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Boosters
N Series
Initial pressure up to 13 bar – Final pressure up to 45 bar
Flow rate 0.27 – 20.51 m³/min
Why boosters?
The ability to offer compressed air at various pressures makes it one of
Effective up to 45 bar KAESER compressor block
Designed and manufactured by
the most versatile energy sources available. Special applications require Continuous research KAESER, the high-pressure compres-
specifically tailored solutions in order to achieve optimum efficiency. and development sor blocks are available as two or three
Boosters are ideal for applications such as PET container production for cylinder models and operate at low
KAESER KOMPRESSOREN’s speed to ensure years of reliable and
example, where compressed air is required at a higher pressure than the
strategy of continuous research efficient service.
standard works or control air at particular points in the manufacturing pro-
and development ensures that
cess. In these cases, it is more economical to use the existing works air
every product provides exceptional
and boost it to the higher pressure with a small local compressor, rather
performance and reliability.
than to operate the whole compressed air system at the higher pressure.
KAESER’s wide range of boosters
Regulating the pressure of a high pressure network to suit low-pressure
for example, features the very
applications (which account for most air usage) is simply a waste of
latest innovations in reciprocating
money.
compressor technology. These High quality cylinder
KAESER offers a comprehensive range of high performance recipro- include newly designed compres-
Every KAESER booster is equipped
cating compressors that are able to boost compressed air from a rotary sor blocks with oil pumps and high
with super-precision cylinders,
screw compressor up to pressures as high as 45 bar(g). These machines efficiency coolers, both of which
each finished by a special process
are perfectly matched for use with KAESER KOMPRESSOREN’s exten- are essential for optimised high
to ensure minimal oil consumption
sive range of rotary screw compressors and SIGMA PET AIR systems. pressure system operation up to
and negligible wear for maximum
45 bar. In addition, design details
durability.
such as pressurised oil lubrication
and intensive cylinder cooling al-
low up to 100 percent duty cycles.

Low temperatures
Three-cylinder models are equipped
with a fan-assisted aftercooler to
ensure lowest possible compressed
air outlet temperatures. A water-
cooled version with aftercooler is
available to achieve even lower
DT = 6-7 Kelvin “Delta T” results.

Energy-saving motors
Needless to say, all KAESER N
series compressors are equipped
with premium efficiency IE3
Compressed air system with booster up to 45 bar
efficiency class drive motors.
Schematic illustration

High pressure
microfilter

Prefilter
Low pressure network
up to 13 bar
Compressed
air network at
45 bar
Select the best
Compressed It is not uncommon for a booster to achieve a maximum pressure of 40 bar, but this once
air tools
standard figure can now only be considered as second best. KAESER booster systems
are in a class of their own however, as they are the product of decades of experience in
compressor system design and guarantee continuous delivery at 45 bar.
Rotary screw compressor Air receiver Booster “High pressure” air receiver “High-pressure” refrigeration dryer

Further information is also available in our SIGMA PET AIR brochure: P-200
Versatile range N series:
Setting the standard
For lower demand Investment costs Energy-saving motors
Optimum lubrication Maintenance costs
The smaller models in this range are best suited to IE2/IE3 motors consume less
Equipped with an oil pump and Energy costs
power for greater output and
applications where low flow rates are needed at pres-
oil filters, the new continuous provide outstanding efficiency.
sures up to 40 bar. These compressors are equipped
oil filtration system available for
with one- or two-cylinder compressor blocks and
aftercooler models N 253 G to N
are driven by high efficiency motors with up to 4 kW
2001 G extends the oil change Energy saved with
capacity. The quality of these units is second to none a premium
interval to 2000 operating hours. efficiency motor
as all compressor blocks are designed, manufactured
and assembled by KAESER.
Anti-vibration mounts
For vibration-free and quiet
Maximum safety operation the machine can
be installed either on rubber
N 60 G
Oil pressure, cylinder head mounts... 1
to N 153 G, air-cooled temperatures and air discharge 1
temperatures are continuously
monitored on models N 253 G to
N 502 G. The safety shut-down
For medium to large demand sequence is initiated via alarm ...or on anti-vibration mounts. 2
signals.
When greater air flow rates are needed at pressures up
to 45 bar then the mid-size and larger of the KAESER
booster models are the natural choice. At the heart of
every one of these powerhouses is a precision ma- Efficient air cooler
chined two- or three-cylinder compressor block that 2
Highly efficient and main-
delivers exceptional efficiency. IE3 premium efficiency
tenance-free, the cooler on
electric drive motors up to 45 kW provide impressive
two-cylinder compressors
performance. The manual (two-cylinder models) or
achieves very low compressed Low maintenance = Savings
automatic drive belt tensioning systems (three-cylinder
air discharge temperatures.
models) ensure consistently efficient power transmis- The combination of the innovative
sion for reliable and economic operation. forced lubrication system, precision
machining and high quality compo-
According to application, air-cooled or water-cooled
N 253 G nents ensures minimal maintenance
to N 502 G, air-cooled aftercooler versions are available (N 253 G - N 502
requirement.
only air-cooled, from N 2001 G air- or water-cooled
Automatic
aftercooler).
belt tensioning
Air-cooled versions (N 2001 G) are equipped with a
On N 2001 G models constant Nitrogen compression
separate fan-assisted aftercooler to keep the tempera-
spring pressure on the motor
ture differential between the inlet and compressed air Upon request, modified versions
swing-frame maintains the drive
(∆T) within close tolerances. of N-series systems are available
belt at the correct tension to en-
To ensure optimum cooling performance with a ∆T for compression of nitrogen.
sure virtually maintenance-free
value of only approximately 5 K even at high ambient power transmission.
Nitrogen
temperatures, the N 2001 can be equipped with a
water-cooled compressed air aftercooler.

Manual belt tensioning

START CONTROL
Quick and easy adjustment
maintains optimum power trans- The ‘START CONTROL’ provides
mission on single- and two- reliable booster monitoring and
cylinder boosters. control and also reduces the
starting load.
N 2001 G, air-cooled or water-cooled aftercooler available
Technical specifications
Air-cooled Water-cooled, with oil pump
Modell
Model Initial
Vor- Final
End- Flow
Volumen-
rate*) Theoretical
Theor. Displace-
Hub- Compres-
Drehzahl Anzahl
No. of Nenn-
Rated Schall-
Sound Drukluft-
Air Abmessungen
Dimensions Masse
Mass Modell
Model Initial
Vor- Final
End- Flow
Volumen-
rate*) Theoretical
Theor. Displace-
Hub- Compres-
Drehzahl Anzahl
No. of Nenn-
Rated Schall-
Sound Drukluft-
Air Abmessungen
Dimensions Masse
Mass
pressure
druck pressure
druck strom *) Ansaug-
inlet volumen-
ment sor
Kompres-
speed cylinders
Kolben leistung
motor pressure
druck- connection
anschluss W
B x TD xx HH pressure
druck pressure
druck strom *) Ansaug-
inlet volumen-
ment sor
Kompres-
speed cylinders
Kolben leistung
motor pressure
druck- connection
anschluss W
B x TD xx HH
volumen
flow rate strom sorblock Antriebs-
power pegel
level 1)1) volumen
flow rate strom sorblock Antriebs-
power pegel
level 1)1)
motor motor
Strokes per vordruck-
Inlet Discharge
enddruck- Strokes per vordruck-
Inlet enddruck-
Discharge
bar bar m³/min m³/min m³/min 1/min kW dB(A) mm kg bar bar m³/min m³/min m³/min 1/min kW dB(A) mm kg
min seitig
side seitig
side min seitig
side seitig
side

5 20 0.27 0.41 5 25 7,60 11,34 1,89 910

7.5 30 0.38 0.52 7,5 25 11,51 13,22 1,54 740 84
N 60-G 0.05 950 1 2.2 74 G 1 /2 G 1 /2 920 x 450 x 550 70 N 2001-GW 3 37 G2 G 1 1/2 1980 x 1000 x 1010 1030
10 35 0.53 0.68 10 25 15,60 16,91 1,54 740 (100) 2)

13 35 0.75 0.77 13 25 20,51 21,52 1,54 740

5 15 0.67 1.1 2.2
5 20 0.57 1.1 4 *) Flow rate is relative to the atmospheric intake conditions, 20 °C ambient temperature, intake temperature of 25 °C and maximum 1000 m above mean sea level.
1) Sound pressure level as per ISO 2151 and the basic standard ISO 9614-2, tolerance: ± 3 dB(A).
7.5 15 1.03 1.4 2.2 2) Sound power level is specified as per ISO 2151 and the basic standard ISO 9614-2, tolerance: +/- 3dB(A). Sound power is the amount of energy transmitted as acoustic radiation.
N 153-G 0.15 650 2 74 G 3 /4 G 1 /2 1390 x 720 x 820 255
10 15 1.40 1.84 2.2
10 40 0.89 1.84 4
13 40 1.33 2.08 4
5 25 0.99 1.92 7.5
7.5 20 1.72 2.44 7.5
7.5 35 1.45 2.44 11
N 253-G 10 25 2.27 3.22 0.26 1.135 2 7.5 76 G 3 /4 G 1 /2 1390 x 730 x 810 290
10 45 1.91 3.22 11
13 25 3.05 3.64 7.5
13 45 2.68 3.64 11
5 25 1.58 2.82 11
7.5
7.5
25
35
2.53
2.31
3.58
3.58
11
15
Dimensions
N 351-G 10 25 3.49 4.73 0.38 950 2 11 77 G 3 /4 G 3 /4 1550 x 880 x 1020 415 Width (W), Depth (D) and Height (H) – see adjacent table for details.
10 45 3.04 4.73 15
13 25 4.63 5.34 11
13 45 4.18 5.34 15
5 25 2.00 3.69 11
7.5 25 3.19 4.69 11
7.5 35 2.87 4.69 15 H H

10 25 4.38 6.19 11
N 502-G 0.50 990 2 77 G1 G 3 /4 1570 x 880 x 1020 460
10 35 4.06 6.19 15
10 45 3.74 6.19 18.5
D
13 35 5.49 6.99 15
W
13 45 5.17 6.99 18.5 W D

N 60 G to N 153 G, air-cooled N 2001 G(W), air- and water-cooled

Air-cooled with oil pump and separate fan

Modell
Model Initial
Vor- Final
End- Flow
Volumen-
rate*) Theoretical
Theor. Displace-
Hub- Compres-
Drehzahl Anzahl
No. of Nenn-
Rated Schall-
Sound Drukluft-
Air Abmessungen
Dimensions Masse
Mass H
pressure
druck pressure
druck strom *) Ansaug-
inlet volumen-
ment sor
Kompres-
speed cylinders
Kolben leistung
motor pressure
druck- connection
anschluss W
B x TD xx HH
volumen
flow rate strom sorblock Antriebs-
power pegel
level 1)1)
motor
Strokes per vordruck-
Inlet enddruck-
Discharge
bar bar m³/min m³/min m³/min 1/min kW dB(A) mm kg
min seitig
side seitig
side

5 25 7.60 11.34 1.89 910 D

7.5 25 11.51 13.22 1.54 740 W
85
N 2001-G 3 37 G2 G 1 1 /2 2790 x 1010 x 1050 1190 The SIGMA PET AIR Station
10 25 15.60 16.91 1.54 740 (102) 2)
N 253 G to N 502 G, air-cooled is a complete turnkey package. See brochure P-200 for further details.
13 25 20.51 21.52 1.54 740
 www.kaeser.com

Choose the required grade of treatment according to your field of application: Explanation
Application examples: Selection of treatment classes to ISO 8573-1 (2010) AQUAMAT Condensate treatment system
DHS Air-main charging system
Air treatment with refrigeration dryer AR Air receivers
ED ECO-DRAIN
Solids Water Oil
FF-HP FG-HP
FE / FF-HP Microfilter (high pressure)
DHS
Clean-room applications FG-HD Activated carbon filter (high pressure)
1 4 1 HPE High pressure depressurisation chamber
THP High pressure refrigeration dryer
FG-HP
DHS Compressed air quality classes to ISO 8573-1(2010):
PET painting systems
2 4 1 AR Solid particles/dust
THP
Max. particle count per m³ *
FF-HP FE-HP Class of a particle size d in [μm]
DHS
Control air 0.1 ≤ d ≤ 0.5 0.5 ≤ d ≤ 1.0 1.0 ≤ d ≤ 5.0
1 4 2
Booster 0 Please consult KAESER
ED ED ED regarding specific requirements
1 ≤ 20,000 ≤ 400 ≤ 10
DHS 2 ≤ 400,000 ≤ 6,000 ≤ 100
Simple blow-moulding air
2 4 2 3 Not defined ≤ 90,000 ≤ 1,000
HPE AQUAMAT 4 Not defined Not defined ≤ 10,000
5 Not defined Not defined ≤ 100,000

DHS Class Particle concentration Cp in mg/m³ *

Coarse filter cleaning
6 4 4-x 6 0 < Cp ≤ 5
7 5 < Cp ≤ 10
X Cp > 10
Solids Water Oil
Water
Compressed air supply from the low-pressure network; required compressed air quality at booster inlet 4 4 3 as per
ISO 8573-1, otherwise a centrifugal water separator or air receiver with FC prefilter necessary (particle separation >1μm,
Class Pressure dew point, in °C
remaining oil content <1mg/m³)

For condensate separation and pulsation attenuation Please consult KAESER

0
regarding specific requirements
1 ≤ – 70 °C
2 ≤ – 40 °C
3 ≤ – 20 °C
4 ≤ + 3 °C
5 ≤ + 7 °C
6 ≤ + 10 °C

Class Concentration of liquid water

CW in g/m³ *
7 CW ≤ 0.5
8 0.5 < CW ≤ 5
9 5 < CW ≤ 10
X CW > 10

Oil
Total oil concentration
Class (fluid, aerosol + gaseous) [mg/m³]*
Please consult KAESER
0 regarding specific requirements
1 ≤ 0.01
2 ≤ 0.1
3 ≤ 1.0
4 ≤ 5.0
X > 5.0
*) At reference conditions 20 °C, 1 bar(a), 0% humidity

P-480ED Specifications are subject to change without notice. .14/16

KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640130
e-mail: productinfo@kaeser.com – www.kaeser.com