Boiler: Reliance Sugar and Chemical Industries PVT - LTD
Boiler: Reliance Sugar and Chemical Industries PVT - LTD
Boiler: Reliance Sugar and Chemical Industries PVT - LTD
Overhauling of SA fan 5
Fitting of drive & allignment 10
Trial of fans 1
Overhauling of soot blowers 10
Repair of blow down lines 2
Refractory work in combustation chamber & furnace
contractor job
Repair of baffling
Cleaning & painting of chimney
Overhauling of bagasse feeders with drive-3 nos 10 bishwanath neupane, rogai ram, +1
O/H of dampers 5 helper
Boiler lighting
Assembly of drum internal 7
9 Boiler no. 3 168
Dismantling of valves 10march-17march 7
Overhauling of mountings 18march-05may 50
harindra sah, awadh kishor giri, rambabu
Overhauling of steam stop valves & NRV 05may-12may 7
yada, +1 helper
Overhauling of accessories 13may-19may 6
Overhauling of gauge glasses 20may-30may 10
Chemical cleaning
Mechanical cleaning of tubes
External cleaning of boiler contractor job
External cleaning of economiser
internal cleaning of air heater tubes
Replacement of leaky & weak tubes
Dismantling of drum internal 30may-10june 10
Hydraulic testing september
Overhauling of dumping grate furnace 1aug-10aug 10
Repair of ducting
Cleaning & painting of ducting
bishwanath neupane, rogai ram, +1
Overhauling of ID fan 11june-16june 5
helper, khalasi, welder
Overhauling of FD fan 16june-21june 5
Overhauling of SA fan 21june-26june 5
Fitting of drive & allignment 15aug-25aug 10
Trial of fans
Overhauling of soot blowers 1aug-10aug 10
Repair of blow down lines 10aug-12aug 2
Refractory work in combustation chamber & furnace
contractor job
Repair of baffling
Cleaning & painting of chimney
Overhauling of bagasse feeders with drive-3 nos 26june-05july 10
O/H of dampers 5july-10july 5 harindra sah, awadh kishor giri, rambabu
Boiler lighting yada, +1 helper
Assembly of drum internal 7
10 Feed water system 159
Overhauling of valve feed tanks 10
Overhauling of valve deareator 23june-30june 7
Overhauling of valve feed pumps 30june-20july 20
Overhauling of boiler feed pump 6 nos 40
Overhauling of HP dosing pump 2 nos 10 rambilash kushwaha ,+1 helper
Overhauling of LP dosing pump 2 nos 10
Cleaning & painting of feed tank & dearator tank 20july-15august 25
Overhauling of feed water transfer pumps 2 nos 8
Fitting of drive & allignment 10
11 Steam header (IJT) 140
Overhauling of steam distribution header valves
Overhauling of steam line main valves
Overhauling of drain valves at header
dhramnath yadav, +1 helper
Overhauling of drain valaves in steam lines
Overhauling of drain valves in Ex/vapour line
Overheater of desuper heater valves 8june-23june 15
12 Steam Header(Tex)
Overhauling of steam distribution header valves
Overhauling of steam line main valves
Overhauling of drain valves at header bishwanath neupane, harindra sah, rogai
Overhauling of drain valaves in steam lines ram
35
bishwanath neupane, harindra sah, rogai
ram
Overhauling of drain valves in Ex/vapour line
Overheater of desuper heater valves 35
DM-Plant 60 upendra yadav,+1 helper
bagasse carrier post
1 sonelalram asst.fitter
2 nabi alam operator
texmaco boiler
11 bishwanath neupane fitter
12 harindra sah fitter
13 rambabu yadav attendent
14 awadh kishor giri attendent
15 rogai ram attendent
16 shambhu yadav welder/feedpump
17 nagendra yadav supervisor
18 upendra yadav dm- incharge
19 anil tiwari khalasi
Reliance Sugar And C
Boiler House Equipment statu
S.n Equipments Name Running Problem Occurred Action Taken
Status
1 Bagasse elevator no.1 OK nill
2 Bagasse elevator no.2 OK nill
3 Main bagasse carrier OK mbc bearing damaged bearing changed
4 Return bagasse carrier OK double drive gearbox failure another drive taken in operation
9 Ijt Boiler with OK water level indicator line valve repaired at the time of no cane
accessories leakage,
primary & secondary APH tube is to be chanced, APH tube, ss plate, valves
dearotar tank is to be repaired, refactory work,
insulation work, tube internal & external cleaning, drum
internal reparing work ( with general repair &
mentinance)
servecing required
Seasonal Material requirement Remarks
Chain and chain spares
S.N Marerial Specification Requirement Unit Storestock Remarks
1 Pin for bagasse carrier 2000 Pcs
2 Bush for bagasse carrier 3500 Pcs
3 Roller for bagasse carrier nill Pcs
4 Split pin
a (ms)6x40mm 2000 Pcs bagasse carrier
b (ms)8x50mm 6000 Pcs For bagasse carrier
c SS 6x32mm 1000 Pcs For travelling grate chain
Special washer 1000
5 drive chain for MBC & 2.5"pitch 18 mtrs
RBC
6 drive chain for MBC & 2.5" pitch 15 pcs
RBC master link
7 chain for MBC 6" pitch 200 mtrs.
Packing and joint
1 Boiler
a. Gland packing metallic
3mm 4 roll
4mm 4 roll
5mm 4 roll
6mm 10 roll
8mm 6 roll
10mm 4 roll
12mm 4 roll
Joint sheet metalic
1.5mm 2 sheet
3mm 5 sheet
5mm 4 sheet
Refactory Items
firecrete super cement 7000 kg
calundun 2000 kg
accoset-50 1500 kg
copuling items
tyre for copuling
ph-292 2 pics.
ph-190 1 pics.
ph-250 2 pics.
ph-390 1 pics.
ph-126 6 pics.
tc-011 2 pics.
tc-09 2 pics.
valves items
diaphragm rubber sheet
25mm 10 pics.
40mm 12 pics.
50mm 8 pics.
gate valve size- 6 pics.
20NB,class-
800, schocket
welded type
gate valve size-1/2",class- 8 pcs
800
steam trap 1/2"- 10 pcs