Sky Track JLG 8042

TABLE OF CONTENTS
SECTION 1 - MAIN FRAME AND GUARDS ........................................................................................................................................ 7
FIGURE 1-1. MAIN FRAME ............................................................................................................................................................. 8

FIGURE 1-2. HOODS AND GUARDS ............................................................................................................................................ 10
SECTION 2 - OPERATOR'S CAB AND CONTROLS ........................................................................................................................ 13
FIGURE 2-1. OPERATOR'S CAB - OPEN ..................................................................................................................................... 14

FIGURE 2-2. OPERATOR'S CAB - CLOSED (OPTIONAL) ........................................................................................................... 16
FIGURE 2-3. CAB DOOR ............................................................................................................................................................... 20
FIGURE 2-4. OPERATOR'S SEAT ................................................................................................................................................ 22
FIGURE 2-5. CONTROL CONSOLE .............................................................................................................................................. 24
FIGURE 2-6. TRANSMISSION SHIFT CONTROLS (Prior to SN 9909) ......................................................................................... 26
FIGURE 2-7. TRANSMISSION SHIFT CONTROLS (SN 9909 through 13197) ............................................................................. 28
FIGURE 2-8. BOOM RAISE/LOWER AND EXTEND/RETRACT CONTROL ................................................................................. 30
FIGURE 2-9. FRAME LEVEL AND ATTACHMENT TILT CONTROL ............................................................................................. 32
FIGURE 2-10. THROTTLE PEDAL CONTROL .............................................................................................................................. 34
FIGURE 2-11. SERVICE BRAKE PEDAL CONTROL .................................................................................................................... 36
FIGURE 2-12. FRONT WINDSHIELD WIPER ............................................................................................................................... 38
FIGURE 2-13. CAB HEATER (OPTIONAL) .................................................................................................................................... 40
FIGURE 2-14. AUX. HYDRAULIC CONTROL (OPTIONAL) .......................................................................................................... 42
FIGURE 2-15. MIRRORS ............................................................................................................................................................... 44
FIGURE 2-16. SKYLIGHT WINDSHIELD WIPER (OPTIONAL) ..................................................................................................... 46
FIGURE 2-17. SOFT CAB ENCLOSURE (OPTIONAL) ................................................................................................................. 48
SECTION 3 - DRIVE TRAIN .............................................................................................................................................................. 51
FIGURE 3-1. CONVERTER AND TRANSMISSION HOUSINGS (Prior to SN 9909) ..................................................................... 52

FIGURE 3-2. CONVERTER GROUP (Prior to SN 9909)................................................................................................................ 56
FIGURE 3-3. FORWARD, REVERSE, LOW AND 2ND (Prior to SN 9909) .................................................................................... 60
FIGURE 3-4. OUTPUT, IDLER AND THIRD (Prior to SN 9909)..................................................................................................... 62
FIGURE 3-5. TRANSMISSION CLUTCH GROUPS (Prior to SN 9909) ......................................................................................... 64
FIGURE 3-6. CONTROL VALVE ASSEMBLY (Prior to SN 9909) .................................................................................................. 66
FIGURE 3-7. EMERGENCY BRAKE (Prior to SN 9909) ................................................................................................................ 68
FIGURE 3-8. TRANSMISSION MOUNTING (Prior to SN 9909)..................................................................................................... 70
FIGURE 3-9. ENGINE CONNECT (SN 9909 through 13197) ........................................................................................................ 72
FIGURE 3-10. CONVERTER AND LAYSHAFT (SN 9909 through 13197) .................................................................................... 74
FIGURE 3-11. OIL PRESSURE PUMP (SN 9909 through 13197) ................................................................................................. 76
FIGURE 3-12. INPUT SHAFT (SN 9909 through 13197) ............................................................................................................... 78
FIGURE 3-13. GEARBOX HOUSING (SN 9909 through 13197) ................................................................................................... 80
FIGURE 3-14. CLUTCH PACK 1ST GEAR - 1 OF 2 (SN 9909 through 13197) ............................................................................. 82
FIGURE 3-15. CLUTCH PACK 1ST GEAR - 2 OF 2 (SN 9909 through 13197)............................................................................. 86
FIGURE 3-16. CLUTCH PACK 2ND GEAR - 1 OF 2 (SN 9909 through 13197) ............................................................................ 90
FIGURE 3-17. CLUTCH PACK 2ND GEAR - 2 OF 2 (SN 9909 through 13197) ............................................................................ 94
FIGURE 3-18. CLUTCH PACK 3RD GEAR - 1 OF 2 (SN 9909 through 13197) ............................................................................ 96
FIGURE 3-19. CLUTCH PACK 3RD GEAR - 2 OF 2 (SN 9909 through 13197) .......................................................................... 100
FIGURE 3-20. OUTPUT SHAFT (SN 9909 through 13197) ......................................................................................................... 104
FIGURE 3-21. PARKING BRAKE (SN 9909 through 13197) ....................................................................................................... 106
FIGURE 3-22. POWER TAKE-OFF SHAFT (SN 9909 through 13197) ........................................................................................ 108
FIGURE 3-23. GEARSHIFT SYSTEM (SN 9909 through 13197)................................................................................................. 110
FIGURE 3-24. CONTROL VALVE (SN 9909 through 13197) ....................................................................................................... 112
FIGURE 3-25. TRANSMISSION FILTER AND DIPSTICK (SN 9909 through 13197) .................................................................. 116
FIGURE 3-26. OIL TUBES (SN 9909 through 13197) .................................................................................................................. 118
FIGURE 3-27. TRANSMISSION MOUNTING (SN 9909 through 13197) ..................................................................................... 120
FIGURE 3-28. DRIVE SHAFT - ENGINE TO TRANSMISSION (Prior to SN 9909)...................................................................... 122
FIGURE 3-29. DRIVE SHAFT - ENGINE TO TRANSMISSION (SN 9909 through 13197) .......................................................... 124
FIGURE 3-30. DRIVE SHAFT - FRONT AND REAR (Prior to SN 9909)...................................................................................... 126
FIGURE 3-31. DRIVE SHAFT - FRONT AND REAR (SN 9909 through 13197) .......................................................................... 128
FIGURE 3-32. DIFFERENTIAL CARRIER ASSEMBLY ............................................................................................................... 130
FIGURE 3-33. AXLE STEERING JOINTS .................................................................................................................................... 134
FIGURE 3-34. AXLE WHEEL ENDS (Prior to SN 0461) .............................................................................................................. 136
FIGURE 3-35. AXLE WHEEL ENDS (SN 0461 through 13197) ................................................................................................... 140
FIGURE 3-36. TIE ROD AND STEERING CYLINDER MOUNTING ............................................................................................ 144
FIGURE 3-37. WHEELS AND TIRES - 8042 ................................................................................................................................ 146
FIGURE 3-38. WHEELS AND TIRES - 10042/10054 ................................................................................................................... 150
8990187 8042, 10042, 10054 3

TABLE OF CONTENTS
SECTION 4 - POWER PLANT.......................................................................................................................................................... 153
FIGURE 4-1. ENGINE, RADIATOR AND OIL COOLER MOUNTING (Prior to SN 0119) ............................................................. 154
FIGURE 4-2. ENGINE, RADIATOR AND OIL COOLER MOUNTING (SN 0119 through 1598) ................................................... 158
FIGURE 4-3. ENGINE, RADIATOR AND OIL COOLER MOUNTING (EPA) (SN 1599 through 13197) ....................................... 162
FIGURE 4-4. TORSION COUPLER (SN 9909 through 13197) ..................................................................................................... 166
FIGURE 4-5. EXHAUST SYSTEM ................................................................................................................................................ 168
FIGURE 4-6. AIR CLEANER......................................................................................................................................................... 170
FIGURE 4-7. FUEL SYSTEM (Prior to SN 1599) .......................................................................................................................... 172
FIGURE 4-8. FUEL SYSTEM (EPA) (SN 1599 through 13197) .................................................................................................... 174
SECTION 5 - HYDRAULIC CIRCUITS ............................................................................................................................................. 177
FIGURE 5-1. POWER STEERING CIRCUIT (Prior to SN 9909) .................................................................................................. 178

FIGURE 5-2. POWER STEERING CIRCUIT (SN 9909 through 13197) ....................................................................................... 180
FIGURE 5-3. CONTROL VALVES CIRCUIT (Prior to SN 9909) ................................................................................................... 182
FIGURE 5-4. CONTROL VALVES CIRCUIT (SN 9909 through 13197) ....................................................................................... 184
FIGURE 5-5. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUIT (Prior to SN 9909)..................................................... 186
FIGURE 5-6. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUIT (SN 9909 through 13197) ......................................... 188
FIGURE 5-7. ATTACHMENT TILT AND SLAVE CIRCUIT ........................................................................................................... 190
FIGURE 5-8. FRAME TILT AND STABILIZER CIRCUIT .............................................................................................................. 192
FIGURE 5-9. SERVICE BRAKE AND DE-CLUTCH CIRCUIT ...................................................................................................... 194
FIGURE 5-10. VALVE PLATE ASSEMBLY (WITHOUT OUTRIGGERS 8042 ONLY) .................................................................. 196
FIGURE 5-11. VALVE PLATE ASSEMBLY (WITH OUTRIGGERS 10042/10054 ONLY) ............................................................ 198
FIGURE 5-12. TRANSMISSION COOLING CIRCUIT (Prior to SN 9909)..................................................................................... 202
FIGURE 5-13. TRANSMISSION COOLING CIRCUIT (SN 9909 through 13197) ......................................................................... 204
FIGURE 5-14. AUXILIARY HYDRAULIC CIRCUIT (OPTIONAL) ................................................................................................. 206
FIGURE 5-15. OUTRIGGER HYDRAULIC CIRCUIT (10042/10054 ONLY) ................................................................................. 208
SECTION 6 - HYDRAULIC COMPONENTS .................................................................................................................................... 211
FIGURE 6-1. HYDRAULIC RESERVOIR ...................................................................................................................................... 212

FIGURE 6-2. MAIN PUMP (Prior to SN 9909) .............................................................................................................................. 214
FIGURE 6-3. MAIN PUMP (SN 9909 through 13197) ................................................................................................................... 218
FIGURE 6-4. BOOM EXTEND CYLINDER (EARLY PRODUCTION) ........................................................................................... 222
FIGURE 6-5. BOOM EXTEND CYLINDER (CURRENT PRODUCTION) ..................................................................................... 224
FIGURE 6-6. BOOM HOIST CYLINDER (Prior to SN 5819) ......................................................................................................... 226
FIGURE 6-7. BOOM HOIST CYLINDER (SN 5819 through 13197) ............................................................................................. 228
FIGURE 6-8. FRAME TILT CYLINDER......................................................................................................................................... 230
FIGURE 6-9. STABILIZER CYLINDER ......................................................................................................................................... 232
FIGURE 6-10. SLAVE CYLINDER (EARLY PRODUCTION) ........................................................................................................ 234
FIGURE 6-11. SLAVE CYLINDER (CURRENT PRODUCTION) .................................................................................................. 236
FIGURE 6-12. ATTACHMENT TILT CYLINDER ........................................................................................................................... 238
FIGURE 6-13. OUTRIGGER CYLINDER (Prior to SN 10882) ...................................................................................................... 240
FIGURE 6-14. OUTRIGGER CYLINDER (SN 10882 through 13197)........................................................................................... 242
FIGURE 6-15. SWING CARRIAGE CYLINDER ............................................................................................................................ 244
FIGURE 6-16. SIDE TILT CARRIAGE CYLINDER ....................................................................................................................... 246
FIGURE 6-17. STEERING CYLINDER (Prior to SN 1168) ........................................................................................................... 248
FIGURE 6-18. STEERING CYLINDER (SN 1168 through 13197) ................................................................................................ 250
FIGURE 6-19. MAIN CONTROL VALVE....................................................................................................................................... 252
FIGURE 6-20. SECONDARY CONTROL VALVE ......................................................................................................................... 254
FIGURE 6-21. DIRECTIONAL CONTROL VALVES 1 OF 2 ......................................................................................................... 258
FIGURE 6-22. DIRECTIONAL CONTROL VALVES 2 OF 2 ......................................................................................................... 260
SECTION 7 - ELECTRICAL.............................................................................................................................................................. 263
FIGURE 7-1. ELECTRICAL SYSTEM - CAB HARNESS (Prior to SN 0292) ................................................................................ 264
FIGURE 7-2. ELECTRICAL SYSTEM - CAB HARNESS (SN 0292 through 9908)....................................................................... 266
FIGURE 7-3. ELECTRICAL SYSTEM - CAB HARNESS (SN 9909 through 13197) ..................................................................... 268
FIGURE 7-4. ELECTRICAL SYSTEM - ENGINE HARNESS (8042 Prior to SN 0207; 10042 Prior to SN 0212) .......................... 270
FIGURE 7-5. ELECTRICAL SYSTEM - ENGINE HARNESS (8042 SN 0207 through 1598; 10042 SN 0212 through 1598; 10054
Prior to SN 1599)........................................................................................................................................................................... 272
FIGURE 7-6. ELECTRICAL SYSTEM - ENGINE HARNESS (8042 SN 1599 through 5234; 10042 SN 1599 through 5250; 10054
SN 1599 through 5274) ................................................................................................................................................................. 274
FIGURE 7-7. ELECTRICAL SYSTEM - ENGINE HARNESS (EPA) (8042 Prior to SN 5236; 10042 Prior to SN 5252; 10054 SN
5275 through 9908) ....................................................................................................................................................................... 276
FIGURE 7-8. ELECTRICAL SYSTEM - ENGINE HARNESS (EPA) (SN 9909 through 13197) .................................................... 278
4 8042, 10042, 10054 8990187

TABLE OF CONTENTS
FIGURE 7-9. LIGHTING SYSTEM ............................................................................................................................................... 280
FIGURE 7-10. OUTRIGGER ELECTRICAL HARNESS (10042/10054 ONLY) ............................................................................ 282
SECTION 8 - DECALS AND PAINT ................................................................................................................................................. 285
FIGURE 8-1. DECALS AND PAINT.............................................................................................................................................. 286
SECTION 9 - BOOM AND ATTACHMENTS .................................................................................................................................... 289
FIGURE 9-1. OUTER BOOM ....................................................................................................................................................... 290

FIGURE 9-2. INTERMEDIATE BOOM - 8042 & 10042 ................................................................................................................ 292
FIGURE 9-3. INNER BOOM - 8042 & 10042 ............................................................................................................................... 296
FIGURE 9-4. QUICK ATTACH ..................................................................................................................................................... 302
FIGURE 9-5. CARRIAGE 48IN ..................................................................................................................................................... 304
FIGURE 9-8. SIDE TILT CARRIAGE - EARLY PRODUCTION (OPTIONAL) .............................................................................. 310
FIGURE 9-9. SIDE TILT CARRIAGE - CURRENT PRODUCTION (OPTIONAL) ........................................................................ 312
FIGURE 9-10. OUTRIGGERS (10042/10054 ONLY) ................................................................................................................... 314
FIGURE 9-11. SWING CARRIAGE (OPTIONAL) ......................................................................................................................... 316
FIGURE 9-12. SHEET MATERIAL HANDLER (OPTIONAL) ........................................................................................................ 318
FIGURE 9-13. UTILITY BUCKET (OPTIONAL) ............................................................................................................................ 320
FIGURE 9-14. PRIMARY INTERMEDIATE BOOM - 10054 ......................................................................................................... 322
FIGURE 9-15. SECONDARY INTERMEDIATE BOOM - 10054 ................................................................................................... 326
FIGURE 9-16. INNER BOOM - 10054 .......................................................................................................................................... 328
FIGURE 9-17. BOOM EXTEND CHAINS - 8042 & 10042............................................................................................................ 330
FIGURE 9-18. BOOM RETRACT CHAIN - 8042 & 10042 (Prior to SN 1085) .............................................................................. 332
FIGURE 9-19. BOOM RETRACT CHAIN - 8042 & 10042 (SN 1085 through 13197) .................................................................. 334
FIGURE 9-20. BOOM EXTEND CHAINS - 10054 ........................................................................................................................ 336
FIGURE 9-21. BOOM RETRACT CHAINS - 10054 (Prior to SN 0885) ........................................................................................ 338
FIGURE 9-22. BOOM RETRACT CHAINS - 10054 (SN 0885 through 1084) .............................................................................. 340
FIGURE 9-23. BOOM RETRACT CHAINS - 10054 (SN 1085 through 13197) ............................................................................ 342
FIGURE 9-24. TRUSS BOOM 12 & 15 FT (OPTIONAL) .............................................................................................................. 344
PART NUMBER INDEX ................................................................................................................................................................... 347
8990187 8042, 10042, 10054 5

SECTION 1 - MAIN FRAME AND GUARDS
8990187 8042, 10042, 10054 7

FIGURE 1-1. MAIN FRAME
8 8042, 10042, 10054 8990187

FIGURE 1-1. MAIN FRAME
ITEM PART NUMBER QTY DESCRIPTION REV

1 Consult Factory 1 Weldment, Frame
2 7092292 8 Pin, Hoist, Slave, Tilt, and Stabilizer Cylinders
3 8303782 8 HHCS, 1/2-13 x 4in
4 8305644 8 Nut, Hex Lock Elastic 1/2-13
5 8065640 8 Bearing, 2in I.D.
6 6620531 AR Conduit, 1 x 5ft - Cut to Fit
7 8065641 2 Bearing, 2-3/4 I.D.
8 7124331 AR Conduit, 1/2 x 5ft - Cut to Fit
9 7125861 AR Conduit, 3/4 x 5ft - Cut to Fit
10 8520013 8 Fitting, Grease
11 8520021 2 Fitting, Grease 90
12 8303724 8 HHCS, 3/4-10 x 3-1/2in
13 8310111 8 Washer, Flat .81 x 2 x .15in
15 7079442 2 Pin, Axle Pivot
16 8307913 AR Spacer, Washer .12in Thick
19 8303655 2 HHCS, 5/8-11 x 4-1/2in
21 7099312 2 Anchor, Cylinder
22 8040258 2 Axle
23 7098563 1 Counterweight
24 8305021 4 Nut, Hex 1in-8
25 5724302 2 Washer, Shim .06in Thick
26 8307012 4 Washer, Lock 1in
27 8310066 2 Washer, Flat .134in Thick
28 8310051 4 HHCS, 1-8 x 4in
Ref KITS
29 7138302 1 Kit, Cylinder Anchor (Includes 1 of Item 5, 1 of Item 10 & 1 of Item
21)
30 7129313 1 Kit, Hoist Cylinder Pivot Left Side (Includes 1 of Item 2, 1 of Item 5 &
1 of Item 10)
31 7129323 1 Kit, Hoist Cylinder Pivot Right Side (Includes 1 of Item 2, 1 of Item 5
& 1 of Item 10)
8990187 8042, 10042, 10054 9

FIGURE 1-2. HOODS AND GUARDS
10 8042, 10042, 10054 8990187

FIGURE 1-2. HOODS AND GUARDS

1 7098262 1 Cover, Tool Box
2 7084792 1 Cover, Fuel Tank
3 7111164 1 Cover, Transmission (Prior to SN 9909)
3 7150393 1 Cover, Transmission (SN 9909 to Present)
4 NLA 1 Cover, Fuel/Hydraulic Tank, For Service, Order P/N 7138614 (Prior
to SN 11021)
4 7138614 1 Cover, Fuel/Hydraulic Tank (SN 11021 to Present)
5 7095452 2 Cover, Side Access
6 7097174 1 Cover, Radiator
7 8344010 3 Hinge
8 8307110 AR Washer, Flat 3/8in
9 8303034 8 TRHDCS, 1/4-20 x 3/4in
10 7111473 1 Cover
11 8307002 18 Washer, Lock 1/4in
12 8305004 18 Nut, Hex 1/4-20
13 8303656 6 HHCS, 5/16-18 x 7/8in
14 8307203 6 Washer, Flat 5/16in
15 8307004 6 Washer, Lock 5/16in
16 8305906 6 Nut, Retaining 5/16in
17 8342807 2 Lock w/Key
18 8342808 AR Key Set
19 8342416 3 Latch, w/Lock and Key
20 8581007 4 Tape, Foam, 38in (sold in 50in increments)
21 8580213 2 Grommet
22 8582413 2 Plug, Bumper
23 8303729 6 HHCS, 1/4-20 x 5/8in
24 7084821 1 Shim
25 8310136 4 TRHDCS, 1/4-20 x 1-1/4in
26 7082311 2 Insert
27 8304660 2 SHCS, 3/8-16 x 3/4in
28 8307005 2 Washer, Lock 3/8in
29 5724742 2 Gasket
30 7094682 2 Hinge, Side Access Cover
31 8581007 AR Tape, Foam - 170in (Cut to Fit)
32 8307202 6 Washer, Flat 1/4in
33 8526035 AR Caulk, Clear RTV-08
8990187 8042, 10042, 10054 11

SECTION 2 - OPERATOR'S CAB AND CONTROLS
8990187 8042, 10042, 10054 13

FIGURE 2-1. OPERATOR'S CAB - OPEN
14 8042, 10042, 10054 8990187

FIGURE 2-1. OPERATOR'S CAB - OPEN

1 7099742 1 Cab Assembly, Operator's Protective Structure Orange, Open -
10042/10054 (Right Rear Corner Post Reinforced)
1 7112102 1 Cab Assembly, Operator's Protective Structure Orange, Open -
8042
2 8033050 2 Panel, Lower
3 8303034 20 THMS, Torx, 1/4-20 x 3/4in
4 7302077 1 PANEL, SIDE CONSOLE
5 8033053 1 Panel, Side Console
6 8033031 1 Gasketing, Sponge Rubber, 25-1/4in
7 8033022 1 Cover, Battery
8 8342807 1 Lock, Cam
9 8033051 1 Panel, Left Front Console (Prior to SN 9909)
9 7150361 1 Panel, Left Front Console (SN 9909 to Present)
10 8307002 3 Washer, Lock 1/4in
11 8307109 3 Washer, Flat 1/4in
12 8466306 1 Gauge, Tilt Angle
13 8721023 1 Column, Steering (Prior to SN 9909)
13 7150382 1 Column, Steering (SN 9909 to Present)
14 8307005 8 Washer, Lock 3/8in
15 8303534 4 FHCS, 3/8-16 x 1-1/4in
16 8720014 1 Wheel, Steering
17 8305916 1 Nut, Steering Column
18 8720015 1 Cap, Steering Wheel
19 8864038 1 Arm Rest
20 8065639 1 Bushing, Sleeve
21 8302147 1 Pin, Roll
22 7098342 1 Bracket, Arm Rest
23 8303705 2 Scr FLHDC 1/4-20 x 3/4in
24 8990147 1 Holder, Manual
25 8303729 2 HHCS, 1/4-20 x 5/8in
26 7124331 1 Conduit, 1/2 I.D. x 5ft - Cut to Fit
27 8310344 AR Bolt, Carriage 3/8-16 x 10in
28 7129261 1 Bar, Single Battery Hold Down (Current Production)
28 7082971 1 Bar, Double Battery Hold Down (Early Production)
29 7125521 AR Hose, 3/8 x 8.0in
30 8305645 2 Nut, Lock 3/8-16
31 8305624 2 Nut, Lock 1/4-20
32 8310050 1 HHCS, 1-8 x 6in
33 8307012 2 Washer, Lock 1in
34 8310049 1 HHCS, 1-8 x 2-3/4in
35 8310112 1 HHCS, 3/4-10 x 6in
36 8307010 2 Washer, Lock 3/4in
37 8303638 1 HHCS, 3/4-10 x 2-3/4in
38 8305008 4 Nut, Hex 3/8-16
39 8310070 4 Retainer - 3/8in
40 8310036 4 Bolt, Carriage 3/8-16 x 1-1/4in
41 7097233 1 Guard, Bottom
42 7125691 2 Rope Caulk, 0.2 Dia x 3.0in
8990187 8042, 10042, 10054 15

FIGURE 2-2. OPERATOR'S CAB - CLOSED (OPTIONAL)
16 8042, 10042, 10054 8990187

FIGURE 2-2. OPERATOR'S CAB - CLOSED (OPTIONAL)

1 7112092 1 Cab, Enclosed - Complete (Includes Cab Door; 10042 & 10054
Reinforced, Orange)
1 7099324 1 Cab, Enclosure Kit minus Cab Door (Includes Items 3 thru 49 on this
page and all parts on FRONT WINDSHIELD WIPER AND CAB
HEATER (Optional) for Breakdown)
1 7127282 1 Cab Assembly, Operator's Protective Structure Enclosed Orange -
Optional (Includes: 7099324 - Cab Enclosure Kit, 8346008 - Door
Assembly, 7112102 - Cab Assembly, Operator's Protective
Structure Orange, Open)
2 Ref Cab Assembly:See Operators Cab-Open
3 8307207 1 Washer, Flat 5/8in
4 8033079 2 Window, Wing
5 8033081 1 Window, Skylight w/o Wiper Assembly
6 8033092 4 HHCS, #10-24 x 3/4in
7 8033072 1 Seal, Rubber, 120in
8 8307113 1 Washer, Flat 7/16in
9 8305647 1 Nut, Hex Lock 7/16-14
11 8346010 1 Bolt, Striker
12 8307003 4 Washer, Lock #10
13 8307201 4 Washer, Flat 3/16in
14 8033085 2 Hinge, Spring
15 8033084 1 Window, Rear
16 8033086 8 Nut, Well
17 8033087 4 Washer, Nylon
18 8033088 8 Screw, Phil Hd, #10-32 x 3/4in
19 8033044 1 Window Hold Slide Assembly, w/Hardware
20 8585135 3 Tape, Butyl, 1/4in sq x 15ft Roll
21 8303540 2 HHCS, 1/4-20 x 1in
22 8342413 1 Strap
23 8033090 1 Bracket, Door Mounting
24 8305601 6 Nut, Hex Lock 1/4-20
25 8303982 4 Screw, Self Tap 1/4-20 x 3/4in
26 8346011 1 Panel, Rear Foam
27 8585138 1 Weldment, Latch Bracket
28 8580315 1 Plug, Hole
29 8033479 1 Window, Front
30 8033076 1 Wire Assembly, Fan
31 8033078 1 Fan, Defroster
32 8033077 2 Connector, Wire
33 8033094 1 Bracket, Circulation Fan
34 8585139 2 Washer, Flat Plastic 3/8in
35 8307204 2 Washer, Flat 3/8in
36 8580115 1 Knob
37 8303776 2 HHCS, 1/4-20 x 1/2in
38 8303540 2 HHCS, 1/4-20 x 1in
39 8585134 AR Sealant, Urethene, 10 oz Cartridge
40 8307002 2 Washer, Lock 1/4in
41 8346009 1 Window, Right Side Sliding (Includes Items 42 thru 49)
42 8033833 1 Glass Assembly - Front
43 8033834 1 Glass Assembly - Rear
8990187 8042, 10042, 10054 17

44 8033835 1 Frame Assembly
47 8034546 1 Rubber, Flkd
46 8033837 1 Trim, Stop - Rear
50 8033082 1 Window, Right Side (Optional)
51 8585133 1 Window Glue Kit (Includes Items 20, 39, four setting blocks and
installation instructions)
18 8042, 10042, 10054 8990187

FIGURE 2-3. CAB DOOR
20 8042, 10042, 10054 8990187

FIGURE 2-3. CAB DOOR

1 8346008 1 Door Assembly (Includes Items 2 thru 36)
2 8033844 1 Door Weldment
3 8033845 1 Sliding Window Assembly (Includes Items 4 thru 11)
4 8033843 1 Glass Assembly - Front
5 8033842 1 Glass Assembly - Rear
6 8033841 1 Frame Assembly
7 8034544 1 Trim, Stop - Front
8 8034545 1 Trim, Stop - Rear
12 8033846 1 Paddle Latch
13 8033847 4 Nut, Hex Locking 1/4-20
14 8033848 1 Grab Handle
15 8033849 2 Screw, Self Tapping 1/4 x 3/4in
16 8033850 1 Door Release
17 8033851 2 Screw, Self Tapping #10-24 x 1/2in
18 8033852 1 Bezel
19 8033853 1 Latch Trip
20 8033854 1 Spring
21 8033855 1 Cam Latch - Right Side
22 8033856 4 Bolt, 1/4-20 x 3/4in
23 8033857 1 Bolt, Hex Hd 5/16 x 3/4in
24 8033858 2 Nut, Hex Locking 5/16in
25 8033859 1 Shoulder Bolt
26 8033860 2 Washer, Nylon
27 8033861 1 Seal, Rubber (17ft)
28 8037206 1 Seal, Bulb "D" .216 x .354 (9.5ft)
29 8033862 3 Hole Plug
30 8033863 1 Rubber Grip
31 8033864 1 Soundproofing - Upper Door
32 8033865 1 Soundproofing - Lower Door
33 8033866 1 Bolt, Hex Hd 3/8 x 3/4in
34 8033867 1 Nut, Hex Locking 3/8in
35 8033868 1 Striker Bolt
36 80364021 1 Washer, Lock 3/8
37 8342808 1 Key Set (Not Shown)
8990187 8042, 10042, 10054 21

FIGURE 2-4. OPERATOR'S SEAT
22 8042, 10042, 10054 8990187

FIGURE 2-4. OPERATOR'S SEAT

1 8864037 1 Seat Assembly - Vinyl (Includes Items 2 thru 5)
1 8864044 1 Seat Assembly - Cloth 2 Piece (Includes Items 2 thru 5)
2 8864041 1 Cushion, Seat - Vinyl (one piece)
2 8864045 1 Cushion, Seat - Cloth
2 8864046 1 Seat Back - Cloth
3 8864039 1 Slide, w/Handle
4 8864040 1 Slide, w/o Handle
5 N.S.S. 4 Screw
6 8864043 1 Belt, Seat
7 8303604 2 HHCS, 7/16-20 x 1-1/4in
8 7090751 2 Mount, Seat
9 8303697 4 HHCS, 5/16-18 x 3/4in
10 8307006 2 Washer, Lock 7/16in
11 8864036 1 Suspension
12 8307106 8 Washer, Flat 5/16in
14 7083963 1 Support, Suspension
15 8305008 4 Nut, Hex 3/8-16
16 8307005 4 Washer, Lock 3/8in
17 8303534 4 FLHDCS 3/8-16 x 1-1/4in
18 8305006 4 Nut, Hex 5/16-18
19 8303745 4 HHCS, 5/16-18 x 5/8in
20 8307113 2 Washer, Flat 7/16in
Ref KITS
21 7143900 1 Kit, Seat Belt non-retractable 3in
22 7144000 1 Kit, Seat Belt retractable 3in
8990187 8042, 10042, 10054 23

FIGURE 2-5. CONTROL CONSOLE
24 8042, 10042, 10054 8990187

FIGURE 2-5. CONTROL CONSOLE

1 7084902 1 Plate, Gauge Mounting
2 7082292 1 Cover
3 8464212 1 Gauge, Fuel
4 8466305 1 Gauge, Warning Lights (Includes Item 5)
5 8469030 4 Bulb (Not Shown)
6 8467014 1 Hourmeter
7 8305004 4 Nut, Hex, 1/4-20
8 8307002 4 Washer, Lock 1/4in
9 8303034 4 TRHCS, Torx 1/4-20 x 3/4in
10 8223442 1 Switch Test
11 8580312 1 Cap, Seal
12 8223405 1 Button, Horn
13 8580311 1 Cap, Seal
14 8033201 1 Switch, Washer/Wiper Front (Optional)
15 8223220 1 Switch, Steer Select
16 7099352 1 Overlay, Left Console - Domestic (Prior to SN 9909)
16 7150371 1 Overlay, Left Console - Domestic (SN 9909 to Present)
16 7111842 1 Overlay, Left Console - Export (Prior to SN 9909)
16 7150472 1 Overlay, Left Console - Export (SN 9909 to Present)
17 7099332 1 Overlay, Right Console - Domestic
17 7111832 1 Overlay, Right Console - Export
18 4107971 1 Decal, Outrigger Contact - Domestic (10054 Only)
18 4107981 1 Decal, Outrigger Contact - Export (10054 Only)
19 8223445 1 Guard, Switch
20 8223444 1 Emergency Brake Switch
21 7135942 1 Switch, Skylight Wiper (Optional)
8990187 8042, 10042, 10054 25

FIGURE 2-6. TRANSMISSION SHIFT CONTROLS (Prior to SN 9909)
26 8042, 10042, 10054 8990187

FIGURE 2-6. TRANSMISSION SHIFT CONTROLS (Prior to SN 9909)

1 8160205 1 Shifter, Transmission (Includes Items 2 thru 4)
2 8034694 1 Gate Plate
3 8580111 2 Knob
4 8032753 1 Decal Kit (Contains F-N-R & 3-2-1 Decals)
5 8160042 2 Cable, Control
6 8305402 2 Nut, Hex Jam 1/4-28
7 8160417 1 Transmission Connector Kit (Includes Items 8 thru 15 plus all other
parts not identified with an Item number)
8 8033240 4 Spacer
9 8033241 2 Clamp
10 8303540 4 HHCS, 1/4-20 x 1in
11 8033242 2 Swivel
12 8033243 2 Pin, Clevis
13 8305601 4 Nut, Lock
14 8303106 4 HHCS, 3/8-16 x 2-1/2in
15 8307005 4 Washer, Lock 3/8in
8990187 8042, 10042, 10054 27

FIGURE 2-7. TRANSMISSION SHIFT CONTROLS (SN 9909 through 13197)
28 8042, 10042, 10054 8990187

FIGURE 2-7. TRANSMISSION SHIFT CONTROLS (SN 9909 through 13197)

1 1319283 1 Shifter, Transmission Range Selector
8990187 8042, 10042, 10054 29

FIGURE 2-8. BOOM RAISE/LOWER AND EXTEND/RETRACT CONTROL
30 8042, 10042, 10054 8990187

FIGURE 2-8. BOOM RAISE/LOWER AND EXTEND/RETRACT CONTROL

1 8224027 1 Joystick (Includes Items 2 & 3)
2 8580110 1 Knob
3 8160419 1 Boot
4 8310143 4 TRHCS #10-24
5 8310144 4 Nut, Prop Tee #10-24
7 8305402 4 Nut, Hex Jam 1/4-28
8 8301439 2 Clevis, with Pin and Cotter
9 8302470 2 Pin, Hair 1/16in
8990187 8042, 10042, 10054 31

FIGURE 2-9. FRAME LEVEL AND ATTACHMENT TILT CONTROL
32 8042, 10042, 10054 8990187

FIGURE 2-9. FRAME LEVEL AND ATTACHMENT TILT CONTROL

1 8224026 1 Joystick, With Gate (Includes Items 2 & 3)
2 8580110 1 Knob
3 8160419 1 Boot
4 8303540 4 HHCS, 1/4-20 x 1in
5 8310001 8 Nut, Retainer 1/4-20
6 7098142 2 Spacer
8 8305005 4 Nut, Hex 1/4-28
9 8160617 2 Clevis, Cable
10 8301443 2 Pin, Clevis 3/16 x 1in
11 8302470 2 Pin, Hair 1/16in
12 8303034 4 TRHCS, Torx 1/4-20 x 3/4in
13 8307109 4 Washer, Flat 1/4in
8990187 8042, 10042, 10054 33

FIGURE 2-10. THROTTLE PEDAL CONTROL
34 8042, 10042, 10054 8990187

FIGURE 2-10. THROTTLE PEDAL CONTROL

1 8162003 1 Pedal, Throttle (Includes Item 2)
2 8033178 1 Bellows, Throttle Pedal
3 8303742 3 FLHDCS 1/4-20 x 1in (Qty 3 for EPA Engines, Qty 5 for Pre-EPA
Engines)
5 8305004 3 Nut, Hex 1/4-20
6 8160046 1 Cable, Throttle
7 8160610 1 Clamp, Cable
8 8305002 2 Nut, Hex #10-24
9 8307003 2 Washer, Lock #10
10 8303837 2 Screw, Round Hd #10-24 x 3/4in
11 7127102 1 Bracket, Throttle Cable (EPA Engines)
12 8340034 1 Rod End
13 8305402 2 Nut, Jam .25 NF
14 8307109 AR Washer, Flat SAE 1/4in
15 7127091 1 Extension, Throttle Lever
16 8700116 1 Spring
17 8303799 2 HHCS, M6 x 14mm
18 8307024 2 Washer, Lock M6
19 8305650 1 Nut, Lock .25 NF
20 7088522 1 Bracket, Throttle Cable (Pre-EPA Engines)
21 8301002 1 Clevis
22 8302449 1 Pin, Cotter
23 8301402 1 Pin, Yoke
24 8303790 2 HHCS, M12 x 30mm
25 8307025 2 Washer, Lock M12
26 8305624 2 Nut, Hex Lock Elastic
8990187 8042, 10042, 10054 35

FIGURE 2-11. SERVICE BRAKE PEDAL CONTROL
36 8042, 10042, 10054 8990187

FIGURE 2-11. SERVICE BRAKE PEDAL CONTROL

1 7111203 1 Pedal, Brake
2 7081031 1 Shaft
3 7080891 1 Rod, Push
4 8305410 1 Nut, Jam 1/2-20
5 8310257 1 Yoke
7 8310258 1 Pin, Clevis
8 8700120 1 Spring
9 8303742 1 FLHDCS, 1/4-20 x 1-1/4in
10 8305004 1 Nut, Hex 1/4-20
11 8307002 1 Washer, Lock 1/4in
12 8303534 2 FLHDCS, 3/8-16 x 1-1/4in
13 8305405 2 Nut, Jam 3/8-16
14 8307005 2 Washer, Lock 3/8in
15 8310170 1 Screw, Set 3/8-16 x 1-3/4in
16 8307110 2 Washer, Flat 3/8in
17 7111191 1 Plate, Actuator
18 8302406 1 Cotter Pin, 1/8in x 1in
8990187 8042, 10042, 10054 37

FIGURE 2-12. FRONT WINDSHIELD WIPER
38 8042, 10042, 10054 8990187

FIGURE 2-12. FRONT WINDSHIELD WIPER

1 8866492 1 Pivot Arm and Shaft Assembly (Includes Items 2 thru 9)
2 N.S.S. 1 Nut, Acorn 3/8-24
3 N.S.S. 1 Washer, Internal Tooth Lock 3/8in
4 N.S.S. 1 Driver, Knurled
5 N.S.S. 1 Cap, Rubber
6 N.S.S. 1 Nut, Hex Jam 11/16-24
7 N.S.S. 1 Washer, Metal
8 N.S.S. 1 Washer, Cardboard
9 N.S.S. 1 Shaft Assembly
10 8866382 1 Wiper Arm - 22in
11 91334035 1 Spacer
12 8034815 1 Panto Adapter Kit (Includes Items 13, 38, 41 & 42)
13 N.S.S. 1 Gasket, Panto (Order P/N 8034815)
14 8307052 2 Washer, External Tooth Lock #10
15 8303839 2 Screw, Slotted Pan Head #10-32 x 1/2in
16 N.S.S. 2 Clip, Spring (Order Item 24)
17 N.S.S. 2 Washer, Special Flat .5600 x .2510 x .015 (Order Item 24)
18 8033104 1 Link, Connecting
19 8305006 1 Nut, Hex Flanged 5/16-18
20 8866437 1 Drive Arm
21 N.S.S. 3 Screw, Slotted Hex Head Cap 1/4-28 x 3/4in (Order Item 24)
22 8310002 3 Washer, External Tooth Lock 1/4in
23 7112511 1 Wiper Motor Kit (Includes Items 20, 24 thru 29)
24 8033102 1 Wiper Motor Assembly (Includes mounting bracket, motor, link and
hardware)
24 7029860 1 Wiper Motor Assembly (includes mounting bracket, motor, link and
hardware)
25 8220073 1 Adapter, 1/4in Male Blade
26 8303835 1 Screw, Pan Head #10-24 x 1/2in
27 8305002 1 Nut, Hex #10-24
28 8307046 1 Washer, Internal Tooth Lock #10
29 N.S.S. 1 Bracket, Wiper Motor (Order Item 24)
30 8033065 1 Washer Reservoir Assembly w/washer pump
31 7118941 1 Bracket, Washer Bottle Mounting
32 8303540 3 HHCS, 1/4-20 x 1in
33 8307109 3 Washer, Flat 1/4in
34 8305624 3 Nut, Lock 1/4-20
35 8866381 1 Wiper Blade - 22in
36 8034801 1 Spray Nozzle
37 8554008 1 Nozzle Tip
38 80384207 2 SCREW, 1/4-28X3/4, (enclosed cab)
39 8033075 1 Hose, Washer 120in
40 8033103 1 Cable, Wiper
41 N.S.S. 1 Nut, Acorn 1/4-28 (Order Item 12)
42 8310029 1 Washer, Internal Tooth Lock 1/4in
43 N.S.S. 1 Pin, Shoulder (Order Item 1)
44 8305005 1 Nut, Hex 1/4-28
45 8307203 3 Washer, Flat 5/16in
8990187 8042, 10042, 10054 39

FIGURE 2-13. CAB HEATER (OPTIONAL)
40 8042, 10042, 10054 8990187

FIGURE 2-13. CAB HEATER (OPTIONAL)

1 8360008 1 Heater (Includes Items 2 & 3)
2 8032793 1 Motor, Heater - 12 VDC
3 8032794 1 Fan, Heater
4 8303776 2 HHCS, 1/4-20 x 1/2in
6 8223024 1 Switch Kit
7 8580309 1 Cap
8 8303995 2 HHCS, #10-24 x 1-1/4in
9 7075191 2 Spacer, 3/4in
10 7124531 2 Conduit, 1/4 I.D. x 5in
11 8405007 4 Clamp
12 7125251 2 Hose, 5/8 I.D. x 120in
13 8430048 1 Hose Fitting, Beaded, SAE 10-8P - hose I.D. x male NPT
14 8540023 1 Reducer, 3/8in NPT x 1/2in NPT
15 8360005 1 Valve, Shut-off
16 8584001 1 Tie Wrap, .2 wide x 6.7in
17 8584003 6 Tie Wrap, .3 wide x 14.8in
18 8220008 1 Terminal, #10
19 7125271 1 Hose, 5/8 I.D. x 156in
8990187 8042, 10042, 10054 41

FIGURE 2-14. AUX. HYDRAULIC CONTROL (OPTIONAL)
42 8042, 10042, 10054 8990187

FIGURE 2-14. AUX. HYDRAULIC CONTROL (OPTIONAL)

1 8160406 1 Controller (Includes Items 2 & 3)
2 8580110 1 Knob
3 8160418 1 Boot
4 8303758 2 HHCS, 1/4-20 x 2in
5 4105621 1 Decal, Auxiliary Control
6 8305004 2 Nut, Hex 1/4-20
7 7091323 1 Support, Controller
8 8305906 3 Nut, Retaining 5/16-18
9 8307004 3 Washer, Lock 5/16in
10 8303697 3 HHCS, 5/16-18 x 3/4in
12 8305402 2 Nut, Jam 1/4-28
13 8160617 1 Clevis
14 8302470 1 Pin, Cotter
15 8301443 1 Pin, Clevis
8990187 8042, 10042, 10054 43

FIGURE 2-15. MIRRORS
44 8042, 10042, 10054 8990187

FIGURE 2-15. MIRRORS

1 8866347 1 Mirror Assembly, 6.5in x 10in, Left Side Cab - Flat Glass (Includes
Items 2 & 3)
2 8866350 1 Lens, 6.5in x 10in Flat Glass Replacement
3 8866364 1 Loop Assembly
4 8866348 1 Mirror Assembly, 6.5in x 10in Right Side - Convex Glass (Includes
Item 5 and mounting hardware)
5 8866351 1 Lens, 6.5in x 10in Convex Glass Replacement
8990187 8042, 10042, 10054 45

FIGURE 2-16. SKYLIGHT WINDSHIELD WIPER (OPTIONAL)
46 8042, 10042, 10054 8990187

FIGURE 2-16. SKYLIGHT WINDSHIELD WIPER (OPTIONAL)

1 8034797 1 Window, Skylight
2 8033075 1 Hose, Washer 120in (cut to length)
3 8034798 2 Nut, Hex 5/16-18
4 8034799 2 Washer, Lock 5/16in
5 8034800 3 Washer, Black Nylon 5/16in
6 8034801 1 Spray Nozzle
7 8554008 1 Nozzle Tip
8 8034803 1 Grommet, T-Style
9 8034804 1 Washer, Weather Tight
10 8034805 1 Nut, Acorn #10-24
11 8034806 1 Wiper Blade - 20in
12 8034807 1 Wiper Arm, 15-19in Adjustable
13 8034808 1 Spacer, Nylon
14 8034809 1 Wiper Cover Assembly
15 7137132 1 Kit, Wiper Motor and Switch w/Breaker (SN P6931A through
P8239B)
15 8034810 1 Skylight Wiper Motor Kit, WWF Auto-SP (SN P8239C to Present)
16 8034811 1 Screw, #10-24 x 7/8in
17 8303540 3 HHCS, 1/4-20 x 1in
18 8033065 1 Washer Reservoir Assembly (Includes washer pump)
19 7118941 1 Bracket, Washer Bottle Mounting
20 8307109 3 Washer, Flat 1/4in
21 8305624 3 Nut, Lock 1/4-20
22 8034817 1 Wire Harness, Skylight Wiper
8990187 8042, 10042, 10054 47

FIGURE 2-17. SOFT CAB ENCLOSURE (OPTIONAL)
48 8042, 10042, 10054 8990187

FIGURE 2-17. SOFT CAB ENCLOSURE (OPTIONAL)

7 8866525 1 Soft Cab Enclosure Kit - Complete (Includes Items 2 thru 7 plus
Installation Instructions)
8 8866526 1 Rear Window Enclosure - Soft
9 8866527 1 Door Section - Soft
5 8033081 1 Glass - Top
2 8033479 1 Glass - Front
10 8585155 1 1in Hook Strip Material - 10 ft
11 8585156 1 2in Hook Strip Material - 10 ft
4 8585133 1 Window Glue Kit
8990187 8042, 10042, 10054 49

SECTION 3 - DRIVE TRAIN
8990187 8042, 10042, 10054 51

FIGURE 3-1. CONVERTER AND TRANSMISSION HOUSINGS (Prior to SN 9909)
52 8042, 10042, 10054 8990187

FIGURE 3-1. CONVERTER AND TRANSMISSION HOUSINGS (Prior to SN 9909)

1 8032510 1 Pump Mounting Stud
2 8032511 1 Pump Mounting Stud
3 8032500 1 Gasket, Pump To Converter Housing
4 8032501 1 O-Ring
5 8032502 1 Charging Pump Kit (Contains replacement pump & mounting
hardware)
6 8032503 5 Washer, Lock
7 8032504 1 Screw
8 8032505 2 Screw
9 8032506 2 Nut, Stud
10 8320254 1 Filter Assembly
11 8032541 2 Screw
13 8032542 1 Support, Bearing
14 8032543 1 Retaining Ring
15 90204788 1 Bearing, Pump Drive Gear
16 8032545 1 Ring, Locating
17 8032546 1 Gear, Drive
18 8033886 2 Pipe Plug
19 8032509 1 Air Breather
20 8307005 11 Washer, Lock
21 8032547 11 Screw
22 N.S.S. 1 Housing, Converter
23 8032515 2 Pipe Plug
24 77104116 3 PIPE PLUG
25 8032517 1 Sleeve, Converter Housing
26 8033887 36 Washer, Lock
27 8033888 16 Screw
28 90204799 1 Gasket, Screen Assy
29 8032518 1 Screen Assembly
30 8032549 1 Gasket, Front Cover
31 8033188 1 Drain Hose Assembly
32 8033189 1 Hose Adaptor
33 8033193 1 Cover, Converter Housing Front
34 8033198 1 Oil Seal, Front Cover
35 8032537 1 Gasket, Housing To Case
36 8032523 4 O-Ring
37 8032522 4 Tube Sleeve
38 8032501 1 O-Ring
39 8032538 1 Tube, Low Speed Clutch Pressure
40 8033889 20 Screw
41 8033314 1 Transmission Case Assembly (Includes Items 37, 39, 54 thru 59, 60,
62 & 63)
42 8033303 1 Bore Plug
43 8033302 1 Gasket, Rear Cover To Case
44 8032521 2 Dowel Pin
45 8033349 1 Rear Cover and Plug Assembly (Includes one of Item 24)
46 8033299 1 Low Shaft Rear Bearing Cap Assembly (Includes Item 47)
47 8032526 1 Plug
48 8032539 1 Pipe Plug
8990187 8042, 10042, 10054 53

49 8032528 2 Magnetic Drain Plug
50 8033311 1 Oil Baffle
51 8033312 1 Screw
53 8033313 1 Clip, Suction Tube
54 8032532 1 O-Ring
55 8033304 1 Suction Tube Assembly
57 8032536 2 Screw
58 8033305 1 Clutch Lube Tube
59 8033306 1 3rd Speed Tube
60 8033307 1 Tube Sleeve
61 8032521 1 Dowel Pin
62 8032532 1 O-Ring
63 8033308 1 Plug
64 8033309 1 Dipstick Tube Assembly
65 8033310 1 Dipstick
54 8042, 10042, 10054 8990187

FIGURE 3-2. CONVERTER GROUP (Prior to SN 9909)
56 8042, 10042, 10054 8990187

FIGURE 3-2. CONVERTER GROUP (Prior to SN 9909)

1 8032541 2 Screw
4 8032542 1 Support, Pump Drive Bearing
5 8032550 1 Ring, Retaining
6 90204793 1 Bearing, Gear
7 8032552 1 Pump Drive Gear
8 8032554 1 Lockball, Stub Shaft
9 8032555 1 Shaft, Stub
11 90204788 1 Bearing, Shaft
12 8032553 1 Pump Drive Idler Gear
13 8032568 1 Turbine Shaft Assembly (Includes Item 14)
15 8032567 1 Bearing, Turbine Shaft
16 8032566 1 Washer, Locating
17 77104164 1 Ring, Retainer
18 90204748 1 Ring, Piston
19 8032563 1 Ring, Snap
20 8032560 1 Support, Stator
21 8303620 6 Screw
23 8032559 1 Spring, Expander
24 8032558 1 Ring, Piston
25 8032556 1 Oil Baffle Assembly
26 8033190 1 Shaft, Reverse Idler
27 8033191 1 O-Ring
28 8033192 1 Lockball
29 8033194 2 Plate, Thrust
30 8032574 1 Reverse Idler Gear Bearing Assembly
31 8033195 1 Nut, Bearing Retaining Plate
32 8032573 1 Gear, Reverse Idler
34 8032579 1 Member, Reaction
35 8032580 1 Spacer
36 8032581 8 Screw
37 77104027 4 LOCK TAB
38 90204767 1 IMPELLER
39 8032584 1 O-Ring
40 8032585 1 Gear, Impeller Hub
41 8032586 1 Bearing, Impeller Hub Gear
43 8032588 1 Hub, Turbine
44 8032589 1 Turbine
45 8033196 1 Screw Ring, Turbine To Hub
46 8033197 12 Screw
47 8032595 1 O-Ring
48 8032592 1 Locating Ring, Turbine Hub Bearing
49 8032593 1 Bearing, Turbine Hub
50 8033384 1 Impeller Cover
8990187 8042, 10042, 10054 57

51 8032594 1 Retaining Washer, Bearing
52 8033385 1 O-Ring
53 8033386 1 Input Shaft
54 8033373 1 Bearing, Input Shaft
55 8303620 34 Screw
56 8307005 34 Washer
57 8033885 1 Flange
58 8033318 1 O-Ring
59 8032612 1 Washer
60 8032613 1 Nut
58 8042, 10042, 10054 8990187

FIGURE 3-3. FORWARD, REVERSE, LOW AND 2ND (Prior to SN 9909)
60 8042, 10042, 10054 8990187

FIGURE 3-3. FORWARD, REVERSE, LOW AND 2ND (Prior to SN 9909)

3 8032650 1 Snap Ring
4 8032649 1 Bearing, Front
7 8032647 1 Spacer, Bearing
8 8032646 1 Reverse Clutch Gear and Retaining Ring Assembly (Includes Item
9)
11 8032640 2 Snap Ring
12 8033348 2 Disc Spring Assembly (Contains 5 Pcs)
13 8032638 2 Spacer, Piston Return Spring
14 8032615 2 Piston Return Spring
15 77104186 2 SPRING RETAINER
16 10720643 2 Ring, Snap
17 8032643 1 Bearing, Reverse and 2nd Shaft
18 8032623 3 Snap Ring
19 8032642 1 2nd Clutch Disc Hub and Retaining Ring Assembly (Includes Item
20)
21 8032641 1 Pilot Bearing
24 8032635 1 Sleeve, Piston Ring
25 77104215 1 Bearing, Forward Shaft
27 8033357 1 Gear, Forward Shaft
28 8032633 1 Bearing, Low Speed Clutch
29 8032632 1 Spacer, Bearing
31 8032629 2 Locating Ring
32 8032631 1 Spacer, Gear
33 8032622 1 Bearing, Low Speed Shaft
34 8032566 1 Washer, Rear Bearing Support
35 77104198 1 PISTON RING
36 8032624 1 O-Ring
37 8032626 4 Stud, Cap
39 8032506 4 Nut, Stud
40 8032625 1 O-Ring
41 8033358 1 Low Shaft Gear, Hub and Retaining Ring Assembly (Includes Item
42)
8990187 8042, 10042, 10054 61

FIGURE 3-4. OUTPUT, IDLER AND THIRD (Prior to SN 9909)
62 8042, 10042, 10054 8990187

FIGURE 3-4. OUTPUT, IDLER AND THIRD (Prior to SN 9909)

1 8033870 1 Roll Pin, Outer Race
2 8033871 1 Piston Ring Outer Race
5 8032628 1 Bearing
7 8032615 1 Spring, Return
8 77104186 1 Retainer, Spring
9 10720643 1 Ring, Snap
10 8032643 1 Bearing, Pilot
11 8033359 1 3rd Clutch Disc Hub and Retaining Ring Assembly (Includes Item
12)
13 8033360 1 Carrier, Bearing
16 8033363 1 Bearing, 3rd Clutch Disc Hub
18 8033365 1 Bearing
19 8033873 1 Idler Shaft and Gear Assembly (46T)
20 8033368 1 O-Ring
21 8033874 1 Seal, Brake Housing To Brake Disc Hub
22 N.S.S. 1 Hub, Brake Disc
23 8033876 1 Ring, Snap
24 8033877 1 O-Ring
25 8033878 1 Plug, Brake Disc Hub
26 8033879 1 Ring, Snap
27 8033880 2 O-Ring
28 8033881 4 Stud, Brake Housing To Rear Cover
30 8033883 4 Nut, Stud
31 8033372 2 Nut, Flange
32 8033371 2 Washer, Flange
33 8032611 2 O-Ring
34 8033198 1 Oil Seal, Output Shaft
35 8033373 1 Bearing
36 8033376 1 Spacer, Output Gear
37 8033375 1 Gear, Output Shaft (46T)
38 8033374 1 Spacer, Output Gear
39 8033884 1 Shaft, Output
40 8032604 1 Bearing
41 8032605 1 Oil Seal, Rear Bearing Cap
42 8032606 1 Gasket, Rear Bearing Cap
43 8032627 4 Stud, Bearing Cap
44 8032607 1 Bearing Cap
46 8032609 4 Nut, Stud
47 8033885 2 Flange, Output
8990187 8042, 10042, 10054 63

FIGURE 3-5. TRANSMISSION CLUTCH GROUPS (Prior to SN 9909)
64 8042, 10042, 10054 8990187

FIGURE 3-5. TRANSMISSION CLUTCH GROUPS (Prior to SN 9909)

1 8032653 1 Ring, Snap
2 8032654 1 Backing Plate
3 8032655 8 Disc, Clutch Inner
4 8032656 8 Disc, Clutch Outer
5 8032657 1 Piston, Clutch
6 8032658 1 Ring, Outer Piston
7 8032659 1 Seal, Inner Piston
8 8033387 1 Low Clutch Shaft Drum and Bleed Valve Assembly
9 8032653 1 Ring, Snap
16 8033347 1 Forward Shaft, Drum and Plug Assembly
17 8032653 1 Ring, Snap
21 8032663 1 Clutch Piston Assembly
24 8033344 1 3rd Clutch Shaft, Drum and Plug Assembly
25 8032653 1 Ring, Snap
32 8032665 1 Rev and 2nd Shaft, Drum and Plug Assembly
39 8032653 1 Ring, Snap
8990187 8042, 10042, 10054 65

FIGURE 3-6. CONTROL VALVE ASSEMBLY (Prior to SN 9909)
66 8042, 10042, 10054 8990187

FIGURE 3-6. CONTROL VALVE ASSEMBLY (Prior to SN 9909)

1 8032666 9 Screw
3 8033239 1 Control Valve Assembly (Includes Items 4 thru 7 and Item 16)
4 8032672 1 Valve Spool
5 8032673 1 Spring, Control Valve
6 8032676 1 Stop, Valve Spool
7 8032679 1 Control Valve Housing Assembly (Includes Items 8 thru 15)
8 8032674 1 Valve Spool, Forward and Reverse
9 8032675 2 Oil Seal
10 8825174 1 Switch, Neutral
11 8032678 1 Switch Actuating Pin
12 8032680 3 Pipe Plug
13 8032682 1 Speed Selector Spool and Plug Assembly (Includes Item 14)
14 8032681 1 Plug
15 8032676 2 Stop, Valve Spool
16 8841314 1 Hydraulic Actuator Assembly (Includes Items 17 thru 21)
17 8033202 1 O-Ring
18 8033203 1 Balance Spring and Pin Kit
19 8033204 1 Piston Seal
20 8033205 1 Piston
21 8033238 1 Glyd Ring Assembly
22 8033890 1 Gasket, Control Valve
23 77104284 2 DETENT BALL
24 8032670 2 Detent Spring
25 8303987 2 Screw, #8-32 x 1/4in Slotted Pan Hd
8990187 8042, 10042, 10054 67

FIGURE 3-7. EMERGENCY BRAKE (Prior to SN 9909)
68 8042, 10042, 10054 8990187

FIGURE 3-7. EMERGENCY BRAKE (Prior to SN 9909)

1 8033791 1 Emergency Brake Assembly (Includes Items 2 thru 19)
2 8033774 1 Cover
3 8033775 4 Shoulder Bolt
4 See Kits 1 Disc, Primary
5 See Kits 7 Disc, Rotor
6 See Kits 7 Disc, Stator
7 8033776 4 HHCS, Socket Head
8 See Kits 2 Case Gasket
9 8033777 4 Dowel Pin
10 8033778 1 Spring Plate
11 See Kits 12 Spring, Red
12 8033779 1 Piston
13 See Kits 1 Back-up Ring
14 See Kits 1 O-Ring
17 8033780 1 Bleeder Screw
18 8033781 1 Pressure Plate
19 8033782 4 HHCS, Socket Head
Ref KITS
20 7131852 1 Kit, Repair Park Brake (Includes Items 3, 21, 22 & 23)
21 8033771 1 Rotor and Stator Disc Kit (Includes Items 4 thru 6 & 8)
22 8033772 1 O-Ring and Back-up Ring Kit (Includes Items 8 & 13 thru 16)
23 8033773 1 Spring Kit (Includes Items 8 & 11)
8990187 8042, 10042, 10054 69

FIGURE 3-8. TRANSMISSION MOUNTING (Prior to SN 9909)
70 8042, 10042, 10054 8990187

FIGURE 3-8. TRANSMISSION MOUNTING (Prior to SN 9909)

1 8841025 1 Transmission
3 8303664 8 HHCS, 3/4-10 x 1-1/2in
4 7095342 2 Mount, Transmission (Machines Model 8042 Prior to SN 0059)
(Machines Model 10042 Prior to SN 0058)
5 8310051 4 HHCS, 1-8 x 4in (Machines Model 8042 Prior to SN 0059)
6 8278017 4 Isolator (Machines Model 8042 Prior to SN 8042-0059) (Machines
Model 10042 Prior to SN 10042-0058)
7 7096471 4 Washer, Rebound (Machines Model 8042 Prior to SN 0059)
8 8310116 4 Nut, Hex Lock Elastic 1-8 (Machines Model 8042 Prior to SN 0059)
9 7111952 2 Mount, Transmission (For Machines Model 8042 SN 0059 thru
9908) (For Machines Model 10042 SN 0058 thru 9908) (For
Machines Model 10054)
10 8303724 4 HHCS, 3/4-10 x 3-1/2in (For Machines Model 8042 SN 0059 thru
11 8278007 4 Isolator (For Machines Model 8042 SN 0059 thru 9908) (For
Machines Model 10042 SN 0058 thru 9908) (For Machines Model
10054)
12 7054351 4 Washer, Rebound (For Machines Model 8042 SN 0059 thru 9908)
(For Machines Model 10042 SN 0058 thru 9908) (For Machines
Model 10054)
13 8310067 4 Nut, Hex Lock Elastic 3/4in (For Machines Model 8042 SN 0059 thru
8990187 8042, 10042, 10054 71

FIGURE 3-9. ENGINE CONNECT (SN 9909 through 13197)
72 8042, 10042, 10054 8990187

FIGURE 3-9. ENGINE CONNECT (SN 9909 through 13197)

1 1319203 1 Diaphragm
2 1319204 4 HHCS, M10 x 18mm
3 10732095 4 Washer, 10,5
4 1319205 1 Washer
5 1319206 2 HHCS, M8 x 50mm
6 1319207 1 Washer
7 1319208 1 Cover
8 10731748 12 HHCS, M10 x 45mm
9 10731751 12 Nut, Hex M10
10 1319209 1 Bearing
11 1319210 1 Ring, Retaining 90 x 3
12 1319211 1 Flange, Input
13 1319212 1 Shaft, Input
14 1319213 1 Washer
15 10731702 8 HHCS, M10 x 16mm
8990187 8042, 10042, 10054 73

FIGURE 3-10. CONVERTER AND LAYSHAFT (SN 9909 through 13197)
74 8042, 10042, 10054 8990187

FIGURE 3-10. CONVERTER AND LAYSHAFT (SN 9909 through 13197)

1 10732110 1 Axle
2 10732111 1 Gear, Idler
3 10732112 1 HHCS, M12 x 115mm
4 10732113 2 Bearing, Roller
5 10732114 1 Bushing, 7,20mm
5 10732115 1 Bushing, 7,25mm
5 10732116 1 Bushing, 7,30mm
5 10732117 1 Bushing, 7,35mm
5 10732118 1 Bushing, 7,40mm
5 10732119 1 Bushing, 7,45mm
5 10732120 1 Bushing, 7,50mm
5 10732121 1 Bushing, 7,55mm
5 10732122 1 Bushing, 7,60mm
6 10731704 1 Converter
8990187 8042, 10042, 10054 75

FIGURE 3-11. OIL PRESSURE PUMP (SN 9909 through 13197)
76 8042, 10042, 10054 8990187

FIGURE 3-11. OIL PRESSURE PUMP (SN 9909 through 13197)

1 10731705 1 Pump
2 10731706 1 Seal, Shaft
3 10731707 1 O-Ring, 192 x 3
4 1319214 8 SHCS, M8 x 40mm
5 10731710 8 Washer, 8,4
6 10731709 8 O-Ring, 8 x 1,5
8990187 8042, 10042, 10054 77

FIGURE 3-12. INPUT SHAFT (SN 9909 through 13197)
78 8042, 10042, 10054 8990187

FIGURE 3-12. INPUT SHAFT (SN 9909 through 13197)

1 10731711 1 Shaft, Turbine
3 10731713 1 Gear, Input
5 10731715 1 Washer, 1,2mm
5 1319216 1 Washer, 1,25mm
5 1319217 1 Washer, 1,35mm
5 10731716 1 Washer, 0.5mm
5 10731717 1 Washer, 0,6mm
5 10731718 1 Washer, 0,7mm
5 10731719 1 Washer, 0,8mm
5 10731720 1 Washer, 0,9mm
5 10731721 1 Washer, 1,0mm
5 10731722 1 Washer, 1,1mm
5 10731723 1 Washer, 1,3mm
5 10731724 1 Washer, 1,4mm
5 10731725 1 Washer, 1,5mm
5 10731726 1 Washer, 0,65mm
5 10731727 1 Washer, 0,75mm
5 10731728 1 Washer, 0,85mm
5 10731729 1 Washer, 0,95mm
5 10731730 1 Washer, 1,05mm
5 10731731 1 Washer, 1,15mm
6 10731732 1 Ring, Snap
8 10731734 1 Flange, Oil Feed
8990187 8042, 10042, 10054 79

FIGURE 3-13. GEARBOX HOUSING (SN 9909 through 13197)
80 8042, 10042, 10054 8990187

FIGURE 3-13. GEARBOX HOUSING (SN 9909 through 13197)

1 1319219 1 Housing
2 10731736 1 O-Ring, 150 x 3
3 10731737 1 Housing, Gearbox
4 10731738 1 Sheet, Screen
5 10731739 1 Sheet, Screen
6 1319220 3 SHCS, M8 x 35mm
7 10731741 5 Cap, Sealing
8 10731742 2 Plug, M33 x 2
9 10731743 2 O-Ring, 30 x 2,5
10 10731744 1 Breather
11 10731745 1 Bracket
12 10731746 3 HHCS, M10 x 55mm
13 10731747 17 HHCS, M10 x 32mm
14 10731748 3 HHCS, M10 x 45mm
15 10731749 2 HHCS, M10 x 85mm
16 10731750 3 HHCS, M10 x 70mm
17 10731751 6 Nut, Hex M10
18 10731752 1 Pin, M6 x 35mm
19 10731753 1 Sheet, Cover
20 10731754 1 O-Ring, 294 x 3
21 1319221 8 HHCS, M8 x 20mm
22 10731756 8 Washer, M8
23 1319222 1 Plate, Type
24 1319573 4 GROOVED STUD, 3X5
25 10731759 1 Ball
26 8526052 AR Threadlocker, High Strength
8990187 8042, 10042, 10054 81

FIGURE 3-14. CLUTCH PACK 1ST GEAR - 1 OF 2 (SN 9909 through 13197)
82 8042, 10042, 10054 8990187


1 1319223 1 Shaft
2 10731761 2 Ball
3 10731762 1 Bearing, Ball
4 10731763 1 Shim, 0,9mm
4 10731764 1 Shim, 0,95mm
4 10731765 1 Shim, 1,00mm
4 10731766 1 Shim, 1,05mm
4 10731767 1 Shim, 1,1mm
4 10731768 1 Shim, 1,15mm
4 10731769 1 Shim, 1,2mm
4 10731770 1 Shim, 1,25mm
4 10731771 1 Shim, 1,3mm
4 10731772 1 Shim, 1,35mm
4 10731773 1 Shim, 1,4mm
4 10731774 1 Shim, 1,45mm
4 10731775 1 Shim, 1,5mm
4 10731776 1 Shim, 1,55mm
4 10731777 1 Shim, 1,6mm
4 10731778 1 Shim, 1,65mm
4 10731779 1 Shim, 1,7mm
4 10731780 1 Shim, 1,75mm
4 10731781 1 Shim, 1,8mm
4 10731782 1 Shim, 1,85mm
4 10731783 1 Shim, 1,9mm
4 10731784 1 Shim, 1,95mm
4 10731785 1 Shim, 2,0mm
4 10731786 1 Shim, 2,05mm
4 10731787 1 Shim, 2,1mm
4 1319285 1 Shim, 2,15mm
4 1319286 1 Shim, 2,2mm
4 1319287 1 Shim, 2,25mm
4 1319288 1 Shim, 2,3mm
5 1319224 3 Ring, Piston 45 x 2,5
6 10731789 1 Ring, Retaining 45 x 1,75
8 10731791 4 Shim, 1,3mm
8 10731792 4 Shim, 1,35mm
8 10731793 4 Shim, 1,4mm
8 10731794 4 Shim, 1,45mm
8 10731795 4 Shim, 1,5mm
8 10731796 4 Shim, 1,55mm
8 10731797 4 Shim, 1,6mm
8 10731798 4 Shim, 1,65mm
8 10731799 4 Shim, 1,7mm
8 10731800 4 Shim, 1,75mm
8 10731801 4 Shim, 1,8mm
8 10731802 4 Shim, 1,85mm
8 10731803 4 Shim, 1,9mm
8 10731804 4 Shim, 1,95mm
8 10731805 4 Shim, 2,0mm
8990187 8042, 10042, 10054 83

8 10731806 4 Shim, 2,05mm
8 10731807 4 Shim, 2,1mm
8 10731808 4 Shim, 2,15mm
8 10731809 4 Shim, 2,2mm
8 10731810 4 Shim, 2,25mm
84 8042, 10042, 10054 8990187

86 8042, 10042, 10054 8990187


8 10731811 4 Shim, 2,3mm
8 10731812 Shim, 2,35mm
8 10731813 4 Shim, 2,4mm
8 10731814 4 Shim, 2,45mm
8 10731815 4 Shim, 2,5mm
8 10731816 4 Shim, 2,55mm
8 10731817 4 Shim, 2,6mm
8 10731818 4 Shim, 2,65mm
8 10731819 4 Shim, 2,7mm
8 10731820 4 Shim, 2,75mm
8 10731821 4 Shim, 2,8mm
9 10731822 1 Bush
10 10731823 1 Gear, Spur Z=44
12 10731825 10 Spring, Cup
13 10731826 2 Ring, Snap
14 10731827 2 Shim, End
15 10731828 2 O-Ring, 60 x 3
16 10731829 2 O-Ring, 120 x 3
17 10731830 2 Piston
18 10731831 1 Carrier, Disc
19 10731832 1 Ring, Snap
20 10731833 1 Bearing, Snap
21 10731834 1 Shim, 0,8mm
21 10731835 1 Shim, 0,9mm
21 1319225 1 Shim, 0,95mm
21 10731836 1 Shim, 1,0mm
21 10731837 1 Shim, 1,1mm
21 10731838 1 Shim, 1,2mm
21 10731839 1 Shim, 1,3mm
22 10732107 1 Ring, Retaining 77 x 2,5
23 10731841 1 Cage, Needle
24 10731842 2 Bush
25 10731843 1 Gear, Spur Z=27
26 10731844 1 Ring, Internal
27 10731845 1 Ring, Retaining 40 x 1,75
29 10731847 5 Disc, Inner Clutch
31 10731847 1 Disc, Inner Clutch 2,0mm
32 10731850 8 Disc, Outer Clutch
36 10731847 1 Disc, Inner Clutch, 2.0mm
36 10731848 1 Disc, Inner Clutch, 1.5mm
8990187 8042, 10042, 10054 87

88 8042, 10042, 10054 8990187

FIGURE 3-16. CLUTCH PACK 2ND GEAR - 1 OF 2 (SN 9909 through 13197)
90 8042, 10042, 10054 8990187


1 1319226 1 Shaft
2 10731761 2 Ball
4 10731854 1 Washer, 0,8mm
4 10731855 1 Washer, 0,85mm
4 10731856 1 Washer, 0,9mm
4 10731857 1 Washer, 0,95mm
4 10731858 1 Washer, 1,0mm
4 10731859 1 Washer, 1,05mm
4 10731860 1 Washer, 1,1mm
4 10731861 1 Washer, 1,15mm
4 10731862 1 Washer, 1,2mm
4 10731863 1 Washer, 1,25mm
4 10731864 1 Washer, 1,3mm
4 10731865 1 Washer, 1,35mm
4 10731866 1 Washer, 1,4mm
4 10731867 1 Washer, 1,45mm
4 10731868 1 Washer, 1,5mm
4 10731869 1 Washer, 1,55mm
4 10731870 1 Washer, 1,6mm
4 10731871 1 Washer, 1,65mm
4 10731872 1 Washer, 1,7mm
4 10731873 1 Washer, 1,75mm
4 10731874 1 Washer, 1,8mm
4 10731875 1 Washer, 1,85mm
4 10731876 1 Washer, 1,9mm
4 10731877 1 Washer, 1,95mm
4 10731878 1 Washer, 2,0mm
4 10731879 1 Washer, 2,05mm
4 10731880 1 Washer, 2,1mm
4 10731881 1 Washer, 2,15mm
4 10731882 1 Washer, 2,2mm
4 10731883 1 Washer, 2,25mm
4 10731884 1 Washer, 2,3mm
4 10731885 1 Washer, 2,35mm
4 10731886 1 Washer, 2,4mm
5 10731789 1 Ring, Retaining 45 x 1,75
6 1319224 3 Ring, Piston 45 x 2,5
8 10731791 1 Shim, 1,3mm
8 10731792 1 Shim, 1,35mm
8 10731793 1 Shim, 1,4mm
8 10731794 1 Shim, 1,45mm
8 10731795 1 Shim, 1,5mm
8 10731796 1 Shim, 1,55mm
8 10731797 1 Shim, 1,6mm
8 10731798 1 Shim, 1,65mm
8 10731799 1 Shim, 1,7mm
8 10731800 1 Shim, 1,75mm
8 10731801 1 Shim, 1,8mm
8990187 8042, 10042, 10054 91

8 10731802 1 Shim, 1,85mm
8 10731803 1 Shim, 1,9mm
8 10731804 1 Shim, 1,95mm
8 10731805 1 Shim, 2,0mm
8 10731806 1 Shim, 2,05mm
8 10731807 1 Shim, 2,1mm
8 10731808 1 Shim, 2,15mm
8 10731809 1 Shim, 2,2mm
8 10731810 1 Shim, 2,25mm
8 10731811 1 Shim, 2,3mm
8 10731812 1 Shim, 2,35mm
8 10731813 1 Shim, 2,4mm
8 10731814 1 Shim, 2,45mm
8 10731815 1 Shim, 2,5mm
8 10731816 1 Shim, 2,55mm
8 10731817 1 Shim, 2,6mm
8 10731818 1 Shim, 2,65mm
8 10731819 1 Shim, 2,7mm
8 10731820 1 Shim, 2,75mm
8 10731821 1 Shim, 2,8mm
9 10731805 2 Shim
10 10731887 1 Bush
92 8042, 10042, 10054 8990187

94 8042, 10042, 10054 8990187


12 10731889 1 Gear, Spur Z=44
13 10731825 10 Spring, Cup
14 10731826 2 Ring, Snap
15 10731827 2 Shim, End
16 10731828 2 O-Ring, 60 x 3
17 10731829 2 O-Ring, 120 x 3
18 10731830 2 Piston
20 10731832 1 Ring, Snap 48
21 10731890 1 Gear, Spur
24 10731893 1 Shim, 1,0mm
24 10731894 1 Shim, 1,05mm
24 10731895 1 Shim, 1,1mm
24 10731896 1 Shim, 1,15mm
24 10731897 1 Shim, 1,2mm
24 10731898 1 Shim, 1,25mm
24 10731899 1 Shim, 1,3mm
24 10731900 1 Shim, 1,35mm
24 10731901 1 Shim, 1,4mm
24 10731902 1 Shim, 1,45mm
24 10731903 1 Shim, 1,5mm
24 10731904 1 Shim, 1,55mm
24 10731905 1 Shim, 1,6mm
24 10731906 1 Shim, 1,65mm
24 10731907 1 Shim, 1,7mm
24 10731908 1 Shim, 1,75mm
24 10731909 1 Shim, 1,8mm
25 10731910 1 Nut, Slotted
8990187 8042, 10042, 10054 95

FIGURE 3-18. CLUTCH PACK 3RD GEAR - 1 OF 2 (SN 9909 through 13197)
96 8042, 10042, 10054 8990187


1 10731911 1 Shaft
2 10731761 2 Ball
4 10731913 1 Ring, Snap 100
5 1319230 1 Washer
6 1319220 2 HHCS, M8 x 35mm
7 10731789 1 Ring, Retaining 45 x 1,75
8 1319224 3 Ring, Piston 45 x 2,5
9 10732103 1 Gear, Spur Z=29
10 10732104 1 Cage, Needle
11 10732105 1 Ring, Internal
12 10732106 1 Bush
14 10731834 1 Shim, 0,8mm
14 10731835 1 Shim, 0,9mm
14 1319225 1 Shim, 0,95mm
14 10731836 1 Shim, 1,0mm
14 10731837 1 Shim, 1,1mm
14 10731838 1 Shim, 1,2mm
14 10731839 1 Shim, 1,3mm
15 10732107 1 Ring, Retaining 77 x 2,5
16 10731791 2 Shim, 1,3mm
16 10731792 2 Shim, 1,35mm
16 10731793 2 Shim, 1,4mm
16 10731794 2 Shim, 1,45mm
16 10731795 2 Shim, 1,5mm
16 10731796 2 Shim, 1,55mm
16 10731797 2 Shim, 1,6mm
16 10731798 2 Shim, 1,65mm
16 10731799 2 Shim, 1,7mm
16 10731800 2 Shim, 1,75mm
16 10731801 2 Shim, 1,8mm
16 10731802 2 Shim, 1,85mm
16 10731803 2 Shim, 1,9mm
16 10731804 2 Shim, 1,95mm
16 10731805 2 Shim, 2,0mm
16 10731806 2 Shim, 2,05mm
16 10731807 2 Shim, 2,1mm
16 10731808 2 Shim, 2,15mm
16 10731809 2 Shim, 2,2mm
16 10731810 2 Shim, 2,25mm
16 10731811 2 Shim, 2,3mm
16 10731812 2 Shim, 2,35mm
16 10731813 2 Shim, 2,4mm
16 10731814 2 Shim, 2,45mm
16 10731815 2 Shim, 2,5mm
16 10731816 2 Shim, 2,55mm
16 10731817 2 Shim, 2,6mm
16 10731818 2 Shim, 2,65mm
16 10731819 2 Shim, 2,7mm
8990187 8042, 10042, 10054 97

16 10731820 2 Shim, 2,75mm
16 10731821 2 Shim, 2,8mm
17 10731825 10 Spring, Cup
18 10731826 2 Ring, Snap
19 10731827 2 Shim, End
98 8042, 10042, 10054 8990187

100 8042, 10042, 10054 8990187


20 10731828 2 O-Ring, 60 x 3
21 10731829 2 O-Ring, 120 x 3
22 10731830 2 Piston
24 10731832 1 Ring, Snap 48
25 10731917 1 Gear, Spur Z=56
26 10731918 1 Cage, Roller
27 10731919 1 Shim, 3,4mm
27 10731920 1 Shim, 1,6mm
28 10731921 2 Ring, Retaining 48 x 1,75
29 1319234 2 Washer, Thrust
31 10731928 1 Ring, Retaining 120 x 4
32 10731929 1 Washer, 1,0mm
32 10731930 1 Washer, 1,05mm
32 10731931 1 Washer, 1,1mm
32 10731932 1 Washer, 1,15mm
32 10731933 1 Washer, 1,2mm
32 10731934 1 Washer, 1,25mm
32 10731935 1 Washer, 1,3mm
32 10731936 1 Washer, 1,35mm
32 10731937 1 Washer, 1,4mm
33 10731938 1 Shim, 0,8mm
33 10731839 1 Shim, 0,85mm
33 10731840 1 Shim, 0,9mm
33 10731841 1 Shim, 0,95mm
33 10731842 1 Shim, 1,0mm
33 10731843 1 Shim, 1,05mm
33 10731844 1 Shim, 1,1mm
33 10731845 1 Shim, 1,15mm
33 10731846 1 Shim, 1,2mm
33 10731847 1 Shim, 1,25mm
33 10731848 1 Shim, 1,3mm
34 10731849 1 Ring, Retaining 65 x 2,5
35 10731850 1 Cage, Needle
36 10731851 1 Shim
37 10731852 1 Ring, Retaining 30 x 1,5
8990187 8042, 10042, 10054 101

102 8042, 10042, 10054 8990187

FIGURE 3-20. OUTPUT SHAFT (SN 9909 through 13197)
104 8042, 10042, 10054 8990187

FIGURE 3-20. OUTPUT SHAFT (SN 9909 through 13197)

1 10731953 1 Shaft, Output
2 10731954 1 Gear, Output
4 10731956 1 Flange, Input
5 10839156 2 O-Ring, 38 x 4
6 10731957 2 Washer
7 10731958 2 Washer, Tab
8 10731959 4 HHCS, M8 x 25mm
10 10731961 2 Ring, Retaining 100 x 3
11 10731962 1 Shim, 1,0mm
11 10731963 1 Shim, 1,05mm
11 10731964 1 Shim, 1,1mm
11 10731965 1 Shim, 1,15mm
11 10731966 1 Shim, 1,2mm
11 10731967 1 Shim, 1,25mm
11 10731968 1 Shim, 1,3mm
11 10731969 1 Shim, 1,35mm
11 10731970 1 Shim, 1,4mm
11 10731971 1 Shim, 1,45mm
11 10731972 1 Shim, 1,5mm
11 10731973 1 Shim, 1,55mm
11 10731974 1 Shim, 1,6mm
11 10731975 1 Shim, 1,65mm
11 10731976 1 Shim, 1,7mm
12 10731977 2 Seal, Shaft 70 x 100 x 10
8990187 8042, 10042, 10054 105

FIGURE 3-21. PARKING BRAKE (SN 9909 through 13197)
106 8042, 10042, 10054 8990187

FIGURE 3-21. PARKING BRAKE (SN 9909 through 13197)

1 10731981 1 Shoe, Brake (Includes Items 2 thru 8)
2 10731982 2 Shoe, Brake Without Asbestos
3 10731983 2 Spring, Tension
4 10731984 1 Bolt, Anchor
5 10731985 1 Pin
6 10731986 1 Washer
7 10731987 1 Ring, Retaining 22 x 1,2
8 10731988 1 Cam, Brake
9 10732097 1 Flange, Output
10 10732093 1 Drum, Brake
11 10732094 8 HHCS, M10 x 25mm
12 10732095 8 Washer, 10,5
13 1319237 1 Plate, Cover
14 10731980 4 SHCS, M6 x 10mm
15 10731751 2 Nut, Hex M10
16 10732098 1 Plate, Cover
17 10732099 1 Washer
18 10732099 1 Washer
19 10732101 2 HHCS, M10 x 22mm
20 10731978 1 O-Ring, 17,3 x 2,4
21 10731979 1 O-Ring, 25,3 x 2,4
22 8526052 AR Threadlocker, High Strength
8990187 8042, 10042, 10054 107

FIGURE 3-22. POWER TAKE-OFF SHAFT (SN 9909 through 13197)
108 8042, 10042, 10054 8990187

FIGURE 3-22. POWER TAKE-OFF SHAFT (SN 9909 through 13197)

1 10731989 1 Shaft, Central
2 1319238 1 Bush
5 10731992 1 Shim, 1,0mm
5 10731993 1 Shim, 1,05mm
5 10731994 1 Shim, 1,1mm
5 10731995 1 Shim, 1,15mm
5 10731996 1 Shim, 1,2mm
5 10731997 1 Shim, 1,25mm
5 10731998 1 Shim, 1,3mm
5 10731999 1 Shim, 1,35mm
5 10732000 1 Shim, 1,40mm
5 10732001 1 Shim, 1,45mm
5 10732002 1 Shim, 1,5mm
5 10732003 1 Shim, 1,55mm
5 10732004 1 Shim, 1,6mm
5 1319241 1 Shim, 1,65mm
5 1319242 1 Shim, 1,70mm
5 1319243 1 Shim, 1,75mm
5 1319244 1 Shim, 1,80mm
5 1319245 1 Shim, 1,85mm
5 1319246 1 Shim, 1,90mm
5 1319247 1 Shim, 1,95mm
5 1319248 1 Shim, 2,00mm
5 1319249 Ref Shim, 2.05mm (No Longer Available; Use 1 Each Of 10731992 &
10731993)
5 1319250 1 Shim, 2,10mm
5 1319251 1 Shim, 2,15mm
5 1319252 1 Shim, 2,20mm
6 10732005 1 Ring, Retaining 68 x 2,5
7 10731845 2 Ring, Retaining 40 x 1,75
8 1319253 1 O-Ring, 104 x 3
9 1319254 1 Flange, Pump
10 1319255 2 SHCS, M14 x 35mm
8990187 8042, 10042, 10054 109

FIGURE 3-23. GEARSHIFT SYSTEM (SN 9909 through 13197)
110 8042, 10042, 10054 8990187

FIGURE 3-23. GEARSHIFT SYSTEM (SN 9909 through 13197)

1 1319256 1 Gasket
3 1319257 1 Gasket
4 10732009 1 Plate, Duct
5 1319220 11 SHCS, M8 x 35mm
6 10731710 11 Washer, 8,4
7 10732011 1 Gasket
9 10732013 1 Gasket
10 1319259 16 SHCS, M8 x 65mm
11 10731710 17 Washer, 8,4
12 1319260 1 SHCS, M8 x 85mm
13 10732017 1 Plug, M10 x 1
14 10731709 1 O-Ring, 8 x 1,5
15 1319261 1 Plug, M14 x 1,5
16 10837660 1 O-Ring, 11 x 2
17 10732021 1 Spool, Valve
18 10732022 2 Washer, 6,4
19 10732023 1 Spring, Compression
20 10732024 1 Plug, M20 x 1,5
21 10732025 1 O-Ring, 17 x 2
8990187 8042, 10042, 10054 111

FIGURE 3-24. CONTROL VALVE (SN 9909 through 13197)
112 8042, 10042, 10054 8990187

FIGURE 3-24. CONTROL VALVE (SN 9909 through 13197)

1 10837728 1 Valve Assembly, Control (Includes Items 2 thru 55)
2 1319262 1 Housing, Valve
3 1319263 1 Sleeve, Screw-In
4 10732018 1 O-Ring, 15 x 2
6 10732028 1 Piston
7 10732029 2 Ring, Shim 10 x 16 x 1
8 10732030 1 Orifice, 0,6mm
8 10732031 1 Orifice, 0,7mm
8 10732032 1 Orifice, 0,8mm
8 10732033 1 Orifice, 0,65mm
8 10732034 1 Orifice, 0,75mm
8 10732035 1 Orifice, 0,85mm
8 10732036 1 Orifice, 0,90mm
8 1319264 1 Orifice, 0,95mm
9 10731709 1 O-Ring, 8 x 1,5
10 10732037 1 O-Ring, 6 x 1,5
11 10732038 1 Piston
14 10732041 1 Piston
15 10732042 1 Washer
16 10732043 1 Ring, Shim 15 x 21 x 2
16 10732044 1 Ring, Shim 15 x 21 x 1
16 10732045 1 Ring, Shim 15 x 21 x 0,5
17 10732046 1 Piston
19 10732048 1 Plate, Stop
22 10732050 1 Piston
23 10732051 1 Piston
24 1319265 1 Gasket
25 10732053 1 Cover
26 10732054 9 SHCS, M6 x 20mm
27 10732015 9 Washer, M6
29 10732050 1 Piston
31 10732055 1 Piston
33 10732056 1 Piston
34 1319266 1 Valve, Reduction
35 1319267 1 Ring
36 1319268 1 Plate, Fixing
38 10732060 2 SHCS, M5 x 12mm
39 10732061 10 Ball
40 1319269 5 Valve, Solenoid
8990187 8042, 10042, 10054 113

42 10732064 5 Washer
43 10732060 5 SHCS, M5 x 12mm
44 10732065 1 Harness, Wiring
45 1319270 2 SHCS, M6 x 14mm
47 10732068 1 Cover
48 10732069 1 O-Ring, 159,2 x 5,7
49 10732070 1 Bracket, Clamp
50 10732017 8 Plug, M10 x 1
51 10731709 8 O-Ring, 8 x 1,5
52 10732071 2 Ball
54 10732018 2 O-Ring, 15 x 2
55 10732076 2 Plug, M18 x 1,5
114 8042, 10042, 10054 8990187

FIGURE 3-25. TRANSMISSION FILTER AND DIPSTICK (SN 9909 through 13197)
116 8042, 10042, 10054 8990187

FIGURE 3-25. TRANSMISSION FILTER AND DIPSTICK (SN 9909 through 13197)

1 10731923 1 Fixture, Holding
2 10731924 1 Cover
3 10731925 2 O-Ring, 98 x 4
4 10731926 1 Filter
5 1319271 2 SHCS, M8 x 60mm
6 1319272 4 HHCS, M8 x 75mm
7 1319273 1 Insert, Valve
8 10732071 1 Ball
10 10732083 1 Cap, Sealing
11 10732076 5 Plug, M18 x 1,5
12 10732018 5 O-Ring, 15 x 2
13 10732078 1 Union, Pipe
14 8035733 1 Tube, Oil Level
15 8035734 1 Dipstick, Oil
16 10731743 1 O-Ring, 30 x 2,5
17 10732081 1 HHCS, M20 x 20mm
18 10732082 1 Washer, M20
8990187 8042, 10042, 10054 117

FIGURE 3-26. OIL TUBES (SN 9909 through 13197)
118 8042, 10042, 10054 8990187

FIGURE 3-26. OIL TUBES (SN 9909 through 13197)

1 1319275 8 Sleeve, Screw-In
2 10732085 8 O-Ring, 13 x 2
3 1319276 1 Pipe
4 1319277 1 Pipe
5 1319278 1 Pipe
6 1319279 1 Pipe
7 10732089 1 Tube, Suction
8 10732090 2 Union, Pipe
9 10732091 2 O-Ring, 38 x 2,5
10 10732092 2 Plug, M16 x 1,5
11 10732085 2 O-Ring, 13 x 2
8990187 8042, 10042, 10054 119

FIGURE 3-27. TRANSMISSION MOUNTING (SN 9909 through 13197)
120 8042, 10042, 10054 8990187

FIGURE 3-27. TRANSMISSION MOUNTING (SN 9909 through 13197)

1 8841040 1 Transmission, ZF 4 WG100
2 7150192 1 Shaft, Drive (Front Axle)
3 7150182 1 Shaft, Drive (Rear Axle)
4 7150202 1 Shaft, Drive (Engine Input)
5 7138186 1 Front Mount, Transmission
6 7150082 1 Rear Mount, Transmission
7 7054351 4 Washer, Rebound
8 8278007 4 Mount, Isolation
9 8303724 4 HHCS, .75NC x 3.5
10 8310067 4 Nut, Lock .75NC ESNA
11 8310427 8 HHCS, M20 x 40mm Long (8.8)
12 8307047 8 Washer, Lock M20
13 8882009 4 Assembly, U-Bolt
14 7138208 1 Pump Assembly
15 8880218-OM 2 Kit, Strap
16 8310425 4 HHCS, .438 - 20UNF x 1.25 GR8
17 8307006 4 Washer, Lock .438
18 8880219-OM 2 Kit, Fixing 1410
19 8302470 2 Hair Pin
20 8303519 4 HHCS, M12 x 40mm Lg 8.8
21 8307025 4 Washer, Lock M12
22 8307220 4 Washer, Flat M12
23 10136599 1 Clevis
24 10701363 1 Washer, Star
25 10701562 1 Nut, Lock
26 7139688 1 Kit, Park Brake Cylinder
27 10138907 1 Pin, Clevis
28 10715335 1 Pin, Clevis
29 8630016 1 O-Ring
8990187 8042, 10042, 10054 121

FIGURE 3-28. DRIVE SHAFT - ENGINE TO TRANSMISSION (Prior to SN 9909)
122 8042, 10042, 10054 8990187

FIGURE 3-28. DRIVE SHAFT - ENGINE TO TRANSMISSION (Prior to SN 9909)

1 7096592 1 Drive Shaft - Engine to Transmission (Inludes Items 2 thru 6)
2 8033798 1 Shaft Assembly
3 8033009 1 Cross and Bearing Assembly
4 8033797 1 Sleeve Assembly
6 8033796 1 Package, Seal
7 8880218-OM 2 Kit, Strap (Each Kit Includes 1 Strap & 2 Screws)
8 6619261 1 Key, Shaft to Engine
8990187 8042, 10042, 10054 123

FIGURE 3-29. DRIVE SHAFT - ENGINE TO TRANSMISSION (SN 9909 through 13197)
124 8042, 10042, 10054 8990187

FIGURE 3-29. DRIVE SHAFT - ENGINE TO TRANSMISSION (SN 9909 through 13197)

1 7150202 1 Drive Shaft - Engine to Transmission (Includes Items 2 thru 13)
2 8035618 1 Tight Joint Assembly (Includes Items 3 thru 7)
3 8034593 1 Shaft Assembly
4 8035620 2 Cross
5 8035621 8 Bearing
6 8035622 8 Snap Ring
7 8033652 1 Flange Yoke
8 8035617 1 Slip Joint Assembly (Includes Items 4 thru 6 & 9 thru 13)
9 8033003 1 Slip Yoke
11 8035623 1 Cap, Dust
12 8035624 1 Seal
13 8035625 1 Washer
14 8880219-OM 2 Kit, Strap (Each Kit Includes 1 Strap & 2 Screws)
15 8310425 4 HHCS, 7/16-20UNF x 1.25 Gr.8
16 8307006 4 Washer, Lock 7/16
8990187 8042, 10042, 10054 125

FIGURE 3-30. DRIVE SHAFT - FRONT AND REAR (Prior to SN 9909)
126 8042, 10042, 10054 8990187

FIGURE 3-30. DRIVE SHAFT - FRONT AND REAR (Prior to SN 9909)

1 7096632 1 Drive Shaft - Front Axle (Includes Items 3 thru 7)
2 7099832 1 Drive Shaft - Rear Axle (Includes Items 4 thru 8)
Ref NOTE: Quantities Listed Below Are For One Drive Shaft Assembly
3 8033097 1 Shaft Assembly - Front Axle
4 8033009 2 Cross and Bearing Assembly
5 8033006 1 Sleeve Assembly
7 8033008 1 Seal Package
8 8033098 1 Shaft Assembly - Rear Axle
9 8880218-OM 2 KIT, STRAP, DANA,1480
10 8882009 2 U-Bolt Assembly
8990187 8042, 10042, 10054 127

FIGURE 3-31. DRIVE SHAFT - FRONT AND REAR (SN 9909 through 13197)
128 8042, 10042, 10054 8990187

FIGURE 3-31. DRIVE SHAFT - FRONT AND REAR (SN 9909 through 13197)

1 7150192 1 Drive Shaft - Front (Includes Items 3 & 4)
2 7150182 1 Drive Shaft - Rear (Includes Items 3 & 4)
3 8035773 2 Cross and Bearing Kit
4 N.S.S. 2 Cross and Bearing Kit, (no longer available, order complete drive
shaft)
8990187 8042, 10042, 10054 129

FIGURE 3-32. DIFFERENTIAL CARRIER ASSEMBLY
130 8042, 10042, 10054 8990187

FIGURE 3-32. DIFFERENTIAL CARRIER ASSEMBLY

1 NLA 1 Differential Carrier Assembly (Includes Items 2 thru 34)
2 8033967 2 Ring, Adjusting
3 8033968 2 Cup, Roller Bearing
4 8033969 2 Lock, Bearing Adjusting Ring
5 8033970 2 Pin, Cotter
6 10724869 14 Rivet (Solid)
7 NLA 1 Gear and Pinion Assembly (Matched Set)
8 8033973 1 Carrier Assembly (Includes Items 9 thru 11)
9 N.S.S. 1 Carrier
10 N.S.S. 2 Cap, Differential Bearing
11 8033974 4 Bolt, Hex
12 8033975 1 Bearing Assembly
13 8033810 1 Nut, Pinion (See Kits)
14 See Chart 1 Spacer, Pinion Bearing
15 8033976 AR Shim, .010in
15 8033977 AR Shim, .030in
15 8033978 AR Shim, .005in
16 8033979 6 Bolt, Hex
17 8033806 1 Seal, Oil (See Kits)
18 8033980 1 Washer
19 8033981 1 End Yoke Assembly (Includes Item 20)
20 10836774 1 Slinger, Dust
21 8033983 1 Cap Assembly, Bearing Retainer (Includes Item 22)
23 8033985 2 Cone, Roller Bearing
24 8033986 1 Differential Case Assembly (Includes Items 25 thru 34)
25 8033987 1 Flange Half, Differential Case
26 8033988 1 Cap Half, Differential Case
27 8033989 8 Bolt
28 8033990 2 Washer, Thrust (Differential Gear)
29 8033991 4 Washer, Thrust (Differential Pinion)
30 NLA 1 Shaft, Differential Cross
32 8033994 8 Nut, Lock
33 8033995 2 Gear, Differential
34 8033996 4 Pinion, Differential
35 8033997 1 Plug, Pipe
36 10713833 6 Stud, Dowel (2in O.A.L.)
36 8033999 2 Stud, Dowel (2.38in O.A.L.)
36 8034500 2 Stud, Dowel (2.81in O.A.L.)
37 8034501 1 Housing, Axle
38 8032895 1 Plug, Magnetic Pipe
39 8034502 1 Grease Fitting
40 8033228 1 Breather
41 8034503 10 Nut, Flange Lock
42 8526044 1 Cartridge, Gasket Eliminator 10.15 fl oz
43 8034504 2 Bushing, Axle Pivot
44 8033809 2 Seal, Oil - Pivot Pin (See Kits)
45 8034505 10 Washer, Flat
Ref KITS
8990187 8042, 10042, 10054 131

46 8033802 1 Seal Kit, Axle (Includes the following Items which contains enough
seals to service one complete axle)
46 Ref Oil Seal - Pinion (Item 17)
46 Ref Oil Seal - Pivot Pin (Item 44)
46 Ref Nut, Pinion (Item 13)
46 Ref Oil Seal - Axle Shaft (Item 7, AXLE STEERING JOINTS)
46 Ref Oil Seal - King Pin (Item 18, AXLE STEERING JOINTS)
46 Ref Oil Seal - Wheel Hub (Item 44, AXLE WHEEL ENDS)
46 Ref Oil Seal - Spindle (Item 31, AXLE WHEEL ENDS)
46 Ref Seal Kit - Wet Brake (See Kits, AXLE WHEEL ENDS)
132 8042, 10042, 10054 8990187

FIGURE 3-33. AXLE STEERING JOINTS
134 8042, 10042, 10054 8990187

FIGURE 3-33. AXLE STEERING JOINTS

Ref NOTE: Quantities are for one axle.
1 8033815 2 Shaft and Joint Assembly, Front and Rear Axles (Includes Items 2
thru 6)
2 8033816 1 Shaft, Outer
3 8033817 1 Slinger, Dust (Outer)
4 8033818 1 Shaft, Inner
5 8033805 1 Slinger, Dust (Inner)
6 8033009 1 Cross and Bearing Kit
7 8033804 2 Seal, Oil - Axle Shaft (See Kits DIFFERENTIAL CARRIER
ASSEMBLY for Breakdown)
8 8033820 2 Bushing
9 8033821 1 Knuckle Assembly, Left Front, Right Rear (Includes Item 10)
9 8033822 1 Knuckle Assembly, Not Shown, Right Front, Left Rear (Includes
Item 10)
10 8033823 24 Stud, Dowell
11 8032876 24 Washer, Flat
12 8032875 24 Nut, Lock
14 8033824 16 HHCS, Hex Head
15 8032880 4 Cap, King Pin
16 8032881 AR Shim, Formed
17 8032882 AR Shim, Formed
18 8032979 4 Seal, Oil - King Pin (See Kits DIFFERENTIAL CARRIER
21 8032886 4 Retainer, Grease
8990187 8042, 10042, 10054 135

FIGURE 3-34. AXLE WHEEL ENDS (Prior to SN 0461)
136 8042, 10042, 10054 8990187

FIGURE 3-34. AXLE WHEEL ENDS (Prior to SN 0461)

Ref NOTE: Quantities are for one wheel end assembly unless otherwise
specified.
1 8034814 1 Wheel End Assembly, Front and Rear (Includes Items 2 thru 44)
2 8032906 18 Screw, Hex Hd, Self Locking
3 8033012 1 Planetary Gear Assembly (Includes Items 4 thru 14)
4 8032903 1 Flange, Planetary Drive
5 8032895 1 Plug, Pipe
6 8032894 1 Plug, Hex Hd
7 8032900 3 Pin, Roll
8 8032899 3 Shaft, Planet Gear
9 8032896 1 Washer, Drive Flange
10 8032901 6 Washer, Keyed
11 8032898 150 Bearing, Single Roller
12 8032897 3 Washer, Planet Gear
13 8032902 3 Gear, Spur
14 8032904 1 Plate, Lining Stop
15 8033826 1 Ring, Snap
16 8033827 1 Gear, Spur
17 N.S.S. 4 Plate, Lining Stop (See Kits)
18 N.S.S. 4 Disc Assembly (See Kits)
19 8032912 1 Piston
20 8034692 1 O-Ring (See Kits)
24 See Kits 1 Spindle Assembly (Includes Items 25 & 26), Note: Identify bolt size
before ordering. (If 3/8in order similar parts on this page.) (If 1/2in
order similar parts on AXLE WHEEL ENDS)
25 8033828 1 Bushing, Spindle
26 8032826 2 Seat, Insert
27 8034581 1 Screw and Washer Kit (Includes six screws and six washers),
Note: Identify bolt size before ordering. (If 3/8in order similar parts
on this page.) (If 1/2in order similar parts on AXLE WHEEL ENDS)
28 8032984 1 Plug, Bleeder
29 8032985 1 O-Ring, Bleeder Plug
30 8033829 1 Fitting, Brake
31 8033803 1 Seal, Oil - Spindle (See Kits DIFFERENTIAL CARRIER
32 8032920 1 Retainer, Bearing Adjusting Ring (Includes Item 33), Note: Identify
bolt size before ordering. (If 3/8in order similar parts on this page.)
(If 1/2in order similar parts on AXLE WHEEL ENDS)
33 8032949 1 Tubing, Brake
34 8032972 AR Shim, Adjusting (.010in)
35 8032910 1 Gear, Planetary Ring
8990187 8042, 10042, 10054 137

36 8032913 1 Cone, Roller
37 8033831 1 Hub Assembly (Includes Items 38 thru 41)
38 8033832 1 Hub, Planetary
41 8032893 10 Bolt, Wheel, Right Side
42 8786516 10 Nut, Wheel
44 8032983 1 Seal, Oil - Wheel Hub (See Kits DIFFERENTIAL CARRIER
45 8522043 1 Friction Modifier Fluid (Low Odor) - 32 Oz (enough to service 4
wheel ends)
46 8522045 1 Wheel End Oil 2-1/2 Gal (enough to service 4 wheel ends)
47 8522048 1 Wheel End Oil 1 Gal
Ref KITS
48 8034688 1 Brake Kit (Includes Items 17 thru 18) (this kit services one wheel
end)
49 8034819 1 Wet Brake Seal Kit (Includes Items 20 thru 23)
50 8033799 1 Spindle Kit (Includes Items 24 thru 27), Note: Identify bolt size
before ordering. (If 3/8in order similar parts on this page.) (If 1/2in
order similar parts on AXLE WHEEL ENDS)
138 8042, 10042, 10054 8990187

FIGURE 3-35. AXLE WHEEL ENDS (SN 0461 through 13197)
140 8042, 10042, 10054 8990187

FIGURE 3-35. AXLE WHEEL ENDS (SN 0461 through 13197)

Ref NOTE: Quantities are for one wheel end assembly unless otherwise
specified.
1 8034814 1 Wheel End Assembly, Front and Rear (Includes Items 2 thru 45)
2 8032906 18 Screw, Hex Hd, Self Locking
3 8033012 1 Planetary Gear Assembly (Includes Items 4 thru 14)
4 8032903 1 Flange, Planetary Drive
5 8032895 1 Plug, Pipe
6 8032894 1 Plug, Hex Hd
7 8032900 3 Pin, Roll
8 8032899 3 Shaft, Planet Gear
9 8032896 1 Washer, Drive Flange
10 8032901 6 Washer, Keyed
11 8032898 150 Bearing, Single Roller
12 8032897 3 Washer, Planet Gear
13 8032902 3 Gear, Spur
14 8032904 1 Plate, Lining Stop
15 8033826 1 Ring, Snap
16 8033827 1 Gear, Spur
17 N.S.S. 4 Plate, Lining Stop (See Kits)
18 N.S.S. 4 Disc Assembly (See Kits)
19 8032912 1 Piston
24 See Kits 1 Spindle Assembly (Includes Items 25 & 26)
25 8033828 1 Bushing, Spindle
26 8032826 2 Seat, Insert
27 8034584 6 Screw, 12 Point Cap - 1/2in
28 8034585 6 Washer, Flat Hardened 1/2in
29 8032984 1 Plug, Bleeder
30 8032985 1 O-Ring, Bleeder Plug
31 8033829 1 Fitting, Brake
32 8033803 1 Seal, Oil - Spindle (See Kits DIFFERENTIAL CARRIER
33 8034586 1 Retainer, Bearing Adjusting Ring (Includes Item 34)
34 8032949 1 Tubing, Brake
36 8032910 1 Gear, Planetary Ring
37 8032913 1 Cone, Roller
38 8033831 1 Hub Assembly (Includes Items 39 thru 42)
39 8033832 1 Hub, Planetary
8990187 8042, 10042, 10054 141

42 8032893 10 Bolt, Wheel, Right Side
43 8786516 10 Nut, Wheel
45 8032983 1 Seal, Oil - Wheel Hub (See Kits DIFFERENTIAL CARRIER
46 8522043 1 Friction Modifier Fluid (Low Odor) 32 Oz (enough to service 4 wheel
ends)
47 8522045 1 Wheel End Oil 2-1/2 Gal (enough to service 4 wheel ends)
48 8522048 1 Wheel End Oil 1 Gal
Ref KITS
49 8034688 1 Brake Kit (Includes Items 17 & 18) (this kit services one wheel end)
50 8034819 1 Wet Brake Seal Kit (Includes Items 20 thru 23)
51 8034590 1 Service Kit, Spindle (Includes Items 24 thru 27)
142 8042, 10042, 10054 8990187

FIGURE 3-36. TIE ROD AND STEERING CYLINDER MOUNTING
144 8042, 10042, 10054 8990187

FIGURE 3-36. TIE ROD AND STEERING CYLINDER MOUNTING

Ref NOTE: Quantities listed are for one axle.
1 8033960 1 Tie Rod Assembly (Includes Items 2 thru 9)
2 8033961 1 Tube, Tie Rod
3 8033962 1 Socket Assembly, 1-1/8 - 16 RH Thread (Includes nut, cotter pin
and boot) See "IMPORTANT" Note
4 8033963 1 Boot
5 8033965 1 Cotter Pin
6 8032930 2 Clamp Assembly
7 8033964 1 Socket Assembly, 1-1/8 - 12 RH Thread (Includes nut, cotter pin
and boot) See "IMPORTANT" Note
8 8033963 1 Boot
9 8033965 3 Cotter Pin
10 8340025 2 Socket Assembly, Steer Cylinder (Includes nut, cotter pin and boot)
11 8032816 AR Boot
8990187 8042, 10042, 10054 145

FIGURE 3-37. WHEELS AND TIRES - 8042
146 8042, 10042, 10054 8990187

FIGURE 3-37. WHEELS AND TIRES - 8042

1 7119642 2 Tire and Wheel Ass'y, Right Side - 13.00 x 24, 12 Ply (Includes
Items 2 thru 4)
2 7092533 1 Wheel, 9024 GR
3 8780031 1 Tire, 13.00 x 24, 12 Ply
4 8786514 1 Stem, Valve
5 7119632 2 Tire and Wheel Ass'y, Left Side - 13.00 x 24, 12 Ply (Includes Items
6 thru 8)
6 7092533 1 Wheel, 9024 GR
7 8780031 1 Tire, 13.00 x 24, 12 Ply
8 8786514 1 Stem, Valve
9 7092612 4 Tire and Wheel Ass'y, Left or Right Side - 13.00 R24, 14 Ply
(Includes Items 10 thru 12)
10 7092533 1 Wheel, 9024 GR
11 8780264 1 Tire, 13.00 R24 Radial
12 8786514 1 Stem, Valve
13 7110772 2 Tire and Wheel Ass'y, Right Side - 15.5 x 25, 12 Ply (Includes Items
14 thru 16)
14 7098733 1 Wheel, 1325LR x 1.5 Offset
15 8780036 1 Tire, 15.5 x 25, 12 Ply
16 8786514 1 Stem, Valve
18 thru 20)
18 7098733 1 Wheel, 1325LR x 1.5 Offset
19 8780036 1 Tire, 15.5 x 25, 12 Ply
20 8786514 1 Stem, Valve
22 thru 24)
22 7098733 1 Wheel, 1325LR x 1.5 Offset
23 8780037 1 Tire, 17.5 x 25, 12 Ply
24 8786514 1 Stem, Valve
26 thru 28)
26 7098733 1 Wheel, 1325LR x 1.5 Offset
27 8780037 1 Tire, 17.5 x 25, 12 Ply
28 8786514 1 Stem, Valve
29 7119662 2 Tire and Wheel Ass'y, Right Side - 13.00 x 24, 12 Ply with Trak Seal
30 7092533 1 Wheel, 9024 GR
31 8780031 1 Tire, 13.00 x 24, 12 Ply
32 8786514 1 Stem, Valve
33 4108161 1 Label, Hydrofill
34 7119652 2 Tire and Wheel Ass'y, Left Side - 13.00 x 24, 12 Ply with Trak Sea
35 7092533 1 Wheel, 9024 GR
36 8780031 1 Tire, 13.00 x 24, 12 Ply
37 8786514 1 Stem, Valve
39 7138240 2 Tire and Wheel Ass'y, Right Side - 13.00 x 24, 12 Ply "Yokohama"
40 8780045 1 Tire, 13.00 x 24, 12 Ply
41 7092533 1 Wheel, 9024 GR
42 8786514 1 Stem, Valve
8990187 8042, 10042, 10054 147

44 7138241 2 Tire and Wheel Ass'y, Left Side - 13.00 x 24, 12 Ply "Yokohama"
45 8780045 1 Tire, 13.00 x 24, 12 Ply
46 7092533 1 Wheel, 9024 GR
47 8786514 1 Stem, Valve
148 8042, 10042, 10054 8990187

FIGURE 3-38. WHEELS AND TIRES - 10042/10054
150 8042, 10042, 10054 8990187

FIGURE 3-38. WHEELS AND TIRES - 10042/10054

2 thru 4)
2 7098733 1 Wheel, 1325LR x 1.5 Offset
3 8780037 1 Tire, 17.5 x 25, 12 Ply
4 8786514 1 Stem, Valve
5 7099522 2 Tire and Wheel Ass'y, Left Side - 17.5 x 25, 12 Ply (Includes Items 6
thru 8)
6 7098733 1 Wheel, 1325LR x 1.5 Offset
7 8780037 1 Tire, 17.5 x 25, 12 Ply
8 8786514 1 Stem, Valve
9 7099702 2 Tire and Wheel Ass'y, Right Side - 17.5 R25, 2 Star (Includes Items
10 thru 12)
10 7110333 1 Wheel, 14.00 - 25
11 8780035 1 Tire, 17.5 R25, 2 Star, Radial
12 8786559 1 Stem, Valve
13 7099692 2 Tire and Wheel Ass'y, Left Side - 17.5 R25, 2 Star (Includes Items
14 thru 16)
14 7110333 1 Wheel, 14.00 - 25
15 8780035 1 Tire, 17.5 R25, 2 Star, Radial
16 8786559 1 Stem, Valve
18 thru 20)
18 7110333 1 Wheel, 14.00 - 25
19 8780037 1 Tire, 17.5 x 25, 12 Ply
20 8786559 1 Stem, Valve
22 thru 24)
22 7110333 1 Wheel, 14.00 - 25
23 8780037 1 Tire, 17.5 x 25, 12 Ply
24 8786559 1 Stem, Valve
8990187 8042, 10042, 10054 151

SECTION 4 - POWER PLANT
8990187 8042, 10042, 10054 153

FIGURE 4-1. ENGINE, RADIATOR AND OIL COOLER MOUNTING (Prior to SN 0119)
154 8042, 10042, 10054 8990187

FIGURE 4-1. ENGINE, RADIATOR AND OIL COOLER MOUNTING (Prior to SN 0119)

1 7096692 1 Engine, Cummins 4BT 3.9 Turbo
1 8262131 1 Engine, Cummins 4BTA 3.9 After Cooled Turbo
2 8270221 1 Alternator, Bosch
3 8270220 1 Fan, Alternator
4 8033342 1 Pulley, Alternator
5 8272009 1 Fan, Puller 17in
6 8310028 4 HHCS, M8 x 70mm
7 8307222 4 Washer, Flat M8
8 8080613 1 Belt, Engine Fan
9 7095272 1 Mount, Engine Left Side
10 8303790 14 HHCS, M12 x 30mm
11 8307025 14 Washer, Lock M12
12 8320262 1 Element, Engine Oil Filter (Also included in Filter Kits 68 & 69)
13 8277162 1 Solenoid, Relay for Starter, Sealed
14 8303742 2 FLHDCS, 1/4-20 x 1in
15 8310002 2 Washer, Lock 1/4in External Teeth
16 8307109 2 Washer, Flat 1/4in
18 7054632 1 Cover, Flywheel
19 8307023 4 Washer, Lock M10
20 8303784 4 HHCS, M10 x 20mm
21 7095282 1 Mount, Engine Right Side
22 8303702 2 HHCS, 1/2-13 x 3in
23 8278012 2 Mount, Vibration
26 7133022 1 Kit, Engine Mount (Includes Items 27 & 28)
27 7127003 1 Mount, Engine
28 7132912 1 Kit, Muffler Strap (Includes Items 29 thru 31)
29 7127013 1 Bracket, Muffler
30 8307025 2 Washer, Lock M12
31 8303519 2 HHCS, M12 x 35mm
35 8303724 1 HHCS, 3/4-10 x 3-1/2in
36 7085422 1 Tank, Radiator Overflow (Includes Item 37)
37 8866341 1 Cap w/ Tether
39 8307106 8 Washer, Flat 5/16in
40 8406101 1 Support, Hose 5/8in
41 8303106 3 HHCS, 3/8-16 x 2-1/2in
45 7094592 1 Bar, Radiator Mount
46 8307004 10 Washer, Lock 5/16in
47 8303744 10 HHCS, 5/16-18 x 1/2in
48 2712993 1 Oil Cooler
49 8904001 1 Cock, Drain 1/4in
8990187 8042, 10042, 10054 155

50 5724284 1 Radiator (Includes Items 51 thru 54)
51 8403224 1 Cap, Connection
52 8405104 1 Clamp, Hose 2-1/4in
53 8180308 2 Stud, Radiator Mount
54 8180307 1 Cap, Radiator
55 7099943 1 Shroud, Radiator
56 8307110 2 Washer, Flat 3/8in
57 8405203 1 Clamp, Hose 3in
58 8405104 3 Clamp, Hose 2-1/4in
59 7093783 1 Hose, Upper Radiator
60 7093772 1 Hose, Lower Radiator
61 8303622 1 HHCS, 3/8-16 x 2in
62 7099912 1 Support, Upper Radiator
63 8303679 8 HHCS, 3/8-16 x 1-3/4in
64 7150523 1 Kit, Torsion Dampener Coupling (Includes Coupler, Shaft, Hardware
and Instructions)
65 8140309 1 Bushing, Split Tapered
66 8277161 1 Heater, Coolant
66 7088352 1 Freeze Plug
67 8033340 1 Starter, 12V (Includes Solenoid)
68 7138291 1 Kit, 250 Hour Filter (Includes 4 Filters; Engine Oil Filter & 3 Fuel
Filters)
69 7138301 1 Kit, 1000 Hour Filter (Includes 7 Filters; Engine Oil Filter, 3 Fuel
Filters, Primary Air Filter, Transmission Oil Filter and Hydraulic Oil
Filter)
156 8042, 10042, 10054 8990187

FIGURE 4-2. ENGINE, RADIATOR AND OIL COOLER MOUNTING (SN 0119 through 1598)
158 8042, 10042, 10054 8990187

FIGURE 4-2. ENGINE, RADIATOR AND OIL COOLER MOUNTING (SN 0119 through 1598)

1 8262137 1 Engine, Cummins 4BT 3.9 Turbo
1 8262138 1 Engine, Cummins 4BTA 3.9 After Cooled Turbo
5 8272009 1 Fan, Puller 17in
6 8310028 4 HHCS, M8 x 70mm
10 8303790 14 HHCS, M12 x 30mm
11 8307025 14 Washer, Lock M12
12 8320262 1 Element, Engine Oil Filter (Also included in Filter Kits 66 & 67)
13 8277162 1 Solenoid, Relay for Starter
14 8303742 2 FLHDCS, 1/4-20 x 1in
16 8307109 5 Washer, Flat 1/4in
19 8307023 4 Washer, Lock M10
20 8303784 4 HHCS, M10 x 20mm
22 8303702 2 HHCS, 1/2-13 x 3in
26 7133022 1 Kit, Engine Mount (Includes Items 27 & 28)
28 7132912 1 Kit, Muffler Strap (Includes Items 29 thru 31)
30 8307025 2 Washer, Lock M12
31 8303519 2 HHCS, M12 x 35mm
35 8303724 1 HHCS, 3/4-10 x 3-1/2in
37 8866341 1 Cap w/Tether
40 8303106 1 HHCS, 3/8-16 x 2-1/2in
44 8303622 3 HHCS, 3/8-16 x 2in
45 8307004 10 Washer, Lock 5/16in
46 8307203 10 Washer, Flat 0.31
47 8303697 10 HHCS, 0.31 x 0.75in
48 2712993 1 Oil Cooler
49 8904001 1 Cock, Drain 1/4in
8990187 8042, 10042, 10054 159

50 7127034 1 Radiator (Includes Items 51 thru 53)
51 8403224 1 Cap, Connection
52 8405104 1 Clamp, Hose 2-1/4in
55 8307204 7 Washer, Flat 3/8in Heavy
56 8405203 1 Clamp, Hose 3in
57 8405104 3 Clamp, Hose 2-1/4in
61 8303679 8 HHCS, 3/8-16 x 1-3/4in
and Instructions)
64 7088352 1 Freeze Plug
66 7138291 1 Kit, 250 Hour Filter (Includes 4 Filters; Engine Oil Filter & 3 Fuel
Filters)
67 7138301 1 Kit, 1000 Hour Filter (Includes 7 Filters; Engine Oil Filter, 3 Fuel
Filter)
160 8042, 10042, 10054 8990187

FIGURE 4-3. ENGINE, RADIATOR AND OIL COOLER MOUNTING (EPA) (SN 1599 through 13197)
162 8042, 10042, 10054 8990187

FIGURE 4-3. ENGINE, RADIATOR AND OIL COOLER MOUNTING (EPA) (SN 1599 through 13197)

1 8262142 1 Engine, Cummins 4BT 3.9 Turbo (8042)
1 8262143 1 Engine, Cummins 4BTA 3.9 After Cooled Turbo (10042 & 10054)
5 8272017 1 Fan
6 8303550 4 HHCS, M8 x 60mm
10 8303790 14 HHCS, M12 x 30mm
11 8307025 14 Washer, Lock M12
12 8320262 1 Element, Engine Oil Filter (Also included in Filter Kits 62, 63 & 64)
13 8277162 1 Solenoid, Relay for Starter
14 8303742 2 FLHDCS, 1/4-20 x 1in
16 8307109 4 Washer, Flat 1/4in
19 8307023 4 Washer, Lock M10
20 8303784 4 HHCS, M10 x 20mm
22 8303702 2 HHCS, 1/2-13 x 3in
30 8303724 1 HHCS, 3/4-10 x 3-1/2in
32 8866341 1 Cap w/Tether
35 8303106 3 HHCS, 3/8-16 x 2-1/2in
39 8307004 10 Washer, Lock 0.31
40 8307106 6 Washer, Flat 0.31
41 8303697 10 HHCS, 0.31 x 0.75in
42 2712993 1 Oil Cooler (SN 1599 through 9908)
42 2713054 1 Oil Cooler (SN 9909 to Present)
43 8904001 1 Cock, Drain 1/4in
44 7127034 1 Radiator (Includes Item 45)
47 8307110 5 Washer, Flat 3/8in
48 8405203 1 Clamp, Hose 3in
8990187 8042, 10042, 10054 163

49 8405104 3 Clamp, Hose 2-1/4in
52 8303622 3 HHCS, 3/8-16 x 2in
54 8303679 8 HHCS, 3/8-16 x 1-3/4in
and Instructions) (SN 1599 through 9908)
55 7137643 1 Torsion Dampener Coupling (SN 9909 to Present)
59 8303519 2 HHCS, M12 x 35mm
61 8307203 6 Washer, Flat
62 7138290 1 Kit, 250 Hour Filter (Includes 3 Filters; Engine Oil Filter and Both
Fuel Filters)
63 7138297 1 Kit, 1000 Hour Filter (Includes 6 Filters; Engine Oil Filter, Both Fuel
Filter) (SN 1599 through 9908)
64 7138848 1 Kit, 1000 Hour Filter (Includes 6 Filters; Engine Oil Filter, Both Fuel
Filter) (SN 9909 to Present)
164 8042, 10042, 10054 8990187

FIGURE 4-4. TORSION COUPLER (SN 9909 through 13197)
166 8042, 10042, 10054 8990187

FIGURE 4-4. TORSION COUPLER (SN 9909 through 13197)

1 7137643 1 Coupling Assembly, Torsion (Includes Items 2 thru 6)
2 8035555 1 Assembly, Shaft and Bearing
3 8035556 1 Housing, Protective
4 8035557 6 Bolt, Hex Hd M10 x 25mm
5 8035558 6 Washer, Flat M10
6 8035559 1 Element, Torsion Coupling
8990187 8042, 10042, 10054 167

FIGURE 4-5. EXHAUST SYSTEM
168 8042, 10042, 10054 8990187

FIGURE 4-5. EXHAUST SYSTEM

1 8275240 1 Clamp, V-Band
2 7126953 1 Pipe, Exhaust (SN 1599 to Present)
2 7088283 1 Pipe, Exhaust (Prior to SN 1599)
3 8275247 1 Clamp, Muffler 3.00 (SN 1599 to Present)
3 8275212 1 Clamp, Muffler 2.50in (Prior to SN 1599)
4 8275248 2 Clamp, Muffler 2.75 (SN 1599 to Present)
4 8275212 2 Clamp, Muffler 2.50in (Prior to SN 1599)
5 8303621 2 HHCS, 3/8-16 x 1-1/2in
8 7127022 1 Support, Exhaust Pipe (SN 1599 to Present)
8 7110022 1 Support, Exhaust Pipe (Prior to SN 1599)
9 7126962 1 Pipe, Tail (SN 1599 to Present)
9 7086742 1 Pipe, Tail (Prior to SN 1599)
10 7126992 2 Clamp, Band (SN 1599 to Present)
10 7097452 2 Clamp, Band (Prior to SN 1599)
11 7126922 1 Muffler (SN 1599 to Present)
11 7079162 1 Muffler (Prior to SN 1599)
8990187 8042, 10042, 10054 169

FIGURE 4-6. AIR CLEANER
170 8042, 10042, 10054 8990187

FIGURE 4-6. AIR CLEANER

1 7097323 1 Scoop, Air Intake
2 8273240 2 Band, Air Cleaner Mounting
3 7095302 1 Bracket, Air Cleaner Mounting
4 8303697 4 HHCS, 0.31 x 0.75in
5 8307203 4 Washer, Flat 5/16in
6 8305626 4 Nut, Hex Lock Elastic 5/16in
7 8303618 2 HHCS, M12 x 25mm
8 8307025 2 Washer, Lock M12
9 8273241 1 Indicator, 25in Service
10 8273013 1 Air Cleaner Assembly (Includes Items 11 thru 15)
11 8032764 1 Valve, Vacuator
12 8273237 1 Element, Primary
13 8273238 1 Element, Safety
14 8273272 2 Nut, Assembly
15 8032762 1 Cover, End
16 8405307 1 Clamp, T-Bolt 3-13/16in I.D.
17 7095393 1 Hose, Air Intake
18 8405404 1 Clamp, T-Bolt Band 4.38in I.D.
19 8405305 1 Clamp, T-Bolt Band 3.38in I.D.
8990187 8042, 10042, 10054 171

FIGURE 4-7. FUEL SYSTEM (Prior to SN 1599)
172 8042, 10042, 10054 8990187

FIGURE 4-7. FUEL SYSTEM (Prior to SN 1599)

1 7136034 1 Tank, Fuel and Hydraulic
2 7138209 1 Gasket
3 NLA 1 Screen, Fillneck (For Service, Order P/N 8322022 & 7139076)
4 7138714 1 Neck, Filler/Breather
5 NLA 1 Cap, Fill w/Chain (For Service, Order P/N 8322022 & 7139076)
7 7118222 1 Sender, Fuel Level
8 8310163 5 THCS, #10 x 5/8in
9 8430007 1 Hose Fitting, Long, Barbed, SAE 6-4P - hose I.D. x male NPT, Fits
3/8in Hose
10 8410009 4 Clamp, Hose 1.06 Dia
11 7127881 1 Hose, Fuel Supply .38 x 4in
12 8274022 1 Strainer, Fuel
14 7125421 1 Hose, Fuel Return .25 x 105in
15 8640903 1 O-Ring
16 8541435 1 Plug, Magnetic, Hex Hd, 1in str thd
17 8430034 1 Hose Fitting, Elbow, 90, Beaded, SAE 6-6 - hose I.D. x male str thd
o-ring
o-ring, Fits 1/4in Hose
19 8320250 1 Element, Fuel Filter - Secondary
20 8320253 1 Element, Fuel Filter - Primary
21 8630012 2 O-Ring
22 8405009 2 Clamp, Hose .62
8990187 8042, 10042, 10054 173

FIGURE 4-8. FUEL SYSTEM (EPA) (SN 1599 through 13197)
174 8042, 10042, 10054 8990187

FIGURE 4-8. FUEL SYSTEM (EPA) (SN 1599 through 13197)

1 7136034 1 Tank, Fuel and Hydraulic
2 7138209 1 Gasket
3 NLA 1 Screen, Fillneck (For Service, Order P/N 8322022 & 7139076)
4 7138714 1 Neck, Filler/Breather
5 NLA 1 Cap, Fill w/Chain (For Service, Order P/N 8322022 & 7139076)
(Prior to SN 9500)
5 8322029 1 Cap, Fill w/Chain (SN 9500 to Present)
8 8310163 5 THCS, #10 x 5/8in
9 8430007 1 Hose Fitting, Long, Barbed, SAE 6-4P - hose I.D. x male NPT, Fits
3/8in Hose
10 8410009 4 Clamp, Hose 1.06 Dia
12 8274022 1 Strainer, Fuel
14 7127081 1 Hose, Fuel Return .31 x 123in
15 8640903 1 O-Ring
o-ring
o-ring, Fits 5/16in Hose
19 8630012 2 O-Ring
20 8405009 2 Clamp, Hose .62
21 8320270 1 Element, Fuel Filter
8990187 8042, 10042, 10054 175

SECTION 5 - HYDRAULIC CIRCUITS
8990187 8042, 10042, 10054 177

FIGURE 5-1. POWER STEERING CIRCUIT (Prior to SN 9909)
178 8042, 10042, 10054 8990187

FIGURE 5-1. POWER STEERING CIRCUIT (Prior to SN 9909)

1 7150412 2 Hose, .75 I.D. x 18in Long
2 8760134 3 Connector, Straight, SAE 6-4 - male JIC 37 x male str thd o-ring
4 2713432 2 Hose, .38 I.D. x 18in Long
5 8760141 1 Connector, Male Tube End w/Outlet Check, 6-6
6 8584007 2 Tie Wrap 5in
7 2713242 5 Hose, .38 I.D. x 33in Long
8 2713332 2 Hose, .38 I.D. x 96in Long
9 2711992 1 Hose, .38 I.D. x 31in Long
10 2712942 1 Hose, .38 I.D. x 50in Long
11 2711972 1 Hose, .38 I.D. x 53in Long
12 2712122 1 Hose, .50 I.D. x 62in Long
13 8721029 1 Steering Unit
14 8760311 4 Elbow, 90, SAE 6 - male JIC 37 x male str thd o-ring
15 8760140 1 Connector, Male Tube End w/Inlet Check, 8-8
16 8760143 1 Connector, Long, SAE 8 - male JIC 37 x male str thd o-ring
18 2712142 1 Hose, .38 I.D. x 89in Long
19 2712112 1 Hose, .50 I.D. x 87in Long
20 2710802 1 Hose, .38 I.D. x 105in Long
21 8760449 4 Tee, Male Run, SAE 6 - male JIC 37 x male str thd o-ring
22 8760460 1 Reducer, SAE 8-6 - male str thd o-ring x female internal o-ring boss
24 8904047 1 Priority Valve
25 8760109 1 Connector, Straight, SAE 12 - male JIC 37 x male str thd o-ring
26 8760501 1 Tee, Female Run, SAE 6 - male JIC 37 x female JIC 37, swivel
27 8760313 1 Elbow, 90, SAE 6-8 - male JIC 37 x male str thd o-ring
29 8760488 1 Cap, SAE 6 - JIC 37
30 8902838 1 Valve, Shuttle
32 8307004 4 Washer, Lock 5/16
33 8305006 4 Nut, Hex 5/16-18
34 8406105 1 Clamp
35 2712012 1 Hose, .38 I.D. x 75in Long
38 8765204 1 Elbow, 90, SAE 8 - male JIC 37 x female JIC 37, swivel
40 6604882 1 Hose, .50 I.D. x 62in Long
41 8760504 1 Reducer, Tube End, SAE 12-8 - JIC 37
42 8760401 1 Nut, SAE 12 - JIC 37
8990187 8042, 10042, 10054 179

FIGURE 5-2. POWER STEERING CIRCUIT (SN 9909 through 13197)
180 8042, 10042, 10054 8990187

FIGURE 5-2. POWER STEERING CIRCUIT (SN 9909 through 13197)

1 7150412 1 Hose, .75 I.D. x 18in Long
3 2713432 2 Hose, .38 I.D. x 18in Long
5 8584007 2 Tie Wrap 5in
6 2713242 5 Hose, .38 I.D. x 33in Long
7 2713332 2 Hose, .38 I.D. x 96in Long
8 2711992 1 Hose, .38 I.D. x 31in Long
9 2712942 1 Hose, .38 I.D. x 50in Long
10 2711972 1 Hose, .38 I.D. x 53in Long
11 2712122 1 Hose, .50 I.D. x 62in Long
12 8721029 1 Steering Unit
14 8760140 1 Connector, Male Tube End w/Inlet Check, 8-8
17 2712142 1 Hose, .38 I.D. x 89in Long
18 2712112 1 Hose, .50 I.D. x 87in Long
19 2710802 1 Hose, .38 I.D. x 105in Long
23 8904047 1 Priority Valve
28 8760488 1 Cap, SAE 6 - JIC 37
29 8902838 1 Valve, Shuttle
31 8307004 4 Washer, Lock 5/16
32 8305006 4 Nut, Hex 5/16-18
33 8406105 1 Clamp
34 2712012 1 Hose, .38 I.D. x 75in Long
39 6604882 1 Hose, .50 I.D. x 62in Long
41 8760401 1 Nut, SAE 12 - JIC 37
43 8760407 1 Nut, SAE 8 - JIC 37
44 8430037 1 Nipple, Diagnostic
45 8430032 1 Plug, Dust
46 7150312 1 Hose, .75 I.D. x 25in Long
47 8303675 4 Capscrew
48 8530030 2 Flange Half, SAE 16
49 8640123 1 O-Ring
50 8307005 4 Washer, Lock 3/8
8990187 8042, 10042, 10054 181

FIGURE 5-3. CONTROL VALVES CIRCUIT (Prior to SN 9909)
182 8042, 10042, 10054 8990187

FIGURE 5-3. CONTROL VALVES CIRCUIT (Prior to SN 9909)

1 2713292 1 Hose, .75 I.D. x 31in Long
2 2712942 2 Hose, .38 I.D. x 50in Long
4 2220765 1 ADPT,ST S JIC/ORB 24 FG
5 2713442 1 Hose, 1.50 I.D. x 29-1/2in Long
6 2711872 1 Hose, .50 I.D. x 71in Long
7 8760401 2 Nut, SAE 12 - JIC 37
12 6605202 1 Hose, .50 I.D. x 44-1/2in Long
13 2711972 1 Hose, .38 I.D. x 53in Long
14 8760457 1 Tee, Male Branch, SAE 6 - male JIC 37 x male str thd o-ring
18 7121013 1 Spacer, Pump
19 8304624 6 HHCS, 1/2-13 x 2in
20 7099072 1 Gasket
21 8307206 7 Washer, Flat 1/2in
22 8307007 5 Washer, Lock 1/2in
24 8305012 3 Nut, Hex 1/2-13
25 8310178 2 Bolt, Carriage 1/2-13 x 4in
26 8640405 1 O-Ring
28 8584007 1 Tie Wrap, 5in - Oil Cooler Hose Support
29 6604882 1 Hose, .50 I.D. x 62in Long
8990187 8042, 10042, 10054 183

FIGURE 5-4. CONTROL VALVES CIRCUIT (SN 9909 through 13197)
184 8042, 10042, 10054 8990187

FIGURE 5-4. CONTROL VALVES CIRCUIT (SN 9909 through 13197)

1 7150492 1 Hose, 1 I.D. x 29in Long
2 7150502 2 Hose, .50 I.D. x 40in Long
4 7150302 1 Hose, 2in I.D. x 29in Long
5 2711872 1 Hose, .50 I.D. x 71in Long
6 8760401 1 Nut, SAE 12 - JIC 37
11 6604882 1 Hose, .50 I.D. x 62in Long
12 2711972 1 Hose, .38 I.D. x 53in Long
17 8546407 2 Flange
18 8303626 4 Capscrew
19 8640208 1 O-Ring
20 8307206 4 Washer, Flat 1/2in
21 8307007 7 Washer, Lock 1/2in
23 8305012 3 Nut, Hex 1/2-13
25 8630016 1 O-Ring
26 8584007 1 Tie Wrap, 5in - Oil Cooler Hose Support
27 6604882 1 Hose, .50 I.D. x 62in Long
28 8765204 1 Elbow, 90, SAE 8 - male JIC 37 x female JIC 37, swivel (8042 &
10042)
28 8760495 1 Tee, Female Branch, SAE 8 - male JIC 37 x female JIC 37, swivel
(10054 Only)
29 8760415 1 Nut, SAE 16 - JIC 37
34 8760451 1 Plug, Hex Hd, SAE 6 - male str thd o-ring
35 8405209 1 Clamp, T-Bolt Band
36 8303519 4 HHCS M12 x 40mm
37 8307025 4 Washer, Lock M12
38 8307220 4 Washer, Flat M12
8990187 8042, 10042, 10054 185

FIGURE 5-5. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUIT (Prior to SN 9909)
186 8042, 10042, 10054 8990187

FIGURE 5-5. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUIT (Prior to SN 9909)

1 7133802 1 Tube, Boom Ext Cyl
3 8760039 2 Union, Bulkhead, Straight, SAE 12 - male JIC 37
4 2713262 2 Hose, .62 I.D. x 148in Long
7 8769128 1 Cover, Clamp
8 8769127 1 Clamp, Twin (Only half used)
(8042/10042 Only)
(10054 Only)
10 2713282 2 Hose, .62 I.D. x 52in Long
11 2711852 2 Hose, .50 I.D. x 21in Long
12 8584007 1 Tie Wrap, Heavy Duty 5in
15 8770030 1 Union, SAE 12 - male str thd o-ring
16 8902251 1 Valve, Boom Extend Lockout
8990187 8042, 10042, 10054 187

FIGURE 5-6. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUIT (SN 9909 through 13197)
188 8042, 10042, 10054 8990187

FIGURE 5-6. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUIT (SN 9909 through 13197)

4 7150452 2 Hose, .62 I.D. x 148in Long
7 8769128 1 Cover, Clamp
8 8769127 1 Clamp, Twin (Only half used)
9 2711852 2 Hose, .50 I.D. x 21in Long
10 8584007 1 Tie Wrap, Heavy Duty 5in
13 8902251 1 Valve, Boom Extend Lockout
14 8770157 2 Elbow, Long, 90, SAE 12-12 - male JIC 37 x male str thd o-ring
16 8760138 1 Connector, Straight, SAE 12-12 - male str thd o-ring x female JIC
37, swivel
17 2716516 1 Hose, .38 I.D. x 16in Long
18 7150442 1 Hose, .625 I.D. x 38in Long
19 7150432 1 Hose, .625 I.D. x 34.5in Long
8990187 8042, 10042, 10054 189

FIGURE 5-7. ATTACHMENT TILT AND SLAVE CIRCUIT
190 8042, 10042, 10054 8990187

FIGURE 5-7. ATTACHMENT TILT AND SLAVE CIRCUIT

1 8303752 2 HHCS, 5/16-18 x 3-1/2in
2 8307004 2 Washer, Lock 5/16in
3 8769149 1 Cover Plate, Single Clamp
4 8750003 4 Clamp, .62 Dia Single (8042/10042 Only)
4 8750003 6 Clamp, .62 Dia Single (10054 Only)
5 8769161 2 Clamp, .75 Dia Single (8042/10042 Only)
6 2713452 2 Hose Assembly, Boom (8042/10042 Only)
7 8303739 3 HHCS, 5/16-18 x 1-1/4in
8 8769123 5 Cover Plate, Twin
9 8769122 3 Clamp, .62 Dia Twin
10 7133823 1 Tube, Boom Attachment Tilt - Retract
11 7133833 1 Tube, Boom Attachment Tilt - Extend
13 2713222 2 Hose, .50 I.D. x 34in Long
14 6605202 2 Hose, .50 I.D. x 44-1/2in Long
15 8760477 2 Tee, Bulkhead, Male Run, SAE 8 - male JIC 37
16 6604982 2 Hose, .50 I.D. x 22in Long
18 2712872 2 Hose, .50 I.D. x 153in Long
(8042/10042 Only)
(10054 Only)
21 8760307 2 Elbow, 45, SAE 8 - male JIC 37 x male str thd o-ring (10054 Only)
22 7112452 1 Hose and Carrier Assembly (Includes Items 23 thru 25) (10054
Only)
23 2713642 4 Hose Assembly
24 N.S.S. 1 Carrier, Hose (For Service, Order Item 22)
25 8584001 2 Tie Wrap
26 8769140 1 Clamp Set, .675 twin
27 8305626 1 Nut, Hex Lock 5/16-18
28 8526048 AR Sealant
Ref KITS
29 7117812 1 Kit, Hose Carrier Update
Ref NOTE: Kit Purpose: To bring Early Production Hose Carrier (Item
24) up-to-date with solid bars in every other link instead of in every
link, with poly rollers added to bars, and with adhesive patch coated
screws instead of liquid sealant application.
8990187 8042, 10042, 10054 191

FIGURE 5-8. FRAME TILT AND STABILIZER CIRCUIT
192 8042, 10042, 10054 8990187

FIGURE 5-8. FRAME TILT AND STABILIZER CIRCUIT

1 2711892 2 Hose, .38 I.D. x 130in Long
5 2713332 2 Hose, .38 I.D. x 96in Long
8990187 8042, 10042, 10054 193

FIGURE 5-9. SERVICE BRAKE AND DE-CLUTCH CIRCUIT
194 8042, 10042, 10054 8990187

FIGURE 5-9. SERVICE BRAKE AND DE-CLUTCH CIRCUIT

1 NLA 1 Valve, Brake, For Service, Order P/N 8902222 (Prior to SN 0654)
1 7119813 1 Kit, Brake Valve (SN 0654 through 1167)
1 8902222 1 Valve, Brake (SN 1168 to Present)
3 2712332 1 Hose, .38 I.D. x 50in Long
4 2705122 1 Hose, .38 I.D. x 50in Long
5 6604972 1 Hose, .38 I.D. x 90in Long
6 8760455 3 Tee, Bulkhead, Male Branch, SAE 6 - male JIC 37
7 8406105 4 Clamp
8 6605772 1 Hose, .38 I.D. x 66in Long
9 2712092 4 Hose, .25 I.D. x 49in Long
10 6611752 1 Hose, .25 I.D. x 52in Long
11 6604712 1 Hose, .25 I.D. x 28in Long
12 8760011 1 Connector, Straight, SAE 4-2P - male JIC 37 x male NPT
14 8584007 1 Tie Wrap, 5in (Hose Support)
15 8760501 1 Tee, Female Run, SAE 6 - male JIC 37 x female JIC 37, swivel (SN
9909 to Present)
16 8430046 1 Nipple, Diagnostic (SN 9909 to Present)
17 8430032 1 Plug, Dust (SN 9909 to Present)
18 2712012 1 Hose, .38 I.D. x 75in Long (Prior to SN 9909)
18 6605772 1 Hose, .38 I.D. x 66in Long (SN 9909 to Present)
19 8760276 1 Elbow, 45, SAE 6 - male JIC 37 x female JIC 37, swivel (SN 9909 to
Present)
8990187 8042, 10042, 10054 195

FIGURE 5-10. VALVE PLATE ASSEMBLY (WITHOUT OUTRIGGERS 8042 ONLY)
196 8042, 10042, 10054 8990187

FIGURE 5-10. VALVE PLATE ASSEMBLY (WITHOUT OUTRIGGERS 8042 ONLY)

1 7098293 1 Plate, Valve Mounting
2 8902111 1 Body, Steer Select Valve
5 8304608 2 SHCS, 5/16-18 x 1-1/2in
6 8902137 1 Valve, Steer Select (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
7 8304631 4 SCHS, #10-24 x 2in
8 8305626 2 Nut, Lock 5/16-18
9 7115712 1 Kit, Secondary Control Valve (Does Not Include Fittings) (See
HYDRAULIC COMPONENTS SECTION for Breakdown) (8042
Prior to SN 0267)
9 8902152 1 Secondary Control Valve (Does Not Include Fittings) (See
HYDRAULIC COMPONENTS SECTION for Breakdown) (8042 SN
0267 to Present)
10 8584001 1 Tie Wrap, 3/16in Wide x 6-11/16in Long
12 6604882 2 Hose, 1/2in I.D. x 62in Long
14 8303675 3 HHCS, 3/8-16 x 1-1/4in
15 8305645 3 Nut, Lock 3/8-16
16 8902255 1 Valve, Pressure Reducing (See HYDRAULIC COMPONENTS
SECTION for Breakdown) (Prior to SN 0654)
SECTION for Breakdown) (SN 0654 to Present)
21 8902267 1 Valve, Axle Stabilizer (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
22 8310137 2 SHCS, 1/4-20 x 2-1/2in
25 8278008 4 Isolator
26 8305624 2 Nut, Lock 1/4-20
28 8310070 4 Bolt, Retainer 3/8in
30 8307005 4 Washer, Lock 3/8in
31 8305008 4 Nut, Hex 3/8-16
34 8760407 1 Nut, SAE 8 - JIC 37
35 8630000 2 O-Ring
36 8310153 4 SHCS, 1/4-20 x 3in
8990187 8042, 10042, 10054 197

FIGURE 5-11. VALVE PLATE ASSEMBLY (WITH OUTRIGGERS 10042/10054 ONLY)
198 8042, 10042, 10054 8990187

FIGURE 5-11. VALVE PLATE ASSEMBLY (WITH OUTRIGGERS 10042/10054 ONLY)

1 7098293 1 Plate, Valve Mounting
2 8902111 1 Body, Steer Select Valve
5 8304608 2 SHCS, 5/16-18 x 1-1/2in
6 8902137 1 Valve, Steer Select (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
7 8304631 4 SCHS, #10-24 x 2in
8 8305626 4 Nut, Lock 5/16-18
9 7115712 1 Kit, Secondary Control Valve (Does Not Include Fittings) (See
HYDRAULIC COMPONENTS SECTION for Breakdown) (Prior to
SN 0267)
9 8902152 1 Secondary Control Valve (Does Not Include Fittings (See
HYDRAULIC COMPONENTS SECTION for Breakdown) (SN 0267
to Present)
10 8584001 1 Tie Wrap, 3/16in Wide x 6-11/16in Long
12 7111122 1 Tube Assembly (Prior to SN 10882)
12 2716545 1 Hose, .38 x 17 (SN 10882 to Present)
14 8303675 3 HHCS, 3/8-16 x 1-1/4in
15 8305645 3 Nut, Lock 3/8-16
SECTION for Breakdown)
21 8902267 1 Valve, Stabilizer (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
22 8310137 2 SHCS, 1/4-20 x 2-1/2in
25 8278008 4 Isolator
26 8305624 2 Nut, Lock 1/4-20
28 8310070 4 Bolt, Retainer 3/8in
29 8307204 4 Washer, Flat 3/8in
30 8307005 4 Washer, Lock 3/8in
31 8305008 4 Nut, Hex 3/8-16
33 8310138 2 SHCS, 5/16-18 x 4in (Prior to SN 10882)
33 8310081 2 SHCS, 5/16-18 x 4 (SN 10882 to Present)
34 8902141 1 Valve, Outrigger (See HYDRAULIC COMPONENTS SECTION for
Breakdown) (Prior to SN 10882)
34 8902193 1 Valve, Outrigger (See HYDRAULIC COMPONENTS SECTION for
Breakdown) (SN 10882 to Present)
36 8760459 1 Tee, Female Branch, SAE 6-6 - male JIC 37 x female JIC 37, swivel
37 8760117 1 Connector, Straight, SAE 6 - male JIC 37 x male str thd o-ring (Prior
to SN 10882)
37 8760141 1 Connector, Male Tube End w/Outlet Check, 6-6 (SN 10882 to
8990187 8042, 10042, 10054 199

Present)
38 8760143 2 Connector, Long, SAE 8 - male JIC 37 x male str thd o-ring (Prior to
SN 10882)
38 8760117 2 Connector, Straight, SAE 6 - male JIC 37 x male str thd o-ring (SN
10882 to Present)
39 8760458 3 Reducer, Tube End, SAE 8-6 - JIC 37, (Prior to SN 10882)
(SN 10882 to Present)
40 8760407 3 Nut, SAE 8 - JIC 37, (Prior to SN 10882)
41 8630000 2 O-Ring
42 8310153 4 SHCS, 1/4-20 x 3in
200 8042, 10042, 10054 8990187

FIGURE 5-12. TRANSMISSION COOLING CIRCUIT (Prior to SN 9909)
202 8042, 10042, 10054 8990187

FIGURE 5-12. TRANSMISSION COOLING CIRCUIT (Prior to SN 9909)

1 6604912 2 Hose, .75 I.D. x 113in Long
3 7124471 2 Conduit, 1 I.D. x 12.5in
4 8584007 2 Tie, plastic, .5 x 20.1in
8990187 8042, 10042, 10054 203

FIGURE 5-13. TRANSMISSION COOLING CIRCUIT (SN 9909 through 13197)
204 8042, 10042, 10054 8990187

FIGURE 5-13. TRANSMISSION COOLING CIRCUIT (SN 9909 through 13197)

1 7150282 2 Hose, .75 I.D. x 105in Long
4 8630017 2 O-Ring, 23mm x 2mm
5 8770158 2 Connector, M26 x 12 - 37, Flare
6 8770157 1 Elbow, Long, 90, SAE 12-12 - male JIC 37 x male str thd o-ring
8990187 8042, 10042, 10054 205

FIGURE 5-14. AUXILIARY HYDRAULIC CIRCUIT (OPTIONAL)
206 8042, 10042, 10054 8990187

FIGURE 5-14. AUXILIARY HYDRAULIC CIRCUIT (OPTIONAL)

1 8310081 2 HHCS, 5/16-18 x 5in
2 8307004 2 Washer, Lock .31in
4 7111402 1 Support, Clamp
5 8303679 2 HHCS, 3/8-16 x 1-3/4in (8042/10042 Only)
5 8303622 2 HHCS, 3/8-16 x 2in (10054 Only)
6 8769161 2 Clamp, Single .75 I.D. (8042/10042 Only)
6 8750003 2 Clamp, Single .62 I.D. (10054 Only)
7 2713082 2 Hose, .50 I.D. x 426in Long (8042/10042 Only)
8 8769122 3 Clamp, Twin .62 I.D. (Two Halves)
9 8303757 3 HHCS, 5/16-18 x 2-1/2in
10 7133843 1 Tube Assembly
11 7133853 1 Tube Assembly
13 2713212 2 Hose, .50 I.D. x 30in Long
14 8760264 2 Elbow, 90, Bulkhead, SAE 8 - male JIC 37
15 2712872 2 Hose, .50 I.D. x 153in Long
18 8420055 1 Plug, Dust #8
19 8420053 1 Cap, Dust #8
20 8430006 1 Quick Disconnect, Male, SAE 8-8ORB - female internal (Includes
Item 21)
21 8640029 1 Seal, Nose (Not Shown)
22 8430005 1 Quick Disconnect, Female, SAE 8-8ORB - female internal (Includes
Items 23 thru 25)
24 8640028 1 Seal, Coupler Body (Not Shown)
25 8640032 1 Back-Up Ring, Coupler Body Seal (Not Shown)
26 8760142 2 Connector, Straight, SAE 8-8 - male str thd o-ring x female JIC 37,
swivel
28 7112452 1 Hose and Carrier Assembly (Includes Items 29 thru 31) (10054
Only)
29 N.S.S. 1 Carrier, Hose (For Service, Order Item 28)
30 8584001 2 Tie Wrap
Ref KITS
32 7117812 1 Kit, Hose Carrier Update
Ref NOTE: Kit Purpose: To bring Early Production Hose Carrier (Item
29) up-to-date with solid bars in every other link instead of in every
link, with poly rollers added to bars, and with adhesive patch coated
screws instead of liquid sealant application.
8990187 8042, 10042, 10054 207

FIGURE 5-15. OUTRIGGER HYDRAULIC CIRCUIT (10042/10054 ONLY)
208 8042, 10042, 10054 8990187

FIGURE 5-15. OUTRIGGER HYDRAULIC CIRCUIT (10042/10054 ONLY)

1 2711982 4 Hose Assembly, 3/8in I.D.
3 8584001 2 Tie Wrap (10054 Only)
4 8584003 1 Tie Wrap
5 8760029 4 Union, SAE 6 - male JIC 37
6 2712952 4 Hose Assembly, 3/8in I.D.
8990187 8042, 10042, 10054 209

SECTION 6 - HYDRAULIC COMPONENTS
8990187 8042, 10042, 10054 211

FIGURE 6-1. HYDRAULIC RESERVOIR
212 8042, 10042, 10054 8990187

FIGURE 6-1. HYDRAULIC RESERVOIR

1 NLA 1 Tank, Fuel and Hydraulic (For Service, Order P/N 7136034) (Prior
to SN 9500)
1 7136034 1 Tank, Fuel and Hydraulic (SN 9500 to Present)
2 NLA 2 Gasket (For Service, Order P/N 7138209) (Prior to SN 9500)
2 7138209 3 Gasket (SN 9500 to Present)
3 NLA 1 Screen, Fill Neck (For Service, Order P/N 8322022)
4 NLA 1 Neck, Filler/Breather (For Service, Order P/N 8322022 & 7138714)
(Prior to SN 9500)
4 7138714 1 Neck, Filler/Breather (SN 9500 to Present)
5 NLA 1 Cap, Filler (For Service, Order P/N 8322022) (Prior to SN 9500)
5 8322029 1 Cap, Filler (SN 9500 to Present)
6 8305626 8 Nut, Hex Lock Elastic 5/16-18 (Prior to SN 9500)
6 8305626 12 Nut, Hex Lock Elastic 5/16-18 (SN 9500 to Present)
7 7094562 1 Head, Filter (with by-pass)
8 8320265 1 Element, Hydraulic Oil Filter
9 8464012 1 Gauge, Sight
(Prior to SN 9500)
11 8640903 1 O-Ring
13 8760110 2 Connector, Straight, SAE 6-8 - male JIC 37 x male str thd o-ring (SN
9500 to Present)
(Prior to SN 9500)
15 8760351 1 Elbow, 45, SAE 24 - male JIC 37 x male str thd o-ring (Prior to SN
9500)
16 8223217 1 Switch, Hydraulic Temperature - 210F (Prior to SN 9500)
16 8223226 1 Switch, Hydraulic Temperature - 195F (SN 9500 to Present)
18 8307009 4 Washer, Lock 5/8in
19 8305014 4 Nut, Hex 5/8-11
20 7098271 1 Tee, Swivel #12 Ported (Prior to SN 9500)
9500 to Present)
22 7138164 1 Tube Assembly (SN 9500 to Present)
23 8324029 1 Strainer (SN 9500 to Present)
24 8760419 1 Plug, Hex Hd, SAE 8 - male str thd o-ring (SN 9500 to Present)
25 8760451 1 Plug, Hex Hd, SAE 6 - male str thd o-ring (SN 9500 to Present)
9500 to Present)
8990187 8042, 10042, 10054 213

FIGURE 6-2. MAIN PUMP (Prior to SN 9909)
214 8042, 10042, 10054 8990187

FIGURE 6-2. MAIN PUMP (Prior to SN 9909)

1 8444223 1 Pump, Complete (Includes Items 2 thru 54) (Also must order
7135391 Kit, Relief Valve Hoist/Extend)
2 8033896 1 Snap Ring
3 8033897 1 Ball Bearing
4 8033898 1 Snap Ring
5 8033899 1 Snap Ring
6 8033900 1 Shaft Seal
7 8033901 1 Shaft, Spline
8 8033902 2 Plug
9 8033903 3 Plug
10 8033904 1 Housing, Right Side
11 8033905 1 O-Ring
12 8033906 1 Back-up Ring
14 8033908 1 O-Ring
16 8033910 1 O-Ring
17 8033911 1 Spool
18 8033912 1 Sleeve
19 8034818 1 Cap and Plug Assembly
20 8033914 1 Ball
21 8033959 1 O-Ring
22 8033916 1 Cap Assembly, Airbleed
23 8033917 2 Roll Pin
24 8033918 1 O-Ring
25 8033919 1 Port Plate, CW
26 8033920 1 Barrel
27 8033921 2 Retainer
28 8033922 1 Spring, Barrel
29 8033923 1 Ball Seat
30 8033924 1 Retainer, Slipper
31 8033925 7 Piston Assembly
32 8033926 1 Piston, Servo
33 8033927 1 O-Ring
34 8033928 1 Swash Plate
35 8033929 1 Housing, Trunion
36 8033930 2 Thrust Washer
37 8033931 2 Trunion Cap
38 8033932 2 Needle Bearing
39 8033933 2 O-Ring
40 8033934 2 Snap Ring
41 8033935 4 HHCS
42 8033936 2 HHCS
43 8033937 1 Plug
44 8033938 1 Pin, Trunion
45 8033939 1 Plug, Servo
46 8034812 1 Screw Assembly, Adjusting
47 8033952 1 Cap, Differential
48 8033953 AR Shim, Differential
49 8033954 AR Shim, Differential
8990187 8042, 10042, 10054 215

50 8033955 1 Piston
51 8033956 1 Spring, Modulator
52 8033957 1 Spring, Retaining
53 8033958 1 Spring, Servo
54 8033913 1 O-Ring
55 7099072 1 Gasket, Mounting
Ref KITS
56 8032752 1 Kit, Seal
57 7136374 1 Kit, Retrofits to a Current Production Pump (Includes Pump, Hoses,
Hardware and Instructions) (Prior to SN 9500)
58 7138340 1 Kit, Retrofits to a Current Production Pump (Includes Pump, Hoses,
Hardware and Instructions (SN 9500 through 9908)
216 8042, 10042, 10054 8990187

FIGURE 6-3. MAIN PUMP (SN 9909 through 13197)
218 8042, 10042, 10054 8990187

FIGURE 6-3. MAIN PUMP (SN 9909 through 13197)

1 8444227 Pump, Piston, Complete (Includes Items 2 thru 61)
2 8035567 1 Nut, Jam
3 8035568 Cap (S Stop)
3 8035569 Cap (F Stop)
4 N.S.S. 1 O-Ring (Order Item 64)
5 N.S.S. 1 Ring, Backup (Order Item 64)
6 8035570 1 Screw, Adjustment
7 8035571 2 Plug, SAE Gage Port
7 8035572 2 Plug, ISO Gage Port
9 8035573 3 Screw
10 8035574 1 Screw
11 8035575 1 Block, Valve
13 N.S.S. 1 Subassembly, Control (Order Item 63)
14 8035577 4 Pin
15 N.S.S. 1 Gasket (Order Item 64)
16 8035578 1 Housing
17 8035579 2 Plug, Drain
18 8035580 2 O-Ring
19 N.S.S. 1 Bearing (Order Item 67)
20 8035581 1 Pin
21 8035582 1 Plate, Valve
22 N.S.S. 1 Ring, Retaining (Order Item 65)
23 N.S.S. 1 Guide, Spring (Order Item 65)
24 N.S.S. 1 Spring (Order Item 65)
25 N.S.S. 1 Guide, Spring (Order Item 65)
26 N.S.S. 1 Block, Cylinder (Order Item 65)
31 8035583 1 Sleeve, Control
32 8035584 1 Nut, Hex
34 N.S.S. 1 Ring, Glide (Order Item 64)
35 8035585 1 Piston, Control
36 8035586 1 Link, Chain
37 8035587 1 Shaft
38 N.S.S. 2 Plate, Limiter (Order Item 65)
39 N.S.S. 2 Spacer (Order Item 65)
40 N.S.S. 9 Subassembly, Piston and Shoes (Order Item 65)
41 N.S.S. 1 Cage, Shoe (Order Item 65)
42 N.S.S. 1 Yoke (Order Item 66)
43 N.S.S. 1 Pin (Order Item 66)
44 8035588 1 Button
45 N.S.S. 1 Seat (Order Item 66)
46 8035589 1 Spring
47 N.S.S. 2 Screw (Order Item 66)
48 N.S.S. 2 Bearing, Saddle (Order Item 66)
8990187 8042, 10042, 10054 219

49 N.S.S. 1 Bearing (Order Item 67)
50 N.S.S. 1 Seal, Shaft (Order Item 68)
51 N.S.S. 1 Ring, Retaining (Order Item 68)
52 N.S.S. 1 Gasket (Order Item 64)
53 8035590 1 Spring
54 8035591 1 Flange
55 8035592 4 Screw
56 8035593 4 Screw
57 8035595 1 Pin
58 8035596 4 Screw
59 N.S.S. 1 Spacer, Shaft (Order Item 69)
60 8035597 2 Plug
61 8035598 2 O-Ring
62 8630016 1 O-Ring, 130mm x 3mm
Ref KITS
63 8035560 1 Kit, Control
64 8035561 1 Kit, Seal
65 8035562 1 Kit, Rotating Group
66 8035563 1 Kit, Yoke and Saddle Bearing
67 8035564 1 Kit, Shaft Bearing
68 8035565 1 Kit, Shaft Seal
69 8035566 1 Kit, Shaft Spacer
220 8042, 10042, 10054 8990187

FIGURE 6-4. BOOM EXTEND CYLINDER (EARLY PRODUCTION)
222 8042, 10042, 10054 8990187

FIGURE 6-4. BOOM EXTEND CYLINDER (EARLY PRODUCTION)

1 NLA 1 Cylinder, Boom Extend (Includes Items 2 thru 17) (For Service,
Order P/N 2716173)
2 N.S.S. 1 Tube, Cylinder (Serviced Only in Boom Extend Cylinder Item 1)
3 8902261 2 Valve, Counterbalance - preset to 3500 psi (See Kits)
4 See Kits 2 Wear Ring
5 See Kits 2 O-Ring
6 See Kits 1 Seal, Piston
7 8033734 1 Piston
8 8033735 1 Tube, Stop
9 See Kits 1 O-Ring
10 See Kits 1 Ring, Backup
11 8033732 1 Gland
12 See Kits 1 Seal, Rod
14 See Kits 1 Wiper
15 8033733 1 Rod
16 8033737 1 Screw, Set
17 8033738 1 Screw, Cone Point Set
Ref KITS
18 8035513 1 Seal Kit, Services Both Early and Current Production Cylinders
19 8205657 1 Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 4 Backup
Rings)
20 8035247 1 Seal Kit, Gland Static Seal (Includes Items 5, 9 & 10)
8990187 8042, 10042, 10054 223

FIGURE 6-5. BOOM EXTEND CYLINDER (CURRENT PRODUCTION)
224 8042, 10042, 10054 8990187

FIGURE 6-5. BOOM EXTEND CYLINDER (CURRENT PRODUCTION)

1 2716173 1 Cylinder, Boom Extend (Includes Items 2 thru 23)
2 N.S.S. 1 Tube, Cylinder (Serviced Only in Boom Extend Cylinder Item 1)
3 8035800 1 Piston
4 8035539 1 Gland, Head
5 8035616 1 Spacer, Rod
6 8035615 1 Rod, Weldment
7 8035536 1 Screw, Set 5/16-18 UNC x .50 Lg
8 8035315 1 Screw, Set 5/16-18 UNC x .63 Lg
9 8035514 2 Valve, Counterbalance - preset to 3500 psi
18 See Kits 1 Wiper, HD Rod Sealed O.D.
19 See Kits 2 Wearband
21 See Kits 2 Insert, Locking
22 See Kits 1 Square Ring
Ref KITS
24 8035513 1 Seal Kit, Services Both Early and Current Production Cylinders
25 8205657 1 Seal Kit, Counterbalance Valve
8990187 8042, 10042, 10054 225

FIGURE 6-6. BOOM HOIST CYLINDER (Prior to SN 5819)
226 8042, 10042, 10054 8990187

FIGURE 6-6. BOOM HOIST CYLINDER (Prior to SN 5819)

1 NLA 2 Cylinder, Boom Hoist (Includes Items 3 thru 15) (For Service, Order
P/N 2714993)
2 2713803 2 Cylinder, Boom Hoist w/Load Indicator Port (Includes Items 3 thru
15)
Ref NOTE: Quantities Listed Below Are For 1 Cylinder Only
3 N.S.S. 1 Tube, Cylinder (Serviced Only in Item 1)
3 N.S.S. 1 Tube, Cylinder w/Load Indicator Port (Serviced Only in Item 2)
5 8032714 1 Nut
6 See Kits 1 O-Ring
8 8033729 1 Piston
9 8033730 1 Tube, Stop
12 8033727 1 Gland
14 See Kits 1 Wiper
15 8033728 1 Rod
Ref KITS
16 8033731 1 Seal Kit, Boom Hoist Cylinder (Includes Items 6, 7, 10, 11, 13 & 14)
17 8205656 1 Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 3 Backup
Rings)
8990187 8042, 10042, 10054 227

FIGURE 6-7. BOOM HOIST CYLINDER (SN 5819 through 13197)
228 8042, 10042, 10054 8990187

FIGURE 6-7. BOOM HOIST CYLINDER (SN 5819 through 13197)

1 2714993 2 Cylinder, Boom Hoist (Includes Items 3 thru 18)
2 2713803 2 Cylinder, Boom Hoist w/Load Indicator Port (Includes Items 3 thru
18)
3 N.S.S. 1 Tube, Cylinder w/Load Indicator Port (Serviced Only in Item 2)
4 8035542 1 Valve, Counterbalance - present 4000 psi (See Kits)
5 8035308 1 Nut, Lock
6 See Kits 1 O-Ring
8 8035545 1 Piston
9 8035608 1 Spacer, Rod
12 8035609 1 Gland
14 See Kits 1 Wiper
15 8035607 1 Rod
18 8035610 1 Collar, Locking
Ref KITS
19 8035386 1 Seal Kit, Boom Hoist Cylinder (Includes Items 6, 7, 10, 11, 13, 14,
16 & 17)
20 8205656 1 Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 3 Back-Up
Rings)
8990187 8042, 10042, 10054 229

FIGURE 6-8. FRAME TILT CYLINDER
230 8042, 10042, 10054 8990187

FIGURE 6-8. FRAME TILT CYLINDER

1 7115662 1 Cylinder, Frame Tilt (Includes Items 2 thru 14) (Prior to SN 0267)
1 2713853 1 Cylinder, Frame Tilt (Includes Items 2 thru 13) (SN 0267 to
Present)
3 8902511 2 Valve, Pilot Check (See Kits)
4 8032726 1 Nut
5 See Kits 1 O-Ring
7 8033745 1 Piston
8 8033744 1 Rod
9 See Kits 1 O-Ring
11 8032728 1 Gland
13 See Kits 1 Wiper
14 8033746 2 Orifice, .070 Dia (Prior to SN 0267)
Ref KITS
15 8033747 1 Seal Kit, Frame Tilt Cylinder (Includes Items 5, 6, 9, 10, 12 & 13)
16 8205655 1 Seal Kit, Pilot Check Valve (Includes 3 O-Rings & 3 Back-Up Rings)
8990187 8042, 10042, 10054 231

FIGURE 6-9. STABILIZER CYLINDER
232 8042, 10042, 10054 8990187

FIGURE 6-9. STABILIZER CYLINDER

1 2713333 1 Cylinder, Stabilizer (Includes Items 2 thru 17)
4 8033704 2 Solenoid Valve (See Kits)
4 70023112 2 COIL
4 80963058 2 Female Connector
5 8033704 2 Solenoid Valve (See Kits)
5 70023112 2 COIL
6 8033715 2 Orifice, .060 Dia
7 8032726 1 Nut
8 See Kits 1 O-Ring
9 8033745 1 Piston
13 8032728 1 Gland
15 See Kits 1 Wiper
16 8033744 1 Rod
17 8033721 2 Orifice, .029 Dia
Ref KITS
18 8033747 1 Seal Kit, Stabilizer Cylinder (Includes Items 8, 10 thru 12, 14 & 15)
20 8033756 1 Seal Kit, Solenoid Valve
8990187 8042, 10042, 10054 233

FIGURE 6-10. SLAVE CYLINDER (EARLY PRODUCTION)
234 8042, 10042, 10054 8990187

FIGURE 6-10. SLAVE CYLINDER (EARLY PRODUCTION)

1 2712983 NLA Cylinder, Slave (includes Items 2 thru 13) (For Service, Order P/N
2714973)
3 8032726 1 Nut
4 8033741 1 Piston
6 See Kits 1 O-Ring
7 See Kits 1 O-Ring
9 8205506 1 Gland
11 8033740 1 Rod
13 See Kits 1 Wiper
14 8205640 1 Seal Kit, Slave Cylinder (Includes Items 5 thru 8, 12 and 13)
8990187 8042, 10042, 10054 235

FIGURE 6-11. SLAVE CYLINDER (CURRENT PRODUCTION)
236 8042, 10042, 10054 8990187

FIGURE 6-11. SLAVE CYLINDER (CURRENT PRODUCTION)

1 2714973 2 Cylinder, Slave (Includes Items 2 thru 17)
2 8036001 1 CYLINDER TUBE
3 8035613 1 Piston
4 8035612 1 Gland, Head
5 8035611 1 Rod
6 8035547 1 Nut, Lock 1.375-12 UNF
7 See Kits 1 O-Ring
8 See Kits 1 O-Ring
9 See Kits 1 O-Ring
12 See Kits 1 Z-Seal, Deep
13 See Kits 1 T-Seal, Capped
14 See Kits 1 Wiper, HD Rod Sealed O.D.
Ref KITS
18 8034695 1 Seal Kit, Slave Cylinder (Includes Items 7 thru 17)
8990187 8042, 10042, 10054 237

FIGURE 6-12. ATTACHMENT TILT CYLINDER
238 8042, 10042, 10054 8990187

FIGURE 6-12. ATTACHMENT TILT CYLINDER

1 2712973 1 Cylinder, Attachment Tilt (Includes Items 2 thru 15)
3 8032714 1 Nut
6 8033724 1 Piston
7 See Kits 1 O-Ring
9 See Kits 1 O-Ring
11 8033722 1 Gland
13 See Kits 1 Wiper
14 8033723 1 Rod
15 7089722 2 Bushing
Ref KITS
16 8035780 1 Seal Kit, Attachment Tilt Cylinder (Includes Items 5, 7, 9, 10, 12 &
13)
17 8205656 1 Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 4 Back-Up
Rings)
8990187 8042, 10042, 10054 239

FIGURE 6-13. OUTRIGGER CYLINDER (Prior to SN 10882)
240 8042, 10042, 10054 8990187

FIGURE 6-13. OUTRIGGER CYLINDER (Prior to SN 10882)

1 NLA 1 Cylinder, Outrigger (Includes Items 2 thru 14) (For Service, Order
P/N 2716163)
3 8032702 1 Nut
7 8033750 1 Piston
8 See Kits 1 O-Ring
9 See Kits 1 O-Ring
11 8033748 1 Gland
13 See Kits 1 Wiper
14 8033749 1 Rod
Ref KITS
15 8033751 1 Seal Kit, Outrigger Cylinder (Includes Items 4, 6, 8 thru 10, 12 & 13)
8990187 8042, 10042, 10054 241

FIGURE 6-14. OUTRIGGER CYLINDER (SN 10882 through 13197)
242 8042, 10042, 10054 8990187

FIGURE 6-14. OUTRIGGER CYLINDER (SN 10882 through 13197)

1 2716163 1 Cylinder, Outrigger (Includes Items 2 thru 18)
2 N.S.S. 1 Tube, Weldment (Serviced Only in Item 1)
3 8035727 1 Piston
4 8035728 1 Gland, Head
5 8035729 1 Rod, Weldment
6 8035730 1 Plug, SAE No. 4 Steel Hex Head
7 8035322 1 Nut, Lock UNF 1.5-12
8 8035731 2 Valve, PO Check, CKCB-XCN
9 See Kits 1 O-Ring
12 See Kits 1 Ring, Back-Up
13 See Kits 1 Z-Seal, Deep w/Rod Back-Up
14 See Kits 1 T-Seal, Capped
15 See Kits 1 Wiper, Hd Rod - Sealed O.D.
16 See Kits 2 Wearband, Precision
17 See Kits 2 Wearband, Precision
Ref KITS
19 8035732 1 Seal Kit (Includes Items 9 thru 18)
20 8035519 1 Seal Kit (Includes P/N 8035732 & P/N 8033751)
8990187 8042, 10042, 10054 243

FIGURE 6-15. SWING CARRIAGE CYLINDER
244 8042, 10042, 10054 8990187

FIGURE 6-15. SWING CARRIAGE CYLINDER

1 2713363 1 Cylinder, Swing Carriage (Includes Items 2 thru 14)
5 8033783 1 Piston
6 See Kits 1 O-Ring
8 8033784 1 Gland
10 See Kits 1 Wiper
11 8033785 1 Rod
12 8033786 1 Valve, Counterbalance Cartridge - preset to 3000 psi (See Kits)
13 70020428 1 RELIEF VALVE, (preset to 2000 psi)
14 8033788 1 Orifice, .038 Dia
Ref KITS
15 8033789 1 Seal Kit, Swing Carriage Cylinder (Includes Items 3, 4, 6, 7, 9, & 10)
16 8205655 1 Seal Kit, Valve Item 12 (Includes 3 O-Rings & 3 Back-Up Rings)
17 7024574 1 Seal Kit, Valve Item 13
8990187 8042, 10042, 10054 245

FIGURE 6-16. SIDE TILT CARRIAGE CYLINDER
246 8042, 10042, 10054 8990187

FIGURE 6-16. SIDE TILT CARRIAGE CYLINDER

1 2711613 1 Side Tilt Carriage Cylinder (Includes Items 2 thru 14)
4 8205545 1 Piston
5 8205546 1 Gland
6 8205547 1 Rod
7 8205548 1 Nut, Piston
8 8205514 1 Bearing, Self-Aligning
10 See Kits 1 Wiper
Ref KITS
16 8205661 1 Seal Kit, Side Tilt Carriage Cylinder (Includes Items 9 thru 14)
17 8205655 1 Seal Kit, Pilot Check Valve
8990187 8042, 10042, 10054 247

FIGURE 6-17. STEERING CYLINDER (Prior to SN 1168)
248 8042, 10042, 10054 8990187

FIGURE 6-17. STEERING CYLINDER (Prior to SN 1168)

1 NLA 4 Steering Cylinder (Includes Items 2 thru 13) (For Service, Order P/N
8034684)
N.S.S. 1 Barrel Assembly (Serviced Only in Item 1)
3 8033811 1 Piston
4 8033812 1 Rod
5 8033813 1 Gland
6 8033814 1 Nut, Hex Lock
7 See Kits 1 Wiper, Rod
9 See Kits 1 O-Ring
12 See Kits 1 Lock Ring
Ref KITS
14 8033801 1 Seal Kit, Steering Cylinder (Includes Items 7 thru 13)
8990187 8042, 10042, 10054 249

FIGURE 6-18. STEERING CYLINDER (SN 1168 through 13197)
250 8042, 10042, 10054 8990187

FIGURE 6-18. STEERING CYLINDER (SN 1168 through 13197)

1 8034684 4 Steering Cylinder (Includes Items 2 thru 15)
N.S.S. 1 Barrel Assembly (Serviced Only in Item 1)
3 8034821 1 Piston
4 8034822 1 Rod - 17.06in Long
5 8034823 1 Gland
6 8034824 1 Nut, Hex Lock
7 See Kit 1 Wiper, Rod
8 See Kit 1 Seal, U-Cup
9 See Kit 1 O-Ring
10 See Kit 1 O-Ring
11 See Kit 1 Seal, Piston
12 See Kit 1 Wire Retainer
13 See Kit 2 Wear Ring
14 See Kit 1 Expander
15 See Kit 1 Back-up Ring
Ref KITS
16 8034691 1 Seal Kit, Steering Cylinder (Includes Items 7 thru 15)
8990187 8042, 10042, 10054 251

FIGURE 6-19. MAIN CONTROL VALVE
252 8042, 10042, 10054 8990187

FIGURE 6-19. MAIN CONTROL VALVE

1 NLA 1 Main Control Valve, For Service, Order Kit P/N 7115652 (Prior to
SN 0225)
1 NLA 1 Main Control Valve, For Service, Order P/N 8902186 (SN 0225
through 8540)
1 8902186 1 Main Control Valve (Includes Items 2 thru 34 (SN 8541 to Present)
2 8034534 1 Section, Inlet (Includes 1 of Item 6)
3 7130912 1 Kit, Outlet Section (Includes Inlet and Outlet Sections and
Mounting Hardware) (Prior to SN 2200)
3 8035267 1 Section - Outlet (SN 2200 to Present)
4 8034552 1 Section, Boom Extend (Includes Items 6 thru 18)
5 8034551 1 Section, Boom Hoist (Includes Items 6 thru 18)
7 See Kits 2 O-Ring
8 See Kits 2 Wiper
9 See Kits 2 Plate, Seal
10 See Kits 2 Screw, Rd Hd Mach
11 See Kits 1 Poppet, C.V.
12 See Kits 1 Spring
13 See Kits 2 HHCS
14 See Kits 1 Cap, Spool
15 See Kits 1 End, Spool
16 See Kits 2 Seat, Spring
18 See Kits 1 Shuttle
19 8034539 1 Plug, Shut-off
20 8034538 2 Relief Valve Assembly - Preset at 3200 50 psi (Includes Items 21
thru 28)
29 See Kits 1 Tie Rod
30 See Kits 2 Nut, Special
33 8035387 1 Valve, Main Relief (Preset at 3500 50 psi)
Ref KITS
35 8034541 AR Rebuild Kit for Items 4 & 5 (Includes 3 of Item 6 and listed quantities
of Items 7 thru 18)
36 8034540 1 Seal and Spring Kit for Relief Valve - Item 20
37 8903011 1 Tie Rod Kit - 2 Section Valve (Includes Items 29 thru 32)
38 7115652 1 Kit, Main Control Valve (Includes Valve and Instructions)
8990187 8042, 10042, 10054 253

FIGURE 6-20. SECONDARY CONTROL VALVE
254 8042, 10042, 10054 8990187

FIGURE 6-20. SECONDARY CONTROL VALVE

1 NLA 1 Secondary Control Valve, Frame Tilt, Attachment Tilt and Auxiliary
Hydraulics, For Service, Order Kit P/N 7115712 (Prior to SN 0267)
1 8902152 1 Secondary Control Valve, Frame Tilt, Attachment Tilt and Auxiliary
Hydraulics (Includes Items 2 thru 42) (SN 0267 to Present)
2 8034527 1 Section, Inlet (Includes 1 of Item 7)
3 8034528 1 Section, Outlet
4 8034549 1 Section, Frame Tilt (Includes Items 7 thru 11 & 14 thru 22)
5 8034530 1 Section, Attachment Tilt (Includes Items 7 thru 20)
6 8034531 1 Section, Auxiliary Hydraulics (Includes Items 7 thru 20)
7 See Kits 1 O-Ring
8 See Kits 2 O-Ring
9 See Kits 2 Wiper
10 See Kits 2 Plate, Seal
11 See Kits 2 Screw, Rd Hd Mach
12 See Kits 1 Poppet, C.V.
14 See Kits 2 HHCS
15 See Kits 1 Cap, Spool
16 See Kits 1 End, Spool
18 See Kits 2 Seat, Spring
20 See Kits 2 Shuttle
22 See Kits 1 Piston - Compensator, C.V.
23 8902512 2 Plug, Shut-off
24 8034532 2 Relief Valve Assembly - Preset at 3200 50 psi (Includes Items 25
thru 33)
39 8034557 2 O-Ring
40 8034556 2 Ring, Back-Up
41 8034554 1 Screw, Flow Control
42 8034555 1 Screw, Flow Control
Ref KITS
43 8034542 AR Rebuild Kit for Items 5 & 6 (Includes 4 of Item 7 and listed quantities
of Items 8 thru 20)
44 8034550 1 Rebuild Kit for Item 4 (Includes 4 of Item 7 and listed quantities of
Items 8 thru 11 & 14 thru 22)
8990187 8042, 10042, 10054 255

45 10837948 1 Seal & Spring Kit for Relief Valve, Item 24
46 8902095 1 Tie Rod Kit - 3 Section Valve (Includes Items 34 thru 37)
47 7115712 1 Kit, Secondary Control Valve, Frame Tilt, Attachment Tilt and
Auxiliary Hydraulics (Includes Valve and Instructions)
256 8042, 10042, 10054 8990187

FIGURE 6-21. DIRECTIONAL CONTROL VALVES 1 OF 2
258 8042, 10042, 10054 8990187


1 NLA 1 Brake Valve, For Service, Order P/N 8902222 (Prior to SN 0654)
1 7119813 1 Brake Valve Kit (SN 0654 through 1167)
1 8902222 1 Brake Valve (SN 1168 to Present)
2 8902137 1 Valve, Steer Select
3 8904047 1 Valve, Priority
4 8902838 1 Valve, Shuttle (Includes Item 5)
5 8902846 1 Cartridge, Shuttle Valve (See Kits)
6 8902141 1 Valve, Outrigger (Includes Items 7 & 8) (Prior to SN 10882)
6 8902193 1 Valve, Outrigger (Includes Items 7 & 8) (SN 10882 to Present)
7 8902140 2 Solenoid Valve Assembly
8 8904049 2 Check Valve, Back to Back (See Kits)
9 8304631 8 SHCS, #10-24 x 2in
10 8640017 AR O-Ring
11 8902251 1 Valve, Boom Extend Lockout (Includes Items 12 thru 14)
12 8034558 1 Cartridge, Poppet Type (See Kits)
13 8034559 1 Stem, Coil (See Kits)
14 8034560 1 Coil Assembly
Ref KITS
15 8033254 1 Repair Kit, Brake Valve (For Item 1)
16 8205655 1 Seal Kit, Pressure Reducing Valve (For Item 5)
17 8205655 1 Seal Kit, Check Valve, Back to Back (For Item 8)
18 8034561 1 Seal Kit, Stem, Coil (For Item 13)
19 8034562 1 Seal Kit, Cartridge, Poppet Type (For Item 12)
8990187 8042, 10042, 10054 259

260 8042, 10042, 10054 8990187


1 NLA 1 Valve, Pressure Reducing (Includes Items 2 thru 4)(See Kits Item 16
or 17) (Prior to SN 0654)
1 8902266 1 Valve, Pressure Reducing (Includes Items 2 thru 4) (SN 0654
through 13199)
2 8033760 1 Solenoid Valve (See Kits Item 12) (Prior to SN 0654)
2 8036243 1 Solenoid Valve (See Kits Item 12) (SN 0654 through 13199)
3 NLA 1 Cartridge, Pressure Reducing (See Kits Item 13) (Prior to SN
0654)
3 8032993 1 Cartridge, Pressure Reducing (See Kits Item 13) (SN 0654
through 13199)
4 8033769 1 Cartridge, Check Valve (See Kits Item 15) (Prior to SN 0654)
4 8034577 1 Cartridge, Check Valve (See Kits Item 15) (SN 0654 through
13199)
5 NLA 1 Valve, Axle Stabilizer (Includes Items 6 thru 11)(See Kits Item 18)
(Prior to SN 0654)
5 NLA 1 Valve, Axle Stabilizer (Includes Items 6 thru 11)(See Kits Item 19)
(SN 0654 through 2194)
5 8902267 1 Valve, Axle Stabilizer (Includes Items 6 thru 11) (SN 2195 through
13199)
6 NLA 1 Pressure Reducing Valve - 60 psi (See Kits Item 20) (Prior to SN
0654)
6 NLA 1 Pressure Reducing Valve - 60 psi (See Kits Item 19) (SN 0654
through 2194)
6 8902688 1 Pressure Reducing Valve - 200 psi (See Kits Item 13) (SN 2195
through 13199)
9 8033753 1 Check Valve (See Kits Item 15) (Prior to SN 0654)
9 8902690 1 Plug (See Kits Item 15) (SN 0654 through 2194)
10 8640019 2 O-Ring
11 8310153 4 SHCS, 1/4-20 x 3in
Ref KITS
12 8033761 1 Seal Kit, Solenoid Valve (Prior to SN 0654)
12 8034571 1 Seal Kit, Solenoid Valve (SN 0654 through 13199)
13 8033768 1 Seal Kit, Pressure Reducing Cartridge (Prior to SN 0654)
13 8034570 1 Seal Kit, Pressure Reducing Cartridge (SN 0654 through 13199)
14 8205655 1 Seal Kit, Pressure Reducing Valve (Prior to SN 0654)
14 8034570 1 Seal Kit, Pressure Reducing Valve (SN 0654 through 13199)
15 8033763 1 Seal Kit, Check Valve (Prior to SN 0654)
15 8034569 1 Seal Kit, Check Valve (SN 0654 through 13199)
16 7117692 1 Rework Kit, Press Red Valve Models 8042 & 10042 (Prior to SN
0654)
17 7117292 1 Rework Kit, Press Red Valve Model 10054 Only (Prior to SN 0654)
18 7117282 1 Rework Kit, Stabilizer Valve (Prior to SN 0654)
19 7130564 1 Rework Kit, Park Brake Valves (SN 0654 through 2194)
20 7131274 1 Rework Kit, Park Brake Valves (Prior to SN 0654)
8990187 8042, 10042, 10054 261

SECTION 7 - ELECTRICAL
8990187 8042, 10042, 10054 263

FIGURE 7-1. ELECTRICAL SYSTEM - CAB HARNESS (Prior to SN 0292)
264 8042, 10042, 10054 8990187

FIGURE 7-1. ELECTRICAL SYSTEM - CAB HARNESS (Prior to SN 0292)

1 7114763 1 Harness, Cab (Includes Items 2 & 3)
2 8220882 2 Connector, Solenoid (Includes Item 3)
3 8688026 1 Seal, Connector (Not Shown)
4 7112511 1 Motor Kit, Windshield Wiper
5 8033201 1 Switch, Windshield Washer/ Wiper
6 8223442 1 Switch, Test
7 8580312 1 Boot, Test Switch
9 8580311 1 Boot, Horn Button
10 8464212 1 Gauge, Fuel
11 8466305 1 Gauge, Warning Lights
14 8220050 1 Terminal - Male
15 8033065 1 Washer Reservoir Assembly
16 8223436 1 Switch, Ignition (w/Keys)
17 8223438 1 Key, Ignition (Not Shown)
18 8033078 1 Fan, Circulation
19 8229215 3 Circuit Breaker, 6 amp (4 req'd on Closed Cab)
20 7047041 1 Wire Assembly (Enclosed Cab Only)
21 8229218 1 Bracket, Cricuit Breaker
22 8305004 2 Nut, Hex, 1/4-20
23 8307109 3 Washer, Flat 1/4in
24 8307026 2 Washer, Lock, Int Tooth 3/8in
25 8229216 1 Circuit Breaker, 10 amp
26 8229226 1 Circuit Breaker, 40 amp
27 8223024 1 Switch Kit, Heater
28 8584001 AR Wrap, Tie (Not Shown)
29 8307002 2 Washer, Lock 1/4in
30 8223444 1 Switch, Emergency Brake
32 8584003 1 Wrap, Tie
33 8469028 1 Warning Light
34 7112422 1 Wire Assembly
35 8223517 2 Relay
36 7115163 1 Harness, Stabilizer
37 8305003 1 Nut, Hex #10-32
38 8220008 1 Terminal, Ring #10
39 8160621 1 Switch, Reverse
40 8032756 2 Solenoid, Steer Select
41 8223025 1 Switch, Brake
42 8229232 1 Circuit Breaker 20 amp (optional)
43 8303835 1 SHCS #10 x 1/2in
44 8305002 1 Nut, Hex #10
45 8307003 1 Washer, Lock #10
8990187 8042, 10042, 10054 265

FIGURE 7-2. ELECTRICAL SYSTEM - CAB HARNESS (SN 0292 through 9908)
266 8042, 10042, 10054 8990187


1 7114754 1 Harness, Cab (Includes Items 2 & 3)
3 8688026 1 Seal, Connector - Not Shown
5 8033201 2 Switch, Windshield Washer/Wiper
10 8464212 1 Gauge, Fuel
18 8033078 1 Fan, Defrost
19 8229233 2 Fuse, 7.5 amp (3 required on Closed Cab)
20 8229234 2 Fuse, 10 amp (3 required on Closed Cab)
21 8229235 1 Fuse, 20 amp (Opt. Light Package)
22 8305004 1 Nut, Hex, 1/4-20
23 8307109 2 Washer, Flat 1/4in
24 8307026 2 Washer, Lock, Int Tooth 3/8in
25 8305002 4 Nut, Hex #10
26 8229238 2 Fuse, 40 Amps
29 8307106 3 Washer, Flat 5/16in LT
32 8307003 4 Washer, Lock #10
35 8225117 2 Relay
36 7114604 1 Harness, Stabilizer
37 8582007 3 Clip, Spare Fuse
38 8220008 1 Terminal, Ring #10
39 8160621 1 Switch, Reverse
42 8584003 1 Wrap, Tie (Not Shown)
43 8307111 4 Washer, Flat #10
44 8034810 1 Skylight Wiper Motor
8990187 8042, 10042, 10054 267

268 8042, 10042, 10054 8990187


1 7117704 1 Harness, Cab (Includes Item 2)
2 8220882 2 Connector, Solenoid
3 8526035 AR Sealant
5 8033201 2 Switch, Windshield Washer/Wiper
10 8464212 1 Gauge, Fuel
18 8033078 1 Fan, Defrost
19 8229233 2 Fuse, 7.5 amp (3 required on Closed Cab)
20 8229234 3 Fuse, 10 amp
21 8229235 1 Fuse, 20 amp (Opt Light Package)
22 8305002 4 Nut, Hex #10
23 8229238 2 Fuse, 40 Amps
29 8307003 4 Washer, Lock #10
31 8225117 2 Relay
32 8582007 4 Clip, Spare Fuse
33 8220008 1 Terminal, Ring #10
34 8307027 1 Washer, Lock Ext Tooth 5/16in
37 8584003 1 Wrap, Tie (Not Shown)
38 8307111 4 Washer, Flat #10
39 8034810 1 Skylight Wiper Motor
8990187 8042, 10042, 10054 269

FIGURE 7-4. ELECTRICAL SYSTEM - ENGINE HARNESS (8042 Prior to SN 0207; 10042 Prior to SN
0212)
270 8042, 10042, 10054 8990187

FIGURE 7-4. ELECTRICAL SYSTEM - ENGINE HARNESS (8042 Prior to SN 0207; 10042 Prior to SN
0212)

1 7098864 1 Harness, Engine
2 8270014 2 Battery, 12 Volt
3 7114612 1 Cable, Battery - Negative
4 7098762 1 Cable, Battery - Positive
5 7068651 1 Cable, Battery Ground
6 8270602 1 Horn
7 8270617 1 Alarm, Backup
8 8305004 2 Nut, Hex, 1/4-20
10 8305006 4 Nut, Hex, 5/16-18
11 8307006 2 Washer, Lock 7/16in
12 8307106 4 Washer, Flat 5/16in
13 8307004 1 Washer, Lock 5/16in
14 8305438 1 Nut, Hex Jam M10
15 8303697 2 HHCS, 5/16-18 x 3/4in
16 8310041 1 Washer, Lock, Ext. Tooth #8
17 8305201 1 Nut, Hex, Brass #8-32
18 8220073 1 Terminal, Slip-On Male #10 SCR
19 8223510 1 Sender, Low Oil Pressure 1/8-27
20 8223217 1 Sender, Water Temperature
21 8223216 1 Switch, Transmission Temperature
22 8033406 1 Solenoid, Fuel Run (Used on CAV Injection Pumps)
22 8034813 1 Solenoid, Fuel Run (Used on Bosch Injection Pumps)
23 8277162 1 Relay, Starter
24 8033340 1 Starter (Includes Starter Solenoid)
25 8270221 1 Alternator
26 8307022 1 Washer, Lock M8
27 8305043 1 Nut, Hex M8-1.25
29 8310077 3 Nut, Hex Jam M5-0.8
30 8310078 3 Washer, Lock M5
31 8584001 AR Tie Wrap (Not Shown)
32 7099882 1 Boom Sensor - Angle
33 8307023 1 Washer, Lock M10
34 8303987 2 Screw, Slotted #8
35 8223217 1 Switch, Hydraulic Oil Temperature
8990187 8042, 10042, 10054 271

FIGURE 7-5. ELECTRICAL SYSTEM - ENGINE HARNESS (8042 SN 0207 through 1598; 10042 SN
0212 through 1598; 10054 Prior to SN 1599)
272 8042, 10042, 10054 8990187

0212 through 1598; 10054 Prior to SN 1599)

2 8270014 2 Battery, 12 Volt
3 7114542 1 Cable, Dual Battery - Negative
4 7098762 1 Cable, Dual Battery - Positive
5 8310202 1 HHCS, 3/8 x 3/4in
6 8270602 1 Horn (Includes Mounting Hardware)
8 8305004 2 Nut, Hex, 1/4-20
12 8307023 1 Washer, Lock M10
14 8305438 1 Nut, Hex Jam M10
16 8310041 1 Washer, Lock, Ext Tooth #8
17 8305201 1 Nut, Hex, Brass #8-32
19 8223510 1 Sender, Low Oil Pressure 1/8-27
26 8307022 1 Washer, Lock M8
27 8305043 1 Nut, Hex M8-1.25
29 8310077 3 Nut, Hex Jam M5-0.8
30 8310078 3 Washer, Lock M5
8990187 8042, 10042, 10054 273

1599 through 5250; 10054 SN 1599 through 5274)
274 8042, 10042, 10054 8990187

1599 through 5250; 10054 SN 1599 through 5274)

2 8270014 2 Battery, 12 Volt
3 7114542 1 Cable, Dual Battery - Negative
4 7098762 1 Cable, Dual Battery - Positive
5 8310202 1 HHCS, 3/8 x 3/4in
8 8305004 2 Nut, Hex, 1/4-20
12 8307023 1 Washer, Lock M10
14 8305438 1 Nut, Hex Jam M10
17 8305201 1 Nut, Hex, Brass #8-32
19 8223532 1 Sender, Low Oil Pressure M10
26 8307022 1 Washer, Lock M8
27 8305043 1 Nut, Hex M8-1.25
29 8310077 3 Nut, Hex Jam M5-0.8
30 8310078 3 Washer, Lock M5
8990187 8042, 10042, 10054 275

FIGURE 7-7. ELECTRICAL SYSTEM - ENGINE HARNESS (EPA) (8042 Prior to SN 5236; 10042 Prior to
SN 5252; 10054 SN 5275 through 9908)
276 8042, 10042, 10054 8990187

FIGURE 7-7. ELECTRICAL SYSTEM - ENGINE HARNESS (EPA) (8042 Prior to SN 5236; 10042 Prior to
SN 5252; 10054 SN 5275 through 9908)

2 8270134 1 Battery, 12 Volt
3 7129392 1 Cable, Single Battery - Negative
4 7129382 1 Cable, Single Battery - Positive
5 8310202 1 HHCS, 3/8 x 3/4in
6 7134832 1 Kit, Horn (Includes Item 7 and female terminal to replace ring
terminal on early production units)
9 8305004 2 Nut, Hex, 1/4-20
10 8307002 2 Washer, Lock 1/4in
13 8307023 1 Washer, Lock M10
15 8305438 1 Nut, Hex Jam M10
18 8305201 1 Nut, Hex, Brass #8-32
23 8035276 1 Solenoid, Fuel Run
27 8307022 1 Washer, Lock M8
28 8305043 1 Nut, Hex M8-1.25
30 8310077 3 Nut, Hex Jam M5-0.8
31 8310078 3 Washer, Lock M5
8990187 8042, 10042, 10054 277

FIGURE 7-8. ELECTRICAL SYSTEM - ENGINE HARNESS (EPA) (SN 9909 through 13197)
278 8042, 10042, 10054 8990187

FIGURE 7-8. ELECTRICAL SYSTEM - ENGINE HARNESS (EPA) (SN 9909 through 13197)

2 8270134 1 Battery, 12 Volt
3 7129392 1 Cable, Single Battery - Negative
4 7129382 1 Cable, Single Battery - Positive
5 8310202 1 HHCS, 3/8 x 3/4in
8 8305004 2 Nut, Hex, 1/4-20
12 8307023 1 Washer, Lock M10
13 8305438 1 Nut, Hex Jam M10
16 8305201 1 Nut, Hex, Brass #8-32
21 8035276 1 Solenoid, Fuel Run
25 8307022 1 Washer, Lock M8
26 8305043 1 Nut, Hex M8-1.25
28 8310077 3 Nut, Hex Jam M5-0.8
29 8310078 3 Washer, Lock M5
30 7150402 1 Transmission Harness
31 8035805 1 Diode Pac
32 8035806 2 Diode - 3 amp 1000 volt
33 8305038 2 Nut M10
8990187 8042, 10042, 10054 279

FIGURE 7-9. LIGHTING SYSTEM
280 8042, 10042, 10054 8990187

FIGURE 7-9. LIGHTING SYSTEM

1 7098973 1 Harness, Wiring
2 5721202 5 Light, Head and Work
3 8500036 2 Light, Turn Signal
4 7112302 4 Bracket, Mounting
5 8303632 8 HHCS, 5/8-11 x 2-1/2in
8 8223025 1 Switch, Momentary Brake Light
9 7111191 1 Plate, Actuator
10 8223424 1 Mount, Flasher
11 8500201 1 Flasher
12 8303837 2 Screw, Rd. Hd Mach., #10-24 x 3/4in
13 8305627 2 Nut, Hex Lock #10-24
14 8307111 2 Washer, Flat #10
15 8223419 1 Switch, Turn Signal
16 7124331 1 Conduit, 1/2 I.D. x 5ft - Cut to Fit
17 8223016 1 Switch, Head and Tail Lights
18 8305014 8 Nut, Hex 5/8-11
19 8500009 2 Stop/Turn Signal Light
20 8584018 6 Mount, Tie
21 8584003 6 Tie, Plastic, 14.8in
22 8584001 27 Tie, Plastic, 6.7in
23 8305405 1 Nut, Hex Jam 3/8in
24 7058372 1 Fuel Gauge Light Assembly
25 8307206 AR Washer, Flat 1/2in Heavy
26 8229235 1 Fuse, 20 amp
27 8220050 6 Terminal, Blade Male 1/4in
28 7110782 1 Cord, Boom Work Light
29 8310058 4 Washer, Flat 5/8 Hardened
26 8229235 1 Fuse, 20 amp
27 8220050 6 Terminal, Blade Male 1/4in
28 7110782 1 Cord, Boom Work Light
29 8310058 4 Washer, Flat 5/8 Hardened
8990187 8042, 10042, 10054 281

FIGURE 7-10. OUTRIGGER ELECTRICAL HARNESS (10042/10054 ONLY)
282 8042, 10042, 10054 8990187

FIGURE 7-10. OUTRIGGER ELECTRICAL HARNESS (10042/10054 ONLY)

1 7099923 1 Harness, Wiring (Includes Items 2 & 3) - (10042 Only)
1 7115114 1 Harness, Logic (Includes Items 2 & 3) - (10054 Only)
3 8688026 4 Seal, Connector (Not Shown)
4 8223221 2 Switch, Toggle
6 7138469 1 Kit, Boom Sensor (Prior to SN 9916)
6 7099882 1 Sensor, Boom (SN 9916 to Present)
7 7112582 1 Clip (Prior to SN 9916)
7 7138468 1 Clip (SN 9916 to Present)
8 8303738 2 HHCS, 3/8-16 x 7/8in
10 8310113 2 Nut, Cage 3/8-16
11 8225117 8 Relay
12 8229233 2 Fuse, 7.5 amp
13 8307111 2 Washer, Flat #10
14 8305002 2 Nut, Hex #10
15 8307003 2 Washer, Lock #10
16 8223525 2 Switch, Pressure
17 8307106 2 Washer, Flat 5/16 LT
Ref KITS
18 7116632 1 Kit, Outrigger, Wire Harness (This kit is available to convert 10042
wire harness for use with circuit breakers)
8990187 8042, 10042, 10054 283

SECTION 8 - DECALS AND PAINT
8990187 8042, 10042, 10054 285

FIGURE 8-1. DECALS AND PAINT
286 8042, 10042, 10054 8990187

FIGURE 8-1. DECALS AND PAINT

1 4106872 1 Decal, TRAK INTERNATIONAL (Earlier Models)
1 4110113 1 Decal, Omni Quip (Later Models)
2 4107352 1 Decal, Lubrication and Maintenance Chart
3 4100181 1 Decal, Hydraulic Oil
4 4107412 2 Decal, Moving Parts Warning - Domestic Only
4 4108081 2 Decal, Moving Parts Warning - Export Only
5 4108302 1 Decal, Hydraulic Oil Level
6 4110123 2 Decal, 8042
6 4110124 2 Decal, 10042
6 4110125 2 Decal, 10054
7 4107232 2 Decal, Rear Stripe
8 4107243 2 Decal, Upper Curve Stripe
9 4107252 2 Decal, Lower Curve Stripe
10 4110119 1 Decal, Stripe
11 4107272 2 Decal, Boom Stripe
12 4107283 2 Decal, SKYTRAK
13 4106781 2 Decal, TI Logo (Earlier Models)
13 4108441 2 Decal, OmniQuip (Later Models)
14 4105171 1 Decal, Diesel Fuel
15 4107402 1 Decal, Explosion Warning
15 4108041 1 Decal, Explosion Warning - Export Only
16 4106681 1 Decal, TRAK INTERNATIONAL (Steering Wheel Center) (Earlier
Models)
16 4110120 1 Decal, SkyTrak International (Steering Wheel Center) (Later
Models)
17 4107601 1 Decal, Stabilizer
18 4105262 1 Decal, Boom Angle
19 4107452 1 Decal, Carrying Personnel Warning - Domestic Only
19 4106991 1 Decal, Carrying Personnel Warning - Export Only
20 4107442 1 Decal, Boom Extend Letters (Off White)
20 4107482 1 Decal, Boom Extend Letters (Black)
21 4107462 1 Decal, Side Console
22 4105621 1 Decal, Optional Hydraulics
23 4107901 1 Decal, Low Engine Idle
24 4107001 1 Decal, Hydrofill - Export Only
25 7010491-OM 1 Safety Walk, 6in x 12in
26 4108201 1 Ring, Key
27 8528074 1 gal Paint, Orange, Acrylic Enamel (Service Repaint)
28 8528100 1 gal Paint, Black, Acrylic Enamel (Service Repaint)
29 8528085 1 gal Paint, Off White, Acrylic Enamel (Service Repaint)
30 8528071 1 can Paint, Orange, Acrylic Enamel (16 oz. spray - touch-up)
31 8528101 1 can Paint, Black, Acrylic Enamel (16 oz. spray - touch-up)
32 8528086 1 can Paint, Off White, Acrylic Enamel (16 oz. spray - touch-up)
33 4108181 1 Decal, Made in USA
34 4106761 1 Decal, TI Logo - Closed Cab/Export Only
35 7111842 1 Decal, Overlay, Left Hand - Export Only (Prior to SN 9909)
35 7150472 1 Decal, Overlay, Left Hand - Export Only (SN 9909 to Present)
35 7099352 1 Decal, Overlay, Left Hand - Domestic Only (Prior to SN 9909)
35 7150371 1 Decal, Overlay, Left Hand - Domestic Only (SN 9909 to Present)
36 7111832 1 Decal, Overlay, Right Hand - Export Only
8990187 8042, 10042, 10054 287

36 7099332 1 Decal, Overlay, Right Hand - Domestic Only
37 4107342 1 Capacity Charts, 8042 - Domestic Only
37 4107632 1 Capacity Charts, 8042 - Export Only
Ref KITS
38 7099362 1 Kit, Decal Set, 8042/10042 - Domestic Only
39 7112391 1 Kit, Decal Set, 8042/10042 - Export Only
40 7116152 1 Kit, Decal Set, 10054 - Domestic Only
41 7116162 1 Kit, Decal Set, 10054 - Export Only
288 8042, 10042, 10054 8990187

SECTION 9 - BOOM AND ATTACHMENTS
8990187 8042, 10042, 10054 289

FIGURE 9-1. OUTER BOOM
290 8042, 10042, 10054 8990187

FIGURE 9-1. OUTER BOOM

1 7116854 1 Outer Boom (SN 0885 to Present)
1 NLA 1 Outer Boom, For Service, Order Kit 7116871 which includes Items
1, 34 thru 39 (Prior to SN 0885)
2 8303655 2 HHCS, 5/8-11 x 4.50in
4 7097682 2 Pin, Boom Pivot
5 8307910 AR Washer, Shim 2.75 Dia x .075in
6 8307911 AR Washer, Shim 2.75 Dia x .135in
7 8307204 12 Washer, Flat 3/8in
8 8307005 22 Washer, Lock 3/8in
9 8303681 8 HHCS, 3/8-16 x 3/4in
10 7097382 1 Cover, Rear Boom (Prior to SN 0885)
11 8065640 4 Bearing, Self-Aligning 2in Dia
12 7092292 4 Pin, Hoist and Slave Cylinders
14 8303782 4 HHCS, 1/2-13 x 4in
15 8642224 4 Ring, Retaining 2in Dia
16 8307113 2 Washer, Flat 7/16in
17 7075611 1 Pointer
18 8305647 1 Nut, Hex Lock 7/16-14
19 7096562 1 Pin, Extend Cylinder (rod end)
20 7082311 21 Insert, Wear Pad
21 8520013 4 Fitting, Lube 1/8in Straight
22 7111572 9 Wear Pad
23 7082342 AR Shim, Wear Pad (.07in)
24 7082362 AR Shim, Wear Pad (.13in)
25 7096882 2 Spacer, Wear Pad (.62in)
26 7096772 1 Spacer, Wear Pad (special)
27 8303041 3 HHCS, 3/8-16 x 1/2in
28 8303620 8 HHCS, 3/8-16 x 1in
29 8303621 6 HHCS, 3/8-16 x 1-1/2in
30 5724622 1 Bumper, Rubber
32 7096552 1 Pin, Extend Cylinder (base end)
33 8526036 AR Tube, Thread Locking Compound .5cc
34 8303697 1 HHCS, 5/16-18 x 3/4in
35 8307106 1 Washer, Flat 5/16in
36 8305906 2 Nut, Retainer 5/16-18
37 8307004 1 Washer, Lock 5/16in
38 8303715 1 HHCS, 5/16-18 x 1-1/2in
39 7116792 1 Cover, Rear Boom (SN 0885 to Present)
8990187 8042, 10042, 10054 291

FIGURE 9-2. INTERMEDIATE BOOM - 8042 & 10042
292 8042, 10042, 10054 8990187

FIGURE 9-2. INTERMEDIATE BOOM - 8042 & 10042

1 NLA 1 Intermediate Boom, For Service, Order P/N 7116784, (Prior to SN
0219)
1 NLA 1 Intermediate Boom, For Service, Order P/N 7116784, (SN 0219
through 0453)
1 NLA 1 Intermediate Boom, For Service, Order P/N 7116784 and Kit P/N
7117072 (SN 0454 through 0481)
1 7116784 1 Intermediate Boom (SN 0482 to Present)
2 7082362 AR Shim, Wear Pad (.13in thick)
5 7111572 16 Wear Pad
6 8307204 25 Washer, Flat 3/8in
7 8307005 37 Washer, Lock 3/8in
8 8303620 9 HHCS, 3/8-16 x 1in
9 NLA 2 Bushing, Chain Sheave, For Service, Order Kit P/N 7138980
10 NLA 1 Sheave, Retract Chain, For Service, Order Kit P/N 7138980
11 NLA 1 Sheave, Extend Chain, For Service, Order Kit P/N 7117513 (Prior
to SN 0219)
11 NLA 1 Sheave, Extend Chain, For Service, Order Kit P/N 7117523 (SN
0219 through 0453)
11 7114112 1 Sheave, Extend Chain (SN 0454 to Present)
12 NLA 1 Pin, Retract Chain Sheave, For Service, Order Kit P/N 7138980
13 8307007 2 Washer, Lock 1/2in
14 8303735 2 HHCS, 1/2-13 x 3/4in
15 NLA 1 Pin, Extend Chain Sheave, For Service, Order Kit P/N 7117513
(Prior to SN 0219)
15 NLA 1 Pin, Extend Chain Sheave, For Service, Order Kit P/N 7117523 (SN
0219 through 0453)
15 7117572 1 Pin, Extend Chain Sheave (SN 0454 to Present)
16 8303621 10 HHCS, 3/8-16 x 1-1/2in
17 8303681 16 HHCS, 3/8-16 x 3/4in
18 7096882 4 Spacer, Wear Pad (0.62 thick)
20 NLA 2 Bushing, Chain Sheave, For Service, Order Kit P/N 7117513 (Prior
to SN 0219)
20 NLA 2 Bushing, Chain Sheave, For Service, Order Kit (SN 0219 through
0453)
20 7117502 2 Bushing, Chain Sheave (SN 0454 to Present)
22 7117072 1 Kit, Hose Pulley (Includes Items 23 thru 39)
23 7116812 4 Pulley, Roller
24 7116642 5 Divider
25 7116652 1 Bracket, Right Side
26 7116662 1 Bracket, Left Side
27 7116691 10 Spacer
28 8310235 1 Screw, Shoulder 1/2 x 5in
29 8305645 2 Nut, Lock 3/8-16 Elastic
30 8310209 1 HHCS, 1/2-13 x 6in
31 8305644 1 Nut, Lock 1/2-13 Elastic
32 8307206 2 Washer, Flat 1/2in Heavy (.109 thick)
33 8310245 1 Screw, Shoulder 1/2 x 4in
8990187 8042, 10042, 10054 293

35 7096702 1 Spacer, Wear Pad (0.5in thick)
36 8303679 2 HHCS, 3/8-16 x 1-3/4in
37 8303675 2 HHCS, 3/8-16 x 1-1/4in
38 8307204 10 Washer, Flat 3/8in
39 8307005 4 Washer, Lock 3/8in
40 7082342 2 Shim, Wear Pad (.075 thick)
41 8065214 2 Bearing, Hose Pulley (Prior to SN 0481)
Ref KITS
42 7117513 1 Kit, Extend Chain Sheave (Includes Items 11, 15, 20 & 21) (Prior to
SN 0219)
43 7117523 1 Kit, Extend Chain Sheave Pin (Includes Items 15, 20 & 21) (SN
0219 through 0453)
44 7138980 1 Kit, Retract Chain Sheave (Includes Items 9, 10, 12 and New
Hardware for Rear Boom Cover and Instructions)
294 8042, 10042, 10054 8990187

FIGURE 9-3. INNER BOOM - 8042 & 10042
296 8042, 10042, 10054 8990187

FIGURE 9-3. INNER BOOM - 8042 & 10042

1 7118662 1 Kit, Inner Boom, Includes bushings, chain links, hardware and chain
clevis (8042 Prior to SN 0867; 10042 Prior to SN 0881)
1 7117113 1 Inner Boom (8042 Prior to SN 0868; 10042 SN 0881 to Present)
2 8303679 6 HHCS, 3/8-16 x 1-1/2in
3 8307005 16 Washer, Lock 3/8in
5 7111572 7 Wear Pad
6 7096882 2 Spacer, Wear Pad, .62in
7 7082362 AR Shim, Wear Pad, .13in
8 7082342 AR Shim, Wear Pad, .07in
9 8303675 2 HHCS, 3/8-16 x 1-1/4in
10 8303681 8 HHCS, 3/8-16 x 3/4in
11 8307204 8 Washer, Flat 3/8in
12 7095312 2 Bushing, Quick Attach Pivot
14 8520021 1 Fitting, Lube, 1/8in 90
15 8520013 3 Fitting, Lube, 1/8in Straight
17 7083992 1 Pin, Attachment Tilt Cylinder (rod end)
19 7095352 1 Pin, Pivot, Quick Attach
20 8303666 1 HHCS, 5/8-11 x 5in
21 7095522 1 Pin, Attachment Tilt Cylinder (base end)
22 8642224 2 Ring, Retaining. 2in Dia
23 8303772 1 HHCS, 1/2-13 x 5in
25 7125811 1 Conduit, Plastic 3/4 x 8.00
26 8307918 2 Washer, Shim 2.00 x 3.50 x 0.134
27 8310093 AR Washer, Shim 2.00 x 3.50 x 0.75
28 8307904 AR Washer, Shim 2.00 x 3.50 x 0.048
1 7083054 1 Carriage, 48in
2 8303634 2 HHCS, 5/8-11 x 4in
3 7086471 2 Collar
4 8305643 2 Nut, Hex Lock 5/8-11
5 7118892 1 Pin, Lock (Includes Items 6 thru 8)
6 7118882 1 Pin
7 8310276 1 Washer, .51 x 1.88 x 1.25in
8 8310266 1 Bolt, Eye 1/2 x 13 x 2in Length Shank
9 7128772 1 Shaft, 48in
10 7097523 2 Fork, Pallet 48in x 4in x 2in (4,000 lb Rating) - 8042 Only
10 7097543 2 Fork, Pallet 48in x 4in x 2.25in (5,000 lb Rating) - 10042/10054 Only
10 7097533 2 Fork, Lumber (Not Shown)
10 7085073 6 Fork, Block (Not Shown)
1 7086304 1 Carriage, 60in
9 7128792 1 Shaft, 60in
1 7089054 1 Carriage, Side Tilt - 60in
8990187 8042, 10042, 10054 297

2 7065482 2 Pad, Wear
3 8303739 2 HHCS, 5/16-18 x 1-1/4in
4 8305626 2 Nut, Hex Lock 5/16-18
5 Consult Factory 1 Base, Pivot
6 7077501 1 Pin, Cyl Base
7 7077511 1 Pin, Cyl Rod
8 7077481 2 Spacer
9 8065634 1 Bushing, Self Align
10 8642001 1 Ring, Snap
11 8642235 4 Ring, Snap
13 8584001 1 Tie Wrap
Item 17)
Items 19, 20 & 21)
22 8541433 1 Plug, Pipe, Skt Hd - 1/8in NPTF
23 8420053 1 Cap, Dust #8
24 8420055 1 Plug, Dust #8
25 7125741 1 Molding
26 7085411 1 Pin, Pivot
27 7085501 1 Collar, Pin Locking
28 8303770 1 HHCS, 3/8-16 x 2-3/4in
29 8305645 1 Nut, Hex Lock 3/8-16 ESNA
30 7128772 1 Shaft, Fork Pivot 48in
31 7086471 2 Hub, Lock
32 8303634 2 HHCS, 5/8-11 x 4in
33 8305643 2 Nut, Hex Lock 5/8-11
34 7085073 6 Fork, Blocking (Not Shown)
5 7117204 1 Base, Pivot
35 8307203 2 Washer, Flat Heavy
36 7070191 AR Shim
37 4108232 1 Decal, Capacity Chart
38 7119341 1 Plate, Capacity
1 7111994 1 Carriage - 52in
1 7110694 1 Carriage - 72in
2 6608621 1 Cover - Clamp
298 8042, 10042, 10054 8990187

3 8303715 3 HHCS, 5/16-18 x 1-1/2in
4 7110702 2 Pin, Carriage Pivot
5 7110494 1 Base, Pivot
6 7110712 1 Pin, Cylinder Pivot (Rod End)
7 7110722 2 Pin, Cylinder Pivot (Base End)
8 8307918 AR Shim, 2in I.D. x 10 Ga
9 8065062 4 Bearing, Self Lube
10 8307904 AR Shim, 2in I.D. x 18 Ga
11 8310161 AR Shim, 1-1/2in I.D. x 10 Ga
13 8584001 4 Tie Wrap
15 8310160 AR Shim, 1-1/2in I.D. x 18 Ga
Item 17)
Items 19, 20 & 21)
22 7062922 1 Bearing, Thrust
23 8420053 1 Cap, Dust #8
24 8420055 1 Plug, Dust #8
27 8760313 2 Elbow, 90 SAE 6-8 - male JIC 37 x male str thd o-ring
28 8760311 1 Elbow, 90 SAE 6 - male JIC 37 x male str thd o-ring
29 8769132 2 Clamp, Half
31 7086471 2 Hub, Lock
32 8303634 5 HHCS, 5/8-11 x 4in
33 8305643 5 Nut, Hex Lock 5/8-11
35 4107692 2 Chart, Capacity
36 4107702 1 Decal, Danger - Tip Over Hazard
37 8760409 2 Nut, SAE 6 - JIC 37
39 8770012 1 Elbow, 90 SAE 6-4 - male JIC 37 x male str thd o-ring
41 4107712 1 Decal, Danger - No Truss Boom
42 8580315 2 Plug, Trim 2-1/2in Dia
1 7112533 1 Fork Support, Right Side
2 7112523 1 Fork Support, Left Side
3 7112642 2 Backrest Extension, Top
4 8303626 6 HHCS, 1/2-13 x 1-1/2in
6 8305012 4 Nut, Hex 1/2-13
8990187 8042, 10042, 10054 299

7 8301456 2 Hitch Pin
8 7114941 2 Lock Bar
300 8042, 10042, 10054 8990187

FIGURE 9-4. QUICK ATTACH
302 8042, 10042, 10054 8990187

FIGURE 9-4. QUICK ATTACH

1 7085102 1 Quick Attach Assembly (Includes Items 2 thru 8)
2 7120742 1 Quick Attach
3 8305619 1 Nut, Hex Lock 3/4-10
4 7085552 1 Spring, Torsion
5 7085571 1 Spacer
6 7085562 1 Latch
8 8303638 1 HHCS, 3/4-10 x 2-3/4in
8990187 8042, 10042, 10054 303

FIGURE 9-5. CARRIAGE 48IN
304 8042, 10042, 10054 8990187


1 7083054 1 Carriage, 48in
2 8303634 2 HHCS, 5/8-11 x 4in
3 7086471 2 Collar
4 8305643 2 Nut, Hex Lock 5/8-11
6 7118882 1 Pin
7 8310276 1 Washer, .51 x 1.88 x 1.25in
9 7128772 1 Shaft, 48in
8990187 8042, 10042, 10054 305

306 8042, 10042, 10054 8990187


1 7086304 1 Carriage, 60in
2 8303634 2 HHCS, 5/8-11 x 4in
3 7086471 2 Collar
4 8305643 2 Nut, Hex Lock 5/8-11
6 7118882 1 Pin
7 8310276 1 Washer, .51 x 1.88 x 1.25in
9 7128792 1 Shaft, 60in
8990187 8042, 10042, 10054 307

308 8042, 10042, 10054 8990187


1 7090814 1 Carriage, 72in
2 8303634 2 HHCS, 5/8-11 x 4in
3 7086471 2 Collar
4 8305643 2 Nut, Hex Lock 5/8-11
6 7118882 1 Pin
7 8310276 1 Washer, .51 x 1.88 x 1.25in
9 7128802 1 Shaft, 72in
8990187 8042, 10042, 10054 309

FIGURE 9-8. SIDE TILT CARRIAGE - EARLY PRODUCTION (OPTIONAL)
310 8042, 10042, 10054 8990187

FIGURE 9-8. SIDE TILT CARRIAGE - EARLY PRODUCTION (OPTIONAL)

2 7065482 2 Pad, Wear
3 8303739 2 HHCS, 5/16-18 x 1-1/4in
4 8305626 2 Nut, Hex Lock 5/16-18
5 Consult Factory 1 Base, Pivot
6 7077501 1 Pin, Cyl. Base
7 7077511 1 Pin, Cyl. Rod
8 7077481 2 Spacer
10 8642001 1 Ring, Snap
11 8642235 4 Ring, Snap
13 8584001 1 Tie Wrap
Item 17)
Items 19, 20 & 21)
22 8541433 1 Plug, Pipe, Skt. Hd - 1/8in NPTF
23 8420053 1 Cap, Dust #8
24 8420055 1 Plug, Dust #8
25 7125741 1 Molding
26 7085411 1 Pin, Pivot
28 8303770 1 HHCS, 3/8-16 x 2-3/4in
29 8305645 1 Nut, Hex Lock 3/8-16 ESNA
31 7086471 2 Hub, Lock
32 8303634 2 HHCS, 5/8-11 x 4in
33 8305643 2 Nut, Hex Lock 5/8-11
8990187 8042, 10042, 10054 311

FIGURE 9-9. SIDE TILT CARRIAGE - CURRENT PRODUCTION (OPTIONAL)
312 8042, 10042, 10054 8990187

FIGURE 9-9. SIDE TILT CARRIAGE - CURRENT PRODUCTION (OPTIONAL)

2 7065482 2 Pad, Wear
3 8303739 2 HHCS, 5/16-18 x 1-1/4in
4 8305626 2 Nut, Hex Lock 5/16-18
5 7117204 1 Base, Pivot
6 7077501 1 Pin, Cyl. Base
7 7077511 1 Pin, Cyl. Rod
8 7077481 2 Spacer
10 8642001 1 Ring, Snap
11 8642235 4 Ring, Snap
13 8584001 1 Tie Wrap
Item 17)
Items 19, 20 & 21)
22 8541433 1 Plug, Pipe, Skt. Hd - 1/8in NPTF
23 8420053 1 Cap, Dust #8
24 8420055 1 Plug, Dust #8
25 7125741 1 Molding
26 7085411 1 Pin, Pivot
28 8303770 1 HHCS, 3/8-16 x 2-3/4in
29 8305645 1 Nut, Hex Lock 3/8-16 ESNA
31 7086471 2 Hub, Lock
32 8303634 2 HHCS, 5/8-11 x 4in
33 8305643 2 Nut, Hex Lock 5/8-11
35 8307203 2 Washer, Flat Heavy
36 7070191 AR Shim
37 4108232 1 Decal, Capacity Chart
8990187 8042, 10042, 10054 313

FIGURE 9-10. OUTRIGGERS (10042/10054 ONLY)
314 8042, 10042, 10054 8990187

FIGURE 9-10. OUTRIGGERS (10042/10054 ONLY)

2 7115432 1 Plate, Boom Stop 5-1/4in Long (Prior to SN 0808)
2 7110002 1 Plate, Boom Stop 12-1/4in Long (SN 0808 to Present)
3 8769159 2 Cover Plate
4 8769160 1 Safety Plate
5 8769158 1 Clamp, Single 3in (2 Halves)
7 8303717 2 HHCS, 5/8-11 x 7-1/2in Grade 5
8 7124491 2 Conduit, 1.0 I.D. x 15.5in
9 8303655 1 HHCS, 5/8-11 x 4-1/2in Grade 5
10 8065063 1 Bushing, 3in I.D. x 2in Long
11 7090832 1 Pin, Axle Pivot
12 8307912 1 Shim, 3.06 I.D. x .06in
13 8307913 1 Shim, 3.06 I.D. x .12in
14 8303794 8 HHCS, 3/4-10 x 3-1/2in Grade 8
16 7090634 1 Frame, Outrigger
18 2716163 2 Cylinder, Outrigger
19 8310151 2 HHCS, 1/2-13 x 7in Grade 5
20 7090871 2 Pin, Cylinder Pivot
22 7091373 2 Leg, Outrigger
23 7090891 2 Pin, Leg Pivot
24 7090822 2 Pad, Outrigger
25 8303629 2 HHCS, 1/2-13 x 4-1/2in Grade 5
26 7090951 2 Pin, Pad Pivot
27 8303628 2 HHCS, 1/2-13 x 3-3/4in Grade 5
28 7125801 4 Conduit, .75 I.D. x 4.0in
8990187 8042, 10042, 10054 315

FIGURE 9-11. SWING CARRIAGE (OPTIONAL)
316 8042, 10042, 10054 8990187

FIGURE 9-11. SWING CARRIAGE (OPTIONAL)

1 7111994 1 Carriage - 52in
1 7110694 1 Carriage - 72in
2 6608621 1 Cover - Clamp
3 8303715 3 HHCS, 5/16-18 x 1-1/2in
4 7110702 2 Pin, Carriage Pivot
5 7110494 1 Base, Pivot
6 7110712 1 Pin, Cylinder Pivot (Rod End)
7 7110722 2 Pin, Cylinder Pivot (Base End)
8 8307918 AR Shim, 2in I.D. x 10 Ga
9 8065062 4 Bearing, Self Lube
10 8307904 AR Shim, 2in I.D. x 18 Ga
11 8310161 AR Shim, 1-1/2in I.D. x 10 Ga
13 8584001 4 Tie Wrap
15 8310160 AR Shim, 1-1/2in I.D. x 18 Ga
Item 17)
Items 19, 20 & 21)
22 7062922 1 Bearing, Thrust
23 8420053 1 Cap, Dust #8
24 8420055 1 Plug, Dust #8
29 8769132 2 Clamp, Half
31 7086471 2 Hub, Lock
32 8303634 5 HHCS, 5/8-11 x 4in
33 8305643 5 Nut, Hex Lock 5/8-11
36 4107702 1 Decal, Danger - Tip Over Hazard
37 8760409 2 Nut, SAE 6 - JIC 37
41 4107712 1 Decal, Danger - No Truss Boom
42 8580315 2 Plug, Trim 2-1/2in Dia
8990187 8042, 10042, 10054 317

FIGURE 9-12. SHEET MATERIAL HANDLER (OPTIONAL)
318 8042, 10042, 10054 8990187

FIGURE 9-12. SHEET MATERIAL HANDLER (OPTIONAL)

1 7112533 1 Fork Support, Right Side
2 7112523 1 Fork Support, Left Side
3 7112642 2 Backrest Extension, Top
4 8303626 6 HHCS, 1/2-13 x 1-1/2in
6 8305012 4 Nut, Hex 1/2-13
7 8301456 2 Hitch Pin
8 7114941 2 Lock Bar
8990187 8042, 10042, 10054 319

FIGURE 9-13. UTILITY BUCKET (OPTIONAL)
320 8042, 10042, 10054 8990187

FIGURE 9-13. UTILITY BUCKET (OPTIONAL)

1 7110744 1 Bucket, Utility, 1-1/4 cu yd (Includes Item 2)
8990187 8042, 10042, 10054 321

FIGURE 9-14. PRIMARY INTERMEDIATE BOOM - 10054
322 8042, 10042, 10054 8990187

FIGURE 9-14. PRIMARY INTERMEDIATE BOOM - 10054

1 7118854 1 Primary Intermediate Boom (SN 0454 to Present)
2 7082362 AR Shim, Wear Pad, (.13in thick)
4 7111572 16 Wear Pad
6 8307204 22 Washer, Flat 3/8in
7 8307005 37 Washer, Lock 3/8in
8 8303620 9 HHCS, 3/8-16 x 1in
12 8303681 11 HHCS, 3/8-16 x 3/4in
14 8303621 12 HHCS, 3/8-16 x 1-1/2in
15 7096882 2 Spacer, Wear Pad .62in
17 7114112 1 Sheave, Extend Chain (SN 0454 to Present)
20 8303624 3 HHCS, 1/2-13 x 1in
21 8307007 2 Washer, Lock 1/2in
22 7117072 1 Kit, Hose Pulley (Includes Items 23 thru 39)
23 7116812 4 Roller Pulley
24 7116642 5 Divider
25 7116652 1 Bracket, Right Side
26 7116662 1 Bracket, Left Side
27 7116691 10 Spacer
28 8310235 1 Screw, Shoulder 1/2 x 5.00in
29 8305645 2 Nut, Lock 3/8-16 Elastic
30 8310209 1 HHCS, 1/2-13 x 6.00in
31 8305644 1 Nut, Lock 1/2-13 Elastic
33 8310245 1 Screw, Shoulder 1/2 x 4.00in
35 7096702 2 Spacer, Wear Pad (1/2in thick)
36 8303679 2 HHCS, 3/8 x 1.75in
37 8303675 2 HHCS, 3/8 x 1.25in
38 8307204 10 Washer, Flat 3/8in
39 8307005 4 Washer, Lock 3/8in
40 7110042 1 Yoke, Extend Chain (Prior to SN 0454)
41 7117542 1 Pin, Extend Chain Sheave (Or: Order Kit 7117534 which includes
greaseable sheave pins and bushings for both primary and
secondary intermediate booms) (Prior to SN 0454)
42 8303634 1 HHCS, 5/8-11 x 4in (Prior to SN 0454)
43 8305643 1 Nut, Hex Lock ESNA 5/8-11 (Prior to SN 0454)
44 8065214 2 Bearing, Mini Side Flange Mount (Prior to SN 0454)
45 7117502 2 Bushing, Extend Chain Sheave (Prior to SN 0454)
46 7114112 1 Sheave, Extend Chain (Prior to SN 0454)
47 NLA 1 Primary Intermediate Boom (Order Items 1, 16 thru 22) (Prior to SN
0454)
8990187 8042, 10042, 10054 323

Ref KITS
48 7138980 1 Kit, Retract Chain Sheave (Includes Items 9 thru 11, New Hardware
for Rear Boom Cover and Instructions)
324 8042, 10042, 10054 8990187

FIGURE 9-15. SECONDARY INTERMEDIATE BOOM - 10054
326 8042, 10042, 10054 8990187

FIGURE 9-15. SECONDARY INTERMEDIATE BOOM - 10054

1 7117414 1 Secondary Intermediate Boom (Prior to SN 0885)
1 7118692 1 Kit, Secondary Intermediate Boom includes clevis, link and
hardware (SN 0885 to Present)
2 7112732 1 Support, Hose Clamp
3 8305624 4 Nut, Hex Lock ESNA 1/4-20
4 8310026 4 HHCS, 1/4-20 x 3/4in
5 8303679 6 HHCS, 3/8-16 x 1-3/4in
6 8307005 34 Washer, Lock 3/8in
10 7111572 15 Wear Pad
15 8307007 1 Washer, Lock 1/2in
16 8303624 2 HHCS, 1/2-13 x 1in
17 8303681 11 HHCS, 3/8-16 x 3/4in
18 8307204 18 Washer, Flat 3/8in
19 NLA 1 Pin, Extend Chain Sheave, For Service, Order Kit P/N 7117534
(Prior to SN 0454)
20 7096702 3 Spacer, Wear Pad .50in
21 8303620 6 HHCS, 3/8-16 x 1in
22 8303621 6 HHCS, 3/8-16 x 1-1/2in
23 8303634 1 HHCS, 5/8-11 x 4in
24 NLA 2 Bushing, Chain Sheave, For Service, Order Kit P/N 7117534 (Prior
to SN 0454)
25 7114032 1 Sheave, Extend Chain
27 8305643 1 Nut, Hex Lock ESNA 5/8-11
Ref KITS
29 7138980 1 Kit, Retract Chain Sheave (Includes Items 12 thru 14, New
Hardware for Rear Boom Cover and Instructions)
30 7117534 1 Kit, Extend Chain Sheave (includes greaseable sheave pins and
bushings for both primary and secondary intermediate booms)
(Prior to SN 0454)
8990187 8042, 10042, 10054 327

FIGURE 9-16. INNER BOOM - 10054
328 8042, 10042, 10054 8990187

FIGURE 9-16. INNER BOOM - 10054

1 7118682 1 Kit, Inner Boom (includes bushings, chain links, hardware and chain
clevis) (Prior to SN 0885)
1 7117133 1 Inner Boom (SN 0885 to Present)
2 8303621 6 HHCS, 3/8-16 x 1-1/2in
3 8307005 16 Washer, Lock 3/8in
5 7111572 7 Wear Pad
9 8303681 10 HHCS, 3/8-16 x 3/4in
10 8307204 10 Washer, Flat 3/8in
11 7095312 2 Bushing, Quick Attach Pivot
12 8305624 4 Nut, Hex Lock ESNA 1/4-20
13 8520021 1 Fitting, Lube, 1/8in 90
14 8520013 3 Fitting, Lube, 1/8in Straight
16 7083992 1 Pin, Attachment Tilt Cylinder (rod end)
18 7095352 1 Pin, Pivot, Quick Attach
19 8303666 1 HHCS, 5/8-11 x 5in
20 7095522 1 Pin, Attachment Tilt Cylinder (base end)
21 8642224 2 Ring, Retaining. 2in Dia
22 8303772 1 HHCS, 1/2-13 x 5in
23 8303540 4 HHCS, 1/4-20 x 1in
24 7114922 1 Guide
25 8305645 6 Nut, Hex Lock ESNA 3/8-16
26 8303620 5 HHCS, 3/8-16 x 1in
28 7125811 1 Conduit, Plastic 3/4 x 8.00
29 5746411 2 Molding, 3.0in
30 7110172 2 Hose Carrier, Guide (SN 1933 to Present)
31 7127862 2 Guide Support, Rear (SN 1933 to Present)
32 7127852 1 Guide Support, Front (SN 1933 to Present)
33 7125741 1 Molding, Edge Protector
34 8307918 2 Washer, Shim 2.00 x 3.50 x 0.134
35 8310093 AR Washer, Shim 2.00 x 3.50 x 0.075
36 8307904 AR Washer, Shim 2.00 x 3.50 x 0.048
37 8303679 4 HHCS, 3/8-16 x 1.75
8990187 8042, 10042, 10054 329

FIGURE 9-17. BOOM EXTEND CHAINS - 8042 & 10042
330 8042, 10042, 10054 8990187

FIGURE 9-17. BOOM EXTEND CHAINS - 8042 & 10042

1 NLA 2 Chain, 4 x 6 Link - 194.25in Long (For Service, Order Kit P/N
7138738) (Prior to SN 11145)
1 8127014 2 Chain, 6 x 6 Link (SN 11145 to Present)
2 8642237 8 Retaining Ring, 1/4in Dia
3 8124126 4 Pin, Chain Clevis
4 8310019 2 Bolt, Shoulder 3/8-16 x 1-1/2in
6 7089781 2 Yoke, Extend Chain
9 NLA 2 Clevis, 4 x 6 Chain (For Service, Order Kit P/N 7138738) (Prior to
SN 11145)
9 7119362 2 Clevis, 6 x 6 Chain (SN 11145 to Present)
10 8307104 2 Washer, Flat 3/4in
SN 11145)
Ref KITS
13 7138738 1 Kit, Extend Chain (Replaces 4 x 6 Link Chain with 6 x 6 Link Chain)
8990187 8042, 10042, 10054 331

FIGURE 9-18. BOOM RETRACT CHAIN - 8042 & 10042 (Prior to SN 1085)
332 8042, 10042, 10054 8990187

FIGURE 9-18. BOOM RETRACT CHAIN - 8042 & 10042 (Prior to SN 1085)

1 7120191 1 Kit, 6 x 6 Retract Chain (Includes 6 x 6 chain, 4 of Item 2, 2 of Item 3
& 2 of Item 4)
4 7119362 2 Clevis, 6 x 6 Chain
7 8305018 1 Nut, Hex 3/4-16
8990187 8042, 10042, 10054 333

FIGURE 9-19. BOOM RETRACT CHAIN - 8042 & 10042 (SN 1085 through 13197)
334 8042, 10042, 10054 8990187

FIGURE 9-19. BOOM RETRACT CHAIN - 8042 & 10042 (SN 1085 through 13197)

1 7119351 1 Kit, 6 x 6 Retract Chain (Includes 6 x 6 chain, 4 of Item 2, 2 of Item
3, 1 Item 4 & 1 Item 5)
4 7119362 1 Clevis, 6 x 6 Chain
5 7119372 1 Clevis, 6 x 6 Chain
7 7117031 2 Link, Chain Anchor
8 8310019 2 Bolt, Shoulder 1/2 x 1-1/2in
9 8305645 2 Nut, Lock Elastic 3/8-16
10 8307104 1 Washer, Flat 3/4in
1 7112804 1 15ft Truss Boom - 10042 & 10054 (Includes Items 2 thru 9)
1 7113024 1 12ft Truss Boom - 8042 (Includes Items 2 thru 9)
2 8382017 1 Pintle Hook
3 8310195 4 HHCS, 1/2-13 x 1.75in
4 8307112 4 Washer, Plain 1/2 SAE
6 4107182 2 Decal, Name
7 4107822 2 Decal, Swinging Load
8 4107832 2 Decal, Length/Capacity
8990187 8042, 10042, 10054 335

FIGURE 9-20. BOOM EXTEND CHAINS - 10054
336 8042, 10042, 10054 8990187

FIGURE 9-20. BOOM EXTEND CHAINS - 10054

1 NLA 2 Chain, 4 x 6 Link - 194.25in Long (For Service, Order Kit 7138738)
(Prior to SN 11145)
1 8127014 2 Chain, 6 x 6 Link - 194.25in Long (SN 11145 to Present)
6 7089781 2 Yoke, Extend Chain
SN 11145)
11 7113982 1 Clevis, 6 x 6 Chain
12 8127009 1 Chain, 6 x 6 Link - 193in Long
13 8124131 2 Pin, Chain Clevis (Includes two cotter pins)
14 8305643 1 Nut, Lock Elastic 5/8-11
15 7113952 1 Clevis, 6 x 6 Chain
16 8310066 1 Washer, Flat 1in
17 8310210 1 Nut, Lock Elastic 1in - 14
SN 11145)
19 8307104 2 Washer, Flat 3/4in
20 8305646 2 Nut, Lock Elastic 3/4-16
21 7138738 2 Kit, Extend Chain (Replaces one 4 x 6 Link Chain and Clevis
assembly with one 6 x 6 Link Chain and Clevis Assembly. Replace
as a pair)
8990187 8042, 10042, 10054 337

FIGURE 9-21. BOOM RETRACT CHAINS - 10054 (Prior to SN 0885)
338 8042, 10042, 10054 8990187

FIGURE 9-21. BOOM RETRACT CHAINS - 10054 (Prior to SN 0885)

1 8305018 1 Nut, Hex Jam 3/4-16
2 8642237 8 Retaining Ring, 1/4in
4 NLA 1 Chain, 4 x 6 - 164.25in Long (For Service, Order Kit P/N 7120191)
5 NLA 2 Clevis, 4 x 6 Chain (For Service, Order Kit P/N 7120191)
6 8127008 1 Chain, 6 x 6 - 164.25in Long
7 NLA NLA Clevis, 4 x 6 Chain (For Service, Order Kit P/N 7120191)
10 7119362 2 Clevis, 6 x 6 Chain
Ref KITS
11 7120191 1 Kit, Retract Chain (Replaces 4 x 6 Link Chain with 6 x 6 Link Chain)
8990187 8042, 10042, 10054 339

FIGURE 9-22. BOOM RETRACT CHAINS - 10054 (SN 0885 through 1084)
340 8042, 10042, 10054 8990187


1 8310019 4 Bolt, Shoulder 3/8-16 x 1-1/2
2 7117031 4 Link
5 8642237 8 Retaining Ring, 1/4in
7 NLA 1 Chain, 4 x 6 - 164.25in Long (For Service, Order Kit P/N 7119351)
8 7119372 1 Clevis, 6 x 6 Chain
9 8127008 1 Chain, 6 x 6 Link - 164.25in Long
11 8307104 2 Washer, Flat 3/4in
13 7119362 1 Clevis, 6 x 6 Chain
Ref KITS
8990187 8042, 10042, 10054 341

342 8042, 10042, 10054 8990187


2 7117031 4 Link
SN 11569)
5 8642237 8 Retaining Ring 1/4in
7 NLA 1 Chain, 4 x 6 Link - 164.25in Long (For Service, Order Kit P/N
7119351) (Prior to SN 11569)
7 8127008 1 Chain, 6 x 6 Link - 164.25in Long (SN 11569 to Present)
8 7119372 1 Clevis, 6 x 6 Chain
9 8127008 1 Chain, 6 x 6 Link - 164.25in Long
SN 11569)
11 8307104 2 Washer, Flat 3/4in
13 7119362 1 Clevis, 6 x 6 Chain
Ref KITS
8990187 8042, 10042, 10054 343

FIGURE 9-24. TRUSS BOOM 12 & 15 FT (OPTIONAL)
344 8042, 10042, 10054 8990187

FIGURE 9-24. TRUSS BOOM 12 & 15 FT (OPTIONAL)

1 7113024 1 12ft Truss Boom - 8042 (Includes Items 2 thru 9)
1 7112804 1 15ft Truss Boom - 10042 & 10054 (Includes Items 2 thru 9)
2 8382017 1 Pintle Hook
3 8310195 4 HHCS, 1/2-13 x 1.75in
4 8307112 4 Washer, Plain 1/2 SAE
6 4107182 2 Decal, Name
7 4107822 2 Decal, Swinging Load
8 4107832 2 Decal, Length/Capacity
8990187 8042, 10042, 10054 345

SECTION 10
GENERAL TROUBLESHOOTING
HYDRAULIC
Hydraulic Diagnostic Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
8042 Hydraulic Diagram & Testing (S/N 1167 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 - 291
8042 Hydraulic Diagram & Testing (S/N 1168 thru 2194) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 - 293
8042 Hydraulic Diagram & Testing (S/N 2195 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 - 295
8042 Hydraulic Diagram & Testing (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 - 297
10042 Hydraulic Diagram & Testing (S/N 1167 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 - 299
10042 Hydraulic Diagram & Testing (S/N 1168 thru 2194) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 - 301
10042 Hydraulic Diagram & Testing (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 - 305
10054 Hydraulic Diagram & Testing (S/N 1167 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 - 307
10054 Hydraulic Diagram & Testing (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 - 313
8042/10042/10054 Variable Volume Load Sensing Pump Flow Meter Diagram (S/N 9908 & Before) . . . 314
8042/10042/10054 Variable Volume Load Sensing Pump Flow Meter Diagram (S/N 9909 & After) . . . . 315
8042/10042 Hoist and Extend Circuits (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
8042/10042 Hoist and Extend Schematic (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
8042/10042 Hoist and Extend Circuits (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
8042/10042 Hoist and Extend Schematic (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
8042/10042 Hoist and Extend Circuits (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
8042/10042 Hoist and Extend Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
10054 Hoist and Extend Circuits (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
10054 Hoist and Extend Schematic (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
10054 Hoist and Extend Circuits (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
10054 Hoist and Extend Schematic (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
10054 Hoist and Extend Circuits (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
10054 Hoist and Extend Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Circuits (S/N 2194 & Before) . . . . . . . 328
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Schematic (S/N 2194 & Before) . . . . . 329
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Circuits (S/N 2195 thru 9908) . . . . . . . 330
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Schematic (S/N 2195 thru 9908) . . . . 331
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Circuits (S/N 9909 & After) . . . . . . . . . 332
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Schematic (S/N 9909 & After) . . . . . . 333
8042/10042/10054 Steering Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
8042/10042/10054 Steering Schematic (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
8042/10042/10054 Steering Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
8042/10042/10054 Steering Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
8042/10042/10054 Service Brake & De-Clutch Circuits (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . 338
8042/10042/10054 Service Brake & De-Clutch Schematic (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . 339
8042/10042/10054 Service Brake Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
8042/10042/10054 Service Brake Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
10042/10054 Outrigger Schematic (S/N 10881 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
10042/10054 Outrigger Schematic (S/N 10882 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
ELECTRICAL
8042/10042 Electrical Schematic (S/N 0291 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
8042/10042 Electrical Schematic (S/N 0292 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
8042/10042 Electrical Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
10054 Electrical Schematic (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
10054 Electrical Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
10042 Outrigger Logic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
10054 Outrigger Logic Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
10054 Outrigger Logic Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
287
8042/10042/10054 Lighting System Circuit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
8042/10042/10054 Charging Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
8042/10042/10054 Cranking Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
8042/10042/10054 Cranking Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
8042/10042 Steer Select Circuit (S/N 0291 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
8042/10042/10054 Steer Select Circuit (S/N 0292 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
8042/10042 Stabilizer Circuit (S/N 0291 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
8042/10042 Stabilizer Circuit (S/N 0292 thru S/N 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
8042/10042 Stabilizer Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
10054 Stabilizer Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
10054 Stabilizer Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
STABIL-TRAK SYSTEM
Stabil-TRAK System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364 - 367
8042/10042 Stabil-TRAK System Troubleshooting (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . 368
8042/10042 Stabil-TRAK Electrical Circuit Ignition “OFF”(S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . 369
8042/10042 Stabil-TRAK Electrical Circuit Free Pivot Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . 370
8042/10042 Stabil-TRAK Hydraulic Circuit Free Pivot Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . 371
8042/10042 Stabil-TRAK Electrical Circuit Final Positioning Mode (S/N 9908 & Before) . . . . . . . . . . . . 372
8042/10042 Stabil-TRAK Hydraulic Circuit Final Positioning Mode (S/N 9908 & Before) . . . . . . . . . . . . 373
8042/10042 Stabil-TRAK Electrical Circuit Locked Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . 374
8042/10042 Stabil-TRAK Hydraulic Circuit Locked Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . 375
8042/10042 Stabil-TRAK System Troubleshooting (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . 376
8042/10042 Stabil-TRAK Electrical Circuit Ignition “OFF” (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . 377
8042/10042 Stabil-TRAK Electrical Circuit Free Pivot Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . 378
8042/10042 Stabil-TRAK Hydraulic Circuit Free Pivot Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . 379
8042/10042 Stabil-TRAK Electrical Circuit Final Positioning Mode (S/N 9909 & After) . . . . . . . . . . . . . . 380
8042/10042 Stabil-TRAK Hydraulic Circuit Final Positioning Mode (S/N 9909 & After) . . . . . . . . . . . . . . 381
8042/10042 Stabil-TRAK Electrical Circuit Locked Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . 382
8042/10042 Stabil-TRAK Hydraulic Circuit Locked Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . 383
10054 Stabil-TRAK System Troubleshooting (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . 384 - 385
10054 Stabil-TRAK Electrical Circuit Boom Extend Mode 1 (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . 386
10054 Stabil-TRAK System Troubleshooting (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . 396 - 397
10054 Stabil-TRAK Electrical Circuit Boom Extend Mode 1 (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . 398
288
SECTION 10
SECTION 10
Hydraulic Diagnostic Test Equipment

OmniQuip Parts Worldwide is pleased to announce the availability of two valuable diagnostic
tools. The Sky Trak Pressure Test Kit and Flowmeter Kit. Both kits feature a durable
polyethylene carrying case for demanding field service conditions. For price and availability, call
OmniQuip Parts Worldwide at (888) 872-5123.
Pressure Test Kit

• Contains all the fittings and hoses
required to test Sky Trak Telescopic
Material Handlers
• 300, 1000 and 4000 psi gauges for
accurate testing of high and low pressure
circuits
• Includes laminated Test Diagrams and
Testing Procedures for troubleshooting
Sky Trak Telescopic Material Handlers
• 13" x 18" x 7" durable carrying case
PH1410
Flowmeter Kit
• Use Flowmeter Kit to pinpoint hydraulic
system faults.
• Includes flowmeter with load valve,
magnetic base, photo tachometer head
and flex arm
• Measures up to 60 GPM and 6000 psi
• Bi-directional for unrestricted connection
and simplified testing
• Internal by-pass protects system and
tester from over-pressure
• 16" x 22" x 7" durable carrying case
PH1420
Ordering & Price Information

Part Number Description Approximate Weight Price and Availability
7133413 Hydraulic Pressure Test Kit 16 lbs. Consult Factory
1321107 Hydraulic Flowmeter Kit 28 lbs. Consult Factory
Rev. 2/00 289

SECTION 10
8042 Hydraulic Diagram
(S/N 1167 & Before)
AUXILIARY ATTACHMENT
HYDRAULICS TILT CYLINDER
(Optional)
FEMALE
ATTACHMENT TILT BACK
MALE
6 ATTACHMENT TILT FORWARD

FRAME TILT
9 CYLINDER
STEER STEER
OPERATOR'S CYL. CYL.
LEFT RIGHT
CAB FRONT
FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER
STEERING
7 2 PRIORITY
UNIT VALVE
STEER
SELECT 2 EF CF
VALVE 1 LS
T 3 T
P P
SHUTTLE
VALVE 1
CONTROL
VALVE B A 2
P
T T P
Frame
Tilt Boom
FUEL
Hoist TANK
Attach.
Tilt Boom
Ext. EXTEND CYLINDER
Aux.
Hyd.
HYDRAULIC
RESERVOIR
LS 4 LS
CONTROL
VALVE
MAIN
32
FILTER
25 psi
P BRK SR By Pass
TC V T
5 C2
6
T C1
TP SB
3 Park
IN
MAIN
Lock PUMP
PRESSURE
REDUCING
AXLE 5 Trans.
VALVE BLOCK
(This valve is bolted 4 STABILIZER
VALVE
De-
Clutch
to the Axle Stabilizer
Valve Block) BLOCK OUT
LS CONTROL
TRANSMISSION DRAIN
8
SLAVE SLAVE
CYLINDER CYLINDER
LEFT HOIST CYLINDER LEFT RIGHT RIGHT HOIST CYLINDER

REAR REAR
BRAKE BRAKE
STEER STEER
LOAD SENSE (LS) CYL. CYL.
STABILIZER
CYLINDER
8990214-002
(MH0280)
290 Rev. 10/97

SECTION 10
8042 Hydraulic Testing (S/N 1167 & Before)
Engine Information Equipment Needed To Perform Tests
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 ± 50 rpm From Kit P/N 7118782
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
Circuit Gauge Fittings
Hydraulic Oil Information
4,000 PSI Gauge #12 Run Tee Swivel Nut
Oil Type - 10W, meets MIL-L-2104C or ISO Grade 46 1 (275,6 bar) End Reducer #12-8
Capacity - Reservoir . . . . . . . . . . 30.3 gal. (114,7 liter) PD38TX Test Nipple
Capacity - System . . . . . . . . . . . . . .47.3 gal. (179 liter) 4,000 PSI Gauge #8 Run Tee Swivel Nut
Note 1: To adjust relief settings or pressure reducing 2 (275,6 bar) PD38TX Test Nipple
settings, turn the adjustment screw clockwise to
increase pressure or counterclockwise to decrease 1,000 PSI Gauge #4 Union
pressure. 3 5 (68,9 bar) PD34BTX Test Nipple
*Note 2: On units with S/N 0654 & Before. If the low 300 PSI Gauge Connector STR. THD. #4
brake pressure kit has been installed, as offered in 4 (20,7 bar) PD34BTX Test Nipple
Service Bulletin STB-2076, issued 5-29-95, refer to test
location 9 . 1,000 PSI Gauge #4 Run Tee Swivel Nut
The hydraulic oil temperature for the pump flow test 6 9 (68,9 bar) PD34BTX Test Nipple
should be between 100° F (38° C) and 120° F (49° C)
(tank hot to the touch) during testing. 4,000 PSI Gauge #6 Elbow 90° Swivel Nut
7 (275,6 bar) PD36BTX Test Nipple
TEST
LOCATION
Hydraulic Pump Flow Test
To check flow readings a flow meter capable of measuring 60 GPM (3,8 ltr/sec) and a load valve capable of
8 6,000 psi (413,4 bar) will be required (not included with kit P/N 7118782).
2,000 psi (137,8 bar) load @ Engine Speed of 2,500 ± 25 rpm — Flow rate should be 39 to 43 GPM (2,5 to 2,7 ltr/sec)
TEST ADJUST. COMPONENT PRESSURE

PRESSURE TEST PROCEDURES
LOCATION LOCATION DESCRIPTION READINGS
Pump Standby 550 ± 50 psi Loosen load sense line at location 7 to bleed off pressure
Pressure (37,9 ± 3,4 bar) and then retighten line. With engine at idle and all hydraulic
N/A functions in neutral position, check pump standby pressure.
1
Pump Pressure 2,950 ± 50 psi With engine at idle fully retract boom extend cylinder and hold.
N/A Compensator (203,3 ± 3,4 bar) Check pump maximum pressure.
Priority Valve 2,500 ± 50 psi With engine at idle turn the steering wheel all the way to the left
Steering Relief (172,3 ± 3,4 bar) or right and hold while checking pressure. If pressure is not
2 2 correct, adjust or replace the relief valve cartridge in the priority
valve (See Note 1).
Attachment Tilt Port 3,150 ± 50 psi CONSULT FACTORY
N/A N/A Relief (217 ± 3,4 bar)
Pressure Reducing 425 ± 25 psi With engine at idle and park brake released check pressure. If
Valve In Pressure (29,3 ± 1,7 bar) pressure is not correct, adjust or replace the cartridge in the
3 3 Reducing Valve pressure reducing valve (See Note 1).
Block And
Park Brake Release
Pressure Reducing 60 ± 10 psi With engine at idle and boom in the down position check
Valve In Axle (4,1 ± 0,7 bar) pressure. If pressure is not correct, adjust or replace the
4 Stabilizer Valve cartridge in the axle stabilizer valve (See Note 1).
Block
4
Relief Check Valve 100 psi Minimum With engine at idle and boom down, while frame tilting to the
In Axle Stabilizer (6,9 bar) left check pressure.
N/A Valve Block
Transmission 425 ± 25 psi With engine at idle and park brake engaged check pressure. If
5 5 De-Clutch (29,3 ± 1,7 bar) pressure is not correct, adjust or replace the cartridge in the
pressure reducing valve (See Note 1).
Service Brakes 425 ± 25 psi With engine at idle depress the service brakes and check
6 6 (*See Note 2) (29,3 ± 1,7 bar) pressure. If pressure is not correct, adjust or replace the
(S/N 0654 & Before) cartridge in the pressure reducing valve (See Note 1).
Load Sense Variable With engine at idle operate a specific function (Boom, Frame
7 0 to 2,950 psi Tilt, Attachment Tilt, Auxiliary or Steering) and check pressure.
N/A (0 to 203,3 bar)
9 (S/N 0655 thru 1167) (24,1 ± 1,7 bar) pressure. If pressure is not correct, recheck pressure reducing
N/A valve pressure.
Rev. 10/97 291

SECTION 10
8042 HYDRAULIC
(S/NDIAGRAM
1168 thru(S/N 1168 & After)
2194)
(Optional)
FEMALE
MALE ATTACHMENT TILT BACK
ATTACHMENT TILT FORWARD

6 FRAME TILT
CYLINDER
STEER STEER
LEFT RIGHT
CAB FRONT
FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER 7 2 PRIORITY
STEERING
UNIT VALVE
STEER
SELECT 2 EF CF
VALVE 1 LS
T 3
P T P
SHUTTLE
VALVE 1
CONTROL
VALVE B A
2
P
T T P
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Tilt Boom
Aux.
Hyd.
HYDRAULIC
RESERVOIR
LS
LS 4 CONTROL
VALVE
MAIN
FILTER
3 P BRK SR
25 psi
By Pass
TC V T
5 C2
T C1
TP SB
3 IN
6 Park MAIN
PUMP
Lock
PRESSURE
REDUCING
AXLE
5 Trans.
VALVE BLOCK
(This valve is bolted
4 STABILIZER De-
Clutch
to the Axle Stabilizer VALVE
LS CONTROL
TRANSMISSION DRAIN
8
SLAVE SLAVE
CYLINDER CYLINDER

REAR REAR
BRAKE BRAKE
STEER STEER
STABILIZER
CYLINDER 8990272-001
(PH0980)
292 Rev. 10/97

SECTION 10
8042 Hydraulic Testing (S/N 1168 thru 2194)
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
Oil Type - 10W, meets MIL-L-2104C or ISO Grade 46
Capacity - Reservoir . . . . . . . . . . 30.3 gal. (114,7 liter)
1 (275,6 bar) End Reducer #12-8
PD38TX Test Nipple
Capacity - System . . . . . . . . . . . . . .47.3 gal. (179 liter)
Note: To adjust relief settings or pressure reducing 2 (275,6 bar) PD38TX Test Nipple
The hydraulic oil temperature for the pump flow test
should be between 100° F (38° C) and 120° F (49° C) 300 PSI Gauge Connector STR. THD. #4
(tank hot to the touch) during testing. 4 (20,7 bar) PD34BTX Test Nipple

4,000 PSI Gauge #6 Elbow 90° Swivel Nut

TEST
LOCATION
6,000 psi (413,4 bar) will be required (not included with kit P/N 7118782).
8

1
2 2 correct, adjust (inside of “T” port) or replace the relief valve
cartridge in the priority valve (See Note).
Pressure Reducing 500 +25/-0 psi With engine at idle and park brake released check pressure. If
Valve In Pressure (34,5 +1,7/-0 bar) pressure is not correct, adjust or replace the cartridge in the
3 3 Reducing Valve pressure reducing valve (See Note).
Block And
Park Brake Release
4 Stabilizer Valve cartridge in the axle stabilizer valve (See Note).
Block
4
N/A Valve Block
Transmission 500 +25/-0 psi With engine at idle and park brake engaged check pressure. If
5 5 De-Clutch (34,5 +1,7/-0 bar) pressure is not correct, adjust or replace the cartridge in the
pressure reducing valve (See Note).
Service Brakes 500 +25/-0 psi With engine at idle depress the service brakes and check
6 6 (34,5 +1,7/-0 bar) pressure. If pressure is not correct, adjust or replace the
cartridge in the pressure reducing valve (See Note).
N/A (0 to 203,3 bar)
Rev. 10/97 293

SECTION 10
8042 HYDRAULIC DIAGRAM (S/N 1168 & After)
(S/N 2195 thru 9908)
(Optional)
FEMALE

6 FRAME TILT
CYLINDER
STEER STEER
LEFT RIGHT
CAB FRONT
FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER 7 2 PRIORITY
STEERING
UNIT VALVE
STEER
SELECT 2 EF CF
VALVE 1 LS
SHUTTLE 3
T P VALVE T P
1
CONTROL
VALVE B A
2
P
T T P
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Tilt Boom
Aux.
Hyd.
HYDRAULIC
RESERVOIR
LS
LS 4 CONTROL
VALVE
MAIN
FILTER
3 P BRK SR
25 psi
By Pass
TC V T
5 C2
T C1
TP SB
3 IN
6 Park MAIN
PUMP
Lock
PRESSURE
REDUCING
AXLE
5 Trans.
VALVE BLOCK
(This valve is bolted
4 STABILIZER De-
Clutch
to the Axle Stabilizer VALVE
LS CONTROL
TRANSMISSION DRAIN
8
SLAVE SLAVE
CYLINDER CYLINDER

REAR REAR
BRAKE BRAKE
STEER STEER
STABILIZER
CYLINDER
8990309
(PH0981)
294 Rev. 11/99

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
PD38TX Test Nipple
should be between 100° F (38° C) and 120° F (49° C) 1,000 PSI Gauge Connector STR. THD. #4


TEST
LOCATION
8

1
Block And
Park Brake Release
Block
4 Pressure Reducing 275 psi Maximum With engine at idle and boom down, while frame tilting to the
Valve In Axle (18,9 bar) left check pressure. If pressure is not correct, recheck
N/A Stabilizer Valve adjustment location 4 . If that pressure is correct, replace the
Block cartridge in the axle stabilizer valve.
N/A (0 to 203,3 bar)
Rev. 11/99 295

SECTION 10
(S/N 9909 & After)
ATTACHMENT
AUXILIARY TILT CYLINDER
HYDRAULICS
(Optional)
FEMALE

5 FRAME TILT
CYLINDER
STEER STEER
CAB LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER 6 2 PRIORITY
STEERING VALVE
UNIT
STEER
SELECT 2 EF CF
VALVE 1 LS
SHUTTLE 3
T P VALVE T P
CONTROL
VALVE B A
2
P
T T P
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Tilt Boom
Aux.
Hyd.
HYDRAULIC
RESERVOIR
LS 4 LS
CONTROL
VALVE
MAIN
FILTER
1
3 P BRK SR
25 psi
By Pass
TC V T
5 C2
T TP SB LS OUT
C1
1 7
CONTROL
PRESSURE DRAIN
REDUCING
VALVE BLOCK MAIN
(This valve is bolted PUMP
to the Axle Stabilizer
AXLE
STABILIZER IN
Valve Block)
4 VALVE
BLOCK
PARK
LOCK TRANSMISSION
3
SLAVE SLAVE
CYLINDER CYLINDER

REAR REAR
BRAKE BRAKE
STEER STEER
STABILIZER 8990373
CYLINDER (PH1290)
296 Origin 11/99

SECTION 10
8042 Hydraulic Testing (S/N 9909 & After)
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
4,000 PSI Gauge PD38TX Test Nipple
1 (275,6 bar)

Note: To adjust relief settings, pressure reducing 2 (275,6 bar) PD38TX Test Nipple
settings or standby pressure, turn the adjustment screw
clockwise to increase pressure or counterclockwise to 1,000 PSI Gauge #4 Union
decrease pressure. 3 (68,9 bar) PD34BTX Test Nipple


TEST
LOCATION
6,000 psi (413,4 bar) will be required (not included with kit P/N 7133413). A test nipple is supplied at location 7.
7

1 functions in neutral position, check pump standby pressure
1 (See Note).
cartridge in the priority valve.
Block And
Park Brake Release
Block
N/A (0 to 203,3 bar)
Origin 11/99 297

SECTION 10
10042 Hydraulic Diagram (S/N 1167 & Before)
LEFT RIGHT AUXILIARY
OUTRIGGER OUTRIGGER HYDRAULICS ATTACHMENT TILT
CYL. CYL. CYLINDER
FEMALE
MALE

FRAME TILT
9 CYLINDER
OPERATOR'S STEER STEER

CAB CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER
STEERING
7 2 PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER T 3
SELECT P T P
VALVE SHUTTLE
VALVE 1
CONTROL
VALVE
B A
2
P
T P
T
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Tilt Boom EXTEND CYLINDER
Ext.
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS
4 CONTROL
VALVE
MAIN
FILTER
25 psi
P BRK SR By Pass
T
TC V
T C2
S 3 TP SB
P
T C1 3 Park
IN MAIN
PUMP
A2
5 Lock
B1 A1 B2 5 Trans.
6 De-
4 Clutch
OUT
LS
TRANSMISSION
8 CONTROL
DRAIN
OUTRIGGER
VALVE BLOCK
PRESSURE REDUCING
VALVE BLOCK
(This valve is bolted to the
Axle Stabilizer Valve Block)
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
LEFT HOIST CYLINDER BRAKE BRAKE RIGHT HOIST CYLINDER
STEER STEER
CYL. CYL.
STABILIZER
CYLINDER
8990215-002
(MH0290)
298 Rev. 10/97

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
Capacity - System . . . . . . . . . . . . . .47.3 gal. (179 liter) 4,000 PSI Gauge #8 Run Tee Swivel Nut
TEST
LOCATION

1
valve (See Note 1).
Block And
Park Brake Release
Block
4
N/A Valve Block
N/A (0 to 203,3 bar)
N/A valve pressure.
Rev. 10/97 299

SECTION 10
10042
10042Hydraulic
HYDRAULICDiagram (S/N (S/N
DIAGRAM 11681168
thru&2194)
After)
CYL. CYL. CYLINDER
FEMALE

6 FRAME TILT
CYLINDER

CAB CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER
STEERING
7 2 PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER T 3
SELECT P T P
VALVE SHUTTLE
VALVE 1
CONTROL
VALVE
B A
2
P
T P
T
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Ext.
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS 4 CONTROL
VALVE
MAIN
FILTER
25 psi
P BRK SR By Pass
T
TC V
T C2
S 3 T C1
TP SB
3 IN MAIN
P Park PUMP
A2
5 Lock
B1 A1 B2
6 5 Trans.
De-
4 Clutch
OUT
LS
TRANSMISSION
8 CONTROL
DRAIN
OUTRIGGER
VALVE BLOCK
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
STEER STEER
CYL. CYL.
STABILIZER
CYLINDER 8990273-001
(PH0990)
300 Rev. 10/97

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
PD38TX Test Nipple
pressure.
3 5 (68,9 bar) PD34BTX Test Nipple
300 PSI Gauge Connector STR. THD. #4



TEST
LOCATION
8

Pump Standby 550 ± 50 psi Loosen load sense line at location 7 to bleed off pressure and
Pressure (37,9 ± 3,4 bar) then retighten line. With engine at idle and all hydraulic
1
Block And
Park Brake Release
Block
4
N/A Valve Block
N/A (0 to 203,3 bar)
Rev. 10/97 301

SECTION 10
10042 HYDRAULIC DIAGRAM (S/N 1168 & After)
10042 Hydraulic Diagram (S/N 2195 thru 9908)
CYL. CYL. CYLINDER
FEMALE

6 FRAME TILT
CYLINDER

CAB CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER
STEERING
7 2 PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER T SHUTTLE 3
SELECT P VALVE T P
VALVE
1
CONTROL
VALVE
B A
2
P
T P
T
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Ext.
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS 4 CONTROL
VALVE
MAIN
FILTER
25 psi
P BRK SR By Pass
T
TC V
T C2
S 3 T C1
TP SB
3 IN MAIN
P Park PUMP
A2
5 Lock
B1 A1 B2
6 5 Trans.
De-
4 Clutch
OUT
LS
TRANSMISSION
8 CONTROL
DRAIN
OUTRIGGER
VALVE BLOCK
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
STEER STEER
CYL. CYL.
STABILIZER 8990308
CYLINDER (PH0991)
302 Rev. 10/97

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
PD38TX Test Nipple


TEST
LOCATION
8

1
Block And
Park Brake Release
Block
N/A (0 to 203,3 bar)
Rev. 11/99 303

SECTION 10
10042 Hydraulic Diagram (S/N 9909 & After)
CYL. CYL. CYLINDER
FEMALE

5 FRAME TILT
CYLINDER
OPERATOR'S
CAB STEER STEER
CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER 6 2
STEERING PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER T SHUTTLE 3
SELECT P VALVE T P
VALVE
CONTROL
VALVE
P
B A
2
T P
T
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Ext.
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS 4 CONTROL
VALVE
MAIN
FILTER
25 psi
SR By Pass
1
P BRK
T
TC V
T C2
LS
3 T C1
TP SB
P LS OUT
5 7
B1 A1 B2
A2
1 CONTROL
DRAIN
4 MAIN
PUMP
IN
PARK
OUTRIGGER LOCK TRANSMISSION
VALVE BLOCK
3
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
STEER STEER
CYL. CYL.
STABILIZER
CYLINDER 8990374
(PH1300)
304 Origin 11/99

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
1 (275,6 bar)



TEST
LOCATION
7

1 (See Note).
Block And
Park Brake Release
Block
N/A (0 to 203,3 bar)
Origin 11/99 305

SECTION 10
10054 Hydraulic Diagram (S/N 1167 & Before)
CYL. CYL. CYLINDER
FEMALE
MALE

FRAME TILT
9 CYLINDER

CAB CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER
STEERING
7 2 PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER T 3
SELECT P T P
VALVE SHUTTLE
VALVE 1
CONTROL
VALVE
B A
2
P
T P
T
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Tilt C1 Boom EXTEND CYLINDER
Ext.
T
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS 4 CONTROL
VALVE
MAIN
FILTER
25 psi
P BRK SR By Pass
T
TC V
T C2
S 3 T C1
TP SB
3 IN MAIN
P Park PUMP
A2 5 Lock
B1 A1 B2 5 Trans.
6 4
De-
Clutch
OUT
LS
TRANSMISSION 8 CONTROL
DRAIN
OUTRIGGER
VALVE BLOCK
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
STEER STEER
CYL. CYL.
STABILIZER
CYLINDER
8990234-001
(MH0300)
306 Rev. 10/97

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
Capacity - System . . . . . . . . . . . . 59.5 gal. (225,2 liter) 4,000 PSI Gauge #8 Run Tee Swivel Nut
TEST
LOCATION

1
valve (See Note 1).
Block And
Park Brake Release
Block
4
N/A Valve Block
N/A (0 to 203,3 bar)
N/A valve pressure.
Rev. 10/97 307

SECTION 10
HYDRAULICS ATTACHMENT TILT
OUTRIGGER OUTRIGGER CYLINDER
CYL. CYL.
FEMALE
MALE

6 FRAME TILT
CYLINDER
CAB CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER
STEERING
7 2 PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER 3
SELECT T P T P
VALVE
SHUTTLE
VALVE 1
CONTROL
VALVE
B A
2
P
T P
T
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Ext.
T
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS
4 CONTROL
VALVE
MAIN
FILTER
25 psi
P BRK SR By Pass
T
TC V
T C2
S 3 T C1
TP SB
3 IN MAIN
Park
P
5 Lock
PUMP
A2
B1 A1 B2 6 5 Trans.
De-
4 Clutch
OUT
LS
DRAIN
OUTRIGGER
VALVE BLOCK
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
STEER STEER
CYL. CYL.
STABILIZER
CYLINDER
8990274-001
(PH1000)
308 Rev. 10/97

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
PD38TX Test Nipple
Capacity - System . . . . . . . . . . . . 59.5 gal. (225,2 liter)
pressure.
should be between 100° F (38° C) and 120° F (49° C) 300 PSI Gauge Connector STR. THD. #4


TEST
LOCATION
8

1
Block And
Park Brake Release
Block
4
N/A Valve Block
N/A (0 to 203,3 bar)
Rev. 10/97 309

SECTION 10
CYL. CYL.
FEMALE
MALE

6 FRAME TILT
CYLINDER
CAB CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER
STEERING
7 2 PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER SHUTTLE 3
SELECT T P VALVE T P
VALVE
1
CONTROL
VALVE
B A
2
P
T P
T
Frame FUEL
Tilt Boom
Hoist TANK
Attach
Ext.
T
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS
4 CONTROL
VALVE
MAIN
FILTER
25 psi
P BRK SR By Pass
T
TC V
T C2
S 3 T C1
TP SB
3 IN MAIN
Park
P
5 Lock
PUMP
A2
B1 A1 B2 6 5 Trans.
De-
4 Clutch
OUT
LS
DRAIN
OUTRIGGER
VALVE BLOCK
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
STEER STEER
CYL. CYL.
STABILIZER 8990307
CYLINDER (PH1001)
310 Rev. 11/99

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
PD38TX Test Nipple
pressure.


TEST
LOCATION
8

1
Block And
Park Brake Release
Block
N/A (0 to 203,3 bar)
Rev. 11/99 311

SECTION 10
10054 Hydraulic Diagram (S/N 9909 & After)
CYL. CYL.
FEMALE
MALE

5 FRAME TILT
CYLINDER
OPERATOR'S
STEER STEER
CAB CYL. CYL.
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
BRAKE T
VALVE A
P
R
P
L T
POWER 6 2
STEERING PRIORITY
UNIT VALVE
2 EF CF
1 LS
STEER SHUTTLE 3
SELECT T P VALVE T P
VALVE
CONTROL
VALVE
B A 2
P
T P
T
Frame
Tilt
FUEL
Boom
Hoist TANK
Lockout
Attach
Tilt
Valve Boom EXTEND CYLINDER
C1 Ext.
T
Aux.
Hyd.
HYDRAULIC
LS RESERVOIR
LS
4 CONTROL
VALVE
MAIN
FILTER
25 psi
P BRK SR By Pass
TC V
T 1
T C2
LS 3 T C1
TP SB
P
5 LS OUT
B1 B2
A2
1 7
A1
CONTROL
4 DRAIN
MAIN
PUMP
IN
OUTRIGGER PARK
VALVE BLOCK LOCK TRANSMISSION
3
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE SLAVE
CYLINDER CYLINDER
LEFT RIGHT
REAR REAR
STEER STEER
CYL. CYL.
STABILIZER
CYLINDER
8990375
(PH1310)
312 Origin 11/99

SECTION 10
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 ± 130 rpm
1 (275,6 bar)



TEST
LOCATION
7

1 (See Note).
Block And
Park Brake Release
Block
N/A (0 to 203,3 bar)
Origin 2/00 313

SECTION 10
8042/10042/10054 Variable Volume
Load Sensing Pump Flow Meter Diagram
(S/N 9908 & Before)
OUTPUT
PORT
LOAD
SENSE
PORT
(PARKER) LOAD SENSE HOSE-

REMOVED FROM
HYDRAULIC SHUTTLE VALVE
PUMP
FLOW METER
Webster Model DH CR 250
PRESSURE
FLOW
GAUGE
21.125.0
LOAD
CONTROL RESET
TACH TACH
EXT.
FLOW
VALVE }
INT.
EXT.
FLOW
ROTARY
SELECTOR
OUTPUT SWITCH
HOSE - HOSE - NOT PART
REMOVED OF THE
FROM VEHICLE
PRIORITY
VALVE TURBINE BLOCK
(BI-DIRECTIONAL
FLOW)
Webster Model LT 250R
IMPORTANT
Make sure the load control
valve is fully open before
starting the engine.
HYDRAULIC
RESERVOIR
FUEL (INSERT HOSE
TANK TO BOTTOM)
(REF.)
PH1320
314 Origin 2/00

SECTION 10
8042/10042/10054 Variable Volume
Load Sensing Pump Flow Meter Diagram
(S/N 9909 & After)
LOAD
SENSE
PORT
LOAD SENSE HOSE-

OUTPUT REMOVED FROM
PORT SHUTTLE VALVE
(VICKERS)
HYDRAULIC
PUMP FLOW METER
Webster Model DH CR 250
PRESSURE
FLOW
GAUGE
21.125.0
LOAD
CONTROL RESET
TACH TACH
EXT.
FLOW
VALVE }
INT.
EXT.
FLOW
ROTARY
SELECTOR
OUTPUT HOSE - SWITCH
REMOVED FROM HOSE - NOT PART
PRIORITY VALVE OF THE
VEHICLE
TURBINE BLOCK
(BI-DIRECTIONAL
FLOW)
Webster Model LT 250R
IMPORTANT
Make sure the load control
valve is fully open before
starting the engine.
HYDRAULIC
RESERVOIR
FUEL (INSERT HOSE
TANK TO BOTTOM)
(REF.)
PH1321
Origin 2/00 315

SECTION 10
8042/10042 Hoist and Extend Circuits
(S/N 8540 & Before)
EXTEND
SHUTTLE CYLINDER
VALVE EF CF
2
1 LS
3 T
P
PRIORITY
VALVE
CONTROL T P
VALVE
Boom
FUEL
Hoist TANK
Boom
Ext.
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
IN
Park
Brake MAIN
PUMP
Trans.
De-
LOAD SENSE (LS) Clutch CONTROL
DRAIN
OUT
TRANSMISSION LS
COUNTER BALANCE VALVE LOCATIONS
HOIST CYLINDERS – Base Side
EXTEND CYLINDER – Rod and Base Sides
LEFT HOIST RIGHT HOIST

CYLINDER CYLINDER MH0091
316 Rev. 2/00

SECTION 10
8042/10042 Hoist and Extend Schematic
(S/N 8540 & Before)
HOIST HOIST EXTEND
CYLINDER - L.H. CYLINDER - R.H. CYLINDER
HIGH
LOW PRESSURE
HIGH HIGH PRESSURE
PRESSURE PRESSURE HIGH
PRESSURE
LOW
LOW PRESSURE LOW
PRESSURE PRESSURE
MAIN
CONTROL
VALVE
3200 3200
PSI PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
TEMP. SHUTTLE
SWITCH TEST VALVE OUTRIGGER
210° F PORT VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI PRESSURE
25 REDUCING
PSI VALVE
STEERING
RESERVOIR VALVE
PRIORITY
VALVE
PUMP 46 GPM
PRESSURE
REDUCING VALVE MH0312
REAR AXLE VALVE
Rev. 02/00 317

SECTION 10
(S/N 8541 thru 9908)
EXTEND
SHUTTLE CYLINDER
VALVE EF CF
2
1 LS
3 T
P
PRIORITY
VALVE
CONTROL T P
VALVE
Boom
FUEL
Hoist TANK
Boom
Ext.
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
IN
Park
Brake MAIN
PUMP
Trans.
De-
LOAD SENSE (LS) Clutch CONTROL
DRAIN
OUT
TRANSMISSION LS

318 Rev. 2/00

SECTION 10
(S/N 8541 thru 9908)
HOIST HOIST EXTEND
HIGH
LOW PRESSURE
HIGH HIGH PRESSURE
PRESSURE
LOW
LOW PRESSURE LOW
PRESSURE PRESSURE
MAIN
CONTROL
VALVE
3200 3200
PSI PSI
HOIST
VALVE
EXTEND
RETRACT
X VALVE
TEMP. SHUTTLE
210° F PORT VALVE
2900-3000 X
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI PRESSURE
25 REDUCING
PSI VALVE
STEERING
RESERVOIR VALVE
PRIORITY
VALVE
PUMP 46 GPM
PRESSURE
REDUCING VALVE
REAR AXLE VALVE MH0620
Origin 2/00 319

SECTION 10
(S/N 9909 & After)
EXTEND
SHUTTLE CYLINDER
VALVE EF CF
2
1 LS
3 T
P
PRIORITY
VALVE
CONTROL T P
VALVE
Boom
FUEL
Hoist TANK
Boom
Ext.
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
LS
OUT
CONTROL
DRAIN
LOAD SENSE (LS) MAIN
PUMP
Park
IN
Brake TRANSMISSION

CYLINDER CYLINDER
MH0560
320 Origin 2/00

SECTION 10
(S/N 9909 & After)
HOIST HOIST EXTEND

HIGH
LOW PRESSURE
HIGH HIGH PRESSURE
PRESSURE
LOW
LOW PRESSURE LOW
PRESSURE PRESSURE
MAIN
CONTROL
VALVE
3200 3200
PSI PSI
HOIST
VALVE
EXTEND
RETRACT
X VALVE
0-45 SHUTTLE
GPM VALVE OUTRIGGER
X VALVE
TP
X
25
PSI STEERING
VALVE
2450-2550
PSI
3000
PSI PRIORITY
RESERVOIR 500 / 600 VALVE
PSI STANDBY STEERING
VALVE
TEMP. SWITCH PRESSURE
195° F REDUCING
VALVE
PUMP
PRESSURE
BRAKE VALVE REDUCING
VALVE
Origin 2/00 321

SECTION 10
10054 Hoist and Extend Circuits
(S/N 8540 & Before)
EXTEND
SHUTTLE CYLINDER
VALVE EF CF
2
1 LS
3 T
P
PRIORITY
VALVE
CONTROL T P
VALVE
Boom
FUEL
BOOM Hoist TANK
EXTEND C1 Boom
Ext.
LOCKOUT
VALVE T
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
IN
Park
Brake MAIN
PUMP
Trans.
De-
CONTROL
Clutch DRAIN
LOAD SENSE (LS) OUT
TRANSMISSION LS

322 Rev. 2/00

SECTION 10
10054 Hoist and Extend Schematic
(S/N 8540 & Before)
HOIST HOIST EXTEND
HIGH
LOW PRESSURE
HIGH HIGH PRESSURE
PRESSURE
LOW
LOW PRESSURE LOW
PRESSURE PRESSURE
MAIN
CONTROL
VALVE
3200 3200
PSI PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
TEMP. SHUTTLE
210° F PORT VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI PRESSURE
25 REDUCING
PSI VALVE
STEERING
RESERVOIR VALVE
PRIORITY
VALVE
PUMP 46 GPM
PRESSURE
REDUCING VALVE MH0312
REAR AXLE VALVE
Rev. 2/00 323

SECTION 10
(S/N 8541 thru 9908)
EXTEND
SHUTTLE CYLINDER
VALVE EF CF
2
1 LS
3 T
P
PRIORITY
VALVE
CONTROL T P
VALVE
Boom
FUEL
BOOM Hoist TANK
EXTEND C1 Boom
Ext.
LOCKOUT
VALVE T
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
IN
Park
Brake MAIN
PUMP
Trans.
De-
CONTROL
Clutch DRAIN
LOAD SENSE (LS) OUT
TRANSMISSION LS

MH0101
CYLINDER CYLINDER
324 Rev. 2/00

SECTION 10
(S/N 8541 thru 9908)
HOIST HOIST EXTEND
HIGH
LOW PRESSURE
HIGH HIGH PRESSURE
PRESSURE
LOW
LOW PRESSURE LOW
PRESSURE PRESSURE
MAIN
CONTROL
VALVE
3200 3200
PSI PSI
HOIST
VALVE
EXTEND
RETRACT
X VALVE
TEMP. SHUTTLE
210° F PORT VALVE
2900-3000 X
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI PRESSURE
25 REDUCING
PSI VALVE
STEERING
RESERVOIR VALVE
PRIORITY
VALVE
PUMP 46 GPM
PRESSURE
REDUCING VALVE
Rev. 2/00 325

SECTION 10
(S/N 9909 & After)
EXTEND
SHUTTLE CYLINDER
VALVE EF CF
2
1 LS
3 T
P
PRIORITY
VALVE
CONTROL T P
VALVE
Boom
FUEL
BOOM Hoist TANK
EXTEND C1 Boom
Ext.
LOCKOUT
VALVE T
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
IN
LOAD SENSE (LS) PARK
BRAKE TRANSMISSION

CYLINDER CYLINDER
MH0570
326 Origin 2/00

SECTION 10
(S/N 9909 & After)
HOIST HOIST EXTEND

HIGH
LOW PRESSURE
HIGH HIGH PRESSURE
PRESSURE
LOW
LOW PRESSURE LOW
PRESSURE PRESSURE
MAIN
CONTROL
VALVE
3200 3200
PSI PSI
HOIST
VALVE
EXTEND
RETRACT
X VALVE
0-45 SHUTTLE
GPM VALVE OUTRIGGER
X VALVE
TP
X
25
PSI STEERING
VALVE
2450-2550
PSI
3000
PSI PRIORITY
VALVE
195° F REDUCING
VALVE
PUMP
PRESSURE
BRAKE VALVE REDUCING
VALVE
Origin 2/00 327

SECTION 10
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave &
Auxiliary Circuits
(S/N 2194 & Before)
PILOT OPERATED CHECK VALVE LOCATIONS:

FRAME TILT CYLINDER - Rod & Base Sides
ATTACHMENT CYLINDER - Base Side
COUNTER BALANCE VALVE LOCATION: AUXILIARY
HYDRAULICS ATTACHMENT
ATTACHMET CYLINDER - Base Side (optional) TILT CYLINDER
LOAD SENSE (LS)

FRAME TILT
FEMALE CYLINDER
MALE
ATTACHMENT ATTACHMENT
TILT FORWARD TILT BACK
PRIORITY
VALVE
2 EF CF
1 LS
OPERATOR'S CAB 3 T P
SHUTTLE
CONTROL VALVE
VALVE
P
T T P
Frame
Tilt
FUEL
Attach
Boom
Hoist TANK
Tilt
Boom
Aux. Ext.
Hyd.
LS HYDRAULIC
LS
CONTROL RESERVOIR
VALVE
MAIN
T FILTER
P BRK SR
TC V
C2
SB
T C1 TP
PRESSURE AXLE Park

IN
MAIN
REDUCING STABILIZER Brake PUMP
VALVE BLOCK VALVE Trans.
(Valve is bolted BLOCK De-
to Axle Stabilizer Clutch CONTROL
Valve Blocks) DRAIN
OUT
TRANSMISSION LS
SLAVE SLAVE
328 Origin 2/00

SECTION 10
Auxiliary Schematic
(S/N 2194 & Before)
FRAME TILT SLAVE SLAVE ATTACH. TILT AUX. QUICK
CYLINDER CYLINDER - L.H. CYLINDER - R.H. CYLINDER DISCONNECT COUPLERS
HIGH
.070 .070 PRESSURE
LOW
PRESSURE
RELIEF VALVES OPTIONAL
3200 3200 PSI

PSI
3200 PSI 3200 PSI
AUX.
ORIFICES IN ATTACH. VALVE
FRAME
FRAME TILT TILT
TILT
CYLINDER VALVE
VALVE
FOR S/N -266
& BEFORE REAR
AXLE
VALVE
ORIFICE IN
FRAME TILT
VALVE FOR
S/N -267 &
AFTER
MAIN
CONTROL VALVE
OUTRIGGER
TEMP. SHUTTLE VALVE
SWITCH TEST
PORT VALVE
210° F
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI PRESSURE
25 REDUCING
PSI VALVE
STEERING
RESERVOIR VALVE
PRIORITY
VALVE
PUMP 46 GPM
PRESSURE
REDUCING
REAR AXLE VALVE VALVE
MH0321
Rev. 2/00 329

SECTION 10
Auxiliary Circuits
(S/N 2195 thru 9908)
LOAD SENSE (LS)

FRAME TILT
FEMALE CYLINDER
MALE
ATTACHMENT ATTACHMENT
PRIORITY
VALVE
2 EF CF
1 LS
OPERATOR'S CAB 3 T P
SHUTTLE
CONTROL VALVE
VALVE
P
T T P
Frame
Tilt
FUEL
Attach
Boom
Hoist TANK
Tilt
Boom
Aux. Ext.
Hyd.
LS HYDRAULIC
LS
CONTROL RESERVOIR
VALVE
MAIN
T FILTER
P BRK SR
TC V
C2
SB
T C1 TP
PRESSURE AXLE Park

IN
MAIN
REDUCING STABILIZER Brake PUMP
VALVE BLOCK VALVE Trans.
(Valve is bolted BLOCK De-
to Axle Stabilizer Clutch CONTROL
Valve Blocks) DRAIN
OUT
TRANSMISSION LS
SLAVE SLAVE
330 Origin 2/00

SECTION 10
Auxiliary Schematic
(S/N 2195 thru 9908)
HIGH
.070 .070 PRESSURE
LOW
PRESSURE
3200 3200 PSI

PSI
3200 PSI 3200 PSI
AUX.
ORIFICES IN ATTACH. VALVE
FRAME
FRAME TILT TILT
TILT
CYLINDER VALVE
VALVE
FOR S/N -266
& BEFORE REAR
AXLE
VALVE
ORIFICE IN
FRAME TILT
VALVE FOR
S/N -267 &
AFTER
MAIN
CONTROL VALVE
OUTRIGGER
TEMP. SHUTTLE VALVE
SWITCH TEST
PORT VALVE
210° F
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI PRESSURE
25 REDUCING
PSI VALVE
STEERING
RESERVOIR VALVE
PRIORITY
VALVE
PUMP 46 GPM
PRESSURE
REDUCING
MH0321
Rev. 2/00 331

SECTION 10
Auxiliary Circuits
(S/N 9909 & After)

LOAD SENSE (LS)
FEMALE
MALE
FRAME TILT
ATTACHMENT
CYLINDER
ATTACHMENT
PRIORITY
VALVE
OPERATOR'S CAB 2 EF CF
1 LS
3 T P
CONTROL SHUTTLE
VALVE VALVE
P
T T P
Frame
Tilt
FUEL
Attach
Boom
Hoist TANK
Tilt
Boom
Aux. Ext.
Hyd.
LS HYDRAULIC
LS
CONTROL RESERVOIR
VALVE
MAIN
T FILTER
P BRK SR
TC V
PRESSURE C2
SB
REDUCING T C1 TP
VALVE BLOCK
(Valve is bolted
to Axle Stabilizer
Valve Block)
AXLE
STABILIZER LS
OUT
VALVE
CONTROL
BLOCK DRAIN
MAIN
PUMP
PARK
IN
BRAKE TRANSMISSION
SLAVE SLAVE
332 Origin 2/00

SECTION 10
Auxiliary Schematic
(S/N 9909 & After)
HIGH
PRESSURE
LOW
PRESSURE
3200 3200 PSI

PSI
3200 PSI 3200 PSI
AUX.
FRAME ATTACH. VALVE
TILT TILT
VALVE VALVE
REAR
AXLE
VALVE
MAIN
CONTROL VALVE
0-45
OUTRIGGER
GPM VALVE
SHUTTLE
VALVE
X
TP
X
25
PSI STEERING
VALVE
2450-2550
PSI
3000
PSI PRIORITY
VALVE
195° F REDUCING
VALVE
PUMP
BRAKE VALVE PRESSURE

REDUCING
MH0640
Origin 2/00 333

SECTION 10
8042/10042/10054 Steering Circuit
(S/N 9908 & Before)
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
STEER STEER
CYL. CYL.
POWER
STEERING
UNIT
R P
L T
PRIORITY
2 EF CF VALVE
1 LS
T P 3 T P
STEER SHUTTLE
SELECT VALVE
VALVE
B A
P T
T P
Frame
Tilt Boom FUEL
Hoist
TANK
Attach
Tilt Boom
Ext.
Aux.
Hyd.
HYDRAULIC
CONTROL RESERVOIR
VALVE
CONTROL VALVE
MAIN
FILTER
OPERATOR'S CAB IN
Park
Brake MAIN
PUMP
Trans.
De-
Clutch CONTROL
DRAIN
OUT
TRANSMISSION LS
LOAD SENSE (LS) STEER STEER

CYL. CYL.
LEFT RIGHT
REAR REAR
BRAKE BRAKE
MH0132
334 Rev. 2/00

SECTION 10
8042/10042/10054 Steering Schematic
(S/N 9908 & Before)
STEERING CYLINDER - R.H. - REAR STEERING CYLINDER - L.H. - REAR
4-W 2-W CRAB
STEERING CYLINDER
L.H. - FRONT
STEERING CYLINDER
R.H. - FRONT
TEMP. SHUTTLE
SWITCH TEST VALVE
PORT CONTROL
210° F
VALVES
2900-3000
PSI
500-600
PSI
2450-2550
PSI
25 PRESSURE
PSI REDUCING
VALVE
RESERVOIR
PRIORITY
VALVE
PUMP 46 GPM
PRESSURE
REAR AXLE VALVE REDUCING VALVE
MH0331
Rev. 2/00 335

SECTION 10
8042/10042/10054 Steering Circuit
(S/N 9909 & After)
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
STEER STEER
CYL. CYL.
POWER
STEERING
UNIT
R P
L T
PRIORITY
2 EF CF VALVE
1 LS
T P 3 T P
STEER SHUTTLE
SELECT VALVE
VALVE
B A
P T
T P
Frame
Tilt Boom FUEL
Hoist
TANK
Attach
Tilt Boom
Ext.
Aux.
Hyd.
HYDRAULIC
CONTROL RESERVOIR
VALVE
CONTROL VALVE
MAIN
FILTER
OPERATOR'S CAB
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
IN
PARK
BRAKE TRANSMISSION
LOAD SENSE (LS) STEER STEER

CYL. CYL.
LEFT RIGHT
REAR REAR
BRAKE BRAKE
MH0600
336 Origin 2/00

SECTION 10
8042/10042/10054 Steering Schematic
(S/N 9909 & After)
STEERING CYLINDER - R.H. - REAR STEERING CYLINDER - L.H. - REAR
4-W 2-W CRAB
STEERING CYLINDER
L.H. - FRONT
STEERING CYLINDER
R.H. - FRONT
SHUTTLE CONTROL
0-45
GPM VALVE VALVES
TP
X
X
25
PSI
CONTROL
2450-2550 VALVES
PSI
3000
PSI PRIORITY
PSI STANDBY
TEMP. SWITCH
195° F
PUMP
BRAKE VALVE PRESSURE

REDUCING MH0650
Origin 2/00 337

SECTION 10
8042/10042/10054 Service Brake & De-Clutch Circuits
(S/N 9908 & Before)
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
OPERATOR'S CAB
PRIORITY
VALVE
EF CF
BRAKE
VALVE LS
T P
PRESSURE
REDUCING P
VALVE T
CONTROL FUEL
BLOCK Boom VALVE
(Valve is bolted to Hoist TANK
Axle Stabilizer Boom
Valve Block) Ext.
HYDRAULIC
RESERVOIR
BRK MAIN
FILTER
P
C2
T C1
PRESSURE
REDUCING
VALVE IN
Park MAIN
Brake PUMP
Trans.
De- CONTROL
DRAIN
Clutch
OUT
TRANSMISSION LS
LEFT RIGHT
REAR REAR
BRAKE BRAKE
MH0141
338 Rev. 2/00

SECTION 10
8042/10042/10054 Service Brake & De-Clutch Schematic
(S/N 9908 & Before)
CONTROL
VALVES 400-450 PSI
S/N 1167 & BEFORE
PRESSURE 500-525 PSI
BRAKE REDUCING S/N 1168 & AFTER
VALVE VALVE
PARK
BRAKE
.035
ORIFICE TRANS.
(S/N 882 & BEFORE ONLY) DE-
CLUTCH
200 PSI
FRAME
TILT
VALVE
100
PSI
S/N 001-654 + S/N -1167 & AFTER
REAR
REAR AXLE
S/N -655 THRU -1166 AXLE STABILIZER
MAX. PRESSURE 350 PSI VALVE CYLINDER
TEST
PORT
CONTROL
VALVES
TEMP. CONTROL SHUTTLE

SWITCH VALVES TEST VALVE
210° F PORT
2900-3000
PSI
500-600 PSI
2450-2550
PSI
25
PSI
RESERVOIR
PRIORITY
VALVE
STEERING
PUMP 46 GPM
VALVE
MH0341
Rev. 2/00 339

SECTION 10
8042/10042/10054 Service Brake Circuit
(S/N 9909 & After)
LEFT RIGHT
FRONT FRONT
BRAKE BRAKE
OPERATOR'S CAB
PRIORITY
VALVE
EF CF
BRAKE
VALVE LS
T P
PRESSURE
REDUCING
P
VALVE T
BLOCK CONTROL FUEL
(Valve is Boom
Hoist
VALVE TANK
bolted to
Axle Stabilizer Boom
Ext.
Valve Block)
HYDRAULIC
RESERVOIR
BRK MAIN
FILTER
P
C2
T C1
PRESSURE
REDUCING
VALVE
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
PARK
IN
BRAKE TRANSMISSION
LEFT RIGHT
REAR REAR
BRAKE BRAKE
MH0610
340 Origin 2/00

SECTION 10
8042/10042/10054 Service Brake Schematic
(S/N 9909 & After)
400-450 PSI
S/N 1167 & BEFORE
PRESSURE 500-525 PSI
BRAKE REDUCING S/N 1168 & AFTER
VALVE VALVE
PARK
BRAKE
200 PSI
FRAME
TILT
VALVE
REAR
S/N 001-654 + S/N -1167 & AFTER AXLE
VALVE REAR
AXLE
S/N 655 THRU 1166 STABILIZER
MAX. PRESSURE 350 PSI CYLINDER
TEST
PORT
CONTROL
0-45 SHUTTLE
VALVE VALVES
GPM
TP
X
X
25
PSI STEERING
VALVE
CONTROL
VALVES
2450-2550
PSI
STEERING
3000 VALVE
PSI PRIORITY
PSI STANDBY
TEMP. SWITCH
195° F
PUMP
PRESSURE
REDUCING
VALVE
MH0660
Origin 2/00 341

SECTION 10
10042/10054 Outrigger Schematic
(S/N 10881 & Before)
OUTRIGGER OUTRIGGER
CYLINDER - L.H. CYLINDER - R.H.
Pressure Switch Pressure Switch

1500 PSI 1500 PSI
10054 Only 10054 Only
OPTIONAL OPTIONAL
OUTRIGGER OUTRIGGER
VALVE VALVE
SHUTTLE VALVE
HYDRAULIC RESERVOIR
CONTROL VALVES
MH0351
342 Rev. 2/00

SECTION 10
10042/10054 Outrigger Schematic
(S/N 10882 & After)
OUTRIGGER OUTRIGGER
CYLINDER - L.H. CYLINDER - R.H.
Pressure Switch Pressure Switch

1500 PSI 1500 PSI
10054 Only 10054 Only
OPTIONAL OPTIONAL
OUTRIGGER OUTRIGGER
VALVE VALVE
SHUTTLE VALVE
HYDRAULIC RESERVOIR
CONTROL VALVES
MH0670
Origin 2/00 343

344
28
SOL 2
SECTION 10
40
3 47 2
2 2
STABILIZER 2
DK. BLUE/ORG LOCK
RELAY 2
STABILIZER
45 2 VALVE BOOM
SENSOR
CIRCULATION 47 2 40 SOL BROWN
FAN (Opt.) 4
+ BATTERY
BOOM BLUE
40 SOL SOL FRAME
PUR/BLK
20 RELAY 40
5 1 STABILIZER GROUND
33 2 2 10 CYLINDER 37
32 BLK
(-)
WASHER 48
BLK
STARTER
BOTTLE 39 SOL SOL
30 X BLK PUR/WHITE 6 2
(Opt.) 28 28 28 19
B RED/WHITE
P RED BLK
H 2 47 47
CIRCUIT L GRN BLK
W 20 27
2
BLK
BREAKER WIPER WIPER/ FRAME START
6 AMP MOTOR WASHER BLK RELAY
TAN
(Opt.) 2 GROUND
(Opt.) SWITCH (Opt.) BLK 35
20 20 BLK
BRN/BLK
38 2
47 28 29
RED/GRAY 1 WHITE BLK
39 2
BROWN BROWN/WHITE BLK
7 35 2
SPLICE CIRCUIT BREAKER 40 AMP 10 10 10
RED
CIRCUIT RED
BREAKER 26 27 TAN
3
6 AMP
1 2 WHITE BROWN/WHITE
1
RED
LT.GRN/WHT 1 NOT USED

2
8
RED
LT. GREEN
11 RED
LT.GRN/BLK 27 27
11
26 9 2
YELLOW
STEER SELECT 1 2 6 6
CIRCUIT 1 SWITCH STEER SELECT RED/BLACK
BREAKER 1 VALVE 34
6 AMP PURPLE 3 2 RED/BLACK 5
34 34 34 6 NOT
BULB TEST BUTTON 4 5 2
LIGHTING 3 YELLOW/RED YELLOW/RED NOT ENGINE USED
36 36 36
PACKAGE 13 USED NOT WATER
(Opt.) 2 IGNITION TEMP. 2
SWITCH USED ALTER- FUEL RUN
CIRCUIT YELLOW 35 35 SENDER NATOR SOLENOID
BREAKER WARNING 6 (210° F)
20 AMP LIGHTS LT. BLUE 38
LT. BLUE
CRKT WHITE 15 15 15 15
BRKR 22 22 GREEN TRANSMISSION
18 GRN 18
6 AMP 12 18 TEMPERATURE
SWITCH 18
42 BROWN
16 BROWN
16 16 HYDRAULIC
24 16 OIL
CIRCUIT FUEL GRAY GRAY TEMP.
17 17 17 ENGINE
BREAKER GAUGE SWITCH
10 AMP STABILIZER LIGHT LOW OIL
L
I 40 BLK BLK PRESSURE
12 S 21 SENDER
2 2
G (8 - 12 PSI)
40 FUEL
ORANGE LEVEL SENDER ORANGE
38 38
WHITE
38 NOT
ORANGE
TAN
(S/N 0291 & Before)
DK. BLUE
USED 2
ORG I
WHT/ORG
BLK BLK BLK BLK
12 2 2 20 20 20 2
S G
BLK
ORANGE/GREEN
RED HOUR- BROWN/GREEN 20 2
NOT NOT 2 CIRCUIT 20
METER 43 2
USED USED BREAKER HORN
BLACK MOUNTING FRAME
2 GROUND BLK
STUD 20
NOT ORANGE/BLACK ORANGE/BLK NOT USED 44 NOT USED
24 25 25 25 BROWN/YELLOW
CAB USED
HEATER HORN REVERSE & 2
(Opt.) 46 BUTTON NEUTRAL SWITCH
8042/10042 Electrical Schematic
BLK RED ORANGE/ RED ORANGE/RED DK. BLUE

24 31 31 31 31
WHITE
46
NOT BACK-UP
BRAKE PRESSURE ALARM
GREEN USED
BLK
PEDAL 45 REDUCING
SWITCH VALVE
BLUE/WHITE
45 41 41 2
42 45
WHITE/BLUE WHITE/BLUE
1 14 14 14 37
EMERGENCY BRAKE SWITCH NEUTRAL

45
(N) START
DK. BLUE/ORG SWITCH
MH0150
Rev. 2/00
Rev. 2/00
40
SOL 2
2 3 2
2 47 28
STABILIZER
DK. BLUE/ORG LOCK
RELAY STABILIZER
45 2 VALVE BOOM
SENSOR
CIRCULATION 47 2 40 SOL BROWN
FAN (Opt.) 4
+ BATTERY
BLUE CAB
BOOM SOL SOL
PUR/BLK
20 40 40 FRAME
RELAY 5 1 STABILIZER
33 2 GROUND 37
2 10 CYLINDER (-)
32 BLK
BLK
WASHER 48
BOTTLE 39 SOL SOL
30 X BLK PUR/WHITE 6 2
(Opt.) 28 28 28 19 29
P RED B RED/WHT
BLK 47
H 2 47
7.5 A L GRN W BLK
(Opt.) 20 27 STARTER 2
BLK
WIPER WIPER/
MOTOR WASHER BLK RELAY
2 STARTER
TAN
(Opt.) SWITCH (Opt.)
BLK 35 BLK
38 20
BRN/BLK
20 2
47 28
RED/GRAY WHITE BLK
39 1 2
7 35 2
7.5 A SPLICE CIRCUIT BREAKER 40 AMP 10 10 10
RED
RED TAN
27
26
1 2 WHITE
RED
LT.GRN/WHT 1 1 NOT
2 USED
8
RED
BRN/WHT
LT. GREEN
11 RED
LT.GRN/BLK 27 27
11 26 2
9
1 YELLOW
7.5 A SWITCH STEER SELECT RED/BLACK
1 VALVE 34
PURPLE 3 2 RED/BLACK 5
WHITE
34 34 34 6
3 YELLOW/RED YELLOW/RED NOT
36 36 36 NOT USED USED
13 IGNITION SWITCH
2 ENGINE 2 NOT FUEL
LIGHTING WATER TEMP. ALTER-
20 A PACKAGE YELLOW 35 35 USED RUN
WARNING 6 SENDER (210° F) NATOR
(Opt.) SOLENOID
LIGHTS LT. BLUE LT. BLUE 38
WHITE 15 15 15 15
7.5 A 22 22 GREEN GRN TRANSM.
18 18 18 TEMP. TO BOOM
18 EXTEND
BROWN SWITCH
16 BROWN SENSOR
OPEN 50 NOT 42 12 16 16 HYDRAULIC FOR 10054 ONLY
16 OIL TEMP.
51 USED GRAY GRAY
FUEL 17 17 17 SWITCH
10 A 24 GAUGE ENGINE
STABILIZER LIGHT LOW OIL C B A
L PRESSURE
PURPLE I 40 BLK BLK
12 S 21 SENDER
NOT 2 2
USED G (8 - 12 PSI)
40 FUEL LEVEL
BLK
ORANGE
ORANGE
ORANGE SENDER
38 38
49
BLK
52 38 NOT 2
TAN
USED 23
DK. BLUE
2
ORG I
21
WHT/ORG
BLK BLK BLK
(S/N 0292 thru 9908)
12 2 2 20 20 20 2
S G
BLK
ORANGE/GREEN
HOUR- BROWN/GREEN 2
RED NOT NOT 20 CIRCUIT
METER 43 2 2
USED USED BREAKER HORN
BLACK MOUNTING
2 BLK
STUD 20
NOT ORANGE/BLACK ORANGE/BLK NOT 44 NOT
24 25 25 25 BROWN/YELLOW USED
CAB USED 2 USED
HORN REVERSE &
RED/ BLUE
HEATER
ORG/GREEN
(Opt.) 46 BUTTON NEUTRAL SWITCH

BRAKE BLK RED ORANGE/ RED ORANGE/RED DK. BLUE
PEDAL 24 31 31 31 31
SWITCH WHITE
46
NOT BACK-UP
GREEN PRESSURE USED ALARM
BLK
EMERGENCY REDUCING
BRAKE 45 VALVE B A
SWITCH
BLUE/WHITE
45 41 41 2
42 45
WHITE/BLUE WHITE/BLUE TO BOOM
1 14 14 14 37 EXTEND
HARNESS
NEUTRAL FOR 10054 ONLY
45
(N) START
DK. BLUE/ORG SWITCH
SECTION 10
MH0160
345
STAB. VALVE
STAB LOCK
346
RELAY 2
28
DK. BLUE/ORG 2 BOOM
+ -
45
2 SENSOR
47 BROWN
40 +
BOOM
PUR/BLK
WASHER BOTTLES OPT BLUE 106
2 RELAY CAB-FRAME UO
DEFOG 20 48 GRD
-
FAN NOT
10 37
SECTION 10
OPT 33 53 USED
BLK
BLK
BLK RED/
30 PUR/WHITE
32 28 WHITE 19 29
X BLK 5B 5B RED/BLK BLK
P RED 1 1W 4 H 2 2 47 BLK
10 AMP H
W P STAB. CYL.
GRN 2 2 3 YEL BLK
OPT L 20 START RELAY
27
BLK
WIPER MOTORS & WIPER/WASHER BLK
2
TAN
SWITCHES OPT 35 30A
BLK BLK
20 20 2
2
BLK
RED/GRAY 1 WHITE BLK

39 2
2
7 35
SPLICE TAN
7.5 AMP 10 10
RED
26 RED
40 AMP
LT. GRN/
WHITE 1 2 1 WHITE
BRN/BLK
1 NOT USED
RED
RED
2
WHITE
BROWN/
8
LT.GREEN
11
RED/WHITE
LT. GRN/ RED

27 27
9 BLK
2
STEER SELECT 1 2 6 YELLOW
6
7.5 AMP SWITCH
1 STEER RED/BLACK HP
PURPLE 3 SEL. VALVE G
2 RED/BLACK 5
3 34 34
BULB TEST 4 5 YELLOW/RED
YELLOW/RED NOT
36 36
20 AMP 13 IGNITION NOT USED USED NOT
OPT. 12 WARNING SWITCH ALT. FUEL
LIGHTS USED WATER TEMP 2
LIGHTS 35 35 SHUTOFF
YELLOW SW. (210° F)
SOLENOID
LT. BLUE 15 LT. BLUE
7.5 AMP 15
WHITE
22 GREEN GRN TRAN. TEMP.
18 18 SWITCH
OPEN NOT BROWN
BROWN HYDR OIL. TEMP
50 USED 16 16
12
51 NOT
10 AMP USED GRAY 17 GRAY
FUEL 17 OIL PRESSURE SWITCH
GAUGE L BLK FUEL (8-12 PSI)
2 SENDER
I BLK
S 40 21
2
WHITE
52 G STAB. LIGHT
PURPLE
ORANGE ORANGE
38 38
NOT
USED NOT
46 2
DK. BLUE
I USED
G BLK BLK BLK BLK
ORANGE
TAN
2 20 20 20 2 20 BLK
S
HOURMETER BROWN/ 20 20
ORANGE/GREEN
GREEN 2
ORG
NOT 43 NOT
USED USED
WHT/ORG
2
RED
BLACK NOT USED HORN
CIRCUIT BRKR BLK
MTG STUD 20
ORANGE/BLACK ORANGE/BLK
24 25 25 BROWN/
CAB NOT USED HORN BUTTON
HEATER YELLOW
NOT USED 44 NOT USED
(OPT)
OR ORANGE/ RED ORANGE/RED
24 109 BW 31 31
110
46 NOT DK. BLUE
BRAKE 108 BACK-UP
PEDAL PRES. RED. USED ALARM
45 112
SW. VALVE
(S/N 9909 & After)
42 107 BLK
BLUE/WHITE
2 1 41
3 NOT NOT
4 NOT USED WHITE/BLUE USED USED
5
1 111 R 14 14 37 49
6
BRAKE SW
. 109 BW
2 NOT USED
45 P 111 NOT USED
DK. BLUE/ORG U R
107 114 23
W
86 30 BACK-UP 86 30
86 30
PARK BRAKE NEUTRAL START ALARM RELAY
S OR DISCONNECT RELAY RELAY
85 87 85 87 85 87
87A 87A 87A
100
100 106 UO
110
102
114 100
BLACK A YELLOW 104 101 100
GREEN B GREEN 105 100
BLUE C BLUE 103
VIOLET TRANSMISSION
D VIOLET 108 CONNECTOR
1 F TRANS BLACK
2 N
3 RED A RED 113 F
4 YELLOW 104
R B YELLOW YELLOW D
102
PINK C PINK PINK B
GRAY D GRAY 103 BLUE C
SHIFTER 101 BROWN A
105 GREEN E
M1 M2 M5 M3 M4
NOT USED 101

4TH GEAR CONFIG (POSITION A) N BLACK 100 SHIFT SOLENOIDS
MALE PINS SOCKET
CAB
STUD
MH0680
Origin 2/00
Rev. 2/00
28
SOL 2
3 47 2
40 2
STABILIZER
DK. BLUE/ORG LOCK 40
RELAY STABILIZER
WHITE 2
45 2 VALVE
DEFOG SOL
47 4 BROWN
FAN (Opt.)
CAB
+ BATTERY FRAME
BOOM BLUE GROUND
20 40 SOL SOL
PUR/BLK
RELAY 40
10 10 5 1 STABILIZER
33 2 2 10 CYLINDER 37
32 BLK
(-)
WASHER 48 FROM 10
BLK
BOTTLE 39 LOGIC SOL SOL
30 BLK HARNESS 6 2
X (Opt.) 28 28 BOOM 19
B
28
PUR/WHITE SENSOR RED/WHITE
P RED BLK
H 2 47 47
7.5 A L GRN W BLK
(Opt.) 20 27 STARTER 2
BLK
WIPER WIPER/
MOTOR WASHER BLK RELAY
2 STARTER
TAN
(Opt.) SWITCH (Opt.) 35 29
38 BLK BLK
20 20
BRN/BLK
2
47 28
RED/GRAY WHITE BLK
39 1 2
7 35 2
SPLICE CIRCUIT BREAKER 40 AMP TAN
7.5 A 10 10 10
RED
RED
26 27
LT.GRN/ 1 2 WHITE
RED
WHITE 1 1 NOT
2 USED
RED
8
BRN/WHT
LT. GREEN
11 11 RED
LT.GRN/ 27 27
9 BLACK 2
26
1 YELLOW 5
7.5 A SWITCH STEER SELECT RED/BLACK
VALVE 34
PURPLE 1 RED/BLACK
WHITE
3 2 34 34 34 6
3 YELLOW/RED YELLOW/RED NOT ENGINE
36 36 36 NOT USED
13 WATER
IGNITION USED TEMP. NOT
LIGHTING 2 FUEL
20 A WARNING SWITCH 35 35 SENDER ALTER- 2 USED RUN
PACKAGE YELLOW
(Opt.) LIGHTS 6 (210° F) NATOR SOLENOID
LT. BLUE LT. BLUE 38
15 15 15 15
7.5 A 22 WHT 22 GREEN TRANSM.
18 18 18 GREEN TEMP.
SWITCH 18 TO BOOM
12 BROWN
16 BROWN EXTEND
OPEN 50 NOT 42 16 16 HYDRAULIC SENSOR
16 OIL
51 USED
FUEL GRAY GRAY TEMPERATURE
10 A 24 17 17 17 ENGINE
GAUGE SWITCH
BLK LOW OIL C B A
L PRESSURE
PURPLE I BLK
BLK
12 S
40 21 SENDER
NOT 2
DK. BLUE
G 2 (8 - 12 PSI)
USED 52 40 STABILIZER FUEL LEVEL
BLK
ORANGE LIGHT SENDER ORANGE 49

38 38
38
2
DK. BLUE
NOT 2 23
TAN
(S/N 9908 & Before)
USED 21
ORANGE
ORG I
WHT/ORG
BLK BLK BLK
12 2 2 20 20 20 2
S G
BLK
ORANGE/GREEN
RED BROWN/GREEN 20 2
HOUR- NOT 43 NOT CIRCUIT
METER USED USED 2 BREAKER
2
BLACK MOUNTING
2 BLK
10054 Electrical Schematic
STUD 20
NOT ORANGE/BLACK ORANGE/BLK NOT 44 NOT
24 25 25 25 2 USED BROWN/YELLOW USED
CAB USED HORN REVERSE &
RED/ BLUE
HEATER HORN
ORG/GREEN
(Opt.) BUTTON NEUTRAL SWITCH

46
BLK RED ORANGE/ RED ORANGE/RED DK. BLUE
24 31 31 31 31
WHITE
46
NOT BACK-UP
BRAKE PRESSURE ALARM
GREEN USED
PEDAL EMERGENCY REDUCING BLK
SWITCH BRAKE 45 VALVE B A
SWITCH BLUE/WHITE
45 41 41 2
42 45
WHITE/BLUE WHITE/BLUE TO BOOM
1 14 14 14 37 EXTEND
HARNESS
45 NEUTRAL
(N)
DK. BLUE/ORG START
SWITCH
MH0170
SECTION 10
347
STAB.
VALVE
STAB LOCK 2
348
RELAY 28 2
DK. BLUE/ORG BOOM
2 ANGLE + -
45
SENSOR
47 BROWN
40 +
WASHER BOTTLES OPT BOOM BLUE 106 UO
PUR/BLK
2 RELAY CAB-FRAME
DEFOG 20 -
FAN 48 GRD
10 NOT 37
OPT 33 53 USED
BLK
SECTION 10
BLK
30 BLK PUR/WHITE
32 2 28 19 29
RED/
X BLK 5 B 5B BLK BLK RED/WHITE
P RED H 2 47
H
1W 1W 4 P
10 AMP 2 23 BLK STAB.
OPT L GRN YEL 20 CYL. START
27
BLK
20 BLK RELAY
WIPER MOTORS & WIPER/WASHER 2 BLK BLK
TAN
SWITCHES OPT BLK 30A
20 35 BLK
2
BLK
39 RED/GRAY 2
1 WHITE
BLK
BROWN BROWN/WHITE
7 35 2
7.5 AMP SPLICE 26 2
RED BLK
LT. GREEN 40 AMP TAN
10 10
RED
7.5 AMP
RED
PURPLE LT. GREEN/WHITE 1 2
3 1 WHITE
RED
8 2 NOT
BRN/BLK
1 1
WHITE
USED
BROWN/
STEER SEL.
1 VALVE
RED/WHITE
RED
9 2 27 27
STEER LT. GREEN/BLK 1 2
YELLOW
1 SELECT 6 6
3 2 SW. RED/BLACK RED/BLACK H P
34 34
4 5 G
5 36 YELLOW/RED NOT
DK. BLUE NOT USED 36
12 IGN. SW. YELLOW/ USED
7.5 AMP RED
27A
ALT. 2 FUEL SHUTOFF
OPTIONAL
LIGHTS SOL.
BULB
.12
TEST 2
13 NOT WATER TEMP
WARNING YELLOW 35 35
USED SW. (210° F)
LIGHTS
10 AMP LT. BLUE LT. BLUE
WHITE 15 15
22 GREEN GRN TRAN. TEMP.
12C 18 18 SW.
OPEN BROWN
NOT BROWN
BOOM EXTEND SENSOR 50 USED 16 16 HYDR OIL
GRAY TEMP.
10 AMP 51 NOT FUEL GRAY
USED 17 17 OIL
GAUGE L BLK FUEL PRESSURE
I STAB. LIGHT BLK SENDER SW.
S 40 21 (8-12 PSI)
WHITE
52 G
PURPLE
ORANGE ORANGE 20
NOT 38 2 38
USED 46
NOT
DK. BLUE
I 2
USED
ORANGE 2
G BLK BLK BLK BLK
TAN
2 20 20 20
ORANGE
S
HOUR 2 20 20
NUMBER NOT BROWN/GREEN NOT 2 2
WHT/ORG
LETTER COLOR METER 43
ORANGE/GREEN
N BROWN 101 RED USED USED HORN
NOT
CIRCUIT BRKR USED BLK BLK
G GREEN 105 BLACK MTG STUD 20 2
U BLUE 103 NOT ORANGE/BLACK ORANGE/BLK
CAB 24 25 25
P VIOLET 108 USED HORN
HEATER NOT 44 NOT
111 (OPT) BUTTON USED USED
R RED BROWN/YELLOW
Y YELLOW 104 BW OR ORANGE/ RED ORANGE/RED
24 109 110 31 31
(S/N 9909 & After)
K PINK 102 LOGIC NOT USED

S GREY 112 46 HARNESS NOT DK. BLUE
BRAKE BACK-UP
B BLACK 100 PEDAL 108 2 USED ALARM
PRES. RED.
SW. 51 VALVE
BW BLACK/WHITE 109 45 112
OR ORANGE/RED 110 BLK
1
2 BOOM
UO BLUE/ORANGE 106 42 3 NOT NOT
4 WHITE/BLUE USED USED EXTEND
UW BLUE/WHITE 107 5 NOT SENSOR
1 6 111 R 14 14 37
RED RED 113 BRAKE USED BROWN
10054 Electrical Schematic
. 109 BW 49 49
114 SW
GRAY GRAY 45 P 111 +
UW 107 R BLUE
114 LOGIC 2
DK. BLUE/ORG -
86 30 86 HARNESS 23
86 30
PARK BRAKE 30
52 NEUTRAL BACK-UP BLK
LOGIC S OR DISCONNECT RELAY 23
START RELAY ALARM RELAY
HARNESS
45 85 87 87 85 87
100 87A 85 87A
87A
41 BLUE/WHITE
100 100 106 UO
NOT USED
51 107 110
RING TERMINAL 102
NOT USED 114 100
BLACK A YELLOW 104 101
GREEN B GREEN 105 ZF TRANSMISSION CONNECTOR
100
BLUE C BLUE 103
VIOLET D VIOLET 108 BLACK
1
F TRANS
2
3 N RED A RED 113
4 F
R YELLOW B YELLOW 104 YELLOW D
SHIFTER PINK C PINK 102 PINK B
ZF GRAY D GRAY 103 BLUE C
TRANSMISSION 101 BROWN A
105 GREEN E
4TH GEAR CONFIG (POSITION A) M1 M2 M5 M3 M4

MALE PINS SOCKET NOT USED 101
N 100
BLACK SHIFT SOLENOIDS ON ZF TRANSMISSION
MH0690
Origin 2/00
CAB
STUD
SECTION 10
10042 Outrigger Logic Circuit
TOGGLE SWITCHES BLACK

2
TOP R.H. L.H. TOP
RED/GREY
61
PURPLE/WHITE
BROWN/YELLOW
BLACK
GREY/PURPLE
2
YELLOW/GREEN
BROWN/YELLOW
RED/GREY
BROWN/YELLOW
63
OUTRIGGER
VALVE
62 61 60 64 63
GREY/PURPLE
PURPLE/WHITE
BLACK
BLACK
YELLOW/
GREEN
60
50 7.5 AMP* 64 2 62 2
BLACK
20
*7.5 AMP - S/N 0292 & After

6.0 AMP - S/N 0291 & Before
YELLOW/GREEN
60
10 AMP
BLACK
20
FOR UNITS WITH

CIRCUIT BREAKERS
MH0181
Rev. 2/00 349

SECTION 10
(S/N 9908 & Before)
PRESSURE
SWITCH
R.H.
57
50
OUTRIGGER
CYLINDERS
57 BROWN/
2
BOOM
L.H. YELLOW
56 67 SENSOR
23
PRESSURE GREY/
SWITCH PURPLE ENGINE
64 HARNESS 49
YELLOW/
GREEN
60 L.H.
OUTRIGGER 58
YELLOW/GREEN
SWITCHES 49 23
2
R.H.
BOOM
RED/GREY
68 EXTEND
PURPLE/WHITE
SOLENOID
62 49 23
51
2 10
3 2 10
10A 49 23 51 63 68
10 60 45 67 61 2B PARK
56 3 50 2A 58 2C GRD. BRAKE
STUD 10 CONSOLE SOLENOID
3 10 HARNESS
(REF.)
BRAKE
SWITCH MAIN BOOM
45 FUSE RELAY PURPLE/GREY BROWN/YELLOW
BLOCK 64 63
52
BLACK BLACK
2 2
3 NOT
USED
PURPLE/WHITE VALVE RED/GREY
62 61
Left
Stabilizer Stabilizer
Outrigger BLACK
Lock-up Interlock BLACK
Lockout
Relay Relay 2 2
Relay
Right
Outrigger
Outrigger
Lockout
Lockout
Relay
Relay
Boom
Boom
Extend
Extend
Lockout
Interlock
Relay
Park
Brake
Interlock
RELAY LOCATIONS
MH0190
350 Rev. 2/00

SECTION 10
(S/N 9909 & After)
PRESSURE
SWITCH
R.H.
57
50
OUTRIGGER
CYLINDERS
57 BROWN/
2
BOOM
L.H. YELLOW
56 67 SENSOR
23
PRESSURE GREY/
SWITCH PURPLE ENGINE
64 HARNESS 49
YELLOW/
GREEN
60 L.H.
7 35
OUTRIGGER 58
SWITCHES 49 23
YELLOW/GREEN 2H
R.H.
BOOM
7 35 RED/GREY
68 EXTEND
PURPLE/WHITE
SOLENOID
62 49 23
51
2 2K
3 2
49 23 51 63 68
7 60 45 67 61 2B PARK
56 3 50 2A 58 2C GRD. BRAKE
STUD
SOLENOID
3 BOOM SWITCH
RELAY
TRANSMISSION STABILIZER LOCK

WIRE RELAY
HARNESS BRAKE MAIN
SWITCH FUSE
45 BLOCK 64 PURPLE/GREY BROWN/YELLOW
63
52
BLACK BLACK
2E 2F
107 51 3 NOT
USED
PURPLE/WHITE VALVE RED/GREY
NOT 62 61
USED
BLACK BLACK
2D 2G
Left
Outrigger
Lock-up Interlock
Lockout
Relay Relay
Relay
Right
Outrigger
Outrigger
Lockout
Lockout
Relay
Relay
Boom
Boom
Extend
Extend
Lockout
Interlock
Relay
Park
Brake
Interlock
RELAY LOCATIONS
MH0710
Origin 2/00 351

SECTION 10
8042/10042/10054 Lighting System Circuit (Optional)
LEFT RIGHT BOOM

FRONT FRONT LIGHT
7 8
6 9
2 2
1
2
3
4 TURN
SIGNAL
6
SWITCH
9
54
11 8 5
TO FUEL
7 GAUGE
15 IGNITION
T
LIGHT SWITCH
10 H
B SWITCH 3 1
12 4
2
5
FLASHER
FUSE
20 AMP 3
14 34
STOP
LIGHT
SWITCH 12
2
54 14
12
2 2
11 5
34 34
4 3
2 15 15 10
LEFT RIGHT
REAR REAR
MH0201
352 Rev. 8/96

SECTION 10
8042/10042/10054 Charging Circuit
BATTERY
CAB
"BAT" FRAME
TERMINAL GROUND
RED/WHITE
19 TO
STARTER
RELAY
BATTERY
CAB
27 "BAT" FRAME
STARTER TERMINAL GROUND
S/N 0292 & Before 19

RED/WHITE
TO
STARTER
RELAY
27 STARTER
ALTERNATOR
RED
CHARGING
LIGHT
TO RED
IGNITION 27 29 TO
SWITCH STARTER
RELAY
6 6 5
YELLOW YELLOW
ALTER-
NATOR
38 TO
HOUR-
METER
W
D+
B+
WARNING
LIGHTS 6 6
TO
FRAME
GROUND
YELLOW
MH0211
Rev. 2/00 353

SECTION 10
8042/10042/10054 Cranking Circuit
(S/N 9908 & Before)
BATTERY
CAB
FRAME
GROUND
19
BATTERY
CAB
FRAME 37
GROUND
STARTER
19
RED/WHITE
S/N 0292 & Before
NOTE: 40 AMP Circuit STARTER 29
Breaker replaced with
40 AMP sealed fuse STARTER RELAY
S/N 8739 & After. 40 AMP
2
RED
RED
BLACK
27
26
27 27 29
RED RED
1
3 2
34 34
4 5 RED/BLACK RED/BLACK
IGNITION 2
SWITCH
FUEL RUN
SOLENOID
20
1
BLACK
WHITE
FRAME
GROUND
14 14 37
WHITE/ WHITE/ DK. BLUE
BLUE BLUE
EMERGENCY
NEUTRAL (N)
BRAKE START SWITCH
SWITCH
MH0221
354 Rev. 2/00

SECTION 10
8042/10042/10054 Cranking Circuit
(S/N 9909 & After)
BATTERY
CAB
FRAME 106
GROUND
19
RED/WHITE
STARTER 29
STARTER RELAY
40 AMP
2
RED RED/WHITE
30A
RED
BLACK
27
26
27 27 29
RED RED
1
3 2
34 34
4 5 RED/BLACK RED/BLACK
2
1
IGNITION
SWITCH
FUEL RUN
WHITE
SOLENOID
BLUE/ORANGE
20
BLACK
RED
111
GREY
114
FRAME
EMERGENCY TO GROUND
BRAKE SHIFTER
SWITCH
100 106
NEUTRAL (N)
START RELAY
MH0700
Origin 2/00 355

SECTION 10
8042/10042 Steer Select Circuit
(S/N 0291 & Before)
BATTERY
FRAME
GROUND
27
STARTER
RED
CIRCUIT
BREAKER
40 AMP
RED
26 27
LT. GREEN/ 1
RED
2
WHITE
2
8
11 RED
LT. GREEN/ 27 27 29 TO
9 BLACK STARTER
2 RELAY
STEER 1 2
LT. GREEN
SELECT STEER
SWITCH SELECT 5
VALVE 2
2
11
TO
46 ALTER-
NATOR
CIRCUIT
BREAKER
6 AMP
20
39
7
CIRCUIT CIRCUIT
BREAKER BREAKER
6 AMP MOUNTING
STUD
26
3 1
3 2
4 5
PURPLE
IGNITION
SWITCH
MH0231
356 Rev. 2/00

SECTION 10
8042/10042/10054 Steer Select Circuit
(S/N 0292 & After)
BATTERY FRAME
GROUND
27
STARTER
NOTE: 40 AMP Circuit

Breaker replaced with
40 AMP sealed fuse
S/N 8739 & After.
RED
40 AMP
RED
26 27
RED
LT. GREEN/ 1 2 27
WHITE
2
LT. 8
GREEN
11 RED
LT. GREEN/ 27 27 29 TO
9 BLACK STARTER
2 RELAY
11 1 2
STEER 5
SELECT STEER 2
46 SWITCH SELECT
7.5 A VALVE 2 TO
ALTER-
NATOR
RED
26
20
1
3 2
PURPLE 4 5
3
IGNITION CIRCUIT
BREAKER
SWITCH MOUNTING
STUD
MH0241
Rev. 2/00 357

SECTION 10
8042/10042 Stabilizer Circuit
(S/N 0291 & Before)
SOL
3
SOL 28
2
STABILIZER 4
LOCK STABILIZER 47 2
RELAY VALVE
DK. BLUE/ORANGE
BOOM
45 2 SENSOR
BROWN
PUR/BLK 47
STABILIZER
40 +
CYLINDER
BLUE
SOL SOL
5 1
TAN
2 10
BLK
(-)
39 48 SOL SOL
PURPLE/WHITE 6 2
28 28 28
BOOM 47 47
RELAY BLACK
BLK
BLK
CIRCUIT RED/GRAY 35 2 10
BREAKER 39
6 AMP
BROWN BROWN/WHITE
7 35 TAN
SPLICE 10 10
BROWN/WHITE
3 CIRCUIT 35 35
BREAKER
BLK
BLK
PURPLE
40 AMP
RED RED
27 27 27 2
26 2 2
46 2
CIRCUIT
BREAKER 1 BLK
BRN/BLK
3 2 BLK
6 AMP 4 5 2
3
IGNITION 20
CIRCUIT SWITCH
BREAKER
BLK
BLK
6 AMP FRAME
GROUND
42
FUEL
GAUGE STABILIZER
WHITE/ORANGE
L
LIGHT
DK. BLUE/ORANGE
I S
WHITE
G
40 40
2
TAN
2 BATTERY CAB
FRAME
I GROUND
BLACK
S G
2 20 20
46
1 HOUR-
METER 20
46
RED
CIRCUIT
STARTER
BREAKER
RED
MOUNTING 27
STUD
WHITE
BRAKE 46
PEDAL GREEN
27 29 TO
SWITCH 45 REVERSE STARTER
RELAY
AND 5
42 45
NEUTRAL
SWITCH
TO
45 EMERGENCY ALTER-
BRAKE NATOR
SWITCH
45
DK. BLUE/ORANGE
MH0251
358 Rev. 2/00

SECTION 10
(S/N 0292 thru S/N 9908)
SOL
3
SOL 28
2
STABILIZER 4
RELAY VALVE
DK. BLUE/ORANGE
BOOM
45 2 SENSOR
BROWN
47
PUR/BLK
STABILIZER
40 +
CYLINDER
BLUE
SOL SOL
5 1
TAN
2 10
BLK
(-)
39 48 SOL SOL
PURPLE/WHITE 6 2
28 28 28
BOOM 47 47
RELAY BLACK
BLK
BLK
CIRCUIT RED/GRAY 35 2 10
BREAKER 39
7.5 AMP
BROWN BROWN/WHITE
7 35 TAN
SPLICE 10 10
NOTE: 40 AMP Circuit BROWN/WHITE
Breaker replaced with 35 35
CIRCUIT
40 AMP sealed fuse
BLK
BLK
BREAKER 40 AMP
7.5 AMP S/N 8739 & After. RED
27
RED
2
46 27 27
26 2 2
2
1 BLK
BRN/BLK
3 2 BLK
PURPLE 4 5 2
3
IGNITION
CIRCUIT
BREAKER
SWITCH
7.5 AMP
BLK
BLK
42
FUEL
GAUGE STABILIZER
WHITE/ORANGE
L
LIGHT
DK. BLUE/ORANGE
I S
WHITE
G
40 40
2
TAN
2 BATTERY CAB
FRAME
I GROUND
BLACK
S G
2 20 20
46
1 HOUR-
METER 20
46
RED
CIRCUIT
STARTER
BREAKER
RED
MOUNTING 27
STUD
WHITE
BRAKE 46
PEDAL GREEN
27 29 TO
RELAY
AND 5
42 45
NEUTRAL
SWITCH
TO
EMERGENCY ALTER-
45 BRAKE NATOR
SWITCH
45
DK. BLUE/ORANGE
MH0261
Rev. 2/00 359

SECTION 10
(S/N 9909 & After)
SOL
3
SOL 28
2
STABILIZER 4
RELAY VALVE
DK. BLUE/ORANGE
BOOM
45 2 SENSOR
BROWN
47
PUR/BLK
STABILIZER
40 +
CYLINDER
BLUE
SOL SOL
5 1
TAN
2 10
BLK
(-)
39 48 SOL SOL
PURPLE/WHITE 6 2
28 28 28
BOOM 47 47
RELAY BLACK
BLK
BLK
RED/GRAY 35 2 10
7.5 AMP
39
BROWN BROWN/WHITE
7 35 TAN
SPLICE 10 10
BROWN/WHITE
35 35
BLK
BLK
40 AMP
7.5 AMP
RED RED
46 27 27 27 2
26 2 2
2
1 BLK
BRN/BLK
3 2 BLK
PURPLE 4 5 2
3
IGNITION
SWITCH
7.5 AMP
BLK
BLK
BATTERY CAB
FRAME
42 GROUND
FUEL
GAUGE STABILIZER
WHITE/ORANGE
L
LIGHT
DK. BLUE/ORANGE
I S
WHITE
G
40 40
RED
2
TAN
RED
2 STARTER
I
BLACK 27
S G
2 20 20
46
1 HOUR- 27 29 TO
METER 20 STARTER
CIRCUIT
46 BREAKER RELAY
MOUNTING 5
STUD
TO LOGIC TO
107 HARNESS ALTERNATOR
51
46 108 VIOLET
BRAKE 112
PEDAL GREY PARK BRAKE
SWITCH 45 111
114
113
DISCONNECT
RELAY
42 45 NEUTRAL
RED START RED
RELAY
45 EMERGENCY
BRAKE GRAY
BLUE/ORANGE
SWITCH TO
45 TRANSMISSION
HARNESS
DK. BLUE/ORANGE TO
TO 106 STARTER
TRANSMISSION RELAY
HARNESS
MH0720
360 Origin 2/00

SECTION 10
10054 Stabilizer Circuit
(S/N 9908 & Before)
SOL
3
SOL 28
2
STABILIZER 4
RELAY VALVE
DK. BLUE/ORANGE
BOOM
45 2 SENSOR
BROWN
47
PUR/BLK
STABILIZER
40 +
CYLINDER
BLUE
SOL SOL
5 1
FROM TAN
2 10 LOGIC
BLK
(-)
HARNESS
39 48 SOL SOL
6 2
28 28 28
BOOM 47 47
RELAY 10 10
BLK
BLK
PURPLE/WHITE
CIRCUIT RED/GRAY BLACK 35 2 10
BREAKER 39
7.5 AMP
BROWN BROWN/WHITE
7 35 TAN
SPLICE 10 10
NOTE: 40 AMP Circuit BROWN/WHITE
Breaker replaced with 35 35
CIRCUIT
40 AMP sealed fuse
BLK
BLK
BREAKER 40 AMP
7.5 AMP RED RED
S/N 8739 & After. 27 27 27 2
46 2 2
26 2
1 BLK
BRN/BLK
3 2 BLK
PURPLE 4 5 2
3
IGNITION
CIRCUIT
BREAKER
SWITCH
7.5 AMP
BLK
BLK
42
FUEL
GAUGE STABILIZER
WHITE/ORANGE
L
LIGHT
DK. BLUE/ORANGE
I S
G
40 40
2
TAN
2 BATTERY CAB
FRAME
I GROUND
BLACK
S G
2 20 20
46
HOUR-
METER 20
46
RED
CIRCUIT
STARTER
BREAKER
RED
MOUNTING 27
STUD
WHITE
BRAKE 46
PEDAL GREEN
27 29 TO
RELAY
AND 5
42 45
NEUTRAL
45 SWITCH
TO
EMERGENCY ALTER-
BRAKE NATOR
SWITCH
45
DK. BLUE/ORANGE
MH0271
Rev. 2/00 361

SECTION 10
10054 Stabilizer Circuit
(S/N 9909 & After)
SOL
3
SOL 28
2
STABILIZER 4
RELAY VALVE
DK. BLUE/ORANGE BOOM
45 2 SENSOR
BROWN
47
PUR/BLK
STABILIZER
40 +
CYLINDER
BLUE
SOL SOL
5 1
FROM TAN
2 10 LOGIC
BLK
(-)
HARNESS
39 48 SOL SOL
6 2
28 28 28
BOOM 47 47
RELAY 10 10
BLK
BLK
PURPLE/WHITE
RED/GRAY BLACK 35 2 10
39
7.5 AMP
BROWN BROWN/WHITE
7 35 TAN
SPLICE 10 10
BROWN/WHITE
35 35
40 AMP SEALED
BLK
BLK
7.5 AMP FUSE
RED RED
46 27 27 27 2
26 2 2
2
1 BLK
BRN/BLK
3 2 BLK
PURPLE 4 5 2
3
IGNITION
SWITCH
7.5 AMP
BLK
BLK
42 BATTERY CAB
FRAME
FUEL GROUND
GAUGE STABILIZER
WHITE/ORANGE
L
LIGHT
DK. BLUE/ORANGE
I S
WHITE
G
40 40
2
TAN
RED
RED
2
I STARTER
BLACK
S G
2 20 20
46 27
20
1 HOUR- CIRCUIT 27 29 TO
STARTER
BREAKER
METER MOUNTING RELAY
46 STUD 5
TO LOGIC
107 HARNESS TO
ALTER-
51 NATOR
46 108 VIOLET
BRAKE 112
PEDAL GREY PARK BRAKE
114
SWITCH 45 111 113 DISCONNECT
42 45 NEUTRAL RELAY
RED
START RED
RELAY
EMERGENCY
45 BRAKE GRAY
BLUE/ORANGE
SWITCH TO
45 TRANSMISSION
HARNESS
DK. BLUE/ORANGE TO
TO 106 STARTER
TRANSMISSION RELAY
HARNESS
MH0730
362 Origin 2/00

SECTION 10
NOTES
363
SECTION 10
Stabil-TRAK System
The following information explains the difference between a typical
This illustration shows the
telescopic handler and the benefits that the Stabil-TRAK System increase in stability with
provides. 3 the Stabil-TRAK System.
Load
Most telescopic handlers operate within a 3 point stability triangle, as
Center of
defined by points A, B, and C in the illustration to the right. Point 1 in Gravity
the illustration represents the center of gravity of an unloaded
vehicle. The load has its own center of gravity indicated by Point 3.
Combined
When the vehicle is loaded, the vehicle and the load become one Center of
mass having a combined center of gravity represented by Point 2. Gravity
As the boom is lowered or extended, Point 2 will move forward in the FRONT
2
3 point stability triangle, or backward in the stability triangle as the
Vehicle
boom is raised. Point 2 can also move left or right toward the edges B Center of
1
of the stability triangle if the frame is tilted. As long as Point 2 Gravity
remains within the boundaries of the 3 point stability triangle, the
vehicle will remain stable. If Point 2 ever goes beyond the boundaries C
of the stability triangle, the vehicle can tip over.
A
In the locked mode, the exclusive Stabil-TRAK System provides a
4 point stability rectangle by positively locking the frame to the rear D
axle through the stabilizer cylinder. The vehicle is then supported at 3 Point
Stability
four points, A, B, D, and E. While in the locked mode, it is clear that Triangle
Point 2 will remain within the entire boundary of the 4 point Stabil- Stabil-TRAK
4 Point Stability
TRAK stability rectangle, giving the operator more flexibility in Rectangle E
positioning a load.
PH0712
The Stabil-TRAK System functions in the following three modes:

Angle Of 3 Point Stability
Free Pivot Mode
Stabil-TRAK
With the boom below 40°, the Stabil-TRAK System is in Activation
the free pivot mode and the rear axle is allowed to pivot 40°
freely.
The frame tilt functions normally, with or without the
outriggers down.
FREE PIVOT
MODE
Stabil-TRAK
Light "OFF"
PH0770
PH0721 PH0750 Outriggers Down
Final Positioning Mode Angle Of 3 Point Stability

Stabil-TRAK
With the boom above 40°, and the vehicle traveling, the Activation FINAL
Stabil-TRAK System is in the final positioning mode. In 40° POSITIONING
this mode the rear axle is unlocked and is allowed to MODE
Stabil-TRAK Light
pivot, but will respond SLOWLY to changes in terrain. "OFF"
The frame tilt functions normally in this mode.
FREE PIVOT
MODE
Stabil-TRAK
Light
"OFF"
PH0731 PH0750
Travel
Angle Of 4 Point Stability

Locked Mode Stabil-TRAK
With the boom above 40°, and one or more of the Activation LOCKED
following functions activated, the Stabil-TRAK System is 40° MODE
Stabil-TRAK
in the locked mode and the rear axle is locked so it is Light "ON"
rigid with the frame.
• Engaging the Emergency Brake Switch FREE PIVOT
• Placing the Travel Select Lever in NEUTRAL MODE
Stabil-TRAK
• Depressing and holding the Service Brake Pedal Light
The frame tilt functions slower than normal in this mode, "OFF"
with or without the outriggers down.

PH0760
PH0741 PH0780 Outriggers Down
364 Rev. 2/00

SECTION 10
Stabil-TRAK System
40°
Angle Of
Stabil-TRAK
Activation
FREE PIVOT
MODE
Stabil-TRAK Light
"OFF"
MH0362
Free Pivot Mode

Boom Angles are below 40°.
Rear Axle is allowed to pivot freely.
Rev. 2/00 365

SECTION 10
Stabil-TRAK System
FINAL
Angle Of POSITIONING
40°
Stabil-TRAK MODE
Activation Stabil-TRAK Light
"OFF"
FREE PIVOT
MODE
Stabil-TRAK Light
"OFF"
Travel MH0372
Final Positioning Mode

Boom Angles are above 40° with vehicle traveling.
Rear axle is unlocked and is allowed to pivot, but will respond SLOWLY to changes in terrain.
366 Rev. 2/00

SECTION 10
Stabil-TRAK System
Angle Of LOCKED
40° MODE
Stabil-TRAK
Stabil-TRAK Light
Activation "ON"
FREE PIVOT
MODE
Stabil-TRAK Light
"OFF"
MH0382
Locked Mode
Boom Angles are above 40°.
Rear axle is locked so it is rigid with the frame.
Activated by one or more of these functions:
• Engaging the Emergency Brake Switch
• Placing Travel Select Lever in NEUTRAL
• Depressing and holding the Service Brake Pedal
Rev. 2/00 367

SECTION 10
8042/10042
Stabil-TRAK System Troubleshooting
(S/N 9908 & Before)
)
)55 (
( (
( 3
3,, 9
92
2 7
7 0
0 2
2'' (
( )
),, 1
1 $
$// 3
322 6
6 ,
, 7,
7, 2
2 1
1 ,
, 1
1 *
* 0
0 2
2'' (
( /
/22 &
& .
. (
( '
' 0
0 2
2'' (
(
)
)55 (
( (
( 3
3,, 9
92
2 7
7 0
0 2
2'' (
( )
),, 1
1 $
$// 3
322 6
6 ,
, 7,
7, 2
2 1
1 ,
, 1
1 *
* 0
0 2
2'' (
( /
/22 &
& .
. (
( '
' 0
0 2
2'' (
(
Reference page 370 & 371 Reference page 372 & 373 Reference page 374 & 375
Machine
Conditions Ignition On Ignition On
Ignition On
Boom Above 40° Boom Above 40°
Switch/ Boom Below 40°
SB Released PB & SB Applied
Relay Trans. Fwd. or Rev.
Trans. Fwd. or Rev. Trans. Neutral
Solenoid
Solenoid 1 E DE DE
Solenoid 2 E DE DE
Solenoid 3 DE DE E
Solenoid 4 DE DE E
Solenoid 5 DE E DE
Solenoid 6 DE E DE
Boom Angle Sensor C O O
Boom Switch Relay E DE DE
Stabilizer Lock Relay DE DE E
Stabilizer Light Off Off On
Definitions:
PB = Park Brake
SB = Service Brake
DE = De-energized
E = Energized
C = Closed
O = Open
368 Origin 10/97

SECTION 10
8042/10042
Stabil-TRAK Electrical Circuit
,
, J
J Q
Q L
L W
W L
L R
RQQ ´2
´2)))
)µµ
,
, J
J Q
Q L
L W
W L
L R
RQQ ´2
´2)))
)µµ
Ignition “OFF”
(S/N 9908 & Before)
See NOTE
A
40 Amp DE
See NOTE
D 35
See B
NOTE BOOM 39
IGN. SWITCH O
C SWITCH 10
RELAY
DE
42
45
1 BOOM UP 28 48
FUEL
SHUTOFF Fwd/Rev
NEU.
SWITCH STABILIZER
LOCK
PARK RELAY BOOM PROXIMITY
BRAKE DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
SWITCH
14 SOL. SOL.
SOL. SOL. 2 1
SOL. SOL. 4 3
41 6 5
NEUTRAL
START PARK
SWITCH BRAKE/ DE
DECLUTCH
SOLENOID DE DE STABILIZER
ENGAGED
STARTER LIGHT
SOLENOID
2
LEGEND NOTE:
DE = De-energized 7.5 Amp - S/N 292 & After
E = Energized 6.0 Amp - S/N 291 & Before
O = Open
PB = Park Brake
SB = Service Brake S/N 8042/10042-0291 & Before
Boom Switch Relay located in Kick Panel.
Stabilizer Lock Relay located under Dash to
the left side of the Steering Wheel
S/N 8042/10042-0292 & After
Boom Switch and Stabilizer Lock
Relays located in Kick Panel
A 6.0 Amp Stabil-TRAK Relays &

Proximity Switch
B 6.0 Amp Stabilizer Lock Relay
A 7.5 Amp Stabil-TRAK Solenoids,

Relay & Proximity Switch
B 7.5 Amp Steering Select Circuit C 6.0 Amp Park Brake Switch
& Stabilizer Lock Relay
Boom D 40 Amp Ignition Switch Feed
Switch
Relay C 7.5 Amp Warning Lights, Park Brake Switch,
Fuel Gauge & Hourmeter
Stabilizer
Lock
Relay D 40 Amp Ignition Switch Feed
Stabilizer
Lock Boom
Relay Switch
Relay
SH0402
Rev. 2/00 369

SECTION 10
8042/10042 )
) U
)
U H
) U
HH
U H
HH
H
H

3
3 L
3
L Y
3 L
Y
L Y
Y
R
R
R W
W
R W
W

0
0
0
0
R
R G
R
G H
R G
H
G H
H
1. Ignition “ON” 4. SB & PB Released
Stabil-TRAK Electrical Circuit 2. Transmission in Fwd. or Rev. 5.
Free Pivot Mode &
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
3. Boom Below 40° 6.

&
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
(S/N 9908 & Before)
See NOTE
A
40 Amp
See NOTE
D E 35
See B
NOTE BOOM 39
IGN. SWITCH C
C SWITCH 10
RELAY
42 DE
45
1 BOOM UP 28 48
FUEL
SHUTOFF Fwd/Rev
NEU.
SWITCH STABILIZER
LOCK
BRAKE DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
SWITCH
14 SOL. SOL.
SOL. SOL. 2 1
SOL. SOL. 4 3
41 6 5
NEUTRAL
START
SWITCH PARK
BRAKE/ E
DECLUTCH DE DE STABILIZER
E SOLENOID ENGAGED
STARTER LIGHT
SOLENOID
2
LEGEND NOTE:
C = Closed
PB = Park Brake
S/N 8042/10042-0292 & After

Proximity Switch

Boom
D 40 Amp Ignition Switch Feed
Switch
Stabilizer
Lock
Stabilizer
Lock
Boom
Relay
Switch
Relay
SH0581
370 Rev. 2/00

SECTION 10
8042/10042 Stabil-TRAK Hydraulic Circuit
Free Pivot Mode
(S/N 9908 & Before)
STABILIZER CYLINDER
FRAME TILT
CYLINDER SOLENOID
2
.029
.029
E
E SOL. 2 SOL. 1
R
R
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6 SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
46 GPM
SOL. 3
500 - 525
PSI
TP
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION HYDRAULIC STABILIZER
RESERVOIR VALVE
BLOCK CHECK VALVE
*100 PSI
(S/N 2194 &
PRESSURE Before Only)
REDUCING
P
T
VALVE
B
S
C
T
500 - 525 PSI P

R
S
SOL. 3
V
SOLENOID
P *60 PSI 4 BR
K
T
TP T
PRESSURE REDUCING
*100 PSI VALVE
S/N 2195 & After 200 +/- 25 PSI
(S/N 2194 & Before *60 PSI) SOLENOID
3
CONTROL VALVE PRESSURE REDUCING VALVE BLOCK
(located on valve plate under cab)
S/N 2194 & BEFORE AND STABILIZER VALVE BLOCK
SH0570
CONDITIONS:
Boom below 40°, vehicle stopped, and transmission in forward or reverse.
Solenoids 1 and 2 are energized to permit flow of rear axle stabilizer cylinder oil to hydraulic reservoir and normal frame tilt.
Solenoids 3, 4, 5, and 6 are de-energized.
If vehicle is stopped by service brakes, or park brake switch, or transmission in neutral; the same conditions apply.
Rev. 2/00 371

SECTION 10
8042/10042 )
) L
)
L Q
) L
Q
L Q
Q
D
D O
D
O
D O
O

3
3 R
3
R V
3 R
V L
R V
L W
V L
WL
L W
WL
L
L
R
R Q
R
Q L
R Q
L Q
Q L
Q J
L Q
J
Q J
J

0
0
0
0
R
R G
R
G H
R G
H
G H
H
1. Ignition “ON” 4. SB Released
Final Positioning Mode 2. Transmission in Fwd. or Rev. 5.
(S/N 9908 & Before)
&
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
3. Boom Above 40° 6.
See NOTE
A
See NOTE
40 Amp DE
See B 35
D NOTE
IGN. SWITCH
C BOOM 39
SWITCH 10 O
RELAY
DE
42
45
1 BOOM UP 28 48
FUEL
SHUTOFF Fwd/Rev
NEU.
SWITCH STABILIZER
LOCK
BRAKE DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
SWITCH
14 SOL. SOL.
SOL. SOL. 2 1
SOL. SOL. 4 3
41 6 5
NEUTRAL PARK
START BRAKE/
SWITCH DECLUTCH DE
SOLENOID
DE STABILIZER
ENGAGED
STARTER LIGHT
SOLENOID E
2
LEGEND NOTE:
O = Open
PB = Park Brake
S/N 8042/10042-0292 & After

Proximity Switch

Switch
Relay
C 7.5 Amp Warning Lights, Park Brake Switch,
Stabilizer
Lock
Stabilizer
Lock Boom
Relay Switch
Relay
SH0561
372 Rev. 2/00

SECTION 10
(S/N 9908 & Before)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
.029
E E
SOL. 2 SOL. 1
R R
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6 SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
46 GPM
SOL. 3
500 - 525
PSI
TP
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION
HYDRAULIC STABILIZER
TANK VALVE
BLOCK CHECK VALVE
*100 PSI
(S/N 2194 &
REDUCING
P
T
VALVE
B
S
C
T
500 - 525 PSI P

R
S
P SOL. 3
V
SOLENOID
T *60 PSI 4 BR
K
TP PRESSURE REDUCING T
*100 PSI VALVE
S/N 2195 & After 200 +/- 25 PSI
CONTROL VALVE
(located on valve plate under cab) 3
PRESSURE REDUCING VALVE BLOCK
SH0550
CONDITIONS:
Boom raised above 40°, vehicle in forward or reverse; proximity switch relay energizes solenoids 5 and 6; solenoids 1, 2, 3, and 4 are de-
energized.
Rear axle stabilizer cylinder oil flow is dampened to the hydraulic reservoir through the .060 orifices. The rear axle will react to terrain changes,
however the reaction will be dampened by the orifices.
The operator controls speed of frame tilt of the front axle in response to the orifices rear axle.
Origin 2/00 373

SECTION 10
8042/10042 /
/ R
/
R F
/ R
F N
R F
NH
F N
NH
HG
G
HG
G

0
0
0
0
R
R G
R
G H
R G
H
G H
H
1. Ignition “ON” 4. SB & PB Applied
Stabil-TRAK Electrical Circuit 2. Transmission in Neutral 5.
Locked Mode &
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V

&
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
(S/N 9908 & Before)
See NOTE
A
40 Amp See NOTE
DE
D See B 35
NOTE
IGN. SWITCH
C BOOM 39
SWITCH 10 O
RELAY
42
45
1 BOOM UP 28 48
FUEL
SHUTOFF Fwd/Rev
NEU.
SWITCH STABILIZER
LOCK
PARK RELAY PROXIMITY
BRAKE BOOM
DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
SWITCH
14
SOL. SOL.
SOL. SOL. 2 1
SOL. SOL. 4 3
41 6 5
NEUTRAL PARK
START BRAKE/
SWITCH DECLUTCH
DE
SOLENOID
E STABILIZER
ENGAGED
STARTER LIGHT
SOLENOID DE
2
LEGEND NOTE:
O = Open
PB = Park Brake
S/N 8042/10042-0292 & After

Proximity Switch

Switch
Stabilizer
Lock
Relay D 40 Amp Ignition Switch Feed Stabilizer
Lock
Boom
Relay
Switch
Relay
SH0541
374 Rev. 2/00

SECTION 10
Locked Mode
(S/N 9908 & Before)
FRAME TILT STABILIZER CYLINDER
CYLINDER
SOLENOID
2
.029
E
.029
E
R SOL. 2 SOL. 1
R
SOLENOID
6
.060 SOLENOID
5
SOLENOID
1
SOL. 6 SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
46 GPM
SOL. 3
500 - 525
PSI
TP
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION
HYDRAULIC STABILIZER
VALVE CHECK VALVE
TANK *100 PSI
BLOCK (S/N 2194 &
Before Only)
PRESSURE
REDUCING
P
T
VALVE
B
S
C
T
500 - 525 PSI P

R
S
SOL. 3
V
P SOLENOID
T *60 PSI 4 BR
K
TP PRESSURE REDUCING T
*100 PSI VALVE

S/N 2195 & After 200 +/- 25 PSI
CONTROL VALVE 3
SH0530
CONDITIONS:
Boom raised above 40° and vehicle stopped with service brake on, or park brake switch engaged, or transmission in neutral.
Solenoids 1, 2, 5, and 6 de-energized and solenoids 3 and 4 energized.
Rear axle is locked. If the frame is tilted, the cylinders are slaved and tilt speed is slowed by .029 orifices.
Rev. 2/00 375

SECTION 10
8042/10042
Stabil-TRAK System Troubleshooting
(S/N 9909 & After)
)
)55 (
( (
( 3
3,, 9
92
2 7
7 0
0 2
2'' (
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),, 1
1 $
$// 3
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6 ,
, 7,
7, 2
2 1
1 ,
, 1
1 *
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2'' (
( /
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' 0
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Reference page 378 & 379 Reference page 380 & 381 Reference page 382 & 383
Machine
Conditions Ignition On Ignition On
Ignition On
Boom Above 40° Boom Above 40°
Switch/ Boom Below 40°
SB Released PB & SB Applied
Relay Trans. Fwd. or Rev.
Trans. Fwd. or Rev. Trans. Neutral
Solenoid
Solenoid 1 E DE DE
Solenoid 2 E DE DE
Solenoid 3 DE DE E
Solenoid 4 DE DE E
Solenoid 5 DE E DE
Solenoid 6 DE E DE
Boom Angle Sensor C O O
Boom Switch Relay E DE DE
Stabilizer Lock Relay DE DE E
Stabilizer Light Off Off On
Park Brake Disconnect E E DE
Relay
Neutral Start Relay DE DE E
Definitions:
PB = Park Brake
SB = Service Brake
DE = De-energized
E = Energized
C = Closed
O = Open
376 Origin 2/00

SECTION 10
8042/10042
,
, J
J Q
Q L
L W
W L
L R
RQQ ´2
´2)))
)µµ
,
, J
J Q
Q L
L W
W L
L R
RQQ ´2
´2)))
)µµ
Ignition “OFF”
(S/N 9909 & After)
A
40 Amp DE
B
D 35
C 39
IGN. SWITCH BOOM
SWITCH 10 O
46 RELAY
DE
45
1 46 BOOM UP 28 48
FUEL 45
SHUTOFF
STABILIZER
LOCK
BRAKE DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
45 SWITCH
112 41 SOL. SOL.
SOL. SOL. 2 1
107 SOL. SOL. 4 3
6 5
111
PARK
DE BRAKE
DE DE
113 DE
114 108
DE STABILIZER
ENGAGED
LIGHT
100 100
NEUTRAL
START 106 PARK BRAKE
RELAY DISCONNECT
RELAY
To Starter Relay
114 113 108
To Transmission Harness To Transmission Harness

RELAY LOCATIONS
7.5 Amp Outrigger Switches
Relay Block located under Dash (10042 Only)
attached to Back of Bulkhead with Velcro 10 Amp Optional Enclosed Cab Windshield
Washer/Wiper Switch and Circulation Fan
LEGEND Back-Up A 7.5 Amp Stabil-TRAK Solenoids,
Alarm Relay & Proximity Switch
DE = De-energized Relay B 7.5 Amp Steering Select Circuit
E = Energized Boom 10 Amp Horn and Back-Up Alarm
Neutral
O = Open Start Switch (Optional-Cab Heater Fan)
Relay 7.5 Amp Warning Lights, Park Brake Switch,
PB = Park Brake Relay C
SB = Service Brake Park Stabilizer
20 Amp Optional Lighting Kit
Brake Lock
Disconnect Relay D 40 Amp Ignition Switch Feed
Relay
SH1290
Origin 2/00 377

SECTION 10
8042/10042 )
) U
)
U H
) U
HH
U H
HH
H
H

3
3 L
3
L Y
3 L
Y
L Y
Y
R
R
R W
W
R W
W

0
0
0
0
R
R G
R
G H
R G
H
G H
H
Free Pivot Mode &
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
3. Boom Below 40° 6.

&
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
(S/N 9909 & After)
A
40 Amp E
B
D 35
C 39
IGN. SWITCH BOOM
SWITCH 10 C
46 RELAY
DE
45
1 46 BOOM UP 28 48
FUEL 45
SHUTOFF
STABILIZER
LOCK
BRAKE DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
45 SWITCH
112 41 SOL. SOL.
SOL. SOL. 2 1
107 SOL. SOL. 4 3
6 5
111
PARK
DE BRAKE
E DE E
113
114 108
DE STABILIZER
E ENGAGED
LIGHT
100 100
NEUTRAL
RELAY DISCONNECT
RELAY
To Starter Relay
114 113 108

RELAY LOCATIONS
F 7.5 Amp Outrigger Switches
(10042 Only)
Relay Block located under
Dash and attached to Back 10 Amp Optional Enclosed Cab Windshield
Shifter in Forward Position Washer/Wiper Switch and Circulation Fan
of Bulkhead with Velcro
Back-Up Relay & Proximity Switch
Alarm 7.5 Amp Steering Select Circuit
LEGEND Relay
B
10 Amp Horn and Back-Up Alarm
DE = De-energized Neutral
Boom
Switch (Optional-Cab Heater Fan)
E= Energized Start
Relay
O= Open 20 Amp Optional Lighting Kit
Stabilizer
C= Closed Park
Brake Lock
PB = Park Brake Disconnect Relay D 40 Amp Ignition Switch Feed
Relay
SB = Service Brake
SH1300
378 Origin 2/00

SECTION 10
Free Pivot Mode
(S/N 9909 & After)
STABILIZER CYLINDER
FRAME TILT
CYLINDER SOLENOID
2
.029
.029
E
E SOL. 2 SOL. 1
R
R
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6 SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
LS DISPLACEMENT
LS PUMP
45 GPM
SOL. 3
500 - 525
PSI
200 +/- 25 PSI

FRAME TILT
VALVE
SECTION STABILIZER
VALVE
BLOCK
HYDRAULIC
RESERVOIR PRESSURE
REDUCING
P
T
VALVE
B
S
C
T
500 - 525 PSI P

R
S
SOLENOID
P 4 BR
K
T
PRESSURE REDUCING T
VALVE
SOLENOID
3
CONTROL VALVE PRESSURE REDUCING VALVE BLOCK
AND STABILIZER VALVE BLOCK
SH1170
CONDITIONS:
Boom below 40°, vehicle stopped, and transmission in forward or reverse.
Solenoids 1 and 2 are energized to permit flow of rear axle stabilizer cylinder oil to hydraulic reservoir and normal frame tilt.
Solenoids 3, 4, 5, and 6 are de-energized.
If vehicle is stopped by service brakes, or park brake switch, or transmission in neutral; the same conditions apply.
Origin 2/00 379

SECTION 10
8042/10042 )
) L
)
L Q
) L
Q D
L Q
D O
Q D
O
D O
O

3
3 R
3
R V
3 R
V L
R V
L W
V L
W
L W
W
L
L R
L
R Q
L R
Q L
R Q
L
Q L
L
Q
Q J
Q
J
Q J
J

0
0
0
0
R
R G
R
G H
R G
H
G H
H
Final Positioning Mode &
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V

&
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
(S/N 9909 & After)
A
40 Amp
B DE
D 35
C 39
IGN. SWITCH BOOM
SWITCH 10 O
46 RELAY
DE
45
1 46 BOOM UP 28 48
FUEL 45
SHUTOFF
STABILIZER
LOCK
BRAKE DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
45 SWITCH
112 41
SOL. SOL. SOL. SOL. SOL.
107 SOL. 1
6 5 4 3 2
111
PARK
DE BRAKE
E DE
113 E
114 108
E DE STABILIZER
ENGAGED
LIGHT
100 100
NEUTRAL
RELAY DISCONNECT
RELAY
To Starter Relay
114 113 108

RELAY LOCATIONS
F Relay Block located under
(10042 Only)
Dash attached to Back of 10 Amp Optional Enclosed Cab Windshield
Shifter in Forward Position Bulkhead with Velcro Washer/Wiper Switch and Circulation Fan
Back-Up
B 7.5 Amp Steering Select Circuit
Alarm
Relay
10 Amp Horn and Back-Up Alarm
LEGEND Boom
Switch (Optional-Cab Heater Fan)
Neutral Relay C 7.5 Amp Warning Lights, Park Brake Switch,
DE = De-energized Start
Relay
E = Energized Stabilizer
O = Open Park
Brake
Lock
PB = Park Brake Disconnect
Relay
SB = Service Brake
SH1310
380 Origin 2/00

SECTION 10
(S/N 9909 & After)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
.029
E E
SOL. 2 SOL. 1
R R
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6 SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
LS DISPLACEMENT
LS PUMP
45 GPM
SOL. 3
500 - 525
PSI
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION
STABILIZER
HYDRAULIC VALVE
RESERVOIR BLOCK CHECK VALVE
*100 PSI
(S/N 2194 &
REDUCING
P
T
VALVE
B
S
C
T
500 - 525 PSI P

R
S
P
V
SOLENOID
T
4 BR
K
PRESSURE REDUCING T
VALVE
CONTROL VALVE SOLENOID

(located on valve plate under cab) 3
SH1180
CONDITIONS:
Boom raised above 40°, vehicle in forward or reverse; proximity switch relay energizes solenoids 5 and 6; solenoids 1, 2, 3, and 4 are de-
energized.
Rear axle stabilizer cylinder oil flow is dampened to the hydraulic reservoir through the .060 orifices. The rear axle will react to terrain changes,
however the reaction will be dampened by the orifices.
The operator controls speed of frame tilt of the front axle in response to the orifices rear axle.
Origin 2/00 381

SECTION 10
8042/10042 /
/ R
/
R F
/ R
F N
R F
NH
F N
NH
HG
G
HG
G

0
0
0
0
R
R G
R
G H
R G
H
G H
H
1. Ignition “ON” 4. SB & PB Applied
Stabil-TRAK Electrical Circuit 2. Transmission in Neutral 5.
Locked Mode &
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V

&
& R
R Q
Q G
G L
L W
WLL R
R Q
Q V
V
(S/N 9909 & After)
A
40 Amp
B DE
D 35
C
IGN. SWITCH BOOM 39
SWITCH 10 O
46 RELAY
E
45
1 46 BOOM UP 28 48
FUEL 45
SHUTOFF
STABILIZER
LOCK
BRAKE DOWN SWITCH
SWITCH SERVICE 40
BRAKE 47
45 SWITCH
112 41
SOL. SOL. SOL. SOL. SOL.
107 SOL. 1
6 5 4 3 2
111
PARK
E BRAKE
DE DE
113 DE
114 108
E STABILIZER
DE ENGAGED
LIGHT
100 100
NEUTRAL
RELAY DISCONNECT
RELAY
To Starter Relay
114 113 108

RELAY LOCATIONS
N Relay Block located under
Dash and attached to Back
(10042 Only)
10 Amp Optional Enclosed Cab Windshield
of Bulkhead with Velcro Washer/Wiper Switch and Circulation Fan
Shifter in Neutral Position A 7.5 Amp Stabil-TRAK Solenoids,
Back-Up B 7.5 Amp Steering Select Circuit
Alarm & Stabilizer Lock Relay
Relay
Boom 10 Amp Horn and Back-Up Alarm
LEGEND Switch (Optional-Cab Heater Fan)
Neutral Relay C 7.5 Amp Warning Lights, Park Brake Switch,
Start Fuel Gauge & Hourmeter
DE = De-energized Relay 20 Amp Optional Lighting Kit
E= Energized Stabilizer
Lock
O= Open Park
Brake Relay D 40 Amp Ignition Switch Feed
PB = Park Brake Disconnect
Relay
SB = Service Brake
SH1320
382 Origin 2/00

SECTION 10
Locked Mode
(S/N 9909 & After)
FRAME TILT STABILIZER CYLINDER

CYLINDER
SOLENOID
2
.029
E
.029
E
R SOL. 2 SOL. 1
R
SOLENOID
6
.060 SOLENOID
5
SOLENOID
1
SOL. 6 SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
LS DISPLACEMENT
LS PUMP
45 GPM
SOL. 3
500 - 525
PSI
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION
STABILIZER
HYDRAULIC VALVE CHECK VALVE
RESERVOIR *100 PSI
BLOCK (S/N 2194 &
Before Only)
PRESSURE
REDUCING
P
T
VALVE
B
S
C
T
500 - 525 PSI P

R
S
P SOLENOID
T 4 BR
K
T
PRESSURE REDUCING
VALVE
SOLENOID
CONTROL VALVE 3
SH1190
CONDITIONS:
Boom raised above 40° and vehicle stopped with service brake on, or park brake switch engaged, or transmission in neutral.
Solenoids 1, 2, 5, and 6 de-energized and solenoids 3 and 4 energized.
Rear axle is locked. If the frame is tilted, the cylinders are slaved and tilt speed is slowed by .029 orifices.
Origin 2/00 383

SECTION 10

6
6 W
W D
DEE L
L O
O
75
75 $
$.
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Reference Reference Reference Reference Reference

page 386 page 387 page 388 page 389 page 390
Machine Ignition On Ignition On Ignition On Ignition On Ignition On

Conditions Boom Below 40° Boom Below 40° Boom Below 40° Boom Above 40° Boom Above 40°
Boom Retracted Boom Extended Boom Extended Boom Retracted Boom Retracted
Switch/
PB & SB Released PB & SB Released PB & SB Applied PB & SB Released PB & SB Released
Relay
Trans. Fwd. or Rev. Trans. Fwd. or Rev. Trans. Neutral Trans. Fwd. or Rev. Trans. Fwd. or Rev.
Solenoid
Outriggers Up Outriggers Up Outriggers Down Outriggers Up Outriggers Down
Solenoid 1 E E E DE DE
Solenoid 3 DE DE DE DE DE
Solenoid 5 DE DE DE E E
Boom Angle Sensor C C O O O
Boom Relay E E E DE DE
Stabilizer Lock Relay DE DE E DE DE
Stabilizer Light Off Off On Off On
%
% 2
2 2
200 (
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Boom Extend Proximity

C O O C C
Switch
Boom Extend Interlock
E DE DE E E
Relay
Boom Extend Lockout
E DE DE E E
Relay
Outrigger Lockout Relay E DE DE E E
Outrigger Pressure
O O C O C
Switches
Left Outrigger Lockout
DE DE E DE DE
Relay
Right Outrigger Lockout
DE DE E DE DE
Relay
Stabilizer Interlock Relay DE DE E DE E
Stabilizer Lock-Up Relay DE DE E DE DE
Extend Circuit Solenoid
E DE E E E
Valve
Park Brake Solenoid Valve E E DE E E
Park Brake Interlock Relay DE DE E DE DE
NOTE: If an outrigger is up or a pressure switch is defective, boom on 10054 will not extend beyond 42 series extension limit.
Definitions: H
Boom Retracted = Less than 42 series extension limit G
Boom Extended = Boom at 42 series extension limit or greater (See Figure) F
E
PB = Park Brake D
SB = Service Brake it C
DE = De-energized im B
L
n
E = Energized A
sio
te n
C = Closed
42 Series Ex
O = Open
OH0630
384 Rev. 2/00

SECTION 10

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6 W
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5 $
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0 2
2 '
' (
(
0
0 2
2 '
' (
(
0
0 2
2 '
' (
(
0
0 2
2 '
' (
(

Reference Reference Reference Reference

page 391 page 392 page 393 page 394
Machine Ignition On Ignition On Ignition On Ignition On

Conditions Boom Above 40° Boom Above 40° Boom Above 40° Boom Above 40°
Boom Retracted Boom Retracted Boom Extended Boom Extended
Switch/
PB & SB Applied PB & SB Applied PB & SB Applied PB & SB Applied
Relay
Trans. Neutral Trans. Neutral Trans. Neutral Trans. Neutral
Solenoid
Outriggers Up Outriggers Down Outriggers Up Outriggers Down
Solenoid 1 DE DE DE DE
Solenoid 3 E E E E
Solenoid 4 E E E E
Boom Angle Sensor O O O O
Boom Relay DE DE DE DE
Stabilizer Lock Relay E E E E
Stabilizer Light On On On On
%
% 2
2 2
2 0
0 (
( ;
;7(
7( 1
1 '
' ,
, 1
1 7(
7( 5
5 /
/22 &
& .
. 6
6 <
<6
6 7
7 (
( 0
0 75
75 2
2 8
8 %
% /
/(( 6
6 +
+ 2
2 2
2 7,
7, 1
1 *
*
%
% 2
2 2
2 0
0 (
( ;
;7(
7( 1
1 '
' ,
, 1
1 7(
7( 5
5 /
/22 &
& .
. 6
6 <
<6
6 7
7 (
( 0
0 75
75 2
2 8
8 %
% /
/(( 6
6 +
+ 2
2 2
2 7,
7, 1
1 *
*

C C O O
Switch
E E DE DE
Relay
Boom Extend Lockout
E E DE DE
Relay
Outrigger Lockout Relay E E DE DE
Outrigger Pressure
O C O C
Switches
DE DE DE E
Relay
DE DE DE E
Relay
Stabilizer Interlock Relay DE E DE E
Stabilizer Lock-Up Relay DE DE DE E
Extend Circuit Solenoid
E E DE E
Valve
Park Brake Solenoid Valve DE DE DE DE
Park Brake Interlock Relay DE DE DE E
Definitions: H
E
PB = Park Brake
D
SB = Service Brake
it C
DE = De-energized im B
L
n
E = Energized A
sio
C = Closed
te n
42 Series Ex
O = Open
OH0630
Rev. 2/00 385

386
+ +
3 3
F 3 E B A E
D
SECTION 10
C 39
Red/Blue
49 Boom
Purple
DE
Red
Org/Gry 56 Switch
(S/N 9908 & Before)
C Relay
Boom Extend Mode 1
O 56 Stabilizer
Ignition 28
Left Interlock
Extend
Yel/Grn
Switch Outrigger Relay 48 Sol.
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
E 57
Red/Wht
2 55 Left Right
Gry/Org
DE
Red/Blk
Outrigger Outrigger
White
To Switch Switch
Org/Wht
42 Tan Boom Right Stabilizer
Fuel Outrigger
Extend Lock-Up
10054 Stabil-TRAK Electrical Circuit
Shutoff Service Pressure

Fwd/Rev Interlock Relay
Park Brake Switch
Neutral
Brake Switch
Org/Red
Switch 71
Switch
35 67 68
45 45 64
2 70 Boom
&
&
Gry/Pur
Neutral 35 Sensor 62
& R
& R
0
0
Start
0
0
Red/Blk
R Q
R Q
Pur/Wht
Switch
Dk. Bl/Red
45 10
Dk. Bl/Org
2
2
Q G
Q G
G L
G L
50 50
Brn/Blk
2 '
2 '
L W
L W
Dk. Blue
Black
WL
WL
To
' (
' (
(
(

L R
L R
Starter

Black
65 DE
R Q
R Q
Interlock 52
Org/Black
Q V
Q V
V
V
Solenoid C
Coil 48 Boom Right
Outrigger Left
DE Park Extend Outrigger Outrigger
Brake Lockout Lockout Lockout
Relay Lockout
Interlock Relay Relay Relay
Brown
3.
2.
1.
59
DE 58 E 63 61
51
Brn/Yel
2
Red/Gry
Green
DE Left Left Right Right
40 Park Extend 2 Outrigger Outrigger
Stabilizer Outrigger
Brake Circuit 2 Outrigger 2
"Up" "Down"
47 Lock Black "Up" "Down"
Solenoid Solenoid
Black
Relay Solenoid Solenoid Solenoid
Valve 2 Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
Ignition “ON”
2
Black
Black
E
Black
Black
Black
Black
Black
Black
E Black
– –
Boom Retracted
Boom Below 40°
Stabilizer Park
Light Brake
Released Relays located in Kick Panel LEGEND
7.5 Amp Outrigger and Extend
6.
5.
4.
Proximity Switch Power A Right Left DE = De-energized

Boom
Outrigger Outrigger E = Energized
Extend
Lockout Lockout
7.5 Amp Outrigger Pressure Interlock O = Open
B Relay Relay
Switch Power C 7.5 Amp Stabil-TRAK Solenoids, C = Closed
RELAY Relay & Proximity Switch PB = Park Brake
Boom LOCATIONS D 7.5 Amp Steering Select Circuit
Park Outrigger Stabilizer SB = Service Brake
Extend & Stabilizer Lock Relay
Brake Lockout Lock-Up
Lockout
Interlock Relay Relay Boom
Relay Block located Relay
under Dash on left side Switch
Outriggers Up
Relay E 7.5 Amp Warning Lights, Park Brake Switch,

of the Steering Wheel Fuel Gauge & Hourmeter
Stabilizer
Stabilizer
PB & SB Released
Interlock
Relay Lock
Relay F 40 Amp Ignition Switch Feed
RELAY LOCATIONS
Transmission in Fwd. or Rev.
SH0312
Rev. 2/00
&
&
& R
& R
0
0
0
0
+ +
Rev. 2/00
R Q
R Q
2
2
Q G
Q G
3 3
G L
G L
2 '
2 '
L W
L W
WL
WL
' (
' (
(
(

L R
L R
3 B A C

F E D

39
R Q
R Q
Q
Q
E
V
V
V
V
Red/Blue
49 Boom
Purple
DE
Red
Org/Gry 56 Switch
O Relay
3.
2.
1.
O 56 Stabilizer
Ignition 28
Extend Left Interlock
Yel/Grn
Switch Proximity Outrigger Relay 48 Sol.
Switch Pressure 1&2
Switch 60
66
7 7
DE 57
Red/Wht
2 55 Left Right
Gry/Org
DE
Red/Blk
Outrigger Outrigger
Switch Switch
Org/Wht
To 42 Tan Boom Right Stabilizer
Ignition “ON”
White
Fuel Extend Outrigger Lock-Up
Shutoff Service Interlock Pressure Relay
Fwd/Rev
Boom Extended
Brake Switch
Boom Below 40°
Park Neutral
Brake Switch
Org/Red
Switch 71
Switch 68
45 45 35 67
64
2 70
Neutral Boom
Gry/Pur
Start 35 Sensor 62
6.
5.
4.
Red/Blk
Switch
Pur/Wht
Dk. Bl/Red
45 10
Dk. Bl/Org
50 50
Brn/Blk
Dk. Blue
Black
To
Starter
Black
Interlock 52 65 DE
Org/Black
Solenoid C
Coil 48 Boom Left Right
Park Extend Outrigger Outrigger
DE Lockout Outrigger
Relay
Outriggers Up
Brown
59
DE 58 63 61
51
Brn/Yel
PB & SB Released
DE 2
Red/Gry
Green
DE Left Right Right
Park Extend 2 Left
40 Stabilizer Outrigger Outrigger Outrigger
Lock Brake Circuit 2 "Up"
Outrigger 2
"Up" "Down"
"Down"
Black
47 Solenoid Solenoid
Relay
Valve Black 2 Solenoid Solenoid Solenoid Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
2
Black
Black
E
Black
Black
Black
Black
Black
Black
DE Black
– –
Stabilizer Park
Light Brake Boom Switch and Stabilizer Lock
Released
Relays located in Kick Panel LEGEND
7.5 Amp Outrigger and Extend DE = De-energized
Proximity Switch Power A Right Left
Boom
Extend
Lockout Lockout
B Relay Relay
Boom LOCATIONS D 7.5 Amp Steering Select Circuit SB = Service Brake
Park Outrigger Stabilizer
Lockout
Stabilizer
Interlock Stabilizer
Relay Lock
RELAY LOCATIONS
SH0323
(S/N 9908 & Before)
SECTION 10
Boom Extend Mode 2

387
388
+ +
3 3
3 DE
SECTION 10
F E D B A C 39
Red/Blue
49 Boom
Purple
Red
56 E
(S/N 9908 & Before)
Org/Gry Switch
Relay
Boom Extend Mode 3
O 56 Stabilizer
Ignition C 28
Left Interlock
Extend
Yel/Grn
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
DE 57
Red/Wht
2 55 Left Right
Gry/Org
E
Red/Blk
Outrigger Outrigger
To Switch Switch
Org/Wht
42 Tan Boom Right
Fuel Stabilizer
White
Extend Outrigger
Shutoff Pressure Lock-Up
Fwd/Rev Service Interlock Relay
Park Brake Switch
Brake Neutral
Switch
Org/Red
Switch Switch 71
35 67 68
45 45 64
&
&
2 70 Boom
Gry/Pur
& R
& R
0
0
0
0
R Q
R Q
Red/Blk
Start
2
2
Pur/Wht
Q G
Q G
Dk. Bl/Red
45 10
G L
G L
Dk. Bl/Org
Switch
2 '
2 '
L W
L W
50 50
WL
WL
Brn/Blk
' (
' (
(
(
Dk. Blue

Black
L R
L R

To
R Q
R Q
Black
65 E
Q V
Q V
V
V
Starter 52
Org/Black
Interlock
O
Solenoid 48 Boom Right
Coil Outrigger Left
E Park Extend Outrigger Outrigger
Relay Lockout
Interlock
3.
2.
1.
Relay Relay Relay

Brown
59
E 58 63 61
51 DE
Brn/Yel
2
Red/Gry
Green
Left Right Right
Park Extend 2 E Left Outrigger
40 Stabilizer Outrigger Outrigger
Lock Brake Circuit 2 Outrigger 2
"Up" "Down"
47 Solenoid
Black "Up" "Down"
Solenoid
Black
Valve 2 Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
Ignition “ON”
2
Black
Black
DE
Black
Black
Black
Black
Black
Black
E Black
Boom Extended
Boom Below 40°
– –
Stabilizer Park
Light Brake
Applied Relays located in Kick Panel LEGEND
6.
5.
4.

Boom E = Energized
Outrigger Outrigger
Extend
Lockout Lockout
Interlock O = Open
7.5 Amp Outrigger Pressure B Relay Relay
Lockout
Outriggers Down
PB & SB Applied

Stabilizer
Relay Lock
Transmission in Neutral
RELAY LOCATIONS
SH0333
Rev. 2/00
&
&
& R
& R
0
0
0
0
Rev. 2/00
+
R Q
R Q
+
2
2
Q G
Q G
G L
G L
3 3
2 '
2 '
L W
L W
WL
WL
' (
' (
(
(

L R
L R
3

DE
R Q
R Q
Q
Q
F E D B A C 39
V
V
V
V
Red/Blue
49 Boom
Purple
DE
Red
Org/Gry 56 Switch
Relay
3.
2.
1.
C 56 Stabilizer
Ignition O Interlock 28
Extend Left
Yel/Grn
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
E 57
Red/Wht
2 55 Left Right
Gry/Org
DE
Red/Blk
Outrigger Outrigger
Switch Switch
Org/Wht
To 42 Right
Ignition “ON”
Tan Boom Stabilizer
White
Fuel Extend Outrigger
Pressure Lock-Up
Shutoff Service Interlock Relay
Fwd/Rev
Boom Retracted
Switch
Boom Above 40°
Park Neutral Brake

Brake Switch
Org/Red
Switch 71
Switch 68
45 45 35 67
64
2 70 Boom
Gry/Pur
Neutral
6.
5.
4.
35 Sensor 62
Start
Red/Blk
Pur/Wht
Switch
Dk. Bl/Red
10
Dk. Bl/Org
50 50
Brn/Blk
45
Dk. Blue
Black
To
Black
Starter 52 65 DE
Org/Black
Interlock O
Solenoid
DE Lockout Outrigger
Outriggers Up
Relay
Brown
59
DE 58 E 63 61
51
PB & SB Released
Brn/Yel
2
Red/Gry
Green
DE Left Right Right
Park Extend 2 Left
"Up" "Down"
"Up" "Down"
Black
Black
Valve 2 Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
2
Black
Black
E
Black
Black
Black
Black
Black
Black
E Black
– –
Stabilizer Park
Light Brake
Boom E = Energized
Outrigger Outrigger
Extend
Lockout Lockout O = Open
Interlock
Lockout
Relay
E 7.5 Amp Warning Lights, Park Brake Switch,
Stabilizer
Relay Lock
RELAY LOCATIONS
SH0342
(S/N 9908 & Before)
SECTION 10
Boom Extend Mode 4

389
390
+ +
3 3
3 DE
SECTION 10
F E D B A C 39
Red/Blue
49 Boom
Purple
E
Red
Org/Gry 56 Switch
(S/N 9908 & Before)
C Relay
Boom Extend Mode 5
C 56 Stabilizer
Ignition 28
Left Interlock
Extend
Yel/Grn
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
E 57
Red/Wht
2 55 Left Right
Gry/Org
DE
Red/Blk
Outrigger Outrigger
To Switch Switch
Org/Wht
Fuel
White
Outrigger
Shutoff Extend Lock-Up

Service Interlock Pressure Relay
Fwd/Rev Switch
Park Neutral Brake
Brake Switch
Org/Red
Switch 71
Switch 68
45 45 35 67
64
2
&
&
70 Boom
Gry/Pur
& R
& R
35 Sensor 62
0
0
0
0
Neutral
R Q
R Q
Red/Blk
Start
Pur/Wht
2
2
Dk. Bl/Red
10
Q G
Q G
Dk. Bl/Org
Switch
G L
G L
2 '
2 '
45 50 50
L W
L W
Brn/Blk
WL
WL
Dk. Blue
Black
' (
' (
(
(

L R
L R

To
Black
R Q
R Q
Starter 52 65 DE
Org/Black
Q V
Q V
V
V
Interlock O
Solenoid 48 Boom Right
Coil Outrigger Left
DE Park Extend Outrigger Outrigger
Relay Lockout
Interlock Relay Relay
3.
2.
1.
Relay
Brown
59
DE 58 E 63 61
51
Brn/Yel
2
Red/Gry
Green
DE Left Left Right Right
Park Extend 2 Outrigger
Outrigger 2
"Up" "Down"
47 Solenoid Solenoid Black "Down"
Black
Valve 2 Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
Ignition “ON”
2
Black
Black
E
Black
Black
Black
Black
Black
Black
E Black
Boom Retracted
– –
Boom Above 40°
Stabilizer Park
Light Brake
6.
5.
4.

Boom E = Energized
Outrigger Outrigger
Extend
Lockout Lockout O = Open
Interlock
Lockout
Outriggers Down
of the Steering Wheel

Stabilizer
PB & SB Released
Relay Lock
RELAY LOCATIONS
SH0352
Rev. 2/00
&
&
& R
& R
0
0
0
0
Rev. 2/00
+
R Q
R Q
+
2
2
Q G
Q G
G L
G L
3 3
2 '
2 '
L W
L W
WL
WL
' (
' (
(
(

L R
L R
3 DE

R Q
R Q
Q
Q
F E D B A C 39
V
V
V
V
Red/Blue
49 Boom
Purple
DE
Red
Org/Gry 56 Switch
Relay
3.
2.
1.
C 56 Stabilizer
Ignition O Interlock 28
Extend Left
Yel/Grn
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
E 57
Red/Wht
2 55 Left Right
Gry/Org
DE
Red/Blk
Outrigger Outrigger
To Switch Switch
Org/Wht
42 Right
Ignition “ON”
Tan Boom Stabilizer

Fuel
White
Extend Outrigger
Boom Retracted
Switch
Boom Above 40°
Park Neutral Brake

Brake Switch
Org/Red
Switch 71
Switch 68
45 45 35 67
64
2 70 Boom
Gry/Pur
Neutral
6.
5.
4.
35 Sensor 62
Start
Red/Blk
Pur/Wht
Switch
Dk. Bl/Red
10
Dk. Bl/Org
45 50 50
Brn/Blk
Dk. Blue
Black
To
Black
Starter 52 65 DE
Org/Black
Interlock O
Solenoid
E Lockout Outrigger
Outriggers Up
Relay
Brown
59
PB & SB Applied
DE 58 E 63 61
51
Brn/Yel
2
Red/Gry
Green
DE Left Right Right
Park Extend 2 Left
"Up" "Down"
"Up" "Down"
Black
Black
Valve 2 Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
2
Black
Black
Black
Black
DE
Black
Black
Black
Black
E Black
– –
Stabilizer Park
Applied
Boom
Extend
Lockout Lockout
Interlock O = Open
Lockout
Stabilizer
Relay Lock
RELAY LOCATIONS
SH0362
(S/N 9908 & Before)
SECTION 10
Boom Extend Mode 6

391
392
+ +
3 3
SECTION 10
F 3
E D B A C 39
DE
Red/Blue
49 Boom
Purple
(S/N 9908 & Before)
Red
Org/Gry 56 Switch
Boom Extend Mode 7
Relay
C C 56 Stabilizer
Ignition 28
Left Interlock
Extend
Yel/Grn
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
E 57
Red/Wht
2 55 Left Right
Gry/Org
DE
Red/Blk
Outrigger Outrigger
To Switch Switch
Org/Wht
42 Tan Boom Right
Stabilizer
Fuel
White
Extend Outrigger
Park Brake Switch
Neutral
Switch
Org/Red
Brake Switch 71
Switch 67 68
45 45 35
64
&
&
2 70
& R
& R
Boom
Gry/Pur
0
0
0
0
Neutral 35 62
R Q
R Q
Sensor
2
2
Start
Red/Blk
Q G
Q G
Pur/Wht
G L
G L
Dk. Bl/Red
Switch 10
2 '
2 '
Dk. Bl/Org
L W
L W
WL
WL
45 50 50
' (
' (
Brn/Blk
(
(

Dk. Blue
Black
L R
L R

R Q
R Q
To
Black
Q V
Q V
DE
V
V
Starter 52 65
Org/Black
Interlock O
Solenoid
E Lockout Outrigger
3.
2.
1.

Relay
Brown
59
DE 58 E 63 61
51
Brn/Yel
2
Red/Gry
Green
DE Left Right Right
Park Extend 2 Left Outrigger
"Up" "Down"
47 Solenoid Black "Up" "Down"
Solenoid
Black
Relay 2 Solenoid Solenoid Solenoid
Valve Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
Ignition “ON”
2 2 2
2
Black
Black
Black
Black
Black
Black
Black
DE
Black
E Black
Boom Retracted
Boom Above 40°
– –
Stabilizer Park
Applied
6.
5.
4.

Boom
Extend
Lockout Lockout
Interlock O = Open
Lockout
Relay
Outriggers Down
PB & SB Applied

Stabilizer
Relay Lock

RELAY LOCATIONS
SH0372
Rev. 2/00
&
&
& R
& R
+ +
0
0
0
0
Rev. 2/00
R Q
R Q
2
2
3 3
Q G
Q G
G L
G L
2 '
2 '
L W
L W
WL
WL
' (
' (
(
(

3
L R
L R
F E D B A C 39 DE

R Q
R Q
Q
Q
Red/Blue
V
V
V
V
49 Boom
Purple
DE
Red
Org/Gry 56 Switch
Relay
O 56
3.
2.
1.
O Stabilizer 28
Ignition Left Interlock
Extend
Yel/Grn
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
DE 57
Red/Wht
2 55 Left Right
Gry/Org
DE
Red/Blk
Outrigger Outrigger
Switch Switch
Org/Wht
To 42 Tan Boom Right Stabilizer
White
Fuel Outrigger
Ignition “ON”
Extend Lock-Up
Shutoff Service Interlock Pressure Relay
Fwd/Rev Switch
Park Brake
Boom Extended
Neutral
Boom Above 40°
Brake Switch
Org/Red
Switch 71
Switch 68
45 45 35 67
64
2 70 Boom
Gry/Pur
Start
6.
5.
4.
Red/Blk
Pur/Wht
Switch
Dk. Bl/Red
Dk. Bl/Org
45 10
50 50
Brn/Blk
Dk. Blue
Black
To
Black
Starter 52 65 DE
Org/Black
Interlock O
Solenoid
E Lockout Outrigger
Relay
Brown
Outriggers Up
59
DE 58 63 61
PB & SB Applied
51
Brn/Yel
DE 2
Red/Gry
Green
DE Left Right Right
Park Extend 2 Left
Outrigger 2
"Up" "Down"
"Down"
Black
Black
2 Solenoid
Valve
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
2
Black
Black
Black
Black
DE
Black
Black
Black
Black
DE Black
– –
Stabilizer Park
Applied
Boom
Extend
Lockout Lockout
B Relay Relay
Lockout
Stabilizer
Relay Lock
RELAY LOCATIONS
SH0382
SECTION 10
Boom Extend Mode 8

(S/N 9908 & Before)
393
394
+ +
3 3
3 DE
SECTION 10
F E D B A C 39
Red/Blue
49 Boom
Purple
E
Red
56 Switch
(S/N 9908 & Before)
Org/Gry
Relay
Boom Extend Mode 9
O C 56 Stabilizer
Ignition 28
Left Interlock
Extend
Yel/Grn
Proximity
Switch Pressure 1&2
66 Switch 60
7 7
DE 57
Red/Wht
2 55 Left Right
Gry/Org
Red/Blk
E Outrigger Outrigger
To Switch Switch
Org/Wht
Fuel
White
Outrigger
Shutoff Extend Lock-Up

Service Interlock Pressure Relay
Fwd/Rev Switch
Park Neutral Brake
Brake Switch
Org/Red
Switch 71
Switch 68
45 45 35 67
64
&
&
2 70 Boom
Gry/Pur
& R
& R
Neutral 35 62
0
0
0
0
Sensor
R Q
R Q
Start
Red/Blk
Pur/Wht
2
2
Q G
Q G
Dk. Bl/Red
Switch 10
G L
G L
Dk. Bl/Org
2 '
2 '
L W
L W
50 50
Brn/Blk
WL
WL
45
' (
' (
Dk. Blue
Black
(
(

L R
L R
To

R Q
R Q
Black
Starter 52 65 E
Q V
Q V
V
V
Org/Black
Interlock O
Solenoid
E Lockout Outrigger
3.
2.
1.
Relay
Brown
59
58 63 61
51 E
Brn/Yel
2
Red/Gry
Green
DE 2 Left Left Right Right
40 Park Extend E Outrigger Outrigger
Stabilizer Outrigger
Brake Circuit 2 Outrigger 2
"Up" "Down"
47 Lock Black "Up" "Down"
Solenoid Solenoid
Black
Valve 2 Solenoid
Black
Sol. Sol. Valve
2
3&4 5&6 2 2 2
Black
2
Black
2 2 2
Ignition “ON”
2
Black
Black
Black
Black
Black
Black
Black
DE
Black
E Black
Boom Extended
Boom Above 40°
– –
Stabilizer Park
Applied
6.
5.
4.
7.5 Amp Outrigger and Extend

Proximity Switch Power A Boom
Right Left DE = De-energized
Outrigger Outrigger
Extend E = Energized
Lockout Lockout
Interlock
7.5 Amp Outrigger Pressure B Relay Relay O = Open
RELAY Relay & Proximity Switch
LOCATIONS D 7.5 Amp Steering Select Circuit
PB = Park Brake
Boom
Park Outrigger Stabilizer SB = Service Brake
Lockout
Relay
Switch
Outriggers Down
PB & SB Applied

under Dash on left side Stabilizer
of the Steering Wheel Interlock Stabilizer
Relay Lock
RELAY LOCATIONS
SH0392
Rev. 2/00
SECTION 10
NOTES
395
SECTION 10

6
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Reference Reference Reference Reference Reference

page 398 page 399 page 400 page 401 page 402
Machine Ignition On Ignition On Ignition On Ignition On Ignition On

Conditions Boom Below 40° Boom Below 40° Boom Below 40° Boom Above 40° Boom Above 40°
Boom Retracted Boom Extended Boom Extended Boom Retracted Boom Retracted
Switch/
PB & SB Released PB & SB Released PB & SB Applied PB & SB Released PB & SB Released
Relay
Trans. Fwd. or Rev. Trans. Fwd. or Rev. Trans. Neutral Trans. Fwd. or Rev. Trans. Fwd. or Rev.
Solenoid
Outriggers Up Outriggers Up Outriggers Down Outriggers Up Outriggers Down
Boom Angle Sensor C C O O O
Boom Relay E E E DE DE
Stabilizer Lock Relay DE DE E DE DE
Stabilizer Light Off Off On Off On
%
% 2
2 2
200 (
(;;7
7 (
( 1
1 '
' ,
, 1
1 7
7 (
( 5
5 /
/22 &
& .
. 6
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6 7(
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7 5
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%
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C O O C C
Switch
E DE DE E E
Relay
Boom Extend Lockout Relay E DE DE E E
Outrigger Lockout Relay E DE DE E E
Outrigger Pressure Switches O O C O C
DE DE E DE DE
Relay
DE DE E DE DE
Relay
Stabilizer Interlock Relay DE DE E DE E
Stabilizer Lock-Up Relay DE DE E DE DE
Extend Circuit Solenoid Valve E DE E E E
Park Brake Solenoid Valve E E DE E E
Park Brake Interlock Relay DE DE E DE DE
Park Brake Disconnect Relay E E DE E E
Neutral Start Relay DE DE E DE DE
Definitions: H
PB = Park Brake E
D
SB = Service Brake
DE = De-energized it C
im B
L
E = Energized
n
A
sio
C = Closed
te n
O = Open
42 Series Ex
OH0630
396 Origin 2/00

SECTION 10

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Reference Reference Reference Reference

page 403 page 404 page 405 page 406
Ignition On Ignition On Ignition On Ignition On
Machine
Boom Above 40° Boom Above 40° Boom Above 40° Boom Above 40°
Conditions
Boom Retracted Boom Retracted Boom Extended Boom Extended
Switch/
PB & SB Applied PB & SB Applied PB & SB Applied PB & SB Applied
Relay
Trans. Neutral Trans. Neutral Trans. Neutral Trans. Neutral
Solenoid
Outriggers Up Outriggers Down Outriggers Up Outriggers Down
Solenoid 3 E E E E
Solenoid 4 E E E E
Boom Angle Sensor O O O O
Boom Relay DE DE DE DE
Stabilizer Lock Relay E E E E
Stabilizer Light On On On On
%
% 2
2 2
2 0
0 (
( ;
;7(
7( 1
1 '
' ,
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7( 5
5 /
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& .
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6 <
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2 7,
7, 1
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Boom Extend Proximity Switch C C O O

Boom Extend Interlock Relay E E DE DE
Boom Extend Lockout Relay E E DE DE
Outrigger Lockout Relay E E DE DE
Outrigger Pressure Switches O C O C
DE DE DE E
Relay
DE DE DE E
Relay
Stabilizer Interlock Relay DE E DE E
Stabilizer Lock-Up Relay DE DE DE E
Extend Circuit Solenoid Valve E E DE E
Park Brake Solenoid Valve DE DE DE DE
Park Brake Interlock Relay DE DE DE E
Park Brake Disconnect Relay DE DE DE DE
Neutral Start Relay E E E E
Definitions: H
PB = Park Brake E
D
SB = Service Brake
DE = De-energized it C
im B
L
E = Energized
n
A
sio
C = Closed
te n
O = Open
42 Series Ex
OH0630
Origin 2/00 397

398
+ +
3 3
3 B A G C 39
C Red/Blue Yel/Grn
F E D 49
56 7
Extend DE
Ignition 56
SECTION 10
Purple
Service Proximity
Red
Left LEGEND
Switch Brake Switch DE 7
Outrigger Stabilizer
Org/Wht
Yel/Grn
Switch 66 Pressure Lock-Up DE = De-energized
(S/N 9909 & After)
E Org/Gry Switch E = Energized
Tan
2 23 O 55 Stabilizer Relay Boom
Gry/Org
42 Switch O = Open
Boom Extend Mode 1
White
Right Interlock
Boom 57 Relay
Red/Blk
Park Outrigger Relay C = Closed
Extend
Brake Interlock Pressure 35 28
PB = Park Brake
Red/Wht
To Switch 71 Switch E SB = Service Brake
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
35 48
108
112 50 10 Left Right
Org/Red
50 Outrigger Outrigger
Dk. Bl/Org
Dk. Bl/Red 52 Dk. Blue
Blk/Wht
65
111 C 67 64 Switch
Switch
48 Park Boom Outrigger
Stabilizer Lockout 109
Brake Extend
Pur/Wht
Lock
Red/Black
Gry/Pur
Brn/Blk
Interlock Lockout Relay Brown 59 68
&
&
Relay
Relay
& R
& R
DE Park 2 2 58
0
0
0
0
Left Right 62
R Q
R Q
51 Brake Back-Up
Green
47
2
2
E Extend
Q G
Q G
G L
G L
DE Alarm
2 '
2 '
Solenoid Park Circuit

L W
L W
Lockout Lockout
WL
WL
Sol. Relay
' (
' (
40 Valve Brake
(
(
Black
Black

Solenoid
L R
L R
100 110 Relay Relay

5&6 Release
Grey
E Org/Red To Back-Up
R Q
R Q
107 Valve 111

DE 61
Q V
Q V
V
V
Sol. R Alarm 2 2 2 2 63
R DE
Brn/Yel
3&4 DE Left Left Right Right

Red/Gray
Stabilizer Park E R Neutral

2 2 Outrigger Outrigger Outrigger Outrigger
Light Brake Start
Black
Black
Black
Disconnect 114 "Up" "Down" "Up" "Down"
107 Relay
3.
2.
1.
Solenoid Solenoid Solenoid Solenoid
Black
Black
100 Relay 100 106 To Start
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Blu/Org Relay _
114
102
Black A Yellow 104 Black 100
Green Green
Violet
Ring Terminal B M1 M2 M5 M3 M4 Shift Solenoids on ZF Transmission
Blue C Blue
Not Used Violet Violet 108 Trans
D
Red Red 113 F
Yellow A Yellow 104 Yellow
Ignition “ON”
B D
Pink Pink 102 Pink
C B
Gray Gray 103 Blue C
D
Boom Retracted
Boom Below 40°
101 101 Brown A

Not Used N 105 Green
Cab Stud E Relays located in Kick Panel
Black 100
RELAY LOCATIONS
Relay Block located under Dash
6.
5.
4.
on left side of the Steering Wheel Relay Block located under Optional Enclosed Cab Windshield Washer/
Dash attached to Back of Wiper Switch and Circulation Fan
7.5 Amp Outrigger and Extend Right Left Bulkhead with Velcro
A Boom C 7.5 Amp Stabil-TRAK Solenoids,
Proximity Switch Power Outrigger Outrigger
Extend Relay & Proximity Switch
Lockout Lockout
7.5 Amp Outrigger Pressure B Interlock Back-Up D 7.5 Amp Steering Select Circuit
Relay Relay
Switch Power Alarm & Stabilizer Lock Relay
Relay
Boom G 10 Amp Horn and Back-Up Alarm
Park Outrigger Stabilizer Boom
Extend (Optional-Cab Heater Fan)
Brake Lockout Lock-Up Switch
Outriggers Up
Lockout 7.5 Amp Warning Lights, Park Brake Switch,

Interlock Relay Relay Neutral Relay E
Relay Fuel Gauge & Hourmeter
Start
PB & SB Released
Relay 7.5 Amp Optional Lighting Kit

Interlock Lock
Relay Park Relay F 40 Amp Ignition Switch Feed
Brake
Disconnect
Relay
SH1200
Origin 2/00
+ +
3 3
&
&
3 O B A G C 39
& R
& R
0
0
0
0
49 Red/Blue Yel/Grn
R Q
R Q
F E D
2
2
Origin 2/00
56
Q G
Q G
7
G L
G L
Extend
2 '
2 '
DE
L W
L W
Ignition 56 LEGEND
Purple
WL
WL
Service
' (
' (
Proximity
Red
(
(
Left

L R
L R
Switch Brake DE 7 E

Switch

Outrigger
R Q
R Q
Stabilizer
Q
Q
Org/Wht DE = De-energized
V
V
V
V
Yel/Grn
Switch 66 Pressure Lock-Up
DE Org/Gry Switch
E = Energized
Tan
2 23 55 Stabilizer Relay Boom
O O = Open
Gry/Org
42 Switch
White
57 Right Interlock C = Closed
Boom
Relay
Red/Blk
Park Outrigger Relay
3.
2.
1.
Extend PB = Park Brake

Brake Interlock Pressure 35 28 SB = Service Brake
Red/Wht
To Switch 71 Switch
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
108 35 48
Org/Red 50 Outrigger Outrigger
Dk. Bl/Org
Blk/Wht
65
Ignition “ON”
111 C 67 64 Switch
Switch
Boom Extended
48 Boom
Boom Below 40°
Park Outrigger
Stabilizer Extend Lockout 109
Brake
Pur/Wht
Lock Lockout
Red/Black
Gry/Pur
Interlock Relay Brown 59 Brn/Blk 68
Relay Relay
DE Park 2 2 58
51 Brake DE Back-Up Left Right 62
Green
47
6.
5.
4.
DE Solenoid Park Extend Alarm Outrigger Outrigger

40 Sol. Valve Brake
Circuit Relay Lockout Lockout
Black
Black
5&6 Released Solenoid 100 110 Relay Relay
107 E Org/Red To Back-Up DE
Sol. Valve Red 111 Alarm 63 61
2 2 2 2 DE
Brn/Yel
3&4 Left Left Right Right

Red/Gray
Park E Neutral DE
Stabilizer 2 2 Outrigger Outrigger Outrigger Outrigger
Brake Start
Grey
Red
Black
Black
Black
Light Disconnect "Up" "Down" "Up" "Down"
107 114 Relay
Black
Black
Outriggers Up
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Blu/Org Relay _
114
102
PB & SB Released

Green Green
Violet
Blue C Blue
D
Red Red 113 F
B 102 D
Pink Pink Pink
C 103 B
Gray Gray Blue C
D 101 Brown
Not Used 101 Brown A Boom Switch and Stabilizer Lock
Cab Stud 105 Green E Relays located in Kick Panel
Black 100
RELAY LOCATIONS
7.5 Amp Outrigger and Extend A Right Left Bulkhead with Velcro
Proximity Switch Power Boom C 7.5 Amp Stabil-TRAK Solenoids,
Extend Outrigger Outrigger Relay & Proximity Switch
Interlock Lockout Lockout
7.5 Amp Outrigger Pressure B Relay Relay D 7.5 Amp Steering Select Circuit
Switch Power Back-Up & Stabilizer Lock Relay
Alarm
Boom Relay Boom G 10 Amp Horn and Back-Up Alarm
Park Extend Outrigger Stabilizer
Brake Lockout Lock-Up Switch (Optional-Cab Heater Fan)
Lockout Relay 7.5 Amp Warning Lights, Park Brake Switch,
Interlock Relay Relay Relay E
Neutral Fuel Gauge & Hourmeter
Start 20 Amp Optional Lighting Kit
Stabilizer Relay Stabilizer
Interlock Lock
Relay Relay F 40 Amp Ignition Switch Feed
Park
Brake
Disconnect
Relay
SH1210
(S/N 9909 & After)
SECTION 10
Boom Extend Mode 2

399
400
+ +
3 3
3 B A G C 39
O 49 Red/Blue Yel/Grn
F E D
56 7
Extend E
56
SECTION 10
Ignition
Purple
Service Proximity LEGEND
Red
Left DE
Switch Brake Switch E 7
Outrigger Stabilizer
Org/Wht
Yel/Grn
Switch 66 Pressure DE = De-energized
(S/N 9909 & After)
Lock-Up
DE Org/Gry Switch E = Energized
Tan
2 23 C 55 Stabilizer Relay Boom
Gry/Org
42 O = Open
Boom Extend Mode 3
Switch
White
57 Right Interlock
Boom Relay C = Closed
Red/Blk
Red/Wht
To Switch 71 Switch SB = Service Brake
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
108 35 48
Dk. Bl/Org
Blk/Wht
65
111 O 67 64 Switch
Switch
Brake
Pur/Wht
Lock
Red/Black
Lockout
Gry/Pur
Interlock Relay Brn/Blk
&
&
Relay E Brown 59 68
Relay
& R
& R
0
0
0
0
51 Park 2 2 58
R Q
R Q
DE Back-Up Left Right 62

2
2
Brake
Green
Q G
Q G
47
G L
G L
E Extend Outrigger Outrigger

2 '
2 '
Alarm
L W
L W
Solenoid Park
WL
WL
' (
' (
Circuit Lockout
(
(
Lockout

40 Sol. Valve Brake Relay E
Black
Black
L R
L R

Solenoid 100 110

5&6 Applied Relay Relay

R Q
R Q
107 DE Org/Red To Back-Up

Q V
Q V
V
V
Sol. E Valve Red 111 Alarm 63 61

2 2 2 2 E
Brn/Yel

Red/Gray
Park DE
2 2 Neutral E
Stabilizer Brake Outrigger Outrigger Outrigger Outrigger
Start
Red
Black
Black
Black
Grey
Light "Up" "Down" "Up" "Down"
3.
2.
1.
107 Disconnect 114 Relay

Black
Black
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Blu/Org Relay _
114
102
Green Green
Violet
Blue C Blue
D
Red Red 113 F
A
Ignition “ON”
Yellow Yellow 104 Yellow

B 102 D
Pink Pink Pink
C B
Boom Extended
Gray Gray 103 Blue

Boom Below 40°
D 101 Brown C
Black 100
RELAY LOCATIONS
6.
5.
4.
Relay Block located under Dash Relay Block located under

on left side of the Steering Wheel Dash attached to Back of Optional Enclosed Cab Windshield Washer/
Bulkhead with Velcro Wiper Switch and Circulation Fan
7.5 Amp Outrigger and Extend A Right Left
Lockout Lockout Back-Up
7.5 Amp Outrigger Pressure Interlock Alarm 7.5 Amp Steering Select Circuit
B Relay Relay D
Switch Power Relay & Stabilizer Lock Relay
Boom Boom G 10 Amp Horn and Back-Up Alarm
Lockout Neutral
Relay 7.5 Amp Warning Lights, Park Brake Switch,
Outriggers Down
PB & SB Applied
Interlock Relay Relay Relay Start E

Park
Interlock Lock
Relay Brake Relay F 40 Amp Ignition Switch Feed
Disconnect
Relay
SH1220
Origin 2/00
+ + &
&
3 3
& R
& R
0
0
0
0
3 C
R Q
R Q
B A G 39
2
2
Origin 2/00
C
Q G
Q G
49 Red/Blue Yel/Grn
G L
G L
F E D
2 '
2 '
L W
L W
56 7
WL
WL
' (
' (
Extend
(
(

DE
L R
L R
Ignition 56
Purple
Service

Proximity
Red
LEGEND

Left
R Q
R Q
Q
Q
Switch 7 DE
V
V
V
V
Brake Switch Outrigger DE Stabilizer

Org/Wht
Yel/Grn
Switch 66 Pressure Lock-Up DE = De-energized
Tan
Gry/Org
42 Switch O = Open
White
Right Interlock
3.
2.
1.
Boom 57
Relay C = Closed
Red/Blk
Extend
PB = Park Brake
Red/Wht
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
108 35 48
Org/Red
Ignition “ON”
50 Outrigger Outrigger
Dk. Bl/Org
Blk/Wht
65
111 O 67 64 Switch
Switch
Boom Retracted
Boom Above 40°

Brake
Pur/Wht
Lock Lockout
Red/Black
Gry/Pur
Brn/Blk
Interlock Relay Brown 68
Relay Relay 59
DE Park 2 2 58 E Left Right 62
6.
5.
4.
51 Brake Back-Up
Green
47
DE Solenoid Park Extend Alarm Outrigger Outrigger
40 Sol. Valve Brake Circuit Relay Lockout Lockout
Black
Black
5&6 Released Solenoid 100 110 Relay DE Relay
107 E Org/Red To Back-Up
2 2 2 2 DE
Brn/Yel

Red/Gray
Park E NeutralDE
Brake Start
Red
Black
Black
Black
Grey
Light Disconnect 114 "Up" "Down" "Up" "Down"
107 Relay
Black
Black
Outriggers Up
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Blu/Org Relay _
114
102
PB & SB Released

Green Green
Violet
Blue C Blue
D
Red Red 113 F
B 102 D
Pink Pink Pink
C 103 B
Gray Gray Blue C
D 101 Brown
Black 100
RELAY LOCATIONS
on left side of the Steering Wheel Optional Enclosed Cab Windshield Washer/
Relay Block located under Wiper Switch and Circulation Fan
7.5 Amp Outrigger and Extend Left
Dash attached to Back of
A Boom Right C 7.5 Amp Stabil-TRAK Solenoids,
Proximity Switch Power Outrigger Outrigger Bulkhead with Velcro
Switch Power Back-Up & Stabilizer Lock Relay
Alarm
Boom Relay Boom G 10 Amp Horn and Back-Up Alarm
Interlock Relay Relay Relay E
Neutral Fuel Gauge & Hourmeter
Start 20 Amp Optional Lighting Kit
Stabilizer Relay Stabilizer
Interlock Lock
Relay Relay F 40 Amp Ignition Switch Feed
Park
Brake
Disconnect
Relay
SH1230
(S/N 9909 & After)
SECTION 10
Boom Extend Mode 4

401
402
+ +
3 3
3 C B A G C 39
F E D 49 Red/Blue Yel/Grn
56 7
Extend DE
Ignition 56
Purple
LEGEND
SECTION 10
Service Proximity
Red
Left DE
Switch Brake Switch 7
Outrigger E Stabilizer
Yel/Grn
(S/N 9909 & After)
Tan
2 23 C 55 Stabilizer Relay Boom
Gry/Org
42 Switch O = Open
White
Interlock
Boom Extend Mode 5
Boom 57 Right C = Closed

Relay
Red/Blk
Red/Wht
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
108 35 48
Dk. Bl/Org
Dk. Bl/Red 52
Dk. Blue
Blk/Wht
65
111 O 67 64 Switch
Switch
Brake
Pur/Wht
Lock Lockout
Red/Black
Gry/Pur
Relay
Interlock
Relay
Relay Brown 59 Brn/Blk 68
&
&
DE Park 2 2 58
& R
& R
0
0
Right 62
0
0
51 Brake E Back-Up Left
Green
R Q
R Q
47 Extend Outrigger
2
2
DE Outrigger
Q G
Q G
Alarm
G L
G L
SolenoidPark
2 '
2 '
Circuit Lockout Lockout

L W
L W
40 Sol. Valve Relay

WL
WL
Black
Black
Brake
' (
' (
(
(

5&6 Solenoid 100 110 Relay Relay

L R
L R
Released Org/Red To Back-Up

107 E

R Q
R Q

2 2 2 2
Q V
Q V
V
V
DE DE
Brn/Yel

Red/Gray
Park E Neutral
DE
Stabilizer Brake Start
Red
Black
Black
Black
Grey
107 Relay
3.
2.
1.
Black
Black
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Blu/Org Relay _
114
102
Green
Violet
Ring Terminal B Green M1 M2 M5 M3 M4 Shift Solenoids on ZF Transmission
Blue C Blue
Not Used Violet 108 Trans
D Violet
Red 113 F
A Red
Yellow 104 Yellow
B Yellow D
Ignition “ON”
Pink C Pink 102 Pink

103 B
Gray D Gray Blue C
101 Brown
Boom Retracted
A Boom Switch and Stabilizer Lock

Boom Above 40°
Not Used 101 Brown Cab Stud 105 Green E Relays located in Kick Panel
Black 100
RELAY LOCATIONS
6.
5.
4.
7.5 Amp Outrigger and Extend A Right Left Bulkhead with Velcro
7.5 Amp Outrigger Pressure B Relay Relay Back-Up D 7.5 Amp Steering Select Circuit
Boom Relay G 10 Amp Horn and Back-Up Alarm
Park Outrigger Stabilizer Boom
Extend Switch (Optional-Cab Heater Fan)
Brake Lockout Lockout Lock-Up
Interlock Relay Relay Relay E 7.5 Amp Warning Lights, Park Brake Switch,
Relay Neutral Fuel Gauge & Hourmeter
Start
Outriggers Down
Relay 20 Amp Optional Lighting Kit

PB & SB Released
Interlock Lock
Brake
Disconnect
Relay
SH1240
Origin 2/00
+ + &
&
3 3
& R
& R
0
0
0
0
3 C
R Q
R Q
B A G 39
2
2
Origin 2/00
C
Q G
Q G
49 Red/Blue Yel/Grn
G L
G L
F E D
2 '
2 '
L W
L W
56
WL
WL
7
' (
' (
(
(
Extend

DE
L R
L R
Ignition 56
Purple
LEGEND

Service Proximity
Red
Left
R Q
R Q
Q
Q
Switch 7
V
V
V
V
Brake Switch Outrigger DE Stabilizer

DE
Yel/Grn
Tan
Gry/Org
42 Switch O = Open
White
Interlock
3.
2.
1.
Boom 57 Right C = Closed

Relay
Red/Blk
SB = Service Brake
Red/Wht
To Switch 71 Switch
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
108 35 48
Ignition “ON”
Dk. Bl/Org
Blk/Wht
65
111 O 67 64 Switch
Switch
Boom Retracted
Boom Above 40°

Brake
Pur/Wht
Lock Lockout
Red/Black
Gry/Pur
Brn/Blk
Relay Relay 59
DE Park 2 2 58
6.
5.
4.
51 Brake E Back-Up Left Right 62
Green
47 Extend
E Solenoid Park Alarm Outrigger Outrigger
Sol. Valve Circuit Relay Lockout Lockout
40 Brake
Black
Black
5&6 Applied Solenoid 100 110 Relay Relay
Sol. Valve Red 111 Alarm 2 2 2 2 63 DE DE 61
Brn/Yel

Red/Gray
Park DE 2 2 Neutral E
Start
Red
Black
Black
Black
Grey
107 Relay
Outriggers Up
Black
Black
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Blu/Org Relay _
PB & SB Applied
114
102
Green Green
Violet
Blue C Blue
D
Red Red 113 F
B 102 D
Pink Pink Pink
C 103 B
Gray Gray Blue C
D 101 Brown
Black 100
RELAY LOCATIONS
Wiper Switch and Circulation Fan
7.5 Amp Outrigger and Extend Bulkhead with Velcro
A Boom Right Left C 7.5 Amp Stabil-TRAK Solenoids,
7.5 Amp Outrigger Pressure B Relay Back-Up D 7.5 Amp Steering Select Circuit
Relay
Relay
Interlock Relay Relay Relay Neutral E
Interlock Lock
Brake
Disconnect
Relay
SH1250
(S/N 9909 & After)
SECTION 10
Boom Extend Mode 6

403
404
+ +
3 3
3 B A G C 39
F E D
C 49 Red/Blue Yel/Grn
SECTION 10
56 7
Extend
Ignition 56
Purple
Service Proximity DE
Red
Left LEGEND
Switch 7
(S/N 9909 & After)
Brake Switch Outrigger E

Org/Wht Stabilizer
Yel/Grn
Switch 66 Pressure DE = De-energized
E Org/Gry
Lock-Up
Switch
Boom Extend Mode 7
Tan
2 23 C 55 Stabilizer Relay Boom E = Energized
Gry/Org
42 Switch O = Open
White
57 Right Interlock
Boom Relay
Red/Blk
Extend
Brake Interlock Pressure 35 28 PB = Park Brake
Red/Wht
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
35 48
108
50 10 Left Right
112
Dk. Bl/Org
Blk/Wht
65
111 O 67 64 Switch
Switch
Brake
Pur/Wht
Lock
Red/Black
Lockout
Gry/Pur
Relay Brn/Blk
&
&
Interlock Brown 59 68
Relay
& R
& R
DE Relay
0
0
0
0
Park 2 2 58
R Q
R Q
51 E Back-Up Left Right 62

2
2
Brake
Green
Q G
Q G
47
G L
G L

2 '
2 '
Alarm
L W
L W
Solenoid Park
WL
WL
Circuit Lockout
' (
' (
Lockout
(
(
Sol.

40 Valve Brake Relay
Black
Black
L R
L R
Solenoid 100 110 Relay Relay

5&6 Applied
R Q
R Q

Valve Red
Q V
Q V
111
V
V
Sol. E Alarm 2 2 2 2 63 61
DE
Brn/Yel

Red/Gray
Park DE 2 2 Neutral E
Start
Red
Grey
Black
Black
Black
107 Relay
3.
2.
1.
Black
Black
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Blu/Org Relay _
114
102
Green Green
Violet
Blue C Blue
D
Red Red 113 F
B 102 D
Pink
Ignition “ON”
Pink Pink B
Gray C Gray 103 Blue
D 101 Brown C
Boom Retracted

Boom Above 40°

Black 100
RELAY LOCATIONS
6.
5.
4.

7.5 Amp Outrigger and Extend Left
Bulkhead with Velcro
A Boom Right C 7.5 Amp Stabil-TRAK Solenoids,
Relay
Relay
Outriggers Down
PB & SB Applied
Interlock Lock
Brake
Disconnect
Relay
SH1260
Origin 2/00
+ +
3 3
3
&
&
B A G C 39
& R
& R
O Red/Blue Yel/Grn
0
0
49
0
0
F E D
R Q
R Q
56
2
2
Origin 2/00
Q G
Q G
Extend
G L
G L
2 '
2 '
Ignition 56 DE
L W
L W
Purple
Service Proximity
WL
WL
Red
Left LEGEND
' (
' (
(
(

Switch 7 DE
L R
L R
Brake Switch Outrigger Stabilizer

DE
R Q
R Q
Org/Wht
Q
Q
Yel/Grn
Switch Pressure
V
V
V
V
DE Org/Gry66 Lock-Up DE = De-energized

Switch
Tan
2 23 O 55 Stabilizer Relay Boom E = Energized
Gry/Org
42 Switch O = Open
White
57 Right Interlock
Boom
Relay
Red/Blk
Extend
3.
2.
1.
Red/Wht
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
35 48
108
Blk/Wht
65
Dk. Bl/Org
Ignition “ON”
111 O 67 64 Switch
Switch
48 Boom Outrigger
Park
Boom Extended
Boom Above 40°

Brake
Pur/Wht
Lock Lockout
Red/Black
Gry/Pur
Brn/Blk
Relay Relay 59
DE Park 2 2 58
51 Brake DE Back-Up Left Right 62
Green
47 Extend
6.
5.
4.
Solenoid Park Alarm

Sol. Valve Circuit Relay Lockout Lockout
40 Brake
Black
Black
5&6 Applied Solenoid 100 110 Relay Relay
107 DE Org/Red To Back-Up DE
2 2 2 2 DE
Brn/Yel

Red/Gray
Park DE Neutral E
Brake Start
Red
Black
Black
Black
Grey
Light Disconnect 114 Relay "Up" "Down" "Up" "Down"
107
Black
Black
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
Outriggers Up
_ Blu/Org Relay _
114
102
PB & SB Applied

Green Green
Violet
Blue C Blue
D
Red Red 113 F

B 102 D
Pink Pink Pink
C B
Gray Gray 103 Blue C
D 101 Brown
Black 100
RELAY LOCATIONS
Interlock Lockout Lockout Back-Up
Relay
Interlock Relay Relay Neutral E
Start
Interlock Lock
Relay Park Relay 40 Amp Ignition Switch Feed
Brake
F
Disconnect
Relay
SH1270
(S/N 9909 & After)
SECTION 10
Boom Extend Mode 8

405
406
+ +
3 3
3 O B A G C 39
F E D 49 Red/Blue Yel/Grn
56 7
Extend E
Ignition 56
Purple
SECTION 10
Service Proximity
Red
Left DE LEGEND
Switch Brake Switch 7
Outrigger E Stabilizer
Org/Wht
Yel/Grn
Switch Pressure Lock-Up DE = De-energized
(S/N 9909 & After)
DE Org/Gry66 Switch
Tan
2 23 55 Stabilizer Relay Boom E = Energized
C
Gry/Org
42 Switch
White
Interlock O = Open
Boom Extend Mode 9
Boom 57 Right
Relay
Red/Blk
Extend
Red/Wht
45 45 Sol.
Fuel Boom
45 46 Org/Black 70 1&2
Shutoff 2 Angle
Sensor 60
108 35 48
Dk. Bl/Org
Blk/Wht
65
111 O 67 64 Switch
Switch
Brake
Pur/Wht
Lock Lockout
Red/Black
Gry/Pur
Brn/Blk
Relay Relay 59
&
&
E Park 2 2 58
& R
& R
51 DE Left Right 62
0
0
0
0
Brake Back-Up
Green
47
R Q
R Q

Alarm
2
2
Q G
Q G
Solenoid Park
G L
G L
Sol. Circuit Lockout Lockout

2 '
2 '
Relay
L W
L W
40 Valve Brake
Black
Black
WL
WL
Solenoid 100 110

' (
' (
Relay Relay
(
(

5&6 Applied Org/Red To Back-Up E

L R
L R
107 DE E Valve Red

111

61
R Q
R Q
Sol. Alarm 2 2 2 2 63 E
Q V
Q V
V
V
Brn/Yel
Red/Gray
Park DE Neutral E
Stabilizer Brake Start
Red
Black
Black
Black
Grey
Disconnect 114 "Up" "Down" "Up" "Down"
Light 107 Relay
Black
Black
Relay
3.
2.
1.
100 100 106 Blu/Org To Start
Black
Black
2 2 2 2
Black
Black
Black
Black
Black
Black
_ Relay _
114
102
Green Green
Violet
Blue C Blue
D
Red Red 113 F
B 102 D
Pink Pink Pink
B
Ignition “ON”
Gray C Gray 103 Blue

D 101 Brown C
A Boom Switch and Stabilizer Lock
Boom Extended
Not Used 101 Brown 105 Green

Boom Above 40°
Cab Stud E Relays located in Kick Panel

Black 100
RELAY LOCATIONS
6.
5.
4.

Relay
Relay
Outriggers Down
PB & SB Applied
Interlock Lock
Relay Park Relay 40 Amp Ignition Switch Feed
F
Brake
Disconnect
Relay
SH1280
Origin 2/00
PART NUMBER INDEX
PART NUMBER INDEX
8990187 8042, 10042, 10054 347

PART NUMBER INDEX
10136599 ................... 121 10731767 .................... 83 10731834 .............. 87, 97 10731900..................... 95

10138907 ................... 121 10731768 .................... 83 10731835 .............. 87, 97 10731901..................... 95
10701363 ................... 121 10731769 .................... 83 10731836 .............. 87, 97 10731902..................... 95
10701562 ................... 121 10731770 .................... 83 10731837 .............. 87, 97 10731903..................... 95
10713833 ................... 131 10731771 .................... 83 10731838 .............. 87, 97 10731904..................... 95
10715335 ................... 121 10731772 .................... 83 10731839 ...... 87, 97, 101 10731905..................... 95
10720643 ............... 61, 63 10731773 .................... 83 10731840 .................. 101 10731906..................... 95
10724832 ................... 131 10731774 .................... 83 10731841 ............ 87, 101 10731907..................... 95
10724869 ................... 131 10731775 .................... 83 10731842 ............ 87, 101 10731908..................... 95
10725149 ................... 135 10731776 .................... 83 10731843 ............ 87, 101 10731909..................... 95
10731702 ..................... 73 10731777 .................... 83 10731844 ............ 87, 101 10731910..................... 95
10731704 ..................... 75 10731778 .................... 83 10731845 .... 87, 101, 109 10731911..................... 97
10731705 ..................... 77 10731779 .................... 83 10731846 ............ 87, 101 10731912..................... 97
10731706 ..................... 77 10731780 .................... 83 10731847 ...... 87, 95, 101 10731913..................... 97
10731707 ..................... 77 10731781 .................... 83 10731848 ...... 87, 95, 101 10731916................... 101
10731709 .... 77, 111, 113, 10731782 .................... 83 10731849 ...... 87, 95, 101 10731917................... 101
114 10731783 .................... 83 10731850 ...... 87, 95, 101 10731918................... 101
10731710 ............. 77, 111 10731784 .................... 83 10731851 87, 88, 95, 101, 10731919................... 101
10731711 ..................... 79 10731785 .................... 83 102 10731920................... 101
10731712 ..................... 79 10731786 .................... 83 10731852 .................. 101 10731921................... 101
10731713 ..................... 79 10731787 .................... 83 10731854 .................... 91 10731923................... 117
10731715 ..................... 79 10731789 ........ 83, 91, 97 10731855 .................... 91 10731924................... 117
10731716 ..................... 79 10731790 .................... 83 10731856 .................... 91 10731925................... 117
10731717 ..................... 79 10731791 ........ 83, 91, 97 10731857 .................... 91 10731926................... 117
10731718 ..................... 79 10731792 ........ 83, 91, 97 10731858 .................... 91 10731928................... 101
10731719 ..................... 79 10731793 ........ 83, 91, 97 10731859 .................... 91 10731929................... 101
10731720 ..................... 79 10731794 ........ 83, 91, 97 10731860 .................... 91 10731930................... 101
10731721 ..................... 79 10731795 ........ 83, 91, 97 10731861 .................... 91 10731931................... 101
10731722 ..................... 79 10731796 ........ 83, 91, 97 10731862 .................... 91 10731932................... 101
10731723 ..................... 79 10731797 ........ 83, 91, 97 10731863 .................... 91 10731933................... 101
10731724 ..................... 79 10731798 ........ 83, 91, 97 10731864 .................... 91 10731934................... 101
10731725 ..................... 79 10731799 ........ 83, 91, 97 10731865 .................... 91 10731935................... 101
10731726 ..................... 79 10731800 ........ 83, 91, 97 10731866 .................... 91 10731936................... 101
10731727 ..................... 79 10731801 ........ 83, 91, 97 10731867 .................... 91 10731937................... 101
10731728 ..................... 79 10731802 ........ 83, 92, 97 10731868 .................... 91 10731938................... 101
10731729 ..................... 79 10731803 ........ 83, 92, 97 10731869 .................... 91 10731953................... 105
10731730 ..................... 79 10731804 ........ 83, 92, 97 10731870 .................... 91 10731954................... 105
10731731 ..................... 79 10731805 ........ 83, 92, 97 10731871 .................... 91 10731955................... 105
10731732 ..................... 79 10731806 ........ 84, 92, 97 10731872 .................... 91 10731956................... 105
10731734 ..................... 79 10731807 ........ 84, 92, 97 10731873 .................... 91 10731957................... 105
10731736 ..................... 81 10731808 ........ 84, 92, 97 10731874 .................... 91 10731958................... 105
10731737 ..................... 81 10731809 ........ 84, 92, 97 10731875 .................... 91 10731959................... 105
10731738 ..................... 81 10731810 ........ 84, 92, 97 10731876 .................... 91 10731960................... 105
10731739 ..................... 81 10731811 ........ 87, 92, 97 10731877 .................... 91 10731961................... 105
10731741 ..................... 81 10731812 ........ 87, 92, 97 10731878 .................... 91 10731962................... 105
10731742 ..................... 81 10731813 ........ 87, 92, 97 10731879 .................... 91 10731963................... 105
10731743 ............. 81, 117 10731814 ........ 87, 92, 97 10731880 .................... 91 10731964................... 105
10731744 ..................... 81 10731815 ........ 87, 92, 97 10731881 .................... 91 10731965................... 105
10731745 ..................... 81 10731816 ........ 87, 92, 97 10731882 .................... 91 10731966................... 105
10731746 ..................... 81 10731817 ........ 87, 92, 97 10731883 .................... 91 10731967................... 105
10731747 ..................... 81 10731818 ........ 87, 92, 97 10731884 .................... 91 10731968................... 105
10731748 ............... 73, 81 10731819 ........ 87, 92, 97 10731885 .................... 91 10731969................... 105
10731749 ..................... 81 10731820 ........ 87, 92, 98 10731886 .................... 91 10731970................... 105
10731750 ..................... 81 10731821 ........ 87, 92, 98 10731887 .................... 92 10731971................... 105
10731751 ....... 73, 81, 107 10731822 .................... 87 10731888 .................... 92 10731972................... 105
10731752 ..................... 81 10731823 .................... 87 10731889 .................... 95 10731973................... 105
10731753 ..................... 81 10731824 .............. 87, 97 10731890 .................... 95 10731974................... 105
10731754 ..................... 81 10731825 ........ 87, 95, 98 10731891 .................... 95 10731975................... 105
10731756 ..................... 81 10731826 ........ 87, 95, 98 10731892 .................... 95 10731976................... 105
10731759 ..................... 81 10731827 ........ 87, 95, 98 10731893 .................... 95 10731977................... 105
10731761 ......... 83, 91, 97 10731828 ...... 87, 95, 101 10731894 .................... 95 10731978................... 107
10731762 ..................... 83 10731829 ...... 87, 95, 101 10731895 .................... 95 10731979................... 107
10731763 ..................... 83 10731830 ...... 87, 95, 101 10731896 .................... 95 10731980................... 107
10731764 ..................... 83 10731831 .............. 87, 95 10731897 .................... 95 10731981................... 107
10731765 ..................... 83 10731832 ...... 87, 95, 101 10731898 .................... 95 10731982................... 107
10731766 ..................... 83 10731833 .................... 87 10731899 .................... 95 10731983................... 107
348 8042, 10042, 10054 8990187

PART NUMBER INDEX
10731984 .................. 107 10732065 .................. 114 1319223 ....................... 83 2712012 .... 179, 181, 195
10731985 .................. 107 10732067 .................. 114 1319224 ........... 83, 91, 97 2712092 .................... 195
10731986 .................. 107 10732068 .................. 114 1319225 ................. 87, 97 2712112 ............ 179, 181
10731987 .................. 107 10732069 .................. 114 1319226 ....................... 91 2712122 ............ 179, 181
10731988 .................. 107 10732070 .................. 114 1319227 ....................... 91 2712142 ............ 179, 181
10731989 .................. 109 10732071 .......... 114, 117 1319230 ....................... 97 2712332 .................... 195
10731992 .................. 109 10732072 .................. 114 1319234 ..................... 101 2712872 ............ 191, 207
10731993 .................. 109 10732076 .......... 114, 117 1319235 ..................... 101 2712942 .... 179, 181, 183
10731994 .................. 109 10732078 .................. 117 1319237 ..................... 107 2712952 .................... 209
10731995 .................. 109 10732081 .................. 117 1319238 ..................... 109 2712973 .................... 239
10731996 .................. 109 10732082 .................. 117 1319240 ..................... 109 2712983 .................... 235
10731997 .................. 109 10732083 .................. 117 1319241 ..................... 109 2712993 .... 155, 159, 163
10731998 .................. 109 10732085 .................. 119 1319242 ..................... 109 2713054 .................... 163
10731999 .................. 109 10732089 .................. 119 1319243 ..................... 109 2713082 .................... 207
10732000 .................. 109 10732090 .................. 119 1319244 ..................... 109 2713212 .................... 207
10732001 .................. 109 10732091 .................. 119 1319245 ..................... 109 2713222 .................... 191
10732002 .................. 109 10732092 .................. 119 1319246 ..................... 109 2713242 ............ 179, 181
10732003 .................. 109 10732093 .................. 107 1319247 ..................... 109 2713262 .................... 187
10732004 .................. 109 10732094 .................. 107 1319248 ..................... 109 2713282 .................... 187
10732005 .................. 109 10732095 ............ 73, 107 1319249 ..................... 109 2713292 .................... 183
10732007 .................. 111 10732097 .................. 107 1319250 ..................... 109 2713322 .................... 199
10732009 .................. 111 10732098 .................. 107 1319251 ..................... 109 2713332 .... 179, 181, 193
10732011 .................. 111 10732099 .................. 107 1319252 ..................... 109 2713333 .................... 233
10732012 .................. 111 10732101 .................. 107 1319253 ..................... 109 2713363 .................... 245
10732013 .................. 111 10732103 .................... 97 1319254 ..................... 109 2713432 ............ 179, 181
10732015 .................. 113 10732104 .................... 97 1319255 ..................... 109 2713442 .................... 183
10732017 .......... 111, 114 10732105 .................... 97 1319256 ..................... 111 2713452 .................... 191
10732018 .. 113, 114, 117 10732106 .................... 97 1319257 ..................... 111 2713642 ............ 191, 207
10732021 .................. 111 10732107 .............. 87, 97 1319259 ..................... 111 2713803 ............ 227, 229
10732022 .................. 111 10732110 .................... 75 1319260 ..................... 111 2713853 .................... 231
10732023 .................. 111 10732111 .................... 75 1319261 ..................... 111 2714973 .................... 237
10732024 .................. 111 10732112 .................... 75 1319262 ..................... 113 2714993 .................... 229
10732025 .................. 111 10732113 .................... 75 1319263 ..................... 113 2716163 ............ 243, 315
10732027 .................. 113 10732114 .................... 75 1319264 ..................... 113 2716173 .................... 225
10732028 .................. 113 10732115 .................... 75 1319265 ..................... 113 2716516 .................... 189
10732029 .................. 113 10732116 .................... 75 1319266 ..................... 113 2716545 .................... 199
10732030 .................. 113 10732117 .................... 75 1319267 ..................... 113 4100181 .................... 287
10732031 .................. 113 10732118 .................... 75 1319268 ..................... 113 4105171 .................... 287
10732032 .................. 113 10732119 .................... 75 1319269 ..................... 113 4105262 .................... 287
10732033 .................. 113 10732120 .................... 75 1319270 ..................... 114 4105621 .............. 43, 287
10732034 .................. 113 10732121 .................... 75 1319271 ..................... 117 4106561 .................... 321
10732035 .................. 113 10732122 .................... 75 1319272 ..................... 117 4106681 .................... 287
10732036 .................. 113 10836774 .................. 131 1319273 ..................... 117 4106761 .................... 287
10732037 .................. 113 10837660 .................. 111 1319274 ..................... 117 4106781 .................... 287
10732038 .................. 113 10837728 .................. 113 1319275 ..................... 119 4106872 .................... 287
10732039 .................. 113 10837948 .................. 256 1319276 ..................... 119 4106991 .................... 287
10732040 .................. 113 10839156 .................. 105 1319277 ..................... 119 4107001 .................... 287
10732041 .................. 113 1319203 ...................... 73 1319278 ..................... 119 4107182 ............ 335, 345
10732042 .................. 113 1319204 ...................... 73 1319279 ..................... 119 4107232 .................... 287
10732043 .................. 113 1319205 ...................... 73 1319283 ....................... 29 4107243 .................... 287
10732044 .................. 113 1319206 ...................... 73 1319285 ....................... 83 4107252 .................... 287
10732045 .................. 113 1319207 ...................... 73 1319286 ....................... 83 4107272 .................... 287
10732046 .................. 113 1319208 ...................... 73 1319287 ....................... 83 4107283 .................... 287
10732047 .................. 113 1319209 ...................... 73 1319288 ....................... 83 4107342 .................... 288
10732048 .................. 113 1319210 ...................... 73 1319573 ....................... 81 4107352 .................... 287
10732049 .................. 113 1319211 ...................... 73 2220765 ..................... 183 4107402 .................... 287
10732050 .................. 113 1319212 ...................... 73 2705122 ..................... 195 4107412 .................... 287
10732051 .................. 113 1319213 ...................... 73 2710802 ............. 179, 181 4107442 .................... 287
10732053 .................. 113 1319214 ...................... 77 2711613 ..................... 247 4107452 .................... 287
10732054 .................. 113 1319215 ................ 79, 91 2711852 ............. 187, 189 4107462 .................... 287
10732055 .................. 113 1319216 ...................... 79 2711872 ............. 183, 185 4107482 .................... 287
10732056 .................. 113 1319217 ...................... 79 2711892 ..................... 193 4107572 .................... 288
10732058 .................. 113 1319218 .............. 79, 109 2711972 .... 179, 181, 183, 4107601 .................... 287
10732060 .......... 113, 114 1319219 ...................... 81 185 4107632 .................... 288
10732061 .................. 113 1319220 ........ 81, 97, 111 2711982 ..................... 209 4107692 ............ 299, 317
10732063 .................. 113 1319221 ...................... 81 2711992 .... 179, 181, 298, 4107702 ............ 299, 317
10732064 .................. 114 1319222 ...................... 81 311, 313 4107712 ............ 299, 317
8990187 8042, 10042, 10054 349

PART NUMBER INDEX
4107812 ............. 335, 345 7081031 ...................... 37 7096562 .................... 291 7110782..................... 281
4107822 ............. 335, 345 7082292 ...................... 25 7096592 .................... 123 7111122..................... 199
4107832 ............. 335, 345 7082311 ..... 11, 291, 293, 7096632 .................... 127 7111164....................... 11
4107901 ..................... 287 297, 323, 327, 329 7096692 .................... 155 7111191............... 37, 281
4107922 ..................... 288 7082342 ... 291, 293, 294, 7096702 ... 294, 297, 323, 7111203....................... 37
4107971 ....................... 25 297, 323, 327, 329 327, 329 7111402..................... 207
4107981 ....................... 25 7082362 ... 291, 293, 297, 7096772 .................... 291 7111473....................... 11
4107992 ..................... 288 323, 327, 329 7096882 ... 291, 293, 297, 7111572.... 291, 293, 297,
4108002 ..................... 288 7082971 ...................... 15 323, 327 323, 327, 329
4108041 ..................... 287 7083054 ............ 297, 305 7097174 ...................... 11 7111832............... 25, 287
4108081 ..................... 287 7083963 ...................... 23 7097233 ...................... 15 7111842............... 25, 287
4108161 ............. 147, 148 7083992 ............ 297, 329 7097323 .................... 171 7111952....................... 71
4108181 ..................... 287 7084792 ...................... 11 7097382 .................... 291 7111994............. 298, 317
4108201 ..................... 287 7084821 ...................... 11 7097452 .................... 169 7112092....................... 17
4108232 ............. 298, 313 7084902 ...................... 25 7097523 ... 297, 298, 299, 7112102....................... 15
4108302 ..................... 287 7085073 ... 297, 298, 299, 305, 307, 309, 311, 7112302..................... 281
4108441 ..................... 287 305, 307, 309, 311, 313, 317 7112391..................... 288
4110113 ..................... 287 313, 317 7097533 ... 297, 298, 299, 7112422............. 265, 267
4110119 ..................... 287 7085102 .................... 303 305, 307, 309, 311, 7112452............. 191, 207
4110120 ..................... 287 7085411 .... 298, 311, 313 313, 317 7112511...... 39, 265, 267,
4110123 ..................... 287 7085422 .... 155, 159, 163 7097543 ... 297, 298, 299, 269
4110124 ..................... 287 7085501 .... 298, 311, 313 305, 307, 309, 311, 7112523............. 299, 319
4110125 ..................... 287 7085552 .................... 303 313, 317 7112533............. 299, 319
5721202 ..................... 281 7085562 .................... 303 7097682 .................... 291 7112582..................... 283
5724284 ..................... 156 7085571 .................... 303 7098142 ...................... 33 7112592..................... 283
5724302 .........................9 7086304 ............ 297, 307 7098262 ...................... 11 7112642............. 299, 319
5724622 ..................... 291 7086471 ... 297, 298, 299, 7098271 .................... 213 7112732..................... 327
5724742 ....................... 11 305, 307, 309, 311, 7098293 ............ 197, 199 7112804............. 335, 345
5746411 ..................... 329 313, 317 7098342 ...................... 15 7113024............. 335, 345
6604662 ............. 299, 317 7086742 .................... 169 7098354 ............ 297, 311 7113952..................... 337
6604712 ..................... 195 7088283 .................... 169 7098563 ........................ 9 7113982..................... 337
6604882 .... 179, 181, 183, 7088352 ............ 156, 160 7098733 ............ 147, 151 7114032..................... 327
185, 197, 200 7088522 ...................... 35 7098762 .... 271, 273, 275 7114112............. 293, 323
6604912 ..................... 203 7089044 ............ 298, 311 7098864 .................... 271 7114542............. 273, 275
6604972 ..................... 195 7089054 ............ 297, 311 7098973 .................... 281 7114604..................... 267
6604982 ..................... 191 7089722 .................... 239 7099072 ............ 183, 216 7114612..................... 271
6605202 ............. 183, 191 7089781 ............ 331, 337 7099312 ........................ 9 7114754..................... 267
6605652 ............. 197, 199 7090634 .................... 315 7099324 ...................... 17 7114763..................... 265
6605772 ..................... 195 7090751 ...................... 23 7099332 .............. 25, 288 7114922..................... 329
6608621 ............. 298, 317 7090814 .................... 309 7099352 .............. 25, 287 7114941............. 300, 319
6611752 ..... 195, 299, 317 7090822 .................... 315 7099362 .................... 288 7115114..................... 283
6619261 ..................... 123 7090832 .................... 315 7099522 ............ 147, 151 7115163..................... 265
6620531 .........................9 7090871 .................... 315 7099532 ............ 147, 151 7115432..................... 315
70020428 ................... 245 7090891 .................... 315 7099692 .................... 151 7115652..................... 253
70023112 ................... 233 7090951 .................... 315 7099702 .................... 151 7115662..................... 231
7010491-OM .............. 287 7091323 ...................... 43 7099742 ...................... 15 7115712..... 197, 199, 256
7024574 ..................... 245 7091373 .................... 315 7099832 .................... 127 7116152..................... 288
7029860 ....................... 39 7092292 ................ 9, 291 7099882 ... 271, 273, 275, 7116162..................... 288
7047041 ..................... 265 7092533 ............ 147, 148 277, 279, 283 7116632..................... 283
7054351 ...... 71, 121, 155, 7092612 .................... 147 7099912 .... 156, 160, 164 7116642............. 293, 323
159, 163 7093772 .... 156, 160, 164 7099923 .................... 283 7116652............. 293, 323
7054632 ..... 155, 159, 163 7093783 .... 156, 160, 164 7099943 .................... 156 7116662............. 293, 323
7057141 .... 155, 159, 163, 7094562 .................... 213 7110002 .................... 315 7116691............. 293, 323
197 7094592 .................... 155 7110022 .................... 169 7116784..................... 293
7058372 ..................... 281 7094682 ...................... 11 7110042 .................... 323 7116792..................... 291
7062922 ............. 299, 317 7095272 .... 155, 159, 163 7110172 .................... 329 7116812............. 293, 323
7065482 ..... 298, 311, 313 7095282 .... 155, 159, 163 7110333 .................... 151 7116854..................... 291
7068651 ..................... 271 7095302 .................... 171 7110342 .................... 151 7117031..... 335, 341, 343
7070191 ............. 298, 313 7095312 ............ 297, 329 7110352 .................... 151 7117072............. 293, 323
7075191 ....................... 41 7095342 ...................... 71 7110494 ............ 299, 317 7117113..................... 297
7075611 ..................... 291 7095352 ............ 297, 329 7110694 ............ 298, 317 7117133..................... 329
7077481 ..... 298, 311, 313 7095393 .................... 171 7110702 ............ 299, 317 7117204............. 298, 313
7077501 ..... 298, 311, 313 7095452 ...................... 11 7110712 ............ 299, 317 7117244............. 298, 313
7077511 ..... 298, 311, 313 7095522 ............ 297, 329 7110722 ............ 299, 317 7117254............. 298, 313
7079162 ..................... 169 7095831 .... 155, 159, 163 7110744 .................... 321 7117264............. 298, 313
7079442 .........................9 7096471 ...................... 71 7110762 .................... 147 7117282..................... 261
7080891 ....................... 37 7096552 .................... 291 7110772 .................... 147 7117292..................... 261
350 8042, 10042, 10054 8990187

PART NUMBER INDEX
7117414 .................... 327 7127871 ............ 173, 175 7150412 ............. 179, 181 8032584 ...................... 57
7117502 .... 293, 323, 327 7127881 ............ 173, 175 7150432 ..................... 189 8032585 ...................... 57
7117513 .................... 294 7128772 ... 297, 298, 305, 7150442 ..................... 189 8032586 ...................... 57
7117523 .................... 294 311, 313 7150452 ..................... 189 8032587 ...................... 57
7117534 .................... 327 7128782 ............ 299, 317 7150472 ............... 25, 287 8032588 ...................... 57
7117542 .................... 323 7128792 ... 297, 298, 307, 7150492 ..................... 185 8032589 ...................... 57
7117572 ............ 293, 323 311, 313 7150502 ..................... 185 8032592 ...................... 57
7117582 .................... 327 7128802 ... 298, 299, 309, 7150521 ..................... 279 8032593 ...................... 57
7117692 .................... 261 311, 313, 317 7150523 ..... 156, 160, 164 8032594 ...................... 58
7117704 .................... 269 7129261 ...................... 15 7302077 ....................... 15 8032595 ...................... 57
7117812 ............ 191, 207 7129313 ........................ 9 77104027 ..................... 57 8032604 ...................... 63
7118222 ... 173, 175, 271, 7129323 ........................ 9 77104031 ..................... 57 8032605 ...................... 63
273, 275, 277, 279 7129382 ............ 277, 279 77104116 ..................... 53 8032606 ...................... 63
7118662 .................... 297 7129392 ............ 277, 279 77104164 ..................... 57 8032607 ...................... 63
7118682 .................... 329 7130564 .................... 261 77104186 ............... 61, 63 8032608 ...................... 63
7118692 .................... 327 7130912 .................... 253 77104198 ..................... 61 8032609 ...................... 63
7118854 .................... 323 7131274 .................... 261 77104215 ..................... 61 8032611 ...................... 63
7118882 ... 297, 305, 307, 7131852 ...................... 69 77104284 ..................... 67 8032612 ...................... 58
309 7132912 ............ 155, 159 8032500 ....................... 53 8032613 ...................... 58
7118892 ... 297, 305, 307, 7133022 ............ 155, 159 8032501 ....................... 53 8032615 ................ 61, 63
309 7133802 ............ 187, 189 8032502 ....................... 53 8032620 .......... 57, 61, 63
7118941 ................ 39, 47 7133812 ............ 187, 189 8032503 ........... 53, 54, 61 8032622 ...................... 61
7119341 ............ 298, 313 7133823 .................... 191 8032504 ....................... 53 8032623 ...................... 61
7119351 .... 335, 341, 343 7133833 .................... 191 8032505 ....................... 53 8032624 ...................... 61
7119362 ... 331, 333, 335, 7133843 .................... 207 8032506 ................. 53, 61 8032625 ...................... 61
337, 339, 341, 343 7133853 .................... 207 8032509 ....................... 53 8032626 ...................... 61
7119372 ... 331, 335, 337, 7134832 .................... 277 8032510 ....................... 53 8032627 ...................... 63
341, 343 7134894 .................... 279 8032511 ....................... 53 8032628 ................ 61, 63
7119632 .................... 147 7135942 ...................... 25 8032515 ....................... 53 8032629 ...................... 61
7119642 .................... 147 7136034 .... 173, 175, 213 8032517 ....................... 53 8032631 ...................... 61
7119652 .................... 147 7136374 .................... 216 8032518 ....................... 53 8032632 ...................... 61
7119662 .................... 147 7137132 ...................... 47 8032521 ................. 53, 54 8032633 ...................... 61
7119813 ............ 195, 259 7137643 ............ 164, 167 8032522 ....................... 53 8032635 ...................... 61
7120191 ............ 333, 339 7138164 .................... 213 8032523 ....................... 53 8032637 ...................... 61
7120742 .................... 303 7138186 .................... 121 8032526 ....................... 53 8032638 ...................... 61
7121013 .................... 183 7138208 .................... 121 8032528 ....................... 54 8032640 ...................... 61
7124331 .......... 9, 15, 281 7138209 .... 173, 175, 213 8032532 ....................... 54 8032641 ...................... 61
7124471 .................... 203 7138240 .................... 147 8032535 ....................... 54 8032642 ...................... 61
7124491 .................... 315 7138241 .................... 148 8032536 ....................... 54 8032643 ................ 61, 63
7124531 ...................... 41 7138290 .................... 164 8032537 ....................... 53 8032644 ...................... 61
7125251 ...................... 41 7138291 ............ 156, 160 8032538 ....................... 53 8032645 ...................... 61
7125271 ...................... 41 7138297 .................... 164 8032539 ....................... 53 8032646 ...................... 61
7125421 .................... 173 7138301 ............ 156, 160 8032541 ................. 53, 57 8032647 ...................... 61
7125521 ...................... 15 7138302 ........................ 9 8032542 ................. 53, 57 8032648 ...................... 61
7125691 ...................... 15 7138340 .................... 216 8032543 ................. 53, 57 8032649 ...................... 61
7125741 ... 298, 311, 313, 7138468 .................... 283 8032545 ................. 53, 57 8032650 ...................... 61
329 7138469 .................... 283 8032546 ....................... 53 8032651 ...................... 61
7125801 .................... 315 7138614 ...................... 11 8032547 ....................... 53 8032652 ................ 61, 63
7125811 ............ 297, 329 7138714 .... 173, 175, 213 8032549 ....................... 53 8032653 ...................... 65
7125861 ........................ 9 7138738 ............ 331, 337 8032550 ....................... 57 8032654 ...................... 65
7126662 .................... 323 7138848 .................... 164 8032552 ....................... 57 8032655 ...................... 65
7126684 .... 273, 275, 277 7138980 .... 294, 324, 327 8032553 ....................... 57 8032656 ...................... 65
7126922 .................... 169 7139688 .................... 121 8032554 ....................... 57 8032657 ...................... 65
7126953 .................... 169 7143900 ...................... 23 8032555 ....................... 57 8032658 ...................... 65
7126962 .................... 169 7144000 ...................... 23 8032556 ....................... 57 8032659 ...................... 65
7126992 .................... 169 7150082 .................... 121 8032558 ....................... 57 8032661 ...................... 65
7127003 .... 155, 159, 163 7150182 ............ 121, 129 8032559 ....................... 57 8032663 ...................... 65
7127013 .... 155, 159, 164 7150192 ............ 121, 129 8032560 ....................... 57 8032665 ...................... 65
7127022 .................... 169 7150202 ............ 121, 125 8032563 ....................... 57 8032666 ...................... 67
7127034 ............ 160, 163 7150282 .................... 205 8032566 ................. 57, 61 8032670 ...................... 67
7127043 ............ 160, 163 7150302 .................... 185 8032567 ....................... 57 8032672 ...................... 67
7127081 .................... 175 7150312 .................... 181 8032568 ....................... 57 8032673 ...................... 67
7127091 ...................... 35 7150361 ...................... 15 8032573 ....................... 57 8032674 ...................... 67
7127102 ...................... 35 7150371 .............. 25, 287 8032574 ....................... 57 8032675 ...................... 67
7127282 ...................... 17 7150382 ...................... 15 8032579 ....................... 57 8032676 ...................... 67
7127852 .................... 329 7150393 ...................... 11 8032580 ....................... 57 8032678 ...................... 67
7127862 .................... 329 7150402 .................... 279 8032581 ....................... 57 8032679 ...................... 67
8990187 8042, 10042, 10054 351

PART NUMBER INDEX
8032680 ....................... 67 8033051 ...................... 15 8033340 ... 156, 160, 164, 8033768..................... 261
8032681 ....................... 67 8033053 ...................... 15 271, 273, 275, 277, 279 8033769..................... 261
8032682 ....................... 67 8033065 39, 47, 265, 267, 8033342 .... 155, 159, 163 8033770..................... 261
8032702 ..................... 241 269 8033344 ...................... 65 8033771....................... 69
8032714 ............. 227, 239 8033072 ...................... 17 8033347 ...................... 65 8033772....................... 69
8032726 ..... 231, 233, 235 8033075 ................ 39, 47 8033348 ...................... 61 8033773....................... 69
8032728 ............. 231, 233 8033076 ...................... 17 8033349 ...................... 53 8033774....................... 69
8032752 ..................... 216 8033077 ...................... 17 8033351 ...................... 63 8033775....................... 69
8032753 ....................... 27 8033078 ..... 17, 265, 267, 8033355 ...................... 61 8033776....................... 69
8032756 ..... 265, 267, 269 269 8033356 ...................... 61 8033777....................... 69
8032762 ..................... 171 8033079 ...................... 17 8033357 ...................... 61 8033778....................... 69
8032764 ..................... 171 8033081 ................ 17, 49 8033358 ...................... 61 8033779....................... 69
8032793 ....................... 41 8033082 ...................... 18 8033359 ...................... 63 8033780....................... 69
8032794 ....................... 41 8033084 ...................... 17 8033360 ...................... 63 8033781....................... 69
8032816 ..................... 145 8033085 ...................... 17 8033361 ...................... 63 8033782....................... 69
8032826 ............. 137, 141 8033086 ...................... 17 8033362 ...................... 63 8033783..................... 245
8032875 ..................... 135 8033087 ...................... 17 8033363 ...................... 63 8033784..................... 245
8032876 ..................... 135 8033088 ...................... 17 8033364 ...................... 63 8033785..................... 245
8032877 ..................... 135 8033090 ...................... 17 8033365 ...................... 63 8033786..................... 245
8032880 ..................... 135 8033092 ...................... 17 8033368 ...................... 63 8033788..................... 245
8032881 ..................... 135 8033094 ...................... 17 8033371 ...................... 63 8033789..................... 245
8032882 ..................... 135 8033097 .................... 127 8033372 ...................... 63 8033791....................... 69
8032885 ..................... 135 8033098 .................... 127 8033373 ................ 58, 63 8033796..................... 123
8032886 ..................... 135 8033102 ...................... 39 8033374 ...................... 63 8033797..................... 123
8032891 ............. 138, 141 8033103 ...................... 39 8033375 ...................... 63 8033798..................... 123
8032892 ............. 138, 142 8033104 ...................... 39 8033376 ...................... 63 8033799..................... 138
8032893 ............. 138, 142 8033178 ...................... 35 8033384 ...................... 57 8033801..................... 249
8032894 ............. 137, 141 8033188 ...................... 53 8033385 ...................... 58 8033802..................... 132
8032895 ..... 131, 137, 141 8033189 ...................... 53 8033386 ...................... 58 8033803............. 137, 141
8032896 ............. 137, 141 8033190 ...................... 57 8033387 ...................... 65 8033804..................... 135
8032897 ............. 137, 141 8033191 ...................... 57 8033406 .... 271, 273, 275 8033805..................... 135
8032898 ............. 137, 141 8033192 ...................... 57 8033479 ................ 17, 49 8033806..................... 131
8032899 ............. 137, 141 8033193 ...................... 53 8033652 .................... 125 8033809..................... 131
8032900 ............. 137, 141 8033194 ...................... 57 8033704 .................... 233 8033810..................... 131
8032901 ............. 137, 141 8033195 ...................... 57 8033715 .................... 233 8033811..................... 249
8032902 ............. 137, 141 8033196 ...................... 57 8033721 .................... 233 8033812..................... 249
8032903 ............. 137, 141 8033197 ...................... 57 8033722 .................... 239 8033813..................... 249
8032904 ............. 137, 141 8033198 ................ 53, 63 8033723 .................... 239 8033814..................... 249
8032906 ............. 137, 141 8033201 ..... 25, 265, 267, 8033724 .................... 239 8033815..................... 135
8032910 ............. 137, 141 269 8033725 .................... 239 8033816..................... 135
8032912 ............. 137, 141 8033202 ...................... 67 8033727 .................... 227 8033817..................... 135
8032913 ............. 138, 141 8033203 ...................... 67 8033728 .................... 227 8033818..................... 135
8032914 ............. 138, 142 8033204 ...................... 67 8033729 .................... 227 8033820..................... 135
8032920 ..................... 137 8033205 ...................... 67 8033730 .................... 227 8033821..................... 135
8032922 ............. 137, 141 8033228 .................... 131 8033731 .................... 227 8033822..................... 135
8032923 ............. 137, 141 8033238 ...................... 67 8033732 .................... 223 8033823..................... 135
8032930 ..................... 145 8033239 ...................... 67 8033733 .................... 223 8033824..................... 135
8032949 ............. 137, 141 8033240 ...................... 27 8033734 .................... 223 8033826............. 137, 141
8032972 ............. 137, 141 8033241 ...................... 27 8033735 .................... 223 8033827............. 137, 141
8032973 ............. 137, 141 8033242 ...................... 27 8033737 .................... 223 8033828............. 137, 141
8032974 ............. 137, 141 8033243 ...................... 27 8033738 .................... 223 8033829............. 137, 141
8032979 ..................... 135 8033254 .................... 259 8033740 .................... 235 8033831............. 138, 141
8032983 ............. 138, 142 8033299 ...................... 53 8033741 .................... 235 8033832............. 138, 141
8032984 ............. 137, 141 8033302 ...................... 53 8033742 .................... 235 8033833....................... 17
8032985 ............. 137, 141 8033303 ...................... 53 8033744 ............ 231, 233 8033834....................... 17
8032993 ..................... 261 8033304 ...................... 54 8033745 ............ 231, 233 8033835....................... 18
8033003 ..................... 125 8033305 ...................... 54 8033746 .................... 231 8033837....................... 18
8033004 ..................... 125 8033306 ...................... 54 8033747 ............ 231, 233 8033838....................... 18
8033006 ..................... 127 8033307 ...................... 54 8033748 .................... 241 8033839....................... 18
8033007 ............. 123, 127 8033308 ...................... 54 8033749 .................... 241 8033840....................... 18
8033008 ..................... 127 8033309 ...................... 54 8033750 .................... 241 8033841....................... 21
8033009 ..... 123, 127, 135 8033310 ...................... 54 8033751 .................... 241 8033842....................... 21
8033012 ............. 137, 141 8033311 ...................... 54 8033753 .................... 261 8033843....................... 21
8033022 ....................... 15 8033312 ...................... 54 8033756 .................... 233 8033844....................... 21
8033031 ....................... 15 8033313 ...................... 54 8033760 .................... 261 8033845....................... 21
8033044 ....................... 17 8033314 ...................... 53 8033761 .................... 261 8033846....................... 21
8033050 ....................... 15 8033318 ...................... 58 8033763 .................... 261 8033847....................... 21
352 8042, 10042, 10054 8990187

PART NUMBER INDEX
8033848 ...................... 21 8033923 .................... 215 8034531 ..................... 255 8034821 .................... 251
8033849 ...................... 21 8033924 .................... 215 8034532 ..................... 255 8034822 .................... 251
8033850 ...................... 21 8033925 .................... 215 8034534 ..................... 253 8034823 .................... 251
8033851 ...................... 21 8033926 .................... 215 8034538 ..................... 253 8034824 .................... 251
8033852 ...................... 21 8033927 .................... 215 8034539 ..................... 253 8035247 .................... 223
8033853 ...................... 21 8033928 .................... 215 8034540 ..................... 253 8035267 .................... 253
8033854 ...................... 21 8033929 .................... 215 8034541 ..................... 253 8035268 ............ 137, 141
8033855 ...................... 21 8033930 .................... 215 8034542 ..................... 255 8035269 ............ 137, 141
8033856 ...................... 21 8033931 .................... 215 8034544 ....................... 21 8035270 ............ 137, 141
8033857 ...................... 21 8033932 .................... 215 8034545 ....................... 21 8035271 ............ 137, 141
8033858 ...................... 21 8033933 .................... 215 8034546 ................. 18, 21 8035272 ............ 137, 141
8033859 ...................... 21 8033934 .................... 215 8034547 ....................... 21 8035276 ............ 277, 279
8033860 ...................... 21 8033935 .................... 215 8034548 ....................... 21 8035308 .................... 229
8033861 ...................... 21 8033936 .................... 215 8034549 ..................... 255 8035315 .................... 225
8033862 ...................... 21 8033937 .................... 215 8034550 ..................... 255 8035322 .................... 243
8033863 ...................... 21 8033938 .................... 215 8034551 ..................... 253 8035386 .................... 229
8033864 ...................... 21 8033939 .................... 215 8034552 ..................... 253 8035387 .................... 253
8033865 ...................... 21 8033952 .................... 215 8034554 ..................... 255 8035513 ............ 223, 225
8033866 ...................... 21 8033953 .................... 215 8034555 ..................... 255 8035514 .................... 225
8033867 ...................... 21 8033954 .................... 215 8034556 ..................... 255 8035519 .................... 243
8033868 ...................... 21 8033955 .................... 216 8034557 ..................... 255 8035536 .................... 225
8033870 ...................... 63 8033956 .................... 216 8034558 ..................... 259 8035539 .................... 225
8033871 ...................... 63 8033957 .................... 216 8034559 ..................... 259 8035542 .................... 229
8033872 ...................... 63 8033958 .................... 216 8034560 ..................... 259 8035545 .................... 229
8033873 ...................... 63 8033959 .................... 215 8034561 ..................... 259 8035547 .................... 237
8033874 ...................... 63 8033960 .................... 145 8034562 ..................... 259 8035555 .................... 167
8033876 ...................... 63 8033961 .................... 145 8034569 ..................... 261 8035556 .................... 167
8033877 ...................... 63 8033962 .................... 145 8034570 ..................... 261 8035557 .................... 167
8033878 ...................... 63 8033963 .................... 145 8034571 ..................... 261 8035558 .................... 167
8033879 ...................... 63 8033964 .................... 145 8034575 ..................... 261 8035559 .................... 167
8033880 ...................... 63 8033965 .................... 145 8034577 ..................... 261 8035560 .................... 220
8033881 ...................... 63 8033967 .................... 131 8034578 ..................... 261 8035561 .................... 220
8033882 ...................... 63 8033968 .................... 131 8034581 ..................... 137 8035562 .................... 220
8033883 ...................... 63 8033969 .................... 131 8034584 ..................... 141 8035563 .................... 220
8033884 ...................... 63 8033970 .................... 131 8034585 ..................... 141 8035564 .................... 220
8033885 ................ 58, 63 8033973 .................... 131 8034586 ..................... 141 8035565 .................... 220
8033886 ...................... 53 8033974 .................... 131 8034590 ..................... 142 8035566 .................... 220
8033887 ...................... 53 8033975 .................... 131 8034593 ..................... 125 8035567 .................... 219
8033888 ...................... 53 8033976 .................... 131 8034684 ..................... 251 8035568 .................... 219
8033889 ...................... 53 8033977 .................... 131 8034688 ............. 138, 142 8035569 .................... 219
8033890 ...................... 67 8033978 .................... 131 8034691 ..................... 251 8035570 .................... 219
8033896 .................... 215 8033979 .................... 131 8034692 ............. 137, 141 8035571 .................... 219
8033897 .................... 215 8033980 .................... 131 8034693 ............. 137, 141 8035572 .................... 219
8033898 .................... 215 8033981 .................... 131 8034694 ....................... 27 8035573 .................... 219
8033899 .................... 215 8033983 .................... 131 8034695 ..................... 237 8035574 .................... 219
8033900 .................... 215 8033984 .................... 131 8034697 ..................... 253 8035575 .................... 219
8033901 .................... 215 8033985 .................... 131 8034797 ....................... 47 8035577 .................... 219
8033902 .................... 215 8033986 .................... 131 8034798 ....................... 47 8035578 .................... 219
8033903 .................... 215 8033987 .................... 131 8034799 ....................... 47 8035579 .................... 219
8033904 .................... 215 8033988 .................... 131 8034800 ....................... 47 8035580 .................... 219
8033905 .................... 215 8033989 .................... 131 8034801 ................. 39, 47 8035581 .................... 219
8033906 .................... 215 8033990 .................... 131 8034803 ....................... 47 8035582 .................... 219
8033907 .................... 215 8033991 .................... 131 8034804 ....................... 47 8035583 .................... 219
8033908 .................... 215 8033994 .................... 131 8034805 ....................... 47 8035584 .................... 219
8033909 .................... 215 8033995 .................... 131 8034806 ....................... 47 8035585 .................... 219
8033910 .................... 215 8033996 .................... 131 8034807 ....................... 47 8035586 .................... 219
8033911 .................... 215 8033997 .................... 131 8034808 ....................... 47 8035587 .................... 219
8033912 .................... 215 8033999 .................... 131 8034809 ....................... 47 8035588 .................... 219
8033913 .................... 216 8034500 .................... 131 8034810 ....... 47, 267, 269 8035589 .................... 219
8033914 .................... 215 8034501 .................... 131 8034811 ....................... 47 8035590 .................... 220
8033916 .................... 215 8034502 .................... 131 8034812 ..................... 215 8035591 .................... 220
8033917 .................... 215 8034503 .................... 131 8034813 ..... 271, 273, 275 8035592 .................... 220
8033918 .................... 215 8034504 .................... 131 8034814 ............. 137, 141 8035593 .................... 220
8033919 .................... 215 8034505 .................... 131 8034815 ....................... 39 8035595 .................... 220
8033920 .................... 215 8034527 .................... 255 8034817 ....................... 47 8035596 .................... 220
8033921 .................... 215 8034528 .................... 255 8034818 ..................... 215 8035597 .................... 220
8033922 .................... 215 8034530 .................... 255 8034819 ............. 138, 142 8035598 .................... 220
8990187 8042, 10042, 10054 353

PART NUMBER INDEX
8035607 ..................... 229 8180308 .................... 156 8262143 .................... 163 8303638............... 15, 303
8035608 ..................... 229 8205506 .................... 235 8270014 .... 271, 273, 275 8303655......... 9, 291, 315
8035609 ..................... 229 8205514 .................... 247 8270134 ............ 277, 279 8303656....................... 11
8035610 ..................... 229 8205545 .................... 247 8270220 .... 155, 159, 163 8303664....................... 71
8035611 ..................... 237 8205546 .................... 247 8270221 ... 155, 159, 163, 8303666............. 297, 329
8035612 ..................... 237 8205547 .................... 247 271, 273, 275, 277, 279 8303675.... 181, 197, 199,
8035613 ..................... 237 8205548 .................... 247 8270602 .... 271, 273, 275 294, 297, 323
8035615 ..................... 225 8205640 .................... 235 8270617 ... 271, 273, 275, 8303679.... 156, 160, 164,
8035616 ..................... 225 8205655 ... 231, 233, 241, 277, 279 207, 294, 297, 323,
8035617 ..................... 125 245, 247, 259, 261 8270625 ............ 277, 279 327, 329
8035618 ..................... 125 8205656 .... 227, 229, 239 8272009 ............ 155, 159 8303681.... 291, 293, 297,
8035620 ..................... 125 8205657 ............ 223, 225 8272017 .................... 163 323, 327, 329
8035621 ..................... 125 8205661 .................... 247 8273013 .................... 171 8303697 23, 43, 159, 163,
8035622 ..................... 125 8205726 .................... 227 8273237 .................... 171 171, 271, 291
8035623 ..................... 125 8220008 ..... 41, 265, 267, 8273238 .................... 171 8303702..... 155, 159, 163
8035624 ..................... 125 269 8273240 .................... 171 8303705....................... 15
8035625 ..................... 125 8220050 ... 265, 267, 269, 8273241 .................... 171 8303715..... 291, 299, 317
8035727 ..................... 243 281 8273272 .................... 171 8303717..................... 315
8035728 ..................... 243 8220073 ..... 39, 271, 273, 8274022 ............ 173, 175 8303724.. 9, 71, 121, 155,
8035729 ..................... 243 275, 277, 279 8275212 .................... 169 159, 163
8035730 ..................... 243 8220882 ... 265, 267, 269, 8275240 .................... 169 8303729................. 11, 15
8035731 ..................... 243 283 8275247 .................... 169 8303735..................... 293
8035732 ..................... 243 8223016 .................... 281 8275248 .................... 169 8303738..................... 283
8035733 ..................... 117 8223024 ..... 41, 265, 267, 8277161 .... 156, 160, 164 8303739.... 191, 298, 311,
8035734 ..................... 117 269 8277162 ... 155, 159, 163, 313
8035773 ..................... 129 8223025 ... 265, 267, 269, 271, 273, 275, 277, 279 8303742 35, 37, 155, 159,
8035780 ..................... 239 281 8278007 ..... 71, 121, 155, 163
8035800 ..................... 225 8223216 ... 271, 273, 275, 159, 163 8303744..................... 155
8035805 ..................... 279 277, 279 8278008 ... 155, 159, 163, 8303745....................... 23
8035806 ..................... 279 8223217 ... 213, 271, 273, 197, 199 8303752..................... 191
8036001 ..................... 237 275, 277, 279 8278012 .... 155, 159, 163 8303757..................... 207
8036243 ..................... 261 8223220 ..... 25, 265, 267, 8278017 ...................... 71 8303758....................... 43
80364021 ..................... 21 269 8301002 ...................... 35 8303770..... 298, 311, 313
8037206 ....................... 21 8223221 .................... 283 8301402 ...................... 35 8303772............. 297, 329
80384207 ..................... 39 8223226 .................... 213 8301439 ...................... 31 8303776................. 17, 41
8040258 .........................9 8223405 ..... 25, 265, 267, 8301443 ................ 33, 43 8303782................. 9, 291
8065062 ............. 299, 317 269 8301456 ............ 300, 319 8303784..... 155, 159, 163
8065063 ..................... 315 8223419 .................... 281 8302147 ...................... 15 8303790...... 35, 155, 159,
8065214 ............. 294, 323 8223424 .................... 281 8302406 ...................... 37 163
8065634 ..... 298, 311, 313 8223436 .... 265, 267, 269 8302449 ...................... 35 8303794..................... 315
8065639 ....................... 15 8223438 .... 265, 267, 269 8302470 .. 31, 33, 43, 121 8303799....................... 35
8065640 ................. 9, 291 8223442 ..... 25, 265, 267, 8303034 .... 11, 15, 25, 33 8303835............... 39, 265
8065641 .........................9 269 8303041 .................... 291 8303837............... 35, 281
8080613 ..... 155, 159, 163 8223444 ..... 25, 265, 267, 8303106 ..... 27, 155, 159, 8303839....................... 39
80963058 ................... 233 269 163 8303982....................... 17
8124126 .... 331, 333, 335, 8223445 ..... 25, 265, 267, 8303519 ... 121, 155, 159, 8303987...... 67, 271, 273,
337, 339, 341, 343 269 164, 185 275, 277
8124131 ..................... 337 8223510 ............ 271, 273 8303534 .......... 15, 23, 37 8303995....................... 41
8127008 ..... 339, 341, 343 8223517 .................... 265 8303540 ... 17, 27, 33, 39, 8304042............. 197, 199
8127009 ..................... 337 8223525 .................... 283 47, 329 8304608............. 197, 199
8127014 ............. 331, 337 8223532 .... 275, 277, 279 8303550 .................... 163 8304624..................... 183
8140309 ..... 156, 160, 164 8224026 ...................... 33 8303604 ...................... 23 8304631..... 197, 199, 259
8160042 ....................... 27 8224027 ...................... 31 8303618 .................... 171 8304660....................... 11
8160046 ....................... 35 8225117 .... 267, 269, 283 8303620 57, 58, 291, 293, 8305002 35, 39, 265, 267,
8160059 ....................... 43 8229215 .................... 265 323, 327, 329 269, 283
8160060 ....................... 33 8229216 .................... 265 8303621 ... 169, 291, 293, 8305003..................... 265
8160062 ....................... 31 8229218 .................... 265 323, 327, 329 8305004.... 11, 25, 35, 37,
8160205 ....................... 27 8229226 .................... 265 8303622 ... 156, 159, 164, 43, 265, 267, 271, 273,
8160406 ....................... 43 8229232 .................... 265 207 275, 277, 279
8160417 ....................... 27 8229233 .... 267, 269, 283 8303624 ............ 323, 327 8305005................. 33, 39
8160418 ....................... 43 8229234 ............ 267, 269 8303626 .... 185, 299, 319 8305006 23, 39, 179, 181,
8160419 ................. 31, 33 8229235 .... 267, 269, 281 8303628 .................... 315 271
8160610 ....................... 35 8229238 ............ 267, 269 8303629 .................... 315 8305008. 15, 23, 197, 199
8160617 ................. 33, 43 8262131 .................... 155 8303632 .................... 281 8305012.... 183, 185, 299,
8160621 ............. 265, 267 8262137 .................... 159 8303634 ... 297, 298, 299, 319
8162003 ....................... 35 8262138 .................... 159 305, 307, 309, 311, 8305014............. 213, 281
8180307 ..... 156, 160, 163 8262142 .................... 163 313, 317, 323, 327 8305018............. 333, 339
354 8042, 10042, 10054 8990187

PART NUMBER INDEX
8305021 ........................ 9 8307026 ............ 265, 267 8310112 ....................... 15 8405404 .................... 171
8305038 .................... 279 8307027 .................... 269 8310113 ..................... 283 8406101 .... 155, 159, 163
8305043 ... 271, 273, 275, 8307046 ...................... 39 8310116 ....................... 71 8406105 .... 179, 181, 195
277, 279 8307047 .................... 121 8310129 ..................... 213 8410009 ............ 173, 175
8305201 ... 271, 273, 275, 8307052 ...................... 39 8310136 ....................... 11 8420053 ... 207, 298, 299,
277, 279 8307104 ..... 37, 303, 331, 8310137 ............. 197, 199 311, 313, 317
8305402 .... 27, 31, 35, 43 333, 335, 337, 339, 8310138 ..................... 199 8420055 ... 207, 298, 299,
8305405 .............. 37, 281 341, 343 8310143 ....................... 31 311, 313, 317
8305410 ...................... 37 8307106 ..... 23, 155, 163, 8310144 ....................... 31 8430005 ... 207, 298, 299,
8305438 ... 271, 273, 275, 267, 269, 271, 283, 291 8310151 ..................... 315 311, 313, 317
277, 279 8307107 .................... 315 8310153 ..... 197, 200, 261 8430006 ... 207, 298, 299,
8305601 ................ 17, 27 8307109 ... 15, 33, 35, 39, 8310158 ............. 179, 181 311, 313, 317
8305619 .................... 303 47, 155, 159, 163, 265, 8310159 ............. 179, 181 8430007 ............ 173, 175
8305624 ... 15, 35, 39, 47, 267 8310160 ............. 299, 317 8430032 ............ 181, 195
155, 159, 163, 197, 8307110 11, 37, 156, 163 8310161 ............. 299, 317 8430034 ............ 173, 175
199, 327, 329 8307111 ... 267, 269, 281, 8310163 ............. 173, 175 8430035 .................... 173
8305626 ..... 23, 155, 159, 283 8310170 ....................... 37 8430037 .................... 181
163, 171, 173, 175, 8307112 ... 300, 319, 335, 8310178 ............. 183, 185 8430046 .................... 195
187, 189, 191, 197, 345 8310195 ............. 335, 345 8430048 ...................... 41
199, 213, 298, 311, 313 8307113 ........ 17, 23, 291 8310202 .... 273, 275, 277, 8430064 .................... 175
8305627 .................... 281 8307201 ...................... 17 279 8444223 .................... 215
8305643 9, 291, 297, 298, 8307202 ...................... 11 8310205 ..................... 337 8444227 .................... 219
299, 305, 307, 309, 8307203 11, 39, 159, 164, 8310209 ............. 293, 323 8464012 .................... 213
311, 313, 315, 317, 171, 207, 298, 313 8310210 ..................... 337 8464212 ..... 25, 265, 267,
323, 327, 329, 337 8307204 ..... 17, 160, 169, 8310235 ............. 293, 323 269
8305644 9, 155, 159, 163, 199, 291, 293, 294, 8310245 ............. 293, 323 8466305 ..... 25, 265, 267,
291, 293, 297, 300, 297, 323, 327, 329 8310257 ....................... 37 269
315, 319, 323, 329, 8307206 ..... 17, 183, 185, 8310258 ....................... 37 8466306 ...................... 15
331, 335, 337, 345 281, 293, 323 8310259 .........................9 8467014 ..... 25, 265, 267,
8305645 ..... 15, 155, 159, 8307207 .............. 17, 281 8310266 .... 297, 305, 307, 269
163, 169, 197, 199, 8307220 ............ 121, 185 309 8469028 .... 265, 267, 269
291, 293, 298, 311, 8307222 .... 155, 159, 163 8310276 .... 297, 305, 307, 8469030 ...................... 25
313, 323, 329, 331, 8307904 ... 297, 299, 317, 309 8500009 .................... 281
335, 337, 341, 343 329 8310337 ............. 183, 185 8500036 .................... 281
8305646 ... 331, 333, 335, 8307910 .................... 291 8310344 ....................... 15 8500201 .................... 281
337, 339, 341, 343 8307911 .................... 291 8310425 ............. 121, 125 8520001 .... 293, 323, 327
8305647 .............. 17, 291 8307912 ................ 9, 315 8310427 ..................... 121 8520013 9, 225, 247, 291,
8305650 ...................... 35 8307913 ................ 9, 315 8320250 ..................... 173 297, 315, 329
8305906 ........ 11, 43, 291 8307918 ... 297, 299, 317, 8320253 ..................... 173 8520021 ........ 9, 297, 329
8305916 ...................... 15 329 8320254 ....................... 53 8522043 ............ 138, 142
8307002 ... 11, 15, 17, 25, 8310001 ...................... 33 8320262 ..... 155, 159, 163 8522045 ............ 138, 142
35, 37, 41, 265, 271, 8310002 ..... 39, 155, 159, 8320265 ..................... 213 8522048 ............ 138, 142
273, 275, 277, 279 163 8320270 ..................... 175 8526035 .............. 11, 269
8307003 17, 35, 265, 267, 8310019 ... 331, 335, 337, 8322029 ............. 175, 213 8526036 ... 291, 293, 297,
269, 283 341, 343 8324029 ..................... 213 323, 327, 329
8307004 11, 43, 155, 159, 8310020 ............ 331, 337 8340025 ..................... 145 8526044 .................... 131
163, 179, 181, 191, 8310026 .................... 327 8340034 ....................... 35 8526048 .................... 191
207, 271, 291 8310028 ............ 155, 159 8342413 ....................... 17 8526052 .............. 81, 107
8307005 ... 11, 15, 23, 27, 8310029 ...................... 39 8342416 ....................... 11 8528071 .................... 287
37, 53, 57, 58, 67, 181, 8310036 ...................... 15 8342807 ................. 11, 15 8528074 .................... 287
197, 199, 283, 291, 8310041 ... 271, 273, 275, 8342808 ................. 11, 21 8528085 .................... 287
293, 294, 297, 323, 277, 279 8344010 ....................... 11 8528086 .................... 287
327, 329 8310049 ...................... 15 8346008 ....................... 21 8528100 .................... 287
8307006 ..... 23, 121, 125, 8310050 ...................... 15 8346009 ....................... 17 8528101 .................... 287
271 8310051 .................. 9, 71 8346010 ....................... 17 8530030 .................... 181
8307007 ... 183, 185, 293, 8310058 .................... 281 8346011 ....................... 17 8540023 ...................... 41
299, 319, 323, 327 8310066 ................ 9, 337 8360005 ....................... 41 8541433 .... 298, 311, 313
8307009 ............ 213, 281 8310067 . 9, 71, 121, 155, 8360008 ....................... 41 8541435 .... 173, 175, 213
8307010 ................ 15, 71 159, 163, 315 8382017 ............. 335, 345 8546407 .................... 185
8307012 .................. 9, 15 8310070 ...... 15, 197, 199 8403224 ............. 156, 160 8554008 ................ 39, 47
8307022 ... 271, 273, 275, 8310077 ... 271, 273, 275, 8405007 ....................... 41 8580110 .......... 31, 33, 43
277, 279 277, 279 8405009 ............. 173, 175 8580111 ...................... 27
8307023 ... 155, 159, 163, 8310078 ... 271, 273, 275, 8405104 ..... 156, 160, 164 8580115 ...................... 17
271, 273, 275, 277, 279 277, 279 8405203 ..... 156, 160, 163 8580213 ...................... 11
8307024 ...................... 35 8310081 ............ 199, 207 8405209 ..................... 185 8580309 ...................... 41
8307025 ..... 35, 121, 155, 8310093 ............ 297, 329 8405305 ..................... 171 8580311 ..... 25, 265, 267,
159, 163, 171, 185 8310111 ........................ 9 8405307 ..................... 171 269
8990187 8042, 10042, 10054 355

PART NUMBER INDEX
8580312 ...... 25, 265, 267, 8760037 ............ 191, 207 8760459 .................... 199 8864041....................... 23
269 8760039 ............ 187, 189 8760460 .... 179, 181, 200 8864043....................... 23
8580315 ....... 17, 299, 317 8760045 .................... 207 8760474 .... 179, 181, 183 8864044....................... 23
8581007 ....................... 11 8760102 .................... 213 8760475 ............ 299, 317 8864045....................... 23
8582007 ............. 267, 269 8760107 ... 183, 185, 191, 8760477 .................... 191 8864046....................... 23
8582413 ....................... 11 197, 199, 207, 213 8760482 ............ 183, 185 8866341..... 155, 159, 163
8584001 ...... 41, 191, 197, 8760109 ... 179, 181, 187, 8760483 ............ 187, 189 8866347....................... 45
199, 207, 209, 265, 203 8760488 ............ 179, 181 8866348....................... 45
267, 269, 271, 273, 8760110 ... 179, 181, 193, 8760493 ... 181, 183, 185, 8866350....................... 45
275, 277, 279, 281, 195, 197, 199, 213, 191 8866351....................... 45
298, 299, 311, 313, 317 298, 311, 313 8760495 .................... 185 8866364....................... 45
8584003 ...... 41, 209, 265, 8760111 ............ 187, 189 8760501 ... 179, 181, 185, 8866381....................... 39
267, 269, 281 8760113 ... 195, 197, 199, 195, 213 8866382....................... 39
8584007 .... 179, 181, 183, 299, 317 8760504 ... 179, 181, 183, 8866437....................... 39
185, 187, 189, 195, 203 8760117 ... 183, 197, 199, 185 8866492....................... 39
8584018 ..................... 281 200, 298, 311, 313 8760510 .................... 199 8866525....................... 49
8585133 ................. 18, 49 8760118 .... 179, 183, 213 8760529 .................... 185 8866526....................... 49
8585134 ....................... 17 8760134 ... 179, 181, 189, 8765204 .... 179, 181, 185 8866527....................... 49
8585135 ....................... 17 193 8769122 ............ 191, 207 8880218-OM ..... 121, 123,
8585138 ....................... 17 8760136 ............ 197, 199 8769123 .................... 191 127
8585139 ....................... 17 8760138 .................... 189 8769127 ............ 187, 189 8880219-OM ...... 121, 125
8585155 ....................... 49 8760140 ............ 179, 181 8769128 ............ 187, 189 8882009............. 121, 127
8585156 ....................... 49 8760141 ... 179, 181, 183, 8769132 ............ 299, 317 8902095..................... 256
8630000 ............. 197, 200 185, 199 8769140 .................... 191 8902111............. 197, 199
8630012 ............. 173, 175 8760142 .................... 207 8769149 .................... 191 8902137..... 197, 199, 259
8630016 ..... 121, 185, 220 8760143 ... 179, 181, 191, 8769158 .................... 315 8902140..................... 259
8630017 ..................... 205 200, 207 8769159 .................... 315 8902141............. 199, 259
8640017 ..................... 259 8760254 .................... 205 8769160 .................... 315 8902152..... 197, 199, 255
8640019 ..................... 261 8760264 .................... 207 8769161 ............ 191, 207 8902186..................... 253
8640028 .... 207, 298, 299, 8760268 .... 193, 197, 199 8770012 ... 187, 193, 299, 8902193............. 199, 259
311, 313, 317 8760276 .... 185, 193, 195 317 8902222............. 195, 259
8640029 .... 207, 298, 299, 8760302 .................... 185 8770016 ... 179, 181, 299, 8902251..... 187, 189, 259
311, 313, 317 8760303 ............ 179, 197 317 8902255..................... 197
8640032 .... 207, 298, 299, 8760305 .... 187, 189, 205 8770030 .................... 187 8902260..................... 239
311, 313, 317 8760307 ............ 181, 191 8770157 ............ 189, 205 8902261..................... 223
8640123 ..................... 181 8760308 .................... 185 8770158 .................... 205 8902266..... 197, 199, 261
8640208 ..................... 185 8760311 ... 179, 181, 185, 8770159 .................... 185 8902267..... 197, 199, 261
8640405 ..................... 183 197, 199, 209, 299, 317 8780031 .................... 147 8902511.... 231, 233, 241,
8640903 ..... 173, 175, 213 8760313 ... 179, 181, 197, 8780035 .................... 151 247
8642001 ..... 298, 311, 313 199, 299, 317 8780036 .................... 147 8902512..................... 255
8642207 ............. 299, 317 8760317 ............ 185, 187 8780037 ............ 147, 151 8902688..................... 261
8642224 ..... 291, 297, 329 8760351 .................... 213 8780045 ............ 147, 148 8902690..................... 261
8642235 ..... 298, 311, 313 8760401 ... 179, 181, 183, 8780264 .................... 147 8902838..... 179, 181, 259
8642237 .... 331, 333, 335, 185 8786514 .... 147, 148, 151 8902846..................... 259
337, 339, 341, 343 8760407 .... 181, 197, 200 8786516 ............ 138, 142 8903011..................... 253
8688026 ..... 265, 267, 283 8760409 ............ 299, 317 8786559 .................... 151 8904001..... 155, 159, 163
8700116 ....................... 35 8760415 .................... 185 8825174 ...................... 67 8904047..... 179, 181, 259
8700120 ....................... 37 8760419 .... 197, 199, 213 8841025 ...................... 71 8904049..................... 259
8720014 ....................... 15 8760420 .................... 255 8841040 .................... 121 8990147....................... 15
8720015 ....................... 15 8760431 .................... 205 8841314 ...................... 67 90204748..................... 57
8721023 ....................... 15 8760449 ............ 179, 181 8864036 ...................... 23 90204767..................... 57
8721029 ............. 179, 181 8760451 .... 185, 213, 253 8864037 ...................... 23 90204788............... 53, 57
8750003 ............. 191, 207 8760455 .................... 195 8864038 ...................... 15 90204793..................... 57
8760011 ..................... 195 8760457 .................... 183 8864039 ...................... 23 90204799..................... 53
8760029 ..................... 209 8760458 ............ 197, 200 8864040 ...................... 23 91334035..................... 39
356 8042, 10042, 10054 8990187

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TABLE OF CONTENTS

SECTION 1 - MAIN FRAME AND GUARDS ........................................................................................................................................ 7

FIGURE 1-1. MAIN FRAME ............................................................................................................................................................. 8

SECTION 2 - OPERATOR'S CAB AND CONTROLS ........................................................................................................................ 13

FIGURE 2-1. OPERATOR'S CAB - OPEN ..................................................................................................................................... 14

SECTION 3 - DRIVE TRAIN .............................................................................................................................................................. 51

FIGURE 3-1. CONVERTER AND TRANSMISSION HOUSINGS (Prior to SN 9909) ..................................................................... 52

8990187 8042, 10042, 10054 3

SECTION 5 - HYDRAULIC CIRCUITS ............................................................................................................................................. 177

FIGURE 5-1. POWER STEERING CIRCUIT (Prior to SN 9909) .................................................................................................. 178

SECTION 6 - HYDRAULIC COMPONENTS .................................................................................................................................... 211

FIGURE 6-1. HYDRAULIC RESERVOIR ...................................................................................................................................... 212

SECTION 7 - ELECTRICAL.............................................................................................................................................................. 263

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SECTION 8 - DECALS AND PAINT ................................................................................................................................................. 285

FIGURE 8-1. DECALS AND PAINT.............................................................................................................................................. 286

SECTION 9 - BOOM AND ATTACHMENTS .................................................................................................................................... 289

FIGURE 9-1. OUTER BOOM ....................................................................................................................................................... 290

PART NUMBER INDEX ................................................................................................................................................................... 347

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SECTION 1 - MAIN FRAME AND GUARDS

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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SECTION 2 - OPERATOR'S CAB AND CONTROLS

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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