41–1

MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSAXLE ASSY (C250)

MANUAL TRANSAXLE ASSY (C250)

410DC–01

COMPONENTS

Clutch Release Fork Bearing Hub Clip Speedometer Driven Hole Cover Sub–assy
Clutch Release Fork Bearing Assy
Floor Shift Control Lever Housing
11 (115, 8)
Support Bracket

18 (184, 13)

Transaxle Case Oil Seal

Clutch Release Fork Boot
O–Ring

Front Transaxle Case Tight Plug

Manual Transaxle Case Receiver

x2
11 (115, 8)
Manual Transmission Case
Release Fork Support Straight Pin
37 (375, 25)

Clutch Release Fork Sub–assy Fr Differential Case Front Tapered

Transmission Roller Bearing (Outer Race)
Front Transaxle (MTM) Case Magnet
Font Differential Case Front Plate Washer

Front Transaxle Case Oil Seal
Output Shaft (MTM) Cover
Fr Differential Case Front Tapered
Roller Bearing (Inner Race)

Input Shaft Front Bearing
Output Shaft Front Bearing
Bearing Lock Plate
11 (115, 8)

Shift & Select Lever Shaft Needle Roller Bearing

Fr Differential Case Rear Tapered Roller Bearing
(Outer Race)

Front Differential Case
Transmission

Case Oil Seal
Fr Differential Case Rear Tapered
Roller Bearing (Inner Race)

N
m (kgf
cm, ft
lbf) : Specified torque

Non–reusable part Front Differential Case Rear Plate Washer
Apply MP grease
D30516

C250 M/T REPAIR MANUAL (RM1020E)

41–2
MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSAXLE ASSY (C250)

Shift Detent Ball Plug L 25 (250, 18)

Shift Fork Set Bolt
Shift Detent Ball Spring Seat No.1 16 (160, 12)
Shift Detent Ball Compression Spring
Shift Detent Ball
z Shift Fork Shaft Snap Ring Gear Shift Fork
Reverse Shift Fork Shaft No.1
Reverse Shift Arm z1st & 2nd Shift
Gear Shift
Bracket Assy Head Snap Ring
Fork No.1
Shift Fork Shaft Shift Detent Ball Plug
Shaft Snap Ring L 25 (250, 18)
17 (175, 13)
Shift Detent Ball
Spring Seat No.1
Shift Detent Ball
Compression
Gear Shift Fork shaft No.3 Spring
Shift Fork Set bolt
Gear Shift 16 (160, 12)
Shift Detent Ball
Fork No.3 Shift Detent Ball
Shift Detent Ball Plug
L 25 (250, 18)
Reverse Shift Fork Ball
Shift Detent Ball Spring Seat No.1
Lock Ball Assy No.2
17 (175, 13) Shift Detent Ball Compression Spring
39 (400, 29)

Oil Receiver Pipe No.2 Gear Shift Fork Lock Bolt

Gear Shift Fork Shaft No.2 16 (160, 12)
(MTM)
z Shift Fork Shaft Snap Ring Shift Fork Set Bolt
Reverse Restrict Pin Plug 16 (160, 12)
L 13 (130, 9.3) Lock Ball Assy No.1
29 (300, 22) Gear Shift Head No.1 Gear Shift Fork No.2
Back–Up Lamp
Switch Assy Shift Outer Lever Lever Lock Pin Control Shift Lever
40 (410, 30) x4
L 20 (200, 14)
Shift & Select Lever 12 (120, 9)
17 (175, 13) z Gasket Shaft Assy Control Shaft Cover
25 (250, 18) Shift & Select Lever Bush

x2
Oil Receiver Pipe
No.1 (MTM)
Selecting Bell Clank Assy
Manual Transmission
z Control Shift Lever Retainer Gasket
Filler Plug
39 (400, 29)

x13
z Manual Transmission
Manual Transmission Case
Filler Plug Gasket
Cover Sub–assy
Reverse Restrict Pin Assy 18 (185, 14)
x9
Reverse Restrict Pin Slotted Spring Pin 39 (400, 29)
Drain (MTM) Plug Sub–assy
N
m (kgf
cm, ft
lbf) : Specified torque z Drain plug (MTM) Gasket
z Non–reusable part 29 (300, 22)
L Precoated part Transaxle Case & Transmission Case Setting Bolt
Apply MP grease
D30517

C250 M/T REPAIR MANUAL (RM1020E)

 41–3
MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSAXLE ASSY (C250)

Output Shaft Assy

Input Shaft Assy

Reverse Idler Gear Sub–assy

Reverse Idler Thrust Washer

Reverse Idler Gear Shaft

Reverse Idler Gear Shaft Gasket

Reverse Idler Gear Shaft Bolt

29 (300, 22)

Output Shaft Rear Bearing

Hole Snap Ring
5th Driven Gear

Manual Transmission Output

Shaft Rear Set Nut
118 (1,200, 87)

5th Gear Bearing Spacer

5th Gear Needle Roller Bearing

Input Shaft Rear Bearing
5th Gear
Synchronizer Ring No.3
Bearing Retainer Rear (MTM)
Transmission Hub Sleeve No.3
Synchromesh Shifting
Rear Bearing Retainer Bolt Key Spring No.3
27 (280, 20)
x5

Transmission Clutch Hub No.3

Synchromesh Shifting Key No.3 x3

N
m (kgf
cm, ft
lbf) : Specified torque

Transmission Clutch Hub No.3 Shaft Snap Ring

Non–reusable part
D30518

C250 M/T REPAIR MANUAL (RM1020E)