Dionex Easion Ion Chromatography System Operator's Manual: Document No. 155028 Revision 01 August 2020
Dionex Easion Ion Chromatography System Operator's Manual: Document No. 155028 Revision 01 August 2020
Dionex Easion Ion Chromatography System Operator's Manual: Document No. 155028 Revision 01 August 2020
1 • Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Overview of the Dionex Easion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 User Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2 Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 Safety Messages and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4.1 Notice on Lifting and Handling of Thermo Scientific
Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.2 Notice on the Proper Use of Thermo Scientific Instruments . . . 7
1.4.3 Notice on the Susceptibility to Electromagnetic Transmission . 7
1.4.4 WEEE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 • Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Operating Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Front Door and Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.2 Component Mounting Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.3 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Fluid Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.10.2 Pretreating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.10.3 Diluting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.11 Processing Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.11.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.11.2 Manual Sample Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.11.3 Automated (Batch) Sample Processing . . . . . . . . . . . . . . . . . . 40
3.11.4 Loading and Injecting Samples with an Autosampler . . . . . . . 41
3.11.5 Loading and Injecting Samples with a Syringe . . . . . . . . . . . . 42
3.11.6 Example Chromeleon Commands for Loading and
Injecting Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4 • Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.1 Alarms and Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2 Liquid Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3 Pump Difficult to Prime or Loses Prime . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4 Pump Does Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5 No Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.6 Erratic Flow/Pressure Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.7 Excessive System Backpressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.8 Peak “Ghosting” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.9 Nonreproducible Peak Height or Retention Time . . . . . . . . . . . . . . . . . 56
4.10 Abnormal Retention Time or Selectivity . . . . . . . . . . . . . . . . . . . . . . . 56
4.11 No Detector Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5 • Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
5.1 Diagnostics and Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
5.1.1 Wellness Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
5.1.2 Calibrating the Pressure Transducer . . . . . . . . . . . . . . . . . . . . .63
5.1.3 Calibrating the Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
5.2 Replacing Tubing and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
5.3 Isolating a Restriction in the Liquid Plumbing . . . . . . . . . . . . . . . . . . . .67
5.4 Cleaning Eluent Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
5.5 Changing the Sample Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
5.6 Replacing Pump Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
5.7 Cleaning Pump Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
5.8 Replacing a Pump Piston Seal and Backup Seal . . . . . . . . . . . . . . . . . .73
5.9 Replacing a Pump Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
5.10 Replacing the Waste Valve Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
5.11 Rebuilding the Injection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
5.12 Replacing the Conductivity Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
5.13 Replacing the Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
5.14 Changing the Main Power Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
A • Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
A.1 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
A.2 Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
A.3 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
A.4 Front and Rear Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
A.5 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
A.6 Injection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
A.7 Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
A.8 Conductivity Detector and Flow Cell . . . . . . . . . . . . . . . . . . . . . . . . . . 88
A.9 Autosampler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
A.10 System Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
B • Reordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
D • FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
F • Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Signale une situation de danger immédiat qui, si elle n'est pas évitée,
entraînera des blessures graves à mortelles.
Signale une situation de danger potentiel qui, si elle n'est pas évitée,
pourrait entraîner des blessures graves à mortelles.
Signale une situation de danger potentiel qui, si elle n'est pas évitée,
pourrait entraîner des blessures mineures à modérées. Également
utilisé pour signaler une situation ou une pratique qui pourrait
gravement endommager l'instrument mais qui n'entraînera pas de
blessures.
Warnhinweise in Deutsch
Notes
Alternating current
Power supply is on
This symbol indicates that the equipment must not be thrown into general
waste and should be collected separately and processed in accordance
with local and state requirements.
Conformité DEEE
Ce symbole indique que l'équipement ne doit pas être jeté avec les déchets
ordinaires, mais doit être collecté séparément et traité conformément aux
règlementations locales et nationales.
WEEE Konformität
Instrumente mit diesem Zeichen sind nicht für den normallen Abfall
bestimmt; Entsorgung soll den lokalen Vorschriften entsprechend
ausgeführt werden.
Regenerant Bottle
Eluent Bottle
Status LEDs
Injection Port
LEDs
Three status LEDs (described below) are on the Dionex Easion front door.
Other status information and alarm messages are displayed in the audit
trail in Chromeleon. For more information about audit trail messages, see
Section 4.1.
Injection Port
When the injection port is connected to the injection valve inside the
Dionex Easion, the sample to be analyzed is injected into the injection
port using a syringe. For automated sample injections, the Dionex Easion
injection valve can be connected to a Thermo Scientific™ Dionex™ AS-
DV Autosampler instead of the injection port. For more information about
sample injection, see Section 3.11.5.
The Dionex Easion top cover is molded to hold one eluent bottle
assembly (P/N 062510) and one regenerant bottle assembly (for anion
analyses: P/N 068222; for cation analyses: P/N 057713).
• Eluent carries the sample through the Dionex Easion and facilitates
the ion separation process. The type of eluent used depends on the
analyses performed. For example, a Dionex Easion configured for
Conductivity Cell
1 (in Dionex DS5
Detection Stabilizer)
1
2 Suppressor
3 Separator Column
2
4 Pump Heads
3
Pressure
5 5 Transducer
6 Injection Valve
4 6
7 Tubing Chase
9
8 Guard Column
Backpressure
8 7 9 Tubing
Conductivity Cell
Suppressor
Both the separator and guard columns are packed with resin and perform
the separation of the sample ions. The main function of the guard column
is to trap contaminants and particulates that might damage the separator
column.
Pressure Transducer
Pump Heads
The Dionex Easion includes a dual-piston serial pump. The flow rate can
be set from 0.01 mL/min to 5.00 mL/min. However, for optimum
performance, set the flow rate to between 0.20 and 3.00 mL/min. Setting
the flow rate to 0.00 mL/min turns off the pump. For more information
about the pump, see Section 2.3.1.
Injection Valve
Tubing Chase
The tubing chase routes tubing from the component panel, through the
Dionex Easion interior, to the rear panel.
1 USB Connector
1
2
1 2 Link LED
3
2
3 TTL and Relay
3 Connector
4
Fuse Holder,
4 Power Switch, and
Power Receptacle
4
5 Plumbing and
5 Waste Lines
5
Figure 2-3. Dionex Easion Rear Panel
USB Connector
Link LED
• The fuse holder contains two fast-blow IEC 127 fuses rated 3.15 A
(P/N 954745). For instructions on how to change the fuses, see
Section 5.14.
• The power switch provides on/off control of power to the Dionex
Easion.
• The power cord plugs into the IEC 320 three-prong receptacle.
The power supply cord is used as the main disconnect device. Make
sure the socket-outlet is located near the Dionex Easion and is easily
accessible.
The following lines exit the Dionex Easion through the tubing chase in
the lower-left corner of the rear panel:
• Eluent
• Regenerant
• Cell outlet
• Waste (sample, regenerant, and pump priming)
9
1
8
6
4
2
5
• Eluent from the eluent bottle 1 is drawn into the pump 2 . The pump pushes
the eluent through the pressure transducer 3 , which measures the system
pressure, and through a pulse damper 4 , which smooths minor pressure
variations from the pump to minimize baseline noise.
• The eluent then flows into the injection valve 5 . After sample is loaded into
the sample loop and the injection valve is toggled to the Inject position, eluent
passes through the sample loop, pushing the sample into the eluent stream.
• The eluent/sample mixture is pumped through the guard and separator
columns 6 , where the ions are separated by the ion exchange process.
• The eluent/sample mixture then flows through the suppressor 7 , which
suppresses the conductivity of the eluent and enhances the conductivity of the
analytes. Regenerant flows continuously through the suppressor, restoring the
ion exchange sites to their original state.
• The eluent/sample mixture then flows through the conductivity cell 8 , where
the analytes are detected. A signal is produced and sent to Chromeleon
software.
• Finally, the eluent flows out of the cell and into the regenerant bottle 9 , where
it pressurizes the regenerant and forces it into the suppressor.
2.3.1 Pump
The Dionex Easion pump is a microprocessor-based isocratic eluent
delivery system. Its variable speed, dual-piston series design ensures
pulse-free pumping for the most demanding applications.
The primary pump head pumps eluent into the secondary pump head (see
Figure 2-5). The check valves, which prevent reverse flow through the
pump, are located on the bottom (inlet) and top (outlet) of the primary
pump head.
Outlet Check
Valve
Secondary
Pump Head Primary Pump
Head
Waste Valve
Inlet Check
Valve
The secondary pump head delivers eluent to the pressure transducer. The
waste valve is located on the front of the secondary pump head (see
Figure 2-5).
To open the waste valve, turn the knob one-half turn counterclockwise.
When the waste valve is in the open position, all output is directed to
waste.
Pulse Damper
Flow output from the pressure transducer continues to the pulse damper,
which smooths minor pressure variations. From there, flow is directed to
the injection valve and then to the remainder of the chromatography
system.
W C
= Sample = Eluent
• In the Load position, sample is loaded into the sample loop, where it
is held until injection. Eluent flows from the pump, through the valve,
and to the column, bypassing the sample loop. Sample flows from the
syringe (or the Dionex AS-DV sample out line, if installed), through
the valve, and into the sample loop. Excess sample flows out to waste.
• In the Inject position, sample is swept to the column for analysis.
Eluent flows from the pump, through the sample loop, and on to the
column, carrying the contents of the sample loop with it. For a
description of how to inject samples manually, see Section 3.11.2. For
a description of how to inject samples with an autosampler, see
Section 3.11.4.
The following regenerant bottle assemblies are available for use with the
Dionex Easion:
• The anion regenerant bottle assembly (P/N 068222) has a cap that is
labeled ANION. The REGEN BOTTLE OUT line extends to the bottom
of the bottle.
• The cation regenerant bottle assembly (P/N 057713) has a cap that is
labeled CATION. The REGEN BOTTLE OUT line extends only about
1 cm (0.4 in) into the bottle.
For more information, refer to the installation instructions for the
Displacement Chemical Regeneration (DCR) 2-Liter Kit (P/N 056882).
r
ize
ta bil
o nS
cti
D ete
5
DS
Cell Inlet
From suppressor
ELUENT OUT port
Cell Outlet
Conductivity Cell
Connector to component
mounting panel
To regenerant reservoir
The conductivity cell has two detection limit ranges: 0 to 500 S (the
default range) and 0 to 10,000 S. The range to select depends on the
expected detector readings for the application. The default range is
appropriate for most applications.
Select the detection limit range in the Chromeleon Instrument
Configuration Manager (in the Dionex Easion Properties dialog box). For
more information, refer to the Chromeleon Help.
If the function to be performed is not available on the ePanel Set, click the
Command icon on the Instrument toolbar above the ePanel Set or press
the F8 key to open the Chromeleon Command window. From there, you
can access all commands available for the function.
Figure 2-10 shows ePanel features related to the Dionex Easion.
Figure 2-10. Dionex Easion: Chromeleon ePanel Status and Control Functions
Connect to
Chromeleon
Equilibrate the
system
Prepare samples
Process samples
1. Verify that you have the correct regenerant bottle assembly (for anion
analyses: P/N 068222; for cation analyses: P/N 057713).
• For anions, the cap is labeled ANION and the REGEN BOTTLE OUT line
extends to the bottom of the bottle.
• For cations, the cap is labeled CATION and the REGEN BOTTLE OUT line
extends only about 1 cm (0.4 in) into the bottle.
2. Rinse the regenerant bottle with deionized water.
3. Fill the bottle about halfway with deionized water.
4. Determine the regenerant concentration required for the application. To
estimate the regenerant concentration required for an eluent strength, use the
appropriate formula:
Anion Regenerant Concentration = (mM eluent) x 2
Cation Regenerant Concentration = (mM eluent) x 5
Example: If you are using 20 mM methanesulfonic acid (MSA) as the eluent
for a cation analysis, use a regenerant concentration of 100 mM
tetrabutylammonium hydroxide (TBAOH).
For more information, refer to the suppressor manual and the installation
instructions for the Displacement Chemical Regeneration (DCR) 2-Liter Kit
(P/N 056882).
5. Empty the required amount of concentrate (sulfuric acid for anions; TBAOH
for cations) into the bottle.
For acid concentrates (such as the anion regenerant), always pour
the concentrate into deionized water, not into the empty bottle.
6. Fill the bottle almost to the top with deionized water, and then place the bottle
in the tray on the top of the Dionex Easion.
7. Using the concentrate bottle, pour additional deionized water into the bottle
until it is completely filled to the top. If a few drops spill over, then it is full
enough.
The regenerant bottle must remain filled all the way to the top at all
times.
8. Insert the stopper assembly tubing into the bottle and hand-tighten the cap.
9. Invert the bottle three or four times to disperse the concentrate.
After the analysis begins, do not mix the contents of the regenerant
bottle.
10. Verify that the liquid lines from the ELUENT and REGEN bottles are connected
to the corresponding lines from the Dionex Easion (see Figure 3-2).
REGEN
REGEN Bottle Out
Bottle In
1. Verify that the ELUENT and REGEN bottles are filled, the bottle caps are
installed and hand-tightened, and the liquid lines are connected to the bottles.
2. Verify that the waste lines are directed to a waste container.
3. Open the waste valve on the secondary (left) pump head by turning the knob
one-half turn counterclockwise (see Figure 3-3). (Opening the valve directs
the eluent flow path to waste and eliminates backpressure.)
Secondary
Pump Head
Waste Valve
(Open)
Secondary
Pump Head
Waste Valve
(Open)
6. When a small amount of liquid enters the syringe, remove the syringe from
the luer fitting and reconnect the waste line to the luer fitting.
7. Follow the instructions in Section 3.6 to finish priming.
3.10.2 Pretreating
• Analyze rainwater, drinking water, and air particulate leach solutions
directly with no sample preparation (other than filtering and possibly
diluting).
• Filter groundwater and wastewater samples through 0.45 m filters
before injection, unless samples were filtered after collection.
• A Thermo Scientific™ Dionex™ High-Pressure Inline Filter
(P/N 044105) is available for removing particulates down to
0.45 micron from samples. Connect the inline filter between the
Dionex AS-DV outlet and the sample inlet port on the injection valve.
For more information, refer to High-Pressure Inline Filter
Installation Instructions (Document No. 032319).
• Before injection, pretreat samples that may contain high
concentrations of interfering substances by putting them through
Thermo Scientific™ Dionex™ OnGuard™ II cartridges. For more
information, refer to the cartridge manual.
• If a Dionex AS-DV is installed, you may want to use Thermo
Scientific™ Dionex™ Guardcap™ vial caps, which contain Dionex
OnGuard resin and allow for automated sample preparation. For more
information, refer to the vial cap manual.
3.10.3 Diluting
• Because the concentrations of ionic species in different samples can
vary widely from sample to sample, no single dilution factor can be
recommended for all samples of one type. In some cases (for
example, many water samples), concentrations are so low that
dilution is not necessary.
• Use eluent or ASTM Type I (18.2 megohm-cm) filtered and
deionized water to dilute the sample. When using carbonate eluents,
diluting with eluent minimizes the effect of the water dip at the
beginning of the chromatogram. If you dilute the sample with eluent,
use eluent from the same lot to prepare the calibration standards, also.
This is most important for fluoride and chloride, which elute near the
water dip.
• To improve the accuracy of early eluting peak determinations (such as
fluoride) at concentrations below 50 ppb, dilute standards in eluent or
spike the samples with concentrated eluent to minimize the water dip.
For example, spike a 100 mL sample with 1.0 mL of a 100X eluent
concentrate.
3.11.1 Overview
Samples can be run manually (one at a time) or grouped and run
automatically (in batches). Figure 3-5 shows the typical steps for each
type of sample processing.
Manual Automated
Sample Processing Sample Processing
Using Chromeleon Using Chromeleon
Start data
acquisition Add the sequence
to the queue
Autozero
Start the queue
Stop data
acquisition
(Optional)
Save the manual
sequence data
Data from manual processing is saved in the manual sequence under the
instrument folder in the local data vault.
1. Select the manual folder and select File > Save As.
2. Enter a new name for the sequence.
3. Select the Save raw data check box.
4. Click Save.
If a Dionex AS-DV is not installed: Load the sample into the injection
valve sample loop through the sample loading port on the Dionex
Easion front door (see Section 3.11.5).
3. Load the sequence into a queue and start the run. Chromeleon will
perform a Ready Check to verify that the instrument is ready for
operation and that the instrument methods specified in the sequence
are error-free. If the Ready Check passes (and if another sequence is
not currently running), the sequence is started.
Follow these steps to verify that the Dionex Easion injection valve is
controlled by the correct device.
1. Open the Chromeleon Instrument Configuration Manager.
2. In the Dionex Easion Properties dialog box, click the Inject Valve
tab.
3. For Pump_InjectValve, verify that the Controlled By setting is AS.
1. Verify that the sample loading port on the front of the Dionex Easion
is connected to sample port S (5) on the injection valve (see
Figure 3-6).
2. Fill a syringe with a calibration standard or sample.
3. Insert the syringe into the sample loading port on the front of the
Dionex Easion.
4. Verify that the injection valve is in the Load position. If it is not, click
Load on the Chromeleon ePanel.
5. Overfill the sample loop with five sample loop volumes. Excess
sample will exit through the injection valve waste line.
6. Leave the syringe in the port (this prevents the sample from siphoning
out of the loop before injection).
7. Use one of the following methods to inject the sample onto the
column.
• Manually: Click Inject on the Chromeleon ePanel. For more
information about manual sample processing, see Section 3.11.2.
• Automatically: Include the Inject command in a Chromeleon
instrument method (see Section 3.11.6). For more information
about automatic sample processing, see Section 3.11.3.
1. Verify that the sample loading port on the front of the Dionex Easion
is connected to sample port S (5) on the injection valve (see
Figure 3-6).
2. Disconnect the waste line from port W (6) on the injection valve and
attach a shorter line: 25 to 30 cm (10 to 12 in) of PEEK or PTFE
(polytetrafluoroethylene) tubing (see Figure 3-6).
Syringe
Sample
Loading Port
(on front door)
(5) S L(4)
W C
(6) (3)
(1) L P (2)
Injection Valve
Sample
4. Verify that the injection valve is in the Load position. If it is not, click
Load on the Chromeleon ePanel (see Figure 2-10).
5. Insert a syringe into the sample loading port on the Dionex Easion
front door and pull out the plunger to draw the sample into the
injection valve. Draw at least five times the sample loop volume.
6. Use one of the following methods to inject the sample onto the
column.
• Manually: Click Inject on the Chromeleon ePanel. For more
information about manual sample processing, see Section 3.11.2.
• Automatically: Include the Inject command in a Chromeleon
instrument method (see Section 3.11.6). For more information
about automatic sample processing, see Section 3.11.3.
3.12 Maintenance
This section describes routine maintenance procedures for the Dionex Easion that
users can perform. All other maintenance procedures must be performed by
Thermo Fisher Scientific personnel.
As Needed
• Make fresh eluent.
• Regularly check the eluent level and refill the eluent bottle. After refilling the
bottle, use the Eluent Fill Volume slider on the Chromeleon ePanel to reset
the volume of liquid in the bottle.
To ensure the accuracy of the Eluent Fill Volume display, reset the
volume each time the eluent bottle is filled.
• Every time you refill the eluent bottle, also empty the regenerant bottle, rinse
it, and refill it with fresh regenerant.
The regenerant bottle must remain filled all the way to the top at all
times.
Daily
• Check the Dionex Easion component mounting panel (see Figure 2-2) for
leaks or spills. Wipe up spills. Isolate and repair leaks (see Section 4.2). Rinse
off any dried eluent or regenerant with deionized water.
• Check the waste container and empty when needed.
Weekly
• Check fluid lines for crimping or discoloration. Relocate any pinched lines.
Replace damaged lines.
• Check the back of the pump head, as well as underneath the head, for
evidence of liquid leaks. Normal friction and wear may gradually result in
small liquid leaks around the piston seal. If unchecked, these leaks can
gradually contaminate the piston housing, causing the pump to operate poorly.
If leaks occur, replace the piston seals (see Section 5.8).
Annually
• Thermo Fisher Scientific recommends performing preventive maintenance
annually, as well as before scheduled Performance Qualification tests. A
Dionex Easion Preventive Maintenance Kit (P/N 088138) is available for this
purpose. The kit provides parts and instructions for performing the procedure.
• If a Dionex AS-DV is installed, perform the recommended annual preventive
maintenance procedure. A Dionex AS-DV Preventive Maintenance Kit
(P/N 072678) is available for this purpose.
The table below lists the Dionex Easion-related error messages, as well as their
default severity levels. For troubleshooting assistance, go to the page indicated in
the table.
If this error occurs when you turn on the Dionex Easion power, you can
disregard it. If the error occurs at other times, it should be resolved.
To troubleshoot:
Refer to the suppressor manual for troubleshooting procedures.
This error occurs if you try to calibrate the flow rate while the pump is off, or
while the pump is on but the flow rate is not 1 mL/min.
To troubleshoot:
Be sure to click Start Calibration on the Wellness panel with the flow rate
calibration instructions. This automatically starts the pump and sets the flow
rate to 1 mL/min. For flow rate calibration instructions, see Section 5.1.3.
This error occurs if the injection valve fails to actuate within 1 second of
being toggled.
To troubleshoot:
1. If a sequence is being executed, click Stop on the Chromeleon ePanel to
cancel the current injection and stop the sequence.
2. Turn off the Dionex Easion power briefly and then restart.
3. Try to toggle the valve from Load to Inject by clicking Inject on the
Chromeleon ePanel.
4. If the problem persists, contact Technical Support for Dionex products for
assistance.
This error occurs if you try to calibrate the pressure slope when the pressure is
less than 3 MPa (500 psi).
To troubleshoot:
1. Verify that the pump is on and that the flow rate is at the rate required for
the application.
2. Verify that the pressure gauge is working correctly.
3. Verify that the number and type of installed backpressure coils is correct
(see “Insufficient conductivity cell backpressure” on page 58).
4. Check for liquid leaks (see Section 4.2).
These errors occur when the eluent bottle contains less than the volume
specified in the error message.
To troubleshoot:
Chromeleon determines the eluent usage by monitoring the flow rate and the
length of time the pump is on. After filling the eluent bottle, be sure to use the
Eluent Fill Volume slider on the Chromeleon ePanel to reset the volume of
liquid in the bottle. As the eluent is depleted, the volume displayed on the
ePanel is updated.
For the Eluent Fill Volume to be accurate, you must enter the level
each time the bottle is filled. The Dionex Easion does not
automatically detect when the bottle is filled, nor when it is emptied.
If the system pressure falls below the minimum pressure limit for 0.5 second,
Chromeleon stops the pump and this error message is displayed. The
minimum pressure limit can be set to between 0 and 33.7 MPa (0 and
4900 psi) in the Chromeleon Instrument Configuration Manager.
To troubleshoot:
1. Make sure the eluent bottle is full.
2. Check for liquid leaks (see Section 4.2).
3. Prime the pump (see Section 3.6).
4. Click the pump On button on the Chromeleon ePanel.
For additional troubleshooting information related to pump priming, see
Section 4.3.
If the system pressure exceeds the maximum pressure limit for 0.5 second,
Chromeleon stops the pump and this error message is displayed. The
maximum pressure limit can be set to between 0.7 and 34.4 MPa (100 and
5000 psi) in the Chromeleon Instrument Configuration Manager.
To troubleshoot:
1. Check for blockages in the liquid lines by working your way backward
from the cell to the pump (see Figure 2-4).
2. Click the pump On button on the Chromeleon ePanel.
For additional troubleshooting information related to system pressure, see
Section 4.7.
4.5 No Flow
• Pump not primed
Prime the pump (see Section 3.6).
• Broken pump piston
Replace the piston (see Section 5.9).
• Trapped gases
Release any trapped gases in the cell by loosening the lines to and from the
cell and then retightening them. Also loosen and retighten the fittings to and
from the suppressor eluent ports.
• Pump not properly primed
Prime the pump (see Section 3.6).
• Contaminated or incorrect eluent and/or regenerant
Remake the eluent (see Section 3.4) and regenerant (see Section 3.5).
• Rapid changes in ambient temperature
If the ambient temperature does not meet the specification of 10 to 35 °C (50
to 95 °F), verify that air conditioning and heating vents are directed away
from the Dionex Easion and that the Dionex Easion front door is closed.
• Insufficient conductivity cell backpressure
Verify that the correct backpressure coils are installed between the cell outlet
and the regenerant bottle inlet. For connection instructions, refer to the
Dionex Easion installation instructions.
Standard bore systems: Use one or two of the black backpressure coils
(P/N 045877) provided in the Dionex Easion Ship Kit (P/N 067768).
Flow Rate Number of Coils
1.5 to 3.0 mL/min 1 (black)
0.5 to 1.5 mL/min 2 (black)
View and/or • Click the Calibration Values button to open a window that
Reset displays the current calibration values, the previous values,
Calibration and the factory-set values.
Parameters
• You can reset the current calibration values to the previous or
factory-set values from the window.
Dummy Cell • The dummy cell test connects a fixed resistance in place of
Test the conductivity cell. A measured value outside the typical
range of the test indicates a failure in the detector electronics.
• Click the Log Dummy Value button to enable the dummy
cell, log the value, and then disable the dummy cell.
• Click the Disabled check box to enable and disable the
dummy cell.
Audit Trail • The Chromeleon audit trail displays an account of every event
(including errors, status messages, and operational events)
that occurs during Dionex Easion operation.
Pressure
Transducer
Waste Valve
Items needed:
To calibrate:
• 10-32 fittings (P/N 062980) and ferrules (P/N 043276) are used for most
tubing connections. For tightening requirements, refer to Installation of
Dionex Liquid Line Fittings (Document No. 031432).
• 1/8-in fittings (P/N 052267) and ferrules (P/N 048949) are used for
connections to the suppressor Regen In and Regen Out ports, as well as the
eluent and regenerant bottles.
• 1/16-in fittings (P/N 052230) and ferrules (P/N 052231) are used for
connections from the front door injection port to the injection valve.
4. Disconnect the tube fittings from the inlet and outlet check valve assemblies
on the primary pump head (see Figure 5-4).
5. Use a 1/2-inch wrench to loosen both check valve assemblies. Remove the
check valve assemblies from the pump head.
Outlet Check
Valve
Secondary
Primary
Pump Head
Pump Head
Inlet Check
Valve
NOTE The pump will not operate properly unless the cartridge
is installed in the housing in the correct orientation.
Liquid flows through the check valve in the large single
hole and out the small double holes.
3. Install the inlet check valve assembly on the bottom of the primary pump
head. Install the outlet check valve assembly on the top of the head. Tighten
the check valves finger-tight, and then use a wrench to tighten an additional
one-quarter to one-half turn.
Overtightening may damage the pump head and check valve housing
and crush the check valve seats.
Preparation:
1. Rinse the pump flow path with deionized water. Direct the flow to waste by
opening the waste valve on the secondary pump head (see Figure 5-4). To
open the valve, turn the knob one-half turn counterclockwise.
2. After rinsing, close the waste valve.
4. Disconnect all tubing connections to the pump head with the defective seal.
5. Using a 7/64-in hex key (P/N 068227), loosen the two screws on the pump
head. Remove the screws, and then carefully remove the head and place it on
a clean surface.
6. Slowly pull the pump head and allow it to separate from the housing.
Carefully disengage the head from the piston by pulling the head straight off
and away from its mounting studs.
Lateral motion while disengaging the pump head from the piston may
break the piston.
7. Place the pump head (front end down) on a clean work surface.
8. The piston does not come off as part of the pump head assembly because it is
captured by a magnetic retention system. After removing the pump head, hold
the shaft of the piston (near the base), tilt the piston slightly, and pull the
piston away from the pump.
Refer to Figure 5-6 or Figure 5-7 when disassembling and reassembling the
pump head.
Outlet Check
Valve Assembly
(P/N 045721)
Piston Seal
(P/N 055870)
O-Ring
(P/N 014895)
Spacer with Drain
(P/N 067705) Primary Pump Head
(P/N 067702)
The backup piston seal is made of soft plastic. Do not press on the
seal with anything hard or sharp, including your fingernail. If the seal
is nicked or gouged, it will not seal properly and may result in leaks.
3. If this is the primary pump head, install a 10-32 fitting plug (P/N 042772) on
the outlet check valve. Tighten the plug.
If this is the secondary pump head, install a 10-32 fitting plug (P/N 042772)
in both the inlet and outlet ports. Tighten the plugs.
4. Push the piston into the pump head. (This should hydraulically unseat the seal
from the head.) Remove the piston and pull off the seal.
NOTE If the piston seal is not removed, make sure the 10-32
fitting plug(s) are tight and add more water. Make sure
the pump head contains no air bubbles, and then repeat
Steps 2 and 4.
Piston
Spacer
Waste Valve
3. If the seal is removed with the valve knob in Step 2, pull the seal off the end of
the knob (see Figure 5-9).
If the seal is not removed with the valve
Valve Knob
knob, insert a thin object (for example,
the straightened end of a paper clip) into
the cavity in the pump head and carefully
pull out the seal. Do not scratch the
cavity. Seal
Scratches in the cavity will cause leaks around the base of the knob
while the pump is being primed.
4. Orient the new seal (P/N 063382) with the grooved side away from the valve,
and slide it over the end of the valve.
5. Insert the valve with the new seal into the pump head opening and turn the
knob clockwise. Tighten finger-tight.
6. Turn on the Dionex Easion power switch.
7. Prime the pump (see Section 3.6).
r
ize
bil
n Sta
o
cti
ete
5D
DS
ELUENT OUT
to suppressor
Connector to component
mounting panel
5. Disconnect the orange CELL OUT line from the union that connects it to the
black CELL OUT line.
6. Use an Allen wrench to remove the two screws on the top of the cell housing.
7. Remove the cell by unplugging it from the component mounting panel.
8. Plug the new conductivity cell (P/N 067761) into its mounting location.
9. Replace the screws on the top of the cell housing and tighten.
10. Attach the orange CELL OUT line from the cell to the union attached to the
black CELL OUT line.
11. Attach the ELUENT OUT line to the ELUENT OUT port on the suppressor.
12. Close the Dionex Easion front door.
13. Reconnect the power cord and turn on the Dionex Easion power.
HIGH VOLTAGE—Disconnect the main power cord from its source and
also from the rear panel of the Dionex Easion.
6. Insert the fuse drawer into the rear panel and press until the drawer snaps into
place.
7. Reconnect the main power cord and turn on the power.
A.1 Electrical
Fuses Two fast-blow IEC 127 fuses rated 3.15 A (P/N 954745)
A.2 Physical
A.3 Environmental
Ready Indicates when the Dionex Easion is ready to acquire data; flashes
if the system check fails.
A.5 Pump
Construction Chemically inert, metal-free PEEK pump heads and flow path;
compatible with aqueous eluents of pH 0 to 14 and reversed-phase
solvents
A.7 Suppressors
Chemical 2 mm and 4 mm anion and cation
Suppression
Displacement 2 mm and 4 mm anion and cation
Chemical
Regeneration
Suppression Dionex ACRS 500 (4 mm): 150 eq/min
Capacity Dionex ACRS 500 (2 mm: 37.5 eq/min
Dionex CCRS 500 (4 mm): 150 eq/min
Dionex CCRS 500 (2 mm): 37.5 eq/min
Void Volume Dionex ACRS 500 (4 mm): <50 L
Dionex ACRS 500 (2 mm: <15 L
Dionex CCRS 500 (4 mm): <50 L
Dionex CCRS 500 (2 mm): <15 L
Sequential With a Dionex CRS 500 and a Thermo Scientific™ Dionex™
Suppression for Carbonate Removal Device:
Anions
• The Dionex CRD 300 is designed for use with carbonate eluent-
based chemistries.
• The Dionex CRD 200 is designed for use with hydroxide- and
borate-based chemistries.
Suppressor Wear None; peristaltic pump and inline filters not required
Parts
Linearity 1%
Cell Active 1 L
Volume
Cell Regulated at 40 ºC
Temperature
Cell Chemical Fully compatible with all typical ion chromatography eluents,
Compatibility including MSA
A.9 Autosampler
Automation Dionex AS-DV Autosampler (or third-party autosampler)
Using
Autosampler
Sequential/ Dependent on autosampler capabilities
Simultaneous
Injection
Inline Sample Optional with Dionex CRD 200 or Dionex CRD 300
Degassing
Inline Filtration Dionex AS-DV Autosampler or inline filter
High Automation Conditionals using Chromeleon and post-run features
Flexibility
Automated Automated inline removal of alkaline earth and transition metals,
Sample surfactants, or anions, and neutralization of acidic or basic samples
Preparation can be achieved using optional Dionex Guardcap vial caps
Reagents
057559 Anion regenerant concentrate (75 mL of 2.0 N sulfuric acid)
057555 Anion regenerant concentrate (4-pack)
057561 Cation regenerant concentrate (100 mL of 2.06 M TBAOH)
057556 Cation regenerant concentrate (4-pack)
Miscellaneous Items
052324 Microbore Tubing Kit
960777 USB cable, 1.8 m (6 ft) long
954745 IEC 127 fast-blow fuses, rated 3.15 amps
TTL and relay outputs can be used to control functions in external devices (for
example, an autosampler). Relay outputs 1 and 2 can be programmed to switch
any low-voltage control. Switched current must be less than 200 mA and 60 V
peak.
Relay outputs 1 and 2 can be configured to close when the pump flow is on and
open when the pump flow is off, thus ensuring that a connected device is turned
off when the pump flow is off. For more information, see Section C.3.
b. Plug the connector into the 12-pin connector on the Dionex Easion rear
panel.
c. Connect the wires from the Dionex Easion connector plug to the TTL or
relay connector pins on the other module(s). Additional connector plugs
are provided with other Dionex modules.
4. If you connected a TTL input, verify that the correct input control mode and
function are assigned to the input. Select different settings, if necessary (see
Section C.2).
5. If you connected a TTL output that you want to have turned on and off with
the pump flow, select the Flow Zero option in the Chromeleon Instrument
Configuration Manager (see Section C.3).
You can control the TTL and relay output states either by issuing direct control
commands or by including commands in an instrument method.
2. Expand the list of commands under Pump_ECD and select the TTL or relay
output name.
3. Execute the command.
• When you refill the eluent bottle, always remake the regenerant and fill the
regenerant bottle.with fresh regenerant.
The regenerant bottle must remain filled all the way to the top at all
times.
Eluent 3. Detection
Separator
Suppressor Cell
2. Separation
Injection Valve
Guard
Sample
5 4
Pump 6 3
1 2
4. Data Analysis
Waste
1. Eluent Delivery
• Eluent, a liquid that helps to separate the sample ions, carries the sample
through the ion chromatography system. The Dionex Easion is an
isocratic delivery system. This means that the eluent composition and
concentration remain constant throughout the run.
k = G
The value of k depends upon the surface area of, and distance between, the
electrode faces in the conductivity detector cell.
k = lA
Where: l = length
A = area of one electrode (the other electrode is equal to
the first)
Channeling
The preferential flow of liquid along more open, less resistant paths through the
column packing. This causes Band Spreading.
Column Efficiency (N)
A measure of the narrowness of analyte bands as they elute from the column.
High efficiency is desirable because resolution between closely spaced bands
improves with greater efficiency. For a symmetrical (Gaussian) peak, column
efficiency can be determined by the following:
N = 5.54(t1/W1/2)2
Where: t1 = the peak retention time, in seconds
W1/2 = the peak width at 1/2 height, in seconds
Column efficiency is proportional to column length: for a given resin and column
diameter, increasing the column length increases the column efficiency.
Synonymous with Theoretical Plates.
Column Selectivity (a)
Describes the relative separation of the band maxima between two adjacent peaks.
Selectivity can be determined by the following:
a = (t2 - t0)/(t1 -t0)
Where: t1 and t2 = retention time of components 1 and 2, respectively
t0 = retention time of unretained components (void volume)
Concentrator Column
A short column used to retain and concentrate analytes from a measured volume
of relatively clean sample. This allows large volumes of sample to be injected,
lowering concentration detection limits.
Conductivity
A measure of the ease with which electrical current flows through a liquid
contained between two oppositely charged electrodes. Conductivity is a
characteristic of ions in solution. Units are siemens.
Counterion
Ions carrying a charge opposite that of the sample ions (for example, Na+) may be
the counterion of a Cl- analyte. These ions preserve electrical neutrality in
solution.
% Crosslink
Divinylbenzene content in a polystyrene/divinylbenzene (PS-DVB) resin; this
contributes to the mechanical strength of the resin and determines
chromatographic properties.
Equivalent Conductivity ()
The contribution of an ionic species to the total conductivity of a solution as
measured in a standard cell having electrodes 1 cm2 in area and exactly 1 cm
apart.
Guard Column
A small column that prevents poisoning of the separator column by sorbing
organic contaminants and removing particulates. It is filled with the same packing
as the separator column. Synonymous with Pre-Column.
HETP (H)
Height Equivalent to a Theoretical Plate. A measure of column efficiency which
allows comparison between columns of different lengths.
HETP = H = L/N
Where: L = the column length (mm)
N = the number of theoretical plates
Ion-Exchange Capacity
The number of active ion exchange sites in a given weight or volume of resin; this
is usually expressed in meq/g or meq/mL.
Ion-Exchange Resin
An insoluble polymer matrix containing fixed-charge exchange sites (anionic or
cationic). IC resins are formed into small spherical particles (beads).
Packing
The material that fills a chromatographic column; usually a resin or silica-based
material.
Pellicular Resin
A resin with a solid, nonporous core coated with a thin layer of more porous
material. The exchange sites of pellicular ion-exchange resins are located only on
the surface layer of the bead. These resins have a low ion-exchange capacity.
Pre-Column
Synonymous with Guard Column.
Regenerant
A dilute acid or base which converts ion exchange sites in the suppressor back to
the form which will suppress the eluent conductivity.
Resin
See Ion-Exchange Resin.
Resolution (R)
A measure of the separation between two sample components. It is expressed as
the ratio of the distance between the two peak maxima to the mean value of the
peak width at the baseline.
R = 2(t2 - t1)/(W2 + W1)
Where: t1 and t2 = the retention times of components 1 and 2,
respectively
W1 and W1 = the baseline width of peaks 1 and 2,
respectively (measured in the same units as the retention
time)
R is proportional to the square root of efficiency (N). A value of R = 1.5
represents “baseline separation” of the two peaks.
Retention Time
The time from injection to peak maximum; the basis for identification of a species
in chromatographic analysis.
Separator Column
The column used to perform a chromatographic separation; also called analytical
column.
Siemens (S)
Unit of conductance; the reciprocal of the electrical resistance of a solution.
Suppressor
A device used to minimize eluent conductivity and convert sample species to a
common form, thus increasing detection sensitivity.
Temperature Coefficient
The percent of change in the conductivity of a solution with a 1 oC change in
temperature. Every solution has a characteristic temperature coefficient which is
determined experimentally.
Theoretical Plates (N)
See Column Efficiency.
A Bottle
Eluent, 10
Air particulate samples, 36 Regenerant, 10
Alarms, 10, 47 Bottle, eluent
See also Error messages Cleaning, 69
Ambient temperature, 58 Connecting, 30
Anion eluent, 11 Monitoring the liquid level, 28
Anion regenerant, 11 Bottle, regenerant
Bottle assembly, 22 Connecting, 30
Anion separations, 34
AS-DV Autosampler
Instrument method example, 44
Sample loading, 41 C
Specifications, 89 Cables
Audit trail, 10, 47, 63 Power cord, 83
Error messages, 48 USB, 13
Auto offset requirements, 88 Calibration, 61
Automated sample processing, 38 Flow rate, 65
Autozero, 34, 39 Pressure transducer, 63
Carbonate eluent, 11
Cation eluent, 11
B Cation regenerant, 11
Bottle assembly, 22
Background conductivity
Cation separations, 34
High, 48, 57 Cell, 12, 22
Offsetting, 34 Detection limit ranges, 23
Backpressure High cell output, 57
Causes of excessive backpressure, 54, 67 Leaking, 53
Monitoring, 34 No response, 56
Backpressure coils, 58 Replacing, 81
For microbore systems, 58 Check valves
For standard bore systems, 58 Cleaning, 72
Backup piston seal Replacing, 70 – 71
Replacing, 73 Chromatogram
Baseline conductivity, 34 Monitoring, 39
Baseline drift, 57 Chromeleon, 1, 23
Baseline noise, 17, 57 Audit trail, 47
Blockages Audit trail error messages, 48
Liquid lines, 51, 67 Canceling standby mode, 35
L N
Leaks Nitrite in samples, 36
Cell, 53 No detector response, 56
Fittings, 52 Noisy baseline, 57
Injection valve, 53 Normal edge TTL input control, 96
Liquid, 52 Normal pulse TTL input control, 96
Pressure transducer, 52
Pump head waste valve, 52
Suppressor, 53 O
LEDs, 10
Operating features, 9
Link, 14
Operating temperature, 85
Power, 10
Operation
Ready, 10
Equilibration time, 34
Run, 10
Injecting samples, 41, 43 – 44
Linearity requirements, 88
Loading samples, 42
Link LED, 14
Main steps, 27
Liquid flow path, 16
Overview, 27
Liquid leaks, 52
Priming, 31
Load/inject valve error, 49
Sample processing, 38
Loading samples, 19, 42
With a syringe, 42
With a vacuum syringe, 43
With an autosampler, 41 P
Panels
Component mounting panel, 11, 23
M Front panel, 9
Rear panel, 13
Main power receptacle, 14
Wellness panel (Chromeleon), 61
Maintenance, 45
Parameters
Daily, 45
Chromeleon commands, 40
Ongoing, 45
Peak ghosting
Weekly, 45
Troubleshooting, 55
Yearly, 45
Peak height, nonreproducible
Manual sample processing, 38 – 39
Troubleshooting, 56
Methods
PEEK cell body, 22
See Instrument methods (Chromeleon)
W
Waranty, voiding, 61
Waste lines, 15
Blocked, 52
Waste valve, 18
Opening, 18, 73
Seal replacement procedure, 80
Water samples, 36
Wellness panel (Chromeleon), 61 – 62
Audit trail, 63
Diagnostics, 63
Dummy cell test, 63
Flow rate calibration, 62
Opening, 63, 65
Presssure transducer calibration, 62
System status, 62