Manual Softstarter 3RW30 3RW40 en-US
Manual Softstarter 3RW30 3RW40 en-US
Manual Softstarter 3RW30 3RW40 en-US
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Introduction
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Safety information 2
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Product description 3
Industrial Controls
___________________
Product combinations 4
Soft starters
SIRIUS 3RW30 / 3RW40 5
___________________
Functions
___________________
Messages and diagnosis 6
Manual
___________________
Application planning 7
___________________
Installation 8
___________________
Installation / mounting 9
___________________
Connecting 10
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Operation 11
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Configuration 12
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Commissioning 13
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Technical data 14
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Dimension drawings 15
___________________
Typical circuit diagrams 16
10/2018 ___________________
Appendix A
NEB535199502000/RS-AB/005
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction ............................................................................................................................................. 9
1.1 Important notes ......................................................................................................................... 9
1.2 Additional documentation .......................................................................................................11
1.3 Siemens Industry Online Support ...........................................................................................13
1.4 Technical Assistance ..............................................................................................................15
1.5 Siemens Industry Online Support app ....................................................................................15
2 Safety information ................................................................................................................................. 17
2.1 ESD Guidelines .......................................................................................................................17
2.2 Reactive power compensation ................................................................................................19
2.3 Electromagnetic compatibility (EMC) according to IEC 60947-4-1 ........................................19
2.4 Security information ................................................................................................................20
2.5 Recycling and disposal ...........................................................................................................21
2.6 Before commencing work: Isolating the equipment from the supply system and
ensuring that it cannot be reconnected...................................................................................21
2.7 Five safety rules for work in or on electrical systems .............................................................22
3 Product description ............................................................................................................................... 23
3.1 Fields of application ................................................................................................................23
3.2 Functional principle of the SIRIUS 3RW30 and 3RW40 soft starters .....................................24
3.2.1 Method of operation of a two-phase controlled soft starter ....................................................26
3.2.2 Starting current asymmetry .....................................................................................................28
3.2.3 Applications and use ...............................................................................................................29
3.3 Comparison of device functions ..............................................................................................30
3.4 Accessories .............................................................................................................................31
3.4.1 Accessories for 3RW30 soft starters ......................................................................................31
3.4.2 Accessories for 3RW40 soft starters ......................................................................................32
4 Product combinations............................................................................................................................ 33
4.1 SIRIUS modular system..........................................................................................................33
5 Functions .............................................................................................................................................. 35
5.1 Start modes .............................................................................................................................35
5.1.1 Voltage ramp ...........................................................................................................................35
5.1.2 Current limiting and ramp-up detection (3RW40 only) ...........................................................38
5.2 Stop modes .............................................................................................................................40
5.2.1 Stop without load (3RW30 and 3RW40) .................................................................................40
5.2.2 Soft stop (3RW40 only) ...........................................................................................................41
Target group
This manual is intended for any user involved in
● Commissioning
● Servicing and maintenance
● Planning and configuring systems
Scope of validity
The manual is valid for the SIRIUS 3RW30 and 3RW40 soft starters. It describes the
components that are valid at the time of publication. SIEMENS reserves the right to include a
Product Information for each new component, and for each component of a later version.
Disclaimer of liability
It is the responsibility of the manufacturer to ensure that a system or machine is functioning
properly as a whole. SIEMENS AG, its regional offices, and associated companies
(hereinafter referred to as "SIEMENS") cannot guarantee all the properties of a whole plant
system or machine that has not been designed by SIEMENS.
Similarly, SIEMENS can assume no liability for recommendations that appear or are implied
in the following description. No new guarantee, warranty, or liability claims beyond the scope
of the SIEMENS general terms of supply are to be derived or inferred from the following
description.
Orientation aids
The manual contains various features supporting quick access to specific information:
● At the beginning of the manual you will find a table of contents.
● A comprehensive index at the end of the manual allows quick access to information on
specific subjects.
Manuals/operating instructions
At this point, you will find further manuals and operating instructions that may be of interest
to you for your automation system. They are available to download from the Internet free of
charge. You can create your own individual system documentation in mySupport.
Manuals
● Manual - SIRIUS 3RW44 Soft Starter
(https://support.industry.siemens.com/cs/document/21772518)
● Manual PROFINET communication module for SIRIUS 3RW44 soft starter
(https://support.industry.siemens.com/cs/document/85225796)
Operating instructions
● SIRIUS 3RW301/302/303/304 soft starters
(https://support.industry.siemens.com/cs/document/26378636)
● Semiconductor motor controllers
(https://support.industry.siemens.com/cs/document/9835687)
● SIRIUS semiconductor motor controllers
(https://support.industry.siemens.com/cs/document/6015580)
● SIRIUS 3RW405/407 soft starters
(https://support.industry.siemens.com/cs/document/19501475)
● SIRIUS 3RW40 soft starters - Safety and commissioning instructions for hazardous areas
(https://support.industry.siemens.com/cs/document/22809303)
● SIRIUS 3RW442/443/444/445/446 soft starters
(https://support.industry.siemens.com/cs/document/21189750)
Note
The operating instructions are included in the scope of supply.
Interesting links
● FAQs on 3RW soft starters (https://support.industry.siemens.com/cs/ww/de/ps/16212/faq)
● Downloads relating to 3RW soft starters
(https://support.industry.siemens.com/cs/ww/de/ps/16212/dl)
● Manuals in Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/de/ps/man)
● Product support for STEP 7 (TIA Portal)
(https://support.industry.siemens.com/cs/ww/de/ps/14672)
Product support
Here you will find all the information and comprehensive know-how for your product:
● FAQs
Our replies to frequently asked questions.
● Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
● Certificates
Clearly sorted according to approving authority, type and country.
● Characteristics
For support in planning and configuring your system.
● Product announcements
The latest information and news concerning our products.
● Downloads
Here you will find updates, service packs, HSPs and much more for your product.
● Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
● Technical data
Technical product data for support in planning and implementing your project.
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
With "mySupport", your personal work area, you get the very best out of your Industry Online
Support experience. Everything enables you to find the right information - every time.
The following functions are now available:
● Personal Messages
Your personal mailbox for exchanging information and managing your contacts
● Requests
Use our online form for specific solution suggestions, or send your technical inquiry
directly to a specialist in Technical Support
● Notifications
Make sure you always have the latest information - individually tailored to your needs
● Filter
Simple management and re-use of your filter settings from Product Support and the
Technical Forum
● Favorites / Tagging
Create your own knowledge database by assigning "Favorites" and "Tags" to documents
– simply and efficiently
● Entries last viewed
Clear presentation of your last viewed entries
● Documentation
Configure your individual documentation from different manuals – quickly and without
complications
● Personal data
Change personal data and contact information here
● CAx data
Simple access to thousands of items of CAx data such as 3D models, 2D dimension
drawings, EPLAN macros, and much more
Technical Assistance: Telephone: +49 (0) 911-895-5900 (8:00 a.m. - 5:00 p.m. CET) Fax: +49 (0)
911-895-5907
E-mail (mailto:technical-assistance@siemens.com)
Internet (http://www.siemens.com/sirius/technical-assistance)
Link for Android Link for iOS Link for Windows Phone
ESD
All electronic devices are equipped with large-scale integrated ICs or components. Due to
their design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such electrostatic sensitive
components/devices. This is also the international abbreviation for such devices.
ESD devices are identified by the following symbol:
NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception.
These static voltages develop when you touch a component or electrical connection of a
device without having drained the static charges present on your body. The damage
caused to a device by overvoltage is usually not immediately evident and is only noticed
after an extended period of operation.
Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on a
person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.
2.6 Before commencing work: Isolating the equipment from the supply
system and ensuring that it cannot be reconnected.
DANGER
Hazardous voltage Will cause death or serious injury.
• Disconnect the system and all devices from the power supply before starting work.
• Secure against switching on again.
• Verify that the equipment is not live.
• Ground and short-circuit.
• Erect barriers around or cover adjacent live parts.
DANGER
Hazardous voltage Will cause death or serious injury.
Qualified Personnel.
The equipment / system may only be commissioned and operated by qualified personnel.
For the purpose of the safety information in these Operating Instructions, a "qualified
person" is someone who is authorized to energize, ground, and tag equipment, systems,
and circuits in accordance with established safety procedures.
These five safety rules must be applied in the above order prior to starting work on an
electrical system. After completing the work, proceed in the reverse order.
It is assumed that every electrician is familiar with these rules.
Explanations
1. The isolating distances between live and deenergized parts of the system must vary
according to the operating voltage that is applied.
"Isolate" refers to the all-pole disconnection of live parts.
All-pole disconnection can be achieved, e.g. by.:
- Switching off the miniature circuit breaker
- Switching off the motor circuit breaker
- Unscrewing fusible links
- Removing LV HRC fuses
2. The feeder must be secured against inadvertent restarting to ensure that it remains
isolated for the duration of the work. This can be achieved, for instance, by securing the
motor and miniature circuit breakers with lockable blocking elements in the disconnected
state, either using a lock or by unscrewing the fuses.
3. The deenergized state of the equipment should be verified using suitable test equipment,
e.g. a two-pole voltmeter. Single-pole test pins are not suitable for this purpose. The
absence of power must be established for all poles, phase to phase, and phase to N/PE.
4. Grounding and short-circuiting are only mandatory if the system has a nominal voltage
greater than 1 kV. In this case, the system should always be grounded first and then
connected to the live parts to be short-circuited.
5. These parts should be covered, or barriers erected around them, to avoid accidental
contact during the work with adjacent parts that are still live.
3RW44
The SIRIUS 3RW44 soft starter is used if higher functionality is specified, e.g.
communication over PROFIBUS or the availability of measuring and monitoring values, as
well as for ultra-heavy-duty starting. The SIRIUS 3RW44 soft starter is described in a
separate system manual.
Download from 3RW44 manual
(http://support.automation.siemens.com/WW/view/de/21772518).
3.2 Functional principle of the SIRIUS 3RW30 and 3RW40 soft starters
The SIRIUS 3RW30 and 3RW40 soft starters have two antiparallel thyristors in two out of the
three phases. One thyristor for the positive half-wave and one for the negative half-wave is
provided in each phase (refer to Fig. "Phase angle control and schematic diagram of a two-
phase controlled soft starter with integral bypass contacts"). The current in the third,
uncontrolled phase is the sum of the currents in the controlled phases.
The rms value of the motor voltage is increased (from a settable starting voltage) to the rated
motor voltage within a definable starting time by means of the phase angle control.
The motor current changes in proportion to the voltage applied to the motor. As a result, the
starting current is reduced by the factor of this voltage.
There is a quadratic relationship between the torque and the voltage applied to the motor. As
a result, the starting torque is reduced quadratically in relation to this voltage.
Example
The diagrams below show the starting current and torque characteristics for a three-phase
induction motor in combination with a soft starter:
Figure 3-1 Reduced current characteristic of a three-phase induction motor during starting with a
SIRIUS 3RW30 or 3RW40 soft starter
Figure 3-2 Reduced torque characteristic of a three-phase induction motor during starting with a
SIRIUS 3RW30 or 3RW40 soft starter
The frequency remains constant during this process and corresponds to the mains
frequency, in contrast to frequency controlled starting and stopping of a frequency converter.
Bypass mode
Once the motor has been started up correctly, the thyristors are subject to fully advanced
control, meaning that the whole mains voltage is applied to the motor terminals. As the motor
voltage does not have to be controlled during operation, the thyristors are bridged by integral
bypass contacts that are rated for AC1 current. This minimizes the waste heat generated
during uninterrupted duty (which is caused by the thyristor's power loss), and minimizes
heating up of the switching device's environment.
The bypass contacts are protected by an integrated, electronic arc quenching system during
operation. If they are opened in the event of a fault, e.g. if the control voltage is temporarily
interrupted, mechanical vibrations occur, or the coil operating mechanism or the main
contact spring has reached the end of its service life and is defective, the equipment is not
damaged.
The diagram below shows the method of operation of the SIRIUS 3RW30 and 3RW40 soft
starters:
Figure 3-3 Phase angle control and schematic diagram of a two-phase controlled soft starter with integral bypass
contacts
Two-phase control
The SIRIUS 3RW30 and 3RW40 soft starters are two-phase controlled soft starters, in other
words they are designed with two antiparallel thyristors in each of phases L1 and L3. Phase
2 is an uncontrolled phase, which is merely guided through the starter by a copper
connection.
In a two-phase controlled soft starter, the current that results from the superimposition of the
two controlled phases flows in the uncontrolled phase. The main advantages of two-phase
control include the more compact size compared to a three-phase version and the lower
hardware costs.
The occurrence of DC components, caused by the phase angle and the overlapping phase
currents, is a negative physical effect of two-phase control during the startup process that
can mean a louder noise is produced by the motor. The "polarity balancing" control principle
was developed and patented by SIEMENS to prevent these DC components during starting.
Figure 3-4 Current characteristic and occurrence of DC components in the three phases without "polarity balancing"
Polarity balancing
"Polarity balancing" effectively eliminates these DC components during the ramp-up phase.
It allows the motor to be started up with a constant speed, torque, and current rise.
The acoustic quality of the startup process comes very close to that of a three-phase
controlled startup. This is made possible by the continuous dynamic alignment and balancing
of current half-waves with different polarities during the motor startup.
Figure 3-5 Current characteristic in the three phases without DC components thanks to "polarity balancing"
Note
If wye-delta starters are exchanged for soft starters in an existing system, you should check
the fuse ratings in the feeder in order to avoid false tripping. This is particularly important in
connection with heavy-duty starting or if the fuse that is installed has already been operated
close to the thermal tripping limit with the wye-delta assembly.
All elements of the main circuit (such as fuses, motor starter protectors, and switching
devices) must be dimensioned for direct starting and according to the on-site short-circuit
conditions, and ordered separately.
For recommended fuse and motor starter protector ratings for the feeder with soft starter,
refer to chapter Technical data (Page 127).
Applications
The typical applications include:
● Conveyor belts
● Roller conveyors
● Compressors
● Fans
● Pumps
● Hydraulic pumps
● Agitators
● Circular saws / band saws
Advantages
Conveyor belts and transport systems:
● Smooth starting
● Smooth stopping
Rotary pumps and piston pumps:
● No pressure surges
● Increased service life of the pipe system
Agitators and mixers:
● Reduced starting current
Fans:
● Protection for the gearbox and V belt
3.4 Accessories
Starting voltage
The starting voltage determines the starting torque of the motor. A lower starting voltage
results in a lower starting torque and a lower starting current. The starting voltage selected
must be sufficiently high to ensure that motor starts up smoothly as soon as the start
command is received by the soft starter.
Ramp time
The length of the set ramp time determines the time taken to increase the motor voltage from
the parameterized starting voltage to the mains voltage. This influences the motor's
acceleration torque, which drives the load during the ramp-up process. A longer ramp time
results in a lower acceleration torque as the motor is started up. The startup is slower and
smoother as a result. The ramp time should be long enough for the motor to reach its
nominal speed. If the time selected is too short, in other words if the ramp time ends before
the motor has started up successfully, a very high starting current that can even equal the
direct starting current at the same speed occurs at this instant.
The SIRIUS 3RW40 soft starter limits the current to the value set with the current limiting
potentiometer (refer to chapter Current limiting and ramp-up detection (3RW40 only)
(Page 38)). As soon as the current limiting value is also reached, the voltage ramp or the
ramp time is interrupted and the motor is started with the current limiting value until it has
started up successfully. In this case, the motor ramp-up time may be longer than the
maximum parameterizable 20 seconds ramp time (for further information about the
maximum ramp-up times and switching frequencies, refer to chapter 3RW40 2. to 7. power
electronics (Page 145) ff).
The SIRIUS 3RW40 soft starter has intrinsic device protection, current limiting, and ramp-up
detection functions. These functions do not form part of the SIRIUS 3RW30 soft starter.
NOTICE
Risk of property damage
When using the 3RW30: Make sure the selected ramp time is longer than the actual motor
ramp-up time. If not, the SIRIUS 3RW30 may be damaged because the internal bypass
contacts close when the set ramp time elapses. If the motor has not finished starting up, an
AC3 current that could damage the bypass contact system will flow.
When using the 3RW40: The 3RW40 has an integrated ramp-up detection function that
prevents this operating state from occurring.
The maximum ramp time for the SIRIUS 3RW30 soft starter is 20 seconds An appropriately
dimensioned SIRIUS 3RW40 or 3RW44 soft starter should be chosen for startup processes
with a motor ramp-up time > 20 seconds.
Figure 5-2 Principle of the voltage ramp for the torque characteristic
Figure 5-3 Principle of the voltage ramp for the starting current characteristic
Example
If the current limiting value is set to 100 A, the currents might be approx. 80 A in L1, 120 A in
L2, and 100 A in L3 (refer to chapter Starting current asymmetry (Page 28)).
As soon as the selected current limiting value is reached, the motor voltage is reduced or
controlled by the soft starter to prevent the current from exceeding the limit. The set current
limiting value must be high enough to ensure that the torque generated in the motor is
sufficient to accelerate the motor to nominal speed. Three to four times the value of the
motor's rated operational current (Ie) can be assumed as typical here.
The current limiting function is always active because it is required by the intrinsic device
protection. If the current limiting potentiometer is set to clockwise stop, the starting current is
limited to the maximum possible current (refer to chapter Setting the current limiting value
(Page 114)).
Note
If you select "soft stop" (3RW40 only) as the stop mode, the feeder (soft starter, cables,
feeder protective devices, and motor) may need to be dimensioned for higher values
because the current exceeds the rated motor current during the stop process.
Ramp-down time
The "Ramp-down time" potentiometer on the soft starter allows you to specify how long
power should still be supplied to the motor after the ON command is removed. The torque
generated in the motor is reduced by means of a voltage ramp function within this ramp-
down time and the application stops smoothly.
If the motor is stopped abruptly in pump applications, as is normal with wye-delta or direct
starting, for instance, water hammer can occur. Water hammer is caused by the sudden flow
separation, leading to pressure fluctuations on the pump. It has the effect of producing noise
and mechanical impacts on the pipelines as well as on any flaps and valves installed there.
Water hammer can be reduced compared to direct or wye-delta starting by using the SIRIUS
3RW40 soft starter. An optimum pump stop is achieved using a SIRIUS 3RW44 soft starter
with an integrated pump stop function (refer to chapter Comparison of device functions
(Page 30)).
Note
If the soft starter is disconnected because the motor overload protection or the intrinsic
device protection trips, you must wait a defined cooling time (recovery time) prior to
acknowledging the fault or starting the motor again. (Motor overload tripping time: 5 minutes,
temperature sensor: after cooling,
intrinsic device protection tripping time:
- 30 seconds upon overload of the thyristors,
- 60 seconds upon overload of the bypasses)
Note
Thermistor motor protection evaluation
The thermistor motor protection evaluation function is optionally available for the SIRIUS
3RW402 to 3RW404 soft starters in the 24 V AC/DC control voltage version.
ATEX
"Increased safety" type of protection EEx e acc. to ATEX Directive 94/9/EC
The SIRIUS 3RW40 soft starter sizes S0 to S12 are suitable for starting explosion-proof
motors with the "increased safety" type of protection EEx e (type of protection / marking: Ex
II (2) GD).
Wire the fault output (95 96) to an upstream switching device in such a way that if a fault
occurs, this device disconnects the feeder (refer to Fig. "3RW40 wiring fault with 3RV").
For further information, refer to the operating instructions, Order No. 3ZX1012-0RW40-1CA1
(http://support.automation.siemens.com/WW/view/de/22809303).
WARNING
Danger of death or serious injury.
The 3RW40 is not suitable for installation in hazardous areas. The device is only allowed to
be installed in a control cabinet with the IP4x degree of protection. Appropriate measures
(e.g. encapsulation) must be taken if it is to be installed in a hazardous area.
Note
Devices with ATEX and IECEx approval may be repaired only at the manufacture's plant.
Make sure that devices with ATEX and IECEx approval are repaired only at the
manufacture's plant. A repair that is not performed in the manufacturer’s plant will result in
loss of ATEX/IECEx approval.
Note
The rated data of the soft starters refers to normal starting (CLASS 10). The starters may
need to be calculated with a size allowance for heavy-duty starting (> CLASS 10). You can
only set a rated motor current that is lower than the soft starter rated current (for the
permissible settings, refer to chapter Technical data (Page 127)).
Temperature sensor
Note
Temperature sensor
The temperature sensor evaluation function is optionally available for the SIRIUS 3RW4024
to 3RW4047 soft starters in the 24 V AC/DC control voltage version.
This motor protection function measures the motor's stator winding temperature directly with
the help of a sensor installed in the motor, in other words the motor must have a sensor
wound into the stator winding.
You can choose between two different sensor types for the evaluation.
1. Type A PTC thermistors ("type A sensors") for connection to terminals T11/21 and T12
2. Thermoclick sensors for connection to terminals T11/21 and T22
The wiring and sensors are monitored for wire breakage and short-circuits.
Note
If the control voltage is disconnected during operation (e.g. in "automatic mode"), the starter
is not protected against voltage failure. You must wait five minutes between two starts to
ensure that the motor protection and the intrinsic device protection are working correctly.
Note
On the SIRIUS 3RW402. soft starter, the RESET MODE button is located underneath the
label (refer to chapter Operator controls, displays, and connections on the 3RW40
(Page 82)).
You can reset a pending error message by removing the control feed voltage for more than
1.5 s.
WARNING
Automatic restart
Danger of death, serious injury, or property damage.
The automatic reset mode (AUTO RESET) must not be used in applications where there
is a risk of serious injury to persons or substantial damage to property if the motor starts
up again unexpectedly. The start command (e.g. issued by a contact or the PLC) must
be reset prior to issuing a RESET command because the motor attempts to restart
again automatically following this RESET command if a start command is still present.
This particularly applies if the motor protection has tripped. For safety reasons, you are
advised to integrate the group fault output (terminals 95 and 96) in the controller.
WARNING
Automatic restart
Can result in death, serious injury, or property damage.
The automatic reset mode (AUTO RESET) must not be used in applications where there
is a risk of serious injury to persons or substantial damage to property if the motor starts
up again unexpectedly. The start command (e.g. issued by a contact or the PLC) must
be reset prior to issuing a RESET command because the motor attempts to restart
again automatically following this RESET command if a start command is still present.
This particularly applies if the motor protection has tripped. For safety reasons, you are
advised to integrate the group fault output (terminals 95 and 96) in the controller.
For a state diagram of the contact in the various operating states, refer to chapter Messages
and diagnosis (Page 57).
ON
The potential-free output contact at terminal 13/14 (ON) closes if a signal is present at
terminal 1 (IN); it remains closed until the start command is removed (factory default). The
ON function can be used, for instance, as a latching contact if you selected pushbutton
control.
RUN
The RUN output remains closed as long as the motor is controlled by the soft starter, in other
words during the startup phase, in bypass mode, and during the soft stop (if set). This output
function can be used, for instance, if a line contactor connected upstream must be controlled
by the soft starter, especially if the soft stop function is set.
BYPASSED
The BYPASSED function can be used, for instance, to indicate that the motor has started up
successfully.
The BYPASSED output at terminal 23 / 24 closes as soon as the SIRIUS 3RW40 soft starter
detects that the motor has started up (refer to chapter Ramp-up detection (Page 117)).
The integral bypass contacts simultaneously close and the thyristors are bridged. The
integral bypass contacts and output 23 / 24 open again as soon as the start input IN is
removed.
For a state diagram of the contacts and the LEDs in the various operating and fault states,
refer to chapter Messages and diagnosis (Page 57).
For recommended circuits, refer to chapter Typical circuit diagrams (Page 161).
For recommended circuits, refer to chapter Typical circuit diagrams (Page 161).
For a state diagram of the contacts in the various fault and operating states, refer to chapter
Messages and diagnosis (Page 57).
1) The fault is automatically reset by an outgoing event. An automatic restart is initiated and
the 3RW restarted if a start command is present at the input.
WARNING
Automatic restart
Danger of death, serious injury, or property damage.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
2) The fault can be acknowledged by removing the start command at the start input.
3) Switch off the control voltage, then switch it on again. If the fault is still present, contact
your SIEMENS partner or Technical Assistance (Page 15).
WARNING
Automatic restart
Can result in death, serious injury, or property damage.
The automatic reset mode (AUTO RESET) must not be used in applications where there is
a risk of serious injury to persons or substantial damage to property if the motor starts up
again unexpectedly. The start command (e.g. issued by a contact or the PLC) must be
reset prior to issuing a RESET command because the motor attempts to restart again
automatically following this RESET command if a start command is still present. This
particularly applies if the motor protection has tripped. For safety reasons, you are advised
to integrate the group fault output on the 3RW40 (terminals 95 and 96), or the signaling
contact of the motor or miniature circuit breaker on all devices, in the controller.
WARNING
Automatic restart
Can result in death, serious injury, or property damage.
The automatic reset mode (AUTO RESET) must not be used in applications where there is
a risk of serious injury to persons or substantial damage to property if the motor starts up
again unexpectedly. The start command (e.g. issued by a contact or the PLC) must be
reset prior to issuing a RESET command because the motor attempts to restart again
automatically following this RESET command if a start command is still present. This
particularly applies if the motor protection has tripped. For safety reasons, you are advised
to integrate the group fault output on the 3RW40 (terminals 95 and 96), or the signaling
contact of the motor or miniature circuit breaker on all devices, in the controller.
8.1.1 Unpacking
NOTICE
Do not lift the device by the cover
Do not lift the device by the cover when removing it from the packaging, especially in the
case of sizes 3RW4055 to 3RW4076, because this could lead to damage.
Note
The permissible switching frequency values can vary according to the selected mounting
position. For information about factors and how to determine the new switching frequency,
refer to chapter Configuration (Page 85).
Note
For devices 3RW4024 to 3RW4047 an optional fan can be ordered, and from 3RW4055 to
3RW4076 the fan is integrated in the device. The 3RW30 cannot be equipped with a fan.
Note
Allow sufficient clearances for the cooling air to circulate freely. The device is ventilated from
bottom to top.
Standalone assembly
Side-by-side assembly
The term "side-by-side assembly" is used if the lateral clearance a described in chapter
Mounting dimensions, clearances, and assembly type (Page 68) are not complied with, e.g.
if several switching devices are assembled side by side.
Direct mounting
The term "direct mounting" is used if the top clearance b described in chapter Mounting
dimensions, clearances, and assembly type (Page 68) is not complied with, e.g. if the soft
starter is mounted directly on a motor starter protector (e.g. 3RV2) using a link module (e.g.
3RV29).
Note
The permissible switching frequency values can vary according to the selected assembly
type. For information about factors and how to determine the new switching frequency, refer
to chapter Configuration (Page 85).
NOTICE
Risk of material damage
Provide adequate cooling at the place of installation to prevent the switching device from
overheating.
General information
A motor feeder comprises a disconnector, a contact, and a motor as a minimum.
Line protection against short-circuits must be implemented, together with overload protection
for the line and motor.
Disconnector
The isolating function with line protection against overload and short-circuits can be achieved
with a motor starter protector or a fuse disconnector, for instance. The motor overload
protection function is integrated in the SIRIUS 3RW40 soft starter. The motor overload
protection for the SIRIUS 3RW30 soft starter can be implemented with a motor circuit
breaker, for instance, or using a motor overload relay in conjunction with a contactor (for the
fuse and motor starter protector assignment, refer to Technical data (Page 127)).
Contact
The contact function is taken care of by the SIRIUS 3RW30 or 3RW40 soft starter.
DANGER
Hazardous voltage
Danger of death or serious injury.
If mains voltage is present at the input terminals of the soft starter, hazardous voltage may
still be present at the soft starter output even if a start command has not been issued. This
voltage must be isolated by means of a disconnector (open isolating distance, e.g. with an
open switch disconnector) whenever work is carried out on the feeder (refer to chapter Five
safety rules for work in or on electrical systems (Page 22)).
Note
All elements of the main circuit (such as fuses, motor starter protectors, and switching
devices) must be dimensioned for direct starting and according to the on-site short-circuit
conditions, and ordered separately.
For recommended fuse and motor starter protector ratings for the feeder with soft starter,
refer to chapter Technical data (Page 127).
Note
For the component design, refer to chapter Technical data (Page 127).
Figure 9-2 Block diagram of a feeder with an optional main / line contactor
Note
For the component design, refer to chapter Technical data (Page 127).
Note
If a main or line contactor is used, it should not be connected between the soft starter and
the motor. The soft starter could otherwise indicate a "Missing load voltage" fault in case of a
start command and delayed connection of the contactor.
Note
For the component design, refer to chapter Technical data (Page 127).
Note
Minimum and maximum configuration of the semiconductor fuses
The fuses for the minimum and maximum configuration are specified in chapter Technical
data (Page 127).
Minimum configuration: The fuse is optimized for the thyristor's I²t value.
If the thyristor is cold (ambient temperature) and the startup process lasts a maximum of 20
s at 3.5 times the rated current of the device, the fuse does not trip.
Maximum configuration: The maximum current permitted for the thyristor can flow without the
fuse tripping.
The maximum configuration is recommended for heavy-duty starting.
NOTICE
Risk of property damage
Type of coordination 1 in accordance with IEC 60947-4-1:
The device is defective following a short-circuit failure and therefore unsuitable for further
use (personnel and equipment must not be put at risk).
Type of coordination 2 in accordance with IEC 60947-4-1:
The device is suitable for further use following a short-circuit failure (personnel and
equipment must not be put at risk).
The type of coordination only refers to soft starters in conjunction with the stipulated
protective device (motor starter protector / fuse), not to additional components in the feeder.
CAUTION
Risk of property damage
No capacitors must be connected to the output terminals of the soft starter. If so, the soft
starter will be damaged.
Active filters, e.g. for power factor correction, must not be operated parallel to the motor
control device.
If capacitors are to be used to correct the power factor, they must be connected on the
device's line side. If an isolating or main contactor is used together with the electronic soft
starter, the capacitors must be disconnected from the soft starter when the contactor is open.
Figure 11-1 Button for setting RESET MODE behind the label
Note
Voltage dips generally occur in all start modes (direct starting, wye-delta starting, soft
starting) when a three-phase motor is switched on. The infeed transformer must always be
dimensioned so that the voltage dip at the motor startup remains within the permissible
tolerance. If the infeed transformer is insufficiently dimensioned, the control voltage should
be supplied from a separate circuit (independently of the main voltage) in order to prevent
the voltage dip from disconnecting the 3RW.
Note
All elements of the main circuit (such as fuses, motor starter protectors, and switching
devices) must be dimensioned for direct starting and according to the on-site short-circuit
conditions, and ordered separately.
If wye-delta starters are exchanged for soft starters in an existing system, you should check
the fuse ratings in the feeder in order to avoid false tripping. This is particularly important in
connection with heavy-duty starting or if the fuse that is installed has already been operated
close to the thermal tripping limit with the wye-delta assembly.
For recommended fuse and motor starter protector ratings for the feeder with soft starter,
refer to chapter Technical data (Page 127).
Selection aid
You can choose the optimum starter from the soft starter types available based on the
intended application or the required functionality.
Note
SIRIUS 3RW44 soft starter
For more information about the SIRIUS soft starter, refer to the 3RW44 System Manual. You
can download (http://support.automation.siemens.com/WW/view/de/21772518) the manual
free of charge.
NOTICE
Risk of property damage
When using the 3RW30: Make sure the selected ramp time is longer than the actual motor
run-up time. If not, the SIRIUS 3RW30 may be damaged because the internal bypass
contacts close when the set ramp time elapses. If the motor has not finished starting up, an
AC3 current that could damage the bypass contact system will flow.
When using the 3RW40: The 3RW40 has an integrated ramp-up detection function that
prevents this operating state from occurring.
Selection criteria
Note
You must select the size of your SIRIUS soft starters according to the rated motor current
(rated currentsoft starter ≥ rated motor current).
12.2.1 Application examples for normal starting (CLASS 10) with 3RW30 and 3RW40
1) Small fan: Mass inertia (centrifugal mass) of fan < 10 x mass inertia of motor
12.2.2 Application examples for heavy-duty starting (CLASS 20): 3RW40 only
Note
The settings and device dimensions indicated in these tables are examples only; they are
merely provided for information purposes and are not binding. The actual settings depend on
the application and must be optimized when the equipment is commissioned.
If other conditions and constraints apply, either refer to the chapter Technical data
(Page 127) or check your requirements and selection with Technical Assistance (Page 15).
ON time
The relative ON time in % is the ratio between the load duration and the cycle duration for
loads that are frequently switched on and off.
The ON time (OT) can be calculated using the following formula:
where:
OT = ON time [%]
ts = ramp-up time [s]
tb = operating time [s]
tp = idle time [s]
The following diagram illustrates this process.
Switching frequency
The maximum permissible switching frequency must not be exceeded because the devices
could be damaged due to thermal overloading.
12.5 Dimensioning of soft starters for motors with high starting current
conditions
When using motors with high starting current conditions (typically I/Ie ≥ 8), overdimensioning
of the 3RW40 soft starter can be necessary. For this application case, we recommend
3RW40 soft starters with product version E07 or higher (for 3RW40 sizes S0, S2, S3) or with
product version E11 or higher (for 3RW40 sizes S6 and S12). These 3RW40 devices make it
possible to select the set value for current limiting sufficiently high for a successful motor
start (refer to chapter Setting the current limiting value (Page 114)).
For dimensioning soft starters for motors with high starting current conditions (typically I/Ie >
8), refer to Siemens Technical Assistance (Page 15).
Installation altitude
The permissible installation altitude must not be higher than 5000 m above sea level (higher
than 5000 m on request).
If the installation altitude exceeds 1000 m, the rated operational current must be reduced for
thermal reasons.
If the installation altitude exceeds 2000 m, the rated voltage must also be reduced owing to
the restricted dielectric strength. A maximum permissible rated voltage of 460 V applies at
installation altitudes between 2000 m and 5000 m above sea level.
The following diagram shows the reduction in the rated device current as a function of the
installation altitude:
The rated operational current Ie must be reduced at altitudes higher than 1000 m above sea
level.
Ambient temperature
The maximum permissible ambient temperature of the soft starter must not exceed 60 °C.
SIRIUS 3RW30 and 3RW40 soft starters are designed for operation with nominal current at
an ambient temperature of 40 °C. If this temperature is exceeded, e.g. owing to an
impermissible temperature rise in the control cabinet, other loads, or a general increase in
the ambient temperature, the resulting deterioration in the soft starter's performance must be
taken into account when the device is dimensioned (refer to chapter Technical data
(Page 127)).
NOTICE
Risk of material damage
The soft starter may be damaged if the maximum installation altitude (5000 m above sea
level) or an ambient temperature of 60 °C is ignored.
Problem
The maximum permissible switching frequency of a 5.5 kW (12.5 A) 3RW4024 soft starter
must be determined. The requirements are side-by-side assembly and vertical mounting. A
run-up time of approx. 3 s at an ambient temperature of 40 °C is specified as a
supplementary condition (e.g. a pump motor with CLASS 10 starting). The soft starter must
be connected to a 3RV2021 motor starter protector by means of cables. (Clearance between
3RV and 3RW ≥ 40 mm)
Calculating the number of starts / hour of a 3RW40 for side-by-side assembly and vertical mounting
Assembly of a 3RV2021 motor starter protector and connection of a 3RW4024 soft starter
with cables and vertical mounting for CLASS 10 starting:
Result
The pump could be started five times an hour providing the above assembly conditions are
complied with (side-by-side assembly, vertical mounting). A switching frequency of up to 80
starts per hour can be achieved by equipping the 3RW4026 with the optional 3RW4928-
8VB00 fan.
12.8.1 Selection of the soft starter using the Simulation Tool for Soft Starters
The soft starter can be configured with the STS (Simulation Tool for Soft Starters) software.
The STS suggests suitable soft starters for the respective application based on the entered
motor and load data and application requirements, as well as providing information on the
parameterization.
The Simulation Tool for Soft Starters (STS) can be downloaded from the Internet
(https://support.industry.siemens.com/cs/ww/en/view/101494917).
Rated current and rated power at Ue= 400 V / 460 V and Tamb = 40 °C / 50 °C
Rated current and rated power at Ue= 400 V / 460 V and Tamb = 40 °C / 50 °C
Voltage ramp
The SIRIUS 3RW30 achieves soft starting by means of a voltage ramp. The motor terminal
voltage is increased from a parameterizable starting voltage to the mains voltage within a
definable ramp time.
U potentiometer
The starting voltage value is set with the U potentiometer. This value determines the starting
torque of the motor. A lower starting voltage results in a lower starting torque (softer start)
and a lower starting current.
The starting voltage selected must be sufficiently high to ensure that motor starts up
smoothly as soon as the start command is received by the soft starter.
t potentiometer
You define the length of the required ramp time with the t potentiometer. The ramp time
determines the time taken to increase the motor voltage from the parameterized starting
voltage to the mains voltage. This time merely influences the motor's acceleration torque,
which drives the load during the ramp-up process. The actual motor starting times are load-
dependent and can differ from the 3RW soft starter settings.
A longer ramp time results in a lower starting current and a reduced acceleration torque as
the motor starts up. The startup is slower and smoother as a result. The ramp time must be
long enough for the motor to reach its nominal speed. If the time selected is too short, in
other words if the ramp time ends before the motor has started up successfully, a very high
starting current that can even equal the direct starting current at the same speed occurs at
this instant.
The SIRIUS 3RW30 soft starter can be damaged in this application (set ramp time shorter
than the actual motor ramp-up time). A maximum ramp-up time of 20 s is possible for the
3RW30. An appropriately dimensioned SIRIUS 3RW40 or 3RW44 soft starter should be
chosen for startup processes with a motor ramp-up time > 20 s.
NOTICE
Risk of property damage
Make sure the selected ramp time is longer than the actual motor ramp-up time. If not, the
SIRIUS 3RW30 may be damaged because the internal bypass contacts close when the set
ramp time elapses. If the motor has not finished starting up, an AC3 current that could
damage the bypass contact system will flow.
When using the 3RW40: The 3RW40 has an integrated ramp-up detection function that
prevents this operating state from occurring.
13.1.6 ON output
ON output contact
Commissioning, description of the start, stop, motor protection, and output parameters
Voltage ramp
The SIRIUS 3RW40 achieves soft starting by means of a voltage ramp. The motor terminal
voltage is increased from a parameterizable starting voltage to the mains voltage within a
definable ramp time.
U potentiometer
The starting voltage value is set with the U potentiometer. This value determines the starting
torque of the motor. A lower starting voltage results in a lower starting torque (softer start)
and a lower starting current.
The starting voltage selected must be sufficiently high to ensure that motor starts up
smoothly as soon as the start command is received by the soft starter.
t potentiometer
You define the length of the required ramp time with the t potentiometer. The ramp time
determines the time taken to increase the motor voltage from the parameterized starting
voltage to the mains voltage. This time merely influences the motor's acceleration torque,
which drives the load during the ramp-up process. The actual motor starting times are load-
dependent and can differ from the 3RW soft starter settings.
A longer ramp time results in a lower starting current and a reduced acceleration torque as
the motor starts up. The startup is slower and smoother as a result. The ramp time must be
long enough for the motor to reach its nominal speed. If the time selected is too short, in
other words if the ramp time ends before the motor has started up successfully, a very high
starting current that can even equal the direct starting current at the same speed occurs at
this instant.
The SIRIUS 3RW40 soft starter additionally limits the current to the value set with the current
limiting potentiometer. As soon as the current limiting value is reached, the voltage ramp or
the ramp time is interrupted and the motor is started with the current limiting value until it has
started up successfully. In this case, the motor ramp-up times may be longer than the
maximum parameterizable 20 seconds ramp time or the ramp time that is actually set on the
soft starter (for further information about the maximum ramp-up times and switching
frequencies, refer to the Technical data chapter > 3RW30 13, 14, 16, 17, 18-.BB.. power
electronics (Page 130)) ff. and 3RW40 24, 26, 27, 28 power electronics (Page 146) ff.).
13.2.6 Current limiting in conjunction with a starting voltage ramp and ramp-up
detection
Current limiting
The SIRIUS 3RW40 soft starter measures the phase current (motor current) continuously
with the help of integrated current transformers.
The motor current that flows during the startup process can be actively limited by means of
the soft starter. The current limiting function takes priority over the voltage ramp function.
As soon as a parameterizable current limit is reached, in other words, the voltage ramp is
interrupted and the motor is started with the current limiting value until it has started up
successfully. The current limiting function is always active with SIRIUS 3RW40 soft starters.
If the current limiting potentiometer is set to clockwise stop, the starting current is limited to
the maximum possible current (refer to chapter Setting the current limiting value (Page 114)).
Ie potentiometer
The rated operational current of the motor must be set with the Ie potentiometer according to
the mains voltage and the motor connection (wye-delta). The electronic motor overload
protection also refers to this set value if it is active. For the permissible settings referred to
the required motor overload trip class, refer to chapter Motor current settings (Page 120).
xIe potentiometer
Representation valid for 3RW40 S0, S2, Representation valid for 3RW40 S0, S2, S3
S3 up to product version E06, and for product version E07 and higher, and
3RW40 S6 and S12 up to product ver- 3RW40 S6 and S12 for product version E11
sion E10. and higher.
The current limiting value is set with the xIe potentiometer to the maximum required starting
current as a factor of the set rated motor current (Ie).
Example
● Ie potentiometer set to 100 A
● xIe potentiometer set to 5 ⇒ current limiting 500 A.
As soon as the selected current limiting value is reached, the motor voltage is reduced or
controlled by the soft starter to prevent the current from exceeding the limit. Since the
starting current is asymmetrical, the set current corresponds to the arithmetic mean value for
the three phases.
If the current limiting value is set to the equivalent of 100 A, the starting currents might be
approx. 80 A in L1, 120 A in L2, and 100 A in L3 (refer to chapter Starting current asymmetry
(Page 28)).
The set current limiting value must be high enough to ensure that the torque generated in the
motor is sufficient to accelerate the motor to nominal speed. Three to four times the value of
the motor's rated operational current (Ie) can be assumed as typical here.
The current limiting function is always active because it is required by the intrinsic device
protection. If the current limiting potentiometer is set to clockwise stop, the starting current is
limited to the maximum possible current. We must differentiate between two cases here:
Scenario A:
3RW40 devices up to product version E06 (for 3RW40 size S0, S2, S3) or up to product
version E10 (for 3RW40 size S6 and S12)
⇒ The maximum possible limiting current is 5 times the value of the rated motor current set
on the 3RW40 soft starter (refer to chapter Setting the motor current (Page 114)).
Scenario B:
3RW40 devices from product version E07 (for 3RW40 size S0, S2, S3) or from product
version E11 (for 3RW40 size S6 and S12)
⇒ On these 3RW40 devices, the maximum possible limiting current ("max" setting) is 5 times
the value of the maximum rated operational current set on the soft starter (see the rating
plate of the soft starter). This value depends on the rated motor current actually set on the
3RW40 soft starter (potentiometer Ie). This value is identical with 5 times the maximum value
that can be set on the potentiometer Ie.
Overdimensioning, due to motors with high starting current conditions, for example
For dimensioning soft starters for motors with high starting current conditions (typically I/Ie ≥
8) observe the configuring information in the chapter Dimensioning of soft starters for motors
with high starting current conditions (Page 93).
Example of optimized current limiting setting ranges for the 3RW40 soft starters
① Ilimiting = ② Ie motor
③ Ie 3RW
Figure 13-1 Optimized current limiting setting ranges
Up to product version E06 (for 3RW40 size Product version E07 and higher (for 3RW40
S0, S2, S3) or up to product version E10 size S0, S2, S3) or product version E11
(for 3RW40 size S6 and S12) and higher (for 3RW40 size S6 and S12)
Ie motor = 60 A Ie motor = 60 A
Ie 3RW = 72 A Ie 3RW = 72 A
Ilimiting = 1 ... 5 x Ie motor Ilimiting = 1 ... 5 x Ie motor
Imax = 5 x Ie motor = 300 A Imax = 5 x Ie 3RW = 360 A
For setting values, see Optimized setting ranges for current limiting (Page 116).
t potentiometer
You can set a ramp-down time with the t potentiometer. This determines how long power
should still be supplied to the motor after the ON command is removed. The torque
generated in the motor is reduced by means of a voltage ramp function within this ramp-
down time and the application stops smoothly.
If the potentiometer is set to 0, there is no voltage ramp during stopping (stop without load).
Ie potentiometer
The rated operational current of the motor must be set with the Ie potentiometer according to
the mains voltage and the motor connection (wye-delta).
The current flow during motor operation is measured by measuring the current with
transformers integrated in the soft starter. This value is also used for the current limiting
function. The temperature rise in the winding is calculated based on the rated operational
current set for the motor.
CLASS potentiometer
You can set the required trip class (10, 15, or 20) with the CLASS potentiometer. A trip is
generated by the soft starter when the standardized characteristic is reached, depending on
the trip class (CLASS setting).
The trip class specifies the maximum time within which a protective device must trip from a
cold state at 7.2 x the rated operational current (motor protection to IEC 60947). The tripping
characteristics represent this time as a function of the tripping current (refer to chapter Motor
protection tripping characteristics for 3RW40 (with symmetry) (Page 157)).
You can set different CLASS characteristics according to the startup class. If the
potentiometer is set to OFF, the "electronic motor overload protection" function is
deactivated.
Note
The rated data of the soft starters refers to normal starting (CLASS 10). The starters may
need to be calculated with a size allowance for heavy-duty starting (> CLASS 10). You can
only set a rated motor current that is lower than the soft starter rated current (refer to chapter
Motor current settings (Page 120)); if not, a fault will be indicated by the OVERLOAD LED
(red flashing ) and it will not be possible to start the SIRIUS 3RW soft starter.
Ie [A] Imin [A] Imax [A] CLASS 10 Imax [A] CLASS 15 Imax [A] CLASS 20
3RW4024-... 12.5 5 12.5 11 10
3RW4026-... 25.3 10.3 25.3 23 21
3RW4027-... 32.2 17.2 32.2 30 27
3RW4028-... 38 23 38 34 31
3RW4036-... 45 22.5 45 42 38
3RW4037-... 63 25.5 63 50 46
3RW4038-... 72 34.5 72 56 50
3RW4046-... 80 42.5 80 70 64
3RW4047-... 106 46 106 84 77
3RW4055-... 134 59 134 134 124
3RW4056-... 162 87 162 152 142
3RW4073-... 230 80 230 210 200
3RW4074-... 280 130 280 250 230
3RW4075-... 356 131 356 341 311
3RW4076-... 432 207 432 402 372
If the RUN function is set, you can control a line contactor during the startup process,
operation, or the set soft stop (refer to chapter Control with an optional main / line contactor
(Page 174))
For recommended circuits, refer to chapter Typical circuit diagrams (Page 161).
Programming the ON / RUN output 13/14 on the SIRIUS 3RW40 soft starter
Figure 13-2 Overview of buttons/LEDs for 3RW40 2 - 3RW404 and 3RW405 - 3RW407
Note
For information about whether or not faults can be acknowledged, as well as the recovery
time and the corresponding LED and output contact states, refer to chapter Messages and
diagnosis (Page 57).
14.2 3RW30
14.2.1 Overview
SIRIUS 3RW30 soft starters reduce the motor voltage through variable phase angle control
and increase it from a selectable starting voltage up to the mains voltage within the ramp
time. They limit the starting current and torque, so that the shocks that occur during direct
starts or wye-delta starting are avoided. Mechanical loads and mains voltage dips can be
effectively prevented in this way.
Soft starting reduces the stress on the connected equipment, resulting in lower wear and
therefore longer periods of trouble-free production. The selectable starting voltage means
the soft starters can be individually adjusted to the requirements of the application in
question and – unlike wye-delta starters – are not restricted to two-stage starting with fixed
voltage ratios.
SIRIUS 3RW30 soft starters are characterized above all by their small space requirements.
Integral bypass contacts mean that no power loss has to be taken into account at the power
semiconductors (thyristors) after the motor has started up. This cuts down on heat losses,
enabling a more compact design and making external bypass circuits superfluous.
Soft starters rated up to 55 kW (at 400 V) can be supplied for standard applications in three-
phase systems. Extremely small sizes, low power losses and simple startup are just three of
the many advantages of this soft starter.
Note
The rated motor current is extremely important when selecting a soft starter.
Refer to the information about selecting soft starters in chapter Configuration (Page 85).
Conditions for normal starting:
Max. ramp time 3 s, starting current 300%, 20 starts/hour, ON time 30%, standalone
assembly, max. installation altitude 1000 m / 3280 ft, ambient temperature
kW 40 °C / 104 °F. In the event of deviating conditions or increased switching frequency, it
may be necessary to choose a larger device. For information about the rated currents for
ambient temperatures above 40 °C, refer to chapter 3RW30..-.BB.. power electronics
(Page 130).
The rated motor current must be considered 2) The types of coordination are described in
1)
14.3 3RW40
14.3.1 Overview
SIRIUS 3RW40 soft starters have all the same advantages as the 3RW30 soft starters.
SIRIUS 3RW40 soft starters are characterized above all by their small space requirements.
Integral bypass contacts mean that no power loss has to be taken into account at the power
semiconductors (thyristors) after the motor has started up. This cuts down on heat losses,
enabling a more compact design and making external bypass circuits superfluous.
At the same time, this soft starter comes with additional integrated functions such as settable
current limiting, motor overload and intrinsic device protection, and optional thermistor motor
protection. The higher the motor rating, the more important these functions become because
they make it unnecessary to purchase and install protection equipment (such as overload
relays).
Internal intrinsic device protection prevents thermal overloading of the thyristors and the
power unit defects this can cause. As an option, the thyristors can also be protected against
short-circuiting with semiconductor fuses.
Thanks to integrated status and fault monitoring, this compact soft starter offers many
different diagnostics options. Up to four LEDs and relay outputs permit differentiated
monitoring and diagnostics of the operating mechanism by indicating the operating state as
well as for example mains or phase failure, missing load, non-permissible tripping
time/CLASS setting, thermal overloading or device faults.
Soft starters rated up to 250 kW (at 400 V) can be supplied for standard applications in
three-phase systems. Extremely small sizes, low power losses, and simple commissioning
are just three of the many advantages of the SIRIUS 3RW40 soft starters.
Note
The rated motor current is extremely important when selecting a soft starter.
Refer to the information about selecting soft starters in chapter Configuration (Page 85).
Conditions for normal starting (CLASS 10):
Max. starting time 10 s, current limitation 300%, 5 starts/hour, ON time 30%, standalone
assembly, max. installation altitude 1000 m / 3280 ft, ambient temperature
kW 40 °C / 104 °F. In the event of deviating conditions or increased switching frequency, it
may be necessary to choose a larger device. For information about the rated currents for
ambient temperatures above 40 °C, refer to chapter 3RW40 2. to 7. power electronics
(Page 145).
1) The interference suppression filter is used to remove conducted interference in the main circuit. The field-conducted
emissions meet radio suppression level B. The filter selection applies under standard conditions: 10 starts per hour,
start time 4 s at 300% Ie.
1) The rated motor current must be considered 2) The types of coordination are described in
when selecting the devices. The 3RV13 and chapter Types of coordination (Page 152).
3RV23 motor starter protectors are used for
starter combinations (without motor protec-
tion). In this case, motor protection is provided
by the 3RW40 soft starter.
1)The types of coordination are described in chapter Types of coordination (Page 152). Type
of coordination 1 only refers to soft starters in conjunction with the stipulated protective de-
vice (motor starter protector / fuse), not to additional components in the feeder.
1)The types of coordination are described in chapter Types of coordination (Page 152). Type
of coordination 2 only refers to soft starters in conjunction with the stipulated protective de-
vice (motor starter protector / fuse), not to additional components in the feeder.
1)The types of coordination are described in chapter Types of coordination (Page 152). Type
of coordination 2 only refers to soft starters in conjunction with the stipulated protective de-
vice (motor starter protector / fuse), not to additional components in the feeder.
Note
If a thermistor is connected (PTC type A or Klixon), you must remove the copper jumper
between terminals T11/21 and T22.
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
(2) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127)
WARNING
(3) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
Figure 16-3 Wiring of the 3RW402 - 3RW404 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
(2) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127)
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161)
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-6 Wiring of the 3RW402 - 3RW404 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-9 Wiring of the 3RW402 - 3RW404 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Note
(4) Idle time until restart.
Owing to the intrinsic protection (3RW), an idle time of at least five minutes must be allowed
prior to restarting if the device is switched on and off by means of the control voltage under
field conditions.
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161)
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-12 Emergency stop wiring of the 3RW402 - 3RW404 control circuit (with 24 V control
voltage) and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-15 Wiring of the 3RW402 - 3RW404 control circuit and 3RW402 - 3RW407 main circuit
Note
If a soft stop is required, the function of output 13/14 must be reparameterized to "RUN"
(refer to Commissioning the 3RW40 (Page 109)).
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-18 Emergency stop wiring of the 3RW402 - 3RW405 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
Note
No soft stop possible. Set the stopping time to 0 s with the potentiometer.
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-21 Emergency stop wiring of the 3RW402 - 3RW404 control circuit / main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
Note
No soft stop possible. Set the stopping time to 0 s with the potentiometer.
Figure 16-22 Wiring of the control circuit, main circuit 3RW405 - 3RW407
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
Note
No soft stop possible. Set the stopping time to 0 s with the potentiometer.
Figure 16-23 Wiring of the EMERGENCY STOP control circuit and the 3TK28 safety relay
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
- If the 3TK28 is reset
- Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal.
An automatic restart is initiated and the 3RW restarted if a start command is present at the
input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-25 Wiring of the EMERGENCY STOP control circuit and the 3TK28 safety relay
Figure 16-26 Wiring of the 3RW402 - 3RW404 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command (3TK or 3RW) if a start command is still present. This particularly applies
if the motor protection has tripped. For safety reasons, you are advised to integrate the
group fault output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
Note
If the soft stop function is set (potentiometer stopping time set to >0 s) and the emergency
stop circuit is tripped, a "Missing load voltage, phase failure / missing load" fault may be
indicated on the soft starter. In this case, the soft starter must be reset according to the
selected RESET MODE.
Figure 16-27 Wiring of the EMERGENCY STOP control circuit and the 3TK28 safety relay
Figure 16-28 Wiring of the 3RW405 - 3RW407 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command (3TK or 3RW) if a start command is still present. This particularly applies
if the motor protection has tripped. For safety reasons, you are advised to integrate the
group fault output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
Note
If the soft stop function is set (potentiometer stopping time set to >0 s) and the emergency
stop circuit is tripped, a "Missing load voltage, phase failure / missing load" fault may be
indicated on the soft starter. In this case, the soft starter must be reset according to the
selected RESET MODE.
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
Troubleshooting chapter) are automatically reset when the system returns to normal. An
automatic restart is initiated and the 3RW restarted if a start command is present at the
input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-30 Wiring of the 3RW402 - 3RW404 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
chapter 3RW30: LEDs (Page 57)) are automatically reset when the system returns to
normal. An automatic restart is initiated and the 3RW restarted if a start command is
present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main
circuits.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Figure 16-33 Wiring of the 3RW402 - 3RW404 control circuit and 3RW402 - 3RW407 main circuit
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation (Page 161).
Note
No soft stop possible. Set the stopping time to 0 s with the potentiometer.
(1) For permissible main and control voltage values (dependent on article number), refer to
chapter Technical data (Page 127).
WARNING
(2) Automatic restart. Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault
output (terminals 95 and 96) in the controller.
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data (Page 127).
Note
No soft stop possible. Set the stopping time to 0 s with the potentiometer.
Siemens motor?
Rated output: kW
Rated voltage: V
Mains frequency: Hz
Rated current: A
Starting current: A
Rated speed: rpm
Rated torque: Nm
Breakdown torque: Nm
Mass moment of inertia: kg*m2
nM 1/m "nsyn"
MM / MB
nM 1/m "nsyn"
IM / IB
Load data
nL 1/m "nsyn"
ML / MB
Start conditions
Yes Value
Starting current limitation? ❑ ...............
Acceleration torque limitation? ❑ ...............
Maximum starting time? ❑ ...............
Personal details
Last name, first name:
Company: ..................................................................................................................................
Department: ..............................................................................................................................
Street: .......................................................................................................................................
Zip code, town/city: ...................................................................................................................
Country: ....................................................................................................................................
Phone: ......................................................................................................................................
Fax: ..........................................................................................................................................
e-mail: ......................................................................................................................................
Diagnostics, 58, 63
Dimension drawings, 14
3 Direct mounting, 70
Disconnector, 71
3D model, 14
Documentation of parameters, 199
3RW44, 23, 36, 107
Documentation of settings, 199, 199
3RW44 soft starter, 23, 36, 107
E
A
EPLAN macros, 14
Ambient temperature, 93, 94
ESD guidelines, 17
App
Siemens Industry Online Support, 15
Application examples, 89
F
Heavy-duty starting, 91
Normal starting, 90 Fan, 67
Applications, 29 FAQs, 11
For current limiting, 39 Fault signals, 50, 58, 63, 73
Soft stop, 41 Five safety rules for electricians, 22
Assembly type, 95, 98 Full motor protection, 42
ATEX, 42, 141
G
B Guidelines
Bypass contacts, 107, 117, 122 ESD guidelines, 17
Bypass mode, 26
BYPASSED function, 55
H
Heavy-duty starting, 75, 91
C
Ambient temperature, 91
Capacitors, 76 General conditions and constraints, 91
CAx data, 14, 159 Installation altitude, 91
CLASS 10, 89, 90, 120 ON time, 91
CLASS 15, 120 Parameter settings, 91
CLASS 20, 91, 120
CLASS potentiometer, 119
CLASS setting, 42, 44, 119 I
Commissioning, 103, 109
Ie potentiometer, 119
Configuration, 85
Increased safety, 42, 141
Contact, 71
Industry Mall, 10
Current limiting, 30, 35, 38, 39, 113, 115
Installation altitude, 93, 94, 94
Current limiting value, 38, 115
CLASS 10, 90
CLASS 20, 91
Normal starting, 90
D
Internet addresses
Degree of protection, 70 Brochures, 10
Device combinations, 33 Catalogs, 10
Industry Mall, 10 R
Online configurator, 10
Ramp time, 35, 105, 106, 112, 112
Intrinsic device protection, 45, 46
Ramp-down time, 41, 118
Ramp-up, 117
Ramp-up detection, 36, 39, 89
M
Ramp-up time, 107
Manuals, 11 3RW30, 107
Maximum starting time, 90, 91 3RW40, 112
Method of operation Rated data
Soft starters, 26 Reduction, 93
Two-phase control, 26 Rated operational current, 119
Motor current settings, 120 Reactive power compensation, 19
Motor overload protection, 42 Recovery time
Motor protection function, 42 Intrinsic device protection, 46
Motor ramp-up detection, 117 Motor overload protection, 44
Motor ramp-up time, 107 Thermistor motor protection, 45
Mounting position, 95, 98 References, 11
Horizontal, 67 RESET MODE, 49
Vertical, 67, 93 RUN function, 55, 122
N S
Natural stop, 40 Safety rules, 22
Normal starting, 85, 90, 128, 141 Screw-type technology, 77
Ambient temperature, 90 Selection criteria, 29
General conditions and constraints, 90 Semiconductor fuses, 46
Installation altitude, 90 Side-by-side assembly, 69
ON time, 90 Simulation Tool for Soft Starters, 100
Parameter settings, 90 SIRIUS 3RW44 soft starter, 23, 36, 107
SIRIUS modular system, 33
SITOR, 46
O SITOR semiconductor fuses, 46
Soft start, 25, 105, 111
ON function, 54, 122
Soft stop, 25, 118
ON time, 92
Spring-loaded technology, 77
Heavy-duty starting, 91
Standalone assembly, 69
Normal starting, 90
Start, 25
Output contact, 108, 122
Start modes, 85
Overdimensioning, 115
Starting current asymmetry, 38, 115
Overload protection, 44
Starting time
Maximum, 90, 91
Starting torque, 35
P
Starting voltage, 35
Phase angle control, 26 Startup class, 89
Polarity balancing, 26, 27 Stop, 25
Product data sheet, 159 Stop modes, 40
PROFIBUS, 23 Stop without load, 40, 118
Protection against voltage failure, 45 Stopping torque, 41
PTC thermistors, 45 Switching frequency, 92, 99, 99
Pump stop, 41, 41
T
t potentiometer, 112, 118
Technical Assistance, 15
Temperature sensor, 45
Thermistor motor protection, 42, 45, 121, 140, 161
Thermoclick sensors, 45
Three-phase induction motor, 23, 25
Thyristor, 26, 27
Thyristor protection, 46
Trip class, 42, 44, 44, 44, 119
Troubleshooting, 58, 63
Two-phase control, 27
Two-phase soft starters, 27, 27
Type of coordination, 46, 72, 73, 74, 75, 134
1, 134, 152
2, 134, 152
U
Ultra-heavy-duty starting, 23
V
Voltage ramp, 35, 37, 105, 111, 112
W
Water hammer, 41
X
xIe potentiometer, 114