Technical Data Sheet: Composite Repair System For Damaged Tanks and Pressured Vessels

Composite Repair System for Damaged Tanks and Pressured Vessels
Service temperature from-50°C (-58°F) to +150°C (+302°F)

Application temperature from +10°C (+50°F) to +130°C (+266°F)
TECHNICAL DATA SHEET
REINFORCEKiT® PATCH DESCRIPTION

REINFORCEKiT® PATCH is an advanced permanent composite repair system for tanks and
pressured vessels suffering from corrosion defects and mechanical damage. REINFORCEKiT®
PATCH is engineered to restore tank original integrity without shutdown, unless active leakage.
It is a composite technical alternative to welded metal plate and equipment replacement.
Thoroughly tested by third-party laboratories, REINFORCEKiT® PATCH is a 3X ENGINEERING
(3X) concept which provides the required strength according to ASME B31G, ISO 24.817 and
ASME PCC-2 codes and standards.
The original 3X concept is a combination of Kevlar® tape patching and specific epoxy resin. The
bi-directional woven high-strength aramid-fiber material provides reinforcement in the hoop and
axial directions. The epoxy resin allows binding and transferring loading through the whole
composite system.
REINFORCEKiT® PATCH is a wet lay-up system made of several Kevlar® patches. The number
of patches/layers, determined by calculation, is linked not only to the tank pressure, temperature,
diameter and thickness but also to the pit depth and length and the steel grade. The repair design
and material requirements are provided by 3X software REA after information compilation
according to ASME B31G, ISO 24.817 and ASME PCC-2 codes and standards.
REINFORCEKiT® PATCH FEATURES

REINFORCEKiT® PATCH is recommended to repair and reinforce tanks and pressured vessels operating at temperature between -50°C (-58°F) to
+150°C (+302°F) subject to external and internal corrosion, dents, mechanical damages and leaking defects. The system restores the tank integrity
and prevents from further deterioration. This composite patch is made of 400 g/m² Kevlar® patches and ceramic reinforced epoxy resin. This specific
resin composition provides good anti-abrasion and chemical features. The dimensions and number of patches, the type and quantity of resin will
depend on the defect (no limitation in defect size).
USES
• External & internal corrosion

• Pitting
• Dents
• Weld defects
• Mechanical damages
• Through-wall defects
• Pinholes
• Cracks
• Leaks (if stopped prior to composite application
• Severe abrasion & erosion
• Suitable for -50°C (-58°F) up to +150°C (+302°F)
BENEFITS
• Online repair (no shutdown required except if leakage)

• Permanent repair for external defect (up to 20 years)
• Conform to all tank designs and sizes
• Compatible with most common fluids and gases
• In accordance with standards
• No limitation in pressure and defect size
• No overload on corroded tanks
• Fiber not hazardous for users
• No hot work
3X ENGINEERING - 9 avenue Albert II – 98000 MONACO - : +377.92.05.79.81 - Fax: +377.92.05.72.71 – 3x@3xeng.com - www.3xengineering.com
TDS_ REINFORCEKiT PATCH_ENG_09/2019_LC - Unauthorized reproduction by 3X ENGINEERING is prohibited
REINFORCEKiT® PATCH FOR EXTERNAL CORROSION (REINFORCEKiT® PATCH-EC)
Service temperature from -50°C (-58°F) to +55°C (+131°F)
PATCH SPECIFICATIONS
Fiber nature Aramid Kevlar® 49
Fiber directions towards pipe axis Hoop/axial (0° / 90°)
Fiber type Woven type
Tensile strength 2 900 MPa (420.5 ksi)
Tensile modulus 110 GPa (15 950 ksi)
Weight per square meter 320 g/m2
RESIN SPECIFICATIONS
Commercial name R3X1060
Chemical family Epoxy (bi-component)
Color Black
Mixing ratio by weight (Part A : Part B) = 2 : 1
Pack size 1.28 kg/set
Solids 100%
VOCs none
Storage Between +15°C (+59°F) and +32°C (+90°F) if long-term storage
Shelf life 2 years in unopened containers
COMPOSITE SPECIFICATIONS
Percentage of fiber in volume Up to 30%
Nominal ply thickness 0.82 mm* (0.032 inch)
*: depends on ambient temperature and viscosity
TECHNICAL SPECIFICATION
Laminate thickness To be determined using calculations according to standards

For information, minimum number of layers = 3 layers
Application temperature From +10°C (+50°F) to +55°C (+131°F)
Service temperature From -50°C (-58°F) to +55°C (+131°F) - Fully cured
Ultimate Glass transition temperature (ASTM D7426) +75°C (+167°F) – Fully cured with post-curing
Curing time after job completion: +10°C +16°C +25°C +28°C +32°C
- Given values could be shorten by using ATEX (+50°F) (+60°F) (+77°F) (+82°F) (+90°F)
approved heating belts. Light
4 days 36 hrs 30 hrs 24 hrs 22 hrs
- In case of process shutdown, it is required to load
post-cure the composite at temperature superior Full
or equal to service temperature. load 7 days 72 hrs 60 hrs 48 hrs 44 hrs
- Values just given as information.
Tensile strength in hoop direction 264 MPa (38 290 psi)
(ISO 527 or ASTM D3039)
MECHANICAL PROPERTIES*
Tensile strength in axial direction 280 MPa (4 060 psi)

Tensile modulus in hoop direction 16.4 GPa (2 370 ksi)
Tensile modulus in axial direction 15.7 GPa (2 270 ksi)
(ISO 527or ASTM D3039)
Poisson’s ratio (ISO 527 or ASTM D3039) 0.10
Shear modulus (ASTM D5379) 0.78 GPa (113 ksi)
Resin Shore D hardness (ISO 868 or ASTM D2583) 78 Shore D,
Resin hardness requirement: >71 Shore D
Lap shear strength (BS EN 1465 or ASTM D3165) 18 MPa (2 610 psi)
Cathodic disbondment (ASTM G95) Passed
Resistance to pH From 3 to 12
PROPERTIES
CHEMICAL
Chemical resistance Excellent

(check chemical resistance chart for more information)
* values are given for indication and may vary depending on the environment
REINFORCEKiT® PATCH FOR EXTERNAL CORROSION (REINFORCEKiT® PATCH-ECHT)
Color Black
Mixing ratio by weight (Part A : Part B) = 4.66 : 1
Solids 100%
VOCs none
If T°pipe <+70°C (+158°F), heating device needed

If difference between application and service temperature is bigger than
100°C, the repair integrity may be affected.
Curing time after job completion: +70°C +110°C
- Given values could be shorten by using ATEX (+158°F) (+230°F)
approved heating belts. Light load 24 hrs 5 hrs
- In case of process shutdown, it is required to
post-cure the composite at temperature superior Full load 36 hrs 10 hrs
or equal to service temperature.

Lap shear strength (BS EN 1465 or ASTM D3165) 14.7 MPa (2 130 psi)
PROPERTIES
CHEMICAL

REINFORCEKiT® PATCH FOR EXTERNAL CORROSION (REINFORCEKiT® PATCH-ECTHT)
Color Transparent Yellow
Solids 100%
VOCs none

Service temperature From -50°C (-58°F) to +130°C (+266°F) – Fully cured
Curing time after job completion: +70°C (+122°F) +130°C (+230°F)
- Given values could be shorten by using ATEX Light load 36 hrs 5 hrs
approved heating belts.
- In case of process shutdown, it is required to Full load 72 hrs 10 hrs
post-cure the composite at temperature superior

Tensile modulus in axial direction 16 GPa (2 350 ksi)
Lap shear strength (BS EN 1465 or ASTM D3165) 13 MPa (1 890 psi)
PROPERTIES
CHEMICAL

REINFORCEKiT® PATCH FOR INTERNAL CORROSION (REINFORCEKiT® PATCH-IC)
Color Black or Grey
Solids 100%
VOCs none

Curing time after job completion: +10°C +16°C +25°C +28°C +32°C
- Given values could be shorten by using ATEX (+50°F) (+60°F) (+77°F) (+82°F) (+90°F)
approved heating belts. Light 4 days 36 hrs 30 hrs 24 hrs 22 hrs
- In case of process shutdown, it is required to load
post-cure the composite at temperature superior Full 7 days 72 hrs 60 hrs 48 hrs 44 hrs
or equal to service temperature. load

PROPERTIES
CHEMICAL

REINFORCEKiT® PATCH FOR EXTERNAL/INTERNAL CORROSION (REINFORCEKiT® PATCH-HT+)
Commercial name R3XHT+
Color Grey or Blue
Pack size 1,5 kg/set
Solids 100%
VOCs none

Curing time after job completion: +20°C +40°C +60°C
- Given values could be shorten by using ATEX (+68°C) (+104°F) (+140°F)
approved heating belts. Light load 4 days 2 days 22 hrs
- In case of process shutdown, it is required to
post-cure the composite at temperature superior Full load 7 days 4 days 44 hrs

PROPERTIES
CHEMICAL
Chemical resistance Excellent after post curing at +95°C (+203°F) for 12 hours
APPLICATION NOTES
KIT COMPOSITION REINFORCEKiT® PATCH components are defined using 3X software REA. The dimensions and number of patches,
the type and quantity of resin will depend on the defect.
SURFACE PREPARATION Proper surface preparation is critical to the long-term performance of the composite. All rust, mill scale, corrosion
products and foreign matter must be removed from the surface by a combination of solvent washing and bristle
blasting or abrasive blasting. After surface preparation, roughness should achieve a minimum of 60µm and match
with SA 2 ½ or ST3 standards. Then the surface must be cleaned and rinsed using an adequate solvent which
evaporates leaving no film residue.
APPLICATION See installation procedure.
SAFETY Each applicator should read and understand the Material Safety Data Sheets (MSDS) and installation procedure
before using 3X products.
WARRANTY DISCLAIMER Every reasonable effort is made to insure the technical information and recommendations of this data sheet are true
and accurate to the best of our knowledge at the date of issuance. However, improvements being continuously
implemented to 3X products, this information is subject to change without notice. Please contact your 3X distributor
for the last updated product specifications. This 3X technical datasheet warrants the quality of this product when used
according to directions. User shall determine suitability of the product for use and assumes all risk.

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Composite Repair System for Damaged Tanks and Pressured Vessels

Service temperature from-50°C (-58°F) to +150°C (+302°F)

TECHNICAL DATA SHEET

REINFORCEKiT® PATCH DESCRIPTION

REINFORCEKiT® PATCH FEATURES

• External & internal corrosion

• Online repair (no shutdown required except if leakage)

REINFORCEKiT® PATCH FOR EXTERNAL CORROSION (REINFORCEKiT® PATCH-EC)

Service temperature from -50°C (-58°F) to +55°C (+131°F)

Application temperature from +10°C (+50°F) to +55°C (+131°F)

Laminate thickness To be determined using calculations according to standards

Tensile strength in axial direction 280 MPa (4 060 psi)

Chemical resistance Excellent

REINFORCEKiT® PATCH FOR EXTERNAL CORROSION (REINFORCEKiT® PATCH-ECHT)

Service temperature from -50°C (-58°F) to +110°C (+230°F)

Application temperature from +70°C (+158°F) to +110°C (+230°F)

If T°pipe <+70°C (+158°F), heating device needed

Tensile strength in axial direction 262 MPa (38 000 psi)

Chemical resistance Excellent

REINFORCEKiT® PATCH FOR EXTERNAL CORROSION (REINFORCEKiT® PATCH-ECTHT)

Service temperature from -50°C (-58°F) to +130°C (+266°F)

Application temperature from +70°C (+158°F) to +130°C (+266°F)

If T°pipe <+70°C (+158°F), heating device needed

Tensile strength in axial direction 220 MPa (32 300 psi)

Chemical resistance Excellent

REINFORCEKiT® PATCH FOR INTERNAL CORROSION (REINFORCEKiT® PATCH-IC)

Service temperature from -50°C (-58°F) to +60°C (+140°F)

Application temperature from +10°C (+50°F) to +60°C (+140°F)

Laminate thickness To be determined using calculations according to standards

Tensile strength in axial direction 208 MPa (30 150 psi)

Chemical resistance Excellent

REINFORCEKiT® PATCH FOR EXTERNAL/INTERNAL CORROSION (REINFORCEKiT® PATCH-HT+)

Service temperature from -50°C (-58°F) to +150°C (+302°F)

Application temperature from +20°C (+68°F) to +90°C (+194°F)

If T°pipe <+20°C (+68°F), heating device needed

Tensile strength in axial direction 178 MPa (25 810 psi)

APPLICATION See installation procedure.

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