Engineering & Installation Manual

MIURA LX BOILER
170/15 PSI Design
ENGINEERING
&
®
INSTALLATION C ®
MANUAL
APPROVED
®
LX & LXL - HIGH EFFICIENCY LOW NOx SERIES
MIURA BOILER WEST, INC.
* IN OUR CONTINUING EFFORT TO IMPROVE OUR PRODUCT,

INFORMATION IN THIS MANUAL MAY BE CHANGED WITHOUT NOTICE
OWNER SHALL MAINTAIN THIS MANUAL IN LEGIBLE CONDITION FOR FUTURE REFERENCE
PUBLICATION REVISED MARCH 2000
ENGINEERING REVISED FEBRUARY 2000

THIS ILLUSTRATION IS FOR EXAMPLE ONLY. INTENDED FOR COMPONENT IDENTIFICATION ONLY. ACTUAL BOILER WILL VARY DEPENDING
ON MODEL SELECTED AND OPTIONS INSTALLED
STEAM PRESSURE SENSOR INSPECTION PORT
(PRIMARY BOILER CONTROL)
FORCED DRAFT BLOWER
AND MOTOR
A.S.M.E. SAFETY
Figure 1 LX-50SG Sectional View Cut Away
HIGH LIMIT STEAM PRESSURE SWITCH VALVE

BACK UP CONTROL PRESSURE SWITCH SECONDARY WATER PUMP CONTROL
VENT STEAM OUTLET
PRESSURE GAUGE
FLUE GAS OUTLET
STEAM OUTLET
LOW BUBBLE CUT OFF
STEAM/MOISTURE
SEPARATOR INSULATION
COMBUSTION
AIR DAMPER
MAIN GAS INLET
LIQUID VOLUME
CONTROLLER FLAME VIEW
(PRIMARY PUMP PORT
CONTROL)
PILOT BURNER
LOW FIRE PUMP
CONTROL
BURNER
WATER
HIGH FIRE PUMP SAMPLE
CONTROL CASTABLE VALVE
LOW WATER CUTOFF THERMOCOUPLE DRAIN
CONDUCTIVITY SENSOR AUTO “SURFACE”
INSPECTION PORT
BLOWDOWN
BLOW DOWN PIPING
BLOW DOWN PIPING
FEED WATER INLET
L.V.C. SECTIONAL VIEW LX BOILER SECTIONAL VIEW ECONOMIZER
List of Illustration Figures iv
List of Tables iv
1 SECTION ONE - INTRODUCTION 1
1.1 FEATURES 1
1.2 CODE AND REGULATORY AGENCIES 2
1.3 NATIONAL REGULATORY ORGANIZATIONS 3
1.3.1 MIURA BOILER STEAM GENERATORS Inspector Briefing 4
1.4 STANDARD EQUIPMENT 6
1.5 GUARANTEE 7
1.6 DEFINITIONS AND SYMBOLS 7
1.7 ABOUT THIS MANUAL 8
2 SECTION TWO - SPECIFICATIONS 9
3 SECTION THREE - INSTALLATION 14
3.1 SPECIAL INSTALLATION 14

3.2 UNLOADING 14
3.3 ASSEMBLING 15
3.3.1 Feed Water Pump 15
3.3.2 Feed Water Control Valves 16
3.4 BOILER POSTITIONING AND ANCHORING 16
3.4.1 Boiler Proper 16
3.4.2 Economizer Installation 17
3.5 STEAM PIPING 17
3.6 FEED WATER SYSTEM PIPING 19
3.7 FEED WATER PUMP 20
3.7.1 Feed Water Control Valves 23
3.7.2 Piping Flushing 23
3.8 SAFETY RELIEF VALVES, INSTALLATION 23
3.9 BLOW DOWN PIPING 24
3.10 FUEL SUPPLY ARRANGEMENTS 26
3.10.1 Gas Piping 26
3.11 ELECTRICAL INSTALLATION 29
3.11.1 Panel Layout 31
3.11.2 Boiler Interface Capabilities 32
3.12 CLEARANCES 32
3.13 VENTILATION 33
3.14 STACKS AND BREACHING 33
4 SECTION FOUR - OPERATION 37
4.1 SAFETY FEATURES AND OPERATING CONTROLS 37

4.1.1 Low Water Volume Cut-Off 37
4.1.2 OOverheat Monitor Temperatre 38
4.1.3 Scale Monitor Temperature 38
4.1.4 High Pressure Limit Cut-Off 38
ii
4.1.5 Misfire 39
4.1.6 False Signals 39
4.1.7 Power Overload 39
4.1.8 Air Pressure 39
4.1.9 Fuel Gas Pressure 40
4.2 ROUTINE BOILER OPERATION 40
4.2.1 Preparation Before Start-Up 40
4.2.2 Start-Up 41
4.2.3 Blow Down 41
4.2.3.1 Bottom Blow Down 42
4.2.3.2 Automatic Bottom Blow Down (Option) 42
4.2.4 Shutdown 43
4.2.5 Cautions During Operation 43
4.2.6 Extended Shutdown 43
4.2.7 Carry Over 44
4.2.8 Make-Up Water 44
4.2.9 Make-Up Water Maintenance Check 44
4.2.10 Water Specifications 45
5 SECTION 5 - MAINTENANCE 46
5.1 MAINTENANCE AND CLEANING SCHEDULE 46

5.2 TROUBLE SHOOTING 47
5.2.1 Honeywell Flame Controller and Annunciator Messages 47
5.2.2 Physical Problem and Corrective Action 47
5.3 OPERATING DISCIPLINES 49
5.4 RECOMMENDED SPARE PARTS LIST 49
iii
LIST OF ILLUSTRATION FIGURES
Figure 2 Nitrous Oxide Emissions vs. Load 2

Figure 3 Boiler Lifting and Handling Points 14
Figure 4 Feed Water Pump Foundation and Installation 15
Figure 5 Pump Base Mounting Holes 15
Figure 6 LX Series Boiler Base Plate 16
Figure 7 Economizer Mounting 17
Figure 8 Steam Line and Trap Arrangement 18
Figure 9 Recommended Feed Water Piping Arrangement 19
Figure 10 Boiler Safety Valve Installation 24
Figure 11 Economizer Safety Relief Valve Installation 24
Figure 12 Blow Down Piping Arrangement 25
Figure 13 Double Blow Down Isolation Valve Options 25
Figure 14 Typical LX Series Gas Train and Vent Points 27
Figure 15 Main Gas Pressure Regulator Vent Piping 28
Figure 16 Pilot Gas Regulator Vent Line Connection 28
Figure 17 Gas Pressure Switch Connection 28
Figure 18 LX Series Boiler Electrical Connection 30
Figure 19 LX Series Terminal Strip Connections 30
Figure 20 Boiler Control Panel with MIURA XJ1 Intelligent Steam Manager 31
Figure 21 Stack Design 35
Figure 22 Stack Installation 35
Figure 23 Stack and Economizer Bolting Dimensions 36
Figure 24 Water Volume Control Illustration 37
LIST OF TABLES
Table 1 Specifications for LX(L)-50(S)G 9

Table 2 Specifications for LX(L)-100(S)G 10
Table 3 Specifications for LX(L)-150SG 11
Table 4 Specifications for LX(L)-200SG 12
Table 5 Specifications for LX-300SG 13
Table 6 LX Series Feed Pump Foundation Dimensions 16
Table 7 Main Steam Outlet Valve Size 17
Table 8 Feed Water Pump Suction Strainer Size 19
Table 9 Feed Water Pump Recommendations 21
Table 10 Blow Down Piping Sizes 24
Table 11 LX Gas Piping Sizes 26
Table 12 Boiler Minimum Clearance Requirements 32
Table 13 Boiler Ventilation Requirements 33
Table 14 Floatless Switches and Probes 37
Table 15 Boiler Water Chemistry Specifications 45
Table 16 Maintenance and Cleaning Schedule 46
Table 17 Motor Service and Lubrication Schedule 46
Table 18 Physical Problem and Corrective Action Chart 47
iv
1 SECTION ONE - INTRODUCTION
Muira Boiler Co., Ltd. began North American activities in 1988 when the manufacturing plant in Brantford,
Ontario, was established. Their engineering department developed procedures to meet ASME codes and listing
approval from IRI/FM, UL, and pre-approval for the SCAQMD (Southern California Air Quality Management
District). The United States corporate sales office, Miura Boiler West, Inc., was established and has developed
relationships with national, state, and city inspectors and agencies.
The North American network consists of branches in Chicago, Los Angeles, and Ontario. The parent company,
Miura Boiler, Ltd. in Japan, is the leading manufacturer of boilers and other thermal equipment in the Pacific
Rim holding more than 55% of the market. With factories in five countries, production now exceeds 14,000
units per year.
As a result of design necessities in Japan, such as limited space and total dependence on foreign energy, the
MIURA STEAM BOILER has been engineered as a highly efficient, vertical water tube, once-through forced-flow
design. The MIURA Boiler features a compact unit with a low-water content and is designed to run with a
minimum amount of maintenance with simple push-button controls. Operation is quiet, radiant heat losses are
minimal, and steam quality is second to none. Miura Boilers are often installed in a multiple boiler network.
MIURA Boilers, along with the patented MIURA Multiple Installation panel, allow appropriate horsepower to
be brought on and off line quickly to meet sophisticated production needs with maximum fuel economy. The
35-year, field-proven ‘Miura Advantage’ is the ability to reach full output steam from cold start in less than
five minutes using the least amount of energy and having the lowest environmental impact. The high efficiency
Miura Boiler has won numerous awards from engineering societies and gas associations because it is a compact,
safe, cost-effective boiler.
1.1 FEATURES
Miura Boiler, Co., Ltd. developed the new Low NOx Boiler by using the most advanced technical methods. The
flat-shaped burner and the rectangular-shaped boiler vessel are uniquely designed for the LX. The LX boiler
has a very compact design. In general, the LX series can double steam output in the same space of an existing
boiler room. The LX series needs only one-half of the space required for a conventional fire tube design for
new construction plants.
It is known that the temperature of the combustion flame should be less than 3,272 F to prevent NOx formation.
Generally, the combustion flame will have some high temperature areas generating NOx. Miura engineers have
calculated the temperature distribution in the combustion and heat exchanging areas. From theoretical analysis
and rigorous testing the designed temperature distribution is homogeneously less than 3,272F. The burner surface
is made as large as possible, and the furnace volume as small as possible, to optimize the combustion process. As
a result, the LX has NOx emissions of less than 20 PPM at 3% converted O2 and maintains CO levels less than
100ppm (see Figure 2). Miura’s emissions meet and exceed all current North American NOx regulations.
1
All NOx Concentrations Converted to 3% Oxygen Content
N 20
O
x
10
C
o
n 5
c
0
0 40 50 60 70 80 90 100
Load % of Rated Boiler Capacity
Figure 2 Nitrous Oxide Emissions Vs. Load
1.2 CODE AND REGULATORY AGENCIES
There are a number of codes, standards, laws, and regulations covering boilers and related equipment that should
be considered when designing a system. Regulatory requirements are dictated by a variety of sources and are all
focused primarily on safety. The equipment shall be installed in accordance with the current regulations, codes,
and specifications of the applicable city, county, state, and federal agencies. Authorities having jurisdiction should
be consulted before installations are made. For more information on how the various rules affect boiler selection
and operation, you may want to contact your local MIURA authorized representative or the engineering firm
designing the boiler installation. Here are some essential rules to consider:
• The boiler industry is tightly regulated by the American Society of Mechanical Engineers (ASME)
and the ASME codes, which control boiler design, inspection, and quality assurance. In most states,
the boiler pressure vessel must have an ASME stamp. (Deaerators, economizers, and other pressure
vessels must also be ASME stamped.)
• The insurance company insuring the facility or boiler may dictate additional requirements. Boiler
manufacturers provide special boiler trim according to the requirements of the major insurance
companies. Special boiler trim items usually pertain to added safety controls. Some industries,
such as food processing, brewing, or pharmaceuticals, may also have additional regulations that have
an impact on the boiler and the boiler room.
• UL and /or ASME-CSD1 specifications may be required. State or local authorities may require data
on the boiler controls or basic design criteria.
• Most areas have established a maximum temperature at which water can be discharged to the sewer. In
this case, a blow down separator after cooler is required.
• Most state, local, or provincial authorities require a permit to install and /or operate a boiler. Additional
restrictions may apply in non-attainment areas where air quality does not meet the national ambient
air quality standards, and emission regulations are more stringent. Be sure to investigate this before
buying a boiler.
• For all new boilers with inputs over 10 Million Btu/Hr, U.S. Federal emission standards apply,
including permitting and reporting procedures.
• A full-time boiler operator may be required. Operator requirement depends on the boiler’s size,
pressure, heating surface area, and volume of water. Boilers can be selected which minimize the
requirements, either by falling under the requirements and being exempt, or with special equipment
2
with special equipment that gives the operator more freedom in the facility. Contact the local
boiler inspector for details.
• Most states or provinces require an annual boiler inspection. There may be other requirements
on piping as well.
A partial list of agencies having jurisdiction over boiler installation and operation is given below. This
list is comprehensive but by no means all-inclusive.
United States Environmental Protection Agency

A.S.M.E. Codes and Standards
National Board Licensing Requirements
American Gas Association Standards
Underwriters Laboratories, Inc.
Factory Mutual Insurers
Industrial Risk Insurers
Occupational Safety and Health Administration
Food and Drug Administration
Local, City, and State Fire Marshall
State Boiler Inspection Division
Division of Labor and Industry for the Local State or City
Local Building and Construction Code Inspectors
MIURA Boiler recommends contacting your actual insurance provider as well as the utility companies
for assistance in identifying and complying with codes.
1.3 NATIONAL REGULATORY ORGANIZATIONS
A.S.M.E. NATIONAL BOARD

345 East 47th Street 1055 Crupper Avenue
New York, NY 10017 Columbus, OH 43229
PHONE: (212) 705-7800 PHONE: (614) 888-8320
ASME - C.S.D.1 N.F.P.A.

345 East 47th Street P.O. Box 9146
New York, NY 10017 Quincy, MA 02169
PHONE: (212) 705-7800 PHONE: (800) 344-3555
NATIONAL UNDERWRITERS UNDERWRITERS LABORATORIES

505 Gest Street 333 Pfingsten Road
Cincinnati, OH 45203 Northbrook, IL 60062
PHONE: (847) 272-8800
3
1.3.1 MIURA BOILER STEAM GENERATORS Inspector Briefing
The Miura steam generator is an unfamiliar design to most inspectors in the field. The purpose of this section
is to address common questions and familiarize the inspector with the Miura steam generator through a general
overview of the design and operational characteristics.
The Miura LX boiler design consists of straight water tubes between upper and lower rectangular headers. Both
headers are encased in a cashable refractory, leaving only the tubes exposed to combustion gases. There is very
little water and consequently very little energy stored in the steam generator. Water volume is exclusively in the
tubes with only incidental bubbling in the upper header. Therefore, the LX design has no natural circulation such
as a riser, down-comer effect common to natural circulation boilers.
Water is forced into the bottom header and tubes by means of a feed water pump. The water is flashed into steam
in the tubes, forming a dynamic bubbling system that cools the tubes. This bubbling action may be best described
as a “steam gradient,” with more steam at the top of the tubes than at the bottom. Steam is accumulated in the
upper header with a final separation in the external separator. Condensate dropped by the external separator is
fed back into the lower header.
Because of the steam gradient, there is no defined stream/water level and thus no sight glass. Special modifica-
tions are incorporated into the boiler construction and safety system to accommodate this.
First, probes are inserted directly into the top of the tubes. One probe is long, for low water cut out; and one probe
is shorter for feed water control (LX-300 models only). This water volume control relies on electrical resistance
and the bubbling action is what cools the tubes. As the volume of water in the steam generator is consumed,
there is less bubbling at the top of the tubes, increasing the amount of electrical resistance. Once the effective
electrical resistance reaches a pre-determined level, a ten-second-time delay is tripped, after which the feed water
pump is turned on. It continues to run until the bubbles re-establish effective contact with the probe. Should
the water volume ever become so low as to lose effective contact with the low water cutout probe, the boiler
will shut down.
Secondly, probes are inserted into a water column on the side of the boiler. This water control system relies on
a conventional electrical conductance system. When water contacts a probe, a circuit is formed. Three probes
control the boiler feed; the short probe controls the pump in Low Fire, the medium-length probe controls the pump
in High Fire. The long probe is the primary low water cut out. This safety can be confusing for the inspector
who encounters the Miura steam generator in the field for the first time, because a water column typically equals
a “fixed water level”. This is not true, however, for the Miura LX Series steam generator because of the low
water content and the fierce boiling action of the steam gradient. This dynamic system is stabilized by a special
modification of the water column to create an artificial level. The flanged pipe leading form the boiler body runs
through the column with three holes drilled in the pipe to create an orifice effect. Yet, even with this orifice effect,
the artificial “level” formed is not the level in the boiler; and oscillates - especially with load swings on the system.
This oscillation is normal and is directly proportional to the volume of water in the boiler tubes
Either of these feed water control systems can operate without the other for proper feed water control. However,
the combination of these two systems provides for double low water safety and is called the “two-way water
volume control system.”
Thirdly, thermocouples are attached directly to the tubes. The thermocouples measure the temperature of the tube
and will shut the boiler down if a low water volume condition is detected due to insufficient bubbling, dry fire,
or if scale build-up is detected. Scale formation is monitored directly by the rise in tube surface temperature
because of lower heat transfer rates. This temperature sensing method can detect a formation of scale of less than
1/64” and will shut down the boiler. The early detection of scale formation is an important factor in maintaining
a high efficiency boiler. According to the US National Bureau of Standards, ¼” of scale build up on heating units
requires up to 55% more energy to attain the same temperature. Other methods of detecting scale, such as a
4
pressure gage on the discharge of the feed water pump, are much less sensitive. The MIURA XJ1 Intelligent
Management microcomputer automatically adjusts the alarm settings for the scale monitor based on current boiler
steam pressure and boiler firing rate.
The boiler will not operate should any low water safeties fail. Only through tampering could the boiler operate
without safeties and develop a dry fire condition. Even in the unlikely event this condition should ever be created,
by the time the tubes superheat enough to destroy the tensile strength of the metal, the amount of energy contained
in the remaining water is so small that the possibility of a pressure explosion is negligible. The Miura Steam
Generator design has been used for more than thirty-five years with over 200,000 units presently in operation
worldwide. There is no record of ANY pressure vessel explosions.
Steam is produced within five minutes from cold start-up and selected tubes can be visually inspected through
two-inch openings located on the top and bottom headers. A complete inspection is typically accomplished in
a thirty-minute period.
All Miura steam generators are annotated as a forced flow steam generator (with no fixed steam or water level) on
the pressure vessel’s P-3 form and registered with the National Board. The complete packaged steam generator is
listed with UL as a standard and can be built to IRI, FM and /or ASME-CSD1 at customer request.
Please note that all flanges and fittings identified in this manual as 150# ASA comply with ASME/ANSI
standard B16.5. The 150# stamping refers to a standard classification not Maximum Allowable Working Pressure
(MAWP). As specified in Table A-361 of ASME codes, Section I, 1995 edition, the MAWP for 150# flanges is
205 psig for saturated steam service and 170 psig for Boiler Feed and Blow-off line service. This specification
matches the 170 psig for saturated steam service and 170psig for Boiler Feed and Blow-off line service. This
specification matches the 170psi MAWP rating of the MIURA boiler.
Miura is dedicated to reliable and safe operation of its steam generator through sound engineering principles and
years of in-the-field experience. Please contact us at our Chicago office at (847) 465-0001 or the Los Angeles
office at (626) 305-6622 should you have any further questions or comments.
5
1.4 STANDARD EQUIPMENT
As a fully Packaged Forced Draft Steam Boiler, the LX series receives complete operational testing at our factory
to ensure trouble-free installation. (Service Parts are non-proprietary.) The LX has the following items as
standard equipment:
• Boiler Design is UL Approved and Labeled

• A.S.M.E. “S” Stamped. A.S.M.E.-CSD-1, IRI, or FM available
• Mounted Control Panel - Wired with All Necessary Components (No Main Disconnect Provided)
• Micro Processor Based Integrated Burner Controller - Records Five Most Recent Faults For Recall.
• 31-Day Operating and Fault History Reporting Available by Modem Link with MIURA Factory Level Service
Department.
• Remote Monitoring of Boiler Performance and Trouble Shooting Available as an Option
• Gas Meter Available as an Option for Measuring Actual Steam Production
• Computer Interface Capability (Requires Optional Equipment)
• Service Parts are Non-Proprietary
• Centrifugal Forced Draft Blower and Motor
• Combustion Air Proving Switch
• Automatic Combustion Air Damper and Motor
• Flame Safeguard Control with UV Flame Sensor
• Thermocouples on Water Tubers to Prevent Overheat Condition due to Low Water Volume or Scale Build Up
• Dual Ultra Violet Flame Detectors on LX-300
• Fan Screen Dust Warning
• Two Independent Water Volume Controls & Low Water Cut Off Safety Devices, plus Manual Reset
• Liquid Volume Control Column and Bottom Blow Down Valves
• High and Low Steam Pressure Switches, Plus an Independent High-Pressure Safety Requiring Manual Reset
• Gas Regulator with Threaded Connections for Main Burner and Pilot Flame
• High and Low Gas Pressure Switches
• Dual Pilot Gas Solenoid Valves for Natural Gas
• Dual Fluid Actuated Main Gas Valves and Plugged Leak Test Port (Vent Valve Optional)
• External Steam Separator
• Ports for Direct Visual Inspection of Internals
• Main Stream Outlet Globe Valve (Optional)
• A.S.M.E. Approved Safety Relief Valves for Boiler (Option for LXL) and Economizer (If Installed)
• Intermittent Surface Blow Down System with Strainer and Manual Shut Off Valve
• High and Low Fire Rate Operating Hours Display with Start Cycle Aggregate and Five-Fault History and
Display
• Heavy Duty Galvanized Economizer (“S” Series)
• Completely Enclosed Heavy Gauge Casing
• Steam Pressure Gauge Installed
• Multi-Stage Feed Water Pump and Motor with Stainless Steel Impellers and Ceramic Bearings (Optional)
6
1.5 GUARANTEE:
• Refer to warranty documents for specific details.

• SIX-MONTH labor warranty from boiler start up may be available, contact Local Sales and Service representa
tives for details. This labor warranty covers routine inspection and repairs at the job site. Travel and lodging
expenses are not covered except within local representative service area.
• ONE YEAR Standard warranty for parts from boiler commissioning date or 18 months from shipping date,
whichever occurs first. Express shipping cost for overnight or next day delivery of parts is not included.
Damage to the boiler or parts of the boiler after leaving the factory is not covered. Parts replaced under
this warranty must be returned to MIURA. If the failed part is not returned, the customer will be charged
for the new item.
• SEVEN-YEAR limited factory warranty on pressure vessel against material or workmanship defects.
1.6 DEFINITIONS AND SYMBOLS
“Note,” “Caution,” and “Danger” are used throughout this manual with the following definitions and
symbols.
NOTE:
Note indicates an area or subject of special merit, emphasizing either the product capabilities or common
errors in operation or maintenance.
CAUTION:
Caution indicates possible damage to equipment. It also indicates any condition or practice, which, if not
observed or remedied, could result in damage or destruction of the equipment.
DANGER:
Danger indicates any condition or practice, which, if not observed, could result in personal injury or
possible death.
CAUTION: All steam engines require proper water treatment. This treatment is mandatory from the time
the MIURA BOILER is started. Failure to follow the recommended water treatment and maintenance
procedures could shorten the life (as well as the efficiency) of the boiler. None of the Miura warranties
cover repair due to improper water treatment.
7
1.7 ABOUT THIS MANUAL
This manual is written to support engineering and mechanical contractor firms. Some basic information is given
for the operator and maintenance personnel. More specific information on operation and maintenance of the unit is
given in the MIURA OPERATION AND MAINTENANCE MANUAL.
If a question about boiler installation is not contained in the text of this manual and is not answered by one
of the drawings, please call the MIURA representative or the company offices in Chicago or Los Angeles. We
will be glad to help.
This manual is available on disk for Microsoft Word 2000 and Word 95/97. In addtion, detailed drawings are
available on disk in Auto CAD 14 files. If computer copies are desired, please contact the Chicago Office of
MIURA Boiler. A small fee is required for shipping and handling.
MIURA BOILER CO., LTD. (Factory)

8 Copernicus Boulevard
Brantford, Ontario
Canada N3P 1Y4
PHONE: (519) 758-8111
FAX: (519) 758-5294
e-mail: Canada@ miuraboiler.com
MIURA BOILER WEST, INC. (Chicago Office) MIURA BOILER WEST, INC. (LA Office)
600 Northgate Parkway, Suite M 1945 South Myrtle Avenue
Wheeling, IL 60090-3201 Monrovia, CA 91016-4854
PHONE: (847) 465-0001 PHONE: (626) 305-6622
FAX: (847) 465-0011 FAX: (626) 305-6624
e-mail: Chicago@miuraboiler.com e-mail: LA@miuraboiler.com
8
2 SECTION TWO - SPECIFICATIONS
Table 1 Specifications for LX(L)-50(S)G
ITEM UNITS LX-50 G LX-50 SG
NO ECONOMIZER WITH ECONOMIZER
Boiler Type Multiple Water Tube, Once Through, Forced Flow, Steam Boiler
Boiler Horsepower Rating BHP 50
Maximum Working Pressure PSIG 170 (LX) 150 (LXL)
Equivalent Output LB/HR 1,725
Heat Input BTU/HR 2,066,000 1,969,000
Heat Output BTU/HR 1,674,000 1,674,000
Efficiency (Fuel to Steam) % 80 85
Heating Surface Area FT² 177
Operational Water Content GAL 42
Operational Weight LBS 3,500 4,070
Shipping Weight LBS 3,150 3,840
Combustion Control 3 Position Step Burner HIGH-LOW-OFF
Combustion System Forced Draft, Pre-Mixed Burner
Ignition System Electric Spark Ignited Interrupted Gas Pilot
Power Supply 460, or 230V, 3 Phase, 60 HZ
Max. Electrical Consumption KVA 7.0 for LX (5.1 for LXL)
Blower Motor Output KW (HP) 2.25 (3.0)
Fuel Consumption SCFH 2,058 1,960
Fuel Supply Pressure PSIG 3-5 (Natural Gas or Propane)
Flue Gas Volume (Wet) SCFH 27,600 26,300
Flue Gas Volume (Dry) 23,600 22,400
Flue Gas Velocity FT/S 17.5 13.1
Flue Gas Temperature F 450 270
Emissions, Gas Fired Max. 100 PPM CO Max. 20 PPM NOx (Corrected to 3% O 2 )
Main Steam Outlet 2” for LX and 4” for LXL
Safety Valve Outlet for LX 1 1/4” One 1/4”
Safety Valve Outlet for LXL 2 1/2” 1” & 2 1/2”
Feed Water Inlet Inches 3/4”
Fuel Gas Inlet 1 1/2”
Automatic “Surface” 3/8”
Blow Down
Manual “Bottom” Blow Down 1”
Chimney Diameter 12”
Flame Detector Ultraviolet Flame Eye Sensor
Overheat Protection Low Water Cut-Off & High Temperature (Water Tube) Cut-Off
NOTE:
i) Equivalent output is calculated from and at 212°F (100°C) Feed Water to 212°F steam.
ii) Gas consumption based on Natural Gas with High heating 1004 BTU/SCFH when operating at 70
psig (10 for LXL).
iii) Thermal efficiencies are based on high heating values of fuels.
iv) Flue gas temperature & velocity are calculated for Natural Gas with 68°F Feed Water.
v) LX and LXL have the same specifications except as noted above.
9
Table 2 Specifications for LX(L)-100(S)G
ITEM UNITS LX-100 G LX-100 SG
NO ECONOMIZER WITH ECONOMIZER
Maximum Working Pressure PSIG 170 15
Heat Input BTU/HR 4,133,000 3,938,000
Heat Output BTU/HR 3,348,000 3,348,000
Efficiency (Fuel to Steam) % 81 85
Operational Weight LBS 5,300 6,070
Shipping Weight LBS 4,910 5,470
Blower Motor Output KW (HP) 7.5 (10)
Fuel Consumption SCFH 4,120 3,920
Flue Gas Volume (Wet) SCFH 55,200 52,500
Flue Gas Volume (Dry) 47,200 44,900
Flue Gas Velocity FT/S 25.6 19.1
Flue Gas Temperature F 450 270
Main Steam Outlet 2” (6” for LXL)
Safety Valve Outlet for LX 2” 1” & 2”
Safety Valve Outlet for LXL 2 1/2” x 2 1” & 2 1/2” x 2
Feed Water Inlet Inches 1”
Fuel Gas Inlet 2”
Blow Down
NOTE:
psig (10 for LXL).
10
Table 3 Specifications for LX(L)-150SG
ITEM UNITS LX-100 SG
WITH ECONOMIZER
Heat Input BTU/HR 5,908,000
Heat Output BTU/HR 5,022,000
Efficiency (Fuel to Steam) % 85
Operational Weight LBS 9,600
Shipping Weight LBS 8,950
Max. Electrical Consumption KVA 19.2
Blower Motor Output HP 15
Fuel Consumption SCFH 5,880
Flue Gas Volume (Wet) SCFH 78,800
Flue Gas Volume (Dry) 67,300
Flue Gas Velocity FT/S 28.7
Flue Gas Temperature F 270
Main Steam Outlet 3” (LX) and 8” (LXL)
Safety Valve Outlet for LX 1” & 2 1/2”
Safety Valve Outlet for LXL One 1” & 2 x 4”
Feed Water Inlet Inches 1”
Fuel Gas Inlet 2”
Blow Down
NOTE:
psig (10 for LXL).
11
Table 4 Specifications for LX(L)-200SG
WITH ECONOMIZER
Main Steam Outlet 3” (LX) and 8” (LXL)
Safety Valve Outlet for LX 1” & 2 1/2”
Safety Valve Outlet for LXL One 1” & 2 x 4”
Feed Water Inlet Inches 1 1/4”
Fuel Gas Inlet 2”
Blow Down
Manual “Bottom” Blow Off 1”
NOTE:
psig (10 for LXL).
12
Table 3 Specifications for LX-300SG
WITH ECONOMIZER
Maximum Working Pressure PSIG 170
Max. Electrical Consumption KVA 31.6
Main Steam Outlet 4”
Safety Valve Outlet One 1” & 2 x 2 1/2”
Feed Water Inlet 1 1/4”
Fuel Gas Inlet Inches 2 1/2”
Automatic “Surface” 3/8” x 2
Blow Down
Manual “Bottom” Blow Off 1 1/4”
Flame Detector Two Ultraviolet Flame Eye Sensors
NOTE:
psig (10 for LXL).
13
3 SECTION THREE - INSTALLATION
3.1 SPECIAL INSTALLATION
The MIURA LX series, in the 50 to 150 BHP sizes are designed to allow installation through a standard
36” x 84” door. The LX-200SG and LX-300SG will not fit through a standard personnel door. This feature can be
a large cost savings to the customer. The cost savings is a direct result of reduced construction charges by allowing
installation of the boiler through a standard door rather than disassembling a wall of the boiler room. In addition,
the MIURA boiler can use a standard freight elevator to allow installation above or below the ground floor. This
allows the customer to save the cost of crane service.
If the boiler is to be installed through an existing doorway, the Steam Separator on all models must be
removed at the job site. This will require a hydrostatic test on re-assembly before the boiler is certified. If a
boiler arrives at the job site and installation plans have changed, the boiler can easily be disassembled in the
field to fit through the door. All other joints requiring disassembly are standard flanges with gaskets or NPT
threaded pipe.
3.2 UNLOADING
For transportation the LX boiler will be disassembled and shipped in separate crates as follows:
Boiler Proper.
Optional Economizer (S series) on some models.
LXL (Low pressure) models will ship with the vertical moisture separator serarately.
Optional Feed Water Pump Assembly.
The LX-100/150/200/300SG will ship with the Economizer Pre-mounted on the boiler foundation.
NOTE: Electric parts may be packaged in a separate container as warranted by their nature or options
selected by the customer. Figure 3 is for illustration only. Details will vary.
The boiler proper and economizer have lifting lugs as shown in Figure 3:
Shipping weights are as listed on specification table.
LX/LXL - 50 LX/LXL - 150SG Economizer

LX/LXL - 100 LX/LXL - 200SG LX-300SG Lifting Lugs are 1”
Lifting Lugs
(2) 1”
(2) 1 3/8”
1 3/8”
Figure 3 Boiler Lifting and Handling Points.
14
Th LX series boiler may be unloaded from the transport truck using a forklift. However, if a forklift is used,
precautions should be taken to ensure that th eboiler does not tip over. The boiler is top heavy and the weight
is not centered. Because of the many cariables involved such as model, size of forklift and size of the loading
dock, MIURA is not able to recommend a specific method of unloading the boiler. As a general starting point,
the boiler center of gravity will be the midpoint of the two lifting lugs. Securing the top of the boiler to the
forklift with a chain or similar methods is strongly recommended. The LX-100/150/200/300SG is shipped with
the Economizer bolted to the Boiler and Boiler Skid.
CAUTION: All boiler prices are F.O.B. the factory at Brantford Ontario. This means that MIURA Boiler
West, Inc. is not responsible for damage to the boiler occurring during shipping. We strongly recommend a
thorough inspection of all boiler shipments at place of delivery. This inspection should include photographs
of the boiler and ancillary equipment packing crates. If any damage is found, do not release the driver
or unload the equipment until a satisfactory arrangement is made with the shipping company to cover the
damage. MIURA Boiler makes reasonable effort to ensure that no vibration or shock damage will occur.
However, if such damage occurs and is not discovered and noted at the time of delivery, MIURA Boiler is
not responsible to pay for the cost of repairs and any damaged parts will not be under warranty.
3.3 ASSEMBLING
3.3.1 Feed Water Pump
OPTIONAL EQUIPMENT
All feed water pump foundations, if used, should have four (4) 5/8” holes for 1/2” anchor bolts. See Figure
4 and Figure 5.
Place the feed water pump on a foundation and tighten mounting bolts. The foundation and strainer are not
provided by MIURA. Note that pump should be located under or close to feed water tank. See Figure 9 and
Table 6.
FROM FEED WATER

TANK
B A
4 HOLES 1/2”
8 for LX-300
E
4 HOLES 5/8”
for Anchor Bolts
PUMP BASE (example)
Figure 4 Feed Water Pump and Figure 5 Pump Base

Installation Mounting Holes
15
DIMENSION (IN INCHES) OVERALL
MODEL
A B C D E HEIGHT
LXL-50/100 5 3/4 5 12 1/2 14 6 27 3/8

LXL-150/200 5 3/4 5 12 1/2 14 6 29 3/4
LX-50 5 3/4 5 12 1/2 14 6 34 5/8
LX-100 5 3/4 5 12 1/2 14 6 36 1/8
LX-150/200 5 3/4 5 12 1/2 14 6 40
LX-300 7 1/2 6 14 15 1/2 6 45 3/4
Table 6 LX Series Feed Pump Foundation Dimensions
3.32 Feed Water Control Valves
In the application where the customer does not want to operate the feed pump in frequent start/stop cycles, other
options are available. Again, the feed system operates in a simple On-Off manner. If control valves are used,
they MUST be quick acting, within 5 seconds. MIURA Boiler recommends Ball Valves with pneumatic actuators
(preferred) or electric actuators (acceptable). Note that the pneumatic actuators operate in 1 second open to shut
and the electric actuators are 5 seconds open to shut. Refer to sections 3.6 and 3.7.1 for detailed discussion and
suggestions. Electric feed water control valves are available as an option on all boiler models.
3.4 BOILER POSITIONING AND ANCHORING

3.4.1 Boiler Proper
Mark boiler center line and boiler foundation corners on foundation. Recommended foundation is 6”
concrete slab. Re-enforcement of slab is not necessary if floor is solid. The boiler foundation dimensions are
given on BOILER ASSEMBLY OUTSIDE VIEW drawing. Clearances are listed in Table 12.
All LX model boilers have four (4) anchor bolt holes for 5/8” anchor bolts. After positioning, anchor
the boiler to the foundation. See Figure 6.
LX-LXL-20/100/150/200 Base Plate
LX-300 Base Plate
Figure 6 LX Series Boiler Base Plate
16
3.4.2 Economizer Installation
(OPTIONAL EQUIPMENT)
1. This section does not apply to LX-G or LXL-G boilers. These models do not include an economizer.
2. Flue gas flanges must be sealed. Adjust the economizer as necessary to match the boiler flange by using the
four adjusting bolts mounted on economizer base plate.
3. Adjustment of the economizer to the boiler may result in loss of vertical alignment of the economizer outlet
flue. This will be compensated by flue gas stack.
4. Install and tighten bolts for flange between boiler and economizer. When boiler to economizer joint is tight,
place shims under economizer base and bolt to foundation slab.
5. See Figure 7.
6. The LX-100/150/200/300SG is shipped from the factory with the economizer mounted to boiler and skid.
7. All economizers have a 2” drain hole on the bottom. The drain is intended to allow any condensation from the
economizer tubes or rainwater accumulation to drain from the boiler. The drain can be piped to a floor drain if
desired. If necessary to prevent flue gas entry into the boiler room, a “J” shaped water trap may be installed.
This should only be necessary in boiler installations where flue draft exceeds the MIURA specifications.
LX/LXL-50 8 Bolt
LX/LXL-150/200 16 Bolt
LX/LXL-100 12 Bolt
ECONOMIZER
SIDE
BOILER
SIDE
(4) Height
Adjusting
Bolts 3/4”
Figure 7 Economizer Mounting
DANGER: INSTALLER AND OPERATOR MUST IDENTIFY EMERGENCY SHUT-OFF

DEVICES TO INCLUDE POWER SWITCH, MAIN GAS AND WATER COCK.
3.5 STEAM PIPING
Table 7 Main Steam Outlet Valve Size

BOILER OUTLET BOILER OUTLET
MODEL CONNECTION MODEL CONNECTION
LXL-50 2” NPT LXL-50 4” 150# ASA FLANGE
LX-100 2” NPT LXL-100 6” 150# ASA FLANGE
LX-150/LX-200 3” 150# ASA FLANGE LXL-150/LXL-200 8” 150# ASA FLANGE
LX-300 4” 150# ASA FLANGE
* Safety valves for LXL boilers are optional equipment from MIURA.
17
MIURA Boiler recommends a check valve between the boiler outlet valve and the header isolation valve.
Install the main steam check valve horizontally to prevent condensate build up above the check valve.
MIURA boilers do not have a manhole. All openings into the waterside of the pressure vessel are 2”
standard pipe plugs. Consequently, most jurisdictions do not require a “NON RETURN VALVE” in multiple
boiler installations. Therefore, less expensive standard globe valves may be used instead of the Non-Return
stop-check type. Contact the local boiler inspector for verification of local code requirements.
Install the horizontal piping with sufficient slope and condensate drainage to prevent water accumulation
in process steam supply piping. Recommended slope is 1” for every 200” to 300” horizontal pipe run. For piping
runs of more than 50 feet, consideration should be given to expansion joints in the steam piping to minimize piping
stress on the boiler and process equipment as a result of thermal expansion of the steam piping.
When the amount of condensate return is insufficient to maintain feed water tank or hotwell tank
temperature, a pre-heater steam system may be installed if desired. A feed water pre-heat system in NOT required
for the MIURA boiler. However, a pre-heat of the feed water reduce the amount of oxygen in the feed water and
therefore the amount of oxygen scavenging chemicals required.
For installations where a De-Aerating tank is installed, if expected condensate return is expected to exceed
50% of boiler capacity, a separate condensate surge tank may be required.
Install a steam condensate drain trap on the main stream header to remove condensate prior to distribution
to process steam lines. All low points in the steam piping should also have a condensate removal trap installed.
This will minimize the chances of damage caused by water hammer or poor temperature control of the process
due to water slugs in the steam system. Standard steam system practice is to install a steam trap every 75
feet of piping run.
See Figure 8 for system diagram and Table 7 for outlet valve connections.
Steam Outlet
Steam Header Condensate Return
LX Series
Steam Trap
Feed Water
Tank
Figure 8 Steam Line and Trap Arrangement
18
3.6 FEED WATER SYSTEM PIPING
Table 8 Feed Water Pump Suction Strainer Size

WATER INLET CONNECTION AND FEED WATER PUMP STRAINER SIZE
LXL-50 LX/LXL-100 LX/LXL/150/200/300

3/4” NPT 1” NPT 1 1/4” NPT
Vent
Condensate Return
Feed Water
Tank
LX Series
MIURA BOILER
Softener
Chemical Pump Feed Water Pump
Figure 9 Recommended Feed Water Piping Arrangement

NOTE: Prior to installing pump, softener, and other equipment, review applicable
instruction books
For the recommended system, refer to Table 8 and Figure 9 for the following discussion.
• Zero PPM hardness and daily sampling are required at feed water tank. Use a test kit with a minimum
sensitivity of one ppm. Do not connect the hard water line to condensate return line.
• Install softener in series. Dual units are recommended. Do not use a float-actuated make-up water control
valve. Such a system may result in low flow rates through softener resulting in channeling of ion exchange
medium. Use a make-up water control system that will only allow specified flow through the softener.
The rule of thumb is ½ GPM minimum flow for each cubic foot of resin in the softener tank. Consult
Chemical Treatment Company for specifics.
• Test cocks for individual softener and feed water tank water quality testing are recommended.
NOTE: To properly size the water softener, raw water hardness and conductivity, make-up water volume,
boiler operating hours and water iron content are important factors. For details and assistance please
contact your nearest MIURA representative or Boiler Water Treatment Chemical Company.
• Collect condensate from process as feasible. Return condensate to feed water tank. Do not connect any
piping that would allow hardness or product to enter feed water tank. Thermal insulation is recommended for
all piping between feed water tank and the Boiler to conserve heat.
19
• Install the feed water pump under or near the feed water tank. The suction pipe should be adequately
sized and configured to minimize friction losses. MIURA requires at least six feet of water above the
suction of the pump to prevent cavitation.
• Use a gate valve in the feed water pump suction line.
• Avoid high points in the pump suction piping that would allow air to collect and result in loss of pump
priming.
• Run all drains and overflows to floor level or well with inspection capability.
CAUTION: DO NOT ALLOW THE PUMP TO RUN DRY. DO NOT ALLOW THE PUMP TO VAPOR
LOCK. SEVERE AND IMMEDIATE DAMAGE TO THE PUMP WILL RESULT.
• Chemical feed can be made to feed tank and or feed water line. Most MIURA Boilers are provided with a
set of “DRY” contacts through terminal strip connections 30 and 34. These wires connect a Normally Open
contact on the feed water pump magnetic contactor. MIURA recommends wiring the chemical injection
pumps through this contact. This allows the chemical injection pumps to operate only when the feed pump
is running. This type of operation allows the chemical company to adjust chemical usage directly to the
boiler water usage. Due to the very small water content of the boiler any difference between chemical
injection rate and steaming rate will result in erratic chemistry control. Operating the chemical pumps
concurrently with the feed pump will provide a more consistent use of chemicals.
• Chemical Treatment procedures should be based on recommendations of reputable Boiler water chemical
treatment Company. NONE of the MIURA Boiler Warranties include damage to the pressure vessel due to
corrosion, sludge, or formation of scale.
• Dual pump feed water systems are available as an additional option.
• Insulation of the feed water piping is recommended between the condensate return tank and the boiler.
• Some jurisdictions require a pressure gage on the discharge of the pump.
• Follow all local regulations.
3.6 FEED WATER PUMP

(NOT INCLUDED WITH BOILER UNLESS ORDERED FROM MIURA)
CAUTION: The feed water pump is vital to satisfactory operation of your new MIURA Boiler. Review
this section carefully for pump selection criteria if the customer has chosen to purchase a pump from other
than MIURA. All pumps, regardless of the manufacturer, require a positive pressure on the pump suction
to prevent cavitation damage to the pump. Any damage to the pump resulting from installation errors or
cavitation is NOT covered by MIURA.
NOTE: Ensure the height of the water level in the feed water tank is sufficient to prevent cavitation of
the feed water pump under normal operating conditions. As an example, the LX-300 boiler using the
GRUNDFOS model CR8-100U pump will require at least 6 feet of water height above the pump suction
connection if the feed water temperature is at the boiling point. In general, MIURA Boiler recommends
installing the feed water supply tank as high as possible in the boiler room to prevent any possibility of
feed water pump damage due to cavitation. Specifically, MIURA Boiler requests that the water level in the
pump supply tank be AT LEAST 6 Feet vertically ABOVE the pump suction flange. If necessary to achieve
six-foot vertical height, the pump may be installed in a pit and piping arranged as necessary.
NOTE: The MIURA Boiler is a unique design. Common pump sizing criteria do not apply.
20
Danger: Improper sizing of the feed water pump will severely impact the performance of the MIURA
Boiler. Under-sizing of the pump, either by flow or by pressure will result in frequent Low Water Alarms
and Boiler Lockouts. If this condition is allowed to continue, the Manufacturer’s Warranty on the pressure
vessel DOES NOT COVER any tube damage that may result. Review and FOLLOW the pump sizing
criteria below and this condition will not occur.
MIURA Boiler recommends that a pump be purchased with the boiler rather than using an existing pump. The
reason for this is that MIURA Boilers run with intermittent feed water pump operation. MIURA Boilers start the
feed pump on call for water and turn it off when call for water stops. This is due in part to the boiler having no
fixed steam/water level to maintain and in part as a side effect of the pressure vessel design. Some boilers use a
modulating feed water control system such as McDonnell Miller float valves and operate the pump continuously.
This is done partly because of a fixed steam/water level and mostly to reduce thermal stresses on the boiler
shell that result from the introduction of relatively cold water to the hot boiler. The MIURA Design Advantage
eliminates the need for this type of system. MIURA simply turns the pump on and off as needed based on actual
boiler steam demand. This allows the pump to always run at optimum efficiency and prevents pump-overheating
problems. The MIURA Boiler is designed, tested, and CERTIFIED to operate this way. Experience has shown
there is no advantage to operating a MIURA Boiler with a modulating feed water control system.
Therefore, if a pump other than that provided by MIURA is used, the following selection criteria are provided:
Size the pump to deliver Twice (2X) or preferable Three times (3X) the steady state evaporation rate of the
boiler. This flow MUST be delivered to the boiler at a pressure AT LEAST 30-psi ABOVE the Boiler operating
pressure. Also, ensure that the pump motor is able to handle frequent start/stop cycles without overheating the
motor windings.
For example, an LX-300 operating at 100% capacity for one hour will evaporate 10,350 pounds of water (at 0
psig) each hour. This is the steady state evaporation rate. Converting this evaporation rate to gallons per minute
gives 21.6 gpm. As a result, MIURA recommends a pump capable of providing at least 43.2 gpm. If the boiler is
operating at 150 psi, the pump should deliver between 43.2 and 64.8 gpm at 170psi. The GRUNDFOS CR8-100U,
which is the pump recommended, will provide 54 gpm under these conditions.
MIURA recommends a pump equivalent to the GRUNDFOS pumps listed below for each boiler model.
Table 9 Feed Water Pump Recommendations

MIURA BOILER GRUNDFOS MOTOR HORSE PUMP CAPACITY
MODEL PUMP MODEL POWER DESIRED
LXL-50/100 CR2-40U 1 hp 8/16 GPM
LXL-150/200 CR4-40U 1.5 hp 23 GPM
LX-50 CR2-100U 3 hp 8 GPM
LX-100 CR2-120U 3 hp 6 GPM
LX-150 CR4-120U 5 hp 30 GPM
LX-200 CR4-120U 5 hp 26 GPM
LX-300 CR8-100U 7.5 hp 46 GPM
21
These pumps are available through MIURA, and if purchased with the boiler, they may be provided with an
optional mounting foundation as described below.
MIURA recommends installing a feed water suction strainer of at least 20 mesh. Install a strainer one size larger
than pump suction piping. Pump flange kits are included with the pump from MIURA if the pump option is
purchased from MIURA. Also, install an isolation valve on the supply side of the strainer to allow cleaning the
strainer without draining the feed water supply tank. The suction side isolation valve and feed water strainer are
NOT provided by MIURA and must be installed in order to include the pump in the One-Year Parts Warranty. The
One-Year Warranty applies to the pump ONLY if it is purchased through MIURA.
Water is automatically fed to the boiler from the feed tank by traveling through a manual shut off valve, “Y”
type strainer, pump, economizer (if equipped), then through two (2) check valves to the bottom header to the
internal water distribution tube.
Grundfos series C multi-stage centrifugal pumps installed in accordance with the manufacturer’s instruction
booklet will operate efficiently and provide years of service. The pumps are water lubricated and do not require
any external lubrication or inspection. The motors will require periodic lubrication as noted in the maintenance
schedule section.
The pump is a close coupled, multistage high-pressure centrifugal type. Pump models vary with the horsepower
of the boiler.
CAUTION: UNDER NO CIRCUMSTANCES SHOULD THE PUMP BE OPERATED FOR ANY PRO-
LONGED PERIOD OF TIME WITHOUT FLOW THROUGH THE PUMP.
Dry operation of the pump can result in motor and pump damage due to overheating. A properly sized recircula-
tion flow fitting may be obtained from Grundfos and installed to prevent this damage if the pump is run with an
isolation valve shut. On a boiler equipped with an Economizer, the economizer safety relief will open to provide
flow if the boiler feed isolation valve is shut during pump operation.
Grundfos Installation and operating instructions specify the number of start/stop cycles for the pumps. MIURA
Boiler operations exceed these values. The number of start/stop cycles in conjunction with the short running
times in our application is approved by Grundfos and MIURA Boiler engineering sections and will not result
in motor overheating problems.
For detailed installation data, refer to “GRUNDFOS” installation and operating instructions that were supplied
with the pump. The pump is in a separate crate from the boiler.
Before starting the pump after initial installation or maintenance, please check the following:
• All piping connections are tight and the pipes are adequately supported.
• Any isolation valves on the suction of the pump are open.
• Pump is primed and vented through the vent fitting located at the top of the pump.
• Open main power disconnects. Remove the coupling guard and rotate the pump shaft to be certain it turns
freely. Replace the coupling guard.
• Insure that all feed water isolation valves are open.
• Shut the main power disconnect to the boiler.
• While observing the top of the pump, cycle the boiler “ON-OFF” switch located on the front of the boiler.
This will start the pump and allow verification of the direction of rotation. Direction of rotation is
counterclockwise when viewed from the top. The pump will not run if the control switch is in the “OFF”
position.
22
3.7.1 FEED WATER CONTROL VALVES
In the application where the customer does not want to operate the feed pump in frequent start/stop cycles, other
options are available. Again the feed system operates in a simple On-Off manner. If control valves are used,
they MUST be quick acting (within 5 seconds). MIURA Boiler recommends Ball valves with pneumatic actuators
(preferred) or electric actuators (acceptable). Note that pneumatic actuators operate in 1 second open to shut
and the electric actuators are 5 seconds open to shut. Refer to sections 3.6 and 3.7 for detailed discussion and
suggestions. Electric feed water control valves are available as an option on all boiler models.
DANGER: ANY PROPORTIONAL VALVE ACTIVATOR OR CONTROL VALVE MUST BE FULLY

OPENED OR CLOSED WITHIN 5 SECONDS, OR IT IS NOT ACCEPTABLE AND WILL CANCEL
ALL WARRANTIES.
3.7.2 PIPING FLUSHING
After installation is completed, flush all water piping before the boiler is fired. MIURA is not responsible for
damage to stuck open check valves that result from debris in the piping.
3.8 SAFETY RELIEF VALVES INSTALLATION
ITEM LX-50 LX-100 LX-150 LX-200 LX-300
Boiler Safety Valve Outlet 1 1/4” 2” 2 1/2” 2 1/2” 2 1/2” x 2

Boiler Safety Valve Outlet
2 1/2” 2 1/2” x 2 4” x 2 4” x 2 NA
LXL
Economizer Safety Valve
1” NPT
Outlet
Drip pans should be used for boiler safety valves. Miura does not supply drip pan elbows with the boiler. Water
that collects in the elbow and valve body after the valve lifts, any rain water or valve leakage should be drained off
and not allowed to stagnate. Failure to drain the water may result in valve corrosion or water hammer if the valve
lifts. This arrangement is shown in Figure 10.
The optional economizer is also equipped from the factory with a safety valve. The installation is illustrated in
Figure 11. The economizer safety valve may not be required to be piped to the roof depending on local codes.
Piping should be directed to a floor drain or other collection point as specified by the local codes concerning boiler
wastewater. If a deaerator is used, the water discharged by this safety may be near the boiling point and could
cause a potential for personnel injury. Arrange the piping accordingly.
23
To Roof
Safety Relief
Vent Pipe
Valve for
Support
Economizer
Slip on to the
Drip Pan Elbow
Safety
Relief 1” NPT
Valve
Drip Pan
Elbow
Union
Open Drain to
Union/Flange Floor/Waste
Drain
Figure 10 Boiler Safety Valve Installation Figure 11 Economizer Safety Relief

Valve Installation
3.9 BLOW DOWN PIPING
Table 10 Blow Down Piping Sizes

MIURA BOILER LVC BLOW OFF BOTTOM BLOW AUTOMATIC BLOW
MODEL OUTLET OFF OUTLET DOWN OUTLET
LX-50/100/150/200 1” NPT 1” NPT 3/8” NPT
& LXL-50
LXL-100/150/200 1” NPT 1” NPT 3/8” NPT
LX-300 1” NPT 1 1/4” NPT 3/8” NPT X 2
DANGER: Be sure to install blow down piping separately from overflow and drainage piping. Piping shall
be arranged to prevent any possibility of boiler water splashing and causing personnel injury.
All piping subject to pressure from the boiler during blow down must be securely anchored to prevent piping
vibration and shock during blow down of the boiler. Due to the large number of different piping arrangements
possible, MIURA recommends a maximum pressure for manual bottom blow down of 30psi. Information on
piping sizes is given in Table 10.
Note that the Automatic Surface Blow Down Line operates at full boiler pressure and temperature and, therefore,
must be piped to the blow down tank.
Do not allow siphoning back into the boiler from wastewater drains.
Standard equipment includes on (1) “quick operation” type globe valve for blow down isolation. Double blow
down isolation valves may be installed at customer request and as required by local regulations (See Figure 13)
24
Install an additional check valve between the automatic blow down solenoid valve and the blow down separator.
(See Figure 12.) Check valve is not included with boiler.
Blow down separator after cooler for boiler water may be supplied by MIURA Boiler at customer request. Insure
local regulations for disposal of boiler wastewater are followed.
In an installation where multiple boilers share a common blow down separator, install a check valve in the piping
between each automatic and manual blow down isolation valve and the blow down separator. See Figure 12
as an example.
In a situation where all blow down water is collected in a sump, size the sump for at least five times the operational
water content of the boiler. This will allow collecting the boiler water and the cooling water used by the blow
down separator. The operational water content is provided in the general specification tables.
Follow all local regulations.
To Roof From other Boiler

LX SERIES BOILER
From
Intermittent
Automatic
L.V.C.
Cooling Water
Blow Down Tank

Drain
Bottom Blow Down
Figure 12 Blow Down Piping Arrangement

Option Valves
From Bottom Blow
and L.V.C.
MIURA Standard
Quick Operating
Valve
To Blow Down Separator
Figure 13 Double Blow Down Isolation Valve Options
25
3.10 FUEL SUPPLY ARRANGEMENTS
3.10.1 Gas Piping
FUEL TYPE: Natural & Propane Gas
SUPFPLY PRESSURE: 3-5 PSIG required at boiler regulator inlet at full firing rate and when boiler combustion is
stopped. Installation of a pressure gage to monitor gas supply pressure is recommended. If the boiler is operated
with propane fuel, MIURA Boiler STRONGLY recommends use of a vaporizer. Collecting the propane gas from
the top of the tank is possible but not recommended due to variations in vapor space pressure depending on
ambient air temperature. Also, ensure the vaporizer is sized for full boiler capacity even if the normal load is
less than the maximum capacity of the boiler. This recommendation is based on the boiler operating at full rated
fuel flow during the start up period.
Table 11 LX Gas Piping Sizes

LX-50 LX-100 LX-150 LX-200
ITEM LX-300
LXL-50 LXL-100 LXL-150 LXL-200
Gas Inlet 1 1/2” NPT 2” NPT 2 1/2” NPT

Main Regulator Vent 1” NPT
Pilot Regulator Vent 1/4” NPT
Pressure Switch Vent 1/8” NPT (One or Two Switches, Depending on Model)
Automatic Vent Valve 3/4” NPT 1” NPT
(IRI Option)
Use an approved reducing valve to meet the required specifications if the supply gas pressure is above 5 PSIG.
Use an approved booster pump if necessary to meet the required minimum pressure specifications of 3PSIG.
3PSIG minimum is required at the inlet to the Fisher 133L regulator supplied with the boiler to ensure an adequate
volume of fuel is available to support combustion during firing rate changes. Specifically, a change from burner
“Off” to “Low Fire,” which is approximately 40% of rated fuel usage, occurs over a 13 second period. The fuel
usage then goes from 40% to 100% rated consumption when the boiler goes to high fire. This change occurs in
less than one second. Fuel consumption then changes from 100% to zero in less than one second when the boiler
turns off. The Utility Gas regulator must maintain at least 3 PSIG and not exceed 5 PSIG under these conditions,
and is to be installed as far away from the boiler regulator as possible. The maximum pressure of 5 PSIG is
determined by Underwriter’s Laboratory approval of the MIURA Gas train.
Install a dirt pocket on Main gas inlet piping immediately up stream of boiler.
NOTE: Maintain stamped gas supply pressure during operation. This pressure must be at the regulator
supplied with the LX-Series boiler gas piping. If necessary, use larger pipe for long piping runs. Failure to
maintain required gas flow rate and pressure will result in frequent boiler misfires!
• All main gas train piping to the burner is included, (with the exception of individual regulator and pressure
switch vents). Do not attempt to change any part of this gas train without first consulting the nearest authorized
MIURA dealer.
• Do not use any gas piping with a diameter smaller than the gas inlet piping to the boiler.
26
• Use one reducing station to the boiler room. Do not use a separate reducing valve to supply each boiler. This
would result in pressure oscillations that could result in boiler flame failures or momentary over firing
conditions. Consult pressure regulator application engineers for correct sizing and regulator model selection.
• See specification tables for fuel consumption.
• The copper gas line to the pilot regulator is lined with Aluminum and does not require replacement in
jurisdictions that prohibit use of copper tubing on natural gas piping.
• Two pressure switches, HIGH and LOW gas pressure, may be required to be vented to atmosphere outside
the boiler room in some jurisdictions. Contact your local insurance provider and the Gas Company for
specific requirements. Some jurisdictions may require the pilot gas regulator to be vented. See Figure 14
for a typical vent line arrangement and Figure 15, Figure16, and Figure 17 for connection points. Note
that some boiler models may have ANTUNES RLGP-G 5~30’ switches on the gas train which do not require
venting to atmosphere.
• Gas vent lines, when manifolded, shall be connected to a common vent line having a cross-sectional area not
less than the area of the largest vent line plus 50% of the areas of all the additional vent lines.
• An automatic solenoid operated automatic vent valve located between the main gas blocking valves may be
required for insurance purposes and is an additional cost option to meet IRI specifications. Insure IRI is
specified on the purchase order if necessary.
• Follow all local regulations.
Vent Manifold.
Direct to outside
boiler room as
LX-300 Gas Train and Vent required by local
Connections are shown here. regulations. This
The smaller LX/LXL- manifold and
50/100/150/200 contain the associated tubing
same components arranged is not provided by
inside the boier casing. This Pilot Gas Regulator.
Do not allow vent MIURA.
drawing provides details to
allow vent manifold connection pipe to be kinked.
in the field if appropriate for the This will result in
customer location. pilot flame failures.
High Gas
Pressure
Switch if
required
High Fire
Solenoid
Main Burner Gas

Regulator
Customer Gas
Piping
IRI Option
Low Gas Pressure Automatic
Switch if required Vent Valve
MIURA provided Gas Train
Figure 14 Typical LX Series Gas Train and Vent Points
27
Use drip leg or
To exterior vent
rain cap on vent
line. Do not
1” NPT allow vent line
to be blocked or
to fill with rain
water. Boiler
operation will be
Union adversely
Fitting affected.
Main Gas Regulator
Figure 20 Main Gas Pressure Regulator Vent Piping

To exterior vent. Do not allow line to be krimped.
Frequent pilot flame failures will result.
1/4” aluminum pipe
Pilot Gas Regulator
Figure 21 Pilot Gas Regulator Vent Line Connection
To exterior vent
Gas Pressure Switch
1/4” Aluminum
Tube
Figure 22 Gas or Air Pressure Switch Connection
28
3.11 ELECTRICAL INSTALLATION
ELECTRICAL TABLE
NOTE: MIURA recommends that an additional alarm and warning light be installed in control room if
possible.
VOLTAGE ELECTRICAL DISCONNECT

MODEL WIRE GAGE
(V) CONSUMPTION AMPERAGE
(AWG)
(KVA) (A)
LXL-50 230 5.1 #10x3c+#10(G) 30
460 #14x3c+#14(G) 15
LXL-100 230 12.3 #6x3c+#10(G) 60
460 #10x3c+#10(G) 30
LXL-200 & 230 15.9 #6x3c+#8(G) 100
LXL-150 460 #10x3c+#10(G) 40
LX-50 230 7.0 #10x3c+#10(G) 30
460 #14x3c+#14(G) 15
LX-100 230 13.0 #6x3c+#8(G) 60
460 #10x3c+#10(G) 30
LX-200 & 230 19.2 #6x3c+#8(G) 100
LX-150 460 #8x3c+#10(G) 60
LX-300 230 31.6 #2x3c+#6(G) 120
460 #6x3c+#8(G) 60
• Other voltages are available by special order.

• Optional equipment such as the MIURA remote communications system or the MIURA Multiple Installation
(MI) system must be wired as specified in the individual instruction books.
• After installation of the feed water pump, the motor must be wired to the boiler power distribution box using
customer provided cables. If the pump is located some distance from the boiler, an emergency stop/start or
disconnect switch may be required near the motor.
• For details of wiring, see individual wiring diagrams.
• Comply with local building electrical codes.
• See figure 18 for power box location and Figure 19 for terminal connection.
Note that the boiler is supplied with a motor controller for the boiler feed water pump. The optional feed
water pump should be powered from the boiler. If the pumps and motor controller were supplied with
the de-aerator or hotwell tank, use the feed water pump motor contactor as the remote on-off switch for
the pump. If the pump must be located remotely from the boiler, replace this wiring with appropriate
conduit as required by local electrical codes. The pump should be located as close as possible to the water
source to minimize risk of cavitation.
29
Figure 18 LX Series Boiler Electrical Connection
R
S
T
G
Terminal Strip
LX/LXL-50/100 33W1
Power Box
33WL2 7800
T1 T2 T3 X1 X3 X4 X5
TR
CB4 CB2 88F
Tr
CB4 88F
CB2
49F
88W C1 88W
LX/LXL-150/200, 300 Junction Box LX/LXL-50/100, Boiler Control Box Layout
LX-300SG units
(typical)
Power
Source
LX and LXL
models under Power Box
300 BHP
(typical)
Feed Water Pump

Feed Water Pump
Figure 19 LX Series Terminal Strip Connections
30
All LX series boilers include as optional equipment a GRUNDFOS feed water pump. This pump is shipped in
a separate crate form the boiler. All boilers include a motor controller and electrical overload pre-wired into
the power box for the pump. If the pump is located at a distance from the boiler, use a connection box and
comply with local wiring codes to run the wiring to the pump. Some installations, for example a pump located
in a different room from the boiler, may require a local disconnect/emergency stop switch at the pump. In
this situation, it is not necessary to provide an interlock between the pump and boiler to ensure that the local
disconnect is shut. However, it is preferred to install a tank low water level cutout in the pump control circuit.
This prevents the pump from running when the water has a low level to prevent dry running the pump. The boiler
starts and stops the pump automatically as necessary to maintain the required water volume. If the pump does not
start, the boiler safety circuits will shut down the boiler on low water volume and prevent damage. If desired, an
indicating lamp may be installed near the boiler control panel to indicate that the local disconnect/emergency stop
switch at the remote feed pump location is shut.
3.11.1 Panel Layout
CAUTION/WARNING
Information Button (Push to read
message before resetting Alarm) Data
Change/Set
Menu/Setting Button
Display Window. Scroll Buttons
Current Status and
Information.
Alarm
Reset
Boiler Combustion
START/STOP
Boiler
Steam
Boiler Operation Pressure
Switch/Circuit
Breaker (to left of panel)
Figure 20 Boiler Control Panel with MIURA XJ1 Intelligent Steam Manager
31
3.11.2 BOILER INTERFACE CAPABILITIES
The MIURA Boiler has several options for remote monitoring. The standard equipment supplied with the boiler
is a Honeywell S7896D Burner Control.
The Honeywell 7800 series is a microprocessor-based integrated burner control for automatically gas fired or oil
fired single burner applications. Functions provided by the S7800 series include automatic burner sequencing,
flame supervision, system status indication and system or self-diagnostics and troubleshooting. The 7800 series
as installed on the Miura Boiler consists of a Relay Module, Flame Amplifier, Universal mounting sub-base,
Plug-In Purge Timer, and Keyboard Display Module. A Communications interface for integrating personal
computer networking for burner status is available through Honeywell. The optional interface is the Q7700
Communications system.
Also included as standard equipment on the MIURA Boiler, is a MIURA XJ1 Intelligent Steam Management
Micro-Computer. The XJ1 is a microprocessor-based device designed to monitor the status of a series string of
limit, control, and interlock contacts for The MIURA Boiler. The XJ1 acts as a system monitor and enhances
fault and status messages of the S7800 Series Burner Control. The SJ1 is included as standard equipment,
and can provide detailed status on the boiler. Remote communication between the boiler and MIURA Factory
Level Service Department is standard equipment. This allows MIURA Factory Level Service, monitoring,
and troubleshooting via modem. A monthly report detailing operating hours, start/stop cycles, actual boiler
evaporation (requires optional gas meter), feed water pump performance and the number of times any alarm
occurred is available for a small fee. This remote monitoring program is not equaled by ANY boiler control
system. Contact your local MIURA Representative for more details.
The MIURA Boiler is capable of providing status information such as burner operating or burner off, steam
pressure above or below set value, feed water pump energized or off. This information is provided by the
addition of 120VAC control circuits inside the control cabinet. The additional circuits are available as an option
from MIURA or may be field installed. The MIURA XJ1 system is not compatible with standard building
automation/monitoring systems. Individual customer needs vary as well as the information required. Analog
information, such as steam pressure or feed water temperature requires separate sensors not included with the
MIURA Boiler. For specific information and wiring connections please contact your nearest MIURA Boiler
representative.
3.12 CLEARANCES
The LX series model is designed for noncombustible floors with minimum clearances from the unit and the flue
connector to combustible constructs of: Verify actual requirements for local codes.
Table 12 Boiler Minimum Clearance Requirements

BOILER TOP 40 inches
BOILER RIGHT/LEFT/BACK SIDES 18 inches
BOILER FRONT 48 inches
32
3.13 VENTILATION
Ventilation of the space occupied by the boiler shall be provided by at least one opening directly in contact with
the outdoors. Such an opening is to be located at the highest practical point for the purposes of generating
natural convective processes of air circulation. The total area of such openings shall be at least equal to those
in Table 13.
When air supply is provided by a natural flow from outdoors for the boiler, in addition to the opening for
ventilation air required, there shall be a permanent air supply opening(s) having a total cross-sectional area not less
than stated in Table 13. The location of the opening(s) shall be either located at or ducted to a point not more than
18 inches or less than 6 inches above the floor level.
Table 13 Boiler Ventilation Requirements

SUPPLY AIR AREA VENTILATION AIR CHIMNEY
MODEL
(SQ. IN.) AREA (SQ. IN.) DIAMETER (INCH)
LX(L)-50 80 10 12
LX(L)-100 140 14 14
LX(L)-150 210 21 21
LX(L)-200 280 28 20
LX-300 420 42 26
The table above gives factory recommended minimums for each boiler. For multiple boiler installations, multiply
the above areas by the number of boilers installed in the boiler room. Follow all local regulations.
3.14 STACKS AND BREACHING

Proper installation of the stack is required for high boiler efficiency and safe operation. The following principles
should be followed at all times when designing stacks.
NOTE: Consultation with your Engineering Company, Exhaust Stack Provider or MIURA Representative
will ensure a long lasting, trouble free stack design. The stack MUST be designed to maintain available
draft at the outlet of the boiler at ZERO or MINUS 0.05 inches of water. DO NOT operate the boilers with
a positive pressure at the boiler flue gas outlet. Failure to maintain these values will adversely affect boiler
performance and is not the responsibility of MIURA.
1. Each boiler should be equipped with a single stack. If this is not possible, barometric dampers are required to
prevent exceeding maximum draft on the boiler.
2. Chimneys should be straight. Bends or offsets have a greater resistance to flow with consequent adverse
affects on burner performance and should be avoided whenever possible.
3. A stack should be higher than nearby structures to avoid downdrafts or eddy currents. If this is not possible, a
stack hood designed to prevent downdrafts should be considered. See Figure 21.
4. The stack should project at least:
a) Two feet above the horizontal plane, drawn from a point at least 10 feet away from the stack.
b) Three feet above the lower side of the roof slope.
5. Figure 22 provides examples.
33
6. Include a rain hood for all stacks. Also, be sure to add a rain shield for straight stacks through the roof.
7. Do not make the stack diameter smaller than the flue gas outlet on the boiler.
8. Provide supports if the stack exceeds 100 lbs. Also, clamp the stack firmly to the flue gas outlet.
9. Install the stack away from any combustible material and utilize insulation at the opening in the wall or roof.
10. Follow all local regulations. Check your building, fire, and mechanical codes as a minimum guideline.
11. Flue gas sample fittings are provided from the factory an all MIURA exhaust systems. In addition, flue drain
plugs are provided on the exhaust elbow and economizer. Please do not cover these fittings when insulating
the exhaust stack.
12. One ½” drain plug is installed on the MIURA flue elbow, and one 2” drain plug is provided on the
economizer. The 2” drain plug is intended to allow piping of condensation and rainwater to a floor drain
through a “J” type water trap. If drain piping is not used, install a 2” plug to prevent to prevent flue gas
escape to the boiler room.
13. When the boiler is installed in regions where temperatures fall to the freezing point, a stack damper should be
installed to prevent down drafts from freezing the boiler tubes when it is not in operation.
14. All boilers are equipped with a flange on the flue gas outlet. Dimensions and bolt patterns are given in
Figure 23.
NOTE: The relationship between a stack draft and pressure drop of flue gas is given in the following
equation. Miura boilers require a draft of zero inches w.c. to a maximum of -0.05 inches w.c. for proper
operation. Operation outside these values will seriously impact boiler performance.
0.82H > 0.49L + 1.5N + 1.5

H: Height of chimney rain cap (FT)
L: Total length of chimney (FT)
N: Quantity of knuckle points
Ensure that the above equation is satisfied, in order to obtain full boiler capacity.
34
2’ OR MORE
3’ OR MORE
L3
10’
L1 H
L2
MIURA KNUCKLE
POINT
BOILER
L = L1 + L2 + L3
Figure 21 Stack Design
RAIN
CAP
RAIN
SHIELD
WATER RECEIVER
SUPPORT
Figure 22 Stack Installation
35
B” x C”, (D) Holes @ E” 0.1046” 0.1046”
ID H ID I
G
ID A
Flue Gas
Sample Plug
Flue Gas
LX-G/GO with Adaptor Drain Sample Plug
(Option)
LX-G/GO without LX-SG/SGO with
Economizer Economizer
DIMENSIONS LX/LXL-
LX/LXL-50 LX/LXL-200 LX-300
(inches) 100/150
ID A 11 1/2 13 1/2 19 1/2 25 1/2

B x C (slot L x W) 5/8 x 1 1/8
D (number of bolt 8 12 16
holes)
E PD (bolt circle 13 1/2: 16 22 28 2/3
diameter)
F flange OD 15 18 24 30
G 1 1/2
H, I ID 12 14 20 26
J 4 6
Figure 23 Stack and Economizer Bolting Dimensions
36
4 SECTION FOUR - OPERATION
DANGER: All cover plates, enclosures, and guards must be in place at all times, except during mainte-
nance and servicing.
4.1 SAFETY FEATURES AND OPERATING CONTROLS
4.1.1 LOW WATER VOLUME CUT-OFF
If the water volume, for any reason, fall below the

pre-determined water volume, combustion will
33WH
immediately be stopped, a warning alarm will Option
be activated, and the display will read, “Low
WATER LEVEL.”
33WL2
LX-300
After complete BLOW DOWN of the boiler, all ONLY
the red lights on the Floatless Switch(es) will be A
off. With the main power turned on at the boiler B
and the “ON-OFF” switch “ON,” the Feed Water XJ1

PUMP
Pump will start. After a few minutes, the red LED CON-
of Floatless Switch #33WL1 will then come on, C TROL
and the red LED of Floatless Switch #33WL2 D

will come on. The Feed Water Pump will continue 33WL1
E
running until the required water volume is reached.
At this point, the Feed Water Pump will stop. If
The red LED of any of the Floatless Switches
does not come on in the above sequence, please
check the electrodes and the wiring to the
electrodes.
The labels 33WL1 and 33WL2 refer to the

physical switch. The wiring schematics list the Figure 24 Water Volume
probes as follows:
Control Illustration
PROBE WIRE SWITCH CONTACT
A E5 33WH (option)
B E4 33WL2 (option)
C E3 BGI-200-CPU (7)
D E2 BGI-200-CPU (5)
E E1 33WL1
Table 14 Floatless Switches and Probes
Please note that probe “B” (E 4) is optional on some models.
37
4.1.2 OVERHEAT MONITOR TEMPERATURE
If temperature at the overheat thermocouple on the water tubes should, for any reason, rise above the pre-set
temperature (660°F), the overheat protection will be activated, thus shutting down the boiler and activating the
alarm. The display will also show “HIGH W TUBE TEMP.”
For testing this function, use the “Set Clock” menu. Set the temperature to lower than the factory value. It will
shut down the boiler when the tube temperature reaches the new set value. After testing, do not forget to return to
original setting. We suggest changing only the “hundred’s” value. An example would be to reset the temperature
controller from 475°F down to 275°F. After the boiler shuts down, the “Set Clock” menu item must be reset to the
factory shop test value, or the boiler will not run.
4.1.3 SCALE MONITOR TEMPERATURE
If temperature at the scale monitor thermocouple on the water tubes should, for any reason, rise above the pre-set
temperature (maximum 660°F, typically around 450°F), the overheat protection will be activated, thus shutting
down the boiler and activating the alarm. The display will also show “HIGH W TUBE TEMP.” Note that there
are two different settings for the scale monitor alarm. One setting is used during High Fire and the other during
Low Fire. The computer waits 40 seconds after a change in firing rate to evaluate the current temperature against
the alarm set point. The XJ1 also adjusts the alarm set point internally based on boiler steam pressure. Therefore,
it is not necessary to set the alarm point at boiler start up. DO NOT CHANGE THESE SETTINGS FROM
THE FACTORY NUMBERS.
For testing these functions, use the “Set Clock” menu. Set the temperature to lower than the factory value. It will
shut down the boiler when the tube temperature reaches the new set value. After testing, do not forget to return to
original setting. We suggest changing only the “hundred’s” value. An example would be to reset the temperature
controller from 475°F down to 275°F. After the boiler shuts down, the “Set Clock” menu item must be reset to the
factory shop test value, or the boiler will not run.
4.1.4 HIGH PRESSURE LIMIT CUT-OFF
If the boiler pressure should, for any reason, rise above the pre-set pressure Reset Lever
(Max.170 PSIG), the High Pressure Limit protection will be activated,
shutting down the boiler, activating the alarm. The display will show
“EMERGENCY STOP.”
If the boiler shuts down because of high pressure and you need to press the
reset on the pressure switch to restart, please check the Control Pressure Honeywell PRESSURE TROL
settings of the XJ1 for any incorrect setting. The Control Pressure should
have a lower setting than the Limit Pressure switch.
For testing High Pressure Limit, set it lower than the Control Pressure. It will shut down the boiler when the
boiler pressure reaches the set pressure. After testing, do not forget to set it Back to the original setting and
reset the High Pressure Limit Switch.
38
4.1.5 MIS-FIRE
BURNER CONTROL
If ignition is not achieved after the ignition period, burner operation will
immediately be stopped. After a purge cycle, the safety switch of the
Flame Safeguard will be activated, and a warning alarm will sound. The
POWER
display will indicate “FLAME FAILURE.” PILOT

FLAME
MAIN
ALARM
For testing the Flame Safeguard, close the pilot gas valve, then start the RESET
boiler. Mis-fire will occur after the first or second attempt for pilot.
After testing, do not forget to open the pilot valve and reset the Flame
Safeguard.
4.1.6 FALSE SIGNALS
Should there be any false signals emitted during ignition, pre-purge, or

should pre-purge timing be off, the safety switch of the Flame Safeguard
will be activated, the boiler will be shut down, a warning alarm will
sound, and the INTERLOCK lamp will be illuminated. The display will
show the reason for interlock.
UV Flame
For testing during pre-purge, take the flame eye out and point it to a Sensor
flame (of a cigarette lighter, for example). The boiler will continue to
purge and pilot will not come on. After testing, do not forget to put the
flame eye back to its original position and reset the Flame Safeguard.
4.1.7 POWER OVERLOAD
Overload or short-circuiting of the blower motor will result in boiler

shutdown and sounding of the warning alarm. Most blower motors man
test auto
have a stator winding thermal overload feature. If the thermal overload,
(49°F) has not tripped in the boiler control panel, operation will not
resume until the blower motor has cooled down.
Thermal overload of the blower motor, both internal stator winding and R-SET
49°F, will be indicated as “AIR PRESS FAULT” on the XJ1.
4.1.8 AIR PRESSURE
If the air pressure in the air duct, for any reason, falls below the pre-
determined pressure, combustion will be immediately stopped and a
warning alarm will sound. The display will show “AIR PRESS FAULT.”
For testing, turn the setting of overload protector #88 to “TEST.” During
combustion press and hold the reset button of overload protector #88F.
The blower will slow down to a stop; there will not be enough airflow,
and the boiler will shut down. Release the reset button, set overload
protection #88F back to manual, and reset the boiler. Also test the airflow by noting the setting of the air pressure
switch and then adjusting it to a higher setting. After the alarm sounds, reset the switch to the original value.
39
4.1.9 FUEL GAS PRESSURE
When the “START” button is pushed prior to combustion when there is not enough gas pressure, the burner cannot
ignite and the warning alarm will sound. If, during the process of boiler operation, the gas pressure falls below
the required range, combustion will stop, and the alarm will sound. In addition, the display will show “LOW
GAS PRESS.” or “HIGH GAS PRESS.”
For testing the Low Gas Pressure alarm, close the main gas valve up-stream of the gas train during combustion.
The boiler will shut off because of low gas pressure. After resetting the Flame Safeguard, the boiler still cannot
restart because of low gas pressure, until the main gas valve is opened again.
For testing the High Gas Pressure alarm, close the main gas burner inlet valve down-stream of the gas train during
combustion. The boiler will shut off because of high gas pressure. After resetting the Flame Safeguard, the boiler
still cannot restart because of main flame ignition failure. Open the burner inlet gas valve.
4.2 ROUTINE BOILER OPERATION
DANGER: All cover plates, enclosures, and guards must be in place at all times, except during mainte-
nance and servicing.
NOTE: This is a shop-tested, assembled, and fully packaged boiler, Each unit and assembly have been
well adjusted in the factory. It is very important not to make any adjustments without first consulting you
nearest authorized MIURA dealer.
Daily, or every shift, water analysis should be performed to see if additional treatment is needed. Use a
tester of 1ppm or less sensitivity.
4.2.1 PREPARATION BEFORE START-UP
Check the following every day before boiler start-up:
1. Make sure all gages are operating correctly.

2. Make sure there is water in the feed water tank (hotwell or deaerator).
3. Make sure the boiler water is soft. Use a test kit with at least one ppm sensitivity. (For instructions on
checking for soft water, refer to your water softener instruction manual).
4. Make sure there are chemicals in the chemical feed tank.
40
4.2.2 START-UP
CAUTION: The following start-up routine must be followed in sequence (1-7).
1. Open feed water inlet valves.

2. Open the main fuel valve and check that the required gas pressure (3-5 PSIG} on gas firing is
available.
3. Turn the power source on. The lamp in the “ON-OFF” switch on the control panel should
illuminate.
4. Make sure the manual blow down valves are closed.
5. Turn the “ON-OFF” switch to “ON” and the display on the panel will change from
“DISABLE” to “ENABLE”. The RM7800 display inside the cabinet will read, “Initiate” for
10 seconds. The feed water pump will start automatically if the water volume is low. The
water volume bar graph will not light up.
6. Once the feed water pump has stopped and the display shows “ENABLE”, push the
“COMBUSTION” button. After a pre-purge cycle (for about 10 seconds), combustion
will begin automatically.
7. When desired steam pressure is reached, open the steam outlet valve.
Note: If the water volume is low, or if there is anything wrong with the gas pressure switch
and/or overheat protection system, the alarm will sound after pushing the “COMBUSTION” button.
Combustion sequence to full fire for all LX boilers is as follows:

1) Pre-purge
2) Pilot gas ignition
3) Pilot flame confirmation
4) Main burner ignition
5) Main burner confirmation
6) Pilot gas shut-off
7) Low fire confirmation
8) High fire operation if required
4.2.3 BLOW DOWN
4.2.3.1 BOTTOM BLOW DOWN
It is recommended that Blow Down be performed just after daily start-up:
CAUTION: During Blow Down:

Be sure that the main steam valve is closed before beginning Blow Down. Do not perform Blow Down
with a steam pressure greater than 30 PSIG unless the Blow Down piping was specifically designed for a
higher pressure. Blow Down the boiler upon start-up rather than just after shutdown whenever possible.
This will maintain boiler chemicals and pH in the boiler while it is shutdown. DO NOT MANUALLY
BLOW DOWN DURING OPERATION. Manual Blow Down during operation will result in boiler shut
down due to low water content.
41
a) Close the main steam valve, raise the steam pressure to 20-30 PSIG, and push the “COMBUSTION”
button. Wait for the post purge cycle to finish and the blower to stop. Then flip the “ON-OFF” switch
to “OFF” (Water pump will not run).
b) Open the Blow Down Valves slowly and begin blow down.
c) Since the frequency of full blow down is dependent upon running hours and water quality in you area,
please follow the advice of the water treatment representative.
d) Once blow down is complete (should take only 5 to 15 minutes depending on the blow down piping
arrangements), continue the blow down until the boiler is completely dry. This will ensure all
sludge is removed.
Complete draining of the Miura boiler is not dangerous to the boiler.
e) When the boiler is completely drained, shut the blow down valves.
f) Open the control cabinet door and locate the water level control floatless switches.
g) Turn on the power switch. The feed water pump should start, and all floatless switch LED’s should be out,
indicating a low water condition.
h) Push the “COMBUSTION” button after the control panel display reads “ENABLE.” The display should
read “STANDBY.” Combustion will not start until the proper water volume is reached. Note that the
bottom three bars on the water volume display bar graph should be out. This indicates that the boiler was
completely drained.
i) Wait for the boiler to fill to normal levels. During the fill process, observe the red LED’s on the Floatless
Switches. They should operate as described in section 4.1.1.1.
j) The boiler will initiate combustion if boiler pressure is below the control settings. Combustion may not
start if connected to the Multiple Installation Controller. If this is the case, place the boiler in
“MANUAL” or “LOCAL” operation by pushing the “AUTO” button on the MT1 located inside the boiler
control panel door.
k) When required steam pressure is reached, slowly open the main steam valve.
l) Return the boiler to Automatic Operation on the MT1, if applicable.
4.2.3.2 Automatic Bottom Blow Down (Option)
This is optional equipment, which is only recommended when the boiler feed water has no hardness, and the
silica is removed. The water must also be free of any thick sludge and a non-precipitation hardness modifier
is used. Phosphate treatment is not recommended. This can be further discussed with your water treatment
supplier of chemicals.
a) The optional automatic BOTTOM BLOW DOWN valve will reduce the manual full BLOW DOWN
sequence of the boiler to once every two weeks.
b) The Bottom BLOW DOWN valve automatically opens for 30 seconds based on Blown Time interval as
determined by the Set Clock menu of the XJ1. The time is based on equivalent High Fire Hours. The
frequency of BLOW DOWN is determined by the quality of the Feed Water. The Feed water quality
to be maintained must be less than 0.5 PPM of hardness. In addition, the boiler water quality must
be maintained so that the boiler water conductivity is kept below 4000 mhos. The automatic bottom
blow down valve will not open unless the feed water pump if OFF, and water volume is normal.
c) The optional automatic BLOW DOWN valve and piping arrangement must be secured properly, as this
line will be under full operating steam pressure.
d) A full manual blow down must be conducted at least once every 2 weeks to prevent sludge build up.
42
CAUTION: The following shutdown routine must be followed in sequence.
4.2.4 Shutdown
a) Push the “COMBUSTION” button. Combustion will stop and post-purge will begin.
b) Once post-purge has finished, turn the “ON-OFF” switch to “OFF” position.
c) Close all water inlet and outlet valves.
d) Close the fuel valves.
e) Turn off the main power supply to the boiler.
f) After prolonged shutdown, follow the correct start-up procedure to restart the boiler.
4.2.5. Cautions During Operation
a) Always open the main inlet and outlet valves before running the boiler.
b) If there is a misfire or flame failure, locate the cause of the problem (as discussed in Section 5.2, Trouble
Shooting), fix it, push the reset button on the panel, and re-fire the boiler. If the same problem persists,
shut the boiler down and call the nearest MIURA representative or distributor.
c) If a circuit breaker tripped, check the setting and reset it. If the circuit breaker trips again, shut down the
boiler. Call an electrician or the nearest MIURA representative or distributor.
d) Proper balance of gas and airflow is needed to assure complete combustion and optimum efficiency.
Contact your nearest MIURA representative or distributor to adjust the air flow. MIURA recommends a
combustion test every three months to ensure maximum combustion efficiency.
e) Do not change the setting on the high temperature limits.
f) When unsure of any boiler trouble, shut down the boiler, turn the power off, and contact your nearest
MIURA representative or distributor.
g) If you smell gas, immediately shut down the boiler, turn off all power sources, and contact your
gas company or MIURA representative.
h) Be careful when you take a sample of water from the boiler. Please be sure to open the valve very slowly.
A boiler water sample cooler is STRONGLY recommended.
i) Do not re-light the pilot or start burner with the combustion chamber full of gas or with a very
hot combustion chamber.
j) In an emergency, push the “COMBUSTION” button and close the GAS VALVE first, then
cut out the main power supply to the boiler.
4.2.6 Extended Shutdown
To prevent internal corrosion during periods of extended showdown (7 days or more), one of the
following must be done:
a) Raise the boiler water pH level to between 11-12 to reduce corrosion.
b) Drain the water and dry the boiler completely. Add inert gas or deoxidizing agent.
Since the LX is a low water content boiler, keeping the water in the boiler and raising the pH may be preferred.
However, in places where freezing may occur and shutdown may be more than 7 days, use alternative (b) above.
43
4.2.7 Carry Over
The Miura Boiler is tested and produces steam with less than 0.25% moisture. This steam quality can be adversely
affected by several factors.
1. Poor water quality can produce “carry over.” The indications are foaming, priming, and misting.
Energy loss, fouling blockage of components, and corrosion will result. The LX-Series steam boiler
has automatic surface blow down equipment to minimize the concentration of solids during
operation. However, daily manual blow down is necessary. Follow the recommendations of a reputable
water treatment company to limit conductivity.
2. Over steam demand: Exceeding the steam production rating of the boiler can overwhelm the moisture
separator and allow boiler water carry over.
3. Over firing. Exceeding design heat input rate would result in steam production exceeding the capacity
of the boiler and result in boiler water carry over. This condition will also shorten the life of the
boiler and could cause tube damage that would not be covered by warranty.
4. Steam demand surges. This is the normal cause of boiler water carry over for all types of boilers. This
situation occurs when there is a sudden demand for steam that can be caused by types of equipment that
use an on-off steam control system. This situation can be illustrated by a steam load that normally
draws 25% boiler capacity and then “steps up” to 100% boiler capacity very quickly. This results
in “flashing” of the water in the boiler, as steam pressure drops, and a momentary steam production
rate that is above nominal capacity. This “flashing” can carry boiler water with it. This type of
carry over is easily corrected by shutting the steam outlet valve and then opening it 1 ½ turns.
This does not affect the steam production capacity of the boiler. The effect is to restrict the rate of
change of the steam flow and will stop carry over caused by “Surging.”
5. Water level control system faults: Such as an open circuit on the water level probes. This is
extremely rare.
4.2.8 Make-Up Water
Following is a typical example of a good operating discipline. This will prevent expensive repairs. Proper water
treatment MUST be used from the time the boiler if first operated. Any damage caused by lack of correct
treatment is not covered by Warranty.
4.2.9 Make Up Water Maintenance Check
Be sure to perform the following daily:
a) CHEMICAL FEED PUMP

i) Proper chemical feed
ii) Sufficient ratio of liquid to properly dissolve chemicals
iii) No air in the chemical feed pump or lines
b) WATER SOFTENER
i) Boiler make-up water is completely soft. Use reagents with at least 1ppm sensitivity
ii) Make sure the water softener timer or flow meter is working
iii) Make sure there is no hardening of the salt. In case of salt hardening, break into small
pieces.
iv) Make sure the by-pass valve is closed, and inlet and outlet valves are open.
44
4.2.10 Water Specifications
The chemistry values given in Table 15 are specific guidelines established by MIURA Boiler. Analysis is to be
performed by the customer or a Boiler Water Treatment company. Failure to maintain these specifications will
affect the Boiler Warranty. MIURA Boiler recommends Polymer type treatment. Phosphate type treatment results
in soft sludge that is not water-soluble. This results in higher solids and more frequent bottom blow downs.
Table 15 Boiler Water Chemistry Specifications
BOILER WATER MAKE UP WATER

ITEM UNITS
STANDARD RANGE STANDARD RANGE
pH (AT 25.) 11.0 - 11.8 7-9
HARDNESS CaCO3 mg/L -0.0- -0.0-
OXYGEN ppm Below 0.5
P ALKALINITY CaCO3 mg/L 150 - 600
M ALKALINITY CaCO3 mg/L 250 - 800
SULFITES ppm DETECTABLE DETECTABLE
CONDUCTIVITY µS/cm 1,500 - 4,000
(AT 25°C)
CHLORIDE Cl- mg/L BELOW 400 BELOW 30
SILICA SiO 2 mg/L BELOW 250 BELOW 30
IRON AND Fe & Mn mg/L BELOW 1.0 TOTAL BELOW 0.5
MANGANESE
45
5 SECTION FIVE - MAINTENANCE
5.1 MAINTENANCE & CLEANING SCHEDULE

In order to maintain the high efficiency and to prevent costly breakdowns of your LX Series, perform the following
maintenance and cleaning:
Table 16 Maintenance and Cleaning Schedule
3-4 AS REMARKS ON
ITEM DAILY CHECK POINTS
MONTHS NEEDED OPERATION
CHECK SOFTENER -0- IS WATER SOFT? SCALE PREVENTION
FULL BLOW DOWN REFER TO BLOW CARRY OVER,

-0- DOWN SECTION SLUDGE, SCALE
CHECK COMBUS- MIS-FIRE AND

COMBUSTION TION, SOUND AND ABNORMAL
CONDITIONS -0- FLAME COLOR CONDITIONS
REFER TO BLOW OVERHEAT

LOW WATER CUT-OFF -0- DOWN SECTION PROTECTION
CLEAN FAN COVER POOR COMBUSTION

FAN COVER -0-
READ GAS POOR COMBUSTION
GAS PRESSURE -0- PRESSURE
INTERNAL INSPECTION OVERHEATING, WATER TREAT-
(DISCOLORATION) MENT
(UPPER AND LOWER 12 mo. PITTING, RUST EFFECTIVENESS
PORT & FURNACE) FORMATION,
SCALE
SANDPAPER OR OVERHEAT
WATER CONTROLLER -0- STEEL WOOL PROTECTION
RODS CLEAN
FEED WATER TANK -0- CLEAN INSIDE BLOCKED PIPING
STRAINER MONTHLY CLEAN INSIDE LOW WATER FLOW
ELECTRICAL WIRING -0- LOOSE WIRES VIBRATION
PRESSURE GAUGE -0- CALIBRATION PROPER OPERATION
BLOWER MOTOR 6 mo. LUBRICATION NOISE
DAMPER MOTOR COUPLING AND VIBRATION AND

RUBBER INSERT POOR COMBUS-
-0- (SPIDER) MOVE- TION AND INTER-
MENT LOCK ALARMS
DAMPER SETTING COUPLING AND POOR COMBUS-

-0- OPERATION TION
PRESSURE GAUGE -0- VERIFY ZERO POINT OPERATION
BURNER ELEMENT -0- DUST ON FLAME POOR COMBUS-

BURNER TION or MELTING
OF BURNER
ELEMENT
Electric motors are pre-lubricated at the factory and do not require additional lubrication at start-up. Motors
containing sealed bearings do not require additional lubrication during the first 15,000 hours of operation.
Operating hours on the motor should be measured by the operating hour meter on the Boiler. Motors with grease
fittings should only be lubricated with lithium-based grease at the time intervals given in Table 17.
Table 17 Motor Service and Lubrication Schedule

TYPE OF SERVICE FREQUENCY OF GREASING
Seasonal (Motor/Boiler is idle for more than 6 months) Yearly
Intermittently (normal daily operation of the Boiler) Semi-annually
Continuous Quarterly
Do not over grease the bearings. Over greasing will cause increased bearing heat and can result in bearing and
motor failure. Follow instructions on the motor name plate.
46
This is a basic maintenance schedule. If the fuel or water is of exceptionally poor quality, maintenance checks will
naturally increase. Compare the water quality with our standards and adjust the schedule accordingly.
5 SECTION FIVE - MAINTENANCE

5.2.1 Honeywell Flame Controller and Annunciator Messages
MIURA XJ1 Intelligent Boiler Controller and Honeywell S7800 series burner control system as installed on the
LX series boilers result in very simple and quick identification of the problem.
NOTE: Optional equipment, special order features, or safety devices such as stack damper controls and
limit switches, remote emergency stop switches, earthquake detection safety devices, etc., are not covered
in this section.
OPERATION
5.2.2 Physical Problem and Corrective Action
Table 18 Physical Problems and Corrective Action Chart

PROBLEM ITEM TO CHECK CAUSE REMEDY
1. No light in “On-Off” A) Main power switch on? Turn main power breaker on
Switch B) Main power fuse tripped? Short circuiting Locate cause of short circuit,
Repair and replace fuse
C) Circuit breaker broken or Replace circuit breaker or
wires loose? tighten terminal wires
2. No display panel A) No display inside control Short circuiting or circuit Locate cause of short
box? breaker tripping circuit & repair/reset breaker
B) Still display inside control Loose wires or broken display Tighten terminal wires or
replace display
Wrong direction connect Reconnect cable
3. The feed water pump does A) Make sure water volume Rod acting like ground to Straighten rod
not work even though the rods are not bent earth
pre-set water volume is B) Is retainer cracked? Insulation failure Replace
not yet reached
C) Check floatless switch Floatless switch broken Replace
D) Is expander annunciator Replace
broken?
E) Is feed water pump motor Feed water pump motor Replace
stopped by overload? broken
F) Is current running through Wire is loose Fasten wires securely
pump motor
4. The feed water pump runs A) Are main feed water valve Open all feed water valves
but water is not being and feed water stop cock completely
fed into boiler or amount open?
of feed water is too small B) Is there water in feed water Add water
tank?
C) Did you completely release Air in feed water pump has Release air completely
air from the air release plug? stopped water from flowing
D) Check direction of rotation Reverse the wires for the feed
of pump motor water pump
E) Is water strainer plugged? Clean the strainer
47
PROBLEM ITEM TO CHECK CAUSE REMEDY
F) If the problem is not any of Pump capacity is too low Change the pump
the above:
5. The feed water pump A) Is retainer cracked? Retainer is broken Replace retainer
keeps running even after
B) Are nuts on upper part of Wires not connected properly Adjust wires and tighten
pre-set liquid volume is
retainer loose? properly
reached.
C) Are liquid volume sensor Dirt and scale prevent Clean with sandpaper or
rods dirty? conduction abrasive material
D) Floatless switch broken? Faulty switch Replace
6. Even after main switch A) No alarm and display Sufficient steam pressure Drop steam pressure to
turned “On” and “Start” shows “Stand-By?” automatically start boiler
button is pushed, boiler B) Alarm on? Check problem Fix problem and reset boiler
doesn’t start. shown on display
7. Combustion will not start A) Main gas cock open? No gas for combustion Open main gas valve
B) Damper setting adjust? Insufficient air flow Adjust to proper setting
C) Fan cover clean? Insufficient air flow Clean
D) Main gas valve open? Loose wiring or faulty gas Tighten wires or replace
valve
E) Spark rod working Loose wire Tighten wires
properly?
Faulty cord on spark plug Replace spark plug cord
Carbon on spark rod Clean up
Faulty spark plug Replace
F) Ultraviolet flame eye Flame eye wire is loose or Tighten wires or replace
detecting flame? faulty flame eye
8. There is ignition but flame A) Main gas lock open? No gas for combustion Open gas cock
dies out. B) Incorrect gas pressure or Adjust to proper setting
damper setting?
9. Too much smoke from the A) Gas pressure too high Too much gas for combustion Set accordingly
chimney. Mis-Fire B) Is damper setting off or is Not enough air Set accordingly or replace
becomes problematic. retainer loose? damper motor
10. Steam is escaping from A) Check the “High Limit” Limit switch is not set Adjust the limit setting or
safety valve. switch properly or is broken replace
B) Is the pipe leading to the Remove and clean the pipe
steam pressure switch
plugged?
C) Check safety valve setting Replace if needed
11. Strange sound occurs A) Gas pressure is low Too much air Adjust
on high fire. B) Is the damper adjusted
properly?
12. Flame dies out when A) Check the damper position Too much air Adjust
going from high fire to B) Check the gas pressure Not enough gas
low fire.
13. It cannot go from low A) Check the damper position Insufficient air Adjust
fire to high fire
B) Check the gas pressure Insufficient gas pressure Adjust
C) Check the two stage valve Not enough gas for high fire Replace and check
for high fire electrical wiring
D) Check the air duct fixture Air leakage Tighten or replace
E) Check the steam High-Low
pressure switch
Is the pressure side “On”? Incorrect wiring, or it has
reached current steam
pressure setting
14. Fan motor is running but A) Check air pressure switch Incorrect setting, broken, or Replace, reset, or tighten
no ignition. loose wiring terminal contacts
B) Check fan rotation Reversed rotation Reverse wire
C) Check spark rod Faulty Replace
D) Check flame safeguard Faulty Replace
48
5.3 OPERATING DISCIPLINES
DANGER: The following points MUST be followed to avoid damage or injury:
a) Always open the main steam outlet valve slowly to prevent carry over or hammering.
b) If a misfire or flame failure occurs, locate the cause of the problem. (See Table 18) After correcting the
problem, push the manual reset button on the flame safeguard and re-start the boiler. If the problem
persists, shut down the boiler, continue trouble shooting or call an authorized MIURA Service Agency.
c) Whenever fuses need replacing, use only specified ratings.
d) When testing the low water interlock, perform blow down as described earlier to lower the water level in
the boiler. If the alarm does not sound when tested, see Trouble Shooting Guide.
e) Proper balance of gas and air flow is needed to assure complete combustion and optimum efficiency.
Adjust the airflow as needed. (See Damper Adjustment in Operation and Maintenance Manual)
f) The overheat protection thermocouple setting must never be changed.
g) When any boiler problem occurs, shut down at the control panel and turn the main electrical power off.
h) If there is a gas smell in the boiler room, immediately shut down the boiler and turn off all power.
i) Be careful when taking a water sample from the boiler and be sure to open the valve slowly.
j) Do not re-light the pilot, or start the burner when the combustion chamber is filled with gas or is very hot.
k) In an emergency, push the “STOP” button and close the GAS VALVE first, then cut off main electrical
power to the boiler.
l) The economizer (optional) feed water valves should be left open under normal conditions. The by-pass
valve should be used only during maintenance.
m) Do not close the feed water valves to the economizer (if applicable). Only in case of an economizer
problem can the by-pass valve be used if installed.
n) If frequent Low Water Level alarms occur, clean the water level probes and the feed water strainer prior to
calling for service on the boiler. Over 90% of the Low Water Alarms are caused by dirty probes.
5.4 RECOMMENDED SPARE PARTS LIST

After the end of the parts warranty, it is not necessary to order replacement parts from MIURA. One of our design
advantages is the use of non-proprietary parts. The electrical control components and assorted valves may be
purchased from any industrial parts house.
The list below is not all-inclusive and in general is more than required. If the customer does not have a stand-by
boiler, is some distance away from the service representative, or simply desires to maintain a more comprehensive
selection of spare parts, contact MIURA for a more customized list.
The customer is reminded that standard ground shipment of a Warranty Replacement Part is a MIURA expense.
Express shipping charges will be billed to the customer. In addition, return of the defective part to MIURA must
be done at customer expense. If a Warranty Replacement defective part is not returned to MIURA, the customer
will be invoiced for the replacement sent. In addition, if the defective part failure is determined to NOT be a
manufacturing defect, the customer will be invoiced by MIURA,
49
NO. PART NAME PART NUMBER LX-50 LX-100 LX-150 LX-200 LX-300
1 Damper coupling
Rubber assembly
Lovejoy 5/8” x 7/16” 1 1 1 1 1
L070
Flame eye
2 Honeywell
C7035A1031
1 1 1 1 1
Floatless switch 26A1BO-03 1 1 1 1 1

3
16B1A0-00-10 1 1 1 1 1
4 Relay LY-2, CSA, 120V 1 1 1 1 1
Magnetic contactor- CA7-60-11-120 208V 208V
5 for Blower. CA7-85-19-120 208V
Manufactured by CA7-72-11-120 230V

Sprecher CA7-43-11-120 230V 230V
CA7-37-10-120 208V 460V
Quantity is one 460V
each depending on
boiler model nd CA7-30-10-120 230V
voltage CA7-23-10-120 460V 460V
575V 575V
CA7-16-10-120 208V 460V
230V 575V
CA7-12-10-120 460V
575V
Magnetic contactor CA7-23-10-120 208V 208V 230V
6 for water pump 230V 230V
manufactured by
CA7-30-10-120 208V
Spreecher. Quantity
is one each depend- CA7-16-10-120 208V 208V 460V
ing on boiler model 230V 230V
and voltage. CA7-12-10-120 460V 460V 460V 460V 575V
575V 575V 575V 575V
Spark Rod
7 SR100300 1 1 1 1 1
Level Sensor
8* Warrick 3H1C 1 1 1 1 1
Feed pump seal LX-300 high pressure boiler 1
9 repair kit 985201
LX high pressure boilers 1 1 1
985167
LXL low presure boilers 1 1 1 1
985167
10 Thermocouple TC 100300 1 1 1 1 1
Compression CF 100000 1 1 1 1 1
11 Fitting (for thermocouple)
Burner element FB 100200 (not pre-cut) 2 2 2 2 2
12 packing (issue quantity is sqft)
The above listed spare parts are not initially included with the boiler.
*This is the longest level sensor probe. This probe may be shortened if necessary to replace probes in the LVC.
MIURA BOILER WEST, INC. (Chicago ) REPRESENTED BY:

600 Northgate Parkway, Suite M The descriptions and specifications are approximate.
Wheeling, IL 60090-3201 INDUSTRIAL HEATER
8400 Wolf ake Dr. Specifications subject to change to incorporate engi-
neering advances. Manufacturer reserves the right to
Suite 116 change specifications and dimensions at any time with-
Bartlett, TN 38133 out liability for equipment previously or subsequently
sold.
Tel (888) 541-4328

Fax (901) 382-4766
50

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MIURA LX BOILER

170/15 PSI Design

LX & LXL - HIGH EFFICIENCY LOW NOx SERIES

MIURA BOILER WEST, INC.

* IN OUR CONTINUING EFFORT TO IMPROVE OUR PRODUCT,

PUBLICATION REVISED MARCH 2000

ENGINEERING REVISED FEBRUARY 2000

HIGH LIMIT STEAM PRESSURE SWITCH VALVE

1 SECTION ONE - INTRODUCTION 1

2 SECTION TWO - SPECIFICATIONS 9

3 SECTION THREE - INSTALLATION 14

3.1 SPECIAL INSTALLATION 14

4 SECTION FOUR - OPERATION 37

4.1 SAFETY FEATURES AND OPERATING CONTROLS 37

5.1 MAINTENANCE AND CLEANING SCHEDULE 46

Figure 2 Nitrous Oxide Emissions vs. Load 2

Table 1 Specifications for LX(L)-50(S)G 9

Figure 2 Nitrous Oxide Emissions Vs. Load

1.2 CODE AND REGULATORY AGENCIES

United States Environmental Protection Agency

1.3 NATIONAL REGULATORY ORGANIZATIONS

A.S.M.E. NATIONAL BOARD

ASME - C.S.D.1 N.F.P.A.

NATIONAL UNDERWRITERS UNDERWRITERS LABORATORIES

• Boiler Design is UL Approved and Labeled

• Refer to warranty documents for specific details.

1.6 DEFINITIONS AND SYMBOLS

MIURA BOILER CO., LTD. (Factory)

3.1 SPECIAL INSTALLATION

LX/LXL - 50 LX/LXL - 150SG Economizer

Figure 3 Boiler Lifting and Handling Points.

FROM FEED WATER

PUMP BASE (example)

Figure 4 Feed Water Pump and Figure 5 Pump Base

LXL-50/100 5 3/4 5 12 1/2 14 6 27 3/8

3.32 Feed Water Control Valves

3.4 BOILER POSITIONING AND ANCHORING

LX-LXL-20/100/150/200 Base Plate

LX-300 Base Plate

Figure 6 LX Series Boiler Base Plate

Figure 7 Economizer Mounting

DANGER: INSTALLER AND OPERATOR MUST IDENTIFY EMERGENCY SHUT-OFF

3.5 STEAM PIPING

Table 7 Main Steam Outlet Valve Size

Steam Header Condensate Return

Figure 8 Steam Line and Trap Arrangement

Table 8 Feed Water Pump Suction Strainer Size

LXL-50 LX/LXL-100 LX/LXL/150/200/300

Figure 9 Recommended Feed Water Piping Arrangement

3.6 FEED WATER PUMP

Table 9 Feed Water Pump Recommendations

DANGER: ANY PROPORTIONAL VALVE ACTIVATOR OR CONTROL VALVE MUST BE FULLY

3.7.2 PIPING FLUSHING

3.8 SAFETY RELIEF VALVES INSTALLATION

ITEM LX-50 LX-100 LX-150 LX-200 LX-300

Boiler Safety Valve Outlet 1 1/4” 2” 2 1/2” 2 1/2” 2 1/2” x 2

Figure 10 Boiler Safety Valve Installation Figure 11 Economizer Safety Relief

Table 10 Blow Down Piping Sizes

Follow all local regulations.