CTS Welder (Pipe) NSQF

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GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP


DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

WELDER (PIPE)
(Duration: One Year)

CRAFTSMEN TRAINING SCHEME (CTS)


NSQF LEVEL- 3

SECTOR – CAPITAL GOODS AND MANUFACTURING


WELDER (PIPE)
(Engineering Trade)

(Revised in 2019)

Version: 1.2

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 3

Developed By

Ministry of Skill Development and Entrepreneurship


Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
CONTENTS

S No. Topics Page No.

1. Course Information 1
2. Training System 2
3. Job Role 6

4. General Information 8

5. Learning Outcome 10

6. Assessment Criteria 11

7. Trade Syllabus 15

Annexure I (List of Trade Tools & Equipment) 25

Annexure II (List of Trade experts) 28


Welder (Pipe)
1. COURSE INFORMATION

During the one-year duration of “Welder (Pipe)” trade, a candidate is trained on


Professional Skill, Professional Knowledge, Engineering Drawing, Workshop Calculation &
Science and Employability Skill related to job role. In addition to this, a candidate is
entrusted to undertake project work, extracurricular activities and on-the-job training to
build up confidence. The broad components covered under Professional Skill subject are as
below:-

In the one-year duration, trainee learns about elementary first aid, firefighting,
environment regulation and housekeeping etc. The practical part starts with basic pipe work
viz. cutting of pipes, threading, joining, etc. Cutting Pipes in different angles, joining of pipes
of different diameter and angles by gas welding, thread cutting on different types of pipes &
fittings accessories. On completion of each job the trainees will also evaluate their jobs by
visual inspection, and identify the defects for further correction/improvement. They learn to
adapt precautionary measures such as preheating; maintaining inter-pass temperature and
post weld heat treatment for Welding Alloy steel, Cast Iron etc. The Work Shop calculation
taught will help them to plan and cut the required jobs economically without wasting the
material and also used in estimating the Electrodes, filler metals etc. The Workshop Science
taught will help them to understand the materials and properties, effect of alloying
elements etc. Engineering Drawing taught will be applied while reading the job drawings
and will be useful in understanding the location, type and size of weld to be carried out.

Professional Knowledge subject is simultaneously taught in the same fashion to


apply cognitive knowledge while executing task. In addition, components like Physical
properties of engineering materials, different types of iron, properties and uses,
introduction to GTAW & GMAW, Heat & Temperature are also covered under theory part.In
addition to above components the core skills components viz., Workshop calculation &
science, Engineering drawing, employability skills are also covered. These core skills are
essential skills which are necessary to perform the job in any given situation.

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Welder (Pipe)

2. TRAINING SYSTEM

2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of
different sectors of economy/ Labour market. The vocational training programmes are
delivered under the aegis of Directorate General of Training (DGT). Craftsman Training
Scheme (CTS) with variants and Apprenticeship Training Scheme (ATS) are two pioneer
schemes of DGT for strengthening vocational training.

Welder (Pipe) trade under CTS is one of the popular courses delivered nationwide
through network of ITIs. The course is of one year duration. It mainly consists of Domain
area and Core area. The Domain area (Trade Theory & Practical) imparts professional skills
and knowledge, while Core area (Workshop Calculation science, Engineering Drawing and
Employability Skills) impart requisite core skills, knowledge and life skills. After passing out
of the training program, the trainee is awarded National Trade Certificate (NTC) by DGT
which is recognized worldwide.

Broadly candidates need to demonstrate that they are able to:

 Read & interpret technical parameters/document, plan and organize work


processes, identify necessary materials and tools;
 Perform task with due consideration to safety rules, accident prevention regulations
and environmental protection stipulations;
 Apply professional skill, knowledge, core skills & employability skills while
performing jobs.
 Check the job/assembly as per drawing for functioning, identify and rectify errors in
job/assembly.
 Document the technical parameters related to the task undertaken.

2.2 PROGRESSION PATHWAYS

 Can join industry as Technician and will progress further as Senior Technician,
Supervisor and can rise up to the level of Manager.
 Can become Entrepreneur in the related field.
 Can take admission in diploma course in notified branches of Engineering by lateral
entry.
 Can join Apprenticeship programme in different types of industries leading to
National Apprenticeship certificate (NAC).
 Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor
in ITIs.
 Can join Advanced Diploma (Vocational) courses under DGT as applicable.

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Welder (Pipe)

2.3 COURSE STRUCTURE


Table below depicts the distribution of training hours across various course elements
during a period of one year:-

Notional Training
S No. Course Element Hours
1st Year
1 Professional Skill (Trade Practical) 1000
2 Professional Knowledge (Trade Theory) 280
3 Workshop Calculation & Science 80
4 Engineering Drawing 80
5 Employability Skills 160
Total 1600

2.4 ASSESSMENT & CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of
course through formative assessment and at the end of the training programme through
summative assessment as notified by the DGT from time to time.

a) The Continuous Assessment (Internal) during the period of training will be done by
Formative assessment method by testing for assessment criteria listed against learning
outcomes. The training institute have to maintain individual trainee portfolio as detailed in
assessment guideline. The marks of internal assessment will be as per the formative
assessment template provided on www.bharatskills.gov.in

b) The final assessment will be in the form of summative assessment. The All India Trade
Test for awarding NTC will be conducted by Controller of examinations, DGT as per the
guidelines. The pattern and marking structure is being notified by DGT from time to time.
The learning outcome and assessment criteria will be the basis for setting question papers
for final assessment. The examiner during final examination will also check the individual
trainee’s profile as detailed in assessment guideline before giving marks for practical
examination.

2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for
six months and one-year duration courses and 50% weightage is applied to each
examination for two years courses. The minimum pass percent for Trade Practical and
Formative assessment is 60% & for all other subjects is 33%. There will be no Grace marks.

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Welder (Pipe)

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial


barriers to assessment. The nature of special needs should be taken into account while
undertaking the assessment. Due consideration should be given while assessing for
teamwork, avoidance/reduction of scrap/wastage and disposal of scrap/waste as per
procedure, behavioral attitude, sensitivity to the environment and regularity in training. The
sensitivity towards OSHE and self-learning attitude are to be considered while assessing
competency.

Assessment will be evidence based comprising the following:

 Job carried out in labs/workshop


 Record book/ daily diary
 Answer sheet of assessment
 Viva-voce
 Progress chart
 Attendance and punctuality
 Assignment
 Project work

Evidences and records of internal (Formative) assessments are to be preserved until


forthcoming examination for audit and verification by examining body. The following
marking pattern to be adopted while assessing:

Performance Level Evidence


(a) Weightage in the range of 60%-75% to be allotted during assessment
For performance in this grade, the candidate  Demonstration of good skill in the use of
should produce work which demonstrates hand tools, machine tools and workshop
attainment of an acceptable standard of equipment.
craftsmanship with occasional guidance, and  60-70% accuracy achieved while
due regard for safety procedures and undertaking different work with those
practices demanded by the component/job.
 A fairly good level of neatness and
consistency in the finish.
 Occasional support in completing the
project/job.
(b) Weightage in the range of 75%-90% to be allotted during assessment
For this grade, a candidate should produce  Good skill levels in the use of hand tools,
work which demonstrates attainment of a machine tools and workshop
reasonable standard of craftsmanship, with equipment.
little guidance, and regard for safety  70-80% accuracy achieved while
procedures and practices undertaking different work with those
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Welder (Pipe)

demanded by the component/job.


 A good level of neatness and
consistency in the finish.
 Little support in completing the
project/job.
(c) Weightage in the range of more than 90% to be allotted during assessment
For performance in this grade, the  High skill levels in the use of hand tools,
candidate, with minimal or no support in machine tools and workshop
organization and execution and with due equipment.
regard for safety procedures and practices,  Above 80% accuracy achieved while
has produced work which demonstrates undertaking different work with those
attainment of a high standard of demanded by the component/job.
craftsmanship.  A high level of neatness and consistency
in the finish.
 Minimal or no support in completing the
project.

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Welder (Pipe)
3. JOB ROLE

Welder, Gas; fuses metal parts together using welding rod and oxygen acetylene flame.
Examines parts to be welded, cleans portion to be joined, holds them together by some suitable
device and if necessary makes narrow groove to direct flow of molten metal to strengthen joint.
Selects correct type and size of welding rod, nozzle etc. and tests welding, torch. Wears dark
glasses and other protective devices while welding. Releases and regulates valves of oxygen and
acetylene cylinders to control their flow into torch. Ignites torch and regulates flame gradually.
Guides flame along joint and heats it to melting point, simultaneously melting welding rod and
spreading molten metal along joint shape, size etc. and rectifies defects if any. May join part at
various spots to prevent distortion of shape, form dimension etc. May preheat materials like cast
iron prior to welding. May also weld by other gases such as argon coal etc.

Welder, Electric; Arc Welder fuses metals using arc-welding apparatus and electrodes (welding
material). Examines parts to be welded, cleans them and sets joints together with clamps or any
other suitable device. Starts generator or transformer (welding apparatus and regulates current
according to material and thickness of welding. Clamps one lead (insulated wire carrying current
from generator) to part to be welded, selects required type of electrode and clamps it to holder
connected with other lead). Generates sparks between electrode and joint, simultaneously
guiding and depositing melting electrode uniformly for welding. Takes precautionary measures
such as wearing rubber gloves, holding welding screen of dark glass etc. May join parts first at
various points for holding at specified angles, shape, form and dimension.

Welder, Machine; operates gas or electric welding machine to joint metal parts by fusion. Sets
machine for operation by igniting burners and adjusting flames or by switching on current.
Regulates flow of gas or current and adjusts machine according to material to be welded. Checks
cooling system and adjusts movement of conveyor, if any. Feeds material to be welded with
either one by one or in batch according to type of machine and welds them by pressing paddle,
or by automatic arrangements. May use fixtures or other suitable devices for mass production
work.Is designated as SPOT WELDER, FLASH WELDER, etc. according to machine and type of
work done.

Gas Cutter; Flame Cutter cuts metal to required shape and size by gas flame either manually or
by machine. Examines material to be cut and marks it according to instruction of specification.
Mounts template and sets machine to cut to specifications. Makes necessary connections and
fits required size of nozzle or burner in welding torch. Releases and regulates flow of gas in
nozzle or burner, ignites and adjusts flame. Guides flame by hand or machine along cutting line
at required speed and cuts metal to required size. May use oxyacetylene or any other
appropriate gas flame.

Brazer; fuses metal parts by heating using flux and fillings. Cleans and fastens parts to be joined
face to face by wire, by seaming or by any other suitable means and prepares paste of flux and
fillings. Applies it to joint and hearts in furnace or by torch to melt filling into joint. Allows it to
cool down. Examines joint and cleans them by filing, buffing etc.
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Welder (Pipe)

Reference NCO-2015:
(i) 7212.0100 – Welder, Gas
(ii) 7212.0200 – Welder, Electric
(iii) 7212.0300 – Welder, Machine
(iv) 7212.0400 – Gas Cutter
(v) 7212.0500 – Brazer

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Welder (Pipe)
4. GENERAL INFORMATION

Name of the Trade WELDER (PIPE)


Trade Code DGT/1085
NCO - 2015 7212.0100, 7212.0200, 7212.0300, 7212.0400, 7212.0500
NSQF Level Level-3
Duration of Craftsmen
One year (1600 Hours)
Training
Entry Qualification Passed 8th class examination
Minimum Age 14 years as on first day of academic session.

Eligibility for PwD LD, LC, DW, AA, DEAF, HH


Unit Strength (No. Of
20 (There is no separate provision of supernumerary seats)
Student)
Space Norms 80 sq. m
Power Norms 16 KW
Instructors Qualification for
1. Welder (Pipe) Trade B.Voc/Degree in Mechanical/ Metallurgy/ Production Engineering/
Mechatronics from AICTE/UGC recognized university/ college with
one year experience in relevant field.
OR
03 years Diploma in Mechanical and allied from AICTE/ recognized
technical board of education or relevant Advanced Diploma
(Vocational) from DGT with two years experience in relevant field.
OR
NTC/NAC passed in the Trade of "Welder (Pipe)" with three years'
experience in the relevant field.

Essential Qualification:
Relevant National Craft Instructor Certificate (NCIC) in any of the
variants under DGT.

Note: Out of two Instructors required for the unit of 2 (1+1), one
must have Degree/Diploma and other must have NTC/NAC
qualifications. However both of them must possess NCIC in any of
its variants.

2. Workshop B.Voc/Degree in Engineering from AICTE/UGC recognized


Calculation & Science Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
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Welder (Pipe)

from DGT with two years’ experience in the relevant field.


OR
NTC/ NAC in any one of the engineering trades with three years’
experience.
Essential Qualification:
National Craft Instructor Certificate (NCIC) in relevant trade.
OR
NCIC in RoDA or any of its variants under DGT.
3. Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
from DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the Engineering trades with three years
experience.
Essential Qualification:
National Craft Instructor Certificate (NCIC) in relevant trade
OR
NCIC in RoDA / D’man (Mech /civil) or any of its variants under DGT.
4. Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability Skills
from DGT institutes.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)
OR
Existing Social Studies Instructors in ITIs with short term ToT Course
in Employability Skills from DGT institutes.
5. Minimum Age for 21 Years
Instructor
List of Tools and
As per Annexure – I
Equipment
Distribution of training on Hourly basis: (Indicative only)

Year Trade Trade Workshop Engg. Employability


Total Hrs. /week Practical Theory Cal. & Sc. Drawing Skills

40 Hours 25 Hours 7 Hours 2 Hours 2 Hours 4 Hours

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Welder (Pipe)
5. LEARNING OUTCOME
Learning outcomes are a reflection of total competencies of a trainee and assessment
will be carried out as per the assessment criteria.

5.1LEARNING OUTCOMES (TRADE SPECIFIC)

1. Join MS plates by SMAW in different positions following safety precautions.


2. Join MS sheet by Gas welding in different positions following safety precautions.
3. Perform straight, bevel & circular cutting on MS plate by Oxy-acetylene cutting
process.
4. Perform different types of MS pipe joints by Gas welding (OAW).
5. Weld different types of MS pipe joints by SMAW.
6. Perform welding of Stainless steel, Cast iron, Aluminium and Brass by OAW.
7. Perform Arc gauging on MS plate.
8. Perform Plasma cutting.
9. Carry out single V groove welds on MS plates by SMAW in 1G, 2G, 3G and 4G
positions.
10. Carry out single V groove welds on MS pipes by SMAW in 1G, 2G, 5G and 6G
positions.
11. Perform Root pass welds in Weld single Vee butt joints on schedule 40 pipes in 1G,
2G and 5G positions by GTAW.
12. Perform Root pass welds in Weld single Vee butt joints on schedule 60 pipes and
schedule 80 pipes in 6G positions by GTAW and intermediate and cover pass weld by
SMAW.
13. Perform single Vee butt joint welding on MS pipes by GMAW in 1G position.
14. Carry out Dimensional inspection and testing of weldments.

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Welder (Pipe)

6. ASSESSMENT CRITERIA

LEARNING OUTCOMES ASSESSMENT CRITERIA


1. Join MS plates by Plan and select the type & size of electrode, welding current, type
of edge preparation etc. as per requirement.
SMAW in different
Prepare, set and tack the pieces as per drawing.
positions following
Set up the tacked pieces in specific position.
safety precautions.
Deposit the weld maintaining appropriate arc length, electrode
angle, welding speed, weaving technique and safety aspects.
Clean the welded joint thoroughly.
Carry out visual inspection for appropriate weld joint.
Inspect the weld using DPT/MPT.

2. Join MS sheet by Gas Plan and select the nozzle size, working pressure type of flame,
filler rod as per requirement.
welding in different
Prepare, set and tack the pieces as per drawing.
positions following
Setting up the tacked joint in specific position.
safety precautions.
Deposit the weld following proper welding technique and safety
aspect.
Carry out visual inspection to ascertain quality weld joint.

3. Perform straight, bevel Plan and mark on MS plate surface for straight/bevel/circular
cutting.
&circular cutting on
Select the nozzle size and working pressure of gases as per
MS plate by Oxy- requirement.
acetylene cutting Set the marked plate properly on cutting table.
process. Perform the straight and bevel cutting operation maintaining
proper techniques and all safety aspects.
Perform the circular cutting operation by using profile cutting
machine maintaining proper techniques and all safety aspects.
Clean the cutting burrs and inspect the cut surface for soundness
of cutting.

4. Perform different Plan and prepare the development for a specific type of pipe joint.
types of MS pipe joints Mark and cut the MS pipe as per development.
by Gas welding (OAW). Select the size of filler rod, size of nozzle, working pressure etc.
Set and tack the pieces as per drawing.
Deposit the weld bead maintaining proper technique and safety
aspects.

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Welder (Pipe)

Inspect the welded joint visually for poor penetration, uniformity


of bead and surface defects.

5. Welddifferent types of Plan and prepare the development for a specific type of pipe joint.
MS pipe joints by Mark and cut the MS pipe as per development.
SMAW. Select the electrode size and welding current for welding.
Set and tack the pieces as per drawing.
Deposit the weld bead maintaining proper technique and safety
aspects.
Insect the welded joint visually for root penetration, uniformity of
bead and surface defects.

6. Weld Stainless steel, Plan and prepare the pieces for welding.
Cast iron, Aluminium Select the type and size of filler rod and flux, size of nozzle, gas
and Brass by OAW. pressure, preheating method and temperature as per
requirement.
Set and tack plates as per drawing.
Deposit the weld maintaining appropriate technique and safety
aspects.
Cool the welded joint by observing appropriate cooling method.
Use post heating as per requirement.
Clean the joint and inspect the weld for its uniformity and different
types of surface defects.

7. Perform Arc gauging Plan and select the size of electrode for Arc gouging.
on MS. Select the polarity and current as per requirement.
Perform gouging adapting proper gouging technique.
Clean and check to ascertain the required stock removed.

8. Perform Plasma Plan and mark on MS plate surface for straight/bevel cutting.
cutting. Set the plasma cutting machine.
Set the marked plate properly on cutting table.
Perform the Plasma cutting on M.S plate by Plasma cutting
maintaining proper techniques and all safety aspects.
Clean the cutting burrs and inspect the cut surface for soundness
of cutting.

9. Carry out single V Prepare, set and tack weld the plates as per drawing.
groove welds on MS Select size of SMAW electrode welding current as per
requirement.

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Welder (Pipe)

plates by SMAW in 1G, Set up the tacked joint in specific position.


2G, 3G and 4G Deposit the root pass weld by SMAW in 1G, 2G, 3G and 4G
positions. positions on a separate pair of joints adapting proper welding
technique and safety aspects.
Carry out visual inspection to ensure quality of root pass weld.
Deposit the intermediate and cover pass welds by SMAW in
1G,2G,3G and 4G positions adapting proper welding technique and
safety aspects.
Inspect the weld by visual inspection and correct defects if any.

10. Carry out single V Prepare, schedule 40 pipes and tack the pieces as per drawing.
Select size of SMAW electrode, welding current as per
groove welds on MS
requirement.
pipes by SMAW in 1G, Set up and tack weld the joints.
2G, 5G and 6G Deposit the root pass weld by SMAW in 1G, position adapting
positions. proper welding technique and safety aspects.
Carry out LP test to ensure quality of root pass weld.
Deposit the intermediate and cover pass welds by SMAW in 1G
position adapting proper welding technique and safety aspects.
Clamp the pipes in 2G,5G and 6G positions and carry out root pass
welds.
Inspect the root pass welds by visual inspection and correct
defects if any.
Deposit the intermediate and cover pass welds by SMAW in
1G,2G,5G and 6G positions adapting proper welding technique and
safety aspects.

11. Perform Root pass Prepare schedule 40 pipes as per drawing.


weld on single Vee butt Set the GTAW machine and select the type of welding current, size
joints on schedule 40 and type of tungsten electrode, size of nozzle, gas flow rate and
welding current as per requirement.
pipes in 1G, 2G and 5G
Set and tack the piece as per drawing.
positions by GTAW.
Deposit the root pass weld in 1G position maintaining proper
technique and safety aspects.
Clamp the pipes and deposit the root pass weld in 2G position
maintaining proper technique and safety aspects.
Clamp the pipes and deposit root pass weld in 5G position
maintaining proper technique and safety aspects.
Clean and inspect the root pass welds for quality of welding.

12. Perform Root pass on Prepare, schedule 60 pipes and schedule as per drawing.
weld single Vee butt Set the GTAW machine and select the type of welding current, size
joints on schedule 60 and type of tungsten electrode, size of nozzle, gas flow rate and
welding current as per requirement.
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Welder (Pipe)

and schedule 80 pipes Set and tack the piece as per drawing.
Clamp the pipe and deposit the root pass weld in 6G position
in 6G positions by
maintaining proper technique and safety aspects.
GTAW and Clean and inspect the root pass welds for quality of welding by LP
intermediate and cover test.
pass weld by SMAW. Deposit the intermediate and cover pass welds by SMAW in 6G
position adapting proper welding technique and safety aspects.
Clean and inspect the weld for quality of welding.
Prepare, schedule 80 pipes and schedule as per drawing.
Set the GTAW machine and select the type of welding current, size
and type of tungsten electrode, size of nozzle, gas flow rate and
welding current as per requirement.
Set and tack the piece as per drawing.
Clamp the pipe and deposit the root pass weld in 6G position
maintaining proper technique and safety aspects.
Clean and inspect the root pass welds for quality of welding by LP
test.
Deposit the intermediate and cover pass welds by SMAW in 6G
position using Low hydrogen type of electrode and adapting
proper welding technique and safety aspects.
Clean and inspect the weld for quality of welding.

13. Perform single Vee butt Prepare, schedule 40 and schedule 60 pipes as per drawing.
joint welding on MS Set GMAW machine and select size of electrode wire, welding
pipes by GMAW in 1G voltage, gas flow rate and wire feed rate as per requirement.
Set and tack the piece by as per drawing.
position.
Deposit the root pass weld in 1G position maintaining proper
technique and safety aspects.
Deposit the cover pass welds in 1G position maintaining proper
technique and safety.
Inspect the joint for soundness of weld.

14. Carry out Dimensional Plan and select the job and clean the surface thoroughly.
inspection and testing Carry out dimensional inspection of weldments.
of weldments. Carry out visual inspection of welds.
Select the appropriate non destructive testing methods and carry
out Non destructive testing of welds adapting standard operating
procedure.
Prepare Bend test specimen and carry out bend test according to
codes and standards.
Accept/reject the job based on test result.

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Welder (Pipe)

7. TRADE SYLLABUS

SYLLABUS FOR WELDER (PIPE) TRADE


DURATION: ONE YEAR
Reference Professional Skills
Professional Knowledge
Duration Learning (Trade Practical)
(Trade Theory)
Outcome With Indicative Hours
Professional Join MS plates by Induction training: General discipline in the
Skill 50Hrs; SMAW in 1. Familiarization with the Institute.
different positions Institute. (2hrs)
Professional Elementary First Aid.
following safety 2. Importance of trade Training.
Knowledge Importance of Welding in
precautions. (2hrs)
14Hrs Industry.
3. Machinery used in the trade.
(3hrs) Safety precautions in
4. Introduction to safety Shielded Metal Arc
equipment and their use etc. Welding, and Oxy-
(6hrs) Acetylene Welding and
5. Hack sawing, filing square to Cutting.
dimensions. (6hrs) Introduction and definition
6. Marking out on MS plate and of welding.
punching.(6hrs) Arc and Gas Welding
7. Setting up of Arc welding Equipments, tools and
machine & accessories and accessories.
striking an arc. (10hrs)
Various Welding Processes
8. Setting of oxy-acetylene
and its applications.
welding equipment, Lighting
Arc and Gas Welding terms
and setting of flame. (15hrs.)
and definitions.
(14 hrs.)
Professional Join MS sheet by 9. Fusion run without and with Different process of metal
Skill 25 Hrs; Gas welding in filler rod on M.S. sheet 2 mm joining methods: Bolting,
different positions thick in flat position. (15hrs.) riveting, soldering, brazing,
Professional
following safety 10.Edge joint on MS sheet 2 mm seaming etc.
Knowledge
precautions. thick in flat position without
7Hrs Types of welding joints and
filler rod. (5hrs.)
its applications. Edge
11. Marking and straight line
preparation and fit up for
cutting of MS plate. 10 mm
different thickness.
thick by gas. (5hrs.)
Surface Cleaning
(07 hrs.)

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Welder (Pipe)

Professional Perform straight, 12. Straight line beads on M.S. Basic electricity applicable
Skill 225Hrs; bevel & circular plate 10 mm thick in flat to arc welding and related
cutting on MS position. (15hrs.) electrical terms &
Professional
plate by Oxy- 13. Weaved bead on M. S plate definitions.
Knowledge
acetylene cutting 10mm thick in flat position.
63Hrs Heat and temperature and
process. (10hrs.)
its terms related to welding
14. Square butt joint on M.S.
Principle of arc welding.
sheet 2 mm thick in flat
And characteristics of arc.
Position. (12hrs.)
15. Fillet "T" joint on M. S. Plate Common gases used for
10 mm thick in flat position. welding & cutting, flame
(13hrs.) temperatures and uses.
Chemistry of oxy-acetylene
flame.
Types of oxy-acetylene
flames and uses.
Oxy-Acetylene Cutting
Equipment principle,
parameters and
application.
(14 hrs.)

16. Bevelling of MS plates 10 mm Arc welding power sources:


thick. By gas cutting. (10hrs.) Transformer, Motor
17. Open corner joint on MS Generator set, Rectifier and
sheet 2 mm thick in flat Inverter type welding
Position. (9hrs.) machines and its care &
18. Fillet lap joint on M.S. plate maintenance.
10 mm thick in flat position.
Advantages and
(6hrs.)
disadvantages of A.C. and
D.C. welding machines.
(07 hrs.)
19. Circular gas cutting on MS Welding positions as per EN
plate 10 mm thick by profile & ASME: flat, horizontal,
cutting machine. (9hrs.) vertical and overhead
20. Fillet "T" joint on M S she et position.
2 mm thick in flat position.
Weld slope and rotation.
(8hrs.)
Welding symbols as per BIS
21. Open Corner joint on MS
& AWS.
plate 10 mm thick in flat
(07 hrs.)
position. (8hrs.)

16
Welder (Pipe)

22. Fillet Lap joint on MS sheet 2 Arc length - types - effects


mm thick in flat position. of arc length.
(12hrs.)
Polarity: Types and
23. Single "V" Butt joint on M S
applications.
plate 12 mm thick in flat
(07 hrs.)
position (1G). (13hrs.)
24. Square Butt joint on M.S. Calcium carbide properties
sheet. 2 mm thick in and uses.
Horizontal position. (8hrs.)
Acetylene gas properties
25. Straight line beads and multi
and generating methods.
layer practice on M.S. Plate
Acetylene gas Purifier,
10 mm thick in Horizontal
Hydraulic back pressure
position. (8hrs.)
valve and Flash back
26. F "T" 10 mm thick in
arrestor.
Horizontal position. (9hrs.)
(07 hrs.)
27. Fillet Lap joint on M.S. sheet Oxygen gas and its
2 mm thick in horizontal properties
position. (10hrs.)
Production of oxygen by Air
28. Fillet Lap joint on M.S. plate
liquefaction.
10 mm thick in horizontal
Charging process of oxygen
position. (15hrs.)
and acetylene gases
Oxygen and Dissolved
Acetylene gas cylinders and
Color coding for different
gas cylinders.
Gas regulators, types and
uses.
(07 hrs.)
29. Fusion run with filler rod in Oxy acetylene gas welding
vertical position on 2mm Systems (Low pressure and
thick M.S sheet. (8hrs) High pressure). Difference
30. Square Butt joint on M.S. between gas welding blow
sheet. 2 mm thick in vertical pipe(LP & HP) and gas
position. (8hrs.) cutting blowpipe
31. Single Vee Butt joint on M.S.
Gas welding techniques.
plate 12 mm thick in
Rightward and Leftward
horizontal position (2G).
techniques.
(9hrs)
(07 hrs.)
32. Weaved bead on M.S Plate Arc blow - causes and
10mm in vertical position.
17
Welder (Pipe)

(8hrs) methods of controlling.


33. Fillet "T" joint on M.S sheet 2 Distortion in arc & gas
mm thick in vertical position. welding and methods
(8hrs.) employed to minimize
34. F "T" 10 mm thick in vertical distortion
position. (9hrs)
Arc Welding defects, causes
and Remedies. (07 hrs.)
Professional Perform different 35. Structural pipe welding butt Specification of pipes,
Skill 50 Hrs; types of MS pipe joint on MS pipe 0 50 and various types of pipe joints,
joints by Gas 3mm WT in 1G position. pipe welding positions, and
Professional
welding (OAW). (10hrs) procedure.
Knowledge
36. Fillet Lap joint on M.S. Plate
14 Hrs Difference between pipe
10 mm in vertical position.
welding and plate welding.
(08hrs)
Pipe development for
37. Open Corner joint on MS
Elbow joint, "T" joint, Y
plate 10 mm thick in vertical
joint and branch joint.
position. (07hrs)
38. Pipe welding - Elbow joint on Manifold system
MS pipe 0 -50 and 3mm WT. Gas welding filler rods,
(10hrs) specifications and sizes.
39. Pipe welding "T" joint on MS Gas welding fluxes - types
pipe 0 5 0 and 3mm WT. and functions.
(10hrs)
Gas Brazing &Soldering :
40. Single "V" Butt joint on M S
principles, types fluxes &
plate 12 mm thick in vertical
uses
position (3G). (05hrs)
Gas welding defects, causes
and remedies.
(14hrs.)

Professional Weld different 41. Pipe welding 45 ° angle joint Electrode : types, functions
Skill 50 Hrs; types of MS pipe on MS pipe 0 50 and 3mm of flux, coating factor, sizes
joints by SMAW. WT. (08hrs) of electrode Coding of
Professional
42. Straight line beads on M.S. electrode as per BIS, AWS,
Knowledge
plate 10mm thick in
14 Hrs Effects of moisture pick up.
overhead position. (05hrs)
Storage and baking of
electrodes.
Special purpose electrodes
and their applications.
(04 hrs.)
18
Welder (Pipe)

43. Pipe Flange joint on M.S Weldability of metals,


plate with MS pipe 0 50 mm importance of pre heating,
X 3mm WT. (09hrs.) post heating and
44. F "T"10 mm thick in maintenance of inter pass
overhead position. (06hrs.) temperature.
(03 hrs.)
45. Pipe welding butt joint on Classification of steel.
MS pipe 0 50 and 5 mm WT.
Welding of low, medium
in 1G position. (05hrs.)
and high carbon steel and
46. Fillet Lap joint on M.S. plate
alloy steels.
10 mm thick in overhead
(04 hrs.)
position. (05hrs.)
47. Single "V" Butt joint on MS Effects of alloying elements
plate 10mm thick in over on steel
head position (4G)(06hrs.)
Stainless steel: types- weld
48. Pipe butt joint on M. S. pipe
decay and weldability.
0 50mm WT 6mm (1G
(03 hrs.)
Rolled). (06hrs.)
Professional Perform welding 49. Square Butt joint on S.S. Brass - types - properties
Skill 25Hrs; of Stainless steel, sheet. 2 mm thick in flat and welding methods.
Cast iron, position. (8hrs.)
Professional Copper - types - properties
Aluminium and 50. Square Butt joint on S.S.
Knowledge and welding methods.
Brass by OAW. Sheet 2 mm thick in flat
07Hrs (07 hrs.)
position. (8hrs.)
51. Square Butt joint on Brass
sheet 2 mm thick in flat
position. (9hrs.)
Professional Perform Arc 52. Square Butt & Lap joint on Aluminium and its alloys,
Skill 50Hrs; gauging on MS M.S. sheet 2 mm thick by properties and weldability,
plate. brazing. (10hrs.) Welding methods
Professional
53. Single "V" butt joint C.I. plate
Knowledge Arc cutting & gouging,
6mm thick in flat position.
14Hrs (07 hrs.)
(9hrs.)
54. Arc gouging on MS plate 10
mm thick. (6hrs.)
55. Square Butt joint on Cast iron and its properties
Aluminium sheet. 3 mm thick types.
in flat position."B" butt joint)
Welding methods of cast
6mm thick plate. (25hrs.)
iron.
(07 hrs.)

19
Welder (Pipe)

Professional Perform Plasma 56. Familiarization with the Outline of the subjects to
Skill 25Hrs; cutting. machinery used in the trade. be covered
(6hrs.)
Professional Importance of pressure
57. Cutting practice on M.S.
Knowledge vessels and pipe welding
plates using gas cutting
07Hrs Gas cutting & plasma
methods. (6hrs.)
cutting
58. Cutting practice of M.S.
plates using plasma cutting Safety in welding (07 hrs.)
methods. (8hrs.)
59. Gouging practice. (5hrs.)
Professional Carry out single V 60. Edge preparation for plate Principles of Shielded Metal
Skill 125Hrs; groove welds on groove welding. (05hrs.) Arc Welding (SMAW).
MS plates by 61. Fit up of joints by tack
Professional Types of power source.
SMAW in 1G, 2G, welding using simple fixtures.
Knowledge Polarity type and arc
3G and 4G (05hrs.)
35Hrs length.
positions. 62. Pipe and plate flange joint
welding. (10hrs.) Welding positions and
63. T and Y and pipe joint importance.
welding. (15hrs.) Edge preparation and tack
64. Groove welding on plate in welding procedure.
1G & 2Gpositions. (10hrs.) Welding fixtures and
65. Inspection and clearance clamps.
using LPI testing during Root (14 hrs.)
pass and cover pass. (05hrs.)
66. Groove welding on plate in Electrodes - types -
3G position. (10hrs.) description and
67. Inspection and clearance specification - BIS, AWS,
using LPI testing during Root etc.
pass and cover pass. (15hrs.)
Functions of flux and
characteristic of flux.
(07 hrs.)
68. Groove welding on plate in Selection of electrodes
3G position. (10hrs.) (Rutile / Cellulosic / Low
69. Inspection and clearance hydrogen etc.) & coating
using LPI testing during Root factors.
pass and cover pass. (15hrs.)
Electrode storage and
backing temperature.
(07 hrs.)
70. Groove welding on plate in Types of metals and their
4G position. (10hrs.) characteristics.

20
Welder (Pipe)

71. Inspection and clearance Classification of steels.


using LPI testing during Root (07 hrs.)
pass and cover pass. (15hrs.)
72. Groove welding on plate in Introduction to pipe
4G position. (10hrs.) welding.
73. Inspection and clearance
Types of pipes and pipe
using LPI testing during Root
schedule.
pass and cover pass. (15hrs.)
Preparation work before
welding.
(07 hrs.)
Professional Carry out single V 74. Preparation of pipe joint for Basic pipe welding
Skill 50Hrs; groove welds on pipe welding (schedule 40). procedure uphill welding,
MS pipes by (10hrs.) downhill welding and
Professional
SMAW in 1G, 2G, 75. Prepare the edges, clean the horizontal welding.
Knowledge
5G and 6G joint surfaces, Fit up the (07 hrs.)
14Hrs
positions. pipes and tack weld the
pipes. (10hrs.)
76. Fit up inspection. (5hrs.)
77. Welding of pipes (schedule Pipe welding position 1G,
40) in 1G position. (08hrs.) 2G, 5G & 6G
78. Inspection and clearance
Selection of electrode
using LPI testing during Root
(SMAW) for root pass and
pass and cover pass. (05hrs.)
cover pass welding.
79. Welding of pipes (schedule
Procedure for welding
40) in 2G position. (07hrs.)
heavy wall pipes in 5G
80. Inspection and clearance
position welding.
using LPI testing during Root
(07 hrs.)
pass and cover pass. (05hrs.)

Professional Perform Root 81. Root welding of pipes Procedure for welding
Skill 150Hrs; pass welds in (schedule 40) in 5G position. heavy wall pipes in 6G
Weld single Vee (10hrs.) position welding
Professional
butt joints on 82. Intermediate and cover pass
Knowledge Welding symbols
schedule 40 pipes welding in 5G position.
42Hrs (07 hrs.)
in 1G, 2G and 5G (10hrs.)
positions by 83. Inspection and clearance
GTAW. using LPI testing. (5hrs.)
84. Root welding of pipes Procedure for welding of
(schedule 40) in 5G position thin wall pipes in downhill
(10hrs.) position.
85. Intermediate and cover pass
Procedure for welding

21
Welder (Pipe)

welding in 5G position. pipes in 2G position.


(10hrs.) (07 hrs.)
86. Inspection and clearance
using LPI testing. (10hrs.)
87. Beading practice by TIG on Welding procedure for
MS sheets. (8hrs.) complicated pipe joint, T-
88. Square butt joint on M.S. joints with intersection.
sheet in flat position. (8hrs.)
Top, Bottom and Side - Y
89. Square butt joint on M.S.
joint etc.
sheet in flat position. (6hrs.)
(07 hrs.)
90. Inspection and clearance
using LPI testing. (3hrs.)
91. Square butt joint on M.S. Introduction to GTAW
sheet in 2G position. (8hrs.) welding -Advantages,
92. Inspection and clearance Equipment – Electrode.
using LPI testing. (8hrs.) (07 hrs.)
93. Square butt joint on M.S.
sheet in 3G position. (6hrs.)
94. Inspection and clearance
using LPI testing. (3hrs.)
95. Square butt joint on M.S. Shielding Gas and
sheet in 4G position. (12hrs.) Advantage of root pass
96. Inspection and clearance welding by GTAW.
using LPI testing. (3hrs.) (07 hrs.)
97. Root pass welding of Importance of preheating,
pipes(schedule 40) 1G post heating and post weld
positions by TIG. (10hrs.) heat treatment
98. Inspection and clearance
Welding metallurgy - weld
using LPI testing. (3hrs.)
stress
99. Root pass welding of pipes
Distortion and control.
(schedule 40) 2G positions by
TIG. (9hrs.) Correction of distorted
100. Inspection and clearance section.
using LPI testing. (3hrs.) (07 hrs.)
Professional Perform Root 101. Root pass welding of pipes Introduction to GMAW &
Skill 100Hrs; pass welds in (schedule 60) 5G positions Flux cored arc welding -
Weld single Vee by TIG. (8hrs.) Equipment, accessories,
Professional
butt joints on 102. Inspection and clearance Advantages and
Knowledge
schedule 60 pipes using LPI testing. (2hrs.) Limitations.
28Hrs
and schedule 80 103. Root pass welding of pipes (07 hrs.)
pipes in 6G (schedule 60) 6G positions

22
Welder (Pipe)

positions by by TIG. (8hrs.)


GTAW and 104. Inspection and clearance
intermediate and using LPI testing. (2hrs.)
cover pass weld 105. Pipe welding dia 50mm in
by SMAW. 2G position by GTAW.
(5hrs.)
106. Root pass welding of pipes Power source - Wire feeder
(schedule 60) 6G positions -Electrode wires - shielding
by TIG. (10hrs.) gases
107. Inspection and clearance
Types of metal transfer and
using LPI testing. (3hrs.)
welding parameters
108. Cover pass Intermediate
(07 hrs.)
pass by SMAW. (10hrs.)
109. Inspection and clearance
using LPI testing. (2hrs.)
110. Root pass welding of pipes Types of welding defects,
(schedule 80) 6G positions cause and remedy.
by SMAW (by pipe welding
Non-destructive testing
electrode) (10hrs.)
methods.
111. Inspection and clearance
(07hrs.)
using LPI testing. (3hrs.)
112. Cover pass and
Intermediate passes by
SMAW.
(by low hydrogen electrode)
(10hrs.)
113. Inspection and clearance
using LP testing. (2hrs.)
114. Square butt joint on M.S. Requirement for
sheet in flat position by qualification in different
GMAW. (12hrs.) codes.
115. Single V joint on M.S. plate
Qualification procedure
in flat position by GMAW.
under various codes.
(10hrs.)
Different tests and
116. Inspection and clearance
inspection involved in
using LP testing. (3hrs.)
qualification.
(07 hrs.)
Professional Perform single 117. Pipe (schedule 40) welding Inspection and testing of
Skill 25Hrs; Vee butt joint by GMAW in 1G position by weldments.
welding on MS GMAW. (12hrs.)
Professional Visual inspection kits and
pipes by GMAW 118. Pipe (schedule 60) welding
Gauges.
23
Welder (Pipe)

Knowledge in 1G position. by GMAW in 1G position by (06 hrs.)


07Hrs GMAW. (13hrs.)

Professional Carry out 119. Dimensional inspection of Pressure welding codes and
Skill 25Hrs; Dimensional weldments. (6hrs.) standards (IBR, ASME etc.)
inspection and 120. Visual inspection of
Professional Writing procedure for WPS
testing of weldments. (6hrs.)
Knowledge and PQR
weldments. 121. Non-destructive testing of
07Hrs Grouping of metals and
weldments(6hrs.)
filler rods ( P& F number)
122. Bend Testing of specimen
(06 hrs.)
according to codes and
standards. (7hrs.)

SYLLABUS FOR CORE SKILLS


1. Workshop Calculation &Science(Common for one year courses) (80Hrs)

2. Engineering Drawing (80Hrs)

3. Employability Skills(Common for all CTS trades) (160Hrs)

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which is
common for a group of trades, provided separately inwww.bharatskills.gov.in.

24
Welder (Pipe)

ANNEXURE-I

LIST OF TOOLS AND EQUIPMENT


WELDER (PIPE) (For Batch of 20 Candidates)
SNo. Name of the Tool &Equipment Specification Quantity
A. TRAINEES TOOLS KIT
1. Welding helmet fiber 21(20+1) nos.
2. Welding hand shield fiber 21(20+1) nos.
3. Chipping hammer with metal handle 250 Grams 21(20+1) nos.
4. Chisel cold flat 19 mm x 150 mm 21(20+1) nos.
5. Centre punch 9 mm x 127 mm 21(20+1) nos.
6. Dividers 200 mm 21(20+1) nos.
7. Stainless steel rule 300mm 21(20+1) nos.
8. Scriber 150 mm double point 21(20+1) nos.
9. Flat Tongs 350mm long 21(20+1) nos.
10. Hack saw frame fixed 300 mm 21(20+1) nos.
11. File half round bastard 300 mm 21(20+1) nos.
12. File flat 350 mm bastard 21(20+1) nos.
13. Hammer ball pane 1 kg with handle 21(20+1) nos.
14. Tip Cleaner 21(20+1) nos.
15. Try square 150 mm. 21(20+1) nos.
B. GENERAL MACHINERY SHOP OUTFIT
16. Spindle key 4
17. Screw Driver 300mm blade and 250 1 each
mm blade
18. Number punch 6 mm 2 set
19. Letter punch 6 mm 2 set
20. Magnifying glass 100 mm. dia 2 nos
21. Universal Weld measuring gauge 2 nos
22. Earth clamp 600A 6 nos
23. Spanner D.E. 6 mm to 32mm 2 sets
24. C-Clamps 10 cm and 15 cm 2 each
25. Hammer sledge double faced 4 kg 1
26. S.S tape 5 meters flexible in case 1
27. Electrode holder 600 amps 6
28. H.P. Welding torch with 5 nozzles 2 sets
29. Oxygen Gas Pressure regulator double stage 2
30. Acetylene Gas Pressure regulator double stage 2
31. CO2 Gas pressure regulator, with flow meter 1 set
32. Argon Gas pressure regulator with flow meter 2 set
33. Metal rack 182 cm x 152 cm x 45 1
cm
34. First Aid box 1
35. Steel lockers with 8 Pigeon holes 2
25
Welder (Pipe)

36. Steel almirah / cupboard 2


37. Black board and easel with stand 1
38. Flash back arrester (torch mounted) 4 pairs
39. Flash back arrester (cylinder mounted) 4 pairs
40. Auto Darkening Welding Helmet 2 nos.
C. GENERAL INSTALLATION
41. Welding Transformer with all accessories 400A , OCV 60 - 100 V, 1 sets
60% duty cycle
42. Welding Transformer or Inverter based 300A , OCV 60 - 100 V, 1 sets
welding machine with all accessories 60% duty cycle
43. D.C Arc welding rectifiers set with all 400 A. OCV 60 -100 V, 1 sets
accessories 60% duty cycle
44. GMAW welding machine 400A capacity with 1 set
air cooled torch, Regulator, Gas preheater,
Gas hose and Standard accessories
45. AC/DC GTAW welding machine with water 01set
cooled torch 300 A, Argon regulator, Gas hose,
water circulating system and standard
accessories.
46. Air Plasma cutting equipment with all 01 set
accessories, capacity to cut 12 mm clear cut
47. Air compressor suitable for air plasma cutting 01 no
system
48. Pipe beveling machine 01 no
49. Universal Testing machine Optional
50. Pug cutting machine Capable of cutting 01 set
Straight & Circular with all accessories
51. Pedestal grinder fitted with coarse and 1
medium grain size grinding wheels dia. 300
mm
52. Bench grinder fitted with fine grain size silicon 150 mm 1
carbide green grinding wheel dia.
53. AG 4 Grinder 2 Nos
54. Suitable gas welding table with fire bricks 2 Nos
55. Suitable Arc welding table with positioner 6
56. Trolley for cylinder (H.P. Unit) 2
57. Hand shearing machine capacity to cut 6 mm 1
sheets and flats
58. Power saw machine 450 mm. 1
59. Portable drilling machine (Cap. 6 mm) 1
60. Oven, electrode drying capacity 0 to 350°C, 10 kg 1
61. Work bench 340x120x75 cm with 4 6 sets
bench vices of 150 mm
jaw opening
62. Oxy Acetylene Gas cutting blow pipe 2 sets
63. Oxygen, Acetylene Cylinders #2 each
64. CO2 cylinder #1 No
26
Welder (Pipe)

65. Argon gas cylinder #1 No


66. Anvil 12 sq. inches working area with stand 1 No.
67. Swage block 1 No.
68. Die penetrant testing kit 1 set
69. Magnetic particle testing Kit 1 set
70. Fire extinguishers (foam type and CO2 type) 1
71. Fire buckets with stand 4 nos
72. Portable abrasive cut-off machine 1 No
73. Centre Lathe swing over radius 250mm. Optional
74. Suitable gas cutting table 1 No
75. Welding Simulators for SMAW/GTAW/GMAW 1 each
(Optional)
D. LIST OF CONSUMABLE
76. Leather Hand Gloves 350 mm. 21pairs
77. Cotton hand Gloves 200 mm. 21pairs

78. Leather Apron leather 21pairs

79. S.S Wire brush 5 rows and 3 rows 21nos.each


80. Leather hand sleeves 400 mm. 21 pairs
81. Safety boots for welders 21 pairs
82. Leg guards leather 21 pairs
83. Rubber hose clips 1/2" 21pairs
84. Rubber hose oxygen 8 mm dia X 10 Mts long 2 nos.
as per BIS
85. Rubber hose acetylene 8 mm dia X 10 Mts long 2 nos.
as per BIS
86. Arc welding cables multi cored copper 400/ 600 amp as per BIS 45 mts. each
87. Arc welding single coloured glasses 108 mm x 82 mm x 3 42 nos.
mm. DIN 11A &12 A
88. Arc welding plain glass 108 mm x 82 mm x 3 68 nos.
mm.
89. Gas welding Goggles with Colour glass 3 or 4A 42 nos.
DIN
90. Safety goggles plain 42 nos.
91. Spark lighter 6 nos.
92. AG 4 Grinding wheels 10 nos.

27
Welder (Pipe)

ANNEXURE – II

The DGT sincerely acknowledges contributions of the Industries, State Directorates, Trade
Experts, Domain Experts, trainers of ITIs, NSTIs, faculties from universities and all others who
contributed in revising the curriculum.

Special acknowledgement is extended by DGT to the following expert members who had
contributed immensely in this curriculum.

List of Expert members participated in preparation of course curriculum of Welder (Pipe) trade

Name & Designation


S No. Organization Remarks
Shri/Mr./Ms.
MEMBERS OF SECTOR MENTOR COUNCIL
1. Dr. G. Buvanashekaran, AGM WRI, Trichy - Chairman Chairman
2. Dr. K. Ashokkumar, AGM BHEL, Trichy Member
3. Prof. Jyothi Mukhopadhya IIT, Ahmedabad Member
4. B.Pattabhiraman, MD GB Engineering, Tricgy Member
5. Dr. Rajeevkumar IIT, Mandi Member
6. Dr. Vishalchauhan IIT, Mandi Member
7. D. K. Singh IIT, Kanpur Member
8. Navneet Arora IIT, Roorkee Member
9. R. K. Sharma,Head SDC, JBM Group, Faridabad Member
10. Puneet Sinha, Deputy Director MSME, New Delhi Member
MENTOR
11. Deepankar Mallick, DDG (C&P) DGT HQtr. Mentor
MEMBERS OF CORE GROUP
12. M Thamizharasan, JDT CSTARI, Kolkata Member
13. M Kumaravel, DDT FTI , Bangalore Team Leader
14. Sushil Kumar, DDT DGT HQtr. Member
15. S.P.Khatokar, T.O. ATI, Mumbai Member
16. V.L. Ponmozhi, TO CTI, Chennai Member
17. D. Pani, TO ATI, Howrah Member
18. Amar Singh, TO ATI, Ludhiana Member
19. Gopalakrishnan, TO NIMI, Chennai Member
20. Manjunatha B.S, JTO GITI, K.G.F. Karnataka Member
21. Venugopal PC ITI Chalakudi, Kerala Member

28
Welder (Pipe)

Abbreviations used:

CTS Craftsmen Training Scheme


ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprenticeship Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities
LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities
DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities
OAW Oxy-Acetylene gas Welding
OAGC Oxy-Acetylene Gas Cutting
F Fitting
WT Wall Thickness.
SMAW Shielded Metal Arc welding
GTAW Gas Tungsten Arc Welding
SAW Submerged Arc Welding
GMAW Gas Metal Arc Welding

29
Welder (Pipe)

30

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