor and
multicore shielded cable and aviation connector.
 The monitor and various sensors of MCS670 intelligent monitoring device for the
engineering machinery, and the connection method of the power supply control (see
Appendix 1)
 The installation schema of MCS67 0 intelligent monitoring device for the engineering
machinery (see Appendix2)

10 After-sale Service and Warranty Period

 Our company is equipped with the professional after-sale maintenance service staffs. In
case of the fault, please contact our company directly.
 The warranty period of MCS series intelligent monitoring device for the engineering
machinery is 12 months, except for the man-made faults and irresistible natural factors.
 For the products exceeding the warranty period, our company can still make the

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maintenance service.
 Our company holds the training class periodically according to the requirements of the
user. In case of needing training the debugging and maintenance staffs of MCS670 intelligent
monitoring device for the engineering machinery, please contact our company directly.

Appendix 1: Connection Method of Signal Wire

The system wiring of MCS670 intelligent monitoring device selects the multicore aviation
connector, and adopts the multicore shielded cable for the external connection. The aviation
plug bond connecting to the shielded cable is determined in accordance with the following
method. The plugging surface of the plug faces to the user and the locating notch faces down.

Series B Instructions of Aviation Seat

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Appendix 2: Installation Mode

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 Image download port

Program download port and serial

ports

Schematic Diagram of Installation

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