HILTI
HILTI
HILTI
Manual
Issue 2003
Important notice
1. Construction materials and conditions vary on different sites. If it is suspected that the base mate-
rial has insufficient strength to achieve a suitable fastening, contact the Hilti Technical Advisory
Service.
2. The information and recommendations given herein are based on the principles, formulae and
safety factors set out in the Hilti technical instructions, the operating manuals, the setting instruc-
tions, the installation manuals and other data sheets that are believed to be correct at the time of
writing. The data and values are based on the respective average values obtained from tests
under laboratory or other controlled conditions. It is the users responsibility to use the data given
in the light of conditions on site and taking into account the intended use of the products concer-
ned. The user has to check if the listed prerequisites and criteria conform with the conditions actu-
ally existing on the job-site. Whilst Hilti can give general guidance and advice, the nature of Hilti
products means that the ultimate responsibility for selecting the right product for a particular appli-
cation must lie with the customer.
3. All products must be used, handled and applied strictly in accordance with all current instructions
for use published by Hilti, i.e. technical instructions, operating manuals, setting instructions, instal-
lation manuals and others).
4. All products are supplied and advice is given subject to the Hilti terms of business.
5. Hilti’s policy is one of continuous development. We therefore reserve the right to alter specifica-
tions, etc. without notice.
6. The given mean ultimate loads and characteristic data in the Fastening Technology Manual reflect
actual test results and are thus valid only for the indicated test conditions. Due to variations in local
base materials, on-site testing is required to determine performance at any specific site.
7. Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or expenses
in connection with, or by reason of, the use of, or inability to use the products for any purpose.
Implied warranties of merchantability or fitness for a particular purpose are specifically excluded.
Hilti Corporation
FL-9494 Schaan
Principality of Liechtenstein
www.hilti.com
Dear Customer,
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Anchor technology and design 1
Examples 4
Appendix 1 5
Appendix 2 6
Contents
I
Contents
Special anchors
HRA, HRC, HRT rail anchor ......................................................................................................261
HWB cladding anchor ................................................................................................................271
Examples
9.1 Example 1........................................................................................................................277
9.2 Example 2........................................................................................................................281
Appendix 1
10.1 Rebar fastening application .............................................................................................287
10.1.1 Post-fix system advantages................................................................................287
10.1.2 Application examples..........................................................................................287
10.2 Product Information Hilti HIT-HY150 Rebar ....................................................................290
10.2.1 The injection system ...........................................................................................290
10.2.2 Adhesive bond ....................................................................................................290
10.2.3 Installation...........................................................................................................291
10.3 Rebar Fastening Design Concept ...................................................................................293
10.3.1 Scope..................................................................................................................293
10.3.2 Symbols ..............................................................................................................294
10.3.3 Fastening design ................................................................................................297
II
Contents
Appendix 2
11.1 Concrete overlay connection ...........................................................................................315
11.1.1 Application range ................................................................................................315
11.1.2 Advantages of the method..................................................................................315
11.2 Design of interface...........................................................................................................317
11.2.1 Basic considerations...........................................................................................317
11.2.2 Ultimate limit state for shear transfer at the interface.........................................317
11.2.2.1 Principle and set-up of the model........................................................317
11.2.2.2 Design shear resistance at interface, VRd ...........................................318
11.2.2.3 Design shear strength at interface, WRdj ..............................................318
11.2.3 Design shear force acting longitudinally at interface, VSd ...................................322
11.2.3.1 Augmentation of compression zone....................................................322
11.2.3.3 Shear force to be transferred at overlay perimeter .............................322
11.2.3.4 Regions without connectors ................................................................323
11.2.4 Serviceability limit state ......................................................................................323
11.2.5 Additional rules and detailing provisions ............................................................323
11.2.5.1 Mixed surface treatments ....................................................................323
11.2.5.2 Minimum amount of reinforcement at the interface.............................323
11.2.5.3 Layout of connectors ...........................................................................324
III
Contents
IV
Contents
1
1 1
Anchor technology and design
1. Base materials 3
1.1 Concrete 3
1.2 Masonry 4
1.3 Other base materials 5
1.4 Why does an anchor hold in base material? 6
1.4.1 Failure modes 7
1.4.1.1 Effect of static loading 7
1.4.1.2 Influence of cracks 8
2. Corrosion 10
3. Dynamic 13
3.1 Dynamic Design for Anchors 13
3.2 Dynamic Set for Shear Resistance Upgrade 17
4. Resistance to fire 19
5. Approvals 23
6. Anchor design 28
6.1 Safety concept 28
6.2 Design methods 29
6.2.1 New design method 30
2
Base Materials
1. Base materials
Different anchoring conditions The wide variety of building materials used today provide different
anchoring conditions for anchors. There is hardly a base material in or to
which a fastening cannot be made with a Hilti product. However, the
properties of the base material play a decisive role when selecting a
suitable fastener / anchor and determining the load it can hold.
The main building materials suitable for anchor fastenings have been
described in the following.
1.1 Concrete
A mixture of cement, aggregates and water Concrete is synthetic stone, consisting of a mixture of cement, aggregates
and water, possibly also additives, which is produced when the cement
paste hardens and cures. Concrete has a relatively high compressive
strength, but only low tensile strength. Steel reinforcing bars are cast in
concrete to take up tensile forces. It is then referred to as reinforced
concrete.
3
Base Materials
If the tensile strength of concrete is exceeded, cracks form, which, as a If cracks in the tension zone exist,
rule, cannot be seen. Experience has shown that the crack width does not suitable anchor systems are required.
exceed the figure regarded as admissible, i.e. w ≅ 0.3mm, if the concrete
is under a constant load. If it is subjected predominately to forces of
constraint, individual cracks might be wider if no additional reinforcement
is provided in the concrete to restrict the crack width. If a concrete
component is subjected to a bending load, the cracks have a wedge
1
shape across the component cross-section and they end close to the
neutral axis. It is recommended that anchor systems which have the
follow-up expansion feature and are of the force-controlled type, e.g. HSL-
TZ, HST, HA8, DBZ, or undercut anchor systems, e.g. HDA and HSC, be
used in the tension zone of concrete components. Other types of anchors
can be used if they are set at such a depth that their anchoring section is
positioned in the compression zone.
Anchors are set in both low-strength and high-strength concrete. Generally, Observe curing of concrete when
the range of the cube compressive strength, fck,cube, 150, is between 25 and using expansion anchors.
60 N/mm². Expansion anchors should not be set in concrete which has
not cured for more than seven days. If anchors are loaded immediately
after they have been set, the loading capacity can be assumed to be only
the actual strength of the concrete at that time. If an anchor is set and the
load applied later, the loading capacity can be assumed to be the
concrete strength determined at the time of applying the load.
Cutting through reinforcement when drilling anchor holes must be avoided. Avoid cutting reinforcement.
If this is not possible, the design engineer responsible must be consulted
first.
1.2 Masonry
Masonry is a heterogeneous base material. The hole being drilled for an Different types and shapes
anchor can run into mortar joints or cavities. Owing to the relatively low
strength of masonry, the loads taken up locally cannot be particularly
high. A tremendous variety of types and shapes of masonry bricks are on
the market, e.g. clay bricks, sand-lime bricks or concrete bricks, all of
different shapes and either solid or with cavities. Hilti offers a range of
different fastening solutions for this variety of masonry base material, e.g.
the HPS-1, HRD, HUD, HIT, etc.
If there are doubts when selecting a fastener / anchor, your local Hilti
sales representative will be pleased to provide assistance.
When making a fastening, care must be taken to ensure that a lay of insul- plaster coating is not a base material
ation or plaster is not used as the base material. The specified anchorage for fastenings.
depth (depth of embedment) must be in the actual base material.
4
Base Materials
Lightweight concrete Lightweight concrete: This is concrete which has a low density, i.e. 1800
kg/m³, and a porosity that reduces the strength of the concrete and thus
the loading capacity of an anchor. Hilti offers the HRD, HUD, HGN, etc
anchor systems for this base material.
Drywall / gypsum panels Drywall (plasterboard/gypsum) panels: These are mostly building compo-
nents without a supporting function, such as wall and ceiling panels, to
which less important, so-called secondary fastenings are made. The Hilti
anchors suitable for this material are the HLD and HHD.
Variety of base materials In addition to the previously named building materials, a large variety of
others, e.g. natural stone, etc, can be encountered in practice. Further-
more, special building components are also made from the previously
mentioned materials which, because of manufacturing method and
configuration, result in base materials with peculiarities that must be given
careful attention, e.g. hollow ceiling floor components, etc.
Jobsite tests In some cases, testing on the jobsite should be arranged to verify the
suitability and the loading capacity of the selected anchor.
5
Base Materials
Friction
1
The tensile load, N, is Friction
transferred to the base
material by friction, R. The
expansion force, Fexp, is
necessary for this to take
place. It is produced, for
example, by driving in an
expansion plug (HKD).
Keying
Bonding
An adhesive bond is
produced between the
anchor rod and the hole
wall by a synthetic resin Bonding
adhesive, such as with
the HVA anchor.
For example, an anchor exerts an expansion force against wall of its hole
as a result of the displacement of a cone relative to a sleeve. This permits
the longitudinal force to be transferred to the anchor by friction. At the
same time, this expansion force causes permanent local deformation of
the base material, above all in the case of metal anchors. A keying action
results which enables the longitudinal force in the anchor to be transferred
additionally to the base material.
6
Base Materials
Force-controlled and movement- In the case of expansion anchors, a distinction is made between force-con-
controlled expansion anchors trolled and movement-controlled types. The expansion force of force-
controlled expansion anchors is dependent on the tensile force in the
anchor (HSL heavy-duty anchor). This tensile force is produced, and thus
controlled, when a tightening torque is applied to expand the anchor.
Adhesive/resin anchor The synthetic resin of an adhesive anchor infiltrates into the pores of the
base material and, after it has hardened and cured, achieves a local
keying action in addition to the bond.
1. 2.
3. 3a. 4.
Causes of failure The weakest point in an anchor fastening determines the cause of failure.
Modes of failure, 1. break-out, 2. anchor pull-away and, 3., 3a., failure of
anchor parts, occur mostly when single anchors that are a suitable
distance from an edge or the next anchor, are subjected to a pure tensile
load. These causes of failure govern the max. loading capacity of
anchors. On the other hand, a small edge distance causes mode of failure
4. edge breaking. The ultimate loads are then smaller than those of the
previously mentioned modes of failure. The tensile strength of the
fastening base material is exceeded in the cases of break-out, edge
breaking and splitting.
Combined load Basically, the same modes of failure take place under a combined load.
The mode of failure 1. break-out, becomes more seldom as the angle
between the direction of the applied load and the anchor axis increases.
7
Base Materials
Generally, a shear load causes a conchoidal (shell-like) area of spall on Shear load
one side of the anchor hole and, subsequently, the anchor parts suffer
bending tension or shear failure. If the distance from an edge is small and
the shear load is towards the free edge of a building component, however,
the edge breaks away.
1
1.4.1.2 Influence of cracks
It is not possible for a reinforced concrete structure to be built which does Very narrow cracks are not defects
not have cracks in it under working conditions. Provided that they do not
exceed a certain width, however, it is not at all necessary to regard cracks
as defects in a structure. With this in mind, the designer of a structure
assumes that cracks will exist in the tension zone of reinforced concrete
components when carrying out the design work (condition II). Tensile
forces from bending are taken up in a composite construction by suitably
sized reinforcement in the form of ribbed steel bars, whereas the
compressive forces from bending are taken up by the concrete
(compression zone). The reinforcement is only utilised efficiently if the
concrete in the tension zone is permitted to be stressed (elongated) to
such an extent that it cracks under the working load. The position of the
tension zone is determined by the static / design system and where the
load is applied to the structure. Normally, the cracks run in one direction
(line or parallel cracks). Only in rare cases, such as with reinforced
concrete slabs stressed in two planes, can cracks also run in two
directions.
Testing and application conditions for anchors are currently being drafted
internationally based on the research results of anchor manufacturers and
universities. These will guarantee the functional reliability and safety of
anchor fastenings made in cracked concrete.
When anchor fastenings are made in non-cracked concrete, equilibrium is Efficient utilisation of reinforcement
established by a tensile stress condition of rotational symmetry around the
anchor axis. If a crack exists, the loadbearing mechanisms are seriously
disrupted because virtually no annular tensile forces can be taken up Loadbearing mechanisms
beyond the edge of the crack. The disruption caused disrupted by the
crack reduces the loadbearing capacity of the anchor system.
Crack plane
8
Base Materials
Reduction factor for cracked concrete The width of a crack in a concrete component has a major influence on
the tensile loading capacity of all fasteners, not only anchors, but also
cast-in items, such as headed studs. A crack width of about 0.3mm is
assumed when designing anchor fastenings. The reduction factor which
can be used for the ultimate tensile loads of anchor fastenings made in
cracked concrete as opposed to non-cracked concrete may be assumed
to be 0.6 to 0.65 for the HSL-TZ or 0.65 to 0.70 for the HSC anchor, for
example. Larger reduction factors for ultimate tensile loads must be
anticipated (used in calculations) in the case of all those anchors which
were set in the past without any consideration of the above-mentioned
influence of cracks. In this respect, the safety factor to use to allow for the
failure of cracked concrete is not the same as the figure given in product
information, i.e. all previous figures in the old anchor manual. This is an
unacceptable situation which is being eliminated through specific testing
with anchors set in cracked concrete, and adding suitable information to
the product description sheets.
Since international testing conditions for anchors are based on the above-
mentioned crack widths, no theoretical relationship between ultimate
tensile loads and different crack widths has been given.
Pretensioning force in anchor bolts / rods The statements made above apply primarily to static loading conditions. If
the loading is dynamic, the clamping force and pretensioning force in an
anchor bolt / rod play a major role. If a crack propagates in a reinforced
concrete component after an anchor has been set, it must be assumed
that the pretensioning force in the anchor will decrease and, as a result,
the clamping force from the fixture (part fastened) will be reduced (lost).
The properties of this fastening for dynamic loading will then have
deteriorated. To ensure that an anchor fastening remains suitable for
dynamic loading even after cracks appear in the concrete, the clamping
Loss of pretensioning force due to cracks force and pretensioning force in the anchor must be upheld. Suitable
measures to achieve this can be sets of springs or similar devices.
9
Corrosion
2. Corrosion
Material recommendations to counteract corrosion
Initial/carcass construction 1
Temporary fastening: Outside and inside applications Galvanised or coated
Forming, site fixtures, scaffolding
Interior finishing
Drywalls, suspended ceilings, Dry inside rooms, no condensation Galvanised 5-10 microns
windows, doors, railings / fences,
elevators, fire escapes
Facades / roofing
Profiled metal sheets, curtain wall Rural atmosphere Inside Galvanised 5-10 microns
cladding, insulation fastenings, (without emissions) application
facade support framing
Outside Hot-dipped galvanised / sherardized
application min. 45 microns
Insulating Hilti-HCR
materials
10
Corrosion
Installations
Conduit installation, cable runs, Dry inside rooms, no condensation Galvanised 5-10 microns
air ducts
Damp inside rooms, poorly ventilated Hot-dipped galvanised / sherardized
Electrical systems: rooms, cellar / basement shafts, min. 45 microns
Runs, lighting, aerials occasional condensation due to high
humidity and temperature
Industrial equipment: fluctuations
Crane rails, barriers, conveyors,
machine fastening Frequent and long-lasting A4 (316) steels, possibly hot-dipped
condensation (greenhouses), non- galvanised
enclosed inside rooms or open
sheds / buildings
Conduit installation, cable runs, Directly weathered (chlorides are Hot-dipped galvanised / sherardized
traffic signs, noise-insulating regularly washed off) min. 45 microns, A4 (316) steels,
walls, crash barriers / guard rails, Duplex steel or austenitic steel with
connecting structures approx. 4-5% Mo
Tunnel construction
Tunnel foils / sheeting, reinforcing Secondary relevance for safety Duplex steel, poss. A4 (316) steels
mesh, traffic signs, lighting,
tunnel wall cladding / lining, air Highly relevant to safety Hilti-HCR
ducts, ceiling suspensions, etc.
Conduit installation, cable runs, Dry inside rooms Galvanised 5-10 microns
connecting structures, lighting
Corrosive inside rooms, e.g. A4 (316) steels, Hilti-HCR
fastenings in laboratories,
galvanising / plating plants etc., very
corrosive vapours
Power plants
11
Corrosion
Hilti-HCR
1
of acids and often high chloride and
other halide concentrations
Conduit installation, cable runs, In the atmosphere, high humidity, Hot-dipped galvanised/sherardized
connecting structures etc. sewage / digester gases etc. min. 45 microns A4 (316) steels
Fastening of, for example, guard Large amounts of chlorides (road Hilti-HCR
rails, handrails, balustrades salt) carried in by vehicles, many wet
and dry cycles
Fastening of, for example, seats, In rural atmosphere Hot-dipped galvanised / sherardized
handrails, fences min. 45 microns
12
Dynamics
Actions
Common engineering design usually focuses around static loads. This chapter is intended to point out those
cases, where static simplification may cause severe misjudgement and usually under-design of important struc-
tures.
Typical Dynamic Actions Dynamic actions can generally be classified into 3 different groups:
• Fatigue loads
• Seismic loads
• Shock loads
Examples for Fatigue Loads Two main groups of fatigue type loading can be identified:
• Vibration type loading of fasteners with very high recurrence and usu-
ally low amplitude (e.g. ventilators, production machinery, etc.).
• Repeated loading and unloading of structures with high loads and fre-
quent recurrence (cranes, elevators, robots, etc.).
Actions relevant to fatigue Actions causing fatigue have a large number of load cycles which pro-
duce changes in stress in the affected fastening. These stresses result in
a decrease in strength, which is all the greater the larger the change in
stress and the larger the number of load cycles are (fatigue). When
evaluating actions causing fatigue, not only the type of action, but also
the planned or anticipated fastening life expectancy is of major impor-
tance.
Examples for Seismic Loads Generally, all fastenings in structures situated in seismically active areas can
be subject to seismic loading. However, due to cost considerations, usually
only critical fastenings whose failure would result in loss of human life or sig-
nificant weakening of the overall structure are designed for seismic loads.
13
Dynamics
Examples of Shock Loading Shock loads are mostly unusual loading situations, even though some-
times they are the only loading case a structure is designed for (e.g.
crash barriers, protection nets, ship or aeroplane impacts and falling
rocks, avalanches and explosions, etc.).
Shock Shock-like phenomena have generally a very short duration and tremen-
dously high forces which, however, generally only occur as individual
peaks. As the probability of such a phenomenon to occur during the life
expectancy of the building components concerned is comparably small,
plastic deformations of fasteners and structural members are usually
permitted.
14
Dynamics
Material Behaviour
...under static loading The behaviour is described essentially by the strength (tensile and com-
pressive) and the elastic-plastic behaviour of the material. These proper-
ties are generally determined by carrying out simple tests with speci-
mens.
...under fatigue impact If a material is subjected to a sustained load that changes with respect to
time, it can fail after a certain number of load cycles even though the
upper limit of the load withstood up to this time is clearly lower than the
ultimate tensile strength under static loading. This loss of strength is re-
ferred to as material fatigue.
The grade and quality of steel has a considerable influence on the alter-
nating strength. In the case of structural and heat-treatable steels, the
final strength (i.e. after 2 million load cycles or more) is approx. 25-35%
of the static strength.
...under seismic or shock The material strength is not as much influenced as under fatigue impact.
impact Other factors, as inertia, cracks, etc. influence the behaviour much more.
15
Dynamics
Anchor Behavior
Fatigue When a large number of load cycles is involved, i.e. n>10 4, it is usually
the anchor in single fastenings that is critical (due to steel failure). The
concrete can only fail when an anchor is at a reduced anchorage depth
and subjected to tensile loading or an anchor is at a reduced distance
from an edge and exposed to shear loading.
1
Individual anchors in a multiple-anchor fastening can have a different
elastic stiffness and a displacement (slip) behaviour that differs from one
anchor to another, e.g. if an anchor is set in a crack. This leads to a re-
distribution of the forces in the anchors during the appearance of the load
cycles. Stiffer anchors are subjected to higher loads, whereas the loads
in the weaker anchors are reduced. Allowance is made for these two
effects by using a reduction factor for multiple-anchor fastenings.
Shock Load increase times in the range of milliseconds can be simulated during
tests on servo-hydraulic testing equipment. The following main effects can
then be observed:
• deformation is greater when the breaking load is reached.
• the energy absorbed by an anchor is also much higher.
• breaking loads are of roughly the same magnitude during static load-
ing and shock-loading tests.
In this respect, more recent investigations show that the base material
(cracked or non-cracked concrete), has no direct effect on the load-
bearing behaviour.
Suitability under fatigue Both mechanical and chemical anchors are basically suitable for fasten-
loading ings subjected to fatigue loading. Hilti manufactures the HDA and HVZ
anchors of special grades of steel resistant to fatigue and has also sub-
jected them to suitable tests.
Suitability under seismic Where fastenings subjected to seismic loading are concerned, chemical
loading anchors take preference. There are, however, accompanying require-
ments to be met, such as behaviour in a fire. These restrictions can make
mechanical systems preferable.
Suitability under shock load- To date, mechanical anchor systems have been used primarily for appli-
ing cations in civil defence installations. More recently, adhesive systems
suitable for use in cracked concrete have been developed, e.g. the HVZ
anchor.
16
Dynamic Set for Shear Resistance Upgrade
row of load-bearing
edge of row of non load-bearing anchors
concrete
The second row of anchors can be activated only after a considerable slip of the anchoring plate. This
slip normally takes place after the edge failure of the outside row. The effect of the clearance hole gap
on the internal load distribution increases if the shear load direction changes during the service life. To
make anchors suitable for alternating shear loads, Hilti developed the so called Dynamic Set. This
consists of a special washer, which permits HIT injection adhesive to be dispensed into the clearance
hole, a spherical washer, a nut and a lock nut.
By using the dynamic set for static fastenings, the shear resistance is improved significantly. The
unfavourable situation that only one row of anchors takes up all loads no longer exists and the load is
distributed uniformly among all anchors. A series of experiments has verified this assumption. An
example from this test programme, double fastenings with HVZ M10 anchors with and without the
Dynamic Set are shown to compare resulting shear resistance and stiffness.
17
Dynamic Set for Shear Resistance Upgrade
slotted hole
The test results show clearly that according to the current practice the second row of anchors takes up the load
only after significant deformation of the plate, when the concrete edge has already failed. The injection and the
Dynamic Set resulted in a continuous load increase until the whole multiple fastening fails.
When carrying out a simple fastening design, it may be assumed if the Dynamic Set is used the overall load
bearing capacity of the multiple fastening is equal to the resistance of the first row of anchors multiplied by the
number of rows in the fastening. If injection with the Dynamic Set is used, the ETAG restrictions on more than 6
anchor fastenings can be overcome.
Example:
Resistance to concrete edge failure of a nine (3x3) anchor plate (no other edges, no eccentricity, member
thickness ok, loading direction towards the edge):
c1
s1 V
s2
0 A c,V
ETAG: VRk,c VRk,c
A 0c,V
A c, V
Hilti (extended Hilti CC Method using the Dynamic Set): V inject. # 3 (V Rk,
0
c
)
Rk, c
A 0c, V
Improvements with Dynamic Set:
Injection washer:
Fills clearance hole and thus guarantees that the
load is uniformly distributed among all anchors.
Spherical washer:
Reduces bending moment acting on anchor shaft
not set at right angles and thus increases the
tensile loading capacity.
Lock nut:
Prevents loosening of the nut and thus lifting of
the anchoring plate away from the concrete in
case of cyclic loading.
18
Fire
4 Resistance to fire
Tested fasteners for passive structural fire prevention ˚C
1000˚
AU U. BRA
IVB fanstalt NDS
Tested according to the international
SS ialprü für
r
standard temperature curve
CH as Ba
F. Amtliche Mat A
M
500˚
e
d
UTZ uwesen AUN
STOFFE,
0˚
SC
HW
1
UT
30 60 90 120 Min
EIG INSTIT
Tested when set in cracked concrete
and exposed to flames without insulating
or protective measures.
F
Anchor / fastener Size Max. loading (kN) for specified fire resistance Report from IBMB /
time (fire resistance time in minutes) Technical
university of
F30 F60 F90 F120 F180 Brunswick, no.
HDA M10 4.50 2.20 1.30 1.00 0.70 3039 / 8151
M12 10.00 3.50 1.80 1.20 1.00
M16 15.00 7.00 4.00 3.00 2.50
M20 25.00 9.00 7.00 5.00 3.70
HDA-F M10 4.50 2.20 1.30 1.00 0.70 3039 / 8151
M12 10.00 3.50 1.80 1.20 1.00
M16 15.00 7.00 4.00 3.00 2.50
HDA-R M10 20.00 9.00 4.00 2.00 1.00 3039 / 8151
M12 30.00 12.00 5.00 3.00 2.10
M16 50.00 15.00 7.50 6.00 4.70
HSC-A M8x40, x50 1.50 3177 / 1722-1
M10x40 1.50
M12x60 3.50 2.00
HSC-I M8x40 1.50 3177 / 1722-1
M10x50, x60 2.50
M12x60 2.00
HSC-AR M8x40, x50 1.50 3177 / 1722-1
M10x40 1.50
M12x60 3.50 3.00
HSC-IR M8x40 1.50 3177 / 1722-1
M10x50, x60 2.50
M12x60 3.50 3.00
HSL M8 3.00 1.10 0.60 0.40 3027 / 0274-5
HSL-TZ M10 7.00 2.00 1.30 0.80
M12 10.00 3.50 2.00 1.20
M16 20.00 7.50 4.00 3.00
M20 34.60 14.00 7.00 5.00
M24 45.50 21.00 12.00 8.00
HSL-G-R M8 6.90 6.90 2.00 0.80 3027 / 0274-5
M10 10.40 10.40 4.00 2.00
M12 15.00 15.00 6.00 3.00
M16 25.70 20.00 8.00 6.00
M20 34.60 30.00 20.00 10.00
HST M8 1.50 0.80 0.50 0.40 3245 / 1817-3
M10 4.50 2.20 1.30 0.90
M12 10.00 3.50 1.80 1.20
M16 15.00 5.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
M24 35.00 12.00 9.50 8.00
The max. loading given here applies only if the fastening maintains proper functioning in a fire. In the case of planning and
design, approvals and directives / guidelines specific to country or technical data in the Hilti fastening technology manual are
decisive.
19
Fire
Anchor / fastener Size Max. loading (kN) for specified fire resistance Report from IBMB /
time (fire resistance time in minutes) Technical
university of
F30 F60 F90 F120 F180 Brunswick, no.
HST-R M8
M10
M12
12.00
20.00
30.00
5.00
9.00
12.00
1.80
4.00
5.00
1.00
2.00
3.00
3245 / 1817-3
1
M16 40.00 15.00 7.50 6.00
M20 60.00 35.00 15.00 10.00
M24 80.00 50.00 24.00 16.00
HST-HCR M8 12.00 5.00 1.80 1.00 3245 / 1817-3
M10 20.00 9.00 4.00 2.00
M12 30.00 12.00 5.00 3.00
M16 40.00 15.00 7.50 6.00
HSA M6 0.90 0.50 0.30 0.25 3049 / 8151
M8 1.50 0.80 0.50 0.40
M10 4.50 2.20 1.30 1.00
M12 10.00 3.50 1.80 1.20
M16 15.00 7.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
HSA-R M6 2.60 1.30 0.80 0.60 3049 / 8151
M8 6.00 3.00 1.80 1.20
M10 9.50 4.75 3.00 2.50
M12 14.00 7.00 4.00 3.00
M16 26.00 13.00 7.50 6.00
HKD-S M6 2.00 1.00 0.40 0.30 3027 / 0274-4
HKD-SR M8 3.00 1.10 0.60 0.40
M10 5.00 2.00 1.30 0.80
HKD-E M12 8.50 3.50 2.00 1.20
M16 11.50 7.50 4.00 3.00
M20 18.80 14.00 7.00 5.00
HLC 6,5 (M5) 0.50 0.25 0.20 0.15 3304 / 1255-2
8 (M6) 0.50 0.25 0.20 0.15 3133 / 0856-2 (Mz)
10 (M8) 1.00 0.50 0.40 0.30 (solid sand-lime brick
12 (M10) 1.80 1.00 0.70 0.60 KSV, strength class
16 (M12) 3.00 1.70 1.20 1.00 *12/II)
20 (M16) 4.00 3.75 2.70 2.20
DBZ 6/45 0.80 0.40 0.25 0.15 3794 / 7949-1
6/35 0.80 0.40 0.25 0.15
20
Fire
Anchor / fastener Size Max. loading (kN) for specified fire resistance Report from IBMB /
time (fire resistance time in minutes) Technical
university of
F30 F60 F90 F120 F180 Brunswick, no.
HVU-TZ + M10 4.50 2.20 1.30 1.00 3357 / 0550-1
HAS-TZ M12 10.00 3.50 1.80 1.20
M16 15.00 7.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
HVU-TZ +HAS-RTZ M10 10.0 4.50 2.70 1.70 3357 / 0550-1
/ HCR-TZ M12 15.00 7.50 4.00 3.00
M16 20.00 11.50 7.50 6.00
M20 35.00 18.00 11.50 9.00
HVU + HAS M8 1.50 0.80 0.50 0.40 3245 / 1817-7
M10 4.50 2.20 1.30 0.90
M12 10.00 3.50 1.80 1.00
M16 15.00 5.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
M24 35.00 12.00 9.50 8.00
M27 40.00 13.50 11.00 9.00
M30 50.00 17.00 14.00 11.00
M33 60.00 20.00 16.50 13.50
M36 70.00 24.00 19.50 16.00
M39 85.00 29.00 23.50 19.50
HVU + HAS-R M8 2.00 0.80 0.50 0.40 3245 / 1817-7
/ HCR M10 6.00 3.50 1.50 1.00
M12 13.00 9.00 5.00 3.00
M16 20.00 13.50 7.50 6.00
M20 36.00 25.50 15.00 10.00
M24 56.00 38.00 24.00 16.00
M27 65.00 44.00 27.00 18.00
M30 85.00 58.00 36.00 24.00
M33 100.00 68.00 42.00 28.00
M36 120.00 82.00 51.00 34.00
M39 140.00 96.00 60.00 40.00
HVU + HIS-N M8 1.50 0.80 0.50 0.40 3245 / 1817-7
M10 4.50 2.20 1.30 0.90
M12 10.00 3.50 1.80 1.00
M16 15.00 5.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
HVU + HIS-RN M8 10.00 5.00 1.80 1.00 3245 / 1817-7
M10 20.00 9.00 4.00 2.00
M12 30.00 12.00 5.00 3.00
M16 50.00 15.00 7.50 6.00
M20 65.00 35.00 15.00 10.00
Hilti HIT-HY 20 + HIT-AN/ANR M8 1.50 0.50 0.20 3357 / 0550-4
M10 1.50 0.50 0.20
M12 1.50 0.50 0.20
21
Fire
Anchor / fastener Size Max. loading (kN) for specified fire resistance Report from IBMB /
time (fire resistance time in minutes) Technical
university of
F30 F60 F90 F120 F180 Brunswick, no.
Hilti HIT-HY 150 + HAS M8
M10
M12
2.70
3.60
6.00
1.10
1.90
3.50
0.50
1.00
2.00
0.40
0.60
1.20
3027 / 0274-6
1
M16 7.00 5.00 3.20 2.00
M20 12.50 10.00 7.00 5.00
M24 16.00 12.50 10.00 8.00
Hilti HIT-HY 150 + HAS-R M8 2.70 1.30 0.50 0.40 3027 / 0274-6
M10 3.60 1.90 1.00 0.60
M12 6.00 4.60 3.20 2.00
M16 7.00 5.00 3.20 2.00
M20 12.50 10.00 8.00 6.50
M24 16.00 12.50 10.00 8.50
Hilti HIT-HY 150 + Rebar Loads dependent on reinforcing bars and concrete coverage / 3162 / 6989
overlay 0.5 – 1.5 x Frec to F180 DIBt approval
Z-21.8 - 1648
˚C
Tested fasteners for passive structural fire prevention
1200˚
AU U. BRA
IVB fanstalt NDS
Tested according to the german 800˚
SS ialprü für
r
tunnel temperature curve
CH as Ba
F. Amtliche Mat A
M
e
d
UTZ uwesen AUN
STOFFE,
400˚
(ZTV-tunnel, part 1))
D. TU BR
0˚
BAU
SC 1
30 60 90 120 Min
HW UT
EIG INSTIT
Tested when set in cracked concrete
and exposed to flames without insulating
or protective measures.
F
Anchor / fastener Size Max. loading (kN) for specified Report from IBMB /
fire rating/integrity Technical
university of
Brunswick, no.
HVU-TZ+ M10 1.50 Additional report to
HAS-HCR-TZ M12 2.50 3357 / 0550-2
M16 6.00
M20 8.00
HVU+ M8 0.50 Additional report to
HAS-HCR M10 1.50 3245/ 1817-2
M12 1.50
M16 5.00
HST-HCR M8 1.00 Additional report to
M10 1.50 3245 / 1817-3
M12 2.50
M16 6.00
HKD-SR M8 0.50 Additional report to
M10 0.80 3027 / 0274-4
M12 2.50
M16 5.00
M20 6.00
22
Approvals
5. Approvals
Germany
23
Approvals
HVZ-
stainless steel
(Valid until: 31.12.2003)
Adhesive anchor, rod made of galvanised steel DIBt, Berlin
21.12.1998
Z-21.3-1692 x
1
Dynamic (Valid until: 31.10.2006) 16.10.2001
HIT-TZ/- Injection adhesive anchor, rod made of DIBt, Berlin Z-21.3-1714 x
RTZ galvanised or stainless steel 09.08.2001
M8-M12 (Valid until: 31.08.2006)
24
Approvals
Switzerland
France
Anchor Description Authority / No. / Languages
type Laboratory Date d e f
HDA-T, Self-undercutting anchor made of galvanised steel CSTB, Paris ATE-99/0009 x x x
HDA-P (Valid until: 06.10.2004) 06.10.1999
HST Stud expansion anchor made of galvanised steel DIBt, Berlin ATE-98/0001 x x x
(Valid until: 18.02.2003) 18.02.1998
HST-R Stud expansion anchor made of stainless steel DIBt, Berlin ATE-98/0002 x x x
(Valid until: 18.02.2003) 13.042000
HSC-I(R), Self-undercutting anchor made of galvanised or SOCOTEC, Paris VX 1034/2 x
HSC-A(R) stainless steel 28.02.2000
(Valid until: 28.02.2003)
HSL-3 Torque controlled expansion anchor of galvanised CSTB, Paris ETA-02/0042 x x
steel 09.01.2003
(Valid until: 09.01.2008)
HKD-S/-E Deformation controlled expansion anchor made of CSTB, Paris ETA-02/0032 x x
galvanised steel 17.10.2002
(Valid until: 17.10.2007)
HKD-SR/- Deformation controlled expansion anchor made of CSTB, Paris ETA-02/0033 x x x
ER stainless steel 17.10.2002
(Valid until: 17.10.2007)
HSA-K/-KR Stud expansion anchor made of galvanised steel SOCOTEC, Paris GX 1450 x
(Valid until: 31.01.2003) 31.01.2000
25
Approvals
HSA-R
(Valid until: 28.09.2005)
Expansion stud anchor made of stainless steel
(Valid until: 01.08.2005)
CSTB, Paris
15.03.2004
ETA-99/0008
01.03.2004
x x x 1
HSC Self-undercutting anchor made of galvanised steel CSTB, Paris ETA-02/0027 x x x
(Valid until: 20.09.2007) 20.09.2002
HSC-R Self-undercutting anchor made of stainless steel CSTB, Paris ETA-02/0028 x x x
(Valid until: 20.09.2007) 20.09.2002
HPS-1 Impact anchor made of Polyamide, nail made of SOCOTEC, Paris CX 5217 x
galvanised steel 01.08.2000
(Valid until: 31.07.2005)
HUS-H Screw anchor made of carbon steel, deltatone CSTB, Paris Anné à l’ATEX x
10.5/12.5 coated (Valid until: 30.06.2006) No. 1057
Sweden
26
Approvals
USA
Anchor Description Authority / No. / Languages
type Laboratory Date g e f sw
HSL Evaluation report of Hilti HSL and HSL metric ICBO 3987 x
heavy-duty concrete anchors SBCCI 9930
COLA 25290
HIT C-100 Evaluation report of Hilti HIT HY-150 Adhesive ICBO 4016 x
Anchor For Solid Base
Kwik-Bolt II Evaluation report of Hilti Kwik-Bolt II stud-type ICBO 4627 x
expansion concrete anchor SBCCI 9930
COLA 25226
UL Listed
FM Approved
DADE 98-0901.13
HDI Evaluation report of Hilti HDI impact expansion ICBO 2895 x
concrete anchor SBCCI 9930
COLA 23709
UL Listed
FM Approved
HVA Evaluation report of Hilti HVA adhesive anchor ICBO 5369 x
SBCCI 9930
COLA 25363
NSF Approved
27
Anchor Design
6. Anchor design
6.1 Safety concept
This Fastening Technology Manual uses two different safety concepts:
J J Q
1
Partial safety factor concept, JM, JF Global safety factor concept, Q
The partial safety factor concept is valid for all The global safety factor concept is valid for the
versions of the following anchors: following anchors:
HDA, HSC, HSL-3, HST, HSA, HKD, HLC, IDP, IZ, IN, IDMS, IDMR, HRA, HRC, HRT, HWB
HHD-S, DBZ, HA 8, HUS, HRD, HPS-1, HUD-1,
HUD-L, HGN, HLD, HSP, HVZ, HVA, HVA-UW,
HIT-HY 150,HIT-ICE, HIT-HY 50, HIT-HY 20,
HIT-RE 500
1 k v 1)
1 k v 1)
J F d R d 1
JF
The safety concept, which uses the global safety factor, is being increasingly replaced by the partial safety factor
concept. One important feature of this partial safety factor concept is the strict separation of the
Partial safety factors for loads are intended to cover uncertainties and scatter where loads are concerned. Partial
safety factors for resistance covers uncertainties and the scatter pertaining to the resistance, i.e. the load
bearing capacity of the fastening.
1)
k, depends on the number of tests,
v, coefficient of variation.
28
Anchor Design
The current international state of the art regarding the design of fastenings [1], the so called concrete
capacity method (CC-Method) was used as the basis for this product information. This design method was
simplified to retain as much as possible of the previous design method, while including as much of the
latest approach as possible.
How these features are used in the actual fastening design is shown on page 30 and 31.
The anchors for light-duty (HLC, DBZ, HA8, HHD, HLD, HPS-1, HRD, HUD, HGN, HUS-S, HSP, IN, IDP,
IDMS, IDMR, IZ, HIT-HY 50, HIT-HY 20) as well as the anchors for special applications (HRC, HRT, HRA,
HWB) are used with the anchor fastening being designed, only on a very simple basis. The load values
are based on test results, made in mainly inhomogeneous base materials and under special conditions.
[1] Comité Euro-International du Béton, Design of Fastenings in concrete: Design Guide - Parts 1 to 3,
Bulletin 233, Thomas Telford Publishing, January 1997.
29
Anchor Design
Safety check:
NSd d NRd
30
Anchor Design
Shear resistance:
A distinction is made between two failure modes with this type (direction) of loading, namely concrete
edge failure, i. e. breaking away of the concrete component edge and the shear failure of the steel
element. The following chart shows the flow of required calculations:
Rec. load:
VRd min^ VRd,c ; VRd,s `
Safety check:
VSd d VRd
31
Anchor Design
Combined load:
If there are combinations of tensile and shear loads, i. e. loads under an angle D with respect to the
anchor axis, the design check is given by:
FSd D d FRd D
1
The design action, FSd, at an angle D is given by:
2 2 Sd Sd
FSd N Sd VSd
§V ·
D arctan ¨¨ Sd ¸¸
© NSd ¹ Sd
Where
The design resistance (loading capacity), FRd ,at an angle D is given by:
2
§ § cos D ·1.5 § sin D ·1.5 · 3
¨¨ ¸ ¨ ¸ ¸
FRd ¨¨ ¨ N ¸ ¨ V ¸ ¸¸
© © Rd ¹ © Rd ¹
¹
Where
32
33
Contents
2
Mechanical anchoring systems
Heavy duty anchors
HDA-T/-TR/-TF/-P/-PR/-PF
HSL-3 heavy duty anchor
35
46
2
Medium duty anchors
HSC-A(R)/I(R) safety anchor 55
HST/-R/-HCR stud anchor 65
HSA/HSA-R/HSA-F stud anchor 74
HLC sleeve anchor 85
HKD-S/-SR/-E/-ER flush anchor 87
HUS-H screw anchor 95
Light duty anchors
HUD-1 universal anchor 103
HUD-L universal anchor 106
HGN gas concrete anchor 109
HLD light duty anchor 112
HRD-U/-S frame anchor 114
HPS-1 impact anchor 118
HUS screw anchor 121
HHD-S cavity anchor 125
DBZ wedge anchor 129
HA 8 ring/hook anchor 131
HSP/HFP drywall plug 133
Light duty anchors (Insulation fasteners)
IDP insulation fastener 135
IZ expandable insulation fastener 137
IN insulation fastener 139
IDMS/IDMR metal insulation fastener 141
34
HDA design anchor
Features:
- keying hold
- complete system
- low expansion force (thus small edge distance / HDA-P/-PR/-PF anchor for pre-setting
spacing)
- automatic undercutting (without special undercutting
tool)
- setting mark on anchor for control (easy and safe)
HDA-T/-TR/-TF anchor for through-fastening
- suitable for tension zone
- performance of a headed stud
- test reports: fire resistance, fatigue, shock, seismic
- completely removable
- HDA-T/-TR/-TF: through-fastening Concrete Tension zone Fatigue Shock Seismic
- HDA-P/-PR/-PF: pre-setting
Material:
HDA-T/-P: - cold-formed steel, grade 8.8, galvanised min. 5Pm
- stainless steel, A4-80 grade; 1.4401, 1.4571, 1.4404 Close edge Performance of Fire resistance
HDA-TR/-PR distance/ a headed stud (F 180)
Hilti Anchor Nuclear power
programme plant approval
(SS 316, SS 316 Ti) spacing
35
HDA design anchor
36
HDA design anchor
37
HDA design anchor
Setting details
l l
Marking
f
d
d
h ef t fix h ef t fix
hmin hmin
HDA-T/-TR/-TF HDA-P/-PR/-PF
Anchor size
20- 22- 22- 30- 30- 37- 37-
M10x100/20 M12x125/30 M12x125/50 M16x190/40 M16x190/60 M20x250/50 M20x250/100
2
HDA-T/-TR/-TF. HDA-P/-PR/-PF:
Head marking I L N R S V X
l [mm] Total anchor length 150 190 210 275 295 360 410
hmin [mm] Min. thickness of base 170 190 190 270 270 380 380
material
hef [mm] Effective anchorage depth 100 125 125 190 190 250 250
Fixture (fastenable) min. 10 10 10 15 15 20 20
t fix [mm]
thickness for HDA-T- max. 20 30 50 40 60 50 100
Fixture (fastenable)
t fix [mm] max. 20 30 50 40 60 50 100
thickness for HDA-P-
HDA-T- 21 23 23 32 32 40 40
df [mm] Clearance hole
HDA-P- 12 14 14 18 18 22 22
dw [mm] Washer diameter 27.5 33.5 33.5 45.5 45.5 50 50
Sw [mm] Width across flats 17 19 19 24 24 30 30
Tinst [Nm] Tightening torque 50 80 80 120 120 300 300
Nominal of drill bit 20 22 30 30 30 37 37
d0 [mm]
Hilti stop drill bits have to be used
Installation equipment
Drilling system:
38
HDA design anchor
Setting system:
Stop drill bit (See table above.) Setting tool (See table above.)
Setting operations
HDA-T/-TR/-TF
Drill hole with stop drill bit.
Blow out dust and fragments.
Expand anchor with setting tool in a
hammer drill.
1. Check setting: Setting mark on setting 2. Check setting: Setting mark on anchor Secure part being fastened
tool must be flush with surface of part rod must be visible!
fastened.
HDA-P/-PR/-PF
Drill hole with stop drill bit.
Blow out dust and fragments. Expand anchor with setting tool in a
39
HDA design anchor
2)
Anchor size M10 M12 M16 M20
2
HDA-T/-TF
As [mm²] Stressed cross-section 58 84.3 157 245
2
fuk [N/mm ] Nominal tensile strength 800 800 800 800
2
f yk [N/mm ] Yield strength 640 640 640 640
3
Wel [mm ] Elastic moment of resistance 610 810 2170 3760
1)
Mrec [Nm] Recommended bending moment 334 445 1200 2070
1) The recommended bending moment of the HDA anchor bolt is calculated from Mrec MRd, s / J F 1.2 Wel fuk / J Ms J F , where the
partial safety factor for bolts of grade 8.8 is JMs 1.25 . for A4-80 equal to 1.33 and the partial safety factor for action is taken as
JF 1.4 .
2) M20 version is only available galvanised 5 Pm.
40
HDA design anchor
h
NRd,p : concrete pull-out resistance
(only in cracked concrete)
NRd,c : concrete cone resistance
NRd,s : steel resistance
o
NRd,p NRd,p fB
o
NRd,c NRd,c f B f A,N f R,N
41
HDA design anchor
2
Concrete test specimen geometry
s c
f A,N 0 .5 fR,N 0.27 0.49
6 h ef h ef
Limits: s min d s d s cr,N Limits: c min d c d c cr,N Note: If more than 3 edges
are smaller than ccr,N
s min h ef c min 0.8 h ef consult your Hilti
Technical Advisory
s cr,N 3 h ef c cr,N 1.5 h ef Service
42
HDA design anchor
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
c2 >
1 .5 V rec,c/s
c
s
SHEAR c c2 >
1 .5
c
The design shear resistance of a single h>
1 .5
c
anchor is the lower of:
VRd,c : concrete edge resistance
VRd,s : steel resistance Note: If the conditions regarding h and c2 are not met.
consult your Hilti technical advisory service.
The lowest concrete edge resistance must be calculated. All nearby edges must be checked (not only the edge
in the direction of shear). Shear direction is accounted for by the factor fE,V.
o
VRd,c VRd,c f B f E,V f AR,V
43
HDA design anchor
2
Concrete test specimen geometry
44
HDA design anchor
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 4.57 4.91 5.25 5.59 5.95 6.30 6.67
These results are for a two-.
8.5 5.05 5.40 5.75 6.10 6.47 6.83
Anchor fastening.
9.0 5.20 5.55 5.90 6.26 6.63 7.00
9.5 5.69 6.05 6.42 6.79 7.17
For fastening made with more
10.0 6.21 6.58 6.95 7.33
than 2 anchors, use the
10.5 6.74 7.12 7.50
general formulae for n
11.0 7.28 7.67
anchors the page before.
11.5 7.83
12.0 8.00
2)
Anchor size M10 M12 M16 M20
HDA-T/-TF 43.3 53.3 93.3 140.0
HDA-P/-PF 17.6 24.0 49.6 78.4
HDA-PR 17.3 25.6 47.4 -
for tfix[mm] 10d <15 10d <15 15d <20
VRd,s [kN] 53.4 65.4 114.3
for tfix[mm] 15d <20 15d <25 20d <30
HDA-TR -
56.4 70.7 118.8
for tfix[mm] - 25d <25 20d <30
- 82.0 127.8
1)
The design shear resistance is calculated from VRd,s= VRk,s/JMs,V. The partial safety factor JMs,V for HDA-T is equal to 1.5, 1.25 for HDA-P/-
PF and 1.33 for HDA-PR/HDA-TR.
2)
M20 version is only available galvanised 5 Pm.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
45
HSL-3 heavy duty anchor
Features:
- suitable for the tension zone
- high loading capacity
- force-controlled expansion
- reliable pull-down of part fastened
- no rotation in hole when tightening bolt HSL-3
Bolt Material:
- grade 8.8 acc. DIN EN ISO 898-1
galvanised to min. 5 microns
Versions:
HSL-3 - bolt HSL-3-G
HSL-3-G - nut
HSL-3-B - safety cap (automatic torque control)
HSL-3-SK - countersunk head
HSL-3-SH - socket head
HSL-3-B
2
Concrete
Tensile Fire Hilti Anchor
Close edge
distance/
HSL-3-SK
zone resistance Programme
spacing
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRu,m 28.4 37.7 53.4 71.3 100.6 133.1 20.3 26.9 38.1 50.9 71.8 95.0
Shear VRu,m 43.0 63.5 88.9 128.6 160.6 239.7 43.0 63.5 88.9 128.6 160.6 239.7
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRk 23.4 29.5 36.1 50.4 70.4 92.6 16.7 21.1 25.8 36.0 50.3 66.1
Shear VRk 31.1 49.2 71.7 101.1 141.9 177.4 31.1 49.2 71.7 101.1 141.9 177.4
46
HSL-3 heavy duty anchor
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRd 15.6 19.7 24.1 33.6 46.9 61.7 6.7 10.7 17.2 24.0 33.5 44.1
Shear VRd 24.9 39.4 57.4 80.9 113.5 141.9 24.9 39.4 57.4 80.9 113.5 141.9
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRec 11.1 14.0 17.2 24.0 33.5 44.1 4.8 7.6 12.3 17.1 24.0 31.5
Shear VRec 17.8 28.1 41.0 57.8 81.1 101.4 17.8 28.1 41.0 57.8 81.1 101.4
Anchor size M8 M10 M12 M16 M20 M8 M10 M12 M16 M20
Tensile NRk 23.4 29.5 36.1 50.4 70.4 16.7 21.1 25.8 36.0 50.3
Shear VRk 14.6 23.2 33.7 62.8 98.0 14.6 23.2 33.7 62.8 98.0
Anchor size M8 M10 M12 M16 M20 M8 M10 M12 M16 M20
Tensile NRd 15.6 19.7 24.1 33.6 46.9 6.7 10.7 17.2 24.0 33.5
Shear VRd 11.7 18.6 27.0 50.2 78.4 11.7 18.6 27.0 50.2 78.4
Anchor size M8 M10 M12 M16 M20 M8 M10 M12 M16 M20
Tensile NRec 11.1 14.0 17.2 24.0 33.5 4.8 7.6 12.3 17.1 24.0
Shear VRec 8.4 13.3 19.3 35.9 56.0 8.4 13.3 19.3 35.9 56.0
Installation equipment
Rotary hammer (TE1, TE2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE35, TE55, TE76), hammer, torque
wrench, blow out pump.
47
HSL-3 heavy duty anchor
Setting details
HSL-3
Anchor size M8/ tfix M10/ tfix M12/ tfix M16/ tfix M20/ tfix M24/ tfix
tfix [mm] 1)
Fastenable thickness (small/medium/large) 5/20/40 5/20/40 5/25/50 10/25/50 10/30/60 10/30/60
d0 [mm] Nominal diameter of drill hole 12 15 18 24 28 32
[mm] Diameter of drill bit d 12.5 d 15.5 d 18.5 d 24.55 d 28.55 d 32.7
h1 [mm] Depth of drill hole 80 90 105 125 155 180
hef [mm] Effective anchorage depth 60 70 80 100 125 150
2)
l [mm] Anchor length
tfix small 83 95 111 138 163 185
[mm]
tfix medium
tfix large
Head height and washer
98
118
7.5
110
130
10
131
156
11
153
178
14
183
213
17
205
235
19
2
dw [mm] Washer diameter 20 25 30 40 45 50
hmin [mm] Min. base material thickness 120 140 160 200 250 300
df [mm] Clearance hole 14 17 20 26 31 35
SW [mm] Width across 13 17 19 24 30 36
Tinst [Nm] Torque moment 25 50 80 120 200 250
HSL-3-SH
tfix [mm] 1)
Fastenable thickness (small/medium/large) 5 20 25
d0 [mm] Nominal diameter of drill hole 12 15 18
[mm] Diameter of drill bit d 12,5 d 15,5 d 18,5
h1 [mm] Depth of drill hole 85 95 110 1)
Other tfix possible
2)
hef [mm] Effective anchorage depth 60 70 80 Other anchor length possible
2) according to other tfix
l [mm] Anchor length 88 120 142
[mm] Head height and washer 10 13 15
dw [mm] Washer diameter 20 25 30
hmin [mm] Min. base material thickness 120 140 160
df [mm] Clearance hole 14 17 20
SW [mm] Width across 6 8 10
Tinst [Nm] Torque moment 20 35 60
HSL-3-G
M8/ tfix M10/ tfix M12/ tfix M16/ tfix M20/ tfix
Anchor size
1)
tfix [mm] Fastenable thickness (small/medium/large/ 100 mm) 5/20/40/ 5/20/40/ 5/25/50/ 10/25/50/ 10/30/60/1
100 100 100 100 00
d0 [mm] Nominal diameter of drill hole 12 15 18 24 28
[mm] Diameter of drill bit d 12,5 d 15,5 d 18,5 d 24,55 d 28,55
h1 [mm] Depth of drill hole 80 90 105 125 155
hef [mm] Effective anchorage depth 60 70 80 100 125
2)
l [mm] Anchor length
tfix small 87 100 119 148 170
tfix medium 102 115 139 163 190
tfix large 122 135 164 188 220
tfix = 100 mm 182 195 214 238 260
48
HSL-3 heavy duty anchor
HSL-3-G
M8/ tfix M10/ tfix M12/ tfix M16/ tfix M20/ tfix
Anchor size
HSL-3-B
Anchor size M12/ tfix M16/ tfix M20/ tfix M24/ tfix
1)
tfix [mm] ( small / medium / large) 5/25/50 10/25/50 10/30/60 10/30/60
Tins
hef tfix
h1
hmin
49
HSL-3 heavy duty anchor
Setting operations
1 2 3 4
Drill hole. Blow out dust and fragments. Install anchor. Apply tightening torque
(for HSL-3-B: no torque wrench is
needed)
2
fuk [N/mm ] Nominal tensile strength 800 800 800 800 830 830
2
fyk [N/mm ] Yield strength 8.8 640 640 640 640 640 640
2
As [mm ] Stressed crossed-section 36.6 58.0 84.3 157.0 245.0 353.0
2
W [mm ] Elastic moment of resistance 30 60 105 266 519 898
Mrec [Nm] Recommended bending moment without sleeve 12.5 24.9 43.7 111.0 216.4 374.2
TENSION s
c
The tensile design resistance of a single anchor
h
50
HSL-3 heavy duty anchor
o
NRd,c NRd,c f B f A,N fR,N
51
HSL-3 heavy duty anchor
2
225 1.00 Note: If more than 3 edges
are smaller than ccr,N
consult your Hilti
Technical Advisory
Service
Minimum thickness of concrete member, minimum spacing and minimum edge distance of anchors in cracked
and uncracked concrete
Anchor size HSL-3, HSL-3-SH, HSL-3-G M8 M10 M12 M16 M20 M24
SHEAR c2 >
1.5 V rec,c/s
c
s
The design shear resistance of a single anchor c c2 >
1.5
is the lower of, c
h>
1.5
VRd,c : concrete edge resistance c
VRd,s : steel resistance
Note: If the conditions for h and c2 are
not met, consult your Hilti technical
52
HSL-3 heavy duty anchor
o
VRd,c VRd,c f B f E,V f AR,V
c c s3
f AR,V s2
c min c min s1
results
c 2,2 c
Formula for two-anchor fastening valid for s < 3c
tabulated
below
3c s c
f AR,V h >1,5 c
6c min c min
53
HSL-3 heavy duty anchor
3c s1 s 2 ... s n1 c
f AR ,V
3nc min c min
Note : It is assumed that only the row of anchors closest to the free concrete edge carries the centric shear load
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0
2.5
3.0
3.5
0.83
0.92
1.00
1.02
1.11
1.20
1.30
1.22
1.32
1.42
1.52
1.43
1.54
1.64
1.75
1.65
1.77
1.88
1.99
1.89
2.00
2.12
2.24
2.13
2.25
2.37
2.50
2.38
2.50
2.63
2.76
2.63
2.77
2.90
3.04
2.90
3.04
3.18
3.32
3.18
3.32
3.46
3.61
3.46
3.61
3.76
3.91
3.75
3.90
4.06
4.21
4.05
4.21
4.36
4.52
4.35
4.52
4.68
4.84
4.67
4.83
5.00
5.17
2
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 4.57 4.91 5.25 5.59 5.95 6.30 6.67
8.5 These results are for a two-. 5.05 5.40 5.75 6.10 6.47 6.83
9.0 Anchor fastening. 5.20 5.55 5.90 6.26 6.63 7.00
9.5 5.69 6.05 6.42 6.79 7.17
10.0 For fastening made with more 6.21 6.58 6.95 7.33
10.5 than 2 anchors, use the 6.74 7.12 7.50
11.0 general formulae for n 7.28 7.67
11.5 anchors at the top of the page. 7.83
12.0 8.00
The shear design resistance is calculated from the shear characteristic resistance VRd,s by VRd,s= VRk,s/JMs, where the partial
safety factor JMs is 1.25.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
54
HSC safety anchor
A4
316
Fire Hilti Anchor Corrosion
resistance program resistance
55
HSC safety anchor
56
HSC safety anchor
Anchor size M6x40 M8x40 M10x50 M10x60 M12x60 M6x40 M8x40 M10x50 M10x60 M12x60
Tensile NRk 12.8 12.8 17.8 23.4 23.4 9.1 9.1 12.7 16.7 16.7
Shear VRk 7.0 10.7 13.3 13.3 16.0 7.0 10.7 13.3 13.3 16.0
57
HSC safety anchor
Anchor size M6x40 M8x40 M10x50 M10x60 M12x60 M6x40 M8x40 M10x50 M10x60 M12x60
Tensile NRd 8.5 8.5 11.9 15.6 15.6 6.1 6.1 8.5 11.1 11.1
Shear VRd 4.5 6.9 8.5 8.5 10.3 4.5 4.5 8.5 8.5 10.3
Anchor size M6x40 M8x40 M10x50 M10x60 M12x60 M6x40 M8x40 M10x50 M10x60 M12x60
Tensile NRec 6.1 6.1 8.5 11.1 11.1 4.3 4.3 6.0 8.0 8.0
Shear VRec
Setting details
3.2 4.9 6.1 6.1 7.4 3.2 4.9 6.1 6.1 7.4
2
s
hef tfix
h1 hef
h1
HSC-A/-AR HSC-I/-IR
M 12x60
M 10x50
M 10x60
M 12/60
M 8x40
M 8x50
M 6x40
M 8x40
Setting Details
58
HSC safety anchor
Installation equipment
A rotary hammer (TE 25); a blow-out pump,
a TE-C B- stop drill bit (See table above.),
a TE-C MW- setting tool: (See table above.) and a torque wrench.
Setting operations
Drill hole with stop drill bit. Blow out dust and fragments. Insert type A anchor into hole. Check setting
of type A anchor.
Check setting
of type I anchor.
Insert type I anchor into hole. Set with setting tool . Secure part being fastened.
I(R) M10x60
I(R) M12x60
A(R) M8x40
A(R) M8x50
I(R) M6x40
I(R) M8x40
M10x40
M12x60
A(R)
A(R)
galv.
800
fuk [N/mm ]
2
Nominal tensile strength steel
A4 600 700 600 700
galv.
640
fyk [N/mm ]
2
Yield strength steel
A4 355 450 355 450 350 450 350
2 Stressed cross-section of
As,A [mm ] A4 20.1 36.6 58.0 36.6 58.0 84.3
external thread (stud or bolt)
2
W [mm ] Section modulus 12.7 31.2 62.3 31.2 62.3 109.2
galv.
9.6 24 48 24 48 84
MRd,s [Nm] Design bending moment
1) steel
A4 7.1 16.7 33.3 16.7 33.3 59.0
1)
The design bending moment is calculated from MRd,s= MRk,s/JMs where the partial safety factor is 1.25 for galvanised steel and 1.56 for
stainless steel.
59
HSC safety anchor
TENSION N rec,p/c/s
The tensile design resistance of a single anchor
is the lower of, s
c
NRd,p : concrete pull-out resistance
h
NRd,c : concrete cone resistance
NRd,s : steel resistance
o
NRd,c NRd,c f B f AN f RN
60
HSC safety anchor
spacing HSC-I/IR
s [mm] M6x40 M8x40 M10x50 M10x60 M12x60
40 0.67 0.67
50 0.71 0.71 0.67
60 0.75 0.75 0.70 0.67 0.67
80 0.83 0.83 0.77 0.72 0.72
100 0.92 0.92 0.83 0.78 0.78
120 1.00 1.00 0.90 0.83 0.83
140 0.97 0.89 0.89
160 0.94 0.94
180 1.00 1.00
smin 40 40 50 60 60
for c > 40 40 50 60 60
61
HSC safety anchor
o
VRd,c VRd,c f B f E,V f AR,V
62
HSC safety anchor
63
HSC safety anchor
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0
7.5
8.0
These results are for a two-.
3.67 3.98
4.11
4.29
4.43
4.57
4.62
4.76
4.91
4.95
5.10
5.25
5.29
5.44
5.59
5.63
5.79
5.95
5.98
6.14
6.30
6.33
6.50
6.67
2
8.5 5.05 5.40 5.75 6.10 6.47 6.83
9.0 Anchor fastening. 5.20 5.55 5.90 6.26 6.63 7.00
9.5 5.69 6.05 6.42 6.79 7.17
10.0 For fastening made with more 6.21 6.58 6.95 7.33
10.5 than 2 anchors, use the 6.74 7.12 7.50
11.0 general formulae for n 7.28 7.67
11.5 anchors at the top of the page. 7.83
12.0 8.00
Combined loading: Only if tensile load and shear load applied (See page 266 and examples pages 269 - 276).
64
HST stud anchor
Features:
- high loading capacity
- force- controlled expansion
HST / HST-R / HST-HCR
- suitable for tension zone
- suitable for shock loading
A4
- fire prevention assessment 316
- pre-assembled with nut and washer o save time
Close
- cold formed Tension edge Corrosion
Concrete Shock
zone distance/ resistance
Material: spacing
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRu,m 16.6 22.3 35.2 48.7 76.0 86.1 10.3 11.6 21.9 31.1 44.9 60.2
Shear VRu,m 23.0 26.5 44.2 72.2 119.1 125.0 22.8 24.4 47.5 67.6 107.4 116.4
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRk 12.0 16.0 20.0 35.0 50.0 60.0 5.0 9.0 12.0 20.0 30.0 40.0
Shear VRk 13.0 20.0 30.0 50.0 55.0 94.0 13.0 20.0 30.0 50.0 55.0 94.0
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRd 6.7 10.7 13.3 23.3 33.3 40.0 2.8 6.0 8.0 13.3 20.0 26.7
Shear VRd 8.7 16.0 24.0 40.0 41.4 62.7 8.7 16.0 24.0 40.0 41.4 62.7
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRec 4.8 7.6 9.5 16.7 23.8 28.6 2.0 4.3 5.7 9.5 14.3 19.0
Shear VRec 6.2 11.4 17.1 28.6 29.6 44.8 6.2 11.4 17.1 28.6 29.6 44.8
65
HST stud anchor
Anchor size
Tensile NRu,m
Shear VRu,m
M8
18.1
22.8
M10
26.7
31.9
M12
35.1
50.3
M16
49.8
84.0
M20
77.4
136.0
M24
79.1
151.4
M8
12.7
20.6
M10
18.4
31.9
M12
20.1
45.5
M16
36.0
84.0
M20
55.1
106.6
M24
70.5
151.4
2
Characteristic resistance, Rk [kN]: concrete # C20/25
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRk 12.0 15.0 22.0 34.0 50.0 66.0 5.0 9.0 12.0 20.0 30.0 40.0
Shear VRk 14.0 22.0 32.0 51.0 80.0 115.0 14.0 22.0 32.0 51.0 80.0 115.0
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRd 6.7 8.3 12.2 18.9 27.8 36.7 2.8 5.0 6.7 11.1 16.7 22.2
Shear VRd 7.5 11.7 17.0 27.4 43.0 61.8 7.5 11.7 17.0 27.4 43.0 61.8
Anchor size M8 M10 M12 M16 M20 M24 M8 M10 M12 M16 M20 M24
Tensile NRec 4.8 6.0 8.7 13.5 19.8 26.2 2.0 3.6 4.8 7.9 11.9 15.9
Shear VRec 5.4 8.4 12.1 19.6 30.7 44.1 5.4 8.4 12.1 19.6 30.7 44.1
66
HST stud anchor
Setting details
Marking
df
Tinst
d0
h ef t fix
h1
hmin
Anchor size
M10x110
M10x130
M12x115
M12x145
M12x185
M12x215
M12x235
M12x255
M16x140
M16x165
M16x215
M16x255
M16x295
M8x115
M10x90
M8x75
M8x95
Setting Details
do [mm] Nominal dia. of drill bit 8 10 12 16
I [mm] Anchor length 75 95 115 90 110 130 115 145 185 215 235 255 140 165 215 255 295
HST 25 45 65 30 50 70 45 75 115 145 165 180 55 80 130 170 180
IG [mm] Thread length HST-R 25 45 65 30 50 70 45 75 115 145 40 40 40 40 40
HST-HCR 25 25 25 30 30 30 35 35 35 35 35 35 40 40 40 40 40
HST 110
Tinst [Nm] Rec. tighten- 25 45 60
ing torque HST-R 125
HST-HCR 15 45 60 125
SW [mm] Width across nut flats 13 17 19 24
df [mm] Clearance hole diameter 9 12 14 18
h1 [mm] Min. depth of drill hole 65 80 95 115
hef [mm] Effective embed. depth 46 60 68 82
tfix [mm] Max. fastenable thickness 10 30 50 10 30 50 20 50 90 120 140 160 25 50 100 140 180
hmin [mm] Min. concrete thickness 100 120 140 160
Drill bit TE-CX-8 TE-CX-10 TE-CX-12 TE-C-16 or TE-Y-16
67
HST stud anchor
Anchor size
M20x170
M20x200
M20x270
M24x200
M24x230
Setting Details
Drill bit
[mm] Min. concrete thickness 200
TE-C-S 20
TE-Y 20
TE-C-S 24
TE-Y 24
250
2
HST-HCR is available up to M16. For HST-R the following lengths are not available: M12x235, M12x255, M20x270
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55, TE 76), drill bit, blow-out
pump, torque wrench, appropriate size hexagon drive socket for correct setting.
Setting operations
Drill hole with drill bit. Blow out dust and fragments. Install anchor. Apply tightening torque.
68
HST stud anchor
TENSION N rec,p/c/s
h
NRd,c : concrete cone resistance
NRd,s : steel resistance
o
NRd,p NRd,p fB
o
NRd,c NRd,c f B f AN f RN
69
HST stud anchor
70
HST stud anchor
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
c2 >
1 .5 V rec,c/s
c
s
SHEAR c c2 >
1.5
c
h>
The design shear resistance of a single anchor 1 .5
c
is the lower of,
VRd,c : concrete edge resistance
VRd,s : steel resistance
Note: If the conditions regarding h and c2 are not met,
consult your Hilti technical advisory service.
o
VRd,c VRd,c f B f E,V f AR,V
1) o o o
The shear design resistance is calculated from the shear characteristic resistance V Rk,c by V Rd,c =V Rk,c /JMc,V, where the partial
safety factor JMc,V is equal to 1.5.
71
HST stud anchor
2
Concrete test specimen geometry
72
HST stud anchor
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 These results are for a two-. 4.57 4.91 5.25 5.59 5.95 6.30 6.67
8.5 Anchor fastening. 5.05 5.40 5.75 6.10 6.47 6.83
9.0 5.20 5.55 5.90 6.26 6.63 7.00
9.5 For fastening made with more 5.69 6.05 6.42 6.79 7.17
10.0 than 2 anchors, use the 6.21 6.58 6.95 7.33
10.5 general formulae for n 6.74 7.12 7.50
11.0 anchors at the top of the page. 7.28 7.67
11.5 7.83
12.0 8.00
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
73
HSA stud anchor
Features:
- high loading capacity
- force-controlled expansion
- long thread HSA / HSA-R / HSA-F
- head marking for identification after setting
- firestop assessment
- pre-assembled with nut and washer o time saving
A4
- cold formed
316
Material:
HSA: - carbon steel, zinc plated to min. 5 Pm Small edge Corrosion
Fire Hilti Anchor
Concrete distance / resistance
HSA-R: - stainless steel, A4 grade; 1.4401 resistance programme
spacing
- carbon steel, hot dipped galvanised 45 Pm
HSA-F:
according to ISO 1461
2
Basic loading data (for a single anchor): HSA
All data on this page applies to For detailed design method, see pages 79 – 84.
x concrete: as specified in the table
x no edge distance and spacing influence
x correct setting (See setting operations page 78)
x steel failure
non-cracked concrete
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRu,m 12.5 20.1 20.6 39.7 62.5 100.1 9.2 12.8 18.3 19.8 38.3 44.4
Shear, VRu,m 8.4 15.5 22.4 35.1 63.3 84.2 10.6 16.7 23.4 35.1 62.6 84.2
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRk 6.0 12.0 12.0 25.0 35.0 50.0 4.0 9.0 12.0 16.0 20.0 30.0
Shear, VRk 5.0 10.0 16.0 23.0 39.0 61.0 5.0 10.0 16.0 23.0 39.0 61.0
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRd 3.3 6.7 6.7 11.9 23.3 33.3 1.9 6.0 6.7 7.6 13.3 20.0
Shear, VRd 3.6 6.5 9.9 14.2 26.5 41.5 3.6 6.5 9.9 14.2 26.5 41.5
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRec 2.4 4.8 4.8 8.5 16.6 23.8 1.4 4.3 4.8 5.4 9.5 14.3
Shear, VRec 2.6 4.6 7.1 10.1 18.9 29.6 2.4 4.6 7.1 10.1 18.9 29.6
74
HSA stud anchor
non-cracked concrete
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRu,m 11.2 17.2 20.1 33.6 52.3 69.0 9.2 12.8 18.3 19.8 30.0 43.0
Shear, VRu,m 8.7 20.0 24.0 35.4 62.2 97.0 9.5 14.3 24.6 27.5 62.2 97.0
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRk 6.0 12.0 12.0 25.0 38.7 44.1 7.2 7.5 12.0 18.0 23.0 33.0
Shear, VRk 6.0 11.0 17.0 25.0 51.8 80.9 6.0 11.0 17.0 25.0 51.8 80.9
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRd 3.3 6.7 5.7 11.9 21.5 24.5 1.9 4.2 5.7 8.6 12.8 18.5
Shear, VRd 4.0 7.3 11.3 16.7 31.4 49.0 4.0 7.3 11.3 16.7 31.4 49.0
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, Nrec 2.4 4.8 4.1 8.5 15.4 17.5 1.4 3.0 4.1 6.1 9.1 13.2
Shear, Vrec 2.8 5.2 8.1 11.9 22.4 35.0 2.8 5.2 8.1 11.9 22.4 35.0
75
HSA stud anchor
non-cracked concrete
Anchor size
Tensile, NRu,m
M6 M8 M10
Standard anchorage depth
11.1 18.3 25.3
M12
38.3
M16
45.6
M20
64.4
M6
10.4
M8 M10 M12 M16
Reduced anchorage depth
14.2 20.8 26.8 39.8
M20
54.1
2
Shear, VRu,m 8.4 15.5 22.4 35.1 63.3 84.2 10.6 16.7 23.4 35.1 62.6 84.2
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRk 6.0 12.0 12.0 25.0 35.0 50.0 4.0 9.0 12.0 16.0 20.0 30.0
Shear, VRk 5.0 10.0 16.0 23.0 39.0 61.0 5.0 10.0 16.0 23.0 39.0 61.0
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRd 3.3 6.7 6.7 11.9 23.3 33.3 1.9 6.0 6.7 7.6 13.3 20.0
Shear, VRd 3.6 6.5 9.9 14.2 26.5 41.5 3.6 6.5 9.9 14.2 26.5 41.5
Anchor size M6 M8 M10 M12 M16 M20 M6 M8 M10 M12 M16 M20
Standard anchorage depth Reduced anchorage depth
Tensile, NRec 2.4 4.8 4.8 8.5 16.6 23.8 1.4 4.3 4.8 5.4 9.5 14.3
Shear, VRec 2.6 4.6 7.1 10.1 18.9 29.6 2.4 4.6 7.1 10.1 18.9 29.6
76
HSA stud anchor
Setting details
Marking
Head marking
df
d0
Tinst
h ef t fix
h1
hmin
Anchor size
M10x108
M10x120
M10x140
M6x100
M8x115
M8x137
M10x68
M10x90
M6x50
M6x65
M6x85
M8x57
M8x75
M8x92
Setting Details
HSA-R available: OK OK OK OK OK OK OK OK OK OK
HSA-F available: OK OK OK OK OK OK OK OK OK OK
do [mm] Nominal dia. of drill bit 6 8 10
I [mm] Anchor length 50 65 85 100 57 75 92 115 137 68 90 108 120 140
Head Marking (letter code) A C D E B C E G H C E F G I
IG [mm] Thread length 15 30 50 65 20 35 52 75 97 25 42 60 72 92
Tinst [Nm] Torque moment* 5 15 30
SW [mm] Width across nut flats 10 13 17
df [mm] Clearance hole diameter 7 9 12
h1 [mm] min. depth of drill hole - 55 - 65 - 70
embedment
standard
77
HSA stud anchor
Anchor size
M12x100
M12x120
M12x150
M12x180
M12x220
M12x240
M12x300
M16x100
M16x120
M16x140
M16x190
M16x240
M20x125
M20x170
M12x80
Setting Details
HSA-R available: OK OK OK OK OK OK OK OK
HSA-F available: OK OK OK OK OK OK OK OK OK
do [mm] Nominal dia. of drill bit 12 16 20
I [mm] Anchor length 80 100 120 150 180 220 240 300 100 120 140 190 240 125 170
Head Marking (letter code) D E G I L O P S E G I L P G K
IG [mm] Thread length 30 45 65 95 125 165 180 180 35 50 70 120 1) 170 45 85
Tinst [Nm] Tightening torque* 50 100 200
SW [mm] Width across nut flats 19 24 30
df [mm] Clearance hole diameter 14 18 22
h1 [mm] min. depth of drill hole - 95 - 115 - 130
2
embedment
standard
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55, TE 76), drill bit, blow-out
pump, torque wrench and hexagon drive socket appropriately sized for correct setting.
Setting operations
Drill hole with drill bit. Blow out dust and fragments. Install anchor. Apply tightening torque.
78
HSA stud anchor
TENSION
s
c
The tensile design resistance of a single
h
o
NRd,p NRd,p,sta. / red. f B
79
HSA stud anchor
o
NRd,c NRd,c,sta. / red. f T fBN f AN,sta. / red. fRN,sta. / red.
Anchor size
N
0
Rd,c,sta. [kN] Standard anchorage depth
HSA-R M6
7.1
M8
7.7
M10
8.2
M12
11.7
M16
25.9
M20
35.1
2
0
N Rd,c,red. [kN] Reduced anchorage depth 3.9 5.8 6.5 8.5 17.2 23.1
fBN 1 .0
80
HSA stud anchor
fR,N=1.0
81
HSA stud anchor
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
o
VRd,c VRd,c,sta. / red. f B f E,V f AR,V
82
HSA stud anchor
General formula for n-anchor fastening (edge plus n-1 spacing) Note: It is assumed that only the row of anchors closest to
only valid where s1 to sn-1 are all < 3c and c2 > 1.5c. the free concrete edge carries the centric shear load.
3c s1 s 2 ... s n 1 c
f AR ,V
3nc min c min
83
HSA stud anchor
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence, 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0
7.5
8.0
These results are for a two-.
3.67 3.98
4.11
4.29
4.43
4.57
4.62
4.76
4.91
4.95
5.10
5.25
5.29
5.44
5.59
5.63
5.79
5.95
5.98
6.14
6.30
6.33
6.50
6.67
2
8.5 5.05 5.40 5.75 6.10 6.47 6.83
9.0 Anchor fastening. 5.20 5.55 5.90 6.26 6.63 7.00
9.5 For fastening made with more 5.69 6.05 6.42 6.79 7.17
10.0 than 2 anchors, use the 6.21 6.58 6.95 7.33
10.5 general formulae for n 6.74 7.12 7.50
11.0 anchors the page before. 7.28 7.67
11.5 7.83
12.0 8.00
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
84
HLC sleeve anchor
Features:
- for concrete and solid masonry
- force-controlled expansion
- no rotation in hole when tightening bolt HLC
- reliable pull-down of part fastened
Material:
- grade 6.8
HLC:
- steel galvanised to min. 5 microns Concrete Fire resistance
Basic loading data (for a single anchor): HLC, HLC-H, HLC-F, HLC-T, HLC-E
All data on this page applies to
x concrete, fcc t 20 N/mm2
x non-cracked concrete
x no edge distance and spacing influence
non-cracked concrete
2
NRk 2.5 5.0 7.5 10.0 15.0 20.0
concrete, fcc t 20 N/mm
VRk 4.0 9.0 16.0 26.0 31.5 37.5
2
NRd 0.7 1.4 2.1 2.8 4.2 5.6
concrete, fcc t 20 N/mm
VRd 1.1 2.5 4.5 7.3 8.8 10.5
1)
Anchor size M5 M6 M8 M10 M12 M16
2
NRec 0.5 1.0 1.5 2.0 3.0 4.0
concrete, fcc t 20 N/mm
VRec 0.8 1.8 3.2 5.2 6.3 7.5
1)
The recommended resistance (Nrec and Vrec) for HLC-E is 0.5 kN.
Note: To apply the right tightening torque (setting operations see following page) to the HLC-F, we recommend
a hexagon socket wrench and for the HLC-T as well as HLC-E a screwdriver.
85
HLC sleeve anchor
Setting details
l
lc
dh
do
Tinst
hnom tfix
h1
h
Anchor size
2
10x100/68
12x100/62
16x100/52
16x140/92
20x115/60
20x150/95
6.5x40/20
6.5x60/40
10x50/18
10x60/28
10x80/48
12x55/17
12x75/37
16x60/12
20x80/25
6.5x25/5
8x40/12
8x55/27
8x70/42
8x85/57
lc [mm] Length under washer 25 40 60 40 55 70 85 40 50 60 80 100 55 75 100 60 100 140 80 115 150
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M or TE35), a drill bit (see table above), a
hammer and a torque wrench.
Setting operations
86
HKD push-in anchor
Features:
- internal thread and small depth of embedment
- anchor flush with surface
- movement-controlled expansion
Material: HKD-S / HKD-SR*
HKD-S/-E: - galvanised >5 Pm
HKD-SR/-ER: - stainless steel : 1.4401, EN 10088
HKD-E/-ER*
A4
316
*
approved for suspended ceilings Concrete
Corrosion Fire Hilti Anchor
resistance resistance Programme
non-cracked concrete
Anchor size M6x30 M8x30 M8x40 M10x30 M10x40 M12x50 M16x65 M20x80
Tensile NRu,m 10.6 10.8 16.6 10.8 16.6 23.3 34.5 47.1
Shear VRu,m 6.5 9.1 9.1 9.6 10.4 18.3 28.5 45.1
Anchor size M6x30 M8x30 M8x40 M10x30 M10x40 M12x50 M16x65 M20x80
Tensile NRk 8.3 8.3 9.0 8.3 12.8 17.8 26.4 36.1
Shear VRk 5.0 7.0 7.0 7.4 8.0 14.1 21.9 34.7
Anchor size M6x30 M8x30 M8x40 M10x30 M10x40 M12x50 M16x65 M20x80
Tensile NRd 4.6 4.6 5.0 4.6 7.1 9.9 17.6 24.1
Shear VRd 3.0 5.5 5.5 5.9 6.4 11.3 17.5 27.8
Anchor size M6x30 M8x30 M8x40 M10x30 M10x40 M12x50 M16x65 M20x80
Tensile NRec 3.3 3.3 3.6 3.3 5.1 7.1 12.6 17.2
Shear VRec 2.1 3.9 3.9 4.2 4.6 8.1 12.5 19.9
87
HKD push-in anchor
non-cracked concrete
Anchor size
Tensile NRu,m
Shear VRu,m
M8x30
10.8
10.9
M10x40
16.6
13.7
M12x50
23.3
24.3
M16x65
34.5
41.7
M20x80
47.1
66.3
2
Characteristic Resistance, Rd [kN]: concrete # C20/25
88
HKD push-in anchor
Setting details d0
ls
df
hef tfix
h1
HKD-E/-S
Anchor size
M6x30 M8x30 M8x40 M10x30 M10x40 M12x50 M16x65 M20x80
Setting details
d0 [mm] Drill bit diameter 8 10 10 12 12 15 20 25
h0 [mm] Hole depth 32 33 43 33 43 54 70 85
hef [mm] Min. anchorage depth
30 30 40 30 40 50 65 80
l [mm] Anchor length
smin/max [mm] Screwing depth 8/11 10/13 10/13 12/12 12/16 14/22 18/28 23/34
Tinst [Nm] Tightening torque 4 8 8 15 15 35 60 120
df [mm] Clearance hole 7 9 9 12 12 14 18 22
Min. base material
h [mm] 100 100 100 100 100 100 130 160
thickness
TE-CX- TE-C- TE-C-
TE-
TE-CX-12/17 15/17 20/22S 25/27S
Drill bit CX- TE-CX-10/17
TE-TX-12/22 TE-TX- TE-Y- TE-Y-
8/17
15/22 20/32S 25/32S
Installation equipment
A rotary hammer (TE2, TE6,TE6-A, TE 15, TE 15-C, TE 18-M, TE 35, TE 55, TE 76-ATC,TE 76); a blow out
pump;
Manual setting tool HSD-G (M6 – M20);
Mechanical setting tool HSD-M (M6 – M20);
Setting operations
OK
Drill hole. Blow out dust and Install the anchor. Push in until marking is visible.
fragments.
89
HKD push-in anchor
2
HKD-S/-E 440 440 410 410 375 375
fyk [N/mm ] Yield strength
HKD-SR/-ER 355 355 355 355 355 355
1)
2 Stressed cross- 28.8
As [mm ] 20.9 26.1 58.7 102.8 163.8
section 31.6
2)
1)
hnom = 30 mm
2)
hnom = 40 mm
o
NRd,c NRd,c f B f AN f RN
90
HKD push-in anchor
fRN=1
Anchor size HKD-E/HKD-S M6x30 M8x30 M8x40 M10x30 M10x40 M12x50 M16x65 M20x80
1) 49.0
NRd,s [kN] steel 4.6 4.0 7.3 7.3 11.6 11.6 16.9 31.4
NRd,s1) [kN] steel 5.6 5.1 9.2 9.2 12.4 13.4 21.1 37.2 59.1
NRd,s1) [kN] steel 5.8 6.7 11.4 11.4 12.4 13.4 23.7 37.2 59.1
NRd,s1) [kN] steel 8.8 8.8 11.4 11.4 12.4 13.4 23.7 37.2 59.1
91
HKD push-in anchor
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
c2 >
1 .5 V rec,c/s
c
s
SHEAR c c2 >
1.5
c
h>
The design shear resistance of a single anchor 1.5
c
is the lower of,
VRd,c : concrete edge resistance
VRd,s : steel resistance
2
Note: If the conditions regarding h and c2 are not met,
consult your Hilti technical advisory service.
o
VRd,c VRd,c f B f E,V f AR,V
92
HKD push-in anchor
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 These results are for a two-. 4.57 4.91 5.25 5.59 5.95 6.30 6.67
8.5 Anchor fastening. 5.05 5.40 5.75 6.10 6.47 6.83
9.0 5.20 5.55 5.90 6.26 6.63 7.00
9.5 For fastening made with more 5.69 6.05 6.42 6.79 7.17
10.0 than 2 anchors, use the 6.21 6.58 6.95 7.33
10.5 general formulae for n 6.74 7.12 7.50
11.0 7.28 7.67
anchors at the top of the page.
11.5 7.83
12.0 8.00
93
HKD push-in anchor
Anchor size HKD-E/HKD-S M6x30 M8x30 M8x40 M10x30 M10x40 M12x50 M16x65 M20x80
VRd,s1) [kN] steel 4.6 2.4 4.4 4.4 5.9 6.4 10.1 17.5 27.8
VRd,s1) [kN] steel 5.6 3.0 5.5 5.5 5.9 6.4 11.3 17.5 27.8
VRd,s1) [kN] steel 5.8 4.0 5.5 5.5 5.9 6.4 11.3 17.5 27.8
VRd,s1) [kN] steel 8.8 4.2 5.5 5.5 5.9 6.4 11.3 17.5 27.8
2
safety factor JMs varies with anchor types and sizes.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
94
HUS-H screw anchor
Features:
- Quick and easy setting operation
- Low expansion force in base material
- Through-fastening
- Simple and secure handling HUS-H
- Forged-on washer and hexagon head with no
protruding thread
- Two setting depths
- Removable
Material: Close edge
Fire Hilti Anchor
Concrete Tension zone distance/
Steel 1.5525, DIN EN 10263-4, Deltatone coating Close edge resistance
spacing
programme
Fire Hilti Anchor
Concrete Tension zone distance/
resistance programme
spacing
95
HUS-H screw anchor
Setting details
lS
Ødf
Ød0
Tinst
2
h ef t fix
h nom
h0
h min
HUS-H
96
HUS-H screw anchor
Setting tools
Anchor size 10.5 (hnom = 60mm) 10.5 (hnom = 50 mm) 12.5 (hnom = 70 mm) 12.5 (hnom = 60 mm)
Recommended drill bits TE-CX 8/17 TE-CX 8/17 TE-CX 10/22 TE-CX 10/17
Recommended hammer drills TE 1, TE 5, TE6, TE 6 A, TE 15 TE 5, TE6, TE 6 A, TE 15
Recommended socket wrench inserts S-NSD 13 ½ , S-NSD 13 ½ L S-NSD 15 ½ , S-NSD 15 ½ L
Recommended impact screw driver SI 100 (45 Nm – 100 Nm)
Long socket wrench insert with magnet Tangential impact screw driver
Setting operations
Drill hole Blow out dust and fragments Drive in screw anchor
Mechanical properties
Anchor size 10.5 10.5 12.5 12.5
hnom = 60 mm hnom = 50 mm hnom = 70 mm hnom = 60 mm
As [mm²] Stressed cross-section 38.5 38.5 54.1 54.1
2
fuk [N/mm ] Nominal tensile strength 1000 1000 1000 1000
2
f yk [N/mm ] Nominal yield strength 900 900 900 900
3
Wel [mm ] Elastic moment of resistance 33.7 33.7 56.1 56.1
97
HUS-H screw anchor
N rec,p/c/s
TENSION
s
The design tensile resistance of a single anchor is the lower of: c
h
NRd,c : concrete cone resistance
NRd,s : steel resistance
o
NRd,c NRd,c fB fA,N
98
HUS-H screw anchor
55 0.72 0.77
60 0.74 0.80
65 0.76 0.82 0.72 0.76
70 0.78 0.85 0.74 0.78 s
f A,N 0 .5
75 0.80 0.87 0.76 0.80 4.5 h ef
80 0.82 0.90 0.77 0.82
85 0.84 0.92 0.79 0.84 Limits: smin d s d scr,N
90 0.86 0.94 0.81 0.86 scr,N 2.25 hef
95 0.88 0.97 0.82 0.88
100 0.90 0.99 0.84 0.90
105 0.92 0.86 0.92
110 0.94 0.88 0.94
115 0.96 0.89 0.96
120 0.98 0.91 0.98
125 0.93
130 0.94
135 0.96
140 0.98
cmin [mm] 55 55 65 65
Note: cmin # ccr,N therefore no influence of edge distance for c min d c d c cr,N
99
HUS-H screw anchor
SHEAR c2 >
1.5 V rec,c/s
c
s
The design shear resistance of a single anchor is c c2 >
1.5
c
the lower of: h>
1 .5
VRd,c : concrete edge resistance c
VRd,s : steel resistance
The lowest concrete edge resistance must be calculated. All nearby edges must be checked, (not only the edge
in the direction of shear). Shear direction is accounted for by the factor fE,V.
o
VRd,c VRd,c f B f E,V f AR,V
100
HUS-H screw anchor
101
HUS-H screw anchor
c/cmin
fAR,V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0
7.5
8.0
These results are for a two-.
3.67 3.98
4.11
4.29
4.43
4.57
4.62
4.76
4.91
4.95
5.10
5.25
5.29
5.44
5.59
5.63
5.79
5.95
5.98
6.14
6.30
6.33
6.50
6.67
2
8.5 5.05 5.40 5.75 6.10 6.47 6.83
9.0 Anchor fastening. 5.20 5.55 5.90 6.26 6.63 7.00
9.5 5.69 6.05 6.42 6.79 7.17
10.0 For fastening made with more 6.21 6.58 6.95 7.33
10.5 than 2 anchors, use the 6.74 7.12 7.50
11.0 general formulae for n 7.28 7.67
11.5 anchors the page before. 7.83
12.0 8.00
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
102
HUD-1 universal anchor
Features:
- base material: concrete, solid brick, hollow brick,
gas (aerated) concrete, gypsum panel
- high holding power
- suitable for through-fastening with screw
- resistance to turning in hole and premature
expansion
- low screw driving torque permits rapid setting HUD-1
- resistant to temperature, impact and chemicals
- optimal screw guidance
Material:
- PA 6 polyamide, contains no heavy metals
- contains no cadmium or lead
- contains no halogens or silicones
- in-place temperature range:
from –40 °C to +80 °C
- temperature when setting: from –10 °C to +40 °C
103
HUD-1 universal anchor
2
Solid brick, Mz 20 – 1.8 – 1 NF
VRd 0.34 - 0.4 - 0.62 - - - - -
5)
Sand–lime solid block, NRd 0.35 0.21 0.7 0.42 1.2 0.56 1.4 - 2.1 2.1
KS 12 – 1.6 – 2DF VRd 0.35 - 0.8 - 1.0 - 1.8 - - -
1) NRd 0.11 0.07 0.14 0.11 0.3 0.17 0.35 - 0.4 0.5
Hollow brick, HlzB 12-1.0 x 5DF
VRd 0.3 - 0.5 - - - - - - -
1)
Hollow brick, HlzB 12-1.0 x 5DF NRd 0.11 0.07 0.2 0.14 0.35 0.21 0.4 - 0.5 0.6
15 mm plastered, DIN 18550 VRd 0.32 - 0.5 - - - - - - -
3)
2) NRd 0.06 0.08 0.07 0.11 0.08 0.14 - 0.21 - -
Gypsum panel , 12.5 mm
VRd 0.13 - 0.2 - - - - - - -
3) 3) 4)
2) NRd 0.08 0.08 0.11 0.11 0.14 0.14 0.21 0.28 0.42 -
Gypsum panel , 2 x12.5 mm
VRd 0.13 0.2 - - - -
Fibre reinforced gypsum panel NRd 0.21 - 0.28 - 0.42 - - - - -
12.5 mm VRd 0.33 - 0.45 - 0.67 - - - - -
Fibre reinforced gypsum panel NRd 0.21 - 0.56 - 0.84 - 0.98 - - -
2x12.5 mm VRd 0.33 - 0.90 - 1.34 - 1.57 - - -
104
HUD-1 universal anchor
1)
Drilling (TE-CX, TE-C) without hammering
2)
Drilling: Twist drill
3)
Only with screw 6 mm diameter
4)
Only with screw 8 mm diameter
5)
Only with screw 10 mm diameter
Setting details
5mm + ld
do
ld tfix
h1
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6, TE6A, TE15, TE15-C or TE18-M), a drill bit (See table above.) and
a screwdriver (SF 100, SF 120, SD45 or SU25).
Setting operations
Drill hole with drill bit. Install anchor. Drive screw into anchor.
Drill hole with drill bit. Install anchor. Drive screw into anchor.
105
HUD-L universal anchor
Features:
- base material: concrete, solid brick, hollow brick,
aerated concrete, gypsum panel
- special length to cope with thick hollow brick /
masonry
- suitable for through-fastening with screw HUD-L
- resistance to turning in hole and premature
expansion
- low screw driving torque permits rapid setting
- resistant to temperature, impact and chemicals
- optimised screw guidance
Material:
2
- PA 6 polyamide, contains no heavy metals
- contains no cadmium or lead
- contains no halogens and silicones
- in-place temperature range:
from –40 °C to +80 °C
- Temperature when setting: from –10 °C to +40 °C
106
HUD-L universal anchor
107
HUD-L universal anchor
Setting details
h1
ld
do
t fix
5 mm + ld + tfix
Setting details
Anchor size
HUD-L 6x50 HUD-L 8x60 HUD-L 10x70 2
d0 [mm] Drill bit diameter 6 8 10
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C or TE18-M), a drill bit (See table above.) and a
screwdriver (SF 100, SF 120, SD45 or SU25).
Setting operations
108
HGN gas concrete anchor
Features:
- base material: lightweight concrete, gypsum panel,
aerated concrete and other lightweight building
materials
- through-fastening possible
- universal in application
HGN
- good keying thanks to large fins
Material:
- PA 6 polyamide, containing no heavy metals
- containing no cadmium or lead
- free of halogens and silicones
- in-place temperature range:
from –40 °C to +80 °C
- temperature when setting: from –10 °C to +40 °C
The compressive strengths of the base materials used to determine the data were as follows:
PB 2 = 2.5 N/mm2, > 0.3 kg/dm3
PB 4 = 5.0 N/mm2, > 0.5 kg/dm3
PB 6 = 7.5 N/mm2, > 0.6 kg/dm3
P 3.3 = 3.5 N/mm2, > 0.5 kg/dm3
P 4.4 = 5.0 N/mm2, > 0.6 kg/dm3
109
HGN gas concrete anchor
If there is a sustained tensile load at temperatures above 40 °C, the recommended load should be reduced.
110
HGN gas concrete anchor
Setting details
do d
l=hnom
tfix
h1
Anchor size
HGN 10x100 HGN 12 HGN 14*
Setting details
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M), hammer, drill bit (See table above.) and
a screwdriver (SF 100, SF 120, SD45, SU25).
Setting operations
111
HLD light-duty anchor
Features:
- base material: virtually all existing building
materials, especially panels and similar
- universal/versatile in thin-walled and solid base
materials, even if they are of low strength
- bridges a large range of wall/panel thickness
- safe against rotation in hole
- excellent screw guidance
- simple setting HLD
- setting check through noticeable increase in
resistance when the screw has been driven home
Material:
- polyamide PA 6, containing no heavy metals
2
- without cadmium and lead
- free of halogens and silicones
- in-place temperature range:
from –40 °C to +80 °C
- temperature when setting: from –10 °C to +40 °C
112
HLD light-duty anchor
At temperatures above 40 °C, the recommended load should be reduced for sustained tensile loading.
Setting details
C
A B
h1
do
do
tfix
h tfix tfix
ls
Anchor size
HLD 2 HLD 3 HLD 4 HLD 2 HLD 3 HLD 4 HLD 2 HLD 3 HLD 4
Setting details
1)
d 0 [mm] Drill bit diameter 9 - 10 9
ls [mm] Screw length 33 + tfix 40 + tfix 49 + tfix 33 + tfix 40 + tfix 49 + tfix 40 + tfix 46 + tfix 56 + tfix
Installation equipment
Rotary hammer (TE1, TE 2; TE5, TE6, TE6A, TE15, TE15-C, TE18-M) and a screwdriver (SF100, SF120, SD45,
SU25).
Setting operations
Drill hole with drill bit. Install the HLD anchor. Drive in the screw.
113
HRD-U/-S frame anchor
Features:
- base material: concrete, solid brick, hollow brick,
gas (Gas (aerated)) concrete
- ready-to-use anchor (anchor body and matching screw)
HRD-U10
- suitable for through-fastening (HRD-U10, HRD-S10)
- tap-in stops eliminate premature expansion
- low tightening torque
Material: HRD-U14
- PA 6 / 6.6 Polyamide, contains no heavy metals
- contains no cadmium or lead
- contains no halogens or silicones
- in-place temperature range: HRD-S10
from –40 °C to +80 °C
Screw:
Galvanised:
- temperature when setting: from –10 °C to +40 °C
114
HRD-U/-S frame anchor
The permissible bending moments for the screws under loads between the two limits given in the table may be
interpolated.
Solid brick, Mz 12 10 10 25 10 10 10
Sand-lime solid brick, KS 12 – 1.6 – 2DF 10 10 25 10 10 10
Aerated concrete, PB 2 10 10 15 15 10 10
Aerated concrete, PB 4 15 15 20 15 15 15
Aerated concrete, PB 6 15 15 20 15 15 15
115
HRD-U/-S frame anchor
Setting details
HRD-S10 HRD-U10 HRD-U14
l l
l
do
do
do
Setting details
Anchor size
l [mm] Anchor length 80 100 120 140 160 180 200 230
1)
Tinst [Nm] Max. tightening torque 18 / 5
TE-CX- TE-CX-
Drill bit size TE-CX-10/22 TE-CX-10/27
10/17 10/47
Setting details x80/10 x110/40 x140/70 x160/90 x180/110 x200/130 x230/160 x270/200 x310/240 x350/280
d0 [mm] Drill bit and anchor diameter 14
h1 [mm] Min. hole depth 85
hnom [mm] Min. anchorage depth 70
tfix [mm] Max. fixture thickness 10 40 70 90 110 130 160 200 240 280
l [mm] Anchor length 80 110 140 160 180 200 230 270 310 350
1)
Tinst [Nm] Max. tightening torque 20 / 10
TE-CX-
Drill bit size TE-CX-14/22 TE-CX-14/27 TE-CX-14/47
14/17
Anchor holes in masonry or gas (aerated) concrete may only be drilled with a rotary action (without hammering). Holes in the part to be
fastened should be max. 0.5 mm larger than the anchor diameter.
116
HRD-U/-S frame anchor
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M or TE35), a drill bit (See table above.), a
hammer and a screwdriver (SF 100, SF 120, SD45 or SU25).
Setting operations
Drill hole with drill bit. Blow out dust and fragments. Install anchor. Drive screw into anchor.
Drill hole with drill bit. Install anchor. Drive screw into anchor.
117
HPS-1 impact anchor
Features:
- base material: concrete and solid or hollow brick
- ready-to-use anchor for through-fastening
- bridging of gaps due to collapsible section HPS-1
- impact expansion by hammer or screwdriver
- wide product programme
- removable and adjustable with a screwdriver
Material:
- PA 6.6 polyamide, contains no heavy metals
- contains no cadmium or lead
- contains no halogens or silicones
- in-place temperature range:
Drive screw:
from –40 °C to +80 °C
- temperature when setting: from –10 °C to +40 °C
- steel galvanised to 5 microns
2
- stainless steel, A2 grade
- copper
Anchor size
HPS-1 5/0 - HPS-1 6/0 – HPS-1 6/30 - HPS-1 8/0 - HPS-1 8/60 –
Base material HPS-1 5/15 HPS-1 6/25 HPS-1 6/40 HPS-1 8/40 HPS-1 8/100
2
NRu,m 1.0 1.75 1.75 2.5 2.5
Concrete, fcc= 20 – 45 N/mm
VRu,m 2.3 3.4 2.2 5.6 3.0
NRu,m 1.0 1.75 1.75 2.5 2.5
Solid brick, Mz 20 – 1.8 – 1 NF
VRu,m 2.3 3.4 2.2 5.6 3.0
The ultimate loads were determined in holes drilled with drill bits of the minimum diameter.
118
HPS-1 impact anchor
2
NRd 0.07 0.14 0.21 0.35 0.35 0.42 0.56 0.56
Concrete, fcc= 20 – 45 N/mm
VRd 0.21 0.42 0.49 0.77 0.49 0.70 1.26 0.70
NRd 0.07 0.14 0.21 0.35 0.35 0.42 0.56 0.56
Engineering brick, 12 hole, class B
VRd 0.21 0.42 0.49 0.77 0.49 0.70 1.26 0.70
NRd 0.07 0.14 0.21 0.28 0.28 0.35 0.42 0.42
Perforated brick, 3 hole cammon
VRd 0.21 0.42 0.49 0.77 0.49 0.7 1.26 0.77
NRd - - 0.11 0.21 0.21 0.28 0.35 0.35
Themalite block, 7 N lightweight
VRd - - 0.21 0.35 0.21 0.56 0.56 0.35
Themalite block, NRd - - 0.07 0.11 0.11 - 0.17 0.17
½ N lightweight VRd - - 0.14 0.21 0.14 - 0.35 0.21
1) NRd - - 0.11 0.14 0.14 - 0.21 0.21
Aerated concrete, PB 4, PB 6
VRd - - 0.14 0.17 0.14 - 0.42 0.28
NRd 0.07 0.14 0.21 0.28 0.28 0.35 0.49 0.49
Extruded brick, Boral 10
VRd 0.21 0.35 0.42 0.56 0.35 0.7 1.26 0.77
2
NRec 0.05 0.1 0.15 0.25 0.25 0.3 0.4 0.4
Concrete, fcc= 20 – 45 N/mm
VRec 0.15 0.3 0.35 0.55 0.35 0.5 0.9 0.5
NRec 0.05 0.1 0.15 0.25 0.25 0.3 0.4 0.4
Engineering brick, 12 hole, class B
VRec 0.15 0.3 0.35 0.55 0.35 0.5 0.9 0.5
NRec 0.05 0.1 0.15 0.2 0.2 0.25 0.3 0.3
Perforated brick, 3 hole cammon
VRec 0.15 0.3 0.35 0.55 0.35 0.5 0.9 0.55
NRec - - 0.08 0.15 0.15 0.2 0.25 0.25
Themalite block ,7 N, lightweight
VRec - - 0.15 0.25 0.15 0.4 0.4 0.25
Themalite block, NRec - - 0.05 0.08 0.08 - 0.12 0.12
½ N lightweight VRec - - 0.1 0.15 0.1 - 0.25 0.15
1) NRec - - 0.08 0.1 0.1 - 0.15 0.15
Aerated concrete, PB 4, PB 6
VRec - - 0.1 0.12 0.1 - 0.3 0.2
NRec 0.05 0.1 0.15 0.2 0.2 0.25 0.35 0.35
Extruded brick, Boral 10
VRec 0.15 0.25 0.3 0.4 0.25 0.5 0.9 0.55
1)
Hole drilled with TE-CX drill bit, without hammering action.
If at temperatures above 40 °C loads are sustained, recommended loads should be reduced.
Setting details
l
~ 2mm
do dn
hnom tfix
h1
119
HPS-1 impact anchor
2
Drill bit TE-C-4/9.5 TE-CX-5/12 TE-CX-6/12
Installation equipment
Rotary hammer (TE1, TE 2; TE5, TE6, TE6A, TE15, TE15-C or TE18-M), a hammer, a Pozi cross-recess
screwdriver, size 2 or 1, or a screwdriver with Pozi cross-recess bit, size 2 or 1.
Setting operations
120
HUS screw anchor
Features:
- base material: concrete, gas (aerated) concrete,
sand-lime blocks, hollow bricks,
HUS
- removable
- stand-off fastening
- small edge distances and spacing
HUS-S
- easy to drive using tangential impact screwdriver
Material:
- grade 10.9, 19MnB4, zinc plated to 5 microns,
- yellow chromated HUS-H
Small edge
HUS-A
Concrete Fire resistance IFT assessment
distance/ spacing
Basic loading data (for a single anchor): HUS, HUS-S, HUS-H, HUS-A
All data on this page applies to
• concrete: C20/25
• sand-lime blocks, aerated concrete, hollow bricks
Base material Tensile load, NRk [kN] Shear load ,VRk [kN], for edge distance
≥ 60 mm ≥ 30 mm
Concrete, C20/25 5.0 8.0 2.5
KS sand-lime block 5.0 5.5 2.0
1)
Hlz 0.8/12 hollow brick 0.5 2.0 1.0
2)
PB2/PB4 aerated concrete 1.0 1.5 0.5
PB6 aerated concrete 1.0 3.0 1.0
Base material Tensile load, NRd [kN] Shear load, VRd [kN], for edge distance
≥ 60 mm ≥ 30 mm
Concrete, C20/25 1.4 2.2 0.7
KS sand-lime block 1.4 1.5 0.6
1)
Hlz 0.8/12 hollow brick 0.14 0.6 0.3
2)
PB2/PB4 aerated concrete 0.3 0.4 0.14
PB6 aerated concrete 0.3 0.8 0.3
1)
The holes must be drilled using rotary action only (no hammering action).
2)
Holes must not be drilled in PB2/PB4 gas (aerated) concrete (not permitted).
Note:
Data is available on request for fastenings in other base materials or when other drill bits are used. Alternatively,
on-site tests must be carried out.
When tightening the screw anchor in soft base materials and in perforated brick, care must be taken not to apply
too much torque. If the screw anchor is overtightened, the fastening may become unusable.
121
HUS screw anchor
Base material Tensile load, Nrec [kN] Shear load, Vrec [kN], for edge distance
≥ 60 mm ≥ 30 mm
Concrete, C20/25 1.0 1.6 0.5
KS sand-lime block 1.0 1.1 0.4
1)
Hlz 0.8/12 hollow brick 0.1 0.4 0.2
2)
PB2/PB4 aerated concrete 0.2 0.3 0.1
PB6 aerated concrete 0.2 0.6 0.2
1)
The holes must be drilled using rotary action only (no hammering action).
2)
Holes must not be drilled in PB2/PB4 gas (aerated) concrete (not permitted).
Setting details
2
h0 h0
dh dh
d0 d0
HUS HUS-S
h0
h0
dh
dG
d0 d0
hnom tfix
l hnom lG
l
HUS-H HUS-A
122
HUS screw anchor
HUS-A M8 18
lG [mm] Length of metric thread
HUS-A M10 21
HUS 35 - 220
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15-C or TE18-M), a screwdriver (TKI 2500, TCI 12), a drill bit
and a bit (See table above.) and a blow-out bump.
Setting operations
HUS:
123
HUS screw anchor
Setting operations
HUS-H:
Drill hole with drill bit. Blow out dust and fragments.
Install anchor with an electric
2
screwdriver.
124
HHD-S cavity anchor
Features:
- base material: particle / chip board, drywall
panel, hollow blocks
- max. holding power in thin-walled base material
owing to optimised keying hold
- easy, rapid and controlled setting
HHD-S
- prefitted screw in all sizes
- force-controlled expansion
Material:
2
HHD-S cavity anchor: - fu = 270 N/mm
Screw: - ISO 8457
Anchor size
M4/12x38 M4/19x45 M5/12x52 M5/25x65
Base material
NRk VRk NRk VRk NRk VRk NRk VRk
Particle / chip board 10 [mm] 0.6 1.5 0.6 1.5
Drywall panel 10 [mm] 0.6 1.5 0.6 1.5
Drywall panel 12.5 [mm] 0.6 1.5 0.6 1.5
Drywall panel 2x12.5 [mm] 1.2 3.0
Gypsum fibreboard 10 [mm] 0.6 1.5 0.9 1.8
Gypsum fibreboard 12.5 [mm] 0.9 1.8 1.5 3.0
Gypsum fibreboard 2x12.5 [mm] 2.7 3.3
Hollow brick 20 [mm] 0.3 0.9
Anchor size
M6/12x52 M6/24x65 M8/12x54 M8/24x66
Base material
125
HHD-S cavity anchor
Anchor size
M4/12x38 M4/19x45 M5/12x52 M5/25x65
Base material
NRd VRd NRd VRd NRd VRd NRd VRd
Particle / chip board 10 [mm] 0.3 0.7 0.3 0.7
Drywall panel 10 [mm] 0.3 0.7 0.3 0.7
Drywall panel 12.5 [mm] 0.3 0.7 0.3 0.7
Drywall panel 2x12.5 [mm] 0.55 1.4
Gypsum fibreboard 10 [mm] 0.3 0.7 0.4 0.8
Gypsum fibreboard 12.5 [mm] 0.4 0.8 0.7 1.4
1.25 1.5
2
Gypsum fibreboard 2x12.5 [mm]
Hollow brick 20 [mm] 0.14 0.4
Anchor size
M6/12x52 M6/24x65 M8/12x54 M8/24x66
Base material
Anchor size
M4/12x38 M4/19x45 M5/12x52 M5/25x65
Base material
NRec VRec NRec VRec NRec VRec NRec VRec
Particle / chip board 10 [mm] 0.2 0.5 0.2 0.5
Drywall panel 10 [mm] 0.2 0.5 0.2 0.5
Drywall panel 12.5 [mm] 0.2 0.5 0.2 0.5
Drywall panel 2x12.5 [mm] 0.4 1.0
Gypsum fibreboard 10 [mm] 0.2 0.5 0.3 0.6
Gypsum fibreboard 12.5 [mm] 0.3 0.6 0.5 1.0
Gypsum fibreboard 2x12.5 [mm] 0.9 1.1
Hollow brick 20 [mm] 0.1 0.3
126
HHD-S cavity anchor
Anchor size
M6/12x52 M6/24x65 M8/12x54 M8/24x66
Base material
NRec VRec NRec VRec NRec VRec NRec VRec
Particle / chip board 10 [mm] 0.2 0.5 0.2 0.5
Drywall panel 10 [mm] 0.2 0.5 0.2 0.5
Drywall panel 12.5 [mm] 0.2 0.5 0.2 0.5
Drywall panel 2x12.5 [mm] 0.3 0.9 0.4 1.0
Gypsum fibreboard 10 [mm] 0.25 0.8 0.4 0.9
Gypsum fibreboard 12.5 [mm] 0.3 1.0 0.6 1.2
Gypsum fibreboard 2x12.5 [mm] 0.8 1.8 0.9 1.7
Hollow brick 20 [mm]
Setting details
ls
d0
h tfix
Anchor size
M 4/4 M 4/6 M 4/12 M 4/19 M 5/8 M 5/12 M 5/25
Setting details
d0 [mm] Drill bit diameter 8 8 8 8 10 10 10
l [mm] Anchor length 20 32 38 45 38 52 65
ls [mm] Min. screw length 25 39 45 52 45 58 71
h [mm] Anchor neck length 4 6 12.5 19 8 12.5 25
Min./Max.panel
hmin/max [mm] 3/4 6/7 10/13 18/20 6/8 11/13 23/25
thickness
max. fastenable
tfix [mm] 15 25 25 25 25 30 30
thickness
d [mm] Screw diameter M4 M4 M4 M4 M5 M5 M5
Drill bit TE-CX 8/22 TE-CX 10/22
Anchor size
M 6/9 M 6/12 M 6/24 M 6/40 M 8/12 M 8/24 M 8/40
Setting details
d0 [mm] Drill bit diameter 12 12 12 12 12 12 12
l [mm] Anchor length 38 52 65 80 54 66 83
ls [mm] Min. screw length 45 58 71 88 60 72 90
h [mm] Anchor neck length 9 12.5 25 40 12.5 25 40
Min./Max. panel
hmin/max [mm] 7/9 11/13 23/25 38/40 11/13 23/25 38/40
thickness
max. fastenable
tfix [mm] 20 30 30 30 30 30 35
thickness
d [mm] Screw diameter M6 M6 M6 M6 M8 M8 M8
Drill bit TE-CX 12/22
127
HHD-S cavity anchor
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C or TE18-M) or a cordless screwdriver (SF 100 or
SF120), a drill bit (See previous page.) and the HHD-SZ2 setting tool.
Setting operations1)
Pre-setting:
1)
Drill the hole in gypsum fibreboard, chipboard and drywall panel without hammering action or use the
cordless screwdriver with a twist drill.
128
DBZ wedge anchor
Features:
- base material: concrete
- simple through-fastening
- impact expansion by hammer, without special tool
- anchor with follow-up expansion feature
- suitable for tension zone DBZ
- rigid non-buckling fastening
Material:
Wedge: - Q + St 36-3 DIN 1654
Expansion pin: - steel rod, heat treated
Concrete Cracked concrete1) Fire resistance
Surface finish: - galvanised to min. 5 microns
1)
If more than two fastening points.
cracked concrete
Setting details
do
hnom h1
tfix
129
DBZ wedge anchor
Anchor size
DBZ 6/4.5 DBZ 6/35
Setting details
d0 [mm] Drill bit diameter 6
Installation equipment
Rotary hammer (TE1, TE 2; TE5, TE6, TE6A, TE15, TE15-C, TE18-M) and a hammer. 2
Setting operations
Drill hole with drill Blow out dust and Install anchor with Hammer in
bit. fragments. suspended item. anchor.
130
HA 8 ring/hook anchor
Features:
- base material: concrete
- simple setting by hand
- high loading capacity
- follow-up expansion
HA 8 R1 (ring)
- suitable for tension zone HA 8 H1 (hook)
- universal hanger programme
Material:
Expansion sleeve: - MU St 3 LG, DIN 1624
Rod (body): - steel wire / rod, heat treated if necessary
Surface finish: - galvanised to min. 5 microns Concrete Cracked concrete1) Fire resistance
1)
If more than two fastening points.
cracked concrete
Anchor HA 8 R1 HA 8 H1
Tensile, NRu,m 1.9 1.9
Anchor HA 8 R1 HA 8 H1
Tensile, NRd 1.1 1.1
Anchor HA 8 R1 HA 8 H1
Tensile, NRec 0.8 0.8
Setting details
do
h1
hnom
131
HA 8 ring/hook anchor
Anchor size
HA 8 R1 HA 8 H1
Setting details
h1 [mm] Min. hole depth 50 50
2
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M) and a hammer
Setting operations
Drill hole with drill Blow out dust and Pull to expand the
Install anchor.
bit. fragments. anchor.
132
HSP / HFP drywall plug
Features:
- base material: drywall panel, gypsum panel
- self-drilling tip
- quick and convenient setting
- available with connection thread
- suitable for serial application
Material: HSP
HFP: - glass fibre reinforced polyamide
HSP: - zinc plated steel
Screw: - galvanised to 5 µm
Anchor size
HSP HSP-S HSP-M6 HSP-F7 HSP-1/4” HFP HFP-S
Base material
NRd 98 98 98 98 98 98 98
Drywall Panel 12.5mm
VRd 252 252 252 252 252 252 252
NRd 140 140 140 140 140 140 140
Double Panel 2x12.5mm
VRd 378 378 378 378 378 378 378
1)
NRd 126 126 126 126 126 126 126
Gypsum Panel 100mm
VRd 350 350 350 350 350 350 350
Anchor size
HSP HSP-S HSP-M6 HSP-F7 HSP-1/4” HFP HFP-S
Base material
NRec 70 70 70 70 70 70 70
Drywall Panel 12.5mm
VRec 180 180 180 180 180 180 180
NRec 100 100 100 100 100 100 100
Double Panel 2x12.5mm
VRec 270 270 270 270 270 270 270
1) NRec 90 90 90 90 90 90 90
Gypsum Panel 100mm
VRec 250 250 250 250 250 250 250
1)
Drilled with 6 mm diameter twist drill.
133
HSP / HFP drywall plug
Setting details
Is
I tfix
Setting details
Anchor size, HSP
HSP HSP-S HSP-M6 HSP-F7 HSP-1/4” HFP HFP-S
2
ls [mm] Screw length tfix + 15mm 30 - - - tfix+15mm 30
Installation equipment
Screwdriver (SF 100. SF 120, ST 18) with D-B PH2 HSP/HFP bit, D-B SQ HSP-G bit.
Setting operations
HFP:
Ø 4 – 4,5 mm
Ø #8
HSP:
Ø 4 – 4,5 mm
Ø #8
HSP-M6/F7/1/4:
.
Drive in the plug. Fasten part and drive in screw.
134
IDP insulation fastener
Features:
- for insulating material up to 15 cm thick
- perfect plastering ensured (patented plaster adhesion
surface)
- simple setting
Special
versions:
- for insulating material up to 20 cm thick
IDP
- non flammable
Material:
- contains no heavy metals
- contains no cadmium or lead
- contains no halogens or silicones
- polypropylene, not UV resistant,
- heat conductivity 0.19 kcal/m h grd. at 20° C
- in-place temperature range from –40° C to + 80° C
- temperature when setting from 0° C to + 40 ° C
When fastening woodwool panels, wood fibre panels and wood fibre expanded polystyrene panels (so-called
sandwich panels), it should always be checked whether a high degree of moisture absorption by the panels
might take place during the time they are in use due to dampness surroundings.
The reason is that dampness warps these panels. The resulting pull-out forces acting on each fastening would
be very high.
N
Mean ultimate resistance, VRu,m, ÜRu,m, NRu,m [N]:
Ü
Shear load, V = working load at a mean insulation displacement of 10 mm along the line of action of the force.
Ins. material thickness
20 40 60 80 100 120 150
Insulating material
Fastener size IDP 0/2 IDP 2/4 IDP 4/6 IDP 6/8 IDP 8/10 IDP 10/12 IDP 13/15
3
VRu,m 140 180 210 230 270 290 290
Polyurethane foam PUR (Roxon) 30-35 kg/m
ÜRu,m 460 500 500 500 500 500 500
3
VRu,m 90 200 320 420 520 620 620
Expanded polystyrene PS Roofmate 40 kg/m
ÜRu,m 500 500 500 500 500 500 500
3
VRu,m 50 100 160 190 220 240 240
Expanded polystyrene PS Sagex 15 kg/m
ÜRu,m 40 300 500 500 500 500 500
VRu,m 100 200 270 300 320 340 340
without plate
3
ÜRu,m 60 320 500 500 500 500 500
Cork 120-160 kg/m
VRu,m 100 200 270 300 320 340 340
with plate
ÜRu,m 160 400 500 500 500 500 500
3
VRu,m 100 200 270 300 320 340 340
Mineral wool Flumroc 70 kg/m
ÜRu,m 160 400 500 500 500 500 500
Base material
Concrete, solid brick, wood NRu,m 500
1)
Hollow brick NRu,m 200
1)
Only those pull-over values Ü are applicable which are smaller than the failure loads of the insulation fastener
in the base material (e.g. hollow brick 200 N).
135
IDP insulation fastener
At temperatures above 40° C, the recommended load should be reduced if the load is sustained. If the insulation
is a coating (plaster, etc.), the number of IDP`s should be increased. If the insulation is weak, e.g. mineral wool,
use of the plate is recommended.
Setting details 2
ll
∅ 60 mm
do
50mm
hnom tfix
tfix
Fastener size
IDP 0/2 IDP 2/4 IDP 4/6 IDP 6/8 IDP 8/10 IDP 10/12
Setting details
tfix [mm] Insulation thickness 0-20 20-40 40-60 60-80 80-100 100-120
h1 [mm] Min. hole depth 60-40 60-40 60-40 60-40 60-40 60-40
hnom [mm] Anchorage depth 50-30 50-30 50-30 50-30 50-30 50-30
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6A, TE15-C, TE18-M or TE35), a drill bit (See table above.) and a hammer.
Setting operations
136
IZ expandable insulation fastener
Features:
- for insulating material up to 12 cm thick
- perfect plastering ensured (patented plaster adhesion
surface)
- IZ-T insulation plate as extra for soft material
- simple setting
Material:
- contains no heavy metals IZ
- contains no cadmium or lead
- contains no halogens or silicones
- polypropylene, not UV resistant,
- heat conductivity 0.19 kcal/m h grd. at 20° C
- in-place fastener temperature range, from –40° C to + 80° C
- temperature when setting fastener, from 0° C to + 40 ° C
When fastening woodwool panels, wood fibre panels and wood fibre expanded polystyrene panels (so-called
sandwich panels), it should always be checked whether a high degree of moisture absorption by the panels
might take place during the time they are in use due to damp surroundings.
The reason is that dampness warps these panels. The resulting pull-out forces acting on each fastening would
be very high.
N
Mean ultimate resistance, VRu,m, ÜRu,m, NRu,m [N]:
Ü
V
Shear load, V = working load at a mean insulation displacement of 10 mm along the line of action of the force.
Ins. material thickness 20 40 60 80 100 120
Fastener shank dia. / ins. material thickness IZ 8/20 IZ 8/40 IZ 8/60 IZ 8/80 IZ 8/100 IZ 8/120
Insulating material Density P M P M P M P M P M P M
3
VRu,m 90 90 140 160 160 160 190 200 150 200 150 220
Polystyrene PS 15 kg/m
ÜRu,m 180 330 350 350 400 400
3
VRu,m 230 280 250 360 250 420 300 420 250 380 250 380
Polystyrene PS 40 kg/m
ÜRu,m 630 700 700 810 810 720
3
VRu,m 100 100 180 250 180 250 280 380 280 380 280 380
Cork 100 kg/m
ÜRu,m 200 400 400 720 800 800
Base material NRu,m Nrec
Concrete, solid brick, wood 1020 300
Hollow brick 650 140
Note: Only those pull-over values, Ü, are applicable that are smaller than the failure loads of the insulation
fastener in the base material.
137
IZ expandable insulation fastener
At temperatures above 40° C, the recommended load should be reduced if the load is sustained. If the insulation
is a coating (plaster, etc.), the number of IZ`s should be increased. If the insulation is weak, e.g. mineral wool,
use of the plate is recommended.
Setting details
∅ 50mm
do
h1
hnom
tfix 2
Fastener size
8/20 8/40 8/60 8/80 8/100 8/120
Setting details
tfix [mm] Insulation thickness 0-20 20-40 40-60 60-80 80-100 100-120
h1 [mm] Min. hole depth 70-50 70-50 70-50 70-50 70-50 70-50
hnom [mm] Anchorage depth 60-40 60-40 60-40 60-40 60-40 60-40
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6A, TE15-C, TE18-M or TE35), a drill bit (See table above.) and a hammer.
Setting operations
Drill hole with drill bit. Tap in fastener body. Hammer in expansion pin.
138
IN insulation fastener
Features:
- for insulating material up to 12 cm thick
ideal for soft insulating materials
- a compact fastener for soft insulating materials
- simple setting
Material:
- contains no heavy metals
- contains cadmium or lead
- contains no halogens or silicones
- polypropylene, not UV resistant, IN
- heat conductivity 0.19 kcal/m h grd. at 20° C
- in-place temperature range, from –40° C to + 80° C
- temperature when setting, from 0° C to + 40 ° C
N
Mean ultimate resistance, VRu,m, ÜRu,m, NRu,m [N]:
Ü
Shear load, V = working load at a mean insulation displacement of 10 mm along the line of action of the force.
Ins. material thickness
40 60 80 100 120
Insulating material
3
VRu,m 180 210 230 270 290
Polyurethane foam PUR (Roxon) 30-35 kg/m
ÜRu,m 240 380 420 460 460
3
VRu,m 200 320 420 520 620
Expanded polystyrene PS Roofmate 40 kg/m
ÜRu,m 240 380 420 460 500
3
VRu,m 100 160 190 220 240
Expanded polystyrene PS Sagex 15 kg/m
ÜRu,m 240 380 420 460 500
3
VRu,m 200 270 300 320 340
Cork 120-160 kg/m
ÜRu,m 370 500 - - -
3
VRu,m 35 45 55 70 80
Mineral wool Flumroc 70 kg/m
ÜRu,m - - - - -
Base material
Concrete, solid brick, wood NRu,m 500
1)
Hollow brick NRu,m 200
1)
Only those pull-over values Ü are applicable which are smaller than the failure loads of the insulation fastener
in the base material (e.g. hollow brick 200 N).
139
IN insulation fastener
At temperatures above 40° C, the recommended load should be reduced if the load is sustained. If the insulation
is a coating (plaster, etc.), the number of IN`s should be increased.
Setting details
2
l
do
50mm tfix
Fastener size
IN 3/4 IN 5/6 IN 7/8 IN 9/10 IN 11/12
Setting details
tfix [mm] Insulation thickness 30-40 50-60 70-80 90-100 110-120
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6A, TE15-C, TE18-M), a drill bit (See table above.) and a hammer.
Setting operations
140
IDMS / IDMR metal insulation fastener
Features:
- for insulating material up to 15 cm thick
- a non-flammable metal fastener
- IDMS-T / IDMR-T insulation plate for non self-supporting
insulation material
- simple setting
Material: IDMS/IDMR
IDMS: - sheet steel, sendzimir zinc plated to approx. 16 microns
IDMR: - stainless-steel sheet 1.4301 (V2A)
When fastening woodwool panels, wood fibre panels and wood fibre expanded polystyrene panels (so-called
sandwich panels), it should always be checked whether a high degree of moisture absorption by the panels
might take place during the time they are in use owing to damp surroundings.
The reason is that dampness warps these panels. The resulting pull-out forces acting on each fastening would
then be very high.
N
Mean ultimate resistance, VRu,m, ÜRu,m, NRu,m [N]:
Ü
V
Shear load, V = working load at a mean insulation displacement of 10 mm along the line of action of the force.
Ins. material thickness
30 60 90 120 150
Insulating material
Fastener size IDMS 0/30 IDMS 30/60 IDMS 60/90 IDMS 90/120 IDMS 120/150
3
VRu,m 430 560 640 640 640
Roofmate 40 kg/m
ÜRu,m 610 700 700 700 700
Polystyrene PS
3
VRu,m 130 210 280 310 310
Sagex 15 kg/m
ÜRu,m 170 360 460 470 540
3
VRu,m 160 330 370 370 370
Cork 120-160 kg/m without plate
ÜRu,m 150 480 700 700 700
Base material
Concrete, solid brick, wood NRu,m 700
1)
Hollow brick NRu,m 100-300
1)
Note: Only those pull-over values, Ü, are applicable which are smaller than the failure loads of the insulation
fastener in the base material (e.g. hollow brick 100-300N).
Recommended number of IDMS / IDMR for wall insulation (shear loading)
2
Density Min. number of IDM`s per m for ins. thickness (mm):
Insulating material Trade name 3
Kg/m up to 40 40 – 60 60 – 80 80 – 100 100 - 120 120-150
PUR polyurethane foam Roxon 35 3 3 4 4 5 6
PS expanded polystyrene Roofmate 40 3 3 4 4 5 6
PS expanded polystyrene Sagex 15 3 3 3 3 4 5
Cork 140 3 4 5 6 7 8
Mineral wool Flumroc 70 4 4 4 4 5 6
If the insulation has a coating (plaster, etc.), the number of IDMS/IDMRs should be increased. If the insulation is
weak, e.g. mineral wool, use of the plate is recommended.
141
IDMS / IDMR metal insulation fastener
Setting details
do
h1 min. tfix
60mm
2
Anchor size IDMS 0/3 IDMS 3/6 IDMS 6/9
IDMS 9/12 IDMS 12/15
Setting details IDMR 0/3 IDMR 3/6 IDMR 6/9
tfix [mm] Insulation thickness 0-30 30-60 60-90 90-120 120-150
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6A, TE15-C, TE18-M), a drill bit (See table above.) and a hammer.
Setting operations
142
143
3
Adhesive anchoring systems
Heavy duty anchors
HVZ adhesive anchor 145
HIT-TZ injection adhesive anchor 155
HVU with HAS/-R/-HCR/-E/-E-R adhesive anchor 165
HVU with HIS-N/-RN adhesive anchor 174
HVU with rebar adhesive anchor 183
HIT-RE 500 with HAS/-R/-HCR/-E/-E-R
injection adhesive anchor 190
HIT-RE 500 with HIS-N/RN injection adhesive anchor 200
3
HIT-RE 500 with rebar injection adhesive anchor 210
HVA-UW with HAS-R/-HCR adhesive anchor 219
HVA-UW with HIS-RN adhesive anchor 221
Medium duty anchors
HIT-HY 150 with HAS injection adhesive anchor 222
HIT-HY 150 with HIS-N/-RN
injection adhesive anchor 231
HIT-HY 150 with rebar injection adhesive anchor 240
HIT-ICE with HAS injection adhesive anchor 248
HIT-ICE with HIS-N/-RN
injection adhesive anchor 250
HIT-ICE with rebar injection adhesive anchor 252
Light duty anchors
HIT-HY 50 with HIT-AN/-IG 254
HIT-HY 20 with HIT-AN/-IG 258
Special anchors
HRA, HRC, HRT rail anchor 261
HWB cladding anchor 271
Combined loading design 274
144
HVZ adhesive anchor
Features:
- foil capsule vs. glass
- flexibly to fit in irregular holes HVU-TZ capsule
145
HVZ adhesive anchor
146
HVZ adhesive anchor
Setting details df
d0
hef t fix
h1
hmin
Anchor rod HAS-TZ M.. 10x75/ tfix 12x95/ tfix 16x105/ tfix 16Lx125/tfix 20x170/ 40
147
HVZ adhesive anchor
Installation equipment
A rotary hammer (TE5, TE6, TE15, TE-15C, TE-18M, TE35, TE55, TE76); max. setting speed of 850 r.p.m
(rotary hammering action); a drill bit, a blow out pump and a setting tool: TE-C HEX (M10-M16), TE-Y HEX
(M20);
Setting operations
1 2 3 HVU-TZ 4
TE-C HEX
® ® ®
5 6 7 Tinst
trel
tcure
Allow rel time to pass Wait for curing Apply tightening torque.
Sw
dk
dp
148
HVZ adhesive anchor
Caution: In view of the high loads transferable with HVZ, it must be verified by the user that the load on the
concrete structure including the loads introduced by the anchorage do not cause failure (e.g. cracking) of the
concrete structure.
TENSION
The tensile design resistance of a single anchor Nrec,c/s
is the lower of,
NRd,c : concrete cone/pull-out resistance s
c
NRd,s : steel resistance
h
149
HVZ adhesive anchor
o
NRd,c NRd,c fB,N f A,N fR,N
§f 25 ·
1 ¨¨ ck,cube Limits: 25 N/mm² d fck,cube d 60 N/mm²
fB,N
K ¸¸
© ¹
K = 197.5 for M10 and M12
K = 68.75 for M16 and M20
150
HVZ adhesive anchor
s
f A,N 0 .5 Limits: smin d s d scr,N
6h ef
c
fR,N 0.25 0.50 Limits: cmin d c d ccr,N
h ef
Note: If more than 3 edge distances are smaller than ccr,N, please contact your Hilti technical service.
151
HVZ adhesive anchor
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 – 284).
0
VRd,c VRd,c f B,V f E,V f AR,V
152
HVZ adhesive anchor
153
HVZ adhesive anchor
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 These results are for a two-. 4.57 4.91 5.25 5.59 5.95 6.30 6.67
8.5 Anchor fastening. 5.05 5.40 5.75 6.10 6.47 6.83
9.0 5.20 5.55 5.90 6.26 6.63 7.00
9.5 For fastening made with more 5.69 6.05 6.42 6.79 7.17
10.0 than 2 anchors, use the 6.21 6.58 6.95 7.33
10.5 general formulae for n 6.74 7.12 7.50
11.0 7.28 7.67
anchors at the top of the page.
11.5 7.83
12.0 8.00
3
VRd,s : Steel design shear resistance
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
154
HIT-TZ injection adhesive anchor
Features:
- suitable for cracked concrete
- no cleaning of the hole in general
only M16 / M20 in saturated concrete: the whole must
be cleaned using a wire brush
- less embedment, less drilling, fast curing
- also useable for diamond drilled holes
Material:
HIT-HY 150 foil pack, mixer
- Hilti HIT HY 150, standard size 330ml and 500ml
Mortar
- Hilti HIT HY 150, big size 1100 ml
HIT-TZ - galvanised, coating
HIT-RTZ - stainless steel; 1.4404, 1.4401; EN 10088
HIT-TZ, HIT-RTZ
A4
316
155
HIT-TZ injection adhesive anchor
Setting details
Mxx*xx/xx
HIT-TZ
df
d0
h ef t fixt
h1
h min
156
HIT-TZ injection adhesive anchor
Installation equipment
A rotary hammer (TE5, TE 2, TE6A, TE15, TE-15C, TE-18M, TE35, TE55, TE76); dispenser (MD 2000,
BD 2000)
Setting operations
Drill hole. Insert rod. Control Inject adhesive. Wait for curing.
embedment depth.
Adhesive amount
for dry and wet
conditions.
157
HIT-TZ injection adhesive anchor
dw
dk
d
Prägung
HIT-TZ bzw. HIT-RTZ SW
M.. x h ef /t fix, z.B. M12x75/50
As [mm²]
Stressed cross-sectional area
under tensile and shear loading:
36.6 58.0 84.2 156.7 244.8
3
Nominal tensile
fuk [N/mm²] 600 600 600 600 600
strength (point)
Nominal yield
fyk [N/mm²] 480 480 480 480 480
strength (point)
W [mm³] Section modulus 31.2 62.3 109 277 541
Design bending
MRd,s [Nm] 17.6 36.0 62.4 159.2 311.2
resistance
d [mm] Shank diameter 7,0 8.81 10.71 14.5 18.24
dk [mm] Anchor end diameter 9.4 11.4 13.4 17.4 21.35
hef [mm] Actual anchorage depth 55 65 75 90 120
l [mm] Anchor length 82/107 93/118 106/141 136/171 174/204
Sw [mm] Width across flats 13 17 19 24 30
dw[mm] Washer outside diameter 16 20 24 30 37
1)
The design bending resistance of the anchor rod was calculated using MRd,s = (1.2 W fuk)/JMs,b , where the partial safety factor JMs,b for
steel 1.25. Verification of safety is then given by MSk JF d MRd,s
158
HIT-TZ injection adhesive anchor
Caution: In view of the high loads transferable with HIT-TZ, it must be verified by the user that the load on the
concrete structure including the loads introduced by the anchorage do not cause failure (e.g. cracking) of the
concrete structure.
TENSION
The tensile design resistance of a single anchor Nrec,c/s
is the lower of,
NRd,c : concrete cone/pull-out resistance s
c
NRd,s : steel resistance
o
NRd,p NRd,p fB
o
NRd,c NRd,c fB,N f A,N fR,N
159
HIT-TZ injection adhesive anchor
160
HIT-TZ injection adhesive anchor
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
161
HIT-TZ injection adhesive anchor
VRd,c 0
VRd,c f B,V f E,V f AR,V
3
V0Rd,c : Concrete edge design resistance
x Concrete compressive strength fck,cube(150) = 25 N/mm2
x at a minimum edge distance c min
162
HIT-TZ injection adhesive anchor
c/cmin
fAR.V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 4.57 4.91 5.25 5.59 5.95 6.30 6.67
These results are for a two-.
8.5 5.05 5.40 5.75 6.10 6.47 6.83
Anchor fastening.
9.0 5.20 5.55 5.90 6.26 6.63 7.00
9.5 5.69 6.05 6.42 6.79 7.17
10.0
For fastening made with more 6.21 6.58 6.95 7.33
10.5 than 2 anchors, use the 6.74 7.12 7.50
11.0 general formulae for n 7.28 7.67
11.5 anchors at the top of the page. 7.83
12.0 8.00
163
HIT-TZ injection adhesive anchor
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
164
HVU adhesive with HAS rod
Features:
- foil capsule vs. glass
- flexible for inserting into crooked / irregular holes
- pre-setting / through-setting HVU capsule
- specials lengths available on request
- test reports: fire, dynamic (fatigue, shock, seismic),
water tightness HAS, HAS-R, HAS-HCR
Material:
- urethane methacrylate resin – styrene free, hardener,
HVU:
quartz sand or corundum, foil tube
HAS, HAS-E:
- grade 5.8 and 8.8, ISO 898 T1, galvanised to min. HAS-E, HAS-E-R
5 microns
HAS-R / -ER: - stainless steel; A4-70; 1.4401, 1.4404, 1.4571
HAS-HCR: - stainless steel; A4-70; 1.4529
Small edge
Concrete distance / Fatigue Seismic
spacing
A4 HCR
316 highMo
High
Corrosion Hilti Anchor
corrosion Fire resistance programme
resistance
resistance
Basic loading data (for a single anchor): HVU capsule with HAS, HAS-E
All data on this page applies to For detailed design method, see pages 169 – 173.
x concrete: See table below.
x correct setting (See setting operations page 168)
x no edge distance and spacing influence
x steel failure: steel grade 5.8 for M8 – M24 sizes and steel grade 8.8 for M27 – M39
non-cracked concrete
165
HVU adhesive with HAS rod
Basic loading data (for a single anchor): HVU capsule with HAS-R, HAS-E-R, HAS-HCR
All data on this section applies to For detailed design method, see pages 169 – 173.
x concrete: See table below.
x correct setting (See setting operations page 168)
x no edge distance and spacing influence
x steel failure: steel grade A4-70 for M8 – M24; for A4 grade, fuk changes for the sizes M27 to M39 from
700 N/mm2 to 500 N/mm2.
non-cracked concrete
166
HVU adhesive with HAS rod
Setting details
df
d0
h1 t fix
h min
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Foil capsule HVU M8x80 M10x90 M12x110 M16x125 M20x170 M24x210 M27x240 M30x270 M33x300 M36x330 M39x360
1) M8x110/ M10x130/ M12x160/ M16x190/ M20x240/ M24x290/ M27x340/ M30x380/ M33x420/ M36x460/ M39x510/
Anchor rod HAS /-E/-R/-ER/-HCR 14 21 28 38 48 54 60 70 80 90 100
d0 Drill bit diameter [mm] 10 12 14 18 24 28 30 35 37 40 42
h1=hnom Hole depth [mm] 80 90 110 125 170 210 240 270 300 330 360
Min. thickness
h (min) [mm] 100 120 140 170 220 270 300 340 380 410 450
of base material
Max. fixture
tfix (max) [mm] 14 21 28 38 48 54 60 70 80 90 100
thickness
Clearance rec. [mm] 9 12 14 18 22 26 30 33 36 39 42
df
hole max. [mm] 11 13 15 19 25 29 31 36 38 41 43
Tinst Tightening torque [Nm] 18 35 60 120 260 450 650 950 1200 1500 1800
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55 or TE 76) or a diamond
drilling machine, a drill bit, a TE-C HEX, TE-C-E TE-Y-E setting tool and a blow-out pump.
167
HVU with HAS adhesive anchor
Setting operations
1 2 3 5
4 HAS
HVU
5 trel 6 tcure 7
Tinst
Apply tightening
Allow gel time to pass. Wait for curing.
torque.
dw
Sw
dpp
d
l lpp l
3
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Foil capsule HVU M8x80 M10x90 M12x110 M16x125 M20x170 M24x210 M27x240 M30x270 M33x300 M36x330 M39x360
lp [mm] HVU capsule length 110 110 127 140 170 200 225 260 290 320 350
dp [mm] HVU capsule diameter 9.3 10.7 13.1 17.1 22.0 25.7 26.8 31.5 31.5 32.0 35.0
Anchor rod HAS M8x110/ M10x130/ M12x160/ M16x190/ M20x240/ M24x290/ M27x340/ M30x380/ M33x420/ M36x460/ M39x510/
14 21 28 38 48 54 60 70 80 90 100
l [mm] Anchor length 110 130 160 190 240 290 340 380 420 460 510
2
As [mm ] Stressed cross-section 32.8 52.3 76.2 144 225 324 427 519 647 759 913
2
HAS 8.8 - - - - - - 640 640 640 640 640
fyk [N/mm ] Yield strength
HAS-R
450 450 450 450 450 450 250 250 250 250 250
-HCR
3
W [mm ] Moment of resistance 26.5 53.3 93.9 244 477 824 1245 1668 2322 2951 3860
168
HVU with HAS adhesive anchor
Caution: In view of the high loads transferable with HVU, it must be verified by the user that the load acting on
the concrete structure, including the loads introduced by the anchor fastening, do not cause failure, e.g.
cracking, of the concrete structure.
N rec,c/s
TENSION c
s
h
is the lower of
NRd,c : concrete cone/pull-out resistance
NRd,s : steel resistance
o
NRd,c NRd,c fB,N f T f A,N fR,N
169
HVU with HAS adhesive anchor
170
HVU adhesive with HAS rod
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
2)
HAS grade 5.8 [kN] 10,9 17,4 25,4 48,1 75,1 108,1 142,3 173,0 215,7 253,1 304,3
2)
HAS grade 8.8 [kN] 17,5 27,9 40,7 78,9 120,1 172,9 227,8 276,8 345,2 404,9 486,9
2)3)
HAS-R,HAS-HCR [kN] 12,3 19,6 28,6 54,0 84,3 121,0 89,0 108,1 134,8 158,2 190,2
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , using NRd,s= As · fuk/JMs,N, where the partial
safety factor, JMs,N , for grade 5.8 and 8.8 is 1.5; 1.87 for grades A4-70 and HCR of the M8 to M24 sizes and 2.4 for grades A4-70 and
HCR in the sizes M27 – M39.
2)
Data given in italics applies to non-standard rods.
3)
Note: The values for the nominal tensile steel strength, fuk, for grade A4 change for the M27 to M39 sizes from 700 N/mm² to 500 N/mm²
and the yield strength, fyk, changes for the M27 to M39 sizes from 450 N/mm² to 250 N/mm². The partial safety factor, JMs,N, changes with
1)
the steel strengths as stated in note above.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
c2 >
1.5 V rec,c/s
c
s
c c2 >
1.5
c
SHEAR h>
1.5
c
The design shear resistance of a single
anchor is the lower of
VRd,c : concrete edge resistance
VRd,s : steel resistance Note: If the conditions for h and c2 are not met, consult
your Hilti technical advisory service.
0
VRd,c VRd,c f B,N f AR,V f E,V
171
HVU adhesive with HAS rod
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
o 1)
V Rd,c [kN] 2.6 3.4 5.0 6.7 12.4 18.5 23.6 30.2 36.8 44.3 52.1
cmin [mm] min. edge distance 40 45 55 65 85 105 120 135 150 165 180
1) o o o
The design shear resistance is calculated from the characteristic shear resistance, V Rk,c , using V Rd,c =V Rk,c /JMc,V, where the partial
safety factor, JMc,V , is 1.5.
c c
f AR,V c 2,1
c min c min s n-1
results
Formula for two-anchor fastening (edge plus 1 tabulated s3
spacing) only valid for s < 3c below s2
s1
3c s c c 2,2 c
f AR,V
6c min c min
h >1,5 c
General formula for n-anchor fastening (edge plus n-1 spacing)
only valid where s1 and sn-1 are each < 3c and c2 > 1.5c
Note: It is assumed that only the row of anchors closest to
3c s1 s 2 ... s n 1 c
f AR ,V the free concrete edge carries the centric shear load.
3nc min c min
172
HVU adhesive with HAS rod
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
2)
HAS grade 5.8 [kN] 7,9 12,6 18,3 34,6 54,0 77,8 102,5 124,6 155,3 182,2 219,1
2)
HAS grade 8.8 [kN] 12,6 20,1 29,3 55,3 86,4 124,4 164,0 199,3 248,4 291,5 350,6
2) 3)
HAS-R, HAS-HCR [kN] 8.8 14.1 20.5 38.8 60.6 87.2 64.1 77.9 97.1 113.9 137
1)
The design shear resistance is calculated using VRd,s= (0,6 As fuk)/JMs,V. The values for the stressed cross-section, As , and the nominal
tensile strength of steel, fuk, are given in the table ”Anchor mechanical properties and geometry“. The partial safety factor, JMs,V , is 1.25 for
grades 5.8 and 8.8; 1.56 for grade sA4-70 and HCR in the sizes M8 to M24, and 2.0 for grade A4-70 in the sizes M27 to M39.
2)
Data given in italics applies to non-standard rods.
3)
Note: The values for the nominal tensile strength of steel, fuk, for grade A4-70 change for the M27 to M39 sizes from 700 N/mm² to 500
2 2
N/mm² and the yield strength, fyk , changes for the M27 to M39 sizes from 450N/mm to 250N/mm . The partial safety factor, JMs,V ,
1)
changes the steel strengths as stated in note above.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
173
HVU adhesive with HIS-N / HIS-RN sleeve
Features:
- anchor fastenings flush with surface
- foil capsule vs. glass
HVU capsule
- no expansion force in base material
- high loading capacity
- small edge distance and spacing
- complete system consisting of robust foil capsule,
internally threaded sleeve and setting tool
Material:
- carbon steel galvanised to 5 microns
HIS-N, HIS-RN internally threaded sleeves
HIS-N:
HIS-RN - stainless steel, A4-70: 1.4401
A4
- urethane methacrylate resin, styrene free, 316
HVU capsule:
hardener, quartz sand or corundum, foil tube Small edge
Fire Corrosion Hilti Anchor
Concrete distance/
resistance resistance programme
spacing
174
HVU adhesive with HIS-N / HIS-RN sleeve
non-cracked concrete
Setting details
hs
df
d0
h nom
h1
h min
175
HVU adhesive with HIS-N / HIS-RN sleeve
Sleeve HIS-N ..., HIS-RN ... M8x90 M10x110 M12x125 M16x170 M20x205
hmin [mm] Min. thickness of base material 120 150 170 230 280
Thread engagement min 8 10 12 16 20
hs [mm]
length max 20 25 30 40 50
df [mm] Rec. clearance hole 9 12 14 18 22
Tightening torque HIS-N 15 28 50 85 170
Tinst [Nm]
HIS-RN 12 23 40 70 130
Drill bit TE-CX- 14/22 - - - -
3
20°C and above 8 min. 20 min.
10°C to 20°C 20 min. 30 min.
0°C to 10°C 30 min. 1 hour
-5°C to 0°C 1 hour 5 hours
Installation equipment
Rotary hammer (TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 55 or TE 76), a drill bit, a setting tool, a TE
adapter (TE-C-HIS, TE-F-Y-HIS) with HIS-S - M8 - M20 and a blow-out pump.
Setting operations
1 2 3 5
4 HIS-N
HVU
Allow rel time to pass. Wait for curing. Apply tightening torque.
176
HVU adhesive with HIS-N / HIS-RN sleeve
d
HVU M.. HVU M.. HVU M..
lp lp l l
Caution: In view of the high loads transferable with the HVU, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not cause failure,
e.g. cracking, of the concrete structure.
N rec,c/s
TENSION
s
The design tensile resistance of a single anchor c
is the lower of
h
177
HVU adhesive with HIS-N / HIS-RN sleeve
o
NRd,c NRd,c f B,N f A,N f R,N
178
HVU adhesive with HIS-N / HIS-RN sleeve
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
179
HVU adhesive with HIS-N / HIS-RN sleeve
0
VRd,c VRd,c f BV f E,V f AR,V
180
HVU adhesive with HIS-N / HIS-RN sleeve
3 c s 1 s 2 ... s n1 c Note: It is assumed that only the row of anchors closest to
f AR,V the free concrete edge carries the centric shear load.
3 n c min c min
181
HVU adhesive with HIS-N / HIS-RN sleeve
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
182
HVU adhesive with rebar
Features:
- complete ready-to-use rebar fastening
- foil capsule vs. glass
- no expansion force in base material HVU capsule
- high loading capacity
- small edge distance and spacing
Rebar section
Material:
- Type BSt 500 according to DIN 488 (See also
Rebar: Euronorm 82-79). For differing rebars, consult
your Hilti advisory service.
Basic loading data (for a single anchor): HVU capsule with rebar section
All data on this page applies to For detailed design method, see pages 185 – 189.
x concrete: See table below.
x correct setting (See setting operations page 184)
x no edge distance and spacing influence
x steel failure
non-cracked concrete
Rebar diameter
10 12 14 16 20 25 28 32 36
(mm)
Tensile, NRec 10.7 16.4 22.4 24.9 42.3 65.4 82.4 97.2 113.1
Shear, VRec 12.4 17.8 24.2 31.6 49.5 77.1 96.6 126.2 169.5
183
HVU adhesive with rebar
Setting details
hnom
d0
0/ d
h1
h min
Rebar size, [mm] 10 12 14 16 20 25 28 32 36
Capsule HVU... M10x90 M12x110 M16x125 M16x125 M20x170 M24x210 M30x270 M33x330 M39x360
d0 [mm] Drill bit diameter 12 15 18 20 25 30 35 40 42
h1 [mm] Hole depth 90 110 125 125 170 210 270 300 360
Min. thickness of base
hmin [mm] 120 140 170 170 220 270 340 380 460
material
TE-CX- 12/22 15/27 - - - - - - -
Drill bit
TE-T- - - 18/32 20/32 25/52 30/57 - - -
Recommended diamond drilling machine
Installation equipment
Rotary hammer (TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55 or TE 76) or a diamond drilling
machine, a drill bit and a blow-out pump. Pre-cut thread on rebar, nut welded on rebar and rebar adapter.
Setting operations
1 2 3 5
4 REBAR
HVU
184
HVU adhesive with rebar
d
dp
N rec,c/s
TENSION
The design tensile resistance of a single anchor s
c
is the lower of
h
o
NRd,c NRd,c f T f B,N f A,N f R,N
185
HVU adhesive with rebar
3
spacing, distance,
s [mm] 10 12 14 16 20 25 28 32 36 c [mm] 10 12 14 16 20 25 28 32 36
45 0,63 45 0,64
50 0,64 50 0,68
55 0,65 0,63 55 0,72 0,64
60 0,67 0,64 60 0,76 0,67
65 0,68 0,65 0,63 0,63 65 0,80 0,71 0,65 0,65
70 0,69 0,66 0,64 0,64 70 0,84 0,74 0,68 0,68
80 0,72 0,68 0,66 0,66 80 0,92 0,80 0,74 0,74
90 0,75 0,70 0,68 0,68 0,63 90 1,00 0,87 0,80 0,80 0,66
100 0,78 0,73 0,70 0,70 0,65 100 0,93 0,86 0,86 0,70
120 0,83 0,77 0,74 0,74 0,68 0,64 110 1,00 0,91 0,91 0,75 0,66
140 0,89 0,82 0,78 0,78 0,71 0,67 0,63 120 0,97 0,97 0,79 0,69
160 0,94 0,86 0,82 0,82 0,74 0,69 0,65 0,63 140 1,00 1,00 0,87 0,76 0,65
180 1,00 0,91 0,86 0,86 0,76 0,71 0,67 0,65 0,63 160 0,96 0,83 0,71 0,66
200 0,95 0,90 0,90 0,79 0,74 0,69 0,67 0,64 180 1,00 0,90 0,76 0,71 0,64
220 1,00 0,94 0,94 0,82 0,76 0,70 0,68 0,65 210 1,00 0,84 0,78 0,70
250 1,00 1,00 0,87 0,80 0,73 0,71 0,67 240 0,92 0,86 0,76
280 0,91 0,83 0,76 0,73 0,69 270 1,00 0,93 0,82
310 0,96 0,87 0,79 0,76 0,72 300 1,00 0,88
340 1,00 0,90 0,81 0,78 0,74 330 0,94
390 0,96 0,86 0,83 0,77 360 1,00
420 1,00 0,89 0,85 0,79
450 0,92 0,88 0,81
480 0,94 0,90 0,83 c
fR,N 0,28 0,72
540 1,00 0,95 0,88 h nom
600 1,00 0,92
660 0,96 Limits: cmin d c d ccr,N
720 1,00 cmin = 0,5hnom
ccr,N = 1,0hnom
s
f A,N 0,5 Note: If more than 3
4h nom
edges are smaller than
Limits: smin d s d scr,N ccr,N , consult your Hilti
smin = 0,5hnom technical advisory
scr,N = 2,0hnom service.
186
HVU adhesive with rebar
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
SHEAR c2 >
1.5 V rec,c/s
c
s
The design shear resistance of a single c c2 >
1.5
c
anchor is the lower of h>
1 .5c
VRd,c : concrete edge resistance
VRd,s : steel resistance
0
VRd,c VRd,c f B,V f AR,V f E,V
187
HVU adhesive with rebar
188
HVU adhesive with rebar
3 c s 1 s 2 ... s n1 c Note: It is assumed that only the row of anchors closest to
f AR,V the free concrete edge carries the centric shear load.
3 n c min c min
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
189
HIT-RE 500 injection adhesive with HAS rod
Features:
- base material: concrete
- good performance in diamond drilled holes
- good performance in wet holes
- suitable for water saturated concrete
- large diameter applications
- long working time at elevated temperatures
- odourless epoxy resin
- no expansion forces in base material
- small edge distance and anchor spacing HIT-RE 500 foil pack, mixer
- clean and easy handling
- special lengths available on request
Material: HAS, HAS-R and HAS-HCR rods
HAS, HAS-E: - grade 5.8 , ISO 898 T1, galvanised to min.5 Pm
HAS-R / -ER: - stainless steel; A4-70; 1.4401, 1.4404, 1.4571
HAS-HCR: - stainless steel; A4-70; 1.4529 HAS-E and HAS-E-R rods
- Foil pack: 330 ml, 550 ml
Cartridge: A4 HCR
- Jumbo cartridge: 1100 ml 316 highMo
- MD2000, BD2000, P3000 F, MD2500, P3500 F,
Dispenser:
P5000 HY Small edge
Corrosion
High
Hilti Anchor
Concrete distance / corrosion
resistance programme
spacing resistance
Basic loading data (for a single anchor): HIT-RE 500 with HAS, HAS-E
All data on this section applies to For detailed method, see pages 194– 199.
3
x concrete: as specified in the table
x correct setting (See setting operations page 193)
x no edge distance, spacing and other influences
x steel grade 5.8 for M8 – M24 sizes and steel grade 8.8 for M27 – M39
x steel failure
non-cracked concrete
190
HIT-RE 500 injection adhesive with HAS rod
Basic loading data (for a single anchor): HIT-RE 500 with HAS-R, -E-R, -HCR
All data on this section applies to For detailed method, see pages 194 – 199.
x concrete: as specified in the table
x correct setting (See setting operations page 193)
x no edge distance, spacing and other influences
x steel grade A4-70 for M8 – M24; for A4 grade, fuk changes for the sizes M27 to M39 from 700 N/mm2 to
500 N/mm2.
x steel failure
non-cracked concrete
191
HIT-RE 500 injection adhesive with HAS rod
Setting details
hnom
df
d0
h1 t fix
h min
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
1) M8x110/ M10x130/ M12x160/ M16x190/ M20x240/ M24x290/ M27x340/ M30x380/ M33x420/ M36x460/ M39x510/
Anchor rod HAS /-E/-R/-E-R/-HCR 14 21 28 38 48 54 60 70 80 90 100
d0 Drill bit diameter [mm] 10 12 14 18 24 28 30 35 37 40 42
h1 Hole depth [mm] 85 95 115 130 175 215 250 280 310 340 370
hnom
h (min)
Nom. anch. depth
Min. thickness
of base material
[mm]
[mm]
80
100
90
120
110
140
125
170
170
220
210
270
240
300
270
340
300
380
330
410
360
450
3
Max. fixture
tfix (max) [mm] 14 21 28 38 48 54 60 70 80 90 100
thickness
Clearance rec. 9 12 14 18 22 26 30 33 36 39 42
df [mm]
hole max. 11 13 15 19 25 29 31 36 38 41 43
Tinst Tightening torque [Nm] 18 35 60 120 260 450 650 950 1200 1500 1800
2)
Filling Volume ml 4 6 10 15 43 65 71 124 140 160 160
TE- 1..18M 5..18M 15..35 25..55 55..76 55..76 55..76 55..76 55..76 55..76
Rec. drilling system
Diamond drill. DD EC-1 / DD 100 / DD 130 DD 100 - DD 250
1)
The values for the total rod length and the maximum fixture thickness are only valid for the HAS anchor rods given in this table.
If other HAS rods are used, these values will change. (Example: HAS M12x260/128; l = 260 mm and tfix = 128 mm)
2)
One trigger pull is approx. 5 ml mortar when using the MD 2000 or BD 2000.
Temperature of the Working time in which anchor Curing time before anchor
basematerial: can be inserted and adjusted, can be fully loaded,
40°C 12 min. 4 hours
30°C 20 min. 8 hours
20°C 30 min. 12 hours
10°C 2 hours 24 hours
0°C 3 hours 50 hours
-5°C 4 hours 72 hours
less than -5°C Contact your Hilti advisory service.
Installation equipment
192
HIT-RE 500 injection adhesive with HAS rod
Setting operations
Sw
lp l
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
M8x110/ M10x130/ M12x160/ M16x190/ M20x240/ M24x290/ M27x340/ M30x380/ M33x420/ M36x460/ M39x510/
Anchor rod HAS 14 21 28 38 48 54 60 70 80 90 100
l [mm] Anchor length 110 130 160 190 240 290 340 380 420 460 510
2
As [mm ] Stressed cross-section 32.8 52.3 76.2 144 225 324 427 519 647 759 913
HAS 5.8 500 500 500 500 500 500 - - - - -
2
fuk [N/mm ] Nominal tensile HAS 8.8 - - - - - - 800 800 800 800 800
strength HAS-R
700 700 700 700 700 700 500 500 500 500 500
-HCR
HAS 5.8 400 400 400 400 400 400 - - - - -
2 HAS 8.8 - - - - - - 640 640 640 640 640
fyk [N/mm ] Yield strength
HAS-R
450 450 450 450 450 450 250 250 250 250 250
-HCR
3
W [mm ] Moment of resistance 26.5 53.3 93.9 244 477 824 1245 1668 2322 2951 3860
HAS 5.8 12.7 25.6 45.1 117.1 228.8 395.3 - - - - -
Design bending HAS 8.8 - - - - - - 956.1 1280.8 1783.5 2266.5 2987.8
MRd,s [Nm] 1)
resistance HAS-R
14.3 28.7 50.6 131.4 256.7 443.5 478.8 641.5 893.0 1134.9 1484.5
-HCR
Sw [mm] Width across flats 13 17 19 24 30 36 41 46 50 55 59
dw [mm] Washer diameter 16 20 24 30 37 44 50 56 60 66 72
1)
The design bending resistance of the anchor rod is calculated from MRd,s = (1.2 · W · fuk)/JMs,b , where the partial safety factor, JMs,b , for
grade 5.8 and 8.8 rods is 1.25 and for 1.56 for A4-70 and HCR. The final safety check is then MSk · JF d MRd,s
193
HIT-RE 500 injection adhesive with HAS rod
TENSION s
c
The design tensile resistance of a single anchor
h
is the lower of:
NRd,c : concrete cone/pull-out resistance
NRd,s : steel design tensile resistance
o
NRd,c NRd,c f T fB,N f A,N fR,N f Temp f W.sat
h act
fT Limits to actual anchorage depth hact: hnom d hact d 2.0 hnom
h nom
194
HIT-RE 500 injection adhesive with HAS rod
195
HIT-RE 500 injection adhesive with HAS rod
Anchor setting: The Hilti HIT-RE 500 bond strength reduces when the anchor is set, cures and in service in a
base material temperature range from –5 to +5°C. Hilti HIT-RE 500 adhesive shows a post curing effect. When
the adhesive warms up to above +5°C, the bond will reach its full performance.
Service life: Base material temperatures above 50°C will lead to a decrease in Hilti HIT-RE 500 bond strength.
Note:
In case of an anchor fastening, which is made in base material at a temperature below +5°C and in service at a
temperature over 50°C, only one influencing factor of the lower value should be applied.
3
f W.sat 0.7
Note:
The reduction shall only be applied, if the anchor is setted into water-saturated concrete, e.g. concrete members
in water, filled water tanks, predrilled holes filled with water for more than 3 days. The reduction does not apply,
if the concrete is subjected to short term water influence, e.g. diamond-cored holes.
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
2)
HAS grade 5.8 [kN] 10,9 17,4 25,4 48,1 75,1 108,1 142,3 173,0 215,7 253,1 304,3
2)
HAS grade 8.8 [kN] 17,5 27,9 40,7 78,9 120,1 172,9 227,8 276,8 345,2 404,9 486,9
2)3)
HAS-R,HAS-HCR [kN] 12,3 19,6 28,6 54,0 84,3 121,0 89,0 108,1 134,8 158,2 190,2
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , using NRd,s= As · fuk/JMs,N, where the partial
safety factor, JMs,N , for grade 5.8 and 8.8 is 1.5; 1.87 for grades A4-70 and HCR of the M8 to M24 sizes and 2.4 for grades A4-70 and
HCR in the sizes M27 – M39.
2)
Data given in italics applies to non-standard rods.
3)
Note: The values for the nominal tensile steel strength, fuk, for grade A4 change for the M27 to M39 sizes from 700 N/mm² to 500 N/mm²
and the yield strength, fyk, changes for the M27 to M39 sizes from 450 N/mm² to 250 N/mm². The partial safety factor, JMs,N, changes with
1)
the steel strengths as stated in note above.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
196
HIT-RE 500 injection adhesive with HAS rod
The lowest concrete edge resistance must be calculated. All near edges must be checked (not only the edge in
the direction of shear). The direction of shear is accounted for by the factor fE,V.
0
VRd,c VRd,c f BV f AR,V f E,V
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
o 1)
V Rd,c [kN] 2.6 3.4 5.0 6.7 12.4 18.5 23.6 30.2 36.8 44.3 52.1
cmin [mm] min. edge distance 40 45 55 65 85 105 120 135 150 165 180
1) o o o
The design shear resistance is calculated from the characteristic shear resistance V Rk,s by V Rd,c =V Rk,s /JMs,V, where the partial safety
factor, JMs,V , is 1.5.
197
HIT-RE 500 injection adhesive with HAS rod
3
11.5 7.83
12.0 8.00
3 c s 1 s 2 ... s n1 c Note: It is assumed that only the row of anchors closest to
f AR,V the free concrete edge carries the centric shear load
3 n c min c min
198
HIT-RE 500 injection adhesive with HAS rod
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
2)
HAS grade 5.8 [kN] 7,9 12,6 18,3 34,6 54,0 77,8 102,5 124,6 155,3 182,2 219,1
2)
HAS grade 8.8 [kN] 12,6 20,1 29,3 55,3 86,4 124,4 164,0 199,3 248,4 291,5 350,6
2) 3)
HAS-R, HAS-HCR [kN] 8.8 14.1 20.5 38.8 60.6 87.2 64.1 77.9 97.1 113.9 137
1)
The design shear resistance is calculated using VRd,s= (0,6 As fuk)/JMs,V. The values for the stressed cross-section, As , and the nominal
tensile strength of steel, fuk, are given in the table ”Anchor mechanical properties and geometry“. The partial safety factor, JMs,V , is 1.25
for grades 5.8 and 8.8; 1.56 for grade sA4-70 and HCR in the sizes M8 to M24, and 2.0 for grade A4-70 in the sizes M27 to M39.
2)
Data given in italics applies to non-standard rods.
3)
Note: The values for the nominal tensile strength of steel, fuk, for grade A4-70 change for the M27 to M39 sizes from 700 N/mm² to 500
2 2
N/mm² and the yield strength, fyk , changes for the M27 to M39 sizes from 450N/mm to 250N/mm . The partial safety factor, JMs,V ,
1)
changes the steel strengths as stated in note above.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
199
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
Features:
- base material: concrete
- injection system with high loading capacity
- good performance in diamond drilled holes
- good performance in wet holes
- suitable for water saturated concrete
- long working time at elevated temperatures
- odourless epoxy resin
- no expansion forces in base material
- small edge distance and anchor spacing
- clean and easy handling
HIT-RE 500 foil pack, mixer
Material:
HIS-N: - carbon steel galvanised to 5 microns
HIS-RN - stainless steel, A4-70: 1.4401 HIS-N and HIS-RN int. threaded sleeves
- Foil pack: 330 ml, 550ml
Cartridge:
- Jumbo cartridge: 1100 ml A4
- MD2000, BD2000, P3000 F, MD2500, P3500 F, 316
Dispenser:
P5000 HY
Small edge
Corrosion Hilti Anchor
Concrete distance /
i t
Basic loading data (for a single anchor): HIT-RE 500 with HIS-N
All data on this section applies to
x concrete: as specified in the table
x correct setting (See setting operations page 203)
For detailed method, see page 204 – 209.
3
x no edge distance, spacing and other influences
x steel grade 5.8 for rod / bolt
x steel failure
non-cracked concrete
200
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
Basic loading data (for a single anchor): HIT-RE 500 with HIS-RN
All data on this section applies to For detailed method, see page 204– 209.
x concrete: as specified in the table
x correct setting (See setting operations page 203)
x no edge distance, spacing and other influences
x steel grade A4-70 for rod / bolt
x steel failure
non-cracked concrete
201
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
Setting details
hs
df
d0
h nom
h1
h min
h1
hnom
[mm]
[mm]
Hole depth
90
115
110
130
125
175
170
210
205
3
hmin [mm] Min. base material thickness 120 150 170 230 280
Length of bolt engagement min. 8 10 12 16 20
hs [mm]
max. 20 25 30 40 50
Clearance rec. 9 12 14 18 22
df [mm]
hole max. 11 13 15 19 25
Tightening HIS-N 15 28 50 85 170
Tinst [Nm]
torque HIS-RN 12 23 40 70 130
Filling volume ml 6 10 16 40 74
1
Trigger pulls 1 2 3 8 15
Rec. drilling system TE- 15..35 25..55 25..55 35..55 55..76
Diamond drill. DD EC-1 / DD 100 / DD 130 / DD 160
1)
One trigger pull is approx. 5 ml mortar when using the MD 2000 or the BD 2000.
Temperature of the Working time in which anchor Curing time before anchor
basematerial: can be inserted and adjusted, can be fully loaded,
40°C 12 min. 4 hours
30°C 20 min. 8 hours
20°C 30 min. 12 hours
10°C 2 hours 24 hours
0°C 3 hours 50 hours
-5°C 4 hours 72 hours
less than -5°C Contact your Hilti advisory service.
Installation equipment
202
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
Setting operations
W [mm³] Moment of resistance (Rod / bolt) 31,2 62,3 109 277 375
MRd,s [Nm] Design bending resistance of 5.8 12.7 25.6 45.1 117.1 228.8
1)
rod / bolt 8.8 20.4 41.0 75.1 187.4 366.1
A4-70 14.3 28.7 50.6 131.4 256.7
1)
The design bending resistance of the rod / bolt is calculated using MRd,s = (1,2 W fuk)/JMs,b. The partial safety factor for steel grades 5.8
and 8.8 is JMs,b = 1.25 and JMs,b = 1.56 for the A4-70 grade. The verification of the safety level is then provided by MSk JF d MRd,s
203
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
Caution: In view of the high loads transferable with HIT-RE 500, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.
TENSION N rec,c/s
h
NRd,c : concrete cone/pull-out resistance
NRd,s : steel resistance
o
c f T f B,N f A,N f R,N f Temp f W.sat
3
NRd,c NRd,
204
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
205
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
Anchor setting: The Hilti HIT-RE 500 bond strength reduces when the anchor is set, cures and in service in a
base material temperature range from –5 to +5°C. Hilti HIT-RE 500 adhesive shows a post curing effect. When
the adhesive warms up to above +5°C, the bond will reach its full performance.
Service life: Base material temperatures above 50°C will lead to a decrease in Hilti HIT-RE 500 bond strength.
Note:
In case of an anchor fastening, which is made in base material at a temperature below +5°C and in service at a
temperature over 50°C, only one influencing factor of the lower value should be applied.
f W.sat 0.7
Note:
The reduction shall only be applied, if the anchor is setted into water-saturated concrete, e.g. concrete members
3
in water, filled water tanks, predrilled holes filled with water for more than 3 days. The reduction does not apply,
if the concrete is subjected to short term water influence, e.g. diamond-cored holes.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
206
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
SHEAR c2 >
1 .5
c
V rec,c/s
s
c c2 >
1 .5
c
The design shear resistance of a single h>
1 .5
c
anchor is the lower of
0
VRd,c VRd,c f BV f AR,V f E,V
207
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
3 c s 1 s 2 ... s n1 c Note: It is assumed that only the row of anchors closest to
f AR,V the free concrete edge carries the centric shear load.
3 n c min c min
208
HIT-RE 500 injection adhesive with HIS-N/-RN sleeve
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277-284).
209
HIT-RE 500 injection adhesive with rebar
Basic loading data (for a single anchor): HIT-RE 500 with rebar section
All data on this section applies to For detailed method, see page 213– 218.
3
x concrete: See table below.
x correct setting (See setting operations page 212)
x no edge distance, spacing and other influences
non-cracked concrete
210
HIT-RE 500 injection adhesive with rebar
Setting details
hnom
d0
/d
0
h1
hmin
Temprature of the Working time in which rebar Curing time before rebar can
basematerial: can be inserted and adjusted be fully loaded
40°C 12 min. 4 hours
30°C 20 min. 8 hours
20°C 30 min. 12 hours
10°C 2 hours 24 hours
0°C 3 hours 50 hours
-5°C 4 hours 72 hours
less than -5°C “not allowed”
The foil pack temperature must be at least +10°C.
Installation equipment
x appropriate drill bit (diamond core bit)
x dispenser (MD 2000, BD 2000, P3000 F, P5000 HY)
x blow-out pump
x cleaning brushes
211
HIT-RE 500 injection adhesive with rebar
Setting operations
Insert foil pack into holder. Screw on the mixer. Put cartridge into dispenser.
212
HIT-RE 500 injection adhesive with rebar
Rebar [mm] 8 10 12 14 16 20 25 28 32 36 40
[mm] Nominal rebar diameter 8 10 12 14 16 20 25 28 32 36 40
As [mm²] Stressed cross-section 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
Nominal tensile
fuk [N/mm²] 550
strength
fyk [N/mm²] Yield strength 500
Caution: In view of the high loads transferable with HIT-RE 500, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.
Nrec,c/s
TENSION
The design tensile resistance of a single anchor c
s
is the lower of
h
213
HIT-RE 500 injection adhesive with rebar
hact
fT Limits to actual anchorage, hact: hnom d hact d2.0 hnom
hnom
3
Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
s [mm]
40 0.63
45 0.64 0.63
50 0.66 0.64
55 0.67 0.65 0.63
60 0.69 0.67 0.64
65 0.70 0.68 0.65 0.63 0.63
70 0.72 0.69 0.66 0.64 0.64 s
80 0.75 0.72 0.68 0.66 0.66
fA,N 0.5
4 hnom
90 0.78 0.75 0.70 0.68 0.68 0.63
100 0.81 0.78 0.73 0.70 0.70 0.65
120 0.88 0.83 0.77 0.74 0.74 0.68 0.64 Limits: smin d s d scr,N
140 0.94 0.89 0.82 0.78 0.78 0.71 0.67 0.63 smin = 0,5hnom
160 1.00 0.94 0.86 0.82 0.82 0.74 0.69 0.65 0.63
scr,N = 2,0hnom
180 1.00 0.91 0.86 0.86 0.76 0.71 0.67 0.65 0.64 0.63
200 0.95 0.90 0.90 0.79 0.74 0.69 0.67 0.65 0.64
220 1.00 0.94 0.94 0.82 0.76 0.70 0.68 0.67 0.65
250 1.00 1.00 0.87 0.80 0.73 0.71 0.69 0.67
280 0.91 0.83 0.76 0.73 0.71 0.69
310 0.96 0.87 0.79 0.76 0.73 0.72
340 1.00 0.90 0.81 0.78 0.76 0.74
390 0.96 0.86 0.83 0.80 0.77
420 1.00 0.89 0.85 0.82 0.79
450 0.92 0.88 0.84 0.81
480 0.94 0.90 0.86 0.83
540 1.00 0.95 0.91 0.88
600 1.00 0.95 0.92
660 1.00 0.96
720 1.00
214
HIT-RE 500 injection adhesive with rebar
Anchor setting: The Hilti HIT-RE 500 bond strength reduces when the anchor is set, cures and in service in a
base material temperature range from –5 to +5°C. Hilti HIT-RE 500 adhesive shows a post curing effect. When
the adhesive warms up to above +5°C, the bond will reach its full performance.
Service life: Base material temperatures above 50°C will lead to a decrease in Hilti HIT-RE 500 bond strength.
Note:
In case of an anchor fastening, which is made in base material at a temperature below +5°C and in service at a
temperature over 50°C, only one influencing factor of the lower value should be applied.
f W.sat 0.7
Note:
The reduction shall only be applied, if the anchor is setted into water-saturated concrete, e.g. concrete members
in water, filled water tanks, predrilled holes filled with water for more than 3 days. The reduction does not apply,
if the concrete is subjected to short term water influence, e.g. diamond-cored holes.
215
HIT-RE 500 injection adhesive with rebar
Rebar [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
1)
NRd,s [kN] 20.9 32.7 47.1 64.1 83.8 130.9 204.5 256.6 335.1 424.1 523.6
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , by NRd,s= As fuk/JMs,N, where the partial safety
factor, JMs,N , for rebar sections, type BSt 500, is 1.32.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples 277 – 284).
3
c
s
c c2 >
1.5
c
SHEAR h>
1 .5c
0
VRd,c VRd,c f B,V f AR,V f E,V
Rebar [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
o 1)
V Rd,c [kN] 2.0 3.6 5.0 7.1 7.3 12.5 18.8 30.2 37.7 45.0 54.0
cmin [mm] Min. edge distance 40 45 55 65 65 85 105 135 150 165 180
1) o o o
The design shear resistance is calculated from the characteristic shear resistance, V Rk,c , by V Rd,c =V Rk,c /JMc,V, where the partial
safety factor, JMc,V , is 1.5.
216
HIT-RE 500 injection adhesive with rebar
217
HIT-RE 500 injection adhesive with rebar
c c
f AR,V
c min c min results c 2,1
tabulated s n-1
Formula for two-anchors fastening (edge plus below
1 spacing) only valid for s < 3c s3
s2
3c s c s1
f AR,V c 2,2 c
6 c min c min
3 c s1 s 2 ... sn 1 c
fAR, V Note: It is assumed that only the row of anchors closest to
3 n c min c min
the free concrete edge carries the centric shear load.
3
60 1.1
70 1.2 1 for 55° < ß d 90° E
fE, V
80 1.5 cos ß 0,5 sin ß
for 90° < ß d 180°
90 to 180 2 f E, V 2
Rebar [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
1)
VRd,s [kN] 11.1 17.3 24.9 33.9 44.3 69.3 108.0 135.3 176.7 237.3 276.4
1)
The steel design shear resistance is calculated from VRd,s= (0,6Asfuk)/JMs,V. The partial safety factor, JMs,V , for rebar sections, type BSt
500, is 1.5.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples 277 – 284).
218
HVA-UW adhesive with HAS-R/-HCR rod
Features
- underwater fastening
df
- no loss of holding power from curing under water
- for permanently damp or wet fastenings / d0
applications
- suitable for sea water
h1 t fix
- exerts very low expansion forces
h
- small edge distances and spacing
- externally tested and approved
HCR
Material highMo
HAS-R: - stainless steel; A4-70; 1.4401, 1.4404, 1.4571
Small edge
HAS-HCR: - stainless steel; A4-70; 1.4529 High corrosion
Concrete distance/
resistance
- urethane methacrylate resin, styrene free, hardener, spacing
HVU Capsule
quartz sand or corundum, foil tube
Mortar: - Hilti HIT HY 20, standard size 330 ml
A4
316
Dispenser: - MD 2000
Corrosion
resistance
Setting details
Anchor size
M8 M 10 M 12 M 16 M 20 M 24
Setting detail
Foil capsule HVU M 8 X 80 M 10 x 90 M 12 x 110 M 16 x 125 M 20 x 170 M 24 x 210
d0 [mm] Drill bit diameter 10 12 14 18 24 28
h1 [mm] Hole depth 80 90 110 125 170 210
1)
tfix [mm] Max. fixture thickness 14 21 28 38 48 54
df [mm] Max. clearance hole 11 13 15 19 26 29
l [mm] Anchor length 110 130 160 190 240 290
Tinst [Nm] Tightening torque 18 35 60 120 260 450
Sw [mm] Width across flats 13 17 19 24 30 36
h [mm] Base material thickness 100 120 140 170 220 270
Drill bit and drilling machine Suitable commercially available tools must be used under water
Pre-injection with Hilti HY 20
1 1 2 3 5 8
Trigger pulls with MD 2000 / P 3000 UW/F
1)
The values for the total rod length and the maximum fixture thickness are only valid for the HAS anchor rods given in this
table. If other HAS rods are used, these values will change. (Example: HAS M12 x 260/128; l = 260 mm and tfix = 128 mm)
219
HVA-UW adhesive with HAS-R/-HCR rod
Setting operations
HIT-HY 20 adhesive mortar Insert HAS-R (HAS-HCR) Set threaded rod with part
Remove setting tool (after trel).
displaces water in hole. threaded rod. fastened.
220
HVA-UW adhesive with HIS-RN sleeve
Features hs
- underwater fastening
- no loss of holding power from curing under water
- for permanently damp or wet fastenings /
Tinst
applications do
- suitable for sea water
- exerts very low expansion farces
hnom
- small edge distances spacing h1
h
- fastenings flush with work surface
Material
HIS-RN: - stainless steel, A4-70: 1.4401 A4
HVU Capsule
- urethane methacrylate resin, styrene free, hardener, 316
quartz sand or corundum, foil tube
Mortar: - Hilti HIT HY 20, standard size 330 ml Corrosion Small edge
Concrete
resistance distance/ spacing
Dispenser: - MD 2000
Setting details
Anchor size
M8 M 10 M 12 M 16 M 20
Setting detail
Capsule HVU M 10 x 90 M 12 x 110 M 16 x 125 M 20 x 170 M 24 x 210
d0 [mm] Drill bit diameter 14 18 22 28 32
h1 [mm] Hole depth 90 110 125 170 205
Tinst [Nm] Tightening torque 12 23 40 70 130
h [mm] Min. base material thickness 120 150 170 230 280
hs [mm] Thread engagement min. 8 10 12 16 20
max. 20 25 30 40 50
Drill bit and drilling machine Suitable commercially available tools must be used under water
Pre-injection with Hilti HY 20
1 1 2 3 5
Trigger pulls with MD 2000
Setting temperature: -5° C to 0° C Curing time until full 10 hours
(water temperature) 0° C to 10° C loading: 2 hours
10° C to 20° C 1 hours
20° C and above 30 minutes
Setting operations
221
HIT-HY 150 injection mortar with HAS rod
Features:
- base material: concrete
- two-component hybrid mortar
- rapid curing
- no expansion forces in base material
- high loading capacity
- small edge distance and anchor spacing possible
- clean and simple application
- fastening through in-place parts
HIT-HY 150 foil pack, mixer
- special lengths available on request
Material:
HAS, HAS-E: - grade 5.8 , ISO 898 T1, galvanised to min.5 Pm
HAS, HAS-R and HAS-HCR rods
HAS-R / -ER: - stainless steel; A4-70; 1.4401, 1.4404, 1.4571
HAS-HCR: - stainless steel; A4-70; 1.4529
- Foil pack: 330 ml, 500 ml
Mortar:
- Jumbo cartridge: 1100ml HAS-E and HAS-E-R rods
- MD2000, BD2000, P3000 F, MD2500, P3500 F,
Dispenser:
P5000 HY A4 HCR
316 highMo
3
Corrosion Fire Hilti Anchor
Concrete distance / corrosion
resistance resistance programme
spacing resistance
Basic loading data (for a single anchor): HIT-HY 150 with HAS, HAS-E
All data on this page applies to For detailed design method, see pages 226 – 230.
x concrete: See table below.
x correct setting (See setting operations page 225)
x no edge distance and spacing influence
x steel failure
non-cracked concrete
222
HIT-HY 150 injection mortar with HAS rod
Basic loading data (for a single anchor): HIT-HY 150 with HAS-R, HAS-E-R, HAS-HCR
All data on this page applies to For detailed design method, see pages 226 – 230.
x concrete: See table below.
x correct setting (See setting operations page 225)
x no edge distance and spacing influence
x steel failure
non-cracked concrete
223
HIT-HY 150 injection mortar with HAS rod
Setting details
hnom
df
d0
h t fix
h min
Tinst
hole
[Nm] Tightening HAS/-E
torque HAS-R/-E-R, HAS-HCR
2)
max. 11
15
12
13
30
25
15
50
40
19
100
90
25
160
135
29
240
200
3
Filling Volume ml 3 6 9 12 30 48
(guide) Trigger pulls~ 0.5 1 1.5 2 5 8
TE-CX- 10/22 12/22 14/22 - - -
Drill bit
TE-T- - - - 18/32 24/32 28/52
1)
The values in the first line describe the old specification for the anchor rod.
2)
The hole must be filled about 50%.
Note: To ensure that optimal holding power is obtained, the first two trigger pulls of mortar after opening a 330 ml foil pack of Hilti HIT-
HY 150 must be thrown away, in case of using a 500 ml foil pack the first three trigger pulls must be thrown away.
One trigger pull is approx. 8 ml mortar when using the MD 2000.
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE 6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55 or TE 76), a drill bit, the
MD 2000 or BD 2000 (P3000 F, MD2500, P3500F, P5000 HY) dispenser, blow-out pump, a brush and a torque
wrench.
224
HIT-HY 150 injection mortar with HAS rod
Setting operations
1 2 3x 4
3 2 M
D
20
MD 2000
MD 2000
2x
1
9 10 F C tgel 11
23 -5 90 min
MD 2000
32 0 45 min
41 5 25 min
68 20 6 min
86 30 4 min
104 40 2 min
Release dispenser. Insert rod before gel time. Wait for curing.
11 F C tcure 12
23 -5 6 h Tinst
32 0 3 h
41 5 1.5 h
68 20 50 min
86 30 40 min
104 40 30 min
SW
225
HIT-HY 150 injection mortar with HAS rod
Caution: In view of the high loads transferable with the HIT-HY 150, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not cause failure,
e.g. cracking, of the concrete structure.
Nrec,c/s
TENSION s
c
The design tensile resistance of a single anchor
h
is the lower of:
NRd,c : concrete cone/pull-out resistance
NRd,s : steel resistance
o
NRd,c NRd,c f T f B,N f A,N f R,N
h act
fT Limits to actual anchorage depth hact: hnom d hact d 2.0 hnom
h nom
226
HIT-HY 150 injection mortar with HAS rod
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , using NRd,s= As · fuk/JMs,N, where the partial
safety factor, JMs,N , for grade 5.8 and 8.8 is 1.5; 1.87 for grades A4-70 and HCR of the M8 to M24 sizes
2)
Data given in italics applies to non-standard rods.
227
HIT-HY 150 injection mortar with HAS rod
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
The lowest concrete edge resistance must be calculated. All near edges must be checked (not only the edge in
the direction of shear). The direction of shear is accounted for by the factor fE,V.
0
VRd,c VRd,c f BV f AR,V f E,V
228
HIT-HY 150 injection mortar with HAS rod
229
HIT-HY 150 injection mortar with HAS rod
3 c s 1 s 2 ... s n1 c Note: It is assumed that only the row of anchors closest to
f AR,V the free concrete edge carries the centric shear load
3 n c min c min
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
230
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
Features:
- base material: concrete
- two-component hybrid mortar
- rapid curing
- no expansion forces in base material
- high loading capacity
- small edge distance and anchor spacing
- clean and simple application
- fastening through in-place parts
Material:
HIT-HY 150 foil pack, mixer
HIS-N: - carbon steel galvanised to 5 microns
HIS-RN - stainless steel, A4-70: 1.4401
- Foil pack: 330 ml, 500 ml HIS-N and HIS-RN int. threaded sleeves
Mortar:
- Jumbo cartridge: 1100ml
Dispenser:
- MD2000, BD2000, P3000 F, MD2500, P3500 F, A4
P5000 HY
316
Small edge
Corrosion Fire Hilti Anchor
Concrete distance /
resistance resistance programme
spacing
Basic loading data (for a single anchor): HIT-HY 150 with HIS-N
All data on this page applies to For detailed design method, see pages 235 – 239.
x concrete: See table below.
x correct setting (See setting operations page 234)
x no edge distance and spacing influence
x tensile values are for HIS-N (derived using grade 12.9 rods), shear (steel failure): rod / bolt of steel grade 5.8
non-cracked concrete
231
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
Basic loading data (for a single anchor): HIT-HY 150 with HIS-RN
All data on this section applies to For detailed design method, see pages 235 –239.
x concrete: fck,cube = 25 N/mm2
x correct setting (See setting operations page 234)
x no edge distance and spacing influence
x tensile values are for HIS-RN (derived using steel grade 12.9)
x shear (steel failure): rod / bolt of steel grade A4-70
non-cracked concrete
Setting details
hs
df
d0
h nom
h1
h min
232
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
hmin [mm] Min. base material thickness 120 150 170 230 280
Length of bolt engagement min. 8 10 12 16 20
hs [mm]
max. 20 25 30 40 50
Clearance rec. 9 12 14 18 22
df [mm]
hole max. 11 13 15 19 25
Tightening HIS-N 15 28 50 85 170
Tinst [Nm]
torque HIS-RN 12 23 40 70 130
1) ml 6 9 12 30 40
Filling Volume
Trigger pulls~ 1 1.5 2 5 7
Drill bit TE-CX- 14/22 - - - -
Drill bit TE-T- - 18/32 22/32 28/32 32/37
1)
The hole must be filled about 50%.
Note: To ensure that optimal holding power is obtained, the first two trigger pulls of mortar after opening a 330 ml foil pack of Hilti HIT-HY
150 must be thrown away, in case of using a 500 ml foil pack the first three trigger pulls must be thrown away.
One trigger pull is approx. 8 ml mortar when using the MD 2000.
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55 or TE 76), a drill bit, the MD
2000 or BD 2000 (P3000 F, MD2500, P3500F, P5000 HY) dispenser, a blow-out pump, a brush and a torque
wrench.
233
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
Setting operations
1 2 3x 3 4
3x
3 2 M
D
20
MD 2000
MD 2000
2x
1
Release dispenser.
11 F C tcure 12
Insert rod before gel time Wait for curing.
3
23 -5 6 h Tinst
32 0 3 h
41 5 1.5 h
68 20 50 min
86 30 40 min
104 40 30 min
234
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
W [mm³] Moment of resistance (Rod / bolt) 31,2 62,3 109 277 375
MRd,s [Nm] Design bending resistance of 5.8 12.7 25.6 45.1 117.1 228.8
1)
rod / bolt 8.8 20.4 41.0 75.1 187.4 366.1
A4-70 14.3 28.7 50.6 131.4 256.7
1)
The design bending resistance of the rod / bolt is calculated using MRd,s = (1,2 W fuk)/JMs,b. The partial safety factor for steel grades 5.8
and 8.8 is JMs,b = 1.25 and JMs,b = 1.56 for the A4-70 grade. The verification of the safety level is then provided by MSk JF d MRd,s
Caution: In view of the high loads transferable with HIT-HY 150, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.
TENSION
N rec,c/s
The design tensile resistance of a single anchor
is the lower of,
s
c
NRd,c : concrete cone/pull-out resistance
h
o
NRd,c NRd,c fB,N f A,N fR,N
235
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
236
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
c2 >
1.5 V rec,c/s
c
s
c c2 >
SHEAR 1.5
c
h>
1.5
c
The design shear resistance of a single
anchor is the lower of
VRd,c : concrete edge resistance
VRd,s : steel resistance
Note: If the conditions for h and c2 are not met,
consult your Hilti technical advisory service.
0
VRd,c VRd,c f BV f AR,V f E,V
237
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
238
HIT-HY 150 injection mortar with HIS-N/-RN sleeve
3 c s 1 s 2 ... s n1 c Note: It is assumed that only the row of anchors closest to
f AR,V the free concrete edge carries the centric shear load.
3 n c min c min
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
239
HIT-HY 150 injection mortar with rebar
Features:
- base material: concrete
- two-component hybrid mortar
- rapid curing
- no expansion forces in base material
- high loading capacity
- small edge distance and anchor spacing
- clean and simple application
Material:
- Type BSt 500 according to DIN 488 (See also HIT-HY 150 foil pack, mixer
Rebar: Euronorm 82-79.). For differing rebars, consult
your Hilti advisory service.
Rebar section
- Foil pack: 330 ml, 500 ml
Mortar:
- Jumbo cartridge: 1100ml
- MD2000, BD2000, P3000 F, MD2500, P3500 F,
Dispenser:
P5000 HY
Close edge
Concrete distance / Fire resistance
spacing
Basic loading data (for a single anchor): HIT-HY 150 with rebar section
All data on this page applies to For detailed design method, see pages 243 – 247.
x concrete: See table below.
x correct setting (See setting operations page 242)
x no edge distance and spacing influence
3
x steel failure
non-cracked concrete
Rebar 8 10 12 14 16 20 25
NRd
Tensile, 7.2 10.1 14.3 18.5 22.7 30.2 37.8
Shear, VRd 11.1 17.3 24.9 33.9 44.3 69.3 108.0
Rebar 8 10 12 14 16 20 25
NRec
Tensile, 5.1 7.2 10.2 13.2 16.2 21.6 27.0
Shear, VRec 7.9 12.4 17.8 24.2 31.6 49.5 77.1
240
HIT-HY 150 injection mortar with rebar
Setting details
hnom
d0
0/ d
h1
h min
1)
ml 4 6 11 15 22 36 48
Filling volume
Trigger pulls~ 0.5 1 2 3 4 6 8
Drill bit TE-TX- 10/22 12/22 15/27 - - - -
Drill bit TE-T- - - - 18/32 20/32 25/52 30/57
Note: To ensure that optimal holding power is obtained, the first two trigger pulls of mortar after opening a 330 ml foil pack of Hilti HIT-
HY 150 must be thrown away, in case of using a 500 ml foil pack the first three trigger pulls must be thrown away.
One trigger pull is approx. 8 ml mortar when using the MD 2000.
Installation equipment
Rotary hammer (TE1, TE 2,TE5, TE 6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55 or TE 76), a drill bit, the MD
2000 or BD 2000 (P3000 F, MD 2500, P 3500F, P5000 HY) dispenser, a blow-out pump and a brush.
241
HIT-HY 150 injection mortar with rebar
Setting operations
1 2 3x 3 4
3x
3 2 M
D
20
MD 2000
MD 2000
2x
1
9 10 10 F C tgel 11 11 F C tcure
23 -5 90 min 23 -5 6 h
MD 2000
32 0 45 min 32 0 3 h
41 5 25 min 41 5 1.5 h
68 20 6 min 68 20 50 min
86 30 4 min 86 30 40 min
104 40 2 min 104 40 30 min
3
Release dispenser. Insert rebar before gel time. Wait for curing.
242
HIT-HY 150 injection mortar with rebar
Caution: In view of the high loads transferable with HIT-HY 150, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.
TENSION Nrec,c/s
h
NRd,c : concrete cone/pull-out resistance
NRd,s : steel resistance
o
NRd,c NRd,c f T fB,N f A,N fR,N
hact
fT Limits to actual anchorage, hact: hnom d hact d2.0 hnom
hnom
243
HIT-HY 150 injection mortar with rebar
Caution: In view of the high loads transferable with the HIT-HY 150, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not cause failure,
e.g. cracking, of the concrete structure.
Nrec,c/s
TENSION s
c
The design tensile resistance of a single anchor
h
is the lower of:
NRd,c : concrete cone/pull-out resistance
NRd,s : steel resistance
o
NRd,c NRd,c f T f B,N f A,N f R,N
h act
fT Limits to actual anchorage depth hact: hnom d hact d 2.0 hnom
h nom
244
HIT-HY 150 injection mortar with rebar
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
0
VRd,c VRd,c f B,V f AR,V f E,V
245
HIT-HY 150 injection mortar with rebar
246
HIT-HY 150 injection mortar with rebar
c c
f AR,V
c min c min results c 2,1
tabulated s n-1
Formula for two-anchors fastening (edge plus below
1 spacing) only valid for s < 3c s3
s2
3c s c s1
f AR,V
6 c min c min c 2,2 c
General formula for n-anchor fastening (edge plus
n-1 spacing) only valid when s1 and sn-1 are each < 3c and c2 > 1.5c
h >1,5 c
3 c s1 s 2 ... sn 1 c
fAR, V
3 n c min c min
Note: It is assumed that only the row of anchors closest to
the free concrete edge carries the centric shear load.
Combined loading: Only if tensile load and shear load applied (See page 274 and examples pages 277 - 284).
247
HIT-ICE with HAS rod
Features:
- base material: concrete
- two component epoxy metha acrylat mortar
- even at extremely low tempratures
applicable
- no expansion forces in base material
- high loading capacity HIT-ICE hard cartdrige, mixer
- small edge distance and anchor spacing possible
- clean and simple application
- special rod lengths available on request
Material:
HAS, HAS-E: - grade 5.8 , ISO 898 T1, galvanised to min.5 Pm
HAS-R / -ER: - stainless steel; A4-70; 1.4401, 1.4404, 1.4571
HAS-HCR: - stainless steel; A4-70; 1.4529
Mortar: - HIT-ICE, standard size 296 ml
dispenser MD 1000
Dispenser: - MD 1000
Concrete
Small edge
distance /
spacing
Corrosion
resistance
High
corosion
resistance
Hilti An-
chor
program
HAS-E und HAS-E-R Ankerstangen 3
Setting details
df
d0
h t fix
h min
248
HIT-ICE with HAS rod
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55, TE 76), drill bit, dispenser
MD 1000, blow-out pump, a brush and a torque wrench.
Setting operations
249
HIT-ICE with HIS-N rod
Features:
- base material: concrete
- two component epoxy metha acrylat mortar
- even at extremely low tempratures
applicable
- no expansion forces in base material
- high loading capacity HIT-ICE hard cartdrige, mixer
- small edge distance and anchor spacing possible
- clean and simple application
- fastening through in-place parts
Material:
HIS-N: - carbon steel galvanised to.5 microns
HIS-RN: - stainless steel; A4-70; 1.4401
Mortar: - HIT-ICE, standard size: 296 ml
Dispenser: - MD 1000
dispenser MD 1000
A4 HCR
316 highMo HIS-N and HIS-RN int. threaded sleeves
Small edge High Hilti
Corrosion
Concrete distance / corrosion Anchor
resistance
3
spacing resistance program
Setting details
hmin [mm] Min. base material thickness 120 150 170 230 280
Length of bolt engagement min. 8 10 12 16 20
hs [mm]
max. 20 25 30 40 50
Clearance rec. 9 12 14 18 22
df [mm]
hole max. 11 13 15 19 23
Tightening HIS-N 15 28 50 85 170
Tinst [Nm]
torque HIS-RN 12 23 40 70 130
1) ml 6 9 12 30 40
Injected volume 2)
Trigger pulls ~ min. 2 3 4 10 14
Drill bit TE-CX- 14/22 - - - -
Drill bit TE-T- - 18/32 22/32 28/32 32/37
1)
To ensure that optimal holding power is obtained, the first two trigger pulls of mortar must be thrown away after opening the cartridge.
2)
The hole must be about half filled with mortar.
hs
df
d0
h nom
h1
h min
250
HIT-ICE with HIS-N rod
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55, TE 76), drill bit, dispenser
MD 1000, blow-out pump, a brush and a torque wrench.
Setting operations
251
HIT-ICE with rebar
Features:
- base material: concrete
- two component epoxy metha acrylat mortar
- even at extremely low tempratures
applicable
- no expansion forces in base material
- high loading capacity HIT-ICE hard cartdrige, mixer
- small edge distance and anchor spacing possible
- clean and simple application
Material:
- Type BSt 500 according to DIN 488 (See also
Rebar Euronorm 82-79.). For differing rebars, consult
your Hilti advisory service.
Mortar: - HIT-ICE, standard size 296 ml
Dispenser: - MD 1000
dispenser MD 1000
Concrete
Small edge
distance /
Rebar section
spacing
Setting details 3
Rebar diameter, [mm] 8 10 12 14 16 20 25
d0 [mm] Drill bit diameter 10 12 15 18 20 25 30
h1 [mm] Hole depth 82 93 115 130 150 175 215
hnom [mm] Nominal anchorage depth 80 90 110 125 145 170 210
Min. thickness of base mate-
hmin [mm] 120 140 160 180 180 230 270
rial
1)
ml 4 6 11 15 22 36 48
Injected volume 2)
Trigger pulls~ min. 1 2 4 6 8 12 16
Drill bit TE-TX- 10/22 12/22 15/27 - - - -
Drill bit TE-T- - - - 18/32 20/32 25/52 30/57
1)
To ensure that optimal holding power is obtained, the first two trigger pulls of mortar must be thrown away after opening the cartridge.
2)
The hole must be about half filled with mortar.
hnom
d0
0/ d
h1
h min
252
HIT-ICE with rebar
Installation equipment
Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55, TE 76), drill bit, dispenser
MD 1000, blow-out pump, a brush and a torque wrench.
Setting operations
253
HIT-HY 50 injection mortar with HIT-AN/HIT-IG
Features:
- base material: solid brick, sand-lime block
- two-component hybrid mortar
- clean and simple in use
- correct mixing ratio
- rapid curing
- versatile in use
- small edges distances and anchor spacing
Material HIT-HY 50 mortar foil pack, mixer
- HIT-AN: steel, grade 3.6, DIN EN 20898-1
Anchor rod:
- galvanised to 5 microns
Internally - HIT-IG: steel, DIN EN 10277-3
threaded sleeve: - galvanised to 5 microns
- foil pack: 330 ml HIT-AN rod
Mortar:
jumbo cartridge : 1100ml
Dispenser: - MD 2000, BD 2000, P3000 F, P5000 HY
Small edge
Fire resistance
distance / spacing
Basic loading data (for a single anchor): HIT-HY 50 with HIT-AN or HIT-IG 3
All data on this page applies to
x solid brick, fk= 33 N/mm2
x The load values are only valid if holes are drilled with TE rotary hammers.
x no edge distance and spacing influence
x correct setting (See setting operations page 257)
HIT-AN HIT-IG
Anchor size M8 M 10 M 12 M8 M 10 M 12
Tensile, NRk 7.5 9.0 10.5 9.0 12.0 12.0
Shear, VRk 9.0 10.5 12.0 9.0 10.5 12.0
HIT-AN HIT-IG
Anchor size M8 M 10 M 12 M8 M 10 M 12
Tensile, NRd 3.4 4.2 4.9 4.2 5.6 5.6
Shear, VRd 4.2 4.9 5.6 4.2 4.9 5.6
HIT-AN HIT-IG
Anchor size M8 M 10 M 12 M8 M 10 M 12
Tensile, NRec 2.5 3.0 3.5 3.0 4.0 4.0
Shear, VRec 3.0 3.5 4.0 3.0 3.5 4.0
Tinst, [Nm] 7.5 12.5 12.5 7.5 12.5 12.5
254
HIT-HY 50 injection mortar with HIT-AN/HIT-IG
Basic loading data (for a single anchor): HIT-HY 50 with HIT-AN and HIT-IG
All data in this section applies to
x sand lime block, fk = 27 N/mm2
x The load values are only valid if the holes are drilled with TE rotary hammers.
x No edge distance and spacing influence
x correct setting (See setting operations page 257)
HIT-AN HIT-IG
Anchor M8 M 10 M 12 M8 M 10 M 12
Tensile, NRk 10.5 13.5 16.5 10.5 16.5 16.5
Shear, VRk 9.0 10.5 12.0 9.0 10.5 12.0
HIT-AN HIT-IG
Anchor size M8 M 10 M 12 M8 M 10 M 12
Tensile, NRd 4.9 6.3 7.7 4.9 7.7 7.7
Shear, VRd 4.2 4.9 5.6 4.2 4.9 5.6
HIT-AN HIT-IG
Anchor size M8 M 10 M 12 M8 M 10 M 12
Tensile, NRec 3.5 4.5 5.5 3.5 5.5 5.5
Shear, VRec 3.0 3.5 4.0 3.0 3.5 4.0
Tinst, [Nm] 12.0 25.0 25.0 12.0 25.0 25.0
Setting details
l
d0
d0
h nom t fix
h nom t fix
h1
h1 h
h
HIT-AN HIT-IG
255
HIT-HY 50 injection mortar with HIT-AN/HIT-IG
HIT-AN
Anchor size
M8 M 10 M 12
Setting detail
d0 [mm] Drill bit diameter 10 12 12
h1 [mm] Hole depth 82 82 82
tfix [mm] Max. fixture thickness 9 16 19
hnom [mm] Min. anchorage depth 80 80 80
l [mm] Anchor length 100 110 115
Sw [mm] Width across flats 13 17 19
dh [mm] Max. clearance hole 11 13 15
hmin [cm] Min. base material thickness 12 14 16
Injected volume (trigger pulls) 1 2 2
Drill bit TE-CX- 10/22 12/22 14/22
HIT-IG
Anchor size
M8 M 10 M 12
Setting details
d0 [mm] Drill bit diameter 14 18 18
h1 [mm] Hole depth 82 82 82
hnom [mm] Max. fixture thickness 80 80 80
lG [mm] Min. anchorage depth full length
l
dh
hmin
[mm]
[mm]
[cm]
Anchor length
Max. clearance hole
Min. base material thickness
80
11
12
80
13
14
80
15
16
3
Injected volume (trigger pulls) 2 2 2
Drill bit TE-CX- 14/22 - -
Drill bit TE-T- - 18/32 18/32
Note: To ensure that optimal holding power is obtained, the first two trigger pulls of mortar after opening a 330 ml foil
pack of Hilti HIT-HY 50 must be thrown away. One trigger pull is approx. 8 ml mortar when using the MD 2000.
Temperature of the
basematerial Gel time Curing time
°C
5 15 min. 120 min.
10 8 min. 90 min.
20 4 min. 60 min.
30 2 min. 45 min.
40 1 min. 30 min.
The mortar cartridge must have a temperature of at least +5 °C
Installation equipment
Rotary hammer (TE5, TE6A, TE15, TE15-C, TE18-M, TE35 , TE55 or TE 76), a drill bit, a brush, the MD 2000 or
BD2000 (P3000 F, P5000 HY) dispenser and a torque wrench.
256
HIT-HY 50 injection mortar with HIT-AN/HIT-IG
Setting operations
HIT-AN
HIT-IG
257
HIT-HY 20 injection mortar with HIT-AN/HIT-IG
Features
- hollow base material: brick, cement brick,
sand-lime block
- two-component hybrid mortar
- clean and simple in use
- correct mixing ratio
- rapid curing
- versatile in use
- suitable for overhead fastenings
- reliable keying hold HIT-HY 20 foil pack, mixer
- small edge distance and anchor spacing
Material
- HIT-AN: steel, grade 3.6, DIN EN 20898-1
Anchor rod:
- galvanised to 5 microns
Internally - HIT-IG: steel, DIN EN 10277-3 HIT-AN rod
threaded sleeve: - galvanised to 5 microns
Mesh sleeve: - steel mesh, galvanised to 5 microns
- Foil pack: 330 ml
Mortar: HIT-IG int. threaded sleeve
- Jumbo cartridge: 1100 ml
Dispenser: - MD2000, BD2000, P3000 F, P5000 HY
mesh sleeve
Fire resistance
3
Basic loading data (for a single anchor): HIT-HY 20 with HIT-AN or HIT-IG
All data on this page applies to
x hollow brick
x The load values are only valid if holes are drilled with TE rotary hammers (without hammering action).
x correct setting (See setting operations page 260)
258
HIT-HY 20 injection mortar with HIT-AN/HIT-IG
A distance from the edge of broken brick of cmin = 20 cm is recommended, e.g. around window or door frames.
Setting details
d0
d0
hh11 hh11
HIT-AN HIT-IG
Setting details M8 M 10 M 12
HIT-AN 16 16 16
d0 [mm] Drill bit diameter
HIT-IG 16 22 22
h1 [mm] Hole depth - 95 95 95
HIT-AN HIT-S16 HIT-S16 HIT-S16
Type of sleeve
HIT-IG HIT-S16 HIT-S22 HIT-S22
Max. fixture (fastenable) HIT-AN 9 16 19
tfix [mm]
thickness HIT-IG - - -
Max. tightening HIT-AN 5 8 8
Tinst [Nm]
torque HIT-IG 5 8 10
Injected volume Trigger pulls 6 6 6
Drill bit TE-CX- 16/23 16/23 -
Drill bit TE-T- - 22/32 22/32
Note: To ensure that optimal holding power is obtained, the first two trigger pulls of mortar after opening a foil pack of HILTI HIT-HY 20
must be thrown away.
Installation equipment
Rotary hammer (TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE35, TE55 or TE76), a drill bit, the MD 2000 or
BD2000 dispenser and a torque wrench.
259
HIT-HY 20 injection mortar with HIT-AN/HIT-IG
Setting operations
HIT-AN
Drill hole without Insert mesh sleeve into Insert and adjust anchor Load anchor / fastener.
Inject mortar.
hammering action. hole. / fastener. Observe tgel Observe tcure
HIT-IG
260
Rail Anchor
Hilti Support
Hilti
50 60 91 60 50
25 5 250 5 25
24
5
4
5 3 5 3 5 20
25
3
2 32
32
261
Rail Anchor
Selection of Hilti rail anchors for fastening rails to concrete track slab, based on
axle load (A), stiffness (c) and thickness (t) of elastic pad
10
HRT
20
M22x215
30
HRT-WH 10
M22x200
20
HRC
M22x215
10
20
3
30
HRC-DB 10
M22x225 +26mm shim
10
HRA
M22x220a 20
M22x220b
M22x270
M22x310 30
Verification is contained in research reports no. 1584 ff, 1609, 1726 and 1893 of:
Technical University of Munich,
Research Laboratory for Road & Railway Construction
Univ. Prof. Dr. Ing. J. Eisenmann // Univ. Prof. Dr. Ing. G. Leykauf
262
HRA rail anchor
Features: HRA
- Certified by TU Munich up to 250 kN axle load
- Meets all requirements for modern rail
fastening components HRA
- Total insulation against stray currents
- High noise / vibration reduction
- Designed for high dynamic loads
- only small quantities of injection resin needed
- Good protection against corrosion
Concrete
Setting details
sw
tfix
l
hnom
hmin
h1
do
263
HRA rail anchor
HIT-RE 500 Working time in which Curing time before anchor can be
anchor can be inserted and fully loaded:
Temprature of the base material adjusted: tgel tcure
40°C 12 min. 4 hours
30°C 20 min. 8 hours
20°C 30 min. 12 hours
10°C 2 hours 24 hours
0°C 3 hours 50 hours
-5°C 4 hours 72 hours
less than -5°C Contact your Hilti advisory service.
Installation equipment
Setting operations
264
HRC rail anchor
Features: HRC
- Certified by TU Munich up to 250 kN axle load
- Meets all requirements for modern rail
fastening components
- High insulation values against stray currents HRC
- High noise / vibration reduction
- Designed for high dynamic loads
- Only small quantities of injection resin needed
- Good protection against corrosion
HRC-DB
Concrete
Setting details
sw
tfix
l
hnom
hmin
h1
do
265
HRC rail anchor
Installation equipment
266
HRT rail anchor
Features: HRT
- Certified by TU Munich up to 170 kN axle load
- Meets all requirements for modern rail
fastening components HRT
- High insulation values against stray currents
- High noise / vibration reduction
- Designed for high dynamic loads
- Only small quantities of injection resin needed
- Good protection against corrosion
Concrete
Setting details
sw
tfix
l
hnom
hmin
h1
do
267
HRT rail anchor
Installation equipment
Recommended diamond core bit DD-C 25/300 T2// DD-BI 25/320 P4 // DD-BU 25/320 P4
Recommended diamond drilling machine DD EC-1 // DD 100 // DD 130 // DD 160 E
Recommended roughening tool (using HIT-HY 150) TE-Y-RT 25/650
3
Setting operations
Drill hole
Blow out dust and
(hammer drill or Inject Drive in HRT anchor After curing time The rail fastening is
fragments
diamond drill with adhesive. by hand. tighten stop nut. complete.
(compressed air).
roughening).
268
HRT-WH rail anchor
Features: HRT-WH
- Certified by TU Munich up to 250 kN axle load
- Meets all requirements for modern rail
fastening components
- High insulation values against stray currents HRT-WH
- High noise / vibration reduction
- Designed for high dynamic loads
- Only small quantities of injection resin needed
- Good protection against corrosion
Concrete
Setting details
269
HRT-WH rail anchor
Installation equipment
Anchor size HRT-WH M 22 / 200
Recommended drill bit TE-Y 25/32
Recommended rotary hammer TE 55 / TE 75 / TE 76
Recommended diamond core bit DD-C 25/300 T2// DD-BI 25/320 P4 // DD-BU 25/320 P4
Recommended diamond drilling machine DD EC-1 // DD 100 // DD 130 // DD 160 E
Recommended setting tool with cone TE-Y-E M20
270
HWB cladding anchor
Features:
- securing and repairing industrially fabricated
structures (three-layer panels)
- also suitable for badly cracked outside cladding
/ facade panels
- the anchor takes up forces flexibly over a large
area via plastic ribs HWB
- thus, uniform distribution of the total load over
the in-place anchor
- plastic sleeve reduces stresses from forces of
constraint from temperature differences in the
outside cladding / panels
- the small-diameter anchor shank minimises
stressing of the outside cladding / panels and
helps to avoid reinforcement impacts when
setting the anchor HVU foil capsule
- high ultimate loads (holding power) per anchor
- M 12 thread connection in the anchor end-face
Material:
- glass-fibre reinforced polyamide; stud made of
A4-80 (or A4-70) stainless steel (material
1.4401) with M 12 x 20 bolt made of A4
stainless steel
Max. shear load and recommended bending moment for each anchor1):
HWB 28x210
HWB-H 28x190 HWB 22x190
Anchor size
HWB-H 28x210 HWB-H 22x190
HWB-H 28x230
2)
Shear VRec [kN] 6,7 4,2
a r2
a r1
a r1
271
HWB cladding anchor
g
Calculation of Vrec:
z (mm)
hw d 50 mm > 50 mm
4 4
z= d A + hD dA + hD + ( hW - x - "R ) 1)
3 3
1)
x: See table below.
Recommended VRec:
Number of anchors:
3
G
nt
zul VRec
The calculation of the recommended shear load must include the various values of hD and hW.
Setting details
dB3
dB1
dB2
d B2
dB1
x hW hD hT
hW hD hv = t zyl ü
t h ges
272
HWB cladding anchor
Installation equipment
Setting operations
DCM 1
hW + hD Drilling
suidance
Drill through outside panel If outside panel and Drill anchor hole in support
Put HWB-B drilling template
with DD100/DD130 and insulation are thicker than structure. Note min.
onto connection end of drill
diamond bit. Drill dry through 120 or 110 mm, redrill with thickness of support
bit.
insulation. diamond bit. structure.
Clean hole. Insert HVU capsule into Set HWB anchor using Hilti Align plastic sleeve to have
anchor hole. TE 55 and HWB-S setting positioning mark at top.
tool.
273
Combined loading
COMBINED LOADING
• service •
partial safety factor for
• nominal load • design
x =
• actual • load factor
• working from your design code
• FSd
characteristic1) (Eurocode,
British Standard etc.)
1)
A characteristic applied load may not be compared with a characteristic resisting load as, by definition,
neither have any safety factor applied.
ªV º
α = arctan « Sd » Sd
Where
¬ N Sd ¼
3
NSd = tensile component
VSd = shear component
−2
§ § cos α ·1.5 § sin α ·1.5 · 3
FRd = ¨¨ ¨¨ ¸ +¨ V ¸ ¸
¸ ¨ ¸ ¸
N
© © Rd ¹ © Rd ¹ ¹
Where
FSd(α) ≤ FRd(α)
274
275
4
Examples
9.1 Example 1 277
9.2 Example 2 281
276
Example 1
N=9,0 kN
60°
c1 c2 V=15,6 kN F=18,0 kN
Calculation:
1. Tension
Valid design tensile load:
NRd ^
min NRd,c ; NRd,s `
1.1 Design tensile load to resist pull-out and concrete failure, NRd,c :
o
NRd,c NRd,c fB,N fT f A,N fR,N
277
Example 1
0
Initial value of design tensile load, NRd,c
0
NRd,c 62,9 kN
§f 25 ·
fB 1 ¨¨ ck,cube ¸¸ 1,0 ; for fck,cube 25 N / mm 2
© 100 ¹
hact
fT 1,0; for h act h nom ; h nom d h act d 2,0 h nom
hnom
s
fA,N 0,5 1,0; because of single-anchor fastening
4 hnom
c1 100mm
fR1,N 0,28 0,72 0,28 0,72 0,70
hnom 170mm
c2 150mm
fR2,N 0,28 0,72 0,28 0,72 0,92
hnom 170mm
NRd,s 84,3 kN
278
Example 1
2. Shear
Valid design shear load:
VRd ^
min VRd,c ; VRd,s `
0
VRd,c VRd,c fB, V fE, V f AR, V
Initial value of design shear load at a concrete edge with minimum edge distance
0
VRd,c 12,4 kN
fck,cube
fB, V 1,0; for fck,cube 25 N / mm 2
25
fE,V 1,0; 0 o d E d 55 o V
1 o o
fE,V ; 55 E d 90
cosE 0,5 sinE
E
fE,V 2,0; 90 o E d 180 o
c c 100mm 100mm
f AR,V 1,28 ; the smallest edge distance, c, must be inserted.
c min c min 85mm 85mm
VRd,s 60,6 kN
279
Example 1
3. Combined Load:
The design resistance for a combined load is given by:
2
FRd (D)
N
ª§ cosĮ ·1,5 § sinĮ ·1,5 º 3
FRd (Į «¨¨ ¸ ¨¨ ¸¸ » D
N ¸ © VRd ¹ ¼»
¬«© Rd ¹ V
2
ª§ cos60 o ·1,5 § sin60 o ·1,5 º 3
«¨¨ ¸¸ ¨¨ ¸¸ »
«¬© 40,5 kN ¹ © 31,7kN ¹ »¼
30,7 kN
FSd F JF
assuming a partial safety factor for the working load, JF, of 1.4
Proof:
280
Example 2
D
s1
c
6
5 4
3 2
s2
h
1
s2
V
Calculation:
1. Tension
Valid design tensile load:
NRd ^
min NRd,c ; NRd,s `
1.1 Design tensile load to resist pull-out and concrete failure, NRd,c :
o
NRd,c NRd, c fB f A,N fR,N
281
Example 2
0
Initial value of design tensile load, NRd,c
0
NRd,c 101,4 kN
fck,cube 37 N / mm 2
fB 1,22
25 25 N / mm 2
s1 190 mm
f A,N1 0,5 0,5 0,67
6 h ef 6 190 mm
s2 300 mm
f A,N2 0,5 0,5 0,76
6 h ef 6 190 mm
c 160 mm
fR,N 0,27 0.49 0,27 0,49 0,68
h ef 190 mm
2,6
NRd, c 101,4 kN 1,22 0,67 0,76 63,0 kN
4
NRd,c 101,4 kN 1,22 0,67 0,76 0,76 47,9 kN
N1,5
Rd,c 101,4 kN 1,22 0,67 0,76 0,68 42,8 kN 4
3
NRd,c 101,4 kN 1,22 0,67 0,76 0,76 0,68 32,6 kN
Design tensile load to resist concrete cone pull-out for a multiple-anchor fastening
group
NRd,c (63,0 kN 42,8 kN) 2 47,9 kN 32,6 kN 292,1 kN
NRd,s 84,0 kN
group
NRd ,s 84,0 kN 6 504,0 kN
group
NRd min NRd, ^
group group
c ; NRd,s ` 292,1 kN
282
Example 2
2. Shear
Valid design shear load:
VRd ^
min VRd,c ; VRd,s `
0
VRd,c VRd, c fB f AR, V fE, V
Initial value of design shear load at a concrete edge with minimum edge distance
0
VRd,c 26,1 kN
fck,cube 37 N / mm 2
fB 1,22
25 25 N / mm 2
fE,V 1; E 0o
Design shear load to resist concrete edge failure for a multiple-anchor fastening
group
VRd,c 26,4 kN 3 79,2 kN
283
Example 2
VRd,s 93,3 kN
group
VRd,s 93,3 kN 6 560,0 kN
group
VRd ^
group
min VRd group
,c ; VRd,s ` 66,0 kN
3. Combined Load:
The design resistance for a combined load is given by: FRd (D)
N
2
ª§ cosĮ ·1,5 § sinĮ ·1,5 º 3
D
FRd (Į «¨¨ ¸ ¨¨ ¸¸ » V
N ¸ © VRd ¹ ¼»
¬«© Rd ¹
2
ª§ cos20 o ·1,5 § sin20 o ·1,5 º 3
«¨¨ ¸ ¨¨ ¸¸ »
292,1 kN ¸¹ © 79,2 kN ¹ ¼»
¬«©
166,3 kN
Design action:
4
FSd F JF
assuming a partial safety factor for the working load, JF, of 1.4
Proof:
284
285
5
Appendix 1
10.1 Rebar fastening application 287
10.1.1 Post-fix system advantages 287
10.1.2 Application examples 287
10.2 Product Information Hilti HIT-HY150 Rebar 290
10.2.1 The injection system 290
10.2.2 Adhesive bond 290
10.2.3 Installation 291
10.3 Rebar Fastening Design Concept 293
10.3.1 Scope 293
10.3.2 Symbols 294
10.3.3 Fastening design 297
10.3.4 Detailing provisions 301
10.3.5 Transmissible forces 305
10.4 Examples of applications 306
10.4.1 Wall connection 306
10.4.2 Wall extension 307
10.4.3 Installation of an intermediate floor 308
10.4.4 Installation of steps between landings 310
10.5 Test reports, Supplementary information 311
10.5.1 Relevant reports 311
10.5.2 Test results: Pull-out tests on rebars
10.5.3 Test results: Full scale beam test
311
313
5
286
Rebar fastening design
10 Appendix 1
10.1 Rebar fastening application
➥ design flexibility
➥ formwork simplification
➥ reliable like cast in
➥ defined load characteristics
➥ simple, high confidence application
➥ horizontal, vertical and overhead applications
• Construction joints
• Structural extension
• Horizontal starter bars
✓ reinforcement continuity
✓ simplified fixing and stripping of formwork
✓ unobstructed joint preparation
✓ small drill hole dimensions
287
Rebar fastening design
Vertical connections
✔ accurate location
✔ no complex reinforcement fixing
✔ unobstructed site access
Structural connections
• Staircases
•
•
•
Counterforts
Manholes
Corbels
5
✔ accurate location of starter bars
✔ allows for complex details
✔ simplified wall formwork and joint
preparation
✔ odour free for confined space working
288
Rebar fastening design
Retaining walls
• Diaphragm walls
• Contiguous walls
• Curtain walls
✔ easy application
✔ small diameter drill holes
✔ connection of deformed bars
✔ moisture tolerant solution
Concrete overlay
Cantilever connections
• Balcony
• Access platforms
• Landings
✔ negligible displacement
✔ deformed bar fixing
✔ high confidence like cast in
✔ short rebar exposure avoids rust staining
289
Rebar fastening design
Dispenser MD2000:
Manual dispenser.
Ergonomic design.
Consistent performance.
Dispensers MD 2000 for foil pack P 5000 HY for jumbo cartridges
Foil pack:
330ml of two-component adhesive.
Opens automatically.
Reliable mixing.
The polymerisation reaction of the resin component ensures good bon- Organic
ding and a rapid curing injection system with good handling characteri- agents
stics.
shrinkage.
The result is a very strong bond between rebar and concrete similar to Strong
that of cast in situ reinforcement. hybrid bond
290
Rebar fastening design
10.2.3 Installation
Prepare hole 1 2 3x 3
MD 2000
291
Rebar fastening design
The correct drill diameter is important for the perfomance of the adhesive Drill diameter
bond as well as for the economy of the application.
Nominal Maximum
rebar diameter recommended hole
diameter
D
8 mm 12 mm
10 mm 14 mm
12 mm 16 mm
14 mm 18 mm
16 mm 22 mm
20 mm 28 mm
25 mm 32 mm
The necessary injection volume can be calculated to fill the space bet- Injection volume
ween rebar and hole wall plus enough safety measure to allow for too
deep drilling, cavities in the base material, overflow etc.
5
Rule of thumb: fill hole 2/3 full
292
Rebar fastening design
10.3.1 Scope
Design concept The design method presented here is based on Eurocode 2: ENV 1992-1-
based on Eurocode 2 1 «Design of concrete structures, Part1, General rules and rules for buil-
dings» [5]
Anchorage
length
which can be transmitted depends on
the size of the cone of concrete which
would break away with the rebar and
which is influenced by the effective
anchorage length, edge distance and Spacing Edge
distance
spacing.
N
Z N
Z
General rule:
293
Rebar fastening design
10.3.2 Symbols
The following symbols are used in this manual in accordance with Euro- designation
code 2:
ribbed rebar ø
0.2%
εu ε
fyk fy
294
Rebar fastening design
fck fc
The classification of concrete e.g. C 20/25, refers to
the characteristic cylinder/cube compressive strength
of concrete as defined in section 7.3.1.1 of ENV 206.
Concrete classification as
per Eurocode Concrete strength fck fck,cube
classes [N/mm2] [N/mm2]
C 16/20 16 20
C 20/25 20 25
C 25/30 25 30
C 30/37 30 37
C 35/45 35 45
→
→
295
Rebar fastening design
Other concrete
Country Standard Designation
classifications
Europe EC2 C20/25
A ÖN B4200 B300
CH SIA 162 B30/20
D DIN 1045 B25
F NFP 18400 B250
GB BS1881 C25P
b Partial safety factor for Hilti HIT-HY 150 adhesive Safety factor adhesive
bond
This takes account of the difference between the
strength of the test specimens and that of adhesive
placed on site with the usual care.
Permanent Variable
actions actions
Favourable effect G = 1.00 Q = 0.00
Unfavourable effect G = 1.35 Q = 1.50
ENV 1992-1-1, Table 2.2
296
Rebar fastening design
Failure modes The working principle of a design is best understood by reviewing the
possible failure modes and setting down corresponding limits to
utilisation.
This value is crucial when the installed anchorage length is greater than
the basic anchorage length. (See 3.3.4)
Adhesive bond failure The force which can be taken up in the sur-
face of the bond between rebar and adhesi-
ve increases linearly with the anchorage Rb
length, but only with the square root of the
rebar diameter.
297
Rebar fastening design
This value is crucial when the installed anchorage length is smaller than
the basic anchorage length (see 10.3.3.4) and the class of concrete is hig-
her than C 25/30.
298
Rebar fastening design
This value is crucial when the installed anchorage length is smaller than
the basic anchorage length (see 10.3.3.4) and the class of concrete does
not exceed C 25/30.
Ryd <
_ Rbd 1
/4 2 fyk/s < _ 25 lb,inst ––
/b
(rebar strength <
_ adhesive
lb,inst _> 3/2 fyk b /(100 s)
bond strength)
and
Ryd <
_ Rcd 1
/4 2 fyk/s < _ 4.5 lb,inst fck D/c
(rebar strength <
_
lb,inst _> 2 fyk c /(18 fck Ds)
concrete bond strength)
299
Rebar fastening design
5
C 45/55
C 40/50 Ry
C 35/45 Hilti HIT-HY 150 crucial
Rbd = 25 x π x lb, inst x ø / γb
C 30/37 [N] [mm] [mm]
C 25/30 Rc
C 20/25
300
Rebar fastening design
Basically, a rebar set with HIT HY150 can be considered like a cast-in reb-
ar. The basic anchorage length of section 10.3.3.4 corresponds to the ba-
sic anchorage length of Eurocode 2. The detailing provisions of Euroco-
de 2, some of which are quoted in the following paragraphs, shall be ap-
plied to the basic anchorage length of section 10.3.3.4. The rebars set
with HIT HY150 shall be disposed according to the same rules as cast-in
rebars would.
Minimum anchorage To ensure that the force acting on the connection rebar is transmitted to
length the cast-in rebar, the following lengths must exceed those given in Euro-
code 2:
Column connection
10.3.4.2 Splice Length
(EC2: ENV 1992-1-1 formula 5.7 and 5.8)
lsplice = *lb,inst
The splice length must exceed the minimum lengths given in the same ta-
ble.
301
Rebar fastening design
Splices
% of spliced bars < 30 % > 30 %
bar spacing a ≥ 10 Ø ≥ 10 Ø < 10 Ø < 10 Ø
edge distance b ≥5Ø <5Ø ≥5Ø <5Ø
= 1.0 1.4 2.0
{ { {
0.3 lb 0.42lb 0.6 lb
lb,min,sp = MAX 15 Ø MAX 15 Ø MAX 15 Ø
200mm 200mm 200mm
( application:
typical
slab
typical
beam )
b
lb, min
10.3.4.3 Distance between cast-in rebars and new rebars Rebar spacing
Cast-in rebars and the nearest rebars may touch at length of overlap . . . to nearest rebar
(EC2: ENV 1992-1-1, 5.2.1.1 (5)).
If the clear space between the connection rebars and the nearest cast-in
rebar is . . .
e > 4
302
Rebar fastening design
Bond conditions Poor bond conditions may for exam- Surface of concrete
ple occur because the concrete be-
neath the cast-in rebar sinks.
Rebars fastened with Hilti HIT-HY150
always have good bond conditions. Rebar
An increase in anchorage length by a Sinking
factor 1.4 can be necessary to ensure
of concrete
the transfer of the load to other (possi-
bly poorly bonded) cast in rebars.
Direction of concreting
Poor bond
Bond conditions are also considered as good if rebars are embedded ver-
tically or at an angle of max. 45° to the vertical.
303
Rebar fastening design
According to EC2: ENV 1992-1-1: 5.2.4 P(1), the crack width must be ve-
rified at the end of the splice of the rebars. Cracks hardly occur in the spli-
ce zone itself because of the greater amount of reinforcement i.e. cast-in
rebars plus connection rebars.
Experiment
placement is typical- Theory
ly below 0.1mm [1].
Rk (Long term)
From this observa-
tion and other ex- Rd
perimental eviden-
Fsd
ce it can be con-
cluded that crack Recommended Fs
load range
width limits are met.
0 0.4 0.8 1.2
Slip at loaded end of rebar [mm]
Displacement at loaded end of rebar [mm]
According to the given formulae and good bond conditions, the following
values result depending on the load level and the installed anchorage
length
304
Rebar fastening design
According to the given formulae and good bond conditions, the following
values result depending on the load level and the installed anchorage
length.
Concrete C20/25: fck = 20 N/mm2; minimum anchorage length for lapped rebars (see 10.3.3.5)
If the design values are divided by the partial safety factor for actions (lo-
ads), the recommended loads are obtained. For the sake of simplicity, G
= Q = 1.5 in this table.
Concrete C20/25: fck = 20 N/mm2; minimum anchorage length for lapped rebars (see 10.3.3.5)
305
Rebar fastening design
The following examples show the large variety of possibilities to solve problems by making rebar connections
with Hilti HIT HY-150 adhesive.
306
Rebar fastening design
Owing to the 8mm/25 cm rebars already cast in the wall to be connected, nothing is
gained by rebars of larger diameter because the force acting on the connection must be transmitted to the
cast-in reinforcement via the overlap.
307
Rebar fastening design
If the position of the existing reinforcement is not known it is advisable to assume the worst case regarding
the proximity of the nearest cast-in rebar. If this can be e > 4 = 32mm, the anchorage length must be ac-
cordingly increased.
Instead of a hole depth of 15 cm, it must be 24 cm to ensure that the forces are transmitted from the connec-
tion rebar to the cast-in rebar. It is therefore recommended that the rebar position is measured using the Fer-
roscan instrument.
Connections to and extensions of columns etc. can also be designed in the same way as wall connections
and wall extensions.
Details:
Span length L = 4.3 m ø10/14cm
Slab thickness h = 16 cm d h
Concrete cover c = 2 cm
Effective depth d = 13 cm
Concrete class L
C 20/25 fck = 20 N/mm2
Grade of steel fyk = 500 N/mm2 Md M
2d d
Loading:
Live load Q = 2.00 kN/m2
Partial safety factor for variable actions Q = 1.50
Q Q = 3.00 kN/m2
308
Rebar fastening design
This mid-span reinforcement determined by the design calculation and shown in the reinforcement drawing
is anchored in the walls using connection rebars having the same diameter and spacing.
Therefore, only the minimum anchorage depth is required according to the rules for rebars at supports.
Loading: 3 d away from the support because the tensile force set up before
the rebar lap has to be transmitted
Using detailed calculation, 8 mm rebars instead of 10mm can be used for anchoring. This demontrates
that it is worthwhile to perform a design calculation.
309
Rebar fastening design
Details:
Step height h(ST) = 18 cm
Step width w(ST) = 28 cm
Gradient
= arctan (h(ST)/b(ST)) = 32.74° h(ST)
Distance between
supports L = 4.88 m ø12/13
Slab thickness h = 18 cm h = 18
Concrete cover c = 2 cm
Effective depth d = 15 cm
ø12/13 12 120 8 x 28 = 224 120 12
Concrete class
C 20/25 fck = 20 N/mm 2 L = 488
Grade of steel fyk = 500 N/mm2
Loading:
Live load Q = 3.00 kN/m2
Partial safety factor for variable actions Q = 1.50
Q Q = 4.50 kN/m2
Loading at mid-span
310
Rebar fastening design
[1] Marti, P., «Verankerung von Betonstahl mit Hilti HIT-HY150 (Anchoring Concrete Reinforcement using
Hilti HIT-HY150)», Report no. 93.327-1, December 17th., 1993, 13pp.
[2] Höhere Technische Lehr- und Versuchsanstalt Rankweil (Higher Technical Teaching and Testing Institu-
te, Rankweil, Austria), «Tragverhalten bei zentrischem Zug: Bewehrung BSt 500 mit Hilti HIT-HY150 in
Beton eingemörtelt (Loadbearing behaviour under tensile load: Rebars BSt 500 anchored in concrete
using Hilti HIT-HY150 adhesive)», Report no. 311/94, September 1994.
[3] SOCOTEC, «Cahier des charges d’emploi et de mise en œuvre du système de scellement à base de
résine; HIT HY 150 pour l’ancrage d’armatures pour béton armé»
Cahier des charges accepté par SOCOTEC sous le n°: BX 1032 (Juin 1994).
[4] Hilti AG, «Fastening Technology Manual», 1993.
[5] CEN: European Committee for Standardization, «ENV 1992-1-1 Eurocode 2: Design of Concrete Struc-
tures – Part 1: General rules and rules for buildings», 1991
For national application refer to the national standard adopting the above European standard and to
the relevant National Application Document.
As described in the test report from HTL Rankweil [2], pull out tests have been made with the following setup
and results:
Test setup:
311
Rebar fastening design
Test results:
225
5
Tensile load [kN\
150
125
100
75 lb,inst=10 = 200mm
50
25 lb,inst= 5 = 100mm
0
0 2 4 6 8 10 12 14 16 18 20
Displacement [mm\
225
312
200 }lb,inst=lb=612mm
Rebar fastening design
2 rebars ø 14 mm, lb = 35 cm
2 rebars ø 22 mm, lb = 68 cm
25 cm
40 cm
F/ F/
2 2
The beam is then supported at the end points while a test load is applied
at the two third-points (the re-fastened and the original one). Bending of
the beam is measured below these two points to compare the performan-
ce of the reattached side to the original side.
313
6
Appendix 2
11.1 Concrete overlay connection 315
11.1.1 Application range 315
11.1.2 Advantages of the method 315
11.2 Design of interface 317
11.2.1 Basic considerations 317
11.2.2 Ultimate limit state for shear transfer
at the interface 317
11.2.3 Design shear force acting longitudinally
at interface, VSd 322
11.2.4 Serviceability limit state 323
11.2.5 Additional rules and detailing provisions 323
11.3 Examples 326
11.3.1 Example: Double-span slab 326
11.3.2 Example: Double-span beam with new slab 329
6
314
Connections for concrete overlays
11 Appendix 2
11.1 Concrete overlay connection
11.1.1 Application range
new concrete
If a new layer of concrete is applied to existing concrete with
the aim of strengthening or repairing a structure, reference is
made to a composite concrete structure. This overlay is existing
usually cast directly or placed as shotcrete. It functions to concrete
315
Connections for concrete overlays
✔ Reduced labor
✔ Monolithic load-bearing behavior
✔ Reduced anchor embedment (6 diameters)
✔ Reliable shear transfer
✔ Ductile connection
Section
Repairing and strengthening a pier
• Roughening of concrete surface
• Installation of shear connectors using HIT-HY 150
per design specifications
• Placement of reinforcement and overlay concrete
Connector
Tunel
Repair and strengthening with shotcrete
• Roughening of concrete surface
Beam
• Installation of shear connectors using HIT-HY 150
Connector
• Placement of reinforcement and overlay concrete
Mesh
✔ Monolithic load-bearing behavior
✔ Reliable shear transfer
6
Additional
✔ A stiff connection
reinforcement ✔ Reduced anchor embedment
316
Connections for concrete overlays
VRd >
_ VSd (1)
Where:
317
Connections for concrete overlays
Rdj = kT • Rd + · (
•
• fyd + n) + •
• fyd • fcd <_ • • fcd (3)
cohesion friction dowel action concrete struts
Where:
Rd basic design shear strength of concrete as per [1], Section 4.3.2.3 (the smaller value
of new or old concrete), refer also to Table 2.
kT cohesion factor as per Table 1
coefficient of friction as per Table 1
Concrete strength class C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
fck N/mm2 20 25 30 35 40 45 50
fcd N/mm2 13.3 16.7 20.0 23.3 26.7 30.0 33.3
0.60 0.58 0.55 0.53 0.50 0.50 0.50
Rd N/mm2 0.24 0.26 0.28 0.30 0.31 0.32 0.33
Table 2: Rd and (as per 1]; Table 4.8).
6
318
Connections for concrete overlays
2.1
2.0
1.9
1.8
1.7
1.6
1.5
1.4
Rdj N/mm2
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
Reinforcing ratio,
% Reinforcing steel, fyk = 500 N/mm2
6.8
6.5
6.2
5.9
5.6
5.3
5.0
4.7
Rdj N/mm2
4.4
4.1
3.8
3.5
3.2
2.9
2.6
2.3
2.0
1.7
1.4
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
319
Connections for concrete overlays
1.15
1.10
1.05 C5 0 / 60
1.00 C4 5 / 55
0.95 C4 0 / 50
0.90 C3 5 / 45
0.85 C3 0 / 37
0.80 C2 5 / 30
0.75 C2 0 / 25
0.70
Rdj N/mm2
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
Reinforcing ratio,
% Reinforcing steel, fyk = 500 N/mm2
5.0
4.8
4.6
4.4 C5 0 / 60
4.2 C4 5 / 55
4.0 C4 0 / 50
3.8 C3 5 / 45
3.6 C3 0 / 37
3.4 C2 5 / 30
3.2 C2 0 / 25
Rdj N/mm2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
6
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
320
Connections for concrete overlays
0.75
0.70
C5 0 / 60
0.65
C4 5 / 55
0.60 C4 0 / 50
0.55 C3 5 / 45
0.50 C3 0 / 37
C2 5 / 30
0.45 C2 0 / 25
0.40
Rdj N/mm2
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
Reinforcing ratio,
% Reinforcing steel, fyk = 500 N/mm2
3.4
3.2
C5 0 / 60
3.0
C4 5 / 55
2.8 C4 0 / 50
2.6 C3 5 / 45
C3 0 / 37
2.4
C2 5 / 30
2.2 C2 0 / 25
Rdj N/mm2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
321
Connections for concrete overlays
Fcr tensile force effective in the overlay at the time when the cracks may first be
expected to occur, as per [1], Section 4.4.2.2
k = 0,8 for tnew <
_ 30 cm coefficient to allow for non-uniform self-equilibrating stresses
fct,eff tensile strength of overlay effective at the time when the cracks may first be
expected to occur as per [1], Section 4.4.2.2 (for general cases: fct,eff = 3 N/mm2)
le
Existing concrete Ved c <
Ned = ––––– ; _ 1.5 · tnew (9)
6
As
Ved shear force at interface derived from Fcr
Ned tensile force resulting from moment of Fcr
Ved may be distributed uniformly over the length le:
a) le = 3 tnew for rough surfaces
b) le = 6 tnew for sand-blasted surfaces
6
c) le = 9 tnew for smooth surfaces
322
Connections for concrete overlays
a) With surfaces blasted with a high-pressure water jet and scored surfaces, for
Sd <
_ kT · Rd + · n (10)
b) With clean, sand-blasted surfaces, provided that no tensile stresses set up by external forces per-
pendicular to the interface are acting (assuming a non-cracked interface), for:
Sd <
_ Rd + · n (11)
weff additional deformation calculated for the reinforced section considering the flexibility of the
connectors
wcalc additional deformation calculated for the reinforced section assuming perfect bond
factor per Table 3
sd displacement of connectors under the mean permanent load (FP ~ 0.5 Fuk)
The displacement, sd, per Table 3, can be used for more accurate calculations.
323
Connections for concrete overlays
_
· AS · f yd
Nd > (13)
= coefficient as per Table 1.
(2) The type of application is decisive when determining the anchorage depth in the base material:
(2a) Zones with shear reinforcement or other connecting reinforcement (Figure 7):
(Appendix 1).
The basic value of anchorage depth, lb, must be determined according to (Appendix 2). The mini-
mum anchorage depth is 10 times the diameter.
It must be borne in mind that this generally concerns an overlap of the connector and existing rein-
forcement (ls = 1 · lb, see [1], Section 5.2.4).
Furthermore, the tensile force from the trussed-frame analogy as per [1], Section 4.3.2.4 must be
verified for building components with required shear reinforcement.
(2b) Zones without shear reinforcement (VSd ≤ VRd1) or any other connecting reinforcement (Figure 8):
The anchorage depth must be determined as per (Appendix 2). The edge distances and spacing
(Appendix 1).
(c1, s) of adhesive anchors must be ascertained according to anchor design.
Cracks in concrete generally reduce the tensile loading capacity of adhesive anchors. If cracking is
anticipated, the anchorage depth must be increased, e.g., in the case of pure tensile reinforcement
or strengthening for bending with high shear force near beam supports or for concentrated loads.
c1 s
Is
Ib
6
Figure 7: Rebar fastening design Figure 8: Anchor design
324
Connections for concrete overlays
(3) Plates, nuts or forged-on heads can be used to reduce the anchorage depth of connectors in a new
concrete overlay. If such a connector is used, the following checks must be made:
a) Concrete cone failure must be checked in accordance with [5], Section 15.1.2.4.
Sufficient reinforcement against splitting must be provided to take up splitting forces set up locally
at the top of the connectors. Calculation of the splitting forces may be based on a truss framework
model which has a line of compressive action at an angle of 45º.
Normally, the connectors should extend into the upper reinforcement of the concrete overlay and
form a truss framework node there.
b) The concrete bearing pressure under the head is limited as per [5] Section 15.1.2.3, or [1],
Section 5.4.8.1.
(4) If interface surfaces are smooth, connectors must be provided with an embedment of at least
6 diameters (9 diameters recommended).
325
Connections for concrete overlays
11.3 Examples
MRd: -
Cracking tensile force at edge (11.2.3.3):
Ved = 70 · 1 · 0.8 · 3 = 168 kN/m + +
76,5kNm/m -100kN/m
Span:
1030 · 0.5 · 1.5
Neutral axis: xd = ___________________ = 33mm Qd: - -
1.15 · 30 · 0.85 · 0.80
➥ Vcd = 0.85 · 0.80 · 33 · 30/1.5 = 449 kN/m + +
65kN/m
Support: Ase = 1420 mm2/m 2360 3640 0,58N/mm2
0,55N/mm2
Vtd = 1420 · 0,5/1.15 = 617 kN/m
d: For one span
Max. values of shear stress at interface: d d
449 · 2
cd max = ______ = 0.38 N/mm2 2360 3640
2360 6000
0,35N/mm2
(617 + 449) · 2 0,38N/mm2
td max = _____________ = 0.58 N/mm2
3640
Tensile force to be
Nd = 0.5 · 0.5 · 50.3 = 10.9 kN (Formula 13)
transferred by anchor: 1.15
326
Connections for concrete overlays
Selected: Pins 8 dia. per connector (lap splice with mesh reinforcement
6.5 dia. s = 100 mm)
0.55 + 0.26
At intermediate support: mean shear stress at interface d = = 0.405 N/mm2
2
➥ From diagram:
req = 0.16 % Strip width 2015 mm
➥ As = 0.0016 · 10002 = 1600 mm2/m2
➡ selected: dia. 8 s = 200/150 mm
Cracking tensile force at edge: Ved = 168 kN/mm2 Strip width le = 6 · 70 = 420 mm
168’000
➥ d = 1000 · 420 = 0.4 N/mm 2
➡ From diagram:
req = 0.16 %
0,58N/mm2
Bond shear stresses at sand-blasted interface surface:
0,55N/mm2
2015
0,26N/mm2
745
d d
2360 3640
0,26N/mm2
0,35N/mm2
0,38N/mm2
327
Connections for concrete overlays
0.35
Edge support/span: Mean shear stress at interface d = = 0.175 N/mm2
2
➥ From diagram:
req = 0.15 % Strip width 2360 mm
➥ As = 0.0015 · 10002 = 1500 mm2/m2
➡ selected dia. 10 s = 200/250 mm
0.55
At intermediate support: Mean shear stress at interface d = = 0.275 N/mm2
2
➥ From diagram:
req = 0.23 % half-strip width 3640 mm
➥ As = 0.0023 · 10002 = 2300 mm2/m2
➡ selected dia.10 s = 200/170 mm
Cracking tensile force at edge: Ved = 168 kN/mm2 Strip width le = 9 · 70 = 630 mm
168’000
➥ d = = 0.27 N/mm2
1000 · 630
➡ From diagram:
req = 0.23 %
60 70
60 60
pin 8 dia. s = 250 pin 8 dia. pin 8 dia. 60
8 dia. s=150 60
100 8 dia s = 250 100 8 dia. s=150 100
10 dia.s =170
150 8 dia. s = 340
+ 10 dia. s = 340
100 100 200 100 200
328
Connections for concrete overlays
qd + gd = 88,5kN/m
Cross-section:
1200
6000 6000
0,180
-383kNm
+ +
230kNm 0,600
-329kN
- -
+ +
0,200
202kN
Given:
Concrete: New slab: C 30/37, Beam C 25/30
Reinforcement: Rebar S500; Ase+ = 804 mm2; Ase- = 1340 mm2 fyk = 500 N/mm2
804 · 0.5 · 1.5
Span: Neutral axis xd = = 21.4 mm
1.15 · 0.8 · 0.85 · 1.2 · 30
30 349 · 103 · 2
Vcd = 1.20 · 0.8 · 0.85 · 21.4 · = 349 kN ➡ cd = = 1.53 N/mm2
1.5 2280 · 200
0.5 (349 + 583) · 103 · 2
Intermediate Vtd = 1340 · = 583 kN ➡ td = = 2.50 N/mm2
support: 1.15 3720 · 200
518 · 103
Edge: Cracking Ved = 1.2 · 180 · 0.8 · 3 = 518 kN; le ≈ 0.75 b = 900 mm ➡ ed = = 2.9 N/mm2
tensile force: 900 · 200
2,50N/mm2
2,10N/mm2
2,06N/mm2
900 1,30N/mm2
e = 90 e = 300 e = 140
1,30N/mm2
1,53N/mm2 1,10N/mm2
d=650 d=650
2280 3720
6000
Notes:
● The anchorage length is determined by the existing stirrup-type reinforcement (lap splice).
● The shear stresses at the interface are too high for smooth or sand-blasted surfaces.
329
Connections for concrete overlays
Given: 500
Concrete: Old C 20/25; New: C 25/30 200
Rebar steel: S500; fyk = 500 N/mm2 100
700 900
Reinforcement existing in foundation:
16 dia. s = 150 Ase = 1340 mm2 500 3000 500
4000
1340 · 500 · 1.5
Neutral axis: xd = = 51 mm
25 · 0.8 · 0.85 · 1000 · 1.15 pd = 280 kN/m2
25
➥ Vcd = 0.8 · 51 · 0.85 ·1.5 = 579 kN/m
1000 d=750 250
579’000 · 2
➥ cd,max = 1750 · 1000
= 0.66 N/mm2
0,38N/mm2
1. End-face: Shear force on end-face
0,66N/mm2
Vd = 280 · 0.5 = 140 kN/m
V 140’000
➥ d = d ·db = 750 · 1000 = 0.19 N/mm 2
2. Bending
Md = 280 · 0.52 · 1/2 = 35 kNm/m Ase,req = 163 mm2/m
1000 · 600
Min. reinforcement ([1], Section 4.4.2.2 (3) and Table 4.11) Ase,min = 0.4 · 0.8 · 3 · = 1285 mm2/m
2 · 280
selected: dia. 16, s = 150 mm (As = 1340 mm2/m) anchorage length, Fd = 201 · 280 = 56.3 kN : Is = 1.4 · 285 = 400 mm
3. Topside
a) High-pressure water jet or scored
Cohesion: Rdj = 2.3 · 0.24 = 0.55 > d = 0.38 N/mm2 ➡ no connectors required
b) Sand-blasted
d,max = 0.38 N/mm2 ➡
req = 0.16 % ➡ As,req = 0.0016 · 10002 = 1600 mm2/m2 selected 12 dia. s = 250 mm
0.5
Tensile force per connector Nd = 0.5 · 113 · = 24.6 kN ➡ anchorage length, lb = 150 mm
1.15
(Appendix 2, Section 10.3.5.1)
100
125
necessary displacement of the
connectors. 6
400 400
330
Connections for concrete overlays
331
Connections for concrete overlays
200
The test results confirm the strong
180 Test
V No. N18
ersuch r. (water-blasted; 2 dia.
1 8 ( HDW-gest rahlt 12)2 )
; 2 φ1 influence of roughness on shear
160
resistance and shear stiffness.
t [ [kN]
140
kN]
100
Vfriction and surface
erzahnung interlock
u nd Reibung the measured displacement, the
Shear
80
three components of cohesion,
60
friction and dowel action can be
40
dowel
D¸ b elw action
ir kung isolated and determined quantita-
20 tively. They make different contri-
0 butions to the overall resistance
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
horizont aledisplacement
Horizonal V erschiebung [mm]
[ mm] (Figures 11, 12 and 13), depen-
ding on surface roughness and
Figure 11: Test example for water-blasted surface
amount of reinforcement.
Hence, the frictional component
predominates when the surface is
200 blasted with a high-pressure wa-
ter jet and larger amounts of rein-
180 VTest No.N40
ersuch (sand-blasted;
r. 4 2 dia.
0 ( sandgest rahlt φ1 2 )
; 212)
160
forcement are provided. But small
[ kN]
140
ferred even when no reinforce-
120
Scherkraf
80
friction surfaces. In the case of sand-bla-
60
sted surfaces, however, shear
40 D¸ b elwaction
ir kung
dowel stresses are transferred by a com-
20
bination of friction and dowel ac-
0 tion, but the forces that can be re-
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
horizont ale displacement
V erschiebung [mm]
[ mm]
sisted are generally far smaller
Horizonal
than in the case of high-pressure
Figure 12: Test example for sand-blasted surface water blasting.
Investigations were also conduc-
ted as to whether the post-instal-
200
led rebar connectors are stressed
to yield at ultimate shear transfer.
180 Test No. 57 N
V ersuch (formed
R. 5 7 ( surface;
schalglat 2 2 φ1 12)
t ; dia. 2)
160
For this purpose, the strain in the
connectors at the level of the in-
[ kN]
forcet [kN]
140
terface was measured. To avoid
120
Scherkraf
80
tensile loading only, the strain
60
gauges were fitted in a central
40 D¸ b elwaction
dowel ir kung
bore along the longitudinal axis of
20
the connectors.
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
These test results clearly show
horizont ale displacement
Horizonal V erschiebung [[mm]
mm] that, when surfaces have the
Figure 13: Test example for smooth surface
above-mentioned degrees of
roughness, the tensile force in
the connectors has not reached
6
the full connector tensile yield
strength, contrary to assumpti-
332
Connections for concrete overlays
Mattlock,
Mat t ock,Walraven,
W alrav en, Daschner,
D aschner, HHilti
ilt i ons for other design models.
1 2 ,0
Mattock: “rough” ACI Tests carried out with connectors
1 1 ,0 (r = 3 mm); fy = 350 N/mm2,
fc = 20 – 45 N/mm2 of various lengths confirm this re-
1 0 ,0 Walraven: cracked concrete;
fy = 450 N/mm2, sult, as they showed that redu-
9 ,0 fc = 25 – 32 N/mm2
Daschner: raked surface;
ced anchorage lengths are suffi-
8 ,0 fy = 540 N/mm2,
fc = 15 N/mm2
cient to carry the effective
τ [ N/ m m 2 ]
7 ,0
Hilti: water-blasted; connector tensile force at maxi-
fy = 508 N/mm2 ;
6 ,0
fc = 18 N/mm2 mum shear transfer capacity. Ad-
Hilti: water blasted;
5 ,0
fy = 508 – 653 N/mm2 ; ditional connector embedment
fc = 36 N/mm2
4 ,0
Design function (charact. values):
(e. g., as required for theoretical
3 ,0 water-blasted; fck = 30 N/mm2,
fyk = 500 N/mm2 connector tensile yield) did not
2 ,0
Design function (charact. values):
water-blasted; fck = 20 N/mm2,
result in increased shear transfer.
1 ,0 fyk = 500 N/mm2
0 ,0
0 ,0 1 ,0 2 ,0 3 ,0 4 ,0 5 ,0 6 ,0 7 ,0 8 ,0 9 ,0 1 0 ,0 1 1 ,0 1 2 ,0
The load-bearing behavior of
ρ f y [ N/ mm 2]
smooth interface surfaces with
Figure 14: Shear tests, „rough“ interface connectors was also investiga-
ted. As displacement readings
5 ,5
for the horizontal and vertical di-
Hilti tests
rections showed, there is in this
5 ,0 Hi: sand-blasted;
fy = 508 N/mm2;
fc = 18 N/mm2;
case also a separation of the in-
4 ,5
Ib = 17dia. terface under shear loading and,
4 ,0
Hi: sand-blasted;
thus, owing to the lack of roughn-
3 ,5 fy = 508 – 653 N/mm2,
fc = 35 N/mm2;
ess, a loss of contact between
τ [ N/ mm 2]
Ib > 8 dia.
3 ,0 the shear surfaces. In this case,
2 ,5 Design function (charact. the entire resistance is provided
values): sand-blasted;
2 ,0 fck = 20 N/mm2, by dowel action.
fyk = 500 N/mm2
1 ,5
fy = 318 N/mm2,
fc = 24 N/mm2
3 ,0 Hanson: trowel;
fy = 345 N/mm2, In his thesis [6], Randl has proven
fc = 22 – 29 N/mm2
2 ,5
Hilti [8]: unworked surface; through a study of literature and
fy = 508 – 653 N/mm2,
2 ,0 fc = 33 N/mm2 with reference to world-wide re-
Hilti [8]: unworked surface;
1 ,5
fy = 508 – 653 N/mm2, search results that the determi-
fc = 40 N/mm2
Hilti [8]: unworked surface; ned design equations are conser-
fy = 508 – 653 N/mm2,
1 ,0
fc = 17 N/mm2 vative. The results are shown in
Design function (charact.
0 ,5 values) [8]: smooth
fck = 20 N/mm2,
Figures 14, 15 and 16.
fyk = 500 N/mm2
0 ,0
0 ,0 1 ,0 2 ,0 3 ,0 4 ,0 5 ,0 6 ,0 7 ,0 8 ,0 9 ,0 1 0 ,0 1 1 ,0 1 2 ,0
ρ f y [ N/ mm 2]
333
Connections for concrete overlays
11.5 Notations
Lengths:
bj effective width of interface in the area under consideration
c1 anchor edge distance
lb anchorage depth of connector in base material as per Appendix 1
ls splice length of reinforcement, as per [1], Section 5.2.4
le length over which tensile cracking force is introduced
lj effective length of interface under consideration
Rt mean depth of interface roughness, measured according to the san-patch method
s spacing of connectors or rebar
sd displacement of connectors under the mean of permanent load (Fp ≈ 0.5 Fuk)
tnew thickness of concrete overlay
weff additional deformation calculated for the reinforced section considering the flexibility of the
connectors
wcalc additional deformation calculated for the reinforced section assuming perfect bond
x distance of neutral axis from compressed edge (bending)
Areas:
As cross-sectional area of interface reinforcement (connectors)
Ase cross-sectional area of bending reinforcement
Forces:
Fcr tensile force, effective in the overlay at the time when the cracks may first be expected to occur, as
per [1], Section 4.4.2.2
Nd design value of tensile force in connector
Ned tensile force resulting from moment of Fcr
VRd design shear resistance at interface
Vsd design shear force acting at interface
Ved shear force at interface derived from Fcr
Vcd design shear force acting at interface in compression zone
Vtd design shear force acting at interface in tension zone
Stresses:
fcd design value of cylinder compressive strength of concrete
fyd design value of yield strength of connector
fct,eff tensile strength of overlay effective at the time when the cracks may first be
expected to occur, as per [1], Section 4.4.2.2
σn normal stress (positive compression) certainly acting at interface
τRd basic design shear strength of concrete as per [1], Section 4.3.2.3
τTdj design shear strength at interface under consideration
334
Connections for concrete overlays
[3] EC4; Design of composite steel and concrete structures: ENV 1994-1-1:1992;
Part 1-1. General rules and rules for buildings
[6] Randl, N, Untersuchungen zur Kraftübertragung zwischen Neu- und Altbeton bei unterschiedli-
chen Fugenrauhigkeiten; Dissertation in Vorbereitung, Universität Innsbruck
(Investigation into the transfer of forces between new concrete and old concrete with different
interface surface roughnesses); thesis being prepared, University of Inssbruck, Austria.
335
Connection for concrete overlays
A4 HCR
s
316 highMo h c
12.1 Terms:
a) with nut b) with plate
axb
cü cü
m tp
concrete tnew ho ho
hef concrete tnew hef
overlay
overlay
l
l
hu hu
existing existing
concrete concrete
d0 d0
337
Connection for concrete overlays
6
1
nerf HAS 22 M8 16 M10 18 M10 15 M12 16 M12 ) Uerf = 0.20% (cp. diagram 2)
2
cü,max [mm] 25 25 35 35 45 ) head of shear connector and reinforcement
3 3
ho,min [mm] )35 )45 45 55 55 must ensure a good load distribution.
3
hu,min [mm] 80 90 90 110 110 ) concrete with max 16 mm aggregate size
cmin [mm] 80 90 90 110 110
s1 [mm] 140 180 160 200 190
s2 [mm] 2x120 2x140 2x150 2x180 2x200
338
Connection for concrete overlays
Diagram 1: for surfaces roughened with high pressure water jets or scored
(mean roughness Rt > 3 mm, i.e. peaks > approx. 6 mm high)
1.8
1.3
W Rdj [N/mm ]
2
1.2
1.1
1.0
0.9
0.8
0.7 recommended
reinforcement content
0.6 (minimum)
0.5
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
2 2
Reinforcing ratio U [%] H AS 5.8 f yk = 400 N/m m fyd = 333 N/m m
5.2
5.0
B55/45 (C40/50)
4.8
B50/40 (C35/45)
4.6
4.4 B45/35 (C30/37)
4.2 B35/25 (C25/30)
4.0 B30/20 (C20/20)
3.8
W Rdj [N/mm ]
3.6
2
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
2 2
Reinforcing ratio U [%] H AS 5.8 fyk = 400 N/m m fyd = 333 N/m m
339
Connection for concrete overlays
0.60
0.55
0.50
0.45
Recommended
0.40 reinforcement content
(minimum)
0.35
0.30
0.25
0.20
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
2 2
Reinforcing ratio U [%] HAS 5.8 f yk = 400 N/mm fyd = 333 N/mm
4.0
3.8 B55/45 (C40/50)
3.6 B50/40 (C35/45)
3.4 B45/35 (C30/37)
3.2 B35/25 (C25/30)
3.0 B30/20 (C20/25)
2.8
W W Rdj [N/mm ]
2
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
6
0.8
0.6 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
2 2
Reinforcing ratio U [%] HAS 5.8 f yk = 400 N/mm fyd = 333 N/mm
340
Connection for concrete overlays
0.35
0.30
Recommended
0.25 reinforcement
content (minimum)
0.20
0.15
0.10
0.05
0.00
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
2 2
Reinforcing ratio U [%] HAS 5.8 f yk = 400 N/mm fyd = 333 N/mm
2.6
2.5
2.4 B55/45 (C40/50)
2.3 B50/40 (C35/45)
2.2 B45/35 (C30/37)
2.1
B35/25 (C25/30)
2.0
1.9 B30/20 (C20/25)
1.8
[N/mm 2]
1.7
1.6
1.5
1.4
WRdj
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
Reinforcing ratio U [%] HAS 5.8 fyk = 400 N/mm2 fyd = 333 N/mm2
341
Connection for concrete overlays
Drill hole. Brush. Blow out. Inject mortar. Insert rod. Wait for curing. Pave over.
Tp
a
Other lenghth and steel qualities are possible Other lenghth and steel qualities are possible
6
342
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345