PT. GLOBAL HEATERINDO TEKNIK Doc. No.

: GHT-HT-009

Date : 02 - 02 - 2017
PREHEAT AND PWHT PROCEDURE
Page : 1 OF 11

PREHEAT AND PWHT

PROCEDURE
DOCUMENT NO. : GHT - HT -
009 REVISION NO. : 001

: Jumhari : Sarwanadi Name : I\tad Tunl

Position : Techr\i0Ieri Posl8on : Coordinator Posltton : DiraXtur
Date ' February 02 2017 Date : February 02 2017 Date : February 02 2017
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009
Rev. No. : 001
nut - no no on‹y
PREHEAT AND PWHT PROCEDURE
Page : 2 OF 11

N0. CONTENT PAGE

1. SCOPE 3
2. APPLICABLE CODE & SPECIFICATION 3
3. METHOD OF POST WELD HEAT TREATMENT 3
4. LOCAL P.W.H.T. 3-4
5. TEMPERATURE CONDITIONS 4-5
6. TEMPERATURE CONTROL SYSTEM 6
7. HEAT TREATMENT EQUIPMENT 6
8. PERSONNEL QUALIFICATION 6
9. PROPOSAL LOCAL PWHT I¥IETHOD ( Sketch Drawing ) 7
10. PROPOSAL THERMOCOUPLE LOCATION FOR LOCAL PWHT 7-8
11. ILUSTRATION OF INSTALLATION 9
12. ATTACHMENT OF HEAT TREATMENT REPORT 10
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009
INSPECTION - HEAT TREATMENT AND NON DESTRUCTIVE TEST Rev. No, . 001
Date : 02 - 02 - 2017
PREHEAT AND PWHT PROCEDURE
Page : 3 OF 11

1. SCOPE

This procedure specification covers the thermal treating ( PWHT ) for Shop and / or field
process and utility.

2. APPLICABLE CODE and SPECIFICATION

2.1 ASME Sect. 12007 Edition Rules For Construction Of Power Boiler, July 1,
2007 ASME B31.1 - 2007 (Revision of ASME B31.1 - 2004 ) Power Piping
2.2 Project Specification.

3. METHOD OF POST WELD HEAT TREATMENT

The operation of Post Weld Heat Treatment shall be performed in accordance with the
requirements given in the applicable section of ASME Section I and ASME B31.1.

The Post Weld Heat Treatment shall be conducted locally by means of Electric Resistance Heater.

4. LOCAL PWHT ( By Resistance Method )

Weld joint shall be locally Post Weld Heat Treatment in such manner that the entire band
shall be brought up uniformly to the required temperature and being held for the specified
time by electrical resistance heating.

A : Local PWHT of Power Boiler and Power Piping

In local heat treatment, a circumferential band must be heated until the specified temperature range
exists over the complete circumference of the pipe section. With a gradual diminishing of the
temperature outward from the edge of the band which includes the weld or the bent or formed
section.

( a ) In local heat treatment of butt welded joints, the minimum width of the circum ferential band,
centred on the weld, shall extend 1 in. ( 25 mm ) beyond the edges of the weld.

( b ) In local heat treatment of the welded branch connections, the width of heated circumferential
band shall extend at least 1 in. ( 25 mm ) beyond the edge of the weld.

( c ) In local heat treatment of bent or formed sections, the minimum width of the circumferential
band shall extend to 1 in ( 25 mm ) on each side of the bent or formed area.

4,1 Thermal Insulation

( a ) In local PWHT Method, insulation blanket such as ceramic fiber blanket or equivalent material
shall be provided for the are being treated.

( b ) The insulation blanket shall be kept in place with steel bands or steel wires.

(c) Where possible, the ends of piping should be sealed to prevent internal air currents from
creating excessively high thermal gradients trough the thickness of the piping.

( d ) After treatment all material shall be cooled in still air, protected from rain and draughts and if
insulation blankets have been used, they shall be removed until the treated area has cooled to hand
warm temperature i.e. 25° C to 30° C.
 T LOBAL HEATERINDO TE NIK Doc. No. : GHT-HT-009
Rev. No. : 001
Date : 02 - 02 - 2017
PREHEAT AND PWHT PROCEDURE
Page : 4 OF 11

4,2 Thermocouple Location.

Sufficient thermocouples shall be properly attached so as to accurately tndicate metal temperature in

all areas of piping during PWHT. Proposed ThermocoupJe location / number as follow :
A local PWHT one positively attached thermocouple for nominal diameter of 10 inches ( 254
mm ) and below. For nominal diameter from 12 inches up to 18 inches, at least two
thermocouples
are required, located 180 apart, with one on top for weld in a vertical plane. For nominal
diameters over 20 inches at least 3 thermocouples are required-one located at the bottom and
2 on the sides. For any diameter of Vertical pipe, thermocouple shall be located on side follow
the pipe diameter required for position of thermocouple or according project specification.

5,1 5. TEMPERATURE CONDITIONS

Pæheat Temperature
(a)
Pre Heat Temperature shall be in accordance with the applicable codes and their latest addenda and with the
General Welding Standards.
(b)
Pre Heat Temperature for power piping shall be in accordance with the following as applicable :
- Paragraph PW-38 of ASME Sect. I are described in Appendix A-100 and Paragraph 131 of ASME B31.1.
(c)
In addition to governing code requirements, P-4 steel shall have a Pre Heat Temperature ( 150º C - 200º C )
minimum when any of the following condition apply
- For materials that have both specified allowable carbon content in excess of 0.30 % and
joint thickness which exceeds 19mm ( 3/4 inch ).
An exception will be made for mateùals having certified mill test reports relating directly to the
materials to be welded showing carbon content not to exceed 0.30 %.
- For thickness exceeding 38 mm ( 1-1i2 inch ).
(d)
Pre Heat temperature requirements listed above shall also apply to touch only to the weld point. Preheat
requirement above shall also apply to all thermal gouging and cutting.
(e)
Application of Preheating by Resistance Method.
Application of Preheating by Resistance Method acording with WPS, Follow below if no required by WPS.
• Taöle o7 Preheating by Resistance Method For ASME Sect. I - 2007 ei ition Appenrfix A100
_ Material Applicable Specification Remarks

P - 1 1,2 3 80 °C for both maximum Carbon content in excess of 0 30% and a thickness at we joint in excess of ° in (25 mm) A-1ó0.4.1
P - 3 1,2 3 80 °C for min, Tensile Strength in excess of 70,000 psi (48 0 Mpa) or a thickness at the jo‹nt in excess of % in (16 mm] A-100 4 2
P - 4 1,2 150 °C for min Tensile Strength in excess of 60, 000 psi (410 Mpa) or æhickness at the joint in rxcess of ix in (13 mm) PROJECT
SPEC

5 °C for min T/Ş in exœss of 60,000 psi (410 Mpa) or both min Cr above 6 0 % and lhickt the oint in excess of ż in (13 mm) A-10¢l.4.4
P - 5 (A,B,C) *’ 120 °C for all other mateûal in this grouping A-100.4.4
P - 6 (1,2,3ì 20s °C A-100.4.5
QP - 10A ( 1 ) I 205 °C I A-100 4 1D

• Table o/ f?refæødnp gy Resistance ñferhoó For ASME B3‘/.1 Para 131.4

Material Applicable Specification Remarks
P-1 80 °C for both maximum Carbon content in excess of 0 30% and a thickness at the ioin1 in exce9s of 1 in (25 mm) 131.4 2
P-3 80 °C for min. Tensile Strength in excess of 60,000 psi (413 Mpa) or a lh ckness at the joint in excess of Y« in (16 mm) 131.4.3
P-4 150 °C for all matenafs PROJECT SPEC
200 °C for min T/S in excess of 60,000 psi (410 Mpa) or both min Cr above 6 0 9» and thickt the joinl in excess of ’7> in (13 131.4.5 (A)
P - 5 (A, B) mm)
150 °C for all other matedals having this P number 131 4.5 (B)
P-6 200 °C for all matenals 13*. ,4 6
P - 9 (A) 120 °C *or P - No 9 A matenals 131.4.7
P - 9 łB) 150 °C for P - No 9 B materials 131.4.7
P - 101 1S0 °C with an interpass temperature of 230 °C 131,4 g
P-15 E 205°C for all matûal PROJECT SPEC
 PT. GLOBAL HEATERINDO TEKNIK )Doc. No. : GHT-HT-009
Rev. No. ' 001

PREHEAT AND PWHT )Date : 02 - 02 - 2017

PROCEDURE )Page : 5 OF 11

5,2
Post Weld Heat Treatment.
(a)
PWHT of pressure part and attachment of Power Boiler shall be in accordance with
Table PW-39 of ASME Section I and applicable code cases with the following exception
Exothermic heat treatment is prohibited
(b) PWHT of power piping shall be ir. accordance with paragraph 132 and Table 132 of
ASME B31.1 as applicable with the following exeption :
Exothermic heat treatment is prohibited
(c) 1 1/2 inch & bellow for Elbow, Tee connection be able to use 1 T/C ( for socket weld )
( d ) Heating from ambien temperature to 300 C degree ( 572° F ) as unrestricted.
Above 315 °C the rate of heating and cooling shall not exceed 335 °C per hour devided by '/ the maximum
thickness of material in inches at the weld but in no case shall the rate exceed 335 °C per
hour. Ref. para 132.5 PWHT Heating and Cooling requirement of ASME B31.1.
( e ) The weldment shall be heated slowly to the temperature specified and held for the specified time, and shall be
allowed to cool slowly in a still atmosphere to a temperature not exceeding B00 °F ( 425 °C ).
f ) For P no 7 material cooling rate shall be not greater than 55 °C/hr in the range above 650 °C after
which the cooling rate shall be sufficiently rapid to prevent embrittlement.
(g) The minimum of soaking time and temperatures acording with WPS, if not required by WPS will be follow ASME
Sect. 1 Table PW-39 and ASME B31.1 Tabel 132.
• Tabel of PWHT For ASME Secf. Y 7a6/e PW•39
Minimum Minimum Holding Time Baaed On Nominal Thickness
Material
Holding Temp. °C Up to 2 Inch Over 2 Inch to 5 Inch Over S Inch
595”C 1 hr/inch. ( 2 m‹n / mm ) 2 hr plus 15 minutes for each 2 hr. plus 15 minutes for
1,2,3 each zs Iviinu\es mJn‹mum aooiuonal men over z incn aoomonai men over z \r\en.
I-'-NO J 1 nr/incn, ( y min / mm ) y hr. plus 15 minutes tar each ‹ nr. pius 1b minutes tor eacn
Group 1. 2, 3 595”C 15 Minutes minimum additional inch over 2 inch. additional inch over 2 inch
P-NO 4 1 nr/inch ( Z min / mm ) 5 hr. plus 15 minutes for each
Group 1, 2 675”C + 25”C 1 hr/incn ( 2 min / mm )
15 Minutes minimum additional inch over 5 inch.
P-NO 5A & 1 hr/inch. ( Z mln / mm ) 5 hr. plus 15 minutes for each
5B 675’C 1 hr/inch ( 2 min / mm )
15 Minutes minimum additional inch over 5 inch.
Group 1
Up to 5 In : 1 hr/inch. (2min/mm) 5 hr. plus 15 minutes ror each
P-NO GB 7ZD”C up to 3o Minutes minimum additional inch over 5 inch.
Group 2 775”C
1 hr/inch. ( Z min / mm ) 5 hr plus 15 minutes for each
P-No 6 1 hr/inch ( 2 min / mm )
15 Minutes minimum additional inch over 5 inch.
Group 1, 2, 3 760'C
nr/inch. ( 2 min / mm ) 5 hr. pius 1s minutes tor eacn
P-No 7 1 hr/inch ( 2 min / mm )
15 Minutes minimum additional inch over 5 inch.
Group 1, 2 T30’C nr/men. \ z: mln / mm
I-’- NO 1UI ) 15 Minutes minimum 1 hr/inch ( 2 min / mm ) 1 hr/inch ( 2 min / mm )
Group 1 675'C
• Ta6eI of PWHT For ASñfE B31.1 Tabel 132
Material
Minimum Minimum Holding Time Based On Nominal Thickness
Holding Temg. °C Un to 2 inch Dver 2 Inch
213GR
GrOUD 1. 2. 3
T91) 600 to 650 1 hr./inch, 15 minutes minimum
F'-NO ct
Group 1, 2 600 to 650 1 hr /inch, 15 minutes minimum
k'-No 4
GrouD 1, 650 to 700 1 hr./inch, 15 minutes minimum
2 I-’-NO
SA 7O0lo76D 1 hr /inch, 15 minutes minimum
Group 1
700 lo 760 1 hr /inch, 15 minutes minimum 1 hrJinch, 1?i
Group 1, 2
t -No 6 760 to 800 minutes minimum 1 hr /inch, 15 minutes
Grouo 1. 2, 3
<-No r 710 to 775 minimum
Group 1, 2
'-NO BA 600 to 650 1 hr./inch, 15 minutes minimum
Group 1
P-No 9B 600 io 630 1 hr /incn, 15 minutes minimum
Grouo 1
i-’-No 1ui 730 to B15 1 hr /inch, 15 minutes minimum
Group 1
P—15E GROUP 1(SA 7S0“C I 20”C 1 hr linen, 15 minutes minimum
z nr. plus 13
minutes for
eacn
aooitionai
men over 2
inch.
Z hr. plus 15
minutes for
each
additional inch
over 2 inch.
2 nr. pius 15
minutes tar
each
aoaitionai
men over 2
inch.
z nr. pius to minutes
tar eacn adaitionai
mm
over 2 inch.
z nr. pius 13
minutes for
eacn
aooitionai
men over 2
inch.
z nr. pius 1s
minutes fDr eacn
aaaitionai incn
over 2 inch.
z nr. pius 1u
minutes tor eacfi
aoaitionai men
over 2 inch.
z nr. pius 15
minutes for
eacn
aooitionai
men over 2
inch.
2 hr. pius 15
minutes for
each
aoditionai inch
over 2 inch.
1

h
r
.
/i
n
c
h

2 hr. plus 15
minutes for
each
additional inch
over 2 inch,
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009

Date : 02 - 02 - 2017
PREHEAT AND PWHT PROCEDURE Page : 6 OF 11

6. TEMPERATURE CONTROL SYSTEM

Temperature will be controlled at 2 Points by combination of Program setter ( 1 ) which generates

VoJtages ( mV ) equivalent to the Electromotive force of "K" Thermocouple with Temperature
control ( 2 ), and the heater ( 4 ) ›ailI be controlled by Power Regulator ( 3 ) by the difference of
Thermal Electromotive Force of Thermocouple ( 5 ).

working piece

Temp. Recorder

Note The recorder shall be calibrated at least once every 1 year.

7. HEAT TREATMENT EQUIPMENT

7,1 Temperature Recorder

The instrument will be used are Multi-Point Temperature indicating recorder, 12 points recorder.
Instrument shall be calibrated each 1(one) year .

7,2 Program Controller

Program Controller consists of a P 250 A Auto Programmer and unit Temperature Controller.

7,3 Thermocouples

The thermocouple
Chromel-Alumel thermocouple shall be purchased with a manufacturer's certification to standard
limits of error for not more than +/- 4 F degree in the range of F degree to 530 F degree
and not more than +/- 0.75% in the range of 530 F degree to 2300 F degree, this
requirement shall be so stated in the purchase requisition.
Where thermocouple which are consumable type 0.8 mm Dia, Glass Fiber Vanish finished type,
thermocouples will be touch only to welding joint directly on the metal surface by using of
thermocouples welding Unit. This comsumable type thermocouple given an accuracy of 0.4 % in the
range of 32 F degree to 2300 F degree and equipped with a thermocouple certificate.

7,4 Thermocouple connection

When thermocouple type thermocouple divice whould be applied for minitoring temperature it shall
be akached to the surface of the material to bé heated by capacitance discharge.

7,5 Thermocouple Compensating Lead

Compensating lead shall be copper/constanta when using in conjuction with type "K" Thermocouples.

7,6 Electric Resistance Heater

Local PWHT
Snake Heater, Ceramic Pad and Finger Element from Thyristor

8. PERSONNEL QUALIFICATION

Supervisor and Technicians shall have field experience in the heat treatment work
described in the procedure
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009
RezNo. :001
Date : 02 - 02 - 2017
PREHEAT AND PWHT PROCEDURE
Page : 7 OF 11

9. PROPOSAL LOCAL PWHT METHODE ( Sketch

Drawing ) A : Minimum requirement for the width of the heat

treted area
Ref.: Para 132.7 of ASME B31.1 Local Heating:

Weld may be locally PWHT by heating circumferential band arround the entire component with the
weld to the PWHT temperature for girth welds shall be at least three times the wall thickness at the
weld of thickest part being joined. For nozzle and attachment welds, the widh of the band heated to
the PWHT temperature shall extend beyond the nozzle weld or attacment weld on each side at
least two times the the header thickness and shall extend completely around the header.

B : Typical application of heating element.

1. Butt Wald for Outside Diameter 1T up to 18" Pioes uslnq 7 zone element

2. Butt Weld for Outside Bameter 20" uo to 28" Pioes ualnq 3 aene element

Insulation Width Min. 11T

Heating width Min, 6T

T -- Wall thickness of material

10. PROPOSAL THERMOCOUPLE LOCATION FOR LOCAL PWHT

( Sketch Drawing )

A : Minimum Requirement.

A local PWHT one positively attached thermocouple for nominal diameter of 10 inches
( 254 mm ) and below. For nominal diameter over 12 inches up to 18 inches, at least
two thermocouple are required, located 180 apart, with one on top for welds in fertical
plane. For nominal diameters over 20 inches, at least three thermocouple are required
one located at the bottom and two at the sides. For any diameter of vertical pipe,
thermocouple shall be located on side, follow the pipe diameter required for position
thermocouple. (See 4.2)
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009
Rev. No. : 001
Date : 02 - 02 - 2017
PREHEAT AND PWHT PROCEDURE
Page : 8 OF 11

B : Proposed Thermocouple location for respective pipe size.

1. Butt Weld for Outside Diameter 12" up to 18" eige usino 2 Thermocouples
0o
Thermocoupfe No. 1

Thermozoupfe No. 2

1800
center of weld

2. Butt Weld for Outside Diameter 20" uB to 26” pipes usino 3 Thermocouples.

00
Thermocouple No. 1

13@
2400
Thermocouple No. 3 Thermocouple No. 2
center of weld
 PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009
Rev. Në.
PREHEAT AND PWHT Date : 02 - 02 - 2017
PROCEDURE Pa e : 9 OF 11

11. ILUSTRATION OF INSTALLATION

urùt machine

ceramîc fiber
 PT. GLOBAL HEATERINDO TEK ]\§] Doc. No. : GHT-HT-009
mi:auxsat•zzm:izza :‹x"sa in‹sm‘z‹i•azt• ‹a•‹ a.t m
zsu•‹ms

PREHEAT AND PWHT PROCEDURE

Page : 10 OF 11

HEAT TREATMENT REPORT

12. Proposed PWHT Temp./Time Cycle

A typical temperature / time cycle for carbon steel 1 inches ( 25,4 mm ) thickness

Figure 1. :LocaI PWHT Method

1. Heating rate Max Max 170”

2. Holding Time Minimum 1"/Hour

3. Cooling rate Max Max 170”

PT. GLOBAL HEATERINDO TEKNIK Doc. No. : GHT-HT-009
Rev. No. : 001
Date : 02 - 02 - 2017
PREHEAT AND PWHT
Pa : 11 OF 11
PROCEDURE

HEAT TREATMENT REPORT