Mrt2540 Electric

ELECTRICITY
- ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS
- ELECTRICAL SCHEMATIC DIAGRAMS
- ELECTRICAL COMPONENTS LOCATION
- ELECTRICAL CONTROL AND ADJUSTMENT
- ELECTRICAL TROUBLESHOOTING
- ELECTRICAL SPECIFIC TOOLING
80
ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS
page
EEPROM VERSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TRUCK WITH FORKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
– TRUCK WITH FORKS ON TYRES OR STABILISERS . . . . . . . . . . . . . . . . . . . . . . 3
– TRUCK WITH FORKS ON TYRES OR STABILISERS IN OVERTURNED CONDITION. . . 4
TRUCK ON STABILISERS WITH PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TRUCK WITH FIXED PLATFORM / ORH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
– TRUCK ON STABILISERS WITH FIXED PLATFORM / ORH . . . . . . . . . . . . . . . . . 7
– TRUCK ON STABILISERS WITH FIXED PLATFORM / ORH IN OVERTURNED
CONDITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
– TRUCK ON TYRES WITH FIXED PLATFORM / ORH IN OVERTURNED CONDITION . . 10
– TRUCK ON TYRES WITH FIXED PLATFORM / ORH . . . . . . . . . . . . . . . . . . . . . . 11
TRUCK WITH PENDULUM PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
80
– TRUCK ON TYRES WITH PENDULUM PLATFORM IN OVERTURNED CONDITION. . . 13
– TRUCK ON TYRES WITH PENDULUM PLATFORM . . . . . . . . . . . . . . . . . . . . . . . 14
– TRUCK ON STABILISERS WITH PENDULUM PLATFORM
IN OVERTURNED CONDITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
– TRUCK ON STABILISERS WITH PENDULUM PLATFORM . . . . . . . . . . . . . . . . . . 17
TRUCK WITH RADIO CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
– TRUCK ON STABILISERS WITH RADIO CONTROL IN OVERTURNED CONDITION. 21
– TRUCK ON STABILISERS WITH RADIO CONTROL . . . . . . . . . . . . . . . . . . . . . . . 23
LAYOUT ON COMPONENT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MEANING OF THE LEDS ON THE LOGIC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DESCRIPTION OF CONNECTORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
AXLE LOGIC CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(13/12/2011) 80-01-M146EN
2 Electrical characteristics
and specifications
EEPROM
EEPROM VERSIONS
MRT 1850/2150: 3.23
MRT 2540 : 2.64

80
80-01-M146EN (13/12/2011)
Electrical characteristics 3
and specifications
TRUCK WITH FORKS
TRUCK WITH FORKS ON TYRES OR STABILISERS
MOVEMENT PERMITTED FROM THE CAB

TURRET WITHIN +/-15° TURRET BEYOND +/-15°
JIB WITHIN 55° JIB BEYOND 55° NOTES
JIB RETRACTED JIB EXTENDED
EXTENSION OF STABILISERS √
LOWERING OF STABILISERS √ √
ROTATION OF TURRET √ √
TRAVERSE UP √ √
TRAVERSE DOWN √ √
RAISING OF JIB √ √
LOWERING OF JIB √ √
RETRACTION OF JIB √ √
EXTENSION OF JIB √ √
OPTION 1 √ √
OPTION 2 √ √
LEVELLING OPERATES ON THE FRONT, WITH JIB < 3M
LOCK AXLE LOCKED (FLASHING LIGHT ON WITH TURRET ROTATED OR JIB > 55°)
WARNING: the MRT 2540 model cuts off rotation if the jib is > 55°, rotation only permitted within
+/- 5°.
WARNING: the stabilisers can only be raised if the turret is within +/-5°, the jib retracted and
positioned within 55°.
MOVEMENTS PERMITTED FROM THE CAB WITH ANTI-OVERTURNING PREVENTION KEY ACTIVATED
80
EXTENSION OF STABILISERS √ √
TRAVERSE UP √ √
OPTION 1 √ √
OPTION 2 √ √
WARNING: the platform exclusion key has no effect on the above operation.
WARNING: levelling must never be restored with the key.
(13/12/2011) 80-01-M146EN
and specifications
TRUCK WITH FORKS ON TYRES OR STABILISERS IN OVERTURNED CONDITION

EXTENSION OF STABILISERS
The turret can only be moved to the cen-
ROTATION OF TURRET √ √ tral position, if 1 of the 2 +/-5° proximity
sensors can be read
TRAVERSE UP
RAISING OF JIB
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √
OPTION 2
LEVELLING ONLY OPERATES WITH JIB ANGLE < 20° AND EXTENDED
EXTENSION OF STABILISERS √ √
80
TRAVERSE UP √ √
OPTION 1 √ √
OPTION 2 √ √
LEVELLING ONLY OPERATES WITH JIB ANGLE < 20° AND EXTENDED
WARNING: the platform exclusion key has no effect on the above operation.
80-01-M146EN (13/12/2011)
and specifications
TRUCK ON STABILISERS WITH PLATFORM

MOVEMENTS PERMITTED FROM PUSHBUTTON PANEL
JIB JIB JIB JIB
WITHIN H=3m WITHIN H=3m BEYOND H=3m BEYOND H=3m NOTES
JIB RETRACTED JIB EXTENDED JIB RETRACTED JIB EXTENDED
TURRET ROTATION √ √ √ √
TRAVERSE UP √ √ √ √
TRAVERSE DOWN √ √ √ √
RAISING OF JIB √ √ √ √
LOWERING OF JIB √ √ √ √
RETRACTION OF JIB √ √ √ √
EXTENSION OF JIB √ √ √ √
OPTION 1 √ √ √ √
OPTION 2 √ √ √ √
MOVEMENTS PERMITTED FROM THE PUSHBUTTON PANEL IN TRUCK OVERTURNED CONDITION

JIB JIB JIB JIB
The turret may only be moved the
to the central position, if 1 of the
2 +/-5° proximity sensors can be
read.
TRAVERSE UP
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √ √ √
80
OPTION 2
MOVEMENTS PERMITTED FROM THE PUSHBUTTON PANEL IN PLATFORM OVERLOAD CONDITION

JIB JIB JIB JIB
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JI
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
N.B. the data given in the abovementioned table are valid in any position of the turret.
(13/12/2011) 80-01-M146EN
and specifications
MOVEMENTS PERMITTED FROM THE PUSHBUTTON PANEL IN TRUCK OVERTURNED AND PLATFORM IN OVERLOAD CONDITION
JIB JIB JIB JIB
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
MOVEMENTS PERMITTED FROM THE PUSHBUTTON PANEL IN PLATFORM WITH DOOR OPEN CONDITION
JIB JIB JIB JIB
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
MOVEMENTS PERMITTED FROM THE PUSHBUTTON PANEL IN CONDITION TRUCK OVERTURNED AND PLATFORM WITH DOOR OPEN
80
JIB JIB JIB JIB

TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
80-01-M146EN (13/12/2011)
and specifications
TRUCK WITH FIXED PLATFORM / ORH
TRUCK ON STABILISERS WITH FIXED PLATFORM / ORH

JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
When the truck is stabilised, all
LOWERING OF JIB √
movements are speed limited
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
MOVEMENTS PERMITTED FROM THE CAB WITH PLATFORM EXCLUSION KEY ACTIVATED
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
With the platform exclusion key
TRAVERSE UP √ √ √ √ activated all commands from
80
the pushbutton panel are lost,
TRAVERSE DOWN √ √ √ √ but if pressing the permission
RAISING OF JIB √ √ √ √ pushbutton on the vinco panel the
rescue key (permission from the
LOWERING OF JIB √ √ √ √ pushbutton panel is prioritised
on the key) and command from
RETRACTION OF JIB √ √ √ √ pushbutton panel is restored.
EXTENSION OF JIB This is because the person on the
√ √ √ √
platform must be able to stop a
OPTION 1 √ √ √ √ “dangerous” movement made by
the operator in the cabin
OPTION 2 √ √ √ √
(13/12/2011) 80-01-M146EN
and specifications
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB √
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
Controlled by the
OPTION 2
anti-overturning system
TRUCK ON STABILISERS WITH FIXED PLATFORM / ORH IN OVERTURNED CONDITION

JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
80
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
80-01-M146EN (13/12/2011)
and specifications
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION √ √ Only to return to the centre
TRAVERSE UP
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √ √ √
OPTION 2
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB √
80
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
(13/12/2011) 80-01-M146EN
and specifications
TRUCK ON TYRES WITH FIXED PLATFORM / ORH IN OVERTURNED CONDITION

JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION √ √ Only to return to the centre
TRAVERSE UP
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √
OPTION 2
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
80
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √ √ √
OPTION 2
80-01-M146EN (13/12/2011)
and specifications
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION √ √
TRAVERSE UP √ √
EXTENSION OF JIB
OPTION 1 √ √
OPTION 2 √ √
TRUCK ON TYRES WITH FIXED PLATFORM / ORH

JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
80
TRAVERSE UP √ √
EXTENSION OF JIB
OPTION 1 √ √
OPTION 2 √ √
(13/12/2011) 80-01-M146EN
and specifications
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TRAVERSE UP √ √
EXTENSION OF JIB
OPTION 1 √ √
OPTION 2 √ √
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TRAVERSE UP √ √
80
EXTENSION OF JIB
OPTION 1 √ √
OPTION 2 √ √
80-01-M146EN (13/12/2011)
and specifications
TRUCK WITH PENDULUM PLATFORM
TRUCK ON TYRES WITH PENDULUM PLATFORM IN OVERTURNED CONDITION

JIB JIB JIB JIB
RAISING Only with proximity sensor
√
THE STABILISERS on pendulum being read
LOWERING
√ √
THE STABILISERS
TURRET ROTATION +/- 6° then returns to centre
TRAVERSE UP √ √
TRAVERSE DOWN
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √
Controlled by the
OPTION 2
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
80
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √ √ √
Controlled by the
OPTION 2
(13/12/2011) 80-01-M146EN
and specifications
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TRAVERSE DOWN
EXTENSION OF JIB
OPTION 1 √ √ √ √
Controlled by the
OPTION 2
TRUCK ON TYRES WITH PENDULUM PLATFORM

JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
80
TURRET ROTATION √ √ Within +/- 5°
TRAVERSE DOWN
EXTENSION OF JIB
OPTION 1 √ √ √ √
OPTION 2
80-01-M146EN (13/12/2011)
and specifications
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TURRET ROTATION √ √ Within +/- 5°
TRAVERSE UP √ √
OPTION 1 √ √
OPTION 2 √ √
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TRAVERSE DOWN
80
EXTENSION OF JIB
OPTION 1 √ √ √ √
OPTION 2
(13/12/2011) 80-01-M146EN
and specifications
TRUCK ON STABILISERS WITH PENDULUM PLATFORM IN OVERTURNED CONDITION

JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
80
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √ √ √
OPTION 2
80-01-M146EN (13/12/2011)
and specifications
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
TRUCK ON STABILISERS WITH PENDULUM PLATFORM

JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
80
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
(13/12/2011) 80-01-M146EN
and specifications
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
OPTION 1 √ √ √ √
OPTION 2 √ √ √ √
JIB JIB JIB JIB
√
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
80
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
80-01-M146EN (13/12/2011)
and specifications
TRUCK WITH RADIO CONTROL

TRUCK ON STABILISERS: MOVEMENTS PERMITTED FROM THE CAB
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
Because considered
LOWERING OF JIB √
to be a platform
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
TRUCK ON TYRES: MOVEMENTS PERMITTED FROM THE CAB

JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TRAVERSE UP √ √
80
EXTENSION OF JIB
OPTION 1 √ √
OPTION 2 √ √
(13/12/2011) 80-01-M146EN
and specifications
TRUCK ON STABILISERS: MOVEMENTS PERMITTED FROM THE CAB WITH PLATFORM EXCLUSION KEY ACTIVATED
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
OPTION 1 √ √ √ √
OPTION 2 √ √ √ √
TRUCK ON STABILISERS: MOVEMENTS PERMITTED FROM THE CAB WITH EXCLUSION AND OVERTURNING KEY ACTIVATED
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
TURRET ROTATION
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB √
80
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
80-01-M146EN (13/12/2011)
and specifications
TRUCK ON STABILISERS WITH RADIO CONTROL IN OVERTURNED CONDITION

JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √ √
THE STABILISERS
The turret may only be moved
the to the central position,
TURRET ROTATION √ √ √
if 1 of the 2 +/-5° proximity
sensors can be read.
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √
THE STABILISERS
80
TRAVERSE UP
RAISING OF JIB
LOWERING OF JIB
EXTENSION OF JIB
OPTION 1 √ √ √ √
OPTION 2
(13/12/2011) 80-01-M146EN
and specifications
JIB JIB JIB JIB
RAISING
√
THE STABILISERS
LOWERING
√ √ √
THE STABILISERS
TURRET ROTATION √ √ √
TRAVERSE UP
TRAVERSE DOWN
RAISING OF JIB
LOWERING OF JIB √
RETRACTION OF JIB
EXTENSION OF JIB
OPTION 1
OPTION 2
80
80-01-M146EN (13/12/2011)
and specifications
TRUCK ON STABILISERS WITH RADIO CONTROL
MOVEMENTS PERMITTED FROM THE RADIO CONTROL PUSHBUTTON PANEL

JIB JIB JIB JIB
OPTION 1 √ √ √ √
Controlled by the
OPTION 2 √ √ √ √
MOVEMENTS PERMITTED FROM THE RADIO CONTROL PUSHBUTTON PANEL IN WITH TRUCK IN OVERTURNED CONDITION
JIB JIB JIB JIB
TRAVERSE UP
RAISING OF JIB
LOWERING OF JIB
EXTENSION OF JIB
80
OPTION 1 √ √ √ √
Controlled by the
OPTION 2
(13/12/2011) 80-01-M146EN
and specifications
80
80-01-M146EN (13/12/2011)
25
Electrical characteristics and specifications
LAYOUT ON COMPONENT SIDE
80
(13/12/2011) 80-01-M146EN
26
Electrical characteristics and specifications
80
80-01-M146EN (13/12/2011)
and specifications
MEANING OF THE LEDS ON THE LOGIC CARD

LED Name IN/
Description On Off
name Connector OUT
Does not read the cam Reads the cam
Proximity sensor no.1 for management of
DL1 JP1-16 limited rotation IN
(Signal from I 11)
400° 400°
Does not read the cam Reads the cam

Proximity sensor no.2 for management of
DL2 JP1-12 limited rotation IN
(Signal from I 50)
400° 400°
Power ON Power OFF

DL3 - Supply voltage IN
Rescue key. Rescue key.

activated not activated
DL4 JP3-6 Signal from rescue key IN
Platform not present Platform present

Platform signal present
DL5 JP4-10 (Activated by operating the pushbutton IN
panel on the box in the head of the jib)
Platform jib Platform jib

Pendulum platform signal (A+B or 3D) with lowered not lowered
jib lowered (permits the stabilisers to be
DL6 JP6-3 IN
raised)
(Signal from I 39)
Microswitch not operated Microswitch operated
JP3-8 Platform overload microswitch signal

DL7 IN
JP6-5 operated
80
Key Key
not in rest position in rest position
Platform operator microswitch
JP2-11
DL8 Is the input of any command from the plat- IN
JP4-6
form pushbutton panel N
Key Key
not in rest position in rest position
Microswitch key in cab
DL9 JP1-10 This is the input of any command from the IN
cab
N
Command active Command not active

Signal for retract or raise stabiliser com-
DL10 JP5-4 IN
mand
Command active Command not active

Signal for extend or lower stabilisers com-
DL11 JP3-3 IN
mand
(13/12/2011) 80-01-M146EN
and specifications

LED Name IN/
Description On Off
name Connector OUT
Rear axle free Rear axle locked
Proximity sensor for locking rear axle
DL12 JP3-5 (Signal from I 60 for jib up and I 7 for turret IN
rotation)
Jib below 3 m Jib above3 m

Proximity sensor for sensing the 3 m height
DL13 JP1-1 of the jib IN
(Signal from I 37) MR T 1
TURBO
850
MR T 18
50
T UR B O
Jib retracted Jib not retracted

Proximity sensor for reading jib fully retrac-
DL14 JP1-5 ted IN
(Signal from I 36)
Stabilisers on the ground Stabilisers not on the ground
DL15 JP3-2 Signal for stabilisers resting on the ground IN
Retracting Stabilisers locked or extended

Output for controlling stabilisers extend or
DL16 JP1-21 retract valve. Operates together with the OUT
main valve which is excited
Main valve enabled Main valve disabled
Output for controlling main valve for stabili-

DL17 JP5-1 OUT
sers, beams and levelling command
Truck half stabilised Truck not stabilised

Output going to the ant-overturning system
to indicate that the truck is stabilised (does
DL18 JP1-13 OUT
not distinguish whether the stabilisers are
fully extended or not)
Electrovalve energised Electrovalve not energised

80
This output activates the electrovalve to

DL19 JP6-2 OUT
switch the platform to pendulum
This output goes to the pushbutton panel to Microswitch or anti-

switch on the yellow indicator light and the Microswitch or anti- overturning
buzzer. overturning occurred not occurred
Indicates the condition of the overload
DL20 JP6-6 OUT
microswitch activated with a continuous 1
2
3 1
2
3
4
signal, while it indicates the condition of 5
4
5
anti-overturning has occurred by means of

an intermittent signal
Rear axle locked Rear axle
(flashing) not locked
Output for indication in cab (flashing) of rear
DL21 JP3-9 OUT
axle locked
Red lamp Red lamp

switched on on the off
pushbutton panel
Output used to activate the red lamp on the
DL22 JP6-1 OUT
pushbutton panel 1
2
3
2
1 3 4
4
5
5
80-01-M146EN (13/12/2011)
and specifications

Name Name IN/
Description On Off
LEDS Connector OUT
Emergency roof lamp Emergency roof lamp
not pressed pressed
Signal coming from the emergency lamp on S TOP S TOP
DL23 JP3-12 OUT
the platform. Normally closed
E ME R G E NC Y E ME R G E NC Y
Power supplied Power not supplied

Output that carries the supply to the Dan-
foss distributor.
DL24 JP1-9 OUT
Activated when the truck makes a physical
N
movement T T
P P
These 3 leds are associated with three re-

lays that manage the change of extension, Movements enabled from
Movements enabled by the
optional, traversing, rotation and raising the cab
platform or by radio control
movements of the platform or radio control
DL25
from the cab.
DL27 JP3-1 1
2
3 OUT
When the movements on the platform or on 4
DL28 5
the radio change, they are activated only if

I
all the conditions required by the platform 0

MR T
TURBO
or the radio control are present (including

the manoeuvre consent)
Optional enabled Optional disabled
This signal is activated when optional mo-
vement is enabled and the signal from the ROLLER ROLLER
DL26 -
key has a significant value to perform the OPTIONAL OPTIONAL
movement
Extension enabled Extension disabled

This signal is activated when extension
movement is enabled and the signal from
DL29 -
the key has a significant value to perform
the movement
Maximum height Maximum height

reached not reached
Proximity sensor for maximum jib elevation
DL30 JP1-22 IN
(Disables raising)
MAX
80
Key inserted Key removed
DL31 JP1-7 Safety exclusion key IN
Anti-overturning Anti-overturning
not occurred occurred
DL32 JP1-17 Anti-overturning signal IN
Pendulum platforms Normal platform
Selection between normal and pendulum

DL33 JP4-2 IN
platform
Radio control present Radio control not present

Radio control presence signal
DL34 JP1-8 (Activated with the “Radio control” pushbut- IN
ton on the “Stabilisers” control panel)
(13/12/2011) 80-01-M146EN
and specifications

LED Name IN/
Description On Off
name Connector OUT
Manoeuvre consent present Manoeuvre consent absent
Signal for consent for platform or radio
control manoeuvre
DL35 JP4-9 IN
(Obtained by pressing the red pushbutton
on the pushbutton panel key)
Presence of a man not Presence of a man simulated

simulated
Simulation of the presence of a man when
DL36 JP1-24 OUT
working from platform or radio control
DL37
- Input not used (must be off) OFF OFF
DL38
The Proximity sensor reads The Proximity sensor does not
Proximity sensor 1 to identify status of front the cam read the cam
of truck within 8°
DL39 JP2-4 IN
Is also used to reset the rotation together MR T 18
TURBO
50
MR T 18
TURBO
50
with centrcab1
8°

Proximity sensor 2 to identify status of front the cam read the cam
of truck within 8°
DL40 JP1-4 IN
Is also used to reset the rotation together MR T 18
TURBO
50
MR T 18
TURBO
50
with centrcab 2
8°
Levelling enables Levelling disabled
Output that enables the levelling function

DL41 JP5-5 OUT
or not
Truck Truck
in central position not in front position
Output that goes to the anti-overturning
DL42 JP5-2 system to indicate that the condition of the OUT
truck at the front is within 8°
850 50
MR T 1 MR T 18
TURB O TURBO
8°
80
DL43 - Unused free output (must be off) OFF OFF
This output simulates the input of the over- Overload microswitch Overload microswitch
load microswitch. not occurred occurred
It is only activated if with the down platform
DL44 -
signal (platform present) normally closed
signal of the overload microswitch not
present
Power supply to the platform Power supply to the platform

removed on
This output is used to supply the pushbut-
ton panel and the platform. The power
DL45 -
supply to the platform is removed when the
rescue key is turned on
Movements limited Movements not limited
This led indicates whether the truck is wor-

DL46 JP1-3 IN
king with limited or fast movement speed

Proximity 3 to identify that the status of the the cam read the cam
truck at the front is within 8°
DL48 JP1-6 IN
Also used to reset the rotation together with MR T 18
TURBO
50
MR T 18
TURBO
50
centrcab 3
8°
80-01-M146EN (13/12/2011)
and specifications
DESCRIPTION OF CONNECTORS
CONNECTOR JP1
Name Name IN/
Description
Connector LEDS OUT
JP1-1 DL13 Jib height 3 metres sensor IN
JP1-2 - Proportional extension input from cab IN
JP1-3 DL46 Tortoise speed IN
JP1-4 DL40 1/3 turret sensor in front position IN
JP1-5 DL14 Jib retracted sensor IN
JP1-6 DL48 Turret 3/3 sensor in front position IN
JP1-7 DL31 Exclusion key ssafety IN
JP1-8 DL34 Cab/radio control command selector IN
JP1-9 DL24 DANFOSS reel power supply OUT
JP1-10 DL29 Joystick microswitch in cab IN
JP1-11 - Proportional traverse input from cab IN
JP1-12 DL2 1/2 rotation sensor limited to 400° IN
JP1-13 DL18 Stabilisers supported from logic to MSS-3B6 OUT
JP1-14 - +12 V from battery
JP1-15 - Proportional raising input from cab IN
JP1-16 DL1 2/2 sensor rotation limited to 400° IN
JP1-17 DL32 Input from MSS-3B6 IN
JP1-18 - Not used
JP1-19 - Optional proportional input from cab IN
JP1-20 - Crushed microswitch man present simulation IN
JP1-21 DL16 Stabilisers retract/raise changeover electrovalve OUT
JP1-22 DL30 Jib fully raised microswitch IN
JP1-23 - Proportional rotation input from cab IN
JP1-24 DL36 Crushed microswitch man present in cab OUT
CONNECTOR JP2
Name Name IN/
Description
Connector LEDS OUT
JP2-1 - Permission from radio control IN
80
JP2-2
JP4-5 - Proportional traverse input from radio control IN
JP4-8
JP2-3 - Radio control power supply OUT
JP2-4 DL39 2/3 turret sensor in front position IN
JP2-5
- Proportional optional input from radio control IN
JP4-1
JP2-6
- Proportional raise input from radio control IN
JP4-11
JP2-7 - Ground
JP2-8 - Stop motor from radio control IN
JP2-9
- Proportional extension input from radio control IN
JP4-7
JP2-10 - Radio control power supply OUT
JP2-11
DL8 Radio control joystick switch IN
JP4-6
JP2-12
- Proportional rotation input from radio control IN
JP4-4
(13/12/2011) 80-01-M146EN
and specifications
CONNECTOR JP3
Name Name IN/
Description
Connector LEDS OUT
JP3-1 - DANFOSS traverse output OUT
JP3-2 DL15 Input to stabilisers supported logic IN
JP3-3 DL11 Input to stabilisers extended logic IN
JP3-4 - DANFOSS rotation output OUT
JP3-5 DL12 Input to rear axle locking logic IN
JP3-6 DL4 Platform rescue key input IN
JP3-7 - DANFOSS extension output OUT
JP3-8
DL7 Platform overload IN
JP6-5
JP3-9 DL21 Rear axle locked yellow indicator light OUT
JP3-10 - DANFOSS raising output OUT
JP3-11 - DANFOSS optional output OUT
JP3-12 DL23 Power saving power supply OUT
CONNECTOR JP4
Name Name IN/
Description
Connector LEDS OUT
JP4-1
- Proportional optional input from platform IN
JP2-5
JP4-2 DL33 Pendulum platform present input IN
JP4-3 - Power supply for platform pushbutton panel IN
JP4-4
- Proportional rotation input from platform IN
JP2-12
JP4-5
- Proportional traverse input from platform IN
JP2-2
JP4-6
DL8 Joystick microswitch on platform IN
JP2-11
JP4-7
- Proportional extension input from platform IN
JP2-9
JP4-8
- Proportional traverse input from platform IN
JP2-2
JP4-9 DL35 Manoeuvre permission from platform IN
JP4-10 DL5 Platform present input IN
80
JP4-11
- Proportional raising input from platform IN
JP2-6
JP4-12 - Motor stop from platform IN
80-01-M146EN (13/12/2011)
and specifications
CONNECTOR JP5
Name Name IN/
Description
Connector LEDS OUT
JP5-1 DL17 Main stabiliser electrovalve OUT
JP5-2 DL42 Turret in front position (output) OUT
JP5-3 - Ground
JP5-4 DL10 Retract stabilisers input signal IN
JP5-5 DL41 Power supply for levelling system OUT
JP5-6 - +12 V battery
CONNECTOR JP6
Name Name IN/
Description
Connector LEDS OUT
JP6-1 DL22 Red light on pushbutton panel OUT
JP6-2 DL19 Electrovalve for locking pendulum platform OUT
JP6-3 DL6 Pendulum platform supported on the truck IN
JP6-4 - +12 V battery
JP6-5 DL7 Platform overload IN
JP6-6 DL20 Yellow light on pushbutton panel OUT
80
(13/12/2011) 80-01-M146EN
and specifications
6 AXLE LOGIC CONFIGURATION
MR T 1742
WARNING: Before replacing the logic,
1 1 MR T 1850 check that the wiring numbered 1, 2, 3,
MR T 2150 4, 5, 6, inside the box complies with the
MR T 2540
fitting out of the truck.
1 1 MR T 1432
MR T 1542
MR T 1635
2 2
2 2
3 3
3 3
4 4
4 4
80
5
CR CR
CR ZL
6
ZL ZL
ZL RN
80-01-M146EN (13/12/2011)
ELECTRICAL SCHEMATIC DIAGRAMS
page
POSITION OF THE COMPONENTS ON THE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . A3

FUSES AND RELAYS IN THE CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11
FUSE BOX AND RELAYS ON TRUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14
ELECTRICAL DIAGRAMS BY FUNCTION:

– 1 - ENGINE STARTING / COOLING FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16
– 2 - HYDRAULIC MOVEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A19
– 3 - SAUER DANFOSS TRANSMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A23
– 4 - PLATFORM/RADIO CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A28
– 5 - SAFETY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A32
– 6 - HEADLAMPS / INDICATOR LIGHTS / LIGHTING / SENSORS / PROXIMITY . . . A35
– 7 - CAN BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A40
80
– 8 - OPTIONAL LIGHTING / CAR RADIO / WINDSCREEN WIPER . . . . . . . . . . . . . A44
– 9 - PNEUMATIC SEAT / 2a / 3a OUTPUT / OPTIONAL CONTINUOUS . . . . . . . . . A48
– 10 - HEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A52
(16/08/2011) 80-02-M146EN
A2
Electrical schematic diagrams
80
80-02-M146EN (16/08/2011)
A3
POSITION OF THE COMPONENTS ON THE DIAGRAMS

Diagram
Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9
10
A1 √ √
A2 √
A4 √ √ √
A5 √
B1 √ √
B2 √
BMG √
BMP √
BS1 √
BS2 √
C1 √
C2 √
D1 √
D2 √
D3 √
D4 √
D5 √
D6 √
D7 √ √
D8 √ √ √
D9 √ √ √
D10 √
D11 √
D12 √
D13 √
D14 √
80
D16 √
D17 √
D18 √
D19 √
D20 √
D21 √
D22 √
D27 √
DL √
DM √ √ √ √
DOC √
E35 √
F1 √
F2 √ √
F3 √
F4 √ √ √ √
F5 √
(16/08/2011) 80-02-M146EN
A4
Diagram
10
F6 √ √ √
F7 √ √ √
F9 √
F10 √
F11 √
F12 √
F13 √
F14 √
F15 √ √
F16 √ √ √
F17 √ √
F18 √ √
F19 √
F20 √ √
F21 √
F22 √ √ √
F23 √ √ √ √ √ √ √
F24 √
F25 √
F26 √ √ √ √
F27 √
F28 √ √ √
F29 √ √
F30 √ √
F31 √ √
F32 √ √
F33 √
F34 √
80
F35 √
F36 √
F37 √
F38 √
F39 √
F40 √
F49 √
F50 √ √
F52 √
F53 √ √
F54 √ √
F55 √
F56 √
F57 √
F58 √
F59 √
80-02-M146EN (16/08/2011)
A5
Diagram
10
F60 √
F61 √
F62 √
F75 √ √
F76 √
FADX √
FASX √
FLA1 √
FLA2 √
FLB1 √
FLB2 √
FLP1 √
FLP2 √
FPDX √
FPSX √
G √ √
GF √
HL1 √ √ √ √ √
I1 √
I2 √
I3 √
I4 √
I5 √
I6 √
I7 √
I8 √
I9 √
I10 √ √
80
I11 √ √
I12 √
I14 √
I15 √
I16 √
I17 √
I18 √
I19 √
I20 √
I22 √ √ √
I24 √
I25 √
I26 √
I27 √
I28 √
I29 √
(16/08/2011) 80-02-M146EN
A6
Diagram
10
I30 √
I31 √
I34 √
I41 √ √
I43 √
I51 √ √ √
I52 √ √
I53 √
I54 √
I55 √
I56 √
I62 √
I63 √
I64 √
I65 √
I66 √
I69 √ √
I70 √
I71 √
I72 √ √
I73 √
I74 √
I76 √
I77 √
I78 √
I79 √
I80 √
80
I81 √
I101 √
I102 √
IS8 √
IS38 √
IS39 √
IS40 √
IS41 √
IS42 √
IS43 √
KEY √ √
L7 √
L19 √
L28 √
L29 √
L30 √
L31 √
80-02-M146EN (16/08/2011)
A7
Diagram
10
L32 √
L40 √
M1 √ √
M3 √ √
M4 √
M4C √
M5 √
M5C √
M6 √
M8 √
M9 √
M11 √
M12 √
M101 √
MA √
MC1 √
MC2 √
MC3 √
ML1 √
ML2 √
ML3 √
MP √
R1 √
R5 √
R6 √
R7 √
R8 √
80
R9 √
R10 √
R11 √
R12 √ √ √
R13 √ √ √
R14 √
R15 √ √
R16 √ √
R19 √
R20 √
R21 √
R22 √
R23 √
R24 √
R25 √
R26 √
R27 √ √
(16/08/2011) 80-02-M146EN
A8
Diagram
10
R28 √
R29 √
R30 √
R31 √
R32 √
R33 √
R34 √
R35 √ √
R37 √ √ √
R39 √
ROC √
S1 √ √ √
S2 √ √
S2TB √
S3 √ √
S3TB √
S4 √ √
S5 √ √
S8 √
S9 √
S10 √ √
S11 √
S12 √
S13 √
S14 √
S15 √
S16 √
80
S17 √
S18 √
S19 √
S21 √
S22 √
S23 √
S24 √
S25 √
S26 √
S27 √
S28 √
S35 √
S36 √
S37 √
S40 √
SQ √ √ √
STR1-1 √
80-02-M146EN (16/08/2011)
A9
Diagram
10
STR1-2 √ √ √ √
STR1-3 √ √
STR1-√ √
T1 √
X9 √ √ √ √ √ √
X12 √
X23 √
X26 √
X28 √
X29 √
X32 √
X33 √
X37 √ √ √ √
X38 √
X39 √
X40 √
X41 √ √
X42 √
X44-X45 √ √ √
X46 √
X47 √
X48 √
X52 √
X54 √
X55 √
X57 √ √
X73 √
80
X74 √
X75 √
X76 √
X96 √ √
X97 √
X99 √ √
X100 √
X101 √
X102 √
X103 √
X107 √
XA √ √
XAS √
XB √ √
XCD √
XD24 √
XD25 √
(16/08/2011) 80-02-M146EN
A10
Diagram
10
XDG √
XOC √
XPA √
80
80-02-M146EN (16/08/2011)
A11
FUSES AND RELAYS IN THE CAB

Ref Description
F1 Large mixing bucket power supply fuse (30A)
F2 Small mixing bucket power supply fuse (15A)
F3 Pneumatic seat power supply fuse (15A)
F4 Emergency pump + brake pressure switch + gear electrovalve power supply fuse (15A)
F5 Headlamp switch working at top of jib power supply fuse (15A)
F6 Stabiliser control panel power supply fuse (15A)
F7 Logic card / anti-overturn instrument power supply fuse (15A)
F8 Heating fan power supply fuse (10A)
F9 Headlamp dipping + acoustic warning power supply fuse (10A)
F10 Headlamp switch working in front of cab power supply fuse (10A)
F11 Headlamp switch working in rear of cab power supply fuse (10A)
F12 Power supply fuse downstream of economiser for platform (10A)
F13 Heater power supply fuse (20A)
F14 “30” emergency switch power supply fuse (10A)
F15 Fuse “30” car radio + connector provision for power supply (10A)
F16 Fuse Danfoss power supply from logic (10A)
F17 Chain breakage system relay power supply fuse (10A)
F18 Optional double triple output power supply fuse (10A)
F19 Power supply fuse rear windscreen wiper (10A)
F20 Power supply fuse hydraulic exclusion system (10A)
F21 Upper windscreen wiper power supply (10A)
F22 Manipulators power supply fuse (15A)
F23 Switch illumination power supply fuse (10A)
F24 Thermostat power supply fuse (7,5A)
F25 Steering Power supply fuse (7,5A)
F26 Gear change power supply fuse (7,5A)
F27 Indicator lights power supply fuse (7,5A)
F28 Power supply fuse tower alignment proximity sensor (7,5A)
F29 Power supply fuse upstream of economiser for platform (10A)
F30 Anti-overturn exclusion key power supply fuse (10A)
F31 Economiser excitation relay power supply fuse (7,5A)
F32 Car radio + antitheft power supply fuse (7,5A)
80
F33 Electronic transmission gearbox power supply fuse (20A)
F34 Mercedes Engine Diagnostics Fuse (10A)
F35 Window Winder Fuse (15A)
F36 Provision for rear window deicer fuse (20A)
F37 Rear windscreen wiper fuse (10A)
F38 Cigarette lighter “30” fuse (20A)
F39 Mercedes engine control unit “30” fuse (10A)
F40 Mercedes engine diagnostics Fuse (10A)
R1 Intermittence
R5 Relay Mercedes engine control unit
R6 Relay chain breakage system
R7 Double triple output switch power supply relay
R8 Cab aligned relay
R9 Door microswitch relay
R10 Forward gear relay
R11 Reverse gear relay
R12 Danfoss valve relay power supply
R13 Start permission relay
R14 Relay shut down transmission
(16/08/2011) 80-02-M146EN
A12
Ref Description
R15 Economiser excitation Relay
R16 Hydraulic system exclusion relay
R34 Slow/fast gear bistable relay
80
80-02-M146EN (16/08/2011)
A13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
C
F10
F1
10
10
15
15
10
15
15
15
15
30
F11
F20
10
20
10
10
10
10
10
10
10
10
E
F30
F21
7.5
7.5
7.5
7.5
7.5
10
10
10
15
10
G
F31
F40
7.5
7.5
10
20
20
10
15
10
20
10
I
R1 R34
R5 R6 R7
80
M
R8 R9 R10
O
R11 R12 R13
R14 R15 R16
(16/08/2011) 80-02-M146EN
A14
FUSE BOX AND RELAYS ON TRUCK

Ref Description
D25 Diode 3A
D26 Diode 3A
D27 Diode 3A
F49 Reversing lights power supply fuse (7,5A)
F50 Fuse rear axle oscillation (7,5A)
F51 “15” auxiliary socket power supply fuse (10A)
F52 Main stabiliser relay power supply fuse (10A)
F53 Sidelights/reset gears Fuse (10A)
F54 Stop light relay power supply fuse (10A)
F55 “30” Mercedes engine control unit Power supply fuse (25A)
F56 Dipped headlights power supply fuse (15A)
F57 Main beam power supply fuse (15A)
F58 Fuel heater fuse (20A)
F59 Oil cooling fan 1 power supply fuse (25A)
F60 Oil cooling fan 2 power supply fuse (25A)
F61 Fuse Sidelights power supply (7,5A)
F62 Sidelights power supply fuse (7,5A)
F63 Sidelights “30” auxiliary socket power supply fuse (10A)
F64 Provision not connected
R19 Relay “15” under key
R20 Stop light relay
R21 Main beam relay
R22 Dipped beam relay
R23 Main stabiliser electrovalve relay
R24 Rear axle oscillation permission relay
R25 Fan 1 oil cooling relay
R26 Fan 2 oil cooling relay
R27 Engine starting relay
R28 Reversing light relay
R29 Front right stabiliser beam relay
R30 Rear left stabiliser beam relay
80
R31 Rear right stabiliser beam relay

R32 Front left stabiliser beam relay
R33 Rear axle oscillation relay
R37 Start command/lights relay
R39 Glow plug remote switch excitation
80-02-M146EN (16/08/2011)
A15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
C R37 R19
E R20
R26
R27
G
R33
F60
F49
I
F61
F64
C1
K R39
D25 D32
80
M
(16/08/2011) 80-02-M146EN
A16
1 - ENGINE STARTING / COOLING FANS
COMPONENTS
Ref Description Position on the diagram
B1 Battery 12V O4
C1 4 IN+ 4 OUT circuit O16
D2 Diode 3A E29
DM Gear change C40
F15 “30” radio/connector provision power supply fuse position (10A) C35
F23 Lighting switch power supply fuse (10A) C3
F26 Gear change power supply fuse (7,5A) C36
F28 Tower alignment proximity sensor power supply fuse (7,5A) C34
F29 Economiser power supply fuse platform economiser (10A) C26
F30 Anti overturn exclusion key power supply fuse (10a) C35
F31 Economiser excitation relay power supply fuse (7,5A) C28
F32 Car radio/anti theft power supply fuse (7,5A) C37
F39 Mercedes control unit fuse “30” (10A) C3
F50 Rear axle oscillation fuse (7,5A) C33
F55 Mercedes control unit power supply fuse “30” (25A) C41
F58 Fuel heater fuse (10A) C4
F59 Oil cooling fan 1 power supply fuse (25A) C18
F60 Oil cooling fan 2 power supply fuse (25A) C22
F75 Main fuse M4
G Alternator O13
I10 Platform exclusion key E34
I22 Emergency domed pushbutton G35
I73 Engine start permission with I10 activated G32
I76 1450 r.p.m. switch C31
KEY Starter panel K7
M1 Starter motor O8
M5 Oil cooling fan 1 K19
M6 Oil cooling fan 2 K22
M9 Diesel filter heater G3
80
R8 Cab aligned relay I25

R13 Start permission relay C24
R15 Economiser excitation Relay C28
R19 Relay “15” under key C15
R25 Fan 1 oil cooling relay C18
R26 Fan 2 oil cooling relay C21
R27 Engine starting relay O11
R35 Economiser remote switch C11
R37 Switch on lights command relay C8
R39 Glow plug remote switch relay I29
STR1-2 Instrument connector (STR1-2) Q30
X28 Connector provision for preheating relay O40
X29 Connectorand provision for preheating I41
X37 Antitheft connector E39
X44-X45 Check warning lights Q25
X47 Provision for air preheating O38
X48 Provision for air preheating O35
X57 Hydraulic oil temperature light K20
80-02-M146EN (16/08/2011)
A17
ELECTRICAL DIAGRAM “STARTING / COOLING FAN”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A A
X3-6
R2.5
F60 25A
F29 10A
RN2.5
R2.5
RNnr.13
RB1.5
R2.5
F59 25A S4
RB1.5
RB1.5
M 2.5
F31
M2.5
R1.5
7.5A
RN4
F39 10A
F58 20A
F23 10A
RB1.5
R4
RNnr.13
CVnr.1
X3-A-B-C
C C
LN2.5
DM
V2.5
R2.5
R37
7.5A
7.5A
7.5A
F26 7.5A
R19 R26 R13 R15
F55 25A
R35 R25 I76
10A
10A
ZV
M4
AH
R4
M2.5
R2.5
N
M4
ZG 86 LS 86 ZV AC Mnr.3 1 +
F50
VB VB 30
F30
F28
F32
30 30 30 30 30 30
F15
86 86 86 86 86 10
0
X5-4
XM3-12
X21-33 1 0 1 2
RB1.5
R1.5
MV1.5
V
A1.5
R4nr.1
X13-A
X8-3
33
BV 85 N 85 N 85 NG 85 NG 85 N 85 N 85 1450
87 87a 87 87 87a 87 87a 87 87a 87 87a 87 87a
X4-36
X3-1
X4-39
X3-16
RpM 5 9 1 0 2
X1-33
X20-E
S4
LOKED
RN4
IGNITION/LIGHTS ECONOMIZER OIL OIL STARTING ECONOMIZER SWITCH
V2.5
LN2.5
LS
GZ1.5
BV
R10
CONTROL RELAY WITH KEY COOLING FAN EXCITATION
AC
REMOTE COOLING FAN CONSENT
N
REVERSE/FORWARD
CONTROL SWITCH “15” RELAY RELAY 1 RELAY 2 RELAY RELAY GEAR LEVEL
X4-5
X4-22
X21-19
R2.5
X20-I
X17-J
X20-G
E X21-1 E
XM4-1
19
I10
1
S1.5 XD2-8 XD2-2 X4-14

IN "+V" BEFORE ECONOMIZER JP6-4
X27-6 R2.5
X17-H
R2.5
X2-8
M GL MV1.5
X17-1
X1-1
X37
X13-14 X6-20
M2.5
S1.5
X27-5
IN "+V" BEFORE ECONOMIZER JP4-3
D2
X19-42
X19-38
X19-39
X19-36
X19-37
GZ
GZ
M9 M1.5 RN1.5 I73 R

XM1-1
1
X27-8
HEATER
GASOIL 3 N 2
PUMP
M1.5 CB1.5 M1.5 M1.5nr.2 M1.5nr.2 #% 3

N2.5
01
2 60 4
G X1-32
I22 EMERGENCY
BUTTON
ZVnr.1
+ 0
5 G
X17-I
X21-32 6'
ZV *%
32
X4-40 '6 6
M1.5nr.3 (1
7
64
8
RL

X29
A1.5
X4-37 M1.5
R8 1 PRE-HEATING CONNECTOR
V
R39
V 86 30 A
RB1.5
86 30
X1-2 X18-10 X17-11
M1.5
ZG
M1.5
I XM4-2 35 X27-15 I
P 0 1 23 10 5 6 8 7 3 4
SN X1-27 X18-16 X17-5
85 SN
NG
85 G*
LN2.5
G*
V2.5
N2.5
N2.5
XM2-13 X27-1
N
87 87a 87 87a 44
PRE-HEATING PRE-HEATING
X20-A-B-C-D
2 RELAY 1 RELAY
MV
1 2 X1-25 X18-14 X17-7 MR*
X27-3
LG
MR*
XM2-14
KEY 42
R2.5
MH*
START ENGINE X27-4
KEY
2 2
1 1
M5 M6 A*
X1-26 X18-15 X17-6
A*
OIL COOLING FAN 1 OIL COOLING FAN 2 XM2-15 43 X27-2
X21-31
X20-4
X4-8
X4-7
K K
X57
X17-A-B-C-D-E-F-G
X18-A-B-C-D X2-A-B-C-D X3-H-I-J HYDRAULIC OIL
X17-12
47 TEMPERATURE BULB
X1-31
31
F75 125A
80
XM1-10
XM4-7
XM2-9
M M
RNnr.13
N70
MBnr.3
N50
RNnr.13
RNnr.13
R25
10
11
12
13
14
15
16
18
17

ALTERNATOR
ZG
30 STARTING ENGINE
01 02 03 04 05 06 07 08 09 10 11 12 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
M1 X17-4 X20-2
G HR
O O
MV Nr°2
MB Nr°2
R1.5
SN Nr°1
12V
B1 R27
MVnr.1
MBnr.3
BATTERY
C1
HR
ZG
SN
LG
ZG 86 30
N
X48 X47 X28
X17-3 X20-11
(3) (4) (8) (2)

IN 1 IN 2 IN 3 IN 4 GLOW PLUGS GLOW PLUGS GLOW PLUGS
L1.5
M (1) 4 INPUT 4 OUTPUT
PRED. PRED. RELAY PRED.
2
CONNECTOR CONNECTOR
2
W
50 N CONNECTOR
N 85 CICUITS GND (6)
87 87a ZV
1
3
1
3
2
1
(10) VCC
IGNITION RELAY
L1.5
OUT1 OUT2 OUT3 OUT4

(11) (5) (9) (7)
X27-12
STR1-2
X20-J
INDICATOR CHECK INSTRUMENT CONNECTOR

VB
Q X44-X45 Q
X17-L
X18-I-J-K-L X2-I-J-K-L
48
X18-G-H X1-34
N10 L4 L1.5
46
X29-1 L4 L2.5 X5-1 X13-H L Nr3
X27-9 L4 L1.5 L1.5
JP5-3 NEGBATT XM4-3 XM3-6
X17-K X2-G-H L1.5
L2.5 JP2-7 NEGBATT
X27-11
.5
16
R 4
N
M
B1
R
R
S S
(16/08/2011) 80-02-M146EN
A18
80
80-02-M146EN (16/08/2011)
A19
2 - HYDRAULIC MOVEMENTS
COMPONENTS
Ref. Description Position on the diagram
A4 Anti overturning alarm buzzer Q26
D8 Diode 3A Q24
D9 Diode 3A Q25
D13 Diode 3A E10
D16 Diode 3A E7
D17 Diode 3A E8
D18 Diode 3A G11
D19 Diode 3A C32
D20 Diode 3A E32
D27 Diode 3A E24
F4 Fuse pump emergency/brake pressure/gear electrovalve (15A) C28
F6 Stabiliser control panel power supply fuse (15A) C22
F16 Danfoss logic power supply fuse (10A) C30
F20 Hydraulic system exclusion power supply fuse (10A) C23
F22 Key power supply fuse (15A) C2
F50 Rear axle power supply fuse (7,5A) C3
F52 Main stabiliser relay power supply fuse (10A) C26
HL1 Red lamp Q27
I11 Limited rotation proximity sensor 2 Q30
I22 Emergency domed pushbutton E21
I26 Stabiliser raised/lowered beam extend/retract switch O9/O10
I27 Beams/stabiliser selector switch O6
I28 Left front beam/stabiliser switch C21
I29 Front right beam/stabiliser switch C9
I30 Rear left beam/stabiliser switch C13
I31 Rear right beam/stabiliser switch C18
I41 Maximum raising microswitch Q29
I51 Anti-overturn exclusion key Overturning K23
I52 Limited rotation proximity sensor 1 Q34
80
I69 Levelling switch C6
I72 Optional exclusion switch G32
L28 Selected beam indicator light Q8
L29 Selected stabilisers indicator light Q10
L30 Beam extension/lowering stabiliser feet indicator light Q15
L31 Retract beams/raise stabiliser feet indicator light Q12
M3 Left side seat lever I36
M4 Right side seat lever C36
R12 Danfoss valve power supply relay G29
R16 Hydraulic system exclusion relay G22
R23 Main stabiliser electrovalve relay G25
R24 Rear axle oscillation permission relay O19
R29 Front right beam/stabiliser relay G7
R30 Rear left beam/stabiliser relay G10
R31 Rear right beam/stabiliser relay G15
R32 Front left beam/stabiliser relay G18
R33 Rear axle oscillation relay O15
S1 Danfoss lifting electrovalve M29
S2 Danfoss extension electrovalve M30
(16/08/2011) 80-02-M146EN
A20
COMPONENTS
S3 Danfoss rotation electrovalve M31
S4 Danfoss traverse electrovalve M32
S5 Danfoss optional electrovalve M33
S9 Main stabiliser electrovalve M26
S10 Hydraulic circuit exclusion electrovalve M21
S11 Front right beam electrovalve M10
S12 Front left beam electrovalve M20
S13 Rear left beam electrovalve M13
S14 Rear right beam electrovalve M17
S15 Stabiliser retract/raise electrovalve M14
S16 Front right stabiliser electrovalve M9
S17 Front left stabiliser electrovalve M18
S18 Rear left stabiliser electrovalve M12
S19 Rear right stabiliser electrovalve M16
S23 Unlock rear axle electrovalve Q18
S26 Unlock rear axle electrovalve Q20
S35 Levelling electrovalve 1 M7
S36 Levelling electrovalve 2 M11
SQ Door microswitch K20
X9 Anti overturn circuit O23
X52 Rotation potentiometer kit O26
X55 Stabiliser calliper configuration connector M6
XD24 Right man present joystick diode connector Q35
XD25 Left man present joystick diode connector Q36
80
80-02-M146EN (16/08/2011)
A21
ELECTRICAL DIAGRAM “HYDRAULIC MOVEMENTS”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
N
4
N
M
X6-4 X14-29
R
RV
JP1-20 IN "PREUOM1"
X21-14 X2-6 X6-15 X13-19

HZ
14 JP5-1 OUT "GENSTA"
A X6-9 X14-5
A
AG1.5
JP1-9 OUT "DISTRDANF"
ML
M4
MV
MG
MS
N
N
N
X3-3
RIGHT ARM REST LEVER
AG1.5
RH
RN1.5
RH
VN
1
VN
10 1 10 1 10 1 10
M2.5
CL0.25
M2.5
M2.5
1 0 1 0 1 0 1 0 1 MICROSWITCH JOYSTICK
M4
RN4
M2.5
X6-38
C D19 CL0.25
2 MICROSWITCH JOYSTICK
C
F52 10A
F23 10A
F6 15A
F20 10A
XD3-8 X5-P
F16 10A
XD3-1 X11-T
15A
F50 7.5A
F22 15A
RVnr.1 HVnr.1 HV0.25

3 +12V AFTER MOVEMENT CONSENT SWITCH
I31
X14-36
I29 I30 I28
BR Nr°3
MH Nr°1
MR Nr°2
X1-30 BR Nr°3
F4
LEVELING 5 9 5 9 5 9 5 9
4
I69
RNnr.13
X14-17
RNnr.13
RNnr.13
FRONT RIGHT REAR LEFT REAR RIGHT X11-A
BRnr.2
BRnr.2
CV1.5
BRnr.2
FRONT
BRnr.2
RNnr.13
VN
HL
RN1.5
OUTRIGGER OUTRIGGER OUTRIGGER LEFT
RH
/BEAM SWITCH 5 PREDISPOSITION SIGNAL

/BEAM SWITCH /BEAM SWITCH
A1.5
HV1.5
OUTRIGGER
RN1.5nr.1
X3-17
X3-G
X1-29
/BEAM
X6-30
6
OUT "OUTLIV" JP5-5
SWITCH
X8-ee
X1-7
X14-24 X11-B
X1-5
X1-8
X3-6
X1-6
AB AB
29
30
IN "BRACAB" JP1-11 7 TILTING SIGNAL

X21-30
X11-bb
X14-2
VB
X21-29
VB
5
IN "SOLCAB" JP1-15 8 LIFTING SIGNAL
I22 X14-23 X11-C
X21-7
X21-8
X21-5
XD1-27
X19-9 9
X8-bb
D20
X1-6
E HV0.25
E
BRnr.2
XD3-7 XD3-2 X5-G X11-U
EMERGENCY BUTTON RVnr.1 HVnr.2
X7-T
MH
RVnr.1
MR
X19-8
D16 D17 11
D13
HZ
D27 12
HV0.25
ZG
X4-30
ZG
BRnr.3
CL0.25
ZG
X13-9 X11-cc X53-2
OUT "EVOPT" JP3-11 HV0.25
XD1-35
XD2-1
D18 XD2-7
JP1-24 OUT"PREUOM2" HV0.25
RVnr.1 X6-6 X14-28
RNnr.13
17
BN1.5
RN1.5
MG
R29
MV
R30 R32 R16 R23 R12
MS
R31
RV
ML
G G
RVnr.1
B
18
BL 30 BL 30 BL 30 BL 30 30 30 30 1 10
86 86 86 86 86 ZG 86 RVnr.1 86 1 0 19
20
21
I72 5 9 N
22 GND
N 85 N 85 N 85 N 85 N 85 N 85 N 85 OPTIONAL
EXCLUSION 23
BN
N
87 87a 87 87a 87 87a 87 87a 87 87a 87 87a 87 87a SWITCH
FRONT/RIGHT REAR/LEFT REAR/RIGHT FRONT/LEFT HYDRAULIC OUTRIGGER FEEDING DANFOSS 24
BR1.5
RV Nr°2
CN1.5
GR
CR
AG
CN
OUTRIGGER/BEAM OUTRIGGER/BEAM OUTRIGGER/BEAM
GL
VALVE RELAY
HL
LR
OUTRIGGER/BEAM CIRCUIT VALVE
C
RELAY RELAY RELAY RELAY RELAY B

EXCLUSION 25 +12V AFTER MOVEMENT CONSENT SWITCH
X19-3
I I
M3 LEFT ARM REST LEVER
JP3-10 OUT "EVSOL"
JP3-4 OUT "EVROT"
JP3-1 OUT "EVBRA"

OUT "EVSFI"
CL0.25
X21-3
X53-1
JP1-17
CL0.25
HN
OUT"EVRIE-STA" JP1-21 IN "ANTIRIB" 2 MICROSWITCH JOYSTICK
HV0.25
3
X14-1
X14-3
JP3-7
4
X7-S
X1-3
X2-7
MH
X6-14
5 OPTIONAL SIGNAL
X6-12
BV1.5
G
S
V
L
SQ 6
X19-33
X19-32
X11-dd
X19-31
X19-34
X19-35
X19-28
X19-29
X19-30
X13-4
X13-3
X6-34
X13-6
17
X11-D
X13-7
K K
X2-3
S
7
X4-34
ROTATION SIGNAL
SG
X21-17
8 TELESCOPE SIGNAL
4
HV1.5
X5-L
DOOR
X21-4
HB
BV1.5
MICRO
I51
HN
HV0.25
NR
BL
A
OUTRIGGERS
X19-21
X4-6
X19-12
CN1.5
CN1.5
CN1.5
CN1.5
X11-F
OUTRIGGERS
MR
GR
AG
11
CR
CN
MH
GL
HL
LR
BR1.5
VALVE
C
L
S
V
HB
COMPASS
CL
CONFIG.
12
S35 S16 S11 S36 S18 S13 S15 S19 S14 S17 S12 S10 S9 S1 S2 S3 S4 S5 HV0.25
X14-19
VN1.5
VN1.5
SAFETY
VN1.5
80
N SYSTEM
N
N
N
N
N
N
N
N
N
N
FRONT HYDRAULIC
2
FRONT LEVELING REAR LEFT REAR LEFT OUTRIGGERS REAR RIGHT REAR RIGHT FRONT LEFT FRONT LEFT EXCLUSION LIFTING TELESCOPE ROTATION TILTING CL0.25
LEVELING RIGHT CIRCUIT OPTIONAL 14 MICROSWITCH JOYSTICK
RIGHT OUTRIGGER RETRACTION OUTRIGGER BEAM VALVE OUTRIGGER BEAM VALVE KEY DANFOSS
N
OUTRIGGER BEAM VALVE 2 VALVE BEAM VALVE DANFOSS DANFOSS DANFOSS DANFOSS
M X55 1 VALVE
VALVE /RISING VALVE VALVE VALVE EXCLUSION
VALVE VALVE VALVE VALVE HV0.25 M
N
VALVE VALVE VALVE 15 +12V AFTER MOVEMENT CONSENT SWITCH
SG
HV0.25
IN "SFICAB" JP1-2
X8-H X6-11 X11-R 17
18
OUTRIGGERS RETR./EXT. BEAM REAR AXLE REAR AXLE
VN1.5
RG1.5
VN1.5
VN1.5
/BEAMS LOW./RISED. OSCILLATION

A1.5
OSCILLATION 19
SELECTION OUTRIG. RELAY
R33 R24
RB
RL
CONSENT RELAY
SWITCH
20
BS
BL
VALVE 3 4
N
B
S
1 7 8 10 10 BS 86 30 ZR 86 30
2 1 0 2
1 0 1 2 3 4 21
P N M L K J H V
R
X21-20
X21-37
N
3B6 U ROTATION
22 GND
ANTI-TILT CIRCUIT
O S
POTENTIOMETER KIT
23 O
I26 G F E D C B A T
20
I27
X6-36
5 9 1 7 2 8 9
6
24
85
X52
BRnr.2
NL
85
BRnr.2
N N
NR
A
RNnr.13
BL
87 87a 87 87a B
X9 25 +12V AFTER MOVEMENT CONSENT SWITCH
RG1.5
37
RG1.5
X11-G
X5-S
X4-27
RN1.5nr.1
X20-18
X14-26
I41
X2-11
L29
X4-29
NR
L31
X14-41 X6-25 X2-9
RB
RL
NL
L28 L30
RN1.5nr.1
MAXIMUM
1 1
A4
CH
1 1
HL1 RISING
X6-16
N
MICRO
RN
X6-17
X6-22
CV
X14-20 X11-E
CV
CL
CL
N
RG1.5
X4-28
N
RED
RG1.5
Q N Q
XD1-22
XD1-23
X14-18
LAMP
I11
V
I52
X13-18
ZL
D9
X13-17
X14-13
X13-12
2 2 2
2
S23 S26 LIMITED LIMITED
GH
D8
CV
ROTATION
PILOT/OUTRIG.
PILOT LIGHT
PILOT LIGHT
OUTRIGGER
ROTATION
PILOT/OUTRIG.
B B
SELECTED
SELECTED
SAFETY 2 PROXY 1 PROXY

N
X7-M
RETRACION
N
1
2
2
1
EXTENSION
BL
REAR AXLE REAR AXLE SYSTEM
N
IN "MANCAB" JP1-10
JP5-4
XD24 XD25
JP3-5
IN"CHI3B6" JP1-7
C A
N
C A
BEAMS
OSCILLATION OSCILLATION BUZZER

LOWER.
OUT"OUTCC" JP5-2
IN "OUTSTA" JP3-3
BEAMS
RISING
VALVE
IN "ROTCAB" JP1-23
VALVE
IN "ESCSAL" JP1-22
BEAMS
C A C A
1
2
2
XD1-31
XD1-30
IN "INSTA"
X4-43
B
IN "BLPOPOS"
X6-35
S S
(16/08/2011) 80-02-M146EN
A22
80
80-02-M146EN (16/08/2011)
A23
3 - SAUER DANFOSS TRANSMISSION
COMPONENTS
A4 Anti overturning alarm buzzer Q12
C2 4 IN+ 4 OUT circuit I12
D3 Diode 3A E17
D4 Diode 3A G17
D8 Diode 3A K17
D9 Diode 3A K17
D21 Diode 3A G17
D22 Diode 3A G17
DM Gear change C21
F4 Emergency/brake pressure/electrovalve gear pump fuse (15A) E4
F6 Stabiliser control panel power supply fuse (15A) E4
F22 Manipulators power supply fuse (15A) C4
F25 Steering fuse (7,5A) A4
F33 Danfoss electronic transmission control unit power supply fuse (20A) A4
F53 Position/reset gears lights fuse (10A) C4
HL1 Red lamp Q11
I1 Parking brake switch C9
I2 Slow/fast switch C37
I3 Gear change switch C6
I4 Switch Gear change reset C13
I24 Steering switch C33
I51 Anti overturn exclusion key I19
I55 Stop pressure switch G27
I81 Translation safety bypass switch G14
I102 Danfoss electronic transmission setting authorisation I31/I32
L40 Danfoss control unit alarm indicator light Q28
R5 Relay Mercedes engine control unit G29
80
R9 Door microswitch relay C28
R10 Forward gear relay C23
R11 Reverse gear relay C26
R14 Relay shut down transmission C17
R34 Slow/fast gear bistable relay G38
S8 Parking brake electrovalve Q10
S21 Forward electrovalve Q24
S22 Reverse electrovalve Q26
S24 Crab steering electrovalve Q30
S25 Concentric steering electrovalve Q32
S27 High speed electrovalve Q33
S28 Low speed electrovalve Q8
S40 Engine displacement reduction Q29
SQ Door microswitch C27
SRT1-2 Instrument connector (STR1-2) O7
STR1-3 Instrument connector (STR1-3) Q6
X9 Anti overturn circuit I24
X37 Antitheft connector G26
X44-X45 Check warning lights G3/G4
(16/08/2011) 80-02-M146EN
A24
COMPONENTS
X96 Connector for I18047 Q37
X97 Danfoss settings block Q39
X99 Bus ring closure J1939 Q13/S13
X102 Electronic brake pedal Q14
XA MC024-021 Danfoss control unit connectors/A1 Q16
XB MC024-021 Danfoss control unit connectors /B1 Q22
XPA Electronic accelerator pedal Q34/Q35
80
80-02-M146EN (16/08/2011)
A25
ELECTRICAL DIAGRAM “SAUER DANFOSS TRANSMISSION”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A A
.3
R
4
LN
N
M
R
M2.5 F33 20A X4-3
M1.5 F25 7.5A X3-12

ZR1.5
M2.5 F22 15A X14-2 X7-T BV1.5 SQ
HV1.5
M2.5 F26 7.5A X3-16

ZVnr.1
C I3 ENGAGED
GEAR MICRO C
RN2.5
F53 10A X19-10 X21-15 X1-15
15
RNnr.13
RN GV
GMnr.1
RNnr.13
Cnr.1
X19-24
ZR1.5
ZR1.5
HSnr.1
F28 7.5A X3-4
R14 DM R10 R11 R9 I2
I1 I4 I24
VH
VM
ZV
GV
CB
VN
VN
M2.5
V
N
V
5 6 10 3 4 10 AN 86 30 + 86 30 SM 86 30 B1.5 86 30 4 8 3 7 10 3 4 10
1 0 1 0
F23 10A X3-6 1 0 2 2 1 0 1 0 2
NLnr.1
M4 ZV
RNnr.13
M2.5 F6 15A X3-G

PARKING 1 7 2 8 9 1 7 2 8 9 N 85 NV 85 NV 85 N 85
BRAKE 87 REVERSE 87a 87 87a STEERING SLOW/FAST
HV1.5 SWITCH 87a 87 87a 87
SWITCH 1 0 2 SWITCH SWITCH
GV
AN
/FORWARD 2 6 1 5 9 1 7 2 8 9
VMnr.1
DOOR MICRO
VMnr.1
FORWARD REVERSE
NV
BREAK GEAR
F4 GEAR
VMnr.1
GEAR
X4-11
15A
RNnr.13
SWITCH
VM
M2.5 RN1.5nr.1 MOVEMENT MOVEMENT
VN
VB
MOVEMENT
VG
BC
NLnr.1
BOX
AV
N
SM
ZR1.5
LEVER
N
RELAY RELAY RELAY RELAY
E VN X4-13 E
XM4-16
INDICATOR
CHECK X4-12
X8-H
X7-S
XD2-9
D3 XD2-3
GMnr.1
HV1.5
X3-18
X1-28
01 02 03 04 05 06 07 08 09 10 11 12 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
BY-PASS SAFETY
TRASLATION
XD2-10
D4 XD2-4
HSnr.1
RNnr.13
X108-D
X108-C
SWITCH
40
I81
VN
Cnr.1
XD3-6
D22 X6-22 X13-12
X21-40
XD3-4
VH
AN
1 10 AN
X4-19
X4-20
1 JP5-2
X37
0 OUT"OUTCC"
1
RN1.5nr.1
X4-10
(3) (4) (8) (2)
G G
RNnr.13
X14-10
IN 1 IN 2 IN 3 IN 4 XD3-5
D21 XD3-3
Cnr.1
2

X19-19
(1) W
R5
NR
BC
AV
5 9 #%
Cnr.1

N
(6) 01 3
R
GND
S
ZV
X8-gg
X8-hh
X44-X45 VN (10) VCC 60
I55
86 30 1 0 1 10 6 2 4
AN
ZVnr.1 4
N
+ 0
N
OUT1 OUT2 OUT3 OUT4
P
(11) (5) (9) (7) ZV 6'

R34
X4-28
*% 5
p
M N
F
'6
ANTI-TILT CIRCUIT
C2
NZ
SLOW-FAST
CH (1 6 N 85
I102 5 9
X108-E
64 GEAR RELAY
E
RNnr.13 X14-26 BRAKES 87 87a
4 INPUT 4 OUTPUT 3 8 5 1
RN
7 PRESSURE
N
A
BV1.5
3B6
CIRCUITS JP1-7 DANFOSS
VH
D
CH
SWITCH
K L
I51
BV
BH
BV
RZ
X6-10 IN"CHI3B6" MODE SWITCH
A
8 MERCEDES ABILITATION
RN1.5nr.1
C
X3-9
ENGINE
X4-18
X4-17
CONTROL
J
UNIT RELAY
I RNnr.13
I
H
A
XM4-15
Cnr.1
U
T
V
MANITOU
SAFETY
X3-5
VN1.5
VN1.5
X9
SYSTEM
EXCLUSION
X3-9
KEY
XM2-1

K
GH
XD1-31
D9 XD1-23
A
K

RNnr.13

ZL
XD1-30
D8 XD1-22
A
X5-S

VN

10
11
12
80
13 BH
14
M 15 M
16 RZ
17
18
INSTRUMENT CONNECTOR STR1-2
XM4-12
XM4-14
XM4-13
XM2-5
X1-16
X1-17
X1-24
X2-2 X8-cc
X2-5 X8-dd
O O
24
25
38
GM Nr°1
HS Nr°1
X18-19
L Nr°3
RN1.5
RN1.5
RN1.5
X18-6
X18-7

X6-35
GM
HS
NR
AH
NB
VH
AB
X4-43

M
M
G
R
V
L
M
L
RZnr.1
R
18
RNnr.13
X20-5
SR Nr°1
SH Nr°1
SR Nr°1
SB Nr°1
SB Nr°1
SV Nr°2
X20-9
X19-6 X20-6
CAN
NR
RN
28
RZ
VGnr.1
RZnr.1
V G
Lnr.3
LINE
X7-M
X17-9 X18-5
X21-22

RN
RN
BH
AB
11
X17-10 X18-2
11
10
4
2
10
2
8
7
6
X102
X19-15
VB
X19-5
MC024-021 DANFOSS CEN.BOX CONN./A1 MC024-021 DANFOSS CEN.BOX CONN./B1
12
1
2
1
12
1
INCHING
3 2
RED
X99 PEDAL
XA XB L40 8 7 6 5 4 3 2 8 7 6 5 4 3 2
LAMP
A4
NB
1 9
9
X96 1
AH
HL1 XPA 4 1
VB
BUS J1939 CLOSED RING

1 ELECTRONIC I18047 CONNECTOR X97
SH
10
RZ
GM
VM
BH
VH
1
2
ACCELERATOR MODE
Q S28 S8 S21 S22 ! S40 S24 S25 S27 4 SWITCH 1
DANFOSS
Q
1 KOhm 1/4W
3 2
N
N
N
N
N
SAUER DANFOSS ELECTRONIC TRASMISSION BOX
1 KOhm 1/2W
DIODI 1Amp.
N
SLOW PARKING FORWARD REVERSE 2 CRAB CONCENTRIC FAST GEAR

N
MOTOR
N
120 Ohm
N
GEAR BRAKE SAFETY GEAR GEAR DISPLACEMENT STEERING STEERING VALVE

VALVE SOLENOID SYSTEM SOLENOID SOLENOID VALVE VALVE
N
VALVE BUZZER VALVE VALVE SAUER
ELECTRONIC
STR1-3 BOX ALARM
DIODO 1Amp.
INSTRUMENT CONNECTOR X99a LAMP 1 KOhm 1/4W

CAN-BUS RING
S S
(16/08/2011) 80-02-M146EN
A26
80
80-02-M146EN (16/08/2011)
A27
80
(16/08/2011) 80-02-M146EN
A28
4 - PLATFORM / RADIO CONTROL
COMPONENTS
A1 Acoustic warning S24
A5 Emergency pump buzzer O16
B1 Battery 12V O5
B2 Battery 12V O3
D5 Diode 3A G33
D6 Diode 3A G32
D10 Diode 3A M9
D11 Diode 3A M15
D12 Diode 3A M16
D14 Diode 3A M16
DM Gear change C33
E35 Emergency pump remote switch coil O13/O14
F4 Emergency/brake pressure/electrovalve gear pump fuse (15A) C11
F7 Anti overturn instrument card logic power supply fuse (10A) C2
F12 Power supply fuse downstream of platform economiser (10A) C40
F17 Chain breakage circuit relay power supply fuse (10A) C3
F18 Optional-double/triple output fuse (10A) C36
F29 Power supply fuse platform economiser (10A) C4
F30 Anti overturn exclusion key power supply fuse (10A) C35
F31 Economiser excitation relay power supply fuse (7,5A) C21
F75 Main fuse M6
F76 Fuse emergency pump remote switch Q13
HL1 Red lamp Q9
I9 Emergency pump remote switch C12
I10 Platform exclusion key G35
I25 Tilt/aerial rotation jib/3D platform switch I35
I70 Radio control connector C35
80
KEY Starter panel E4

M1 Starter motor O8
MC1 Chain 1 microswitch K24
MC2 Chain breakage microswitch 2 I24
MC3 Chain breakage microswitch 3 I24
MP Emergency pump O15
R6 Relay chain breakage system G14
R15 Economiser excitation relay economiser C20
R27 Engine starting relay C38
R35 Economiser remote switch C16
R37 Switch on lights command relay G21
SRT1-2 Instrument connector (STR1-2) I4
X9 Anti overturn circuit G3
X37 Antitheft connector I28
X73 3D Platform rotation inclination K40
80-02-M146EN (16/08/2011)
A29
ELECTRICAL DIAGRAM “PLATFORM / RADIO CONTROL”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
.3
N
R
LN
R16
A A
M2.5
M2.5
M2.5
M2.5
RB1.5
RB1.5
RB1.5
M2.5
M2.5
M4
F26
X3-A-B-C
7.5A
F30
F4
15A
F18
F12
F31
10A
10A
10A
7.5A
F17
ZVnr.1
F29
F23
RN1.
5nr.1
10A
10A
F7
10A
10A
X6-20 X13-14 X6-20 X13-14 X20-11 X17-3
GN2.5
X4-39
HN2.5
RNnr.13
X27-12
C C
M1.5
X3-5
MV1.5
X3-16
R1.5
BR
ZV
I70
M4
R13 I9 R15 DM R27
S4
RNnr.13
R35
AH
ZB1.5
X13-1
Mnr.3
5 6 10 30 + 5 6 10
AC 86 30 LS 86 Mnr.3 86 30 X14-15 X6-2 X8-P 1 0 2 ZG 86 30
SL
1 0 1 0
X15-B X16-B XA-J
X22-J
1 0 2
X70-13
RN1.5
CB1.5
X22-U
REVERSE
NLnr.1
AC
7 2
SM
1 8 9 1 7 2 8 9
ZV
/FORWARD
EMERCENCY BUTTON
85 N 85 85 GEAR N 85
C1.5
N N
CB1.5
N
RADIO
BR
EMERGENCY
REMOTE CONTROL
5 LEVER
N
6 CONTROL
REMOTE CONTROL
87 87a PUMP SWITCH 87 87 87a 87 87a
XD2-6 X4-12
CONSENT SWITCH
XD2-5 X4-13
CONSENT SWITCH
X3-6
X5-2
X4-5
X4-37
PREDISPOSITION
SWITCH
3 2
X4-4
STARTING CONSENT ECONOMIZER IGNITION RELAY
LS
ECONOMIZER
R10
L1.5
BV
MOUVEMENT
MOUVEMENT
RELAY REMOTE
E CONTROL SWITCH
EXCITATION RELAY E
X4-22
X14-32 X5-H
ZL
CR
ZL
S1.5
BASKET
+12V
+12V
M1.5
M1.5
RB1.5
KEY
X22-T
P01 23 JP4-9 IN "CONCES" JP1-8 IN "POSRAD"
10 5 6 8 7 3 4
JP4-2 IN "CEST23M"
X14-14 X6-30 X8-R
JP6-3 IN "SELCES"
M1.5nr.1
HN2.5
1 2
START
R2.5
ENGINE
KEY I10
NLnr.1
X14-8
SM
X5-3
D6
X6-8 X6-8
G D5
ZB
G
X108-L-M
R2.5
X13-8
P N M L K J H V
R6 R37 1
ZB
R
ZVnr.1
GN
X9 3B6 MZ N
HG
GNnr.1
GV
U
X3-H-I-J
X1-33
ZV
X21-33
HN1.5
X21-19
ANTI-TILT CIRCUIT ZB 86 30 X15-R ZG 86 30
CZ
CZ
X5-W
33
X5-V
S T
G F E D C B A
X15-D
X15-P
X15-T
X108-A-B
X51-2 X11-1
8 7 6 5 4 3 2 1 BASKET
XD2-11
XD2-12
X15-ff
X13-B EXCLUSION
G
KEY
X71-2
X71-1
X51-5
X37 ANTITHEFT
STR1-2
X16-R
BASKET PREDISPOSITION
INSTRUMENT CONNECTOR CONNECTOR
XM3-5
XM3-4
RNnr.13
X47-1
X5-J
X16-D
85 85
X16-P
GN2.5
BV
X16-T
19
MZ
X22-G
BASKET PREDISPOSITION - CHAINS MICROSWITCH
X22-D
AERIAL JIB - 3D BASKET

87 87a 87 87a I25
+12V SUPPLY PROXY

CHAIN
MC3
GZ1.5
BREAKING
X2-8
4 8 3 7 10
2 1 0
G
I 1 I
X3-7
X3-8
SYSTEM
YELLOW LAMP
XB-H
XB-A
XB-F
8 1
XA-K
RELAY BREAKING
2 CHAIN 7 6 5 4 3 2
X4-42
MICRO 3
X21-1
3
X20-I
X5-B
X5-A
BG
MC2 2 6 1 5 9
X70-18
X70-23
5 RNnr.13
X70-4
REMOTE
+12V
1
SN1.5
C1.5
X17-1
BREAKING CONTROL
N
X6-13
AERIAL JIB - 3D
X70-14
X2-A-B-C-D
6 CHAIN
X1-1
G2.5 ZB BASKET 2°/3° EXIT
X51-4
MICRO 2
X51-3
7 INCLIN/ROT SWITCH
GZ
G1.5
GZ
G1.5
X14-35
X14-34
8
4 MC1
X11-3
X11-2
XM1-1
X27-8
9
X14-2
X73
+VBAT JP1-14
BREAKING
+VBAT JP5-6
10 CHAIN C2.5
X13-D
X13-C
X14-27
MICRO 1 2
11 IN "CONCES" X22-N
12 JP2-1 SN2.5
GL 1
X22-R
X22-P
X47-2
K 13 X22-B K
+12V
RL AVAILABLE ONLY
14 JP2-6
FOR MRT A&K
15 IN "SOLCES"
ZB
MV RL GL
ACCELERATOR SWITCH
16
X15-gg
INCLINATION/ROTATION
AERIAL JIB - 3D BASKET
X4-26 XD1-28
X15-N
X3-9 N
IN "PRECES" JP4-10
17 CG
18 +12V X15-3 X16-3 XB-1 X70-21
SOLENOID VALVE
CONTROL
PREDISPOSITION
47
REMOTE
BV
BR2.5
X18-A-B-C-D
ELECTRONIC
X22-F
IN "BRACES" JP2-2 NG
JP6-1 OUT "MARINS"

IN"PENDOLO"
XM2-1
BN2.5
X16-N
X15-2 X16-2
X4-46
BASKET
XA-2 X70-22
BASKET PRESENCE
G1.5
IN "OPTCES" JP2-5 CG
X22-H
80
X20-A-B-C-D XD1-24 XD1-25
Xb-G
X5-4
HS UNLOCKED 3D BASKET VALVE

M F75 M
JP3-8
X17-A-B-C-D-E-F-G- RG X22-C X15-V X16-V XA-L X70-15
D11
D14
D12
X5-E XD1-26 IN "SFICES" JP2-9 GM
X70-24
OUT"MOVCES" JP6-2
+12V
X13-A
125A X22-M
MV
CZ
R25 IN "MANCES" JP2-11
MV RG GL
X13-10
S4
D10 X15-F X16-F XB-J X70-2

N50
VN
X14-33
CR
CR
IN "SOLCES" JP4-11
X2-10
PREDISPOSITION
S1.5
JP4-3 IN "+V" BEFORE ECONOMIZER BG
XD1-33
XD1-36
XD1-34
30 STARTING ENGINE OUT "P0SRAD" JP2-3 +12V X15-L X16-L XA-C X70-3
+12V
S1.5 SV
JP6-4 IN "+V" BEFORE ECONOMIZER IN "SFICES" JP4-7
X15-dd
X15-ee
X15-1
BG X22-A
X15-C
M1 OUT "P0SRAD" JP2-10
39
+12V
XD1-32
B2
X18-18
B1 ML X22-E ML X15-A X16-A XA-H X70-12

X20-J
IN "ROTCES" JP2-12 CL
IN "MANCES" JP4-6
X4-44
X15-G X16-G XA-D X70-8

X16-ee
A5 BN
X15-S
X15-W
O IN "OPTCES" JP4-1 O
X16-dd
X4-43
X16-C
X16-1
EMERGENCY PUMP SWITCH
X22-V HS X16-E XA-B X70-6

BR
12V BATTERY
12V BATTERY
LN
MP
CR IN "BRACES" JP4-5
E35
BASKET PRED. - START ENGINE
X16-S
X15-E X16-J XA-A X70-5
M
X17-L
XA-N
BASKET PREDISPOSITION GN
X7-M
X16-W
N IN "ROTCES" JP4-4
L1.5
M
XB-D
XA-E
XA-1
EMERG. EMERGENCY BUTTON

N
50 REMOTE CONTROL-JOYSTICK MOVEMENT X15-J

PUMU
X22-K
X70-16 XA-M
REMOTE
GH
Xa-F
EMERGENCY
EMERGENCY
RED ALARM LAMP

CONTROL +12V
AH
PUMP
SWITCH
C2.5
REMOTE CONTROL
BUZZER
X70-10
BASKET-JOYSTICK MOVEMENT
PUMP
START ENGINE
X15-aa X16-aa XB-C X70-20

X70-9
X70-1
F76
7.5A
N
X16-bb X70-19
HL1
+12V
RED SL +12V
IN "MICROSV" JP6-5
+12V
+12V
Q LAMP
X15-bb XB-B
Q
MICROSWITCH OVERLOAD BASKET
X18-I-J-K-L X2-I-J-K-L
48
N
X29-1 X18-J-H
L4
X2-G-H X13-H
L1.5
X22-S
BASKET PREDISPOSITION - GND
A1
46 REMOTE CONTROL X15-4 HORN
N10 SYSTEM GND
X5-1
N
X13-11
X13-F X16-4 Xb-2 X70-GND

S S
REMOTE X15-M Xa-G
X15-hh X16-hh Xb-E X70-7 Z
CONTROL +12V +12V BASKET PRED. - HORN
HORN Z
X16-M X70-11
16
X22-L
R
(16/08/2011) 80-02-M146EN
A30
80
80-02-M146EN (16/08/2011)
A31
80
(16/08/2011) 80-02-M146EN
A32
5 - SAFETY SYSTEM
COMPONENTS
A4 Anti-overturn buzzer Overturning Q12
D7 Diode 3A O24
D8 Diode 3A M12
D9 Diode 3A M11
F6 Stabiliser instrument panel power supply fuse (15A) C7
F7 Anti-overturn instrument logic card power supply fuse (15A) C3
F16 Danfoss logic power supply fuse (10A) K32
F53 Sidelights/reset gears fuse (10A) C5
F54 Stop lights relay power supply fuse (10A) C8
HL1 Red lamp Q11
I16 Rear right beam lowered E8
I17 Microswitch left beam lowered microswitch G8
I18 Front left beam lowered microswitch G8
I19 Front right beam lowered microswitch I8
I51 Anti overturn exclusion key M14
I62 Rear left stabiliser extended microswitch E4
I63 Rear right stabiliser extended microswitch G4
I64 Front right stabiliser extended microswitch K4
I65 Front left stabiliser extended microswitch M4
I77 Rear left stabiliser extended microswitch G4
I78 Rear right stabiliser extended microswitch I4
I79 Front right stabiliser extended microswitch I4
I80 Front left stabiliser extended microswitch K4
L7 Stabilisers supported indicator light Q9
L19 Stabilisers partially extended indicator light Q5
L32 Provision for danger lamp Q17
R12 Danfoss valve power supply relay M32
S1 Danfoss lifting electrovalve Q32
X9 Anti overturn circuit K15
80
X41 Winch behind jib microswitch M24

X74 Provision for connector Q19
80-02-M146EN (16/08/2011)
A33
ELECTRICAL DIAGRAM “SAFETY SYSTEM”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A A
4
N
N
M
R
MAIN BOOM BALANCING

MS1 CYLINDER BOOM
SLIM021/XX ANGLE AND LENGHT
RN2.5
BOTTOM SIDE ROD SIDE BOTTOM SIDE
M2.5
M2.5
ROD SIDE
RN2.5
TRANSDUCER
C C
J4
CAN H
J5
CAN L
14 AI2 - IN-BOTTOM SIDE COMP CYL
+15V
+15V
+15V
13 AI0 - IN-BOTTOM SIDE MAIN CYL
1 +15V
GND
GND
3 GND
3 GND
OUT
3 GND
2 OUT
2 OUT
2 OUT
F53
F54
F7
15A
15A
10A
10A
F6
1 +V
AI3 - IN-ROD SIDE COMP CYL
AI1 - IN-ROD SIDE MAIN CYL
3
1
1
17 DI8 - OUTRIGGER DOWN
DI5 - OUTRIGGER OUT
DO3 - BOOM CLOSED

13 DI7 - OVERRIDE KEY
RV2.5
RN
10 DO4 - LOW SPEED

DO1 - LOW ANGLE
RN
DI6 - FRONT SIDE

VN
12 DI16 - ANGLE 55°

C1 C2
11 DO0 - CUT-OFF
M12 C3 C4
DI9 - BASKET
M
G
G
V
V
N
X20-15
B
L
CAN H
X20-1
CAN L
X3-G
X5-2
GND
16 +15V
GND
AI10
+VB
14 +VB
+VB
E E
RV1.5
10
11
15
18
12
8
8
7
7
9
2
5
1
6
2
9
RN
I16 X2A
EXTENDED
I62 LEFT REAR
OUTRIGGER
REAR RIGHT
LOWERED X2
BEAM MICRO
MICRO
X1A
RG
EXTENDED REAR LEFT 1 2 3 4 5 6

I77 LEFT REAR
OUTRIGGER
LOWERED
BEAM MICRO X1
MICRO
I17
B
SB
X19-4 X20-14
G G
EXTENDED
I63 RIGHT REAR
OUTRIGGER
MICRO
I18
SV
FRONT LEFT
EXTENDED LOWERED
I78 RIGHT REAR
OUTRIGGER
BEAM MICRO
MICRO
B
SB
FRONT RIGHT
LOWERED
BEAM MICRO
X19-1 X20-13
I I19 I
LV
SB
X19-27
EXTENDED
RIGHT
I79 FRONT
OUTRIGGER
MICRO
2
X6-9
SV
X14-5
X21-2
EXTENDED JP1-9 OUT"DISTRDANF"

RIGHT
I64 FRONT
OUTRIGGER
MICRO P R V B T N K G U E L A C D M J F H S
X2-1
K K
AG1.5
SR
X9 3B6
EXTENDED ANTI-TILT CIRCUIT
LEFT X6-21 X13-13
I80 FRONT
OUTRIGGER
LV
JP3-2 IN "STAUSC"
Lnr.1
BS
CB
CN
AH
ZB
CH
MICRO
Cnr.1
HG
VH
A
N
C
LR
RG
F16
10A
EXTENDED
LEFT
I65 FRONT
X14-12
X14-41
X14-26
X14-11
X14-25
X14-38
X14-10
X5-S
X14-8
OUTRIGGER
X5-R
BN1.5
X4-14
X13-E
MICRO
X4-45 X6-37
X3-10 X5-C
HG
80
A
X14-28
XD1-23
XD1-22
M X41 M
X21-13 X19-25
OUT"EVSOL" JP3-10
R12
IN"PRECES" JP4-10
OUT "SISTANTIR" JP1-13
IN"LIMSAL" JP1-1
OUT"OUTCC" JP5-2
OUT"SISTANTIR" JP1-3
JP1-7
IN"BLPOPOS JP3-5
IN "LIMSFILO" JP1-5
D9 D8 I51 BOOM BACK
HN
X14-28 X6-6
86 30
A
HOIST
IN"CHI3B6"
MICROSWITCH OUT"PREUOM2" JP1-24
HB RV Nr°1 RVnr.1
PREDISPOSITION
ZL
GH
Cnr.2
13
XD1-31
XD1-30
X2-4
X4-33
VN1.5
VN1.5
MANITOU N
SAFETY
SYSTEM 87 87a
X6-35
X4-43
EXCLUSION
XD1-21
FEEDING DANFOSS
CN1.5
KEY
X4-34
VALVE RELAY
O O
C
D7
X14-3
LV
X8-G
X6-34
X13-3
A4
X4-38
L19 L7 HL1
CN1.5
XD1-29
CN
CB
ZL
N
N
GH
Q 1 1 SAFETY
SYSTEM
Q
N BUZZER LIFTING
DANFOSS
VALVE
S1
N
X14-3 X6-12
2 2 IN"ANTIRIB" JP1-17
1
2
2
1
RED
LAMP
L32 X74
N
LEANED
N
N
PARTIALLY
EXTENDED OUTRIGGER PREDISPOSITION PREDISPOSITION
OUTRIGGER PILOT WARNING LAMP CONNECTOR
PILOT
S S
(16/08/2011) 80-02-M146EN
A34
80
80-02-M146EN (16/08/2011)
A35
6 - HEADLAMPS / INDICATOR LIGHTS / LIGHTING / SENSORS / PROXIMITY
COMPONENTS
A1 Acoustic warning M33
A2 Reverse gear horn Q40
D7 Diode 3A K29
DL Headlamp dipping C29
DM Gear change I40
F4 Fuse pump emergency/brake pressure/gear electrovalve (15A) C9
F9 Headlamp dipping and klaxon power supply fuse (10A) C25
F14 “30” emergency switch power supply fuse (10A) C34
F17 Chain breakage circuit relay power supply fuse (10A) C38
F23 Lighting Switches power supply fuse (10A) C7
F27 Direction indicator lights power supply fuse (7,5A) C33
F38 Fuse and “30” cigarette lighter (20A) C10
F49 Reversing lights relay power supply fuse (7,5A) C25
F54 Stop light relay power (10A) C15/C16
F56 Dipped headlamps power supply fuse (15A) I15
F57 Main beam headlamp power supply fuse (15A) I17
F61 Side lights power supply fuse (7,5A) I29
F62 Side lights power supply fuse (7,5A) I30
FADX Front right lamp Q25
FASX Front left lamp Q33/Q34
FPDX Front right lamp Q29
FPSX Rear left lamp Q29/Q30
G Alternator Q5
GF Rotating lamp M38
HL1 Red lamp Q7
I5 Stop circuit pressure switch M20
I6 Rear axle alignment proximity sensor Q13
I8 Front axle alignment proximity sensor Q11
80
I11 Limited rotation proximity sensor 2 I26
I12 Air filter M11
I14 Cab centred proximity sensor 1 Q19
I15 Tower alignment proximity sensor Q16
I41 Maximum raising microswitch G23
I43 Proximity sensor for speedometer Q12
I52 Limited rotation proximity sensor 1 I28
I53 Emergency arrows switch C35
I54 Rotating lamp switch C38
I71 Cab locked proximity sensor Q18
IS8 Roof light in cab M37
MA Horn microswitch M29
R1 Intermittence G33
R20 Stop light relay C22
R21 Main beam headlamps relay C17
R22 Dipped beam headlamps relay C14
(16/08/2011) 80-02-M146EN
A36
COMPONENTS
R28 Reversing light relay C24
R37 Switch on lights command relay C11
STR1-1 Instrument connector (STR1-1) K4
STR1-2 Instrument connector (STR1-2) G4
STR1-3 Instrument connector (STR1-3) M7
T1 Fuel float M19
X9 Anti overturn circuit O40
X23 Connector provided for indicator lights I13
X26 Trailer lights connector Q38
X37 Antitheft connector E40
X41 Winch behind jib microswitch M25
X44-X45 Check warning lights C5
X54 Hydraulic braking 2nd connector Q15
X57 Hydraulic oil temperature light O14
X96 Connector for I18047 Q8
X103 Intercooler fans oil filter pressure switch M14
XAS Cigarette lighter O17
XB MC024-021 connector/B1 control unit Danfoss I40
80
80-02-M146EN (16/08/2011)
A37
ELECTRICAL DIAGRAM “LIGHTS / INDICATOR LIGHTS / LIGHTING / SENSOR / PROXIMITY”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
4
16
N
M
R
r.3
N
Ln
A A
M2.5
M2.5
M1.5
M1.5
R1.5
RN1.5
RN2.5
M2.5
R4
M4
M2.5
F27
F14
F17
F23
F49
F54
F26
F38
F28
7.5A
10A
7.5A
7.5A
7.5A
10A
15A
20A
F4
10A
10A
10A
F9
X44-X45
VG
CB
BR2.5
RV2.5
RV1.5
V
RNnr.13
INDICATOR
RNnr.13
X3-14
X3-13
CHECK
ZB1.5
X4-1
SN1.5
X3-16
R2.5
GH
L2.5
R37
L2.5
R22 R21 R13 R20 R28 DL LIGHTS SWITCH I53 I54
LN
C C
CB
VG
N
ZG 86 30 SV 86 30 SR 86 30 AC 86 30 RV 86 30 LS 86 30 1
X6-36
1 3 6 10
X3-6
01 02 03 04 05 06 07 08 09 10 11 12 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 0
0 1
HRnr.1
BV 85 N 85 N 85 N 85 NB 85 N 85
HV 87a
87 87 87a 87 87a 87 87a 87 87a 87 87a ROTATING
BNnr.1
IGNITION/LIGHTS DIPPED DRIVING STARTING LAMP 5 9
BV
STOP LIGHT REVERSEWARD
HN1.5
L2.5
VN1.5
R1.5
X21-33
H CONTROL GZ1.5 SWITCH
X20-7
HEADLAMPS BEAMS CONSENT RELAY LIGHTS RELAY
N
AB1.5
X3-15
RELAY RELAY RELAY RELAY
X20-I
X21-1
4 2 5 7
CZ
HR
33
B WARNING
GR
GR
SG
L R L 56a 56b 58 30 49
X21-10
X18-7
LIGHTS
L
X21-9
X17-1
1
SWITCH
X1-33
X21-19
VN
X1-1
SN1.5
SG
LN
SR
SV
L
B1.5
Z
E ZG E
GZ
10
GZ
41
B
19
X1-10
N
X27-8
X1-9
XM1-1
X1-13
X2-8
N
RNnr.13 X37
SV 1
X4-24 #% 2
NG
01
SR 60 3
ZVnr.1 + 0
4
6'
RNnr.13 *% 5
ZV
X7-C
'6 6
X4-23
SVnr.1 (1
64 7
Lnr.2
X1-21
G 8 G
LVnr.1 R1
RN1.5nr.1
CG FLICKERING
SG
LIGHT
21
RN1.5nr.1
I41
VN1.5
STR1-2 INSTRUMENT CONNECTOR
HN1.5
X21-21
RN
LB
MG
N
N NG
N
31 R
F57 15A
F56 15A
ZV
HRnr.1
MAXIMUM
C
DM
B1.5
B1.5
V
H RISING B
X14-30
+
X14-31
XM1-3 1 0 2
SG
B
X14-13
BNnr.1 MICRO REVERSE
C A /FORWARD
HV C A X4-25 GEAR
VN1.5
LIMITED
HN1.5
RNnr.13 LIMITED LEVER
I11 ROTATION I52 ROTATION 1 0 2
IN "ESCSAL" JP1-22
IN "ROTLIN1" JP1-16
IN "ROTLIN1" JP1-16
F61
F62
CHnr.1
7.5A
7.5A
2 PROXY 1 PROXY
I X23 I
AC

C
C
A
VN
XM4-16
CZ PREDISPOSITION
B
B
GN
G
1 PILOT CONN.
X4-5
10
11 MN
MC024-021 DANFOSS CENTRAL BOX CONN./B1

12 NB
13
14 MRnr.1
XB
XM4-5
15 MN 1
16 2
17 CG
3
18
4
X21-12
X4-41
5
X1-20
K LS K
6
D7
X6-23
7
12
34
STR1-1 INSTRUMENT
CONNECTOR 1 RNnr.13
X4-33 XD1-21 XD1-29 X6-12 X14-3
JP1-17 IN "ANTIRIB"
8
9
2 Lnr.3
10
3 B
X1-38
X1-36
X1-37
X1-35
km/h 11
AB1.5
4 ABnr.1
X18-E X17-2
CB1.5
MA 12
X20-17
RPM x10 5 BRnr.1
XM1-6 X19-26
6 BN
45
IS8 GF
X19-16
X1-14
4/4 X10-H
A1
X1-19
120 XM1-4
X1-18
X1-12
X18-F
7 S
CH Nr°1
HORN
C Nr°2
U
S G F E D C B A T
R P N M L K J H V
3B6 ANTI-TILT CIRCUIT

8 ZVnr.3 C
XM4-6
80
100
C Nr°2
NB
9 ZB1.5
22
26
27
HEADLAMPS
10 T1 I5 X41
S
1/2 80 X7-M
X103 p
X19-11
11 GH ROTATING
X4-15
N
M 60 M
X18-4
CABIN
STOP LAMP
12 OIL FILTER
°C 40 p CIRCUIT
N
0
C
X18-13
PRESSURE
JP3-9 OUT "SPIAPBL"
hours 13 PRESSURE
SENSOR
NG
OPTIONAL
km 14 I12 SWITCH
HV
INTERCOOLER BOOM BACK X10-N
C
X17-13
N
FAN FUEL TANK N HOIST
AIR FILTER
X17-4
FLOAT MICROSWITCH
STR1-3
X8-4
p
X20-8
X6-5
INSTRUMENT
CONNECTOR X9
RNnr.13
BR2.5
X19-42
N2.5
N
X21-16
X21-18
JP2-4 IN "CENTRCAB2"
JP1-4 IN "CENTRCAB1"
X1-23 X21-23 X3-10 X5-K

1 ZB
23
JP1-6 IN "INP_FR1"
2
X1-4 X18-1
NG
N
3 ZN
X19-17
X21-18
X19-14
X18-11
X19-18
X20-16
X19-23
16
X20-12
1
1
2
X20-10
X20-3
4
O X57 O
X18-9
X6-19 X13-5
5 GHnr.1 X1-11 X21-11
XAS
TEMPERATURE
6 X4-32 11
LIGTHER
7 B
HYDRAULIC
X4-47
2 2
1 1
8 SVnr.1
9 Lnr.2
X19-20
BULB
X19-7
10 LVnr.1
OIL
X14-40
X14-16
X6-33
X14-7
X6-1
ABnr.1
Lnr.3
X96
AB
HN1.5
BH Nr°1
VN1.5
HN1.5
VN1.5
GN
CZ
FADX
LN
FPDX
CZ
I8 I6 I15 I14 I34 I74 A2
RV
RV
I43 I71
ZN
GN
MN
ZB
LN
GN
RV
AB
CZ
LN
AV
AN
CZ
G
NB
L
G
G
V
R
V
V
V
R
L
8 7 6 5 4 3 2
L
RV
9 1 RIGHT FRONT LIGHT RIGHT REAR LIGHT LEFT REAR LIGHT LEFT FRONT LIGHT
N
I18047 CONNECTOR
GH
Q POSITION
7 6 5 4 3 2 Q
REVERSE STOP TURN LIGHT LOW BEAM HIGH BEAM TURN LIGHT POSITION
R25 FRONT AXLE REAR AXLE TURRET LOW BEAM HIGH BEAM TURN LIGHT POSITION REVERSE STOP TURN LIGHT POSITION
3 2
1 KOhm 1/4W
PROXY FOR
N
ALIGNAMENT LOCKED CAB CENTRED CAB
FPSX
N
ALIGNAMENT CENTRED CAB CENTRED CAB
N
1 KOhm 1/2W
DIODI 1Amp.
ALIGNAMENT 8 1
N
G
N
N
N
N
HR PROXY TACHOMETER PROXY 4 1 PROXY 1 PROXY 2 PROXY 3 PROXY FASX REVERSE
N
ALTERNATOR PROXY TRAILER LIGHT CONNECTOR
GEAR
HL1 X54 X26
N
BUZZER
N
N
N
N
1Amp. 2° HYDRAULIC
RED BRAKE PRED.
LAMP CONN.
1 KOhm 1/4W I18047
S S
(16/08/2011) 80-02-M146EN
A38
80
80-02-M146EN (16/08/2011)
A39
80
(16/08/2011) 80-02-M146EN
A40
7 - CAN BUS
COMPONENTS
F34 Mercedes engine diagnostics fuse (10A) K23
F40 Mercedes engine diagnostics fuse (10A) K20
STR1-4 Instrument connector (STR1-4) E4/E5
X99 Bus ring closure J1939 O10
X100 Bus ring closure J1939 O19
XA Connector MC024-021/Danfoss control unit A1 Q35
XDG Main diagnostics connector I37
80
80-02-M146EN (16/08/2011)
A41
ELECTRICAL DIAGRAM “CAN BUS”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
.3
R
16
4
A A
LN
M
RN1.5NR.6
1
C C
2
X8-V GENERAL DIAGNOSTIC
M
3
4
M 9 10 11 12 13 14 15 16
CAN BUS HIGH XM4-19 X8-T L 1 2 3 4 5 6 7 8
Lnr.3 5
NEG. FROM BATTERY
L 6
CAN BUS LOW XM4-21
X8-aa
E MLnr.1 ML
E
Lnr.3 XM1-2 7
NEG. FROM BATTERY
X17-8 X18-12 X1-22 X8-W
ZL

X27-13 36 8
ZL
X8-U
STR1-4
RNnr.3
9
INSTRUMENT CONNECTOR
10
Lnr.3 L
NEG. FROM BATTERY 11
X8-J
G POS. DIAGNOSTIC RNnr.3 HNnr.1 G

12
X8-M
HNnr.1
TX RS232 10 HB
13
X8-S
RX RS232 11 HB
14
Lnr.3
NEG. DIAGNOSTIC 12
15
XDG
R1.5 GENERAL DIAGNOSTIC CONN.
16
RN1.5nr.6
I I
R1.5
F34 10A
F40 10A
M2.5
R2.5
K K
80
M M
M
L
Lnr.3
M
L
M
O O
L
X100
BUS J1939
X99
11
10
CLOSED RING
2
BUS J1939
CLOSED RING
XA
2
MC024-021 DANFOSS
2
1
12
1
CENTRAL BOX CONN./A1
2
2
1
X99a
Q Q
X99a
S S
(16/08/2011) 80-02-M146EN
A42
80
80-02-M146EN (16/08/2011)
A43
80
(16/08/2011) 80-02-M146EN
A44
8 - OPTIONAL LIGHTING / CAR RADIO / WINDSCREEN WIPER
COMPONENTS
BS1 Right box M28
BS2 Left box M29/M30
F2 Small mixing bin fuse (15A) E21
F5 Working lights fuse on head of jib (15A) E31
F10 Power supply fuse working lights in front of cab (10A) E34
F11 Working lights behind cab power supply fuse (10A) E37
F15 Power supply fuse “30” radio/provision for connector (10A) E23
F19 Front windscreen wiper power supply fuse (10A) E15/E16
F21 Upper windscreen wiper power supply fuse (10A) E4
F23 Lighting Switches power supply fuse (10A) E32
F32 Car radio/antitheft power supply fuse (7,5A) E25
F35 Power supply fuse Window winder switch (15A) E24
F36 Rear window deicer fuse (20A) E39
F37 Rear windscreen wiper power supply fuse (10A) E10
FLA1 Front right working headlight O33/O34
FLA2 Front left working headlight O35
FLB1 Working light on head of jib_1 O30/O31
FLB2 Working light on head of jib_2 O32
FLP1 Rear left working light O36
FLP2 Rear left working light O37/O38
I56 Front windscreen wiper switch G15
I101 Window winder switch G27
IS38 Rear working light switch G36/G37
IS39 Rear window deicer switch G39
IS40 Upper windscreen wiper switch G3
IS41 Rear windscreen wiper switch G9
IS42 Jib head working light switch G31
IS43 Front working lights switch G34
M4C Rear windscreen wiper motor Q10
80
M5C Upper windscreen wiper motor Q4

M8 Front windscreen wiper motor Q14
M101 Window winder motor E27/E28
ML1 Upper windscreen wiper pump Q6
ML2 Rear windscreen wiper pump Q11/Q12
ML3 Front windscreen wiper pump Q17
S37 Rear window deicer O39
X38 Car radio power supply connector Q25
X39 Car radio boxes connector Q29
X46 Provisional power supply connector Q19/Q20
XCD Car radio with CD power supply connector Q22
80-02-M146EN (16/08/2011)
A45
ELECTRICAL DIAGRAM “OPTIONAL LIGHTING / CAR RADIO / WINDSCREEN WIPER”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A A
.5
16
B1
4
N
M
R
R
C C
M2.5
M2.5
M2.5
M2.5
RB1.5
M2.5
M2.5
M2.5
R2.5
M2.5
M2.5
M4
F21
F37
20A
F15
F35
F19
F11
F32
F23
F10
10A
15A
10A
10A
15A
7.5A
10A
10A
F36
15A
10A
F2
10A
F5
RNnr.13
ZN1.5
Z1.5
RL
AR1.5
B2.5
R
M101
X6-30
X7-A X8-C
X7-B X8-D
X8-A
X8-B
X7-L X8-E
M
X3-11
X7-1 X8-1
E E
X11-bb
X7-F
X7-E
DOOR WINDOW
REGULATOR
X7-P
ZG1.5
ZG1.5
MOTOR
SL
IS40 IS41 I56 I101 IS42 IS43 IS38 IS39
3 7 4 8 10 3 7 4 8 10 3 7 4 8 10 3 4 10 1 10 1 10 1 10 1 10
X8-F
2 1 0 2 1 0 2 1 0 1 0 2 1 0 1 0 1 0 1 0
1 1 1
G DOOR WINDOW G
1 5 2 6 9 1 5 2 6 9 1 5 2 6 9 REGULATOR 1 7 2 8 9 5 9 5 9 5 9 5 9
X7-N
SWITCH HEAD BOOM WORKING WORKING LIGHTS WORKING LIGHTS REAR WINDOW
SH
BG
FRONT WINDSCREEN
SH
N
UPPER WINDSCREEN REAR WINDSCREEN DEFROSTER
N
WIPER SWITCH LIGHTS SWITCH FRONT SWITCH REAR SWITCH
WIPER SWITCH WIPER SWITCH SWITCH
X7-2
X10-A
I I
X7-R
X6-27
X4-36
X3-1
K K
BS1 BS2
80
M M
X7-G
X7-K
X7-H
X7-J
O O
ZG1.5
BG
SH
SL
FLB1 FLB2 FLA1 FLA2 FLP1 FLP2 S37

HEAD
DEFROSTER
M5C ML1 M4C ML2 M8 ML3
NGnr.1
RBnr.1
BOOM
RHnr.1
NBnr.1
SC WORKING
M M M M M M LIGHT_1
HEAD FRONT FRONT REAR REAR
REAR
BOOM RIGHT LEFT RIGHT LEFT
R1.5
N1.5
RL
WORKING WORKING WORKING WORKING WORKING
N
R
RL
R
AC
LIGHT_2 LIGHT LIGHT LIGHT LIGHT

UPPER UPPER REAR REAR FRONT FRONT
Q WINDSCREEN WINDSCREEN WINDSCREEN WINDSCREEN WINDSCREEN WINDSCREEN Q
MOTOR WASHER MOTOR WASHER MOTOR WASHER
PUMP PUMP PUMP
B 7 6 5 4 3 2 7 6 5 4 3 2 7 6 5 4 3 2
C A 8 1 8 1 8 1
X46 XCD X38 X39

POWER SUPPLY CAR RADIO CD POWER SUPPLY CAR RADIO POWER SUPPLY CAR RADIO SPEAKERS
PRESETTING CONN.
S S
(16/08/2011) 80-02-M146EN
A46
80
80-02-M146EN (16/08/2011)
A47
80
(16/08/2011) 80-02-M146EN
A48
9 - PNEUMATIC SEAT / 2a / 3a OUTPUT / OPTIONAL CONTINUOUS
COMPONENTS
BMG Large mixing bin O18
BMP Small mixing bin electrovalve O22
D1 Diode 3A O31
DOC Diode 3A Q27
F1 Large mixing bin power supply fuse (30A) C19
F2 Small mixing bin power supply fuse (15A) C18
F3 Pneumatic seat power supply fuse (15A) C16
F7 Logic card/anti-overturn instrument power supply fuse (15A) C4
F16 Danfoss logic power supply fuse (10A) C40
F18 Optional-double/triple output fuse (10A) C15
F20 Hydraulic system exclusion power supply fuse (10A) C3
F22 Lever power supply fuse (15A) C20
F23 Switch illumination power supply fuse (10A) C17
I7 Small mixing bin switch E21
I20 Optional potentiometer enabling switch E27
I22 Emergency domed pushbutton E2
I66 Double/triple output switch C13
I69 Levelling switch O3
I72 Optional exclusion switch K39
M3 Left side seat lever C31
M12 Pneumatic seat motor O6
R7 Double/triple output switch relay C7
R12 Danfoss valve power supply relay C39
R16 Hydraulic system exclusion relay C35
ROC Optional adjustment relay M28
S1 Danfoss lifting electrovalve Q35
S2 Danfoss extension electrovalve Q36
S2TB Double output jib head electrovalve O13
S3 Danfoss rotation electrovalve Q37
80
S3TB Triple output jib head electrovalve O11

S4 Danfoss traverse electrovalve Q38/Q39
S5 Danfoss optional electrovalve Q39/Q40
S10 Hydraulic circuit exclusion electrovalve Q33
SQ Door microswitch K20
X9 Anti overturn circuit K14
X40 Large mixing bucket connector M18/M19
X76 Connector provided for air conditioning K25
XOC Optional Adjustment card Q25/Q26
80-02-M146EN (16/08/2011)
A49
ELECTRICAL DIAGRAM “PNEUMATIC SEAT / 2a / 3a OUTPUT / OPTIONAL CONTINUOUS”
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
4
M
N
X3-6
A A
X4-16 X5-N X14-18 X14-5 X6-9
CV
JP1-10 IN "MANCAB" OUT"DISTRDANF" JP1-9
AG1.5
X4-6 X5-L X11-D
X6-30 X11-bb
F16 10A
X3-2
LEFT ARM
RNnr.13
REST LEVER
M2.5
M2.5
BN1.5
M3
MR1.5
RNnr.13
GN2.5
AR1.5
RNnr.13
C C
RNnr.13
M2.5
M2.5
HVnr.2
AR1.5
GN2.5
F20 10A
C2.5
C2.5
MH
F7 15A
CV
R7 I66 2
R16 R12
RV
F22 15A
F18 10A
F23 10A
15A
3
F2 15A
F1 30A
X6-7 4 8 3 7 10 1 10 1 7 2 8 10 4
ZB 86 30 1 MH 86 30 86 30
2 0 1 0 1 0
F3
5 OPTIONAL SIGNAL
RVnr.1
G2.5
RVnr.1
6
X3-17
HV1.5
M2.5
M2.5
M2.5
I22 8
M4
L6
9
MR
I7 I20
X5-2
2 6 1 5 9 5 9 5 6 9 10
11
LITTLE OPTIONAL
AR1.5nr.1
N 85 85 85
BN2.5
12 N
HR2.5
BV1.5
N
MR
DOUBLE TRIPLE
N
C2.5
N
BUCKET POTENTIOM.
X13-B
87 87a EXIT SWITCH SWITCH ENABLING 13 87 87a 87 87a

SW. 14
DOUBLE TRIPLE 15 HYDRAULIC
C2.5
FEEDING
CN1.5
RVnr.2
E EXIT SWITCH 16 CIRCUIT DANFOSS E
FEEDING EXCLUSION VALVE
17
RELAY
X3-L
18
19
20
21
22
23
24
X4-30
25
X14-8
X4-9
X6-4
X5-F
X5-D X4-21
G G
X5-M
JP3-11 OUT "EVOPT"

X14-29
X14-22
X5-C X4-48
G1.5
JP5-6 +VBAT
RV
MR
X14-42
G1.5
X72-1 X14-43
JP1-14 +VBAT
IN "PREUOM1" JP1-20
IN "OPTCAB" JP1-19
X11-W
B
X72-2
ZB
X13-9
X14-2
IN "PRECEST" JP4-10
RV Nr°2
X71-2
X71-1
G2.5
X11-cc
X7-T
I I
X3-K
X53-3
4
X22-D
X22-G
X2-7
X53-2
AR1.5
RNnr.13
ZB
17
B
SQ X76
X21-17
1 10
PRED.CON. 1 0
X15-N
DOOR COOLING
MICRO SYSTEM
HB
2
1
ZB
K K
BV1.5
I72
X19-21
P N M L K J H V 5 9
R
X43-2
X43-3
X16-N
X9 3B6 OPTIONAL
N
U
BN
BASKET PRESENCE
ANTI-TILT CIRCUIT EXCLUSION
X7-S
S SWITCH
G F E D C B A T
X70-24 Xb-G
+12V
REMOTE CONTROL
BV1.5
2°/3° EXIT SWITCH
HVnr.2
80
L6
L6
ROC
N
RVnr.1
M ZB 86 30 M
3 2
XD2-7
JP3-4 OUT "EVROT"
JP3-1 OUT "EVBRA"

JP3-10 OUT "EVSOL"
JP3-7 OUT "EVSFI"

4 1
BIG BUCKET
CONNECTOR X40
X53-1
X53-4
4 1
3 2 N 85
87 87a D1
OPTIONAL
HVnr.2
REGOLATION RELAY
L
S
V
X8-bb XD2-1
X10-C
X10-D
L6
L6
MR1.5
O O
BN2.5
HR2.5
HVnr.2
X10-2
X10-B
X11-dd
X13-7
X6-34
X13-4
X13-6
M12
X13-3
PNEUMATIC
SEAT MOTOR S3TB S2TB BMG
I69
OPTIONAL
N2.5
BMP
N2.5
N CV OPTIONAL REGOLATION
L6
ELECTRONIC BOX
RH
VN
RH
VN
HB
TRIPLE EXIT DOUBLE EXIT
CN1.5
CN1.5
CN1.5
CN1.5
CN1.5
BOOM HEAD BOOM HEAD
OPTIONAL
XOC
OPTIONAL
BN
M M
G
LITTLE BUCKET
L
V
SOLENOID VALVE CV
DOC
S10
BR Nr°3
BR Nr°3
S1 S2 S3 S4 S5
MH Nr°1
MR Nr°2
LEVELING SWITCH
N6
X10-E
OPTIONAL BIG BUCKET

OPTIONAL
N2.5
N
Q Q
N
N1.5
HYDRAULIC LIFTING TELESCOPE ROTATION TILTING OPTIONAL

CIRCUIT DANFOSS DANFOSS DANFOSS DANFOSS DANFOSS
EXCLUSION VALVE VALVE VALVE VALVE VALVE VALVE
S S
(16/08/2011) 80-02-M146EN
A50
80
80-02-M146EN (16/08/2011)
A51
80
(16/08/2011) 80-02-M146EN
A52
10 - HEATING
COMPONENTS
F13 Heating power supply fuse (20A) C8
F24 Thermostat power supply fuse (7,5A) C15
M11 Heating pump Q17
X12 Heating G5
X32 Thermostat G17
X33 Ambient thermostat I13
X42 Heating diagnostics connector G14
X75 Provision for heating timer Q8
X101 Provision for air conditioning power supply M13
X107 Provision for heating fan Q13
80
80-02-M146EN (16/08/2011)
A53
ELECTRICAL DIAGRAM “HEATING”

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
4
N
16
4
N
M
R
R
M2.5
R4
F24
F13
7.5A
20A
C
RB
V4
X3-F
X3-19
E
LBnr.1
LBnr.1
X42 X32
V1.5
X12
MB
RB
MB
RB
G
N
G
8 6 5 4 1 2
1
3
14
3
5
HEATING DIAGNOSTIC THERMOSTAT
4 5
G 7 10 12 9 1
HEATER DIAGNOSTIC
HRnr.2
MB
HRnr.2
N4
V4
H
X8-N
H MB
X33
AMBIENT THERMOSTAT
X6-24
K
80
G
M
1
X101
AIR CONDITIONING PREDISPOSITION
O
HRnr.2
HRnr.2
LBnr.1
RB
MB
MB
RB
V1.5
M11
N
G
V
11
10
2
9
M
1
1
12
Q
TIMER HEATING SYSTEM PREDISPOSITION X107
SWITCH HEATING FAN PREDISPOSITION
X75
N1.5
HEATER GASOIL PUMP
(16/08/2011) 80-02-M146EN
A54
80
80-02-M146EN (16/08/2011)
ELECTRICAL COMPONENTS LOCATION
page
ELECTRICAL COMPONENTS LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
ELECTRICAL COMPONENTS LOCATION UP TO TRUCK 22725 - 758856
– CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
– GROUNDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8
ELECTRICAL COMPONENTS LOCATION FROM TRUCK 22756 - 758886
– CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11
– GROUNDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14
80
(16/08/2011) 80-03-M146EN
A2
Electrical components location
ELECTRICAL COMPONENTS LOCATION
Position on the diagram

Ref Description
Right side of truck Left side of truck
X1 System isolating connectors K40
X2 System isolating connectors C31
X6 System isolating connectors E31
X9 Anti overturn circuit G40
X10 System isolating connectors I40
X13 System isolating connectors E37/E38
X14 System isolating connectors G37/G38
X15 System isolating connectors E37/E38
X18 System isolating connectors G16/G17
X19 System isolating connectors Q24
X22 Connector provided for radio control C35/C36
X27 System isolating connectors M27
XA Connector MC024-021/A1 Danfoss control unit C14
XB Connector MC024-021/B1 Danfoss control unit C15
XD1/XD2 System isolating connectors E29
XD3 System isolating connectors E30
XDG Main diagnostics connector E31
XM1 System isolating connectors A21
80

80-03-M146EN (16/08/2011)
A3
ELECTRICAL COMPONENTS LOCATION ON RIGHT SIDE OF TRUCK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A A
XM4
XM2 XM3
XM1
C C
XA XB ADM2 CENTRAL BOX UNDER THE

MAIN DASHBOARD IN THE CABIN
CONNECTORS FOR THE OPTIONAL

CENTRAL BOXS IS OVER THE
ACCELERATOR PEDAL
E E
G G
MAIN DASHBOARD
X16
I I
K K
80
M M
X27
PLD CENTRAL BOX ON

O THE TOP OF THE ENGINE O
Q Q
S S
(16/08/2011) 80-03-M146EN
A4
ELECTRICAL COMPONENTS LOCATION ON LEFT SIDE OF TRUCK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A A
X3 X2
C C
X22
X4 X5
X8 X6
X15
XD1 XDG
E XD2 E
X13
XD3
X14
G G
X18 X9
X10
X70
I I
Xa
Xb
X1
K X7 K
X11
80
M M
O O
Q Q
X19 X20 X21
S S
80-03-M146EN (16/08/2011)
A5
CONNECTORS UP TO TRUCK 22725 - 758856
Position on the
Type of wiring Ref Description diagrams Comments
Diagram 1 Diagram 2
Rear turret A1 Acoustic warning G19
Rear A2 Reverse gear horn K7
Rear turret A4 Anti overturning alarm buzzer I9
Cab A5 Emergency pump buzzer O35
Cab DL Headlamp dipping G15
Cab DM Gear change G17
Engine F75 Main fuse K19
Rear F76 Emergency pump remote switch fuse K20
Front FADX Front right lamp M28
Front FASX Front left lamp E28
Rear FPDX Front right lamp O4
Rear FPSX Rear left lighting E4
Engine G Alternator M17
Cab I1 Parking brake switch G29
Cab I2 Slow/fast switch G30
Front I3 Gear change switch I24
Cab I4 Gear change reset switch G29
Rear I5 Stop circuit pressure switch I7
Rear I6 Rear axle alignment proximity sensor I8
Cab I7 Small mixing bin switch E7
Front I8 Option I23
Cab I9 Rear axle alignment proximity sensor E28
Cab I10 Platform exclusion key K30
Rear turret I11 Limited rotation proximity sensor 2 I11
Rear I12 Slow/fast switch K10
Rear turret I14 Gear change reset switch I17
Rear turret I15 Tower alignment proximity sensor G15
Rear I16 Rear right beam lowered microswitch M4
Rear I17 Rear left beam lowered microswitch G3
Front I18 Front left beam lowered microswitch G29
80
Front I19 Front right beam lowered microswitch M30
Cab I20 Optional potentiometer enabling switch E8 Option
Cab I22 Emergency domed pushbutton G14
Cab I24 Steering switch I29
Cab I26 Stabiliser raised/lowered beam extend/retract switch G32 / G33
Cab I27 Beams/stabiliser selector switch I32 / I33
Cab I28 Front left beam/stabiliser switch G31
Cab I29 Front right beam/stabiliser switch G32
Cab I30 Rear left beam/stabiliser switch I31
Cab I31 Rear right beam/stabiliser switch I32
Rear turret I34 Cab centred proximity sensor 2 G17
Cab I35 Electric accelerator switch E29 Option
Rear turret I41 Maximum raising microswitch K3
Front I43 Proximity sensor for speedometer I24 Option
Cab I51 Anti overturn exclusion key K29
Cab I53 Emergency arrows switch C26
Cab I54 Rotating lamp switch I29
Cab I55 Stop pressure switch Q39
Cab I56 Front windscreen wiper switch E5
(16/08/2011) 80-03-M146EN
A6
Position on the
Diagram 1 Diagram 2
Rear I62 Rear left stabiliser extended microswitch G3
Rear I63 Rear right stabiliser extended microswitch M4
Front I64 Front right stabiliser extended microswitch M30
Front I65 Front left stabiliser extended microswitch G29
Cab I66 Double/triple output switch Option E4
Cab I68 Provision for heating fan switch O38 Option
Cab I69 Levelling switch G33 Option
Cab I70 Radio control connector E29
Rear turret I71 Cab locked proximity sensor G15
Cab I73 Engine start permission with I10 activated K31 / K32
Rear turret I74 Cab centred proximity sensor 3 I17
Cab I75 Engine revolutions memorisation switch E31 Option
Cab I76 1450 switch/min switch E30 Option
Rear I77 Rear left stabiliser extended microswitch E3
Cab I102 Danfoss electronic transmission setting authorisation O35 Option
Cab KEY Starter panel C33
Cab L7 Stabilisers supported indicator light O38 Option
Cab L19 Stabilisers partially extended indicator light O38 Option
Cab L28 Selected beam indicator light I34
Cab L29 Selected stabilisers indicator light I34
Cab L30 Beam extension/lowering stabiliser feet indicator light G34
Cab L31 Beams retracted/feet raised stabiliser indicator light G34
Cab L32 Provision for danger lamp Q38 Option
Cab L40 Danfoss control unit alarm indicator light E32
Engine M1 Starter motor M16
Driving position M3 Left side seat lever E20
Driving position M4 Right side seat lever G20
Front M5 Oil cooling fan 1 I26
80
Cab M8 Front windscreen wiper motor Q39

Engine M9 Diesel filter heater M17
Cab M10 Provision for heating fan O37 Option
Rear turret M11 Heating pump I12
Driving position M12 Pneumatic seat motor G19
Cab R35 Economiser remote switch O35
Rear turret S1 Danfoss lifting electrovalve I12
Rear turret S2 Danfoss extension electrovalve I11
Rear turret S3 Danfoss rotation electrovalve I11
Rear turret S4 Danfoss traverse electrovalve I10
Rear turret S5 Danfoss optional electrovalve I10
Front S8 Parking brake electrovalve I22
Front S9 Main stabiliser electrovalve K22
Front S10 Hydraulic circuit exclusion electrovalve E23
Front S11 Right front beam electrovalve K22
Front S12 Front left beam electrovalve K23
Front S13 Rear left beam electrovalve K23
Front S14 Rear right beam electrovalve K24
Front S15 Stabiliser retract/raise electrovalve K25
Front S16 Front right stabiliser electrovalve K25
80-03-M146EN (16/08/2011)
A7
Position on the
Diagram 1 Diagram 2
Front S17 Front left stabiliser electrovalve K25
Front S18 Rear left stabiliser electrovalve I25
Front S19 Rear right stabiliser electrovalve K22
Engine S21 Forward electrovalve K16
Engine S22 Reverse electrovalve K17
Rear S23 Unlock rear axle electrovalve G7
Front S24 Crab steering electrovalve K23
Front S25 Concentric steering electrovalve K23
Rear S26 Unlock rear axle electrovalve K7
Cab S27 High speed electrovalve O33
Cab S28 Low speed electrovalve O34
Front S35 Levelling electrovalve 1 K24 Option
Front S40 Engine displacement reduction K26
Cab SC System isolating connectors Q36 Option
Cab STR1-1 Instrument connector (STR1-1) C29
Cab STR1-4 Instrument connector (STR1-4) A28
Front T1 Fuel float G16
Cab X1 System isolating connectors O28
Cab X2 System isolating connectors Q27
Rear turret X5 System isolating connectors G12
Rear turret X9 Anti overturn circuit I8/I9
Cab X10 System isolating connectors Q22 Option
Driving position / Rear turret X11 System isolating connectors E13
Cab X12 Heating Q39
80
Platform X15 System isolating connectors E13
Platform X16 System isolating connectors K9
Engine / Rear X17 System isolating connectors K21
Rear X18 System isolating connectors G22
Front X19 System isolating connectors E21
Rear X20 System isolating connectors E21
Cab X23 Connector provided for indicator lights O35 Option
Front X24 Provisional power supply I30 Option
Rear X26 Trailer lights connector K7
Engine X27 System isolating connectors M18
Engine X28 Connector provision for preheating relay M19
Engine / Rear X29 Connector provided for preheating M20 / K8
Cab X32 Thermostat Q35
Cab X33 Ambient thermostat O38
Cab X34 System isolating connectors O35 Option
Cab X37 Antitheft connector O37
(16/08/2011) 80-03-M146EN
A8
Position on the
Diagram 1 Diagram 2
Cab X38 Car radio power supply connector I30
Cab X39 Car radio boxes connector I31 / I32
Cab X40 Large mixing bucket connector O35 Option
Cab X41 Microswitch behind right jib O35 Option
Cab X42 Heating diagnostics connector O36
O34 /
Cab X44-X45 Check warning lights
O35
Rear turret / Cabin X46 Provisional power supply connector I11 I29
Cab X47 Provision for air heating O37
Driving position X51 System isolating connectors G19
Driving position X52 Rotation potentiometer kit E19
Driving position X53 System isolating connectors E19
Front X54 Hydraulic braking 2nd connector I30 Option
Cab X55 Stabiliser calliper configuration connector O36 Option
Front X57 Hydraulic oil temperature light G16
Front X58 Optional connector kit for locking stabilisers I21 Option
Cab X75 Provision for heating timer Q35 Option
Cab X76 Connector provided for air conditioning Q35 Option
Cab X96 Connector for I18047 Q38
Cab X97 Sauer Danfoss setting blocks Q37
Cab X99 Bus ring closure J1939 O38
Cab X100 Bus ring closure J1939 Q39
Cab X101 Provision for air conditioning power supply Q35 Option
Cab X102 Electronic brake pedal O35
Engine / Cab X103 Intercooler fans oil filter pressure switch K16 O38
Cab XA MC024-021 Danfoss control unit connectors/A1 Q36
Rear turret XAC Provision for air conditioning connector I12
Cab XAS Cigarette lighter C25
Cab XB MC024-021 Danfoss control unit connectors /B1 Q37
XD System isolating connectors G11
XD3 System isolating connectors G12
80
XDG Main diagnostics connector G12

Cab XM1 System isolating connectors O39
Cab XPA Electronic accelerator pedal G17
GROUNDS UP TO TRUCK 22725 - 758856
Position on the
Diagram 1 Diagram 2
Front Ground Ground I22
Rear Ground Chassis ground I20
Rear turret Ground Chassis ground I13
Engine Ground Engine ground K18
Cab Ground Instrument panel ground Q36
80-03-M146EN (16/08/2011)
A9
DIAGRAM 1 UP TO TRUCK 22725 - 758856
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A Key: A
Front wiring
Rear wiring
Rear turret wiring

C C
Engine wiring
Rear steering wiring
Platform wiring
Connection between wiring

E X19 E
FUSE AND
RELAY BOX X20
X22 X11 S10
FPSX X21
X15
I77 FASX
ELECTRONIC T1 X53 X52 M3
X13
I62 BOX I80
X14
I17 I65
XD XDG X18
XD3 X57
M12 I18
AND RELAY BOX

G BOARD-FUSE G
INSTRUM.
X51 M4
X5
X6 I34
I15 I71 A1
S23 I14 I74
X9 A4 S5 S4 S3 S2 S1
X58
I52 M5
I11 XAC
M6
I X46 M11 I3 I
I5 I6 Ground I8
X24
I43
Ground
X54
Ground S8 S18
A2 X26 X29 I12 ELECTRIC F76 X17 S9 S17 S40

MANIFOLD
S11 S12 S13 S14 S15 S16
I41 S19 S24 S25 S35 S36
K K
S21 S22
X16
S26
X103 Ground F75
I16
80
M1 X28 X29
I63
M I19 M
I78 X27
I64
I79
G M9 FADX
FPDX
O O
Q Q
S S
(16/08/2011) 80-03-M146EN
A10
DIAGRAM 2 UP TO TRUCK 22725 - 758856
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A Key A
STR1-4 Cab wiring
I53
STR1-1
STR1-2
C KEY C
XAS
STR1-3
E E
I66 I56 I7 I20

I9 I70 I35 I76 I75 L40
I22
I69
EXTRA DL DM
G G
I1 I4 I2 I28 I29 I26 L30
L31
XPA
L28
I54 I24 I30 I31 I27
L29
I I
X46 X38 X39
K K
I73
I51 I10
80
M M
I102
A5 X99
X7
X44-X45 L19
X1 XM1
R35 X23 X42 X47 X48 L7
O XM2 O
X102 X103
X40 X33 XM3

S27 S28
X41 X34 X55 X37 M10 I68 XM4
X101 X100
X76 L32
I55
X32 X75 SC X43 X97 X96
M8
AND RELAY BOX

X3 X2
BOARD-FUSE
XA XB
INSTRUM.
Q X12 Q
X4
X10 Ground
X8
ELECTRIC
S MANIFOLD S
80-03-M146EN (16/08/2011)
A11
CONNECTORS FROM TRUCK 22756 - 758886
Position on the
Diagram 1 Diagram 2
Rear turret A1 Acoustic warning G19
Rear A2 Reverse gear horn K7
Rear turret A4 Anti overturning alarm buzzer I9
Cab A5 Emergency pump buzzer O35
Cab DL Headlamp dipping G15
Cab DM Gear change G17
Engine F75 Main fuse K19
Rear F76 Emergency pump remote switch fuse K20
Front FADX Front right lamp M28
Front FASX Front left lamp E28
Rear FPDX Front right lamp O4
Rear FPSX Rear left lighting E4
Engine G Alternator M17
Cab I1 Parking brake switch G29
Cab I2 Slow/fast switch G30
Front I3 Gear change switch I24
Cab I4 Gear change reset switch G29
Rear I5 Stop circuit pressure switch I7
Rear I6 Rear axle alignment proximity sensor I8
Cab I7 Small mixing bin switch E7
Front I8 Option I23
Cab I9 Rear axle alignment proximity sensor E28
Cab I10 Platform exclusion key K30
Rear I12 Slow/fast switch K10
Rear turret I14 Gear change reset switch I17
Rear turret I15 Tower alignment proximity sensor G15
Rear I16 Rear right beam lowered microswitch M4
Rear I17 Rear left beam lowered microswitch G3
Front I18 Front left beam lowered microswitch G29
80
Front I19 Front right beam lowered microswitch M30
Cab I20 Optional potentiometer enabling switch E8 Option
Cab I22 Emergency domed pushbutton G14
Cab I24 Steering switch I29
G32 /
Cab I26 Stabiliser raised/lowered beam extend/retract switch
G33
Cab I27 Beams/stabiliser selector switch I32 / I33
Cab I28 Front left beam/stabiliser switch G31
Cab I29 Front right beam/stabiliser switch G32
Cab I30 Rear left beam/stabiliser switch I31
Cab I31 Rear right beam/stabiliser switch I32
Rear turret I34 Cab centred proximity sensor 2 G17
Cab I35 Electric accelerator switch E29 Option
Rear turret I41 Maximum raising microswitch K3
Front I43 Proximity sensor for speedometer I24 Option
Cab I51 Anti overturn exclusion key K29
Cab I53 Emergency arrows switch C26
Cab I54 Rotating lamp switch I29
Cab I55 Stop pressure switch Q39
Cab I56 Front windscreen wiper switch E5
(16/08/2011) 80-03-M146EN
A12
Position on the
Diagram 1 Diagram 2
Rear I62 Rear left stabiliser extended microswitch G3
Cab I66 Double/triple output switch Option E4
Cab I68 Provision for heating fan switch O38 Option
Cab I69 Levelling switch G33 Option
Cab I70 Radio control connector E29
Rear turret I71 Cab locked proximity sensor G15
K31 /
Cab I73 Engine start permission with I10 activated
K32
Rear turret I74 Cab centred proximity sensor 3 I17
Cab I75 Engine revolutions memorisation switch E31 Option
Cab I76 1450 switch/min switch E30 Option
Rear I77 Rear left stabiliser extended microswitch E3
Cab I81 Replacing translation safety system switch I30
Cab I102 Danfoss electronic transmission setting authorisation O35 Option
Cab KEY Starter panel C33
Cab L7 Stabilisers supported indicator light O38 Option
Cab L19 Stabilisers partially extended indicator light O38 Option
Cab L28 Selected beam indicator light I34
Cab L29 Selected stabilisers indicator light I34
Cab L30 Beam extension/lowering stabiliser feet indicator light G34
Cab L31 Beams retracted/feet raised stabiliser indicator light G34
Cab L32 Provision for danger lamp Q38 Option
Cab L40 Danfoss control unit alarm indicator light E32
Engine M1 Starter motor M16
Driving position M3 Left side seat lever E20
Driving position M4 Right side seat lever G20
80

Cab M8 Front windscreen wiper motor Q39
Engine M9 Diesel filter heater M17
Cab M10 Provision for heating fan O37 Option
Rear turret M11 Heating pump I12
Driving position M12 Pneumatic seat motor G19
Cab R35 Economiser remote switch O35
Rear turret S1 Danfoss lifting electrovalve I12
Rear turret S2 Danfoss extension electrovalve I11
Rear turret S3 Danfoss rotation electrovalve I11
Rear turret S4 Danfoss traverse electrovalve I10
Rear turret S5 Danfoss optional electrovalve I10
Front S8 Parking brake electrovalve I22
Front S9 Main stabiliser electrovalve K22
Front S10 Hydraulic circuit exclusion electrovalve E23
Front S11 Right front beam electrovalve K22
Front S12 Front left beam electrovalve K23
Front S13 Rear left beam electrovalve K23
Front S14 Rear right beam electrovalve K24
Front S15 Stabiliser retract/raise electrovalve K25
80-03-M146EN (16/08/2011)
A13
Position on the
Diagram 1 Diagram 2
Front S16 Front right stabiliser electrovalve K25
Front S17 Front left stabiliser electrovalve K25
Front S18 Rear left stabiliser electrovalve I25
Front S19 Rear right stabiliser electrovalve K22
Engine S21 Forward electrovalve K16
Engine S22 Reverse electrovalve K17
Rear S23 Unlock rear axle electrovalve G7
Front S24 Crab steering electrovalve K23
Front S25 Concentric steering electrovalve K23
Rear S26 Unlock rear axle electrovalve K7
Cab S27 High speed electrovalve O33
Cab S28 Low speed electrovalve O34
Front S40 Engine displacement reduction K26
Cab SC System isolating connectors Q36 Option
Cab STR1-4 Instrument connector (STR1-4) A28
Front T1 Fuel float G16
Rear turret X9 Anti overturn circuit I8/I9
Driving position / Rear turret X11 System isolating connectors E13
80
Cab X12 Heating Q39
Platform X15 System isolating connectors E13
Platform X16 System isolating connectors K9
Engine / Rear X17 System isolating connectors K21
Rear X18 System isolating connectors G22
Front X19 System isolating connectors E21
Cab X23 Connector provided for indicator lights O35 Option
Front X24 Provisional power supply I30 Option
Rear X26 Trailer lights connector K7
Engine X27 System isolating connectors M18
Engine X28 Connector provision for preheating relay M19
Engine / Rear X29 Connector provided for preheating M20 / K8
Cab X32 Thermostat Q35
Cab X33 Ambient thermostat O38
Cab X34 System isolating connectors O35 Option
(16/08/2011) 80-03-M146EN
A14
Position on the
Diagram 1 Diagram 2
Cab X37 Antitheft connector O37
Cab X38 Car radio power supply connector I30
Cab X39 Car radio boxes connector I31 / I32
Cab X40 Large mixing bucket connector O35 Option
Cab X41 Microswitch behind right jib O35 Option
Cab X42 Heating diagnostics connector O36
O34 /
Cab X44-X45 Check warning lights
O35
Rear turret X46 Provisional power supply connector I11
Driving position X51 System isolating connectors G19
Driving position X52 Rotation potentiometer kit E19
Driving position X53 System isolating connectors E19
Front X54 Hydraulic braking 2nd connector I30 Option
Cab X55 Stabiliser calliper configuration connector O36 Option
Front X57 Hydraulic oil temperature light G16
Front X58 Optional connector kit for locking stabilisers I21 Option
Cab X76 Connector provided for air conditioning Q35 Option
Cab X96 Connector for I18047 Q38
Cab X97 Sauer Danfoss setting blocks Q37
Cab X99 Bus ring closure J1939 O38
Cab X100 Bus ring closure J1939 Q39
Cab X101 Provision for air conditioning power supply Q35 Option
Cab X102 Electronic brake pedal O35
Engine / Cab X103 Intercooler fans oil filter pressure switch K16 O38
Cab X107 Provision for heating timer Q35 Option
Cab XA MC024-021 Danfoss control unit connectors/A1 Q36
Rear turret XAC Provision for air conditioning connector I12
Cab XAS Cigarette lighter C25
Cab XB MC024-021 Danfoss control unit connectors/B1 Q37
80
Cab XCD Provisional power supply connector I29

XD System isolating connectors G11
XD3 System isolating connectors G12
XDG Main diagnostics connector G12
Cab XPA Electronic accelerator pedal G17
GROUNDS FROM TRUCK 22756 - 758886
Position on the
Diagram 1 Diagram 2
Front Ground Ground I22
Rear Ground Chassis ground I20
Rear turret Ground Chassis ground I13
Engine Ground Engine ground K18
Cab Ground Instrument panel ground Q36
80-03-M146EN (16/08/2011)
A15
DIAGRAM 1 FROM TRUCK 22756 - 758886
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A Key: A
Front wiring
Rear wiring
Rear turret wiring

C C
Engine wiring
Rear steering wiring
Platform wiring
Connection between wiring

E X19 E
FUSE AND
RELAY BOX X20
X22 X11 S10
FPSX X21
X15
I77 FASX
ELECTRONIC T1 X53 X52 M3
X13
I62 BOX I80
X14
I17 I65
XD XDG X18
XD3 X57
M12 I18
AND RELAY BOX

G BOARD-FUSE G
INSTRUM.
X51 M4
X5
X6 I34
I15 I71 A1
S23 I14 I74
X9 A4 S5 S4 S3 S2 S1
X58
I52 M5
I11 XAC
M6
I X46 M11 I3 I
I5 I6 Ground I8
X24
I43
Ground
X54
Ground S8 S18
A2 X26 X29 I12 ELECTRIC F76 X17 S9 S17 S40

MANIFOLD
S11 S12 S13 S14 S15 S16
I41 S19 S24 S25 S35 S36
K K
S21 S22
X16
S26
X103 Ground F75
I16
80
M1 X28 X29
I63
M I19 M
I78 X27
I64
I79
G M9 FADX
FPDX
O O
Q Q
S S
(16/08/2011) 80-03-M146EN
A16
DIAGRAM 2 FROM TRUCK 22756 - 758886
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Key
A A
Cab wiring
STR1-4
I53
STR1-1
STR1-2
C KEY C
XAS
STR1-3
E E
I66 I56 I7 I20

I9 I70 I35 I76 I75 L40
I22
I69
EXTRA DL DM
G G
I1 I4 I2 I28 I29 I26 L30
L31
XPA
L28
I54 I24 I81 I30 I31 I27
L29
I I
XCD X38 X39
K K
I73
I51 I10
80
M M
I102
A5 X99
X7
X44-X45 L19
X1 XM1
R35 X23 X42 X47 X48 L7
O XM2 O
X102 X103
X40 X33 XM3

S27 S28
X41 X34 X55 X37 M10 I68 XM4
X101 X108 X100
X76 L32
I55
X32 X107 SC X43 X97 X96
M8
AND RELAY BOX

X3 X2
BOARD-FUSE
INSTRUM.
Q XA XB X12 Q
X4
X10
X8
Ground
ELECTRIC
S MANIFOLD S
80-03-M146EN (16/08/2011)
ELECTRICAL CONTROL AND ADJUSTMENT
page
PRINCIPLE OF OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– MANAGEMENT OF OPERATING CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2
POSITIONING THE SENSORS ON THE TRUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DESCRIPTION OF THE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PROCEDURE FOR REPLACING AN ACCESSORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PROCEDURE FOR ADJUSTING THE BRIGHTNESS OF THE DISPLAY. . . . . . . . . . . . . . . 6
PAGES OF THE DIAGNOSIS SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
– SYSTEM DIAGNOSIS PAGE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
80
– SYSTEM DIAGNOSIS PAGE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
LIST OF ALARM CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CALIBRATING THE CABLE WINDER 3B6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
(06/07/2011) 80-04-M146EN
2
Electrical control and adjustment
PRINCIPLE OF OPERATION
MANAGEMENT OF OPERATING CONDITIONS
Pressure sensor Angle and extension sensor Truck information
Stabiliser information
Turret position information
Overhead platform information
Comparison between the values measured on the truck and the load tables saved
in the SLIM memory
80
Reading of the load conditions on the truck
80-04-M146EN (06/07/2011)
3
POSITIONING THE SENSORS ON THE TRUCK
Cable winder for measuring

the jib length and angle
2 length sensors
2 angle sensors
Pressure sensor to measure the load

conditions on the truck
2 sensors on the lifting cylinder
2 sensors on the compensating cylinder
Man-Machine Interface
Indicates whether the load
conditions and position of the truck
80
(06/07/2011) 80-04-M146EN
4
DESCRIPTION OF THE CONTROL PANEL
Identification symbols for the operating modes (automatic selections from the outside)
Letters relating to the indications supplied by the display
Indicator lights Green / Yellow / Graphic Display
Red indicating the working condition for displaying
(safety/alarm/blocking) working data
Icon representing the truck Identification symbols for the

4 Keys for setting and letters relating to the tools (manual selection on
geometrical data displayed the panel)
1 2 4
80
3 5 6 7
1 Jib length
2 Actual weight on the forks
3 Maximum permissible weight in the present position of the truck
4 Distance between the ground and load centre
5 Loading table selected according to the truck position and the chosen accessory
6 Distance between the centre of the truck and the mean point of the load
7 Jib angle
80-04-M146EN (06/07/2011)
5
PROCEDURE FOR REPLACING AN ACCESSORY
The choice of a loading table suitable for the accessory selected is the responsibility of
the driver.
1) On the truck stability information display, press the up arrow key several times to select the
loading table according to the list avaiable.
Forks
confirm
Tool available
A Forks
B Overhead platform ORH365kg
C Pendulum
D Overhead platform ORH700kg
E Winch 5T
F JIB 5T
G JIB PT600
H JIB PT1200
2) Press the key to confirm the choice.
If an overhead platform is attached to the truck, without having selected the relevant
80
loading table, the display will indicate “WARNING 4”. There are various types of overhead
platform.
(06/07/2011) 80-04-M146EN
6
PROCEDURE FOR ADJUSTING THE BRIGHTNESS OF THE DISPLAY
1) Press the down arrow key

2) The contrast is changed automatically; then press the key to confirm the level of contrast
chosen
80
80-04-M146EN (06/07/2011)
7
PAGES OF THE DIAGNOSIS SYSTEM
The pages of the diagnosis system make it possible to define problems in the 3B6 system.
To access these pages, press the key several times.
SYSTEM DIAGNOSIS PAGE 2
Number of
pages
• P: Differential pressure between the upper and lower chambers of the main cylinder expressed
in bar
• W: Weight lifted on the forks
• M: Maximum permissible load in the present position of the truck
• A: Jib Angle
• L: Jib Length
• R: Distance between the centre of the turret and the centre of the load (50 cm from the base
of the forks)
80
• P: Differential pressure between the upper and lower chambers of the lifting cylinder
• L: Pressure in the lifting cylinder chamber on the piston side
• H: Pressure in the lifting cylinder chamber on the rod side
• p: Differential pressure between the upper and lower chambers of the compensating cylinder
• l: Pressure in the chamber of the compensating cylinder on the piston side
• h: Pressure in the chamber of the compensating cylinder on the rod side
(06/07/2011) 80-04-M146EN
8
A1 A2 A3
L1 L2 L3
•A1: Angle sensor information ASA 1A

•A2: Angle sensor information ASA 1B
•A3: Difference between angles ASA 1A and ASA 1B Max 0,5°
•L1: ASA 1A extended sensor information
•L2: ASA 1b extended sensor information
•L3: Difference between extension ASA 1A and ASA 1B Max 50 cm
Extension and angle sensor information referred to the truck
MRT 1850 MRT 2150 MRT 2540

L min. 5,5 L min. 6,2 L min. 7,2
L max. 16,4 L max. 19,4 L max. 23,3
A min. -2,8 A min. -1,9 A min. -3
A max. 79,7 A max. 78 A max. 80
80
ACT1A ACT1B
80-04-M146EN (06/07/2011)
9
Information expressed in bits (Not used)

Information expressed in bits (Not used)
80
Information in input from the various sensors ( * = 12v )
• INP 5: Stabiliser extended information
• INP 6: Front turret information
• INP 8: Stabilisers in support information
• INP 9: Information on presence of overhead platform
(06/07/2011) 80-04-M146EN
10
Output information ( * = 12v )

• OUT 0: Locking information
• OUT 1: Lower jib at 3m
• OUT 3: Jib retracted
• OUT 4: Information to reduce the speed of movement (hair/tortoise)

80
System counter
System counter: This number changes continuously since it indicates whether the communication
between the winder and the display is operating correctly.
• A: Information in bits from the angle sensor ASA 1A (about 1800 bits with jib at 0°)
• L: Information in bits from the extension sensor ASA 1A (about 50 bits with the jib retracted)
80-04-M146EN (06/07/2011)
11
System counter
System counter: This number changes continuously since it indicates whether the communication
between the winder and the display is operating correctly.
• A: Information in bits from the ASA 1B extension sensor (about 1800 bits with jib at 0°)
• L: Information in bits from the ASA 1B extension sensor (about 973 bits with the jib
retracted)
80
(06/07/2011) 80-04-M146EN
12
LIST OF ALARM CODES

Alarm
Description Operations to be carried out
codes
Switch off and restart
1 Memory data not consistent Ensure that the eprom is correctly seated in its socket
If the alarm persists, replace the Slim
Check on the page 4 of the diagnosis system that
the values are not marked “EE”
2 ASA 1A Angle sensor reading less than the minimum value Check the CAN BUS connection
Check correct operation of the sensor
Calibrate the system
3 ASA 1A Angle sensor reading greater than the maximum value Check the CAN BUS connection
4 ASA 1A extension sensor reading less than the minimum value Check the CAN BUS connection
5 ASA 1A extension sensor reading greater than the maximum value Check the CAN BUS connection
6 Value of the ASA 1A sensor less than the calibration value Check the CAN BUS connection
7 Value of extension sensor ASA 1B less than the calibration value Check the CAN BUS connection
Check on system diagnostic page 3 that the values
Reading of the pressure sensor in the lifting cylinder (piston side) are not marked “EE”
8
below the minimum Check the wiring of the 3B6 system
Check the sensor signals
Reading of the pressure sensor in the lifting cylinder (piston side) are not marked “EE”
80
9
above the maximum Check the wiring of the 3B6 system
Reading of the pressure sensor in the lifting cylinder (rod side) are not marked “EE”
10
below the minimum Check the wiring of the 3B6 system
Reading of the pressure sensor in the lifting cylinder (rod side) are not marked “EE”
11
greater than the maximum Check the wiring of the 3B6 system
Check that the sensor is connected correctly to the card
12 Internal error code ASA 1A CAN-BUS Check that the wiring of the 3B6 system is in good
condition
Check that the sensor is connected correctly to the card
13 Internal error code ASA 1B CAN-BUS Check that the wiring of the 3B6 system is in good
condition
Extend the telescopic element then check on page 8
that the output is no longer active.
14 Uncontrolled output blockage with telescopic element at rest
Check the condition of the wiring between output 3
(J5-4) and the electronics card (JP1-5)
Fully raise the jib then check on page 8 that output 4
is no longer active.
15 Uncontrolled blocked output of telescopic section less than 3m
80-04-M146EN (06/07/2011)
13
Alarm
codes
Retract and fully lower the telescopic element,
remove the load from the jib so that it is no longer
16 Uncontrolled blocked output Key Info CEC (load limiter) overloaded.
17 Uncontrolled blocked output of overhead platform Not used
Reading of the pressure sensor in the compensating cylinder (piston side) are not marked “EE”
18
less than the minimum Check the wiring of the 3B6 system
Check the sensor signals J5-14
Reading of the pressure sensor in the compensating cylinder (piston side) are not marked “EE”
19
Check the sensor signals J5-14
Reading of the pressure sensor in the compensating cylinder (rod side) are not marked “EE”
20
less than the minimum Check the wiring of the 3B6 system
Check sensor signals J5-6
Reading of the pressure sensor in the compensating cylinder (rod side) are not marked “EE”
21
Check sensor signals J5-6
Uncontrolled blocked output Check the battery voltage
22
Relay alarms WDO Switch off and restart
23 Not used
Uncontrolled blocked output
24
Extension of telescopic element
25
Retraction the telescopic element
26
Lowering the jib
27
Raising the Jib
Check on page 9 of the system diagnostics that the
28 Communication error CAN BUS ASA 1A bus system contactor advances constantly
Check CAN-BUS wiring
Check on page 9 of the system diagnostics that the
29 Communication error CAN BUS ASA 1B bus system contactor advances constantly
Check CAN-BUS wiring
80
30 Stabiliser extended end of stroke congruence alarm Check the inputs, card connections and sensors
31 Stabiliser extended mid stroke congruence alarm Check the inputs, card connections and sensors
Check the values ASA 1A and ASA 1B on page 4 of
32 Angle congruence alarm the system diagnostic
Calibrate the cable winder
Check the values ASA 1A and ASA 1B on page 4 of
33 Extension congruence alarm the system diagnostic
Calibrate the cable winder
Check on page 4 of the system diagnostic that the
values are not marked “EE”
34 Angle sensor reading ASA 1B less than minimum value Check the CAN BUS connection
35 Angle sensor reading ASA 1B greater than maximum value Check the CAN BUS connection
36 Extension sensor reading less than minimum value Check the CAN BUS connection
(06/07/2011) 80-04-M146EN
14
Alarm
codes
37 Extension sensor reading greater than maximum value Check the CAN BUS connection
38 Frontal stroke congruence alarm Check the inputs, card connections and sensors
39 Not used
40 Not used
Switch off and restart.
Ensure that the Eprom is correctly seated in its
41 CRC Error on EPROM
socket
socket
socket
socket
45 Not used
46 Not used
47 Not used
48 Not used
49 Not used
50 Error in memory area
socket
socket
80

socket
socket
80-04-M146EN (06/07/2011)
15
CALIBRATING THE CABLE WINDER 3B6
• Open the cable winder door on the front of the jib with an Allen key.
Remove the electronics card from the cable winder and turn the white potentiometer gears
clockwise to the end of their stroke.
• Then turn each potentioimeter back (anticlockwise) one turn. 80

• Climb into the cab of the vehicle.
• Switch on.
• Support the machine on the stabilisers and in line with the chassis.
(06/07/2011) 80-04-M146EN
16
• When the image shown above appears on the display, press the key
• When the image shown above appears on the display, press the key
• At this point the password setting page appears, press key several times to move the
asterisk placing it over the first 4, then with the arrow keys change the number 4
to number 2.
• Press the pushbutton again to access the second number.

80
• After setting the first level password (that is the type of vehicle) press key and then the
pushbutton
80-04-M146EN (06/07/2011)
17
• Using the arrows , search menu 12 transd min.
• Fully retract the telescopic element and lower the jib to the maximum then press the
key
• At this point you will have set the system minimum point.
• Now using search menu 13 transd max.
80
• Fully raise the jib and extend it as far as possible.
• Press the pushbutton and then
• At this point you will have set the system maximum point.
(06/07/2011) 80-04-M146EN
18
• Now with the keys search menu 01 SAVED.
• Press the pushbutton and wait until DONE (finished) appears on the display.
80
80-04-M146EN (06/07/2011)
ELECTRICAL TROUBLESHOOTING
page
SAUER TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– SAUER TRANSMISSION FAULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– SAUER TRANSMISSION ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– INSTRUCTIONS FOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– UNIVERSAL CONNECTION TO THE DIAGNOSTIC TESTER
FOR ALL EBERSPÄCHER HEATERS VERSIONS “C”-“C COMPACT” -
AIRTRONIC AND HYDRONIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
– AIR HEATER FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
80
(21/12/2011) 80-08-M146EN
2
Electrical troubleshooting
SAUER TRANSMISSION
SAUER TRANSMISSION FAULTS
Problem Check Remedy

Check the load pressure in M3. Replace the filter or add oil to the tank.
The pump does not come up to pressure.
Check the coupling between the pump Replace the pump shaft or sleeve if worn.
and the fuel.
Check the flow in the two reducers. If necessary, replace it.
The pump comes up to pressure but not in both
directions of travel.
Check errors from the instrument panel. See table of errors.
Check the pressure at points M1 M2 M3. Test and reverse or replace the maximum valve.
Check that the changeover selector valve Replace the valve and check that there
The pump has no thrust force or only moves on the engine is not blocked on one side. is no interference in the seating.
in one direction.
Check that the pressure drop across the Replace the filter.
filter at points M5 and M6 is not greater
than 2,2 bar.
Check the load pressure of the pump. Adjust the supply valve on the pump.
The truck movement is delayed in both
directions of travel Check whether the filter is clogged, making Replace the filter.
the check at points M5 M6 on the pump.
Check the load pressure drop in pump M3 Replace the pump because it is damaged.
between the zero and working position.
Check the oil level in the tank. Add oil.

Excessive heating of the oil in the transmission.
Check the type of oil used and the Change the oil or replace the filters if clogged.
cleanliness of the filter.
Check the efficiency of the radiator. Clean the radiator.
Check the Error. See error table.
Check that the working and load pressure Replace the pump because it is damaged.
of the pump are correct.
The truck does not reach its maximum speed.
Check that the motor is at minimum Check the stopping position of the motor
displacement, checking that there is displacement, start-point, regulator valve
80
pressure at point M3 of the motor and that and for obstructions in the controls.
there is no longer pressure at point M4.
80-08-M146EN (21/12/2011)
3
SAUER TRANSMISSION ERROR CODES
INDICATION No.:
ERROR:
Rapid flickering before

transmission code
Long flashes in tens
Single short flashes
Fault Description of fault Causes/remedies

11 (Not available with MC024-021). SAFE - Mode
15 Voltage error of battery or sensor. SAFE - Mode
19 Error in forward gear pump valve. SAFE - Mode
23 Error in reverse gear pump valve. SAFE - Mode
27 Error in motor valve. SAFE - Mode
31 Error in engine RPM. LIMITED - Mode
35 FNR short circuit error SAFE - Mode
39 Loss of inching sensor. LIMITED - Mode
43 (sliding actuation error) LIMITED - Mode
47 (method of sliding error) LIMITED - Mode
51 (Not available with MC024-021). LIMITED - Mode
Elimination of rupture pressure error (or parking brake error or brake
55 SAFE - Mode
80
light error)
59 Loss of cardan shaft revolution sensor (HST motor RPM error). LIMITED - Mode
70 (CAN error). LIMITED - Mode
(21/12/2011) 80-08-M146EN
4
HEATING
INSTRUCTIONS FOR OPERATION
Order number: Manitou Code 711231
The fault diagnosis equipment can be used for all models of Eberspächer; AIRTRONIC and
HYDRONIC heaters, including versions “C”, “C compact” and “P” previously sold.
1 - Cancel memorised faults 6

2 - Cancel memorised faults
3 - Diagnosis request
4 - Reverse, faults F5 – F1, actual (AF)
5 - Forwards, actual fault (AF), F1 – F5
6 - Display
1 2 3 4 5
Shown on the display, after connection
= intermittent signalling
After pressing key “D” the display shows

80
= intermittent signalling, and after about 8 seconds
= no fault present, or
= actual fault (example: interruption of flame sensor), or
= diagnosis not possible (incorrect connection or heater not

switched on)
80-08-M146EN (21/12/2011)
5
• MEMORISATION OF FAULTS
The control unit can memorise up to 5 faults, read from the diagnosis equipment and then
displayed. The present fault is memorised in memory space F1. I faults previously memorised
migrate to F5. If all the memory spaces are full, memory space F5 will be overwritten.
• OVERHEATING
When 3 overheating events are noted in succession - fault 12/13 - the display shows AF 15
which means that the control unit is locked.
• TOO MANY STARTING ATTEMPTS
When the heater performs 10 starting attempts in succession - fault 52 - the display shows
AF 50; which means that the control unit is locked.
• CANCELLATION OF FAULT MEMORISATION AND UNLOCKING OF CONTROL UNIT
Simultaneously press the 2 keys “L” “L“ until the display shows:
The control unit is unlocked and memorised faults from F1 to F5 are deleted.
N.B. Il automatic lock not present in all control units.
80
(21/12/2011) 80-08-M146EN
6
UNIVERSAL CONNECTION TO THE DIAGNOSTIC TESTER FOR ALL EBERSPÄCHER

HEATERS VERSIONS “C”-“C COMPACT” - AIRTRONIC AND HYDRONIC
Connect 3 cables to the 6-pin connector on the diagnostic equipment (see diagram):
a) pin 1 (brown wire) - to the negative

b) pin 5 (red wire) - to the positive
c) pin 3 (blue/white wire) - to the free blue/white wire in the cable harness (*)
(*) In versions where the blue/white wire is connected to the command device, disconnect this
wire from the command and connect it to pin 3.
N.B. There is no fault code signalling if the wire is connected both to the command device and pin
3 of the diagnostic equipment.
• SWITCH ON THE HEATER

After pressing key “D” the present fault, consisting of 2 digits, is shown on the diagnostic
tester display.
Blue-white (diagnostic)
Red
Brown
5
(negative)
Blue-white 3 1
Brown
Red + (positive)
80
80-08-M146EN (21/12/2011)
7
AIR HEATER FAULT CODES

000 Operation without faults. .....................
001 Over-voltage signalling. Warning of over-voltage problems, check the regulator.
002 Low voltage signalling. Warning of low voltage problems, charge the battery.
004 Warning of short circuit in fresh air output signal. Eliminate short circuit/overload.
005 Warning of short circuit in antitheft system. Eliminate short circuit/overload.
009 ADR switched off through D+ o force sensor. Check ADR connecting cables.
Check the regulator.
010 Switched off due to over-voltage.
Check the alternator.
Check regulator and battery.
011 Switched off due to low voltage.
Check the alternator.
012 Check for any obstructions in the fresh air inlet and warm,
Overheating - interruption to the fillerpump.
013 air outlet. Check the power supply to the filler pump and
Heat exchanger temperature too high.
014 overheating switch/sensor.
Excessive overheating. Eliminate the cause and unlock
015 Operation locked.
the control unit using the diagnostic equipment.
017 Overheating (2at warning threshold). Check the overheating sensor.
020 Interruption of glow plug. Check, and if necessary replace the glow plug and/or
glow plug resistance, check connecting cables and pins,
check connection to the glow plug relay.
021 Overload or short circuit at glow plug output. Check, and if necessary replace glow plug.
Glow plug relay defective.
022 Check, and if necessary replace glow plug relay.
Short circuit in glow plug relay.
023 Voltage regulator: break in coil connection. Check connecting cables and pins, check connection
024 Voltage regulator: short circuit in coil connection. to glow plug and replace voltage regulator if necessary.
025 Short circuit in output from diagnostic system. Check output connection from the diagnostic system.
Check engine revolutions, replace it if necessary.
029/030 Electric motor does not turn.
Check the engine revolutions variation relay and printed
031/032 Relay for varying engine revolutions not working.
circuit.
033 Irregularity in engine revolutions (outside tolerance).
Check connections to the electric motor.
035 Reduced power relay, breakage in the coil. Check / replace relay.
036 Reduced power relay, coil short circuit. Check cables and pins.
038 Interruption in vehicle fan control relay. Check cables and pins, check the relay and replace
039 Shortcircuit in vehicle fan control relay. if necessary.
043 Short circuit in output of external components/filler pump. Eliminate short circuit/overload.
047 Short circuit in filler pump Check and/or replace filler pump and
80
048 Interruption in filler pump. check filler pump and electrical supply.
The number of start attempts possible was exceeded.
Check fuel supply, exhaust pipe and inlet pipe. Check
050 Operation locked.
glow plug and replace if necessary
Unlock the control unit using the diagnostic equipment.
Recognising defective flame before ignition.
051 Check the flame sensor and replace if necessary.
Flame sensor defective.
Will not start. Check fuel supply, inlet pipes and exhaust gases; check
052
Safety time exceeded. glow plug and replace if necessary.
Interruption of flame: The heater is on (flame recognised) and flame interruption
053 in ignition phase (“power”) signal in one of the phases.
054 at “maximum” power Check fuel quantity/supply and number of engine
055 at “medium” power revolutions.
056 at “minimum” power If the fuel is OK, check and/or replace flame sensor.
057 Short circuit in flame sensor or reversed connection. Check the cable and pin to flame sensor.
058 Flame during washing. Check flame sensor.
Check temperature sensor connectors, check temperature
060 Interruption to temperature sensor.
sensor on printed circuit or control unit and the additional
061 Short circuit in temperature sensor.
one if necessary.
062 Interruption to command device. Check cables and pins to the command device and
063 Short circuit in command device. replace if necessary.
(21/12/2011) 80-08-M146EN
8

064 Interruption of flame sensor. Check the connector on the flame sensor cable.
065 Short circuit in flame sensor. Check the flame sensor and replace if necessary,
071 Interruption to the overheating sensor. Check overheating sensor and replace if necessary
072 Short circuit in overheating sensor. Check cables and connections.
090 Occasional internal disturbance. Replace control unit.
091 External voltage disturbances. Eliminate the cause.
092/093
Control unit defective. Replace control unit.
094/097
096 Command unit (internal temperature measurement sensor defective). Replace control unit or use additional temperature sensor.
255 Fault memory deleted. ...................
80
80-08-M146EN (21/12/2011)
ELECTRICAL SPECIFIC TOOLING
page
DIAGNOSTICS CARRYING CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

OFFICE TROLLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
80
(13/12/2011) 80-09-M146EN
2
Electrical specific tooling
DIAGNOSTICS CARRYING CASE

80
80-09-M146EN (13/12/2011)
3
12
11
10
5
9
13
6 8
7
1
3 4
80
Diagnostics carrying case ...........................................................................746120
Consisting of:
1. 1 Power supply cable with cigarette lighter plug .........................745240

2. 1 Cable for red battery clips .....................................................745241
3. 1 Cable for black battery clips ..................................................745242
4. 1 Power supply cable ..............................................................745243
5. 1 Cable for laptop VCI ..............................................................745244
6. 1 Cable for Manitou OBD Diag ..................................................745245
7. 1 Cable for Manitou RC2 / RC4 Diag ........................................745246
8. 1 Standard mains cable CE L : 3m ............................................745247
9. 1 Power supply unit Diag 3G 60W .............................................745251
10. 1 Battery LI-ION 7,4V / 9,6AH ..................................................745367
11. 1 PAD (PC set for industrial use + carrying case)........................745438
12. 1 VCI (Vehicle Communication Interface / PAD)..........................745439
13. Steel pens (set of 3) ................................................................745368
(13/12/2011) 80-09-M146EN
4
Docking station
Docking station (battery load) ....................................................................745236
OFFICE TROLLEY
80
Office trolley (trolley + station set) .............................................................745235
80-09-M146EN (13/12/2011)

Mrt2540 Electric

Uploaded by

Copyright:

Available Formats

Mrt2540 Electric

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mrt2540 Electric

Uploaded by

Copyright:

Available Formats

ELECTRICITY

- ELECTRICAL SCHEMATIC DIAGRAMS

- ELECTRICAL COMPONENTS LOCATION

- ELECTRICAL CONTROL AND ADJUSTMENT

- ELECTRICAL SPECIFIC TOOLING

MRT 1850/2150: 3.23

MRT 2540 : 2.64

TRUCK WITH FORKS

TRUCK WITH FORKS ON TYRES OR STABILISERS

MOVEMENT PERMITTED FROM THE CAB

LEVELLING OPERATES ON THE FRONT, WITH JIB < 3M

TRUCK WITH FORKS ON TYRES OR STABILISERS IN OVERTURNED CONDITION

MOVEMENT PERMITTED FROM THE CAB

TRUCK ON STABILISERS WITH PLATFORM

MOVEMENTS PERMITTED FROM THE PUSHBUTTON PANEL IN TRUCK OVERTURNED CONDITION

MOVEMENTS PERMITTED FROM THE PUSHBUTTON PANEL IN PLATFORM OVERLOAD CONDITION

JIB JIB JIB JIB

TRUCK WITH FIXED PLATFORM / ORH

TRUCK ON STABILISERS WITH FIXED PLATFORM / ORH

MOVEMENT PERMITTED FROM THE CAB

TRUCK ON STABILISERS WITH FIXED PLATFORM / ORH IN OVERTURNED CONDITION

MOVEMENT PERMITTED FROM THE CAB

TRUCK ON TYRES WITH FIXED PLATFORM / ORH IN OVERTURNED CONDITION

MOVEMENT PERMITTED FROM THE CAB

TRUCK ON TYRES WITH FIXED PLATFORM / ORH

MOVEMENT PERMITTED FROM THE CAB

TRUCK WITH PENDULUM PLATFORM

TRUCK ON TYRES WITH PENDULUM PLATFORM IN OVERTURNED CONDITION

MOVEMENT PERMITTED FROM THE CAB

TRUCK ON TYRES WITH PENDULUM PLATFORM

MOVEMENT PERMITTED FROM THE CAB

TURRET ROTATION √ √ Within +/- 5°

TRUCK ON STABILISERS WITH PENDULUM PLATFORM IN OVERTURNED CONDITION

MOVEMENT PERMITTED FROM THE CAB

TRUCK ON STABILISERS WITH PENDULUM PLATFORM

MOVEMENT PERMITTED FROM THE CAB

TRUCK WITH RADIO CONTROL

TRUCK ON TYRES: MOVEMENTS PERMITTED FROM THE CAB

TRUCK ON STABILISERS WITH RADIO CONTROL IN OVERTURNED CONDITION

MOVEMENT PERMITTED FROM THE CAB

TRUCK ON STABILISERS WITH RADIO CONTROL

MOVEMENTS PERMITTED FROM THE RADIO CONTROL PUSHBUTTON PANEL

MEANING OF THE LEDS ON THE LOGIC CARD

Does not read the cam Reads the cam

Power ON Power OFF

Rescue key. Rescue key.

DL4 JP3-6 Signal from rescue key IN

Platform not present Platform present

Platform jib Platform jib

Microswitch not operated Microswitch operated

JP3-8 Platform overload microswitch signal

Command active Command not active

Command active Command not active

MEANING OF THE LEDS ON THE LOGIC CARD

Jib below 3 m Jib above3 m

Jib retracted Jib not retracted

Stabilisers on the ground Stabilisers not on the ground

DL15 JP3-2 Signal for stabilisers resting on the ground IN

Retracting Stabilisers locked or extended

Main valve enabled Main valve disabled