Liquids to Value

Decanter UCD 205

 
Technical Data | Equipped with standard gear drive or 2-gear drive

Frame, hood and drive Lowest power consumption Auxiliary equipment

The decanter UCD 205 from GEA Westfalia of < 1 kW/m3 (at extra cost)
Separator is a continuously operating hori- Highest g-force for higher solids Control unit for automatic operation
zontal solid wall centrifuge for dewatering output Tools
requirements of industrial and municipal Adjustable bowl speed via VFD Bearing temperature monitoring
waste water sludge. The frame is of open (option) Vibration control
design with gravity discharge of the clari- Automatic adjustment of differential Automatic grease lubrication
fied phase. speed via VFD Set of spare parts
In-line secondary motor Liquid and solids chutes
Features Belts for main drive motor only Solids gate valve
All parts coming into contact with
the product are made of CrNiMo Advantages
stainless steel Easy installation
3-phase AC motor for controlled Easy operation and maintenance
torque starting in star-delta circuit Low space requirement (easy
or via frequency converter retrofitting)

GEA Mechanical Equipment / GEA Westfalia Separator

Technical Data UCD 205
Operating principles and constructional features
1 2 3 4 5 6 7 8 9 10 11 12

The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
9997-1161-020/1208 EN
A Drying zone
B Clarifying zone

1 Secondary motor
11
2 Clutch
3 Secondary gear
4 Bowl bearings
5 Primary gear
6 Scroll bearings
20 1918 17 16 15 14 13 7 Bowl
A B
8 Distributor
Technical data 9 Scroll bearings

inquiries. Westfalia® and Westfalia Separator® are registered trademarks of GEA Westfalia Separator GmbH. Printed on chlorine-free bleached paper · Printed in Germany · Subject to modification · www.kabutz.de
Bowl 10 Regulating ring
Diameter 200 mm 11 Bowl bearings
L / D ratio 4.0 12 Feed
Speed max. 5500 rpm 13 Gravity discharge of the
g-force, (z) max. 3400 g clarified liquid
Comparative capacity 5000 l / h 14 Separation chamber
Bowl drive 15 Scroll
Rating 7.5 kW 16 Housing
Speed at 50 Hz 3000 rpm 17 Solids discharge
Speed at 60 Hz 3600 rpm 18 Bowl drive
Scroll drive 19 Scroll drive
Rating at 50 Hz 0.75 kW 20 Primary motor
Shipping data
Decanter weight 700 kg Application
Case dimensions 2750 x 850 x 1600 mm Dewatering of municipal and
Shipping weight gross 910 kg industrial waste water sludge

Components Standard Option Dimensions in mm

Bowl and scroll Stainless steel CrNiMo Super duplex steel
Liquid outlet Free Centripetal pump
Flight hard-facing Tungsten carbide Sintered tungsten carbide tiles
Solids outlet ports Exchangeable — 1.850
≥1.650

Seals, inner bearings NBR (Perbunan) P.T.F.E. / Viton

Drive 2-gear drive Fixed differential speed
Solids discharge — Slide valve
890

Solids chute — Upon request 0

.40
≥1
≥ 350

Liquid chute — Upon request ≥5

00
The comparative capacity refers to various decanters from GEA Westfalia Separator and is below the max. throughput 50
0
capacity. The effective capacity depends on the extent to which the inflowing mixture can be clarified, the level of solids 0
≥5 .00
contained in the feed, the dry matter content required in the discharged solids and the level of solids permissible in the 00 ≥1
clarified liquid. In general, the machine can be adjusted to take account of the above requirements.

Min. lifting capacity of trolley hoist for service

and maintenance: 500 kg.

GEA Mechanical Equipment

GEA Westfalia Separator
Werner-Habig-Straße 1 · 59302 Oelde (Germany)
Phone +49 2522 77-0 · Fax +49 2522 77-2950
ws.systems@geagroup.com · www.westfalia-separator.com
Decanter UCD 205 Skid Unit
Technical Data
Mobile dewatering station

Mechanical Separation / GEA Westfalia Separator

Technical Data
Decanter Type UCD 205 Skid Unit
Technical Data
Bowl
Diameter 200 mm
L / D ratio 4.0
Speed max. 5500 rpm
g-force max. 3400 rpm
Bowl motor
Rating 7.5 kW
Speed at 50 Hz 3000 rpm
Speed at 60 Hz 3600 rpm
Type IM B8
Enclosure IP 55
Secondary motor
Rating at 50 Hz 0.75 kW
Type IM B3
Enclosure IP 55
Dimensions and weights A trolley hoist with a minimum lifting capacity of 500 kg is
Length 2120 mm required for maintenance work on the decanter.
Width 1100 mm
Height 1670 mm
Weight, complete 1050 kg
4 m scroll 230 kg Field of application
Electronics Dewatering municipal and industrial sludges as a
Electrical connection 32 A mobile skid
Capacity
Throughput capacity 0 – 4 m3 / h

The information contained in this brochure merely

serves as a non-binding description of our products
and is without guarantee.

Binding information, in particular relating to capacity

data and suitability for specific applications, can only be
provided within the framework of concrete inquiries.

Printed on chlorine-free bleached paper

www.papp.cc

9997-1270-010/1208 EN
Printed in Germany
Subject to modification

Mechanical Separation
GEA Westfalia Separator
Werner-Habig-Straße 1 · 59302 Oelde (Germany)
Phone +49 2522 77-0 · Fax +49 2522 77-2950
ws.systems@geagroup.com · www.westfalia-separator.com
Operating Principles and Constructional
Features
Decanter type UCD 205 with gravity discharge of the clarified liquid and 2-gear drive

Flocculent
concentrate
Ø 16 mm

Water 1“

Product feed DN 65

2120
1670

Centrate discharge
DN 100

1100

GEA Westfalia Separator

The decanter UCD 205 skid unit is a Decanter UCD 205 Flocculent station
mobile station for dewatering municipal The decanter is a continuously operating The flocculent treatment station is
and industrial waste water sludges. solid-wall scroll centrifuge. The clarified designed for liquid concentrate. The sta-
liquid discharges under gravity into a tion is equipped with a dilution water
The plug and play design means that the catcher and flows off without pressure. facility and a flowmeter.
unit can be connected fast on-site and it The decanter bowl is driven by a low-noise
is already equipped with all required com- three-phase AC motor; power transmis- Water
ponents at the factory: sion is via V-belts. A bowl speed adjust- The skid unit is equipped with a central
ment facility can be optionally selected. water supply system with pressure reduc-
Decanter UCD 205 er for flush water that is controlled by a
Flocculent station With the 2-gear drive, the differential solenoid valve. A water connection with
Control cabinet speed is regulated solids-dependently to hose for cleaning is likewise installed.
Feed pump ensure constant dewatering in the event of
Solids conveyance facility changing feed concentrations and product Solids conveyance
Water supply including fluctuations. To transport the discharged solids, the skid
flushing device unit is equipped with a screw conveyer,
All parts of the decanter that come in con- alternatively 3 or 4 m long. The screw
The components are installed on a stain- tact with the product are made of stain- conveyor features a residual water out-
less steel skid so that the unit can be easily less CrNiMo steel. The gaskets are made let / flush connection and can be disman-
transported from site to site. Operation is of NBR (Perbunan). tled for transporting the mobile station.
fully automatic – continuous supervision
by operating personnel is not necessary. Feed
On account of its versatility, the skid unit The product is fed to the machine via an
can be used for a broad spectrum of sludge adjustable eccentric screw pump. Volume
types. The maximum throughput capacity measurement is by means of a magnetic
is around 4 m per hour.
3
inductive flowmeter for the sludge feed. A
sampling facility is installed.

GEA Westfalia Separator

 UCD 305
Technical Data
Equipped with standard gear drive
or 2-gear drive

All Advantages at a Glance

Frame, hood and drive Lowest power consumption Auxiliary equipment
The decanter UCD 305 from GEA Westfalia of < 1 kW/m3 (at extra cost)
Separator is a continuously operating hori- Highest g-force for higher solids Control unit for automatic operation
zontal solid wall centrifuge for dewatering output Tools
requirements of industrial and municipal Adjustable bowl speed via VFD Bearing temperature monitoring
waste water sludge. The frame is of open (option) Vibration control
design with gravity discharge of the clari- Automatic adjustment of differential Automatic grease lubrication
fied phase. speed via VFD Set of spare parts
In-line secondary motor Liquid and solids chutes
Features Belts for main drive motor only Solids gate valve
All parts coming into contact with
the product are made of CrNiMo Advantages
stainless steel Easy installation
3-phase AC motor for controlled Easy operation and maintenance
torque starting in star-delta circuit Low space requirement (easy
or via frequency converter retrofitting)

Mechanical Separation / GEA Westfalia Separator

Technical Data UCD 305
Operating principles and constructional features

1 2 34 5 6 7 8 9 10

The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
9997-0908-030/1208 EN
1 Secondary drive motor
2 Clutch
3 Scroll drive
11 4 Bowl drive
5 Bowl bearing
6 Bowl
7 Scroll
8 Housing
9 Separation chamber
19 18 17 16 15 14 13 12
10 Regulating ring
11 Feed
Technical data 12 Feed tube
Bowl 13 Bowl bearing
Diameter 300 mm 14 Gravity discharge of the
L / D ratio 4.0 clarified liquid phase
Speed max. 4500 rpm 15 Scroll bearing
g-force, (z) max. 3400 g 16 Distributor
Comparative capacity 20,000 l / h 17 Solids discharge
Bowl drive 18 Primary gear
Rating 15 kW 19 Primary drive motor
Speed at 50 Hz 3000 rpm
Speed at 60 Hz 3600 rpm
Scroll drive Application
Rating at 50 Hz 2.2 kW Dewatering of municipal and
Shipping data industrial waste water sludge
Decanter weight max. 1800 kg
Case dimensions 2800 x 1000 x 1500 mm
Shipping weight gross 2300 kg

Dimensions in mm

inquiries. Printed on chlorine-free bleached paper · Printed in Germany · Subject to modification · www.papp.cc
Components Standard Option
Bowl and scroll Stainless steel CrNiMo —
Liquid outlet Free Centripetal pump
Flight hard-facing Tungsten carbide Sintered tungsten carbide tiles
Solids outlet ports Exchangeable —
Seals, inner bearings NBR (Perbunan) P.T.F.E. / Viton
Drive 2-gear drive Fixed differential speed
Solids discharge — Slide valve
Solids chute — Upon request
Liquid chute — Upon request

Min. lifting capacity of trolley hoist for service

and maintenance: 500 kg.

Mechanical Separation
GEA Westfalia Separator
Werner-Habig-Straße 1 · 59302 Oelde (Germany)
Phone +49 2522 77-0 · Fax +49 2522 77-2950
ws.systems@geagroup.com · www.westfalia-separator.com
 Decanter UCD 345
Technical Data
Equipped with standard gear drive or 2-gear drive

All Advantages at a Glance

Frame, hood and drive Lowest power consumption Auxiliary equipment
The decanter UCD 345 from GEA Westfalia of < 1 kW/m3 (at extra cost)
Separator is a continuously operating hori- Highest g-force for higher solids Control unit for automatic operation
zontal solid wall centrifuge for dewatering output Tools
requirements of industrial and municipal Adjustable bowl speed via VFD Bearing temperature monitoring
waste water sludge. The frame is of open (option) Vibration control
design with gravity discharge of the clari- Automatic adjustment of differential Automatic grease lubrication
fied phase. speed via VFD Set of spare parts
In-line secondary motor Liquid and solids chutes
Features Belts for main drive motor only Solids gate valve
All parts coming into contact with
the product are made of CrNiMo Advantages
stainless steel Easy installation
3-phase AC motor for controlled Easy operation and maintenance
torque starting in star-delta circuit Low space requirement (easy
or via frequency converter retrofitting)

Mechanical Separation / GEA Westfalia Separator

Technical Data UCD 345
Operating principles and constructional features

1 2 34 5 6 7 8 9 10 11

The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
9997-1163-010/1208 EN
1 Secondary drive motor
2 Clutch
3 Scroll drive
4 Bowl drive
5 Bowl bearings
6 Bowl
7 Scroll
8 Housing
9 Separation chamber
20 19 18 17 16 15 14 13 12 10 Regulating ring
11 Feed
Technical data 12 Feed tube
Bowl 13 Bowl bearings
Diameter 340 mm 14 Gravity discharge of the
L / D ratio 4.0 clarified liquid
Speed max. 4500 rpm 15 Scroll bearings
g-force, (z) max. 3850 g 16 Distributor
Comparative capacity 26,000 l / h 17 Solids discharge
Bowl drive 18 Primary gear
Rating 18,5 kW 19 Secondary gear
Speed at 50 Hz 3000 rpm 20 Primary drive motor
Speed at 60 Hz 3600 rpm
Scroll drive Application
Rating at 50 Hz 2,2 kW Dewatering of municipal and
Shipping data industrial waste water sludge
Decanter weight 1875 kg
Case dimensions 3100 x850 x 1550 mm
Shipping weight gross 2150 kg

Dimensions in mm

inquiries. Printed on chlorine-free bleached paper · Printed in Germany · Subject to modification · www.papp.cc
Components Standard Option
Bowl and scroll Stainless steel CrNiMo — 2 830

Liquid outlet Free Centripetal pump

Flight hard-facing Tungsten carbide Sintered tungsten carbide tiles
≥1470

Solids outlet ports Exchangeable —

1000

1.5
≥

00
Seals, inner bearings NBR (Perbunan) P.T.F.E. / Viton
Drive 2-gear drive Fixed differential speed
0
50

Solids discharge — Slide valve

≥
0

1.4
60

Solids chute — Upon request 00

0
50

Liquid chute — Upon request

The comparative capacity refers to various decanters from GEA Westfalia Separator and is below the max. throughput capacity. The
effective capacity depends on the extent to which the inflowing mixture can be clarified, the level of solids contained in the feed, the
dry matter content required in the discharged solids and the level of solids permissible in the clarified liquid. In general, the machine
can be adjusted to take account of the above requirements.
Min. lifting capacity of trolley hoist for service
and maintenance: 500 kg.

Mechanical Separation
GEA Westfalia Separator
Werner-Habig-Straße 1 · 59302 Oelde (Germany)
Phone +49 2522 77-0 · Fax +49 2522 77-2950
ws.systems@geagroup.com · www.westfalia-separator.com
 Decanter UCF 466
The new class of efficiency
Technical Data

All Advantages at a Glance

Frame, hood and drive Highest g-force for min 2% DS Auxiliary equipment
The decanter UCF 466 from Westfalia higher solids output compared (at extra cost)
Separator is a continuously operating hori- to conventional decanters Control unit for automatic operation
zontal solid wall centrifuge for dewatering Adjustable bowl speed via VFD Tools
requirements of industrial and municipal Automatic adjustment of differential Bearing temperature monitoring
wastewater sludge. The frame is of open speed via VFD Vibration control
design with gravity discharge of the clari- In line secondary motor Automatic grease lubrication
fied phase. Belts for main drive motor only Set of spare parts
Lightweight version Liquid and solids chutes
Features Solids gate valve
All parts coming into contact with Advantages
the product are made of CrNiMo Easy installation
stainless steel Easy operation and maintenance
Standard motor Low space requirement (easy
Lowest power consumption retrofitting)
of < 0.9 kW/m3

Mechanical Separation Division / Westfalia Separator

Technical Data UCF 466
Operating principles and constructional features

The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
9997-1367-000/0408 EN
2 3 4 5 6 7 8 1 Secondary motor
2 Main motor
3 Scroll drive
4 Bowl drive
5 Bowl bearing
1
6 Bowl
7 Scroll
8 Separation chamber
9 Feed
10 Main bearing
11 Free discharge of the
13 12 11 10 9
clarified liquid
12 Free solids discharge
13 Gear
Technical Data
Measurements (length x width x height) 3670 x 1000 x 1445 mm Function
Total weight 300 kg Sludge dewatering
Maximum bowl speed  / operating bowl speed 3850 rpm  /  3500 rpm
Length / diameter ratio 4 Application
Maximum g-force 3811 g Municipal and industrial
wastewater
Component Standard Option
Bowl and scroll Stainless steel CrNiMo —
Liquid outlet Open, by gravity —
Flight hard-facing Tungsten carbide —
Solids outlet ports Exchangeable on site —
Seals, inner bearings NBR (Perbunan) P.T.F.E. / Viton
Back drive 2-gear drive 11 kW motor —
45 kW
Main drive —
37 kW with frequency inverter

inquiries. Printed on chlorine-free bleached paper · www.papp.cc · Printed in Germany · Subject to modification
Technical specifications are subject to change without notice.

Dimensions in mm

Mechanical Separation Division

Westfalia Separator Umwelttechnik GmbH
Werner-Habig-Straße 1 · 59302 Oelde (Germany)
Phone +49 2522 77-0 · Fax +49 2522 77-2950
umwelttechnik@gea-westfalia.de · www.westfalia-separator.com
Decanter GEA Westfalia Separator ecoforce waterMaster CF 3000
Technical Data | Dewatering and thickening of industrial and municipal
sewage sludges

The decanter waterMaster CF 3000 from • Minimal power consumption · Automatic adjustment of the
GEA Westfalia Separator Group is a con- (e. g. 0.7 kWh / m at 20 m  / h)
3 3
differential speed due to the
tinuously operating centrifuge with hori- • Highest g-force for maximum frequency-controlled variable
zontal solid-wall bowl developed specifi- dewatering speed motor
cally for the requirements of dewatering • Innovative adjustable scroll drive • The scroll can be operated also with
and thickening industrial and municipal with the following features: stationary bowl
sewage sludges. The frame is of open · GEA Westfalia Separator summation- • Gentle feed geometry for optimum
design with gravity discharge of the drive with intelligent kinematics for flocculation and low wear
clarified phase. high differential speeds and torques • Maximum dewatering due to the
· High efficiency of the drive since deep pond design and highest g-force
Features the variable speed motor feeds in • Low space requirement
• All product-contacting parts are energy and does not brake • Good accessibility to all components
made of stainless CrNiMo steel · Very sensitive regulation of the • Easy to operate and maintain
• Deep pond design: ratio solids torque, even with fluctuating feed
discharge to bowl inner diameter conditions
DFa / DTr = 0.47

engineering for a better world GEA Mechanical Equipment

Technical Data waterMaster CF 3000

The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
TD_ET-13-01-0021 EN
Operating principles and constructional features
4 3 5

1 Product feed 5 Separation chamber

2 Distributor 6 Solids discharge
3 Bowl 7 Discharge of the
1
4 Scroll clarified liquid phase

inquiries. Printed on chlorine-free bleached paper · Printed in Germany · Subject to modification · Westfalia®, Westfalia Separator ® and wewatch® are registered trademarks of GEA Mechanical Equipment GmbH.
6 2 7

Bowl
Dimensions in mm (inch)
g-volume * up to 401 m³
L / D ratio 4.0
A
Speed 5050 min-1
g-force, (z) 4846
Main drive motor
Rating 11 to 22 kW (with FC) F

D
Speed at 50 Hz 3000 min-1
Speed at 60 Hz 3600 min-1
C

E
Secondary motor B
15 kW (at 50 Hz) G
Rating E
11 kW (VFD operation)

Weights A B C D

Decanter without motor 3300 (130) 870 (34) 1500 (59) > 1600 (> 63)
net approx. 1455 kg (3208 lb)
and accessories E F G
Main drive motor approx. 110 – 170 kg (243 – 375 lb) > 500 (> 20) > 1000 (> 39) > 700 (> 28)
Secondary motor approx. 125 – 165 kg (276 – 364 lb)

* depending on bowl version

Standard scope of delivery Options

• 3-phase AC motor • Oil plus air lubrication for bowl bearing
• Feed flow control • Automatic grease lubrication
• Process control (PLC) • Additional process equipment like tanks, valves,
• Motor control (MCC) pumps and control instruments
• GEA Westfalia Separator wewatch® condition
monitoring for pro-active maintenance

GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH
Werner-Habig-Straße 1, 59302 Oelde, Germany
Phone: +49 2522 77-0, Fax: +49 2522 77-2950
www.gea.com
Decanter GEA Westfalia Separator ecoforce waterMaster CF 4000
Technical Data | Dewatering and thickening of industrial and municipal
sewage sludges

The decanter waterMaster CF 4000 from • Minimal power consumption · Automatic adjustment of the
GEA Westfalia Separator Group is a con- (e. g. 0.7 kWh / m at 30 m  / h)
3 3
differential speed due to the
tinuously operating centrifuge with hori- • Highest g-force for maximum frequency-controlled variable
zontal solid-wall bowl developed specifi- dewatering speed motor
cally for the requirements of dewatering • Innovative adjustable scroll drive • The scroll can be operated also with
and thickening industrial and municipal with the following features: stationary bowl
sewage sludges. The frame is of open · GEA Westfalia Separator summation- • Gentle feed geometry for optimum
design with gravity discharge of the drive with intelligent kinematics for flocculation and low wear
clarified phase. high differential speeds and torques • Maximum dewatering due to the
· High efficiency of the drive since deep pond design and highest g-force
Features the variable speed motor feeds in • Low space requirement
• All product-contacting parts are energy and does not brake • Good accessibility to all components
made of stainless CrNiMo steel · Very sensitive regulation of the • Easy to operate and maintain
• Deep pond design: ratio solids torque, even with fluctuating feed
discharge to bowl inner diameter conditions
DFa / DTr = 0.46

engineering for a better world GEA Mechanical Equipment

Technical Data waterMaster CF 4000

The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
TD_ET-13-02-0010 EN
Operating principles and constructional features
4 3 5

1 Product feed 5 Separation chamber

2 Distributor 6 Solids discharge
3 Bowl 7 Discharge of the
1
4 Scroll clarified liquid phase

inquiries. Printed on chlorine-free bleached paper · Printed in Germany · Subject to modification · Westfalia®, Westfalia Separator ® and wewatch® are registered trademarks of GEA Mechanical Equipment GmbH.
6 2 7

Bowl
Dimensions in mm (inch)
g-volume* up to 560 m³
L / D ratio 4.0
A
Speed 4300 min-1
g-force, (z) 4100
Main drive motor
Rating 22 to 45 kW (with FC)
F

D
Speed at 50 Hz 3000 min-1
Speed at 60 Hz 3600 min-1
C

E
Secondary motor B
Rating at 50 Hz 15 kW (with FC) G
Weights E

Decanter without motor A B C D

net approx. 2000 kg (4409 lb)
and accessories 3550 (140) 1000 (39) 1500 (59) > 2000 (> 79)
Main drive motor approx. 190 – 490 kg (419 – 1080 lb) E F G
Secondary motor approx. 70 – 200 kg (154 – 441 lb) > 500 (> 20) > 1000 (> 39) > 700 (> 28)

* depending on bowl version

Standard scope of delivery Options

• 3-phase AC motor • GEA Westfalia Separator energyjets
• Feed flow control • Oil plus air lubrication for bowl bearing
• Process control (PLC) • Automatic grease lubrication
• Motor control (MCC) • Additional process equipment like tanks, valves,
pumps and control instruments
• GEA Westfalia Separator wewatch® condition
monitoring for pro-active maintenance

GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH
Werner-Habig-Straße 1, 59302 Oelde, Germany
Phone: +49 2522 77-0, Fax: +49 2522 77-2950
www.gea.com