Demag DH hoist units State-of-the-art system modules for

mechanical and plant engineering

Hoists – we speak with experience

32987 33968

34335 35380

29087 25781

2
 Lifting, conveying, driving, positioning,
distributing, storing – these are the
tasks Demag Cranes & Components has
concentrated on for more than 180 years.
We have initiated significant new develop-
ments, realised new technologies and
considerably furthered progress with
materials handling solutions.
Innovation and performance have made
us the leading world manufacturer offering
the most comprehensive range of products
in the industry. Hoists have been a part
of our range since we launched the first
steam-driven crane at the 1873 World
24670
Exhibition in Vienna. With ever new
improvements, they have not only become
indispensable in the crane sector, but 
are now also valuable components used
in many other fields for a wide variety of
applications – in theatres and above
stages, in load lifts, on industrial furnaces,
in mining equipment, in aircraft mainte-
nance systems, in refuse incineration
facilities...
Demag DH hoist units combine our
extensive experience with state-of-the-art
technology and modern, functional design.
They are of consistent modular construc-
tion and are based on perfectly matched
components of outstanding quality which
are manufactured in series. Our hoists are
the optimum basis for solutions tailored
to meet your needs with a maximum of
safety and reliability.

32367

25774

36715
Demag DH hoist units –
giving you the certainty of significant benefits

Design innovations – acknowledged art manufacturing methods make

by numerous patents –, the incorpo- Demag DH hoist units the most
ration of microelectronics, the use of advanced system modules for optimum
new, wear-resistant materials and solutionsin the mechanical and plant
maximum precision with state-of-the- engineering sectors.

Rope drum brake

Additional emergency
brake or holding
brake, acting directly
on the rope drum.
24621

24625 Rope reeving components

Made of tough, flexible

and low-friction plastic
with low-wear quali-
ties. Hardened pressure
rollers mounted on
24610 ball bearings.

Bottom blocks with

rope sheaves of fine
perlite material with
uniform hardness for
a longer working life.
High handling safety
due to favourable
rope opening and
improved grip for
operators.

24528

Single and multi-

sheave bottom blocks
depending on the
reeving arrangement.
All bottom blocks
with load hooks to
24577 DIN 15401.

4
 Whatever you are planning and • reliable function monitoring,
building – with our hoists you can • low dead weight,
implement a reliable solution to
• compact design,
meet your needs without any
problems and set new standards for • simple integration in automatic
lifting, conveying, transferring, facilities,
towing, holding and positioning • energy saving units,
thanks to • design which complies with
• minimum maintenance, national and international
• convenient operation, engineering standards.

Drive assembly Frequency inverter (option)

Demag sliding-rotor
motor with integrated
conical brake; i.e.
high braking capacity
and reliable braking
without any control
devices on switch-off
Gearbox assembly or in the event of a
power failure; asbestos-
Demag planetary gear- free brake linings.
box, working on the 24609
free-floating principle;
high efficiency,
low-noise operation,
24631 lubricated for life.

24599
36039
Pole-changing creep speed giving 1:6 and
1:4 ratios; separate creep speed motor giving
a ratio of 1:10 or more for high starting
For maximum dynamics, reliable braking
frequencies, three or four speeds when
and the outstanding positioning
combined with a pole-changing main hoist
characteristics of the Demag brake motor;
motor. Up to 12 motor types for each
permits infinitely variable speed control.
hoist size – squirrel-cage motors, slip-ring
24598 motors, DC motors, explosion-proof motors.

Long service life and high safety levels due

to load and power distribution. The load in
each stage of the gearbox is borne by three
teeth at any one time.
Low rolling speeds; case-hardened and
ground gear wheels; connected to the
motor via a torsionally and axially flexible
roller coupling.

5
Stationary or travelling hoists – to move your loads

Demag DH hoist units can be integrated Direct connection for

Demag DH hoist units
into lift stations, towing winches and The two foot-mount-
many other appliances or made up into ing flanges of the
travelling hoist units with a variety of square frame design
enable DH hoists to
trolleys. be simply mounted on
any of the four sides.
The trolleys are fitted with travel wheels Rope lead-off in
virtually any direction
made of spheroidal graphite cast iron suits all applications.
(GGG 70). This material has a high
inherent vibration damping effect, is
particularly gentle on the runway and
EUDH standard-
offers low-noise running characteristics. headroom monorail
The self-lubricating effect of the spheroidal hoist
graphite incorporated in the wheel The cost-effective
solution for monorails
material reduces friction and provides and single-girder
high resistance to wear. cranes.
Due to the special travel wheel design, Trolley adjustment is
infinitely variable to
the wheel contact forces are transmitted suit a wide range of
close to the centre of the runway  flange dimensions.
girder for optimum load distribution
characteristics.
EKDH low-headroom
The wheels feature generously monorail hoist
The ideal solution for
dimensioned anti-friction bearings optimum utilisation
which guarantee a long service life. of the available head-
room and particularly
favourable hook-up
The travel motors are designed for dimensions.
smooth starting and gentle braking, thus
allowing loads to be transported with
a minimum of sway and the required
positions to be approached quickly and
exactly.
EKDH low-headroom
monorail hoist without
counterweight
A newly developed
travelling hoist
featuring a friction
wheel travel drive
integrated into the
trolley which requires
no counterweight;
suitable for loads
up to 5 t.

66
 EUDDH standard-
headroom articulated
monorail hoist
Articulated trolleys
enable the travelling
hoist to negotiate
curves with radii down
to 800 mm. Also as
double trolleys for
loads weighing up
to 25 t.

EKDDH low-headroom
articulated monorail
hoist
Optimum dimensions
and outstanding curve-
negotiating character-
istics make this the
ideal solution for
suspension monorails.
A lowered version can
travel through track
switches for suspension
monorail systems with
many branches.
EZDH double-rail crab
For higher loads on
double-girder cranes;
optimum utilisation
of the available space
thanks to the low-
headroom design and
favourable approach
dimensions.

EZLDH double-rail crab

Symmetrical load
distribution on the
crane girders for
optimum crane girder
dimensions.

77
Electrical and electronic equipment – 
connection to state-of-the-art technology

The electrical and electronic equip-

ment featured in Demag DH hoist
units meet the most demanding
requirements in terms of safety
and functionality with numerous
standard and optional components.

DGS precision geared limit switch

For reliable motor cut-out at the top
and bottom hook positions; with
switching elements for additional
operating points or as protection
against phase reversal.
Infinitely variable adjustment of the
switching points with a repeat accu-
racy of ± 2° of the drum circumference.
Optionally with a pulse generator
and electronic evaluation unit for
automatic angle and path detection
and speed measurement for lifting
26650
operations; fitting at a later date also
possible, pulse wheel as standard. The geared limit switch requires no maintenance;
simple, exact and infinitely variable setting of all
switching points; optional pulse generator.

Various infrared transmitters with

up to 8 x 2 single and two-stage
buttons can be used depending on
the type and quantity of drives to
be controlled.
The transmitter features 10 keys
suitable for controlling 3 motion
axes with 2 speeds each; 2 special
function keys (e.g. for switchover
functions) are also available.

Demag RC-10 radio control

For controlling hoists and cranes as well as machinery,
distribution carriages, etc., also at comparatively
large distances; reliable oper-ation even when
there are large loads, building elements and
similar obstructions between the transmitter
35975
and receiver; interference-free transmission
Dematik IR infrared control system and receipt of signals even in built-up areas
For mobile control of hoist unit thanks to frequency-variable operation.
lifting and travel drives as well as Range approx. 100 m; VBG 9, ZH 1/547
other drives on machinery, distribution and prEN 12077-1 compliant.
carriages, etc.; signal address coding DSE control pendant switch
for simultaneous operation of up to Control pendants connected to 36714
32 transmitters in an enclosed area the hoist unit with strain relief;
without mutual interference. up to 16 openings for switch
Transmitter range up to approx. 40 m; elements to control the hoist
safety features to BGV D6 (VBG 9) The ergonomic
lifting and travel drives housing design
and ZH 1/547. and other drives. Protective permits operators
insulation to VDE 0100, retention to work in a natural
position, reducing
force < 8 N; IP 65 enclosure. fatigue.

8
EG integrated pulse generator
Integrated in hoist and travel drive
motors, generates 30 rectangular 24570

pulse signals per revolution which

are passed on to the evaluation
electronics in the form of two signal
chains with a pulse gap ratio of 1:1
and electrically displaced by 90° for
measuring paths and speeds with
detection of the direction of rotation.
Can be used together with the fre-
quency inverter with ProHub function
to provide cost-effective drive solu-
tions which move partial loads at
35616
high speed and rated loads at normal
speed.
Load detectors
Two load measuring systems are
available, depending on requirements:
– mechanical load measurement by an
overload protector with microswitches
This solution provides setpoint load Intelligent power
and an electronic comparator for
management by EG
overload protection and overload limitation, summation measurement integrated pulse
cut-off; and hoist motor cut-off in the case generator and
of slack rope. frequency inverter
– electronic load measurement by a
with ProHub function.
carrier link with strain gauge bridge,
frequency generator and frequency Load indication via an LED display
evaluator for overload protection and in the DSE control pendant or cabin,
overload cut-off. or on a large-format display.

34553

34554

19088

Load
Full load
km -values
3/4 load
1/2 load
Dead load
1/4 load
No load Time

36354 Load detectors with

electronic comparator
and load spectrum
recorder for load
monitoring and to
determine the optimum
time for preventive 35688
maintenance measures.

9
Rope reeving
components

The rope reeving components of

Demag DH hoist units can be config-
ured to meet almost any conceivable
requirement with a large number of
variants and possible arrangements.
Rope guides 34820 F type rope guide
Of tough, flexible and wear-resistant
plastic, with a friction-minimizing
additive. Two-part design, easily
replaced without the need for special
tools.
Hardened pressure rollers mounted
on anti-friction bearings for particu-
larly smooth rope take-up.
Reliable seating of the rope on the
drum even in the event of inclined
pull; rope guide outlet designed for
a fleet angle of ± 4°.
A special rope guide is available for
applications in acidic environments, 34821 S type rope guide
“F” rope guide for outdoor operations
all the year round and “S” rope
guide for medium inclined pull
loading on single-groove drums.
Demag DSZ double rope guide
For hoists used in heavy-duty opera-
tion to meet high handling rate
requirements.
Reliable protection for double-groove
hoist units against extreme loading
resulting from inclined pull, swinging
loads and rope vibration.
Two interlinked guide elements are
automatically positioned directly 34822 DSZ double rope guide
below the rope lead-off points to
Coupled hoist units with exact
ensure the ropes are wound exactly
simultaneous operation
perpendicular to the drum when
Cost-effective solution for spreader
they are pulled in the same direction.
operation and handling
long materials; exact simul-
taneous operation also for
large distances between
Coaxially coupled hoist ropes. Designed as a modular system
unit with angular gearbox, for two and four-point rope suspen-
type GW
sions; can be combined with all
options. Parallel coupled
Universal joint shaft connection for hoist unit, type GP
simple installation and compensation
of any misalignment.

Coaxially coupled hoist unit, type GK

10
Rope drums
Of high-tensile steel (St 52.3), with up
to eight grooves; double-groove
design without any hook travel; rope
lead-off in any direction.
Centrally driven by a multi-splined
connecting shaft. Low-maintenance
drum bearing with sealed roller
32639
bearings and large patented bearing
at the motor end.
Various drum lengths for lifting
heights up to 104 m.

Hoist ropes
Long service life and high safety and
reliability, ropes dimensioned to FEM.
For special applications: high-
strength and high-density ropes to
increase hook paths by up to 25 %.

Various drum lengths make it possible

to achieve lifting heights up to 104 m.

Rope drums are available with one,

two, four, six and eight grooves,...

...the rope can lead off in any direction.

11
26954
Demag DH hoists at the click of a button

With our design tools, the parts cata- File Edit View Window ?
Demag DH hoist units - [DH hoist1]

logue and the price list on diskette and

Demag Cranes & Components
CD-ROM, we enable you to incorporate Demag rope hoist DH price list

our DH hoist units into your designs Demag DH hoist unit properties
Selection Search Electrics 1 Electrics 2 Extras Rope Trolley
(AutoCAD) and to select and order hoists
SWL Hook path Type Creep Reeving FEM group Speed
or spare parts with all the convenience all
400 kg
all
3m
all
stationary
all
none
all
1/1
all
1 Am
all
> = 4 m/min

you can expect today.

500 kg 3,4 m EU with 2/1 2m > = 8 m/min
630 kg 4m EK pole-chang. 4/1 3m > = 12 m/min
800 kg 5m EZ-1000 mm mechanical 6/1 4m > = 20 m/min
1000 kg 5,3 m EZ-1400 mm 8/1
1250 kg 6m EZ-2240 mm 2/2
1600 kg 6,1 m EZ-2800 mm 4/2
No more lists, no more searching 2000 kg
2500 kg
6,3 m
6,6 m

through pages of catalogues – supported Preferred prices

Search >> F8
by an interactive user interface and an
optimum display configuration you can
simply “click” to select all the information
you require and specify your hoist. Demag CAD library
File Configuration Info
And you can call up part numbers and
KOMPTECH
prices just as easily.

In addition, our SWP safe working

period program is a valuable tool
to help you meet the provisions of
EC Directive 98/37 EC and the related
accident prevention regulations which
are based on it.
Hoists without motor
front view bottom view
end view rear view
top view 1st section
left side 2st section
right side Isometric

Electronic cataloque DH 2.0

File Select Parts list Standards Special Info Help
SELECT THE HOIST:
Please select the appropriate items for your hoist

DH 165 H19 K V2 - 2/1 F4

Size: DH 165
Hook path: H19
Motor type: K = Käfigläufer
Hoist speed: V2
Reeving: 2/1
Creep lifting: F4

OK

Hoist selection

Electronical catalogue DH 2.0

File Select Parts list Standards Special Info Help

160/16H19

Product: Frame, drum, rope guide DH 165 H19 K V2 - 2/1 F4

Designation: Frame, DH 160-200 650
Unit of quantity: 1 Weight (kg/ME): 32,000
Add to list
Unit: 1 Material & standard: 82120544
Ident number: 82120544 Singel price/ DM:
Remark
37171-7 Hoist selection

12
Demag DH hoist units – you have the choice:
from 500 to 100000 kg, from 0.1 to 36 m/min

Selection criteria
Explanation of size designations
The size of the hoist is determined by the load spectrum,
average operating time, SWL and reeving. E U DH 525 H12 K V1- 4 / 1 F6 300 12,5
1. What are the operating conditions? Travel in m/min
2. What is the specified safe working load? Flange width of the girder in mm
3. To what height must the load be lifted? F 6 – Creep lifting 1:6, DH (pole-changing)
4. What is the required lifting speed? F 4 – Creep lifting 1:4, DH 160/200 (pole-changing)
5. Do the loads need to be lifted and lowered with great F 10 – Creep lifting 1:10 DH (microspeed unit)
accuracy? Single-groove drum
6. Is horizontal load travel necessary? Four-fall reeving
7. How is the hoist to be controlled? Lifting speed
Motor type: K = Squirrel-cage
S = Slip-ring rotor
Important: G = DC
DH hoist unit with pole-changing motor X = Explosion-proof motor
Main lifting speed = 80 starts per hour Hook path 12 m (for 2/1 reeving)
Creep lifting speed = 160 starts per hour Rope pull on the drum 25 kN
Size 525
DH hoist unit with mechanical microspeed unit Range 500
Main lifting speed = 240 starts per hour Demag hoist unit – model DH
Creep lifting speed = 240 starts per hour U = Monorail hoist
K = Low-headroom monorail hoist
Z = Double-rail crab
E = Electric travel trolley
Example (see blue line) R = Push travel trolley
Load capacity 5000 kg
Load spectrum “light” from table The average operating time per working day is estimated or calculated as follows:
Main lifting speed 8 m/min
Creep lifting speed 1.3 m/min 2 · av. hook path · no. of cycles/h · working time/day 2 · 4 · 20 ·8
Operating time/day = = = 2.66 hours
Reeving 2/1 60 · lifting speed 60 · 8
Average hook path 4m
Cycles per hour 20 For the “light” load spectrum and an average daily operating time of 2.66 hours, the table shows SAA group M4
Working time per day 8 hours (FEM group 1 Am). For a load capacity of 5000 kg and 2/1 rope reeving, the table indicates hoist size DH 525.

The load spectrum

(estimated in most cases) can be ascertained in
accordance with the following definitions:
The group is determined from the operating time and load spectrum

Load spectrum Average operating time per working day in hours

1 Light
1 Light up to 2 2-4 4-8 8-16 over 16
Hoist units which are usually subject to very
small loads and in exceptional cases only to
maximum loads. 2 Medium up to 1 1-2 2-4 4-8 8-16

3 Heavy up to 0,5 0,5-1 1-2 2-4 4-8

Small partial load 4 Very heavy up to 0,25 0,25-0,5 0,5-1 1-2 2-4
Small dead load
SWL

M3(1Bm) M4(1Am) M5(2m) M6(3m) M7(4m)

Operating time
Rope reeving method Range Size
2/2 4/2 8/2
2 Medium 1/1 2/1 4/1 6/1 1) 8/1 1)
Hoist units which are usually subject to small
loads but rather often to maximum loads. Load capacity in kg

50 0 10 0 0 2000 - - - - - - 16 5 -
Heavy partial load
Medium partial load 630 12 50 2 50 0 - - - - - 16 6 - -
Medium dead load
80 0 16 0 0 3200 - - D H 16 0 - 16 8 208 - 308
SWL

Operating time
10 0 0 2000 40 0 0 - - - - - 2 10 3 10 410

3 Heavy 12 50 2 50 0 50 0 0 - - D H 200 - 2 12 3 12 412 512

Hoist units which are usually subject to medium
loads but frequently to maximum loads. 16 0 0 3200 6300 - - - - 3 16 416 516 6 16

2000 40 0 0 80 0 0 12 50 0 16 0 0 0 D H 300 320 42 0 52 0 620 -

Heavy dead load
2 50 0 50 0 0 10 0 0 0 16 0 0 0 20000 D H 40 0 42 5 52 5 625 - 10 2 5
SWL

3200 6300 12 50 0 20000 2 50 0 0 D H 50 0 53 2 632 - 10 3 2 -

Operating time
40 0 0 80 0 0 16 0 0 0 2 50 0 0 32000 D H 6 0 0 6 40 - 10 40 - -

4 Very heavy 50 0 0 10 0 0 0 20000 32000 40 0 0 0 - - 10 50 - - 2 0 50

Hoist units which are usually subject to
maximum or almost maximum loads. 6300 12 50 0 2 50 0 0 40 0 0 0 50 0 0 0 D H 10 0 0 10 6 3 - - 2063 -

Very heavy dead load 80 0 0 16 0 0 0 32000 50 0 0 0 63000 - - - 2 0 80 - -

10 0 0 0 20000 40 0 0 0 63000 80 0 0 0 - - 2 10 0 - - -

12 50 0 2 50 0 0 50 0 0 0 80 0 0 0 10 0 0 0 0 D H 2 0 0 0 2 12 5 - - - -
SWL

Operating time 1) Only available in classifications M3 (1 BM), M4 (1 Am) and M5 (2m)

13
Selection tables

SWL
Reeving 1/1 2/2 Lifting speed 1) 2) Reeving 2/1 4/2 Lifting speed 1) 2)

Size SAA Hook path Hook path m/min Size SAA Hook path Hook path m/min
kg (FEM) m m V1 V2 V3 (FEM) m m V1 V2 V3
50 0 DH 165 M6 24; 38 20,6 18/4,4 28/7; -
(3 m) 22,4/3,6
630 DH 166 M5 24; 38 20,6 - 22,4/5,6 28/7
(2 m) - 18/3 28/4,6
80 0 DH 168 M4 24; 38 20,6 12,5/3,2 14,2/2,4; 28/7
(1 Am) - 18/4,4; 22,4 28/4,6
DH 208 M5 20; 32 18,2 22,4 28/7 -
(2 m) 18/4,4;18/3 28/4,6 -
DH 308 M7 24; 40 12,6; 24 16 25 32 3)
(4 m) 20/3,4 25/4,2 32/5,4
10 0 0 DH 210 M5 20; 32 18,2 18 22,4/5,6 - DH 165 M6 12; 19 10,3 9/2,2 14/3,5 -
(2 m) 14,2/3,6 22,4/3,6 - (3 m) 11,2/1,8
DH 310 M6 24;40 12,6; 24 12,5 20 32 3)
(3 m) 16/2,7 20/3,4 32/5,4
DH 410 M7 24;40 12,6; 24 12,5 20 32 3)
(4 m) 16/2,7 20/3,4 32/5,4
12 50 DH 212 M4 20; 32 18,2 14,2 18/4,4 - DH 166 M5 12; 19 10,3 7,1/1,8 11,2/2,8 14/3,5
(1 Am) - 18/3 - (2 m) 9/1,5 14/2,3
DH 312 M5 24; 40 12,6; 24 16 20 32 3)
(2 m) 16/2,7 20/3,4 32/5,4
DH 412 M6 24; 40 12,6; 24 10 16 25
(3 m) 12,5/2,1 16/2,7 25/4,2
DH 512 M7 24; 40 10,4; 20,4 16 25 32 3)
(4 m) 80; 104 45,2; 60,4 16/2,7 25/4,2 32/5,4
16 0 0 DH 316 M4 24; 40 12,6; 24 12,5 16 25 DH 168 M4 12; 19 10,3 6,3/1,6 7,1/1,2 14/3,5
(1 Am) 12,5/2,1 16/2,7 25/4,2 (1 Am) - 9/2,2; 11,2 14/2,3
DH 416 M5 24; 40 12,6; 24 12,5 16 25 DH 208 M5 10; 16 9,1 11,2 14/3,5 -
(2 m) 12,5/2,1 16/2,7 25/4,2 (2 m) 9/2,2; 9/1,5 14/2,3 -
DH 516 M6 24; 40 10,4; 20,4 12,5 20 32 3) DH 308 M7 12; 20 6,3; 12 8 12,5 16
(3 m) 80; 104 45,2; 60,4 12,5/2,1 20/3,4 32/5,4 (4 m) 10/1,7 12,5/2,1 16/2,7
DH 616 M7 24; 40 10,4; 20,4 12,5 20 32 3)
4) (4 m) 80; 104 45,2; 60,4 12,5/2,1 20/3,4 32/5,4
2000 DH 320 M3 24; 40 12,6; 24 10 12,5 20 DH 210 M5 10; 16 9,1 9 11,2/2,8 -
(1 Bm) - 12,5/2 20/3,4 (2 m) 7,1/1,8 11,2/1,8 -
DH 420 M4 24; 40 - 10 12,5 20 DH 310 M6 12; 20 6,3; 12 6,3 10 16
(1 Am) - 12,5/2 20/3,4 (3 m) 8/1,3 10/1,7 16/2,7
DH 520 M5 24; 40 10,4; 20,4 12,5 20 32 3) DH 410 M7 12; 20 6,3; 12 6,3 10 16
(2 m) 80; 104 45,2; 60,4 12,5/2,1 20/3,4 32/5,4 (4 m) 8/1,3 10/1,7 16/2,7
DH 620 M6 24; 40 10,4; 20,4 10 16 25
4) (3 m) 80; 104 45,2; 60,4 10/1,7 16/2,7 25/4,2
2500 DH 525 M4 24; 40 10,4; 20,4 10 16 25 DH 212 M4 10; 16 9,1 7,1 9/2,2 -
(1 Am) 80; 104 45,2; 60,4 10/1,7 16/2,7 25/4,2 (1 Am) - 9/1,5 -
DH 625 M5 24; 40 10,4; 20,4 10 16 25 DH 312 M5 12; 20 6,3; 12 8 10 16
4) (2 m) 80; 104 45,2; 60,4 10/1,7 16/2,7 25/4,2 (2 m) 8/1,3 10/1,7 16/2,7
DH 1025 M7 32; 48 14,8; 25,8 20 32 3) 50 3 ) DH 412 M6 12; 20 6,3; 12 5 8 12,5
(4 m) 80; 102 48,4; 64,8 20/3,4 32/5,4 44,8/7,4 (3 m) 6,3/1 8/1,3 12,5/2,1
DH 512 M7 12; 20 5,2; 10,2 8 12,5 16
(4 m) 40; 52 22,6; 30,2 8/1,3 12,5/2,1 16/2,7
3200 DH 532 M3 24; 40 10,4; 20,4 8 12,5 20 DH 316 M4 12; 20 6,3; 12 6,3 8 12,5
(1 Bm) 80; 104 45,2; 60,4 - 12,5/2 20/3,4 (1 Am) 6,3/1 8/1,3 12,5/2,1
DH 632 M4 24; 40 10,4; 20,4 8 12,5 20 DH 416 M5 12; 20 6,3; 12 6,3 8 12,5
4) (1 Am) 80; 104 45,2; 60,4 - 12,5/2 20/3,4 (2 m) 6,3/1 8/1,3 12,5/2,1
DH 1032 M6 32; 48 16 ; 2 7 16 25 36 3) DH 516 M6 12; 20 5,2; 10,2 6,3 10 16
(3 m) 80; 102 49,6; 66 16/2,7 25/4,2 36/6 (3 m) 40; 52 22,6; 30,2 6,3/1 10/1,7 16/2,7
DH 616 M7 12; 20 5,2; 10,2 6,3 10 16
4) (4 m) 40; 52 22,6; 30,2 6,3/1 10/1,7 16/2,7
40 0 0 DH 320 M3 12; 20 6,3; 12 5 6,3 10
(1 Bm) - 6,3/1 10/1,7
DH 1040 M5 32; 48 16 ; 2 7 16 25 36 3) DH 420 M4 12; 20 6,3; 12 5 6,3 10
(2 m) 80; 102 49,6; 66 16/2,7 25/4,2 36/6 (1 Am) - 6,3/1 10/1,7
DH 520 M5 12; 20 5,2; 10,2 6,3 10 16
(2 m) 40; 52 22,6; 30,2 6,3/1 10/1,7 16/2,7
DH 620 M6 12; 20 5,2; 10,2 5 8 12,5
4) (3 m) 40; 52 22,6; 30,2 5/0,8 8/1,3 12,5/2,1
5000 DH 1050 M4 32; 48 16 ; 2 7 12,5 20 32 3) DH 425 M3 12; 20 6,3; 12 4 5 8
(1 Am) 80; 102 49,6; 66 12,5/2,1 20/3,4 28/4,6 (1 Bm) - - 8/1,3
DH 2050 M7 - 13,8; 24,8 16 25 32 DH 525 M4 12; 20 5,2; 10,2 5 8 12,5
(4 m) - 48,8 16/2,7 22,4/3,7 - (1 Am) 40; 52 22,6; 30,2 5/0,8 8/1,3 12,5/2,1
DH 625 M5 12; 20 5,2; 10,2 5 8 12,5
4) (2 m) 40; 52 22,6; 30,2 5/0,8 8/1,3 12,5/2,1
DH 1025 M7 16; 24 8; 13,5 10 16 25
(7 m) 40; 51 24,8; 33 10/1,7 16/2,7 22,4/3,7

14
 Rope reeving arrangements
1/1 2/1 4/1 6/1 8/1 2/2 4/2-2 4/2 8/2

4/2-2 4/4-4 2 x 2/1 2 x 3/1 2 x 4/1 2 x 5/1

209 613 44.eps

Optimum arrangement for each Tandem hoists cater for heavy loads and Rope drums with one, two or four
application. extreme lifting heights. grooves.
In addition to the preferred 4/1 reeving, Special designs are available for lifting The hook is centered on the 2 groove
our standard range includes one, two six heights or hook paths over 80 m. variant; rope lead-off in virtually any
and eight-fall reeving. direction.

SWL 1) The 1:6 main/creep lifting speed given is achieved with a 2/12-pole motor.
Reeving 4/1 Lifting speed 1) 2) Creep lifting speed 1:10.
Other creep lifting speeds available on request.
Size SAA Hook path m/min
2) The 1:4 main/creep lifting speed given for the DH 160/200 is achieved with a pole-changing
(FEM) motor.
kg
m V1 V2 V3 3) Lifting speeds 1/1 and 2/2 available on request.
4) DH 600 hoist units with hook paths H40 and H52 are only available in flange-mounted
2000 DH 165 M6 6; 9,5 - 7/1,7 -
design FDH. EUDH, EKDH monorail travelling hoist units and EZHD, EZLD double-rail crabs
(3 m) 5,5/9,9 on request.

2500 DH 166 M5 6; 9,5 - 5,6/1,4 7/1,7

(2 m) 4,5/0,7 7/1,1

3200 DH 168 M4 6; 9,5 - 5,6 7/1,7

(1 Am) - 4,5/1,1-3,5/0,6 7/1,1
DH 208 M5 5; 8 5,6 7/1,7 -
(2 m) 4,5/1,1 7/1,1 -
DH 308 M7 6; 10 4 6,3 8
(4 m) 5/0,8 6,3/1 8/1,3 The following information on the DH range
is available on request:

4000 DH 210 M5 5; 8 4,5 5,6/1,4 - Technical data sheets Volume 1 203 341 44
(2 m) 3,5/0,9 5,6/0,9 -
Volume 2 203 346 44
DH 310 M6 6; 10 3,1 5 8
(3 m) 4/0,6 5/0,8 8/1,3 Component parts DH 160 222 567 44
DH 410 M7 6; 10 3,1 5 8 DH 200 222 706 44
(4 m) 4/0,6 5/0,8 8/1,3 DH 300 222 302 44
DH 400 222 726 44
5000 DH 212 M4 5; 8 3,5 4,5/1,1 -
DH 500 222 307 44
(1 Am) - 4,5/0,7 - DH 600 222 731 44
DH 312 M5 6; 10 4 5 8 DH 1000 222 312 44
(2 m) 4/0,6 5/0,8 8/1,3
DH 2000 222 655 44
DH 412 M6 6; 10 2,5 4 6,3
(3 m) 3,1/0,5 4/0,6 6,3/1 Operating instructions
DH 512 M7 6; 10 4 6,3 8 DH 160 – DH 200 214 391 44
(4 m) 20; 26 4/0,6 6,3/1 8/1,3 DH 300 – DH 2000 214 286 44

15
 Foot positions and rope lead-offs View of the main hoist motor

Foot position A B C D
3 2 1
3 1 1
a
3 2 2

1
1

1
2

3
2

2
3
3

=
=
2

3
1

3
2

2 1 2
3
1

1 1 3

a £ 4°
2
1 3
2

SWL Reeving 1/1 2/2 Lifting speed 1) Reeving 2/1 4/2 Lifting speed 1)
Size SAA Hook path Hook path m/min Size SAA Hook path Hook path m/min
(FEM) (FEM)
kg m m V1 V2 V3 m m V1 V2 V3
6300 DH 1063 M3 3 2 ; 48 16 ; 2 7 10 16 24,2 DH 532 M3 12; 20 5,2; 10,2 4 6,3 10
(1 Bm) 80 ; 10 2 49,6; 66 - 16/2,7 22,4/3,6 (1 Bm) 40; 52 22,6; 30,2 - 6,3/1 10/1,7
DH 2063 M6 3 6 ; 54 13,8; 24,8 12,5 20 25 DH 632 M4 12; 20 5,2; 10,2 4 6,3 10
(3 m) 94 48,8 12,5/2,1 18/3 - 2) (1 Am) 40; 52 22,6; 30,2 - 6,3/1 10/1,7
DH 1032 M6 16; 24 8; 13,5 8 12,5 18
(3 m) 40; 51 24,8; 33 8/1,3 12,5/2,1 18/3

8000 DH 2080 M5 36; 54 13,8; 24,8 12,5 20 25 DH 640 M3 12 , 2 0 5,2; 10,2 3,1 5 8
(2 m) 94 48,8 12,5/2,1 18/3 - 2) (1 Bm) 40 ; 52 22,6; 30,2 - 5/0,8 8/1,3
DH 1040 M5 16 ; 2 4 8; 13,5 8 12,5 18
(2 m) 40 ; 51 24,8; 33 8/1,3 12,5/2,1 18/3

10000 DH 2100 M4 36; 54 13,8; 24,8 10 16 20 DH 1050 M4 16; 24 8; 13,5 6,3 10 16

(1 Am) 94 48,8 10/1,7 14,2/2,4 - (1 Am) 40; 51 24,8; 33 6,3/1 10/1,7 14/2,3
DH 2050 M7 18; 27 6,9; 12,4 8 12,5 16
(4 m) 47 24,4 8/1,3 11,2/1,9 -

12500 DH 2125 M3 36; 54 13,8; 24,8 8 12,5 16 DH 1063 M3 16 ; 2 4 8; 13,5 5 8 12,1

(1 Bm) 94 48,8 8/1,3 11,2/1,8 - (1 Bm) 40 ; 51 24,8; 33 - 8/1,3 11,2/1,8
DH 2063 M6 18; 2 7 6,9; 12,4 6,3 10 12,5
(3 m) 47 24,4 6,3/1 9/1,5 -

16 0 0 0 DH 2080 M5 18; 27 6,9; 12,4 6,3 10 12,5

(2 m) 47 24,4 6,3/1 9/1,5 -

20000 DH 2100 M4 18; 27 6,9; 12,4 5 8 10

(1 Am) 47 24,4 5/0,8 7,1/1,2 -

2 50 0 0 DH 2125 M3 18; 27 6,9; 12,4 4 6,3 8

1) The given main/creep lifting speed 1:6 is achieved with a 2/12-pole (1 Bm) 47 24,4 4/0,6 5,6/0,9 -
motor. See pages 13 – 15 for microspeed unit lifting speed 1:10.
Other creep lifting speeds on request.
32000 2) DH 600 hoist units with hook paths H40 and H52 are only available in
flange-mounted design FDH. EUDH, EKDH monorail travelling hoist units
40 0 0 0 and EZHD, EZLD double-rail crabs on request.
50 0 0 0

16
16
SWL Reeving 4/1 Lifting speed 1) Reeving 8/2 Lifting speed 1)

Size SAA Hook path m/min Size SAA Hook path m/min
(FEM) (FEM)
kg m V1 V2 V3 m V1 V2 V3
6300 DH 316 M4 6 ; 10 3,1 4 6,3
(1 Am) 3,1/0,5 4/0,6 6,3/1
DH 416 M5 6 ; 10 3,1 4 6,3
(2 m) 3,1/0,5 4/0,6 6,3/1
DH 516 M6 6 ; 10 3,1 5 8
(3 m) 20; 26 3,1/0,5 5/0,8 8/1,3
DH 616 2) M7 6 ; 10 3,1 5 8
(4 m) 20; 26 3,1/0,5 5/0,8 8/1,3
80 0 0 DH 320 M3 6 ; 10 2,5 3,1 5
(1 Bm) - 3,1/0,5 5/0,8
DH 420 M4 6 ; 10 2,5 3,1 5
(1 Am) - 3,1/0,5 5/0,8
DH 520 M5 6 ; 10 3,1 5 8
(2 m) 20; 26 3,1/0,5 5/0,8 8/1,3
DH 620 2) M6 6 ; 10 2,5 4 6,3
(3 m) 20; 26 2,5/0,4 4/0,6 6,3/1
10 0 0 0 DH 425 M3 6 ; 10 2 2,5 4 DH 1025 M7 4;6,7; 5 8 12,5
(1 Bm) - - 4/0,6 (4 m) 12,4;16,5 5/0,8 8/1,3 11,2/1,8
DH 525 M4 6 ; 10 2,5 4 6,3
(1 Am) 20; 26 2,5/0,4 4/0,6 6,3/1
DH 625 2) M5 6 ; 10 2,5 4 6,3
(2 m) 20; 26 2,5/0,4 4/0,6 6,3/1
DH 1025 M7 8; 12 5 8 12,5
(4 m) 20; 25,5 5/0,8 8/1,3 11,2/1,8
12 50 0 DH 532 M3 6 ; 10 2 3,1 5 DH 1032 M6 4;6,7; 4 6,3 9
(1 Bm) 20; 26 - 3,1/0,5 5/0,8 (3 m) 12,4;16,5 4/0,6 6,3/1 9/1,5
DH 632 2) M4 6 ; 10 2 3,1 5
(1 Am) 20; 26 - 3,1/0,5 5/0,8
DH 1032 M6 8; 12 4 6,3 9
(3 m) 20; 25,5 4/0,6 6,3/1 9/1,5
16 0 0 0 DH 640 2) M3 6 ; 10 1,6 2,5 4 DH 1040 M5 4;6,7; 4 6,3 9
(1 Bm) 20; 26 - 2,5/0,4 4/0,6 (2 m) 12,4;16,5 4/0,6 6,3/1 9/1,5
DH 1040 M5 8; 12 4 6,3 9
(2 m) 20; 25,5 4/0,6 6,3/1 9/1,5
20000 DH 1050 M4 8; 12 3,1 5 8 DH 1050 M4 4;6,7; 3,1 5 8
(1 Am) 20; 25,5 3,1/0,5 5/0,8 7/1,1 (1 Am) 12,4;16,5 3,1/0,5 5/0,8 7/1,1
DH 2050 M7 9; 13,5 4 6,3 8 DH 2050 M7 3,4;6,1; 4 6,3 8
(4 m) 23,5 4/0,6 5,6/0,9 - (4 m) 12,1 4/0,6 5,6/0,9 -
2 50 0 0 DH 1063 M3 8; 12 2,5 4 6,3 DH 1063 M3 4;6,7; 2,5 4 6
(1 Bm) 20; 25,5 - 4/0,6 5,6/0,9 (1 Bm) 12,4;16,5 - 4/0,6 5,6/0,9
DH 2063 M6 9; 13,5 3,1 5 6,3 DH 2063 M6 3,4;6,1; 3,1 5 6,3
(3 m) 23,5 3,1/0,5 4,5/0,7 - (3 m) 12,1 3,1/0,5 4,5/0,7 -
32000 DH 2080 M5 9; 13,5 3,1 5 6,3 DH 2080 M5 3,4; 3,1 5 6,3
(2 m) 23,5 3,1/0,5 4,5/0,7 - (2 m) 6,1;12,1 3,1/0,5 4,5/0,7 -
40 0 0 0 DH 2100 M4 9; 13,5 2,5 4 5 DH 2100 M4 3,4; 2,5 4 5
(1 Am) 23,5 2,5/0,4 3,6/0,6 - (1 Am) 6,1;12,1 2,5/0,4 3,6/0,6 -
50 0 0 0 DH 2125 M3 9; 13,5 2 3,1 4 DH 2125 M3 3,4; 2 3,1 4
(1 Bm) 23,5 2/0,3 2,8/0,4 - (1 Bm) 6,1;12,1 2/0,3 2,8/0,4 -

SWL Reeving 6/1 Lifting speed 1) Reeving 8/1 Lifting speed 1)

Size SAA Hook path m/min Size SAA Hook path m/min
(FEM) (FEM)
kg m V1 V2 V3 m V1 V2 V3
10 0 0 0

12 50 0 DH 520 M5 6,6; 2 3,3 5,3

(2 m) 13,3; 17,3 2/0,3 3,3/0,5 5,3/0,9
16 0 0 0 DH 525 M4 6,6; 1,6 2,6 4,1 DH 520 M5 3 ; 5; 1,5 2,5 4
(1 Am) 13,3; 17,3 1,6/0,2 2,6/0,4 4,1/0,7 (2 m) 10 ; 13 1,5/0,2 2,5/0,4 4/0,6
20000 DH 532 M3 6,6; 1,3 2 3,3 DH 525 M4 3 ; 5; 1,2 2 3,1
(1 Bm) 13,3; 17,3 - 2/0,3 3,3/0,5 (1 Am) 10 ; 13 1,2/0,2 2/0,3 3,1/0,5
2 50 0 0 DH 1040 M5 5,3; 8; 2,6 4,1 6 DH 532 M3 3 ; 5; 1 1,5 2,5
(2 m) 13,3; 17 2,6/0,4 4,1/0,7 6/1 (1 Bm) 10 ; 13 - 1,5/0,2 2,5/0,4
32000 DH 1050 M4 5,3; 8; 2 3,3 5,3 DH 1040 M5 4; 6 ; 2 3,1 4,5
(1 Am) 13,3; 17 2/0,3 3,3/0,5 4,6/0,8 (2 m) 10; 12,7 2/0,3 3,1/0,5 4,5/0,7
40 0 0 0 DH 1063 M3 5,3; 8; 1,6 2,6 4 DH 1050 M4 4; 6 ; 1,5 2,5 4
(1 Bm) 13,3; 17 - 2,6/0,4 3,7/0,6 (1 Am) 10; 12,7 1,5/0,2 2,5/0,4 3,5/0,6
50 0 0 0 DH 2080 M5 6; 9; 2 3,3 4,1 DH 1063 M3 4; 6 ; 1,2 2 3
(2 m) 15,7 2/0,3 3/0,5 - (1 Bm) 10; 12,7 - 2/0,3 2,8/0,4
63000 DH 2100 M4 6; 9; 1,6 2,6 3,3 DH 2080 M5 4,5; 6,8; 1,5 2,5 3,1
(1 Am) 15,7 1,6/0,2 2,4/0,4 - (2 m) 11,8 1,5/0,2 2,3/0,4 -
80 0 0 0 DH 2125 M3 6; 9; 1,3 2 2,6 DH 2100 M4 4,5; 6,8; 1,2 2 2,5
(1 Bm) 15,7 1,3/0,2 1,9/0,3 - (1 Am) 11,8 1,2/0,2 1,8/0,3 -
10 0 0 0 0 DH 2125 M3 4,5; 6,8; 1 1,6 2
(1 Bm) 11,8 1/0,1 1,4/0,2 -

17
For innovative
solutions and unusual
requirements
16929

Demag DH hoist units are not

designed for conventional lifting
operations for cranes and monorails
alone, but are also ideal for special
applications.
Whether high up in the mountains
or just above sea level, in the
rough environment of a casting
shop or in the refined surroundings
of a concert hall, for rugged
power-lifting or for sensitive
handling – you can always rely on
Demag DH hoist units.
31956 34473

32345

28810 28522

28149 26980

32328
The right load
handling attachment
for every load

With a comprehensive range of load Powered multiple

shell grab for awkward
handling attachments, we can supply and bulky loads
you with exactly the right solution
for a wide variety of bulk materials
and unit loads. Our load handling
attachments not only help to increase
process efficiency, they also improve
the working conditions.
Our load handling attachments
require a minimum of maintenance
and their design and quality of
manufacture meet the most
demanding safety and reliability
16955
requirements.
Rope grab for
sand and gravel

Automatic clamshell grab

for fine-grain bulk goods 21440

Circular magnet
for magnetizable
bulk materials

13753

24227 32120

Telescoping magnet spreader

for sheet and plate metal

19
After-sales service
all over the world

In more than 100 subsidiaries and

agencies and several hundred
service stations, our specialists can
offer you help and advice in any
situation. As qualified technicians,
they can carry out the prescribed
inspections and any repairs which
may be necessary, as required.

Spare parts kept in stock all over

the world can be called up via
our data network at any time and
shipped at short notice.

With a comprehensive training

program, we offer product
familiarisation courses and
workshops for our customers’
employees tailored to their specific
needs.
 Project engineering sheet
Demag DH hoists

Please send a quote to

Distributed by Tri-State Equipment Company Inc.
Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com Company
PH: 314-869-7200 | FAX: 314-869-7226
P.O. Box/Road

Town or city/Post code

Contact

Telephone/extension

Telefax

Load capacity kg Hoist and trolley design

FEM Group (if known) FEM Stationary hoist unit Yes No

Standard-headroom monorail hoist Yes No

Low-headroom monorail hoist Yes No

If you do not know the FEM Group, please specify the
type of application (e.g. workshop, production or similar)
Travel girder profile (flange width)

Double-rail crab: Track gauge mm

Actual operating time of
the hoist per day hours
Travel speed m/min
Lifting height m
Creep travel speed Yes No
Hoist speed m/min
Electrical equipment
Creep lifting by means of a
pole-changing hoist motor Yes No Operating voltage V Hz

Creep lifting by means of a Contactor control Yes No

separate hoist motor Yes No
Control voltage V Hz
Infinitely variable lifting speed
by means of an inverter Yes No Options: Remote control Yes No

Cabin control Yes No

Special ambient operating conditions

(e.g. operation indoors or outdoors, ambient temperatures, operation in a galvanizing facility or similar)
 Not liable for errors or omissions. Subject to change.

Demag Cranes
Printed in Germany DZS/300603/2T

Distributed by Tri-State Equipment Company Inc.

Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226

300203 EN/DE 207 987 44 701 IS 813

Demag DC-Wind chain hoist
Highly efficient solutions for the maintenance
of wind turbine installations

39303-4

38612-2
For swift service in wind turbine installations

Wind turbines are designed for high availability to In accordance with the operating conditions, the chain
generate power under changing wind and weather hoists, which can be supplied in several sizes, are fitted
conditions. If the system comes to a standstill as the with appropriate chain collector bags. Alternatively,
result of malfunctions or maintenance work, power the chain can be led through a tube into a separate
generation comes to a halt. The required spare parts container. Safe and reliable operation over long lifting
and equipment have to be lifted into the nacelle as paths is ensured by cut-off of the lifting and lowering
quickly as possible. motions in the highest and lowest hook positions.
The locking device, which is fitted as standard, secures
Here, Demag DC-Wind chain hoists with hook paths the trolley against any unwanted travel caused by
of up to 180 m are proven lifting appliances in wind movements of the wind turbine.
turbine systems. Fitted to slewing jibs, as stationary
units or installed on bridge cranes, they transport The Demag DC-Wind chain hoist, which is specially
heavy loads with ease. Thanks to their high lifting designed to meet the requirements of the industry,
speeds, they accelerate the supply of spare parts, is one of the hoists most frequently used by leading
thus cutting maintenance work and downtimes to manufacturers of wind energy installations.
a minimum.

39639-1

39904-11 38696
 39273-1 39303-3 39799-6

The low-headroom design offers Lever with single-hand operation Sheet-metal chain collector boxes
special benefits in the often restricted to lock the trolley for long chains and/or special
space available in the nacelle requirements

Convenient operation High safety standard

■■ Fast main lifting motion and precise travel at ■■ The brake-coupling system ensures that the load is held

creep speed securely in any operating situation and prevents the load
■■ Optimum handling thanks to compact, ergonomic from dropping
control pendant and flexible control cable ■■ The corrosion-protected brake with IP 55 enclosure is

■■ Compact dimensions due to low trolley design arranged beneath an electrical equipment cover that
■■ Practical storage compartment for the control pendant also features the same rating
on the outside of the chain collector bag (optional) ■■ Improved safety due to operating limit switches for

■■ No damage to the inner or outer surface of the tower the highest and lowest hook positions
by lifting motions thanks to a protective sleeve on ■■ Safe switching and operation due to 24 V contactor

the hook fittings (optional) control

■■ Continuous and, therefore, efficient operation ■■ Chain collector bag additionally attached to the trolley

also at large lifting heights thanks to motors with ■■ Trolley can be simply locked with a handle.

100% cyclic duty factor.

For harsh climates
Special designs are also available for various installation
locations and weather conditions, including
■■ offshore applications

■■ cold-climate versions

■■ installation at high altitudes.

Please contact us if you have any questions.

 Fast to install and simple to maintain

DC-Wind chain hoist units can be ■■ Simple installation and service

installed and put into operation in a thanks to Plug & Lift connections
minimum of time. Their design also ■■ Fast and simple height-adjustment

makes them particularly easy to of the control cable without the

maintain. need for any wiring
■■ Extremely low wear due to electri-

cal braking and slip monitoring of

the slipping clutch
■■ Gearbox, brake and slipping clutch

are maintenance-free for up to 10

years.

38695 38671

Technical data
Load Chain hoist Hoist speed Hook path Trolleys with Chain Maximum weight 1)
capacity type for 50 Hz H frame dimensions
RUDC Stationary

[kg] [m/min] [m] [mm] [kg] [kg]

125 DC-Wind 2 16/4 28 20

125 24/6 ≤ 120 4.2 x 12.2

2 x RU 3/2 33 26
250 DC-Wind 5 16/4

500 12/3 43 36

250 24/6 ≤ 180

5.3 x 15.2
12/3 ≤ 120 2 x RU 6/2 59 45
500
24/6 ≤ 180
DC-Wind 10
800 ≤ 150
18/4.5
≤ 120 2 x U 11 7.4 x 21.2 84 64
1000
12/3 ≤ 120

1200 16/4 ≤ 150

DC 15 2 x U 11 8.7 x 24.2 155 125
1500 12/3 ≤ 120
1)
Weight without chain.
No liability for errors or omissions. Subject to change.

IP 55 enclosure, 60 % cyclic duty factor. For further information please refer to our brochure
213 605 44 “Demag DC-Pro chain hoist and Demag DCM-Pro Manulift”
0910 EN 213 069 44 701 IS 817

Printed in Germany S+S/310811/5H

Distributed by Tri-State Equipment Company Inc.

Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226
Demag DR rope hoists
Versatile and fast – for load capacities up to 50 t
 Demag Cranes & Components –
leading the way with innovative solutions

Efficiency and high operating reliability are clearly defined With expertise for materials handling components, cranes
requirements to be met by state-of-the-art material flow, and hoists gained from almost 200 years of experience,
logistics and drive solutions. Demag Cranes & Components Demag Cranes & Components supplies efficient product
develops and manufactures innovative products for solutions and services to companies in all industries and
industrial drives, load handling and material flow applica- to customers of all sizes. Demag Cranes & Components
tions for a wide variety of production and storage solu- places priority on meeting customer needs, so that its
tions. Products that guarantee minimised maintenance products and services can be seamlessly integrated into
requirements thanks to low wear. the customer’s value creation process.

39804-1

2
Demag DR rope hoists – high performance for tomorrow’s needs

Demag DR rope hoists meet all the requirements of

state-of-the-art hoist units and give you the certainty of
a secure long-term investment. Besides their particularly
long service life, they also offer comprehensive standard
features at an attractive price.

Higher hoist speed for faster handling

Most Demag DR rope hoist models have a lifting speed
of at least 6 m/min with 4/1 reeving as standard.

Higher availability for greater efficiency

DR rope hoists are supplied with an increased FEM classi­
fication. The rope drive mechanism precisely meets FEM
specifications, however, the gearbox service life is 20 per-
cent longer. This means that there is 20 percent more
time until the general overhaul is due when the safe
working period has elapsed. The generous dimensioning
of all components also ensures constant availability.

The modular rope hoist design facilitates simple and rapid

maintenance and repair of individual components, thus
cutting any downtime to a minimum.

In addition to the economic benefits, Demag DR rope

hoists also provide a high level of safety for the operator
and the load.

Outstanding versatility
Available in four basic designs, the right solution can be
found for virtually any application with Demag DR rope
hoists:
39383-3

■■ GDR basic hoist

■■ FDR foot-mounted hoist

■■ EKDR monorail hoist Demag rope hoists move helicopters into position for
■■ ZKDR double-rail crab maintenance.

3
 Safety and efficiency down to the last detail
38972-1-1

Low-vibration motor for quiet operation Gearbox lubricated for life

■■ Optimised motor design for low-vibration, quiet ■■ Three-stage helical gearbox with high endurance gearing

­operation and oil lubrication for the entire service life

■■ 12/2-pole or 4-pole squirrel-cage motor with

­cylindrical rotor Protective rope guide

■■ Thermal contacts to protect against overheating ■■ Rope guide made of tough plastic – reliable operation

as standard even in critical environments

■■ IP 55 enclosure ■■ Smooth rope lead-in by means of hardened pressure

■■ Pulse encoder to monitor the speed and direction rollers mounted on anti-friction bearings
of rotation as standard ■■ Inclined pull up to 4° without touching the rope guide

■■ Duty factor higher than FEM classification

User-friendly bottom block

Fast acting brake ■■ Guard for improved safety – moving plastic elements

■■ Demag DC disk brake with brake release monitoring, protect the opening where the wire rope enters the
minimum brake safety factor of 1.8 bottom block
■■ Fast acting brake thanks to integrated electronic modules ■■ Two handle recesses make it easier to handle and

guide the bottom block

4
State-of-the-art electrical equipment Ergonomically optimised controls
■■ Reliable internal signal transmission ■■ Cable-connected Demag DSE-10R control pendant

■■ Electrical equipment completely of modular design ■■ For two-stage and stepless operation

■■ Electrical enclosure with IP 55 protection ■■ Control cable available in three lengths, each infinitely

■■ Load spectrum recorder integrated in the controls adjustable in length by 4 m or with 2 TY cable for
to determine the remaining safe working period extremely arduous applications
■■ Load display for use with electronic overload protection

Precision geared limit switch ■■ Demag DRC-10 radio control

■■ Automatic cut-off of the lifting and lowering motions ■■ Tough hand-held transmitter with proportional push-

in the limit positions buttons

■■ Four contacts set for emergency cut-off in the upper ■■ Frequency hopping for reliable radio signal transmission

and lower positions as standard ■■ Bi-directional signal transmission

■■ Additional safety thanks to fast-to-slow cut-off ■■ Intelligent charging system

■■ Other functions, e.g. an operating limit switch, can also ■■ Both control pendant switches fitted with a display for

be set the load range and specific installation status information

■■ IrDA interface for direct data transfer with a laptop or

Overload protection PDA

■■ Electro-mechanical overload protection integrated in
the rope retaining crosshead
■■ Evaluation by means of the central electronic unit

which also specifies the partial load switching point for

a measuring run at slow lifting speed
■■ Optional: electronic overload protection for summation

when several hoists are used, load display and slack

rope cut-off
39589-5

39030-1
38962
39780

5
 GDR basic hoist – the optimum solution for plant engineering

■■ For individual installation in any design

■■ Four different mounting positions and four rope

lead-off variants for versatile solutions

■■ Rope guide can be used for every rope lead-off position

■■ Can be attached on three sides (two attachment

­arrangements for size GDR 20)

■■ Additional electrical enclosure can be fitted

to the hoist frame

■■ Load capacities up to 50 t
39950-4

39827

Load elevator precisely positioned by a Demag GDR basic

hoist.

Attachment variants and rope lead-offs Load bar operation

39820-2
39823-2

39822-2

39821-3
39821-2

6
FDR foot hoist – the solution ready for installation in cranes

■■ Reeving parts for all common reeving arrangements

are fitted to the hoist unit – enabling foot hoists to
be integrated direct into prepared steel structures
or special crabs
■■ Can be used in two mounting positions, each with

one rope lead-off direction

■■ Can be attached on three sides

■■ Load capacities up to 50 t

39751-7
39952-2

Demag FDR foot hoists travelling on a semi-automatic circuit in a galvanising plant.

7
 EKDR monorail hoist – the series ­travelling hoist
for single-girder cranes

■■ Compact design with optimum approach dimensions

■■ Infinitely-variable cross-travel speeds for low sway and

gentle positioning
■■ Cross-travel inverter and braking resistor integrated in

the electrical enclosure to save space

■■ Load capacities up to 12.5 t

38926-2

39274-3
39752-7

Two EKDR monorail hoists transporting aluminium profile sections in tandem

operation.

8
EZDR double-rail crab – the series hoist for double-girder cranes

39804-52

■■ Features as for EKDR monorail hoists

■■ 1,400 / 2,240 / 2,800 mm standard track dimensions,
other track gauge dimensions possible
■■ Anti-derailment and lift-off protection for improved

safety as standard
■■ Load capacities up to 50 t
39472

9
 Demag Service – always ready to help

Demag Cranes & Components offers you comprehensive Service systems: Demag IDAPSY
and reliable service with its world-wide network of Demag Cranes & Components has developed an
­Demag expert service teams and Demag partners. They integrated service system for Demag DR rope hoists:
ensure the maximum possible availability and safety in Demag IDAPSY. IDAPSY stands for Inspection Diagnosis
your installation. Application System.

Rapid and reliable spare part supply Service system with a wide range of benefits:
Customers all over the world are supplied with the ■■ Transparency

required spare parts quickly and flexibly by Demag By recording utilisation of the installation, Demag
Cranes & Components and its service network. IDAPSY facilitates predictive and plannable service
to ensure a high level of availability.
■■ Analysis

Recorded data provides an excellent basis for analysis,

e.g. the load spectrum recorder can be read out and
error messages can be called up for maintenance or
repair purposes.
■■ Efficiency

Maintenance work carried out in good time ensures

that your installation is in optimum condition and
increases overall efficiency.

Demag IDAPSY enables service work to be carried out more

quickly. This means that your hoist is also ready for opera-
tion again even more quickly if service work has to be
carried out.

Your individual service package

Demag Service and our Demag partners offer a compre-
hensive portfolio of services to ensure the lasting avail-
ability of your installation throughout its entire lifecycle:
■■ Recurring inspections according to relevant accident

prevention regulations
■■ Inspection and maintenance

■■ Fault elimination both with and without on-call standby

■■ Service training for operators and maintenance engineers

39462-3

10
 40269

Crane system data can be read out for predictive and scheduled service.

11
 Technical data – selection criteria

The size of the hoist is determined by The group is determined from the operating time and load spectrum.
■■ the load spectrum
Load spectrum Average operating time per working day (h)
■■ the average operating time
1 Light 2 – 4 4 – 8 8 – 16 over 16
■■ the load capacity and
2 Medium 1 – 2 2 – 4 4 – 8 8 – 16
■■ the reeving arrangement
3 Heavy 0.5 – 1 1 – 2 2 – 4 4 – 8

4 Very heavy 0.25 – 0.5 0.5 – 1 1 – 2 2 – 4

1. What are the operating conditions? Group of mechanisms 1 Am 2m 3m 4m
2. What is the specified safe working Reeving arrangement
load? 1/1 2/1 4/1 6/1 8/1
3. To what height must the load be 2/2 4/2 8/2

lifted? SWL (t) Size

4. What is the required lifting speed? 0.5 1 2 – – – – – – ■

5. Do the loads need to be lifted and 0.63 1.25 2.5 – – – – – ■ –

lowered with great accuracy? 0.8 1.6 3.2 – – DR 3 – ■ – ■

6. Is horizontal load travel necessary? 1 2 4 – – – – – ■ –

7. How is the hoist to be controlled? 1.25 2.5 5 – – – – ■ – –

1.6 3.2 6.3 – – DR 5 ■ – – ■

2 4 8 12.5 – – – – ■ –

2.5 5 10 16 – – – ■ – –

3.2 6.3 12.5 20 25 DR 10 ■ – – ■

4 8 16 25 32 – – – ■ –

5 10 20 32 40 – – ■ – –

6.3 12.5 25 40 50 DR 20 ■ – – –

Example The average operating time per working day is estimated or calculated as
Load capacity 5t follows:
Load spectrum “medium” 2   av. hook path * no. of cycles/h * working time/day
Operating time / day = *
from table 60 * lifting speed
Lifting speed 6 m/min 2 * 3 * 20 * 8
Operating time / day = = 2.66 hours
Creep lifting speed 1 m/min 60 * 6
Reeving 4/1 For the “medium” load spectrum and an average daily operating time of
Average hook path 3m 2.66 hours, the table shows FEM group 2 m. For a load capacity of 5 t and
Cycles per hour 20 4/1 rope reeving, the table indicates hoist size DR 5 - 5.
Working time per day 8 hours

The load spectrum

(estimated in most cases) can be ascertained in accordance with the following definitions:
1 Light 2 Medium 3 Heavy 4 Very heavy
Hoist units which are usually subject Hoist units which are usually subject Hoist units which are usually subject Hoist units which are usually subject
to very small loads and in exceptional to small loads but rather often to to medium loads but frequently to to maximum or almost maximum
cases only to maximum loads. maximum loads. maximum loads. loads.
Heavy partial load Heavy dead load Very heavy dead
Small partial load
Medium partial load load
Small dead load
Medium dead load
SWL

SWL

SWL

SWL

Operating time Operating time Operating time Operating time

12
Selection table

Range SWL Hook path Lifting speed Group of SWL Hook path Lifting speed
mechanisms

t m m/min FEM/ISO t m m/min

2/1 4/1

1.6 2m / M5 ** 3.2
DR 3 12 6
1.25 12/2 18/3 1 – 25 * 3m / M6 ** 2.5 6/1 9/1.5 0.5 – 12.5 *
20 10
1 4m / M7 ** 2

2/1 4/1

3.2 9/1.5 12/2 0.8 – 16 * 1Am / M4 ** 6.3 4.5/0.8 6/1 0.4 – 8 *

2.5 12 2m / M5 ** 5 6
20 10
2 30 12/2 18/3 1 – 25 * 3m / M6 ** 4 15 6/1 9/1.5 0.5 – 12.5 *

1.6 4m / M7 ** 3.2
DR 5
4/2

3.2 9/1.5 12/2 0.8 – 16 * 1Am / M4 **

2.5 9.9 2m / M5 **

2 16.3 12/2 18/3 1 – 25 * 3m / M6 **

1.6 4m / M7 **

2/1 4/1

6.3 8/1.4 0.4 – 9 * 1 – 18 * 1Am / M4 ** 12.5 4/0.7 0.2 – 4.5 * 0.5 – 9 *

12 6
5 20 2m / M5 ** 10 10
4 30 10/1.7 1 – 18 * 1 – 25 * 3m / M6 ** 8 15 5/0.8 0.5 – 9 * 0.5 – 12.5 *
40 20
3.2 4m / M7 ** 6.3
DR 10
4/2 6/1

6.3 8/1.4 0.4 – 9 * 1 – 18 * 1Am / M4 **

5.8
5 11.35 2m / M5 ** 16 6.7
2.7/0.4 0.3 – 6 * –
4 18.4 10/1.7 1 – 18 * 1 – 25 * 3m / M6 ** 12.5 13.3
25.2
3.2 4m / M7 **

2/1 4/1

12.5 1Am / M4 25

10 24 2m / M5 20 12
3/0.5
36 6/1 12/2 1 – 16 * 18 0.5 –  5 * 0.5 – 8 *
8 3m / M6 16 6/1
54 27
6.3 4m / M7 12.5

4/2 6/1

12.5 1Am / M4 40

DR 20 10 12.3 2m / M5 32 12
21.2 6/1 12/2 1 – 16 * 18 4/0.7 0.3 – 3.3 * 0.3 – 5.3 *
8 33.2 3m / M6 25 24.7
6.3 4m / M7 20

8/2 8/1

25 1Am / M4 50

20 10.3 2m / M5 40 9
3/0.5
16.3 0.5 – 5 * 0.5 – 8 * 13.5 3/0.5 0.3 – 2.5 * 0.2 – 4 *
16 6/1 3m / M6 32
23.4 18.5
12.5 4m / M7 25

* Loads weighing up to one third of the rated load are moved at 1.5 times the rated speed (Prohub)
** Gearbox service life 20 % longer than the ISO / FEM full load service life

13
 The fast way to select your Demag DR rope hoist

Selection by technical data

www.dr.demag-designer.de is the address where all The practical and intuitive user interface ensures that you
important facts and data on Demag DR rope hoists can find the right solution to meet your needs quickly and
be found. This information and planning platform pro- easily. You can then send us your specific enquiry at a
vides you with a comprehensive product overview and click.
contains all the data you need for project engineering.
You can also download the CAD drawings of the entire You can also use the fax form to send us your enquiry.
Demag rope hoist range and integrate them into your In addition, experienced Demag engineers are ready to
design drawings. provide you with help and advice.

Suitable hoists and accessories can be selected in

this way.

14
Demag DR rope hoist project sheet

Demag Cranes & Components GmbH Please send the quote to

DR Rope Hoist Product Promotion
Ruhrstraße 28
Company
58300
P.O. Box/street

Town/post code

Attention of

Phone

Fax

E-mail

SWL kg Rope hoist and trolley design

Stationary rope hoist Yes No
FEM Group (if known) FEM
Monorail hoist Yes No
If you do not know the FEM Group, please specify the
type of application (e.g. workshop, production or Travel girder profile (flange width) mm
similar)
Actual operating time Double-rail crab Yes No
of the rope hoist per day hours
Track gauge mm
Lifting height m
Electrical equipment
Lifting speed m/min Operating voltage V Hz
Variable lifting speed by means
of an inverter Yes No Option: remote control Yes No

Special ambient conditions

(e.g. indoor or outdoor operation, ambient temperatures, operation in a galvanizing facility or similar)

15
 No liability for errors or omissions. Subject to change.
0210 EN 213 133 44 701 IS 813

Printed in Germany S+S/301111/1T

Distributed by Tri-State Equipment Company Inc.

Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226
Demag DC-Pro Chain Hoist
Demag DCM-Pro Manulift
The New High Performance Hoists
 Standard Features

All inclusive: popular options

are standard 7

Many of the most popular features 8

are integrated into the Demag DC-Pro

chain hoist as standard; where as
in other hoists they are optional. 5
1
10

3 9
The DC-Pro chain hoist is a fully
2
featured, highly versatile chain hoist,
which can be installed and put into
service in a minimal amount of time.
4

Certified 11
6
DC-Pro chain hoists are tested
and approved by several standard
authorities including CSA. 4
Electromagnetic compatibility is
rated according to EN 61000-6-2 12
to 4 for interference immunity in
industrial environments and for
interference emissions in commercial
and industrial environments.

The hoist motor, chain hoist and

travel drive with IP55 enclosure 2 4
and control pendants with IP65 Brake – maintenance-free for up Height adjustable control pendant
enclosure to EN 60529 ensure high to 10 years (sizes DC 10 – 25 up cable – The length of the control cable
protection against moisture and dust to 5 years). Thanks to minimum and, therefore, the suspension height
penetration for outdoor operation. wear, adjustment is not necessary. of the control pendant can be infinitely
The brake is enclosed in the varied for a hook path range of 6.5–
electrical panel and provides double 16ft (2 – 5m) and 16–26 ft (5 – 8m).
1
Gearbox – maintenance-free for up protection from the elements. The excess control cable (not required)
to 10 years. With an FEM Group of is accommodated behind the service
3
Mechanisms classification of 2m+, Slip clutch – maintenance-free cover. The control cable is rated for
the DC-Pro sets a new standard with for up to 10 years. Integrated behind electric travel applications in 3 axes.
a rated service life of 1900 full load the brake in the power drive, it 5
hours. In practical terms, this means provides reliable protection against Control – 24 V contactor control,
the service life is extended by approx. overload. Integrated slip clutch operating limit switches (upper/lower)
20%. The helical gearing inside the monitoring prevents permanent and elapsed operating time counter
gearbox also reduces operating noise damage to the slip clutch. are standard on DCI-10. A geared limit
and provides smooth operation. switch with four contacts for fast-to-slow
and limit cut-off is used as the operating
limit switch on sizes DC 16 and 25.

2
DC-Pro chain hoist selection table

Capacity Chain hoist Motor size Hook path 2) Group of mecha- Reeving Max. weight
nisms at H5 / H8
respect. H4

ft/min at 60 Hz
lb [kg] Type ft [m] FEM lb [kg]
[m/min at 60 Hz]
DC-Pro 1 -... 32/8 (9.6/2.4)
275 (125) ZNK 71 B 8/2 4m 49/53 (22/24)
DC-Pro 2 -... 64/16 (19.2/4.8)
DC-Pro 2 -... 32/8 (9.6/2.4) ZNK 71 B 8/2 2m+ 1) 49/53 (22/24)
550 (250)
DC-Pro 5 -... 64/16 (19.2/4.8) ZNK 80 A 8/2 4m 62/66 (28/30)
16 & 26
1/1
DC-Pro 5 -... 32/8 (9.6/2.4) ZNK 80 A 8/2 (5 & 8) 2m+ 1) 62/66 (28/30)
1100 (500)
DC-Pro 10 -... 48/12 (14.4/3.6) ZNK 100 A 8/2 4m 106/115 (48/52)
24/6 (7.2/1.8) ZNK 100 A 8/2 106/115 (48/52)
2200 (1000) DC-Pro 10 -... 2m+ 1)
48/12 (14.4/3.6) ZNK 100 B 8/2 124/133 (56/60)

DC-Pro 10 -... 24/6 (7.2/1.8) ZNK 100 B 8/2 16 & 26 (5 & 8) 2/1 144/161 (65/73)
4400 (2000) 2m+ 1)
DC-Pro 25 -... 32/8 (9.6/2.4) ZNK 100 C 8/2 13 (4) 1/1 250 (113)
DC-Pro 10 -... 16/4 (4.8/1.2) ZNK 100 B 8/2 16 & 26 (5 & 8) 2/1 144/161 (65/73)
5500 (2500) 1Am
DC-Pro 25 -... 32/8 (9.6/2.4) ZNK 100 C 8/2 13 (4) 1/1 250 (113)
16/4 (4.8/1.2) ZNK 100 B 8/2
7000 (3200) DC-Pro 16 -... 13 (4) 2m+ 1) 2/1 243 (110)
24/6 (7.2/1.8) ZNK 100 C 8/2
8800 (4000) 2m+ 1)
DC-Pro 25 -... 16/4 (4.8/1.2) 13 (4) 2/1 276 (125)
11000 (5000) 1Am

6 9 11
Round steel chain – a special Demag Hoist motor – high-performance Chain collector box – suspended from
chain of high-strength, hardened motor with large safety reserves even a pivoting connection, is made of tough,
age-resistant material. Galvanized at high ambient temperatures and in flexible and particularly impact-resistant
and other surface-treatments are prolonged operation. 2 hoist speeds plastic; capacity for up to 26ft (8m) hook
available to protect against specific with 4/1 ratio as standard. (Insulation path. A flexible chain container for chain
hostile environments. class F, 360 s/h and 60% CDF) lengths up to 131ft (40m) as well as
special lengths up to 393ft (120m).
7 10
Suspension bracket – DC-Pro chain Chain drive – The unit is a complete 12
hoists are suspended in pendulum assembly consisting of the chain and Bottom block – hoist up to 2200 lb
fashion and make optimum use of chain guide which facilitates quick (1000 kg) are supplied with single
the available height thanks to their and easy replacement of the entire chain fall for improved ergonomic
low headroom dimension. DC-Pro chain drive without having to remove handling of the hook. Chain wear is
units are supplied with short and long the motor or gear parts. Downtime simultaneously reduced, since no chain
suspension brackets as standard and can therefore be reduced significantly. return arrangement is required. The new,
can always be attached to the super- The chain drive consists of highly compact and particularly ergonomic
structure with the optimal connection. wear-resistant materials for a long DC bottom block is used for 2/1 reeving
service life. arrangements. The cut-off springs
8
Housing – robust and weight-saving required for the limit switches are
die-cast aluminium housing of integrated inside the bottom block
compact and modern industrial design. and therefore save 2.36in (60mm) of
UV-resistant powder-coated finish the valuable headroom dimension.
is resistant to nicks and scratches.

1) 2m+ corresponds to 1900 hours at full load 2) Longer hook paths possible, please consult Demag

3
 Demag DC-Pro chain hoist Improved safety and reliability
A New Industrial Standard

Sensitive and fast The gearbox, brake and coupling operate maintenance
DC-Pro units can be integrated into your work and free for up to ten years (brake for sizes DC 10 – 25 up to
production processes flexibly and precisely. While the 5 years). The brake-coupling system ensures that the load
high lifting speed guarantees fast and effective operation is held securely in any operating situation. The load cannot
at a minimum of 6 ft/min, the slow lifting speed ensures drop. This is achieved by the arrangement of the brake
that loads are placed gently and precisely. directly in the power drive chain (red line). Thanks to
regenerative braking which minimizes wear, the brake
– an even never requires adjustment.
longer service life
for greater efficiency.
Motor Slipping clutch
In practical terms,
Demag means the
service life is extended
by approx. 20%
in comparison with
the conventional 2m
classification for chain
hoists FEM rating. This Chain drive Brake

results in significantly
prolonged time
between service Gearbox
intervals and general
overhauls. This extra
operating life is only Driving Speed
Braking detection
offered by the new
Demag DC-Pro
chain hoist.

Duration of service in full load hours

Full load hours

1900 hours

1600 hours

800 hours

400 hours
200 hours

1Cm 1Bm 1Am 2m FEM

4
Commissioning/Maintenance

A great benefit offered by the new Demag DC-Pro chain Internal diagnostics
hoist is simple commissioning. The pivoting suspension Service technicians can read
bracket and infinitely adjustable flange width of the the standard operating time
U 11, U 22, U 34 and U 56 trolleys make the mechanical counter or call up the relevant
parts easy to install. The plug-in connections beneath the information on the operating
service cover and the power plugs, included in the scope status – from the outside
of delivery, make the electrical parts simple to connect. via the display on the base Diagnostic display
This enables the DC-Pro to be ready for operation in of the chain hoist housing.
a minimum of time.

Integrated beneath the cover

You have quick access to all important
components for service and commissioning
beneath the service cover.
n Storage for 10 ft (3 m) of pendant cable

n Plug-in electrical connections for power cable,

pendant cable, limit switches and trolley

n Strain relief for power supply and trolley

supply cables
n Chain guide

n Chain lubrication Pivoting service cover

The chain drive of the DC-Pro is

designed as a compact unit which
is slid into place and can be replaced
in a minimum of time without the
need to disassemble motor or gearbox
parts. Long downtimes as a result
of maintenance work are now a thing
of the past.

Chain drive

5
 Demag DCM-Pro Manulift:
Safe, fast and ergonomic single-handed load handling at the workplace

The DCM-Pro Manulift was developed for handling loads The quick-disconnect coupling enables a wide variety
quickly and safely with only one hand. The new DCM-Pro of load handling attachments to be changed with ease.
is based on the DC-Pro chain hoist and the DSM-C control All Manulift load handling attachments are fitted with
unit which is connected to it by a helical cable. The control a connecting pin with a swivel lock, which snaps into
unit is rigidly connected to the load handling attachment the quick-disconnect coupling. It can be easily removed
for right and left-handed operation, the operator only by lifting the unlocking sleeve.
needs one hand to operate the chain hoist and guide
the load. Manulift units can travel on Demag KBK profile sections
and I-beams, which enables them to be flexibly integrated
into work and production processes.

Load hook Slewing load hook Open hook Belt sling

250 kg 250 kg 125 kg 125 kg

6
 Versatile adaptability to any task
A variety of proven load handling attachments facilitate optimum and
flexible adaptation of the “Manulift” chain hoist to meet your needs.
They range from normal load hooks and various pantograph-type
tongs to parallel gripper systems. The DCM-Pro Manulift can be used
with specially developed load handling attachments. The universal
coupling pin is used to connect customer-designed attachments. It
is provided with an M12 internal thread for connecting special load
handling attachments.

Manulift load handling attachments can also be connected to the

DC-Pro chain hoist load hook by means of an adapter. The versatility
and flexibility of the new Demag chain hoist provide for improved
load handling efficiency at the workplace.

Demag DCM-Pro Manulift selection table

Capacity Manulift Hoist speed Motor size Lift Group of mecha- Reeving Max. weight
nisms for 2,8 and 4,3
hook path
lb [kg] Type ft/min at 60 Hz m/min at 60 Hz ft [m] FEM lb [kg]

DCM-Pro 1 - ... 32/8 (9.6/2.4)

275 (125) 9 (2.8) 4m
DCM-Pro 2 - ... 64/16 (19.2/4.8) ZNK 71 B 8/2 49/51 (22 / 23)
and 1/1
DCM-Pro 2 - ... 32/8 (9.6/2.4) 2m+ 1)
550 (250) 14 (4.3)
DCM-Pro 5 - ... 64/16 (19.2/4.8) ZNK 80 B 8/2 4m 62/64 (28/29)

1) 2m+ corresponds to 1900 hours at full load

PGS-parallel gripper Pantograph tongs for Pantograph tongs for Load hook adapter Load hook adapter
125 kg gripping square goods gripping round goods up to 250 kg with connected
125 kg 125 kg PGS shaft gripper

7
Travel Trolleys

Manual Trolley Electric Trolley

The new U style manual trolley generation The E 11, E 22, E 34 and E 56 electric
is available in four sizes for load capacities travel drives were specially developed for
up to: 2425 lb (1100 kg) (U 11), 4850 lb operation with the new DC-Pro chain hoist.
(2200 kg) (U 22), 7500 lb (3400 kg) (U 34) and This significantly extends the range of
12,125 lb (5600 kg) (U 56). The flange width applications of this state‑of-the-art hoist.
can be infinitely adjusted and covers a range
from 2.28 (58 mm) to 7.87 (200 mm), and The same travel drives can be adapted to the
7.91 (201 mm) to 12.20 (310 mm). This facilitates U 11 – U 34 trolleys. Particularly short approach
fast and simple installation. dimensions can be achieved when the units are
mounted in a vertical arrangement. Fast retro-fitting
The travel rollers, made of high-strength and wear-resistant and commissioning offer further benefits as no
Polyamide, provide for smooth operation and low rolling changes need to be made to the manual-travel trolleys.
resistance. Optional steel rollers are also available for special
ambient conditions, e.g. high temperatures.

Distributed by Tri-State Equipment Company Inc.

Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226
Not liable for errors or omissions. Subject to change.

Demag Cranes & Components Corp.

Printed in the U.S.A.

0309 US/EN 229 309 49 701 IS 817

Demag DCS-Pro chain hoist
Demag DCMS-Pro Manulift
With infinitely variable speed control
Infinitely variable speed control -
for faster and more precise handling

Demag chain hoists with infinitely variable speed control

offer outstanding benefits: High-quality and sensitive
parts can be lifted, lowered and positioned more
smoothly and reliably. Assembly and joining processes
can be controlled with greater precision. And lifting
motions can be carried out much more quickly thanks to
the almost doubled lifting speed in the partial load range
thanks to the Pro-Hub function.

Variable-speed DCS-Pro and DCMS-Pro chain hoists

guarantee high efficiency and safety in working
processes. The control unit and the frequency inverter
39312 are intergrated beneath the electrical equipment cover
as a compact plug-in modular sub-assembly to save
space. Therefore, they require hardly any more space
than DC-Pro chain hoist and Demag DCM-Pro Manulift
hoist units.

Glass panels are picked up and deposited smoothly

and gently with little vibration 39406
Additional benefits thanks to Innovative technology

Progressive characteristic of the PWM switching Increased hoist speed with partially
elements in the DSC-S control pendant reduced load
Hoist speed

Hoist speed
VNenn VMax

Switch actuation path Rated load Partial load/ No load

Compared to the DC-Pro with two lifting speeds, n Sensitive operation and optimum ergonomics with
Demag DCS-Pro and DCMS-Pro chain hoists with a switch actuation path of 10 mm and progressive
infinitely variable lifting speed offer further benefits: characteristic offered by the PWM switching elements
n Infinitely variable speed control for lifting and lowering n Acceleration and braking ramps prevent excessive

motions over the whole load range load sway

n Creep hoist speed from 0.13 ft/min (0.04 m/min) n If required, hoist speed, acceleration and deceleration

n Smooth starting and precise positioning due ­to  ramps can be easily modified by means of the
particularly fine control at low speeds control pendant
n Gentle positioning and fast operation in one unit n Improved safety thanks to motor temperature

thanks to a control ratio of 1:100 ­monitoring device

n Pro-Hub: up to 90% higher rated speed at partial load n 3-phase 380 – 480 V / 50 – 60 Hz wide voltage

or no load operation range input

n Automatic switchover to creep hoist speed before the n Long and cross travel are infinitely variable for DCS-Pro

upper / lower end positions are reached units when they are used with E11 / E22 travel drives
Fully featured instead of hidden extra costs

The Demag DCS-Pro already offers many features as n Rapid access to all important plug-and-socket
standard equipment that have to be ordered and paid for connections, height adjustment of the control pendant
as extras from other suppliers. Thanks to its full set of and chain lubrication thanks to pivoting service cover
features, the DCS-Pro is extremely versatile and can be n Time-saving and ergonomic height adjustment of the

installed and put into operation within a very short time. control pendant requiring no additional wiring
n Easy operation due to ergonomically optimised DSC

An investment with added value made by control pendant with plug-and-socket connection
Demag Cranes & Components: n Flexibility thanks to two different suspension brackets

n 20% longer service life and higher efficiency thanks as standard

to Demag 2m+ ­classification n Quick and easy installation by means of infinitely

n Improved safety thanks to 24 V control voltage and variable adjustment of the flange width on the U 11
operating limit switch to U 34 trolleys
n Gearbox, brake and coupling maintenance-free n Elapsed operating time counter and diagnostics

for up to 10 years interface provide information on the operating status

n Safe cut-out in the event of overload due to – downtimes due to maintenance can be planned
speed-monitored slipping clutch n Modular chain drive for quick and easy replacement

n The load cannot drop, the brake-coupling system without having to remove the motor or gearbox parts
ensures that the load is held securely in any operating n Service technicians can read the standard elapsed time

situation counter as well as relevant information on operating

n Simple start up thanks to Plug & Lift and Plug & Drive statuses – from the outside via the display on the
connections base of the chain hoist housing or via the diagnostics
interface by means of infrared data transmission

Pivoting service cover Elapsed operating time counter / diagnostics interface

39044-2 39241-26
Safe operation with one hand – Demag DCMS-Pro Manulift

The DCM-Pro Manulift has been developed for safe and

fast load handling with one hand. The DCMS-Pro also

provides a Demag Manulift unit with infinitely variable
speed control. As the DCM-Pro, it is based on the hoist
mechanism of the DC-Pro chain hoist and the DSM-CS
control unit connected with a helical cable.

Due to the rigid link between the load handling

attachment and the control unit, which is suitable for
right and left hand operation, the operator only needs
one hand to operate the chain hoist and to guide
the load.

The quick-change coupling enables the various

Manulift load handling attachments to be changed
with ease. They engage the quick-change coupling via
a coupling pin with a swivel lock and can be disengaged
by lifting a locking sleeve.

39407

Smooth and precise positioning of a coil in a decoiler

39314-2

20119 20120 36514 20118 20117

Convenient operations and low sway with electric travel drive

DCS-Pro units can be moved smoothly and easily

by hand, either by means of U 11 to U 34 push-travel
trolleys or in the KBK rail system. Demag E 11 to E 34
electric travel drives enable loads to be moved with ease.
They are easily attached to the push-travel trolley. The
E 22 travel drive is used for the new RF 125 KBK friction
wheel drives.

E 11 to E 34 electric travel drives are supplied ready

for operation:
n Long and cross travel is infinitely variable with

the DCS-Pro
n Travel speeds from 1.6 to 78 ft/min (0.5 to 24 m/min),

39320 39321 up to 100 ft/min (30 m/min) with partial loads

n 24 V control voltage

n Plug & Drive connections

n Inputs for limit switches and fast-to-slow limit switches

integrated on the control card

n Smooth starting and braking via acceleration and

deceleration ramps

In addition, the following settings can also be made:

n User-specific modification of the parameters for travel

speed, acceleration and deceleration via the DSE 10-CS

control pendant
n The load sway damping system can be activated for

cross travel

A shaft is precisely inserted into the chuck of a lathe

with little sway 39408
Selection tables
Demag DCS-Pro chain hoist
Load capacity Chain hoist Hoist speed Hook path FEM Reeving Weight in lbs (kg)
in ft/min (m/min) at 50/60 Hz for hook path
in lbs (kg) Min. – Rated~ Max. ~ 1) in m 16 ft (5 m) 26 ft (8 m)
175 (80)
0.5-100
220 (100) DCS-Pro 1 100 (30) 4m 55 (25) 59 (27)
(0.15 – 30)
275 (125)
350 (160)
0.5-52
440 (200) DCS-Pro 2 100 (30) 2m+ 3) 55 (25) 59 (27)
(0.15 – 16)
550 (250)
0.26-26
DCS-Pro 5 50 (15) 2m+ 3) 64 (29) 68 (31)
(0.08 – 8)
700 (315)
0.36-40
DCS-Pro 10 72 (22) 4m 120 (54) 128 (58)
(0.11 – 12)
0.26-26
DCS-Pro 5 50 (15) 2m+ 3) 64 (29) 68 (31)
(0.08 – 8)
880 (400)
0.36-40
DCS-Pro 10 72 (22) 4m 120 (54) 128 (58)
(0.11 – 12)
0.26-26
DCS-Pro 5 50 (15) 2m+ 3) 1/1 64 (29) 68 (31)
(0.08 – 8)
1100 (500)
0.36-40
72 (22) 4m 120 (54) 128 (58)
(0.11 – 12)
0.20-20
36 (11) 5 and 8 2) 120 (54) 128 (58)
(0.11 – 12)
1385 (630) 4m
0.36-40
72 (22) 130 (59) 140 (63)
(0.11 – 12)
0.20-20
36 (11) 120 (54) 128 (58)
(0.11 – 12)
1760 (800) 3m
0.36-40
72 (22) 130 (59) 140 (63)
(0.11 – 12)
0.20-20
36 (11) 120 (54) 128 (58)
(0.11 – 12)
2200 (1000) DCS-Pro 10 2m+ 3)
0.36-40
72 (22) 130 (59) 140 (63)
(0.11 – 12)
0.13-13
23 (7) 1Am 120 (54) 128 (58)
(0.04-4)
2750 (1250)
0.20-20
36 (11) 4m
(0.11 – 12)
0.20-20
3520 (1600) 36 (11) 3m
(0.11 – 12)
2/1 150 (68) 160 (72)
0.20-20
4400 (2000) 36 (11) 2m+ 3)
(0.11 – 12)
0.13-13
5500 (2500) 23 (7) 1Am
(0.04-4)

Demag DCMS-Pro Manulift

Load capacity Chain hoist Hoist speed Hook path FEM Reeving Weight in lbs (kg)
in ft/min (m/min) at 50/60 Hz for hook path
in lbs (kg) Min. – Rated~ Max. ~ 1) in m (2.8 m) (4.3 m)
175 (80) 0.5-100
DCMS-Pro 1 4m 55 (25) 59 (27)
275 (125) (0.15 – 30)
100 (30) 2,8 and 4,3 1/1
440 (200) 0.5-52 3m 55 (25) 59 (27)
DCMS-Pro 2
550 (250) (0.15 – 16) 2m+ 3) 55 (25) 59 (27)

1) max. hoist speed at partial load / at no load

2) longer hook path on request
3) 2m+ corresponds to an increase service life of 20%
over FEM 2m units
Further technical data
n 380 – 480 V, 3-phase wide voltage range input

n 50 – 60 Hz line frequency

n IP 55 enclosure

n -20°C to + 40° C temperature range

n Cyclic duration factor

20% CDF at lowest hoist speed

or 60% CDF at rated speed and above

For further information please refer to our

­brochure 229 309 49 “Demag DC-Pro chain hoist
and Demag DCM-Pro Manulift”.

Sales and Service Centers in North America

Distributed by Tri-State Equipment Company Inc.

Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226
Not liable for errors or omissions. Subject to change
01 11 US/EN 229 326 49 701 IS 817

Demag Cranes & Components Corp.

New Demag DC-Com chain hoist

NEW
FEM 2m
60% CDF

The cost-effective solution

Now with double the service life and 50% higher duty factor
 Longer service life drives added value

Our Demag DC-Com chain hoists have always been the cost-effective solution for standard
applications. We have now made them even more attractive by increasing their performance.
The DC-Com model offers significantly more value with twice the service life and a 50%
increase in duty factor (for size 2 and higher).

DC-Com hoists are designed for normal standard Simple commissioning

requirements. Thanks to their new FEM classification ▪▪ Plug & Lift and Plug & Drive – all electrical
and duty factor, DC-Com hoists are now even more connections are plug-in design
cost-effective. Their extremely rugged aluminum ▪▪ Simply attach the hoist to the trolley using the
housing contains proven Demag hoist engineering for folding suspension bracket
reliable operation. DC-Com units are very user-friendly ▪▪ U 11 to U 34 trolleys can be quickly and easily
and feature high standards of safety and reliability. adjusted to variable flange widths
They can be installed and put into operation quickly
and easily.

Load capacity Chain hoist Reeving Group of Lifting speed Lift Continuous 16’ Lift
mechanisms Duty Factor
(for H5)
[lbs] [kg] Type FEM/ISO [FPM] [m/min] [ft.] [%]
[lbs]
175 80 4m/M7
DC-Com 1 32/8 9.6/2.4 60 (40/20)
220/275 100/125 3m/M6
49 / 21
350 160 3m/M6
DC-Com 2 24/6 7.2/1.8 60 (40/20)
440/550 200/250 2m/M5
1/1
695 315 3m/M6
DC-Com 5 24/6 7.2/1.8 16’ or 26’1) 60 (40/20) 62 / 27
880/1,100 400/500 2m/M5

1,390 630 3m/M6

DC-Com 10 16/4 4.8/1.2 60 (40/20) 106 / 47
1,765/2,200 800/1,000 2m/M5

2,755 1,250 3m/M6

DC-Com 10 2/1 16/4 4.8/1.2 60 (40/20) 143 / 63
3,525/4,400 1,600/2,000 2m/M5
1)
Longer hook paths on request
40327

39215

39238

02
High-quality features
are standard
Fast installation and commissioning

39760-1
Your benefits with the
Demag DC-Com chain hoist
Reliable Demag quality  Ergonomic handling
▪▪ 24 V contactor control ▪▪ The length of the control cable can be adjusted
▪▪ High level of safety thanks to the brake arranged in without the need for any wiring, therefore the control
front of the slipping clutch pendant can always be in the right working position
▪▪ Reliable operation from -4 to +113 °F (-20 °C to ▪▪ Fatigue-free operation thanks to the ergonomically
+45 °C) without any reduction in the duty factor optimized DSC and DSE 10-C control pendants
(maximum of up to 140 °F / 60 °C) ▪▪ Single-fall design for simple load handling
▪▪ Two lifting speeds as standard with smooth starting (for units up to 2,200 lbs / 1,000 kg)
and braking ▪▪ Service-friendly
▪▪ Maintenance monitoring thanks to a standard ▪▪ Service Cover allows direct and quick access to:
elapsed operating time counter and IDAPSY ▪▪ Key plug-and-socket electrical connections
diagnostics interface ▪▪ Control pendant height adjustment
▪▪ Outstanding surface protection thanks to high- ▪▪ Chain lubrication port
quality powder-coating
▪▪ IP 55 enclosure Trolleys and electric drives
▪▪ The entire chain drive can be quickly replaced Besides operation with the KBK crane construction kit,
without having to remove the motor or gear parts DC-Com chain hoists can also be used on I-beam and
▪▪ Gearbox maintenance-free for up to 10 years Patented Track Crane and Monorails. The push-travel
trolleys are designed for smooth, low rolling resistance
The Demag DC-Pro chain hoist product range travel. Electric travel drives can also be added to the
offers additional functions and options – trolley for heavier loads. These travel drives feature
also in the form of the variable-speed DCS-Pro and adjustable, two-speed travel as well as smooth starting
DCM-Pro Manulift models. and stopping.
Terex Corporation
Terex Corporation is one of the world’s leading suppliers of crane
technology with Demag industrial cranes and crane components.
The core competence of the Terex Material Handling business
group lies in the development, design and production of technically
sophisticated cranes, hoists and components and the provision
of services for these products. The business group manufactures
39922-5

in 16 countries on five continents and is present in more than

60 countries, reaching customers in more than 100 countries. Subject to change. Not liable for errors or omissions.
0214 EN/US 229 321 49 700 IS 817

demag cranes & components corp.

Distributed by Tri-State Equipment Company Inc.

Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226