Application Specification

DEUTSCH* DTM Series Connector System

114-151010
26 AUG 2020 Rev C1

NOTE
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].
Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and
illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION
This specification covers the requirements for application of DEUTSCH DTM series connector system.
The system features a plug and receptacle that offers 2, 3, 4, 6, 8, and 12-pin arrangements which
accept DEUTSCH size 20 solid (machined) or stamped & formed contacts.
The plug and receptacle each consist of a housing and secondary wedge lock. The secondary wedge
lock is used to ensure that the contact is fully seated and secure in the connector. The connector and
the secondary wedge lock are shipped separately. These connectors feature integral keying and latch-
style mating. The 8 and 12-pin arrangement housings are color-coded to correspond with the keying
letter.
Basic terms and features of this product are provided below. Pages 2 through 4 provide examples of
additional features and modifications.

Grommet

Grommet

Receptacle Plug
Housing Housing

Interface Seal
Dove Tail
Seal Retainer Short Cap
Short Cap (Optional)
Wedge
(Optional)
Lock

Wedge Removal
Lock Rib

Removal
Post

Long Cap
Long Cap (Optional)
(Optional)

Standard Features All Arrangements

(2-pin example)

© 2020 TE Connectivity family of companies PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change.
All Rights Reserved For latest revision and Regional Customer Service,
1 of 32
*Trademark visit our website at www.te.com.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
 114-151010

3X Key

3X Keyways

8 & 12pin Features

(12pin example)

A Key
(Grey)

B Key
(Black)

C Key
(Green)

D Key
(Brown)

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 114-151010

1.1. Receptacle
2 to 6-pin

8 and 12-pin
(A Key)

Receptacles, No Cap, Gray and Black

2 to 6-pin

8 and 12-pin
(A Key)

Receptacles, Short Cap, Gray and Black

2 and 3-pin

Receptacles, Long Cap, Gray and Black

Receptacles, Flange, No Cap, 3-pin

Receptacles, Flange, No Cap, 12-pin

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 114-151010

1.2. Plug

2 to 6-pin

8 and 12-pin
(A Key)

Plugs, No Cap, Gray and Black

2, 4 and 6-pin

8 and 12-pin
(A Key)

Plugs, Short Cap, Gray and Black

2 to 6-pin

8 and 12-pin (A Key)

Plugs, Long Cap, Gray and Black

Rev C1 4 of 32
 114-151010

1.3. Product Dimensions

See connector and wedge product drawing for product dimensions. See section 2.3

2. REFERENCE MATERIAL

2.1. Revision Summary

See section 8.

2.2. Customer Assistance

Reference Product Base Part Numbers DTM04-2P, DTM04-3P, DTM04-4P, DTM04-6P, DTM04-08PX,
DTM04-12PX (receptacles), and DTM06-2S, DTM06-3S, DTM06-4S, DTM06-6S, DTM06-08SX,
DTM06-12SX (plugs) (X = A to D keys) and Product Code EQ64 are representative of DEUTSCH DTM
series connector system. Use of these numbers will identify the product line and help you to obtain
product and tooling information when visiting www.te.com or calling the number at the bottom of page
1.

2.3. Drawings
Customer drawings for product part numbers are available from www.te.com. Information contained in
the customer drawing takes priority. X refers to A, B, C, D keys; XXXX refers to product modification.
CONNECTORS
Product Drawing Description Product Drawing Description
DTM04-2P-XXXX 2 Pin Receptacle DTM06-2S-XXXX 2 Pin Plug
DTM04-3P-XXXX 3 Pin Receptacle DTM06-3S-XXXX 3 Pin Plug
DTM04-4P-XXXX 4 Pin Receptacle DTM06-4S-XXXX 4 Pin Plug
DTM04-6P-XXXX 6 Pin Receptacle DTM06-6S-XXXX 6 Pin Plug
DTM04-08PX-XXXX 8 Pin Receptacle DTM06-08SX-XXXX 8 Pin Plug
DTM04-12PX-XXXX 12 Pin Receptacle DTM06-12SX-XXXX 12 Pin Plug

WEDGE
Product Product
Description Description
Drawing Drawing
WM-2PX 2 pin Rcpt Wedge Lock WM-2SX 2 pin Plug Wedge Lock
WM-3P 3 pin Rcpt Wedge Lock WM-3S 3 pin Plug Wedge Lock
WM-4P 4 pin Rcpt Wedge Lock WM-4S 4 pin Plug Wedge Lock
WM-6P 6 pin Rcpt Wedge Lock WM-6S 6 pin Plug Wedge Lock
WM-8P 8 pin Rcpt Wedge Lock WM-8S 8 pin Plug Wedge Lock
WM-12P-XXXX 12 pin Rcpt Wedge Lock WM-12S-XXXX 12 pin Plug Wedge Lock

2.4. Specifications
108-151000 Product Specification for DEUTSCH Stamped and Formed Contacts
108-151004 Product Specification for DEUTSCH Solid Contacts
108-151010 Product Specification DTM Series
114-151003 Application Specification for DEUTSCH Size 20 S&F Pin and Socket Contacts
114-151004 Application Specification for DEUTSCH size 4-20 Solid Pin & Socket

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 114-151010

2.5. Instructional Material

Instruction sheets (408-series) provide product assembly instructions or tooling setup, and operation
procedures and customer manuals (409-series) provide machine setup and operating procedures.
Instructional material that pertain to this product are:
408-151008 DEUTSCH Removal Tool DT-RT1 for Front-Release Connectors.

3. REQUIREMENTS

3.1. Safety
Do not stack product shipping containers so high that the containers buckle or deform.
3.2. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the
product material.
B. Shelf Life
The product should remain in the shipping containers until ready for use to prevent deformation to
components. The product should be used on a first in, first out basis to avoid storage deterioration
could adversely affect performance.
C. Chemical Exposure
Do not store product near any chemical listed below as they may cause stress corrosion cracking
in the material.
Alkalis Ammonia Citrates Phosphates Sulfur Compounds
Acids Amines Carbonates Nitrites Sulfur Nitrites Tartrates
NOTE:
1) Resistance depends on chemical concentration, temperature, and exposure medium.

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3.3. Characteristics
A. Part Numbering System
CONNECTOR WEDGE

Note:
Pins used in receptacle Sockets used in plug.
B. Pin Arrangement
See product drawing for contact cavity marking

2Pin 3Pin 4Pin 6Pin 8Pin 12Pin

C. Materials
Receptacle and Plug Housings: PA66 GF15 (gray, black, green, or brown)
Caps: PA66 GF15 (gray, black, green, or brown)
Flanges: PA66 GF15 (gray or black)
Wedge Locks: PBT GF30 (Orange, Green, Red, Gray, Black)
Interface Seals: VMQ (red-orange)
Grommets: VMQ (red-orange)
Compression Limiter: Steel Zinc Plated

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D. Wedge Locks
Receptacle Wedge Locks

PN Description Shape and Color

Orange
Wedgelock for 2 pin
WM-2P
Receptacle

Wedgelock for 2 pin

Grey
WM-2PA Receptacle
"A" key

Wedgelock for 2 pin

Black
WM-2PB Receptacle
"B" key

Orange
Wedgelock for 3 pin
WM-3P
Receptacle

Orange
Wedgelock for 4 pin
WM-4P
Receptacle

Orange
Wedgelock for 6 pin
WM-6P
Receptacle

WM-8P
Wedgelock for 8 pin Orange
Receptacle
Orange

Wedgelock for 12 pin

WM-12P
Receptacle

Wedgelock for 12 pin

Red

WM-12P-P073
Receptacle

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 114-151010

Plug Wedge Locks

PN Description Shape and Color

Orange
Wedgelock for 2 pin
WM-2S
Plug

Grey
Wedgelock for 2 pin
WM-2SA
Plug "A" key

Black
Wedgelock for 2 pin
WM-2SB
Plug "B" key

Orange
Wedgelock for 3 pin
WM-3S
Plug

Orange
Wedgelock for 4 pin
WM-4S
Plug

Orange
Wedgelock for 6 pin
WM-6S
Plug

Orange
Wedgelock for 8 pin
WM-8S
Plug
Orange

Wedgelock for 12 pin

WM-12S
Plug

Wedgelock for 12 pin

Red

WM-12S-P073
Plug "P073"
Green

Wedgelock for 12 pin

WM-12S-B026
Plug "B026"

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 114-151010

E. Sealing Range
Insulation OD Sealing
Conductor Range Seal Type
Range in [mm]

16 - 20 AWG .053 - .120

N-Seal
[1.0 - 0.5 mm²] [1.35 – 3.05]

F. Sealing Plugs
Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity,
any unused cavity must be filled with the appropriate size sealing plug.

Part Number Material Color Description Sealing Plug

0413-204-2005 PBT Red Sealing Plug

G. Keying Pins
Keying pins are solid plastic rods used to prevent mis-mating of like connectors in close proximity.
Keying pins are inserted into the retention fingers of an empty socket cavity. Once installed, the keying
pin blocks a mating contact pin from being inserted. The contact pin will be blocked before the latch
device mates the connectors, helping to prevent the mis-mating of like connectors. Proper usage
requires that the corresponding mating pin to be omitted and a sealing plug be inserted in the rear cavity
of the mating connector. Individual applications will vary, and testing should be done to determine the
best arrangement to help prevent improper connector mating.

Part Number Material Color Description Sealing Plug

0413-216-2005 PBT Red Keying Pin

NOTE:
1) Multiple keying pins may be required to help prevent unintentional forced mating.

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 114-151010

H. Modification
NOTES:
1) Modifications include but are not limited to the following list.
2) Modifications listed are for reference only and may not be available for every arrangement.

Mod Description
B026 Wedge (plug) to use with DTMF15-48P-B026
C017 Solid rear grommet, Short Cap
C035 Cavity number two blocked (2 Position only).
E003 Short cap
E004 Black Housing
E005 Black, short cap
E007 Long cap
E018 High temp, Gray, Black, Green, Brown High temperature (150°)
EE03 Long cap, black
EE04 High temperature (150°), Black
EE08 High temperature (150°)
L012 Flange
L025 Integrated flange receptacle with compression limiters
P073 Wedge, Glow Wire, V-0

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 114-151010

Common Modifications
Modification Description Plug Receptacle

C017 Solid rear grommet

Includes a protective end cap attached to

the rear of the connector. There are holes
E003
or slots in the cap to allow the contacts to
be inserted. Color: grey

E004 Changes the connector body color to black

Includes a protective end cap attached to

the rear of the connector. There are holes
E005
or slots in the cap to allow the contacts to
be inserted. Color: black

Includes an extended cap to attach shrink

E007 tubing where application requirements
need extra wire protection. Color: Gray

Includes an extended cap to attach shrink

EE03 tubing where application requirements
need extra wire protection. Color: Black

Includes a simple welded-on flange onto

L012 receptacle to simplify wire routing and
assembly.

Receptacle includes integrated flange with

L025 compression limiters and O-ring seal.

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 114-151010

I. Accessories
Several accessory items can be used to complement the connectors such as PVC boots, plastic
backshells, neoprene closed cell gaskets, protective dust caps and mounting clips. Accessories are
designed to complete the application and meet a wide array of design requirements such as solutions
for mounting, providing additional protection, and offering increased aesthetics.
BOOTS
Slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint
overspray and pressure washing.

DTM12S-BT
DTM12P-BT

Part Number Part Number

Description Description
Receptacle Plug
DTM2P-BT 2way, Gray DTM2S-BT 2way, Gray
DTM2P-BT-BK 2way, Black DTM2S-BT-BK 2way, Black
DTM3P-BT 3way, Gray DTM3S-BT 3way, Gray
DTM3P-BT-BK 3way, Black DTM3S-BT-BK 3way, Black
DTM4P-BT 4way, Gray DTM4S-BT 4way, Gray
DTM4P-BT-BK 4way, Black DTM4S-BT-BK 4way, Black
DTM6P-BT 6way, Gray DTM6S-BT 6way, Gray
DTM8P-BT 8way, Gray DTM8S-BT 8way, Gray
DTM8P-BT-BK 8way, Black DTM8S-BT-BK 8way, Black
DTM12P-BT 12way, Gray DTM12S-BT 12way, Gray
DTM12P-BT-BK 12way, Black DTM12S-BT-BK 12way, Black
Material: PCV
Operating temperature is -29ºC to +100ºC [-20º to +212ºF].
NOTE:
1) Boots are received with the end closed. Cut end of boot off to desired length.

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PROTECTIVE DUST CAPS

Slip-on PVC boots provide protection from dirt, paint overspray and pressure washing.

Part Number Connector Part

Description
Rubber Dust Cap Number

DTM3S-DC 3pin, Gray, Receptacle DTM06-3S

DTM12P-DC 12pin, Gray, Receptacle DTM04-12PX

2289860-1
8pin, Gray, Receptacle YDTM04-08PX-L025
(DTM8P-DC-L025)

Material: PVC
Operating temperature is -29ºC to +100ºC [-20º to +212ºF]

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 114-151010

BACKSHELLS
Designed to snap onto and mate with all standard plug and receptacles without modifications that affect
the rear of the connector. The rigid, durable backshells offer a high level of protection and allow
corrugated tubing to nest within the rear of the backshell. Straight (180°) version and right angle (90°)
adapter are available. Since the backshells are designed to work with the standard connectors, tests
should be conducted for fit and function of a backshell being used on any part with a modification.
Receptacle Backshell
Corrugated
Connector Part
tubing size Part Number
Number
(mm)

1028-021-0205 DTM04-2P 8 1028-021-0205

DTM04-3P 7.5 & 8.5 1028-024-0305
DTM04-4P 7.5 & 8.5 1028-025-0405
DTM04-4P 7.5 & 8.5 1028-026-0405
DTM04-4P 7.5 & 8.5 1028-027-0405
DTM04-6P 10 & 13 1028-011-0605
DTM04-8P 10 & 13 1028-013-0805
DTM04-8P 10 1028-032-0805
DTM04-12P 13 & 17 1028-034-1205
Plug Backshell
Corrugated
Connector Part
tubing size Part Number
1028-015-1205 Number
(mm)
DTM06-2S 7.5 & 8.5 1011-273-0205
DTM06-2S 8.5 1028-041-0205
DTM06-2S 4.5 1028-044-0205
DTM06-3S 8.5 1028-005-0305
DTM06-4S 8.5 1028-008-0405
DTM06-12S 10 & 13 1028-015-1205

Mating Backshell Part

90° Backshell adapter
Number
1028-041-0205
1028-016-0005
1028-005-0305
(Plug)
1028-008-0405

1028-011-0605
1028-017-0005
(Receptacle)
1028-013-0805

Material: PA66
Operating temperature is -55⁰C to +125⁰C [-67⁰F to
+257⁰F]
GASKETS

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 114-151010

Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed
mounting flanges. These rugged high-quality gaskets form a splash proof seal between the panel face
and connector flange to help keep out destructive elements. The gaskets have a thickness of .125.

Connector
Part Number
Part Number

DTM04-12PX-L012
DT12-L012-GKT 2303064-1
2303064-2

Material: Closed Cell Sponge.

Operating temperature: -57ºC to +107ºC [-70º to +225ºF]
Gaskets are not IP rated

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MOUNTING CLIPS
Mounting clips are installed on the receptacle to mount the connector. To meet design needs, the clips
are available for several configurations and in plastic, stainless steel, or steel with zinc plating.

Mounting Plating Mounting Cavity

Part Number Material
Direction Color Hole mm [in] Arrangement

1027-003-1200 11 [.433]
Stainless
None
Steel
1027-005-1200
13 [.512]
1027-004-1200 Steel Zinc/Yellow

1011-026-0205 Straight Gray 5.08 [.200]

DTM2, 3, 4, 6,
1011-030-0205 T-Stud Mount 8, 12
PA66
1011-310-0205² Black
Fir-Tree Mount
1924484-2

1027-008-1200 11 [.433]
Side Steel Zinc/Yellow
1027-017-1200 8.2 [.323]

NOTES:
1) Zinc is RoHS compliant
2) Retention force is 89N [20 lbf] except 1011-310-0205 is 50N [11.2 lbf].

Straight Hole Mount Slide Hole Mount

Hole Mount T-Stud Mount Fir-Tree Mount

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 114-151010

3.4. Contact Insertion

1. The crimped contact must meet these specifications:
114-151003 Application Specification for DEUTSCH Size 20 S&F Pin and Socket Contacts
114-151004 Application Specification for DEUTSCH size 4-20 Solid Pin & Socket
2. Grasp crimped contact approximately 25.4 mm [1.0 in] behind the contact crimp barrel and hold the
connector with grommet facing you.
3. Push contact straight into grommet until positive stop is felt. The contact will lock into place. A slight
tug on wire will confirm that is properly locked in place.

RECEPTACLE PLUG

C C

Pin
Contact
Socket
Contact
Grommet
Grommet

NOTE:
1) Pins used in receptacle, sockets used in plug.
2) Wire insulation outside diameter must meet connector wire sealing range per section 3.3.E.
3) Insertion tool, M15570-20 (size 20) may be needed for ≤20 AWG wire.

4. Once all the contacts are in place, insert the wedge lock until it snaps into place. For the receptacle,
small long nose pliers may be used to assist in locking into place. For the plug, wedge lock may be
locked in place by hand.

Wedge in
Wedge in Wedge Wedge in Pre- Locked
Wedge Outside Wedge in Pre- Locked Outside Lock Position Position
of Part Lock Position Position of Part

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3.5. Contact Insertion Tool

Insertion tools are used to help insert small gage wire contacts into connectors that utilize a round
shoulder contact retention system. Insertion tools are compact, easy-to-use and made with durable
plastic to insert wire contacts without damaging wire, insulation, rear grommet seal or connector
housing.
USING THE TOOL
1. Insert the wire contact into the colored end wire entry slot and gently pull back until the contact
locking shoulder is against tool.
2. Push the tool/wire contact assembly into the connector rear until the contact is felt snap into position
within the retainer.
3. While holding the wire forward, gently pull remove tool out.
4. A slight tug on wire will confirm the contact is properly locked in place.
Contact Color
Part Number Mil-Spec Insertion Tool
Size Insertion

20 M15570-20 M081969/14-11 Red

CAUTION:
Do not twist or insert the insertion tool at angle; otherwise, damage to the cavity retention finger(s) will result.

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 114-151010

3.6. Contact Removal

DEUTSCH DT-RT1 multi-use tool has a small hook on one end for wedge lock removal and a small
screwdriver on the other end to push back the locking fingers and release the contact. The tool is
designed to extract individual DEUTSCH solid and stamped and formed (S&F) pin and socket contacts
from front-release connectors. See 408-151008 for more information.
A. Removing Socket Contact
1. Using small long nose pliers, grasp the wedge lock, then pull it straight out of the connector.
CAUTION:
Be careful not to damage the inner ribs of the wedge lock if it is intended to be re-used.
2. Insert the screwdriver tip of the removal tool into the contact cavity of the contact to be removed to
release the locking finger.
3. Pull the wire until the contact is removed. If there is no end cap on the connector, it may be necessary
to hold the rear grommet in place with fingers while removing the contact.
Removing Socket Contacts
Step 1 Step 2 Step 3

Long Nose
Plier

DT-RT1 or small flat

blade screwdriver

B. Removing Pin Contact

1. Using the small long nose pliers, grasp the wedge lock, then pull wedge straight out of the connector.
2. Insert the screwdriver tip of the removal tool into the contact cavity of the contact to be removed to
release the locking finger.
3. Pull the wire until the contact is removed. If there is no end cap on the connector, it may be necessary
to hold the rear grommet in place with fingers while removing the contact.
Removing Pin Contacts
Step 1 Step 2 Step 3

Long Nose
Plier

DT-RT1 or small flat

blade screwdriver
Note:
If rear grommet comes out, inspect it for cuts, cracks or other damage. Replace if necessary. Reinstall

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3.7. Sealing Plug and Keying Pin Installation and Removal.

Sealing Plug
Step 1:
Holding the sealing plug with large diameter end away from the connector, gently apply downward
pressure to force the sealing plug into the cavity.

Step 2:
With perpendicular motion, apply downward pressure to the large diameter end of the sealing plug.

Large Diameter End Large Diameter End

Note:
The large diameter end must be flush with cavity opening. Do not push all the way through.
Step 3:
Apply pressure until sealing plug is forced to stop by contact with rear grommet. Visually inspect the
sealing plug large diameter end to confirm it is flush with cavity opening. Do not push all the way
through. Maximum allowable distance from top of sealing plug to grommet surface is 5.60 [.220],
maximum allowable distance from top of sealing plug to short cap surface is 4.31 [.170].

5.60
[.220] Max

No Cap

4.31
[.170] Max

Short Cap

Note:
Sealing plug may be used with long caps but may be difficult to remove.

Step 4:
To remove sealing plug from connector, grasp the large diameter end with fingers or small long nose
pliers and pull until sealing plug is removed. If there is no end cap on the connector, it may be necessary
to hold the rear grommet in place with fingers while removing the sealing plug.
Note:
If rear grommet comes out, inspect it for cuts, cracks or other damage. Replace if necessary. Reinstall

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 114-151010

Keying Pin
Step 1:
Holding the keying pin with large diameter end towards the connector, gently apply downward pressure to force
the sealing plug into the cavity.

Large Diameter End

Locking Shoulder

Step 2:
With perpendicular motion, gently apply downward pressure to the small diameter end of the Keying Pin.

Small Diameter End

Locking Shoulder
Step 3:
Apply pressure until sealing plug locks into place. A slight tug on the sealing plug will confirm it is locked into
place. Allowable distance from top of sealing plug to connector surface is shown below.

12.47 [.491] 2-3 Pin Max

9.93 [.391] 4-12 Pin Max

No Cap

11.20 [.441] 2 Pin Max

8.40 [.331] 3-12 Pin Max

Short Cap

Flush with end of

long cap

Long Cap

Step 4:
To remove keying pin from connector, first release the locking finger similar to step 2 of contact removal. Then,
grasp the end of the keying pin with fingers or small long nose pliers and pull until it is removed. If there is no end
cap on the connector, it may be necessary to hold the rear seal grommet in place with fingers during removal.
Note:
If rear grommet comes out, inspect it for cuts, cracks or other damage. Replace if necessary. Reinstall

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3.8. Connector Mating

2,3,4,6-pin: To mate the plug and receptacle align the plug latch with the receptacle latch box. Then
push plug into the receptacle until there is an audible and tactile click. Verify plug latch is in full latched
position.
8 and 12-pin: To mate the plug and receptacle, first make sure both plug, and receptacle are the same
key (i.e. A,B,C,D) next align the plug keys with the receptacle keyways. Then push plug into the
receptacle until there is an audible and tactile click. Verify both plug latches are in full latched position.

2, 3, 4, 6-Pin 8, 12-Pin

Receptacle Latch Box

Receptacle Latch Box Plug Key

Plug Latch

Click

3.9. Connector Unmating

To un-mate the plug from the receptacle, push the plug latch(es) until a hard stop is felt. Pull the plug
from the receptacle until they are fully separated.

2, 3, 4, 6-Pin 8, 12-Pin

Push

Push

Pull Push
Pull

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3.10. Backshell, Boot, Gasket, Protective Dust Cap, Mounting Clip Installation and Removal
See section I for part numbers.
BACKSHELL - PLUG
1. To install the backshell, it must first be in the open position as shown. Slide the half of the backshell
with the tall snaps onto the back of the plug.

Latch Protector
Latch
Snap Latch

Snap

Snap Latch

2. To close the backshell, rotate the other half onto the back of the plug while bringing the two halves
together. Before snapping shut, make sure convoluted tubing (if used) is captured within the inner
grooves. If no convoluted tubing is used, make sure no wires are pinched in the backshell. There
are four snaps that need to engage in order to properly snap shut the backshell.

Snap

Click
Break-away
hinge

Note:
Backshells are equipped with a break-away hinge. After backshell is closed onto the plug, the hinge may be broken off and
discarded.
3. To open the backshell, disengage all snaps by wedging a DT-RT1 tool or small flat head screwdriver
under the snap latch, lift until disengaged, then pry the backshell open. Backshell can then be slid
off of the plug.

DT-RT1

Snap Latch

Caution:
Be careful not to break the snap latch.

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BACKSHELL - RECEPTACLE
1. To install the backshell, it must first be in the open position as shown. Align the mounting feature of
the backshell with the mounting feature of the receptacle. Push backshell straight onto the back of
the connector until a positive stop and a snap is felt. A slight tug will confirm that the backshell is
properly locked in place.
Snap Latches

Backshell
Mounting Feature
Inner Grooves

Snap
Connector
Mounting Feature

2. To close the backshell, rotate the other half onto the back of the receptacle while bringing the two
halves together. Before snapping shut, make sure convoluted tubing (if used) is captured within the
inner grooves. If no convoluted tubing is used, make sure no wires are pinched by the backshell.
There are four snaps that need to engage in order to properly snap shut the backshell.

Click

3. To open the receptacle backshell, disengage the snap latches by wedging a DT-RT1 tool or small
flat head screwdriver under the snap latch, lift until disengaged then pry the backshell open.

Snap Latch

DT-RT1 or small flat Break-away

blade screwdriver hinge

Note:
Receptacle backshell is not removable.
Backshells are equipped with a break-away hinge. After backshell is closed onto the receptacle, the hinge may be broken off
and discarded.

Rev C1 25 of 32
 114-151010

BOOT
Step 1. Cutoff the end of the boot to desired length.

Step 2. Slide the boot over the wires.

Step 3. Insert the wires into the connector.

Step 4. Slide boot down the wires and onto the connector.

Step 5. If needed, attach a tie wrap on the end of the connector and boot. Trim tie wrap as needed.

Tie Wrap or harness

dressing as needed

Note:
Do not put excessive stress on the boot to prevent boot from coming off connector.

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 114-151010

GASKET
Install the gasket onto the connector on the desired side of the flange. Install on the front side for rear
mount, on the back side for front mount. Next, install the connector with gasket into panel mounting
hole. See section 3.11 for panel installation.

Front Mount Rear Mount

PROTECTIVE DUST CAP

Install the protective dust cap onto the front of the connector by aligning the latch box of the receptacle
or the plug latch with the latch box or latch opening on the dust cap.
Next, slide the dust cap onto the connector until a stop is felt.
Remove the dust cap by sliding it off the connector.

Receptacle Plug

MOUNTING CLIP - RECEPTACLE

1. To install a clip onto a receptacle, first align the clip mounting features of the housing with the clip.
Then push the clip straight onto the back of the connector until a positive stop and a snap is felt.
Clip retention force is 89N [20 Lbf] minimum, except 1011-310-0205 is 50N [11.2 Lbf] minimum.

Note:
Mounting clip is removable. Damage to receptacle retention feature may occur.

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 114-151010

3.11. Panel Installation

Receptacles with flanges may be mounted to a panel as shown. Refer to product drawings for panel
cutout information. Recommended panel surface roughness is RMS 0.8µm [32µin] or better.
Modification Description Receptacle

Includes a simple welded-on flange onto receptacle to simplify

L012
wire routing and assembly.

Includes an integrated flange into the receptacle with compression

L025
limiters.

FLANGE – L012 TYPE

Insert wire side of receptacle through the panel cutout for front mount or insert mating side of receptacle
through the panel cutout for rear mount. If a gasket is used, ensure the gasket is installed onto the
desired side of the flange before inserting connector through the panel cutout.
Recommended screw size is M4 [6-32]. Screw length dependent on application. Recommended screw
torque is 2.26-2.82 Nm [20-25 in-lb.]. Recommended mounting hardware (i.e. flat washers, nuts,
screws) are customer supplied. Maximum recommended panel thickness is 6.35 [.250].
Panel
Panel
Flat Washer
Nut Flat Washer
Nut

Wire
Wire Side
Side

Mating Side Mating Side

Screw
Flat Washer

Screw Flange Thickness

Flat Washer 6.35 [.250]

FRONT MOUNT REAR MOUNT

Note:
1. It is recommended to add flat washer under the head of the fastener and nut to prevent damage to flange.
2. Do not over tighten fastener. This will prevent damaged or broken receptacle and/or flange.
3. Do not side load the receptacle. This will prevent damage or broken receptacle and/or flange.
4. Optional gasket forms a dust/splash proof seal only, see Section I for more information.
5. Weld-on flange is not sealed.

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 114-151010

FLANGE – L025 TYPE

Insert wire side of receptacle through the panel cutout.
Recommended screw size is M4 [6-32]. Length dependent on application. Recommended screw torque
is 3.1-4.0 Nm [27.44-35.4 in-lb.]. Recommended mounting hardware (i.e. flat washers, screws) are
customer supplied.
Screw x4

Panel

Flat Washer x4

O-Ring
NOTE:
1) It is recommended to add a flat washer under the head of the fastener.
2) Do not over tighten the fastener. This will prevent damaged or broken receptacle and/or flange.
3) Do not side load the receptacle. This will prevent damaged or broken receptacle and/or flange.

3.12. Replacement and Repair

Damaged or defective connectors must not be used. These connectors cannot be repaired.

4. QUALIFICATION
Refer to product specification 108-151010 for qualification and approved agency.

5. TOOLING
Refer to the following application specifications for reference on all pin and socket contact termination
tooling.
114-151003 Application Specification for DEUTSCH Size 20 S&F Pin and Socket Contacts
114-151004 Application Specification for DEUTSCH size 4-20 Solid Pin & Socket
DT-RT1 removal tool is designed to be used to unlock contacts from the connectors.

DEUTSCH Removal Tool DT-RT1 for Front-Release Connectors (408-151008)

Rev C1 29 of 32
 114-151010

6. HELPFUL HINTS
Helpful hint
Proper wire outside Ø
diameters help provide
water tight seal. See
section 3.3.E for sealing
ranges.

Helpful hint
Proper wire routing assures
water tight seal
performance. Keep wire
straight for 20mm minimum
recommended, unless a
plastic back shell is used.

Helpful hint
Making the socket contact
side the “hot side” can
reduce the danger of
electric shock.
Incorrect Correct
Helpful hint
Pulling lightly on the wire
after it is snapped in place
will assure the contact is
locked.

Helpful hint
Sealing plugs are used to
seal the connector when all
Correct
the cavities are not used by
wires. Incorrect

Helpful hint
Mounting connectors
horizontally allows proper
water drainage.

Incorrect Correct

Helpful hint
Attaching the connector to
a structure eliminates
straining the electrical
system in service.

Rev C1 30 of 32
 114-151010

Helpful hint
Tie wraps and tape away
from the rear of the
connector will allow the
wire to be sealed properly. Correct
Incorrect

Helpful hint
The middle line of text on the
housings can be either “USA”,
“IPD-USA”, “INDUSTRIAL”, or
blank

7. VISUAL AID
Below shows a typical application of the DTM Series Connector. This illustration should be used by
production personnel to ensure a correctly applied product. Applications which DO NOT appear correct
should be inspected using the information in the preceding pages of this specification and in the
instruction, material shipped with the product or tooling.

Contacts fully
Seated in housing

Sealing Plug
Fully bottomed
Against Grommet

Latch(es) in fully
locked position

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 114-151010

8. REVISION HISTORY
Rev Brief Description of Change Date Dwn Apvd
A Initial Release 06/15/2019 JA DM
Page 27: Added note at bottom of page “Mounting clip is removable.
B 01/17/2020 DM DM
Damage to receptacle retention feature may occur.”
Page 12: Added 2289860-1 (DTM8P-DC-L025)
Page 15: Deleted 1028-027-0406 (incorrect PN)
Page 15: Added 7.5mm tube to 1028-027-0405
C 2020-07-15 DM IG
Page 15: Added (Plug) to 1028-016-0005
Page 15: Added (Receptacle) to 1028-017-0005
Page 16: Added 2303064-1/2 to Connector PN
Page 5: Numerical order specifications, Updated spec titles, deleted
408-151008, fixed hyperlinks
Page 17: Note 2. Added retention force for other clips
Page 18: Sec 3.4, step 1. Updated specs like Sec 2.4
Page 19: Added hyperlink to M15570-20.
Page 20: Added missing hyperlinks for DT-RT1 & 408-151008
C1 2020-08-26 DM IG
Page 28: Second paragraph, corrected max panel thickness (is) 6.35
[.250] (was) 16.50 [.650]
Page 28: Note 4. Clarified gasket is optional and added dust
Page 28: Added Note 5
Page 29: Sec 5, Updated specs like Sec 2.4, fixed hyperlinks,
updated DT-RT1 photo.

Rev C1 32 of 32