Front Hub and Stub Axle

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Andrew Burrows Hub / Detailed view 14/02/16

Exploded view

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Andrew Burrows Hub / Removal 14/02/16

Removal
The item numbers indicated in the text correspond to the figure on page .
Raise the vehicle.
Place axle stands under the axle .
Place the vehicle on axle stands.
Remove the roadwheel.
Remove the brake caliper.
See workshop manual section MR 51 634.

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Remove hub cap (1).
Use tool 6773.
Remove gasket (2).

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Andrew Burrows Hub / Removal 14/02/16

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Remove nut (3).
Use tool 9774 + 0492

Depending on the assembly on-vehicle


Use tool 9774 + 3178
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Andrew Burrows Hub / Removal 14/02/16

Remove shim (4).

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Mount tool 9804.
Remove hub (6).
Use lifting tackle.

Tools
General purpose tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
5021150492 SOCKET BL 2 1

5021193178 SOCKET BL 2 1

BL OKELIA
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Andrew Burrows Hub / Removal 14/02/16

99 route de Lyon

FRANCE
--

BL OKELIA
99 route de Lyon

FRANCE
--

Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
5000269804 STRAP 2 1

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5000269774 TOOL (TORQUE 2 1
MULTIPLIER)

7409996773 SOCKET 1 1

Exploded view

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Andrew Burrows Hub / Removal 14/02/16

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Andrew Burrows Hub / Fitting 14/02/16

Fitting
The item numbers indicated in the text correspond to the figure on page .

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Check for the presence and inspect the state of seal (5).
Replace, if necessary.

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Andrew Burrows Hub / Fitting 14/02/16

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Mount tool 9804.
Fit hub (6).
Use lifting tackle.
Fit shim (4).
Fit nut (3).
Tighten to torque.
See page(s) .
Fit a new lip seal (2).
Fit hub cap (1).
Coat the hub cap screw-threads with vaseline.
Tighten to torque.
See page(s) .
Fit the brake caliper.
See workshop manual section MR 51 634.
Fit the roadwheel.
Tighten the wheel nuts to torque.
(See Driving & Servicing handbook)

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Andrew Burrows Hub / Fitting 14/02/16

Tools
Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
5000269804 STRAP 2 1

Wheel hub
Hub cap 500±50 Nm
Hub securing nut (stub axle diameter 58 250±25 Nm20 turns 950±100 Nm

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mm)Tightening in 3 phases:- 1st phase- 2nd phase
* Turn the hub
- 3rd phase
Hub securing nut (stub axle diameter 68 250±25 Nm20 turns1100±100 Nm
mm)Tightening in 3 phases:- 1st phase- 2nd phase
* Turn the hub
- 3rd phase

Exploded view

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Andrew Burrows Hub / Fitting 14/02/16

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Andrew Burrows Hub / Fitting 14/02/16

Wheel hub
Hub cap 500±50 Nm
Hub securing nut (stub axle diameter 58 250±25 Nm20 turns 950±100 Nm
mm)Tightening in 3 phases:- 1st phase- 2nd phase
* Turn the hub
- 3rd phase
Hub securing nut (stub axle diameter 68 250±25 Nm20 turns1100±100 Nm
mm)Tightening in 3 phases:- 1st phase- 2nd phase
* Turn the hub
- 3rd phase

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Andrew Burrows Stub axle requiring maintenance / Detailed view 14/02/16

Exploded view

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A - Disc brakes
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Andrew Burrows Stub axle requiring maintenance / Detailed view 14/02/16

B - Drum brakes

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

Removal
Depending on the vehicle's equipment.
The item numbers indicated in the text correspond to the figure on page .

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Drum brakes
Remove spring clip (A).
Remove sensor (B).

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Remove bolts (A).

Remove sensor (A).

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Mark and remove pipes (A).
Use tool 2901.

Remove bracket (A).

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Mount tool 9804.
Use lifting tackle.

Mark.
Remove bolts (A).
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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

Use tool 6054.

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Remove brake mounting (A).
Remove nut from the drag link ball-joint.

Uncouple ball-joint.
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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

Use tool 1743.

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Disc brakes
Remove roadwheel speed sensor bracket (A).
Remove swivel axle arm (15).
Remove nut from the track rod ball-joint.

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Uncouple track rod ball-joint (A).
Use tool 0886.
All brakes types
Remove grease nipples (1).

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

Remove bottom cover cap (2).


Use tool 6940.
Remove gasket (3).
Remove bottom cover cap (11).
Remove gasket (12).

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Remove nut (4).
Use tool 0484.
If necessary
Use tool 9774.

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Mount tool 9423.
Extract kingpin (10).

Pressing force: 35 tonnes.


Remove stub axle (8).
Remove gasket (14).

Mark the direction of seal (14).

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Extract inner ring (A) from bearing (5).
Use 2 levers (B).

Extract outer ring (A) from bearing (5).


Use tool 8511.
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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

Outer ring (A) is a loose fit in the stub axle.


If shims (6) are fitted, save them.

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Remove seal (7).
Use a drift (A).

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Extract bush (9).
Use a drift (A).

Tools
General purpose tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
9423 PRESS BB 2 1

5021146054 SOCKET (TORX) BL 2 1

5021150484 SOCKET BL 2 1

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

BB SEFAC S.A.
1 rue André Compain
BP 101
FRANCE
03.24.53.01.82 - 03.24.53.29.18 -

BL OKELIA
99 route de Lyon

FRANCE
--

BL OKELIA
99 route de Lyon

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FRANCE
--

Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
5000269804 STRAP 2 1

5000260886 PULLER 2 1

5000261743 PULLER (BALL JOINT) 2 1

5000269774 TOOL (TORQUE 2 1


MULTIPLIER)

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

7409998511 CONTROL LEVER 2 1

7409996940 SOCKET 2 1

5000262901 TOOL KIT (AIR 1 1


PIPE UNCLIPPER)

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Stub axle
Top cover cap 150±20 Nm
Bottom cover cap 150±20 Nm
Track rod ball-joint nut 270±27 Nm
Drag link ball-joint nut 270±27 Nm
Swivel axle arm bolt 750±75 Nm
Axle steering arm bolt 750±75 Nm
Steering knuckle nutTightening in 3 phases:- 1st ..250±50 Nm4 times.850±85 Nm
phase- 2nd phaseTurn the sub axle- 3rd phase
Roadwheel speed sensor bracket bolt 25±6 Nm

Exploded view

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

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Andrew Burrows Stub axle requiring maintenance / Removal 14/02/16

A - Disc brakes
B - Drum brakes

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

Fitting
Depending on the vehicle's equipment.
The item numbers indicated in the text correspond to the figure on page .

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Install a new ring (9).
Use tool 3016 + 2363

Drive in as far as the shoulder stop.

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

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Grease the top support face of the stub axle.
Use
SUPEROL HP2
grease.
Install a new seal (14).
Match the direction of assembly.

Do not grease seal (14).


Fit stub axle (8).

Take care to not damage seal (14).

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

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Install kingpin (10).
Use tool 9423.
Press until a force of 17 tonnes is reached.

Assemble bearing (5) made up of outer ring (B) and inner ring (A).
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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

Do not fit seal (7).

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Fit bearing unit (5) to kingpin (10).
Use a drift (A).

Fit nut (4).


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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

Tighten to torque.
See page(s) .
Use tool 0484.
If necessary
Use tool 9774.

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Place the dial gauge foot on a flat surface of the stub axle with the stylus in contact with kingpin (10).
Use tool 9661.
Place a jack under the stub axle.
If necessary
Use tool 2363.
Raise the jack.
Set the dial gauge to 0 and lower the jack.
Note down reading (A) (A = stub axle end play).
Remove kingpin (10).
See page(s) .

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

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Assemble bearing (5) made up of outer ring (C) and inner ring (B).
Fit seal (7).
Compare reading (A) with the Manufacturer's value.
See page(s) .
If (A) is higher than the Manufacturer's value, insert shims (6) to obtain the required play.

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

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Fit pivot pin (10).
Use tool 9423.
Press until a force of 17 tonnes is reached.

Fit bearing unit (5) to kingpin (10).


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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

Use a drift (A).

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Fit nut (4).
Tighten to torque.
See page(s) .
Use tool 0484.
If necessary
Use tool 9774.
Fit a new lip seal (3).
Fit cover (2).
Tighten to torque.
See page(s) .
Fit a new lip seal (12).
Fit cover (11).
Tighten to torque.
See page(s) .
Fit grease nipples (1).
Grease the kingpin through grease nipples (1) on the top and bottom cover caps.
Use
SUPEROL HP2
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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16
grease.
Move the stub axle around between the two steering lock stops.
Check that the grease passes through all the seals.

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Place track rod ball-joint in position.
Retain the ball-joint against rotation using a hexagon 6 wrench (A) and bring nut (B) into contact.
Tighten the nut to torque.
See page(s) .
Disc brakes
Fit axle steering arm (15).
Tighten to torque.
See page(s) .
Fit the wheel speed sensor bracket .
Tighten to torque.
See page(s) .
Drum brakes

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

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Position the drag link ball-joint.
Retain the ball-joint against rotation using a hexagon 6 wrench (A) and bring nut (B) into contact.
Tighten the nut to torque.
See page(s) .

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

Fit brake support (A).


Use tool 9804.
Line up the marks made upon removal.

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Fit bolts (A).
Use tool 6054.
Tighten to torque.
See page(s) .
Withdraw tool 9804.

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

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Fit pipes (A).
Ensure the marking.

Fit bracket (A).


Tighten to torque.
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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

See page(s) .

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Fit sensor (A).

Fit bolts (A).


Tighten to torque.
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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

See page(s) .

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Engage sensor (B).
Fit spring clip (A).

To adjust the brakes and the ABS sensor, see workshop manual section 51 639.

Consumables
Automotive part N° Industrial reference N°
50 01 120 475 Superol HP2 grease

Tools
General purpose tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
9661

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

9423

5021146054

5021150484

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AQ BROWN & SHARP ROCH
13-15 avenue Georges de la Tour
BP 45
FRANCE
03 83 76 83 76 - 03 83 74 13 16 -

BB SEFAC S.A.
1 rue André Compain
BP 101
FRANCE
03.24.53.01.82 - 03.24.53.29.18 -

BL OKELIA
99 route de Lyon

FRANCE
--

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

BL OKELIA
99 route de Lyon

FRANCE
--

Specific tools
Illustration RENAULT Designation Manufacturer's Manufacturer's code N° Scale Qty
TRUCKS part N° reference N°
5000263016

5000269804

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5000262363

5000269774

Stub axle
Top cover cap 150±20 Nm
Bottom cover cap 150±20 Nm
Track rod ball-joint nut 270±27 Nm
Drag link ball-joint nut 270±27 Nm
Swivel axle arm bolt 750±75 Nm
Axle steering arm bolt 750±75 Nm
Steering knuckle nutTightening in 3 phases:- 1st ..250±50 Nm4 times.850±85 Nm
phase- 2nd phaseTurn the sub axle- 3rd phase

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

Roadwheel speed sensor bracket bolt 25±6 Nm

Exploded view

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

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Andrew Burrows Stub axle requiring maintenance / Fitting 14/02/16

A - Disc brakes
B - Drum brakes

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